JP2021001453A - Top plate construction method of vertical shaft and top plate structure - Google Patents

Top plate construction method of vertical shaft and top plate structure Download PDF

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JP2021001453A
JP2021001453A JP2019114585A JP2019114585A JP2021001453A JP 2021001453 A JP2021001453 A JP 2021001453A JP 2019114585 A JP2019114585 A JP 2019114585A JP 2019114585 A JP2019114585 A JP 2019114585A JP 2021001453 A JP2021001453 A JP 2021001453A
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steel
precast concrete
steel frame
top plate
shaft
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JP7213154B2 (en
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吉隆 紀伊
Yoshitaka Kii
吉隆 紀伊
琢郎 小坂
Takuro Kosaka
琢郎 小坂
初太郎 梶川
Hatsutaro Kajikawa
初太郎 梶川
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Kajima Corp
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Abstract

To efficiently construct a top plate 9 that closes a ground surface side opening of a vertical shaft 1.SOLUTION: When constructing a vertical shaft 1, a first member 11 and a second member 12 are fixed to upper ends of steel piles 3A and 3B installed in facing wall bodies 2A and 2B, respectively. When constructing a top plate 9, a third member 13 (13-1 to 13-3) is installed between the first member 11 and the second member 12, and these are connected. Then, at least the third member 13 is used as an embedded formwork, and concrete (14) is cast on it. At least the third member 13 is a steel frame embedded panel, and includes a plate-shaped precast concrete 21 and a steel frame 22 arranged in parallel on it and having a lower cross section embedded in the precast concrete 21. The first member 11 and the third member 13, and the second member 12 and the third member 13 are connected by joining the steel frames of each other.SELECTED DRAWING: Figure 2

Description

本発明は、立坑(立坑躯体)の地上側開口部を閉塞する頂版の構築方法及びその構造に関する。尚、本発明でいう「頂版」とは立坑の地下側から見た場合であり、地上側から見れば「床版」ということもできる。 The present invention relates to a method for constructing a top plate that closes an opening on the ground side of a shaft (vertical skeleton) and its structure. The "top plate" referred to in the present invention is a case of being viewed from the underground side of the shaft, and can also be referred to as a "floor plate" when viewed from the ground side.

都市部のシールドトンネル工事では、立坑が設けられ、シールド掘進機は立坑の開口を通じて投入され、その後も立坑の開口は資機材の搬入に利用される。トンネル工事用の立坑には、このような発進立坑の他、到達立坑あるいは中間立坑もある。そして、トンネル工事の施工完了後に、立坑の開口は頂版により閉止され、地下側と地上側とがそれぞれ利用可能となる。 In the construction of shield tunnels in urban areas, a shaft will be installed, and a shield excavator will be introduced through the opening of the shaft, after which the opening of the shaft will be used to bring in materials and equipment. In addition to such starting shafts, there are also reaching shafts and intermediate shafts as shafts for tunnel construction. Then, after the tunnel construction is completed, the opening of the shaft is closed by the top plate, and the underground side and the above-ground side can be used respectively.

特許文献1には、立坑躯体の築造を含むシールドトンネルの工事手順が開示されている。更に、トンネルの施工完了後に、立坑内部構築工事として、立坑内部に床版や柱を下方から上方へ順に型枠支保工を積み立てつつ構築し、コンクリート強度の発現後に型枠支保工を撤去することが開示されている。 Patent Document 1 discloses a construction procedure of a shield tunnel including construction of a shaft skeleton. Furthermore, after the construction of the tunnel is completed, as the construction work inside the shaft, the floor slabs and columns should be constructed while accumulating the formwork support works in order from the bottom to the top inside the shaft, and the formwork support works should be removed after the concrete strength is developed. Is disclosed.

また、特許文献2には、地下構造物の中床スラブの構築方法として、下階に型枠支保工を施工し、その上に中床スラブ型枠を設置し、その上にコンクリートを打設して、中床スラブを構築する方法が開示されている。 Further, in Patent Document 2, as a method of constructing a middle floor slab of an underground structure, a formwork support is constructed on the lower floor, a middle floor slab formwork is installed on the formwork, and concrete is placed on the formwork. Then, a method of constructing a midfloor slab is disclosed.

特開2017−203294号公報JP-A-2017-203294 特開2002−371570号公報Japanese Unexamined Patent Publication No. 2002-371570

立坑(立坑躯体)の地上側開口部を閉塞する頂版の構築に際し、特許文献1、2に示されるような、下側から型枠支保工を設ける方法では、次のような問題がある。
構築する頂版までの高さが高く、開口面積が大きい等の場合、足場や支保工が大掛かりとなり、これらの設置に大量の資材と施工手間がかかる。
また、頂版の構築後は、開口部が閉塞されるため、支保工を地上側から吊上げて撤去することができず、解体して限られた小開口から撤去することになるため、その解体撤去は非常に面倒なものとなる。
When constructing a top plate that closes the above-ground opening of a shaft (vertical skeleton), the method of providing formwork support from the lower side as shown in Patent Documents 1 and 2 has the following problems.
If the height to the top plate to be constructed is high and the opening area is large, scaffolding and support work will be large, and a large amount of materials and construction work will be required for these installations.
In addition, after the top plate is constructed, the opening is closed, so the support work cannot be lifted from the ground side and removed, and it will be dismantled and removed from the limited small opening. Removal can be very tedious.

本発明は、このような実状に鑑み、立坑(立坑躯体)の地上側開口部を閉塞する頂版の構築に際し、頂版の構築作業、並びに、頂版構築後の作業を簡素化できるようにすることを課題とする。 In view of such an actual situation, the present invention makes it possible to simplify the work of constructing the top plate and the work after constructing the top plate when constructing the top plate that closes the above-ground opening of the shaft (vertical shaft frame). The task is to do.

本発明に係る立坑の頂版構築方法は、
立坑の構築時に、立坑の地上側開口部を挟んで対向する壁体のうち、一方の壁体内に設置される鋼製杭の上端部に、前記対向する方向に突出する第1部材を予め固定し、他方の壁体内に設置される鋼製杭の上端部に、前記対向する方向に突出する第2部材を予め固定する予備工程と、
頂版の構築時に、前記第1部材と前記第2部材との間に第3部材を設置してこれらを連結する架渡し工程と、
前記第3部材を埋設型枠として、この上にコンクリートを打設する工程と、
を含み、
前記第1部材及び第2部材は、鉄骨を含み、
前記第3部材は、板状のプレキャストコンクリートと、前記プレキャストコンクリート上に配置されて、前記プレキャストコンクリートの長手方向に延在し、断面下部が前記プレキャストコンクリート内に埋設され、断面上部が前記プレキャストコンクリートの上方に露出する鉄骨と、を含む、鉄骨埋込みパネルであり、
前記架渡し工程では、前記第1部材と前記第3部材、及び、前記第2部材と前記第3部材とを、互いの鉄骨同士で連結することを特徴とする。
The method for constructing a top plate of a shaft according to the present invention is as follows.
At the time of constructing the shaft, the first member protruding in the opposite direction is fixed in advance to the upper end of the steel pile installed in one of the wall bodies facing each other across the above-ground opening of the shaft. A preliminary step of preliminarily fixing the second member protruding in the opposite direction to the upper end of the steel pile installed in the other wall.
At the time of constructing the top plate, a third member is installed between the first member and the second member, and a bridging process of connecting them is performed.
The process of placing concrete on the third member as an embedded formwork,
Including
The first member and the second member include a steel frame and include a steel frame.
The third member is arranged on the plate-shaped precast concrete and the precast concrete, extends in the longitudinal direction of the precast concrete, the lower part of the cross section is embedded in the precast concrete, and the upper part of the cross section is the precast concrete. Is a steel-embedded panel, including a steel frame exposed above
The bridging step is characterized in that the first member and the third member, and the second member and the third member are connected to each other by steel frames.

また、本発明に係る立坑の頂版構造は、
立坑の地上側開口部を挟んで対向する壁体のうち、一方の壁体内に設置される鋼製杭の上端部に固定されて、前記対向する方向に突出する第1部材と、
他方の壁体内に設置される鋼製杭の上端部に固定されて、前記対向する方向に突出する第2部材と、
前記第1部材と前記第2部材との間に設置されて、これらに連結される第3部材と、
前記第3部材を埋設型枠として、この上に打設されるコンクリート層と、
を含み、
前記第1部材及び前記第2部材は、鉄骨を含み、
前記第3部材は、板状のプレキャストコンクリートと、前記プレキャストコンクリート上に配置されて、前記プレキャストコンクリートの長手方向に延在し、断面下部が前記プレキャストコンクリート内に埋設され、断面上部が前記プレキャストコンクリートの上方に露出する鉄骨と、を含む、鉄骨埋込みパネルであり、
前記第1部材と前記第3部材、及び、前記第2部材と前記第3部材は、互いの鉄骨同士で連結されることを特徴とする。
Further, the top plate structure of the shaft according to the present invention is
Of the wall bodies facing each other across the above-ground opening of the shaft, a first member fixed to the upper end of a steel pile installed in one of the walls and protruding in the opposite direction,
A second member fixed to the upper end of a steel pile installed in the other wall and protruding in the opposite direction,
A third member installed between the first member and the second member and connected to the third member
Using the third member as an embedded formwork, a concrete layer cast on the third member and
Including
The first member and the second member include a steel frame and include a steel frame.
The third member is arranged on the plate-shaped precast concrete and the precast concrete, extends in the longitudinal direction of the precast concrete, the lower part of the cross section is embedded in the precast concrete, and the upper part of the cross section is the precast concrete. Is a steel-embedded panel, including a steel frame exposed above
The first member and the third member, and the second member and the third member are connected to each other by steel frames.

本発明によれば、壁体側に予め設置された第1部材(又は第2部材)を利用して、第1部材(又は第2部材)と第3部材との連結作業を行うことで、頂版架設作業の効率化を図ることができる。これにより、立坑の内部に大掛かりな足場や支保工を設置したり、頂版構築後にこれらを解体撤去したりする必要がなくなり、頂版の構築作業、並びに構築後の作業を簡素化できる。
また、鉄骨埋込みパネルを頂版の型枠として利用することで、型枠の設置や解体撤去作業も不要となる。
また、鉄骨埋込みパネルを用いることで、現場配筋量(及び配筋手間)を極力低減できる。
According to the present invention, the first member (or the second member) installed in advance on the wall body side is used to connect the first member (or the second member) and the third member to perform the top. The efficiency of plate erection work can be improved. This eliminates the need to install large-scale scaffolding and support works inside the shaft, and dismantle and remove them after the top plate is constructed, which simplifies the construction work of the top plate and the work after construction.
In addition, by using the steel frame embedded panel as the formwork for the top plate, it is not necessary to install the formwork or dismantle and remove it.
Further, by using the steel frame embedded panel, the amount of bar arrangement at the site (and the labor for bar arrangement) can be reduced as much as possible.

本発明の一実施形態として立坑の頂版の構築例を示す図The figure which shows the construction example of the top plate of the shaft as one Embodiment of this invention. 頂版の構築手順を示す図Diagram showing the procedure for building the top plate 頂版構築用の型枠を兼ねる鉄骨埋込みパネルの側面図Side view of the steel frame embedded panel that doubles as a formwork for building the top plate 同上の鉄骨埋込みパネルの要部拡大図Enlarged view of the main part of the steel frame embedded panel as above 図4のV−V断面に相当する鉄骨埋込パネルの1ユニット分の断面図Cross-sectional view of one unit of the steel frame embedded panel corresponding to the VV cross section of FIG. 同上の鉄骨埋込みパネルが隣り合うユニット間で連結された状態の断面図Cross-sectional view of the same steel frame embedded panel connected between adjacent units 鉄骨埋込みパネルと側方の壁体との連結構造(1)を示す図The figure which shows the connection structure (1) of a steel frame embedded panel and a side wall body. 鉄骨埋込みパネルと側方の壁体との連結構造(2−1)を示す図The figure which shows the connecting structure (2-1) of a steel frame embedded panel and a side wall body. 鉄骨埋込みパネルと側方の壁体との連結構造(2−2)を示す図The figure which shows the connecting structure (2-2) of a steel frame embedded panel and a side wall body. 鉄骨埋込みパネルと側方の壁体との連結構造(3)を示す図The figure which shows the connection structure (3) of a steel frame embedded panel and a side wall body.

以下、本発明の実施の形態について、詳細に説明する。
図1は本発明の一実施形態として立坑の地上側開口部を閉塞する頂版の構築例を示している。
Hereinafter, embodiments of the present invention will be described in detail.
FIG. 1 shows an example of constructing a top plate that closes the above-ground opening of a shaft as an embodiment of the present invention.

本例の立坑1は、シールドトンネル工事用の平面視矩形の立坑で、例えば、次のように構築される。
例えばSMW(Soil Mixing Wall)工法により、地上Gから地中に、四方を囲む柱列式の山留壁2を構築し、その壁体内には、所定の間隔で、H形鋼や角形鋼管からなる鋼製杭を建て込む。
The shaft 1 of this example is a shaft having a rectangular shape in a plan view for shield tunnel construction, and is constructed as follows, for example.
For example, by the SMW (Soil Mixing Wall) method, a pillar-row type mountain retaining wall 2 surrounding all four sides is constructed from the ground G to the ground, and inside the wall, from H-shaped steel or square steel pipe at predetermined intervals. Build a steel pile.

山留壁2の構築に際しては、地中連続壁工法を採用してもよく、この場合は、例えば、鋼製連壁の既製品であるボックス形状の鋼製部材を建て込む。このような鋼製連壁も鋼製杭として利用可能である。 When constructing the mountain retaining wall 2, an underground continuous wall construction method may be adopted. In this case, for example, a box-shaped steel member which is a ready-made steel continuous wall is built. Such a steel wall can also be used as a steel pile.

山留壁2の構築後は、山留壁2で四方を囲われた矩形開口部の内側を掘削し、床付面にはRC(鉄筋コンクリート)製の底版4を施工し、山留壁2の内面には同様にRC製の側壁5を築造することで、有底角筒状の立坑躯体7を構築する。 After the construction of the mountain retaining wall 2, the inside of the rectangular opening surrounded on all sides by the mountain retaining wall 2 is excavated, and the bottom slab 4 made of RC (reinforced concrete) is constructed on the floor surface, and the mountain retaining wall 2 is constructed. Similarly, by constructing an RC side wall 5 on the inner surface, a bottomed rectangular tubular shaft skeleton 7 is constructed.

また、本例の立坑1は、シールドトンネル工事用の発進立坑で、シールド機の搬入に用いられ、シールド機により立坑1の底部から水平方向に掘進することで、シールドトンネル8を構築する。シールドトンネル8の構築中、立坑1は、各種資機材(セグメント等)の搬入や掘削土砂の搬出に用いられる。但し、発進立坑に限るものではなく、到達立坑あるいは中間立坑であってもよい。 Further, the shaft 1 of this example is a starting shaft for shield tunnel construction, and is used for carrying in a shield machine. The shield tunnel 8 is constructed by digging horizontally from the bottom of the shaft 1 with the shield machine. During the construction of the shield tunnel 8, the shaft 1 is used for carrying in various materials and equipment (segments, etc.) and carrying out excavated earth and sand. However, the shaft is not limited to the starting shaft, and may be an reaching shaft or an intermediate shaft.

本例では、シールドトンネル8の完成後に、立坑1(立坑躯体7)の地上側開口部に、これを閉塞するように、頂版9を構築する。立坑1の地上側である頂版9の上を盛土するなどして公園等として利用可能とするためである。また、頂版9下方の立坑空間は、非常階段や共同溝(動力電線、給排水配管、換気口)として利用可能となる。尚、立坑1の地上側開口部は、必ずしも全面が頂版9により閉塞されるわけではなく、少なくとも一部が閉塞される。 In this example, after the shield tunnel 8 is completed, the top plate 9 is constructed in the above-ground opening of the shaft 1 (vertical skeleton 7) so as to block the shield tunnel 8. This is because it can be used as a park or the like by embankment on the top plate 9 on the ground side of the shaft 1. In addition, the shaft space below the top plate 9 can be used as an emergency staircase or a utility tunnel (power wire, water supply / drainage pipe, ventilation port). The entire surface of the above-ground opening of the shaft 1 is not necessarily closed by the top plate 9, and at least a part of the opening is closed.

頂版9の構築方法について、以下に説明する。
先ず、図2及び図3により、概略的に説明する。
The construction method of the top plate 9 will be described below.
First, it will be schematically described with reference to FIGS. 2 and 3.

図2は頂版構築用の型枠を兼ねる鉄骨埋込みパネルを用いた頂版9の構築手順を示す。また、図3は鉄骨埋込みパネルの側面図である。本実施形態では、鉄骨埋込みパネルは、第1部材11、第2部材12及び第3部材13(いずれも梁部材)により構成される。 FIG. 2 shows a procedure for constructing the top plate 9 using a steel frame embedded panel that also serves as a formwork for constructing the top plate. Further, FIG. 3 is a side view of the steel frame embedded panel. In the present embodiment, the steel frame embedded panel is composed of the first member 11, the second member 12, and the third member 13 (all are beam members).

図2(a)は予備工程を示し、立坑1の構築時に実施する。
予備工程では、図2(a)に示すように、立坑1の地上側開口部を挟んで対向する壁体(ここでは山留壁2A、2B)のうち、一方の壁体2A内に設置される鋼製杭3A(図3)の上端部に、前記対向する方向に突出する第1部材11を予め固定し、他方の壁体2B内に設置される鋼製杭3B(図3)の上端部に、前記対向する方向に突出する第2部材12を予め固定する。
FIG. 2A shows a preliminary process, which is carried out when the shaft 1 is constructed.
In the preliminary step, as shown in FIG. 2A, the piles are installed in one of the wall bodies (here, the mountain retaining walls 2A and 2B) facing each other across the above-ground opening of the shaft 1. The first member 11 projecting in the opposite direction is fixed in advance to the upper end portion of the steel pile 3A (FIG. 3), and the upper end of the steel pile 3B (FIG. 3) installed in the other wall body 2B. The second member 12 projecting in the opposite direction is fixed to the portion in advance.

ここで、図3に示すように、鋼製杭3Aと第1部材11とは、互いの鉄骨同士を添接板31等を介して固定する。また、鋼製杭3Bと第2部材12とは、互いの鉄骨同士を添接板32等を介して固定する。尚、互いの鉄骨同士の固定は添接板によらず、溶接により行ってもよい。 Here, as shown in FIG. 3, the steel pile 3A and the first member 11 fix each other's steel frames to each other via a splicing plate 31 or the like. Further, the steel pile 3B and the second member 12 fix each other's steel frames to each other via a splicing plate 32 or the like. It should be noted that the steel frames may be fixed to each other by welding instead of using a splicing plate.

予備工程において、第1部材11及び第2部材12をそれぞれ鋼製杭3A、3Bに設置することで、これらが、立坑1内に壁体側から張り出すことになるが、例えば、壁体2A、2Bの面内に収まる場合もあり得るし、壁体2A、2Bより開口側に張り出す場合もあり得る。いずれにしても、鋼製杭3A、3Bからの張り出し長を数100mm程度とすることで、立坑開口部への資材搬入等に影響のない程度となる。 By installing the first member 11 and the second member 12 on the steel piles 3A and 3B, respectively, in the preliminary process, these project into the shaft 1 from the wall body side. For example, the wall body 2A, It may fit in the plane of 2B, or it may project to the opening side from the wall bodies 2A and 2B. In any case, by setting the overhang length from the steel piles 3A and 3B to about several hundred mm, the material can be brought into the shaft opening to the extent that it is not affected.

図2(b)、(c)は架渡し工程を示し、立坑1の地上側開口を通じてシールド機等の主要資機材の搬出入が完了した後、頂版9の構築時に実施する。主要資機材とは、シールドトンネル工事におけるシールド掘進機や、シールドトンネルの覆工体を構成するセグメント等が該当する。
架渡し工程では、図2(b)及び(c)に示すように、第1部材11と第2部材12との間に、第3部材13を設置して、これらを連結する。
FIGS. 2 (b) and 2 (c) show the crossing process, which is carried out at the time of construction of the top plate 9 after the loading and unloading of main materials and equipment such as the shield machine is completed through the above-ground opening of the shaft 1. The main materials and equipment correspond to shield excavators in shield tunnel construction and segments that make up the lining of shield tunnels.
In the bridging step, as shown in FIGS. 2 (b) and 2 (c), a third member 13 is installed between the first member 11 and the second member 12, and these are connected.

特に本実施形態では、第3部材13は、3つに分割、すなわち、架渡し方向の左右両端の部材13−1、13−2と、中央の部材13−3とに分割してある。尚、第3部材13の分割数はこれに限られず、立坑開口部の桁方向長さ(鉄骨22の延在方向の長さ)に合わせて増減が可能である。 In particular, in the present embodiment, the third member 13 is divided into three, that is, the left and right ends 13-1 and 13-2 in the bridging direction and the central member 13-3. The number of divisions of the third member 13 is not limited to this, and can be increased or decreased according to the length of the shaft opening in the girder direction (the length of the steel frame 22 in the extending direction).

従って、先ず、図2(b)に示すように、第1部材11に第3左端部材13−1を片持ち状態で連結し、同様に、第2部材12に第3右端部材13−2を片持ち状態で連結する。 Therefore, first, as shown in FIG. 2B, the third left end member 13-1 is connected to the first member 11 in a cantilevered state, and similarly, the third right end member 13-2 is connected to the second member 12. Connect in a cantilevered state.

ここで、図3に示すように、第1部材11と第3左端部材13−1とは互いの鉄骨同士を添接板33等を介して固定し、第2部材12と第3右端部材13−2とは互いの鉄骨同士を添接板34等を介して固定する。尚、互いの鉄骨同士の固定は添接板33、34等を介することなく、ボルト・ナットにより直接連結してもよい。 Here, as shown in FIG. 3, the first member 11 and the third left end member 13-1 fix each other's steel frames to each other via a splicing plate 33 or the like, and the second member 12 and the third right end member 13 With -2, the steel frames of each other are fixed to each other via a splicing plate 34 or the like. The steel frames may be directly connected to each other by bolts and nuts without using splicing plates 33, 34 or the like.

次いで、図2(c)に示すように、第3左端部材13−1と第3右端部材13−2との間に、第3中央部材13−3を設置して、これらを連結する。 Next, as shown in FIG. 2C, a third central member 13-3 is installed between the third left end member 13-1 and the third right end member 13-2, and these are connected.

ここで、図3に示すように、第3左端部材13−1と第3中央部材13−3とは互いの鉄骨同士を添接板35等を介して固定し、第3右端部材13−2と第3中央部材13−3とは互いの鉄骨同士を添接板36等を介して固定する。尚、互いの鉄骨同士の固定は添接板35、36等を介することなく、ボルト・ナットにより直接連結してもよい。 Here, as shown in FIG. 3, the third left end member 13-1 and the third central member 13-3 fix each other's steel frames to each other via a splicing plate 35 or the like, and the third right end member 13-2. And the third central member 13-3 fix each other's steel frames to each other via a splicing plate 36 or the like. The steel frames may be directly connected to each other by bolts and nuts without using splicing plates 35, 36 or the like.

図2(d)はコンクリート打設工程を示し、架渡し工程後に実施する。
コンクリート打設工程では、図2(d)に示すように、少なくとも第3部材13(13−1〜13−3)、特に本実施形態では第1〜第3部材11〜13を埋設型枠として、これらの上に、コンクリートを打設する。また、打設前に、埋設型枠上に必要な配筋をなしてもよい。これにより、第1〜第3部材11〜13上にコンクリート層14が形成されて、頂版9が構築される。
FIG. 2D shows a concrete placing process, which is carried out after the laying process.
In the concrete placing step, as shown in FIG. 2D, at least the third member 13 (13-1 to 13-3), particularly in the present embodiment, the first to third members 11 to 13 are used as the buried formwork. , Concrete is poured on these. In addition, necessary reinforcement may be arranged on the buried formwork before casting. As a result, the concrete layer 14 is formed on the first to third members 11 to 13, and the top plate 9 is constructed.

次に、第1部材11、第2部材12、及び、第3部材13(第3左端部材13−1、第3右端部材13−2、及び、第3中央部材13−3)の構造について、図3及び図4〜図6により、説明する。 Next, regarding the structures of the first member 11, the second member 12, and the third member 13 (third left end member 13-1, third right end member 13-2, and third central member 13-3). This will be described with reference to FIGS. 3 and 4 to 6.

図4は図3の鉄骨埋込みパネルの要部拡大図、図5は図4のV−V断面に相当する鉄骨埋込みパネルの1ユニット分の断面図、図6は鉄骨埋込みパネルが隣り合うユニット間で連結された状態の断面図である。 FIG. 4 is an enlarged view of a main part of the steel frame embedded panel of FIG. 3, FIG. 5 is a sectional view of one unit of the steel frame embedded panel corresponding to the VV cross section of FIG. 4, and FIG. 6 is a cross-sectional view of one unit of the steel frame embedded panel adjacent to each other. It is sectional drawing of the state connected by.

本実施形態において、鉄骨埋込みパネルは、第1〜第3部材11〜13により構成される。
本実施形態では、第1〜第3部材11〜13は、それぞれ鉄骨埋込みパネルであり、第1〜第3部材11〜13(第1部材11側から順に、第1部材11、第3部材13、第2部材12)が、これらの長手方向に連結されて、1つの大きな鉄骨埋込みパネルが構成される。
In the present embodiment, the steel frame embedded panel is composed of the first to third members 11 to 13.
In the present embodiment, the first to third members 11 to 13 are steel frame embedded panels, respectively, and the first to third members 11 to 13 (first member 11, third member 13 in order from the first member 11 side). , Second members 12) are connected in these longitudinal directions to form one large steel embedded panel.

さらに、本実施形態における第3部材13は、3つに分割されており、詳しくは、第1部材11側から順に、第1部材11、第3左端部材13−1、第3中央部材13−3、第3右端部材13−2、第2部材12が、これらの長手方向に連結されて、1つの鉄骨埋込みパネルが構成される。 Further, the third member 13 in the present embodiment is divided into three, and more specifically, in order from the first member 11 side, the first member 11, the third left end member 13-1, and the third central member 13- 3. The third right end member 13-2 and the second member 12 are connected in the longitudinal direction to form one steel frame embedded panel.

次に、鉄骨埋込みパネルの構造について、図4及び図5を参照して説明する。
鉄骨埋込みパネルは、板状のプレキャストコンクリート21と、プレキャストコンクリート21上に配置されて、プレキャストコンクリート21の長手方向に延在する鉄骨22と、を含む。
Next, the structure of the steel frame embedded panel will be described with reference to FIGS. 4 and 5.
The steel frame embedded panel includes a plate-shaped precast concrete 21 and a steel frame 22 arranged on the precast concrete 21 and extending in the longitudinal direction of the precast concrete 21.

ここにおいて、鉄骨22は、断面下部がプレキャストコンクリート21内に埋設され、断面上部がプレキャストコンクリート21の上方に露出する。
鉄骨22としては、例えば、H形鋼又はI形鋼が用いられ、これらの一方のフランジ部がプレキャストコンクリート21内に埋め込まれ、他方のフランジ部とウェブ部(その大部分)がプレキャストコンクリート21上に露出する。図5に示すように、鉄骨埋込みパネルにおける鉄骨22は、複数並列に配置されてもよい。1つのプレキャストコンクリート21に対して複数の鉄骨22を埋め込み一体化することで、型枠としての部材強度をより増加させることができる。
Here, the lower part of the cross section of the steel frame 22 is embedded in the precast concrete 21, and the upper part of the cross section is exposed above the precast concrete 21.
As the steel frame 22, for example, H-shaped steel or I-shaped steel is used, one of these flanges is embedded in the precast concrete 21, and the other flange and the web (most of them) are on the precast concrete 21. Exposed to. As shown in FIG. 5, a plurality of steel frames 22 in the steel frame embedded panel may be arranged in parallel. By embedding and integrating a plurality of steel frames 22 in one precast concrete 21, the strength of the member as a formwork can be further increased.

図5に示すように、鉄骨埋込みパネルにおける鉄骨22は、隣り合う鉄骨22同士の連結のため、鉄骨22の延在方向と直交する方向に突出する多数(上下2列)の小鋼材(小梁鉄骨)23(23A、23B)を有している。小鋼材23(23A、23B)は、鉄骨22を構成する大型のH形鋼又はI形鋼のウェブ部に溶接固定した、小型のH形鋼又はI形鋼により構成することができる。 As shown in FIG. 5, the steel frame 22 in the steel frame embedding panel is a large number (upper and lower two rows) of small steel materials (small beams) protruding in a direction orthogonal to the extending direction of the steel frame 22 because the adjacent steel frames 22 are connected to each other. It has a steel frame) 23 (23A, 23B). The small steel materials 23 (23A, 23B) can be made of a small H-shaped steel or I-shaped steel that is welded and fixed to the web portion of the large H-shaped steel or I-shaped steel that constitutes the steel frame 22.

鉄骨埋込みパネルは、鉄骨22の延在方向に、第1〜第3部材11〜13として分割される他、鉄骨22の延在方向と直交する方向にも分割され、図5に示される単位で、ユニット化されている。 The steel frame embedded panel is divided into the first to third members 11 to 13 in the extending direction of the steel frame 22, and is also divided in the direction orthogonal to the extending direction of the steel frame 22 in the unit shown in FIG. , It is unitized.

図5のパネルユニット(鉄骨埋込みパネルの1単位)は、プレキャストコンクリート21により断面下部が埋設された2本の鉄骨22と、2本の鉄骨22からそれぞれ内側に突出させ、添接板24等で相互に連結された内側小鋼材23Aと、2本の鉄骨22からそれぞれ外側に突出させた外側小鋼材23Bと、を含んで構成される。かかるパネルユニットは、架渡し工程の前に製造され、例えば工場にて製造され、現場に搬入される。 The panel unit (1 unit of the steel frame embedded panel) shown in FIG. 5 is formed by projecting inward from the two steel frames 22 and the two steel frames 22 whose lower cross sections are embedded by the precast concrete 21, and using a splicing plate 24 or the like. It is composed of an inner small steel material 23A connected to each other and an outer small steel material 23B protruding outward from each of the two steel frames 22. Such a panel unit is manufactured before the laying process, for example, manufactured in a factory, and brought to the site.

図6は図5のパネルユニットが隣り合うユニット間で連結された状態を示している。ユニット間の連結は、外側小鋼材23Bを、同一断面形状の連結材25を間に配して行う。
すなわち、架渡し工程においては、隣り合うパネルユニットの外側小鋼材23B同士を、これらの間に連結材25を配した上で、例えば添接板26等を介して連結する。尚、添接板26等によらず、継手を用いて連結してもよい。ここでの連結は、架渡し工程の後であって、コンクリート打設工程の前になされる。
FIG. 6 shows a state in which the panel units of FIG. 5 are connected between adjacent units. The connection between the units is performed by arranging the outer small steel material 23B and the connecting material 25 having the same cross-sectional shape in between.
That is, in the bridging step, the outer small steel members 23B of the adjacent panel units are connected to each other via, for example, a splicing plate 26 after arranging the connecting member 25 between them. It should be noted that joints may be used for connection regardless of the splicing plate 26 or the like. The connection here is made after the laying process and before the concrete placing process.

本実施形態では、現場での連結作業を容易にするため、外側小鋼材23Bの先端を斜めにして、外側小鋼材23B間に上向きに開(幅広)となる空間を形成し、この空間に逆三角形状(又は逆台形状)の連結材25を上から容易に挿入できるようにしている。尚、先端の角度は限定されず、通常なされるように垂直としてもよい。 In the present embodiment, in order to facilitate the connection work at the site, the tip of the outer small steel material 23B is slanted to form a space that opens upward (wide) between the outer small steel materials 23B, and the space is reversed. The triangular (or inverted trapezoidal) connecting member 25 can be easily inserted from above. The angle of the tip is not limited and may be vertical as is normally done.

図6ではユニット間の隙間を誇張して描いているが、これはユニットの単位を明確にするためで、実際には隙間が所定の設計寸法内となるように接合する。また、ユニットにおけるプレキャストコンクリート21の接合部それぞれを鍵型にして、接合断面が相欠き継ぎ形状となるようにしてもよい。 In FIG. 6, the gap between the units is exaggerated, but this is for clarifying the unit of the unit, and the gap is actually joined so as to be within a predetermined design dimension. Further, each joint portion of the precast concrete 21 in the unit may be used as a key type so that the joint cross section has a notched joint shape.

次に、上記のような鉄骨埋込みパネルを用いた頂版9の構築方法について、図2の構築手順に沿い、図4〜図6を参照して、更に詳しく説明する。 Next, a method of constructing the top plate 9 using the steel frame embedded panel as described above will be described in more detail with reference to FIGS. 4 to 6 according to the construction procedure of FIG.

図2(a)に相当する予備工程では、立坑1(立坑躯体7)の構築時に、立坑1の地上側開口部を挟んで対向する壁体(ここでは山留壁2A、2B)のうち、一方の壁体2A内に設置される鋼製杭3Aの上端部に、添接板31等を用い、又は全周溶接して、第1部材11(その鉄骨22)を固定する。他方の壁体2B内に設置される鋼製杭3Bの上端部にも、同様に、第2部材12(その鉄骨22)を固定する。 In the preliminary step corresponding to FIG. 2A, of the wall bodies (here, mountain retaining walls 2A and 2B) facing each other across the above-ground opening of the shaft 1 when the shaft 1 (vertical frame 7) is constructed. The first member 11 (the steel frame 22 thereof) is fixed to the upper end of the steel pile 3A installed in the one wall 2A by using a splicing plate 31 or the like or welding all around. Similarly, the second member 12 (the steel frame 22 thereof) is fixed to the upper end of the steel pile 3B installed in the other wall body 2B.

第1部材11(及び第2部材12)は、架渡し方向と直交する方向に、2本の鉄骨を単位として、ユニット化されており、ユニット間では外側小鋼材23B同士を連結材25及び添接板26等を介して連結するが、必ずしもユニット化しなくてもよい。 The first member 11 (and the second member 12) is unitized in a direction orthogonal to the bridging direction in units of two steel frames, and the outer small steel members 23B are connected to each other with the connecting member 25 between the units. It is connected via a contact plate 26 or the like, but it does not necessarily have to be unitized.

図2(b)、(c)に相当する頂版構築時の架渡し工程では、第3左端部材13−1をクレーン等の揚重機により吊り上げて、第1部材11の延長上に運び、第1部材11と第3左端部材13−1とを添接板33等を介して連結固定する。このとき、第3左端部材13−1は片持ち状態となる。
かかる連結作業は、第1部材11のプレキャストコンクリート21を足場として、すなわち壁体側のプレキャストコンクリート21の上に作業者が乗って、作業することができる。また、壁体2Aから張り出し足場を設置して作業してもよい。第2部材12と第3右端部材13−2の連結も同様に行うことができる。
In the crossing process at the time of constructing the top plate corresponding to FIGS. 2 (b) and 2 (c), the third left end member 13-1 is lifted by a lifting machine such as a crane and carried on the extension of the first member 11 to carry the first member 11. The 1st member 11 and the 3rd left end member 13-1 are connected and fixed via a splicing plate 33 or the like. At this time, the third left end member 13-1 is in a cantilever state.
Such a connecting operation can be performed by using the precast concrete 21 of the first member 11 as a scaffold, that is, a worker riding on the precast concrete 21 on the wall side. Further, you may work by installing a scaffolding overhanging from the wall body 2A. The connection between the second member 12 and the third right end member 13-2 can be performed in the same manner.

また、第3左端部材13−1及び第3右端部材13−2は、架渡し方向と直交する方向に、2本の鉄骨を単位として、ユニット化されており、ユニット間では、外側小鋼材23B同士を連結材25及び添接板26等を介して連結する。この作業は第3左端部材13−1及び第3右端部材13−2のプレキャストコンクリート21をそれぞれ足場として、実施することができる。 Further, the third left end member 13-1 and the third right end member 13-2 are unitized in the direction orthogonal to the bridging direction in units of two steel frames, and the outer small steel material 23B is used between the units. They are connected to each other via a connecting member 25, a splicing plate 26, and the like. This work can be carried out using the precast concrete 21 of the third left end member 13-1 and the third right end member 13-2 as scaffolding, respectively.

次に、第3中央部材13−3をクレーン等の揚重機により吊り上げて、第3左端部材13−1と第3右端部材13−2との間に運び、第3左端部材13−1と第3中央部材13−3とを添接板35等を介して連結固定する。
かかる連結作業は、第3左端部材13−1のプレキャストコンクリート21を足場として、すなわち壁体側のプレキャストコンクリート21の上に作業者が乗って、作業することができる。
Next, the third central member 13-3 is lifted by a lifting machine such as a crane and carried between the third left end member 13-1 and the third right end member 13-2, and the third left end member 13-1 and the first 3 The central member 13-3 is connected and fixed via a splicing plate 35 or the like.
Such connecting work can be performed by using the precast concrete 21 of the third left end member 13-1 as a scaffold, that is, a worker riding on the precast concrete 21 on the wall side.

同様に、第3右端部材13−2と第3中央部材13−3とを添接板36等を介して連結固定する。
かかる連結作業は、第3右端部材13−2のプレキャストコンクリート21を足場として、すなわち壁体側のプレキャストコンクリート21の上に作業者が乗って、作業することができる。
Similarly, the third right end member 13-2 and the third central member 13-3 are connected and fixed via the splicing plate 36 and the like.
Such a connecting operation can be performed by using the precast concrete 21 of the third right end member 13-2 as a scaffold, that is, a worker riding on the precast concrete 21 on the wall side.

また、第3中央部材13−3も、第3左端部材13−1、第3右端部材13−2と同様に、架渡し方向と直交する方向に、2本の鉄骨を単位として、ユニット化されており、ユニット間では外側小鋼材23B同士を連結材25及び添接板26を用いて連結する。この作業は第3中央部材13−3のプレキャストコンクリート21を足場として実施することができる。 Further, the third central member 13-3 is also unitized with two steel frames as a unit in the direction orthogonal to the bridging direction, like the third left end member 13-1 and the third right end member 13-2. The outer small steel materials 23B are connected to each other by using the connecting material 25 and the splicing plate 26 between the units. This work can be carried out using the precast concrete 21 of the third central member 13-3 as a scaffold.

ここにおいて、第1〜第3部材11〜13(13−1〜3)の接合部(分割部)は、図3あるいは図4から解るように、先端を斜めに形成されてもよい。これは壁体側の部材に対し、これに接合する部材(後入れ部材)を吊り下ろして接合する際に、挿入及び接合をしやすくするためである。例えば、第3中央部材13−3の挿入時に、受入れ側(第3左端部材13−1と第3右端部材13−2との間)が逆ハの字状となっていれば、挿入及び接合がしやすくなる。このとき、添接板33〜36は、先端部の角度に合わせて平行四辺形に形成するとよい。 Here, as can be seen from FIG. 3 or FIG. 4, the joint portion (divided portion) of the first to third members 11 to 13 (13 to 1 to 3) may be formed at an oblique tip. This is to facilitate insertion and joining when the member (post-insertion member) to be joined to the member on the wall body side is suspended and joined. For example, when the third central member 13-3 is inserted, if the receiving side (between the third left end member 13-1 and the third right end member 13-2) has an inverted C shape, the insertion and joining are performed. It will be easier to remove. At this time, the splicing plates 33 to 36 may be formed in a parallelogram shape according to the angle of the tip portion.

図2(d)に相当するコンクリート打設工程では、第1〜第3部材11〜13を埋設型枠として、これらの上にコンクリートを打設する。これにより、第1〜第3部材11〜13上にコンクリート層14が形成されて、頂版9が構築される。 In the concrete placing step corresponding to FIG. 2D, the first to third members 11 to 13 are used as buried formwork, and concrete is placed on them. As a result, the concrete layer 14 is formed on the first to third members 11 to 13, and the top plate 9 is constructed.

コンクリート打設工程では、コンクリートの打設に先立って、型枠上で鉄筋の配筋作業を行うこともある。かかる配筋作業は、第1〜第3部材11〜13のプレキャストコンクリート21を足場として行うことができる。配筋作業を架渡し工程の後であってコンクリート打設の前に行うことにより、コンクリート打設後に、鉄筋と鉄骨埋込みパネルとがコンクリートにより一体化して、強固な頂版が構築される。
また、埋設型枠として鉄骨埋込みパネルを用いることで、本来配筋すべき鉄筋断面積分を鉄骨の断面積で受け持ち、現場での配筋量(及び配筋手間)を簡素化できるメリットがある。
In the concrete placing process, reinforcing bars may be arranged on the formwork prior to the concrete placing. Such bar arrangement work can be performed using the precast concrete 21 of the first to third members 11 to 13 as a scaffold. By performing the bar arrangement work after the laying process and before the concrete placement, the reinforcing bars and the steel frame embedded panel are integrated with the concrete after the concrete placement, and a strong top plate is constructed.
Further, by using the steel frame embedded panel as the buried formwork, there is an advantage that the bar cross-sectional integral that should be originally laid is handled by the cross-sectional area of the steel frame, and the amount of bar arranging (and the labor for arranging the reinforcing bars) can be simplified.

鉄骨埋込みパネルは、長手方向に分割され、幅方向にユニット化されていることから、分割体間やユニット間には隙間(分割等による目地)が生じる。従って、コンクリートの打設に先立って、この隙間はシール材及び/又はコーキング処理により塞ぐ。また隙間が大きくなる部分は鋼材プレートにより塞ぐこともある。 Since the steel frame embedded panel is divided in the longitudinal direction and unitized in the width direction, a gap (joint due to division or the like) is generated between the divided bodies and between the units. Therefore, prior to placing concrete, this gap is closed with a sealant and / or caulking treatment. In addition, the part where the gap becomes large may be closed by a steel plate.

鉄骨埋込みパネルと桁方向の壁体との連結だけでなく、桁方向と直交する方向の壁体との連結も、矩形の開口部を閉塞するために必要である。第1及び第2部材11、12の取付側の壁体(山留壁2A、2B)と直交する壁体(又は杭体)と、頂版(その鉄骨延在方向に沿う側面)との連結について、つまり、壁体(又は杭体)と第1部材11、第2部材12及び第3部材13それぞれとの連結部については、壁体(杭体)がコンクリート壁又はRC杭(鋼材でない部分)であれば、下記(1)の方法により、鋼製壁又は鋼製杭であれば、下記(2)又は(3)の方法により行う。このとき、桁方向と直交する方向の壁体との取合い連結においても構造体としての応力伝達を期待する場合には(3)の方法が望ましく、(1)又は(2)の方法を選択する場合は、単に壁体と頂版との部材としての一体化のみを目的とする。 Not only the connection between the steel embedded panel and the wall body in the girder direction, but also the connection with the wall body in the direction orthogonal to the girder direction is necessary to close the rectangular opening. Connection of a wall body (or pile body) orthogonal to the wall bodies (mountain retaining walls 2A and 2B) on the mounting side of the first and second members 11 and 12 and a top plate (side surface along the extending direction of the steel frame). That is, with respect to the connecting portion between the wall body (or pile body) and the first member 11, the second member 12 and the third member 13, the wall body (pile body) is a concrete wall or an RC pile (a portion not made of steel). ), The method (1) below, and if it is a steel wall or a steel pile, the method (2) or (3) below. At this time, the method (3) is preferable and the method (1) or (2) is selected when stress transmission as a structure is expected even in the connection connection with the wall body in the direction orthogonal to the girder direction. In the case, the purpose is merely to integrate the wall body and the top plate as members.

(1)図7に示すように、桁方向と直交する方向の壁体(山留壁)2Cを構成するRC杭3Cに、後施工アンカー101を打ち、又はRC杭中に予め埋込んだインサートにより、コンクリート打設工程において打設したコンクリートと一体化させる。 (1) As shown in FIG. 7, a post-construction anchor 101 is driven into an RC pile 3C constituting a wall body (mountain retaining wall) 2C in a direction orthogonal to the girder direction, or an insert pre-embedded in the RC pile. To be integrated with the concrete placed in the concrete placing process.

(2)図8に示すように、桁方向と直交する方向の壁体(山留壁)2Cを構成する鋼製杭3Cに、現場でスタッド102を溶接する、又は、図9に示すように、鋼製杭3Cに予めカプラー103Aを工場で溶接しておき、現場で鉄筋103Bをねじ込む。そして、これらをコンクリート打設工程において打設したコンクリートと一体化させる。 (2) As shown in FIG. 8, the stud 102 is welded on-site to the steel pile 3C constituting the wall body (mountain retaining wall) 2C in the direction orthogonal to the girder direction, or as shown in FIG. , The coupler 103A is welded to the steel pile 3C in advance at the factory, and the reinforcing bar 103B is screwed in at the site. Then, these are integrated with the concrete placed in the concrete placing process.

(3)図10に示すように、桁方向と直交する方向の壁体(山留壁)2Cを構成する鋼製杭3Cから、予め溶接等により鉄骨梁104を張り出しておき、鉄骨埋込みパネル側の小鋼材23Bとの間に連結材105を配置した上で、例えば添接板106等を介して連結する。そして、これらをコンクリート打設工程において打設したコンクリートと一体化させる。
尚、図7〜図10に示されているように、桁方向と交差する方向の壁体と鉄骨埋込みパネルとの隙間には、コンクリートの打設に先立って、鋼材プレートなどからなる間詰め型枠110を配置する。
(3) As shown in FIG. 10, the steel beam 104 is projected from the steel pile 3C constituting the wall body (mountain retaining wall) 2C in the direction orthogonal to the girder direction in advance by welding or the like, and the steel frame embedded panel side. After arranging the connecting member 105 with the small steel material 23B of the above, the connecting member 105 is connected via, for example, a splicing plate 106 or the like. Then, these are integrated with the concrete placed in the concrete placing process.
As shown in FIGS. 7 to 10, in the gap between the wall body in the direction intersecting the girder direction and the steel frame embedded panel, a filling type made of a steel plate or the like is provided prior to placing concrete. The frame 110 is arranged.

桁方向と直交する方向の壁体において、コンクリートが露出したコンクリート壁部分と、鋼材が露出した鋼製壁部分とがそれぞれ部分的に存在する場合においても、コンクリート壁部分においては後施工アンカー、インサート等のいずれかを、鋼製壁部分においてはスタッド、カプラー、鉄骨梁等のいずれかを、コンクリート打設工程の前に設置することが好ましい。このとき、突出させた後施工アンカー、インサート、スタッド、カプラー、鉄骨梁等は、第1部材11、第2部材12及び第3部材13それぞれの鉄骨22側の小鋼材23Bと、相互に連結されても、平面視及び立面視において重なり合うように設置されてもよい。 Even if the concrete wall part with exposed concrete and the steel wall part with exposed steel material are partially present in the wall body in the direction orthogonal to the girder direction, the post-construction anchor and insert are provided in the concrete wall part. It is preferable to install any of the above, such as studs, couplers, and steel beams in the steel wall portion, before the concrete placing process. At this time, the projected post-construction anchor, insert, stud, coupler, steel beam, etc. are interconnected with the small steel material 23B on the steel frame 22 side of each of the first member 11, the second member 12, and the third member 13. Alternatively, they may be installed so as to overlap each other in a plan view and an elevation view.

本実施形態によれば、壁体側の第1及び第2部材11、12とこれらの間に設置される第3部材13は、板状のプレキャストコンクリート21と、プレキャストコンクリート21上に配置されて、プレキャストコンクリート21の長手方向に延在し、断面下部がプレキャストコンクリート21内に埋設され、断面上部がプレキャストコンクリート21の上方に露出する鉄骨22と、を含む、鉄骨埋込みパネルが、その長手方向に3つに分割されたものであり、第1部材11と第3部材13、及び、第2部材12と第3部材13は、互いの鉄骨同士で連結される。 According to the present embodiment, the first and second members 11 and 12 on the wall body side and the third member 13 installed between them are arranged on the plate-shaped precast concrete 21 and the precast concrete 21. A steel frame embedding panel including a steel frame 22 extending in the longitudinal direction of the precast concrete 21 and having a lower part of the cross section embedded in the precast concrete 21 and an upper part of the cross section exposed above the precast concrete 21 is 3 in the longitudinal direction thereof. The first member 11 and the third member 13, and the second member 12 and the third member 13 are connected to each other by steel frames.

これにより、壁体側の第1部材11(又は第2部材12)を足場として、第1部材11(又は第2部材12)と第3部材13との連結作業を行うことができ、連結後は、第1〜第3部材11〜13を足場として、配筋等の作業を行うことができる。従って、立坑底版からの総足場や支保工等の大掛かりな仮設を無くすことができる。また、鉄骨埋込みパネルを用いることで、現場配筋量(及び配筋手間)を極力低減できる。 As a result, the first member 11 (or the second member 12) on the wall side can be used as a scaffold to connect the first member 11 (or the second member 12) and the third member 13, and after the connection, the connection work can be performed. , Reinforcing work and the like can be performed using the first to third members 11 to 13 as scaffolding. Therefore, it is possible to eliminate large-scale temporary construction such as total scaffolding and support work from the shaft bottom slab. Further, by using the steel frame embedded panel, the amount of on-site reinforcement (and the labor for reinforcement) can be reduced as much as possible.

また、本実施形態によれば、第1〜第3部材11〜13を埋設型枠として、これらの上にコンクリートを打設するが、鉄骨埋込みパネルを頂版9の型枠として利用することで、型枠の設置や解体撤去作業も不要となる。 Further, according to the present embodiment, the first to third members 11 to 13 are used as the embedded formwork, and concrete is cast on them, but by using the steel frame embedded panel as the formwork of the top plate 9. , Installation of formwork and dismantling and removal work are also unnecessary.

また、本実施形態によれば、第3部材13は、更に、長手方向に3つに分割され、これらの分割体13−1〜3も、互いの鉄骨同士で連結される。このような分割形態とすることで、工場から現場へ搬入可能で、かつ現場での取扱いが容易な寸法に収めることができる。言い換えれば、公道輸送の制約(道交法規制による長さや幅の制限)や、部材重量の制約(部材重量が重くなると過度なスペックの揚重機が必要となる)を受けないようにできる。また、第3部材13の分割数を増やすことで立坑開口部の大スパン化にも対応できる。但し、第3部材13の分割数を増やす場合にも、曲げモーメントが最大となる中央部での分割は避け、分割数を奇数(例えば5つ)とするのが望ましい。 Further, according to the present embodiment, the third member 13 is further divided into three in the longitudinal direction, and these divided bodies 13 to 1 to 3 are also connected to each other by steel frames. By adopting such a divided form, it is possible to carry the product from the factory to the site and to fit the size so that it can be easily handled at the site. In other words, it is possible to avoid restrictions on public road transportation (limitations on length and width due to road traffic law regulations) and restrictions on member weight (when the member weight becomes heavier, a lifting machine with excessive specifications is required). Further, by increasing the number of divisions of the third member 13, it is possible to cope with a large span of the shaft opening. However, even when increasing the number of divisions of the third member 13, it is desirable to avoid division at the central portion where the bending moment is maximum and to set the number of divisions to an odd number (for example, five).

また、本実施形態によれば、第3部材13が3つに分割された場合、壁体側の部材のプレキャストコンクリート21を足場として、壁体側から順に(いわゆる片押し施工で)連結作業を行うことができるため、立坑底版からの総足場や支保工等の大掛かりな仮設を必要としない。 Further, according to the present embodiment, when the third member 13 is divided into three parts, the precast concrete 21 of the member on the wall body side is used as a scaffolding to perform the connecting work in order from the wall body side (so-called one-sided push construction). Therefore, there is no need for large-scale temporary construction such as total scaffolding and support work from the shaft bottom slab.

また、本実施形態によれば、鉄骨埋込みパネルにおける鉄骨22は、その延在方向と直交する方向に突出する小鋼材23を有し、隣り合う鉄骨22は互いの小鋼材23同士で接合される。
これにより、鉄骨埋込みパネルの鉄骨延在方向と直交する方向(配力方向)の強度を向上させることができる。また、本来配筋すべき配力方向の鉄筋断面積分を、小鋼材23の断面積で受け持つことで、配力方向においても現場配筋量(及び配筋手間)をより削減でき、省人化にも寄与できる。
Further, according to the present embodiment, the steel frame 22 in the steel frame embedded panel has a small steel material 23 protruding in a direction orthogonal to the extending direction thereof, and the adjacent steel frames 22 are joined to each other by the small steel materials 23. ..
As a result, the strength of the steel frame embedded panel in the direction orthogonal to the steel frame extending direction (force distribution direction) can be improved. In addition, by taking charge of the cross-sectional integration of the reinforcing bars in the force distribution direction that should be originally arranged by the cross-sectional area of the small steel material 23, the amount of on-site reinforcement arrangement (and the labor for reinforcement arrangement) can be further reduced in the force distribution direction, and labor saving Can also contribute to.

また、本実施形態によれば、鉄骨埋込みパネルは、並列配置される複数本(本例では2本)の鉄骨ごとに、鉄骨の延在方向と直交する方向に分割されてユニット化されている。このようなユニット化により、総部材数を減らすことができ、工場から現場への搬入効率を上げ、クレーン等による部材架渡し時の揚重手間も減らすことができる。ユニット内で鉄骨22は内側小鋼材23Aを介して連結されており、これにより十分な強度を確保できる。 Further, according to the present embodiment, the steel frame embedded panel is divided into units in a direction orthogonal to the extending direction of the steel frames for each of a plurality of steel frames (two in this example) arranged in parallel. .. By making such a unit, the total number of members can be reduced, the efficiency of carrying from the factory to the site can be improved, and the lifting time and effort when the members are hung by a crane or the like can be reduced. In the unit, the steel frame 22 is connected via the inner small steel material 23A, whereby sufficient strength can be secured.

また、本実施形態によれば、鉄骨埋込みパネルにおける鉄骨22は、その延在方向と直交する方向に突出する小鋼材23を有し、架渡し工程において、隣り合うパネルユニットの外側小鋼材23B同士を連結する。すなわち、少なくとも第3部材13は、架渡し方向と直交する方向に分割された複数の鉄骨埋込みパネル(パネルユニット)を備え、その各鉄骨埋込みパネル(パネルユニット)における鉄骨22は、その延在方向と直交する方向に突出する小鋼材23を有し、架渡し工程において、隣り合う鉄骨埋込みパネルの外側小鋼材23B同士を連結する。これにより、パネルユニット同士を確実に連結して一体化することができる。 Further, according to the present embodiment, the steel frame 22 in the steel frame embedded panel has a small steel material 23 protruding in a direction orthogonal to the extending direction thereof, and the outer small steel materials 23B of the adjacent panel units are connected to each other in the bridging process. To concatenate. That is, at least the third member 13 includes a plurality of steel frame embedded panels (panel units) divided in a direction orthogonal to the bridging direction, and the steel frame 22 in each steel frame embedded panel (panel unit) has an extending direction thereof. It has a small steel material 23 protruding in a direction orthogonal to the above, and connects the outer small steel materials 23B of the adjacent steel frame embedded panels in the bridging step. As a result, the panel units can be reliably connected and integrated.

次に本発明の他の実施形態について説明する。
上記実施形態では、第1部材11、第2部材12及び第3部材13の全てを鉄骨埋込みパネルにより構成した。
しかしながら、第1部材11及び第2部材12については、プレキャストコンクリート21を有しない、鉄骨のみの構成とし、第3部材13(13−1〜13−3)のみを鉄骨埋込みパネルとすることもできる。
Next, other embodiments of the present invention will be described.
In the above embodiment, all of the first member 11, the second member 12, and the third member 13 are made of a steel frame embedded panel.
However, the first member 11 and the second member 12 may have only a steel frame without the precast concrete 21, and only the third member 13 (13-1 to 13-3) may be a steel frame embedded panel. ..

この場合も、壁体側に予め設置された第1部材11(又は第2部材12)を利用して、第1部材11(又は第2部材12)と第3部材13との連結作業を行うことで、頂版架設作業の効率化を図ることができる。また、第3部材13の連結後は、第3部材13を足場として、作業を行うことができる。これによっても、総足場や支保工等の大掛かりな仮設を無くすことができる。 Also in this case, the first member 11 (or the second member 12) installed in advance on the wall body side is used to connect the first member 11 (or the second member 12) and the third member 13. Therefore, the efficiency of the top plate erection work can be improved. Further, after the third member 13 is connected, the work can be performed using the third member 13 as a scaffold. This also eliminates large-scale temporary construction such as total scaffolding and support work.

尚、図示の実施形態はあくまで本発明を概略的に例示するものであり、本発明は、説明した実施形態により直接的に示されるものに加え、特許請求の範囲内で当業者によりなされる各種の改良・変更を包含するものであることは言うまでもない。 It should be noted that the illustrated embodiments merely illustrate the present invention, and the present invention is made by a person skilled in the art within the scope of claims in addition to the ones directly shown by the described embodiments. Needless to say, it includes improvements and changes in.

本発明は、立坑(立坑躯体)の地上側開口部を閉塞することを実施例としたが、地中の対向する壁体の上端部を閉塞する頂版であれば、広く展開が可能である。 The present invention has an example of closing the above-ground opening of a shaft (vertical skeleton), but it can be widely deployed as long as it is a top plate that closes the upper end of an opposing wall body in the ground. ..

1 立坑
2(2A、2B) 山留壁
3(3A、3B) 鋼製杭
4 底版
5 側壁
7 立坑躯体
8 シールドトンネル
9 頂版
11 第1部材
12 第2部材
13 第3部材
13−1 第3左端部材
13−2 第3右端部材
13−3 第3中央部材
14 コンクリート層
21 プレキャストコンクリート
22 鉄骨(H形鋼又はI形鋼)
23(23A、23B) 小鋼材
24 添接板
25 連結材
26 添接板
31〜36 添接板
101 後施工アンカー
102 スタッド
103A カプラー
103B 鉄筋
104 鉄骨梁
105 連結材
106 添接板
110 間詰め型枠
1 Vertical shaft 2 (2A, 2B) Mountain retaining wall 3 (3A, 3B) Steel pile 4 Bottom slab 5 Side wall 7 Vertical shaft skeleton 8 Shield tunnel 9 Top slab 11 1st member 12 2nd member 13 3rd member 13-1 3rd Left end member 13-2 Third right end member 13-3 Third center member 14 Concrete layer 21 Precast concrete 22 Steel frame (H-shaped steel or I-shaped steel)
23 (23A, 23B) Small steel material 24 Splicing plate 25 Connecting material 26 Splicing plate 31-36 Splicing plate 101 Post-construction anchor 102 Stud 103A Coupler 103B Reinforcing bar 104 Steel beam 105 Connecting material 106 Splicing plate 110 Filling formwork

Claims (6)

立坑の地上側開口部を閉塞する頂版の構築方法であって、
立坑の構築時に、立坑の地上側開口部を挟んで対向する壁体のうち、一方の壁体内に設置される鋼製杭の上端部に、前記対向する方向に突出する第1部材を予め固定し、他方の壁体内に設置される鋼製杭の上端部に、前記対向する方向に突出する第2部材を予め固定する予備工程と、
頂版の構築時に、前記第1部材と前記第2部材との間に第3部材を設置してこれらを連結する架渡し工程と、
前記第3部材を埋設型枠として、この上にコンクリートを打設する工程と、
を含み、
前記第1部材及び第2部材は、鉄骨を含み、
前記第3部材は、板状のプレキャストコンクリートと、前記プレキャストコンクリート上に配置されて、前記プレキャストコンクリートの長手方向に延在し、断面下部が前記プレキャストコンクリート内に埋設され、断面上部が前記プレキャストコンクリートの上方に露出する鉄骨と、を含む、鉄骨埋込みパネルであり、
前記架渡し工程では、前記第1部材と前記第3部材、及び、前記第2部材と前記第3部材とを、互いの鉄骨同士で連結することを特徴とする、立坑の頂版構築方法。
It is a method of constructing a top plate that closes the above-ground opening of the shaft.
When constructing the shaft, the first member protruding in the opposite direction is fixed in advance to the upper end of the steel pile installed in one of the wall bodies facing each other across the above-ground opening of the shaft. A preliminary step of preliminarily fixing the second member protruding in the opposite direction to the upper end of the steel pile installed in the other wall.
At the time of constructing the top plate, a third member is installed between the first member and the second member, and a bridging step of connecting them is performed.
The process of placing concrete on the third member as an embedded formwork,
Including
The first member and the second member include a steel frame and include a steel frame.
The third member is arranged on the plate-shaped precast concrete and the precast concrete, extends in the longitudinal direction of the precast concrete, the lower part of the cross section is embedded in the precast concrete, and the upper part of the cross section is the precast concrete. Is a steel-embedded panel, including a steel frame exposed above
The method for constructing a top plate of a shaft, which comprises connecting the first member and the third member, and the second member and the third member with each other in the steel frame.
前記第1部材及び第2部材は、板状のプレキャストコンクリートと、前記プレキャストコンクリート上に配置されて、前記プレキャストコンクリートの長手方向に延在し、断面下部が前記プレキャストコンクリート内に埋設され、断面上部が前記プレキャストコンクリートの上方に露出する鉄骨と、を含む、鉄骨埋込みパネルであることを特徴とする、請求項1記載の立坑の頂版構築方法。 The first member and the second member are arranged on the plate-shaped precast concrete and the precast concrete, extend in the longitudinal direction of the precast concrete, the lower part of the cross section is embedded in the precast concrete, and the upper part of the cross section. The method for constructing a top plate of a shaft according to claim 1, wherein is a steel frame embedded panel including a steel frame exposed above the precast concrete. 前記架渡し工程では、前記第1部材又は前記第2部材と前記第3部材とを、前記第1部材又は前記第2部材のプレキャストコンクリートを足場として、互いの鉄骨同士で連結することを特徴とする、請求項2記載の立坑の頂版構築方法。 The bridging step is characterized in that the first member or the second member and the third member are connected to each other by using the precast concrete of the first member or the second member as a scaffold. The method for constructing a top plate of a shaft according to claim 2. 前記第3部材を構成する鉄骨埋込みパネルは、前記プレキャストコンクリート上に並列配置される複数の鉄骨を備えることを特徴とする、請求項1〜請求項3のいずれか1つに記載の立坑の頂版構築方法。 The top of the shaft according to any one of claims 1 to 3, wherein the steel frame embedded panel constituting the third member includes a plurality of steel frames arranged in parallel on the precast concrete. How to build a version. 前記第3部材は、架渡し方向と直交する方向に分割された複数の鉄骨埋込みパネルを備え、
各鉄骨埋込みパネルにおける鉄骨は、その延在方向と直交する方向に突出する小鋼材を有し、
前記架渡し工程において、隣り合う鉄骨埋込みパネルの小鋼材同士を連結することを特徴とする、請求項4記載の立坑の頂版構築方法。
The third member includes a plurality of steel frame embedded panels divided in a direction orthogonal to the bridging direction.
The steel frame in each steel frame embedded panel has a small steel material protruding in a direction orthogonal to the extending direction thereof.
The method for constructing a top plate of a shaft according to claim 4, wherein in the bridging step, small steel materials of adjacent steel frame embedded panels are connected to each other.
立坑の地上側開口部を閉塞する頂版構造であって、
立坑の地上側開口部を挟んで対向する壁体のうち、一方の壁体内に設置される鋼製杭の上端部に固定されて、前記対向する方向に突出する第1部材と、
他方の壁体内に設置される鋼製杭の上端部に固定されて、前記対向する方向に突出する第2部材と、
前記第1部材と前記第2部材との間に設置されて、これらに連結される第3部材と、
前記第3部材を埋設型枠として、この上に打設されるコンクリート層と、
を含み、
前記第1部材及び前記第2部材は、鉄骨を含み、
前記第3部材は、板状のプレキャストコンクリートと、前記プレキャストコンクリート上に配置されて、前記プレキャストコンクリートの長手方向に延在し、断面下部が前記プレキャストコンクリート内に埋設され、断面上部が前記プレキャストコンクリートの上方に露出する鉄骨と、を含む、鉄骨埋込みパネルであり、
前記第1部材と前記第3部材、及び、前記第2部材と前記第3部材は、互いの鉄骨同士で連結されることを特徴とする、立坑の頂版構造。
It is a top plate structure that closes the above-ground opening of the shaft.
Of the wall bodies facing each other across the above-ground opening of the shaft, a first member fixed to the upper end of a steel pile installed in one of the walls and protruding in the opposite direction,
A second member fixed to the upper end of a steel pile installed in the other wall and protruding in the opposite direction,
A third member installed between the first member and the second member and connected to the third member
Using the third member as an embedded formwork, a concrete layer cast on the third member and
Including
The first member and the second member include a steel frame and include a steel frame.
The third member is arranged on the plate-shaped precast concrete and the precast concrete, extends in the longitudinal direction of the precast concrete, the lower part of the cross section is embedded in the precast concrete, and the upper part of the cross section is the precast concrete. Is a steel-embedded panel, including a steel frame exposed above
A top plate structure of a shaft, wherein the first member and the third member, and the second member and the third member are connected to each other by steel frames.
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JP2001193382A (en) * 2000-01-14 2001-07-17 Kawatetsu Kizai Kogyo Co Ltd Constructing method for shaft having wall with varied thickness
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113882432A (en) * 2021-09-01 2022-01-04 武汉市政工程设计研究院有限责任公司 Rapid construction method for assembled top plate of small-area deep shaft
CN113882432B (en) * 2021-09-01 2022-09-16 武汉市政工程设计研究院有限责任公司 Rapid construction method for assembled top plate of small-area deep shaft

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