JP2019151768A - Curable silicone composition for light reflecting material, silicone resin cured product, reflector, and led device - Google Patents

Curable silicone composition for light reflecting material, silicone resin cured product, reflector, and led device Download PDF

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JP2019151768A
JP2019151768A JP2018039110A JP2018039110A JP2019151768A JP 2019151768 A JP2019151768 A JP 2019151768A JP 2018039110 A JP2018039110 A JP 2018039110A JP 2018039110 A JP2018039110 A JP 2018039110A JP 2019151768 A JP2019151768 A JP 2019151768A
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真司 木村
Shinji Kimura
真司 木村
良文 原田
Yoshifumi Harada
良文 原田
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Abstract

To provide a curable silicone composition for a light reflecting material which has high fluidity at room temperature and gives a cured product excellent in heat resistance (thermal stability), especially thermal discoloration resistance, and capable of obtaining a high light reflectance.SOLUTION: The curable silicone composition for a light reflecting material contains: (A-1) 30-70 pts.mass of an addition reaction product of (a) a compound represented by general formula (1) having two hydrogen atoms bonded to silicon atoms in one molecule and (b) a polycyclic hydrocarbon having two addition-reactive carbon-carbon double bonds in one molecule, the addition reaction product having at least two addition-reactive carbon-carbon double bonds in one molecule; (A-2) 30-70 pts.mass of a compound represented by general formula (3); (B) an organosilicon compound having three or more hydrogen atoms bonded to silicon atoms in one molecule; (C) a hydrosilylation reaction catalyst; (D) a titanium oxide powder; and (E) an aerosol silica powder.SELECTED DRAWING: None

Description

本発明は、光反射材料、特に白色LED(発光ダイオード)用リフレクター材料として有用なシリコーン樹脂硬化物を与える光反射材料用硬化性シリコーン組成物(白色熱硬化性シリコーン組成物)、該組成物の硬化物、及び該硬化物を用いたリフレクター及びLED装置に関する。   The present invention relates to a light-reflective material, particularly a curable silicone composition for light-reflective material (white thermosetting silicone composition) that gives a cured silicone resin useful as a reflector material for white LED (light-emitting diode), The present invention relates to a cured product, and a reflector and an LED device using the cured product.

近年、LED等の光半導体素子は、高効率で発光するとともに駆動特性や点灯繰り返し特性に優れるため、インジケーターや光源として幅広く利用されている。特に、白色LEDは、表示装置のバックライトやカメラのフラッシュとして広く応用されており、更には、次世代の照明装置としても期待されている。こうした発光装置には、照射方向の光の取り出し効率を高めるため、発せられた光を反射する部品(以下、リフレクター)が搭載されている。   In recent years, optical semiconductor elements such as LEDs have been widely used as indicators and light sources because they emit light with high efficiency and are excellent in driving characteristics and lighting repetition characteristics. In particular, white LEDs are widely applied as backlights for display devices and camera flashes, and are also expected as next-generation lighting devices. In such a light emitting device, a component (hereinafter referred to as a reflector) that reflects emitted light is mounted in order to increase the light extraction efficiency in the irradiation direction.

現在、リフレクターに用いる材料(以下、リフレクター材料)としては、ポリフタルアミド樹脂が幅広く利用されている。しかしながら、ポリフタルアミド樹脂は、長期間使用による劣化、特に変色、剥離、機械強度低下などが起こりやすく、昨今の高出力発光素子に適用するのは困難である。   At present, polyphthalamide resins are widely used as materials used for reflectors (hereinafter referred to as reflector materials). However, the polyphthalamide resin is liable to deteriorate due to long-term use, particularly discoloration, peeling, and mechanical strength reduction, and is difficult to apply to recent high-power light emitting devices.

こうした問題点を解決するため、特許文献1〜4ではエポキシ樹脂あるいはシリコーンと金属酸化物等を構成成分とするリフレクター材料が、また、特許文献5ではセラミックリフレクター材料が提案されている。しかしながら、これらの固形材料は、優れた耐熱性、機械特性を有する一方、室温においては流動性が乏しいため、成形に高温を必要とするなど取扱い性・作業性に問題がある。また、これらの固形材料は、高温においても流動性に乏しいため、微細な構造体や大面積の構造体を成形するのが困難であるなど工程上の問題もある。   In order to solve such problems, Patent Documents 1 to 4 propose a reflector material containing epoxy resin or silicone and a metal oxide as constituents, and Patent Document 5 proposes a ceramic reflector material. However, these solid materials have excellent heat resistance and mechanical properties, but have poor fluidity at room temperature, and thus have problems in handling and workability such as requiring high temperature for molding. In addition, since these solid materials have poor fluidity even at high temperatures, there are problems in processes such as difficulty in forming a fine structure or a large-area structure.

特許2656336号公報Japanese Patent No. 2656336 特開2008−106226号公報JP 2008-106226 A 特開2008−189833号公報JP 2008-189833 A 特開2013−221075号公報JP 2013-221075 A 特開2008−117932号公報JP 2008-117932 A

本発明は、上記事情に鑑みなされたもので、室温において高い流動性を有し、耐熱性(熱安定性)、特に耐熱変色性に優れ、かつ、高い光反射率を得ることができる硬化物を与える光反射材料用硬化性シリコーン組成物を提供する。即ち、本発明は、光反射材料、特に白色LED用リフレクター材料として有用なシリコーン樹脂硬化物を与える光反射材料用硬化性シリコーン組成物、及び該組成物の硬化物からなるリフレクター(特に、白色発光ダイオード用)を提供することを目的とする。   The present invention has been made in view of the above circumstances, has a high fluidity at room temperature, is excellent in heat resistance (thermal stability), in particular, heat discoloration resistance, and can obtain a high light reflectance. A curable silicone composition for a light reflecting material is provided. That is, the present invention relates to a light-reflective material, particularly a curable silicone composition for a light-reflective material that gives a cured silicone resin useful as a reflector material for white LEDs, and a reflector comprising the cured product of the composition (particularly, white light emitting The object is to provide a diode).

上記課題を達成するために、本発明では、
(A−1)(a)下記一般式(1)で表されるケイ素原子に結合した水素原子を1分子中に2個有する化合物と、(b)付加反応性炭素−炭素二重結合を1分子中に2個有する多環式炭化水素との付加反応生成物であって、付加反応性炭素−炭素二重結合を1分子中に少なくとも2個有する付加反応生成物 30〜70質量部、
(A−2)下記一般式(3)で表される化合物 30〜70質量部(但し、前記(A−1)成分及び前記(A−2)成分の合計は100質量部である。)、
(B)ケイ素原子に結合した水素原子を1分子中に3個以上有する有機ケイ素化合物
(組成物中のケイ素原子に結合した水素原子の合計量が、組成物中の付加反応性炭素−炭素二重結合に対してモル比で0.5〜3.0となる量である)、
(C)ヒドロシリル化反応触媒、
(D)酸化チタン粉末、及び
(E)煙霧質シリカ粉末
を含有する光反射材用硬化性シリコーン組成物を提供する。

Figure 2019151768
(式中Aは下記一般式(2)で表される基から成る群から選ばれる2価の基であり、Rは、独立に非置換若しくは置換の炭素原子数1〜12の1価炭化水素基、又は炭素原子数1〜6のアルコキシ基である。)
Figure 2019151768
Figure 2019151768
(式中Phはフェニル基であり、Rは独立に非置換若しくは置換の炭素原子数1〜12の1価炭化水素基であり、Rは付加反応性炭素−炭素二重結合含有基であり、nは1〜20の整数である。) In order to achieve the above object, in the present invention,
(A-1) (a) a compound having two hydrogen atoms bonded to a silicon atom represented by the following general formula (1) in one molecule; and (b) 1 addition-reactive carbon-carbon double bond. 30 to 70 parts by mass of an addition reaction product having two addition-reactive carbon-carbon double bonds in one molecule, which is an addition reaction product with two polycyclic hydrocarbons in the molecule
(A-2) 30 to 70 parts by mass of a compound represented by the following general formula (3) (however, the sum of the component (A-1) and the component (A-2) is 100 parts by mass),
(B) an organosilicon compound having 3 or more hydrogen atoms bonded to silicon atoms in one molecule (the total amount of hydrogen atoms bonded to silicon atoms in the composition is the addition-reactive carbon-carbon 2 in the composition) The amount is 0.5 to 3.0 in terms of molar ratio to the heavy bond)
(C) hydrosilylation reaction catalyst,
Provided is a curable silicone composition for a light reflecting material containing (D) titanium oxide powder and (E) fumed silica powder.
Figure 2019151768
(In the formula, A is a divalent group selected from the group consisting of groups represented by the following general formula (2), and R 1 is independently an unsubstituted or substituted monovalent carbon atom having 1 to 12 carbon atoms. It is a hydrogen group or an alkoxy group having 1 to 6 carbon atoms.)
Figure 2019151768
Figure 2019151768
(In the formula, Ph is a phenyl group, R 2 is independently an unsubstituted or substituted monovalent hydrocarbon group having 1 to 12 carbon atoms, and R 3 is an addition-reactive carbon-carbon double bond-containing group. And n is an integer from 1 to 20.)

このような光反射材用硬化性シリコーン組成物であれば、室温において高い流動性を有し、耐熱性(熱安定性)、特に耐熱変色性に優れ、かつ、高い光反射率を得ることができる硬化物を与えることができる。   Such a curable silicone composition for a light reflecting material has high fluidity at room temperature, excellent heat resistance (thermal stability), particularly heat discoloration, and high light reflectance. A cured product can be provided.

また、前記(b)が、下記一般式(4)で表されるものであることが好ましい。

Figure 2019151768
(式中、Rは非置換又は置換の炭素原子数2〜12のアルケニル基である。) Moreover, it is preferable that said (b) is what is represented by following General formula (4).
Figure 2019151768
(Wherein R 4 is an unsubstituted or substituted alkenyl group having 2 to 12 carbon atoms.)

また、前記(b)が、5−ビニルビシクロ[2.2.1]ヘプト−2−エン、6−ビニルビシクロ[2.2.1]ヘプト−2−エン、及びこれらの組み合わせのうちのいずれかであることが好ましい。   In addition, (b) is any one of 5-vinylbicyclo [2.2.1] hept-2-ene, 6-vinylbicyclo [2.2.1] hept-2-ene, and combinations thereof. It is preferable that

このような原料(b)であれば、より効果的に硬化物に強度を付与し高硬度とすることができる。   If it is such a raw material (b), intensity | strength can be provided to hardened | cured material more effectively and it can be set as high hardness.

また、前記(B)成分が、下記一般式(5)で表されるシロキサン化合物であることが好ましい。

Figure 2019151768
(式中、Rは独立に水素原子又はアルケニル基以外の非置換若しくは置換の炭素原子数
1〜12の一価炭化水素基であり、Rはメチル基あるいは水素原子であり、pは1〜10の整数、qは0〜7の整数である。pが付されたシロキサン単位とqが付されたシロキサン単位とは互いにランダムに配列している。) Moreover, it is preferable that the said (B) component is a siloxane compound represented by following General formula (5).
Figure 2019151768
(In the formula, R 5 is independently an unsubstituted or substituted monovalent hydrocarbon group having 1 to 12 carbon atoms other than a hydrogen atom or an alkenyl group, R 6 is a methyl group or a hydrogen atom, and p is 1 And an integer of 0 to 10 and q is an integer of 0 to 7. The siloxane units marked with p and the siloxane units marked with q are randomly arranged.

このような(B)成分であれば、リフレクター材料として用いた場合に十分な機械特性を有する硬化物を得ることができる。   With such a component (B), a cured product having sufficient mechanical properties when used as a reflector material can be obtained.

このとき、25℃における粘度が5〜500Pa・sのものであることが好ましい。   At this time, the viscosity at 25 ° C. is preferably 5 to 500 Pa · s.

このような粘度であれば、流動性が高く、取扱い性・作業性により優れたものとなる。   With such a viscosity, the fluidity is high and the handling and workability are excellent.

また、本発明では、上記の光反射材料用硬化性シリコーン組成物を成形、硬化させることにより得られたものである光反射材料用シリコーン樹脂硬化物を提供する。   Moreover, in this invention, the silicone resin hardened | cured material for light reflection materials which is obtained by shape | molding and hardening said curable silicone composition for light reflection materials is provided.

このような光反射材料用シリコーン樹脂硬化物であれば、リフレクター材料として好適に用いることができる。   Such a cured silicone resin for light reflecting material can be suitably used as a reflector material.

このとき、硬化直後における、波長430〜800nmの光の反射率が95%以上であり、170℃環境下、1000時間暴露後の波長430〜800nmの光の反射率が82%以上のものであることが好ましい。   At this time, the reflectance of light having a wavelength of 430 to 800 nm immediately after curing is 95% or more, and the reflectance of light having a wavelength of 430 to 800 nm after 1000 hours exposure in a 170 ° C. environment is 82% or more. It is preferable.

このような光反射材料用シリコーン樹脂硬化物であれば、長期間使用による劣化、特に変色、剥離、機械強度低下などが起こりにくいリフレクター材料として好適に用いることができる。   Such a cured silicone resin for a light reflecting material can be suitably used as a reflector material that is unlikely to deteriorate due to long-term use, particularly discoloration, peeling, and mechanical strength reduction.

またこのとき、ショアD硬度が65以上のものであることが好ましい。   At this time, it is preferable that the Shore D hardness is 65 or more.

このようなショアD硬度であれば、リフレクター材料である硬化物を、ダイシングソー等を用いて切断し個片化するのにより適した硬度となる。   With such Shore D hardness, the cured product, which is a reflector material, has a hardness that is more suitable for cutting into pieces by using a dicing saw or the like.

また、本発明では、上記の光反射材料用シリコーン樹脂硬化物からなるものであるリフレクターを提供する。   Moreover, in this invention, the reflector which consists of said silicone resin hardened | cured material for light reflection materials is provided.

さらに、本発明では、上記のリフレクターを搭載したものであるLED装置を提供する。   Furthermore, in this invention, the LED apparatus which mounts said reflector is provided.

このようなリフレクターやLED装置であれば、長期間にわたって高い光取り出し効率を維持できる。   With such a reflector or LED device, high light extraction efficiency can be maintained over a long period of time.

本発明の光反射材料用硬化性シリコーン組成物は、室温において、高い流動性を有するため、作業性・取扱い性に優れる。また、上記組成物を硬化させて得られる光反射材料用シリコーン樹脂硬化物は、光反射性能と耐熱性(熱安定性)、特に耐熱変色性に優れる。よって、上記硬化物は光反射材料、例えば、発光装置用、特に白色LED用のリフレクター材料として有用である。   Since the curable silicone composition for light-reflecting material of the present invention has high fluidity at room temperature, it is excellent in workability and handleability. Moreover, the cured silicone resin for light reflecting material obtained by curing the above composition is excellent in light reflecting performance and heat resistance (thermal stability), particularly heat discoloration. Therefore, the cured product is useful as a light reflecting material, for example, a reflector material for a light emitting device, particularly for a white LED.

上述のように、室温において高い流動性を有し、耐熱性(熱安定性)、特に耐熱変色性に優れ、かつ、高い光反射率を得ることができる硬化物を与える光反射材料用硬化性シリコーン組成物の開発が求められていた。   As described above, curability for light reflecting materials that gives a cured product that has high fluidity at room temperature, excellent heat resistance (thermal stability), particularly heat discoloration, and high light reflectivity. The development of silicone compositions has been sought.

本発明者らは、上記課題について鋭意検討を重ねた結果、特定の構造を有するヒドロシリル化反応による反応付加生成物と、特定の構造を有するオルガノポリシロキサンを含有する熱硬化性シリコーン組成物に酸化チタン粉末を配合することによって、室温において高い流動性を有し、耐熱性(熱安定性)、特に耐熱変色性に優れ、かつ、高い光反射率を得ることができる硬化物を与える光反射材料用硬化性シリコーン組成物を得られることを見出し、本発明を完成させた。   As a result of intensive studies on the above problems, the present inventors have oxidized a thermosetting silicone composition containing a reaction addition product by a hydrosilylation reaction having a specific structure and an organopolysiloxane having a specific structure. Light-reflective material that provides a cured product having high fluidity at room temperature, excellent heat resistance (thermal stability), especially heat-resistant discoloration, and high light reflectivity by compounding titanium powder The present invention has been completed by finding that a curable silicone composition can be obtained.

即ち、本発明は、
(A−1)(a)上記一般式(1)で表されるケイ素原子に結合した水素原子を1分子中に2個有する化合物と、(b)付加反応性炭素−炭素二重結合を1分子中に2個有する多環式炭化水素との付加反応生成物であって、付加反応性炭素−炭素二重結合を1分子中に少なくとも2個有する付加反応生成物 30〜70質量部、
(A−2)上記一般式(3)で表される化合物 30〜70質量部(但し、前記(A−1)成分及び前記(A−2)成分の合計は100質量部である。)、
(B)ケイ素原子に結合した水素原子を1分子中に3個以上有する有機ケイ素化合物
(組成物中のケイ素原子に結合した水素原子の合計量が、組成物中の付加反応性炭素−炭素二重結合に対してモル比で0.5〜3.0となる量である)、
(C)ヒドロシリル化反応触媒、
(D)酸化チタン粉末、及び
(E)煙霧質シリカ粉末
を含有する光反射材用硬化性シリコーン組成物である。
That is, the present invention
(A-1) (a) a compound having two hydrogen atoms bonded to the silicon atom represented by the general formula (1) in one molecule, and (b) 1 addition-reactive carbon-carbon double bond. 30 to 70 parts by mass of an addition reaction product having two addition-reactive carbon-carbon double bonds in one molecule, which is an addition reaction product with two polycyclic hydrocarbons in the molecule
(A-2) 30 to 70 parts by mass of the compound represented by the general formula (3) (however, the total of the component (A-1) and the component (A-2) is 100 parts by mass),
(B) an organosilicon compound having 3 or more hydrogen atoms bonded to silicon atoms in one molecule (the total amount of hydrogen atoms bonded to silicon atoms in the composition is the addition-reactive carbon-carbon 2 in the composition) The amount is 0.5 to 3.0 in terms of molar ratio to the heavy bond)
(C) hydrosilylation reaction catalyst,
It is a curable silicone composition for light reflecting materials containing (D) titanium oxide powder and (E) fumed silica powder.

以下、本発明について詳細に説明するが、本発明はこれらに限定されるものではない。なお、本明細書において、Me及びPhはそれぞれメチル基及びフェニル基を表し、粘度は回転粘度計により測定した値である。   Hereinafter, the present invention will be described in detail, but the present invention is not limited thereto. In this specification, Me and Ph represent a methyl group and a phenyl group, respectively, and the viscosity is a value measured by a rotational viscometer.

[(A−1)成分]
本発明の光反射材用硬化性シリコーン組成物の(A−1)成分は、硬化させた後の硬化物に強度を付与し高硬度とする成分である。
[(A-1) component]
The component (A-1) of the curable silicone composition for light-reflecting material of the present invention is a component that imparts strength to the cured product after being cured to achieve high hardness.

(A−1)成分は、(a)下記一般式(1)で表されるケイ素原子に結合した水素原子を1分子中に2個有する化合物と、(b)付加反応性炭素−炭素二重結合を1分子中に2個有する多環式炭化水素との付加反応生成物であって、付加反応性炭素−炭素二重結合を1分子中に少なくとも2個有する付加反応生成物である。以下、(A−1)成分の原料となる原料(a)及び原料(b)について説明する。

Figure 2019151768
(式中、Aは、下記一般式(2)で表される基から成る群から選ばれる2価の基であり、Rは、独立に非置換若しくは置換の炭素原子数1〜12の1価炭化水素基、又は炭素原子数1〜6のアルコキシ基である。)
Figure 2019151768
The component (A-1) includes (a) a compound having two hydrogen atoms bonded to a silicon atom represented by the following general formula (1) in one molecule, and (b) an addition-reactive carbon-carbon double. An addition reaction product with a polycyclic hydrocarbon having two bonds in one molecule, and an addition reaction product having at least two addition-reactive carbon-carbon double bonds in one molecule. Hereinafter, the raw material (a) and the raw material (b) used as the raw material of the component (A-1) will be described.
Figure 2019151768
(In the formula, A is a divalent group selected from the group consisting of groups represented by the following general formula (2), and R 1 is independently an unsubstituted or substituted 1 having 1 to 12 carbon atoms. A valent hydrocarbon group or an alkoxy group having 1 to 6 carbon atoms.)
Figure 2019151768

<原料(a)>
(A−1)成分の反応原料である、(a)上記一般式(1)で表されるケイ素原子に結合した水素原子(以下、「SiH」ということがある)を1分子中に2個有する化合物(原料(a))は、上記一般式(1)中のAが上記一般式(2)で表される2価の基であるので、下記一般式(6)で表される化合物である。

Figure 2019151768
(Rは独立に非置換もしくは置換の炭素原子数1〜12の、好ましくは1〜6の、1価炭化水素基又は炭素原子数1〜6のアルコキシ基である) <Raw material (a)>
(A-1) The reaction raw material of component (a) Two hydrogen atoms bonded to the silicon atom represented by the general formula (1) (hereinafter sometimes referred to as “SiH”) per molecule The compound (raw material (a)) is a compound represented by the following general formula (6) because A in the above general formula (1) is a divalent group represented by the above general formula (2). is there.
Figure 2019151768
(R 1 is independently an unsubstituted or substituted C 1-12, preferably 1-6 monovalent hydrocarbon group or C 1-6 alkoxy group)

上記一般式(6)中、Rが1価炭化水素基である場合としては、例えば、メチル基、エチル基、プロピル基、イソプロピル基、ブチル基、tert−ブチル基、ペンチル基、イソペンチル基、ヘキシル基、sec−ヘキシル基等のアルキル基;シクロペンチル基、シクロヘキシル基等のシクロアルキル基;フェニル基、o−,m−,p−トリル等のアリール基;ベンジル基、2−フェニルエチル基等のアラルキル基;ビニル基、アリル基、1−ブテニル基、1−ヘキセニル基等のアルケニル基;p−ビニルフェニル基等のアルケニルアリール基;及びこれらの基中の炭素原子に結合した1個以上の水素原子が、ハロゲン原子、シアノ基、エポキシ環含有基等で置換された、例えば、クロロメチル基、3−クロロプロピル基、3,3,3−トリフルオロプロピル基等のハロゲン化アルキル基;2−シアノエチル基;3−グリシドキシプロピル基等が挙げられる。 In the general formula (6), when R 1 is a monovalent hydrocarbon group, for example, a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, a tert-butyl group, a pentyl group, an isopentyl group, Alkyl groups such as hexyl group and sec-hexyl group; cycloalkyl groups such as cyclopentyl group and cyclohexyl group; aryl groups such as phenyl group, o-, m- and p-tolyl; benzyl group and 2-phenylethyl group An aralkyl group; an alkenyl group such as a vinyl group, an allyl group, a 1-butenyl group, or a 1-hexenyl group; an alkenyl aryl group such as a p-vinylphenyl group; and one or more hydrogen bonded to a carbon atom in these groups An atom is substituted with a halogen atom, a cyano group, an epoxy ring-containing group, etc., for example, chloromethyl group, 3-chloropropyl group, 3,3,3- A halogenated alkyl group such as a trifluoropropyl group; a 2-cyanoethyl group; a 3-glycidoxypropyl group;

また、Rがアルコキシ基である場合としては、例えば、メトキシ基、エトキシ基、プロポキシ基、イソプロポキシ基、ブトキシ基、sec−ブトキシ基、tert−ブトキシ基等が挙げられる。 Examples of the case where R 1 is an alkoxy group include a methoxy group, an ethoxy group, a propoxy group, an isopropoxy group, a butoxy group, a sec-butoxy group, and a tert-butoxy group.

上記の中でも、Rとしては、アルケニル基及びアルケニルアリール基以外のものが好ましく、特に、1分子中の全てのRがメチル基であるものが、工業的に製造することが容易であり、入手しやすいことから好ましい。 Among these, as R 1 , those other than alkenyl groups and alkenyl aryl groups are preferable, and those in which all R 1 in one molecule are methyl groups are easy to industrially manufacture, It is preferable because it is easily available.

この上記一般式(6)で表される化合物としては、例えば、
構造式:HMeSi−p−C−SiMe
で表される1,4−ビス(ジメチルシリル)ベンゼン、
構造式:HMeSi−m−C−SiMe
で表される1,3−ビス(ジメチルシリル)ベンゼン、
構造式:HMeSi−o−C−SiMe
で表される1,2−ビス(ジメチルシリル)ベンゼン等のシルフェニレン化合物が挙げられる。
As the compound represented by the general formula (6), for example,
Structural formula: HMe 2 Si-p-C 6 H 4 -SiMe 2 H
1,4-bis (dimethylsilyl) benzene represented by
Structural formula: HMe 2 Si-m-C 6 H 4 -SiMe 2 H
1,3-bis (dimethylsilyl) benzene represented by
Structural formula: HMe 2 Si—o—C 6 H 4 —SiMe 2 H
And a silphenylene compound such as 1,2-bis (dimethylsilyl) benzene represented by the formula:

なお、この上記一般式(6)で表される化合物((A−1)成分の反応原料である上記原料(a))は、1種単独でも2種以上を組み合わせても使用することができる。   In addition, the compound represented by the general formula (6) (the raw material (a) which is a reaction raw material of the component (A-1)) can be used alone or in combination of two or more. .

<原料(b)>
(A−1)成分の反応原料である(b)付加反応性炭素−炭素二重結合を1分子中に2個有する多環式炭化水素(原料(b))において、「付加反応性」とは、ケイ素原子に結合した水素原子の付加(ヒドロシリル化反応として周知)を受け得る性質を意味する。
<Raw material (b)>
(B-1) In the polycyclic hydrocarbon (raw material (b)) having two addition-reactive carbon-carbon double bonds in one molecule, which is a reaction raw material of component (A-1), Means a property capable of undergoing the addition of a hydrogen atom bonded to a silicon atom (known as a hydrosilylation reaction).

また、原料(b)は、(i)多環式炭化水素の多環骨格を形成している炭素原子のうち、隣接する2つの炭素原子間に付加反応性炭素−炭素二重結合が形成されているもの、(ii)多環式炭化水素の多環骨格を形成している炭素原子に結合した水素原子が、付加反応性炭素−炭素二重結合含有基によって置換されているもの、又は、(iii)多環式炭化水素の多環骨格を形成している炭素原子のうち、隣接する2つの炭素原子間に付加反応性炭素−炭素二重結合が形成されており、かつ、多環式炭化水素の多環骨格を形成している炭素原子に結合した水素原子が付加反応性炭素−炭素二重結合含有基によって置換されているものの何れであっても差し支えない。ここで、付加反応性炭素−炭素二重結合含有基としては、例えば、ビニル基、アリル基、プロペニル基、ブテニル基、ヘキセニル基、ノルボルニル基等のアルケニル基、特に炭素原子数2〜12のもの等が挙げられる。   In addition, in the raw material (b), an addition-reactive carbon-carbon double bond is formed between two adjacent carbon atoms among the carbon atoms forming the polycyclic skeleton of (i) polycyclic hydrocarbon. (Ii) a hydrogen atom bonded to a carbon atom forming a polycyclic skeleton of a polycyclic hydrocarbon is substituted with an addition-reactive carbon-carbon double bond-containing group, or (Iii) Of the carbon atoms forming the polycyclic skeleton of the polycyclic hydrocarbon, an addition-reactive carbon-carbon double bond is formed between two adjacent carbon atoms, and the polycyclic Any hydrogen atom bonded to the carbon atom forming the hydrocarbon polycyclic skeleton may be substituted with an addition-reactive carbon-carbon double bond-containing group. Here, examples of the addition-reactive carbon-carbon double bond-containing group include alkenyl groups such as vinyl group, allyl group, propenyl group, butenyl group, hexenyl group, norbornyl group, particularly those having 2 to 12 carbon atoms. Etc.

この(b)成分としては、例えば、下記一般式(4)で表されるアルケニルノルボルネン化合物が挙げられる。さらに、下記一般式(4)で表される化合物の具体例としては、下記構造式(7)で表される5−ビニルビシクロ[2.2.1]ヘプト−2−エン、下記構造式(8)で表される6−ビニルビシクロ[2.2.1]ヘプト−2−エン、及びこれら両者の組み合わせが挙げられる。(以下、これら3者を区別する必要がない場合は、「ビニルノルボルネン」と総称することがある)。

Figure 2019151768
(式中、Rは非置換又は置換の炭素原子数2〜12のアルケニル基である。)
Figure 2019151768
Figure 2019151768
Examples of the component (b) include alkenyl norbornene compounds represented by the following general formula (4). Furthermore, specific examples of the compound represented by the following general formula (4) include 5-vinylbicyclo [2.2.1] hept-2-ene represented by the following structural formula (7), 6-vinylbicyclo [2.2.1] hept-2-ene represented by 8) and a combination of both. (Hereinafter, when it is not necessary to distinguish these three, they may be collectively referred to as “vinyl norbornene”).
Figure 2019151768
(Wherein R 4 is an unsubstituted or substituted alkenyl group having 2 to 12 carbon atoms.)
Figure 2019151768
Figure 2019151768

なお、上記ビニルノルボルネンのビニル基の置換位置は、シス配置(エキソ形)又はトランス配置(エンド形)のいずれであってもよく、また、このような配置の相違によって、原料(b)の反応性等に特段の差異がないことから、これら両配置の異性体の組み合わせであっても差し支えない。   In addition, the substitution position of the vinyl group of the vinyl norbornene may be either a cis configuration (exo type) or a trans configuration (end type), and the reaction of the raw material (b) depends on the difference in the arrangement. Since there is no particular difference in sex and the like, a combination of both isomers may be used.

<(A−1)成分の調製>
本発明の光反射材料用硬化性シリコーン組成物の(A−1)成分は、SiHを1分子中に2個有する上記原料(a)の1モルに対して、付加反応性炭素−炭素二重結合を1分子中に2個有する上記原料(b)の1モルを超え10モル以下、好ましくは1モルを超え5モル以下の過剰量を、ヒドロシリル化反応触媒の存在下で付加反応させることにより、付加反応性炭素−炭素二重結合を1分子中に少なくとも2個有し、かつ、SiHを有しない付加反応生成物として得ることができる。
<Preparation of component (A-1)>
The component (A-1) of the curable silicone composition for light-reflecting materials of the present invention is an addition-reactive carbon-carbon double to 1 mol of the raw material (a) having two SiH molecules in one molecule. By subjecting an excess amount of more than 1 mole and not more than 10 moles, preferably more than 1 mole and not more than 5 moles of the raw material (b) having two bonds in one molecule in the presence of a hydrosilylation reaction catalyst, It can be obtained as an addition reaction product having at least two addition-reactive carbon-carbon double bonds in one molecule and having no SiH.

こうして得られる(A−1)成分は、原料(b)由来の付加反応性炭素−炭素二重結合のほかに、原料(a)に由来する(具体的には、一般式(1)中のRに由来する)付加反応性炭素−炭素二重結合を含み得るので、付加反応性炭素−炭素二重結合を1分子中に少なくとも2個含むが、この数は好ましくは2〜6個、より好ましくは2個である。付加反応性炭素−炭素二重結合がこのような数であると、本発明の光反射材料用硬化性シリコーン組成物を硬化させて得られる硬化物が脆くなることもない。 The component (A-1) thus obtained is derived from the raw material (a) in addition to the addition-reactive carbon-carbon double bond derived from the raw material (b) (specifically, in the general formula (1) Since it can contain addition-reactive carbon-carbon double bonds (derived from R 1 ), it contains at least two addition-reactive carbon-carbon double bonds in one molecule, but this number is preferably 2-6, More preferably, it is two. When the addition reactive carbon-carbon double bond is in such a number, the cured product obtained by curing the curable silicone composition for light-reflecting material of the present invention does not become brittle.

上記ヒドロシリル化反応触媒としては、従来から公知のものが全て使用することができる。例えば、白金金属を担持したカーボン粉末、白金黒、塩化第2白金、塩化白金酸、塩化白金酸と一価アルコールとの反応生成物、白金とジビニルテトラメチルジシロキサン等のビニルシロキサンとの錯体;塩化白金酸とオレフィン類との錯体、白金ビスアセトアセテート等の白金系触媒;パラジウム系触媒、ロジウム系触媒等の白金族金属系触媒が挙げられる。また、付加反応条件、溶媒の使用等については、特に限定されず通常のとおりとすればよい。   Any conventionally known hydrosilylation reaction catalyst can be used. For example, carbon powder supporting platinum metal, platinum black, platinous chloride, chloroplatinic acid, reaction product of chloroplatinic acid and monohydric alcohol, complex of platinum and vinylsiloxane such as divinyltetramethyldisiloxane; Examples include complexes of chloroplatinic acid and olefins, platinum catalysts such as platinum bisacetoacetate; platinum group metal catalysts such as palladium catalysts and rhodium catalysts. Moreover, about addition reaction conditions, use of a solvent, etc., it will not be specifically limited, What is necessary is just to be normal.

上記のとおり、(A−1)成分の調製には上記原料(a)に対して過剰モル量の上記原料(b)を用いることから、(A−1)成分は、上記原料(b)の構造に由来する付加反応性炭素−炭素二重結合を1分子中に2個有するものである。更に、(A−1)成分は、上記原料(a)に由来する残基を有し、その残基が、上記原料(b)の構造に由来するが付加反応性炭素−炭素二重結合を有しない多環式炭化水素の二価の残基によって結合されている構造を含むものであってもよい。   As described above, the component (A-1) is prepared using an excess molar amount of the material (b) relative to the material (a). It has two addition-reactive carbon-carbon double bonds derived from the structure in one molecule. Further, the component (A-1) has a residue derived from the raw material (a), and the residue is derived from the structure of the raw material (b), but has an addition reactive carbon-carbon double bond. It may contain a structure bonded by a divalent residue of a polycyclic hydrocarbon that is not present.

即ち、(A−1)成分としては、例えば、下記一般式(9)で表される化合物が挙げられる。

Figure 2019151768
(式中、Xは上記原料(a)の化合物の二価の残基であり、Yは上記原料(b)の多環式炭化水素の一価の残基であり、Y´は上記原料(b)の二価の残基であり、mは0〜10、好ましくは0〜5の整数である) That is, examples of the component (A-1) include compounds represented by the following general formula (9).
Figure 2019151768
Wherein X is a divalent residue of the compound of the raw material (a), Y is a monovalent residue of the polycyclic hydrocarbon of the raw material (b), and Y ′ is the raw material ( b) a divalent residue, and m is an integer of 0 to 10, preferably 0 to 5.

なお、上記(Y´−X)で表される繰り返し単位の数であるmの値については、上記原料(a)1モルに対して反応させる上記原料(b)の過剰モル量を調整することにより設定することが可能である。   In addition, about the value of m which is the number of the repeating units represented by said (Y'-X), adjusting the excess molar amount of the said raw material (b) made to react with respect to 1 mol of said raw materials (a). It is possible to set by.

上記一般式(9)中のYとしては、具体的には、例えば、下記構造式で表される一価の残基(以下、これら6者を区別する必要がない場合は、これらを「NB基」と総称し、また、これら6者の構造を区別せずに「NB」と略記することがある。)が挙げられる。

Figure 2019151768
As Y in the general formula (9), specifically, for example, a monovalent residue represented by the following structural formula (hereinafter referred to as “NB” when it is not necessary to distinguish these six members) Generically referred to as “group”, and may be abbreviated as “NB” without distinguishing these six structures.)
Figure 2019151768

上記一般式(9)中のY´としては、具体的には、例えば、下記構造式で表される二価の残基が挙げられる。

Figure 2019151768
Specific examples of Y ′ in the general formula (9) include a divalent residue represented by the following structural formula.
Figure 2019151768

但し、上記構造式で表される非対称な二価の残基は、その左右方向が上記記載のとおりに限定されるものではなく、上記構造式は、実質上、個々の上記構造を紙面上で180度回転させた構造をも含めて示している。   However, the asymmetrical divalent residue represented by the above structural formula is not limited in the left-right direction as described above. It also includes a structure rotated 180 degrees.

上記一般式(9)で表される(A−1)成分の好適な具体例を、以下に示すが、これに限定されるものではない。(なお、「NB」の意味するところは、上記のとおりである。)   Although the preferable specific example of the (A-1) component represented by the said General formula (9) is shown below, it is not limited to this. (The meaning of “NB” is as described above.)

Figure 2019151768
(式中、rは0〜10の整数である。)。
Figure 2019151768
(In the formula, r is an integer of 0 to 10).

更に、本発明の光反射材料用硬化性シリコーン組成物の(A−1)成分は、1種単独でも2種以上を組み合わせても使用することができる。   Furthermore, the component (A-1) of the curable silicone composition for light reflecting material of the present invention can be used singly or in combination of two or more.

[(A−2)成分]
(A−2)成分は、(A−1)成分と相溶性が高く、硬化させた後の硬化物の強度を落とすことなく、耐熱性(熱安定性)、特に耐熱変色性を付与する成分である。
[(A-2) component]
The component (A-2) is highly compatible with the component (A-1), and imparts heat resistance (thermal stability), particularly heat discoloration, without reducing the strength of the cured product after curing. It is.

(A−2)成分は、主鎖がジフェニルシロキサン単位の繰り返しからなり、分子鎖両末端が付加反応性炭素−炭素二重結合含有基を有するトリオルガノシロキシ基で封鎖された直鎖状のジオルガノポリシロキサンである。(A−2)成分のオルガノポリシロキサンは、一種単独で用いてもよく、分子量、ケイ素原子に結合した有機基の種類等が相違する二種以上を併用してもよい。   The component (A-2) is a linear dimer in which the main chain is composed of repeating diphenylsiloxane units, and both ends of the molecular chain are blocked with a triorganosiloxy group having an addition-reactive carbon-carbon double bond-containing group. Organopolysiloxane. The (A-2) component organopolysiloxane may be used alone or in combination of two or more different molecular weights, types of organic groups bonded to silicon atoms, and the like.

上記一般式(3)中のRとしての付加反応性炭素−炭素二重結合含有基は、上記<原料(b)>の説明に記載したものと同じく、ケイ素原子に結合した水素原子の付加(ヒドロシリル化反応として周知)を受け得る性質をもつ炭素−炭素二重結合を含有する基である。 In the general formula (3), the addition-reactive carbon-carbon double bond-containing group as R 3 is the same as that described in the description of <Raw material (b)> above, and is the addition of a hydrogen atom bonded to a silicon atom. It is a group containing a carbon-carbon double bond having a property capable of undergoing (known as a hydrosilylation reaction).

上記付加反応性炭素−炭素二重結合含有基は、1種単独で用いても2種以上を組み合わせて用いてもよい。   The said addition reactive carbon-carbon double bond containing group may be used individually by 1 type, or may be used in combination of 2 or more type.

上記付加反応性炭素−炭素二重結合含有基の具体例としては、ビニル基、アリル基、5−ヘキセニル基、プロペニル基、ブテニル基等の炭素原子数2〜20、好ましくは2〜10のアルケニル基;1,3−ブタジエニル基等の炭素原子数4〜10のアルカジエニル基;アクリロイルオキシ基(−O(O)CCH=CH)、メタクリロイルオキシ基(−O(O)CC(CH)=CH)等の、上記アルケニル基とカルボニルオキシ基との組み合わせ;アクリルアミド基(−NH(O)CCH=CH)等の、上記アルケニル基とカルボニルアミノ基との組み合わせが挙げられる。 Specific examples of the addition-reactive carbon-carbon double bond-containing group include alkenyl having 2 to 20, preferably 2 to 10, carbon atoms such as vinyl group, allyl group, 5-hexenyl group, propenyl group, and butenyl group. group; alkadienyl group having 4 to 10 carbon atoms such as 1,3-butadienyl group; acryloyloxy group (-O (O) CCH = CH 2), methacryloyloxy group (-O (O) CC (CH 3) = Combinations of the alkenyl group and carbonyloxy group such as CH 2 ); and combinations of the alkenyl group and carbonylamino group such as acrylamide group (—NH (O) CCH═CH 2 ).

中でも、(A−2)成分の原料を得るときの生産性及びコストならびに(A−2)成分の反応性等の観点から、上記付加反応性炭素−炭素二重結合含有基としては、ビニル基、アリル基及び5−ヘキセニル基が好ましく、特にビニル基が好ましい。   Among these, from the viewpoints of productivity and cost when obtaining the raw material of the component (A-2) and reactivity of the component (A-2), the addition reactive carbon-carbon double bond-containing group includes a vinyl group. , An allyl group and a 5-hexenyl group are preferable, and a vinyl group is particularly preferable.

上記一般式(3)中のRは独立に非置換若しくは置換の炭素原子数1〜12の1価炭化水素基であり、例えば、メチル基、エチル基、プロピル基、イソプロピル基、ブチル基、tert−ブチル基、ペンチル基、イソペンチル基、ヘキシル基、sec−ヘキシル基等のアルキル基;シクロペンチル基、シクロヘキシル基等のシクロアルキル基;フェニル基、o−,m−,p−トリル等のアリール基;ベンジル基、2−フェニルエチル基等のアラルキル基;ビニル基、アリル基、1−ブテニル基、1−ヘキセニル基等のアルケニル基;p−ビニルフェニル基等のアルケニルアリール基;及びこれらの基中の炭素原子に結合した1個以上の水素原子が、ハロゲン原子、シアノ基、エポキシ環含有基等で置換された、例えば、クロロメチル基、3−クロロプロピル基、3,3,3−トリフルオロプロピル基等のハロゲン化アルキル基;2−シアノエチル基;3−グリシドキシプロピル基等が挙げられる。 R 2 in the general formula (3) is independently an unsubstituted or substituted monovalent hydrocarbon group having 1 to 12 carbon atoms, such as a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, alkyl groups such as tert-butyl group, pentyl group, isopentyl group, hexyl group and sec-hexyl group; cycloalkyl groups such as cyclopentyl group and cyclohexyl group; aryl groups such as phenyl group, o-, m- and p-tolyl Aralkyl groups such as benzyl group and 2-phenylethyl group; alkenyl groups such as vinyl group, allyl group, 1-butenyl group and 1-hexenyl group; alkenyl aryl groups such as p-vinylphenyl group; and in these groups 1 or more hydrogen atoms bonded to carbon atoms of the above are substituted with halogen atoms, cyano groups, epoxy ring-containing groups, etc., for example, chloromethyl group, 3 -Halogenated alkyl groups such as chloropropyl group and 3,3,3-trifluoropropyl group; 2-cyanoethyl group; 3-glycidoxypropyl group and the like.

上記の中でも、Rとしては、特にメチル基又はフェニル基であるものが、工業的に製造することが容易であり、入手しやすいことから好ましい。 Among these, R 2 is particularly preferably a methyl group or a phenyl group because it is easy to produce industrially and is easily available.

(A−2)成分において、ジフェニルシロキサン単位の重合度nは1〜20であり、1〜15であることが好ましく、2〜10であることが更に好ましい。nが20より大きいと、流動性の低下や(A−1)成分との相溶性の低下が起こり、好ましくない。   In the component (A-2), the polymerization degree n of the diphenylsiloxane unit is 1 to 20, preferably 1 to 15, and more preferably 2 to 10. When n is larger than 20, a decrease in fluidity and a decrease in compatibility with the component (A-1) occur, which is not preferable.

(A−2)成分の配合量は、(A−1)成分及び(A−2)成分の合計100質量部に対し、30〜70質量部であり、好ましくは35〜65質量部、さらに好ましくは40〜60質量部である。(A−2)成分の配合量が30質量部未満になると、耐熱変色性が低下し、70質量部を超えると、硬化物の強度、特に硬さが低下する。   The blending amount of the component (A-2) is 30 to 70 parts by weight, preferably 35 to 65 parts by weight, more preferably 100 parts by weight of the total of the components (A-1) and (A-2). Is 40-60 parts by mass. When the blending amount of the component (A-2) is less than 30 parts by mass, the heat discoloration is reduced, and when it exceeds 70 parts by mass, the strength, particularly hardness, of the cured product is reduced.

(A−2)成分は、例えばジクロロジフェニルシランやジアルコキシジフェニルシラン等の二官能性シランを加水分解・縮合させた後、又は加水分解・縮合と同時に、付加反応性炭素−炭素二重結合含有基を有する末端封止剤で末端を封止することにより得ることができる。   Component (A-2) contains, for example, an addition-reactive carbon-carbon double bond after hydrolysis / condensation of a bifunctional silane such as dichlorodiphenylsilane or dialkoxydiphenylsilane, or simultaneously with hydrolysis / condensation. It can be obtained by sealing the terminal with a terminal sealing agent having a group.

[(B)成分]
本発明の光反射材料用硬化性シリコーン組成物の(B)成分は、SiHを1分子中に3個以上有する有機ケイ素化合物である。この(B)成分中のSiHが、上記(A−1)及び(A−2)成分が1分子中に少なくとも2個有する付加反応性炭素−炭素二重結合とヒドロシリル化反応により付加して、3次元網状構造の硬化物を与える。
[Component (B)]
The component (B) of the curable silicone composition for light reflecting material of the present invention is an organosilicon compound having 3 or more SiH molecules in one molecule. SiH in the component (B) is added by an addition reactive carbon-carbon double bond having at least two of the components (A-1) and (A-2) in one molecule and a hydrosilylation reaction, A cured product having a three-dimensional network structure is obtained.

このような(B)成分としては、例えば、下記一般式(5)で表されるシロキサン化合物が挙げられる。

Figure 2019151768
(式中、Rは独立に水素原子又はアルケニル基以外の非置換若しくは置換の炭素原子数1〜12の一価炭化水素基であり、Rはメチル基あるいは水素原子であり、pは1〜10の整数、qは0〜7の整数である。pが付されたシロキサン単位とqが付されたシロキサン単位とは互いにランダムに配列している。) As such (B) component, the siloxane compound represented by following General formula (5) is mentioned, for example.

Figure 2019151768
(In the formula, R 5 is independently an unsubstituted or substituted monovalent hydrocarbon group having 1 to 12 carbon atoms other than a hydrogen atom or an alkenyl group, R 6 is a methyl group or a hydrogen atom, and p is 1 And an integer of 0 to 10 and q is an integer of 0 to 7. The siloxane units marked with p and the siloxane units marked with q are randomly arranged.

上記一般式(5)中のRとしては、例えば、メチル基、エチル、プロピル基、イソプロピル基、ブチル基、tert−ブチル基、ペンチル基、イソペンチル基、ヘキシル基、sec−ヘキシル基等のアルキル基;シクロペンチル基、シクロヘキシル基等のシクロアルキル基;フェニル基、o−,m−,p−トリル等のアリール基;ベンジル基、2−フェニルエチル基等のアラルキル基;p−ビニルフェニル基等のアルケニルアリール基;及びこれらの基中の炭素原子に結合した1個以上の水素原子が、ハロゲン原子、シアノ基、エポキシ環含有基等で置換された、例えば、クロロメチル基、3−クロロプロピル基、3,3,3−トリフルオロプロピル基等のハロゲン化アルキル基;2−シアノエチル基;3−グリシドキシプロピル基等が挙げられる。 R 5 in the general formula (5) is, for example, alkyl such as methyl group, ethyl, propyl group, isopropyl group, butyl group, tert-butyl group, pentyl group, isopentyl group, hexyl group and sec-hexyl group. A cycloalkyl group such as a cyclopentyl group or a cyclohexyl group; an aryl group such as a phenyl group, o-, m-, or p-tolyl; an aralkyl group such as a benzyl group or a 2-phenylethyl group; a p-vinylphenyl group; An alkenylaryl group; and one or more hydrogen atoms bonded to carbon atoms in these groups are substituted with a halogen atom, a cyano group, an epoxy ring-containing group, or the like, for example, a chloromethyl group, a 3-chloropropyl group Halogenated alkyl groups such as 3,3,3-trifluoropropyl group; 2-cyanoethyl group; 3-glycidoxypropyl group and the like. I can get lost.

上記の中でも、Rとしては、特にメチル基又はフェニル基であるものが、工業的に製造することが容易であり、入手しやすいことから好ましい。 Among these, R 5 is particularly preferably a methyl group or a phenyl group because it is easy to produce industrially and is easily available.

上記(B)成分の好適な具体例を、以下に示すが、これに限定されるものではない。   Although the preferable example of the said (B) component is shown below, it is not limited to this.

HMeSiO(HMeSiO)(PhSiO)SiMe
HMeSiO(HMeSiO)(PhSiO)(MeSiO)SiMe
HMeSiO(HMeSiO)(PhSiO)(MeSiO)SiMe
HMeSiO(HMeSiO)(MeSiO)SiMe
HMe 2 SiO (HMeSiO) 2 (Ph 2 SiO) 2 SiMe 2 H
HMe 2 SiO (HMeSiO) 2 (Ph 2 SiO) 2 (Me 2 SiO) 2 SiMe 2 H
HMe 2 SiO (HMeSiO) 1 (Ph 2 SiO) 1 (Me 2 SiO) 4 SiMe 2 H
HMe 2 SiO (HMeSiO) 3 (Me 2 SiO) 5 SiMe 2 H

本発明の光反射材料用硬化性シリコーン組成物の(B)成分は、1種単独でも2種以上を組み合わせても使用することができる。   (B) component of the curable silicone composition for light reflection materials of this invention can be used even if single 1 type also combines 2 or more types.

(B)成分の配合量は、次のように設定されることが好ましい。本発明の光反射材料用硬化性シリコーン組成物は、(B)成分以外のSiHを有する成分(例えば、後述の(G)成分)、及び、(A−1)又は(A−2)成分以外のケイ素原子に結合した付加反応性炭素−炭素二重結合を有する成分(例えば、後述の(C)成分として白金との錯体を形成した状態で本組成物中に含有されうるビニルシロキサン)のいずれか一方又は両方を含有することができる。そこで、本組成物中のケイ素原子に結合した付加反応性炭素−炭素二重結合1モルに対して本組成物中のケイ素原子に結合した水素原子の量は、好ましくは0.5〜3.0モル、より好ましくは0.8〜2.0モルである。(B)成分の配合量がこのような条件を満たす量であると、リフレクター材料として用いた場合に十分な機械特性を有する硬化物を本発明の光反射材料用硬化性シリコーン組成物から得ることができる。   The blending amount of component (B) is preferably set as follows. The curable silicone composition for a light reflecting material of the present invention is a component having SiH other than the component (B) (for example, a component (G) described later), and other than the component (A-1) or (A-2). Any of the components having an addition-reactive carbon-carbon double bond bonded to a silicon atom (for example, vinyl siloxane that can be contained in the present composition in the form of a complex with platinum as component (C) described later) Either or both can be included. Therefore, the amount of hydrogen atoms bonded to the silicon atom in the composition is preferably 0.5 to 3.3 with respect to 1 mole of the addition reactive carbon-carbon double bond bonded to the silicon atom in the composition. 0 mol, more preferably 0.8 to 2.0 mol. When the blending amount of the component (B) satisfies such conditions, a cured product having sufficient mechanical properties when used as a reflector material is obtained from the curable silicone composition for light reflecting materials of the present invention. Can do.

(A−1)及び(A−2)成分のみがケイ素原子に結合した付加反応性炭素−炭素二重結合を有し、かつ、(B)成分のみがSiHを有する場合には、本発明の光反射材料用硬化性シリコーン組成物への(B)成分の配合量は、上記(A)成分中の付加反応性炭素−炭素二重結合1モルに対して、(B)成分中のSiHが、好ましくは0.5〜3.0モル、より好ましくは0.8〜2.0モルとなる量とするのがよい。   In the case where only the components (A-1) and (A-2) have an addition reactive carbon-carbon double bond bonded to a silicon atom, and only the component (B) has SiH, The blending amount of the component (B) in the curable silicone composition for light reflecting material is such that the SiH in the component (B) is 1 mol of the addition reactive carbon-carbon double bond in the component (A). The amount is preferably 0.5 to 3.0 mol, more preferably 0.8 to 2.0 mol.

[(C)成分]
本発明の光反射材料用硬化性シリコーン組成物の(C)成分であるヒドロシリル化反応触媒としては、従来から公知のものが全て使用することができる。例えば、白金金属を担持したカーボン粉末、白金黒、塩化第2白金、塩化白金酸、塩化白金酸と一価アルコールとの反応生成物、白金とジビニルテトラメチルジシロキサン等のビニルシロキサンとの錯体;塩化白金酸とオレフィン類との錯体、白金ビスアセトアセテート等の白金系触媒;パラジウム系触媒、ロジウム系触媒等の白金族金属系触媒が挙げられる。
[Component (C)]
Any conventionally known hydrosilylation reaction catalyst that is the component (C) of the curable silicone composition for light-reflecting materials of the present invention can be used. For example, carbon powder supporting platinum metal, platinum black, platinous chloride, chloroplatinic acid, reaction product of chloroplatinic acid and monohydric alcohol, complex of platinum and vinylsiloxane such as divinyltetramethyldisiloxane; Examples include complexes of chloroplatinic acid and olefins, platinum catalysts such as platinum bisacetoacetate; platinum group metal catalysts such as palladium catalysts and rhodium catalysts.

本発明の光反射材料用硬化性シリコーン組成物への(C)成分の配合量は、触媒としての有効量であればよく、特に制限されないが、上記(A−1)、(A−2)及び(B)成分との合計に対して、白金族金属原子として質量基準で、好ましくは1〜500ppm、特に好ましくは2〜100ppm程度となる量の(C)成分を配合するとよい。このような範囲内の配合量とすることで、硬化反応に要する時間が適度のものとなり、硬化物が着色する等の問題を生じることがない。   The compounding amount of the component (C) in the curable silicone composition for light reflecting material of the present invention is not particularly limited as long as it is an effective amount as a catalyst, but the above (A-1) and (A-2) And (B) component (C) in an amount of about 1 to 500 ppm, particularly preferably about 2 to 100 ppm as a platinum group metal atom, based on the mass as a platinum group metal atom. By setting the blending amount within such a range, the time required for the curing reaction becomes appropriate, and problems such as coloring of the cured product do not occur.

(C)成分は、1種単独でも2種以上を組み合わせても使用することができる。   Component (C) can be used alone or in combination of two or more.

[(D)成分]
本発明の光反射材用硬化性シリコーン組成物の(D)成分は酸化チタン粉末である。(D)成分の酸化チタン粉末(金属化合物粉末)は白色であるため、(D)成分の配合により、本発明の光反射材料用シリコーン樹脂硬化物は良好な光反射率を発現する。
[(D) component]
(D) component of the curable silicone composition for light reflection materials of this invention is a titanium oxide powder. Since the titanium oxide powder (metal compound powder) of component (D) is white, the cured silicone resin for light-reflecting material of the present invention exhibits good light reflectance by blending component (D).

(D)成分の粒径は特に限定されないが、(D)成分としては一般に平均粒径が0.1〜200μmの範囲のものが多く市販されており扱いやすく、0.5〜100μmの範囲のものがより好ましい。(D)成分の平均粒径が0.1〜200μmの範囲であると、本発明の光反射材料用硬化性シリコーン組成物は流動性が良好となりやすく、また、組成物の硬化物は、表面があらくなりにくく、光反射性能が効果的に向上する。なお、本明細書において、平均粒径とは、レーザー光回折法を用いた粒度分布測定装置により求めた累積分布の50%に相当する体積基準の平均粒径をいう。   The particle size of the component (D) is not particularly limited, but as the component (D), in general, many particles having an average particle size in the range of 0.1 to 200 μm are commercially available and easy to handle, and in the range of 0.5 to 100 μm. Those are more preferred. When the average particle size of the component (D) is in the range of 0.1 to 200 μm, the curable silicone composition for a light reflecting material of the present invention tends to have good fluidity, and the cured product of the composition has a surface It is hard to be rough and the light reflection performance is effectively improved. In the present specification, the average particle diameter means a volume-based average particle diameter corresponding to 50% of the cumulative distribution obtained by a particle size distribution measuring apparatus using a laser light diffraction method.

(D)成分の配合量は、上記(A−1)、(A−2)及び(B)成分との合計100質量部に対し、好ましくは50〜1000質量部であり、より好ましくは60〜900質量部、更により好ましくは100〜800質量部である。配合量が50〜1000質量部の範囲であると、本発明の光反射材料用硬化性シリコーン組成物は流動性が良好となりやすく、また、組成物の硬化物は光反射性能が十分となりやすい。   (D) The compounding quantity of a component becomes like this. Preferably it is 50-1000 mass parts with respect to a total of 100 mass parts with said (A-1), (A-2), and (B) component, More preferably, 60- 900 parts by weight, still more preferably 100 to 800 parts by weight. When the blending amount is in the range of 50 to 1000 parts by mass, the curable silicone composition for light reflecting material of the present invention tends to have good fluidity, and the cured product of the composition tends to have sufficient light reflecting performance.

(D)成分は、2種以上を組み合わせても使用することができる。   (D) A component can be used even if it combines 2 or more types.

[(E)成分]
本発明の光反射材料用硬化性シリコーン組成物の(E)成分は煙霧質シリカ粉末である。(E)成分が組成物中に含まれることにより、(A−1)、(A−2)及び(B)成分と比較して比重が大きい(D)成分の沈降、凝集を防ぎ、ムラのない硬化物を得ることができる。
[(E) component]
The component (E) of the curable silicone composition for light reflecting material of the present invention is fumed silica powder. By including the component (E) in the composition, sedimentation and aggregation of the component (D), which has a large specific gravity compared to the components (A-1), (A-2) and (B), are prevented. No cured product can be obtained.

(E)成分の粒径は特に規定されないが、(E)成分としては一般に平均粒径が1〜100nmの範囲のものが多く市販されており扱いやすく、5〜50nmの範囲のものがより好ましい。(E)成分の平均粒径が1〜100nmの範囲であると、より効果的に(D)成分の沈降、凝集を防ぎ、ムラのない硬化物を得ることができる。   The particle size of the component (E) is not particularly defined, but as the component (E), in general, many particles having an average particle size in the range of 1 to 100 nm are commercially available and easy to handle, and those in the range of 5 to 50 nm are more preferable. . When the average particle diameter of the component (E) is in the range of 1 to 100 nm, it is possible to more effectively prevent the precipitation and aggregation of the component (D) and obtain a cured product without unevenness.

(E)成分の配合量は、上記(A−1)、(A−2)及び(B)成分との合計100質量部に対し、好ましくは1〜50質量部であり、より好ましくは1〜20質量部、更により好ましくは1〜10質量部である。配合量が50質量部以下であれば、本発明の光反射材料用硬化性シリコーン組成物はより良好な流動性を示し、1質量部以上であると、(D)成分の沈降や凝集が起きることがない。   (E) The compounding quantity of a component becomes like this. Preferably it is 1-50 mass parts with respect to a total of 100 mass parts with said (A-1), (A-2), and (B) component, More preferably, it is 1- 20 parts by mass, still more preferably 1 to 10 parts by mass. When the blending amount is 50 parts by mass or less, the curable silicone composition for light-reflecting material of the present invention exhibits better fluidity, and when it is 1 part by mass or more, precipitation or aggregation of the component (D) occurs. There is nothing.

(E)成分は、2種以上を組み合わせても使用することができる。   (E) A component can be used even if it combines 2 or more types.

また、本発明の光反射材料用硬化性シリコーン組成物には、接着性向上剤を配合することが好ましい。接着性向上剤としては、シランカップリング剤やそのオリゴマー、シランカップリング剤と同様の反応性基を有するシリコーン等が例示されるが、これらの中で、下記(F)成分及び(G)成分が好ましい。
(F)成分は、下記一般式(10)で表される化合物であり、(G)成分は、下記一般式(11)で表される化合物である。

Figure 2019151768
(式中、sは1〜3の整数であり、tは0〜2の整数であり、但しs+tは3である。sが付されたアミド単位とtが付されたアミド単位とは互いにランダムに配列している。)
Figure 2019151768
(式中、uは1〜2の整数であり、vは2〜4の整数であり、但しu+vは4〜5の整数である。uが付されたシロキサン単位とvが付されたシロキサン単位とは互いにランダムに配列している。) Moreover, it is preferable to mix | blend an adhesive improvement agent with the curable silicone composition for light reflection materials of this invention. Examples of the adhesion improver include silane coupling agents and oligomers thereof, and silicone having a reactive group similar to the silane coupling agent. Among these, the following (F) component and (G) component Is preferred.
The component (F) is a compound represented by the following general formula (10), and the component (G) is a compound represented by the following general formula (11).
Figure 2019151768
(In the formula, s is an integer of 1 to 3, and t is an integer of 0 to 2, provided that s + t is 3. The amide unit to which s is attached and the amide unit to which t is attached are random to each other. Is arranged in.)
Figure 2019151768
(In the formula, u is an integer of 1 to 2, v is an integer of 2 to 4, provided that u + v is an integer of 4 to 5. A siloxane unit to which u is attached and a siloxane unit to which v is attached. Are randomly arranged with each other.)

(F)成分及び(G)成分は、本発明の光反射材料用硬化性シリコーン組成物及びその硬化物の基材に対する接着性を向上させるために組成物に配合される任意的成分である。ここで、基材とは、金、銀、銅、ニッケルなどの金属材料、酸化アルミニウム、窒化アルミニウム、酸化チタンなどのセラミック材料、シリコーン樹脂、エポキシ樹脂などの高分子材料を指す。(F)成分及び(G)成分のおのおのは、1種単独でも2種以上を組み合わせても使用することができる。   (F) component and (G) component are arbitrary components mix | blended with a composition in order to improve the adhesiveness with respect to the base material of the curable silicone composition for light reflection materials of this invention and its hardened | cured material. Here, the base material refers to metal materials such as gold, silver, copper, and nickel, ceramic materials such as aluminum oxide, aluminum nitride, and titanium oxide, and polymer materials such as silicone resin and epoxy resin. Each of the component (F) and the component (G) can be used singly or in combination of two or more.

(F)成分及び(G)成分のおのおのの配合量は、上記(A−1)、(A−2)、及び(B)成分の合計100質量部に対し、好ましくは1〜30質量部であり、より好ましくは、5〜20質量部である。配合量が1〜30質量部であると、本発明の光反射材料用硬化性シリコーン組成物及びその硬化物は、基材に対する接着性が効果的に向上し、また、着色しにくい。   The blending amount of each of the component (F) and the component (G) is preferably 1 to 30 parts by mass with respect to a total of 100 parts by mass of the components (A-1), (A-2), and (B). Yes, more preferably 5 to 20 parts by mass. When the blending amount is 1 to 30 parts by mass, the curable silicone composition for light-reflecting material of the present invention and the cured product thereof are effectively improved in adhesion to the substrate and are not easily colored.

(F)成分の好適な具体例としては、下記式で表される化合物が挙げられるが、これらに限定されるものではない。

Figure 2019151768
Specific examples of the suitable component (F) include compounds represented by the following formulas, but are not limited thereto.
Figure 2019151768

(G)成分の好適な具体例としては、下記式で表される化合物が挙げられるが、これらに限定されるものではない。

Figure 2019151768
Specific examples of suitable component (G) include compounds represented by the following formulas, but are not limited thereto.
Figure 2019151768

[他の配合成分]
本発明の光反射材料用硬化性シリコーン組成物には、上記成分に加えて、他の成分を配合することは任意である。他の成分としては、例えば、以下に説明するものが挙げられる。
[Other ingredients]
In addition to the above components, it is optional to add other components to the curable silicone composition for a light reflecting material of the present invention. Examples of other components include those described below.

<酸化防止剤>
本発明の光反射材料用硬化性シリコーン組成物の硬化物中には、上記(A−1)成分中の付加反応性炭素−炭素二重結合が未反応のまま残存している場合があり、例えば、下記構造式で表される2−(ビシクロ[2.2.1]ヘプト−2−エン−5−イル)エチル基及び下記構造式で表される2−(ビシクロ[2.2.1]ヘプト−2−エン−6−イル)エチル基のいずれか一方又は両方の中に存在する炭素−炭素二重結合が含まれている場合がある。そして、このような炭素−炭素二重結合が含まれていると、大気中の酸素により酸化され硬化物が着色する原因となる。そこで、本発明の光反射材料用硬化性シリコーン組成物に、必要に応じ、酸化防止剤を配合することにより着色を未然に防止することができる。

Figure 2019151768
2−(ビシクロ[2.2.1]ヘプト−2−エン−5−イル)エチル基
Figure 2019151768
2−(ビシクロ[2.2.1]ヘプト−2−エン−6−イル)エチル基 <Antioxidant>
In the cured product of the curable silicone composition for light reflecting material of the present invention, the addition-reactive carbon-carbon double bond in the component (A-1) may remain unreacted, For example, a 2- (bicyclo [2.2.1] hept-2-en-5-yl) ethyl group represented by the following structural formula and 2- (bicyclo [2.2.1] represented by the following structural formula are used. ] May contain carbon-carbon double bonds present in either or both of hept-2-en-6-yl) ethyl groups. And when such a carbon-carbon double bond is contained, it will be oxidized by oxygen in air | atmosphere and will cause a hardened material to color. Then, coloring can be prevented beforehand by mix | blending antioxidant with the curable silicone composition for light reflection materials of this invention as needed.
Figure 2019151768
2- (bicyclo [2.2.1] hept-2-en-5-yl) ethyl group
Figure 2019151768
2- (bicyclo [2.2.1] hept-2-en-6-yl) ethyl group

この酸化防止剤としては、従来から公知のものが全て使用することができ、例えば、ヒンダードアミン化合物やヒンダードフェノール化合物が例示され、具体的には、2,6−ジ−t−ブチル−4−メチルフェノール、2,5−ジ−t−アミルヒドロキノン、2,5−ジ−t−ブチルヒドロキノン、4,4’−ブチリデンビス(3−メチル−6−t−ブチルフェノール)、2,2’−メチレンビス(4−メチル−6−t−ブチルフェノール)、2,2’−メチレンビス(4−エチル−6−t−ブチルフェノール)等が挙げられる。これらは、1種単独でも2種以上を組み合わせても使用することができる。   As the antioxidant, all conventionally known antioxidants can be used, and examples thereof include hindered amine compounds and hindered phenol compounds. Specifically, 2,6-di-t-butyl-4- Methylphenol, 2,5-di-t-amylhydroquinone, 2,5-di-t-butylhydroquinone, 4,4′-butylidenebis (3-methyl-6-tert-butylphenol), 2,2′-methylenebis ( 4-methyl-6-t-butylphenol), 2,2′-methylenebis (4-ethyl-6-t-butylphenol) and the like. These can be used singly or in combination of two or more.

なお、この酸化防止剤を使用する場合、その配合量は、酸化防止剤としての有効量であればよく、特に制限されないが、上記(A−1)、(A−2)及び(B)成分の合計に対して、質量基準で、好ましくは10〜10,000ppm、特に好ましくは100〜1,000ppm程度配合するのがよい。このような範囲内の配合量とすることによって、酸化防止能力が十分発揮され、着色、酸化劣化等の発生がなく光反射性能に優れた硬化物が得られる。   In addition, when using this antioxidant, the compounding quantity should just be an effective amount as an antioxidant, and although it does not restrict | limit in particular, the said (A-1), (A-2) and (B) component Preferably, about 10 to 10,000 ppm, particularly preferably about 100 to 1,000 ppm is blended on the mass basis. By setting the blending amount within such a range, the antioxidant ability is sufficiently exhibited, and a cured product having excellent light reflection performance without occurrence of coloring or oxidative deterioration can be obtained.

<その他>
また、ポットライフを確保するために、1−エチニルシクロヘキサノール、3,5−ジメチル−1−ヘキシン−3−オール等の付加反応制御剤を配合することができる。
更に、発光素子からの光及び太陽光線等の光エネルギーによる光劣化に対する抵抗性を付与するため光安定剤を用いることも可能である。この光安定剤としては、光酸化劣化で生成するラジカルを捕捉するヒンダードアミン系安定剤が適しており、酸化防止剤と併用することで、酸化防止効果はより向上する。光安定剤の具体例としては、ビス(2,2,6,6−テトラメチル−4−ピペリジル)セバケート、4−ベンゾイル−2,2,6,6−テトラメチルピペリジン等が挙げられる。
<Others>
Moreover, in order to ensure pot life, addition reaction control agents, such as 1-ethynyl cyclohexanol and 3, 5- dimethyl- 1-hexyn-3-ol, can be mix | blended.
Furthermore, a light stabilizer can be used to impart resistance to light degradation caused by light energy such as light from the light emitting element and sunlight. As the light stabilizer, a hindered amine stabilizer that captures radicals generated by photooxidation degradation is suitable, and the antioxidant effect is further improved by using it together with the antioxidant. Specific examples of the light stabilizer include bis (2,2,6,6-tetramethyl-4-piperidyl) sebacate, 4-benzoyl-2,2,6,6-tetramethylpiperidine and the like.

[光反射材料用硬化性シリコーン組成物]
本発明の光反射材料用硬化性シリコーン組成物(白色熱硬化性シリコーン組成物)は硬化前には液状であり、その25℃における粘度は好ましくは5〜500Pa・sであり、より好ましくは10〜400Pa・sである。粘度が5〜500Pa・sの範囲であると、得られる組成物は、作業性・取扱い性が良好となりやすく、成形硬化時に泡や空気の巻き込みが発生しにくい。
[Curable silicone composition for light reflecting material]
The curable silicone composition for light-reflecting material of the present invention (white thermosetting silicone composition) is liquid before curing, and its viscosity at 25 ° C. is preferably 5 to 500 Pa · s, more preferably 10 ˜400 Pa · s. When the viscosity is in the range of 5 to 500 Pa · s, the resulting composition tends to have good workability and handleability, and bubbles and air are less likely to be entrained during molding and curing.

本発明の光反射材料用硬化性シリコーン組成物の粘度は、(A−1)(A−2)〜(E)成分及び他の配合成分の配合比率、これら成分の中で液状のものの粘度、ならびに(D)及び(E)成分の平均粒径などにより調節される。   The viscosity of the curable silicone composition for light-reflecting materials of the present invention is as follows: (A-1) (A-2) to (E) component and other compounding components, the viscosity of liquid components among these components, And the average particle diameter of the components (D) and (E).

[光反射材料用シリコーン樹脂硬化物]
本発明の光反射材料用硬化性シリコーン組成物を成形、硬化させることにより、光反射材料用シリコーン樹脂硬化物を得ることができる。本発明の光反射材料用硬化性シリコーン組成物は、インジェクションモールド法やトランスファーモールド法など、従来用いられている成形方法に適用することができる。さらに、本発明の光反射材料用硬化性シリコーン組成物は、25℃において高い流動性を有するため、これまでの固形リフレクター材料には適用できなかったディスペンス法やポッティング法により成形することができる。なお、本発明の光反射材料用硬化性シリコーン組成物の硬化条件は、成形物の形状や硬化方法等により異なり、特に制限されないが、通常、80〜200℃、好ましくは100〜180℃で1分〜24時間、好ましくは5分〜5時間の条件とすることが好ましい。
[Hardened silicone resin for light reflecting materials]
By molding and curing the curable silicone composition for light reflecting material of the present invention, a cured silicone resin for light reflecting material can be obtained. The curable silicone composition for a light reflecting material of the present invention can be applied to conventionally used molding methods such as an injection molding method and a transfer molding method. Furthermore, since the curable silicone composition for light reflecting material of the present invention has high fluidity at 25 ° C., it can be molded by a dispensing method or a potting method that could not be applied to the conventional solid reflector materials. The curing conditions of the curable silicone composition for light-reflecting materials of the present invention vary depending on the shape of the molded product, the curing method, etc., and are not particularly limited, but are usually 80 to 200 ° C., preferably 100 to 180 ° C. It is preferable to set the condition for minutes to 24 hours, preferably 5 minutes to 5 hours.

一般的に、リフレクター材料として機能する上では、可視光(波長:430〜800nm)の初期反射率が好ましくは95%以上(即ち、95〜100%)、より好ましくは97%以上(即ち、97〜100%)である。反射率が95%以上であると、硬化物を照明器具などの発光装置のリフレクター材料として用いた場合に、光の取り出し効率がより高くなり、充分な明るさを容易に確保できる。反射率は、硬化物の製造初期のみならず耐熱試験(硬化物を170℃にて1,000時間放置することにより行われるもの)の後においても、82%以上であることが好ましく、84%以上であることがより好ましい。本発明の光反射材料用硬化性シリコーン組成物から得られる光反射材料用シリコーン樹脂硬化物は、可視光(波長:430〜800nm)の反射率が95%以上であり、170℃、1,000時間放置後の光反射率が82%以上のものとすることができ、リフレクター材料として十分な反射率を得ることができる。なお、本明細書において光の反射率は、積分球を搭載したスペクトロフォトメーター装置により測定された数値を意味する。   In general, in order to function as a reflector material, the initial reflectance of visible light (wavelength: 430 to 800 nm) is preferably 95% or more (that is, 95 to 100%), more preferably 97% or more (that is, 97). ~ 100%). When the reflectance is 95% or more, when the cured product is used as a reflector material for a light-emitting device such as a lighting fixture, the light extraction efficiency becomes higher, and sufficient brightness can be easily secured. The reflectance is preferably 82% or more not only in the initial stage of production of the cured product but also after the heat resistance test (performed by leaving the cured product for 1,000 hours at 170 ° C.), and 84% More preferably. The silicone resin cured product for light reflecting material obtained from the curable silicone composition for light reflecting material of the present invention has a reflectivity of visible light (wavelength: 430 to 800 nm) of 95% or more, 170 ° C., 1,000. The light reflectivity after standing for a period of time can be 82% or more, and a sufficient reflectivity as a reflector material can be obtained. In the present specification, the reflectance of light means a value measured by a spectrophotometer device equipped with an integrating sphere.

リフレクター材料は、ダイシングソー等を用いた切断工程を経て個片化される場合がある。この工程では、十分な硬さがないと切断が困難になるため、リフレクター材料として用いられる本発明の光反射材料用シリコーン樹脂硬化物はショアD硬度65以上あることが好ましく、70以上がより好ましい。   The reflector material may be singulated through a cutting process using a dicing saw or the like. In this step, since cutting becomes difficult without sufficient hardness, the cured silicone resin for light reflecting material of the present invention used as the reflector material preferably has a Shore D hardness of 65 or more, more preferably 70 or more. .

[リフレクター及びLED装置]
本発明の光反射材料用硬化性シリコーン組成物(白色熱硬化性シリコーン樹脂組成物)は、光反射材料用であり、この光反射材料の用途は特に限定されないが、例えば、LED等の発光装置用、特に白色LED(白色発光ダイオード)用のリフレクター材料として好適に用いることができる。本発明の光反射材料用シリコーン樹脂硬化物からなるものであるリフレクターを搭載した発光装置(特にLED装置、白色LED装置等)は長期間にわたって高い光取り出し効率を維持できる。また、本発明の組成物は流動性が高いために成形しやすいため、白色LEDを含むこれらの発光装置に合わせて、リフレクター材料として用いる本発明の光反射材料用シリコーン樹脂硬化物を所望の形状とすることが容易である。
[Reflector and LED device]
The curable silicone composition for light reflecting material (white thermosetting silicone resin composition) of the present invention is for a light reflecting material, and the use of the light reflecting material is not particularly limited. For example, a light emitting device such as an LED It can be suitably used as a reflector material for white LEDs (white light emitting diodes). A light emitting device (particularly an LED device, a white LED device, etc.) equipped with a reflector made of a cured silicone resin for a light reflecting material of the present invention can maintain high light extraction efficiency over a long period of time. In addition, since the composition of the present invention has high fluidity and is easy to mold, the cured silicone resin for light reflecting material of the present invention used as a reflector material according to these light-emitting devices including white LEDs has a desired shape. It is easy to do.

以下、実施例及び比較例を示し、本発明を具体的に説明するが、本発明は下記の実施例に制限されるものではない。なお、下記の例中、粘度は回転粘度計であるスパイラル粘度計(株式会社マルコム、型式:PC−1T)を用いて測定した25℃における値である。   EXAMPLES Hereinafter, although an Example and a comparative example are shown and this invention is demonstrated concretely, this invention is not restrict | limited to the following Example. In the following examples, the viscosity is a value at 25 ° C. measured using a spiral viscometer (Malcom Co., Ltd., model: PC-1T) which is a rotational viscometer.

下記の例において、シリコーンオイル又はシリコーンレジンの組成を示す記号を以下に示す。又、各シリコーンオイル又は各シリコーンレジンのモル数は、各成分中に含有されるビニル基又はケイ素原子結合水素原子のモル数を示すものである。
:(CHHSiO1/2
Vi:(CH=CH)(CHSiO1/2
ViΦ:(CH=CH)(C)(CH)SiO1/2
:(CH)HSiO2/2
Φ:(C)(CH)SiO2/2
2Φ:(CSiO2/2
In the following examples, symbols indicating the composition of silicone oil or silicone resin are shown below. The number of moles of each silicone oil or each silicone resin indicates the number of moles of vinyl groups or silicon atom-bonded hydrogen atoms contained in each component.
MH : (CH 3 ) 2 HSiO 1/2
M Vi : (CH 2 ═CH) (CH 3 ) 2 SiO 1/2
M ViΦ : (CH 2 ═CH ) (C 6 H 5 ) (CH 3 ) SiO 1/2
D H: (CH 3) HSiO 2/2
D Φ: (C 6 H 5 ) (CH 3) SiO 2/2
D : (C 6 H 5 ) 2 SiO 2/2

[合成例1](A−1)成分の調製
撹拌装置、冷却管、滴下ロート及び温度計を備えた5Lの4つ口フラスコに、ビニルノルボルネン(商品名:V0062、東京化成社製;5−ビニルビシクロ[2.2.1]ヘプト−2−エンと6−ビニルビシクロ[2.2.1]ヘプト−2−エンとの略等モル量の異性体混合物)1785g(14.88モル)、及び、トルエン455gを加え、オイルバスを用いて85℃に加熱した。これに、5質量%の白金を担持したカーボン粉末3.6gを添加し、撹拌しながら1,4−ビス(ジメチルシリル)ベンゼン1698g(8.75モル)を180分間かけて滴下した。滴下終了後、更に110℃で加熱攪拌を24時間行った後、室温まで冷却した。その後、白金担持カーボンをろ過して除去し、トルエン及び過剰のビニルノルボルネンを減圧留去して、無色透明なオイル状の反応生成物(25℃における粘度:12820mPa・s)3362gを得た。
[Synthesis Example 1] Preparation of Component (A-1) Into a 5 L four-necked flask equipped with a stirrer, a condenser, a dropping funnel and a thermometer, vinyl norbornene (trade name: V0062, manufactured by Tokyo Chemical Industry Co., Ltd .; 5- 1785 g (14.88 mol) of an approximately equimolar amount of an isomer mixture of vinylbicyclo [2.2.1] hept-2-ene and 6-vinylbicyclo [2.2.1] hept-2-ene And 455g of toluene was added and it heated at 85 degreeC using the oil bath. To this, 3.6 g of carbon powder supporting 5 mass% platinum was added, and 1698 g (8.75 mol) of 1,4-bis (dimethylsilyl) benzene was added dropwise over 180 minutes while stirring. After completion of the dropwise addition, the mixture was further heated and stirred at 110 ° C. for 24 hours, and then cooled to room temperature. Thereafter, the platinum-supporting carbon was removed by filtration, and toluene and excess vinyl norbornene were distilled off under reduced pressure to obtain 3362 g of a colorless and transparent oily reaction product (viscosity at 25 ° C .: 12820 mPa · s).

反応生成物を、FT−IR、NMR、GPC等により分析した結果、このものは、
(1)p−フェニレン基を2個有する化合物(下記に代表的な構造式の一例を示す):約41モル%、

Figure 2019151768
(2)p−フェニレン基を3個有する化合物(下記に代表的な構造式の一例を示す):約32モル%
Figure 2019151768
(3)p−フェニレン基を4個以上有する化合物:約27モル%
の混合物であることが判明した。また、混合物全体としての付加反応性炭素−炭素二重結合の含有割合は、0.36モル/100gであった。 As a result of analyzing the reaction product by FT-IR, NMR, GPC and the like,
(1) Compound having two p-phenylene groups (an example of a typical structural formula shown below): about 41 mol%,
Figure 2019151768
(2) Compound having three p-phenylene groups (an example of a typical structural formula shown below): about 32 mol%
Figure 2019151768
(3) Compound having 4 or more p-phenylene groups: about 27 mol%
It was found to be a mixture of Moreover, the content rate of the addition reactive carbon-carbon double bond as the whole mixture was 0.36 mol / 100g.

[実施例1〜4、比較例1〜4]
下記の(A−1)〜(H)成分を表1に示す配合量(単位:質量部)で配合し、実施例1〜4、比較例1〜4の各々の組成物を得た。即ち、まず、5リットルゲートーミキサー(井上製作所(株)製、商品名:5リットルプラネタリミキサー)に(A)成分、(D)成分、(E)成分及び(H)成分を表1に示す配合量で仕込み、室温にて1時間混合し、次に(B)成分、(F)成分及び(G)成分を表1に示す配合量で加えて均一になるように室温にて30分混合し、最後に(C)成分を表1に示す配合量で加えて均一になるように室温にて減圧下30分混合して白色の硬化性シリコーン組成物を得た。得られた組成物の粘度を測定した。結果を表1に示す。
[Examples 1-4, Comparative Examples 1-4]
The following (A-1) to (H) components were blended in the blending amounts (unit: parts by mass) shown in Table 1, and compositions of Examples 1 to 4 and Comparative Examples 1 to 4 were obtained. That is, first, Table 1 shows the components (A), (D), (E) and (H) in a 5-liter gate mixer (trade name: 5-liter planetary mixer, manufactured by Inoue Seisakusho Co., Ltd.). Charge in the blending amount, mix for 1 hour at room temperature, then add the components (B), (F) and (G) in the blending amounts shown in Table 1 and mix at room temperature for 30 minutes to be uniform. Finally, component (C) was added in the amount shown in Table 1 and mixed at room temperature under reduced pressure for 30 minutes to obtain a white curable silicone composition. The viscosity of the obtained composition was measured. The results are shown in Table 1.

(A−1)合成例1で得られた反応生成物、
(A−2−1)平均分子式:MViΦ 2Φ で表されるオルガノポリシロキサン
(A−2−2)平均分子式:MVi 2Φ で表されるオルガノポリシロキサン
(A−3)平均分子式:MVi Φ で表されるオルガノポリシロキサン
(B)平均分子式:M 2Φ 、で表されるオルガノポリシロキサン
(C)白金−ジビニルテトラメチルジシロキサン錯体トルエン溶液(白金原子を1質量%含有)
(D)平均粒径0.5μmの酸化チタン粉末、
(E)平均粒径14nmの煙霧質シリカ粉末、
(F)下記式で表される化合物

Figure 2019151768
(G)下記式で表される化合物
Figure 2019151768
(H)1−エチニル−1−シクロヘキサノールの50質量%トルエン溶液(付加反応制御剤) (A-1) the reaction product obtained in Synthesis Example 1,
(A-2-1) Average molecular formula: Organopolysiloxane represented by M ViΦ 2 D 3 (A-2-2) Average molecular formula: Organopolysiloxane represented by M Vi 2 D 4 (A-3 ) average molecular formula: the organopolysiloxane (B) the average molecular formula represented by M Vi 2 D Φ 6: M H 2 D H 2 D 2Φ 2, in represented by organopolysiloxane (C) a platinum - divinyltetramethyldisiloxane Complex toluene solution (containing 1% by mass of platinum atoms)
(D) titanium oxide powder having an average particle size of 0.5 μm,
(E) fumed silica powder having an average particle size of 14 nm,
(F) Compound represented by the following formula
Figure 2019151768
(G) Compound represented by the following formula
Figure 2019151768
(H) 50% by mass toluene solution of 1-ethynyl-1-cyclohexanol (addition reaction control agent)

Figure 2019151768
Figure 2019151768

次に、実施例1〜4、比較例1〜4の各々の組成物を型に流し込み、150℃、100
MPaで15分間加圧硬化させ、その後、150℃、常圧のオーブンにて3時間硬化させて、厚み2mmの硬化物(それぞれ表2中のH1〜H4、H5〜H8)を得た。得られた硬化物の特性を表2に示す。硬化物の特性は以下のとおりにして観察又は測定した。
Next, the compositions of Examples 1 to 4 and Comparative Examples 1 to 4 were poured into a mold, and 150 ° C., 100
It was cured by pressure at MPa for 15 minutes and then cured in an oven at 150 ° C. and atmospheric pressure for 3 hours to obtain cured products having a thickness of 2 mm (H1 to H4 and H5 to H8 in Table 2 respectively). The properties of the obtained cured product are shown in Table 2. The properties of the cured product were observed or measured as follows.

外観:顕微鏡を用いて各硬化物の表面を観察した。下記の基準に従い結果を表2に示した。
外観均一(○)、フィラーの凝集のよるムラ(×)
Appearance: The surface of each cured product was observed using a microscope. The results are shown in Table 2 according to the following criteria.
Uniform appearance (○), unevenness due to filler aggregation (×)

硬さ(ショアD):ASTM D 2240 に準じて、各硬化物の硬度(Shore D)を測定した。   Hardness (Shore D): The hardness (Shore D) of each cured product was measured according to ASTM D 2240.

ダイシング性:0.2mm厚みの銅板上に各組成物を塗布し上記条件で硬化させ、1mm厚の硬化物を作製した。室温に放置後、粘着フィルムを基板に貼付し、(株)ディスコ製ダイシング装置(DAD341型)を用いて5mm×5mmのサイズに切断した。下記の基準に従い結果を表2に示した。
切断面良好(○)、バリ発生(×)
Dicing property: Each composition was applied on a copper plate having a thickness of 0.2 mm and cured under the above conditions to prepare a cured product having a thickness of 1 mm. After leaving at room temperature, an adhesive film was attached to the substrate, and cut into a size of 5 mm × 5 mm using a DISCO dicing machine (DAD341 type). The results are shown in Table 2 according to the following criteria.
Good cut surface (○), generation of burrs (×)

光反射率:積分球を搭載した日立(株)製スペクトロフォトメーター装置U−3310
を用いて、430〜800nmの波長領域で25℃にて測定した。
Light reflectance: spectrophotometer device U-3310 manufactured by Hitachi, equipped with an integrating sphere
Was measured at 25 ° C. in the wavelength region of 430 to 800 nm.

Figure 2019151768
Figure 2019151768

次に、硬化物H1〜H8を170℃にて1,000時間放置して耐熱試験を行った。初期(試験前)の光反射率と試験後の光反射率との差をとることで、耐熱性を評価した。評価結果を表3に示す。光反射率の差が小さいほど耐熱性が高いと評価される。目視にて観察したところ、全ての硬化物は初期白色であったが、耐熱試験後、H5のみ明らかに褐色に変化していた。   Next, the cured products H1 to H8 were left at 170 ° C. for 1,000 hours to conduct a heat resistance test. The heat resistance was evaluated by taking the difference between the initial light reflectance (before the test) and the light reflectance after the test. The evaluation results are shown in Table 3. The smaller the difference in light reflectance, the higher the heat resistance. As a result of visual observation, all the cured products were initially white, but after the heat test, only H5 was clearly changed to brown.

Figure 2019151768
Figure 2019151768

表1〜3に示すように、本発明の光反射材料用硬化性シリコーン組成物を用いた実施例1〜4においては、いずれの組成物も粘度が低く、したがって流動性に優れていた。また、初期においては高い光反射率が得られているとともに、耐熱試験後においても光反射率の低下は僅かであった。即ち、耐熱性(特に、耐熱変色性)にも優れていることが分かった。   As shown in Tables 1 to 3, in Examples 1 to 4 using the curable silicone composition for light-reflecting material of the present invention, all the compositions had low viscosity and therefore excellent fluidity. In addition, a high light reflectance was obtained in the initial stage, and the light reflectance was slightly lowered even after the heat resistance test. That is, it was found that heat resistance (particularly, heat discoloration) was also excellent.

一方、比較例1では、耐熱試験後の光反射率の低下が著しく、耐熱性(特に、耐熱変色性)が不良であった。比較例2及び3では、硬化物の硬度が低いため、ダイシング性が不良であった。また、比較例4では、硬化物の良好な外観が得られなかった。   On the other hand, in Comparative Example 1, the light reflectance after the heat test was significantly reduced, and the heat resistance (particularly, heat discoloration) was poor. In Comparative Examples 2 and 3, since the hardness of the cured product was low, the dicing property was poor. Moreover, in the comparative example 4, the favorable external appearance of hardened | cured material was not obtained.

以上の結果は、本発明の光反射材料用硬化性シリコーン組成物が、室温において高い流動性を有し、その硬化物は、高硬度でダイシング工程に適しているだけでなく、初期の光反射率、及び耐熱変色性に優れることを示している。よって、本発明の光反射材料用硬化性シリコーン組成物の硬化物は、光反射材料、特に白色LED用リフレクター材料として有用である。   The above results show that the curable silicone composition for light reflecting material of the present invention has high fluidity at room temperature, and the cured product is not only high in hardness and suitable for the dicing process, but also in the initial light reflection. It shows that it is excellent in rate and heat discoloration. Therefore, the cured product of the curable silicone composition for light reflecting material of the present invention is useful as a light reflecting material, particularly a reflector material for white LED.

なお、本発明は、上記実施形態に限定されるものではない。上記実施形態は例示であり、本発明の特許請求の範囲に記載された技術的思想と実質的に同一な構成を有し、同様な作用効果を奏するものは、いかなるものであっても本発明の技術的範囲に包含される。   The present invention is not limited to the above embodiment. The above-described embodiment is an exemplification, and the present invention has any configuration that has substantially the same configuration as the technical idea described in the claims of the present invention and that exhibits the same effects. Are included in the technical scope.

Claims (10)

(A−1)(a)下記一般式(1)で表されるケイ素原子に結合した水素原子を1分子中に2個有する化合物と、(b)付加反応性炭素−炭素二重結合を1分子中に2個有する多環式炭化水素との付加反応生成物であって、付加反応性炭素−炭素二重結合を1分子中に少なくとも2個有する付加反応生成物 30〜70質量部、
(A−2)下記一般式(3)で表される化合物 30〜70質量部(但し、前記(A−1)成分及び前記(A−2)成分の合計は100質量部である。)、
(B)ケイ素原子に結合した水素原子を1分子中に3個以上有する有機ケイ素化合物
(組成物中のケイ素原子に結合した水素原子の合計量が、組成物中の付加反応性炭素−炭素二重結合に対してモル比で0.5〜3.0となる量である)、
(C)ヒドロシリル化反応触媒、
(D)酸化チタン粉末、及び
(E)煙霧質シリカ粉末
を含有することを特徴とする光反射材用硬化性シリコーン組成物。
Figure 2019151768
(式中Aは下記一般式(2)で表される基から成る群から選ばれる2価の基であり、Rは、独立に非置換若しくは置換の炭素原子数1〜12の1価炭化水素基、又は炭素原子数1〜6のアルコキシ基である。)
Figure 2019151768
Figure 2019151768
(式中Phはフェニル基であり、Rは独立に非置換若しくは置換の炭素原子数1〜12の1価炭化水素基であり、Rは付加反応性炭素−炭素二重結合含有基であり、nは1〜20の整数である。)
(A-1) (a) a compound having two hydrogen atoms bonded to a silicon atom represented by the following general formula (1) in one molecule; and (b) 1 addition-reactive carbon-carbon double bond. 30 to 70 parts by mass of an addition reaction product having two addition-reactive carbon-carbon double bonds in one molecule, which is an addition reaction product with two polycyclic hydrocarbons in the molecule
(A-2) 30 to 70 parts by mass of a compound represented by the following general formula (3) (however, the sum of the component (A-1) and the component (A-2) is 100 parts by mass),
(B) an organosilicon compound having 3 or more hydrogen atoms bonded to silicon atoms in one molecule (the total amount of hydrogen atoms bonded to silicon atoms in the composition is the addition-reactive carbon-carbon 2 in the composition) The amount is 0.5 to 3.0 in terms of molar ratio to the heavy bond)
(C) hydrosilylation reaction catalyst,
A curable silicone composition for light reflectors, comprising (D) titanium oxide powder and (E) fumed silica powder.
Figure 2019151768
(In the formula, A is a divalent group selected from the group consisting of groups represented by the following general formula (2), and R 1 is independently an unsubstituted or substituted monovalent carbon atom having 1 to 12 carbon atoms. It is a hydrogen group or an alkoxy group having 1 to 6 carbon atoms.)
Figure 2019151768
Figure 2019151768
(In the formula, Ph is a phenyl group, R 2 is independently an unsubstituted or substituted monovalent hydrocarbon group having 1 to 12 carbon atoms, and R 3 is an addition-reactive carbon-carbon double bond-containing group. And n is an integer from 1 to 20.)
前記(b)が、下記一般式(4)で表されるアルケニルノルボルネン化合物であることを特徴とする請求項1に記載の光反射材用硬化性シリコーン組成物。
Figure 2019151768
(式中、Rは非置換又は置換の炭素原子数2〜12のアルケニル基である。)
2. The curable silicone composition for a light reflecting material according to claim 1, wherein the (b) is an alkenyl norbornene compound represented by the following general formula (4).
Figure 2019151768
(Wherein R 4 is an unsubstituted or substituted alkenyl group having 2 to 12 carbon atoms.)
前記(b)が、5−ビニルビシクロ[2.2.1]ヘプト−2−エン、6−ビニルビシクロ[2.2.1]ヘプト−2−エン、及びこれらの組み合わせのうちのいずれかであることを特徴とする請求項1又は請求項2に記載の光反射材用硬化性シリコーン組成物。   The (b) is any one of 5-vinylbicyclo [2.2.1] hept-2-ene, 6-vinylbicyclo [2.2.1] hept-2-ene, and combinations thereof. The curable silicone composition for a light reflecting material according to claim 1, wherein the curable silicone composition is a light reflecting material. 前記(B)成分が、下記一般式(5)で表されるシロキサン化合物であることを特徴とする請求項1から請求項3のいずれか一項に記載の光反射材用硬化性シリコーン組成物。
Figure 2019151768
(式中、Rは独立に水素原子又はアルケニル基以外の非置換若しくは置換の炭素原子数
1〜12の一価炭化水素基であり、Rはメチル基あるいは水素原子であり、pは1〜10の整数、qは0〜7の整数である。pが付されたシロキサン単位とqが付されたシロキサン単位とは互いにランダムに配列している。)
The said (B) component is a siloxane compound represented by following General formula (5), The curable silicone composition for light reflection materials as described in any one of Claims 1-3 characterized by the above-mentioned. .
Figure 2019151768
(In the formula, R 5 is independently an unsubstituted or substituted monovalent hydrocarbon group having 1 to 12 carbon atoms other than a hydrogen atom or an alkenyl group, R 6 is a methyl group or a hydrogen atom, and p is 1 And an integer of 0 to 10 and q is an integer of 0 to 7. The siloxane units marked with p and the siloxane units marked with q are randomly arranged.
25℃における粘度が5〜500Pa・sのものであることを特徴とする請求項1から請求項4のいずれか一項に記載の光反射材用硬化性シリコーン組成物。   The curable silicone composition for a light reflecting material according to any one of claims 1 to 4, wherein the viscosity at 25 ° C is 5 to 500 Pa · s. 請求項1から請求項5のいずれか一項に記載の硬化性シリコーン組成物を成形、硬化させることにより得られたものであることを特徴とする光反射材料用シリコーン樹脂硬化物。   A cured silicone resin for light-reflective material, which is obtained by molding and curing the curable silicone composition according to any one of claims 1 to 5. 硬化直後における、波長430〜800nmの光の反射率が95%以上であり、170℃環境下、1000時間暴露後の波長430〜800nmの光の反射率が82%以上のものであることを特徴とする請求項6に記載の光反射材料用シリコーン樹脂硬化物。   Immediately after curing, the reflectance of light having a wavelength of 430 to 800 nm is 95% or more, and the reflectance of light having a wavelength of 430 to 800 nm after exposure for 1000 hours in a 170 ° C. environment is 82% or more. The cured silicone resin for light reflecting material according to claim 6. ショアD硬度が65以上のものであることを特徴とする請求項6又は請求項7に記載の光反射材料用シリコーン樹脂硬化物。   The cured silicone resin for light reflecting material according to claim 6 or 7, wherein the Shore D hardness is 65 or more. 請求項6から請求項8のいずれか一項に記載の光反射材料用シリコーン樹脂硬化物からなるものであることを特徴とするリフレクター。   The reflector which consists of a silicone resin hardened | cured material for light reflection materials as described in any one of Claims 6-8. 請求項9に記載のリフレクターを搭載したものであることを特徴とするLED装置。   An LED device comprising the reflector according to claim 9.
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