JP2017504842A - LED light source device for exposure and LED light source device management system for exposure - Google Patents

LED light source device for exposure and LED light source device management system for exposure Download PDF

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JP2017504842A
JP2017504842A JP2016552366A JP2016552366A JP2017504842A JP 2017504842 A JP2017504842 A JP 2017504842A JP 2016552366 A JP2016552366 A JP 2016552366A JP 2016552366 A JP2016552366 A JP 2016552366A JP 2017504842 A JP2017504842 A JP 2017504842A
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light source
led light
exposure
unit
led
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ピョ ホン、ジン
ピョ ホン、ジン
ギョン イ、チェ
ギョン イ、チェ
ジン キム、ミョン
ジン キム、ミョン
ヨン オ、ソ
ヨン オ、ソ
ジャン シム、ヒョン
ジャン シム、ヒョン
ス ミン、ソン
ス ミン、ソン
ジャン チョ、ユ
ジャン チョ、ユ
ピョ ホン、オク
ピョ ホン、オク
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インフィテック. カンパニー、 リミテッド
インフィテック. カンパニー、 リミテッド
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70216Mask projection systems
    • G03F7/70283Mask effects on the imaging process
    • G03F7/70291Addressable masks, e.g. spatial light modulators [SLMs], digital micro-mirror devices [DMDs] or liquid crystal display [LCD] patterning devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/027Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
    • H01L21/0271Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers
    • H01L21/0273Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers characterised by the treatment of photoresist layers
    • H01L21/0274Photolithographic processes
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/20Exposure; Apparatus therefor
    • G03F7/2002Exposure; Apparatus therefor with visible light or UV light, through an original having an opaque pattern on a transparent support, e.g. film printing, projection printing; by reflection of visible or UV light from an original such as a printed image
    • G03F7/2004Exposure; Apparatus therefor with visible light or UV light, through an original having an opaque pattern on a transparent support, e.g. film printing, projection printing; by reflection of visible or UV light from an original such as a printed image characterised by the use of a particular light source, e.g. fluorescent lamps or deep UV light
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70691Handling of masks or workpieces
    • G03F7/70716Stages
    • G03F7/70725Stages control
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70691Handling of masks or workpieces
    • G03F7/70775Position control, e.g. interferometers or encoders for determining the stage position
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B45/00Circuit arrangements for operating light-emitting diodes [LED]
    • H05B45/10Controlling the intensity of the light
    • H05B45/14Controlling the intensity of the light using electrical feedback from LEDs or from LED modules

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)

Abstract

本発明は、露光用LED光源装置に関するものであり、複数のLED光源ユニットを含む複数のLED光源モジュール、複数のLED光源モジュールの複数のLED光源ユニットに供給される電流の大きさをそれぞれ制御して露光領域に到達する光の強度を決定し、電流の供給及び中断を制御する制御部、制御部の制御に従って複数のLED光源モジュールに電流を供給する電源供給部、複数のLED光源モジュールのそれぞれの動作状態及び供給電流値を使用者に表示する表示部、及び、複数のLED光源モジュールに供給される電流の大きさを制御するように制御部に使用者の外部命令を入力するキー操作部を含む。The present invention relates to an LED light source device for exposure, and controls a plurality of LED light source modules including a plurality of LED light source units and a magnitude of current supplied to the plurality of LED light source units of the plurality of LED light source modules. A control unit that determines the intensity of light reaching the exposure region and controls supply and interruption of current, a power supply unit that supplies current to a plurality of LED light source modules according to control of the control unit, and a plurality of LED light source modules, respectively. A display unit for displaying the operating state and the supplied current value to the user, and a key operation unit for inputting an external command of the user to the control unit so as to control the magnitude of the current supplied to the plurality of LED light source modules including.

Description

本発明は、PCB基板、半導体ウエハ又はディスプレイパネルの露光用光源装置に関するもので、LED(Light Emitting Diode)を光源とする光源ユニットを多数個含む光源装置、及びこれを効率的に管理することができる管理システムに関する。   The present invention relates to a light source device for exposure of a PCB substrate, a semiconductor wafer, or a display panel. The management system that can.

PCB基板、半導体ウエハ又はディスプレイパネルの製造工程において、ウエハ及び基板の表面にコーティングされたPR等を選択的に除去する露光作業が行われる。従来は、露光のための光源として超高圧水銀ランプ、ハロゲンランプを使用したが、このようなランプ光源は、寿命問題、高電圧問題、費用問題、環境問題が発生する。よって、最近はLED(Light Emitting Diode)を使用して露光装置を構成する技術が開発されている。   In the manufacturing process of a PCB substrate, a semiconductor wafer, or a display panel, an exposure operation for selectively removing PR and the like coated on the surface of the wafer and the substrate is performed. Conventionally, an ultra-high pressure mercury lamp and a halogen lamp are used as a light source for exposure. However, such a lamp light source causes a life problem, a high voltage problem, a cost problem, and an environmental problem. Therefore, recently, a technique for configuring an exposure apparatus using an LED (Light Emitting Diode) has been developed.

韓国公開特許第2011−0058501号は、露光用LEDランプ及びこれを用いた露光装置を開示している。図1は、従来技術による露光用LEDランプが適用された露光装置を示す。   Korean Published Patent No. 2011-0058501 discloses an exposure LED lamp and an exposure apparatus using the same. FIG. 1 shows an exposure apparatus to which a conventional LED lamp for exposure is applied.

図1を参考にすると、紫外線光源を用いてガラス基板の願う部分に回路パターンを形成する露光装置は、回路パターンが形成されたPCB基板にLED素子を一定に配列しLED素子の発光によって発生する熱を冷却する手段で構成され、露光用光源を発光させる露光用LEDランプユニット、露光用LEDランプユニットのLED素子を保護する保護ガラス、露光用LEDランプユニットの点灯によって発生する不安定な紫外線光である露光用光源を均一な光源に変化させるフライアイレンズ(Flyeye Lens)、フライアイレンズを通って均一に変化した散乱光形態の光源を1次的に平行光形態にする1次コンデンサーレンズ(Condenser Lens)、1次コンデンサーレンズによって1次的に平行光形態にされた光源を精密な平行光に集光してガラス基板に照射されるようにする2次コンデンサーレンズ(Condenser Lens)、及び、ガラス基板の願う部分にだけ紫外線光が露出するようにするマスクを含んだ構成からなる。   Referring to FIG. 1, an exposure apparatus that forms a circuit pattern on a desired portion of a glass substrate using an ultraviolet light source generates LED elements by regularly arranging LED elements on a PCB substrate on which the circuit pattern is formed. LED lamp unit for exposure that emits light from the exposure light source, protection glass that protects the LED elements of the LED lamp unit for exposure, and unstable ultraviolet light generated by lighting of the LED lamp unit for exposure. A fly-eye lens that changes the exposure light source to a uniform light source (Flyeye Lens), and a primary condenser lens that makes the light source in the form of scattered light uniformly changed through the fly-eye lens a primary parallel light form ( Condenser Lens) A light source that is primarily collimated by a primary condenser lens. A structure including a secondary condenser lens (Condenser Lens) that condenses the light into precise parallel light and irradiates the glass substrate, and a mask that exposes ultraviolet light only to a desired portion of the glass substrate. Consists of.

しかし、このような従来技術の露光装置は、単一波長を有するUV LEDを用いて露光装置を構成するため、多様な形態のフィルム及びインクが塗布されているPCB銅板にマスクを介して回路が形状化されることができるように均一にビームを照射するには困難があった。   However, in such a conventional exposure apparatus, the UV LED having a single wavelength is used to configure the exposure apparatus, so that a circuit is provided through a mask on a PCB copper plate coated with various forms of film and ink. It was difficult to irradiate the beam uniformly so that it could be shaped.

また、露光用LEDランプユニットの大きさが初めから決まっているため、多様な大きさの露光対象物に合わせて露光装置の大きさを変化させるのが難しく、多面積露光装置を構成することができないという問題点があった。   In addition, since the size of the LED lamp unit for exposure is determined from the beginning, it is difficult to change the size of the exposure apparatus according to exposure objects of various sizes, and a multi-area exposure apparatus can be configured. There was a problem that it was not possible.

韓国公開特許第2011−0058501号Korean open patent 2011-0058501

本発明は上記した点を勘案して発明されたものであり、多様な形態及び大きさの露光対象物に対して容易に露光を実施することができる露光用LED光源装置、及び露光用LED光源装置管理システムを提供することにその目的がある。   The present invention has been invented in consideration of the above points, and an exposure LED light source device and an exposure LED light source capable of easily performing exposure on exposure objects of various forms and sizes. The purpose is to provide a device management system.

上記目的を達成するための本発明の一形態は、複数のLED光源ユニットを含む複数のLED光源モジュール、上記複数のLED光源モジュールの上記複数のLED光源ユニットに供給される電流の大きさをそれぞれ制御して露光領域に到達する光の強度を決定し、電流の供給及び中断を制御する制御部、上記制御部の制御に従って上記複数のLED光源モジュールに電流を供給する電源供給部、上記複数のLED光源モジュールのそれぞれの動作状態及び供給電流値を使用者に表示する表示部、及び、上記複数のLED光源モジュールに供給される電流の大きさを制御するように上記制御部に使用者の外部命令を入力するキー操作部を含む露光用LED光源装置である。   One mode of the present invention for achieving the above object is to provide a plurality of LED light source modules including a plurality of LED light source units and magnitudes of currents supplied to the plurality of LED light source units of the plurality of LED light source modules, respectively. A control unit configured to control the light intensity reaching the exposure region and control supply and interruption of current; a power supply unit configured to supply current to the plurality of LED light source modules according to control of the control unit; A display unit for displaying the operating state and supply current value of each LED light source module to the user, and the control unit external to the user so as to control the magnitude of the current supplied to the plurality of LED light source modules. It is the LED light source device for exposure including the key operation part which inputs a command.

このとき、上記複数のLED光源モジュールはマトリックス形態に配列され、上記LED光源モジュール内の上記複数のLED光源ユニットは、マトリックス形態に配列されることが望ましい。   At this time, it is preferable that the plurality of LED light source modules are arranged in a matrix form, and the plurality of LED light source units in the LED light source module are arranged in a matrix form.

また、上記LED光源モジュール内の上記複数のLED光源ユニットは、互いに波長が異なる2種類のLED光源ユニットからなることができる。このとき、上記LED光源モジュール内の上記複数のLED光源ユニットは3×3マトリックス形態に配列され、中央部の1個のLED光源ユニットは405nmの波長を有し、周辺部の8個のLED光源ユニットは365nmの波長を有することができる。上記1個の405nmLED光源ユニットのビームが、上記8個の365nmLED光源ユニットのビームと全て重畳して複合波長になることができるように、上記405nmLED光源ユニットを上記365nmLED光源ユニットより大きく構成することが望ましい。   Further, the plurality of LED light source units in the LED light source module can be composed of two types of LED light source units having different wavelengths. At this time, the plurality of LED light source units in the LED light source module are arranged in a 3 × 3 matrix form, and one LED light source unit in the central portion has a wavelength of 405 nm, and eight LED light sources in the peripheral portion. The unit can have a wavelength of 365 nm. The 405 nm LED light source unit may be configured to be larger than the 365 nm LED light source unit so that the beam of the one 405 nm LED light source unit can overlap with all the beams of the eight 365 nm LED light source units to form a composite wavelength. desirable.

さらに、上記制御部は、上記LED光源モジュールの互いに波長が異なる2種類のLED光源ユニットに対して2セットデュアル制御を行うことが望ましい。また制御部は、マトリックス形態に配列された上記複数のLED光源ユニットの間のビーム重畳部の出力が低下しないように、LEDの照射面積をLEDの大きさより大きく調節することが望ましい。   Furthermore, it is desirable that the control unit performs two sets of dual control for two types of LED light source units having different wavelengths from each other of the LED light source module. Further, it is desirable that the control unit adjust the irradiation area of the LED to be larger than the size of the LED so that the output of the beam superimposing unit between the plurality of LED light source units arranged in a matrix form does not decrease.

また、上記LED光源ユニットは、供給電流に応じて強度が制御された光を発生させるLED光源、上記LED光源が配置され、回路パターンが形成されたLED基板、上記LED光源から放射されたビームに対して角補正を行う1次レンズ、上記1次レンズを経たビームに対して集光収斂を行う2次レンズ、上記LED光源、上記LED基板、上記1次レンズ及び上記2次レンズに対してハウジングを提供するユニットボディーを含むことができる。   The LED light source unit includes an LED light source that generates light whose intensity is controlled according to a supply current, an LED substrate on which the LED light source is arranged and a circuit pattern is formed, and a beam emitted from the LED light source. A primary lens that performs angle correction on the secondary lens, a secondary lens that condenses light on the beam that has passed through the primary lens, a housing for the LED light source, the LED substrate, the primary lens, and the secondary lens. A unit body can be included.

上記目的を達成するための本発明の他の形態は、複数のLED光源ユニットを含む複数のLED光源モジュール、上記複数のLED光源モジュールの上記複数のLED光源ユニットに供給される電流の大きさをそれぞれ制御して露光領域に到達する光の強度を決定し、電流の供給及び中断を制御する制御部、上記制御部の制御に従って上記複数のLED光源モジュールに電流を供給する電源供給部、上記複数のLED光源モジュールのそれぞれの動作状態及び供給電流値を使用者に表示する表示部、及び、上記複数のLED光源モジュールに供給される電流の大きさを制御するように上記制御部に使用者の外部命令を入力するキー操作部を含む露光用LED光源装置、及び、多数の露光装備にそれぞれ設置される上記露光用LED光源装置を有無線通信網を介して遠隔で統合制御及び管理する中央管理サーバーを含む露光用LED光源装置管理システムである。   According to another aspect of the present invention for achieving the above object, a plurality of LED light source modules including a plurality of LED light source units, and a magnitude of current supplied to the plurality of LED light source units of the plurality of LED light source modules. A control unit that determines the intensity of light reaching the exposure area by controlling each of them and controls supply and interruption of current; a power supply unit that supplies current to the plurality of LED light source modules according to control of the control unit; A display unit for displaying the operating state and supply current value of each of the LED light source modules to the user, and the control unit for controlling the magnitude of the current supplied to the plurality of LED light source modules. An LED light source device for exposure including a key operation unit for inputting an external command, and the LED light source device for exposure described above installed in many exposure equipments An exposure for the LED light source device management system including a central management server to integrated control and management remotely via a wireless communication network.

上記のように、本発明によれば、2種類以上のLED光源ユニットをマトリックス形態に配列してLED光源モジュールを構成するため、多様なパターンの太さの露光対象物に対して容易に露光を実施することができる効果がある。すなわち、LEDをアレイ化して強度(Intensity)及び均一度(Uniformity)の最適化が可能となり、LEDの数量が150EA以内で露光実面積510*610mm内に光効率が90%となるようにした。   As described above, according to the present invention, since an LED light source module is configured by arranging two or more types of LED light source units in a matrix form, an exposure object with various pattern thicknesses can be easily exposed. There is an effect that can be implemented. That is, the LEDs are arrayed to optimize the intensity and uniformity, and the light efficiency is 90% within the actual exposure area 510 * 610 mm when the number of LEDs is within 150 EA.

また、多数のLED光源モジュールをアレイ化して露光装置を構成するため、多面積の露光対象物に対して容易に露光を実施することができる効果がある。   In addition, since an exposure apparatus is configured by arraying a large number of LED light source modules, there is an effect that exposure can be easily performed on a multi-area exposure object.

従来技術による露光用LEDランプが適用された露光装置を示した概念図である。It is the conceptual diagram which showed the exposure apparatus to which the LED lamp for exposure by a prior art was applied. 本発明の望ましい実施例による露光用LED光源装置を説明するブロック図である。1 is a block diagram illustrating an LED light source device for exposure according to a preferred embodiment of the present invention. 本発明の一実施例によるLED光源モジュールを説明する概念図である。It is a conceptual diagram explaining the LED light source module by one Example of this invention. 図3によるLED光源モジュールの3次元設計図である。FIG. 4 is a three-dimensional design diagram of the LED light source module according to FIG. 3. 本発明の一実施例による複数のLED光源モジュールが配置されたことを説明する概念図である。It is a conceptual diagram explaining that the some LED light source module by one Example of this invention was arrange | positioned. 図5によるLED光源モジュールの3次元設計図である。FIG. 6 is a three-dimensional design diagram of the LED light source module according to FIG. 5. 本発明の一実施例によるLED光源ユニットを説明する断面図である。It is sectional drawing explaining the LED light source unit by one Example of this invention. 図7によるLED光源ユニットの3次元設計図である。FIG. 8 is a three-dimensional design diagram of the LED light source unit according to FIG. 7. 隣接して配列された2個のLED光源ユニットでビームが照射されることを説明する図である。It is a figure explaining that a beam is irradiated with two LED light source units arranged adjacent. 制御部として使用されるMCUの一例を説明するためのブロック図である。It is a block diagram for demonstrating an example of MCU used as a control part.

以下、添付された図面を参照して本発明による望ましい実施例を詳細に説明することにする。しかし、以下の実施例は、この技術分野で通常的な知識を有する者に本発明が充分に理解されるように提供されるものであり、様々な他の形態に変形されることができ、本発明の範囲が次に記述される実施例に限定されるものではない。   Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings. However, the following examples are provided so that those skilled in the art can fully understand the present invention and can be modified into various other forms. The scope of the present invention is not limited to the examples described below.

図2は本発明の望ましい実施例による露光用LED光源装置を説明するブロック図である。図2を参考にすると、本発明の望ましい実施例による露光用LED光源装置100は、LED光源モジュール110、制御部120、電源供給部130、キー操作部150、表示部140、通信部160、運用端末200を含む。   FIG. 2 is a block diagram illustrating an LED light source device for exposure according to a preferred embodiment of the present invention. Referring to FIG. 2, an LED light source device 100 for exposure according to a preferred embodiment of the present invention includes an LED light source module 110, a control unit 120, a power supply unit 130, a key operation unit 150, a display unit 140, a communication unit 160, an operation. A terminal 200 is included.

図3は本発明の一実施例によるLED光源モジュールを説明する概念図で、図4は図3によるLED光源モジュールの3次元設計図である。   FIG. 3 is a conceptual diagram illustrating an LED light source module according to an embodiment of the present invention. FIG. 4 is a three-dimensional design diagram of the LED light source module according to FIG.

図3及び図4を参考にすると、LED光源モジュール110は、複数のLED光源ユニット112a,112bを含むが、複数のLED光源ユニット112a,112bはマトリックス形態に配列される。例えば、図3及び図4に示されたように、LED光源モジュール110内の複数のLED光源ユニット112a,112bは3×3マトリックス形態に配列されるが、Xで表示した中央部の1個のLED光源ユニット112bは405nmの波長を有し、Oで表示した周辺部の8個のLED光源ユニット112aは365nmの波長を有するもので配列されることができる。このように、LED光源モジュール110内の複数のLED光源ユニット112a,112bは、互いに波長が異なる多種類、例えば2種類のLED光源ユニットからなることができる。マトリックス形態の大きさ及び互いに異なるLED光源ユニットの配置は、図3及び図4に限定されず、露光対象物の特性に応じて変わることができる。   Referring to FIGS. 3 and 4, the LED light source module 110 includes a plurality of LED light source units 112a and 112b, and the plurality of LED light source units 112a and 112b are arranged in a matrix form. For example, as shown in FIGS. 3 and 4, the plurality of LED light source units 112 a and 112 b in the LED light source module 110 are arranged in a 3 × 3 matrix form, but one central portion indicated by X is used. The LED light source unit 112b has a wavelength of 405 nm, and the eight LED light source units 112a in the peripheral portion indicated by O can be arranged with a wavelength of 365 nm. As described above, the plurality of LED light source units 112a and 112b in the LED light source module 110 can be composed of many types, for example, two types of LED light source units having different wavelengths. The size of the matrix form and the arrangement of the LED light source units different from each other are not limited to those in FIGS. 3 and 4, and can vary depending on the characteristics of the exposure object.

さらに、図4に示されたように、中央部の1個の405nmLED光源ユニットのビームが、周辺部の8個の365nmLED光源ユニットのビームと全て重畳して複合波長になることができるように、405nmLED光源ユニットを365nmLED光源ユニットより大きく構成することが望ましい。   Furthermore, as shown in FIG. 4, the beam of one 405 nm LED light source unit in the central part can be superposed with the beams of eight 365 nm LED light source units in the peripheral part to be a composite wavelength. It is desirable to configure the 405 nm LED light source unit to be larger than the 365 nm LED light source unit.

このように互いに異なる波長を有する多種類のLED光源ユニットを一つのLED光源モジュールにマトリックス形態に配置することにより、露光対象物の特性に合わせてLED光源の波長を選択することができる。例えば、365nm(i−line)と405nm(h−line)の複合波長UV(紫外線)領域のLEDビームをフォトマスクに照射してマスク上の回路パターンをコーティングされたPCB基板に転写することができるようになる。   As described above, by arranging various types of LED light source units having different wavelengths in a matrix form in one LED light source module, the wavelength of the LED light source can be selected in accordance with the characteristics of the exposure object. For example, a photomask can be irradiated with an LED beam in a combined wavelength UV (ultraviolet) region of 365 nm (i-line) and 405 nm (h-line) to transfer the circuit pattern on the mask onto the coated PCB substrate. It becomes like this.

図5は本発明の一実施例による複数のLED光源モジュールが配置されたことを説明する概念図で、図6は図5によるLED光源モジュールの3次元設計図である。   FIG. 5 is a conceptual diagram illustrating a plurality of LED light source modules according to an embodiment of the present invention, and FIG. 6 is a three-dimensional design diagram of the LED light source module according to FIG.

図5及び図6に示されたように、複数のLED光源モジュール110はマトリックス形態に配列される。このように複数のLED光源モジュールをマトリックス形態に配列することにより、露光対象物の大きさに合わせて自由に大きさを変形させることができ、多面積を有する露光装置を容易に作ることができる。例えば、図5のように3×3のLED光源モジュール110を3×3のマトリックス形態に配列すれば、計81個のLED光源ユニットを配置することができる。そして、図6のように、3×3のLED光源モジュールを4×4のマトリックス形態に配列すれば、144個のLED光源ユニットを配置することができる。よって、本発明によるマトリックス配列の露光用LED光源装置によれば、1:1マスクパターン露光方式でUV領域のLEDビームが均一に露光対象物に照射されることが可能となる。   As shown in FIGS. 5 and 6, the plurality of LED light source modules 110 are arranged in a matrix form. By arranging a plurality of LED light source modules in a matrix form in this way, the size can be freely changed in accordance with the size of the object to be exposed, and an exposure apparatus having a large area can be easily made. . For example, if 3 × 3 LED light source modules 110 are arranged in a 3 × 3 matrix form as shown in FIG. 5, a total of 81 LED light source units can be arranged. Then, as shown in FIG. 6, if the 3 × 3 LED light source modules are arranged in a 4 × 4 matrix, 144 LED light source units can be arranged. Therefore, according to the LED light source device for exposure with a matrix arrangement according to the present invention, it becomes possible to uniformly irradiate the exposure object with the LED beam in the UV region by the 1: 1 mask pattern exposure method.

図7は本発明の一実施例によるLED光源ユニットを説明する断面図で、図8は図7によるLED光源ユニットの3次元設計図である。図7を参考にすると、LED光源ユニット112は、LED光源114、LED基板118、1次レンズ115、2次レンズ116及び、ユニットボディー117を含んでなる。   FIG. 7 is a cross-sectional view illustrating an LED light source unit according to an embodiment of the present invention, and FIG. 8 is a three-dimensional design diagram of the LED light source unit according to FIG. Referring to FIG. 7, the LED light source unit 112 includes an LED light source 114, an LED substrate 118, a primary lens 115, a secondary lens 116, and a unit body 117.

LED光源114は、供給電流に応じて強度が制御された光を発生させるもので、LED基板118上に設置される。LED基板118は、回路パターンが形成されLEDに電流と電圧を供給する。1次レンズ115は、LED光源114から放射されたビームに対して角補正を行う。すなわち、図7に示されたように、LED光源の広さより広い面積にビームが照射されることができるようにする。2次レンズ116は、1次レンズ115を経たビームに対して集光収斂を行う。このようなLED光源114、LED基板118、1次レンズ115及び2次レンズ116は、ユニットボディー117に設置されて一つのLED光源ユニット112を構成する。   The LED light source 114 generates light whose intensity is controlled according to the supplied current, and is installed on the LED substrate 118. The LED substrate 118 is formed with a circuit pattern and supplies current and voltage to the LED. The primary lens 115 performs angle correction on the beam emitted from the LED light source 114. That is, as shown in FIG. 7, the beam can be irradiated to an area wider than the area of the LED light source. The secondary lens 116 converges and converges the beam that has passed through the primary lens 115. The LED light source 114, the LED substrate 118, the primary lens 115, and the secondary lens 116 are installed on the unit body 117 to constitute one LED light source unit 112.

図9は隣接して配列された2個のLED光源ユニット112からビームが照射されることを説明する図である。図9を参考にすると、個別LEDの照射面積が10mmであるとき、個別LEDの間の部分(1mm)は出力が低下することがあり得る。よって、LEDの照射面積を10mmより若干大きく調節し、重畳部分(すなわち、LEDのエッジ部位)の出力が低下しないように制御する。例えば、一方のLEDから50%のビーム、他方のLEDから50%のビームを受信することにより、LEDユニットの間の重畳部分は出力が低下せずLED内部の出力と同じに制御されてエネルギー密度が均一になる。
再び図2を参考にすると、制御部120は、LED光源モジュール110のLED光源ユニット112に供給される電流の大きさをそれぞれ制御して露光領域に到達する光の強度を決定し、電流の供給及び中断を制御する。
FIG. 9 is a diagram for explaining that a beam is emitted from two LED light source units 112 arranged adjacent to each other. Referring to FIG. 9, when the irradiation area of the individual LEDs is 10 mm, the output between the individual LEDs (1 mm) may decrease. Therefore, the irradiation area of the LED is adjusted to be slightly larger than 10 mm so that the output of the overlapping portion (that is, the edge portion of the LED) is not lowered. For example, by receiving a 50% beam from one LED and a 50% beam from the other LED, the overlapping portion between the LED units is controlled to be the same as the output inside the LED without decreasing the output, and the energy density Becomes uniform.
Referring to FIG. 2 again, the controller 120 determines the intensity of light reaching the exposure area by controlling the magnitude of the current supplied to the LED light source unit 112 of the LED light source module 110, and supplies the current. And control interruptions.

LED光源モジュール110に互いに波長が異なる2種類のLED光源ユニット112a,112bが配列された場合、制御部120は、LED光源モジュールに対して2セットデュアル制御を行う。すなわち、365nmのLED光源ユニットに対しては14.9v及び700mAを供給するように制御し、405nmLED光源ユニットに対しては12〜48v及び1000〜1800mAを供給するように制御することができる。よって、図3に示されたように、LED光源モジュール110に2種類9個のLED光源ユニット112a,112bが配列された場合にも、単にデュアルチャンネルで制御を行うことができる。   When two types of LED light source units 112a and 112b having different wavelengths are arranged on the LED light source module 110, the control unit 120 performs two sets of dual control on the LED light source module. That is, it can be controlled to supply 14.9 v and 700 mA to the 365 nm LED light source unit, and can be controlled to supply 12 to 48 v and 1000 to 1800 mA to the 405 nm LED light source unit. Therefore, as shown in FIG. 3, even when two types and nine LED light source units 112a and 112b are arranged in the LED light source module 110, the control can be simply performed in the dual channel.

また、制御部120は、必要時のみLED光源ユニットをOnして、不要な電力消耗及び性能低下を防止することができる。このような本発明の制御部120は、アナログ制御方式の代りにデジタル制御方式によるMCUで具現することができる。このようなMCUは、設備I/O制御、光源制御、外部環境制御が可能であり、一つのMCUで36CH制御を行うとき、32CHは365nmLED光源ユニットを制御し、他の4CHは405nmLED光源ユニットを制御するものとして動作することができる。図10は制御部として使用されるMCUの一例を説明するためのブロック図である。   Further, the controller 120 can turn on the LED light source unit only when necessary to prevent unnecessary power consumption and performance degradation. The control unit 120 of the present invention can be implemented by an MCU using a digital control method instead of an analog control method. Such MCU is capable of facility I / O control, light source control, and external environment control. When performing 36CH control with one MCU, 32CH controls the 365nm LED light source unit, and the other 4CH controls the 405nm LED light source unit. Can operate as a control. FIG. 10 is a block diagram for explaining an example of the MCU used as the control unit.

電源供給部130は、制御部120の制御に従ってLED光源モジュール110に電圧及び電流を供給する。電源供給部130は定電流制御方式でLED光源ユニットに安定的な電圧及び電流を供給することができる。   The power supply unit 130 supplies voltage and current to the LED light source module 110 according to the control of the control unit 120. The power supply unit 130 can supply a stable voltage and current to the LED light source unit by a constant current control method.

表示部140は、LED光源モジュール110のそれぞれの動作状態及び供給電流値を使用者に表示する。キー操作部150は、LED光源モジュール110に供給される電流の大きさを制御するように、制御部120に使用者の外部命令を入力する。このような表示部140及びキー操作部150は、一つのLCDタッチスクリーンで具現されることができる。   The display unit 140 displays each operation state and supply current value of the LED light source module 110 to the user. The key operation unit 150 inputs a user's external command to the control unit 120 so as to control the magnitude of the current supplied to the LED light source module 110. The display unit 140 and the key operation unit 150 may be implemented with a single LCD touch screen.

本発明の望ましい実施例による露光用LED光源装置は、この露光用LED光源装置100を個別的に制御、管理及び運用する運用端末200を含むことができる。運用端末200は、PC形態のコンピューター端末又は現場管理者の携帯型モバイル端末がなることができ、通信部160を介して露光用LED光源装置100に有無線連結される。   The LED light source device for exposure according to a preferred embodiment of the present invention may include an operation terminal 200 that individually controls, manages, and operates the LED light source device 100 for exposure. The operation terminal 200 can be a PC-type computer terminal or a portable mobile terminal of a site manager, and is connected to the LED light source device 100 for exposure via a communication unit 160 via a wireless connection.

通信部160は、運営端末200からLED光源モジュール110の制御命令を受信し、LED光源モジュール110の動作に関する各種情報を運営端末200に伝送するためにRS232、RS485ポート等で具現されることができ、伝送された情報及びデータは、運営端末200に保存及び維持されることができる。この他にも、露光設備と通信する通信部をさらに備えることができる。   The communication unit 160 may be implemented with an RS232 port, an RS485 port, or the like in order to receive a control command for the LED light source module 110 from the operation terminal 200 and transmit various information regarding the operation of the LED light source module 110 to the operation terminal 200. The transmitted information and data can be stored and maintained in the operation terminal 200. In addition, a communication unit that communicates with the exposure equipment can be further provided.

本発明による露光用LED光源装置は、有無線ネットワークを介して中央管理サーバーに連結されることができる。中央管理サーバーは、遠隔地から複数台の露光用LED光源装置100を全体的に制御及び管理することができる。一方、運用端末200は、選択的に使用されることができ、運用端末200が使用されない場合には、露光用LED光源装置100が直接有無線ネットワークを介して中央管理サーバー(300)に接続される。   The LED light source device for exposure according to the present invention can be connected to a central management server via a wired / wireless network. The central management server can generally control and manage a plurality of LED light source devices 100 for exposure from a remote location. On the other hand, the operation terminal 200 can be selectively used. When the operation terminal 200 is not used, the exposure LED light source device 100 is directly connected to the central management server (300) via the wired / wireless network. The

図10は、制御部として使用されるMCUの一例を説明するためのブロック図である。   FIG. 10 is a block diagram for explaining an example of the MCU used as the control unit.

[未説明符号]
1:PORTF DRIVERS、2:PORTA DRIVERS、 3:PORTC DRIVERS、4:DATA REGISTER PORTF、5:DATA DIR. REG. PORTF、6:DATA REGISTER PORTA、7:DATA DIR. REG. PORTA、8:DATA REGISTER PORTC、9:DATA DIR. REG. PORTC、 10:ADC、11:JTAG TAP、12:PROGRAM COUNTER、13:STACK POINTER、14:ON−CHIP DEBUG、15:PROGRAM FLASH、16:SRAM、17:BOUNDARY. SCAN、18:INSTRUCTION REGISTER、19:GENERAL PURPOSE REGISTERS、20:PROGRAMMING LOGIC、21:INSTRUCTION DECODER、22:ALU、23:STATUS REGISTER、24:USARTO、25:INTERNAL OSCILLATOR、26:WATCHDOG TIMER、27:MCU CONTROL REGISTER、28:TIMER/COUNTERS、29:INTERRUPT UNIT、30:EEPROM、31:CALIB. OSC、32:OSCILLATOR、33:OSCILLATOR、34:TIMING AND CONTROL、35:SPI、36:USART1、37:TWO−WIRE SERIAL INTERFACE、38:DATA REGISTER PORTE、39:DATA DIR. REG. PORTE、40:DATA REGISTER PORTB、41:DATA DIR. REG. PORTB、42:DATA REGISTER PORTD、43:DATA DIR. REG. PORTD、44:DATA REG. PORTG、45:DATA DIR. REG. PORTG、46:PORTE DRIVERS、47:PORTB DRIVERS、48:PORTD DRIVERS、49:PORTG DRIVERS、50:ANALOG COMPARATOR.
[Unexplained code]
1: PORTF DRIVERS, 2: PORTA DRIVERS, 3: PORTC DRIVERS, 4: DATA REGISTER PORTF, 5: DATA DIR. REG. PORTF, 6: DATA REGISTER PORTA, 7: DATA DIR. REG. PORTA, 8: DATA REGISTER PORTC, 9: DATA DIR. REG. PORTTC, 10: ADC, 11: JTAG TAP, 12: PROGRAM COUNTER, 13: STACK POINTER, 14: ON-CHIP DEBUG, 15: PROGRAM FLASH, 16: SRAM, 17: BOUNDARY. SCAN, 18: INSTRUTION REGISTER, 19: GENERAL PURPOSE REGISTERS, 20: PROGRAMMING LOGIC, 21: INSTRUTION DECODER, 22: ALU, 23: STATUS REGISTER, 24: USERRTO REGISTER, 28: TIMER / COUNTERS, 29: INTERRUPT UNIT, 30: EEPROM, 31: CALIB. OSC, 32: OSCILLATOR, 33: OSCILLATOR, 34: TIMING AND CONTROL, 35: SPI, 36: USART1, 37: TWO-WISER SERIAL INTERFACE, 38: DATA REGISTER PORTE, 39: DATA DIR. REG. PORTE, 40: DATA REGISTER PORTB, 41: DATA DIR. REG. PORTB, 42: DATA REGISTER PORTD, 43: DATA DIR. REG. PORTD, 44: DATA REG. PORTG, 45: DATA DIR. REG. PORTG, 46: PORTER DRIVERS, 47: PORTB DRIVERS, 48: PORTD DRIVERS, 49: PORTG DRIVERS, 50: ANALOG COMPARATOR.

100 露光用LED光源装置
110 LED光源モジュール
112 LED光源ユニット
112a LED光源ユニット
112b LED光源ユニット
114 LED光源ユニット
115 1次レンズ
116 2次レンズ
117 ユニットボディー
118 LED基板
120 制御部
130 電源供給部
140 表示部
150 キー操作部
160 通信部
200 運用端末
100 LED light source device for exposure 110 LED light source module 112 LED light source unit 112a LED light source unit 112b LED light source unit 114 LED light source unit 115 primary lens 116 secondary lens 117 unit body 118 LED substrate 120 control unit 130 power supply unit 140 display unit 150 Key operation unit 160 Communication unit 200 Operation terminal

Claims (10)

複数のLED光源ユニットを含む複数のLED光源モジュール;
上記複数のLED光源モジュールの上記複数のLED光源ユニットに供給される電流の大きさをそれぞれ制御して露光領域に到達する光の強度を決定し、電流の供給及び中断を制御する制御部;
上記制御部の制御に従って上記複数のLED光源モジュールに電流を供給する電源供給部;
上記複数のLED光源モジュールのそれぞれの動作状態及び供給電流値を使用者に表示する表示部;及び
上記複数のLED光源モジュールに供給される電流の大きさを制御するように上記制御部に使用者の外部命令を入力するキー操作部を含むことを特徴とする露光用LED光源装置。
A plurality of LED light source modules including a plurality of LED light source units;
A control unit for controlling the supply and interruption of current by determining the intensity of light reaching the exposure region by controlling the magnitude of the current supplied to the plurality of LED light source units of the plurality of LED light source modules;
A power supply unit for supplying current to the plurality of LED light source modules according to the control of the control unit;
A display unit that displays to the user operating states and supply current values of the plurality of LED light source modules; and a user to the control unit to control the magnitude of the current supplied to the plurality of LED light source modules. An LED light source device for exposure comprising a key operation unit for inputting the external command.
上記複数のLED光源モジュールは、マトリックス形態に配列されたことを特徴とする、請求項1に記載の露光用LED光源装置。   The LED light source device for exposure according to claim 1, wherein the plurality of LED light source modules are arranged in a matrix form. 上記LED光源モジュール内の上記複数のLED光源ユニットは、マトリックス形態に配列されたことを特徴とする、請求項1に記載の露光用LED光源装置。   2. The LED light source device for exposure according to claim 1, wherein the plurality of LED light source units in the LED light source module are arranged in a matrix form. 上記LED光源モジュール内の上記複数のLED光源ユニットは、互いに波長が異なる2種類のLED光源ユニットからなることを特徴とする、請求項3に記載の露光用LED光源装置。   4. The LED light source device for exposure according to claim 3, wherein the plurality of LED light source units in the LED light source module comprises two types of LED light source units having different wavelengths. 上記LED光源モジュール内の上記複数のLED光源ユニットは3×3マトリックス形態に配列され、中央部の1個のLED光源ユニットは405nmの波長を有し、周辺部の8個のLED光源ユニットは365nmの波長を有することを特徴とする、請求項4に記載の露光用LED光源装置。   The plurality of LED light source units in the LED light source module are arranged in a 3 × 3 matrix form, one LED light source unit in the central part has a wavelength of 405 nm, and eight LED light source units in the peripheral part are 365 nm. The LED light source device for exposure according to claim 4, having a wavelength of 上記1個の405nmLED光源ユニットのビームが、上記8個の365nmLED光源ユニットのビームと全て重畳して複合波長になることができるように、上記405nmLED光源ユニットを上記365nmLED光源ユニットより大きく構成することを特徴とする、請求項5に記載の露光用LED光源装置。   The 405 nm LED light source unit is configured to be larger than the 365 nm LED light source unit so that the beams of the one 405 nm LED light source unit can overlap with the beams of the eight 365 nm LED light source units to have a composite wavelength. The LED light source device for exposure according to claim 5, wherein the LED light source device is an exposure LED light source device. 上記制御部は、上記LED光源モジュールの互いに波長が異なる2種類のLED光源ユニットに対して2セットデュアル制御を行うことを特徴とする、請求項4に記載の露光用LED光源装置。   5. The exposure LED light source device according to claim 4, wherein the control unit performs two-set dual control for two types of LED light source units having different wavelengths of the LED light source module. 上記LED光源ユニットは、
供給電流に応じて強度が制御された光を発生させるLED光源;
上記LED光源が配置され、回路パターンが形成されたLED基板;
上記LED光源から放射されたビームに対して角補正を行う1次レンズ;
上記1次レンズを経たビームに対して集光収斂を行う2次レンズ;
上記LED光源、上記LED基板、上記1次レンズ及び上記2次レンズに対してハウジングを提供するユニットボディーを含むことを特徴とする、請求項1に記載の露光用LED光源装置。
The LED light source unit is
An LED light source that generates light of controlled intensity according to the supply current;
An LED substrate on which the LED light source is arranged and a circuit pattern is formed;
A primary lens that performs angle correction on the beam emitted from the LED light source;
A secondary lens that converges and converges the beam that has passed through the primary lens;
2. The LED light source device for exposure according to claim 1, further comprising a unit body that provides a housing for the LED light source, the LED substrate, the primary lens, and the secondary lens.
上記制御部は、マトリックス形態に配列された上記複数のLED光源ユニットの間のビーム重畳部の出力が低下しないように、LEDの照射面積をLEDの大きさより大きく調節することを特徴とする、請求項3に記載の露光用LED光源装置。   The control unit may adjust the irradiation area of the LED to be larger than the size of the LED so that the output of the beam superimposing unit between the plurality of LED light source units arranged in a matrix form does not decrease. Item 4. The LED light source device for exposure according to Item 3. 複数のLED光源ユニットを含む複数のLED光源モジュール、上記複数のLED光源モジュールの上記複数のLED光源ユニットに供給される電流の大きさをそれぞれ制御して露光領域に到達する光の強度を決定し、電流の供給及び中断を制御する制御部、上記制御部の制御に従って上記複数のLED光源モジュールに電流を供給する電源供給部、上記複数のLED光源モジュールのそれぞれの動作状態及び供給電流値を使用者に表示する表示部、及び、上記複数のLED光源モジュールに供給される電流の大きさを制御するように上記制御部に使用者の外部命令を入力するキー操作部を含む露光用LED光源装置、及び;
多数の露光装備にそれぞれ設置される上記露光用LED光源装置を有無線通信網を介して遠隔で統合制御及び管理する中央管理サーバーを含む露光用LED光源装置管理システム。
A plurality of LED light source modules including a plurality of LED light source units and a current intensity supplied to the plurality of LED light source units of the plurality of LED light source modules are controlled to determine the intensity of light reaching the exposure region. A control unit that controls supply and interruption of current, a power supply unit that supplies current to the plurality of LED light source modules according to the control of the control unit, and an operation state and a supply current value of each of the plurality of LED light source modules LED light source device for exposure including a display unit for display to a person and a key operation unit for inputting an external command of the user to the control unit so as to control the magnitude of current supplied to the plurality of LED light source modules ,as well as;
An exposure LED light source device management system including a central management server that remotely controls and manages the LED light source device for exposure, which is installed in each of a plurality of exposure equipments, via a wired / wireless communication network.
JP2016552366A 2013-10-30 2013-11-05 LED light source device for exposure and LED light source device management system for exposure Pending JP2017504842A (en)

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