JP2019005725A - Slurry spray body and wet blast treatment method - Google Patents

Slurry spray body and wet blast treatment method Download PDF

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JP2019005725A
JP2019005725A JP2017126034A JP2017126034A JP2019005725A JP 2019005725 A JP2019005725 A JP 2019005725A JP 2017126034 A JP2017126034 A JP 2017126034A JP 2017126034 A JP2017126034 A JP 2017126034A JP 2019005725 A JP2019005725 A JP 2019005725A
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slurry
injection
compressed air
hole
mixing chamber
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幸人 松原
Yukito Matsubara
幸人 松原
勇雄 熊谷
Isao Kumagai
勇雄 熊谷
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Macoho Co Ltd
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Macoho Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C5/00Devices or accessories for generating abrasive blasts
    • B24C5/02Blast guns, e.g. for generating high velocity abrasive fluid jets for cutting materials
    • B24C5/04Nozzles therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C5/00Devices or accessories for generating abrasive blasts
    • B24C5/02Blast guns, e.g. for generating high velocity abrasive fluid jets for cutting materials

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  • Mechanical Engineering (AREA)
  • Nozzles (AREA)

Abstract

To provide a very practical slurry spray body and a wet blast treatment method.SOLUTION: A slurry spray body, which has a slurry passage part 3 introducing slurry 50 with abrasive grains 50b mixed in a liquid 50a and a compressed air passage part 2 introducing compressed air to mix the slurry 50 introduced from the slurry passage part 3 with the compressed air introduced from the compressed air passage part 2 in a mixing chamber 4 communicating with the compressed air passage part 2, to spray the slurry 50 mixed with this compressed air sprayed out of a spray hole 6 provided in continuity with the mixing chamber 4 to a treatment object 60, the spray hole 6 being provided side by side in a direction, and the compressed air passage part 2 and the mixing chamber 4 being provided independently by corresponding to the spray holes 6.SELECTED DRAWING: Figure 1

Description

本発明は、スラリ噴射体並びにウエットブラスト処理方法に関するものである。   The present invention relates to a slurry ejector and a wet blasting method.

例えばスマートフォンやタブレットなどの携帯情報端末やカーナビゲーションシステムにおける車載情報端末のディスプレイ表面は、高精細表示の為の光透過性能を維持しつつ入射光の正反射を防止する光拡散性能を有する必要がある。   For example, the display surface of a portable information terminal such as a smartphone or a tablet or an in-vehicle information terminal in a car navigation system needs to have a light diffusion performance that prevents regular reflection of incident light while maintaining light transmission performance for high-definition display. is there.

従って、ディスプレイ表面に設ける正反射防止用のコーティングやフィルムが提案されているが、これらコーティングやフィルムは素材の劣化による透過度の低下や強度不足という欠点がある為、現在、ディスプレイを強化ガラス製とし、この強化ガラス自体に前述した性能をもたせたアンチグレアガラスの開発が進められている。   Therefore, specular reflection-preventing coatings and films on the display surface have been proposed. However, these coatings and films have the disadvantages of reduced transmittance and insufficient strength due to deterioration of the materials. The development of anti-glare glass having the above-mentioned performance in the tempered glass itself has been underway.

このアンチグレアガラスは、強化ガラス表面に微細なディンプル(球面状の凹み)を形成したもので、このディンプルが微細でサイズが整っているほど光透過性能を維持しつつ秀れた光拡散性能を有することになる。   This anti-glare glass has fine dimples (spherical dents) formed on the surface of tempered glass. The finer the dimples are, the better the light diffusing performance is maintained while maintaining the light transmission performance. It will be.

ところで、このディンプルの形成は、強化ガラス表面を微細に粗化した後、フッ化水素酸を主成分としたエッチング液に浸漬することで、強化ガラス表面に形成された微細凹凸を起点にディンプルが形成されるが、強化ガラス表面に微細でサイズが整ったディンプルを形成する為には、エッチングの前処理として強化ガラス表面にサイズが整った微細凹凸を形成することが条件となる。   By the way, this dimple is formed by roughening the surface of the tempered glass and then immersing it in an etching solution containing hydrofluoric acid as a main component so that the dimples start from the fine irregularities formed on the surface of the tempered glass. However, in order to form fine and well-equipped dimples on the surface of the tempered glass, it is necessary to form fine irregularities having a uniform size on the surface of the tempered glass as a pretreatment for etching.

そこで、従来、アンチグレアガラスの製造時における強化ガラス表面のエッチング前処理として、例えば特開2016−40211号に開示されるようなウエットブラスト処理が行われており、このウエットブラスト処理は、液体に砥粒が混合されたスラリを被処理体表面に噴射するもので、強化ガラスに対する微細な表面処理が可能であり、現在、高品位なアンチグレアガラスを製造するに不可欠な技術とされている。   Therefore, conventionally, as a pre-etching treatment on the surface of the tempered glass during the production of the antiglare glass, for example, a wet blasting treatment as disclosed in JP-A-2006-40211 has been performed. A slurry in which grains are mixed is sprayed onto the surface of the object to be processed, and a fine surface treatment for tempered glass is possible. At present, this is an indispensable technique for producing high-quality anti-glare glass.

ところで、アンチグレアガラス製品(ディスプレイ)の生産工程は、生産効率が考慮され、大判ガラスの状態でディンプルの形成作業を行った後、必要なサイズに切断するのが一般的であり、この大判ガラスのサイズは、より生産効率向上のため100cmを超えるまで大型化しているのが現状である。   By the way, in the production process of anti-glare glass products (displays), production efficiency is taken into consideration, and after forming the dimples in the state of large format glass, it is generally cut into a necessary size. At present, the size is increased to more than 100 cm in order to improve production efficiency.

この点、本出願人は、広範囲の処理面をウエットブラスト処理するためのスラリ噴射体として、特許第3540713号に開示されるスラリ噴射体(以下、従来例)を提案しており、この従来例であれば大判ガラスを効率良くウエットブラスト処理することができる。   In this regard, the present applicant has proposed a slurry spray body disclosed in Japanese Patent No. 3540713 (hereinafter, a conventional example) as a slurry spray body for wet blasting a wide range of processing surfaces. If so, the large glass can be efficiently wet-blasted.

即ち、従来例は、液体50aに砥粒50bが混合されたスラリ50を貯留するスラリ貯留部が設けられ、このスラリ貯留部の近傍に圧縮空気通路部が設けられ、この圧縮空気通路部とスラリ貯留部とはスラリ通路部により連通され、圧縮空気通路部からは圧縮空気が、スラリ貯留部からはスラリ通路部を介してスラリ50が導入され圧縮空気通路部と連通する所定長の空域を有する混合室においてスラリ50と圧縮空気とは混合され、圧縮空気と混合したスラリ50が混合室に連設される噴射孔36から被処理体60へ噴射されるものであり、混合室の下方に設けられる噴射孔36は、混合室の長さと同一の長さを有するスリット状に設けられている(図8参照)。   That is, the conventional example is provided with a slurry storage part for storing slurry 50 in which abrasive 50b is mixed with liquid 50a, and a compressed air passage part is provided in the vicinity of the slurry storage part. The reservoir is communicated by a slurry passage portion, and has a predetermined length of air space where compressed air is introduced from the compressed air passage portion and slurry 50 is introduced from the slurry reservoir portion via the slurry passage portion and communicates with the compressed air passage portion. The slurry 50 and the compressed air are mixed in the mixing chamber, and the slurry 50 mixed with the compressed air is jetted from the injection holes 36 connected to the mixing chamber to the workpiece 60 and is provided below the mixing chamber. The injection hole 36 is provided in a slit shape having the same length as that of the mixing chamber (see FIG. 8).

従って、従来例は、被処理体60が大判ガラスであっても、被処理体60に対して一定距離の対向位置を移動させながらスラリ50を噴射することで、被処理体60を効率良くウエットブラスト処理することができる。   Therefore, in the conventional example, even if the object to be processed 60 is a large glass, the object 60 is efficiently wetted by spraying the slurry 50 while moving the position opposed to the object to be processed 60 by a certain distance. Can be blasted.

特開2016−40211号公報Japanese Patent Laid-Open No. 2006-40211 特許第3540713号公報Japanese Patent No. 3540713

しかしながら、従来例の噴射孔36の長さLは60cm程度であり、100cmを超える大判ガラスをウエットブラスト処理するためには、従来例を往復動させて行なうことになるが、強化ガラス表面に砥粒衝突痕が不均一に生じてしまうことを確認した。   However, the length L of the injection hole 36 of the conventional example is about 60 cm, and in order to wet-blast large sized glass exceeding 100 cm, the conventional example is reciprocated. It was confirmed that grain collision traces were generated unevenly.

即ち、図8に図示したように、スリット状の噴射孔36の長さ方向両端部で急激に噴射速度が落ちる為(噴射孔36の中央部36aはスラリ50が接触する面が前後面の二面であるのに対し、噴射孔36の長さ方向両端部36bはスラリ50が接触する面が前後及び側面の三面であり、その分抵抗が生じるため速度が落ちる。)、この噴射速度差により処理能力の不均一が生じ、これにより砥粒衝突痕が不均一に生じてしまうのである。この砥粒衝突痕は目視判別できないレベルであるにもかかわらず、後工程におけるエッチング処理を施すことで顕著となり、製品とした場合に部分的に他の部分と異なる光反射することになり、品質不良となる可能性が高い。尚、図9中の(a)におけるスラリ50の噴射速度ベクトルを表した矢印の先端部をなぞった曲線はスラリ50の噴射エネルギー分布曲線であり、図9中の(b)は、スラリ噴射体の走査とピッチ送りを繰り返し行った場合における走査毎の噴射エネルギー分布曲線を並べた概念図であり、図9中の(c)は、スラリ噴射体の走査毎の噴射エネルギー分布曲線を重ね合わせた概念図である。   That is, as shown in FIG. 8, since the injection speed drops rapidly at both ends in the length direction of the slit-like injection hole 36 (the central part 36a of the injection hole 36 has two surfaces on the front and rear surfaces that are in contact with the slurry 50). On the other hand, the longitudinal end portions 36b of the injection hole 36 have three surfaces, the front and rear and the side surfaces, and the resistance is reduced accordingly, and the speed is reduced. Non-uniform processing capacity occurs, which results in non-uniform abrasive grain collision marks. Despite the fact that this abrasive grain collision mark is a level that cannot be visually discerned, it becomes noticeable by performing an etching process in the subsequent process, and when it is made a product, it will partially reflect light different from other parts, quality There is a high possibility of failure. In FIG. 9A, the curve obtained by tracing the tip of the arrow representing the injection speed vector of the slurry 50 is the injection energy distribution curve of the slurry 50, and FIG. 9B is the slurry injector. FIG. 9C is a conceptual diagram in which the ejection energy distribution curves for each scan in the case where the scanning and the pitch feed are repeatedly performed are shown, and (c) in FIG. 9 is an overlay of the ejection energy distribution curves for each scan of the slurry injector. It is a conceptual diagram.

この砥粒衝突痕が不均一に生じるのを防止する対策として、噴射孔36の長さLを被処理体60の幅以上とすることが考えられるが、このスリット状の噴射孔36が長くなればなるほど、スラリ50中の砥粒50bの濃度が場所によって不均一になり易く、処理の均一性の維持が困難となり、しかも、ウエットブラスト装置が大型化することに伴いコストの問題や広い設置空間が必要になるなど現実的ではない。現時点の実用化レベルでは、スリット状の噴射孔36の長さLは60cm程度が限界である。   As a measure for preventing the occurrence of uneven abrasive collision marks, it is conceivable that the length L of the injection hole 36 is equal to or greater than the width of the workpiece 60, but the slit-like injection hole 36 can be lengthened. The closer the concentration of abrasive grains 50b in the slurry 50 becomes, the more difficult it is to maintain the uniformity of processing, and there is a cost problem and a large installation space as the wet blasting apparatus becomes larger. Is not realistic. At the present practical level, the limit of the length L of the slit-like injection hole 36 is about 60 cm.

以上のように、強化ガラス表面に砥粒衝突痕が不均一に発生することを抑制することが、高品位なアンチグレアガラスを生産する際のウエットブラスト処理における大きな課題となっている。   As described above, it is a major problem in wet blasting when producing high-quality anti-glare glass to suppress the occurrence of non-uniformity of abrasive grain collision traces on the tempered glass surface.

本発明は、前述した課題を解決するもので、極めて実用性に秀れたスラリ噴射体並びにウエットブラスト処理方法を提供するものである。   The present invention solves the above-described problems, and provides a slurry jetting body and a wet blasting method that are extremely excellent in practicality.

添付図面を参照して本発明の要旨を説明する。   The gist of the present invention will be described with reference to the accompanying drawings.

液体50aに砥粒50bが混合されたスラリ50を導入するスラリ通路部3と圧縮空気を導入する圧縮空気通路部2とを有し、前記スラリ通路部3から導入されるスラリ50と前記圧縮空気通路部2から導入される圧縮空気とは該圧縮空気通路部2と連通する混合室4において混合され、この圧縮空気と混合したスラリ50が前記混合室4に連設される噴射孔6から被処理体60へ噴射されるスラリ噴射体であって、前記噴射孔6は一方向に複数並設されており、また、前記圧縮空気通路部2及び混合室4は、前記噴射孔6夫々に対応して1つずつ独立に設けられていることを特徴とするスラリ噴射体に係るものである。   A slurry passage portion 3 for introducing a slurry 50 in which abrasive grains 50b are mixed with a liquid 50a and a compressed air passage portion 2 for introducing compressed air are provided. The slurry 50 and the compressed air introduced from the slurry passage portion 3 are provided. The compressed air introduced from the passage portion 2 is mixed in the mixing chamber 4 communicating with the compressed air passage portion 2, and the slurry 50 mixed with the compressed air is fed from the injection hole 6 provided continuously to the mixing chamber 4. A plurality of injection holes 6 are juxtaposed in one direction, and the compressed air passage portion 2 and the mixing chamber 4 correspond to the injection holes 6 respectively. In addition, the present invention relates to a slurry ejector that is provided independently one by one.

また、請求項1記載のスラリ噴射体において、前記混合室4は、凹部7a”の底に設けられた孔部であり、この孔部には各孔部に対応する前記圧縮空気通路部2を備えた噴射筒部9が夫々挿入されており、前記スラリ通路部3は前記凹部7a”と連通するように構成されていることを特徴とするスラリ噴射体に係るものである。   The slurry injection body according to claim 1, wherein the mixing chamber 4 is a hole provided at the bottom of the recess 7 a ″, and the compressed air passage portion 2 corresponding to each hole is provided in the hole. Each of the provided injection cylinders 9 is inserted, and the slurry passage 3 is configured to communicate with the recess 7a ″.

また、請求項2記載のスラリ噴射体において、前記混合室4のスラリ通路部側開口部位置は、前記圧縮空気通路部2の混合室側開口部位置よりも高い位置に設定され、前記混合室4の断面中心位置に前記噴射筒部9は配されていることを特徴とするスラリ噴射体に係るものである。   The slurry jetting body according to claim 2, wherein the slurry passage portion side opening position of the mixing chamber 4 is set to a position higher than the mixing chamber side opening portion position of the compressed air passage portion 2, and the mixing chamber. 4. The slurry injection body according to claim 4, wherein the injection cylinder portion 9 is arranged at the center position of the cross section.

また、請求項2,3いずれか1項に記載のスラリ噴射体において、前記スラリ通路部3は複数設けられていることを特徴とするスラリ噴射体に係るものである。   Moreover, the slurry injection body of any one of Claims 2 and 3 is a slurry injection body characterized in that a plurality of the slurry passage portions 3 are provided.

また、請求項1〜4いずれか1項に記載のスラリ噴射体において、前記一方向に並設される噴射孔6同士の並設間隔は該噴射孔6の直径の1.5倍以上であることを特徴とするスラリ噴射体に係るものである。   Moreover, the slurry injection body of any one of Claims 1-4 WHEREIN: The arrangement | positioning space | interval of the injection holes 6 arranged in parallel by the said one direction is 1.5 times or more of the diameter of this injection hole 6. FIG. The present invention relates to a slurry ejector characterized by that.

また、請求項1〜5いずれか1項に記載のスラリ噴射体において、前記噴射孔6は、断面円形状であることを特徴とするスラリ噴射体に係るものである。   Moreover, the slurry injection body of any one of Claims 1-5 WHEREIN: The said injection hole 6 concerns on the slurry injection body characterized by having a circular cross section.

また、請求項1〜6いずれか1項に記載のスラリ噴射体において、前記噴射孔6の開口部6aは外側程径大となるテーパー形状であることを特徴とするスラリ噴射体に係るものである。   Moreover, the slurry injection body of any one of Claims 1-6 WHEREIN: The opening part 6a of the said injection hole 6 concerns on the slurry injection body characterized by the taper shape which becomes a diameter large outside. is there.

また、請求項7記載のスラリ噴射体において、前記開口部6aのテーパー角度は60度以上であることを特徴とするスラリ噴射体に係るものである。   Moreover, the slurry injection body of Claim 7 WHEREIN: The taper angle of the said opening part 6a concerns on the slurry injection body characterized by 60 degrees or more.

また、請求項1〜8いずれか1項に記載のスラリ噴射体において、前記噴射孔6の直径は5mm以下であり、長さは該噴射孔6の直径寸法値以下であることを特徴とするスラリ噴射体に係るものである。   Moreover, the slurry injection body of any one of Claims 1-8 WHEREIN: The diameter of the said injection hole 6 is 5 mm or less, and length is below the diameter dimension value of this injection hole 6, It is characterized by the above-mentioned. This relates to a slurry jet.

また、請求項1〜9いずれか1項に記載のスラリ噴射体において、前記被処理体60はガラスであることを特徴とするスラリ噴射体に係るものである。   Moreover, the slurry injection body of any one of Claims 1-9 is a slurry injection body characterized by the said to-be-processed object 60 being glass.

また、請求項1〜10いずれか1項に記載のスラリ噴射体Xを用いたウエットブラスト処理方法において、前記スラリ噴射体Xを前記噴射孔6からスラリ50を噴射しながら移動させ、続いて、前記噴射孔6からの噴射軌跡が夫々一部重なるように前記スラリ噴射体Xを移動させ、これを繰り返して前記被処理体60への前記スラリ50を噴射する第1の工程を行い、続いて、前記第1の工程と同様にして第2の工程を行うことを特徴とするウエットブラスト処理方法に係るものである。   Further, in the wet blasting method using the slurry spray body X according to any one of claims 1 to 10, the slurry spray body X is moved while spraying the slurry 50 from the spray hole 6, The slurry injection body X is moved so that the injection trajectories from the injection holes 6 partially overlap each other, and this is repeated to perform the first step of injecting the slurry 50 onto the object 60 to be processed. The wet blasting method is characterized in that the second step is performed in the same manner as the first step.

また、請求項1〜10いずれか1項に記載のスラリ噴射体Xを用いたウエットブラスト処理方法において、初期位置にある前記スラリ噴射体Xを前記噴射孔6からスラリ50を噴射しながら一の方向aへ所定長移動させて第二位置に移動せしめ、続いて、前記第二位置にある前記スラリ噴射体Xを前記一の方向aと交差する方向bへ少なくとも前記噴射孔6からのスラリ50の噴射軌跡が夫々一部重なる長さだけ移動させて第三位置に移動せしめ、続いて、前記一の方向aと平行にして逆方向へ前記所定長と同一長さ移動させて第四位置に移動せしめ、以上の移動を前記スラリ噴射体Xに繰り返させて前記スラリ50の噴射を行うことを特徴とするウエットブラスト処理方法に係るものである。   Further, in the wet blasting method using the slurry spray body X according to any one of claims 1 to 10, the slurry spray body X in an initial position is injected while the slurry 50 is sprayed from the spray hole 6. A predetermined length is moved in the direction a to move to the second position, and then the slurry injector X in the second position is moved in the direction b intersecting the one direction a to at least the slurry 50 from the injection hole 6. Are moved to the third position by a length that partially overlaps each of the injection trajectories, and then moved to the fourth position in the opposite direction in parallel with the one direction a by the same length as the predetermined length. The wet blasting method according to the present invention is characterized in that the slurry injection is performed by causing the slurry injection body X to repeat the above movement.

本発明は上述のように構成したから、被処理体表面に砥粒衝突痕が不均一に発生することを抑制できるなど、極めて実用性に秀れたスラリ噴射体並びにウエットブラスト処理方法となる。   Since the present invention is configured as described above, it becomes a slurry jet body and a wet blast treatment method that are extremely practical, such as being able to suppress the occurrence of non-uniform abrasive collision marks on the surface of the workpiece.

本実施例の使用状態説明図である。It is use condition explanatory drawing of a present Example. 本実施例の説明分解斜視図である。It is a description exploded perspective view of a present Example. 本実施例の要部の説明分解斜視図である。It is a description disassembled perspective view of the principal part of a present Example. 本実施例の説明断面図である。It is explanatory sectional drawing of a present Example. 本実施例の要部の説明図である。It is explanatory drawing of the principal part of a present Example. 本実施例におけるウエットブラスト処理の説明図である。It is explanatory drawing of the wet blast process in a present Example. 本実施例の概略動作説明図である。It is schematic operation explanatory drawing of a present Example. 従来例の要部の説明図である。It is explanatory drawing of the principal part of a prior art example. 従来例におけるウエットブラスト処理の説明図である。It is explanatory drawing of the wet blast process in a prior art example.

好適と考える本発明の実施形態を、図面に基づいて本発明の作用を示して簡単に説明する。   An embodiment of the present invention which is considered to be suitable will be briefly described with reference to the drawings showing the operation of the present invention.

本発明は、スラリ通路部3から導入されるスラリ50と圧縮空気通路部2から導入される圧縮空気とは混合室4で混合され、この圧縮空気と混合したスラリ50が混合室4に連設される噴射孔6から被処理体60へ噴射される。   In the present invention, the slurry 50 introduced from the slurry passage 3 and the compressed air introduced from the compressed air passage 2 are mixed in the mixing chamber 4, and the slurry 50 mixed with the compressed air is connected to the mixing chamber 4. From the injection hole 6 to be processed.

ところで、本発明者は、前述した従来例の問題点、即ち、被処理体60を処理した場合に、その表面に砥粒衝突痕が不均一に生じる問題点に関し、スリット状の噴射孔36とスラリ50の噴射エネルギー分布曲線との関係に着目し、種々の実験を繰り返し行った結果、スリット状の噴射孔36でなく、複数の噴射孔6を一方向に並設したら、例えば強化ガラスの場合、部分的に他の部分と異なる不均一な光反射が生じない良質な製品が得られることを確認した。   By the way, the present inventor relates to the problem of the above-described conventional example, that is, the problem that when the workpiece 60 is processed, abrasive collision collision marks are unevenly formed on the surface thereof, the slit-shaped injection holes 36 and As a result of repeating various experiments paying attention to the relationship with the injection energy distribution curve of the slurry 50, when a plurality of injection holes 6 are arranged in one direction instead of the slit-like injection holes 36, for example, in the case of tempered glass It was confirmed that a high-quality product that does not cause uneven light reflection partially different from other parts was obtained.

この一方向に並設された噴射孔6からスラリ50を噴射すると、被処理体60の表面全体に砥粒衝突痕が万遍なく均一に形成され、従来例で処理した時のように砥粒衝突痕が不均一に形成された場合は、他の部分と異なる光反射が生じるが、本発明のように全体に砥粒衝突痕が均一に形成された場合は、エッチング処理しても、全体に砥粒衝突痕が存在するため、不均一な光反射は生じない。尚、砥粒衝突痕が全体に万遍なく形成されても、砥粒衝突痕は微細であるため光透過性能の低下は実用性に障害を与えるものではない点は確認済みである。   When the slurry 50 is sprayed from the spray holes 6 arranged in parallel in one direction, abrasive grain collision traces are uniformly formed on the entire surface of the object 60, and the abrasive grains are processed as in the conventional example. When the collision mark is formed non-uniformly, light reflection different from that of other parts occurs. However, when the abrasive particle collision mark is formed uniformly as a whole as in the present invention, even if the etching process is performed, the whole Therefore, non-uniform light reflection does not occur. In addition, even if the abrasive grain collision trace is formed uniformly, it has been confirmed that the decrease in light transmission performance does not impair the practicality because the abrasive grain collision trace is fine.

以上のように、本発明によれば、光透過性能を維持しつつ極めて良好な光拡散性能を得るためのウエットブラスト処理が行われる。   As described above, according to the present invention, the wet blasting process for obtaining extremely good light diffusion performance while maintaining the light transmission performance is performed.

本発明の具体的な実施例について図面に基づいて説明する。   Specific embodiments of the present invention will be described with reference to the drawings.

本実施例は、液体50aに砥粒50bが混合されたスラリ50を導入するスラリ通路部3と圧縮空気を導入する圧縮空気通路部2とを有し、スラリ通路部3から導入されるスラリ50と圧縮空気通路部2から導入される圧縮空気とは該圧縮空気通路部2と連通する混合室4において混合され、この圧縮空気と混合したスラリ50が混合室4に連設される噴射孔6から被処理体60へ噴射されるスラリ噴射装置に設けられるスラリ噴射体Xである。   The present embodiment has a slurry passage portion 3 for introducing a slurry 50 in which abrasive grains 50b are mixed with a liquid 50a and a compressed air passage portion 2 for introducing compressed air. The slurry 50 introduced from the slurry passage portion 3 is provided. And the compressed air introduced from the compressed air passage portion 2 are mixed in a mixing chamber 4 communicating with the compressed air passage portion 2, and an injection hole 6 in which a slurry 50 mixed with the compressed air is provided continuously to the mixing chamber 4. This is a slurry injection body X provided in a slurry injection device that is injected from the nozzle to the object to be processed 60.

具体的には、スラリ噴射装置は、被処理体60を通過せしめる基体(図示省略)に設けられ、スラリ噴射体Xと、このスラリ噴射体Xへスラリ50を搬送するスラリ搬送部10と、スラリ噴射体Xへ圧縮空気を搬送する圧縮空気搬送部11とを具備し、スラリ噴射体Xから噴射されたスラリ50は循環させて再利用される構成である。   Specifically, the slurry injection device is provided on a base body (not shown) through which the object to be processed 60 passes, and includes a slurry injection body X, a slurry transfer section 10 that transfers the slurry 50 to the slurry injection body X, and a slurry. A compressed air transport unit 11 that transports compressed air to the spray body X, and the slurry 50 sprayed from the slurry spray body X is circulated and reused.

スラリ噴射体Xは、図1〜4に図示したように巾方向(左右方向)に長く前後方向に短い長尺部材7と、この長尺部材7の上部に被嵌状態に連設されるブロック状の被嵌部材8と、この被嵌部材8の左右両端部に連結される端部材12とから構成されている。   As shown in FIGS. 1 to 4, the slurry injection body X includes a long member 7 that is long in the width direction (left-right direction) and short in the front-rear direction, and a block that is continuously connected to the upper portion of the long member 7. It is comprised from the fitting member 8 of a shape, and the end member 12 connected with the right-and-left both ends of this fitting member 8. FIG.

長尺部材7は、上下に積層状態に設けられる第一長尺部材7aと第二長尺部材7bとで構成されている。   The long member 7 is composed of a first long member 7a and a second long member 7b which are provided in a stacked state vertically.

また、長尺部材7の内部には複数の混合室4が設けられ、この各混合室4の上部には該混合室4に圧縮空気を導入する圧縮空気通路部2が設けられ、凹部7a”の一側部(図4中右側)には横長小孔を並設した多孔構造のスラリ通路部3が設けられ、この混合室4の下部には噴射孔6が設けられている。   Further, a plurality of mixing chambers 4 are provided inside the elongate member 7, and a compressed air passage portion 2 for introducing compressed air into the mixing chamber 4 is provided above each mixing chamber 4, and a recess 7a " One side portion (right side in FIG. 4) is provided with a porous slurry passage portion 3 in which horizontally long small holes are arranged side by side, and an injection hole 6 is provided below the mixing chamber 4.

具体的には、混合室4は、長尺部材7(第一長尺部材7a)に設けられる凹部7a”の底部に上下方向に貫通状態となる断面円形状の孔7a’を設けて構成されている。   Specifically, the mixing chamber 4 is configured by providing a hole 7a ′ having a circular cross-section in a vertically penetrating state at the bottom of a recess 7a ″ provided in the long member 7 (first long member 7a). ing.

また、この混合室4を構成する孔7a’を並設して成る孔列は、長尺部材7の長さ方向と直交する方向に複数列設けられている。   In addition, a plurality of rows of holes formed by arranging the holes 7 a ′ constituting the mixing chamber 4 are provided in a direction perpendicular to the length direction of the long member 7.

また、隣接する孔列を構成する孔7a’は、互いに位置ずれした千鳥格子状に設けられている。   In addition, the holes 7a 'constituting the adjacent hole rows are provided in a staggered pattern that is displaced from each other.

また、混合室4(孔7a’)内には、圧縮空気通路部2を構成する断面円形状の噴射筒部9が挿入配設され、この噴射筒部9の下端部に圧縮空気通路部2の混合室側開口部が設けられている。   In addition, an injection cylinder portion 9 having a circular cross section constituting the compressed air passage portion 2 is inserted and disposed in the mixing chamber 4 (hole 7a ′), and the compressed air passage portion 2 is disposed at the lower end portion of the injection cylinder portion 9. The mixing chamber side opening is provided.

この圧縮空気通路部2を構成する噴射筒部9は、混合室4(孔7a’)よりも径小で該混合室4(孔7a’)の断面中心位置に配され、この噴射筒部9の外周面と孔7a’の内面との間に環状の隙間が設けられている。   The injection cylinder portion 9 constituting the compressed air passage portion 2 has a diameter smaller than that of the mixing chamber 4 (hole 7a ′) and is arranged at the center of the cross section of the mixing chamber 4 (hole 7a ′). An annular gap is provided between the outer peripheral surface of the first hole and the inner surface of the hole 7a ′.

また、この圧縮空気通路部2を構成する噴射筒部9は、長尺部材7(第二長尺部材7b)の長さ方向に複数並設され、この噴射筒部9を並設して成る噴射筒部列は、長尺部材7の長さ方向と直交する方向に複数列設けられている。   In addition, a plurality of injection cylinder portions 9 constituting the compressed air passage portion 2 are arranged side by side in the length direction of the long member 7 (second long member 7b), and the injection cylinder portions 9 are arranged in parallel. A plurality of injection cylinder portion rows are provided in a direction orthogonal to the length direction of the long member 7.

また、隣接する噴射筒部列を構成する噴射筒部9は、互いに位置ずれした千鳥格子状に設けられている。   Moreover, the injection cylinder parts 9 which comprise the adjacent injection cylinder part row | line | column are provided in the staggered pattern form mutually displaced.

また、この圧縮空気通路部2の混合室側開口部は、スラリ通路部3の混合室側開口部よりも下方に位置するように設定されている。即ち、混合室4のスラリ通路部側開口部位置は、圧縮空気通路部2の混合室側開口部位置よりも高い位置に設定されている。   Further, the mixing chamber side opening of the compressed air passage portion 2 is set to be positioned below the mixing chamber side opening of the slurry passage portion 3. That is, the position of the slurry passage side opening portion of the mixing chamber 4 is set to a position higher than the position of the mixing chamber side opening portion of the compressed air passage portion 2.

この構成により圧縮空気通路部2から混合室4へ圧縮空気が導入されると、該混合室4内にて該スラリ通路部3の混合室側開口部から圧送されるスラリ50と圧縮空気とが混合されることになる。   When compressed air is introduced into the mixing chamber 4 from the compressed air passage portion 2 by this configuration, the slurry 50 and the compressed air fed from the mixing chamber side opening of the slurry passage portion 3 in the mixing chamber 4 are compressed. Will be mixed.

また、長尺部材7に係る第一長尺部材7aの上部には、底面部に前述した混合室4(孔7a’)が開口する凹部7a”が長さ方向に設けられ、また、長尺部材7に係る第一長尺部材7aの一側部には、凹部7a”に貫通する横長小孔から成るスラリ通路部3が長さ方向に並設されている。   Further, the upper portion of the first long member 7a related to the long member 7 is provided with a concave portion 7a ″ in the length direction in which the mixing chamber 4 (hole 7a ′) described above is opened in the bottom surface portion. In one side portion of the first long member 7a related to the member 7, a slurry passage portion 3 composed of a laterally small hole penetrating the concave portion 7a "is provided in parallel in the length direction.

また、長尺部材7は、内部に混合室4の下部開口部4aと連通する断面円形状の貫通孔が複数設けられ、この各貫通孔が噴射孔6に設定されている。   The long member 7 is provided with a plurality of circular through-holes communicating with the lower opening 4 a of the mixing chamber 4 inside, and each through-hole is set as an injection hole 6.

具体的には、この噴射孔6は、図5に図示したように長尺部材7の長さ方向に対して間隔を介して並設されており、前述した各噴射筒部9の下方位置に設けられている。この噴射孔6同士における長尺部材7の長さ方向の並設間隔は、該噴射孔6の直径の1.5倍以上の間隔(本実施例では噴射孔6の直径(3mm)の約1.7倍の間隔(5mm))である。   Specifically, as shown in FIG. 5, the injection holes 6 are juxtaposed with respect to the length direction of the long member 7 at intervals, and are arranged below the injection cylinder portions 9 described above. Is provided. The parallel arrangement interval of the long members 7 between the injection holes 6 is 1.5 times or more the diameter of the injection holes 6 (in this embodiment, about 1 of the diameter (3 mm) of the injection holes 6). .7 spacing (5 mm)).

この噴射孔6の直径は5mm以下であり、長さは該噴射孔6の直径寸法値以下(本実施例では噴射孔6の直径(3mm)に対して長さは2mm)に設定されている。   The diameter of the injection hole 6 is 5 mm or less, and the length is set to be equal to or less than the diameter dimension value of the injection hole 6 (in this embodiment, the length is 2 mm with respect to the diameter (3 mm) of the injection hole 6). .

また、本実施例では、この噴射孔6を並設して成る噴射孔列は、長尺部材7の長さ方向と直交する方向に複数列設けられている。   In the present embodiment, a plurality of injection hole arrays in which the injection holes 6 are arranged in parallel are provided in a direction orthogonal to the length direction of the long member 7.

また、隣接する噴射孔列を構成する噴射孔6は、互いに位置ずれした千鳥格子状に設けられている。   Further, the injection holes 6 constituting the adjacent injection hole rows are provided in a staggered pattern so as to be displaced from each other.

この隣接する噴射孔列を構成する噴射孔6同士の位置ずれした間隔は、噴射孔6の直径と略同一の間隔(本実施例では噴射孔6の直径の約1.3倍の間隔(6.4mm))である。   The gap between the injection holes 6 constituting the adjacent injection hole rows is substantially the same as the diameter of the injection holes 6 (in this embodiment, an interval (about 6 times the diameter of the injection holes 6) (6 4 mm)).

また、噴射孔6は、断面円形状であり、更に、噴射孔6の開口部6aは外側程径大となるテーパー形状(テーパー角度60度以上(本実施例では90度))である。この開口部6aのうち長尺部材7の長さ方向と直交する方向に隣接する開口部6a同士は一部が重複した状態となるように設けられている。   The injection hole 6 has a circular cross section, and the opening 6a of the injection hole 6 has a tapered shape (taper angle of 60 degrees or more (90 degrees in this embodiment)) that increases in diameter toward the outside. Among the openings 6a, the openings 6a adjacent to each other in the direction orthogonal to the length direction of the long member 7 are provided so as to partially overlap each other.

これら各噴射孔6からスラリ50を噴射させた際、各噴射孔6から噴射されるスラリ50の噴射エネルギー分布曲線は図6中の(a)の通りである。   When the slurry 50 is injected from each of these injection holes 6, the injection energy distribution curve of the slurry 50 injected from each of the injection holes 6 is as shown in FIG.

被嵌部材8は、左右に重合状態で組み付けられる第一部材8’と第二部材8”とから成る構成で、この被嵌部材8には、第一部材8’と第二部材8”とを組み付けた際、長尺部材7を挟持状態で保持し得る凹部8eが設けられている。   The fitted member 8 is composed of a first member 8 ′ and a second member 8 ″ assembled in a superposed state on the left and right. The fitted member 8 includes a first member 8 ′ and a second member 8 ″. When the is assembled, a recess 8e that can hold the long member 7 in a sandwiched state is provided.

第一部材8’は、図1,2,4に図示したように上部には圧縮空気が圧送される圧縮空気搬送部11が接続される圧縮空気導入部8aが設けられ、内部には該圧縮空気導入部8aと連通し圧縮空気を一時貯留する圧縮空気貯留部8bが設けられ、この第一部材8’と第二部材8”とを組み付けた際に長尺部材7の上部と連設する部位には、該圧縮空気貯留部8bから長尺部材7の圧縮空気通路部2に連通される圧縮空気通過部8cが設けられている。   As shown in FIGS. 1, 2, and 4, the first member 8 ′ is provided with a compressed air introduction portion 8 a to which a compressed air conveying portion 11 to which compressed air is pumped is connected. A compressed air storage portion 8b that communicates with the air introduction portion 8a and temporarily stores compressed air is provided, and is connected to the upper portion of the long member 7 when the first member 8 ′ and the second member 8 ″ are assembled. The site is provided with a compressed air passage 8c that communicates from the compressed air reservoir 8b to the compressed air passage 2 of the elongate member 7.

第二部材8”は、図1,2,4に図示したように上部にはスラリ50が圧送されるスラリ搬送部10が接続されるスラリ導入部8dが設けられ、内部には長さ方向にスラリ50を貯留するスラリ貯留部1が設けられている。   As shown in FIGS. 1, 2, and 4, the second member 8 ″ is provided with a slurry introducing portion 8 d to which a slurry conveying portion 10 to which the slurry 50 is pressure-fed is connected at the upper portion, and the length of the second member 8 ″ is internally A slurry storage part 1 for storing the slurry 50 is provided.

また、この第二部材8”に対して組み付けた際に長尺部材7の一側部(スラリ通路部3が設けられている側)と当接する部位には、該スラリ貯留部1から長尺部材7のスラリ通路部3に連通されるスラリ通過部8fが設けられている。   Further, when assembled to the second member 8 ″, a portion that comes into contact with one side of the long member 7 (the side on which the slurry passage portion 3 is provided) is elongated from the slurry reservoir 1. A slurry passage portion 8 f communicating with the slurry passage portion 3 of the member 7 is provided.

また、第二部材8”は、長尺部材7の上部と連設し、この連設部と第一部材8’の圧縮空気通過部8cとで圧縮空気貯留部8bから長尺部材7の圧縮空気通路部2に連通される圧縮空気通過経路が構成されている。   The second member 8 ″ is connected to the upper portion of the long member 7, and the continuous member and the compressed air passage portion 8c of the first member 8 ′ compress the long member 7 from the compressed air storage portion 8b. A compressed air passage route communicating with the air passage portion 2 is configured.

尚、圧縮空気貯留部8b及びスラリ貯留部1の左右開口部は端部材12で閉塞される。   The left and right openings of the compressed air reservoir 8b and the slurry reservoir 1 are closed by end members 12.

また、長尺部材7,被嵌部材8及び端部材12は、可及的に寸法変形しない素材、例えば、金属材により形成されている。   The long member 7, the fitted member 8, and the end member 12 are made of a material that does not deform as much as possible, for example, a metal material.

また、上記各構成の内、スラリ50の通過する経路(例えば長尺部材7のスラリ経路部,スラリ貯留部1の内壁,スラリ導入部8d,スラリ通過部8fの内壁及び端部材12の閉塞側面)はウレタン樹脂製としており、これは、スラリ50(特に砥粒50b)により該スラリ50の通過する経路が研磨されてしまうことを防止するものであり、このことから、スラリ噴射体Xの寿命が数倍に延びることが確認されている。   Of the above-described components, the path through which the slurry 50 passes (for example, the slurry path portion of the long member 7, the inner wall of the slurry storage portion 1, the slurry introduction portion 8d, the inner wall of the slurry passage portion 8f, and the closed side surface of the end member 12). ) Is made of urethane resin, which prevents the slurry 50 (especially abrasive grains 50b) from polishing the path through which the slurry 50 passes. Has been confirmed to extend several times.

また、このウレタン樹脂は、長尺部材7,被嵌部材8及び端部材12の各部材同士が当接する部位にもシール部材として設けられている。   The urethane resin is also provided as a seal member at a portion where the long member 7, the fitted member 8, and the end member 12 are in contact with each other.

また、圧縮空気のみが通過する経路(圧縮空気導入部8aの内壁,圧縮空気貯留部8bの内壁,圧縮空気通過部8cの内壁,及び圧縮空気通路部2)には、可及的にウレタン樹脂を設けない構成が採用されている。これは、ウレタン樹脂は表面摩擦抵抗が大きい為、ウレタン樹脂が存在すると、このウレタン樹脂と圧縮空気との接触により該圧縮空気の圧力を損じてしまうからである。   Further, a urethane resin is provided as much as possible in a path through which only compressed air passes (the inner wall of the compressed air introduction portion 8a, the inner wall of the compressed air storage portion 8b, the inner wall of the compressed air passage portion 8c, and the compressed air passage portion 2). The structure which does not provide is adopted. This is because the urethane resin has a large surface frictional resistance, and if the urethane resin is present, the pressure of the compressed air is lost due to contact between the urethane resin and the compressed air.

以上の構成から成るスラリ噴射体Xを用いた被処理体60(強化ガラス)に対するウエットブラスト処理方法について説明する。   A wet blasting method for the object to be processed 60 (tempered glass) using the slurry jetting body X having the above configuration will be described.

スラリ通路部3から導入される液体50aに砥粒50bが混合されたスラリ50と圧縮空気通路部2から導入される圧縮空気とは混合室4で混合され、このスラリ50が圧縮空気とともに噴射孔6から噴射して、被処理体60の表面に当てて処理する。   The slurry 50 in which the abrasive grains 50b are mixed with the liquid 50a introduced from the slurry passage 3 and the compressed air introduced from the compressed air passage 2 are mixed in the mixing chamber 4, and this slurry 50 is injected together with the compressed air into the injection hole. It sprays from 6 and hits the surface of the to-be-processed object 60, and processes it.

具体的には、このスラリ噴射体Xを噴射孔6からスラリ50を噴射しながら移動させ、続いて、噴射孔6からの噴射軌跡が夫々一部重なるようにスラリ噴射体Xを移動させ、これを繰り返して被処理体60へのスラリ50を噴射する第1の工程を行い、続いて、第1の工程と同様にして第2の工程を行うように、任意の回数だけ第1の工程と同様の工程を繰り返し行う。   Specifically, the slurry injector X is moved while injecting slurry 50 from the injection hole 6, and then the slurry injector X is moved so that the injection trajectories from the injection holes 6 partially overlap each other. To repeat the first step of injecting the slurry 50 onto the workpiece 60, and then to perform the second step in the same manner as the first step. The same process is repeated.

本実施例では、試験用として幅寸法が9cmのスラリ噴射体Xを用意し、このスラリ噴射体Xを被処理体60の一端側から他端側へ一の方向(図7中a方向)へ所定長移動させてウエットブラスト処理し、続いて、被処理体60の他端側においてウエットブラスト処理する走査方向と直交する方向(図7中b方向)にピッチ送りし、続いて、スラリ噴射体Xを他端側から一端側へ前記一の方向(図7中a方向)と平行にして逆方向へ前記所定長と同一長さ移動させてウエットブラスト処理し、続いて、被処理体60の一端側においてウエットブラスト処理する走査方向と直交する方向(図7中b方向)にピッチ送りし、その後、スラリ噴射体Xを他端側から一端側へ移動させながら行うウエットブラスト処理と、スラリ噴射体Xを一端側から他端側へ移動させながら行うウエットブラスト処理を繰り返し行っている(図7参照)。   In this embodiment, a slurry jet X having a width of 9 cm is prepared for testing, and this slurry jet X is moved from one end side to the other end side of the workpiece 60 in one direction (direction a in FIG. 7). It is moved by a predetermined length and subjected to wet blasting, and then pitch-fed in the direction (b direction in FIG. 7) perpendicular to the scanning direction in which wet blasting is performed on the other end side of the object to be processed 60. X is moved from the other end side to the one end side in parallel with the one direction (direction a in FIG. 7) and moved in the opposite direction by the same length as the predetermined length, and then wet blasting is performed. Wet blasting, which is performed while pitch-feeding in the direction (b direction in FIG. 7) orthogonal to the scanning direction in which wet blasting is performed on one end side, and then moving the slurry spray body X from the other end side to one end side, and slurry injection Body X from one end to the other Repeatedly performs the wet blast process performed while moving (see FIG. 7).

尚、このウエットブラスト処理方法は、被処理体60(ガラス)の処理完了時において、噴射孔6の走査軌跡(位置)の間隔が噴射孔6の直径以下であり一定であること、また、各走査軌跡(位置)における総走査回数が均一であることが絶対条件となる。   In this wet blasting method, when the processing of the object to be processed 60 (glass) is completed, the interval of the scanning trajectory (position) of the injection holes 6 is equal to or less than the diameter of the injection holes 6, and each An absolute condition is that the total number of scans in the scanning locus (position) is uniform.

前述のようにスラリ噴射体Xを移動させ、並設された噴射孔6からスラリ50を噴射すると、被処理体60表面に砥粒衝突痕が部分的でなく狭い間隔で表面全体に万遍なく形成される(図6参照)。図6中の二点鎖線はピッチ送り後のスラリ噴射体Xから噴射されたスラリ50の噴射エネルギー分布曲線である。   As described above, when the slurry injection body X is moved and the slurry 50 is injected from the injection holes 6 arranged side by side, abrasive collision marks are not partially applied to the surface of the object to be processed 60, and the entire surface is uniformly distributed at a narrow interval. Formed (see FIG. 6). A two-dot chain line in FIG. 6 is an injection energy distribution curve of the slurry 50 injected from the slurry injection body X after pitch feeding.

このようにして得られたものをエッチング処理して製品化したところ、全体として部分的に他の部分と異なる不均一な光反射が生じない良質な製品が得られることを確認した。   When the product thus obtained was etched to produce a product, it was confirmed that a high-quality product that does not cause uneven light reflection partially different from other parts as a whole was obtained.

即ち、この一方向に並設された噴射孔6からスラリ50を噴射すると、前述した従来例に比し、スラリ50の噴射エネルギー分布曲線におけるエネルギー変動(勾配)が緩やかであり、且つ、任意の位置において複数の噴射孔6の噴射エネルギー分布曲線が密に重ね合わせられ、よって、この重ね合わせられた噴射エネルギー分布曲線において、局所的にではなく全体に万遍なくエネルギー変動・変化があり、その振幅は任意の位置において重ね合わされたエネルギー総量に対してわずか(比率的に小さい)であるから、被処理体60の表面全体に砥粒衝突痕が万遍なく均一に形成される。   That is, when the slurry 50 is injected from the injection holes 6 arranged in parallel in one direction, the energy fluctuation (gradient) in the injection energy distribution curve of the slurry 50 is gentle as compared with the above-described conventional example, and an arbitrary The injection energy distribution curves of the plurality of injection holes 6 are closely overlapped with each other at the position. Therefore, in the overlapped injection energy distribution curves, there are energy fluctuations / changes uniformly over the entire area, not locally. Since the amplitude is slightly (relatively small) with respect to the total amount of energy superposed at an arbitrary position, abrasive grain collision traces are uniformly formed on the entire surface of the workpiece 60.

従って、従来例で処理した時のように砥粒衝突痕が不均一に形成された場合は、他の部分と異なる光反射が生じるが、本実施例のように全体に砥粒衝突痕が均一に形成された場合は、エッチング処理しても、全体に砥粒衝突痕が存在するため、不均一な光反射は生じない。   Therefore, when the abrasive grain collision traces are formed non-uniformly as in the case of the conventional example, light reflection different from other parts occurs, but the abrasive grain collision traces are uniform throughout as in this embodiment. In the case of being formed, even if the etching process is performed, since the abrasive grain collision trace exists throughout, non-uniform light reflection does not occur.

よって、本実施例によれば、光透過性能を維持しつつ極めて良好な光拡散性能を得るためのウエットブラスト処理が行われる。   Therefore, according to the present embodiment, wet blasting is performed to obtain extremely good light diffusion performance while maintaining light transmission performance.

また、本実施例は、噴射孔6を並設して成る噴射孔列は、複数列であるから、効率良く良好なウエットブラスト処理が行われる。   In this embodiment, since the injection hole array formed by arranging the injection holes 6 in parallel is a plurality of lines, a good wet blasting process is performed efficiently.

また、本実施例は、噴射孔6は、互いに位置ずれした千鳥格子状に設けられているから、より一層被処理体60表面全体に砥粒衝突痕が万遍なく均一に形成されることになる。   Further, in the present embodiment, since the injection holes 6 are provided in a staggered pattern that is displaced from each other, the abrasive grain collision traces are more uniformly and uniformly formed on the entire surface of the workpiece 60. become.

また、本実施例は、噴射孔6は、断面円形状であるから、この点においても良好な砥粒衝突痕を形成し得るウエットブラスト処理が行われることになる。   Further, in this embodiment, since the injection hole 6 has a circular cross section, a wet blasting process capable of forming a good abrasive grain collision mark is performed also in this respect.

また、本実施例は、噴射孔6の開口部6aは外側程径大となるテーパー形状であるから、この点においても良好に砥粒衝突痕を均一に形成し得るウエットブラスト処理が行われることになる。   Further, in this embodiment, since the opening 6a of the injection hole 6 has a tapered shape with a larger diameter on the outer side, the wet blasting process capable of forming a uniform abrasive grain collision mark is performed also in this respect. become.

尚、本発明は、本実施例に限られるものではなく、各構成要件の具体的構成は適宜設計し得るものである。   Note that the present invention is not limited to this embodiment, and the specific configuration of each component can be designed as appropriate.

X スラリ噴射体
2 圧縮空気通路部
3 スラリ通路部
4 混合室
6 噴射孔
6a 開口部
7a” 凹部
9 噴射筒部
50 スラリ
50a 液体
50b 砥粒
60 被処理体
X Slurry ejector 2 Compressed air passage 3 Slurry passage 4 Mixing chamber 6 Injection hole 6a Opening 7a "Recess 9 Injection cylinder
50 slurry
50a liquid
50b abrasive
60 workpiece

Claims (12)

液体に砥粒が混合されたスラリを導入するスラリ通路部と圧縮空気を導入する圧縮空気通路部とを有し、前記スラリ通路部から導入されるスラリと前記圧縮空気通路部から導入される圧縮空気とは該圧縮空気通路部と連通する混合室において混合され、この圧縮空気と混合したスラリが前記混合室に連設される噴射孔から被処理体へ噴射されるスラリ噴射体であって、前記噴射孔は一方向に複数並設されており、また、前記圧縮空気通路部及び混合室は、前記噴射孔夫々に対応して1つずつ独立に設けられていることを特徴とするスラリ噴射体。   A slurry passage portion for introducing a slurry in which abrasive grains are mixed in a liquid and a compressed air passage portion for introducing compressed air, and a slurry introduced from the slurry passage portion and a compression introduced from the compressed air passage portion. The air is mixed in a mixing chamber that communicates with the compressed air passage portion, and a slurry that is mixed with the compressed air is injected into an object to be processed from an injection hole that is connected to the mixing chamber. A plurality of the injection holes are juxtaposed in one direction, and the compressed air passage section and the mixing chamber are provided independently one by one corresponding to each of the injection holes. body. 請求項1記載のスラリ噴射体において、前記混合室は、凹部の底に設けられた孔部であり、この孔部には各孔部に対応する前記圧縮空気通路部を備えた噴射筒部が夫々挿入されており、前記スラリ通路部は前記凹部と連通するように構成されていることを特徴とするスラリ噴射体。   2. The slurry injector according to claim 1, wherein the mixing chamber is a hole provided at a bottom of the recess, and an injection cylinder portion including the compressed air passage corresponding to each hole is provided in the hole. A slurry jetting body, wherein each of the slurry jetting sections is inserted, and the slurry passage section is configured to communicate with the recess. 請求項2記載のスラリ噴射体において、前記混合室のスラリ通路部側開口部位置は、前記圧縮空気通路部の混合室側開口部位置よりも高い位置に設定され、前記混合室の断面中心位置に前記噴射筒部は配されていることを特徴とするスラリ噴射体。   3. The slurry injector according to claim 2, wherein the slurry passage side opening position of the mixing chamber is set to a position higher than the mixing chamber side opening position of the compressed air passage portion, and the cross-sectional center position of the mixing chamber The slurry injection body is characterized in that the injection cylinder portion is arranged on the surface. 請求項2,3いずれか1項に記載のスラリ噴射体において、前記スラリ通路部は複数設けられていることを特徴とするスラリ噴射体。   4. The slurry injector according to claim 2, wherein a plurality of the slurry passage portions are provided. 5. 請求項1〜4いずれか1項に記載のスラリ噴射体において、前記一方向に並設される噴射孔同士の並設間隔は該噴射孔の直径の1.5倍以上であることを特徴とするスラリ噴射体。   The slurry spray body according to any one of claims 1 to 4, wherein an interval between the injection holes arranged in the one direction is 1.5 times or more a diameter of the injection hole. Slurry jetting body. 請求項1〜5いずれか1項に記載のスラリ噴射体において、前記噴射孔は、断面円形状であることを特徴とするスラリ噴射体。   The slurry injection body of any one of Claims 1-5 WHEREIN: The said injection hole is a cross-sectional circular shape, The slurry injection body characterized by the above-mentioned. 請求項1〜6いずれか1項に記載のスラリ噴射体において、前記噴射孔の開口部は外側程径大となるテーパー形状であることを特徴とするスラリ噴射体。   The slurry spray body according to any one of claims 1 to 6, wherein the opening of the spray hole has a tapered shape with a diameter increasing toward the outside. 請求項7記載のスラリ噴射体において、前記開口部のテーパー角度は60度以上であることを特徴とするスラリ噴射体。   The slurry spray body according to claim 7, wherein the taper angle of the opening is 60 degrees or more. 請求項1〜8いずれか1項に記載のスラリ噴射体において、前記噴射孔の直径は5mm以下であり、長さは該噴射孔の直径寸法値以下であることを特徴とするスラリ噴射体。   9. The slurry injector according to claim 1, wherein a diameter of the injection hole is 5 mm or less, and a length is a diameter dimension value or less of the injection hole. 10. 請求項1〜9いずれか1項に記載のスラリ噴射体において、前記被処理体はガラスであることを特徴とするスラリ噴射体。   The slurry injection body of any one of Claims 1-9 WHEREIN: The said to-be-processed object is glass, The slurry injection body characterized by the above-mentioned. 請求項1〜10いずれか1項に記載のスラリ噴射体を用いたウエットブラスト処理方法において、前記スラリ噴射体を前記噴射孔からスラリを噴射しながら移動させ、続いて、前記噴射孔からの噴射軌跡が夫々一部重なるように前記スラリ噴射体を移動させ、これを繰り返して前記被処理体への前記スラリを噴射する第1の工程を行い、続いて、前記第1の工程と同様にして第2の工程を行うことを特徴とするウエットブラスト処理方法。   The wet blasting method using the slurry spray body according to any one of claims 1 to 10, wherein the slurry spray body is moved while spraying slurry from the spray hole, and subsequently sprayed from the spray hole. The slurry ejector is moved so that the trajectories partially overlap each other, and this is repeated to perform the first step of injecting the slurry to the object to be processed, and then in the same manner as the first step. A wet blasting method comprising performing the second step. 請求項1〜10いずれか1項に記載のスラリ噴射体を用いたウエットブラスト処理方法において、初期位置にある前記スラリ噴射体を前記噴射孔からスラリを噴射しながら一の方向aへ所定長移動させて第二位置に移動せしめ、続いて、前記第二位置にある前記スラリ噴射体Xを前記一の方向aと交差する方向bへ少なくとも前記噴射孔からのスラリの噴射軌跡が夫々一部重なる長さだけ移動させて第三位置に移動せしめ、続いて、前記一の方向aと平行にして逆方向へ前記所定長と同一長さ移動させて第四位置に移動せしめ、以上の移動を前記スラリ噴射体に繰り返させて前記スラリの噴射を行うことを特徴とするウエットブラスト処理方法。   11. The wet blasting method using the slurry spray body according to claim 1, wherein the slurry spray body at an initial position is moved by a predetermined length in a direction a while spraying slurry from the spray hole. Next, the slurry injection trajectory of the slurry from at least the injection hole partially overlaps in the direction b intersecting the one direction a with respect to the slurry injection body X at the second position. Move it to the third position by moving it by the length, and then move it to the fourth position by moving the same length as the predetermined length in the opposite direction in parallel with the one direction a. A wet blasting method, wherein the slurry is ejected repeatedly by a slurry ejector.
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CN113262912A (en) * 2021-07-06 2021-08-17 王云卫 Wet sprayer nozzle

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