JP2019502000A - 高いTgを有するMPMDT/XTコポリアミドをベースとするバリア構造 - Google Patents
高いTgを有するMPMDT/XTコポリアミドをベースとするバリア構造 Download PDFInfo
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- JP2019502000A JP2019502000A JP2018531541A JP2018531541A JP2019502000A JP 2019502000 A JP2019502000 A JP 2019502000A JP 2018531541 A JP2018531541 A JP 2018531541A JP 2018531541 A JP2018531541 A JP 2018531541A JP 2019502000 A JP2019502000 A JP 2019502000A
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Abstract
Description
本発明は、高いTgを有するMPMDT/XTコポリアミドをベースとするバリア構造に関し、この構造は強化用繊維を含まない。この構造は、このポリフタルアミドの単層からなるか、又はMPMDT/XTポリフタルアミドの層及び別の材料の少なくとも1つの層を含むことができる。
任意の種類のボトル、タンク、コンテナ、パイプ及び容器のような物体で輸送又は貯蔵される流体にかかわらず、液体と直接接触する材料は、流体が液体であるかガスであるかにかかわらず、流体に対して透過性であってはならない。
− 40〜95モル%の10T
− 5〜40%の6T
を有する10T/6Tコポリアミドをベースとする成形組成物が記載されている。
Aは、アミノカルボン酸から得られた部分、ラクタムから得られた部分及び式(Caジアミン).(Cb(環状)脂肪族二酸)に相当する部分(aはジアミン中の炭素原子の数を表し、bは二酸中の炭素原子の数を表し、a及びbは各々4〜36の間である)から選択され、
それは、ゲル浸透クロマトグラフィーで測定して、3.5以下の多分散性指数(PDIと称する)を有することを特徴とする。
驚くべきことに、これらの必要性は、MPMDT/XTポリアミドを含む少なくとも1つの層を含む構造で満たされることがわかり、
「MPMDT」は、2−メチルペンタメチレンジアミンとテレフタル酸との縮合生成物に対応するアミド部分を含む単位を表し、
XTは、脂肪族、アリール脂肪族、脂環式又は芳香族アミドの残基を表すX及びテレフタル酸を表すTの縮合生成物に対応するアミド部分を含む単位を表す。
XTは、50〜95%、特に55〜95%、好ましくは55〜85%、より優先的には55〜80%の範囲のモル含有率で存在する主要アミド部分を含む単位であり(ただし、Xは、C9〜C18、好ましくはC9、C10、C11及びC12の直鎖脂肪族ジアミンであり、Tはテレフタル酸である)、
該コポリアミドは、規格ISO11357−3(2013)に従って測定された融点:250℃<Tm≦300℃を有し、
該構造は強化用繊維を含まない。
本発明の他の特徴、態様、主題及び利点は、以下の説明及び実施例を読むことによりさらにより明らかになるであろう。
MPMDTが、5〜50%、特に5〜45%、好ましくは15〜45%、より優先的には20〜45%の範囲のモル含有率で存在するアミド部分を含む単位であり(ただし、MPMDは2−メチルペンタメチレンジアミン(MPMD)を表し、Tはテレフタル酸を表す)、
XTが、50〜95%、特に55〜95%、好ましくは55〜85%、より優先的には55〜80%の範囲のモル含有率で存在する主要アミド部分を含む単位であり(ただし、Xは、C9〜C18、好ましくはC9、C10、C11及びC12の直鎖脂肪族ジアミンであり、Tはテレフタル酸である)、
該コポリアミドが、規格ISO11357−3(2013)に従って測定された融点:250℃<Tm≦300℃を有し、
− MPMDT単位及び/又はXT単位において、互いに独立して、ジカルボン酸の総量に対して30モル%までのテレフタル酸を、6〜36個の炭素原子、特に6〜14個の炭素原子を含む他の芳香族、脂肪族又は脂環式ジカルボン酸で置き換えることができ、
− MPMDT単位及び/又はXT単位において、互いに独立して、ジアミンの総量に対してMPMDの30モル%まで及び/又は適宜Xの30モル%までを、4〜36個の炭素原子、特に6〜12個の炭素原子を含む他のジアミンで置き換えることができ、
− コポリアミドにおいて、モノマーの総量に対して30モル%以下をラクタム又はアミノカルボン酸によって形成することができ、
− テレフタル酸、MPMD及びXを置き換えるモノマーの合計が、コポリアミドに使用されるモノマーの総量に対して30モル%の濃度を超えないということを条件とし、
− MPMDが完全には置換されないということを条件とし、
該組成物が強化用繊維を含まない構造に関する。
− 鉱物繊維、特に、ナノチューブ又はカーボンナノチューブ(CNT)、カーボンナノファイバー又はグラフェンの繊維を含む炭素繊維;特にE、R又はS2タイプのガラス繊維のようなシリカ繊維;ホウ素繊維;セラミック繊維、特に炭化ケイ素繊維、炭化ホウ素繊維、炭窒化ホウ素繊維、窒化ケイ素繊維、窒化ホウ素繊維、バサルト繊維;金属及び/又はその合金をベースとする繊維又はフィラメント;金属酸化物、特にアルミナ(Al2O3)の繊維;金属化ガラス繊維及び金属化炭素繊維のような金属化繊維、又は上記繊維の混合物;
− ポリマー繊維、特に、
・ 熱硬化性ポリマーの繊維、より具体的には不飽和ポリエステル、エポキシ樹脂、ビニルエステル、フェノール樹脂、ポリウレタン、シアノアクリレート及びポリイミド、例えば、ビスマレイミド樹脂、又はメラミンのようなアミンとグリオキサール又はホルムアルデヒドのようなアルデヒドとの反応から生じるアミノプラストから選択される繊維、
・ 熱可塑性ポリマー、より具体的にはポリエチレンテレフタレート(PET)、ポリブチレンテレフタレート(PBT)、ポリエチレン(PE)、ポリプロピレン(PP)及びPET/PPコポリマーのような高密度ポリオレフィン、又はPVOH(ポリビニルアルコール)から選択される繊維、
・ 式:6、11、12、610、612、66、4.6の1つに対応するポリアミドの繊維、
・ アラミド(ケブラー(R)のような)及び式:PPDT、MPDI、PAA及びPPAの1つに対応するもののような芳香族ポリアミドの繊維、ここでPPD及びMPDはそれぞれp−及びm−フェニレンジアミンであり、PAAはポリアリールアミドであり、PPAはポリフタルアミドであり、
・ ポリアミド/ポリエーテルのようなポリアミドブロックコポリマーの繊維、ポリエーテルエーテルケトン(PEEK)、ポリエーテルケトンケトン(PEKK)又はポリエーテルケトンエーテルケトンケトン(PEKEKK)のようなポリアリールエーテルケトン(PAEK)の繊維、
− 又は上記の繊維の混合物
を表す。
− フェノール系酸化防止剤、例えば、チバ社のIrganox 245、Irganox 1010、Irganox 1098、チバ社のIrganox MD1024、グレート・レークス(Great Lakes)社のLowinox 44B25、アデカ・パルマロール(Adeka Palmarole)社のADK Stab AO−80、
− リン系安定剤、例えば、亜リン酸塩、例えば、チバ社のIrgafos 168、
− UV吸収剤、例えば、チバ社のTinuvin 312、
− 前述したHALS、
− アミン型の安定剤、例えば、クロンプトン社のNaugard 445、又はヒンダードアミン型の安定剤、例えば、チバ社のTinuvin 770、
− 多官能性安定剤、例えば、クラリアント社のNylostab S−EED
から選択することができる。
− R1、R2、R3及びR4は、独立して、水素原子又は1〜6個の炭素原子を有するアルキルから選択される基を表し、
− Xは、単結合、又は以下からなる二価の基のいずれかを表す。
− 6〜8個の炭素原子を有する脂環式基又は芳香族基で置換されていてもよい1〜10個の炭素原子を含む直鎖又は分枝脂肪族鎖、
− 6〜12個の炭素原子を有する脂環式基。
MPMDTは、5〜50%、特に5〜45%、好ましくは15〜45%、より優先的には20〜45%の範囲のモル含有率で存在するアミド部分を含む単位であり(ただし、MPMDは2−メチルペンタメチレンジアミン(MPMD)を表し、Tはテレフタル酸を表す)、
XTは、50〜95%、特に55〜95%、好ましくは55〜85%、より優先的には55〜80%の範囲のモル含有率で存在する主要アミド部分を含む単位であり(ただし、Xは、C9〜C18、好ましくはC9、C10、C11及びC12の直鎖脂肪族ジアミンであり、Tはテレフタル酸である)、
該コポリアミドは、規格ISO11357−3(2013)に従って測定された融点:250℃<Tm≦300℃を有し、
− MPMDT単位及び/又はXT単位において、互いに独立して、ジカルボン酸の総量に対して30モル%までのテレフタル酸を、6〜36個の炭素原子、特に6〜14個の炭素原子を含む他の芳香族、脂肪族又は脂環式ジカルボン酸で置き換えることができ、
− MPMT単位及び/又はXT単位において、互いに独立して、ジアミンの総量に対してMXDの30モル%まで及び/又は適宜Xの30モル%までを、4〜36個の炭素原子、特に6〜12個の炭素原子を含む他のジアミンで置き換えることができ、
− コポリアミドにおいて、モノマーの総量に対して30モル%以下をラクタム又はアミノカルボン酸によって形成することができ、
− テレフタル酸、MPMD及びXを置き換えるモノマーの合計が、コポリアミドに使用されるモノマーの総量に対して30モル%の濃度を超えないということを条件とし、
− MPMDが完全には置換されないということを条件とし、
該組成物は強化用繊維を含まない。
5kgの以下の出発物質を14リットルのオートクレーブ反応器に導入する。
− 水500g、
− ジアミン(単数又は複数)、
− アミノ酸(任意に)、
− 二酸(単数又は複数)、
− 単官能性連鎖調節剤(chain regulator):意図された粘度に適した量の安息香酸又はステアリン酸、
− 溶液中の次亜リン酸ナトリウム35g、
− Wacker AK1000消泡剤(ワッカー・シリコーンズ)0.1g。
Claims (32)
- ボトル、タンク、コンテナ、パイプ、容器及びフィルムから選択され、MPMDT/XTコポリアミドを含む少なくとも1つのバリア層(1)を含むバリア構造であって、
MPMDTが、5〜50%、特に5〜45%、好ましくは15〜45%、より優先的には20〜45%の範囲のモル含有率で存在するアミド部分を含む単位であり(ただし、MPMDは2−メチルペンタメチレンジアミン(MPMD)を表し、Tはテレフタル酸を表す)、
XTが、50〜95%、特に55〜95%、好ましくは55〜85%、より優先的には55〜80%の範囲のモル含有率で存在する主要アミド部分を含む単位であり(ただし、Xは、C9〜C18、好ましくはC9、C10、C11及びC12の直鎖脂肪族ジアミンであり、Tはテレフタル酸である)、
前記コポリアミドが、規格ISO11357−3(2013)に従って測定された融点:250℃<Tm≦300℃を有し、
− MPMDT単位及び/又はXT単位において、互いに独立して、ジカルボン酸の総量に対してテレフタル酸の30モル%までを、6〜36個の炭素原子、特に6〜14個の炭素原子を含む他の芳香族、脂肪族又は脂環式ジカルボン酸で置き換えることができ、
− MPMDT単位及び/又はXT単位において、互いに独立して、ジアミンの総量に対してMPMDの30モル%まで及び/又は適宜Xの30モル%までを、4〜36個の炭素原子、特に6〜12個の炭素原子を含む他のジアミンで置き換えることができ、
− コポリアミドにおいて、モノマーの総量に対して30モル%以下をラクタム又はアミノカルボン酸によって形成することができ、
− テレフタル酸、MPMD及びXを置き換えるモノマーの合計が、コポリアミドに使用されるモノマーの総量に対して30モル%の濃度を超えないということを条件とし、
− MPMDが完全には置換されないということを条件とし、
前記組成物が強化用繊維を含まない
バリア構造。 - 前記コポリアミドが、規格ISO11357−2:2013に従って測定されたガラス転移温度Tg≧125℃、特にガラス転移温度Tg>125℃を有する、請求項1に記載のバリア構造。
- Xが1,10−デカンジアミンである、請求項1又は2に記載のバリア構造。
- 前記コポリアミドのモノマーのいずれも、別のジアミン、別のジカルボン酸又はラクタムで置換されていない、請求項1から3のいずれか一項に記載のバリア構造。
- 前記層(1)が衝撃改質剤及び/又はコア−シェル型の改質剤を含む、請求項1から4のいずれか一項に記載のバリア構造。
- 前記構造が単層(1)からなる、請求項1から5のいずれか一項に記載のバリア構造。
- 前記層(1)が、有機安定剤、無機安定剤、特に銅系安定剤、及びそれらの混合物から選択される安定剤を含む、請求項1から6のいずれか一項に記載のバリア構造。
- 前記層(1)が、カーボンブラック、グラファイト、炭素繊維及びカーボンナノチューブ、特にカーボンブラック及びカーボンナノチューブから選択される帯電防止充填剤を含む、請求項1から7のいずれか一項に記載のバリア構造。
- 前記層(1)が、酸化防止剤、熱安定剤、UV吸収剤、光安定剤、潤滑剤、鉱物充填剤、難燃剤、核形成剤、可塑剤、及び染料から選択される少なくとも1つの添加剤を含むことができる、請求項1から8のいずれか一項に記載のバリア構造。
- 第2の層(2)が存在し、前記層(1)及び(2)が互いに付着することができる、請求項1から5及び7から9のいずれか一項に記載のバリア構造。
- 前記層(2)が、脂肪族ポリアミド及び芳香族ポリアミド、特に脂肪族ポリアミドから選択される少なくとも1つのポリアミドを含む、請求項10に記載のバリア構造。
- 前記脂肪族ポリアミドが、少なくとも1つのラクタム、1つのアミノカルボン酸、又はジアミンとジカルボン酸との重縮合から得られ、前記ジアミンが、脂肪族ジアミン、芳香族ジアミン及び脂環式ジアミンから選択され、前記ジカルボン酸が、脂肪族二酸、芳香族二酸及び脂環式二酸、又はそれらの混合物から選択される、請求項10又は11に記載のバリア構造。
- 前記層(2)の前記脂肪族ポリアミドが、PA11、PA12、PA1010、PA1012、PA610及びPA612から選択される、請求項10から12のいずれか一項に記載のバリア構造。
- 前記層(2)のポリアミドとは異なる別のポリアミドが前記層(2)中に存在することができる、請求項10から13のいずれか一項に記載のバリア構造。
- 可塑剤が前記層(2)中に存在する、請求項10から14のいずれか一項に記載の構造。
- 衝撃改質剤が前記層(2)中に存在する、請求項10から15のいずれか一項に記載のバリア構造。
- 前記層(2)が、有機安定剤、無機安定剤、特に銅系安定剤、及びそれらの混合物から選択される安定剤を含む、請求項10から16のいずれか一項に記載のバリア構造。
- 前記層(1)が有機安定剤を含み、前記層(2)が無機安定剤、特に銅系安定剤を含む、請求項10から17のいずれか一項に記載のバリア構造。
- 前記層(1)が無機安定剤、特に銅系安定剤を含み、前記層(2)が有機安定剤を含む、請求項10から18のいずれか一項に記載の構造。
- 前記層(2)が、カーボンブラック、グラファイト、炭素繊維及びカーボンナノチューブ、特にカーボンブラック及びカーボンナノチューブから選択される帯電防止充填剤を含む、請求項10から19のいずれか一項に記載のバリア構造。
- 前記層(2)が、酸化防止剤、熱安定剤、UV吸収剤、光安定剤、潤滑剤、鉱物充填剤、難燃剤、核形成剤、及び染料から選択される少なくとも1つの添加剤を含むことができる、請求項10から20のいずれか一項に記載のバリア構造。
- 前記層(1)がバリア層、特に流体に対するバリアであり、該流体がガソリン、特にバイオガソリン(ガソリンとアルコール、特にメタノール又はエタノールとの混合物)、又はディーゼル、特にバイオディーゼルである燃料、オイル、ブレーキ液、尿素溶液、グリコール系冷却流体、ガス、特に圧縮空気から選択され、前記バリア層(1)が前記流体と接触する、請求項1から21のいずれか一項に記載のバリア構造。
- 層(3)をさらに含み、該層(3)が前記層(1)と同一又は異なる、請求項10から22のいずれか一項に記載のバリア構造。
- 前記層(3)が前記層(1)とは異なり、結合層であり、前記構造が外側から内側に以下の層、即ち、(2)//(3)//(1)を含み、前記層(1)が前記流体と接触する、請求項23に記載のバリア構造。
- 少なくとも1つの他の層(4)が存在し、前記層(1)が前記流体と接触する、請求項23及び24のいずれかに記載のバリア構造。
- 前記層(4)がEVOHの層である、請求項23から25のいずれか一項に記載のバリア構造。
- 前記構造が外側から内側に以下の層、即ち、(2)//(4)//(3)//(1)を含み、前記層(1)が流体と接触する、請求項23から26のいずれか一項に記載のバリア構造。
- 前記結合層(3)と同一又は異なる結合層(3’)が存在する、請求項25又は26に記載のバリア構造。
- 前記構造が外側から内側に以下の層、即ち(2)//(3’)//(4)//(3)//(1)を含み、前記層(1)が前記流体と接触する、請求項25から28のいずれか一項に記載のバリア構造。
- 請求項1から29のいずれか一項に記載の構造で製造されたボトル、タンク、コンテナ、パイプ及び容器。
- 請求項1から30のいずれか一項に記載の構造で製造されたフィルムからなる包装材。
- 前記MPMDT/XTコポリアミドを含む少なくとも1つのバリア層(1)を含む、ボトル、タンク、コンテナ、パイプ、容器及びフィルムから選択されたバリア構造、特に多層バリア構造の製造のための、請求項1に記載のMPMDT/XTコポリアミドの使用。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1562817 | 2015-12-18 | ||
FR1562817A FR3045640B1 (fr) | 2015-12-18 | 2015-12-18 | Structure barriere a base de copolyamide mpmdt/xt de haute tg |
PCT/FR2016/053466 WO2017103502A1 (fr) | 2015-12-18 | 2016-12-15 | STRUCTURE BARRIÈRE A BASE DE COPOLYAMIDE MPMDT/XT DE HAUTE Tg |
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JP (1) | JP7393865B2 (ja) |
KR (1) | KR102691587B1 (ja) |
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US20180370208A1 (en) | 2018-12-27 |
WO2017103502A1 (fr) | 2017-06-22 |
KR20180096673A (ko) | 2018-08-29 |
FR3045640A1 (fr) | 2017-06-23 |
KR102691587B1 (ko) | 2024-08-02 |
FR3045640B1 (fr) | 2020-08-28 |
EP3390493A1 (fr) | 2018-10-24 |
CN108368258A (zh) | 2018-08-03 |
CN108368258B (zh) | 2021-04-06 |
JP7393865B2 (ja) | 2023-12-07 |
EP3390493B1 (fr) | 2022-06-08 |
US11345131B2 (en) | 2022-05-31 |
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