JP2019023316A - Curable epoxy resin composition - Google Patents
Curable epoxy resin composition Download PDFInfo
- Publication number
- JP2019023316A JP2019023316A JP2018208627A JP2018208627A JP2019023316A JP 2019023316 A JP2019023316 A JP 2019023316A JP 2018208627 A JP2018208627 A JP 2018208627A JP 2018208627 A JP2018208627 A JP 2018208627A JP 2019023316 A JP2019023316 A JP 2019023316A
- Authority
- JP
- Japan
- Prior art keywords
- resin composition
- epoxy resin
- curable epoxy
- compound
- group
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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- 239000000203 mixture Substances 0.000 title claims abstract description 154
- 239000003822 epoxy resin Substances 0.000 title claims abstract description 134
- 229920000647 polyepoxide Polymers 0.000 title claims abstract description 134
- 150000001875 compounds Chemical class 0.000 claims abstract description 105
- -1 oxetane compound Chemical class 0.000 claims abstract description 94
- 230000003287 optical effect Effects 0.000 claims abstract description 82
- 239000004065 semiconductor Substances 0.000 claims abstract description 78
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 66
- 125000002723 alicyclic group Chemical group 0.000 claims abstract description 52
- 239000004593 Epoxy Substances 0.000 claims abstract description 39
- 150000007973 cyanuric acids Chemical class 0.000 claims abstract description 36
- 238000007789 sealing Methods 0.000 claims abstract description 15
- 125000000466 oxiranyl group Chemical group 0.000 claims abstract description 12
- 125000003566 oxetanyl group Chemical group 0.000 claims abstract description 11
- 239000011521 glass Substances 0.000 claims description 44
- 239000000945 filler Substances 0.000 claims description 30
- 239000011256 inorganic filler Substances 0.000 claims description 25
- 229910003475 inorganic filler Inorganic materials 0.000 claims description 25
- 239000003054 catalyst Substances 0.000 claims description 22
- 125000002091 cationic group Chemical group 0.000 claims description 20
- 125000004432 carbon atom Chemical group C* 0.000 claims description 14
- 239000011342 resin composition Substances 0.000 claims description 13
- UNMJLQGKEDTEKJ-UHFFFAOYSA-N (3-ethyloxetan-3-yl)methanol Chemical compound CCC1(CO)COC1 UNMJLQGKEDTEKJ-UHFFFAOYSA-N 0.000 claims description 11
- 125000000217 alkyl group Chemical group 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 8
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 6
- NLQMSBJFLQPLIJ-UHFFFAOYSA-N (3-methyloxetan-3-yl)methanol Chemical compound OCC1(C)COC1 NLQMSBJFLQPLIJ-UHFFFAOYSA-N 0.000 claims description 5
- 230000035939 shock Effects 0.000 abstract description 33
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 238000001723 curing Methods 0.000 description 120
- 239000000047 product Substances 0.000 description 59
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 30
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 24
- 238000002156 mixing Methods 0.000 description 21
- 150000008065 acid anhydrides Chemical class 0.000 description 18
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 14
- 125000003700 epoxy group Chemical group 0.000 description 13
- 150000003839 salts Chemical class 0.000 description 13
- 150000001412 amines Chemical class 0.000 description 12
- 239000000377 silicon dioxide Substances 0.000 description 12
- 150000002989 phenols Chemical class 0.000 description 11
- 239000000126 substance Substances 0.000 description 10
- 238000012360 testing method Methods 0.000 description 10
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 9
- 125000004450 alkenylene group Chemical group 0.000 description 9
- 230000004907 flux Effects 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 8
- 239000003505 polymerization initiator Substances 0.000 description 8
- 229920005989 resin Polymers 0.000 description 8
- 239000011347 resin Substances 0.000 description 8
- 239000007788 liquid Substances 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 239000003566 sealing material Substances 0.000 description 7
- NIXOWILDQLNWCW-UHFFFAOYSA-N Acrylic acid Chemical compound OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 6
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 6
- 239000002253 acid Substances 0.000 description 6
- 239000000654 additive Substances 0.000 description 6
- 239000011324 bead Substances 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 6
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 6
- AHHWIHXENZJRFG-UHFFFAOYSA-N oxetane Chemical compound C1COC1 AHHWIHXENZJRFG-UHFFFAOYSA-N 0.000 description 6
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 6
- 238000003756 stirring Methods 0.000 description 6
- ULKLGIFJWFIQFF-UHFFFAOYSA-N 5K8XI641G3 Chemical compound CCC1=NC=C(C)N1 ULKLGIFJWFIQFF-UHFFFAOYSA-N 0.000 description 5
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 5
- 150000007513 acids Chemical class 0.000 description 5
- 125000002947 alkylene group Chemical group 0.000 description 5
- WGQKYBSKWIADBV-UHFFFAOYSA-N benzylamine Chemical compound NCC1=CC=CC=C1 WGQKYBSKWIADBV-UHFFFAOYSA-N 0.000 description 5
- 238000010538 cationic polymerization reaction Methods 0.000 description 5
- ZWAJLVLEBYIOTI-UHFFFAOYSA-N cyclohexene oxide Chemical group C1CCCC2OC21 ZWAJLVLEBYIOTI-UHFFFAOYSA-N 0.000 description 5
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 5
- 150000002430 hydrocarbons Chemical group 0.000 description 5
- WWZKQHOCKIZLMA-UHFFFAOYSA-M octanoate Chemical compound CCCCCCCC([O-])=O WWZKQHOCKIZLMA-UHFFFAOYSA-M 0.000 description 5
- 125000000962 organic group Chemical group 0.000 description 5
- 239000005011 phenolic resin Substances 0.000 description 5
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 5
- 239000000565 sealant Substances 0.000 description 5
- GQHTUMJGOHRCHB-UHFFFAOYSA-N 2,3,4,6,7,8,9,10-octahydropyrimido[1,2-a]azepine Chemical compound C1CCCCN2CCCN=C21 GQHTUMJGOHRCHB-UHFFFAOYSA-N 0.000 description 4
- ZCUJYXPAKHMBAZ-UHFFFAOYSA-N 2-phenyl-1h-imidazole Chemical compound C1=CNC(C=2C=CC=CC=2)=N1 ZCUJYXPAKHMBAZ-UHFFFAOYSA-N 0.000 description 4
- FNYWFRSQRHGKJT-UHFFFAOYSA-N 3-ethyl-3-[(3-ethyloxetan-3-yl)methoxymethyl]oxetane Chemical compound C1OCC1(CC)COCC1(CC)COC1 FNYWFRSQRHGKJT-UHFFFAOYSA-N 0.000 description 4
- LMIOYAVXLAOXJI-UHFFFAOYSA-N 3-ethyl-3-[[4-[(3-ethyloxetan-3-yl)methoxymethyl]phenyl]methoxymethyl]oxetane Chemical compound C=1C=C(COCC2(CC)COC2)C=CC=1COCC1(CC)COC1 LMIOYAVXLAOXJI-UHFFFAOYSA-N 0.000 description 4
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 4
- 239000007848 Bronsted acid Substances 0.000 description 4
- 239000002841 Lewis acid Substances 0.000 description 4
- NQRYJNQNLNOLGT-UHFFFAOYSA-N Piperidine Chemical compound C1CCNCC1 NQRYJNQNLNOLGT-UHFFFAOYSA-N 0.000 description 4
- 230000000996 additive effect Effects 0.000 description 4
- 125000001931 aliphatic group Chemical group 0.000 description 4
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 150000007517 lewis acids Chemical class 0.000 description 4
- 125000005647 linker group Chemical group 0.000 description 4
- 230000014759 maintenance of location Effects 0.000 description 4
- 125000004430 oxygen atom Chemical group O* 0.000 description 4
- 229920006122 polyamide resin Polymers 0.000 description 4
- 229920000768 polyamine Polymers 0.000 description 4
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 4
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 4
- YXALYBMHAYZKAP-UHFFFAOYSA-N 7-oxabicyclo[4.1.0]heptan-4-ylmethyl 7-oxabicyclo[4.1.0]heptane-4-carboxylate Chemical compound C1CC2OC2CC1C(=O)OCC1CC2OC2CC1 YXALYBMHAYZKAP-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 239000006087 Silane Coupling Agent Substances 0.000 description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 3
- 239000007983 Tris buffer Substances 0.000 description 3
- 230000002411 adverse Effects 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000004040 coloring Methods 0.000 description 3
- PYRZPBDTPRQYKG-UHFFFAOYSA-N cyclopentene-1-carboxylic acid Chemical compound OC(=O)C1=CCCC1 PYRZPBDTPRQYKG-UHFFFAOYSA-N 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 239000008393 encapsulating agent Substances 0.000 description 3
- 125000000816 ethylene group Chemical group [H]C([H])([*:1])C([H])([H])[*:2] 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 239000003365 glass fiber Substances 0.000 description 3
- PYGSKMBEVAICCR-UHFFFAOYSA-N hexa-1,5-diene Chemical group C=CCCC=C PYGSKMBEVAICCR-UHFFFAOYSA-N 0.000 description 3
- 150000002460 imidazoles Chemical class 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 3
- 239000003607 modifier Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 150000004714 phosphonium salts Chemical class 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 125000001424 substituent group Chemical group 0.000 description 3
- LTVUCOSIZFEASK-MPXCPUAZSA-N (3ar,4s,7r,7as)-3a-methyl-3a,4,7,7a-tetrahydro-4,7-methano-2-benzofuran-1,3-dione Chemical compound C([C@H]1C=C2)[C@H]2[C@H]2[C@]1(C)C(=O)OC2=O LTVUCOSIZFEASK-MPXCPUAZSA-N 0.000 description 2
- MUTGBJKUEZFXGO-OLQVQODUSA-N (3as,7ar)-3a,4,5,6,7,7a-hexahydro-2-benzofuran-1,3-dione Chemical compound C1CCC[C@@H]2C(=O)OC(=O)[C@@H]21 MUTGBJKUEZFXGO-OLQVQODUSA-N 0.000 description 2
- DQVXWCCLFKMJTQ-UHFFFAOYSA-N (4-methylphenoxy)boronic acid Chemical compound CC1=CC=C(OB(O)O)C=C1 DQVXWCCLFKMJTQ-UHFFFAOYSA-N 0.000 description 2
- OUPZKGBUJRBPGC-UHFFFAOYSA-N 1,3,5-tris(oxiran-2-ylmethyl)-1,3,5-triazinane-2,4,6-trione Chemical compound O=C1N(CC2OC2)C(=O)N(CC2OC2)C(=O)N1CC1CO1 OUPZKGBUJRBPGC-UHFFFAOYSA-N 0.000 description 2
- 125000005838 1,3-cyclopentylene group Chemical group [H]C1([H])C([H])([H])C([H])([*:2])C([H])([H])C1([H])[*:1] 0.000 description 2
- FBHPRUXJQNWTEW-UHFFFAOYSA-N 1-benzyl-2-methylimidazole Chemical compound CC1=NC=CN1CC1=CC=CC=C1 FBHPRUXJQNWTEW-UHFFFAOYSA-N 0.000 description 2
- AHDSRXYHVZECER-UHFFFAOYSA-N 2,4,6-tris[(dimethylamino)methyl]phenol Chemical compound CN(C)CC1=CC(CN(C)C)=C(O)C(CN(C)C)=C1 AHDSRXYHVZECER-UHFFFAOYSA-N 0.000 description 2
- YTWBFUCJVWKCCK-UHFFFAOYSA-N 2-heptadecyl-1h-imidazole Chemical compound CCCCCCCCCCCCCCCCCC1=NC=CN1 YTWBFUCJVWKCCK-UHFFFAOYSA-N 0.000 description 2
- LXBGSDVWAMZHDD-UHFFFAOYSA-O 2-methyl-1h-imidazol-3-ium Chemical compound CC=1NC=C[NH+]=1 LXBGSDVWAMZHDD-UHFFFAOYSA-O 0.000 description 2
- LXBGSDVWAMZHDD-UHFFFAOYSA-N 2-methyl-1h-imidazole Chemical compound CC1=NC=CN1 LXBGSDVWAMZHDD-UHFFFAOYSA-N 0.000 description 2
- LLEASVZEQBICSN-UHFFFAOYSA-N 2-undecyl-1h-imidazole Chemical compound CCCCCCCCCCCC1=NC=CN1 LLEASVZEQBICSN-UHFFFAOYSA-N 0.000 description 2
- CXURGFRDGROIKG-UHFFFAOYSA-N 3,3-bis(chloromethyl)oxetane Chemical compound ClCC1(CCl)COC1 CXURGFRDGROIKG-UHFFFAOYSA-N 0.000 description 2
- HOFHXVDIJXEBAV-UHFFFAOYSA-N 3,3-bis(ethenoxymethyl)oxetane Chemical compound C=COCC1(COC=C)COC1 HOFHXVDIJXEBAV-UHFFFAOYSA-N 0.000 description 2
- UIDDPPKZYZTEGS-UHFFFAOYSA-N 3-(2-ethyl-4-methylimidazol-1-yl)propanenitrile Chemical compound CCC1=NC(C)=CN1CCC#N UIDDPPKZYZTEGS-UHFFFAOYSA-N 0.000 description 2
- SESYNEDUKZDRJL-UHFFFAOYSA-N 3-(2-methylimidazol-1-yl)propanenitrile Chemical compound CC1=NC=CN1CCC#N SESYNEDUKZDRJL-UHFFFAOYSA-N 0.000 description 2
- SZUPZARBRLCVCB-UHFFFAOYSA-N 3-(2-undecylimidazol-1-yl)propanenitrile Chemical compound CCCCCCCCCCCC1=NC=CN1CCC#N SZUPZARBRLCVCB-UHFFFAOYSA-N 0.000 description 2
- UKLWXKWTXHHMFK-UHFFFAOYSA-N 3-(chloromethyl)-3-ethyloxetane Chemical compound CCC1(CCl)COC1 UKLWXKWTXHHMFK-UHFFFAOYSA-N 0.000 description 2
- BIDWUUDRRVHZLQ-UHFFFAOYSA-N 3-ethyl-3-(2-ethylhexoxymethyl)oxetane Chemical compound CCCCC(CC)COCC1(CC)COC1 BIDWUUDRRVHZLQ-UHFFFAOYSA-N 0.000 description 2
- LAYPWKMPTSNIRX-UHFFFAOYSA-N 3-ethyl-3-(hexoxymethyl)oxetane Chemical compound CCCCCCOCC1(CC)COC1 LAYPWKMPTSNIRX-UHFFFAOYSA-N 0.000 description 2
- JUXZNIDKDPLYBY-UHFFFAOYSA-N 3-ethyl-3-(phenoxymethyl)oxetane Chemical compound C=1C=CC=CC=1OCC1(CC)COC1 JUXZNIDKDPLYBY-UHFFFAOYSA-N 0.000 description 2
- IJNRRBAHPNQUTA-UHFFFAOYSA-N 3-ethyl-3-[[4-[(3-ethyloxetan-3-yl)methoxymethyl]cyclohexyl]methoxymethyl]oxetane Chemical compound C1CC(COCC2(CC)COC2)CCC1COCC1(CC)COC1 IJNRRBAHPNQUTA-UHFFFAOYSA-N 0.000 description 2
- SNMPPPJCFKFWHP-UHFFFAOYSA-N 3-ethyl-3-[[4-[4-[(3-ethyloxetan-3-yl)methoxymethyl]cyclohexyl]cyclohexyl]methoxymethyl]oxetane Chemical group C1CC(C2CCC(COCC3(CC)COC3)CC2)CCC1COCC1(CC)COC1 SNMPPPJCFKFWHP-UHFFFAOYSA-N 0.000 description 2
- FKBMTBAXDISZGN-UHFFFAOYSA-N 5-methyl-3a,4,5,6,7,7a-hexahydro-2-benzofuran-1,3-dione Chemical compound C1C(C)CCC2C(=O)OC(=O)C12 FKBMTBAXDISZGN-UHFFFAOYSA-N 0.000 description 2
- CSHJJWDAZSZQBT-UHFFFAOYSA-N 7a-methyl-4,5-dihydro-3ah-2-benzofuran-1,3-dione Chemical class C1=CCCC2C(=O)OC(=O)C21C CSHJJWDAZSZQBT-UHFFFAOYSA-N 0.000 description 2
- WDJHALXBUFZDSR-UHFFFAOYSA-N Acetoacetic acid Natural products CC(=O)CC(O)=O WDJHALXBUFZDSR-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-M Formate Chemical compound [O-]C=O BDAGIHXWWSANSR-UHFFFAOYSA-M 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- 241000512299 Nerita Species 0.000 description 2
- XYFCBTPGUUZFHI-UHFFFAOYSA-N Phosphine Chemical compound P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 150000008064 anhydrides Chemical class 0.000 description 2
- 125000002029 aromatic hydrocarbon group Chemical group 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- HQABUPZFAYXKJW-UHFFFAOYSA-N butan-1-amine Chemical compound CCCCN HQABUPZFAYXKJW-UHFFFAOYSA-N 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- 150000001768 cations Chemical class 0.000 description 2
- 239000013522 chelant Substances 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- WOWBFOBYOAGEEA-UHFFFAOYSA-N diafenthiuron Chemical compound CC(C)C1=C(NC(=S)NC(C)(C)C)C(C(C)C)=CC(OC=2C=CC=CC=2)=C1 WOWBFOBYOAGEEA-UHFFFAOYSA-N 0.000 description 2
- 239000012955 diaryliodonium Substances 0.000 description 2
- 125000005520 diaryliodonium group Chemical group 0.000 description 2
- HPNMFZURTQLUMO-UHFFFAOYSA-N diethylamine Chemical compound CCNCC HPNMFZURTQLUMO-UHFFFAOYSA-N 0.000 description 2
- 125000005594 diketone group Chemical group 0.000 description 2
- XXBDWLFCJWSEKW-UHFFFAOYSA-N dimethylbenzylamine Chemical compound CN(C)CC1=CC=CC=C1 XXBDWLFCJWSEKW-UHFFFAOYSA-N 0.000 description 2
- JRBPAEWTRLWTQC-UHFFFAOYSA-N dodecylamine Chemical compound CCCCCCCCCCCCN JRBPAEWTRLWTQC-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- ZZUFCTLCJUWOSV-UHFFFAOYSA-N furosemide Chemical compound C1=C(Cl)C(S(=O)(=O)N)=CC(C(O)=O)=C1NCC1=CC=CO1 ZZUFCTLCJUWOSV-UHFFFAOYSA-N 0.000 description 2
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 2
- 229940042795 hydrazides for tuberculosis treatment Drugs 0.000 description 2
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 2
- VYKXQOYUCMREIS-UHFFFAOYSA-N methylhexahydrophthalic anhydride Chemical compound C1CCCC2C(=O)OC(=O)C21C VYKXQOYUCMREIS-UHFFFAOYSA-N 0.000 description 2
- 229920003986 novolac Polymers 0.000 description 2
- 150000007524 organic acids Chemical class 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- 239000012756 surface treatment agent Substances 0.000 description 2
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- 125000002950 monocyclic group Chemical group 0.000 description 1
- QOHMWDJIBGVPIF-UHFFFAOYSA-N n',n'-diethylpropane-1,3-diamine Chemical compound CCN(CC)CCCN QOHMWDJIBGVPIF-UHFFFAOYSA-N 0.000 description 1
- GOGZBMRXLADNEV-UHFFFAOYSA-N naphthalene-2,6-diamine Chemical compound C1=C(N)C=CC2=CC(N)=CC=C21 GOGZBMRXLADNEV-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 125000002524 organometallic group Chemical group 0.000 description 1
- 125000005375 organosiloxane group Chemical group 0.000 description 1
- PTMYSDNLUQKJQW-UHFFFAOYSA-N oxacyclotridecane-2,13-dione Chemical compound O=C1CCCCCCCCCCC(=O)O1 PTMYSDNLUQKJQW-UHFFFAOYSA-N 0.000 description 1
- YOURXVGYNVXQKT-UHFFFAOYSA-N oxacycloundecane-2,11-dione Chemical compound O=C1CCCCCCCCC(=O)O1 YOURXVGYNVXQKT-UHFFFAOYSA-N 0.000 description 1
- 150000002921 oxetanes Chemical class 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 1
- 125000004817 pentamethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 150000003003 phosphines Chemical class 0.000 description 1
- 125000005496 phosphonium group Chemical group 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- 229910000073 phosphorus hydride Inorganic materials 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000005077 polysulfide Substances 0.000 description 1
- 229920001021 polysulfide Polymers 0.000 description 1
- 150000008117 polysulfides Polymers 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 125000006410 propenylene group Chemical group 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 125000000467 secondary amino group Chemical group [H]N([*:1])[*:2] 0.000 description 1
- SCPYDCQAZCOKTP-UHFFFAOYSA-N silanol Chemical compound [SiH3]O SCPYDCQAZCOKTP-UHFFFAOYSA-N 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000011973 solid acid Substances 0.000 description 1
- 229940014800 succinic anhydride Drugs 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- NHEJMCHRGUAKFT-UHFFFAOYSA-N tetrafluorophosphonium Chemical compound F[P+](F)(F)F NHEJMCHRGUAKFT-UHFFFAOYSA-N 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- JXUKBNICSRJFAP-UHFFFAOYSA-N triethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCOCC1CO1 JXUKBNICSRJFAP-UHFFFAOYSA-N 0.000 description 1
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
- 125000003258 trimethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- NLSXASIDNWDYMI-UHFFFAOYSA-N triphenylsilanol Chemical compound C=1C=CC=CC=1[Si](C=1C=CC=CC=1)(O)C1=CC=CC=C1 NLSXASIDNWDYMI-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 1
Images
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/20—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
- C08G59/22—Di-epoxy compounds
- C08G59/24—Di-epoxy compounds carbocyclic
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- C—CHEMISTRY; METALLURGY
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- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/20—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
- C08G59/22—Di-epoxy compounds
- C08G59/26—Di-epoxy compounds heterocyclic
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- C—CHEMISTRY; METALLURGY
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- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
- C08L63/06—Triglycidylisocyanurates
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/52—Encapsulations
- H01L33/56—Materials, e.g. epoxy or silicone resin
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/4805—Shape
- H01L2224/4809—Loop shape
- H01L2224/48091—Arched
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- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/481—Disposition
- H01L2224/48151—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/48221—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/48245—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic
- H01L2224/48247—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic connecting the wire to a bond pad of the item
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- H01L2224/42—Wire connectors; Manufacturing methods related thereto
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- H01L2224/48245—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic
- H01L2224/48257—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic connecting the wire to a die pad of the item
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- H—ELECTRICITY
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Abstract
Description
本発明は、硬化性エポキシ樹脂組成物、該硬化性エポキシ樹脂組成物を硬化して得られる硬化物、及び該硬化性エポキシ樹脂組成物の硬化物により光半導体素子が封止された光半導体装置に関する。本願は、2013年6月3日に、日本に出願した特願2013−117060号の優先権を主張し、その内容をここに援用する。 The present invention relates to a curable epoxy resin composition, a cured product obtained by curing the curable epoxy resin composition, and an optical semiconductor device in which an optical semiconductor element is sealed with a cured product of the curable epoxy resin composition About. This application claims the priority of Japanese Patent Application No. 2013-111060 for which it applied to Japan on June 3, 2013, and uses the content here.
近年、光半導体装置の高出力化が進んでおり、このような光半導体装置において光半導体素子を被覆する樹脂(封止材)には、高い耐熱性、耐光性が求められている。従来、耐熱性が高い封止材を形成するための封止剤として、例えば、モノアリルジグリシジルイソシアヌレートとビスフェノールA型エポキシ樹脂を含む組成物が知られている(特許文献1参照)。しかしながら、上記組成物を高出力の青色・白色光半導体用の封止剤として用いた場合には、光半導体素子から発せられる光及び熱によって封止材の着色が進行し、本来出力されるべき光が吸収されてしまい、その結果、光半導体装置から出力される光の光度が経時で低下するという問題が生じていた。 In recent years, the output of optical semiconductor devices has been increased, and in such an optical semiconductor device, a resin (encapsulant) that covers the optical semiconductor element is required to have high heat resistance and light resistance. Conventionally, as a sealing agent for forming a sealing material having high heat resistance, for example, a composition containing monoallyl diglycidyl isocyanurate and a bisphenol A type epoxy resin is known (see Patent Document 1). However, when the composition is used as a sealant for a high-output blue / white light semiconductor, the coloring of the sealant proceeds by light and heat emitted from the optical semiconductor element and should be output originally. As a result, the light is absorbed, and as a result, the intensity of the light output from the optical semiconductor device is lowered with time.
高い耐熱性及び耐光性を有し、黄変しにくい硬化物(封止材)を形成する封止剤として、3,4−エポキシシクロヘキシルメチル(3,4−エポキシ)シクロヘキサンカルボキシレート、3,4−エポキシシクロヘキシルメチル(3,4−エポキシ)シクロヘキサンカルボキシレートとε−カプロラクトンの付加物、1,2,8,9−ジエポキシリモネンなどの脂環骨格を有する液状の脂環式エポキシ樹脂が知られている。しかし、これらの脂環式エポキシ樹脂の硬化物は各種応力に弱く、冷熱サイクル(加熱と冷却を周期的に繰り返すこと)のような熱衝撃が加えられた場合に、クラック(ひび割れ)が発生する等の問題が生じていた。 3,4-epoxycyclohexylmethyl (3,4-epoxy) cyclohexanecarboxylate, 3,4 as a sealing agent that forms a cured product (sealing material) that has high heat resistance and light resistance and is not easily yellowed -Liquid alicyclic epoxy resins having an alicyclic skeleton such as an adduct of epoxycyclohexylmethyl (3,4-epoxy) cyclohexanecarboxylate and ε-caprolactone and 1,2,8,9-diepoxylimonene are known. ing. However, the cured products of these alicyclic epoxy resins are susceptible to various stresses, and cracks are generated when a thermal shock such as a cooling cycle (repeating heating and cooling periodically) is applied. Etc. had occurred.
なお、光半導体装置における光半導体素子の封止材には、高温又は長時間の加熱や熱衝撃等の刺激が加えられた場合にも、光半導体装置のリードフレームや電極から剥離しないだけの高い密着性を有することが要求される。封止材が光半導体装置のリードフレームや電極から剥離してしまうと、光半導体装置の品質が著しく低下するためである。 The sealing material for the optical semiconductor element in the optical semiconductor device is high enough not to be peeled off from the lead frame or electrode of the optical semiconductor device even when a stimulus such as high temperature or long-time heating or thermal shock is applied. It is required to have adhesion. This is because if the sealing material is peeled off from the lead frame or electrode of the optical semiconductor device, the quality of the optical semiconductor device is significantly deteriorated.
従って、本発明の目的は、高い透明性、耐熱性、及び耐光性を有し、特に密着性が高く、耐熱衝撃性(熱衝撃が加えられた場合にもクラック等の不具合を生じにくい特性)に優れた硬化物を形成でき、光半導体装置における封止剤として使用することにより、光半導体装置の耐久性を向上させることができる硬化性エポキシ樹脂組成物を提供することにある。
また、本発明の他の目的は、高い透明性、耐熱性、及び耐光性を有し、特に密着性が高く、耐熱衝撃性に優れた硬化物を提供することにある。
また、本発明の他の目的は、熱衝撃や高温の熱が加えられた場合でも光度低下が生じにくい、耐久性に優れた光半導体装置を提供することにある。
Accordingly, the object of the present invention is to have high transparency, heat resistance, and light resistance, particularly high adhesion, and thermal shock resistance (characteristic that does not easily cause defects such as cracks when a thermal shock is applied). An object of the present invention is to provide a curable epoxy resin composition that can form a cured product excellent in the optical semiconductor device and can improve the durability of the optical semiconductor device by being used as a sealant in the optical semiconductor device.
Another object of the present invention is to provide a cured product having high transparency, heat resistance and light resistance, particularly high adhesion and excellent thermal shock resistance.
Another object of the present invention is to provide an optical semiconductor device with excellent durability that is less likely to cause a decrease in luminous intensity even when a thermal shock or high-temperature heat is applied.
本発明者らは、上記課題を解決するため鋭意検討した結果、脂環式エポキシ化合物と、分子内に1個以上のオキシラン環を有するイソシアヌル酸誘導体と、分子内に1個以上のオキセタン環を有するオキセタン化合物とを必須成分として含有する硬化性エポキシ樹脂組成物が、高い透明性、耐熱性、及び耐光性を有し、特に密着性が高く、耐熱衝撃性に優れた硬化物を形成でき、光半導体装置における封止剤として使用することにより、光半導体装置の耐久性を向上させることができることを見出し、本発明を完成させた。 As a result of intensive studies to solve the above problems, the present inventors have found that an alicyclic epoxy compound, an isocyanuric acid derivative having one or more oxirane rings in the molecule, and one or more oxetane rings in the molecule. The curable epoxy resin composition containing an oxetane compound as an essential component has high transparency, heat resistance, and light resistance, and can form a cured product having particularly high adhesion and excellent thermal shock resistance. It has been found that the durability of an optical semiconductor device can be improved by using it as a sealant in an optical semiconductor device, and the present invention has been completed.
すなわち、本発明は、脂環式エポキシ化合物(A)と、分子内に1個以上のオキシラン環を有するイソシアヌル酸誘導体(B)と、分子内に1個以上のオキセタン環を有するオキセタン化合物(C)とを含むことを特徴とする硬化性エポキシ樹脂組成物を提供する。 That is, the present invention relates to an alicyclic epoxy compound (A), an isocyanuric acid derivative (B) having one or more oxirane rings in the molecule, and an oxetane compound (C) having one or more oxetane rings in the molecule. And a curable epoxy resin composition.
さらに、イソシアヌル酸誘導体(B)が、下記式(1−1)
[式中、R1、R2は、同一又は異なって、水素原子又は炭素数1〜8のアルキル基を示す。]
で表される化合物である前記の硬化性エポキシ樹脂組成物を提供する。
Furthermore, the isocyanuric acid derivative (B) is represented by the following formula (1-1):
[Wherein, R 1 and R 2 are the same or different and each represents a hydrogen atom or an alkyl group having 1 to 8 carbon atoms. ]
The said curable epoxy resin composition which is a compound represented by these is provided.
さらに、オキセタン化合物(C)が、分子内に1個以上のオキセタン環及び1個の水酸基を有するオキセタン化合物(C1)である前記の硬化性エポキシ樹脂組成物を提供する。 Furthermore, the curable epoxy resin composition is provided wherein the oxetane compound (C) is an oxetane compound (C1) having one or more oxetane rings and one hydroxyl group in the molecule.
さらに、脂環式エポキシ化合物(A)が、シクロヘキセンオキシド基を有する化合物である前記の硬化性エポキシ樹脂組成物を提供する。 Furthermore, the curable epoxy resin composition is provided in which the alicyclic epoxy compound (A) is a compound having a cyclohexene oxide group.
さらに、脂環式エポキシ化合物(A)が、下記式(I−1)
で表される化合物である前記の硬化性エポキシ樹脂組成物を提供する。
Furthermore, the alicyclic epoxy compound (A) is represented by the following formula (I-1)
The said curable epoxy resin composition which is a compound represented by these is provided.
さらに、硬化触媒(D)を含む前記の硬化性エポキシ樹脂組成物を提供する。 Furthermore, the said curable epoxy resin composition containing a curing catalyst (D) is provided.
さらに、硬化剤(E)及び硬化促進剤(F)を含む前記の硬化性エポキシ樹脂組成物を提供する。 Furthermore, the said curable epoxy resin composition containing a hardening | curing agent (E) and a hardening accelerator (F) is provided.
さらに、無機フィラー(G)を含む前記の硬化性エポキシ樹脂組成物を提供する。 Furthermore, the said curable epoxy resin composition containing an inorganic filler (G) is provided.
さらに、無機フィラー(G)がガラスフィラーである前記の硬化性エポキシ樹脂組成物を提供する。 Furthermore, the said curable epoxy resin composition whose inorganic filler (G) is a glass filler is provided.
また、本発明は、前記の硬化性エポキシ樹脂組成物を硬化させて得られる硬化物を提供する。 The present invention also provides a cured product obtained by curing the curable epoxy resin composition.
さらに、光半導体封止用樹脂組成物である前記の硬化性エポキシ樹脂組成物を提供する。 Furthermore, the said curable epoxy resin composition which is a resin composition for optical semiconductor sealing is provided.
また、本発明は、前記の硬化性エポキシ樹脂組成物の硬化物により光半導体素子が封止された光半導体装置を提供する。 Moreover, this invention provides the optical semiconductor device by which the optical semiconductor element was sealed with the hardened | cured material of the said curable epoxy resin composition.
すなわち、本発明は以下に関する。
(1)脂環式エポキシ化合物(A)と、分子内に1個以上のオキシラン環を有するイソシアヌル酸誘導体(B)と、分子内に1個以上のオキセタン環を有するオキセタン化合物(C)とを含むことを特徴とする硬化性エポキシ樹脂組成物。
(2)イソシアヌル酸誘導体(B)が、下記式(1−1)
[式中、R1、R2は、同一又は異なって、水素原子又は炭素数1〜8のアルキル基を示す。]
で表される化合物である(1)に記載の硬化性エポキシ樹脂組成物。
(3)オキセタン化合物(C)が、分子内に1個以上のオキセタン環及び1個の水酸基を有するオキセタン化合物(C1)である(1)又は(2)に記載の硬化性エポキシ樹脂組成物。
(4)脂環式エポキシ化合物(A)が、シクロヘキセンオキシド基を有する化合物である(1)〜(3)のいずれか一つに記載の硬化性エポキシ樹脂組成物。
(5)脂環式エポキシ化合物(A)が、下記式(I−1)
で表される化合物である(1)〜(4)のいずれか一つに記載の硬化性エポキシ樹脂組成物。
(6)脂環式エポキシ化合物(A)の含有量が、硬化性エポキシ樹脂組成物(100重量%)に対して、好ましくは5〜95重量%、より好ましくは10〜90重量%、さらに好ましくは15〜85重量%である(1)〜(5)のいずれか一つに記載の硬化性エポキシ樹脂組成物。
(7)硬化性エポキシ樹脂組成物に含まれるカチオン硬化性化合物の全量(全カチオン硬化性化合物)に対する脂環式エポキシ化合物(A)の割合が、好ましくは10〜95重量%、より好ましくは20〜90重量%、さらに好ましくは30〜80重量%である(1)〜(6)のいずれか一つに記載の硬化性エポキシ樹脂組成物。
(8)イソシアヌル酸誘導体(B)の含有量が、脂環式エポキシ化合物(A)100重量部に対して、好ましくは5〜100重量部、より好ましくは8〜80重量部、さらに好ましくは10〜60重量部である(1)〜(7)のいずれか一つに記載の硬化性エポキシ樹脂組成物。
(9)硬化性エポキシ樹脂組成物に含まれるカチオン硬化性化合物の全量(100重量%)に対するイソシアヌル酸誘導体(B)の割合が、好ましくは1〜40重量%、より好ましくは5〜30重量%、さらに好ましくは8〜25重量%である(1)〜(8)のいずれか一つに記載の硬化性エポキシ樹脂組成物。
(10)オキセタン化合物(C)が、3,3−ビス(ビニルオキシメチル)オキセタン、3−メチル−3−(ヒドロキシメチル)オキセタン、3−エチル−3−(2−エチルヘキシルオキシメチル)オキセタン、3−エチル−3−(ヒドロキシメチル)オキセタン、3−エチル−3−[(フェノキシ)メチル]オキセタン、3−エチル−3−(ヘキシルオキシメチル)オキセタン、3−エチル−3−(クロロメチル)オキセタン、3,3−ビス(クロロメチル)オキセタン、1,4−ビス[(3−エチル−3−オキセタニルメトキシ)メチル]ベンゼン、ビス{[1−エチル(3−オキセタニル)]メチル}エーテル、4,4'−ビス[(3−エチル−3−オキセタニル)メトキシメチル]ビシクロヘキシル、1,4−ビス[(3−エチル−3−オキセタニル)メトキシメチル]シクロヘキサン、1,4−ビス{〔(3−エチル−3−オキセタニル)メトキシ〕メチル}ベンゼン、及び3−エチル−3{〔(3−エチルオキセタン−3−イル)メトキシ〕メチル}オキセタンからなる群より選択される少なくとも1つである(1)〜(9)のいずれか一つに記載の硬化性エポキシ樹脂組成物。
(11)オキセタン化合物(C)が、3−エチル−3−(ヒドロキシメチル)オキセタン及び3−メチル−3−(ヒドロキシメチル)オキセタンからなる群より選択される少なくとも1つである(1)〜(9)のいずれか一つに記載の硬化性エポキシ樹脂組成物。
(12)オキセタン化合物(C)の含有量が、脂環式エポキシ化合物(A)100重量部に対して、好ましくは10〜150重量部、より好ましくは15〜125重量部、さらに好ましくは20〜120重量部である(1)〜(11)のいずれか一つに記載の硬化性エポキシ樹脂組成物。
(13)さらに硬化触媒(D)を含む(1)〜(12)のいずれか一つに記載の硬化性エポキシ樹脂組成物。
(14)硬化触媒(D)が、光カチオン重合開始剤、熱カチオン重合開始剤、ルイス酸・アミン錯体、ブレンステッド酸塩類、及びイミダゾール類からなる群より選択される少なくとも一つである(13)に記載の硬化性エポキシ樹脂組成物。
(15)硬化触媒(D)の含有量が、硬化性エポキシ樹脂組成物に含まれるカチオン硬化性化合物の全量100重量部に対して、好ましくは0.01〜15重量部、より好ましくは0.01〜12重量部、さらに好ましくは0.05〜10重量部、特に好ましくは0.05〜8重量部である(13)又は(14)に記載の硬化性エポキシ樹脂組成物。
(16)さらに硬化剤(E)及び硬化促進剤(F)を含む(1)〜(15)のいずれか一つに記載の硬化性エポキシ樹脂組成物。
(17)硬化剤(E)が、酸無水物類(酸無水物系硬化剤)、アミン類(アミン系硬化剤)、ポリアミド樹脂、イミダゾール類(イミダゾール系硬化剤)、ポリメルカプタン類(ポリメルカプタン系硬化剤)、フェノール類(フェノール系硬化剤)、ポリカルボン酸類、ジシアンジアミド類、及び有機酸ヒドラジドからなる群より選択される少なくとも一つである(16)に記載の硬化性エポキシ樹脂組成物。
(18)硬化剤(E)が、酸無水物類(酸無水物系硬化剤)である(16)又は(17)に記載の硬化性エポキシ樹脂組成物。
(19)硬化剤(E)の含有量が、硬化性エポキシ樹脂組成物に含まれるカチオン硬化性化合物の全量100重量部に対して、好ましくは50〜200重量部、より好ましくは80〜150重量部である(16)〜(18)のいずれか一つに記載の硬化性エポキシ樹脂組成物。
(20)硬化促進剤(F)が、1,8−ジアザビシクロ[5.4.0]ウンデセン−7(DBU)又はその塩(例えば、フェノール塩、オクチル酸塩、p−トルエンスルホン酸塩、ギ酸塩、テトラフェニルボレート塩など);1,5−ジアザビシクロ[4.3.0]ノネン−5(DBN)又はその塩(例えば、フェノール塩、オクチル酸塩、p−トルエンスルホン酸塩、ギ酸塩、テトラフェニルボレート塩など);ベンジルジメチルアミン、2,4,6−トリス(ジメチルアミノメチル)フェノール、N,N−ジメチルシクロヘキシルアミンなどの3級アミン;2−エチル−4−メチルイミダゾール、1−シアノエチル−2−エチル−4−メチルイミダゾールなどのイミダゾール;リン酸エステル;トリフェニルホスフィン、トリス(ジメトキシ)ホスフィンなどのホスフィン類;テトラフェニルホスホニウムテトラ(p−トリル)ボレートなどのホスホニウム化合物;オクチル酸亜鉛、オクチル酸スズ、ステアリン酸亜鉛などの有機金属塩;及びアルミニウムアセチルアセトン錯体などの金属キレートからなる群より選択される少なくとも一つである(16)〜(19)のいずれか一つに記載の硬化性エポキシ樹脂組成物。
(21)硬化促進剤(F)の含有量が、硬化性エポキシ樹脂組成物に含まれるカチオン硬化性化合物の全量100重量部に対して、好ましくは0.01〜5重量部、より好ましくは0.03〜3重量部、さらに好ましくは0.03〜2重量部である(16)〜(20)のいずれか一つに記載の硬化性エポキシ樹脂組成物。
(22)さらに無機フィラー(G)を含む(1)〜(21)のいずれか一つに記載の硬化性エポキシ樹脂組成物。
(23)無機フィラー(G)が、シリカフィラー及びガラスフィラーからなる群より選択される少なくとも一つである(22)に記載の硬化性エポキシ樹脂組成物。
(24)無機フィラー(G)がガラスフィラーである(22)に記載の硬化性エポキシ樹脂組成物。
(25)無機フィラー(G)の含有量が、カチオン硬化性化合物の全量100重量部に対して、好ましくは1〜25重量部、より好ましくは3〜20重量部、さらに好ましくは5〜15重量部である(22)〜(24)のいずれか一つに記載の硬化性エポキシ樹脂組成物。
(26)無機フィラー(G)の含有量が、脂環式エポキシ化合物(A)100重量部に対して、好ましくは1〜50重量部、より好ましくは2〜40重量部、さらに好ましくは3〜30重量部である(22)〜(25)のいずれか一つに記載の硬化性エポキシ樹脂組成物。
(27)(1)〜(26)のいずれか一つに記載の硬化性エポキシ樹脂組成物を硬化させて得られる硬化物。
(28)光半導体封止用樹脂組成物である(1)〜(26)のいずれか一つに記載の硬化性エポキシ樹脂組成物。
(29)(28)に記載の硬化性エポキシ樹脂組成物の硬化物により光半導体素子が封止された光半導体装置。
That is, the present invention relates to the following.
(1) An alicyclic epoxy compound (A), an isocyanuric acid derivative (B) having one or more oxirane rings in the molecule, and an oxetane compound (C) having one or more oxetane rings in the molecule. A curable epoxy resin composition comprising:
(2) Isocyanuric acid derivative (B) is represented by the following formula (1-1)
[Wherein, R 1 and R 2 are the same or different and each represents a hydrogen atom or an alkyl group having 1 to 8 carbon atoms. ]
The curable epoxy resin composition as described in (1) which is a compound represented by these.
(3) The curable epoxy resin composition according to (1) or (2), wherein the oxetane compound (C) is an oxetane compound (C1) having one or more oxetane rings and one hydroxyl group in the molecule.
(4) The curable epoxy resin composition according to any one of (1) to (3), wherein the alicyclic epoxy compound (A) is a compound having a cyclohexene oxide group.
(5) The alicyclic epoxy compound (A) is represented by the following formula (I-1)
The curable epoxy resin composition according to any one of (1) to (4), which is a compound represented by:
(6) The content of the alicyclic epoxy compound (A) is preferably 5 to 95% by weight, more preferably 10 to 90% by weight, and still more preferably based on the curable epoxy resin composition (100% by weight). Is 15 to 85% by weight, The curable epoxy resin composition according to any one of (1) to (5).
(7) The ratio of the alicyclic epoxy compound (A) to the total amount of the cationic curable compound (total cationic curable compound) contained in the curable epoxy resin composition is preferably 10 to 95% by weight, more preferably 20%. -90 weight%, More preferably, it is 30-80 weight%, The curable epoxy resin composition as described in any one of (1)-(6).
(8) The content of the isocyanuric acid derivative (B) is preferably 5 to 100 parts by weight, more preferably 8 to 80 parts by weight, and still more preferably 10 to 100 parts by weight of the alicyclic epoxy compound (A). The curable epoxy resin composition according to any one of (1) to (7), which is -60 parts by weight.
(9) The ratio of the isocyanuric acid derivative (B) to the total amount (100% by weight) of the cationic curable compound contained in the curable epoxy resin composition is preferably 1 to 40% by weight, more preferably 5 to 30% by weight. The curable epoxy resin composition according to any one of (1) to (8), more preferably 8 to 25% by weight.
(10) Oxetane compound (C) is 3,3-bis (vinyloxymethyl) oxetane, 3-methyl-3- (hydroxymethyl) oxetane, 3-ethyl-3- (2-ethylhexyloxymethyl) oxetane, 3 -Ethyl-3- (hydroxymethyl) oxetane, 3-ethyl-3-[(phenoxy) methyl] oxetane, 3-ethyl-3- (hexyloxymethyl) oxetane, 3-ethyl-3- (chloromethyl) oxetane, 3,3-bis (chloromethyl) oxetane, 1,4-bis [(3-ethyl-3-oxetanylmethoxy) methyl] benzene, bis {[1-ethyl (3-oxetanyl)] methyl} ether, 4,4 '-Bis [(3-ethyl-3-oxetanyl) methoxymethyl] bicyclohexyl, 1,4-bis [(3-ethyl-3 -Oxetanyl) methoxymethyl] cyclohexane, 1,4-bis {[(3-ethyl-3-oxetanyl) methoxy] methyl} benzene, and 3-ethyl-3 {[(3-ethyloxetane-3-yl) methoxy] The curable epoxy resin composition according to any one of (1) to (9), which is at least one selected from the group consisting of methyl} oxetane.
(11) The oxetane compound (C) is at least one selected from the group consisting of 3-ethyl-3- (hydroxymethyl) oxetane and 3-methyl-3- (hydroxymethyl) oxetane (1) to ( The curable epoxy resin composition according to any one of 9).
(12) The content of the oxetane compound (C) is preferably 10 to 150 parts by weight, more preferably 15 to 125 parts by weight, and still more preferably 20 to 100 parts by weight of the alicyclic epoxy compound (A). The curable epoxy resin composition according to any one of (1) to (11), which is 120 parts by weight.
(13) The curable epoxy resin composition according to any one of (1) to (12), further including a curing catalyst (D).
(14) The curing catalyst (D) is at least one selected from the group consisting of a photocationic polymerization initiator, a thermal cationic polymerization initiator, a Lewis acid / amine complex, a Bronsted acid salt, and an imidazole (13 ) Curable epoxy resin composition.
(15) The content of the curing catalyst (D) is preferably from 0.01 to 15 parts by weight, more preferably from 0.1 to 15 parts by weight, based on 100 parts by weight of the total amount of the cationic curable compounds contained in the curable epoxy resin composition. The curable epoxy resin composition according to (13) or (14), which is from 01 to 12 parts by weight, more preferably from 0.05 to 10 parts by weight, and particularly preferably from 0.05 to 8 parts by weight.
(16) The curable epoxy resin composition according to any one of (1) to (15), further comprising a curing agent (E) and a curing accelerator (F).
(17) The curing agent (E) is an acid anhydride (acid anhydride curing agent), an amine (amine curing agent), a polyamide resin, an imidazole (imidazole curing agent), or a polymercaptan (polymercaptan). Curable epoxy resin composition according to (16), which is at least one selected from the group consisting of (system curing agents), phenols (phenolic curing agents), polycarboxylic acids, dicyandiamides, and organic acid hydrazides.
(18) The curable epoxy resin composition according to (16) or (17), wherein the curing agent (E) is an acid anhydride (an acid anhydride-based curing agent).
(19) The content of the curing agent (E) is preferably 50 to 200 parts by weight, more preferably 80 to 150 parts by weight with respect to 100 parts by weight of the total amount of the cationic curable compound contained in the curable epoxy resin composition. The curable epoxy resin composition according to any one of (16) to (18), which is a part.
(20) The curing accelerator (F) is 1,8-diazabicyclo [5.4.0] undecene-7 (DBU) or a salt thereof (for example, phenol salt, octylate, p-toluenesulfonate, formic acid Salt, tetraphenylborate salt, etc.); 1,5-diazabicyclo [4.3.0] nonene-5 (DBN) or a salt thereof (eg, phenol salt, octylate, p-toluenesulfonate, formate, Tetraphenylborate salts, etc.); tertiary amines such as benzyldimethylamine, 2,4,6-tris (dimethylaminomethyl) phenol, N, N-dimethylcyclohexylamine; 2-ethyl-4-methylimidazole, 1-cyanoethyl Imidazoles such as 2-ethyl-4-methylimidazole; phosphate esters; triphenylphosphine, tris (dimeth A) phosphines such as phosphine; phosphonium compounds such as tetraphenylphosphonium tetra (p-tolyl) borate; organometallic salts such as zinc octylate, tin octylate and zinc stearate; and metal chelates such as aluminum acetylacetone complex The curable epoxy resin composition according to any one of (16) to (19), which is at least one selected from the group.
(21) The content of the curing accelerator (F) is preferably 0.01 to 5 parts by weight, more preferably 0 with respect to 100 parts by weight of the total amount of the cationic curable compounds contained in the curable epoxy resin composition. The curable epoxy resin composition according to any one of (16) to (20), which is 0.03 to 3 parts by weight, more preferably 0.03 to 2 parts by weight.
(22) The curable epoxy resin composition according to any one of (1) to (21), further including an inorganic filler (G).
(23) The curable epoxy resin composition according to (22), wherein the inorganic filler (G) is at least one selected from the group consisting of a silica filler and a glass filler.
(24) The curable epoxy resin composition according to (22), wherein the inorganic filler (G) is a glass filler.
(25) The content of the inorganic filler (G) is preferably 1 to 25 parts by weight, more preferably 3 to 20 parts by weight, and further preferably 5 to 15 parts by weight with respect to 100 parts by weight of the total amount of the cationic curable compound. The curable epoxy resin composition according to any one of (22) to (24), which is a part.
(26) The content of the inorganic filler (G) is preferably 1 to 50 parts by weight, more preferably 2 to 40 parts by weight, and still more preferably 3 to 100 parts by weight of the alicyclic epoxy compound (A). The curable epoxy resin composition according to any one of (22) to (25), which is 30 parts by weight.
(27) A cured product obtained by curing the curable epoxy resin composition according to any one of (1) to (26).
(28) The curable epoxy resin composition according to any one of (1) to (26), which is a resin composition for sealing an optical semiconductor.
(29) An optical semiconductor device in which an optical semiconductor element is sealed with a cured product of the curable epoxy resin composition according to (28).
本発明の硬化性エポキシ樹脂組成物は上記構成を有するため、硬化させることで高い透明性、耐熱性、及び耐光性を有し、特に密着性が高く、耐熱衝撃性に優れた硬化物を形成できる。このため、本発明の硬化性エポキシ樹脂組成物を光半導体装置における封止剤(光半導体封止用樹脂組成物)として使用することにより、熱衝撃や高温の熱が加えられた場合でも光度低下が生じにくい、耐久性に優れた光半導体装置を得ることができる。 Since the curable epoxy resin composition of the present invention has the above configuration, it is cured to form a cured product having high transparency, heat resistance, and light resistance, particularly high adhesion and excellent thermal shock resistance. it can. For this reason, by using the curable epoxy resin composition of the present invention as a sealing agent (an optical semiconductor sealing resin composition) in an optical semiconductor device, the luminous intensity is lowered even when thermal shock or high temperature heat is applied. It is possible to obtain an optical semiconductor device excellent in durability, which is less likely to occur.
<硬化性エポキシ樹脂組成物>
本発明の硬化性エポキシ樹脂組成物は、脂環式エポキシ化合物(A)(「成分(A)」と称する場合がある)と、分子内に1個以上のオキシラン環を有するイソシアヌル酸誘導体(B)(「イソシアヌル酸誘導体(B)」や「成分(B)」と称する場合がある)と、分子内に1個以上のオキセタン環を有するオキセタン化合物(C)(「オキセタン化合物(C)」や「成分(C)」と称する場合がある)とを必須成分として含む組成物(硬化性組成物)である。
<Curable epoxy resin composition>
The curable epoxy resin composition of the present invention comprises an alicyclic epoxy compound (A) (sometimes referred to as “component (A)”) and an isocyanuric acid derivative (B) having one or more oxirane rings in the molecule. ) (Sometimes referred to as “isocyanuric acid derivative (B)” or “component (B)”) and an oxetane compound (C) having one or more oxetane rings in the molecule (“oxetane compound (C)” or A composition (which may be referred to as “component (C)”) as an essential component (curable composition).
[脂環式エポキシ化合物(A)]
本発明の硬化性エポキシ樹脂組成物における脂環式エポキシ化合物(A)は、分子内(一分子中)に脂環(脂肪族環)構造とエポキシ基とを少なくとも有する化合物である。脂環式エポキシ化合物(A)としては、具体的には、(i)脂環を構成する隣接する2つの炭素原子と酸素原子とで構成されるエポキシ基(脂環エポキシ基)を有する化合物、(ii)脂環にエポキシ基が直接単結合で結合している化合物などが挙げられる。但し、脂環式エポキシ化合物(A)には、後述のイソシアヌル酸誘導体(B)は含まれないものとする。
[Alicyclic epoxy compound (A)]
The alicyclic epoxy compound (A) in the curable epoxy resin composition of the present invention is a compound having at least an alicyclic (aliphatic ring) structure and an epoxy group in the molecule (in one molecule). As the alicyclic epoxy compound (A), specifically, (i) a compound having an epoxy group (alicyclic epoxy group) composed of two adjacent carbon atoms and oxygen atoms constituting the alicyclic ring, (Ii) A compound in which an epoxy group is directly bonded to the alicyclic ring with a single bond, and the like. However, the isocyanuric acid derivative (B) described later is not included in the alicyclic epoxy compound (A).
上述の(i)脂環を構成する隣接する2つの炭素原子と酸素原子とで構成されるエポキシ基(脂環エポキシ基)を有する化合物としては、公知乃至慣用のものの中から任意に選択して使用することができる。中でも、上記脂環エポキシ基としては、シクロヘキセンオキシド基が好ましい。 The compound having an epoxy group (alicyclic epoxy group) composed of two adjacent carbon atoms and oxygen atoms constituting the alicyclic ring (i) is arbitrarily selected from known or commonly used compounds. Can be used. Especially, as said alicyclic epoxy group, a cyclohexene oxide group is preferable.
上述の(i)脂環を構成する隣接する2つの炭素原子と酸素原子とで構成されるエポキシ基を有する化合物としては、硬化物の透明性、耐熱性の観点で、シクロヘキセンオキシド基を有する化合物が好ましく、特に、下記式(I)で表される化合物(脂環式エポキシ化合物)が好ましい。
上記式(I)中、Xは単結合又は連結基(1以上の原子を有する2価の基)を示す。上記連結基としては、例えば、2価の炭化水素基、炭素−炭素二重結合の一部又は全部がエポキシ化されたアルケニレン基、カルボニル基、エーテル結合、エステル結合、カーボネート基、アミド基、これらが複数個連結した基などが挙げられる。 In the above formula (I), X represents a single bond or a linking group (a divalent group having one or more atoms). Examples of the linking group include divalent hydrocarbon groups, alkenylene groups in which some or all of carbon-carbon double bonds are epoxidized, carbonyl groups, ether bonds, ester bonds, carbonate groups, amide groups, and the like. And a group in which a plurality of are connected.
上記式(I)中のXが単結合である化合物としては、3,4,3',4'−ジエポキシビシクロヘキサンなどが挙げられる。 Examples of the compound in which X in the above formula (I) is a single bond include 3,4,3 ′, 4′-diepoxybicyclohexane.
上記2価の炭化水素基としては、炭素数が1〜18の直鎖又は分岐鎖状のアルキレン基、2価の脂環式炭化水素基などが挙げられる。炭素数が1〜18の直鎖又は分岐鎖状のアルキレン基としては、例えば、メチレン基、メチルメチレン基、ジメチルメチレン基、エチレン基、プロピレン基、トリメチレン基などが挙げられる。上記2価の脂環式炭化水素基としては、例えば、1,2−シクロペンチレン基、1,3−シクロペンチレン基、シクロペンチリデン基、1,2−シクロヘキシレン基、1,3−シクロヘキシレン基、1,4−シクロヘキシレン基、シクロヘキシリデン基などの2価のシクロアルキレン基(シクロアルキリデン基を含む)などが挙げられる。 As said bivalent hydrocarbon group, a C1-C18 linear or branched alkylene group, a bivalent alicyclic hydrocarbon group, etc. are mentioned. Examples of the linear or branched alkylene group having 1 to 18 carbon atoms include a methylene group, a methylmethylene group, a dimethylmethylene group, an ethylene group, a propylene group, and a trimethylene group. Examples of the divalent alicyclic hydrocarbon group include 1,2-cyclopentylene group, 1,3-cyclopentylene group, cyclopentylidene group, 1,2-cyclohexylene group, 1,3-cyclopentylene group, And divalent cycloalkylene groups (including cycloalkylidene groups) such as a cyclohexylene group, a 1,4-cyclohexylene group, and a cyclohexylidene group.
上記炭素−炭素二重結合の一部又は全部がエポキシ化されたアルケニレン基(「エポキシ化アルケニレン基」と称する場合がある)におけるアルケニレン基としては、例えば、ビニレン基、プロペニレン基、1−ブテニレン基、2−ブテニレン基、ブタジエニレン基、ペンテニレン基、ヘキセニレン基、ヘプテニレン基、オクテニレン基などの炭素数2〜8の直鎖又は分岐鎖状のアルケニレン基などが挙げられる。特に、上記エポキシ化アルケニレン基としては、炭素−炭素二重結合の全部がエポキシ化されたアルケニレン基が好ましく、より好ましくは炭素−炭素二重結合の全部がエポキシ化された炭素数2〜4のアルケニレン基である。 Examples of the alkenylene group in the alkenylene group in which part or all of the carbon-carbon double bond is epoxidized (sometimes referred to as “epoxidized alkenylene group”) include, for example, a vinylene group, a propenylene group, and a 1-butenylene group. , 2-butenylene group, butadienylene group, pentenylene group, hexenylene group, heptenylene group, octenylene group and the like, and straight chain or branched chain alkenylene groups having 2 to 8 carbon atoms. In particular, the epoxidized alkenylene group is preferably an alkenylene group in which all of the carbon-carbon double bonds are epoxidized, more preferably 2 to 4 carbon atoms in which all of the carbon-carbon double bonds are epoxidized. Alkenylene group.
上記連結基Xとしては、特に、酸素原子を含有する連結基が好ましく、具体的には、−CO−、−O−CO−O−、−COO−、−O−、−CONH−、エポキシ化アルケニレン基;これらの基が複数個連結した基;これらの基の1又は2以上と2価の炭化水素基の1又は2以上とが連結した基などが挙げられる。2価の炭化水素基としては上記で例示したものが挙げられる。 The linking group X is particularly preferably a linking group containing an oxygen atom, specifically, —CO—, —O—CO—O—, —COO—, —O—, —CONH—, epoxidation. An alkenylene group; a group in which a plurality of these groups are linked; a group in which one or more of these groups are linked to one or more of divalent hydrocarbon groups, and the like. Examples of the divalent hydrocarbon group include those exemplified above.
上記式(I)で表される脂環式エポキシ化合物の代表的な例としては、下記式(I−1)〜(I−10)で表される化合物、ビス(3,4−エポキシシクロヘキシルメチル)エーテル、1,2−ビス(3,4−エポキシシクロヘキサン−1−イル)エタン、1,2−エポキシ−1,2−ビス(3,4−エポキシシクロヘキサン−1−イル)エタン、2,2−ビス(3,4−エポキシシクロヘキサン−1−イル)プロパンなどが挙げられる。なお、下記式(I−5)、(I−7)中のl、mは、それぞれ1〜30の整数を表す。下記式(I−5)中のRは炭素数1〜8のアルキレン基であり、メチレン基、エチレン基、プロピレン基、イソプロピレン基、ブチレン基、イソブチレン基、s−ブチレン基、ペンチレン基、ヘキシレン基、ヘプチレン基、オクチレン基等の直鎖又は分岐鎖状のアルキレン基が挙げられる。これらの中でも、メチレン基、エチレン基、プロピレン基、イソプロピレン基等の炭素数1〜3の直鎖又は分岐鎖状のアルキレン基が好ましい。下記式(I−9)、(I−10)中のn1〜n6は、それぞれ1〜30の整数を示す。
上述の(ii)脂環にエポキシ基が直接単結合で結合している化合物としては、例えば、下記式(II)で表される化合物が挙げられる。
式(II)中、R′は、構造式上、p価のアルコールからp個の−OHを除した基であり、p、nはそれぞれ自然数を表す。p価のアルコール[R′−(OH)p]としては、2,2−ビス(ヒドロキシメチル)−1−ブタノール等の多価アルコールなど(炭素数1〜15のアルコール等)が挙げられる。pは1〜6が好ましく、nは1〜30が好ましい。pが2以上の場合、それぞれの( )内(外側の括弧内)の基におけるnは同一でもよいし、異なっていてもよい。上記化合物としては、具体的には、2,2−ビス(ヒドロキシメチル)−1−ブタノールの1,2−エポキシ−4−(2−オキシラニル)シクロヘキサン付加物[例えば、商品名「EHPE3150」、(株)ダイセル製]などが挙げられる。 In the formula (II), R ′ is a group obtained by removing p —OH from a p-valent alcohol in the structural formula, and p and n each represent a natural number. Examples of the p-valent alcohol [R ′-(OH) p ] include polyhydric alcohols such as 2,2-bis (hydroxymethyl) -1-butanol (such as alcohols having 1 to 15 carbon atoms). p is preferably 1 to 6, and n is preferably 1 to 30. When p is 2 or more, n in each () (inside parenthesis) may be the same or different. Specifically, as the above-mentioned compound, 1,2-epoxy-4- (2-oxiranyl) cyclohexane adduct of 2,2-bis (hydroxymethyl) -1-butanol [for example, trade name “EHPE3150”, ( Manufactured by Daicel Corporation).
本発明の硬化性エポキシ樹脂組成物において脂環式エポキシ化合物(A)は、一種を単独で使用することもできるし、二種以上を組み合わせて使用することもできる。また、脂環式エポキシ化合物(A)としては、例えば、商品名「セロキサイド2021P」、「セロキサイド2081」(以上、(株)ダイセル製)などの市販品を使用することもできる。 In the curable epoxy resin composition of the present invention, the alicyclic epoxy compound (A) can be used singly or in combination of two or more. In addition, as the alicyclic epoxy compound (A), for example, commercially available products such as trade names “Celoxide 2021P” and “Celoxide 2081” (manufactured by Daicel Corporation) may be used.
中でも、脂環式エポキシ化合物(A)としては、上記式(I−1)で表される3,4−エポキシシクロヘキシルメチル(3,4−エポキシ)シクロヘキサンカルボキシレート[例えば、商品名「セロキサイド2021P」((株)ダイセル製)など]が特に好ましい。 Among them, as the alicyclic epoxy compound (A), 3,4-epoxycyclohexylmethyl (3,4-epoxy) cyclohexanecarboxylate represented by the above formula (I-1) [for example, trade name “Celoxide 2021P” (Daicel Co., Ltd.) etc. are particularly preferred.
本発明の硬化性エポキシ樹脂組成物における脂環式エポキシ化合物(A)の含有量(配合量)は、特に限定されないが、硬化性エポキシ樹脂組成物(100重量%)に対して、5〜95重量%が好ましく、より好ましくは10〜90重量%、さらに好ましくは15〜85重量%である。脂環式エポキシ化合物(A)の含有量を上記範囲に制御することにより、硬化物の耐熱性、耐光性、耐熱衝撃性がより向上する傾向がある。 Although content (blending amount) of the alicyclic epoxy compound (A) in the curable epoxy resin composition of the present invention is not particularly limited, it is 5 to 95 with respect to the curable epoxy resin composition (100% by weight). % By weight is preferable, more preferably 10 to 90% by weight, and still more preferably 15 to 85% by weight. By controlling the content of the alicyclic epoxy compound (A) within the above range, the heat resistance, light resistance, and thermal shock resistance of the cured product tend to be further improved.
硬化性エポキシ樹脂組成物に含まれるカチオン硬化性化合物(例えば、成分(A)〜(C))の全量(全カチオン硬化性化合物)に対する脂環式エポキシ化合物(A)の割合は、特に限定されないが、10〜95重量%が好ましく、より好ましくは20〜90重量%、さらに好ましくは30〜80重量%である。脂環式エポキシ化合物(A)の割合を上記範囲に制御することにより、硬化物の耐熱性、耐光性、耐熱衝撃性がより向上する傾向がある。 The ratio of the alicyclic epoxy compound (A) to the total amount (total cation curable compound) of the cation curable compound (for example, components (A) to (C)) contained in the curable epoxy resin composition is not particularly limited. However, it is preferably 10 to 95% by weight, more preferably 20 to 90% by weight, and still more preferably 30 to 80% by weight. By controlling the ratio of the alicyclic epoxy compound (A) to the above range, the heat resistance, light resistance, and thermal shock resistance of the cured product tend to be further improved.
[イソシアヌル酸誘導体(B)]
本発明の硬化性エポキシ樹脂組成物におけるイソシアヌル酸誘導体(B)は、イソシアヌル酸の誘導体であって、分子内に1個以上のオキシラン環を少なくとも有する化合物である。イソシアヌル酸誘導体(B)が分子内に有するオキシラン環の数は、1個以上であればよく、特に限定されないが、1〜6個が好ましく、より好ましくは1〜3個である。
[Isocyanuric acid derivative (B)]
The isocyanuric acid derivative (B) in the curable epoxy resin composition of the present invention is a derivative of isocyanuric acid and is a compound having at least one oxirane ring in the molecule. The number of oxirane rings in the molecule of the isocyanuric acid derivative (B) may be one or more, and is not particularly limited, but is preferably 1 to 6, and more preferably 1 to 3.
イソシアヌル酸誘導体(B)としては、例えば、下記式(1)で表される化合物が挙げられる。
式(1)中、RX〜RZは、同一又は異なって、水素原子又は一価の有機基を示す。但し、RX〜RZの少なくとも1個は、オキシラン環を含む一価の有機基である。上記一価の有機基としては、例えば、一価の脂肪族炭化水素基(例えば、アルキル基、アルケニル基等);一価の芳香族炭化水素基(例えば、アリール基等);一価の複素環式基;脂肪族炭化水素基、脂環式炭化水素基、及び芳香族炭化水素基の2以上が結合して形成された一価の基等が挙げられる。なお、一価の有機基は置換基(例えば、ヒドロキシ基、カルボキシ基、ハロゲン原子等の置換基)を有していてもよい。オキシラン環を含む一価の有機基としては、例えば、エポキシ基、グリシジル基、2−メチルエポキシプロピル基、シクロヘキセンオキシド基等のオキシラン環を有する基等が挙げられる。 In the formula (1), R X to R Z are the same or different and each represents a hydrogen atom or a monovalent organic group. However, at least one of R X to R Z is a monovalent organic group containing an oxirane ring. Examples of the monovalent organic group include a monovalent aliphatic hydrocarbon group (for example, an alkyl group and an alkenyl group); a monovalent aromatic hydrocarbon group (for example, an aryl group); A cyclic group; a monovalent group formed by combining two or more of an aliphatic hydrocarbon group, an alicyclic hydrocarbon group, and an aromatic hydrocarbon group. The monovalent organic group may have a substituent (for example, a substituent such as a hydroxy group, a carboxy group, or a halogen atom). Examples of the monovalent organic group containing an oxirane ring include groups having an oxirane ring such as an epoxy group, a glycidyl group, a 2-methylepoxypropyl group, and a cyclohexene oxide group.
より具体的には、イソシアヌル酸誘導体(B)としては、下記式(1−1)で表される化合物(モノアリルジグリシジルイソシアヌレート化合物)、下記式(1−2)で表される化合物(ジアリルモノグリシジルイソシアヌレート化合物)、下記式(1−3)で表される化合物(トリグリシジルイソシアヌレート化合物)等が挙げられる。
上記式(1−1)〜(1−3)中、R1、R2は、同一又は異なって、水素原子又は炭素数1〜8のアルキル基を示す。炭素数1〜8のアルキル基としては、例えば、メチル基、エチル基、プロピル基、イソプロピル基、ブチル基、イソブチル基、s−ブチル基、ペンチル基、ヘキシル基、ヘプチル基、オクチル基等の直鎖又は分岐鎖状のアルキル基が挙げられる。中でも、メチル基、エチル基、プロピル基、イソプロピル基等の炭素数1〜3の直鎖又は分岐鎖状のアルキル基が好ましい。上記式(1−1)〜(1−3)中のR1及びR2は、水素原子であることが特に好ましい。 In said formula (1-1)-(1-3), R < 1 >, R < 2 > is the same or different and shows a hydrogen atom or a C1-C8 alkyl group. Examples of the alkyl group having 1 to 8 carbon atoms include methyl, ethyl, propyl, isopropyl, butyl, isobutyl, s-butyl, pentyl, hexyl, heptyl, and octyl groups. Examples thereof include a chain or branched alkyl group. Among these, a linear or branched alkyl group having 1 to 3 carbon atoms such as a methyl group, an ethyl group, a propyl group, and an isopropyl group is preferable. R 1 and R 2 in the above formulas (1-1) to (1-3) are particularly preferably hydrogen atoms.
上記式(1−1)で表される化合物の代表的な例としては、モノアリルジグリシジルイソシアヌレート、1−アリル−3,5−ビス(2−メチルエポキシプロピル)イソシアヌレート、1−(2−メチルプロペニル)−3,5−ジグリシジルイソシアヌレート、1−(2−メチルプロペニル)−3,5−ビス(2−メチルエポキシプロピル)イソシアヌレートなどが挙げられる。 Representative examples of the compound represented by the above formula (1-1) include monoallyl diglycidyl isocyanurate, 1-allyl-3,5-bis (2-methylepoxypropyl) isocyanurate, 1- (2 -Methylpropenyl) -3,5-diglycidyl isocyanurate, 1- (2-methylpropenyl) -3,5-bis (2-methylepoxypropyl) isocyanurate, and the like.
上記式(1−2)で表される化合物の代表的な例としては、ジアリルモノグリシジルイソシアヌレート、1,3−ジアリル−5−(2−メチルエポキシプロピル)イソシアヌレート、1,3−ビス(2−メチルプロペニル)−5−グリシジルイソシアヌレート、1,3−ビス(2−メチルプロペニル)−5−(2−メチルエポキシプロピル)イソシアヌレートなどが挙げられる。 Representative examples of the compound represented by the formula (1-2) include diallyl monoglycidyl isocyanurate, 1,3-diallyl-5- (2-methylepoxypropyl) isocyanurate, 1,3-bis ( 2-methylpropenyl) -5-glycidyl isocyanurate, 1,3-bis (2-methylpropenyl) -5- (2-methylepoxypropyl) isocyanurate, and the like.
上記式(1−3)で表される化合物の代表的な例としては、トリグリシジルイソシアヌレート、トリス(2−メチルエポキシプロピル)イソシアヌレートなどが挙げられる。 Typical examples of the compound represented by the above formula (1-3) include triglycidyl isocyanurate, tris (2-methylepoxypropyl) isocyanurate, and the like.
なお、イソシアヌル酸誘導体(B)は、アルコールや酸無水物などのオキシラン環と反応する化合物を加えてあらかじめ変性して用いてもよい。 The isocyanuric acid derivative (B) may be modified in advance by adding a compound that reacts with an oxirane ring such as an alcohol or an acid anhydride.
中でも、イソシアヌル酸誘導体(B)としては、上記式(1−1)〜(1−3)で表される化合物が好ましく、より好ましくは上記式(1−1)で表される化合物である。なお、本発明の硬化性エポキシ樹脂組成物においてイソシアヌル酸誘導体(B)は、一種を単独で使用することもできるし、二種以上を組み合わせて使用することもできる。なお、イソシアヌル酸誘導体(B)としては市販品を使用することもでき、このような市販品として、例えば、商品名「TEPIC」(日産化学工業(株)製)、商品名「MA−DGIC」(四国化成工業(株)製)、商品名「DA−MGIC」(四国化成工業(株)製)などが挙げられる。 Especially, as an isocyanuric acid derivative (B), the compound represented by the said Formula (1-1)-(1-3) is preferable, More preferably, it is a compound represented by the said Formula (1-1). In the curable epoxy resin composition of the present invention, the isocyanuric acid derivative (B) can be used alone or in combination of two or more. In addition, a commercial item can also be used as an isocyanuric acid derivative (B), For example, a brand name "TEPIC" (made by Nissan Chemical Industries Ltd.), a brand name "MA-DGIC" as such a commercial item. (Shikoku Kasei Kogyo Co., Ltd.), trade name "DA-MGIC" (Shikoku Kasei Kogyo Co., Ltd.), etc. are mentioned.
本発明の硬化性エポキシ樹脂組成物におけるイソシアヌル酸誘導体(B)の含有量(配合量)は、特に限定されないが、脂環式エポキシ化合物(A)100重量部に対して、5〜100重量部が好ましく、より好ましくは8〜80重量部、さらに好ましくは10〜60重量部である。イソシアヌル酸誘導体(B)の含有量を5重量部以上とすることにより、硬化物の密着性、耐熱衝撃性がより向上する傾向がある。一方、イソシアヌル酸誘導体(B)の含有量が100重量部を超えると、イソシアヌル酸誘導体(B)の硬化性エポキシ樹脂組成物における溶解性が低下し、硬化物の物性に悪影響が及ぶ場合がある。 Although content (blending amount) of the isocyanuric acid derivative (B) in the curable epoxy resin composition of the present invention is not particularly limited, it is 5 to 100 parts by weight with respect to 100 parts by weight of the alicyclic epoxy compound (A). Is preferable, more preferably 8 to 80 parts by weight, still more preferably 10 to 60 parts by weight. By setting the content of the isocyanuric acid derivative (B) to 5 parts by weight or more, the adhesiveness and thermal shock resistance of the cured product tend to be further improved. On the other hand, when the content of the isocyanuric acid derivative (B) exceeds 100 parts by weight, the solubility of the isocyanuric acid derivative (B) in the curable epoxy resin composition is lowered, and the physical properties of the cured product may be adversely affected. .
本発明の硬化性エポキシ樹脂組成物に含まれるカチオン重合性化合物(カチオン硬化性化合物)の全量(100重量%)に対するイソシアヌル酸誘導体(B)の割合は、特に限定されないが、1〜40重量%が好ましく、より好ましくは5〜30重量%、さらに好ましくは8〜25重量%である。イソシアヌル酸誘導体(B)の割合を1重量%以上とすることにより、硬化物の密着性、耐熱衝撃性がより向上する傾向がある。一方、イソシアヌル酸誘導体(B)の割合が40重量%を超えると、イソシアヌル酸誘導体(B)の硬化性エポキシ樹脂組成物における溶解性が低下し、硬化物の物性に悪影響が及ぶ場合がある。 The ratio of the isocyanuric acid derivative (B) to the total amount (100% by weight) of the cationically polymerizable compound (cationic curable compound) contained in the curable epoxy resin composition of the present invention is not particularly limited, but is 1 to 40% by weight. Is more preferable, more preferably 5 to 30% by weight, still more preferably 8 to 25% by weight. By setting the proportion of the isocyanuric acid derivative (B) to 1% by weight or more, the adhesion and thermal shock resistance of the cured product tend to be further improved. On the other hand, if the proportion of the isocyanuric acid derivative (B) exceeds 40% by weight, the solubility of the isocyanuric acid derivative (B) in the curable epoxy resin composition is lowered, and the physical properties of the cured product may be adversely affected.
[オキセタン化合物(C)]
本発明の硬化性エポキシ樹脂組成物におけるオキセタン化合物(C)は、分子内に1個以上のオキセタン環を有する化合物である。オキセタン化合物(C)が分子内に有するオキセタン環の数は、1個以上であればよく、特に限定されないが、1〜6個が好ましく、より好ましくは1〜4個である。
[Oxetane compound (C)]
The oxetane compound (C) in the curable epoxy resin composition of the present invention is a compound having one or more oxetane rings in the molecule. The number of oxetane rings in the molecule of the oxetane compound (C) may be one or more and is not particularly limited, but is preferably 1 to 6, and more preferably 1 to 4.
オキセタン化合物(C)としては、公知乃至慣用のオキセタン化合物を使用することができ、特に限定されないが、例えば、3,3−ビス(ビニルオキシメチル)オキセタン、3−メチル−3−(ヒドロキシメチル)オキセタン、3−エチル−3−(2−エチルヘキシルオキシメチル)オキセタン、3−エチル−3−(ヒドロキシメチル)オキセタン、3−エチル−3−[(フェノキシ)メチル]オキセタン、3−エチル−3−(ヘキシルオキシメチル)オキセタン、3−エチル−3−(クロロメチル)オキセタン、3,3−ビス(クロロメチル)オキセタン、1,4−ビス[(3−エチル−3−オキセタニルメトキシ)メチル]ベンゼン、ビス{[1−エチル(3−オキセタニル)]メチル}エーテル、4,4'−ビス[(3−エチル−3−オキセタニル)メトキシメチル]ビシクロヘキシル、1,4−ビス[(3−エチル−3−オキセタニル)メトキシメチル]シクロヘキサン、1,4−ビス{〔(3−エチル−3−オキセタニル)メトキシ〕メチル}ベンゼン、3−エチル−3{〔(3−エチルオキセタン−3−イル)メトキシ〕メチル}オキセタン等が挙げられる。 As the oxetane compound (C), known or conventional oxetane compounds can be used, and are not particularly limited. For example, 3,3-bis (vinyloxymethyl) oxetane, 3-methyl-3- (hydroxymethyl) Oxetane, 3-ethyl-3- (2-ethylhexyloxymethyl) oxetane, 3-ethyl-3- (hydroxymethyl) oxetane, 3-ethyl-3-[(phenoxy) methyl] oxetane, 3-ethyl-3- ( Hexyloxymethyl) oxetane, 3-ethyl-3- (chloromethyl) oxetane, 3,3-bis (chloromethyl) oxetane, 1,4-bis [(3-ethyl-3-oxetanylmethoxy) methyl] benzene, bis {[1-Ethyl (3-oxetanyl)] methyl} ether, 4,4′-bis [(3-ethyl-3- Oxetanyl) methoxymethyl] bicyclohexyl, 1,4-bis [(3-ethyl-3-oxetanyl) methoxymethyl] cyclohexane, 1,4-bis {[(3-ethyl-3-oxetanyl) methoxy] methyl} benzene, And 3-ethyl-3 {[(3-ethyloxetane-3-yl) methoxy] methyl} oxetane.
中でも、オキセタン化合物(C)としては、硬化物の密着性、耐熱衝撃性をいっそう向上させる点で、分子内に1個の水酸基を有する化合物(「オキセタン化合物(C1)」と称する場合がある;分子内に1個以上のオキセタン環及び1個の水酸基を有する化合物)が好ましい。オキセタン化合物(C1)としては、3−エチル−3−(ヒドロキシメチル)オキセタン、3−メチル−3−(ヒドロキシメチル)オキセタン等が挙げられる。 Among them, the oxetane compound (C) may be referred to as a compound having one hydroxyl group in the molecule (“oxetane compound (C1)” in terms of further improving the adhesion and thermal shock resistance of the cured product; A compound having one or more oxetane rings and one hydroxyl group in the molecule is preferred. Examples of the oxetane compound (C1) include 3-ethyl-3- (hydroxymethyl) oxetane and 3-methyl-3- (hydroxymethyl) oxetane.
なお、本発明の硬化性エポキシ樹脂組成物においてオキセタン化合物(C)は、一種を単独で使用することもできるし、二種以上を組み合わせて使用することもできる。なお、オキセタン化合物(C)としては市販品を使用することもでき、このような市販品として、例えば、商品名「アロンオキセタンOXT−101」、「アロンオキセタンOXT−221」(以上、東亞合成(株)製)などが挙げられる。 In the curable epoxy resin composition of the present invention, the oxetane compound (C) can be used singly or in combination of two or more. In addition, a commercial item can also be used as an oxetane compound (C), As such a commercial item, brand name "Aron oxetane OXT-101", "Aron oxetane OXT-221" (above, Toagosei ( Etc.).
本発明の硬化性エポキシ樹脂組成物におけるオキセタン化合物(C)の含有量(配合量)は、特に限定されないが、脂環式エポキシ化合物(A)100重量部に対して、10〜150重量部が好ましく、より好ましくは15〜125重量部、さらに好ましくは20〜120重量部である。オキセタン化合物(C)の含有量を10重量部以上とすることにより、硬化物の密着性、耐熱衝撃性がより向上する傾向がある。一方、オキセタン化合物(C)の含有量を150重量部以下とすることにより、硬化物の透明性、耐熱性、耐候性がより向上する傾向がある。 Although content (blending amount) of the oxetane compound (C) in the curable epoxy resin composition of the present invention is not particularly limited, it is 10 to 150 parts by weight with respect to 100 parts by weight of the alicyclic epoxy compound (A). More preferably, it is 15-125 weight part, More preferably, it is 20-120 weight part. By setting the content of the oxetane compound (C) to 10 parts by weight or more, the adhesiveness and thermal shock resistance of the cured product tend to be further improved. On the other hand, when the content of the oxetane compound (C) is 150 parts by weight or less, the transparency, heat resistance, and weather resistance of the cured product tend to be further improved.
[硬化触媒(D)]
本発明の硬化性エポキシ樹脂組成物は、さらに硬化触媒(D)を含んでいてもよい。硬化触媒(D)は、脂環式エポキシ化合物(A)、イソシアヌル酸誘導体(B)、オキセタン化合物(C)などのカチオン硬化性化合物の硬化反応(重合反応)を開始及び/又は促進させることにより、硬化性エポキシ樹脂組成物を硬化させる働きを有する化合物である。硬化触媒(D)としては、特に限定されないが、例えば、光照射や加熱処理等を施すことによりカチオン種を発生して、重合を開始させるカチオン重合開始剤(光カチオン重合開始剤、熱カチオン重合開始剤等)や、ルイス酸・アミン錯体、ブレンステッド酸塩類、イミダゾール類等が挙げられる。
[Curing catalyst (D)]
The curable epoxy resin composition of the present invention may further contain a curing catalyst (D). The curing catalyst (D) starts and / or accelerates a curing reaction (polymerization reaction) of a cationic curable compound such as an alicyclic epoxy compound (A), an isocyanuric acid derivative (B), or an oxetane compound (C). And a compound having a function of curing the curable epoxy resin composition. The curing catalyst (D) is not particularly limited. For example, a cationic polymerization initiator (photocation polymerization initiator, thermal cation polymerization, which initiates polymerization by generating cationic species by applying light irradiation or heat treatment). Initiators, etc.), Lewis acid / amine complexes, Bronsted acid salts, imidazoles and the like.
硬化触媒(D)としての光カチオン重合開始剤としては、例えば、ヘキサフルオロアンチモネート塩、ペンタフルオロヒドロキシアンチモネート塩、ヘキサフルオロホスフェート塩、ヘキサフルオロアルセネート塩などが挙げられ、より具体的には、例えば、トリアリールスルホニウムヘキサフルオロホスフェート(例えば、p−フェニルチオフェニルジフェニルスルホニウムヘキサフルオロホスフェート等)、トリアリールスルホニウムヘキサフルオロアンチモネート等のスルホニウム塩(特に、トリアリールスルホニウム塩);ジアリールヨードニウムヘキサフルオロホスフェート、ジアリールヨードニウムヘキサフルオロアンチモネート、ビス(ドデシルフェニル)ヨードニウムテトラキス(ペンタフルオロフェニル)ボレート、ヨードニウム[4−(4−メチルフェニル−2−メチルプロピル)フェニル]ヘキサフルオロホスフェート等のヨードニウム塩;テトラフルオロホスホニウムヘキサフルオロホスフェート等のホスホニウム塩;N−ヘキシルピリジニウムテトラフルオロボレート等のピリジニウム塩等が挙げられる。また、光カチオン重合開始剤としては、例えば、商品名「UVACURE1590」(ダイセル・サイテック(株)製);商品名「CD−1010」、「CD−1011」、「CD−1012」(以上、米国サートマー製);商品名「イルガキュア264」(BASF製);商品名「CIT−1682」(日本曹達(株)製)などの市販品を好ましく使用することもできる。 Examples of the photocationic polymerization initiator as the curing catalyst (D) include hexafluoroantimonate salts, pentafluorohydroxyantimonate salts, hexafluorophosphate salts, hexafluoroarsenate salts, and more specifically. For example, triarylsulfonium hexafluorophosphate (for example, p-phenylthiophenyldiphenylsulfonium hexafluorophosphate), sulfonium salt such as triarylsulfonium hexafluoroantimonate (particularly, triarylsulfonium salt); diaryl iodonium hexafluorophosphate Diaryl iodonium hexafluoroantimonate, bis (dodecylphenyl) iodonium tetrakis (pentafluorophenyl) borate, iodine Iodonium salts such as nium [4- (4-methylphenyl-2-methylpropyl) phenyl] hexafluorophosphate; phosphonium salts such as tetrafluorophosphonium hexafluorophosphate; pyridinium salts such as N-hexylpyridinium tetrafluoroborate It is done. Moreover, as a photocationic polymerization initiator, for example, trade name “UVACURE1590” (manufactured by Daicel Cytec Co., Ltd.); trade names “CD-1010”, “CD-1011”, “CD-1012” (above, the United States) Commercial products such as Sartomer); trade name “Irgacure 264” (manufactured by BASF); trade name “CIT-1682” (manufactured by Nippon Soda Co., Ltd.) can be preferably used.
硬化触媒(D)としての熱カチオン重合開始剤としては、例えば、アリールジアゾニウム塩、アリールヨードニウム塩、アリールスルホニウム塩、アレン−イオン錯体などが挙げられ、商品名「PP−33」、「CP−66」、「CP−77」(以上(株)ADEKA製);商品名「FC−509」(スリーエム製);商品名「UVE1014」(G.E.製);商品名「サンエイド SI−60L」、「サンエイド SI−80L」、「サンエイド SI−100L」、「サンエイド SI−110L」、「サンエイド SI−150L」(以上、三新化学工業(株)製);商品名「CG−24−61」(BASF製)などの市販品を好ましく使用することができる。さらに、熱カチオン重合開始剤としては、アルミニウムやチタンなどの金属とアセト酢酸若しくはジケトン類とのキレート化合物とトリフェニルシラノール等のシラノールとの化合物、又は、アルミニウムやチタンなどの金属とアセト酢酸若しくはジケトン類とのキレート化合物とビスフェノールS等のフェノール類との化合物等も挙げられる。 Examples of the thermal cationic polymerization initiator as the curing catalyst (D) include aryldiazonium salts, aryliodonium salts, arylsulfonium salts, allene-ion complexes, etc., and trade names “PP-33” and “CP-66”. "CP-77" (manufactured by ADEKA); trade name "FC-509" (manufactured by 3M); trade name "UVE1014" (manufactured by GE); trade name "Sun-Aid SI-60L", “Sun-Aid SI-80L”, “Sun-Aid SI-100L”, “Sun-Aid SI-110L”, “Sun-Aid SI-150L” (manufactured by Sanshin Chemical Industry Co., Ltd.); trade name “CG-24-61” ( Commercial products such as BASF) can be preferably used. Further, as the thermal cationic polymerization initiator, a compound of a chelate compound of a metal such as aluminum or titanium and acetoacetic acid or diketones and a silanol such as triphenylsilanol, or a metal such as aluminum or titanium and acetoacetic acid or diketone Examples thereof include a compound of a chelate compound with a phenol and a phenol such as bisphenol S.
硬化触媒(D)としてのルイス酸・アミン錯体としては、公知乃至慣用のルイス酸・アミン錯体系硬化触媒を使用することができ、特に限定されないが、例えば、BF3・n−ヘキシルアミン、BF3・モノエチルアミン、BF3・ベンジルアミン、BF3・ジエチルアミン、BF3・ピペリジン、BF3・トリエチルアミン、BF3・アニリン、BF4・n−ヘキシルアミン、BF4・モノエチルアミン、BF4・ベンジルアミン、BF4・ジエチルアミン、BF4・ピペリジン、BF4・トリエチルアミン、BF4・アニリン、PF5・エチルアミン、PF5・イソプロピルアミン、PF5・ブチルアミン、PF5・ラウリルアミン、PF5・ベンジルアミン、AsF5・ラウリルアミン等が挙げられる。 As the Lewis acid / amine complex as the curing catalyst (D), a known or commonly used Lewis acid / amine complex-based curing catalyst can be used, and is not particularly limited. For example, BF 3 .n-hexylamine, BF 3 · monoethylamine, BF 3 · benzylamine, BF 3 · diethylamine, BF 3 · piperidine, BF 3 · triethylamine, BF 3 · aniline, BF 4 - n-hexylamine, BF 4 - monoethylamine, BF 4 - benzylamine , BF 4 · diethylamine, BF 4 · piperidine, BF 4 · triethylamine, BF 4 · aniline, PF 5 · ethylamine, PF 5 · isopropylamine, PF 5 · butylamine, PF 5 · laurylamine, PF 5 · benzylamine, AsF 5. Laurylamine etc. are mentioned.
硬化触媒(D)としてのブレンステッド酸塩類としては、公知乃至慣用のブレンステッド酸塩類を使用することができ、特に限定されないが、例えば、脂肪族スルホニウム塩、芳香族スルホニウム塩、ヨードニウム塩、ホスホニウム塩等が挙げられる。 As the Bronsted acid salts as the curing catalyst (D), known or commonly used Bronsted acid salts can be used, and are not particularly limited. For example, aliphatic sulfonium salts, aromatic sulfonium salts, iodonium salts, phosphoniums. Examples include salts.
硬化触媒(D)としてのイミダゾール類としては、公知乃至慣用のイミダゾール類を使用することができ、特に限定されないが、例えば、2−メチルイミダゾール、2−エチル−4−メチルイミダゾール、2−ウンデシルイミダゾール、2−ヘプタデシルイミダゾール、2−フェニルイミダゾール、1−ベンジル−2−メチルイミダゾール、1−シアノエチル−2−メチルイミダゾール、1−シアノエチル−2−エチル−4−メチルイミダゾール、1−シアノエチル−2−ウンデシルイミダゾール、1−シアノエチル−2−ウンデシルイミダゾリウムトリメリテート、1−シアノエチル−2−フェニルイミダゾリウムトリメリテート、2−メチルイミダゾリウムイソシアヌレート、2−フェニルイミダゾリウムイソシアヌレート、2,4−ジアミノ−6−[2−メチルイミダゾリル−(1)]−エチル−s−トリアジン、2,4−ジアミノ−6−[2−エチル−4−メチルイミダゾリル−(1)]−エチル−s−トリアジンなどが挙げられる。 As the imidazole as the curing catalyst (D), known or conventional imidazoles can be used, and are not particularly limited. For example, 2-methylimidazole, 2-ethyl-4-methylimidazole, 2-undecyl Imidazole, 2-heptadecylimidazole, 2-phenylimidazole, 1-benzyl-2-methylimidazole, 1-cyanoethyl-2-methylimidazole, 1-cyanoethyl-2-ethyl-4-methylimidazole, 1-cyanoethyl-2- Undecylimidazole, 1-cyanoethyl-2-undecylimidazolium trimellitate, 1-cyanoethyl-2-phenylimidazolium trimellitate, 2-methylimidazolium isocyanurate, 2-phenylimidazolium isocyanurate, 2,4 - Mino-6- [2-methylimidazolyl- (1)]-ethyl-s-triazine, 2,4-diamino-6- [2-ethyl-4-methylimidazolyl- (1)]-ethyl-s-triazine, etc. Is mentioned.
本発明の硬化性エポキシ樹脂組成物において硬化触媒(D)は、一種を単独で使用することもできるし、二種以上を組み合わせて使用することもできる。なお、上述のように、硬化触媒(D)としては市販品を使用することもできる。 In the curable epoxy resin composition of the present invention, the curing catalyst (D) can be used singly or in combination of two or more. In addition, as above-mentioned, a commercial item can also be used as a curing catalyst (D).
本発明の硬化性エポキシ樹脂組成物における硬化触媒(D)の含有量(配合量)は、特に限定されないが、硬化性エポキシ樹脂組成物に含まれるカチオン硬化性化合物の全量100重量部に対して、0.01〜15重量部が好ましく、より好ましくは0.01〜12重量部、さらに好ましくは0.05〜10重量部、特に好ましくは0.05〜8重量部である。硬化触媒(D)を上記範囲内で使用することにより、硬化性エポキシ樹脂組成物の硬化速度が速くなり、硬化物の耐熱性及び透明性がバランスよく向上する傾向がある。 The content (blending amount) of the curing catalyst (D) in the curable epoxy resin composition of the present invention is not particularly limited, but is 100 parts by weight based on the total amount of the cationic curable compound contained in the curable epoxy resin composition. 0.01 to 15 parts by weight, more preferably 0.01 to 12 parts by weight, still more preferably 0.05 to 10 parts by weight, and particularly preferably 0.05 to 8 parts by weight. By using the curing catalyst (D) within the above range, the curing rate of the curable epoxy resin composition is increased, and the heat resistance and transparency of the cured product tend to be improved in a balanced manner.
[硬化剤(E)]
本発明の硬化性エポキシ樹脂組成物は、さらに(例えば、硬化触媒(D)の代わりに)硬化剤(E)を含んでいてもよい。硬化剤(E)は、脂環式エポキシ化合物(A)、イソシアヌル酸誘導体(B)、オキセタン化合物(C)等のカチオン硬化性化合物と反応することにより、硬化性エポキシ樹脂組成物を硬化させる働きを有する化合物である。硬化剤(E)としては、エポキシ樹脂用硬化剤として公知乃至慣用の硬化剤を使用することができ、特に限定されないが、例えば、酸無水物類(酸無水物系硬化剤)、アミン類(アミン系硬化剤)、ポリアミド樹脂、イミダゾール類(イミダゾール系硬化剤)、ポリメルカプタン類(ポリメルカプタン系硬化剤)、フェノール類(フェノール系硬化剤)、ポリカルボン酸類、ジシアンジアミド類、有機酸ヒドラジド等が挙げられる。
[Curing agent (E)]
The curable epoxy resin composition of the present invention may further contain a curing agent (E) (for example, instead of the curing catalyst (D)). The curing agent (E) works to cure the curable epoxy resin composition by reacting with a cationic curable compound such as an alicyclic epoxy compound (A), an isocyanuric acid derivative (B), or an oxetane compound (C). It is a compound which has this. As the curing agent (E), a known or conventional curing agent can be used as a curing agent for epoxy resin, and is not particularly limited. For example, acid anhydrides (acid anhydride curing agents), amines ( Amine curing agents), polyamide resins, imidazoles (imidazole curing agents), polymercaptans (polymercaptan curing agents), phenols (phenolic curing agents), polycarboxylic acids, dicyandiamides, organic acid hydrazides, etc. Can be mentioned.
硬化剤(E)としての酸無水物類(酸無水物系硬化剤)としては、公知乃至慣用の酸無水物系硬化剤を使用することができ、特に限定されないが、例えば、メチルテトラヒドロ無水フタル酸(4−メチルテトラヒドロ無水フタル酸、3−メチルテトラヒドロ無水フタル酸等)、メチルヘキサヒドロ無水フタル酸(4−メチルヘキサヒドロ無水フタル酸、3−メチルヘキサヒドロ無水フタル酸等)、ドデセニル無水コハク酸、メチルエンドメチレンテトラヒドロ無水フタル酸、無水フタル酸、無水マレイン酸、テトラヒドロ無水フタル酸、ヘキサヒドロ無水フタル酸、メチルシクロヘキセンジカルボン酸無水物、無水ピロメリット酸、無水トリメリット酸、ベンゾフェノンテトラカルボン酸無水物、無水ナジック酸、無水メチルナジック酸、水素化メチルナジック酸無水物、4−(4−メチル−3−ペンテニル)テトラヒドロ無水フタル酸、無水コハク酸、無水アジピン酸、無水セバシン酸、無水ドデカン二酸、メチルシクロヘキセンテトラカルボン酸無水物、ビニルエーテル−無水マレイン酸共重合体、アルキルスチレン無水マレイン酸共重合体などが挙げられる。中でも、取り扱い性の観点で、25℃で液状の酸無水物[例えば、メチルテトラヒドロ無水フタル酸、メチルヘキサヒドロ無水フタル酸、ドデセニル無水コハク酸、メチルエンドメチレンテトラヒドロ無水フタル酸等]が好ましい。一方、25℃で固体状の酸無水物については、例えば、25℃で液状の酸無水物に溶解させて液状の混合物とすることで、本発明の硬化性エポキシ樹脂組成物における硬化剤(E)としての取り扱い性が向上する傾向がある。酸無水物系硬化剤としては、硬化物の耐熱性、透明性の観点で、飽和単環炭化水素ジカルボン酸の無水物(環にアルキル基等の置換基が結合したものも含む)が好ましい。 As the acid anhydrides (acid anhydride-based curing agents) as the curing agent (E), known or commonly used acid anhydride-based curing agents can be used, and are not particularly limited. For example, methyltetrahydrophthalic anhydride Acids (4-methyltetrahydrophthalic anhydride, 3-methyltetrahydrophthalic anhydride, etc.), methylhexahydrophthalic anhydride (4-methylhexahydrophthalic anhydride, 3-methylhexahydrophthalic anhydride, etc.), dodecenyl anhydride Acid, methylendomethylenetetrahydrophthalic anhydride, phthalic anhydride, maleic anhydride, tetrahydrophthalic anhydride, hexahydrophthalic anhydride, methylcyclohexene dicarboxylic anhydride, pyromellitic anhydride, trimellitic anhydride, benzophenone tetracarboxylic anhydride Product, nadic anhydride, methyl nadic anhydride, water Methyl nadic anhydride, 4- (4-methyl-3-pentenyl) tetrahydrophthalic anhydride, succinic anhydride, adipic anhydride, sebacic anhydride, dodecanedioic anhydride, methylcyclohexene tetracarboxylic anhydride, vinyl ether Examples thereof include maleic anhydride copolymers and alkylstyrene maleic anhydride copolymers. Among these, acid anhydrides [for example, methyltetrahydrophthalic anhydride, methylhexahydrophthalic anhydride, dodecenyl succinic anhydride, methylendomethylenetetrahydrophthalic anhydride, etc.] that are liquid at 25 ° C. are preferable from the viewpoint of handleability. On the other hand, for a solid acid anhydride at 25 ° C., for example, by dissolving in a liquid acid anhydride at 25 ° C. to form a liquid mixture, the curing agent (E in the curable epoxy resin composition of the present invention (E ) Tends to be improved. As the acid anhydride curing agent, saturated monocyclic hydrocarbon dicarboxylic acid anhydrides (including those in which a substituent such as an alkyl group is bonded to the ring) are preferable from the viewpoint of heat resistance and transparency of the cured product.
硬化剤(E)としてのアミン類(アミン系硬化剤)としては、公知乃至慣用のアミン系硬化剤を使用することができ、特に限定されないが、例えば、エチレンジアミン、ジエチレントリアミン、トリエチレンテトラミン、テトラエチレンペンタミン、ジプロピレンジアミン、ジエチルアミノプロピルアミン、ポリプロピレントリアミンなどの脂肪族ポリアミン;メンセンジアミン、イソホロンジアミン、ビス(4−アミノ−3−メチルジシクロヘキシル)メタン、ジアミノジシクロヘキシルメタン、ビス(アミノメチル)シクロヘキサン、N−アミノエチルピペラジン、3,9−ビス(3−アミノプロピル)−3,4,8,10−テトラオキサスピロ(5,5)ウンデカンなどの脂環式ポリアミン;m−フェニレンジアミン、p−フェニレンジアミン、トリレン−2,4−ジアミン、トリレン−2,6−ジアミン、メシチレン−2,4−ジアミン、3,5−ジエチルトリレン−2,4−ジアミン、3,5−ジエチルトリレン−2,6−ジアミン等の単核ポリアミン;ビフェニレンジアミン、4,4−ジアミノジフェニルメタン、2,5−ナフチレンジアミン、2,6−ナフチレンジアミンなどの芳香族ポリアミンなどが挙げられる。 As the amines (amine-based curing agent) as the curing agent (E), known or conventional amine-based curing agents can be used, and are not particularly limited. For example, ethylenediamine, diethylenetriamine, triethylenetetramine, tetraethylene Aliphatic polyamines such as pentamine, dipropylenediamine, diethylaminopropylamine, polypropylenetriamine; mensendiamine, isophoronediamine, bis (4-amino-3-methyldicyclohexyl) methane, diaminodicyclohexylmethane, bis (aminomethyl) cyclohexane, Cycloaliphatic polyamines such as N-aminoethylpiperazine, 3,9-bis (3-aminopropyl) -3,4,8,10-tetraoxaspiro (5,5) undecane; m-phenylenediamine, p-phenylene Amine, tolylene-2,4-diamine, tolylene-2,6-diamine, mesitylene-2,4-diamine, 3,5-diethyltolylene-2,4-diamine, 3,5-diethyltolylene-2, Mononuclear polyamines such as 6-diamine; aromatic polyamines such as biphenylenediamine, 4,4-diaminodiphenylmethane, 2,5-naphthylenediamine, and 2,6-naphthylenediamine.
硬化剤(E)としてのフェノール類(フェノール系硬化剤)としては、公知乃至慣用のフェノール系硬化剤を使用することができ、特に限定されないが、例えば、ノボラック型フェノール樹脂、ノボラック型クレゾール樹脂、パラキシリレン変性フェノール樹脂、パラキシリレン・メタキシリレン変性フェノール樹脂等のアラルキル樹脂、テルペン変性フェノール樹脂、ジシクロペンタジエン変性フェノール樹脂、トリフェノールプロパンなどが挙げられる。 As the phenols (phenolic curing agent) as the curing agent (E), known or commonly used phenolic curing agents can be used, and are not particularly limited. For example, novolac type phenol resins, novolac type cresol resins, Examples include paraxylylene-modified phenol resins, aralkyl resins such as paraxylylene / metaxylylene-modified phenol resins, terpene-modified phenol resins, dicyclopentadiene-modified phenol resins, and triphenol propane.
硬化剤(E)としてのポリアミド樹脂としては、例えば、分子内に第1級アミノ基及び第2級アミノ基のいずれか一方又は両方を有するポリアミド樹脂等が挙げられる。 Examples of the polyamide resin as the curing agent (E) include a polyamide resin having one or both of a primary amino group and a secondary amino group in the molecule.
硬化剤(E)としてのイミダゾール類(イミダゾール系硬化剤)としては、公知乃至慣用のイミダゾール系硬化剤を使用することができ、特に限定されないが、例えば、2−メチルイミダゾール、2−エチル−4−メチルイミダゾール、2−ウンデシルイミダゾール、2−ヘプタデシルイミダゾール、2−フェニルイミダゾール、1−ベンジル−2−メチルイミダゾール、1−シアノエチル−2−メチルイミダゾール、1−シアノエチル−2−エチル−4−メチルイミダゾール、1−シアノエチル−2−ウンデシルイミダゾール、1−シアノエチル−2−ウンデシルイミダゾリウムトリメリテート、1−シアノエチル−2−フェニルイミダゾリウムトリメリテート、2−メチルイミダゾリウムイソシアヌレート、2−フェニルイミダゾリウムイソシアヌレート、2,4−ジアミノ−6−[2−メチルイミダゾリル−(1)]−エチル−s−トリアジン、2,4−ジアミノ−6−[2−エチル−4−メチルイミダゾリル−(1)]−エチル−s−トリアジンなどが挙げられる。 As the imidazole (imidazole curing agent) as the curing agent (E), a known or commonly used imidazole curing agent can be used, and is not particularly limited. For example, 2-methylimidazole, 2-ethyl-4 -Methylimidazole, 2-undecylimidazole, 2-heptadecylimidazole, 2-phenylimidazole, 1-benzyl-2-methylimidazole, 1-cyanoethyl-2-methylimidazole, 1-cyanoethyl-2-ethyl-4-methyl Imidazole, 1-cyanoethyl-2-undecylimidazole, 1-cyanoethyl-2-undecylimidazolium trimellitate, 1-cyanoethyl-2-phenylimidazolium trimellitate, 2-methylimidazolium isocyanurate, 2-phenyl Imidazolium Sosocyanurate, 2,4-diamino-6- [2-methylimidazolyl- (1)]-ethyl-s-triazine, 2,4-diamino-6- [2-ethyl-4-methylimidazolyl- (1)]- Examples thereof include ethyl-s-triazine.
硬化剤(E)としてのポリメルカプタン類(ポリメルカプタン系硬化剤)としては、例えば、液状のポリメルカプタン、ポリスルフィド樹脂等が挙げられる。 Examples of the polymercaptans (polymercaptan-based curing agent) as the curing agent (E) include liquid polymercaptan and polysulfide resin.
硬化剤(E)としてのポリカルボン酸類としては、例えば、アジピン酸、セバシン酸、テレフタル酸、トリメリット酸、カルボキシル基含有ポリエステル等が挙げられる。 Examples of the polycarboxylic acids as the curing agent (E) include adipic acid, sebacic acid, terephthalic acid, trimellitic acid, carboxyl group-containing polyester, and the like.
中でも、硬化剤(E)としては、硬化物の耐熱性、透明性の観点で、酸無水物類(酸無水物系硬化剤)が好ましい。なお、本発明の硬化性エポキシ樹脂組成物において硬化剤(E)は、一種を単独で使用することもできるし、二種以上を組み合わせて使用することもできる。また、硬化剤(E)としては、市販品を使用することもできる。例えば、酸無水物系硬化剤の市販品としては、商品名「リカシッド MH−700」、「リカシッド MH−700F」(以上、新日本理化(株)製);商品名「HN−5500」(日立化成工業(株)製)等が挙げられる。 Especially, as a hardening | curing agent (E), an acid anhydride (acid anhydride type hardening | curing agent) is preferable from a heat resistant and transparent viewpoint of hardened | cured material. In addition, the hardening | curing agent (E) can also be used individually by 1 type in the curable epoxy resin composition of this invention, and can also be used in combination of 2 or more type. Moreover, a commercial item can also be used as a hardening | curing agent (E). For example, commercially available acid anhydride-based curing agents include trade names “Licacid MH-700”, “Licacid MH-700F” (manufactured by Shin Nippon Rika Co., Ltd.); trade name “HN-5500” (Hitachi). Kasei Kogyo Co., Ltd.).
本発明の硬化性エポキシ樹脂組成物における硬化剤(E)の含有量(配合量)は、特に限定されないが、硬化性エポキシ樹脂組成物に含まれるカチオン硬化性化合物の全量100重量部に対して、50〜200重量部が好ましく、より好ましくは80〜150重量部である。より具体的には、硬化剤(E)として酸無水物類を使用する場合、本発明の硬化性エポキシ樹脂組成物に含まれる全てのエポキシ基を有する化合物におけるエポキシ基1当量当たり、0.5〜1.5当量となる割合で使用することが好ましい。硬化剤(E)の含有量を50重量部以上とすることにより、十分に硬化させることができ、硬化物の強靭性がより向上する傾向がある。一方、硬化剤(E)の含有量を200重量部以下とすることにより、着色が抑制され、色相に優れた硬化物が得られる傾向がある。 The content (blending amount) of the curing agent (E) in the curable epoxy resin composition of the present invention is not particularly limited, but is 100 parts by weight based on the total amount of the cationic curable compound contained in the curable epoxy resin composition. 50 to 200 parts by weight, more preferably 80 to 150 parts by weight. More specifically, when acid anhydrides are used as the curing agent (E), 0.5% per equivalent of epoxy group in the compound having all epoxy groups contained in the curable epoxy resin composition of the present invention. It is preferable to use it at a ratio of ˜1.5 equivalents. By making content of a hardening | curing agent (E) into 50 weight part or more, it can fully harden | cure and there exists a tendency for the toughness of hardened | cured material to improve more. On the other hand, by setting the content of the curing agent (E) to 200 parts by weight or less, coloring tends to be suppressed and a cured product excellent in hue tends to be obtained.
[硬化促進剤(F)]
本発明の硬化性エポキシ樹脂組成物は、特に硬化剤(E)を含む場合には、さらに硬化促進剤(F)を含むことが好ましい。硬化促進剤(F)は、カチオン硬化性化合物(特に、エポキシ基を有する化合物)が硬化剤(E)と反応する際に、その反応速度を促進する機能を有する化合物である。硬化促進剤(F)としては、公知乃至慣用の硬化促進剤を使用することができ、特に限定されないが、例えば、1,8−ジアザビシクロ[5.4.0]ウンデセン−7(DBU)又はその塩(例えば、フェノール塩、オクチル酸塩、p−トルエンスルホン酸塩、ギ酸塩、テトラフェニルボレート塩など);1,5−ジアザビシクロ[4.3.0]ノネン−5(DBN)又はその塩(例えば、フェノール塩、オクチル酸塩、p−トルエンスルホン酸塩、ギ酸塩、テトラフェニルボレート塩など);ベンジルジメチルアミン、2,4,6−トリス(ジメチルアミノメチル)フェノール、N,N−ジメチルシクロヘキシルアミンなどの3級アミン;2−エチル−4−メチルイミダゾール、1−シアノエチル−2−エチル−4−メチルイミダゾールなどのイミダゾール;リン酸エステル;トリフェニルホスフィン、トリス(ジメトキシ)ホスフィンなどのホスフィン類;テトラフェニルホスホニウムテトラ(p−トリル)ボレートなどのホスホニウム化合物;オクチル酸亜鉛、オクチル酸スズ、ステアリン酸亜鉛などの有機金属塩;アルミニウムアセチルアセトン錯体などの金属キレートなどが挙げられる。
[Curing accelerator (F)]
The curable epoxy resin composition of the present invention preferably further contains a curing accelerator (F), particularly when it contains a curing agent (E). The curing accelerator (F) is a compound having a function of accelerating the reaction rate when a cationic curable compound (particularly a compound having an epoxy group) reacts with the curing agent (E). As the curing accelerator (F), known or conventional curing accelerators can be used, and are not particularly limited. For example, 1,8-diazabicyclo [5.4.0] undecene-7 (DBU) or its Salts (for example, phenol salts, octylates, p-toluenesulfonates, formates, tetraphenylborate salts, etc.); 1,5-diazabicyclo [4.3.0] nonene-5 (DBN) or salts thereof ( For example, phenol salt, octylate, p-toluenesulfonate, formate, tetraphenylborate, etc.); benzyldimethylamine, 2,4,6-tris (dimethylaminomethyl) phenol, N, N-dimethylcyclohexyl Tertiary amines such as amines; 2-ethyl-4-methylimidazole, 1-cyanoethyl-2-ethyl-4-methylimidazole Phosphines such as triphenylphosphine and tris (dimethoxy) phosphine; phosphonium compounds such as tetraphenylphosphonium tetra (p-tolyl) borate; organic compounds such as zinc octylate, tin octylate and zinc stearate Metal salts; metal chelates such as aluminum acetylacetone complex.
なお、本発明の硬化性エポキシ樹脂組成物において硬化促進剤(F)は、一種を単独で使用することもできるし、二種以上を組み合わせて使用することもできる。また、硬化促進剤(F)としては、商品名「U−CAT SA 506」、「U−CAT SA 102」、「U−CAT 5003」、「U−CAT 18X」、「U−CAT 12XD」(開発品)(以上、サンアプロ(株)製);商品名「TPP−K」、「TPP−MK」(以上、北興化学工業(株)製);商品名「PX−4ET」(日本化学工業(株)製)などの市販品を使用することもできる。
In addition, a hardening accelerator (F) can also be used individually by 1 type in the curable epoxy resin composition of this invention, and can also be used in combination of 2 or more type. Further, as the curing accelerator (F), trade names “U-CAT SA 506”, “
本発明の硬化性エポキシ樹脂組成物における硬化促進剤(F)の含有量(配合量)は、特に限定されないが、硬化性エポキシ樹脂組成物に含まれるカチオン硬化性化合物の全量100重量部に対して、0.01〜5重量部が好ましく、より好ましくは0.03〜3重量部、さらに好ましくは0.03〜2重量部である。硬化促進剤(F)の含有量を0.01重量部以上とすることにより、いっそう効率的な硬化促進効果が得られる傾向がある。一方、硬化促進剤(F)の含有量を5重量部以下とすることにより、着色が抑制され、色相に優れた硬化物が得られる傾向がある。 The content (blending amount) of the curing accelerator (F) in the curable epoxy resin composition of the present invention is not particularly limited, but is based on 100 parts by weight of the total amount of the cationic curable compound contained in the curable epoxy resin composition. The amount is preferably 0.01 to 5 parts by weight, more preferably 0.03 to 3 parts by weight, and still more preferably 0.03 to 2 parts by weight. By setting the content of the curing accelerator (F) to 0.01 parts by weight or more, a more efficient curing promoting effect tends to be obtained. On the other hand, by setting the content of the curing accelerator (F) to 5 parts by weight or less, coloring tends to be suppressed and a cured product excellent in hue tends to be obtained.
[無機フィラー(G)]
本発明の硬化性エポキシ樹脂組成物は、さらに無機フィラー(G)を含んでいてもよい。無機フィラー(G)としては、公知乃至慣用の無機フィラーを使用することができ、特に限定されないが、シリカフィラー(ナノシリカなど)、アルミナフィラー、マイカ、合成マイカ、タルク、酸化カルシウム、炭酸カルシウム、酸化ジルコニウム(ナノジルコニアなど)、酸化チタン(ナノチタニアなど)、チタン酸バリウム、カオリン、ベントナイト、珪藻土、窒化ホウ素、窒化アルミ、炭化ケイ素、酸化亜鉛、酸化セリウム、酸化セシウム、酸化マグネシウム、ガラスフィラー、ガラス繊維、グラファイト、カーボンナノチューブ、水酸化カルシウム、水酸化マグネシウム、水酸化アルミニウム、セルロースなどが挙げられる。
[Inorganic filler (G)]
The curable epoxy resin composition of the present invention may further contain an inorganic filler (G). As the inorganic filler (G), known or conventional inorganic fillers can be used, and are not particularly limited, but silica filler (such as nano silica), alumina filler, mica, synthetic mica, talc, calcium oxide, calcium carbonate, oxidation Zirconium (such as nano zirconia), titanium oxide (such as nano titania), barium titanate, kaolin, bentonite, diatomaceous earth, boron nitride, aluminum nitride, silicon carbide, zinc oxide, cerium oxide, cesium oxide, magnesium oxide, glass filler, glass fiber Graphite, carbon nanotubes, calcium hydroxide, magnesium hydroxide, aluminum hydroxide, cellulose and the like.
無機フィラー(G)は、表面改質剤により表面が改質されたものであってもよい。上記表面改質剤としては、公知乃至慣用の表面改質剤が挙げられ、特に限定されないが、例えば、炭素数1〜12の飽和又は不飽和モノ及びポリカルボン酸類;上記ポリカルボン酸類のエステル類;アミド類;β−ジカルボニル化合物;シランカップリング剤等が挙げられる。 The inorganic filler (G) may have a surface modified with a surface modifier. Examples of the surface modifier include known and commonly used surface modifiers, and are not particularly limited. Examples thereof include saturated or unsaturated mono- and polycarboxylic acids having 1 to 12 carbon atoms; esters of the polycarboxylic acids. Amides; β-dicarbonyl compounds; silane coupling agents and the like.
なお、本発明の硬化性エポキシ樹脂組成物において無機フィラー(G)は、一種を単独で使用することもできるし、二種以上を組み合わせて使用することもできる。また、無機フィラー(G)としては、市販品を使用することもできる。 In addition, in the curable epoxy resin composition of this invention, an inorganic filler (G) can also be used individually by 1 type, and can also be used in combination of 2 or more type. Moreover, as an inorganic filler (G), a commercial item can also be used.
無機フィラー(G)の中でも、硬化物の高い透明性と耐熱衝撃性の両立の観点で、シリカフィラー、ガラスフィラーが好ましく、より好ましくはガラスフィラーである。 Among the inorganic fillers (G), a silica filler and a glass filler are preferable, and a glass filler is more preferable from the viewpoint of achieving both high transparency of the cured product and thermal shock resistance.
シリカフィラーとしては、公知乃至慣用のシリカフィラーを使用することができ、特に限定されないが、例えば、溶融シリカ、結晶シリカ、高純度合成シリカなどが挙げられる。 As the silica filler, known or conventional silica fillers can be used, and are not particularly limited, and examples thereof include fused silica, crystalline silica, and high-purity synthetic silica.
シリカフィラーの形状は、特に限定されないが、球状、破砕状、繊維状、針状、鱗片状、ウィスカー状などが挙げられる。 The shape of the silica filler is not particularly limited, and examples thereof include a spherical shape, a crushed shape, a fiber shape, a needle shape, a scale shape, and a whisker shape.
シリカフィラーは、公知乃至慣用の方法により製造することができる。また、シリカフィラーとしては、市販品を使用することもでき、例えば、商品名「ヒューズレックスRD−8」((株)龍森製)、商品名「HPS−0500」(東亞合成(株)製)などが挙げられる。 The silica filler can be produced by a known or conventional method. Moreover, as a silica filler, a commercial item can also be used, for example, a brand name "Furex RD-8" (made by Tatsumori), a brand name "HPS-0500" (made by Toagosei Co., Ltd.). ) And the like.
ガラスフィラーとしては、公知乃至慣用のガラスフィラーを使用することができ、特に限定されないが、例えば、ガラスビーズ、ガラスフレーク、ガラスパウダー、ミルドガラス、ガラス繊維、ガラス繊維布(例えば、ガラスクロス、ガラス不織布など)などが挙げられる。 As the glass filler, known or conventional glass fillers can be used, and are not particularly limited. For example, glass beads, glass flakes, glass powder, milled glass, glass fiber, glass fiber cloth (for example, glass cloth, glass cloth) Non-woven fabric etc.).
ガラスフィラーを構成するガラスの種類としては、特に限定されないが、例えば、Tガラス、Eガラス、Cガラス、Aガラス、Sガラス、Lガラス、Dガラス、NEガラス、石英ガラス、低誘電率ガラス、高誘電率ガラスなどが挙げられる。中でも、イオン性不純物が少なく、耐熱性及び電気絶縁性に優れる点で、Eガラス、Tガラス、NEガラスが好ましい。なお、本発明の硬化性エポキシ樹脂組成物においてガラスフィラーは、一種を単独で使用することもできるし、二種以上を組み合わせて使用することもできる。 Although it does not specifically limit as a kind of glass which comprises a glass filler, For example, T glass, E glass, C glass, A glass, S glass, L glass, D glass, NE glass, quartz glass, low dielectric constant glass, Examples include high dielectric constant glass. Among these, E glass, T glass, and NE glass are preferable because they have few ionic impurities and are excellent in heat resistance and electrical insulation. In addition, a glass filler can also be used individually by 1 type in the curable epoxy resin composition of this invention, and can also be used in combination of 2 or more type.
ガラスフィラーのナトリウムD線(波長589.29nmの光)の屈折率は、特に限定されないが、1.40〜2.10が好ましく、より好ましくは1.45〜1.60である。屈折率を上記範囲に制御することにより、硬化物の透明性が向上する傾向がある。なお、ガラスフィラーのナトリウムD線の屈折率は、例えば、アッベ屈折計(測定温度:25℃)を使用して測定することができる。 Although the refractive index of the sodium D line | wire (light of wavelength 589.29nm) of a glass filler is not specifically limited, 1.40-2.10 are preferable, More preferably, it is 1.45-1.60. By controlling the refractive index within the above range, the transparency of the cured product tends to be improved. In addition, the refractive index of the sodium D line | wire of a glass filler can be measured using an Abbe refractometer (measurement temperature: 25 degreeC), for example.
ガラスフィラーは、各種の公知乃至慣用の表面処理剤により表面処理されたものであってもよい。上記表面処理剤としては、例えば、γ−アミノプロピルトリエトキシシラン、γ−グリシドキシプロピルトリエトキシシランなどのシランカップリング剤、界面活性剤、無機酸などが挙げられる。上記表面処理により、ガラスフィラーのその他の成分(例えば、カチオン硬化性化合物等)との界面における濡れ性、親和性、密着性が向上する場合がある。 The glass filler may be surface-treated with various known or commonly used surface treatment agents. Examples of the surface treatment agent include silane coupling agents such as γ-aminopropyltriethoxysilane and γ-glycidoxypropyltriethoxysilane, surfactants, and inorganic acids. The surface treatment may improve wettability, affinity, and adhesion at the interface of the glass filler with other components (for example, a cationic curable compound).
上記ガラスフィラーは、公知乃至慣用の方法により製造することができる。また、ガラスフィラーとしては、市販品を使用することもでき、例えば、商品名「ガラスビーズCF0018WB15C」(日本フリット(株)製)、商品名「ガラスビーズCF0018WB15」(日本フリット(株)製)、商品名「ガラス粉末L−BSL7」((株)オハラ製)、商品名「ガラス粉末L−LAH81」((株)オハラ製)などが挙げられる。 The said glass filler can be manufactured by a well-known thru | or usual method. Moreover, as a glass filler, a commercial item can also be used, for example, a brand name "Glass beads CF0018WB15C" (made by Nippon Frit Co., Ltd.), a brand name "Glass beads CF0018WB15" (made by Nippon Frit Co., Ltd.), Product name “Glass powder L-BSL7” (manufactured by OHARA INC.), Trade name “Glass powder L-LAH81” (manufactured by OHARA INC.), And the like.
本発明の硬化性エポキシ樹脂組成物における無機フィラー(G)の含有量(配合量)は、特に限定されないが、カチオン硬化性化合物の全量100重量部に対して、1〜25重量部が好ましく、より好ましくは3〜20重量部、さらに好ましくは5〜15重量部である。無機フィラー(G)の含有量を1重量部以上とすることにより、硬化物の耐熱衝撃性がより向上する傾向がある。一方、無機フィラー(G)の含有量を25重量部以下とすることにより、硬化物の透明性がより向上する傾向がある。 The content (blending amount) of the inorganic filler (G) in the curable epoxy resin composition of the present invention is not particularly limited, but is preferably 1 to 25 parts by weight with respect to 100 parts by weight of the total amount of the cationic curable compound, More preferably, it is 3-20 weight part, More preferably, it is 5-15 weight part. By setting the content of the inorganic filler (G) to 1 part by weight or more, the thermal shock resistance of the cured product tends to be further improved. On the other hand, when the content of the inorganic filler (G) is 25 parts by weight or less, the transparency of the cured product tends to be further improved.
本発明の硬化性エポキシ樹脂組成物における無機フィラー(G)の含有量(配合量)は、特に限定されないが、脂環式エポキシ化合物(A)100重量部に対して、1〜50重量部が好ましく、より好ましくは2〜40重量部、さらに好ましくは3〜30重量部である。無機フィラー(G)の含有量を1重量部以上とすることにより、硬化物の耐熱衝撃性がより向上する傾向がある。一方、無機フィラー(G)の含有量を50重量部以下とすることにより、硬化物の透明性がより向上する傾向がある。 Although content (blending amount) of the inorganic filler (G) in the curable epoxy resin composition of the present invention is not particularly limited, it is 1 to 50 parts by weight with respect to 100 parts by weight of the alicyclic epoxy compound (A). The amount is preferably 2 to 40 parts by weight, more preferably 3 to 30 parts by weight. By setting the content of the inorganic filler (G) to 1 part by weight or more, the thermal shock resistance of the cured product tends to be further improved. On the other hand, when the content of the inorganic filler (G) is 50 parts by weight or less, the transparency of the cured product tends to be further improved.
[添加剤]
本発明の硬化性エポキシ樹脂組成物は、上記以外にも、本発明の効果を損なわない範囲内で各種添加剤を含んでいてもよい。上記添加剤として、例えば、エチレングリコール、ジエチレングリコール、プロピレングリコール、グリセリン等の水酸基を有する化合物を含有させると、反応を緩やかに進行させることができる。その他にも、本発明の効果に悪影響を及ぼさない範囲で、硬化助剤、オルガノシロキサン化合物、金属酸化物粒子、ゴム粒子、シリコーン系やフッ素系の消泡剤、シランカップリング剤、充填剤、可塑剤、レベリング剤、帯電防止剤、離型剤、難燃剤、着色剤、酸化防止剤、紫外線吸収剤、イオン吸着体、顔料、染料等の慣用の添加剤を使用することができる。
[Additive]
In addition to the above, the curable epoxy resin composition of the present invention may contain various additives within a range that does not impair the effects of the present invention. For example, when a compound having a hydroxyl group such as ethylene glycol, diethylene glycol, propylene glycol, or glycerin is contained as the additive, the reaction can be allowed to proceed slowly. In addition, as long as the effect of the present invention is not adversely affected, curing aids, organosiloxane compounds, metal oxide particles, rubber particles, silicone-based and fluorine-based antifoaming agents, silane coupling agents, fillers, Conventional additives such as plasticizers, leveling agents, antistatic agents, mold release agents, flame retardants, colorants, antioxidants, ultraviolet absorbers, ion adsorbents, pigments and dyes can be used.
本発明の硬化性エポキシ樹脂組成物は、特に限定されないが、上述の各成分を、必要に応じて加熱した状態で、攪拌・混合することにより調製することができる。なお、本発明の硬化性エポキシ樹脂組成物は、各成分があらかじめ混合されたものをそのまま使用する1液系の組成物として使用することもできるし、例えば、2以上に分割された成分(各成分は2以上の成分の混合物であってもよい)を使用前に所定の割合で混合して使用する多液系(例えば、2液系)の組成物として使用することもできる。上記攪拌・混合の方法は、特に限定されず、例えば、ディゾルバー、ホモジナイザーなどの各種ミキサー、ニーダー、ロール、ビーズミル、自公転式攪拌装置などの公知乃至慣用の攪拌・混合手段を使用できる。また、攪拌・混合後、真空下にて脱泡してもよい。 Although the curable epoxy resin composition of this invention is not specifically limited, It can prepare by stirring and mixing each above-mentioned component in the state heated as needed. In addition, the curable epoxy resin composition of the present invention can be used as a one-component composition in which each component is mixed in advance. For example, components divided into two or more (each component The component may be a mixture of two or more components) and may be used as a multi-liquid composition (for example, a two-liquid system) that is used by mixing at a predetermined ratio before use. The stirring / mixing method is not particularly limited, and for example, known or commonly used stirring / mixing means such as various mixers such as a dissolver and a homogenizer, a kneader, a roll, a bead mill, and a self-revolving stirrer can be used. Further, after stirring and mixing, defoaming may be performed under vacuum.
<硬化物>
本発明の硬化性エポキシ樹脂組成物を硬化させることにより、高い透明性、耐熱性、及び耐光性を有し、特に密着性が高く、耐熱衝撃性に優れた硬化物(本発明の硬化性エポキシ樹脂組成物を硬化させて得られる硬化物を「本発明の硬化物」と称する場合がある)を得ることができる。硬化の手段としては、加熱処理や光照射処理等の公知乃至慣用の手段を利用できる。加熱により硬化させる際の温度(硬化温度)は、特に限定されないが、45〜200℃が好ましく、より好ましくは50〜190℃、さらに好ましくは55〜180℃である。また、硬化の際に加熱する時間(硬化時間)は、特に限定されないが、30〜600分が好ましく、より好ましくは45〜540分、さらに好ましくは60〜480分である。硬化温度と硬化時間が上記範囲の下限値より低い場合は硬化が不十分となり、逆に上記範囲の上限値より高い場合は樹脂成分の分解が起きる場合があるので、いずれも好ましくない。硬化条件は種々の条件に依存するが、例えば、硬化温度を高くした場合は硬化時間を短く、硬化温度を低くした場合は硬化時間を長くする等により、適宜調整することができる。また、硬化は、一段階で行うこともできるし、二段階以上の多段階で行うこともできる。
<Hardened product>
By curing the curable epoxy resin composition of the present invention, a cured product having high transparency, heat resistance and light resistance, particularly high adhesion and excellent thermal shock resistance (the curable epoxy of the present invention). A cured product obtained by curing the resin composition may be referred to as “cured product of the present invention”). As the curing means, known or conventional means such as heat treatment or light irradiation treatment can be used. Although the temperature (curing temperature) at the time of making it harden | cure by heating is not specifically limited, 45-200 degreeC is preferable, More preferably, it is 50-190 degreeC, More preferably, it is 55-180 degreeC. In addition, the heating time (curing time) for curing is not particularly limited, but is preferably 30 to 600 minutes, more preferably 45 to 540 minutes, and still more preferably 60 to 480 minutes. When the curing temperature and the curing time are lower than the lower limit value in the above range, curing is insufficient. On the contrary, when the curing temperature and the curing time are higher than the upper limit value in the above range, the resin component may be decomposed. Although the curing conditions depend on various conditions, for example, when the curing temperature is increased, the curing time can be shortened, and when the curing temperature is decreased, the curing time can be appropriately increased. Moreover, hardening can also be performed in one step and can also be performed in two or more steps.
<光半導体封止用樹脂組成物>
本発明の硬化性エポキシ樹脂組成物は、光半導体装置における光半導体(光半導体素子)を封止するための樹脂組成物、即ち、光半導体封止用樹脂組成物(光半導体装置における光半導体素子の封止剤)として好ましく使用できる。上記光半導体封止用樹脂組成物として用いることにより、高い透明性、耐熱性、耐光性を有し、耐熱衝撃性に優れた硬化物により光半導体素子が封止された光半導体装置が得られる。上記光半導体装置は、熱衝撃や高温の熱が加えられた場合でも光度低下が生じにくく、耐久性が高い。
<Resin composition for optical semiconductor encapsulation>
The curable epoxy resin composition of the present invention is a resin composition for sealing an optical semiconductor (optical semiconductor element) in an optical semiconductor device, that is, a resin composition for optical semiconductor sealing (an optical semiconductor element in an optical semiconductor device). Can be preferably used. By using it as the optical semiconductor sealing resin composition, an optical semiconductor device in which an optical semiconductor element is sealed with a cured product having high transparency, heat resistance and light resistance and excellent thermal shock resistance can be obtained. . The optical semiconductor device is less likely to cause a decrease in light intensity even when a thermal shock or high-temperature heat is applied, and has high durability.
<光半導体装置>
本発明の光半導体装置は、本発明の硬化性エポキシ樹脂組成物(光半導体封止用樹脂組成物)の硬化物により光半導体素子が封止された光半導体装置である。光半導体素子の封止は、上述の方法で調製した硬化性エポキシ樹脂組成物を所定の成形型内に注入し、所定の条件で加熱硬化して行う。これにより、硬化性エポキシ樹脂組成物の硬化物により光半導体素子が封止された光半導体装置が得られる。硬化温度と硬化時間は、硬化物の調製時と同様の範囲で適宜設定することができる。
<Optical semiconductor device>
The optical semiconductor device of the present invention is an optical semiconductor device in which an optical semiconductor element is sealed with a cured product of the curable epoxy resin composition (resin composition for optical semiconductor sealing) of the present invention. The optical semiconductor element is sealed by injecting the curable epoxy resin composition prepared by the above-described method into a predetermined mold and heat-curing under predetermined conditions. Thereby, the optical semiconductor device with which the optical semiconductor element was sealed with the hardened | cured material of the curable epoxy resin composition is obtained. The curing temperature and the curing time can be appropriately set within the same range as when the cured product is prepared.
本発明の硬化性エポキシ樹脂組成物は、上述の光半導体素子の封止用途に限定されず、例えば、接着剤、電気絶縁材、積層板、コーティング、インク、塗料、シーラント、レジスト、複合材料、透明基材、透明シート、透明フィルム、光学素子、光学レンズ、光学部材、光造形、電子ペーパー、タッチパネル、太陽電池基板、光導波路、導光板、ホログラフィックメモリなどの用途にも使用することができる。 The curable epoxy resin composition of the present invention is not limited to the above-mentioned optical semiconductor element sealing application, for example, an adhesive, an electrical insulating material, a laminate, a coating, an ink, a paint, a sealant, a resist, a composite material, It can also be used for applications such as transparent substrates, transparent sheets, transparent films, optical elements, optical lenses, optical members, optical modeling, electronic paper, touch panels, solar cell substrates, optical waveguides, light guide plates, holographic memories, etc. .
以下に、実施例に基づいて本発明をより詳細に説明するが、本発明はこれらの実施例により限定されるものではない。なお、実施例1〜4、6〜12、14〜16は参考例である。また、表1、2における「−」は、当該成分の配合を行わなかったことを意味する。 Hereinafter, the present invention will be described in more detail based on examples, but the present invention is not limited to these examples. In addition, Examples 1-4, 6-12, and 14-16 are reference examples. Moreover, "-" in Tables 1 and 2 means that the component was not blended.
実施例1
まず、表1に示す配合割合(単位:重量部)で、商品名「セロキサイド2021P」((株)ダイセル製)、及び商品名「TEPIC」(日産化学工業(株)製)を、自公転式攪拌装置(商品名「あわとり練太郎AR−250」、(株)シンキー製)を使用して均一に混合した。なお、上記混合は、80℃で1時間攪拌することにより実施した。冷却後、商品名「アロンオキセタンOXT−101」(東亞合成(株)製)、及び、商品名「サンエイド SI−100L」(硬化触媒、三新化学工業(株)製)を、自公転式攪拌装置(商品名「あわとり練太郎AR−250」、(株)シンキー製)を使用して均一に混合し、脱泡して、硬化性エポキシ樹脂組成物を製造した。
さらに、上記で得た硬化性エポキシ樹脂組成物を図1に示す光半導体のリードフレーム(InGaN素子、3.5mm×2.8mm)に注型した後、150℃のオーブン(樹脂硬化オーブン)で2時間加熱することで、上記硬化性エポキシ樹脂組成物の硬化物により光半導体素子が封止された光半導体装置を得た。なお、図1において、100はリフレクター(光反射用樹脂組成物)、101は金属配線、102は光半導体素子、103はボンディングワイヤ、104は硬化物(封止材)を示す。
Example 1
First, with the blending ratio (unit: parts by weight) shown in Table 1, the trade name “Celoxide 2021P” (manufactured by Daicel Corporation) and the trade name “TEPIC” (manufactured by Nissan Chemical Industries, Ltd.) The mixture was uniformly mixed using a stirrer (trade name “Awatori Nertaro AR-250”, manufactured by Shinkey Co., Ltd.). In addition, the said mixing was implemented by stirring at 80 degreeC for 1 hour. After cooling, the product name “Aron Oxetane OXT-101” (manufactured by Toagosei Co., Ltd.) and the product name “Sun-Aid SI-100L” (curing catalyst, manufactured by Sanshin Chemical Industry Co., Ltd.) A curable epoxy resin composition was produced by uniformly mixing and defoaming using an apparatus (trade name “Awatori Nertaro AR-250”, manufactured by Shinky Co., Ltd.).
Further, the curable epoxy resin composition obtained above was cast into an optical semiconductor lead frame (InGaN element, 3.5 mm × 2.8 mm) shown in FIG. 1, and then in an oven (resin curing oven) at 150 ° C. By heating for 2 hours, an optical semiconductor device in which the optical semiconductor element was sealed with the cured product of the curable epoxy resin composition was obtained. In FIG. 1, 100 is a reflector (light reflecting resin composition), 101 is a metal wiring, 102 is an optical semiconductor element, 103 is a bonding wire, and 104 is a cured product (sealing material).
実施例2〜8、比較例1〜6
硬化性エポキシ樹脂組成物の組成を表1に示す組成に変更したこと以外は実施例1と同様にして、硬化性エポキシ樹脂組成物を調製した。なお、イソシアヌル酸誘導体(B)を使用しない場合には、室温で混合を実施した。
また、実施例1と同様にして光半導体装置を作製した。
Examples 2-8, Comparative Examples 1-6
A curable epoxy resin composition was prepared in the same manner as in Example 1 except that the composition of the curable epoxy resin composition was changed to the composition shown in Table 1. In addition, when not using an isocyanuric acid derivative (B), it mixed at room temperature.
Further, an optical semiconductor device was fabricated in the same manner as in Example 1.
製造例1
(硬化剤組成物(K剤)の製造)
表2に示す配合割合(単位:重量部)で、商品名「リカシッド MH−700」(硬化剤、新日本理化(株)製)、商品名「U−CAT 18X」(硬化促進剤、サンアプロ(株)製)、及びエチレングリコール(添加剤、和光純薬工業(株)製)を、自公転式攪拌装置(商品名「あわとり練太郎AR−250」、(株)シンキー製)を使用して均一に混合し、脱泡して硬化剤組成物(「K剤」と称する場合がある)を製造した。
Production Example 1
(Production of curing agent composition (K agent))
In the blending ratio (unit: parts by weight) shown in Table 2, the trade name “Rikacid MH-700” (curing agent, manufactured by Shin Nippon Rika Co., Ltd.), the trade name “U-CAT 18X” (curing accelerator, San Apro ( Co., Ltd.), and ethylene glycol (additive, manufactured by Wako Pure Chemical Industries, Ltd.) using a self-revolving stirrer (trade name “Awatori Nerita AR-250”, manufactured by Shinky Co., Ltd.) The mixture was uniformly mixed and defoamed to produce a curing agent composition (sometimes referred to as “K agent”).
実施例9
まず、表2に示す配合割合(単位:重量部)で、商品名「セロキサイド2021P」((株)ダイセル製)、商品名「TEPIC」(日産化学工業(株)製)を、自公転式攪拌装置(商品名「あわとり練太郎AR−250」、(株)シンキー製)を使用して均一に混合した。なお、上記混合は、80℃で1時間攪拌することにより実施した。冷却後、商品名「アロンオキセタンOXT−101」(東亞合成(株)製)を、自公転式攪拌装置(商品名「あわとり練太郎AR−250」、(株)シンキー製)を使用して均一に混合し、脱泡して、混合物(カチオン硬化性化合物の混合物)を製造した。
次に、表2に示す配合割合(単位:重量部)となるように、上記で得た混合物と、製造例1で得た硬化剤組成物(K剤)とを自公転式攪拌装置(商品名「あわとり練太郎AR−250」、(株)シンキー製)を使用して均一に混合し、脱泡して、硬化性エポキシ樹脂組成物を得た。
さらに、上記で得た硬化性エポキシ樹脂組成物を図1に示す光半導体のリードフレーム(InGaN素子、3.5mm×2.8mm)に注型した後、120℃のオーブン(樹脂硬化オーブン)で5時間加熱することで、上記硬化性エポキシ樹脂組成物の硬化物により光半導体素子が封止された光半導体装置を得た。
Example 9
First, the product name “Celoxide 2021P” (manufactured by Daicel Corporation) and the product name “TEPIC” (manufactured by Nissan Chemical Industries, Ltd.) with the mixing ratio shown in Table 2 (unit: parts by weight) Using an apparatus (trade name “Awatori Nertaro AR-250”, manufactured by Shinkey Co., Ltd.), the mixture was uniformly mixed. In addition, the said mixing was implemented by stirring at 80 degreeC for 1 hour. After cooling, the product name “Aron Oxetane OXT-101” (manufactured by Toagosei Co., Ltd.) is used, and a self-revolving stirrer (product name “Awatori Nerita AR-250”, manufactured by Shinky Corp.) is used. Mixing uniformly and defoaming produced a mixture (mixture of cationically curable compounds).
Next, the mixture obtained as described above and the curing agent composition (K agent) obtained in Production Example 1 were mixed in a self-revolving stirrer (commodity) so that the blending ratio (unit: parts by weight) shown in Table 2 was obtained. Using the name “Awatori Netaro AR-250” (manufactured by Sinky Corporation), the mixture was uniformly mixed and defoamed to obtain a curable epoxy resin composition.
Further, the curable epoxy resin composition obtained above was cast into an optical semiconductor lead frame (InGaN element, 3.5 mm × 2.8 mm) shown in FIG. 1, and then in an oven (resin curing oven) at 120 ° C. By heating for 5 hours, the optical semiconductor device with which the optical semiconductor element was sealed with the hardened | cured material of the said curable epoxy resin composition was obtained.
実施例10〜16、比較例7〜12
硬化性エポキシ樹脂組成物の組成を表2に示す組成に変更したこと以外は実施例9と同様にして、硬化性エポキシ樹脂組成物を調製した。なお、実施例15、16の場合、無機フィラー(G)はカチオン硬化性化合物の混合物と硬化剤組成物とを混合する際に配合した。
また、実施例9と同様にして光半導体装置を作製した。
Examples 10-16, Comparative Examples 7-12
A curable epoxy resin composition was prepared in the same manner as in Example 9 except that the composition of the curable epoxy resin composition was changed to the composition shown in Table 2. In Examples 15 and 16, the inorganic filler (G) was blended when the mixture of the cationic curable compound and the curing agent composition were mixed.
Further, an optical semiconductor device was fabricated in the same manner as in Example 9.
<評価>
実施例及び比較例で得られた光半導体装置について、下記の評価試験を実施した。
<Evaluation>
The following evaluation tests were carried out on the optical semiconductor devices obtained in the examples and comparative examples.
[高温通電試験]
実施例及び比較例で得られた光半導体装置の全光束を全光束測定機を用いて測定し、これを「0時間の全光束」とした。さらに、85℃の恒温槽内で100時間、光半導体装置に20mAの電流を流した後の全光束を測定し、これを「100時間後の全光束」とした。そして、次式から光度保持率を算出した。結果を表1、2の「光度保持率[%]」の欄に示す。
{光度保持率(%)}
={100時間後の全光束(lm)}/{0時間の全光束(lm)}×100
[High temperature energization test]
The total luminous flux of the optical semiconductor devices obtained in the examples and comparative examples was measured using a total luminous flux measuring machine, and this was defined as “total luminous flux for 0 hour”. Further, the total luminous flux after flowing a current of 20 mA through the optical semiconductor device for 100 hours in a constant temperature bath at 85 ° C. was measured, and this was defined as “total luminous flux after 100 hours”. And luminous intensity retention was computed from the following formula. The results are shown in the column of “Luminance retention rate [%]” in Tables 1 and 2.
{Luminance retention (%)}
= {Total luminous flux after 100 hours (lm)} / {total luminous flux after 0 hours (lm)} × 100
[熱衝撃試験]
実施例及び比較例で得られた光半導体装置(各硬化性エポキシ樹脂組成物につき2個ずつ用いた)に対し、−40℃の雰囲気下に30分曝露し、続いて、100℃の雰囲気下に30分曝露することを1サイクルとした熱衝撃を、熱衝撃試験機を用いて200サイクル分与えた。
その後、デジタルマイクロスコープ(商品名「VHX−900」、(株)キーエンス製)を使用して光半導体装置を観察し、硬化物(封止材)に長さが90μm以上のクラックが発生したか否か、及び、電極剥離(電極表面からの硬化物(封止材)の剥離)が発生したか否かを確認した。光半導体装置2個のうち、硬化物に長さが90μm以上のクラックが発生した光半導体装置の個数を表1、2の「熱衝撃試験[クラック数]」の欄に示し、電極剥離が発生した光半導体装置の個数を表1、2の「熱衝撃試験[剥離数]」の欄に示した。
[Thermal shock test]
The optical semiconductor devices obtained in Examples and Comparative Examples (two used for each curable epoxy resin composition) were exposed in an atmosphere of −40 ° C. for 30 minutes, and then in an atmosphere of 100 ° C. A thermal shock with one cycle of exposure to 30 minutes was applied for 200 cycles using a thermal shock tester.
Then, the optical semiconductor device was observed using a digital microscope (trade name “VHX-900”, manufactured by Keyence Corporation), and cracks with a length of 90 μm or more occurred in the cured product (sealing material). It was confirmed whether or not electrode peeling (peeling of the cured product (encapsulant) from the electrode surface) occurred. Of the two optical semiconductor devices, the number of optical semiconductor devices with a crack of 90 μm or more in the cured product is shown in the column of “thermal shock test [number of cracks]” in Tables 1 and 2, and electrode peeling occurred. The number of optical semiconductor devices thus prepared is shown in the column of “Thermal Shock Test [Number of Detachment]” in Tables 1 and 2.
[総合判定]
各試験の結果、下記(1)〜(3)をいずれも満たすものを○(良好)と判定した。一方、下記(1)〜(3)のいずれかを満たさない場合には×(不良)と判定した。
(1)高温通電試験:光度保持率が90%以上
(2)熱衝撃試験:硬化物(封止材)に長さが90μm以上のクラックが発生した光半導体装置の個数が0個
(3)熱衝撃試験:電極剥離が生じた光半導体装置の個数が0個
結果を表1、2の「総合判定」の欄に示す。
[Comprehensive judgment]
As a result of each test, what satisfy | filled all the following (1)-(3) was determined as (circle) (good). On the other hand, when any of the following (1) to (3) was not satisfied, it was determined as x (defective).
(1) High-temperature energization test: luminous intensity retention of 90% or more (2) Thermal shock test: No. of optical semiconductor devices having cracks of 90 μm or more in cured product (encapsulant) (3) Thermal shock test: The number of optical semiconductor devices in which electrode peeling occurred was 0. The results are shown in the column “Comprehensive judgment” in Tables 1 and 2.
なお、実施例、比較例で使用した成分は、以下の通りである。
(脂環式エポキシ化合物(A))
セロキサイド2021P:商品名「セロキサイド2021P」[3,4−エポキシシクロヘキシルメチル(3,4−エポキシ)シクロヘキサンカルボキシレート]、(株)ダイセル製
(イソシアヌル酸誘導体(B))
TEPIC:商品名「TEPIC」[トリグリシジルイソシアヌレート]、日産化学工業(株)製
MA−DGIC:商品名「MA−DGIC」[モノアリルジグリシジルイソシアヌレート]、四国化成工業(株)製
DA−MGIC:商品名「DA−MGIC」[ジアリルモノグリシジルイソシアヌレート]、四国化成工業(株)製
(オキセタン化合物(C))
OXT−101:商品名「アロンオキセタンOXT−101」[3−エチル−3−ヒドロキシメチルオキセタン]、東亞合成(株)製
OXT−221:商品名「アロンオキセタンOXT−221」[3−エチル{[(3−エチルオキセタン−3−イル)メトキシ]メチル}オキセタン]、東亞合成(株)製
(無機フィラー(G))
シリカフィラー:商品名「ヒューズレックスRD−8」[シリカフィラー]、(株)龍森製
ガラスフィラー:商品名「ガラスビーズCF0018WB15C」[ガラスビーズ、表面処理有り(3−メタクリロキシプロピルトリエトキシシラン)、屈折率1.52、平均粒子径20μm]、日本フリット(株)製
(硬化触媒(D))
サンエイド SI−100L:商品名「サンエイド SI−100L」、三新化学工業(株)製
(硬化物(E))
MH−700:商品名「リカシッド MH−700」[4−メチルヘキサヒドロ無水フタル酸/ヘキサヒドロ無水フタル酸=70/30]、新日本理化(株)製
(硬化促進剤(F))
U−CAT 18X:商品名「U−CAT 18X」、サンアプロ(株)製
(添加剤)
エチレングリコール:和光純薬工業(株)製
In addition, the component used by the Example and the comparative example is as follows.
(Alicyclic epoxy compound (A))
Celoxide 2021P: Trade name “Celoxide 2021P” [3,4-epoxycyclohexylmethyl (3,4-epoxy) cyclohexanecarboxylate], manufactured by Daicel Corporation (isocyanuric acid derivative (B))
TEPIC: trade name “TEPIC” [triglycidyl isocyanurate], manufactured by Nissan Chemical Industries, Ltd. MA-DGIC: trade name “MA-DGIC” [monoallyl diglycidyl isocyanurate], manufactured by Shikoku Kasei Kogyo Co., Ltd. DA- MGIC: Trade name “DA-MGIC” [diallyl monoglycidyl isocyanurate], manufactured by Shikoku Chemicals Co., Ltd. (oxetane compound (C))
OXT-101: Trade name “Aron oxetane OXT-101” [3-ethyl-3-hydroxymethyloxetane], manufactured by Toagosei Co., Ltd. OXT-221: Trade name “Aron oxetane OXT-221” [3-ethyl {[ (3-ethyloxetane-3-yl) methoxy] methyl} oxetane], manufactured by Toagosei Co., Ltd. (inorganic filler (G))
Silica filler: Trade name "Furex RD-8" [Silica filler], manufactured by Tatsumori Co., Ltd. Glass filler: Trade name "Glass beads CF0018WB15C" [Glass beads, with surface treatment (3-methacryloxypropyltriethoxysilane) , Refractive index 1.52, average particle diameter 20 μm], manufactured by Nippon Frit Co., Ltd. (curing catalyst (D))
Sun-Aid SI-100L: Trade name “Sun-Aid SI-100L”, manufactured by Sanshin Chemical Industry Co., Ltd. (cured product (E))
MH-700: Trade name “Licacid MH-700” [4-methylhexahydrophthalic anhydride / hexahydrophthalic anhydride = 70/30], manufactured by Shin Nippon Rika Co., Ltd. (curing accelerator (F))
U-CAT 18X: Trade name “U-CAT 18X”, manufactured by San Apro (additive)
Ethylene glycol: Wako Pure Chemical Industries, Ltd.
試験機器
・樹脂硬化オーブン
エスペック(株)製 GPHH−201
・恒温槽
エスペック(株)製 小型高温チャンバー ST−120B1
・全光束測定機
オプトロニックラボラトリーズ社製 マルチ分光放射測定システム OL771
・熱衝撃試験機
エスペック(株)製 小型冷熱衝撃装置 TSE−11−A
Test equipment ・ Resin curing oven ESPH Co., Ltd. GPH-201
-Thermostatic chamber ESPEC Co., Ltd. Small high temperature chamber ST-120B1
・ Total luminous flux measuring machine Optronic Laboratories Multi-spectral Radiation Measurement System OL771
・ Thermal shock tester Espec Co., Ltd. Small thermal shock device TSE-11-A
100:リフレクター(光反射用樹脂組成物)
101:金属配線
102:光半導体素子
103:ボンディングワイヤ
104:硬化物(封止材)
100: Reflector (resin composition for light reflection)
DESCRIPTION OF SYMBOLS 101: Metal wiring 102: Optical semiconductor element 103: Bonding wire 104: Hardened | cured material (sealing material)
本発明の硬化性エポキシ樹脂組成物は上記構成を有するため、硬化させることで高い透明性、耐熱性、及び耐光性を有し、特に密着性が高く、耐熱衝撃性に優れた硬化物を形成できる。このため、本発明の硬化性エポキシ樹脂組成物を光半導体装置における封止剤(光半導体封止用樹脂組成物)として使用することにより、熱衝撃や高温の熱が加えられた場合でも光度低下が生じにくい、耐久性に優れた光半導体装置を得ることができる。 Since the curable epoxy resin composition of the present invention has the above configuration, it is cured to form a cured product having high transparency, heat resistance, and light resistance, particularly high adhesion and excellent thermal shock resistance. it can. For this reason, by using the curable epoxy resin composition of the present invention as a sealing agent (an optical semiconductor sealing resin composition) in an optical semiconductor device, the luminous intensity is lowered even when thermal shock or high temperature heat is applied. It is possible to obtain an optical semiconductor device excellent in durability, which is less likely to occur.
Claims (10)
脂環式エポキシ化合物(A)が、下記式(I−1)
で表される化合物であり、
イソシアヌル酸誘導体(B)が、下記式(1−1)
[式中、R1、R2は、同一又は異なって、水素原子又は炭素数1〜8のアルキル基を示す。]
で表される化合物であり、
オキセタン化合物(C)が、3−エチル−3−(ヒドロキシメチル)オキセタン、及び3−メチル−3−(ヒドロキシメチル)オキセタンからなる群より選択された少なくとも1つであり、
オキセタン化合物(C)の含有量が脂環式エポキシ化合物(A)100重量部に対して、10〜150重量部であることを特徴とする硬化性エポキシ樹脂組成物。 An alicyclic epoxy compound (A), an isocyanuric acid derivative (B) having one or more oxirane rings in the molecule, and an oxetane compound (C) having one or more oxetane rings in the molecule,
The alicyclic epoxy compound (A) is represented by the following formula (I-1)
A compound represented by
The isocyanuric acid derivative (B) is represented by the following formula (1-1):
[Wherein, R 1 and R 2 are the same or different and each represents a hydrogen atom or an alkyl group having 1 to 8 carbon atoms. ]
A compound represented by
The oxetane compound (C) is at least one selected from the group consisting of 3-ethyl-3- (hydroxymethyl) oxetane and 3-methyl-3- (hydroxymethyl) oxetane;
Content of oxetane compound (C) is 10-150 weight part with respect to 100 weight part of alicyclic epoxy compound (A), The curable epoxy resin composition characterized by the above-mentioned.
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