JP2017205810A - Cutting device - Google Patents

Cutting device Download PDF

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JP2017205810A
JP2017205810A JP2016097758A JP2016097758A JP2017205810A JP 2017205810 A JP2017205810 A JP 2017205810A JP 2016097758 A JP2016097758 A JP 2016097758A JP 2016097758 A JP2016097758 A JP 2016097758A JP 2017205810 A JP2017205810 A JP 2017205810A
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cutting
cutting blade
shaping
axis direction
grindstone
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JP6700101B2 (en
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雄也 関口
Takeya Sekiguchi
雄也 関口
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Disco Corp
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Disco Abrasive Systems Ltd
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  • Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
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  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

PROBLEM TO BE SOLVED: To keep a fairing grindstone in a dressable state over a long period and prevent a cutting blade from being excessively dressed.SOLUTION: A cutting device 1 comprises holding means 3, cutting and feeding means 11, cutting means 6, index feeding means 12, cutting-in and feeding means 16, and fairing means 5 for fairing an end surface 630a of a cutting edge 630 of a cutting blade 63 into a flat plane. The fairing means 5 comprises a narrow plate-like fairing grindstone 50 and means 51 for fixing by making the width direction of the fairing grindstone 50 coincide with the X axis direction and making the depth direction coincide with the Y axis direction in a state in which the fairing grindstone 50 stands, and comprises means 7 for measuring a height position of an upper surface 50a of the fairing grindstone 50. The cutting device 1 fairs the end surface 630a of the cutting edge 630 into a flat plane by moving the cutting means 6 in the Y axis direction by the index feeding means 12 with the cutting means 6 positioned at a height position at which the lower end of the cutting edge 630 of the rotated cutting blade 63 cuts in the fairing grindstone 50.SELECTED DRAWING: Figure 1

Description

本発明は、切削ブレードにより被加工物を切削加工する切削装置に関する。   The present invention relates to a cutting apparatus for cutting a workpiece with a cutting blade.

半導体ウエーハの製造に用いられる切削装置は、回転する切削ブレードを保持手段で保持された被加工物に対して切込ませることで、被加工物に対して所望の切削加工を施すことができる。切削加工の例としては、被加工物に形成された分割予定ライン等に沿って格子状に被加工物を切削する切削加工と、円形の被加工物を被加工物の外周に反って円状に切削する切削加工とがある。   A cutting apparatus used for manufacturing a semiconductor wafer can perform a desired cutting process on a workpiece by cutting a rotating cutting blade into the workpiece held by a holding unit. Examples of cutting include cutting that cuts a workpiece in a lattice shape along the division lines formed on the workpiece, and circular workpieces that are rounded against the outer periphery of the workpiece. There is a cutting process.

円形の被加工物を被加工物の外周に反って円状に切削する切削加工、例えば、被加工物のエッジトリミングにおいては、例えば、切削ブレードの切り刃の端面の約2/3が被加工物の外周部分に接触するように切削ブレードを位置付けて、切削ブレードによる被加工物の切削を行っていく。したがって、切削加工を行っていくことで、被加工物の径方向における切削ブレードの切り刃の端面の内側部分と外側部分とで、切削ブレードの摩耗量に違いが生じてくる。すなわち、被加工物を所定枚数切削した切削ブレードは、例えば、切り刃の端面が内側から外側に向かって下方に傾斜した状態や、切り刃の端面に微小な段差が生じた状態になる。   In a cutting process in which a circular workpiece is cut into a circle against the outer periphery of the workpiece, for example, in edge trimming of a workpiece, for example, about 2/3 of the end face of the cutting blade of the cutting blade is processed. The cutting blade is positioned so as to be in contact with the outer peripheral portion of the workpiece, and the workpiece is cut by the cutting blade. Therefore, the amount of wear of the cutting blade is different between the inner portion and the outer portion of the end face of the cutting blade in the radial direction of the workpiece by performing the cutting process. That is, a cutting blade obtained by cutting a predetermined number of workpieces has, for example, a state in which the end surface of the cutting blade is inclined downward from the inside to the outside, or a state in which a minute step is generated on the end surface of the cutting blade.

したがって、切削加工中において、定期的に切削ブレードをドレッシングして、切り刃の端面を平坦に整形する必要がある。そのため、切り刃の端面を平坦にドレスするためのドレッシングボード(整形砥石)を備える切削装置がある(例えば、特許文献1参照)。   Therefore, during cutting, it is necessary to dress the cutting blade periodically to shape the end face of the cutting blade flat. Therefore, there exists a cutting device provided with the dressing board (shaped grinding stone) for dressing the end surface of a cutting blade flatly (for example, refer to patent documents 1).

特開2010−588号公報JP 2010-588 A

切削ブレードをドレッシングする場合には、例えば、特許文献1に記載されているように、図7に示す平板状の整形砥石90を寝かせた状態、すなわち、回転軸92に装着された切削ブレード91の切り刃910の端面と整形砥石90との接触面積がある程度広くなるように整形砥石90を保持した状態にし、この整形砥石90に対して回転する切削ブレード91を所定の深さ切込ませ、さらに、回転軸92の軸方向(Y軸方向)に切削ブレード91を移動させてドレッシングを行っていく。そして、図7に示すように、整形砥石90の上面90aには、切削ブレード91によってY軸方向に延在する溝状のドレス痕Mが形成されていく。そして、切削ブレード91の切込みと切削ブレード91のY軸方向への移動とを必要に応じて繰り返し、切削ブレード91の切り刃910の端面を平坦に整形する。   When dressing the cutting blade, for example, as described in Patent Document 1, the flat shaped grinding stone 90 shown in FIG. 7 is laid down, that is, the cutting blade 91 mounted on the rotary shaft 92 is placed. The shaping grindstone 90 is held so that the contact area between the end face of the cutting blade 910 and the shaping grindstone 90 is increased to some extent, and the cutting blade 91 that rotates relative to the shaping grindstone 90 is cut to a predetermined depth. Then, dressing is performed by moving the cutting blade 91 in the axial direction of the rotary shaft 92 (Y-axis direction). As shown in FIG. 7, groove-shaped dress marks M extending in the Y-axis direction are formed on the upper surface 90 a of the shaping grindstone 90 by the cutting blade 91. Then, cutting of the cutting blade 91 and movement of the cutting blade 91 in the Y-axis direction are repeated as necessary, and the end surface of the cutting blade 910 of the cutting blade 91 is shaped flat.

整形砥石90による切削ブレード91のドレッシングが複数回実施されると、整形砥石90も切削されることで−Z方向に向かって薄くなっていく。整形砥石90が薄くなりすぎるとドレッシングの最中に割れて粉々になってしまう場合があり、この場合、整形砥石90の交換作業に時間を多くとられ、また、切削ブレード91の破損等の悪影響が生じ得る。そのため、図8に示すように、整形砥石90が粉砕されない程度の所定の厚みを残して整形砥石90の交換が行われる。その反面、整形砥石90の廃棄する部分が多くなることから、整形砥石90の消費量(交換頻度)も多くなってしまうという問題がある。また、整形砥石90の交換頻度が多くなると、切削装置内に交換作業の効率化のための整形砥石交換機構を備える必要も生じ、また、交換の度に被加工物の加工が中断される場合もある。   When dressing of the cutting blade 91 by the shaping grindstone 90 is performed a plurality of times, the shaping grindstone 90 is also cut and becomes thinner in the -Z direction. If the shaping grindstone 90 becomes too thin, it may be broken and shattered during dressing. In this case, it takes a lot of time to replace the shaping grindstone 90, and adverse effects such as breakage of the cutting blade 91 are caused. Can occur. Therefore, as shown in FIG. 8, the shaping grindstone 90 is replaced while leaving a predetermined thickness so that the shaping grindstone 90 is not crushed. On the other hand, there is a problem that the amount of consumption (replacement frequency) of the shaping grindstone 90 increases because the portion of the shaping grindstone 90 to be discarded increases. Moreover, when the replacement frequency of the shaping grindstone 90 increases, it becomes necessary to provide a shaping grindstone exchanging mechanism for improving the efficiency of the exchanging work in the cutting apparatus, and the processing of the workpiece is interrupted each time the exchange is performed. There is also.

また、切削ブレードの切り刃の端面と整形砥石との接触面積が広くなることで、切削ブレードが過度にドレッシングされ、切削ブレードが過剰に消耗するという問題がある。したがって、切削ブレードの切り刃の端面を平坦に整形するための整形砥石を備える切削装置においては、整形砥石をより長期に渡ってドレッシング可能な状態にして整形砥石の交換頻度を少なくするとともに、切削ブレードが過度にドレッシングされないようにするという課題がある。   In addition, since the contact area between the end face of the cutting blade and the shaping grindstone is widened, there is a problem that the cutting blade is excessively dressed and the cutting blade is excessively consumed. Therefore, in a cutting device equipped with a shaping grindstone for shaping the end face of the cutting blade of the cutting blade flatly, the shaping grindstone can be dressed for a longer period of time, and the replacement frequency of the shaping grindstone is reduced. There is a problem of preventing the blade from being excessively dressed.

上記課題を解決するための本発明は、被加工物を保持する保持面を有する保持手段と、該保持手段をX軸方向に切削送りする切削送り手段と、外周に切り刃を有する切削ブレードを回転軸に装着して回転させ該保持手段が保持した被加工物を切削加工する切削手段と、該切削手段を該回転軸の軸方向であり該X軸方向に対して該保持面方向に直交するY軸方向にインデックス送りするインデックス送り手段と、該切削手段を該X軸方向及び該Y軸方向に直交し該保持面に対し直交するZ軸方向に切込み送りする切込み送り手段と、該切削ブレードの該切り刃の端面を平坦に整形する整形手段と、を備える切削装置であって、該保持手段は、該保持面を有する保持テーブルと、該保持テーブルを支持する支持ベースとを備え、該整形手段は、幅狭の平板状の整形砥石と、該整形砥石を立たせた状態で該整形砥石の幅方向を該X軸方向に一致させ奥行き方向を該Y軸方向に一致させて該整形砥石を固定する固定手段と、を備え、回転させた該切削ブレードの該切り刃の下端が該整形砥石に切込む高さ位置に該切込み送り手段により該切削手段を位置付けて該インデックス送り手段で該切削手段を該Y軸方向に移動させて該切り刃の端面を平坦に整形する切削装置である。
この切削装置においては、整形砥石の上面の高さ位置を測定する高さ位置測定手段を備えることが好ましい。
The present invention for solving the above problems includes a holding means having a holding surface for holding a workpiece, a cutting feed means for cutting and feeding the holding means in the X-axis direction, and a cutting blade having a cutting blade on the outer periphery. A cutting means for cutting the workpiece held by the holding means by being mounted on the rotating shaft, and the cutting means is an axial direction of the rotating shaft and orthogonal to the holding surface direction with respect to the X-axis direction. Index feeding means for feeding an index in the Y-axis direction, cutting feed means for cutting and feeding the cutting means in the X-axis direction and the Z-axis direction perpendicular to the holding surface and perpendicular to the holding surface, and the cutting A cutting device comprising: a shaping means for shaping the end face of the blade of the blade flatly, the holding means comprising a holding table having the holding surface and a support base for supporting the holding table; The shaping means has a width And a fixing means for fixing the shaping grindstone with the width direction of the shaping grindstone matching the X-axis direction and the depth direction matching the Y-axis direction with the shaping grindstone standing. The cutting means is positioned by the cutting feed means at a height position at which the lower end of the cutting blade of the rotated cutting blade cuts into the shaping grindstone, and the cutting means is moved by the index feed means to the Y axis. It is a cutting device which moves in the direction and shapes the end face of the cutting blade flat.
In this cutting apparatus, it is preferable to include a height position measuring means for measuring the height position of the upper surface of the shaping grindstone.

本発明に係る切削装置において、整形手段は、幅狭の平板状の整形砥石と、整形砥石を立たせた状態で整形砥石の幅方向をX軸方向に一致させ奥行き方向をY軸方向に一致させて整形砥石を固定する固定手段とを備えている。そして、回転させた切削ブレードの切り刃の下端が整形砥石に切込む高さ位置に切込み送り手段により切削手段を位置付けてインデックス送り手段で切削手段をY軸方向に移動させて、切削ブレードが過度にドレッシングされないようにしつつ切り刃の端面を平坦に整形することができる。また、整形砥石をより長期に渡って使用することで整形砥石の廃棄部分を減らすことができるため、整形砥石の交換回数を少なくすることができる。
さらに、整形砥石の上面の高さ位置を測定する高さ位置測定手段を備えることにより、整形砥石の消耗量を認識することができ、これに基づいて切削ブレードの消耗量を把握することができる。
In the cutting apparatus according to the present invention, the shaping means is configured to align the width direction of the shaping stone with the X-axis direction and the depth direction with the Y-axis direction in a state where the shaping stone is narrow and the shaping stone is raised. And a fixing means for fixing the shaping grindstone. Then, the cutting means is positioned by the cutting feed means at a height position where the lower end of the cutting blade of the rotated cutting blade cuts into the shaping grindstone, and the cutting means is moved in the Y-axis direction by the index feeding means. Thus, the end face of the cutting blade can be shaped flat without being dressed. Moreover, since the disposal part of a shaping grindstone can be reduced by using a shaping grindstone for a long period of time, the frequency | count of replacement | exchange of a shaping grindstone can be decreased.
Furthermore, by providing a height position measuring means for measuring the height position of the upper surface of the shaping grindstone, it is possible to recognize the consumption amount of the shaping grindstone, and to grasp the consumption amount of the cutting blade based on this. .

切削装置の一例を示す斜視図である。It is a perspective view which shows an example of a cutting device. 固定手段に固定された整形砥石の一例を示す斜視図である。It is a perspective view which shows an example of the shaping grindstone fixed to the fixing means. 整形砥石の上面に切削ブレードを切込ませてから切削ブレードをY軸方向に移動させて切削ブレードのドレッシングを行っている状態を示す模式的な斜視図である。It is a typical perspective view showing the state where the cutting blade is cut in the upper surface of the shaping grindstone and then the cutting blade is moved in the Y-axis direction to perform dressing of the cutting blade. 整形砥石の上面に切削ブレードを切込ませてから切削ブレードをY軸方向に移動させて切削ブレードのドレッシングを行っている状態を示す模式的な正面図である。It is a typical front view showing the state where dressing of the cutting blade is performed by moving the cutting blade in the Y-axis direction after cutting the cutting blade into the upper surface of the shaping grindstone. 高さ位置測定手段により整形砥石の上面を撮像し高さ位置を測定している状態を示す模式的な正面図である。It is a typical front view which shows the state which imaged the upper surface of the shaping grindstone by the height position measurement means, and has measured the height position. 固定手段に固定された使用済みの整形砥石を示す斜視図である。It is a perspective view which shows the used shaping grindstone fixed to the fixing means. 従来の整形砥石により切削ブレードの切り刃をドレッシングしている状態を示す斜視図である。It is a perspective view which shows the state which is dressing the cutting blade of the cutting blade with the conventional shaping grindstone. ドレッシングが行われ使用済みとなり廃棄される従来の整形砥石である。It is a conventional orthopedic whetstone that is dressed, used, and discarded. 幅広の整形砥石の上面に切削ブレードを切込ませてから切削ブレードをY軸方向に移動させて切削ブレードのドレッシングを行っている状態を示す模式的な斜視図である。It is a typical perspective view showing the state where the cutting blade is cut in the upper surface of the wide shaping grindstone and then the cutting blade is moved in the Y-axis direction to dress the cutting blade.

図1に示す切削装置1は、保持テーブル30の保持面300aに保持された被加工物に対して、切削手段6が備える切削ブレード63を回転させ切り込ませて、切削加工を施す装置である。   A cutting apparatus 1 shown in FIG. 1 is an apparatus that performs cutting by rotating a cutting blade 63 provided in the cutting means 6 on a workpiece held on a holding surface 300a of a holding table 30. .

切削装置1の基台10上には、切削送り方向(X軸方向)に保持テーブル30を往復移動させる切削送り手段11が配設されている。切削送り手段11は、X軸方向の軸心を有するボールネジ110と、ボールネジ110と平行に配設された一対のガイドレール111と、ボールネジ110を回動させるモータ112と、内部のナットがボールネジ110に螺合し底部がガイドレール111に摺接する可動板113とから構成される。そして、モータ112がボールネジ110を回動させると、これに伴い可動板113がガイドレール111にガイドされてX軸方向に移動し、可動板113上に配設された保持手段3が可動板113の移動に伴いX軸方向に移動することで、保持手段3で保持された被加工物が切削送りされる。   On the base 10 of the cutting apparatus 1, a cutting feed unit 11 that reciprocates the holding table 30 in the cutting feed direction (X-axis direction) is disposed. The cutting feed means 11 includes a ball screw 110 having an axis in the X-axis direction, a pair of guide rails 111 arranged in parallel with the ball screw 110, a motor 112 for rotating the ball screw 110, and an internal nut formed by the ball screw 110. And a movable plate 113 whose bottom is in sliding contact with the guide rail 111. Then, when the motor 112 rotates the ball screw 110, the movable plate 113 is guided by the guide rail 111 and moves in the X axis direction, and the holding means 3 disposed on the movable plate 113 is moved to the movable plate 113. The workpiece held by the holding means 3 is cut and fed by moving in the X-axis direction along with the movement.

被加工物を保持する保持手段3は、保持テーブル30と、保持テーブル30を支持する支持ベース31とを備えている。保持テーブル30は、例えば、その外形が円形状であり、被加工物を吸着する吸着部300と、吸着部300を支持する枠体301とを備える。吸着部300は図示しない吸引源に連通し、吸着部300の露出面であり枠体301の上面と面一に形成されている保持面300a上で被加工物を吸引保持する。そして、保持面300aの保持面方向は水平方向となっている。保持テーブル30は、保持テーブル30の底面側に配設された支持ベース31により支持されている。支持ベース31は可動板113上固定されており、保持テーブル30を支持するとともに、保持テーブル30を回転駆動することができる。   The holding means 3 that holds the workpiece includes a holding table 30 and a support base 31 that supports the holding table 30. The holding table 30 has, for example, a circular outer shape, and includes a suction unit 300 that sucks a workpiece and a frame body 301 that supports the suction unit 300. The suction unit 300 communicates with a suction source (not shown), and sucks and holds the workpiece on a holding surface 300a that is an exposed surface of the suction unit 300 and is flush with the upper surface of the frame 301. And the holding surface direction of the holding surface 300a is a horizontal direction. The holding table 30 is supported by a support base 31 disposed on the bottom surface side of the holding table 30. The support base 31 is fixed on the movable plate 113 and can support the holding table 30 and can rotate the holding table 30.

基台10上の後方側(−X方向側)には、には、門型コラム14が切削送り手段11を跨ぐように立設されている。門型コラム14の前面(+X方向側の面)には、X軸方向に対して保持面方向(水平方向)に直交するY軸方向に切削手段6を往復移動させるインデックス送り手段12が配設されている。インデックス送り手段12は、軸方向がY軸方向の軸心を有するボールネジ120と、ボールネジ120と平行に配設された一対のガイドレール121と、ボールネジ120を回動させるモータ122と、内部のナットがボールネジ120に螺合し側部がガイドレール121に摺接する可動板123とから構成される。そして、モータ122がボールネジ120を回動させると、これに伴い可動板123がガイドレール121にガイドされてY軸方向に移動し、可動板123上に配設された切削手段6が可動板123の移動に伴いY軸方向にインデックス送りされる。   On the rear side (−X direction side) on the base 10, the portal column 14 is erected so as to straddle the cutting feed means 11. On the front surface of the portal column 14 (the surface on the + X direction side), index feeding means 12 for reciprocating the cutting means 6 in the Y axis direction perpendicular to the holding surface direction (horizontal direction) with respect to the X axis direction is disposed. Has been. The index feeding means 12 includes a ball screw 120 having an axial center in the Y-axis direction, a pair of guide rails 121 arranged in parallel to the ball screw 120, a motor 122 that rotates the ball screw 120, and an internal nut. Is composed of a movable plate 123 that is screwed into the ball screw 120 and whose side portion is in sliding contact with the guide rail 121. When the motor 122 rotates the ball screw 120, the movable plate 123 is guided by the guide rail 121 and moves in the Y-axis direction, and the cutting means 6 disposed on the movable plate 123 moves the movable plate 123. The index is fed in the Y-axis direction with the movement of.

可動板123上には、X軸方向及びY軸方向に直交し保持テーブル30の保持面300aに対し直交するZ軸方向(鉛直方向)に切削手段6を往復移動させる切込み送り手段16が配設されている。切込み送り手段16は、Z軸方向の軸心を有するボールネジ160と、ボールネジ160と平行に配設された一対のガイドレール161と、ボールネジ160を回動させるモータ162と、内部のナットがボールネジ160に螺合し側部がガイドレール161に摺接する支持部材163とから構成される。そして、モータ162がボールネジ160を回動させると、これに伴い支持部材163がガイドレール161にガイドされてZ軸方向に移動し、支持部材163が支持する切削手段6が支持部材163の移動に伴いZ軸方向に切込み送りされる。   On the movable plate 123, a cutting feed means 16 for reciprocating the cutting means 6 in the Z-axis direction (vertical direction) perpendicular to the X-axis direction and the Y-axis direction and perpendicular to the holding surface 300a of the holding table 30 is disposed. Has been. The incision feeding means 16 includes a ball screw 160 having an axis in the Z-axis direction, a pair of guide rails 161 arranged in parallel to the ball screw 160, a motor 162 for rotating the ball screw 160, and an internal nut formed by the ball screw 160. And a support member 163 whose side part is in sliding contact with the guide rail 161. When the motor 162 rotates the ball screw 160, the support member 163 is guided by the guide rail 161 and moves in the Z-axis direction, and the cutting means 6 supported by the support member 163 moves the support member 163. Along with this, cutting feed is performed in the Z-axis direction.

切削手段6は、図1において一部を拡大して示すように、軸方向がY軸方向である回転軸60と、支持部材163の下端に固定され回転軸60を回転可能に支持するハウジング61と、回転軸60を回転させる図示しないモータと、回転軸60に装着される切削ブレード63とを備えており、モータが回転軸60を回転駆動することに伴って、切削ブレード63も高速回転する。   The cutting means 6 includes a rotary shaft 60 whose axial direction is the Y-axis direction and a housing 61 that is fixed to the lower end of the support member 163 and rotatably supports the rotary shaft 60, as shown in a partially enlarged view in FIG. And a motor (not shown) for rotating the rotary shaft 60 and a cutting blade 63 attached to the rotary shaft 60. The cutting blade 63 also rotates at high speed as the motor drives the rotary shaft 60 to rotate. .

本実施形態においては、切削ブレード63は、例えば、合金鋳物等で作られた台金631の外周部分にダイヤモンド砥粒等を含む切り刃630が径方向外側に延出して形成されているハブブレードであるが、これに限定されるものではなく、ハブレスタイプ、すなわち、台金を有しないワッシャー型の環状ブレードであってもよい。   In the present embodiment, the cutting blade 63 is a hub blade in which a cutting blade 630 containing diamond abrasive grains or the like is formed radially outward on the outer peripheral portion of a base metal 631 made of an alloy casting or the like. However, the present invention is not limited to this, and may be a hubless type, that is, a washer-type annular blade having no base metal.

切削装置1は、切削ブレード63の切り刃630の端面630aを平坦に整形する整形手段5を備えており、整形手段5は、幅狭の平板状の整形砥石50と、整形砥石50を固定する固定手段51と、を備えている。   The cutting apparatus 1 includes a shaping unit 5 that shapes the end surface 630a of the cutting blade 630 of the cutting blade 63 flatly. The shaping unit 5 fixes the narrow plate-shaped shaping grindstone 50 and the shaping grindstone 50. Fixing means 51.

図2に示すように、整形砥石50は、例えば、CBN(立方晶窒化ホウ素)砥粒がレジンボンドで固められた砥石であり、+X方向側から見た形状が例えば正方形であり、幅狭の平板状に形成されている。なお、整形砥石50に含まれる砥粒は、図1に示す切削ブレード63の種類により適宜適切なものを選択でき、CBN砥粒以外にも、例えばGC砥粒(グリーンカーボン)やアルミナ砥粒を用いてもよい。例えば、図2に示す整形砥石50は、幅Wは2mmであり、奥行きDは、7.5cmであり、高さHは7.5cmに形成されている。なお、例えば、幅Wの値は5mm程度であってもよく、整形砥石の外形は長方形であってもよい。   As shown in FIG. 2, the shaping grindstone 50 is, for example, a grindstone in which CBN (cubic boron nitride) abrasive grains are hardened with a resin bond, and the shape seen from the + X direction side is, for example, a square, and has a narrow width. It is formed in a flat plate shape. In addition, the abrasive grains contained in the shaping grindstone 50 can be appropriately selected depending on the type of the cutting blade 63 shown in FIG. 1, and other than the CBN abrasive grains, for example, GC abrasive grains (green carbon) or alumina abrasive grains can be used. It may be used. For example, the shaping grindstone 50 shown in FIG. 2 has a width W of 2 mm, a depth D of 7.5 cm, and a height H of 7.5 cm. For example, the value of the width W may be about 5 mm, and the external shape of the shaping grindstone may be a rectangle.

固定手段51は、例えば、図1に示す可動板113上に固定されており、その外形が略直方体状に形成されている。図2に示すように、固定手段51の上部には、X軸方向に進出及び後退可能なネジクランプ510が一体的に形成されており、ネジクランプ510に対して整形砥石50を上方から挿し込み固定ネジ510aを回転させ締め付けることで、整形砥石50を所定の高さ位置に固定することができる。   The fixing means 51 is, for example, fixed on the movable plate 113 shown in FIG. 1 and has an outer shape formed in a substantially rectangular parallelepiped shape. As shown in FIG. 2, a screw clamp 510 that can advance and retract in the X-axis direction is integrally formed on the upper portion of the fixing means 51, and the shaping grindstone 50 is inserted into the screw clamp 510 from above. By rotating and tightening the fixing screw 510a, the shaping grindstone 50 can be fixed at a predetermined height position.

整形砥石50は、整形砥石50の幅W方向をX軸方向に一致させ奥行きD方向をY軸方向に一致させた状態で、固定手段51のネジクランプ510に挿し込まれ固定される。図2に示すように、立った状態で固定手段51に固定された整形砥石50は、例えば、整形砥石50全体の下側部分が固定手段51の内部に埋没した状態となり、残りの部分が固定手段51の上面51aから+Z方向に露出した状態になっており、整形砥石50の上面50aは、Z軸方向に対し直交する水平面となっている。なお、従来の切削装置と異なり、整形砥石50を立たせた状態で固定しているため、図1に示す切削装置1においては、整形手段5の省スペース化を図ることができている。   The shaping grindstone 50 is inserted and fixed to the screw clamp 510 of the fixing means 51 in a state where the width W direction of the shaping grindstone 50 is matched with the X-axis direction and the depth D direction is matched with the Y-axis direction. As shown in FIG. 2, the shaping grindstone 50 fixed to the fixing means 51 in a standing state is, for example, a state in which the lower part of the entire shaping grindstone 50 is buried inside the fixing means 51, and the remaining portions are fixed. The surface 51a is exposed in the + Z direction from the upper surface 51a of the means 51, and the upper surface 50a of the shaping grindstone 50 is a horizontal plane orthogonal to the Z-axis direction. In addition, unlike the conventional cutting device, since the shaping grindstone 50 is fixed in an upright state, the shaping device 5 shown in FIG. 1 can save space.

図1に示す切削手段6のハウジング61の+X方向側の側面には、整形砥石50の上面50aの高さ位置を測定する高さ位置測定手段7が配設されている。高さ位置測定手段7は、例えば、整形砥石50の上面50a撮像するCCDカメラ70と、高さ位置測定のための図示しないオートフォーカス機構とを備えている。高さ位置測定手段7による整形砥石50の上面50aの高さ位置の測定においては、例えば、切削手段6をZ軸方向に上下動させることで、CCDカメラ70を上下動させながら、CCDカメラ70による画像解析を行う。オートフォーカス機構によるCCDカメラ70のピント調節が行われ、コントラストで画像が鮮明に見えていれば、コントラストはピーク値になり、ピントがずれていれば、コントラストが低くなることから、コントラストがピーク値を示した高さ位置がピントの合った高さ位置となり、この高さ位置を基準として、CCDカメラ70の取得した画像に基づき整形砥石50の上面50aの高さ位置を測定する。なお、高さ位置測定手段7は、本実施形態における構成に限定されるものではなく、レーザー変位計、背圧センサー、又はマイクロゲージ等の測定器から構成されていてもよい。さらに、高さ位置測定手段7は、被加工物の切削すべき位置を撮像して検出するためのアライメント手段としても機能する。すなわち、高さ測定手段7は、被加工物の被切削面をCCDカメラ70により撮像し、この取得した画像に基づき、パターンマッチング等の画像処理によって被加工物の切削すべき位置を検出することができる。   A height position measuring means 7 for measuring the height position of the upper surface 50a of the shaping grindstone 50 is disposed on the side surface of the housing 61 of the cutting means 6 shown in FIG. The height position measuring means 7 includes, for example, a CCD camera 70 that captures an image of the upper surface 50a of the shaping grindstone 50, and an autofocus mechanism (not shown) for measuring the height position. In the measurement of the height position of the upper surface 50a of the shaping grindstone 50 by the height position measuring means 7, for example, the CCD camera 70 is moved up and down by moving the cutting means 6 up and down in the Z-axis direction. Perform image analysis with. If the focus of the CCD camera 70 is adjusted by the autofocus mechanism and the image looks clear with contrast, the contrast has a peak value. If the image is out of focus, the contrast becomes low. Is the height position at which the focus is achieved, and the height position of the upper surface 50a of the shaping grindstone 50 is measured based on the image acquired by the CCD camera 70 with reference to the height position. The height position measuring means 7 is not limited to the configuration in the present embodiment, and may be configured from a measuring instrument such as a laser displacement meter, a back pressure sensor, or a micro gauge. Further, the height position measuring means 7 also functions as an alignment means for imaging and detecting a position to be cut of the workpiece. That is, the height measuring means 7 captures the surface to be cut of the workpiece with the CCD camera 70, and detects the position on the workpiece to be cut by image processing such as pattern matching based on the acquired image. Can do.

以下に、図1〜6を用いて、切削装置1において、切削ブレード63の切り刃630の端面630aを平坦に整形する場合の、切削装置1の動作について説明する。なお、図3〜5においては、切削装置1の各構成の一部を模式的に示している。   The operation of the cutting device 1 when the end surface 630a of the cutting blade 630 of the cutting blade 63 is shaped flat in the cutting device 1 will be described below with reference to FIGS. In addition, in FIGS. 3-5, a part of each structure of the cutting device 1 is shown typically.

まず、図1に示す切削送り手段11により可動板113が−X方向に送られ、切削手段6の下方に整形砥石50が位置付けられる。すなわち、例えば、回転軸60のY軸方向に延びる軸心線のX軸方向における位置と整形砥石50の上面50a上のY軸方向に延びる中心線のX軸方向における位置とが一致するように、整形砥石50が位置付けられる。次いで、高さ位置測定手段7のCCDカメラ70によって整形砥石50の上面50aが撮像されて、切削ブレード63を切込ませる整形砥石50のY軸方向における位置、例えば、整形砥石50の上面50aの−Y方向側の端が検出される。そして、インデックス送り手段12が切削手段6をY軸方向に駆動し、切削ブレード63が整形砥石50の上面50aの−Y方向側の端の上方に位置付けられる。   First, the movable plate 113 is sent in the −X direction by the cutting feed means 11 shown in FIG. 1, and the shaping grindstone 50 is positioned below the cutting means 6. That is, for example, the position in the X-axis direction of the axial center line extending in the Y-axis direction of the rotating shaft 60 and the position in the X-axis direction of the center line extending in the Y-axis direction on the upper surface 50a of the shaping grindstone 50 are matched. The shaping grindstone 50 is positioned. Next, the upper surface 50 a of the shaping grindstone 50 is imaged by the CCD camera 70 of the height position measuring means 7, and the position of the shaping grindstone 50 in which the cutting blade 63 is cut in the Y-axis direction, for example, the upper surface 50 a of the shaping grindstone 50. An end on the -Y direction side is detected. The index feeding means 12 drives the cutting means 6 in the Y-axis direction, and the cutting blade 63 is positioned above the −Y-direction end of the upper surface 50a of the shaped grindstone 50.

回転軸60が高速回転することで、回転軸60に装着された切削ブレード63が高速回転するとともに、切削手段6が切込み送り手段16によってZ軸方向に駆動され、整形砥石50とのZ軸方向における位置合わせが行われる。すなわち、切込み送り手段16により、図3に示すように、切削ブレード63の切り刃630の下端が整形砥石50を上面50aから数μm切り込む高さ位置まで、切削手段6が下降する。切削ブレード63の整形砥石50に対する切込みが深すぎると、切削ブレード63をY軸方向に移動させた場合に切削ブレード63に過大な負荷がかかりすぎ破損するおそれもあるため、例えば、切削ブレード63の切り刃630の下端が整形砥石50に1〜10μm程度切り込む、すなわち、切削ブレード63の切り刃630の下端が整形砥石50の上面50aにかする程度であると好ましい。   When the rotating shaft 60 rotates at a high speed, the cutting blade 63 attached to the rotating shaft 60 rotates at a high speed, and the cutting means 6 is driven in the Z-axis direction by the cutting feed means 16, and the Z-axis direction with the shaping grindstone 50. Alignment is performed. That is, as shown in FIG. 3, the cutting means 6 descends to a height position at which the lower end of the cutting blade 630 of the cutting blade 63 cuts the shaping grindstone 50 from the upper surface 50 a by several μm by the cutting feed means 16. If the cutting blade 63 is cut too deeply into the shaping grindstone 50, an excessive load may be applied to the cutting blade 63 when the cutting blade 63 is moved in the Y-axis direction. It is preferable that the lower end of the cutting blade 630 cuts into the shaping grindstone 50 by about 1 to 10 μm, that is, the lower end of the cutting blade 630 of the cutting blade 63 covers the upper surface 50 a of the shaping grindstone 50.

この後、インデックス送り手段12により切削ブレード63を整形砥石50の上面50aの−Y方向側の端から+Y方向側の端まで+Y方向側に移動させていく。幅狭の平板状の整形砥石50を立たせた状態で整形砥石50の幅方向をX軸方向に一致させ奥行き方向をY軸方向に一致させて固定手段51によって固定していることに加えて、切削ブレード63が、−Y方向側の端から+Y方向側の端まで移動することで徐々にドレッシングされ消耗していくことから、図4に示すように、整形砥石50の上面50aには溝状のドレス痕は形成されず、ドレス後の整形砥石50の上面50bが、−Y方向側の端から+Y方向側の端まで僅かに上方向に傾斜した仮想線L1で示す傾斜面に近似した状態となる。   Thereafter, the index feeding means 12 moves the cutting blade 63 in the + Y direction side from the −Y direction side end of the upper surface 50 a of the shaping grindstone 50 to the + Y direction side end. In addition to being fixed by the fixing means 51 with the width direction of the shaping stone 50 matched with the X-axis direction and the depth direction matched with the Y-axis direction in a state where the narrow flat shaped shaping stone 50 is erected, Since the cutting blade 63 is gradually dressed and consumed as it moves from the end on the −Y direction side to the end on the + Y direction side, as shown in FIG. No dress mark is formed, and the upper surface 50b of the dressing grindstone 50 after dressing approximates an inclined surface indicated by a virtual line L1 slightly inclined upward from the −Y direction end to the + Y direction end. It becomes.

例えば、切削ブレード63が整形砥石50の+Y方向側の端まで移動したら、インデックス送りを一度停止し、切削手段6を+Z方向へと移動させて、切削ブレード63を整形砥石50から離間させる。また、切削手段6を−Y方向側に移動させて元の位置に戻す。次いで、図5に示すように、インデックス送り手段12により、高さ位置測定手段7のCCDカメラ70をドレスが一度行われた整形砥石50の−Y方向側の端の上方に位置付けて、CCDカメラ70により整形砥石50の上面50bの−Y方向側の端を撮像し、CCDカメラ70の取得した画像に基づき整形砥石50の上面50bのうち−Y方向側の端の高さ位置Z1を測定する。インデックス送り手段12により、高さ位置測定手段7を整形砥石50の上面50bの−Y方向側の端から+Y方向側の端まで+Y方向側に移動させ、高さ位置測定手段7のCCDカメラ70をドレスが一度行われた整形砥石50の+Y方向側の端の上方に位置付けて、CCDカメラ70により整形砥石50の上面50bの+Y方向側の端を撮像する。そして、CCDカメラ70の取得した画像に基づき整形砥石50の上面50bのうち+Y方向側の端の高さ位置Z2を測定する。なお、高さ位置測定手段7を整形砥石50の上面50bの−Y方向側の端から+Y方向側の端まで+Y方向側に移動させる間、CCDカメラ70により整形砥石50の上面50bを連続的にスキャンしてもよい。   For example, when the cutting blade 63 moves to the end of the shaping grindstone 50 on the + Y direction side, index feeding is once stopped, the cutting means 6 is moved in the + Z direction, and the cutting blade 63 is separated from the shaping grindstone 50. Further, the cutting means 6 is moved to the −Y direction side to return to the original position. Next, as shown in FIG. 5, the index feeding means 12 positions the CCD camera 70 of the height position measuring means 7 above the end on the −Y direction side of the shaping grindstone 50 once dressed. 70, the end on the −Y direction side of the upper surface 50b of the shaping grindstone 50 is imaged, and the height position Z1 of the end on the −Y direction side of the upper surface 50b of the shaping grindstone 50 is measured based on the image acquired by the CCD camera 70. . The index feed means 12 moves the height position measuring means 7 to the + Y direction side from the −Y direction end of the upper surface 50 b of the shaping grindstone 50 to the + Y direction side, and the CCD camera 70 of the height position measuring means 7. Is positioned above the + Y-direction end of the shaping grindstone 50 once dressed, and the CCD camera 70 images the + Y-direction end of the upper surface 50b of the shaping grindstone 50. Then, based on the image acquired by the CCD camera 70, the height position Z2 of the end on the + Y direction side of the upper surface 50b of the shaping grindstone 50 is measured. While the height position measuring means 7 is moved in the + Y direction side from the −Y direction end of the upper surface 50 b of the shaping grindstone 50 to the + Y direction end, the CCD camera 70 continuously moves the upper surface 50 b of the shaping grindstone 50. You may scan it.

高さ位置Z2から高さ位置Z1を差し引き、整形砥石50の消耗量Bを算出する。整形砥石50の消耗量Bは、図4に示す切削ブレード63の消耗量であることから、切削ブレード63を整形砥石50上で−Y方向側の端から+Y方向側の端まで+Y方向側に一回移動させドレッシングした場合の、切削ブレード63の消耗量を把握できる。また、予め認識しているドレッシング前の切削ブレード63のブレード直径と切削ブレード63の消耗量Bとから、ドレッシング後の切削ブレード63のブレード直径を把握することができる。   The wear position B of the shaping grindstone 50 is calculated by subtracting the height position Z1 from the height position Z2. Since the wear amount B of the shaping grindstone 50 is the wear amount of the cutting blade 63 shown in FIG. 4, the cutting blade 63 is placed on the shaping grindstone 50 from the −Y direction side end to the + Y direction side end in the + Y direction side. The amount of wear of the cutting blade 63 when dressed by moving once can be grasped. Further, the blade diameter of the cutting blade 63 after dressing can be grasped from the blade diameter of the cutting blade 63 before dressing and the consumption amount B of the cutting blade 63 which are recognized in advance.

再度、図4に示す回転する切削ブレード63の切り刃630の下端が整形砥石50を上面50bから数μm切り込む高さ位置まで、すなわち、切り刃630が上面50bにかする程度まで切削手段6を下降させ、切削ブレード63を整形砥石50の上面50bの−Y方向側の端から+Y方向側の端まで+Y方向側に移動させていく。切削ブレード63が整形砥石50の+Y方向側の端に移動したら、切削ブレード63を更に数μm程度下降させて、整形砥石50の上面50bの+Y方向側の端から−Y方向側の端まで−Y方向側に移動させて、整形砥石50による切削ブレード63のドレッシングを行っていく。切削ブレード63の切り刃630の端面630aは、最も突出している部位から漸次ドレッシングされて平坦に整形されていく。   Again, the cutting means 6 is moved until the lower end of the cutting blade 630 of the rotating cutting blade 63 shown in FIG. 4 is at a height where the shaping grindstone 50 is cut from the upper surface 50b by several μm, that is, until the cutting blade 630 covers the upper surface 50b. The cutting blade 63 is moved to the + Y direction side from the −Y direction side end of the upper surface 50 b of the shaping grindstone 50 to the + Y direction side end. When the cutting blade 63 moves to the + Y direction end of the shaping grindstone 50, the cutting blade 63 is further lowered by about several μm from the + Y direction end of the upper surface 50 b of the shaping grindstone 50 to the −Y direction end − The cutting blade 63 is dressed by the shaping grindstone 50 by moving to the Y direction side. The end surface 630a of the cutting blade 630 of the cutting blade 63 is gradually dressed and flattened from the most protruding portion.

例えば、切削ブレード63の下降と切削ブレード63のY軸方向への移動とを必要に応じて繰り返し遂行し、切削ブレード63の切り刃630の端面630aを平坦に整形したら、切削手段6を+Z方向へと移動させて、切削ブレード63のドレッシングを終了する。   For example, when the lowering of the cutting blade 63 and the movement of the cutting blade 63 in the Y-axis direction are repeated as necessary and the end surface 630a of the cutting blade 630 of the cutting blade 63 is shaped flat, the cutting means 6 is moved in the + Z direction. To finish the dressing of the cutting blade 63.

図6に示すように、整形砥石50の上面50aの高さ位置が固定手段51の上面51aの高さ位置よりも僅かに上方にある位置まで、切削ブレード63のドレッシングが繰り返されることで整形砥石50が切削されると、作業者が、ネジクランプ510を開いて、固定手段51から使用済みとなった整形砥石50を取り外して、取り外した整形砥石50を廃棄すると共に、新しい整形砥石50を固定手段51に固定する。   As shown in FIG. 6, the dressing of the cutting blade 63 is repeated until the height position of the upper surface 50 a of the shaping grindstone 50 is slightly above the height position of the upper surface 51 a of the fixing means 51. When 50 is cut, the operator opens the screw clamp 510, removes the used shaping whetstone 50 from the fixing means 51, discards the removed shaping whetstone 50, and fixes a new shaping whetstone 50. Secure to means 51.

本発明に係る切削装置1において、整形手段5は、幅狭の平板状の整形砥石50と、整形砥石50を立たせた状態で整形砥石50の幅W方向をX軸方向に一致させ奥行きD方向をY軸方向に一致させて整形砥石50を固定する固定手段51とを備えている。そして、回転させた切削ブレード63の切り刃630の下端が整形砥石50に切込む高さ位置に切込み送り手段16により切削手段6を位置付けてインデックス送り手段12で切削手段6をY軸方向に移動させて、切削ブレード63が過度にドレッシングされないようにしつつ切り刃630の端面630aを平坦に整形することができる。また、整形砥石50を立てた状態でその上面を使用して切り刃630のドレッシングを行うことにより、幅方向及び長手方向の同一部分を利用して何度も切り刃630をドレッシングすることができるため、長期に渡って整形砥石50を使用することができる。また、整形砥石50を幅狭とすることにより整形砥石50の廃棄部分を減らすことができるため、整形砥石50の交換回数を少なくすることができる。   In the cutting apparatus 1 according to the present invention, the shaping means 5 includes a flat plate-shaped shaping stone 50 having a narrow width, and the width W direction of the shaping stone 50 is made to coincide with the X-axis direction in a state where the shaping stone 50 is raised. And fixing means 51 for fixing the shaping grindstone 50 so as to coincide with the Y-axis direction. Then, the cutting means 6 is positioned by the cutting feed means 16 at a height position where the lower end of the cutting blade 630 of the rotated cutting blade 63 is cut into the shaping grindstone 50, and the cutting means 6 is moved in the Y-axis direction by the index feed means 12. Thus, the end face 630a of the cutting blade 630 can be shaped flat while preventing the cutting blade 63 from being excessively dressed. Further, by dressing the cutting blade 630 using the upper surface of the shaping grindstone 50 in an upright state, the cutting blade 630 can be dressed many times using the same part in the width direction and the longitudinal direction. Therefore, the shaping grindstone 50 can be used for a long time. Moreover, since the discarding part of the shaping grindstone 50 can be reduced by making the shaping grindstone 50 narrow, the number of replacements of the shaping grindstone 50 can be reduced.

すなわち、例えば、図9に示すように、幅D3の幅広の整形砥石53に対して、回転する切削ブレード63の切り刃の下端が整形砥石53を上面53aから所定量切込む高さ位置まで切削ブレード63を降下させ、切削ブレード63を整形砥石53の上面53aの−Y方向側の端から+Y方向側の端まで+Y方向側に移動させて切削ブレード63のドレッシングを行うと、切削ブレード63の切り刃630と整形砥石53との接触面が広くなりすぎることから、切削ブレード63の切り刃630が過度にドレッシングされ切り刃630が過剰に消耗する。また、整形砥石53の上面53aには溝状のドレス痕M1が形成されていくことになるため、切削ブレード63を整形砥石53の上面53aの−Y方向側の端から+Y方向側の端まで+Y方向側に移動させドレッシングした後、切削ブレード63を整形砥石53の上面53aの+Y方向側の端から−Y方向側の端まで−Y方向側に移動させる際において、切削ブレード63のドレッシングを切削ブレード63の消耗量を把握しつつ行うことは難しい。そのため、切削ブレード63を+Y方向側へインデックス送りする際にのみ、切削ブレード63のドレッシングを行うことになるが、使用済みとなった整形砥石53の廃棄部分は+Y方向側の体積が偏って大きくなるため、整形砥石53の廃棄部分が大きくなる。これに対して、図6に示す使用済みとなった整形砥石50の廃棄部分は小さいため、整形砥石50の交換回数を少なくすることができる。また、使用済みとなった整形砥石50の廃棄部分は、図8に示すように、従来のように寝かされた状態でドレッシング加工に用いられ使用済みとなった平板状の整形砥石90の廃棄部分に比べて、より小さいものとなる。また、ドレッシングが繰り返され薄くなった平板状の整形砥石90よりも、使用済みとなった整形砥石50はドレッシングの最中に割れて粉々になる可能性が低い。   That is, for example, as shown in FIG. 9, with respect to the wide shaping grindstone 53 having a width D3, the lower end of the cutting blade of the rotating cutting blade 63 cuts to a height position where a predetermined amount of the shaping grindstone 53 is cut from the upper surface 53a. When the blade 63 is lowered and the cutting blade 63 is moved to the + Y direction side from the −Y direction side end of the upper surface 53a of the shaping grindstone 53 to the + Y direction side, dressing of the cutting blade 63 is performed. Since the contact surface between the cutting blade 630 and the shaping grindstone 53 becomes too wide, the cutting blade 630 of the cutting blade 63 is excessively dressed and the cutting blade 630 is excessively consumed. Further, since the groove-shaped dress mark M1 is formed on the upper surface 53a of the shaping grindstone 53, the cutting blade 63 is moved from the −Y direction end to the + Y direction end of the upper surface 53a of the shaping grindstone 53. After moving to the + Y direction side and performing dressing, when the cutting blade 63 is moved from the + Y direction end of the upper surface 53a of the shaping grindstone 53 to the −Y direction end to the −Y direction side, dressing of the cutting blade 63 is performed. It is difficult to carry out while grasping the amount of wear of the cutting blade 63. Therefore, dressing of the cutting blade 63 is performed only when the cutting blade 63 is index-fed to the + Y direction side, but the waste portion of the used shaping grindstone 53 has a large volume on the + Y direction side. Therefore, the disposal part of the shaping grindstone 53 becomes large. In contrast, since the discarded portion of the used shaping grindstone 50 shown in FIG. 6 is small, the number of replacements of the shaping grindstone 50 can be reduced. Further, as shown in FIG. 8, the discarded portion of the shaped grinding stone 50 that has been used is disposed of the flat shaped grinding stone 90 that has been used and used for dressing in the state of being laid down as in the prior art. It is smaller than the part. Further, the used shaping whetstone 50 is less likely to be broken and shattered during dressing than the flat shaped shaping whetstone 90 which is thinned by repeated dressing.

なお、本発明に係る切削装置1は上記実施形態に限定されるものではなく、また、添付図面に図示されている切削装置1の各構成の大きさや形状等についても、これに限定されず、本発明の効果を発揮できる範囲内で適宜変更可能である。   The cutting device 1 according to the present invention is not limited to the above embodiment, and the size and shape of each component of the cutting device 1 illustrated in the accompanying drawings are not limited thereto. Modifications can be made as appropriate within a range in which the effects of the present invention can be exhibited.

1:切削装置 10:基台 14:門型コラム
11:切削送り手段 110:ボールネジ 111:一対のガイドレール
112:モータ 113:可動板
12:インデックス送り手段 120:ボールネジ 121:一対のガイドレール
122:モータ 123:可動板
16:切込み送り手段 161:一対のガイドレール 162:モータ
163:支持部材
3:保持手段 30:保持テーブル 300:吸着部 300a:保持面 301:枠体
31:支持ベース
5:整形手段 50:整形砥石 50a:整形砥石の上面 W:整形砥石の幅
D:整形砥石の奥行き H:整形砥石の高さ
51:固定手段 510:ネジクランプ
6:切削手段 60:回転軸 61:ハウジング 63:切削ブレード 630:切り刃 630a:切り刃の端面 631:台金
7:高さ位置測定手段 70:CCDカメラ
53:幅広の整形砥石
1: Cutting device 10: Base 14: Portal column 11: Cutting feed means 110: Ball screw 111: A pair of guide rails
112: Motor 113: Movable plate 12: Index feeding means 120: Ball screw 121: A pair of guide rails
122: Motor 123: Movable plate 16: Cutting feed means 161: A pair of guide rails 162: Motor
163: Support member 3: Holding means 30: Holding table 300: Suction part 300a: Holding surface 301: Frame
31: Support base
5: Shaping means 50: Shaping stone 50a: Upper surface of the shaping wheel W: Width of the shaping wheel
D: Depth of the shaping wheel H: Height of the shaping wheel
51: Fixing means 510: Screw clamp 6: Cutting means 60: Rotating shaft 61: Housing 63: Cutting blade 630: Cutting blade 630a: End face of cutting blade 631: Base metal
7: Height position measuring means 70: CCD camera 53: Wide shaping whetstone

Claims (2)

被加工物を保持する保持面を有する保持手段と、該保持手段をX軸方向に切削送りする切削送り手段と、外周に切り刃を有する切削ブレードを回転軸に装着して回転させ該保持手段が保持した被加工物を切削加工する切削手段と、該切削手段を該回転軸の軸方向であり該X軸方向に対して該保持面方向に直交するY軸方向にインデックス送りするインデックス送り手段と、該切削手段を該X軸方向及び該Y軸方向に直交し該保持面に対し直交するZ軸方向に切込み送りする切込み送り手段と、該切削ブレードの該切り刃の端面を平坦に整形する整形手段と、を備える切削装置であって、
該保持手段は、該保持面を有する保持テーブルと、該保持テーブルを支持する支持ベースとを備え、
該整形手段は、幅狭の平板状の整形砥石と、該整形砥石を立たせた状態で該整形砥石の幅方向を該X軸方向に一致させ奥行き方向を該Y軸方向に一致させて該整形砥石を固定する固定手段と、を備え、
回転させた該切削ブレードの該切り刃の下端が該整形砥石に切込む高さ位置に該切込み送り手段により該切削手段を位置付けて該インデックス送り手段で該切削手段を該Y軸方向に移動させて該切り刃の端面を平坦に整形する切削装置。
A holding means having a holding surface for holding a workpiece, a cutting feed means for cutting and feeding the holding means in the X-axis direction, and a holding blade having a cutting blade having a cutting edge on the outer periphery thereof mounted on a rotating shaft and rotated. Cutting means for cutting the workpiece held by the head, and index feeding means for feeding the cutting means in the Y-axis direction that is the axial direction of the rotary shaft and is perpendicular to the X-axis direction. And a cutting feed means for cutting and feeding the cutting means in the Z-axis direction perpendicular to the X-axis direction and the Y-axis direction and perpendicular to the holding surface, and the end face of the cutting blade of the cutting blade is shaped flat A cutting device comprising:
The holding means includes a holding table having the holding surface, and a support base that supports the holding table,
The shaping means includes a flat plate-shaped shaping stone having a narrow width, and with the shaping stone standing upright, the shaping wheel is aligned in the width direction with the X-axis direction and the depth direction is matched with the Y-axis direction. A fixing means for fixing the grindstone,
The cutting means is positioned by the cutting feed means at a height position at which the lower end of the cutting blade of the rotated cutting blade cuts into the shaping grindstone, and the cutting means is moved in the Y-axis direction by the index feeding means. A cutting device for shaping the end face of the cutting blade flat.
該整形砥石の上面の高さ位置を測定する高さ位置測定手段、を備える請求項1記載の切削装置。   The cutting apparatus according to claim 1, further comprising a height position measuring unit that measures a height position of an upper surface of the shaping grindstone.
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