JP2020146779A - Grinding device - Google Patents

Grinding device Download PDF

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JP2020146779A
JP2020146779A JP2019044718A JP2019044718A JP2020146779A JP 2020146779 A JP2020146779 A JP 2020146779A JP 2019044718 A JP2019044718 A JP 2019044718A JP 2019044718 A JP2019044718 A JP 2019044718A JP 2020146779 A JP2020146779 A JP 2020146779A
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grinding
load value
feed rate
grinding feed
workpiece
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JP7177730B2 (en
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桑名 一孝
Kazutaka Kuwana
一孝 桑名
徹雄 久保
Tetsuo Kubo
徹雄 久保
壮一 松原
Soichi Matsubara
壮一 松原
山下 真司
Shinji Yamashita
真司 山下
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Disco Corp
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Disco Abrasive Systems Ltd
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Abstract

To detect an abnormality occurring in grinding processing with high accuracy.SOLUTION: A grinding device 1 comprises: a first grinding/feeding part 46 that grinds a work-piece W at a first grinding/feeding speed so that the work-piece has a first thickness thicker than a finish thickness; a second grinding/feeding part 47 that grinds the work-piece W having the first thickness to the finish thickness at a second grinding/feeding speed slower than the first grinding/feeding speed; an upper limit value setting part 80 that sets an upper limit value of a load value applied to a grinding stone 340 for each grinding/feeding speed, when grinding the work-piece W at respective grinding/feeding speed in stages; and a recognizing part 81 that recognizes that the load value measured during grinding surpasses the upper limit value. The grinding device measures the load values applied to the grinding stone 340 respectively when grinding the work-piece W at respective grinding/feeding speed, monitors whether the values surpass the upper limit value or not, and detects an abnormality occurring in grinding processing.SELECTED DRAWING: Figure 1

Description

本発明は、研削装置に関する。 The present invention relates to a grinding device.

研削砥石で被加工物を研削する研削装置は、被加工物を所定の厚みに研削するため、厚みを測定しながら、仕上げ厚みより少し厚い厚みまで早い研削送り速度で研削して、その後、研削送り速度を遅くして設定した仕上げ厚みまで研削している(特許文献1、特許文献2、及び特許文献3)。このように遅い研削送り速度で研削することで、被加工物に研削砥石を押し付ける荷重を小さくして機械歪みを小さくした状態で研削することになり被加工物は均一な厚みに仕上げられる。 A grinding device that grinds a work piece with a grinding wheel grinds the work piece to a predetermined thickness, so while measuring the thickness, it grinds to a thickness slightly thicker than the finish thickness at a high grinding feed rate, and then grinds. Grinding is performed by slowing down the feed rate to a set finish thickness (Patent Document 1, Patent Document 2, and Patent Document 3). By grinding at such a slow grinding feed rate, the load of pressing the grinding wheel against the workpiece is reduced and the machine strain is reduced, so that the workpiece is finished to a uniform thickness.

また、研削加工中に、研削砥石が目詰まりまたは目つぶれを起こして正常に研削できなくなることを防止する目的で、事前に研削砥石が被加工物を押すときの荷重値の上限値(閾値)を設定し、研削加工中に荷重値検知手段が検知した荷重値がその上限値を超えたらアラームを発報させるようにしている。 In addition, the upper limit (threshold) of the load value when the grinding wheel pushes the workpiece in advance for the purpose of preventing the grinding wheel from becoming clogged or crushed and unable to grind normally during the grinding process. Is set, and an alarm is issued when the load value detected by the load value detecting means exceeds the upper limit value during grinding.

特開2012−151409号公報Japanese Unexamined Patent Publication No. 2012-151409 特開2013−226625号公報Japanese Unexamined Patent Publication No. 2013-226625 特開2014−024145号公報Japanese Unexamined Patent Publication No. 2014-024145

上記のように、研削送り速度に関係なく設定されている荷重値の上限値を、研削加工中に測定された研削砥石にかかる荷重値が超えた場合に、そのことが認識されるようになっている。しかし、研削加工における速い研削送り速度のときと遅い研削送り速度のときとの、それぞれの荷重値は異なり、一つの上限値を設定するだけでは、被加工物の正常な研削加工を実施するのに不十分であるという問題がある。
そのため、研削装置には、各々の研削送り速度に応じてスピンドルモータの負荷電流値を監視し、研削加工に異常が発生したことを検知するという解決すべき課題がある。
As described above, when the upper limit of the load value set regardless of the grinding feed rate is exceeded by the load value applied to the grinding wheel measured during the grinding process, this is recognized. ing. However, the load values for the fast grinding feed rate and the slow grinding feed rate in the grinding process are different, and by setting only one upper limit value, normal grinding of the workpiece can be performed. There is a problem that it is insufficient.
Therefore, the grinding device has a problem to be solved that it monitors the load current value of the spindle motor according to each grinding feed speed and detects that an abnormality has occurred in the grinding process.

本発明は、被加工物を保持する保持手段と、研削砥石を環状に配置した研削ホイールを装着したスピンドルを回転させ該保持手段に保持された被加工物を該研削砥石で研削する研削手段と、該保持手段と該研削手段とを相対的に接近および離間する方向に移動させる研削送り手段と、被加工物の厚みを測定する厚み測定手段と、該研削砥石を該保持面に保持された被加工物に接近させる方向に移動させ該研削砥石が被加工物を押したときの荷重値を検知する荷重値検知手段と、制御手段と、を備える研削磨装置であって、該研削送り手段は、第1研削送り速度で予め設定した仕上げ厚みよりも厚い第1厚みまで被加工物を研削する第1研削送り部と、該第1研削送り速度より遅い第2の研削送り速度で仕上げ厚みまで被加工物を研削する第2研削送り部とを備え、該制御手段は、過去の研削加工で測定した測定結果を基に、該第1研削送り速度で研削する際および該第2研削送り速度で研削する際のそれぞれの研削送り速度に対して該荷重値検知手段が検知する荷重値の上限値を設定する上限値設定部と、該第1研削送り速度および該第2研削送り速度で研削加工している際に、該荷重値検知手段が検知した荷重値がそれぞれの該上限値を超えたことを認識する認識部と、を備える研削装置である。
また、本発明は、被加工物を保持する保持手段と、研削砥石を環状に配置した研削ホイールを装着したスピンドルを回転させ該保持手段に保持された被加工物を該研削砥石で研削する研削手段と、該保持手段と該研削手段とを相対的に接近および離間する方向に移動させる研削送り手段と、該保持手段に保持された被加工物の上面高さを測定する上面高さ測定手段と、該研削砥石が該保持手段に保持された被加工物に接近させる方向に移動し該研削砥石が被加工物を押したときの荷重値を検知する荷重値検知手段と、制御手段と、を備える研削装置であって、該研削送り手段は、該上面高さを測定しながら、該上面が予め設定した第1の研削量だけ下がった上面高さに到達するまで第1研削送り速度で被加工物を研削する第1研削送り部と、該上面高さを測定しながら、被研削面が予め設定した第2研削量だけ下がった仕上げ高さに到達するまで該第1研削送り速度より遅い第2の研削送り速度で被加工物を研削する第2研削送り部とを備え、該制御手段は、過去の研削加工で測定した測定結果を基に、該第1研削送り速度で研削する際および該第2研削送り速度で研削する際のそれぞれの研削送り速度に対して該荷重値検知手段が検知する荷重値の上限値を設定する上限値設定部と、該第1研削送り速度および該第2研削送り速度で研削加工している際に、該荷重値検知手段が検知した荷重値がそれぞれの該上限値を超えたことを認識する認識部と、を備える研削装置。
The present invention includes a holding means for holding a work piece and a grinding means for grinding a work piece held by the holding means by rotating a spindle equipped with a grinding wheel in which a grinding wheel is arranged in an annular shape. , The grinding feed means for moving the holding means and the grinding means in the relative approaching and separating directions, the thickness measuring means for measuring the thickness of the workpiece, and the grinding grindstone were held on the holding surface. A grinding apparatus including a load value detecting means for detecting a load value when the grinding wheel pushes the workpiece by moving the grinding tool in a direction approaching the workpiece, and a control means, wherein the grinding feed means. Is a first grinding feed portion that grinds the workpiece to a first thickness that is thicker than the finish thickness preset at the first grinding feed speed, and a finish thickness at a second grinding feed speed that is slower than the first grinding feed speed. It is equipped with a second grinding feed unit that grinds the workpiece up to, and the control means is used when grinding at the first grinding feed speed and based on the measurement results measured in the past grinding process, and the second grinding feed. With the upper limit value setting unit that sets the upper limit value of the load value detected by the load value detecting means for each grinding feed speed when grinding at a speed, the first grinding feed speed and the second grinding feed speed. It is a grinding device including a recognition unit that recognizes that the load value detected by the load value detecting means exceeds the respective upper limit values during grinding.
Further, in the present invention, a holding means for holding a work piece and a spindle equipped with a grinding wheel in which a grinding wheel is arranged in an annular shape are rotated to grind the work piece held by the holding means with the grinding wheel. Means, a grinding feed means for moving the holding means and the grinding means in relative approaches and separation directions, and a top surface height measuring means for measuring the top surface height of the workpiece held by the holding means. A load value detecting means, a control means, and a load value detecting means for detecting a load value when the grinding wheel moves in a direction of approaching the workpiece held by the holding means and the grinding wheel pushes the workpiece. The grinding feed means measures the height of the upper surface, and at the first grinding feed speed until the upper surface reaches the height of the upper surface lowered by the preset first grinding amount. From the first grinding feed rate, while measuring the height of the first grinding feed section that grinds the work piece and the top surface, until the surface to be ground reaches the finish height lowered by the preset second grinding amount. It is provided with a second grinding feed unit that grinds the workpiece at a slow second grinding feed speed, and the control means grinds at the first grinding feed speed based on the measurement results measured in the past grinding process. An upper limit value setting unit that sets an upper limit value of a load value detected by the load value detecting means for each grinding feed speed when grinding at the time and at the second grinding feed speed, and the first grinding feed speed and A grinding device including a recognition unit that recognizes that the load value detected by the load value detecting means exceeds the respective upper limit values during grinding at the second grinding feed speed.

上記の研削装置に備える該制御手段は、過去の研削加工で設定した測定結果を基に、該第1研削送り速度で研削する際および該第2研削送り速度で研削する際のそれぞれの送り速度に対して該荷重値検知手段が検知する荷重値の下限値を設定する下限値設定部と、該第1研削送り速度および該第2研削送り速度で研削加工している際に、該荷重値検知手段が検知した荷重値がそれぞれの該下限値を超えたことを認識する第2認識部と、を備えていることが好ましい。 The control means provided in the above-mentioned grinding device is based on the measurement results set in the past grinding process, and has a feed rate when grinding at the first grinding feed rate and when grinding at the second grinding feed rate. On the other hand, the load value is set when the lower limit value setting unit for setting the lower limit value of the load value detected by the load value detecting means and the first grinding feed speed and the second grinding feed speed are used for grinding. It is preferable to include a second recognition unit that recognizes that the load value detected by the detecting means exceeds the respective lower limit values.

本発明では、研削加工中に、第1研削送り速度と第2研削送り速度との、各々の研削送り速度の上限値との関係において研削砥石にかかる荷重値を監視するため、被加工物と研削砥石とに無理な負荷がかかるのを防止できる。また、研削送り速度が第2研削送り速度であるときの荷重値の上限値を従来より低い値にすることが可能となり、研削不良が発生したことを検知できるようになる。 In the present invention, in order to monitor the load value applied to the grinding wheel in relation to the upper limit value of each grinding feed rate between the first grinding feed rate and the second grinding feed rate during the grinding process, the work piece and the work piece are used. It is possible to prevent an unreasonable load from being applied to the grinding wheel. Further, the upper limit of the load value when the grinding feed rate is the second grinding feed rate can be set to a value lower than the conventional value, and it becomes possible to detect that a grinding defect has occurred.

また、荷重値の下限値を設定することで、砥石の欠けや、異常摩耗といった異常が研削砥石に発生したことを検知することができる。 Further, by setting the lower limit value of the load value, it is possible to detect that an abnormality such as chipping of the grindstone or abnormal wear has occurred in the grinding wheel.

研削装置の全体を表した斜視図である。It is a perspective view which showed the whole of the grinding apparatus. 被加工物を研削する様子を表す側面図である。It is a side view which shows the state of grinding a work piece. (a)は、第1研削送り速度と第2研削送り速度とのそれぞれの研削送り速度で被加工物を研削する際の荷重値を示したグラフであり、(b)は、(a)に示した荷重値の時間特性グラフの上にさらに荷重値の上限値を描き入れたグラフであり、(c)は、さらに荷重値の下限値を描き入れたグラフである。(A) is a graph showing the load value when grinding the workpiece at each of the first grinding feed speed and the second grinding feed speed, and (b) is shown in (a). It is a graph in which the upper limit value of the load value is further drawn on the time characteristic graph of the shown load value, and (c) is the graph in which the lower limit value of a load value is further drawn.

1 研削装置の構成
図1に示す研削装置1は、保持手段2に保持された半導体ウェーハ等の被加工物Wを、研削手段3を用いて研削する研削装置である。以下、研削装置1の構成について説明する。
1 Configuration of Grinding Device The grinding device 1 shown in FIG. 1 is a grinding device that grinds a workpiece W such as a semiconductor wafer held by the holding means 2 by using the grinding means 3. Hereinafter, the configuration of the grinding device 1 will be described.

研削装置1には、研削装置1に備える各種の機構を電気的に制御するCPU等を有する制御手段8が備えられている。研削装置1の各種の機構は図示しない電源に接続されており、電源から供給される電力を動力源として作動する。 The grinding device 1 is provided with a control means 8 having a CPU or the like that electrically controls various mechanisms provided in the grinding device 1. Various mechanisms of the grinding device 1 are connected to a power source (not shown), and operate using the electric power supplied from the power source as a power source.

図1に示すように、研削装置1には、Y軸方向に延設されたベース10と、ベース10の上における+Y方向側に立設されたコラム11とが備えられている。 As shown in FIG. 1, the grinding apparatus 1 is provided with a base 10 extending in the Y-axis direction and a column 11 standing on the base 10 on the + Y direction side.

図1に示すように、研削装置1のベース10の上には、保持手段2が備えられている。保持手段2は、被加工物Wを保持する円板形状のテーブルであり、例えば、保持面20aを有する吸引部20と吸引部20を囲繞する枠体21とを備えている。また、保持手段2は、吸引路22を介して吸引源23に接続されている。例えば、図1及び図2に示すように、被加工物Wの下面Wbの保護等を目的としたテープTが被加工物Wの下面Wbに貼着された被加工物Wを保持面20aの上に載置した状態で、吸引源23によって発揮される吸引力を、吸引路22を通じて保持面20aに伝達することによって、保持面20aの上に被加工物Wを吸引保持することができる。
また、保持手段2には、保持手段2をZ軸方向の回転軸25を軸として回転させる回転手段24が配設されている。
加えて、保持手段2の周囲にはカバー12が配設されており、カバー12には蛇腹13が伸縮自在に連結されている。カバー12と保持手段2とは、被加工物Wの研削加工の際に、ベース10の内部に配設されている図示しないY軸方向への移動手段によって駆動されて、Y軸方向に一体的に往復移動する。このとき、カバー12のY軸方向の移動に伴って蛇腹13が伸縮することとなる。
As shown in FIG. 1, a holding means 2 is provided on the base 10 of the grinding device 1. The holding means 2 is a disk-shaped table for holding the workpiece W, and includes, for example, a suction portion 20 having a holding surface 20a and a frame body 21 surrounding the suction portion 20. Further, the holding means 2 is connected to the suction source 23 via the suction path 22. For example, as shown in FIGS. 1 and 2, a tape T for the purpose of protecting the lower surface Wb of the workpiece W holds the workpiece W attached to the lower surface Wb of the workpiece W on the holding surface 20a. The workpiece W can be suction-held on the holding surface 20a by transmitting the suction force exerted by the suction source 23 to the holding surface 20a through the suction path 22 in the state of being placed on the holding surface 20a.
Further, the holding means 2 is provided with a rotating means 24 for rotating the holding means 2 around a rotating shaft 25 in the Z-axis direction.
In addition, a cover 12 is arranged around the holding means 2, and a bellows 13 is stretchably connected to the cover 12. The cover 12 and the holding means 2 are driven by a moving means in the Y-axis direction (not shown) arranged inside the base 10 when grinding the workpiece W, and are integrated in the Y-axis direction. Move back and forth to. At this time, the bellows 13 expands and contracts as the cover 12 moves in the Y-axis direction.

また、図1に示すように、コラム11の−Y方向側の側面には、研削手段3と研削送り手段4とが備えられている。
図1及び図2に示すように、研削手段3には、Z軸方向の回転軸35を有するスピンドル30と、スピンドル30を回転軸35を軸として回転駆動するスピンドルモータ32と、スピンドル30を回転可能に支持するハウジング31とが備えられている。ハウジング31は、例えば、図2に示すように、小径部310と大径部311とから構成されている。ハウジング31の下面31aには、マウント33が接続されており、マウント33の下端には、研削ホイール34が着脱可能に配設されている。研削ホイール34は、基台341と基台341の下面に環状に配列された直方体形状の複数の研削砥石340とから構成されている。研削砥石340は、例えば、レジンボンドやメタルボンド等によって固着されたダイヤモンド砥粒等によって形成されており、その下面340aは被加工物Wを研削する研削面となっている。
Further, as shown in FIG. 1, a grinding means 3 and a grinding feeding means 4 are provided on the side surface of the column 11 on the −Y direction side.
As shown in FIGS. 1 and 2, the grinding means 3 includes a spindle 30 having a rotating shaft 35 in the Z-axis direction, a spindle motor 32 for rotationally driving the spindle 30 around the rotating shaft 35, and rotating the spindle 30. A housing 31 that supports it is provided. The housing 31 is composed of, for example, a small diameter portion 310 and a large diameter portion 311 as shown in FIG. A mount 33 is connected to the lower surface 31a of the housing 31, and a grinding wheel 34 is detachably arranged at the lower end of the mount 33. The grinding wheel 34 is composed of a base 341 and a plurality of rectangular parallelepiped-shaped grinding wheels 340 arranged in an annular shape on the lower surface of the base 341. The grinding wheel 340 is formed of, for example, diamond abrasive grains fixed by a resin bond, a metal bond, or the like, and its lower surface 340a is a grinding surface for grinding the workpiece W.

研削送り手段4には、Z軸方向の回転軸45を有するボールネジ40と、ボールネジ40に対して平行に配設された一対のガイドレール41と、ボールネジ40の上端に連結されボールネジ40を回転軸45を軸として回動させるZ軸モータ42と、内部のナットがボールネジ40に螺合して側部がガイドレール41に摺接する昇降板43と、を備えている。また、昇降板43にはハウジング31を保持するホルダ44が接続されている。
図1及び図2に示すように、ホルダ44は、例えば、有底筒形状を有しており、その底面は孔441dが形成された円環形状となっている。ホルダ44の有底筒は、例えば、図2に示すように、側板440と底板441とに分離されている。
図2に示すように、ハウジング31の大径部311の下面311bとホルダ44の底板441の上面441aとが接触する形で、ホルダ44の底板441とハウジング31の大径部311が連結しており、これによってハウジング31がホルダ44に保持されている。このとき、ハウジング31の小径部310の下部が孔441dを貫通している。
なお、ホルダ44の側板440と底板441とは互いに分離していなくてもよい。
The grinding feed means 4 includes a ball screw 40 having a rotation shaft 45 in the Z-axis direction, a pair of guide rails 41 arranged parallel to the ball screw 40, and a ball screw 40 connected to the upper end of the ball screw 40. It includes a Z-axis motor 42 that rotates around 45, and an elevating plate 43 in which an internal nut is screwed into a ball screw 40 and a side portion is in sliding contact with a guide rail 41. Further, a holder 44 for holding the housing 31 is connected to the elevating plate 43.
As shown in FIGS. 1 and 2, the holder 44 has, for example, a bottomed cylinder shape, and the bottom surface thereof has an annular shape in which a hole 441d is formed. The bottomed cylinder of the holder 44 is separated into a side plate 440 and a bottom plate 441, for example, as shown in FIG.
As shown in FIG. 2, the bottom plate 441 of the holder 44 and the large diameter portion 311 of the housing 31 are connected so that the lower surface 311b of the large diameter portion 311 of the housing 31 and the upper surface 441a of the bottom plate 441 of the holder 44 are in contact with each other. This allows the housing 31 to be held in the holder 44. At this time, the lower portion of the small diameter portion 310 of the housing 31 penetrates the hole 441d.
The side plate 440 and the bottom plate 441 of the holder 44 do not have to be separated from each other.

Z軸モータ42によってボールネジ40が駆動されて、回転軸45を軸として回転すると、これに伴い、昇降板43がガイドレール41に案内されてZ軸方向に昇降移動して、ホルダ44に保持されている研削手段3がZ軸方向に昇降移動する構成となっている。研削送り手段4を用いて研削手段3を駆動することによって、研削砥石340を保持手段2に保持されている被加工物Wに対して接近及び離間させることができる。 When the ball screw 40 is driven by the Z-axis motor 42 and rotates around the rotating shaft 45, the elevating plate 43 is guided by the guide rail 41 to move up and down in the Z-axis direction and is held by the holder 44. The grinding means 3 is configured to move up and down in the Z-axis direction. By driving the grinding means 3 using the grinding feed means 4, the grinding wheel 340 can be brought closer to and separated from the workpiece W held by the holding means 2.

また、研削送り手段4には、第1研削送り部46と第2研削送り部47とが配設されている。第1研削送り部46は、第1研削送り速度で研削手段3を−Z方向に降下させる機能を有しており、第2研削送り部47は、第1研削送り速度よりも遅い第2研削送り速度で研削手段3を−Z方向に降下させる機能を有している。 Further, the grinding feed means 4 is provided with a first grinding feed portion 46 and a second grinding feed portion 47. The first grinding feed unit 46 has a function of lowering the grinding means 3 in the −Z direction at the first grinding feed speed, and the second grinding feed unit 47 has a second grinding that is slower than the first grinding feed speed. It has a function of lowering the grinding means 3 in the −Z direction at a feed rate.

図2に示すように、ホルダ44の側板440と底板441との間の円環状の隙間には、側板440と底板441とに上下方向から挟まれる形で、3つの荷重値検知手段6が等間隔に配設されている。
荷重値検知手段6は、図示しない圧電素子を備えており、研削加工中に圧電素子に圧縮力がかかることによってその力に応じた電圧を発生する。荷重値検知手段6では、発生した電圧の値を基にして荷重値を測定することができる。
ただし、上記のように、ホルダ44の側板440と底板441とは互いに分離していない構成も考えられ、かかる場合においては、荷重値検知手段6はハウジング31の大径部311とホルダ44の底板441との間に配設されることとなる。
そして、荷重値検知手段6は予め圧縮する力が加えられた状態で取り付けられていて、圧電素子は、研削荷重によって伸ばされる力がかかることによって、その力に応じた電圧を発生する。つまり、スピンドル30、スピンドルモータ32、マウント33、研削ホイール34の総重量以上の研削荷重を検出することができる。
As shown in FIG. 2, three load value detecting means 6 are formed in the annular gap between the side plate 440 and the bottom plate 441 of the holder 44 so as to be sandwiched between the side plate 440 and the bottom plate 441 from above and below. It is arranged at intervals.
The load value detecting means 6 includes a piezoelectric element (not shown), and when a compressive force is applied to the piezoelectric element during grinding, a voltage corresponding to the force is generated. The load value detecting means 6 can measure the load value based on the value of the generated voltage.
However, as described above, it is conceivable that the side plate 440 of the holder 44 and the bottom plate 441 are not separated from each other. In such a case, the load value detecting means 6 uses the large diameter portion 311 of the housing 31 and the bottom plate of the holder 44. It will be arranged between the 441 and the 441.
Then, the load value detecting means 6 is attached in a state where a compressing force is applied in advance, and the piezoelectric element generates a voltage corresponding to the force applied by the force stretched by the grinding load. That is, it is possible to detect a grinding load equal to or greater than the total weight of the spindle 30, the spindle motor 32, the mount 33, and the grinding wheel 34.

上記の制御手段8には、過去の研削加工において測定された荷重値を基にして、研削手段3を第1研削送り速度で−Z方向に降下させて被加工物Wを研削加工する際の荷重値の上限値と、同じく研削手段3を第2研削送り速度で−Z方向に降下させて被加工物Wを研削加工する際の荷重値の上限値とを、それぞれ設定する上限値設定部80が備えられている。また、制御手段8には、第1研削送り速度または第2研削送り速度で研削加工しているときに、荷重値検知手段6によって測定された荷重値が、上限値設定部80によって設定された上記の上限値を上回った場合にそのことを認識する認識部81が備えられている。 The control means 8 is used to grind the workpiece W by lowering the grinding means 3 in the −Z direction at the first grinding feed speed based on the load value measured in the past grinding process. Upper limit value setting unit for setting the upper limit value of the load value and the upper limit value of the load value when the grinding means 3 is similarly lowered in the −Z direction at the second grinding feed speed to grind the workpiece W. 80 is provided. Further, in the control means 8, the load value measured by the load value detecting means 6 when grinding is performed at the first grinding feed rate or the second grinding feed rate is set by the upper limit value setting unit 80. A recognition unit 81 is provided to recognize that the upper limit value is exceeded.

同様に、制御手段8には、過去の研削加工において測定された荷重値の測定結果を基にして、研削手段3を第1研削送り速度で−Z方向に降下させて被加工物Wを研削加工する際の荷重値の下限値と、同じく研削手段3を第2研削送り速度で−Z方向に降下させて被加工物Wを研削加工する際の荷重値の下限値とを、それぞれ設定する下限値設定部82が備えられている。また、第1研削送り速度または第2研削送り速度で研削加工しているときに、荷重値検知手段6によって測定された荷重値が、下限値設定部82によって設定された下限値を下回ったことを認識する第2認識部83が備えられている。 Similarly, the control means 8 grinds the workpiece W by lowering the grinding means 3 in the −Z direction at the first grinding feed speed based on the measurement result of the load value measured in the past grinding process. The lower limit of the load value at the time of machining and the lower limit of the load value at the time of grinding the workpiece W by lowering the grinding means 3 in the −Z direction at the second grinding feed speed are set respectively. A lower limit value setting unit 82 is provided. Further, the load value measured by the load value detecting means 6 is less than the lower limit value set by the lower limit value setting unit 82 during grinding at the first grinding feed rate or the second grinding feed rate. A second recognition unit 83 for recognizing the above is provided.

図1に示すように、研削装置1のベース10の上には、ウェーハ上面ハイトゲージ50、保持面ハイトゲージ51、及び算出手段52を備えた厚み測定手段5が配設されている。厚み測定手段5は、研削加工中、ウェーハ上面ハイトゲージ50を被加工物Wの上面Waに当接させつつ、保持面ハイトゲージ51を保持手段2の保持面20aに当接させることによって、被加工物Wの上面Wa及び保持手段2の保持面20aの高さを測定して、測定された両者の高さの差を基に、算出手段52において被加工物Wの厚みを算出することができる。 As shown in FIG. 1, a thickness measuring means 5 including a wafer upper surface height gauge 50, a holding surface height gauge 51, and a calculating means 52 is arranged on the base 10 of the grinding apparatus 1. During the grinding process, the thickness measuring means 5 brings the wafer upper surface height gauge 50 into contact with the upper surface Wa of the workpiece W and the holding surface height gauge 51 with the holding surface 20a of the holding means 2. The height of the upper surface Wa of the W and the holding surface 20a of the holding means 2 is measured, and the thickness of the workpiece W can be calculated by the calculating means 52 based on the difference between the measured heights.

2 研削装置の動作
上記の構成の研削装置1を用いて被加工物Wを研削する際の研削装置1の動作について、図1〜図3を参照して説明する。
2 Operation of Grinding Device The operation of the grinding device 1 when grinding the workpiece W using the grinding device 1 having the above configuration will be described with reference to FIGS. 1 to 3.

研削加工の実施前に、予め、過去の研削加工において荷重値検知手段6を用いて測定された荷重値を基にして、第1研削送り速度及び第2研削送り速度で被加工物Wを研削加工する際に荷重値検知手段6によって測定される荷重値の上限値を上限値設定部80において設定するとともに、第1研削送り速度及び第2研削送り速度で被加工物Wを研削加工する際に荷重値検知手段6によって測定される荷重値の下限値を下限値設定部82において設定する。 Before performing the grinding process, the workpiece W is ground at the first grinding feed rate and the second grinding feed rate based on the load value measured in advance by using the load value detecting means 6 in the past grinding process. When the upper limit value of the load value measured by the load value detecting means 6 at the time of processing is set in the upper limit value setting unit 80 and the workpiece W is ground at the first grinding feed speed and the second grinding feed speed. The lower limit value of the load value measured by the load value detecting means 6 is set in the lower limit value setting unit 82.

上限値及び下限値の設定方法としては、例えば、25枚の被加工物Wを研削したときの荷重値の測定データを大きさの順に並べて、それらの測定データの中央値から予め設定された範囲(例えば、統計学上の四分位範囲等)に含まれる測定データのうちの最も大きな値を上限値、そして、最も小さな値を下限値として設定する。これにより、中央値から大きく外れたデータを排除した有用な測定データの中から上限値及び下限値を設定することができる。 As a method of setting the upper limit value and the lower limit value, for example, the measurement data of the load value when 25 workpieces W are ground are arranged in the order of size, and the range set in advance from the median value of the measurement data. The largest value of the measurement data included in (for example, statistical interquartile range, etc.) is set as the upper limit value, and the smallest value is set as the lower limit value. Thereby, the upper limit value and the lower limit value can be set from the useful measurement data excluding the data greatly deviating from the median value.

上記のように、上限値及び下限値を設定した後、研削加工を開始する。まず、図1及び図2に示すように、テープTが貼着された被加工物Wをその上面Waが上になるように保持手段2の保持面20aの上に被加工物Wを載置する。
そして、吸引源23により生み出された吸引力を、吸引路22を通じて保持手段2の保持面20aに伝達して、保持手段2の保持面20aの上に被加工物Wを吸引保持する。
After setting the upper limit value and the lower limit value as described above, the grinding process is started. First, as shown in FIGS. 1 and 2, the workpiece W to which the tape T is attached is placed on the holding surface 20a of the holding means 2 so that the upper surface Wa thereof faces up. To do.
Then, the suction force generated by the suction source 23 is transmitted to the holding surface 20a of the holding means 2 through the suction path 22, and the workpiece W is sucked and held on the holding surface 20a of the holding means 2.

次いで、図2に示すように、被加工物Wが保持された保持手段2を図示しない移動手段を用いてY軸方向に移動させて、回転する研削砥石340が被加工物Wの中心を通るように位置合わせする。その後、回転手段24を用いて、保持手段2及び保持手段2の保持面20aに保持されている被加工物Wを回転軸25を軸として回転させる。 Next, as shown in FIG. 2, the holding means 2 holding the workpiece W is moved in the Y-axis direction by using a moving means (not shown), and the rotating grinding wheel 340 passes through the center of the workpiece W. Align as follows. After that, the rotating means 24 is used to rotate the workpiece W held on the holding means 2 and the holding surface 20a of the holding means 2 around the rotating shaft 25.

次に、スピンドルモータ32を用いてスピンドル30を駆動して、スピンドル30を回転軸35を軸として回転させる。これにより、スピンドル30の下端に配設されたマウント33及び、マウント33の下面に装着された研削ホイール34が回転する。 Next, the spindle motor 32 is used to drive the spindle 30, and the spindle 30 is rotated about the rotation shaft 35. As a result, the mount 33 arranged at the lower end of the spindle 30 and the grinding wheel 34 mounted on the lower surface of the mount 33 rotate.

そして、制御手段8から第1研削送り部46に電気信号が送られると、該電気信号を受信した第1研削送り部46によってZ軸モータ42が回転制御される。Z軸モータ42が、ボールネジ40を第1研削送り速度に対応した回転速度で回転軸45を軸として回動することによって、昇降板43がガイドレール41に案内されながら第1研削送り速度で−Z方向に降下していき、これに伴って、昇降板43にホルダ44を介して支持されている研削砥石340が回転軸35を軸として回転している状態で、同じく第1研削送り速度で−Z方向に降下して、保持手段2の上に保持されている被加工物Wに接近していく。これにより、図2に示すように、研削砥石340の下面340aが被加工物Wの上面Waに当接して被加工物Wが研削される。 Then, when an electric signal is sent from the control means 8 to the first grinding feed unit 46, the rotation of the Z-axis motor 42 is controlled by the first grinding feed unit 46 that receives the electric signal. The Z-axis motor 42 rotates the ball screw 40 around the rotation shaft 45 at a rotation speed corresponding to the first grinding feed speed, so that the elevating plate 43 is guided by the guide rail 41 at the first grinding feed speed. It descends in the Z direction, and along with this, the grinding grind 340 supported by the elevating plate 43 via the holder 44 is rotating about the rotation shaft 35, and at the same first grinding feed speed. It descends in the −Z direction and approaches the workpiece W held on the holding means 2. As a result, as shown in FIG. 2, the lower surface 340a of the grinding wheel 340 comes into contact with the upper surface Wa of the workpiece W, and the workpiece W is ground.

研削加工中、厚み測定手段5を用いて被加工物Wの厚みの測定を行う。ウェーハ上面ハイトゲージ50を被加工物Wの上面Waに接触させつつ、保持面ハイトゲージ51を保持面20aに接触させることにより読み取られた両者の高さの差を基にして、算出手段52において被加工物Wの厚みが測定される。被加工物Wの厚みが、予め設定された仕上げ厚みよりも厚い厚みである第1厚みになるまで、第1研削送り速度での研削が行われる。この制御は、第1研削送り部46によって行われる。 During the grinding process, the thickness of the workpiece W is measured using the thickness measuring means 5. Based on the difference in height read by bringing the holding surface height gauge 51 into contact with the holding surface 20a while bringing the wafer upper surface height gauge 50 into contact with the upper surface Wa of the workpiece W, the calculation means 52 performs the work. The thickness of the object W is measured. Grinding is performed at the first grinding feed rate until the thickness of the workpiece W becomes the first thickness, which is thicker than the preset finish thickness. This control is performed by the first grinding feed unit 46.

そして、被加工物Wが第1厚みになるまで研削した後、制御手段8から第2研削送り部47に研削送り速度を変更するための電気信号が送られると、該電気信号を受信した第2研削送り部47によってZ軸モータ42の回転速度が制御されて、研削手段3の降下速度が第1研削送り速度から第1研削送り速度よりも遅い第2研削送り速度に切り替わる。研削手段3の降下速度を第2研削送り速度に切り替えた後、被加工物Wの上面Waに当接している研削砥石340をさらに−Z方向へと押し下げていき、第2研削送り速度で被加工物Wを仕上げ厚みまで研削する。この制御は、第2研削送り部47によって行われる。
なお、第1研削送り部46は、被研削面である上面Waの高さを測定しながら、上面Waが研削開始時から予め設定した第1研削量だけ下がった上面高さに到達するまで、第1研削送り速度で被加工物を研削するようにしてもよい。同様に、第2研削送り部47は、
研削された上面Waの高さを測定しながら、上面Waが、上記第1研削量だけ下がった上面高さからさらに予め設定した第2研削量だけ下がった仕上げ高さに到達するまで、第1研削送り速度より遅い第2研削送り速度で被加工物を研削するようにしてもよい。
Then, after grinding the workpiece W to the first thickness, when an electric signal for changing the grinding feed speed is sent from the control means 8 to the second grinding feed unit 47, the electric signal is received. 2 The rotation speed of the Z-axis motor 42 is controlled by the grinding feed portion 47, and the descent speed of the grinding means 3 is switched from the first grinding feed speed to the second grinding feed speed slower than the first grinding feed speed. After switching the descent speed of the grinding means 3 to the second grinding feed rate, the grinding wheel 340 in contact with the upper surface Wa of the workpiece W is further pushed down in the −Z direction, and is subjected to the second grinding feed rate. Grind the work piece W to the finish thickness. This control is performed by the second grinding feed unit 47.
The first grinding feed unit 46 measures the height of the upper surface Wa, which is the surface to be ground, until the upper surface Wa reaches the upper surface height lowered by a preset first grinding amount from the start of grinding. The workpiece may be ground at the first grinding feed rate. Similarly, the second grinding feed unit 47
While measuring the height of the ground upper surface Wa, the first is until the upper surface Wa reaches the finishing height further lowered by the preset second grinding amount from the upper surface height lowered by the first grinding amount. The workpiece may be ground at a second grinding feed rate slower than the grinding feed rate.

被加工物Wの研削加工中には、回転する研削砥石340の下面340aと被加工物Wの上面Waとの当接によって生じる回転方向の負荷によって、スピンドルモータ32の回転速度が研削開始時に比べて減速していくおそれがある。そのため、研削加工中には、スピンドルモータ32の回転速度を図示しないエンコーダ等を用いて測定して、その測定結果に基づいたスピンドルモータ32に供給する電力を制御するフィードバック制御を行うことにより、スピンドルモータ32の回転速度を一定の値に保っていてもよい。 During the grinding process of the workpiece W, the rotational speed of the spindle motor 32 is compared with that at the start of grinding due to the load in the rotational direction generated by the contact between the lower surface 340a of the rotating grinding wheel 340 and the upper surface Wa of the workpiece W. There is a risk of slowing down. Therefore, during the grinding process, the rotation speed of the spindle motor 32 is measured by using an encoder or the like (not shown), and feedback control is performed to control the electric power supplied to the spindle motor 32 based on the measurement result. The rotation speed of the motor 32 may be kept at a constant value.

また、被加工物Wの研削加工中には、研削砥石340の状態の変化に応じて研削砥石340にかかる荷重値が変化する。例えば、研削砥石340に目詰まりや目つぶれ等が起きているときには、研削砥石340にかかる荷重値は大きくなる。一方で、研削砥石340に欠けや異常摩耗が起きているときには、研削砥石340にかかる荷重値は小さくなる。
そこで、図2に示すように、研削加工中、ホルダ44の側板440と底板441との間に配設された荷重値検知手段6を用いて荷重値を測定することによって、研削砥石340にかかる荷重値を調べて、研削加工の際に発生する異常を検知する。
Further, during the grinding process of the workpiece W, the load value applied to the grinding wheel 340 changes according to the change in the state of the grinding wheel 340. For example, when the grinding wheel 340 is clogged or clogged, the load value applied to the grinding wheel 340 becomes large. On the other hand, when the grinding wheel 340 is chipped or abnormally worn, the load value applied to the grinding wheel 340 becomes small.
Therefore, as shown in FIG. 2, during the grinding process, the grinding wheel 340 is applied by measuring the load value using the load value detecting means 6 arranged between the side plate 440 of the holder 44 and the bottom plate 441. Investigate the load value to detect abnormalities that occur during grinding.

研削加工中、荷重値検知手段6には研削砥石340にかかる荷重が以下のように伝達される。図2に示すように、昇降板43に連結されているホルダ44の側板440が昇降板43とともに−Z方向に降下している。一方で、研削砥石340が被加工物Wに当接しながら−Z方向に降下する際に、研削砥石340により被加工物Wに加えられる−Z方向の力の反作用として、研削砥石340は被加工物Wから+Z方向の力を受けており、これに伴って研削砥石340に接続されているハウジング31が+Z方向に押されて、ハウジング31の大径部311に連結されているホルダ44の底板441が、大径部311によって+Z方向に引き上げられるように力を受けている。
上記のようにホルダ44の底板441と側板440とに挟まれている荷重値検知手段6に上下方向から圧縮力が加えられることにより、荷重値検知手段6の圧電素子が電圧を生じて、生じた電圧が適宜、荷重値へと変換される。このようにして、荷重値検知手段6によって荷重値が測定される。
During the grinding process, the load applied to the grinding wheel 340 is transmitted to the load value detecting means 6 as follows. As shown in FIG. 2, the side plate 440 of the holder 44 connected to the elevating plate 43 descends in the −Z direction together with the elevating plate 43. On the other hand, when the grinding wheel 340 descends in the −Z direction while abutting on the workpiece W, the grinding wheel 340 is processed as a reaction of the force applied to the workpiece W by the grinding wheel 340 in the −Z direction. A force is received from the object W in the + Z direction, and the housing 31 connected to the grinding wheel 340 is pushed in the + Z direction accordingly, and the bottom plate of the holder 44 connected to the large diameter portion 311 of the housing 31 is connected. The 441 is subjected to a force so as to be pulled up in the + Z direction by the large diameter portion 311.
As described above, when a compressive force is applied from above and below to the load value detecting means 6 sandwiched between the bottom plate 441 and the side plate 440 of the holder 44, the piezoelectric element of the load value detecting means 6 generates a voltage. The voltage is converted into a load value as appropriate. In this way, the load value is measured by the load value detecting means 6.

なお、荷重値検知手段6がハウジング31の大径部311の下面311bとホルダ44の底板411の上面411aとの間に配設されている場合にも、同様に、荷重値検知手段6に対して大径部311とホルダ44の底板411とから上下方向の圧縮力が加えられることによって圧電素子が電圧を発生する。この電圧を基にして、荷重値を測定することができる。 Similarly, when the load value detecting means 6 is arranged between the lower surface 311b of the large diameter portion 311 of the housing 31 and the upper surface 411a of the bottom plate 411 of the holder 44, the load value detecting means 6 is similarly used. A voltage is generated by the piezoelectric element by applying a compressive force in the vertical direction from the large diameter portion 311 and the bottom plate 411 of the holder 44. The load value can be measured based on this voltage.

図3(a)は、荷重値検知手段6によって測定された荷重値の時間変化を表すグラフの一例であり、左部分が第1研削加工速度での研削加工における荷重値の時間変化、そして、右部分が第2研削加工速度での研削加工における荷重値の時間変化を表している。 FIG. 3A is an example of a graph showing the time change of the load value measured by the load value detecting means 6, and the left part is the time change of the load value in the grinding process at the first grinding speed, and The right part shows the time change of the load value in the grinding process at the second grinding process speed.

図3(b)は、図3(a)において描画されている荷重値の時間変化のグラフに、第1研削送り速度での研削加工及び第2研削送り速度での研削加工において許容される荷重値の上限値I1、I3をそれぞれ描き入れたグラフである。図3(b)に示すように、第1研削送り速度での研削加工中に測定された荷重値がP1において上限値I1を上回っており、認識部81においてそのことが認識される。 FIG. 3B shows a graph of the time change of the load value drawn in FIG. 3A, which shows the load allowed in the grinding process at the first grinding feed rate and the grinding process at the second grinding feed rate. It is a graph in which the upper limit value I1 and I3 of the value are drawn respectively. As shown in FIG. 3B, the load value measured during the grinding process at the first grinding feed rate exceeds the upper limit value I1 at P1, and the recognition unit 81 recognizes this.

図3(c)は、図3(b)に示すグラフに、さらに、第1研削送り速度での研削加工及び第2研削送り速度での研削加工において許容される荷重値の下限値I2、I4をそれぞれ描き入れたグラフである。図3(c)に示すように、第2研削送り速度での研削加工中に測定された荷重値がP2において下限値I4を下回っており、第2認識部83においてそのことが認識される。 3 (c) shows the graphs shown in FIG. 3 (b), and further, the lower limit values I2 and I4 of the load values allowed in the grinding process at the first grinding feed rate and the grinding process at the second grinding feed rate. It is a graph in which each is drawn. As shown in FIG. 3C, the load value measured during the grinding process at the second grinding feed rate is below the lower limit value I4 at P2, and this is recognized by the second recognition unit 83.

上記のように、荷重値検知手段6によって測定された荷重値が上限値を上回り、そのことが認識部81によって認識された場合(測定された荷重値が下限値を下回って第2認識部83に認識された場合も同様)、例えば、研削装置1に備えられた図示しない報知手段によってアラームが発報されることにより、オペレータに研削加工に異常が発生した旨が通知される。または、例えば、図示しないディスプレイ等に、研削加工異常が発生したことを通知する表示が表示されることにより、オペレータにその旨が通知される。
その後、例えば、制御手段8から研削送り手段4に電気信号が送信されて、電気信号を受信した研削送り手段4によって研削手段3が駆動されることにより、研削手段3の−Z方向への降下が停止し、さらに+Z方向に上昇させられて、被加工物Wと当接していた研削砥石340が一旦上方に退避して研削加工が中断される等の構成が考えられる。
As described above, when the load value measured by the load value detecting means 6 exceeds the upper limit value and is recognized by the recognition unit 81 (the measured load value falls below the lower limit value and the second recognition unit 83 (Same as above), for example, an alarm is issued by a notification means (not shown) provided in the grinding device 1, so that the operator is notified that an abnormality has occurred in the grinding process. Alternatively, for example, a display (not shown) for notifying that a grinding process abnormality has occurred is displayed to notify the operator to that effect.
After that, for example, an electric signal is transmitted from the control means 8 to the grinding feed means 4, and the grinding means 3 is driven by the grinding feed means 4 that receives the electric signal, so that the grinding means 3 descends in the −Z direction. Is stopped, and is further raised in the + Z direction, and the grinding wheel 340 that has been in contact with the workpiece W is temporarily retracted upward to interrupt the grinding process.

以上のように、研削装置1を作動させることによって、第1研削送り速度での研削加工における荷重値の上限値及び下限値、並びに第2研削送り速度での研削加工における荷重値の上限値及び下限値を、それぞれ設定して荷重値を監視することができ、これによって研削加工に発生する異常をより精度良く検知することが可能となる。
つまり、第2研削送り速度は第1研削送り速度より遅いので、第2研削送り速度に対して設定される上限値および下限値は、第1研削送り速度で設定される上限値および下限値より小さい値が設定されている。
As described above, by operating the grinding device 1, the upper and lower limit values of the load value in the grinding process at the first grinding feed rate, and the upper limit value and the load value in the grinding process at the second grinding feed rate The lower limit value can be set and the load value can be monitored, which makes it possible to detect abnormalities occurring in the grinding process more accurately.
That is, since the second grinding feed rate is slower than the first grinding feed rate, the upper limit value and the lower limit value set for the second grinding feed rate are larger than the upper limit value and the lower limit value set for the first grinding feed rate. A small value is set.

なお、本発明を実施するための形態は、上述のような、第1研削送り速度と第2研削送り速度とからなる二つの研削送り速度に対応した荷重値の上限値及び下限値をそれぞれ設定して、設定された上限値及び下限値を用いて、研削加工に発生する異常を検知するという構成に限定されない。
例えば、第3の研削送り速度、第4の研削送り速度・・・といった具合に、一枚の被加工物Wを研削する際に、さらに多くの種類の研削送り速度を組み合わせて研削加工を実施する場合においても、同様に各々の研削送り速度に対応した荷重値の上限値及び下限値を過去の加工経験を基に設定して、研削加工中に研削砥石340にかかる荷重値を監視することにより、各々の研削送り速度での研削加工において発生する異常を検知することが可能となる。
In the embodiment for carrying out the present invention, the upper limit value and the lower limit value of the load value corresponding to the two grinding feed rates consisting of the first grinding feed rate and the second grinding feed rate are set as described above. Therefore, the configuration is not limited to the configuration in which an abnormality occurring in the grinding process is detected by using the set upper limit value and lower limit value.
For example, when grinding one workpiece W, such as a third grinding feed speed, a fourth grinding feed speed, etc., grinding is performed by combining more types of grinding feed speeds. In the same way, the upper and lower limits of the load value corresponding to each grinding feed speed should be set based on past machining experience, and the load value applied to the grinding wheel 340 during grinding should be monitored. This makes it possible to detect abnormalities that occur in the grinding process at each grinding feed speed.

1:研削装置 10:ベース 11:コラム 12:カバー 13:蛇腹
2:保持手段 20:吸引部 20a:保持面 21:枠体 22:吸引路
23:吸引源 24:回転手段 25:回転軸
3:研削手段 30:スピンドル
31:ハウジング 310:小径部 311:大径部 311b:大径部の下面
32:スピンドルモータ
33:マウント 34:研削ホイール 340:研削砥石 340a:研削砥石の下面
341:基台 35:回転軸
4:研削送り手段 40:ボールネジ 41:ガイドレール 42:Z軸モータ
43:昇降板 44:ホルダ 440:ホルダの側板 441:ホルダの底板
441a:底板の上面 441d:孔 45:回転軸
46:第1研削送り部 47:第2研削送り部
5:厚み測定手段 50:ウェーハ上面ハイトゲージ 51:保持面ハイトゲージ
52:算出手段 6:荷重値検知手段 6b:荷重値検知手段の下面 8:制御手段
80:上限値設定部 81:認識部 82:下限値設定部 83:第2認識部
W:被加工物 Wa:被加工物の上面 Wb:被加工物の下面
T:テープ
I1:第1研削送り速度での研削加工時における荷重値の上限値
I2:第1研削送り速度での研削加工時における荷重値の下限値
I3:第2研削送り速度での研削加工時における荷重値の上限値
I4:第2研削送り速度での研削加工時における荷重値の下限値
P1:第1研削送り速度での研削加工時に荷重値の上限値を上回った点
P2:第2研削送り速度での研削加工時に荷重値の下限値を下回った点
1: Grinding device 10: Base 11: Column 12: Cover 13: Bellows 2: Holding means 20: Suction part 20a: Holding surface 21: Frame body 22: Suction path 23: Suction source 24: Rotating means 25: Rotating shaft 3: Grinding means 30: Spindle 31: Housing 310: Small diameter part 311: Large diameter part 311b: Bottom surface of large diameter part 32: Spindle motor 33: Mount 34: Grinding wheel 340: Grinding grind 340a: Bottom surface of grinding grind 341: Base 35 : Rotating shaft 4: Grinding feed means 40: Ball screw 41: Guide rail 42: Z-axis motor 43: Elevating plate 44: Holder 440: Holder side plate 441: Holder bottom plate 441a: Bottom plate top surface 441d: Hole 45: Rotating shaft 46 : 1st grinding feed section 47: 2nd grinding feed section 5: Thickness measuring means 50: Wafer top surface height gauge 51: Holding surface height gauge 52: Calculation means 6: Load value detecting means 6b: Bottom surface of load value detecting means 8: Control means 80: Upper limit value setting unit 81: Recognition unit 82: Lower limit value setting unit 83: Second recognition unit W: Work piece Wa: Top surface of work piece Wb: Bottom surface of work piece T: Tape I1: First grinding feed Upper limit value of load value during grinding at speed I2: Lower limit value of load value during grinding at first grinding feed speed I3: Upper limit value of load value during grinding at second grinding feed speed I4: Lower limit of load value during grinding at 2nd grinding feed rate P1: Point that exceeds the upper limit of load value during grinding at 1st grinding feed rate P2: Load during grinding at 2nd grinding feed rate A point below the lower limit of the value

Claims (3)

被加工物を保持する保持手段と、
研削砥石を環状に配置した研削ホイールを装着したスピンドルを回転させ該保持手段に保持された被加工物を該研削砥石で研削する研削手段と、
該保持手段と該研削手段とを相対的に接近および離間する方向に移動させる研削送り手段と、
被加工物の厚みを測定する厚み測定手段と、
該研削砥石が該保持手段に保持された被加工物に接近させる方向に移動し該研削砥石が被加工物を押したときの荷重値を検知する荷重値検知手段と、
制御手段と、を備える研削装置であって、
該研削送り手段は、
第1研削送り速度で予め設定した仕上げ厚みよりも厚い第1厚みまで被加工物を研削する第1研削送り部と、該第1研削送り速度より遅い第2の研削送り速度で仕上げ厚みまで被加工物を研削する第2研削送り部とを備え、
該制御手段は、
過去の研削加工で測定した測定結果を基に、該第1研削送り速度で研削する際および該第2研削送り速度で研削する際のそれぞれの研削送り速度に対して該荷重値検知手段が検知する荷重値の上限値を設定する上限値設定部と、
該第1研削送り速度および該第2研削送り速度で研削加工している際に、該荷重値検知手段が検知した荷重値がそれぞれの該上限値を超えたことを認識する認識部と、を備える研削装置。
A holding means for holding the work piece,
A grinding means that rotates a spindle equipped with a grinding wheel in which a grinding wheel is arranged in an annular shape and grinds a workpiece held by the holding means with the grinding wheel.
A grinding feed means for moving the holding means and the grinding means in directions relatively close to each other and away from each other.
A thickness measuring means for measuring the thickness of the work piece,
A load value detecting means for detecting a load value when the grinding wheel moves in a direction of approaching the workpiece held by the holding means and the grinding wheel pushes the workpiece.
A grinding device including a control means,
The grinding feed means is
The first grinding feed section that grinds the workpiece to a first thickness that is thicker than the finish thickness preset at the first grinding feed rate, and the second grinding feed rate that is slower than the first grinding feed rate to the finish thickness. Equipped with a second grinding feed for grinding the workpiece,
The control means
Based on the measurement results measured in the past grinding process, the load value detecting means detects each grinding feed rate when grinding at the first grinding feed rate and when grinding at the second grinding feed rate. Upper limit value setting unit that sets the upper limit value of the load value to be
A recognition unit that recognizes that the load value detected by the load value detecting means exceeds the respective upper limit values during grinding at the first grinding feed rate and the second grinding feed rate. Grinding device equipped.
被加工物を保持する保持手段と、
研削砥石を環状に配置した研削ホイールを装着したスピンドルを回転させ該保持手段に保持された被加工物を該研削砥石で研削する研削手段と、
該保持手段と該研削手段とを相対的に接近および離間する方向に移動させる研削送り手段と、
該保持手段に保持された被加工物の上面高さを測定する上面高さ測定手段と、
該研削砥石が該保持手段に保持された被加工物に接近させる方向に移動し該研削砥石が被加工物を押したときの荷重値を検知する荷重値検知手段と、
制御手段と、を備える研削装置であって、
該研削送り手段は、
該上面高さを測定しながら、該上面が予め設定した第1研削量だけ下がった上面高さに到達するまで第1研削送り速度で被加工物を研削する第1研削送り部と、該上面高さを測定しながら、該第1研削量だけ下がった上面高さからさらに予め設定した第2研削量だけ該上面が下がった仕上げ高さに到達するまで該第1研削送り速度より遅い第2研削送り速度で被加工物を研削する第2研削送り部とを備え、
該制御手段は、
過去の研削加工で測定した測定結果を基に、該第1研削送り速度で研削する際および該第2研削送り速度で研削する際のそれぞれの研削送り速度に対して該荷重値検知手段が検知する荷重値の上限値を設定する上限値設定部と、
該第1研削送り速度および該第2研削送り速度で研削加工している際に、該荷重値検知手段が検知した荷重値がそれぞれの該上限値を超えたことを認識する認識部と、を備える研削装置。
A holding means for holding the work piece,
A grinding means that rotates a spindle equipped with a grinding wheel in which a grinding wheel is arranged in an annular shape and grinds a workpiece held by the holding means with the grinding wheel.
A grinding feed means for moving the holding means and the grinding means in directions relatively close to each other and away from each other.
An upper surface height measuring means for measuring the upper surface height of the workpiece held by the holding means,
A load value detecting means for detecting a load value when the grinding wheel moves in a direction of approaching the workpiece held by the holding means and the grinding wheel pushes the workpiece.
A grinding device including a control means,
The grinding feed means is
While measuring the height of the upper surface, the first grinding feed portion that grinds the workpiece at the first grinding feed speed until the upper surface reaches the height of the upper surface lowered by the preset first grinding amount, and the upper surface. While measuring the height, the second grinding feed speed is slower than the first grinding feed speed until the upper surface reaches the finished height lowered by the preset second grinding amount from the upper surface height lowered by the first grinding amount. Equipped with a second grinding feed section that grinds the workpiece at the grinding feed speed,
The control means
Based on the measurement results measured in the past grinding process, the load value detecting means detects each grinding feed rate when grinding at the first grinding feed rate and when grinding at the second grinding feed rate. Upper limit value setting unit that sets the upper limit value of the load value to be
A recognition unit that recognizes that the load value detected by the load value detecting means exceeds the respective upper limit values during grinding at the first grinding feed rate and the second grinding feed rate. Grinding device equipped.
該制御手段は、過去の研削加工で設定した測定結果を基に、該第1研削送り速度で研削する際および該第2研削送り速度で研削する際のそれぞれの送り速度に対して該荷重値検知手段が検知する荷重値の下限値を設定する下限値設定部と、
該第1研削送り速度および該第2研削送り速度で研削加工している際に、該荷重値検知手段が検知した荷重値がそれぞれの該下限値を超えたことを認識する第2認識部と、
を備える請求項1又は2記載の研削装置。
The control means has a load value for each of the feed rates when grinding at the first grinding feed rate and when grinding at the second grinding feed rate, based on the measurement results set in the past grinding process. A lower limit value setting unit that sets the lower limit value of the load value detected by the detection means,
A second recognition unit that recognizes that the load value detected by the load value detecting means exceeds the respective lower limit values during grinding at the first grinding feed rate and the second grinding feed rate. ,
The grinding apparatus according to claim 1 or 2.
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CN115194651A (en) * 2022-06-27 2022-10-18 天通日进精密技术有限公司 Grinding force detection device for main shaft grinding head of grinding and opening integrated machine

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JPH07299744A (en) * 1994-04-28 1995-11-14 Kubota Corp Pipe cutting method
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Publication number Priority date Publication date Assignee Title
CN115194651A (en) * 2022-06-27 2022-10-18 天通日进精密技术有限公司 Grinding force detection device for main shaft grinding head of grinding and opening integrated machine
CN115194651B (en) * 2022-06-27 2024-03-29 天通日进精密技术有限公司 Grinding force detection device for main shaft grinding head of grinding-open integrated machine

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