JP2017154929A - Polyurethane-based cement composition and concrete floor construction method - Google Patents

Polyurethane-based cement composition and concrete floor construction method Download PDF

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JP2017154929A
JP2017154929A JP2016039507A JP2016039507A JP2017154929A JP 2017154929 A JP2017154929 A JP 2017154929A JP 2016039507 A JP2016039507 A JP 2016039507A JP 2016039507 A JP2016039507 A JP 2016039507A JP 2017154929 A JP2017154929 A JP 2017154929A
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晃太 鹿志村
Kota Kashimura
晃太 鹿志村
鈴木 宏一
Koichi Suzuki
宏一 鈴木
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Aica Kogyo Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a polyurethane-based cement composition high in glossiness of a cured coated film and high in coated film hardness and a concrete floor construction method thereof.SOLUTION: There are provided a polyurethane-based cement composition containing a water dispersion polyol, polyisocyanate, a diluent, cement and a filler and having a paste shape for applying to thickness of 0.2 mm or more and less than 2.5 mm, the water dispersion polyol consists of castor oil modified polyol and bis (2-butoxyethyl) phthalate, an emulsifier and water, the diluent contains glycol benzoate ester, hydroxyl group equivalent of the water dispersion polyol is 200 to 250 and polyisocyanate has viscosity of 250 to 400 mPa s/23°C and NCO equivalent of 130 to 140 and a concrete floor construction method thereof.SELECTED DRAWING: None

Description

本発明は、水分散ポリオールと、ポリイソシアネートと、希釈剤と、セメント及び充填材を含有してなり、床下地コンクリート表面に0.2mm以上2.5mm未満に塗付するペースト状のポリウレタン系セメント組成物及びそのコンクリート床施工方法に関する。   The present invention comprises a paste-like polyurethane cement comprising a water-dispersed polyol, a polyisocyanate, a diluent, a cement and a filler, and is applied to a floor foundation concrete surface to a thickness of 0.2 mm or more and less than 2.5 mm. The present invention relates to a composition and a concrete floor construction method thereof.

従来、均一な混合物となりやすく、施工も容易なセメント組成物として、(a)水硬性セメント、(b)水、(c)セメント減水剤、及び、(d)硬化して樹脂となり得る成分、からなるセメント組成物が提案されている(特許文献1)。また、優れた作業性を確保でき、硬化後は優れた外観仕上がりの床面を得ることができるポリウレタン系セメント組成物として、(a)水硬性セメント、(b)骨材、(c)イソシアネート基を含む化合物、(d)水、(e)3級アミン化合物触媒、および(f)活性水素含有化合物(ただし水および3級アミン化合物触媒を除く)、を必須成分とするポリウレタン系セメント組成物が提案されている(特許文献2)。また、特定のイソシアネート基末端プレポリマーを含有するイソシアネート成分を使用することにより、作業性や硬化塗膜外観、及び塗膜物性を損なうことなく硬化収縮しても反り上がりを生じない耐熱ポリマーセメント組成物として、水硬性セメント、水、ポリオール(a)、イソシアネート化合物、及び骨材を必須成分とするポリマーセメント組成物であって、ポリブタジエン系ポリオール、及び水添ポリブタジエン系ポリオールから選ばれる疎水性のポリオール(b)とジイソシアネート化合物を反応させて得られるイソシアネート基末端プレポリマーを含有することを特徴する、ポリマーセメント組成物が提案されている(特許文献3)。   Conventionally, as a cement composition that easily becomes a uniform mixture and is easy to construct, (a) hydraulic cement, (b) water, (c) cement water reducing agent, and (d) a component that can be cured to become a resin. A cement composition is proposed (Patent Document 1). In addition, as a polyurethane-based cement composition capable of ensuring excellent workability and obtaining a floor surface having an excellent appearance after curing, (a) hydraulic cement, (b) aggregate, (c) isocyanate group A polyurethane-based cement composition comprising, as essential components, a compound comprising: (d) water, (e) a tertiary amine compound catalyst, and (f) an active hydrogen-containing compound (excluding water and a tertiary amine compound catalyst). It has been proposed (Patent Document 2). In addition, by using an isocyanate component containing a specific isocyanate group-terminated prepolymer, a heat-resistant polymer cement composition that does not warp even when cured and contracted without impairing workability, cured coating film appearance, and coating film properties. Hydrophobic polyol selected from polybutadiene-based polyol and hydrogenated polybutadiene-based polyol, which is a polymer cement composition containing hydraulic cement, water, polyol (a), isocyanate compound, and aggregate as essential components A polymer cement composition characterized by containing an isocyanate group-terminated prepolymer obtained by reacting (b) with a diisocyanate compound has been proposed (Patent Document 3).

また、耐熱性や物性を保持して塗布作業性や表面外観を損なうことなく、塗膜厚みが5mm以下でも、硬化収縮しても反り上がりや表層の亀裂を発生させないポリウレタン系セメント組成物として、少なくとも水分散型ポリオールを含むポリオールと、ポリフェニレンポリメチルポリイソシアネートである疎水性イソシアネートと、水硬性セメントを含む骨材とから成り、コンクリートである基体上に塗布厚み4mmで硬化させた組成物であって、厚み4mmであって95℃5分熱水と20℃10分冷水の養生を1サイクルとして2000サイクル後の収縮応力が4.0±2.0N/mmであり、1300サイクル経過後に反り上がりや表層の亀裂が生じることがないことを特徴とするポリウレタン系セメント組成物が提案されている(特許文献4)。 Moreover, as a polyurethane-based cement composition that retains heat resistance and physical properties and does not impair coating workability and surface appearance, and does not generate warping or cracks on the surface layer even when the coating thickness is 5 mm or less, or shrinks by curing, This composition is composed of a polyol containing at least a water-dispersible polyol, a hydrophobic isocyanate which is polyphenylene polymethyl polyisocyanate, and an aggregate containing hydraulic cement, and is cured on a substrate made of concrete with a coating thickness of 4 mm. The thickness is 4 mm, and curing water at 95 ° C. for 5 minutes and 20 ° C. for 10 minutes is taken as one cycle, and the shrinkage stress after 2000 cycles is 4.0 ± 2.0 N / mm 2 and warps after 1300 cycles. A polyurethane-based cement composition has been proposed which is characterized in that no rise or cracks in the surface layer occur. Document 4).

また、光沢度が5.0以上となり、耐汚染性すなわち汚染除去性が高いポリウレタン系セメント組成物として、水硬性セメント、水、ポリオール、骨材、イソシアネート化合物を含むポリウレタン系セメントを用いる塗り床材において、硬化後の60度鏡面光沢度が5.0以上90以下である塗り床であって、ポリオールが水分散性であり、イソシアネート化合物がポリメリックMDIで、このポリメリックMDIの2,4’−MDI含有率が6%以下でかつNCO重量%が25%以下であることを特徴とするポリウレタン系セメント組成物が提案されている(特許文献5、請求項2)。   Further, as a polyurethane cement composition having a glossiness of 5.0 or more and having high stain resistance, that is, high decontamination property, a coating floor material using a polyurethane cement containing hydraulic cement, water, polyol, aggregate, and isocyanate compound. In which the 60 ° specular gloss after curing is 5.0 or more and 90 or less, the polyol is water-dispersible, the isocyanate compound is polymeric MDI, and 2,4′-MDI of this polymeric MDI. A polyurethane-based cement composition having a content of 6% or less and an NCO weight% of 25% or less has been proposed (Patent Document 5, Claim 2).

また、高光沢となるポリウレタン系セメント組成物として、水硬性セメント、水、ポリオール、イソシアネート化合物を含むポリウレタン系セメント組成物であって、水とポリオールからポリオール組成物の水比率40〜10重量%であるエマルジョンが形成され、尿素が含まれることを特徴とするポリウレタン系セメント組成物が提案されている(特許文献6)。   Further, as a polyurethane-based cement composition having high gloss, a polyurethane-based cement composition containing hydraulic cement, water, a polyol, and an isocyanate compound, wherein the water ratio of water and polyol to the polyol composition is 40 to 10% by weight. A polyurethane-based cement composition characterized in that an emulsion is formed and urea is contained (Patent Document 6).

特開平8−169744号公報JP-A-8-169744 特開平11−79820号公報JP 11-79820 A 特開2000−72507号公報JP 2000-72507 A 特許第4480964号公報Japanese Patent No. 4480964 特開2007−254179号公報JP 2007-254179 A 特許第5389399号公報Japanese Patent No. 5389399

しかしながら、特許文献1乃至特許文献3に示される組成物は、その実施例で示され配合される骨材の粒径が約3.0mmであり(特許文献1段落0054の珪砂2号の粒径)、また、得られた組成物は5mm厚さに延展するとされ(特許文献2段落0047)、また、塗り厚みは3〜20mmが好ましく、4〜7mmが特に好ましいとされ(特許文献3段落0027)、少なくともこれらの組成物は塗布厚みが3.0mm以上のものに関するという課題がある。   However, the compositions shown in Patent Document 1 to Patent Document 3 have an aggregate particle size of about 3.0 mm shown in the examples (the particle size of silica sand No. 2 in paragraph 0054 of Patent Document 1). In addition, the obtained composition is supposed to extend to a thickness of 5 mm (Patent Document 2, paragraph 0047), and the coating thickness is preferably 3 to 20 mm, and particularly preferably 4 to 7 mm (Patent Document 3, paragraph 0027). ), At least these compositions have a problem that the coating thickness is 3.0 mm or more.

また、特許文献4のポリウレタン系セメント組成物は4mm厚みで硬化させるものであり(特許文献4、請求項1及び段落0030)、特許文献5のポリウレタン系セメント組成物は同様に4mm厚みで硬化させると共に(特許文献5段落0028)、その光沢度は高いもので81.5のものが示されるに留まり、さらには該組成物に使用するイソシアネート化合物のNCO重量%は25重量%以下であるため、塗膜のJIS K 7215 タイプDデュロメータ硬さは80未満となる場合があるという課題がある(同段落0027表1)。また、特許文献6のポリウレタン系セメント組成物においても同様に、厚さ4mmで硬化させると共に(特許文献6段落0026)、その光沢度は高いもので56.0であるという課題がある。   Further, the polyurethane cement composition of Patent Document 4 is cured at a thickness of 4 mm (Patent Document 4, Claim 1 and Paragraph 0030), and the polyurethane cement composition of Patent Document 5 is similarly cured at a thickness of 4 mm. (Patent Document 5, paragraph 0028), the glossiness is high and only 81.5 is shown. Further, the NCO wt% of the isocyanate compound used in the composition is 25 wt% or less. There is a problem that the JIS K 7215 Type D durometer hardness of the coating film may be less than 80 (Table 1 in the same paragraph). Similarly, the polyurethane-based cement composition of Patent Document 6 is hardened at a thickness of 4 mm (Patent Document 6, paragraph 0026) and has a problem that its glossiness is high and 56.0.

本発明が解決しようとする課題は、水分散ポリオールと、ポリイソシアネートと、希釈剤と、セメント及び充填材を含有してなるポリウレタン系セメント組成物であって、厚み0.2mm以上2.5mm未満に塗付することができ、5℃硬化塗膜の鏡面光沢度が85以上となり、23℃硬化塗膜のタイプDデュロメータ硬さが80以上となるポリウレタン系セメント組成物及びそのコンクリート床施工方法を提供することにある。   The problem to be solved by the present invention is a polyurethane-based cement composition comprising a water-dispersed polyol, a polyisocyanate, a diluent, a cement and a filler, and has a thickness of 0.2 mm or more and less than 2.5 mm A polyurethane-based cement composition in which the specular gloss of a 5 ° C cured coating film is 85 or more and the type D durometer hardness of a 23 ° C cured coating film is 80 or more, and a concrete floor construction method thereof It is to provide.

請求項1記載の発明は、水分散ポリオールと、ポリイソシアネートと、希釈剤と、セメント及び充填材を含有してなり、厚み0.2mm以上2.5mm未満に塗付するペースト状のポリウレタン系セメント組成物であって、水分散ポリオールはヒマシ油変性2官能ポリオールとヒマシ油変性3官能ポリオールとフタル酸ビス(2−ブトキシエチル)と乳化剤と水とから成り、希釈剤は安息香酸グリコールエステルを含み、水分散ポリオールの水酸基当量は200〜250であり、ポリイソシアネートは粘度が250〜400mPa・s/23℃でNCO当量が130〜140であり、厚み1.5mm以上2.5mm未満の5℃硬化塗膜のJIS K 5600−4−7 60度鏡面光沢度が85以上であり、厚み1.5mm以上2.5mm未満の23℃硬化塗膜のJIS K 7215 タイプDデュロメータ硬さが80以上であることを特徴とするポリウレタン系セメント組成物を提供する。   The invention according to claim 1 is a paste-like polyurethane cement comprising a water-dispersed polyol, a polyisocyanate, a diluent, a cement and a filler, and is applied to a thickness of 0.2 mm or more and less than 2.5 mm. The composition is a water-dispersed polyol comprising a castor oil-modified bifunctional polyol, a castor oil-modified trifunctional polyol, bis (2-butoxyethyl) phthalate, an emulsifier and water, and the diluent includes a benzoic acid glycol ester. The hydroxyl group equivalent of the water-dispersed polyol is 200 to 250, the polyisocyanate has a viscosity of 250 to 400 mPa · s / 23 ° C., an NCO equivalent of 130 to 140, and is cured at 5 ° C. with a thickness of 1.5 mm or more and less than 2.5 mm. JIS K 5600-4-7 60 degree specular gloss of paint film is 85 or more, thickness is 1.5mm or more and less than 2.5mm Providing a polyurethane cement composition characterized by JIS K 7215 Type D durometer hardness of 23 ° C. cured coating film is 80 or more.

請求項2記載の発明は、ポリイソシアネートはポリメチルポリフェニルポリイソシアネートであることを特徴とする請求項1記載のポリウレタン系セメント組成物を提供する。   The invention according to claim 2 provides the polyurethane-based cement composition according to claim 1, wherein the polyisocyanate is polymethyl polyphenyl polyisocyanate.

請求項3記載の発明は、床下地コンクリート表面に、請求項1又は請求項2記載のポリウレタン系セメント組 成物を下塗りとして厚み0.2mm以上0.6mm未満に塗付して硬化させた後、さらに該ポリウレタン系セメント組成物を上塗りとして厚み1.5mm以上2.5mm未満に塗付して仕上ることを特徴とするコンクリート床施工方法を提供する。   The invention according to claim 3 is a method in which the polyurethane cement composition according to claim 1 or 2 is applied as an undercoat to the floor concrete surface and cured to a thickness of 0.2 mm or more and less than 0.6 mm. Furthermore, the present invention provides a concrete floor construction method characterized in that the polyurethane-based cement composition is applied as a top coat to a thickness of 1.5 mm or more and less than 2.5 mm.

本発明のポリウレタン系セメント組成物は、ペースト状で低粘度であるため床下地コンクリート表面に金鏝等を使用して厚み0.2mm以上2.5mm未満に塗付することができる効果がある。また、厚み1.5mm以上2.5mm未満の5℃硬化塗膜のJIS K 5600−4−7 60度鏡面光沢度は85以上であり、厚み1.5mm以上2.5mm未満の23℃硬化塗膜のJIS K 7215 タイプDデュロメータ硬さは80以上であるため、特に低温で硬化した塗膜表面の美観に優れるという効果があり、また塗膜表層は他の部分より樹脂分が多く存在していて平滑で硬く、結果として、該ポリウレタン系セメント組成物で仕上られた床構造は、塗膜表面が汚れにくく、重量物が置かれたり通行しても塗膜が割れたり剥がれたりすることがない、という効果がある。   Since the polyurethane-based cement composition of the present invention is paste-like and has a low viscosity, it has an effect that it can be applied to the surface of the floor foundation concrete to a thickness of 0.2 mm or more and less than 2.5 mm using a metal hammer or the like. Further, the JIS K 5600-4-7 60 ° specular gloss of a 5 ° C. cured film having a thickness of 1.5 mm or more and less than 2.5 mm is 85 or more, and a 23 ° C. coating having a thickness of 1.5 mm or more and less than 2.5 mm. Since the film has a JIS K 7215 Type D durometer hardness of 80 or more, there is an effect that the surface of the coating film cured at a low temperature is particularly excellent, and the coating film surface layer has more resin than other parts. As a result, the floor structure finished with the polyurethane-based cement composition is hard to get dirty on the surface of the coating, and the coating does not crack or peel off even when heavy objects are placed or passed There is an effect that.

また、ポリイソシアネートの粘度は250〜400mPa・s/23℃でNCO当量が130〜140であり、希釈剤に安息香酸グリコールエステルを含むため、冬場の5℃程度の低温下で塗付作業性に優れると共に塗膜表面が平滑に仕上がるという効果がある。   In addition, the polyisocyanate has a viscosity of 250 to 400 mPa · s / 23 ° C. and an NCO equivalent of 130 to 140, and since the diluent contains benzoic acid glycol ester, it can be applied at a low temperature of about 5 ° C. in winter. There is an effect that the surface of the coating film is smooth and excellent.

また、本発明のポリウレタン系セメント組成物のコンクリート床施工方法は、まず最初に下塗りとして本発明のポリウレタン系セメント組成物を厚み0.2mm以上0.6mm未満に塗付して硬化させた後、さらに上塗りとして該ポリウレタン系セメント組成物を厚み1.5mm以上2.5mm未満に塗付して仕上げるため、床下地コンクリート表面の微細な孔(コンクリートの微細組織構造から生じる細孔)は下塗りの本ポリウレタン系セメント組成物によって充填された状態で硬化している。このため一般的に上塗りを直接床下地コンクリート表面に塗付した場合に、上塗りが下地コンクリート表面に浸透して下地コンクリート表面の微細な孔中にある空気を追い出してできる置換泡による上塗り塗膜中の泡やピンホールの発生がない、という効果があり、本発明のポリウレタン系セメント組成物で形成される塗膜表面は美観に優れるという効果がある。   Moreover, the concrete floor construction method of the polyurethane-based cement composition of the present invention, after first applying the polyurethane-based cement composition of the present invention to a thickness of 0.2 mm or more and less than 0.6 mm as an undercoat and curing, Furthermore, since the polyurethane cement composition is applied as a top coat to a thickness of 1.5 mm or more and less than 2.5 mm, fine pores on the surface of the floor foundation concrete (pores resulting from the microstructure of the concrete) are used as a primer. It is hardened while being filled with the polyurethane cement composition. For this reason, in general, when the top coat is applied directly to the floor concrete surface, the top coat penetrates the base concrete surface and expels air in the fine pores of the base concrete surface. There is an effect that there is no generation of bubbles and pinholes, and there is an effect that the surface of the coating film formed with the polyurethane-based cement composition of the present invention is excellent in aesthetic appearance.

以下本発明について詳細に説明する。   The present invention will be described in detail below.

本発明のポリウレタン系セメント組成物は、水分散ポリオールと、ポリイソシアネートと、希釈剤と、セメント及び充填材を含有してなり、厚み0.2mm以上2.5mm未満に塗付するペースト状のポリウレタン系セメント組成物であって、水分散ポリオールはヒマシ油変性2官能ポリオールとヒマシ油変性3官能ポリオールとフタル酸ビス(2−ブトキシエチル)と乳化剤と水とから成り、希釈剤は安息香酸グリコールエステルを含み、水分散ポリオールの水酸基当量は200〜250であり、ポリイソシアネートは粘度が250〜400mPa・s/23℃でNCO当量が130〜140であり、厚み1.5mm以上2.5mm未満の5℃硬化塗膜のJIS K 5600−4−7 60度鏡面光沢度が85以上であり、厚み1.5mm以上2.5mm未満の23℃硬化塗膜のJIS K 7215 タイプDデュロメータ硬さが80以上であることを特徴とするポリウレタン系セメント組成物であり、必要に応じてこれらの他に、顔料や分散剤、消泡剤等の添加剤を配合することが出来る。   The polyurethane-based cement composition of the present invention contains a water-dispersed polyol, a polyisocyanate, a diluent, a cement and a filler, and is a paste-like polyurethane that is applied to a thickness of 0.2 mm or more and less than 2.5 mm. A cement composition, wherein the water-dispersed polyol comprises a castor oil-modified bifunctional polyol, a castor oil-modified trifunctional polyol, bis (2-butoxyethyl) phthalate, an emulsifier, and water, and the diluent is a benzoic acid glycol ester The water-dispersed polyol has a hydroxyl group equivalent of 200 to 250, the polyisocyanate has a viscosity of 250 to 400 mPa · s / 23 ° C., an NCO equivalent of 130 to 140, and a thickness of 1.5 mm or more and less than 2.5 mm. JIS K 5600-4--7 60 degree specular gloss of cured film at 85 ° C. is 85 or more, thickness 1.5 mm It is a polyurethane-based cement composition having a JIS K 7215 type D durometer hardness of not less than 2.5 mm and a cured coating film of 23 ° C. of 80 or more. Additives such as agents and antifoaming agents can be blended.

本発明のポリウレタン系セメント組成物に使用される水分散ポリオールは、ヒマシ油変性2官能ポリオールとヒマシ油変性3官能ポリオールとフタル酸ビス(2−ブトキシエチル)と乳化剤と水とからなり、水分散ポリオールの水酸基当量は200〜250である。水酸基当量が200未満では硬化物が収縮して下地から剥離することがあり、同250超では塗膜硬度が不十分となる。ヒマシ油変性2官能ポリオール又はヒマシ油変性3官能ポリオールは、ヒマシ油及びその誘導体で、例えばヒマシ油脂肪酸のジグリセライド、モノグリセライド及びそれらの混合物であり、水酸基数が2又は3のポリオールである。   The water-dispersed polyol used in the polyurethane-based cement composition of the present invention comprises castor oil-modified bifunctional polyol, castor oil-modified trifunctional polyol, bis (2-butoxyethyl) phthalate, an emulsifier, and water. The hydroxyl equivalent of the polyol is 200-250. If the hydroxyl equivalent is less than 200, the cured product may shrink and peel from the base, and if it exceeds 250, the coating film hardness will be insufficient. Castor oil-modified bifunctional polyol or castor oil-modified trifunctional polyol is castor oil and its derivatives, for example, diglyceride, monoglyceride of castor oil fatty acid, and mixtures thereof, and is a polyol having 2 or 3 hydroxyl groups.

また、本発明に使用される水分散ポリオールは、ヒマシ油変性2官能ポリオールとヒマシ油変性3官能ポリオールを乳化剤によって水中に乳化分散させたのちフタル酸ビス(2−ブトキシエチル)を加えて水酸基当量200〜250とし、次に安息香酸グリコールエステルを含む希釈剤と、ポリイソシアネートと、セメントと充填材と混合することによって、まだ固まらない状態の本発明であるポリウレタン系セメント組成物となる。本発明はこれを厚み1.5mm以上2.5mm未満に塗付し硬化させ、特には5℃硬化時の塗膜のJIS K 5600−4−7 60度鏡面光沢度が85以上であり、23℃硬化時の塗膜のJIS K 7215 タイプDデュロメータ硬さが80以上となるポリウレタン系セメント組成物である。60度鏡面光沢度が85以上あれば、光沢感がある塗膜表面となり、タイプDデュロメータ硬さが80以上あれば塗膜に加わる荷重に対して耐久性を有するポリウレタン系セメント組成物となる。   The water-dispersed polyol used in the present invention is obtained by emulsifying and dispersing castor oil-modified bifunctional polyol and castor oil-modified trifunctional polyol in water with an emulsifier, and then adding bis (2-butoxyethyl) phthalate to add a hydroxyl equivalent weight. 200 to 250, and then mixing with a diluent containing a benzoic acid glycol ester, a polyisocyanate, cement and a filler, a polyurethane cement composition according to the present invention that has not yet hardened is obtained. In the present invention, this is applied to a thickness of 1.5 mm or more and less than 2.5 mm and cured. In particular, the JIS K 5600-4-7 60 ° specular gloss of the coating film when cured at 5 ° C. is 85 or more. It is a polyurethane-based cement composition having a JIS K 7215 Type D durometer hardness of 80 or more when cured at 0 ° C. If the 60 ° specular gloss is 85 or more, the coating film surface is glossy. If the Type D durometer hardness is 80 or more, the polyurethane cement composition has durability against the load applied to the coating film.

水分散ポリオールに使用する乳化剤としては、合成界面活性剤、樹脂酸塩系界面活性剤、タンパク系界面活性剤のいずれも使用でき、界面活性剤の種類としては、アニオン性界面活性剤、カチオン性界面活性剤、ノニオン性界面活性剤、両性界面活性剤が単独又は併用して使用することが出来る。   As the emulsifier used in the water-dispersed polyol, any of synthetic surfactants, resinate surfactants, and protein surfactants can be used. The types of surfactants are anionic surfactants and cationic surfactants. Surfactants, nonionic surfactants, and amphoteric surfactants can be used alone or in combination.

水分散ポリオールのフタル酸ビス(2−ブトキシエチル)の含有量は30〜50重量%であり、30重量%未満ではポリウレタン系セメント組成物として下地に塗付する際の作業性が不良となり、50重量%超では硬化塗膜の硬さが不足する。また水分散ポリオールの水の含有量は30〜40重量%であり、30重量%未満ではポリウレタン系セメント組成物として下地に塗付する際の作業性が不良となる場合があり、40重量%超ではポリウレタン系セメント組成物の硬化塗膜の仕上がりが不良となる場合がある。水分散ポリオールにはこれらの他に着色剤を添加することも出来る。   The content of bis (2-butoxyethyl) phthalate in the water-dispersed polyol is 30 to 50% by weight, and if it is less than 30% by weight, the workability when applied as a polyurethane cement composition to the ground becomes poor. If it exceeds% by weight, the hardness of the cured coating film is insufficient. In addition, the water content of the water-dispersed polyol is 30 to 40% by weight, and if it is less than 30% by weight, the workability when applied to the base as a polyurethane-based cement composition may be poor, and it exceeds 40% by weight. Then, the finish of the cured coating film of the polyurethane cement composition may be poor. In addition to these, a colorant can also be added to the water-dispersed polyol.

本発明に使用する希釈剤は、本発明のポリウレタン系セメント組成物を冬場等の5℃程度の低温下で塗付し硬化させる際の塗付作業性と塗膜表面の平滑性を良好とするために使用する。希釈剤は安息香酸グリコールエステルが好ましい。安息香酸グリコールエステルは、安息香酸とグリコール化合物との縮合化エステル化合物であり、グリコール化合物としてはジエチレングリコールやジプロピレングリコール等を使用することが出来る。市販の安息香酸グリコールエステルとしては、ジエチレングリコールジベンゾエートとジプロピレングリコールジベンゾエートの混合物である、安息香酸グリコールエステル JP120(商品名、株式会社ジェイプラス社製)がある。   The diluent used in the present invention improves the coating workability and the smoothness of the coating surface when the polyurethane-based cement composition of the present invention is applied and cured at a low temperature of about 5 ° C. in winter. Use for. The diluent is preferably a benzoic acid glycol ester. The benzoic acid glycol ester is a condensed ester compound of benzoic acid and a glycol compound, and diethylene glycol, dipropylene glycol or the like can be used as the glycol compound. As a commercially available benzoic acid glycol ester, there is benzoic acid glycol ester JP120 (trade name, manufactured by J-Plus Co., Ltd.), which is a mixture of diethylene glycol dibenzoate and dipropylene glycol dibenzoate.

希釈剤の配合量としては、水分散ポリオールと、ポリイソシアネートと、希釈剤の合計100重量部中の2〜5重量部が好ましく、2重量部未満では塗付作業性や塗膜表面の平滑性が不良となり、5重量部超では23℃硬化塗膜のJIS K 7215 タイプDデュロメータ硬さが低下する。   The blending amount of the diluent is preferably 2 to 5 parts by weight in a total of 100 parts by weight of the water-dispersed polyol, polyisocyanate, and diluent, and if less than 2 parts by weight, the coating workability and the smoothness of the coating film surface are preferred. When the content exceeds 5 parts by weight, the JIS K 7215 Type D durometer hardness of the cured coating film at 23 ° C. decreases.

本発明のポリウレタン系セメント組成物に使用するポリイソシアネートは、作業性が良好となり、また低温での速硬化性さらには硬化後の塗膜の硬さが高いことより、ポリメチルポリフェニルポリイソシアネートを使用することが好ましく、NCO当量は100〜150が好ましい。NCO当量が100未満では硬化塗膜の仕上がりが不良となり、NCO当量が150超では塗膜硬さが不足する。また、該ポリイソシアネートの粘度は250〜400mPa・s/23℃が好ましく、250mPa・s/23℃ 未満では、硬化塗膜の硬度が不足する場合があり、400mPa・s/23℃ 超では、5℃程度の低温下で塗付し硬化させる際の塗付作業性と塗膜表面の平滑性が不良となる。なお、粘度が250〜400mPa・s/23℃でNCO当量が130〜140であれば、他の脂肪族ポリイソシアネートや芳香族ポリイソシアネートや脂環式ポリイソシアネート等も、厚み1.5mm以上2.5mm未満の5℃硬化塗膜の60度鏡面光沢度が85以上となり、同23℃硬化塗膜のタイプDデュロメータ硬さが80以上となるのであれば、使用することが可能である。ここで言う粘度は、BM型粘度計にてローターNo.3にて60rpm時の粘度である。   The polyisocyanate used in the polyurethane-based cement composition of the present invention has good workability, fast curing at low temperature, and high hardness of the coating film after curing. The NCO equivalent is preferably 100 to 150. When the NCO equivalent is less than 100, the finish of the cured coating film is poor, and when the NCO equivalent exceeds 150, the coating film hardness is insufficient. Further, the viscosity of the polyisocyanate is preferably 250 to 400 mPa · s / 23 ° C. If the viscosity is less than 250 mPa · s / 23 ° C., the hardness of the cured coating film may be insufficient, and if it exceeds 400 mPa · s / 23 ° C., 5 The coating workability and the smoothness of the coating film surface at the time of applying and curing at a low temperature of about ℃ are poor. If the viscosity is 250 to 400 mPa · s / 23 ° C. and the NCO equivalent is 130 to 140, the thickness of other aliphatic polyisocyanates, aromatic polyisocyanates, alicyclic polyisocyanates, etc. is 1.5 mm or more. If the 60 ° specular gloss of a 5 ° C cured coating of less than 5 mm is 85 or more and the type D durometer hardness of the 23 ° C cured coating is 80 or more, it can be used. The viscosity said here is a viscosity at 60 rpm in rotor No. 3 with a BM viscometer.

また、本発明に使用される水分散ポリオールの水酸基1個に対するポリイソシアネートのイソシアネート基の数は、1.5〜2.5が好ましく、1.5未満では硬化が遅延し、2.5超では硬化塗膜中に炭酸ガスによる微細な発泡が生じる場合がある。   In addition, the number of isocyanate groups of the polyisocyanate with respect to one hydroxyl group of the water-dispersed polyol used in the present invention is preferably 1.5 to 2.5. Fine foaming due to carbon dioxide gas may occur in the cured coating film.

本発明のポリウレタン系セメント組成物に使用するセメントは、本発明のポリウレタン系セメント組成物が床下地コンクリートに塗布し美観を付与することを目的としているため、特定の色調が付与できるように、主として白色ポルトランドセメントを使用することが好ましい。他に普通ポルトランドセメント、アルミナセメント、高炉セメント、早強ポルトランドセメントを併用することができる。セメントの配合量は組成物全体100重量部中の5〜20重量部である。5重量部未満では塗膜表面の仕上がりが不良となり、20重量部超では下地に塗付する際の作業性が不良となる。   The cement used in the polyurethane-based cement composition of the present invention is intended to impart an aesthetic appearance by applying the polyurethane-based cement composition of the present invention to floor foundation concrete, so that a specific color tone can be imparted mainly. It is preferred to use white Portland cement. In addition, ordinary Portland cement, alumina cement, blast furnace cement, and early-strength Portland cement can be used in combination. The blending amount of cement is 5 to 20 parts by weight in 100 parts by weight of the whole composition. If the amount is less than 5 parts by weight, the surface finish of the coating film is poor, and if it exceeds 20 parts by weight, the workability when applied to the base is poor.

本発明のポリウレタン系セメント組成物に使用する充填材は、5℃程度の低温下での塗付作業性を良好とするために、硅砂が好ましく、特には、粒径として本発明であるポリウレタン系組成物として1.5mm厚みで塗付した際に、塗膜表面に充填材の粒が凹凸となって現われない程度の大きさであれば良く、50%重量積算による平均粒子径D50で100〜500μmが好ましい。平均粒子径D50が100μm未満ではポリウレタン系セメント組成物として下地に塗布する際の作業性が不良となり、平均粒子径D50が500μm超となると、厚さ1.5mmで塗付した際に塗膜表面が凹凸又は該充填材による微小な突起が生じて平滑にならず光沢が低下する場合がある。これらを満たす市販の充填材としては東北硅砂6号(商品名、東北硅砂株式会社製、平均粒子径D50:約340μm)がある。 The filler used in the polyurethane cement composition of the present invention is preferably cinnabar sand in order to improve the coating workability at a low temperature of about 5 ° C., and in particular, the polyurethane system according to the present invention as a particle size. When it is applied as a composition with a thickness of 1.5 mm, it may be of such a size that the filler particles do not appear as irregularities on the surface of the coating film, and the average particle diameter D 50 by 50% weight integration is 100. ˜500 μm is preferred. The average particle diameter D 50 workability becomes poor at the time of applying to the substrate as a polyurethane-based cement composition is less than 100 [mu] m, the average particle diameter D 50 is 500μm greater than the coating when subjected coated in a thickness of 1.5mm In some cases, the film surface is uneven, or minute protrusions due to the filler are generated to make the film surface non-smooth and to reduce gloss. As a commercially available filler that satisfies these conditions, there is Tohoku cinnabar No. 6 (trade name, manufactured by Tohoku cinnabar Co., Ltd., average particle diameter D 50 : about 340 μm).

充填材の配合量は、組成物全体100重量部中の25〜45重量部であり、特に本発明のポリウレタン系セメント組成物を下塗りとして0.2mm以上0.6mm未満の厚みに塗付する場合は、25〜40重量部が好ましく、また本発明のポリウレタン系セメント組成物を上塗りとして1.5mm以上2.5mm未満の厚みに塗付する場合は、35〜45重量部が好ましい。下塗りとして塗付する場合に充填材が25重量部未満では下地コンクリート表面の微細な孔の充填が不十分となり、40重量部超では塗付作業性が不良となる。上塗りとして塗付する場合に充填材が35重量部未満では組成物の粘度が低すぎて金鏝で塗付する際の塗付作業性が不良となり、45重量部超では硬化塗膜の平滑性が不十分となる。   The blending amount of the filler is 25 to 45 parts by weight in 100 parts by weight of the whole composition, and particularly when the polyurethane-based cement composition of the present invention is applied as a primer to a thickness of 0.2 mm or more and less than 0.6 mm. Is preferably 25 to 40 parts by weight, and when the polyurethane cement composition of the present invention is applied as a top coat to a thickness of 1.5 mm or more and less than 2.5 mm, it is preferably 35 to 45 parts by weight. When applying as an undercoat, if the filler is less than 25 parts by weight, the filling of fine holes on the surface of the underlying concrete is insufficient, and if it exceeds 40 parts by weight, the coating workability is poor. When applying as a top coat, if the filler is less than 35 parts by weight, the viscosity of the composition is too low and the coating workability when applied with a hammer is poor, and if it exceeds 45 parts by weight, the smoothness of the cured coating film Is insufficient.

本発明のポリウレタン系セメント組成物には、上記のほかに消石灰を配合することが好ましい。該消石灰は、ポリイソシアネートと水とのウレア反応で発生する炭酸ガスを吸収し、組成物が床下地コンクリート上に塗布され硬化するまでに発生する炭酸ガスが特定部分に集中し、結果として塗膜を押上げて膨れを生じさせることを抑制する効果がある。消石灰の配合量としては組成物全体100重量部に対して1〜5重量部が好ましい。1重量部未満では上記効果が不十分となる場合があり、5重量部超では塗付作業性が不十分となる場合がある。   In addition to the above, slaked lime is preferably added to the polyurethane cement composition of the present invention. The slaked lime absorbs carbon dioxide gas generated by the urea reaction between polyisocyanate and water, and the carbon dioxide gas generated until the composition is applied on the floor foundation concrete and hardens, concentrates on a specific part, resulting in a coating film. This has the effect of suppressing the occurrence of swelling by pushing up the. As a compounding quantity of slaked lime, 1-5 weight part is preferable with respect to 100 weight part of the whole composition. If the amount is less than 1 part by weight, the above effect may be insufficient, and if it exceeds 5 parts by weight, the coating workability may be insufficient.

本発明のポリウレタン系セメント組成物を床下地コンクリート上に塗布する際には、まず床下地コンクリート表面にあるレイタンス等の脆弱層をポリッシング等により除去する。次に、本発明のペースト状のポリウレタン系セメント組成物を下塗りとして0.2mm以上0.6mm未満の厚みに塗付して硬化させ、その後、本発明のペースト状のポリウレタン系セメント組成物を上塗りとして1.5mm以上2.5mm未満の厚みに塗付して仕上げる。塗付には金鏝等を用いて塗付することが好ましく、硬化後の塗膜厚みはおおよそ1.7mmから3.1mm程度となる。   When applying the polyurethane-based cement composition of the present invention to floor foundation concrete, first, a brittle layer such as latency on the floor foundation concrete surface is removed by polishing or the like. Next, the paste-like polyurethane cement composition of the present invention is applied as an undercoat to a thickness of 0.2 mm or more and less than 0.6 mm and cured, and then the paste-like polyurethane cement composition of the present invention is overcoated. As a result, it is applied to a thickness of 1.5 mm or more and less than 2.5 mm. The coating is preferably performed using a metal hammer or the like, and the coating thickness after curing is approximately 1.7 mm to 3.1 mm.

以下,実施例及び比較例にて具体的に説明する。   Hereinafter, it demonstrates concretely in an Example and a comparative example.

<実施例>
ヒマシ油変性2官能ポリオールとヒマシ油変性3官能ポリオールの混合物が20重量%とフタル酸ビス(2−ブトキシエチル)40重量%と水38重量%と乳化剤2重量%とからなり水酸基当量が225の水分散ポリオールA 85重量部に着色トナー(顔料濃度:80重量%)7重量部と希釈剤としてJP120(商品名、株式会社ジェイプラス社製)8重量部を加えて主剤100重量部とし、ポリイソシアネートとしてNCO当量135で粘度が300mPa・s/23℃(BM型粘度計 ローターNo.3 60rpm)のポリメチルポリフェニルポリイソシアネートを使用して硬化剤100重量部とし、市販白セメント30重量%と東北硅砂6号を65重量%と消石灰5重量%とを均一に混合した粉体部200重量部とし、主剤100重量部と硬化剤100重量部と粉体部200重量部とを均一に混合して実施例のポリウレタン系セメント組成物の下塗りとし、主剤100重量部と硬化剤100重量部と粉体部275重量部とを均一に混合して実施例のポリウレタン系セメント組成物の上塗りとした。
<Example>
A mixture of castor oil-modified bifunctional polyol and castor oil-modified trifunctional polyol is composed of 20% by weight, 40% by weight of bis (2-butoxyethyl) phthalate, 38% by weight of water, and 2% by weight of an emulsifier. Add 85 parts by weight of water-dispersed polyol A to 7 parts by weight of colored toner (pigment concentration: 80% by weight) and 8 parts by weight of JP120 (trade name, manufactured by J-Plus Co., Ltd.) as a diluent to make 100 parts by weight of the base. Using polymethylpolyphenyl polyisocyanate having an NCO equivalent of 135 and a viscosity of 300 mPa · s / 23 ° C. (BM type viscometer, rotor No. 3, 60 rpm) as the isocyanate to 100 parts by weight of a curing agent, 30% by weight of commercially available white cement Tohoku cinnabar No. 6 is made into 200 parts by weight of a powder part in which 65% by weight and 5% by weight of slaked lime are uniformly mixed. Part, 100 parts by weight of the curing agent and 200 parts by weight of the powder part are uniformly mixed to form an undercoat of the polyurethane cement composition of the example, and 100 parts by weight of the main agent, 100 parts by weight of the curing agent and 275 parts by weight of the powder part. Were uniformly mixed to form a top coat of the polyurethane cement composition of the example.

<比較例1>
実施例において使用した主剤に代えて、ヒマシ油変性2官能ポリオールとヒマシ油変性3官能ポリオールの混合物が20重量%とフタル酸ビス(2−ブトキシエチル)40重量%と水38重量%と乳化剤2重量%とからなり水酸基当量が225の水分散ポリオールA 90重量部に着色トナー(顔料濃度:80重量%)7重量部と希釈剤としてJP120(商品名、株式会社ジェイプラス社製)3重量部を加えて主剤100重量部とし、ポリイソシアネートとしてNCO当量135で粘度が600mPa・s/23℃(BM型粘度計 ローターNo.3 60rpm)のポリメチルフェニルポリイソシアネートを使用して硬化剤100重量部とし、市販白セメント30重量%と東北硅砂6号を65重量%と消石灰5重量%とを均一に混合した粉体部200重量部とし、主剤100重量部と硬化剤100重量部と粉体部200重量部とを均一に混合して比較例1のポリウレタン系セメント組成物の下塗りとし、主剤100重量部と硬化剤100重量部と粉体部275重量部とを均一に混合して比較例1のポリウレタン系セメント組成物の上塗りとした。
<Comparative Example 1>
Instead of the main agent used in the examples, a mixture of castor oil-modified bifunctional polyol and castor oil-modified trifunctional polyol was 20% by weight, bis (2-butoxyethyl) phthalate 40% by weight, water 38% by weight, and emulsifier 2. 90 parts by weight of water-dispersed polyol A having a hydroxyl equivalent weight of 225, 7 parts by weight of colored toner (pigment concentration: 80% by weight) and 3 parts by weight of JP120 (trade name, manufactured by J-Plus Co., Ltd.) as a diluent Is added to make 100 parts by weight of the main agent, and polyisocyanate having an NCO equivalent of 135 and a viscosity of 600 mPa · s / 23 ° C. (BM type viscometer rotor No. 3, 60 rpm) is used as the polyisocyanate. A powder in which 30% by weight of commercial white cement, 65% by weight of Tohoku cinnabar No. 6 and 5% by weight of slaked lime are uniformly mixed. 200 parts by weight, 100 parts by weight of the main agent, 100 parts by weight of the curing agent, and 200 parts by weight of the powder part are uniformly mixed to form an undercoat of the polyurethane-based cement composition of Comparative Example 1, and 100 parts by weight of the main agent and the curing agent 100 Part by weight and 275 parts by weight of the powder part were mixed uniformly to form an overcoat of the polyurethane cement composition of Comparative Example 1.

<比較例2>
実施例において使用したポリイソシアネートに代えてNCO当量135で粘度が600mPa・s/23℃(BM型粘度計 ローターNo.3 60rpm)のポリメチルフェニルポリイソシアネートを使用して硬化剤100重量部とし、主剤100重量部及び粉体部は実施例と同様とし、主剤100重量部と硬化剤100重量部と粉体部200重量部とを均一に混合して比較例2のポリウレタン系セメント組成物の下塗りとし、主剤100重量部と硬化剤100重量部と粉体部275重量部とを均一に混合して比較例2実施例のポリウレタン系セメント組成物の上塗りとした。
<Comparative example 2>
In place of the polyisocyanate used in the examples, an NCO equivalent of 135 and a viscosity of 600 mPa · s / 23 ° C. (BM type viscometer rotor No. 3 60 rpm) polymethylphenyl polyisocyanate was used to make the curing agent 100 parts by weight, 100 parts by weight of the main agent and 100 parts by weight of the powder are the same as in the examples, and 100 parts by weight of the main agent, 100 parts by weight of the curing agent, and 200 parts by weight of the powder part are uniformly mixed to undercoat the polyurethane cement composition of Comparative Example 2. Then, 100 parts by weight of the main agent, 100 parts by weight of the curing agent, and 275 parts by weight of the powder part were uniformly mixed to form an overcoat of the polyurethane cement composition of Comparative Example 2 Example.

<評価項目及び評価方法> <Evaluation items and evaluation methods>

<圧縮強度>
JIS K 6911 5.19 圧縮強さ に準じ、実施例、比較例1、比較例2のポリウレタン系セメント組成物のそれぞれの上塗りを25.4×12.7×12.7mmの形状にて硬化させ、23℃7日間養生後に載荷速度1mm/分で圧縮し、圧縮強度(N/mm)を測定した。
<Compressive strength>
According to JIS K 6911 5.19 compressive strength, the top coats of the polyurethane cement compositions of Examples, Comparative Examples 1 and 2 were cured in a shape of 25.4 × 12.7 × 12.7 mm. Compressed at a loading speed of 1 mm / min after curing at 23 ° C. for 7 days, and measured the compressive strength (N / mm 2 ).

<付着性>
23℃下でJISA 5371の300mm×300mm×厚さ60mmの乾燥したコンクリート平板(ケット水分計HI−520コンクリートレンジにて5%以下)の表面に、均一に混合した実施例、比較例1、比較例2のポリウレタン系セメント組成物の下塗りを厚さ0.4mmになるように金ゴテで塗布して24時間養生して硬化させ、その後均一に混合した実施例、比較例のポリウレタン系セメント組成物の上塗りを厚さ1.6mmになるように金ゴテで塗布して24時間養生して硬化させ、その後7日間養生した。その後、建研式接着力試験器により、40×40mm部分の水系ポリウレタン組成物とコンクリート平板との付着強度(N/mm)を測定した。破壊状態は下地コンクリート100%凝集破壊を○と、それ以外を×と評価した。
<Adhesiveness>
Example, Comparative Example 1 and Comparative Example, which were uniformly mixed on the surface of a dried concrete flat plate of 300 mm x 300 mm x 60 mm thick (5% or less in a ket moisture meter HI-520 concrete range) of JISA 5371 at 23 ° C The polyurethane-based cement composition of Example and Comparative Example in which the undercoat of the polyurethane-based cement composition of Example 2 was applied with a gold trowel so as to have a thickness of 0.4 mm, cured for 24 hours, and then uniformly mixed. The top coat was applied with a gold trowel to a thickness of 1.6 mm, cured for 24 hours, and then cured for 7 days. Thereafter, the adhesion strength (N / mm 2 ) between the 40 × 40 mm portion of the water-based polyurethane composition and the concrete flat plate was measured with a Kenken-type adhesive strength tester. As for the fracture state, 100% cohesive fracture of the ground concrete was evaluated as “good”, and the others were evaluated as “poor”.

<鏡面光沢度>
5℃下で0.4mm厚みのJISA 5430の繊維強化セメント板に実施例、比較例1、比較例2の下塗りをそれぞれ0.4mm厚みに塗付して硬化後、実施例、比較例1、比較例2の上塗りをそれぞれ1.6mm厚みに塗付して硬化させ24時間養生後に、JISK 5600−4−7に規定する60度鏡面光沢度を測定した。
<Specular gloss>
The undercoat of Example, Comparative Example 1 and Comparative Example 2 was applied to a fiber reinforced cement board of 0.4 mm thickness under 5 ° C. to a thickness of 0.4 mm. Each of the top coats of Comparative Example 2 was applied to a thickness of 1.6 mm and cured, and after curing for 24 hours, the 60-degree specular gloss specified in JISK 5600-4-7 was measured.

<塗膜硬さ>
23℃下にて上記圧縮強度を測定前の実施例、比較例1、比較例2のポリウレタン系セメント組成物の硬化物について、JIS K 7215に規定するタイプDデュロメータ硬さを測定した。
<Coating hardness>
About the hardened | cured material of the polyurethane-type cement composition of the Example before a measurement of the said compressive strength under 23 degreeC, the comparative example 1, and the comparative example 2, the type D durometer hardness prescribed | regulated to JISK7215 was measured.

<表面性>
5℃及び23℃下で20cm×20cm×0.4mm厚みのJISA 5430の繊維強化セメント板に実施例、比較例1、比較例2の下塗りをそれぞれ0.4mm厚みに塗付して硬化後、実施例、比較例1、比較例2の上塗りをそれぞれ1.6mm厚みに塗付して硬化させ24時間養生後に塗膜表面の状態を目視にて観察した。平滑なものを○、塗膜表面にうねりがあり平滑でないものを×とした。
<Surface property>
After applying the undercoat of Example, Comparative Example 1 and Comparative Example 2 to a thickness of 0.4 mm on a fiber reinforced cement board of JISA 5430 having a thickness of 20 cm × 20 cm × 0.4 mm at 5 ° C. and 23 ° C., respectively, The top coats of Examples, Comparative Examples 1 and 2 were each applied to a thickness of 1.6 mm and cured, and after curing for 24 hours, the state of the coating film surface was visually observed. A smooth sample was shown as “◯”, and a non-smooth sample with waviness on the coating film surface was shown as “X”.

<評価結果>
評価結果を表1に示す。
<Evaluation results>
The evaluation results are shown in Table 1.

Claims (3)

水分散ポリオールと、ポリイソシアネートと、希釈剤と、セメント及び充填材を含有してなり、厚み0.2mm以上2.5mm未満に塗付するペースト状のポリウレタン系セメント組成物であって、水分散ポリオールはヒマシ油変性2官能ポリオールとヒマシ油変性3官能ポリオールとフタル酸ビス(2−ブトキシエチル)と乳化剤と水とから成り、希釈剤は安息香酸グリコールエステルを含み、水分散ポリオールの水酸基当量は200〜250であり、ポリイソシアネートは粘度が250〜400mPa・s/23℃でNCO当量が130〜140であり、厚み1.5mm以上2.5mm未満の5℃硬化塗膜のJIS K 5600−4−7 60度鏡面光沢度が85以上であり、厚み1.5mm以上2.5mm未満の23℃硬化塗膜のJIS K 7215 タイプDデュロメータ硬さが80以上であることを特徴とするポリウレタン系セメント組成物。   A paste-like polyurethane cement composition comprising a water-dispersed polyol, a polyisocyanate, a diluent, a cement and a filler, and applied to a thickness of 0.2 mm or more and less than 2.5 mm. The polyol is composed of castor oil-modified bifunctional polyol, castor oil-modified trifunctional polyol, bis (2-butoxyethyl) phthalate, emulsifier and water, the diluent contains benzoic acid glycol ester, and the hydroxyl equivalent of the water-dispersed polyol is Polyisocyanate has a viscosity of 250 to 400 mPa · s / 23 ° C., an NCO equivalent of 130 to 140, and a JIS K 5600-4 of a 5 ° C. cured coating film having a thickness of 1.5 mm or more and less than 2.5 mm. -7 JI of a 23 ° C. cured coating film having a 60 ° specular gloss of 85 or more and a thickness of 1.5 mm or more and less than 2.5 mm Polyurethane cement composition K 7215 Type D durometer hardness is equal to or less than 80. ポリイソシアネートはポリメチルポリフェニルポリイソシアネートであることを特徴とする請求項1記載のポリウレタン系セメント組成物。   2. The polyurethane cement composition according to claim 1, wherein the polyisocyanate is polymethyl polyphenyl polyisocyanate. 床下地コンクリート表面に、請求項1又は請求項2記載のポリウレタン系セメント組 成物を下塗りとして厚み0.2mm以上0.6mm未満に塗付して硬化させた後、さらに該ポリウレタン系セメント組成物を上塗りとして厚み1.5mm以上2.5mm未満に塗付して仕上ることを特徴とするコンクリート床施工方法。

After the polyurethane cement composition according to claim 1 or 2 is applied as an undercoat to the floor base concrete surface to a thickness of 0.2 mm or more and less than 0.6 mm, the polyurethane cement composition is further cured. A concrete floor construction method characterized in that the coating is finished with a thickness of 1.5 mm or more and less than 2.5 mm.

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