JP2017065942A - Hydraulic polymer cement composition - Google Patents

Hydraulic polymer cement composition Download PDF

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JP2017065942A
JP2017065942A JP2015190083A JP2015190083A JP2017065942A JP 2017065942 A JP2017065942 A JP 2017065942A JP 2015190083 A JP2015190083 A JP 2015190083A JP 2015190083 A JP2015190083 A JP 2015190083A JP 2017065942 A JP2017065942 A JP 2017065942A
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cement composition
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裕之 田口
Hiroyuki Taguchi
裕之 田口
鈴木 宏一
Koichi Suzuki
宏一 鈴木
晃太 鹿志村
Kota Kashimura
晃太 鹿志村
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Aica Kogyo Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a hydraulic polymer cement composition having good coating workability even when coating with thickness of 3 mm to 5 mm, excellent in heat impact resistance by repeating flowing down hot water and having impact resistance so as not to be detached even when a weight article drops.SOLUTION: There is provided a hydraulic polymer cement composition containing water dispersing polyol, polyisocyanate, cement, an aggregate and water, where the water dispersing polyol consists of castor oil modified bifunctional polyol, castor oil modified trifunctional polyol, tetrafunctional polyol having a bisphenol A skeleton, a diluent, an emulsifier and water, the diluent contains alkyl sulfonic acid phenyl ester and dioctyl phthalate and value of hydroxyl group equivalent of the water dispersing polyol divided by NCO equivalent of the polyisocyanate is 2 to 3.SELECTED DRAWING: None

Description

本発明は、熱水による洗浄を高頻度で行う食品工場床に適した水硬性ポリマーセメント組成物に関し、特には熱水と冷水の繰り返し流下による熱衝撃性に優れると共に、落球による耐衝撃性を有し、コンクリート下地表面に厚さ3mm〜5mmに塗付する水硬性ポリマーセメント組成物に関し、さらには防かび性にも優れる水硬性ポリマーセメント組成物に関する。   The present invention relates to a hydraulic polymer cement composition suitable for a food factory floor that is frequently washed with hot water, and in particular, has excellent thermal shock resistance due to repeated flow of hot water and cold water, and has impact resistance due to falling balls. The present invention relates to a hydraulic polymer cement composition having a thickness of 3 mm to 5 mm applied to a concrete base surface, and further relates to a hydraulic polymer cement composition having excellent antifungal properties.

従来、耐熱水性、耐摩耗性、耐衝撃性に優れる樹脂セメント組成物として、分子量が1000〜3000で両末端に水酸基を持ち、側鎖を持つポリエステルポリオールとポリフェニルポリメチルポリイソシアネート並びに水硬性セメントを含む骨材とが配合されていることを特徴とする樹脂セメント組成物が提案されている(特許文献1)。   Conventionally, as a resin cement composition excellent in hot water resistance, abrasion resistance, and impact resistance, a polyester polyol having a molecular weight of 1000 to 3000, having hydroxyl groups at both ends, having side chains, polyphenylpolymethylpolyisocyanate, and hydraulic cement There has been proposed a resin cement composition characterized in that it contains an aggregate containing slag (Patent Document 1).

特開2004−292209号公報JP 2004-292209 A

しかしながら、特許文献1に記載の樹脂セメント組成物は、耐熱水性に優れるとはいっても、あくまで硬化物を90℃の熱水に28日間浸漬し、その外観の変化を目視で評価して異常なしと判断するものであり、該評価方法は、実際に例えば食品工場床で行われている熱水による洗浄を模擬的に再現した評価方法ではなく、食品工場床として使用するためには、少なくとも該食品工場床で行われているような熱水による洗浄を模擬的に再現した評価方法を行ったうえで、該評価結果が良好と判断される必要があるという課題がある。   However, although the resin cement composition described in Patent Document 1 is excellent in hot water resistance, the cured product is immersed in hot water at 90 ° C. for 28 days, and changes in its appearance are visually evaluated to find no abnormality. The evaluation method is not an evaluation method that simulates, for example, washing with hot water that is actually performed on a food factory floor, but at least for use as a food factory floor. There is a problem that it is necessary to judge that the evaluation result is good after performing an evaluation method that simulates washing with hot water as is done on a food factory floor.

また、特許文献1に記載の樹脂セメント組成物は、コンクリート下地表面に塗付して硬化後に徐々に色調が白茶けていく場合があるという課題があり、さらには仮に該食品工場床で行われているような熱水による洗浄を模擬的に再現した評価方法により評価すると、防かび性が十分ではないという課題がある。   In addition, the resin cement composition described in Patent Document 1 has a problem that the color tone may gradually fade after application after being applied to the concrete base surface, and further performed on the floor of the food factory. However, when the evaluation is performed by an evaluation method that simulates washing with hot water as described above, there is a problem that the antifungal property is not sufficient.

本発明が解決しようとする課題は、従来よりやや薄い膜厚の3mm〜5mm厚さに塗付しても良好な塗付作業性を有し、また食品工場床で行われているような熱水による洗浄を模擬的に再現した評価方法を行っても、該熱水の繰り返し流下によって塗材が剥がれたり割れたりすることが無く、また硬化後に徐々の塗膜表面の色調が白茶けてしまうことが無く、さらには十分な防かび性を有すると共に、該熱水が繰り返し流下することによる耐熱衝撃性に優れ、また重量物が落下しても剥離しないような耐衝撃性を有する水硬性ポリマーセメント組成物を提供することにある。   The problem to be solved by the present invention is that it has good application workability even when applied to a thickness of 3 mm to 5 mm, which is slightly thinner than conventional ones, and heat as is done on food factory floors. Even if an evaluation method that simulates washing with water is performed, the coating material will not be peeled off or cracked due to repeated flowing of the hot water, and the color tone of the coating surface will gradually fade after curing. In addition, it has a sufficient antifungal property, has excellent thermal shock resistance due to repeated flow of hot water, and has impact resistance so that it does not peel off even if a heavy object falls. It is to provide a cement composition.

請求項1記載の発明は、コンクリート下地表面に厚さ3mm〜5mmに塗付する、水分散ポリオールとポリイソシアネートとセメントと骨材と水とを含有してなる水硬性ポリマーセメント組成物であって、水分散ポリオールはヒマシ油変性2官能ポリオールとヒマシ油変性3官能ポリオールとビスフェノールA骨格を有する4官能ポリオールと希釈剤と乳化剤と水とから成り、水分散ポリオールの水酸基当量は250〜450であり、ヒマシ油変性3官能ポリオールの水酸基当量は250〜450であり、ビスフェノールA骨格を有する4官能ポリオールの水酸基当量は250〜450であり、ヒマシ油変性2官能ポリオールとヒマシ油変性3官能ポリオールとビスフェノールA骨格を有する4官能ポリオールの混合物は水分散ポリオール100重量部中20〜40重量部であり、希釈剤はアルキルスルホン酸フェニルエステルとフタル酸ジオクチルを含み、アルキルスルホン酸フェニルエステルは水分散ポリオール100重量部中5〜15重量部であり、フタル酸ビス(2−ブトキシエチル)は水分散ポリオール100重量部中20〜40重量部であり、セメント及び骨材の合計部数は組成物全体100重量部中の75〜90重量部であり、水分散ポリオールの水酸基当量をポリイソシアネートのNCO当量で除した値が2〜3であることを特徴とする水硬性ポリマーセメント組成物を提供する。   The invention according to claim 1 is a hydraulic polymer cement composition comprising a water-dispersed polyol, a polyisocyanate, a cement, an aggregate, and water, which is applied to a concrete base surface to a thickness of 3 mm to 5 mm. The water-dispersed polyol comprises a castor oil-modified bifunctional polyol, a castor oil-modified trifunctional polyol, a tetrafunctional polyol having a bisphenol A skeleton, a diluent, an emulsifier, and water. The hydroxyl group equivalent of the water-dispersed polyol is 250 to 450. The hydroxyl equivalent of castor oil modified trifunctional polyol is 250 to 450, and the hydroxyl equivalent of tetrafunctional polyol having bisphenol A skeleton is 250 to 450, castor oil modified bifunctional polyol, castor oil modified trifunctional polyol and bisphenol. A mixture of tetrafunctional polyols having an A skeleton is water-dispersed polyol 1 20 to 40 parts by weight in 0 part by weight, the diluent includes alkyl sulfonic acid phenyl ester and dioctyl phthalate, and the alkyl sulfonic acid phenyl ester is 5 to 15 parts by weight in 100 parts by weight of the water-dispersed polyol. Bis (2-butoxyethyl) is 20 to 40 parts by weight in 100 parts by weight of the water-dispersed polyol, and the total number of cement and aggregate is 75 to 90 parts by weight in 100 parts by weight of the entire composition. The hydraulic polymer cement composition is characterized in that the value obtained by dividing the hydroxyl group equivalent by the NCO equivalent of polyisocyanate is 2 to 3.

また、請求項2記載の発明は、ポリイソシアネートはポリメチルポリフェニルポリイソシアネートであることを特徴とする請求項1記載の水硬性ポリマーセメント組成物を提供する。   The invention according to claim 2 provides the hydraulic polymer cement composition according to claim 1, wherein the polyisocyanate is polymethyl polyphenyl polyisocyanate.

また、請求項3記載の発明は、さらにベンズイミダゾール系化合物から成る防かび剤を含むことを特徴とする請求項1又は請求項2に記載の水硬性ポリマーセメント組成物を提供する。   The invention according to claim 3 further provides a hydraulic polymer cement composition according to claim 1 or 2, further comprising a fungicide comprising a benzimidazole compound.

本発明の水硬性ポリマーセメント組成物は、従来よりやや薄めの3〜5mm厚さに塗付しても良好な塗付作業性を有し、また食品工場床で行われているような熱水による洗浄が行われても、剥離や割れ等が発生しないような十分な耐熱衝撃性を有するという効果がある。また、硬化後に徐々に塗膜表面の色調が白茶けてしまうことが無く、さらには重量物が落下しても剥離しないような耐衝撃性を有する効果がある。   The hydraulic polymer cement composition of the present invention has good application workability even when applied to a slightly thinner thickness of 3 to 5 mm than in the prior art, and hot water as used on food factory floors. Even if cleaning is performed, there is an effect of having sufficient thermal shock resistance so that peeling or cracking does not occur. In addition, there is an effect of having an impact resistance such that the color tone of the coating surface is not gradually faded after curing, and further, even if a heavy object falls, it does not peel off.

特に、請求項3に記載の水硬性ポリマーセメント組成物は、熱水の洗浄を行っても防かび性を長期に亘って保持する効果があり、特に食品工場床としての用途に優れるという効果がある。   In particular, the hydraulic polymer cement composition according to claim 3 has an effect of maintaining antifungal properties over a long period of time even when hot water is washed, and particularly has an effect of being excellent in use as a food factory floor. is there.

以下本発明について詳細に説明する。   The present invention will be described in detail below.

本発明の水硬性ポリマーセメント組成物は、コンクリート下地表面に厚さ3mm〜5mmに塗付する、水分散ポリオールとポリイソシアネートとセメントと骨材と水とを含有してなる水硬性ポリマーセメント組成物であって、水分散ポリオールはヒマシ油変性2官能ポリオールとヒマシ油変性3官能ポリオールとビスフェノールA骨格を有する4官能ポリオールと希釈剤と乳化剤と水とから成り、水分散ポリオールの水酸基当量は250〜450であり、ヒマシ油変性3官能ポリオールの水酸基当量は250〜450であり、ビスフェノールA骨格を有する4官能ポリオールの水酸基当量は250〜450であり、ヒマシ油変性2官能ポリオールとヒマシ油変性3官能ポリオールとビスフェノールA骨格を有する4官能ポリオールの混合物は水分散ポリオール100重量部中20〜40重量部であり、希釈剤はアルキルスルホン酸フェニルエステルとフタル酸ジオクチルを含み、アルキルスルホン酸フェニルエステルは水分散ポリオール100重量部中5〜15重量部であり、フタル酸ジオクチルは水分散ポリオール100重量部中20〜40重量部であり、セメント及び骨材の合計部数は組成物全体100重量部中の75〜90重量部であり、水分散ポリオールの水酸基当量をポリイソシアネートのNCO当量で除した値が2〜3であることを特徴とする水硬性ポリマーセメント組成物であり、また該水硬性ポリマーセメント組成物にさらにベンズイミダゾール系化合物からなる防かび剤を含むことを特徴とする水硬性ポリマーセメント組成物であり、必要に応じてこれらの他に、顔料や分散剤、消泡剤等の添加剤が配合することができる。   The hydraulic polymer cement composition of the present invention is a hydraulic polymer cement composition comprising a water-dispersed polyol, a polyisocyanate, a cement, an aggregate and water, which is applied to a concrete base surface to a thickness of 3 mm to 5 mm. The water-dispersed polyol is composed of a castor oil-modified bifunctional polyol, a castor oil-modified trifunctional polyol, a tetrafunctional polyol having a bisphenol A skeleton, a diluent, an emulsifier, and water. 450, the hydroxyl equivalent of the castor oil-modified trifunctional polyol is 250 to 450, the hydroxyl equivalent of the tetrafunctional polyol having a bisphenol A skeleton is 250 to 450, and the castor oil modified bifunctional polyol and castor oil modified trifunctional A mixture of a polyol and a tetrafunctional polyol having a bisphenol A skeleton is 20 to 40 parts by weight in 100 parts by weight of the dispersed polyol, the diluent includes alkylsulfonic acid phenyl ester and dioctyl phthalate, and the alkylsulfonic acid phenyl ester is 5 to 15 parts by weight in 100 parts by weight of the water-dispersed polyol, Dioctyl phthalate is 20 to 40 parts by weight in 100 parts by weight of the water-dispersed polyol, and the total number of cement and aggregate is 75 to 90 parts by weight in 100 parts by weight of the entire composition. A hydraulic polymer cement composition having a value obtained by dividing the polyisocyanate by the NCO equivalent is 2 to 3, and further comprising a fungicide comprising a benzimidazole compound in the hydraulic polymer cement composition. It is a hydraulic polymer cement composition characterized by that, in addition to these if necessary Pigments and dispersing agents, additives such as defoaming agents can be incorporated.

本発明の水硬性ポリマーセメント組成物に使用される水分散ポリオールは、上記のように、ヒマシ油変性2官能ポリオールとヒマシ油変性3官能ポリオールとビスフェノールA骨格を有する4官能ポリオールと希釈剤と乳化剤と水とから成り、希釈剤はアルキルスルホン酸フェニルエステルとフタル酸ジオクチルを含む。特にアルキルスルホン酸フェニルエステルは、水分散ポリオール100重量部中5〜15重量部が好ましく、該アルキルスルホン酸フェニルエステルを配合することにより、本組成物をコンクリート下地表面に3〜5mm厚さに塗付した際、塗材表面に均一な樹脂の浮きを発現させることが出来ると共に、塗付作業性を良好なものとすることができる。市販のアルキルスルホン酸フェニルエステルとしては、メザモール(商品名、バイエル社製)ある。   As described above, the water-dispersed polyol used in the hydraulic polymer cement composition of the present invention includes a castor oil-modified bifunctional polyol, a castor oil-modified trifunctional polyol, a tetrafunctional polyol having a bisphenol A skeleton, a diluent, and an emulsifier. The diluent comprises alkyl sulfonic acid phenyl ester and dioctyl phthalate. In particular, the alkylsulfonic acid phenyl ester is preferably 5 to 15 parts by weight per 100 parts by weight of the water-dispersed polyol. By blending the alkylsulfonic acid phenyl ester, the composition is applied to the concrete base surface to a thickness of 3 to 5 mm. When applied, uniform resin float can be expressed on the surface of the coating material, and the coating workability can be improved. A commercially available alkylsulfonic acid phenyl ester is mezamol (trade name, manufactured by Bayer).

また、希釈剤に含まれるフタル酸ジオクチルは、水分散ポリオール100重量部中20〜40重量部が好ましく、該フタル酸ジオクチルを配合することにより、本組成物をコンクリート下地表面に3〜5mm厚さに塗付する際の塗付作業性が良好なものとなる。   Further, the dioctyl phthalate contained in the diluent is preferably 20 to 40 parts by weight in 100 parts by weight of the water-dispersed polyol, and by blending the dioctyl phthalate, the composition is formed on the concrete base surface to a thickness of 3 to 5 mm. The coating workability at the time of applying to the coating becomes good.

水分散ポリオール中に配合されるひまし油変性3官能ポリオール、ビスフェノールA骨格を有する4官能ポリオールの水酸基当量は250〜450が好ましく、水酸基当量が250未満では水硬性ポリマーセメント組成物としての硬化が早くなって作業性が不良となり、水酸基当量が450超では水硬性ポリマーセメント組成物として硬化後の強度が不十分となる。   The hydroxyl equivalent of castor oil-modified trifunctional polyol and tetrafunctional polyol having a bisphenol A skeleton blended in the water-dispersed polyol is preferably 250 to 450, and when the hydroxyl equivalent is less than 250, curing as a hydraulic polymer cement composition is accelerated. Thus, workability becomes poor, and when the hydroxyl equivalent is more than 450, the strength after curing becomes insufficient as a hydraulic polymer cement composition.

また、水分散ポリオール中に配合されるヒマシ油変性2官能ポリオールの水酸基当量は、水分散ポリオールの水酸基当量が250〜450と成るように、他に配合される上記希釈剤、水、乳化剤の配合量によって調整する。   In addition, the hydroxyl equivalent of the castor oil-modified bifunctional polyol blended in the water-dispersed polyol is blended with the above diluent, water, and emulsifier blended so that the hydroxyl equivalent of the water-dispersed polyol is 250 to 450. Adjust according to the amount.

水分散ポリオールに使用する乳化剤としては、合成界面活性剤、樹脂酸塩系界面活性剤、タンパク系界面活性剤のいずれも使用でき、界面活性剤の種類としては、アニオン性界面活性剤、カチオン性界面活性剤、ノニオン性界面活性剤、両性界面活性剤が単独又は併用して使用することが出来る。乳化剤は本組成物の塗付作業性が下記評価方法によって良好になるよう、また硬化後の塗材の圧縮強度が十分となるようにこれらの活性剤の中から選択する。敢えてより好ましい乳化剤としては、アルキルベンゼンスルホン酸塩系を挙げることが出来る。   As the emulsifier used in the water-dispersed polyol, any of synthetic surfactants, resinate surfactants, and protein surfactants can be used. The types of surfactants are anionic surfactants and cationic surfactants. Surfactants, nonionic surfactants, and amphoteric surfactants can be used alone or in combination. The emulsifier is selected from these active agents so that the application workability of the composition is improved by the following evaluation method and the compressive strength of the coating material after curing is sufficient. As a more preferable emulsifier, an alkylbenzene sulfonate system can be mentioned.

本発明の水硬性ポリマーセメント組成物に使用するポリイソシアネートは、作業性が良好となり、また低温での速硬化性さらには硬化後の強度が高いことより、4,4´−ジフェニルメタンジイソシアネートからなるポリメリックMDI(ポリメチルポリフェニルポリイソシアネート)を使用することが好ましく、NCO当量は100〜150が好ましい。NCO当量が100未満では硬化物が発泡による膨れが生じる等で仕上がりが不良となり、NCO当量が150超では硬化後の強度が不十分となる。もちろん、他の脂肪族ポリイソシアネートや芳香族ポリイソシアネートや脂環式ポリイソシアネート等も使用することもでき、また併用することも可能である。市販のポリメリックMDIとしては、ルプラネートM5S(商品名、NCO当量135、BASF INOACポリウレタン社製)がある。   The polyisocyanate used in the hydraulic polymer cement composition of the present invention has good workability, is fast-curing at low temperature, and has high strength after curing, so that a polymer composed of 4,4′-diphenylmethane diisocyanate is used. MDI (polymethyl polyphenyl polyisocyanate) is preferably used, and the NCO equivalent is preferably 100 to 150. If the NCO equivalent is less than 100, the cured product will be swollen due to foaming or the like, and the finish will be poor. If the NCO equivalent exceeds 150, the strength after curing will be insufficient. Of course, other aliphatic polyisocyanates, aromatic polyisocyanates, alicyclic polyisocyanates and the like can also be used, and can also be used in combination. As a commercially available polymeric MDI, there is Lupranate M5S (trade name, NCO equivalent 135, manufactured by BASF INOAC Polyurethane).

水分散ポリオールの水酸基当量をポリイソシアネートのNCO当量で除した値は2〜3が好ましく、該値が2未満及び3超では、本組成物の色調が硬化後に徐々に白茶けてしまう場合がある。   The value obtained by dividing the hydroxyl group equivalent of the water-dispersed polyol by the NCO equivalent of the polyisocyanate is preferably 2 to 3, and if the value is less than 2 or more than 3, the color tone of the composition may gradually fade after curing. .

本発明の水硬性ポリマーセメント組成物に使用するベンズイミダゾール系化合物から成る防かび剤は、熱に対する安定性とpHに対する安定性が高いため、熱水洗浄が行われ、組成物としてセメントを含有する本水硬性ポリマーセメント組成物に適する防かび剤として使用される。市販品として10%水懸濁液としてコートサイドD2(商品名、日本エンバイロケミカルズ株式会社製)がある。ベンズイミダゾール系化合物から成る防かび剤の配合量は、組成物全体100重量部に対して0.1〜0.3重量部が好ましい。0.1重量部未満では防かび効果が不十分であり、0.3重量部超では貯蔵安定性が低下すると共にコスト高と成る。   The fungicide comprising a benzimidazole compound used in the hydraulic polymer cement composition of the present invention has high heat stability and high pH stability, and thus is washed with hot water and contains cement as a composition. Used as a fungicide suitable for the present hydraulic polymer cement composition. As a commercial product, there is Coatside D2 (trade name, manufactured by Nippon Enviro Chemicals Co., Ltd.) as a 10% aqueous suspension. As for the compounding quantity of the antifungal agent which consists of a benzimidazole type compound, 0.1-0.3 weight part is preferable with respect to 100 weight part of the whole composition. If the amount is less than 0.1 parts by weight, the fungicidal effect is insufficient, and if it exceeds 0.3 parts by weight, the storage stability is lowered and the cost is increased.

本発明の水硬性ポリマーセメント組成物に使用するセメントは、本発明の水系ポリウレタン組成物が床下地コンクリートに塗布し美観を付与することを目的としているため、特定の色調が付与できるように、主として白色ポルトランドセメントを使用することが好ましい。他に普通ポルトランドセメント、アルミナセメント、高炉セメント、早強ポルトランドセメントを併用することができる。セメントの配合量は組成物全体100重量部中の10〜15重量部である。   The cement used in the hydraulic polymer cement composition of the present invention is intended to give the aesthetic appearance by applying the water-based polyurethane composition of the present invention to the floor foundation concrete, so that a specific color tone can be imparted mainly. It is preferred to use white Portland cement. In addition, ordinary Portland cement, alumina cement, blast furnace cement, and early-strength Portland cement can be used in combination. The blending amount of cement is 10 to 15 parts by weight in 100 parts by weight of the whole composition.

本発明の水硬性ポリマーセメント組成物に使用する骨材には、粒子径が0.5〜1.5mmのガイシ粉末と、粒子径が0.21〜1.18mmの硅砂と、粒子径が0.07〜0.6mmの硅砂を併用して使用する。ガイシ粉末は、ガイシの生産工場において破損若しくは廃棄されたガイシを粉砕処理したもので、陶磁器の持つ強度、耐摩耗性、耐熱性などを床に付与する効果がある。粒子径が0.5mm未満では床下地コンクリートへの塗布作業性が悪くなり、1.5mm超では組成物中への分散性及び硬化後の塗膜表面の凹凸が大きくなりすぎる。   The aggregate used in the hydraulic polymer cement composition of the present invention includes an insulator powder having a particle size of 0.5 to 1.5 mm, cinnabar sand having a particle size of 0.21 to 1.18 mm, and a particle size of 0. Use in combination with 0.07-0.6mm cinnabar sand. The insulator powder is obtained by pulverizing an insulator that has been damaged or discarded at an insulator factory, and has the effect of imparting the strength, wear resistance, heat resistance, etc. of ceramics to the floor. When the particle diameter is less than 0.5 mm, the workability of application to the floor foundation concrete is deteriorated, and when it exceeds 1.5 mm, the dispersibility in the composition and the unevenness of the coating surface after curing become too large.

粒子径が0.21〜1.18mmの硅砂は硅砂4号が、粒子径が0.07〜0.6mmの硅砂は6号硅砂がそれぞれ該当する。粒子径が0.5〜1.5mmのガイシ粉末と、粒子径が0.21〜1.18mmの硅砂と、粒子径が0.07〜0.6mmの硅砂の併用比率は、重量で0.9〜1.1:3.0〜4.0:0.5〜0.7が床下地コンクリートへの塗布作業性と強度発現及び耐衝撃性の観点から好ましい。ガイシ粉末及びこれらの硅砂の合計量が組成物全体に対する割合は、組成物全体100重量部中75〜90重量部である。75重量部未満では硬化物表面に樹脂が浮いて防滑性が低下し、90重量部超では塗布作業性が不良となる。   The cinnabar No. 4 corresponds to the cinnabar having a particle diameter of 0.21-1.18 mm, and the cinnabar No. 6 corresponds to the cinnabar having a particle diameter of 0.07-0.6 mm. The combined ratio of the insulator powder having a particle diameter of 0.5 to 1.5 mm, the cinnabar having a particle diameter of 0.21 to 1.18 mm, and the cinnabar having a particle diameter of 0.07 to 0.6 mm is 0. 9-1.1: 3.0-4.0: 0.5-0.7 are preferable from the viewpoint of application workability to floor foundation concrete, strength development and impact resistance. The ratio of the total amount of potato powder and these cinnabar to the whole composition is 75 to 90 parts by weight in 100 parts by weight of the whole composition. If it is less than 75 parts by weight, the resin floats on the surface of the cured product and the slip resistance is lowered, and if it exceeds 90 parts by weight, the coating workability becomes poor.

本発明の水硬性ポリマーセメント組成物には、上記のほかに消石灰を配合することが好ましい。該消石灰は、ポリイソシアネートと水とのウレア反応で発生する炭酸ガスを吸収し、組成物が床下地コンクリート上に塗布され硬化するまでに発生する炭酸ガスが特定部分に集中して塗膜を押上げて膨れを生じさせることを抑制する効果がある。   In addition to the above, slaked lime is preferably added to the hydraulic polymer cement composition of the present invention. The slaked lime absorbs carbon dioxide gas generated by the urea reaction between polyisocyanate and water, and the carbon dioxide gas generated until the composition is applied on the floor foundation concrete and hardens to concentrate on a specific part to press the coating film. This has the effect of suppressing the occurrence of swelling.

以下,実施例及び比較例にて具体的に説明する。   Hereinafter, it demonstrates concretely in an Example and a comparative example.

[実施例1]
水酸基当量が350のヒマシ油変性3官能ポリオールと、水酸基当量が350のビスフェノールA骨格を有する4官能ポリオールと、ヒマシ油変性2官能ポリオールとの混合物が30重量部と、アルキルスルホン酸フェニルエステルとしてメザモールを10重量部と、フタル酸ジオクチルを25重量部と、水33重量部と、乳化剤2重量部とで全体として水酸基当量が360と成る水分散ポリオールA 100重量部のうち 90重量部に着色トナー(顔料濃度80重量%)10重量部を加えて主剤部100重量部とした。またポリイソシアネートとしてNCO当量135のポリメチルポリフェニルポリイソシアネート ルプラネートMB5Sを使用して硬化剤部100重量部とした。また骨材には、ガイシ粉末として粒子径0.5〜1.5mmのセルベン(商品名、株式会社オクムラセラム製)160重量部と、粒子径0.21〜1.18mmの硅砂:東北硅砂4号(商品名、東北硅砂株式会社製)550重量部と、粒子径0.07〜0.6mmの硅砂:東北硅砂6号(商品名、東北硅砂株式会社製)100重量部を使用し、セメントとして白色ポルトランドセメント(太平洋セメント社製)100重量部を使用し、実施例1の水硬性ポリマーセメント組成物の骨材及びセメント910重量部とした。
[Example 1]
30 parts by weight of a mixture of a castor oil-modified trifunctional polyol having a hydroxyl group equivalent of 350, a tetrafunctional polyol having a bisphenol A skeleton having a hydroxyl group equivalent of 350, and a castor oil-modified bifunctional polyol, and mezamol as an alkyl sulfonic acid phenyl ester 10 parts by weight, 25 parts by weight of dioctyl phthalate, 33 parts by weight of water, 2 parts by weight of emulsifier, and 100 parts by weight of water-dispersed polyol A having a total hydroxyl equivalent weight of 360, 90 parts by weight (Pigment concentration 80% by weight) 10 parts by weight was added to make 100 parts by weight of the main agent part. Further, polymethyl polyphenyl polyisocyanate rupranate MB5S having an NCO equivalent of 135 was used as the polyisocyanate to make 100 parts by weight of the curing agent part. In addition, the aggregate includes 160 parts by weight of selben (trade name, manufactured by Okumura Serum Co., Ltd.) having a particle size of 0.5 to 1.5 mm as galvanized powder and cinnabar with a particle size of 0.21 to 1.18 mm: Tohoku cinnabar 4 550 parts by weight (trade name, manufactured by Tohoku Sands Co., Ltd.) and 100 parts by weight of silica sand having a particle diameter of 0.07 to 0.6 mm: Tohoku Sands 6 (trade name, manufactured by Tohoku Sands Co., Ltd.) 100 parts by weight of white Portland cement (manufactured by Taiheiyo Cement) was used as the aggregate of the hydraulic polymer cement composition of Example 1 and 910 parts by weight of cement.

骨材とセメントは、上記ガイシ粉末と2種類の硅砂と白色ポルトランドセメントを予め均一に混合し、さらにこれらの他に消石灰40重量部を加えて実施例1の水硬性ポリマーセメント組成物のセメント骨材部950重量部とした。床下地コンクリートへの塗布及び下記評価項目の評価に当たっては上記実施例1の主剤部100重量部と実施例1の硬化剤部100重量部と実施例1のセメント骨材部950重量部を均一に混合したものを、実施例1の水硬性ポリマーセメント組成物とした。   Aggregate and cement were prepared by mixing the above-mentioned insulator powder, two types of cinnabar sand, and white Portland cement in advance, and adding 40 parts by weight of slaked lime to the cement bone of the hydraulic polymer cement composition of Example 1. The material part was 950 parts by weight. In the application to the floor base concrete and the evaluation of the following evaluation items, 100 parts by weight of the main agent part of Example 1, 100 parts by weight of the hardener part of Example 1, and 950 parts by weight of the cement aggregate part of Example 1 are uniformly distributed. The mixture was used as the hydraulic polymer cement composition of Example 1.

[実施例2]
上記実施例1の水硬性ポリマーセメント組成物1150重量部にベンズイミダゾール系化合物から成る防かび剤としてコートサイドD2(10%水懸濁液)2重量部を加え均一に混合したものを実施例2の水硬性ポリマーセメント組成物とした。
[Example 2]
Example 2 was obtained by adding 2 parts by weight of coatside D2 (10% aqueous suspension) as a fungicide composed of a benzimidazole compound to 1150 parts by weight of the hydraulic polymer cement composition of Example 1 and mixing them uniformly. A hydraulic polymer cement composition was obtained.

[比較例1]
上記実施例1の主剤部100重量部に代えて、水酸基当量が350のヒマシ油変性3官能ポリオール35〜40重量部と、水酸基当量が350のビスフェノールA骨格を有する4官能ポリオール3〜8重量部と、アルキルスルホン酸フェニルエステルとしてメザモールを20〜25重量部と、水30重量部と、乳化剤2重量部とで全体として水酸基当量が750と成る水分散ポリオールB 100重量部のうち90重量部に着色トナー(顔料濃度80重量%)10重量部を加えて主剤部100重量部とした以外は、同じにし、比較例1の水硬性ポリマーセメント組成物とした。
[Comparative Example 1]
Instead of 100 parts by weight of the main agent part of Example 1, 35 to 40 parts by weight of castor oil-modified trifunctional polyol having a hydroxyl group equivalent of 350 and 3 to 8 parts by weight of a tetrafunctional polyol having a bisphenol A skeleton having a hydroxyl group equivalent of 350 And 90 to 50 parts by weight of 100 parts by weight of water-dispersed polyol B having 20 to 25 parts by weight of alkyl sulfonic acid phenyl ester, 30 parts by weight of water, and 2 parts by weight of an emulsifier and having a total hydroxyl equivalent weight of 750. The hydraulic polymer cement composition of Comparative Example 1 was the same except that 10 parts by weight of colored toner (pigment concentration 80% by weight) was added to make 100 parts by weight of the main agent.

[比較例2]
上記比較例1の主剤部100重量部に代えて、ヒマシ油変性3官能ポリオールとヒマシ油変性2官能ポリオールの混合物が48重量部と、フタル酸ジオクチルを15重量部と、水30重量部と、乳化剤2重量部と、アルキルスルホン酸フェニルエステルとしてメザモールを5重量部とで全体として水酸基当量が800と成る水分散ポリオールC 100重量部のうち90重量部に着色トナー(顔料濃度80重量%)10重量部を加えて主剤部100重量部とした以外は、同じにし、比較例2の水硬性ポリマーセメント組成物とした。
[Comparative Example 2]
Instead of 100 parts by weight of the base part of Comparative Example 1 above, 48 parts by weight of a castor oil-modified trifunctional polyol and castor oil-modified bifunctional polyol mixture, 15 parts by weight of dioctyl phthalate, 30 parts by weight of water, Colored toner (pigment concentration: 80% by weight) is added to 90 parts by weight of 100 parts by weight of water-dispersed polyol C having a hydroxyl group equivalent of 800 as a whole by 2 parts by weight of an emulsifier and 5 parts by weight of mezamol as an alkyl sulfonic acid phenyl ester. A hydraulic polymer cement composition of Comparative Example 2 was prepared in the same manner except that 100 parts by weight of the main agent part was added by adding parts by weight.

[比較例3]
上記実施例2の主剤部100重量部に代えて、ヒマシ油変性3官能ポリオールとヒマシ油変性2官能ポリオールの混合物が30重量部と、フタル酸ジオクチルを28重量部と、水30重量部と、アルキルスルホン酸フェニルエステルとしてメザモールを10重量部、乳化剤2重量部とで全体として水酸基当量が360となる水分散ポリオールD 100重量部のうち 90重量部に着色トナー(顔料濃度80重量%)10重量部を加えて主剤部100重量部とした以外は、同じにし、比較例3の水硬性ポリマーセメント組成物とした。
[Comparative Example 3]
Instead of 100 parts by weight of the main agent part of Example 2 above, a mixture of castor oil-modified trifunctional polyol and castor oil-modified bifunctional polyol is 30 parts by weight, dioctyl phthalate is 28 parts by weight, water is 30 parts by weight, 10 parts by weight of mesamol as alkyl sulfonic acid phenyl ester and 2 parts by weight of emulsifier, and 100 parts by weight of water-dispersed polyol D having a total hydroxyl equivalent weight of 360. 90 parts by weight of colored toner (pigment concentration 80% by weight) The hydraulic polymer cement composition of Comparative Example 3 was made the same except that 100 parts by weight of the main agent part was added.

[評価項目及び評価方法] [Evaluation items and methods]

[圧縮強度]
23℃下にて7日養生後の実施例1、実施例2、比較例1乃至比較例3の水硬性ポリマーセメント組成物の硬化物について、JIS K 6911の規定に準じて圧縮強さ(N/mm)を測定した。
[Compressive strength]
About the hardened | cured material of the hydraulic polymer cement composition of Example 1, Example 2, and the comparative example 1 thru | or comparative example 3 after 7 days of curing at 23 degreeC, according to the provisions of JISK6911, compressive strength (N / mm 2 ) was measured.

[耐衝撃性]
23℃下でJISA5371の300mm×300mm×厚さ60mmの乾燥したコンクリート平板(ケット水分計HI−520コンクリートレンジにて5%以下)の表面に、均一に混合した実施例1、実施例2、比較例1乃至比較例3の水硬性ポリマーセメント組成物を厚さ3〜5mmに金ゴテで塗布して7日間養生し、中央部に高さ1mから1kgの鋼球を30回落下させ、塗膜に割れ、剥がれ等の異常のないものを○、割れ、剥がれ等の異常が生じたものを×と評価した。
[Shock resistance]
Example 1 and Example 2 which were uniformly mixed on the surface of a dried concrete flat plate of 300 mm x 300 mm x 60 mm thick (5% or less in a ket moisture meter HI-520 concrete range) of JISA5371 at 23 ° C, comparison The hydraulic polymer cement compositions of Examples 1 to 3 were applied to a thickness of 3 to 5 mm with a gold trowel and cured for 7 days. A steel ball having a height of 1 m to 1 kg was dropped 30 times in the center, and the coating film was applied. A sample having no abnormality such as cracking or peeling was evaluated as ◯, and a sample having abnormality such as cracking or peeling was evaluated as ×.

[耐熱衝撃性]
JISA5371の300mm×300mm×厚さ60mmの乾燥したコンクリート平板(ケット水分計HI−520コンクリートレンジにて5%以下)を4分の1にカットして150mm×150mm×厚さ60mmの試験板とし、該試験板の表面であって4面の木口より5mm内側に深さ10mm幅10mmの目地部を設ける。23℃下において該目地部に、均一に混合した実施例1、実施例2、比較例1乃至比較例3の水硬性ポリマーセメント組成物を充填しながら、厚さ3〜5mmに塗布し7日間養生する。その後試験体中央部に95℃熱水を5分流下させ次に20℃の冷水を10分流下させることを1サイクルとして4000サイクル繰り返し、塗膜に剥がれ、浮き等異常が生じないものを○、異常が生じたものを×と評価した。
[Thermal shock resistance]
A 150 mm × 150 mm × 60 mm thick test plate was cut into a quarter of a dried concrete flat plate of 300 mm × 300 mm × 60 mm thick (5% or less with a ket moisture meter HI-520 concrete range) of JIS A5371, A joint having a depth of 10 mm and a width of 10 mm is provided on the surface of the test plate and 5 mm inside from the four wooden mouths. The mixture was applied to the joints at 23 ° C. to a thickness of 3 to 5 mm for 7 days while being uniformly mixed with the hydraulic polymer cement compositions of Example 1, Example 2, and Comparative Examples 1 to 3. Take care. Thereafter, 95 ° C hot water is allowed to flow down to the center of the test body for 5 minutes, and then 20 ° C cold water is allowed to flow down for 10 minutes. The cycle is repeated 4000 cycles. An abnormality was evaluated as x.

[付着性]
23℃下でJISA5371の300mm×300mm×厚さ60mmの乾燥したコンクリート平板(ケット水分計HI−520コンクリートレンジにて5%以下)の表面に、均一に混合した実施例1、実施例2、比較例1乃至比較例3の水硬性ポリマーセメント組成物を厚さ3〜5mmに金ゴテで塗布して7日間養生し、建研式接着力試験器により、40×40mm部分の水硬性ポリマーセメント組成物とコンクリート平板との付着強度を測定した。破壊状態は下地コンクリート100%凝集破壊を○と、それ以外を×と評価した。
[Adhesiveness]
Example 1 and Example 2 which were uniformly mixed on the surface of a dried concrete flat plate of 300 mm x 300 mm x 60 mm thick (5% or less in a ket moisture meter HI-520 concrete range) of JISA5371 at 23 ° C, comparison The hydraulic polymer cement composition of Example 1 to Comparative Example 3 was applied to a thickness of 3 to 5 mm with a gold trowel and cured for 7 days, and the hydraulic polymer cement composition of 40 × 40 mm portion was measured with a Kenken-type adhesive strength tester. The adhesion strength between the object and the concrete plate was measured. As for the fracture state, 100% cohesive fracture of the ground concrete was evaluated as “good”, and the others were evaluated as “poor”.

[防かび性]
23℃下にて7日養生後の実施例1、実施例2、比較例1乃至比較例3の水硬性ポリマーセメント組成物の硬化物について、95℃熱水を5分流下させ次に20℃の冷水を10分流下させることを1サイクルとした熱衝撃を250回加え、その後の試験体について、JIS Z 2911 かび抵抗性試験方法(プラスチック製品の試験(方法A:乾式法)に準じ、シャーレ中の試験体(5cm×5cm)上に試験かび混合胞子を付着乾燥させた磁器素焼き板を置き、ガラス板を載せ蓋をする。26±2℃で4週間培養し、菌糸の発育の様子を観察し、以下によって評価した。A法培地は無機塩寒天培地であり、試験菌はAspergillus niger、Penicillium pinophilum、Paecilomyces variotii、Trichoderma virens、及びChaetomium globosumである。
0:肉眼及び顕微鏡下でかびの発育は認められない。
1:肉眼でかびの発育が認められ、顕微鏡下では明らかに確認できる。
2:肉眼でかびの発育が認められ、発育部分の面積は試料の全面積の25%未満。
3:肉眼でかびの発育が認められ、発育部分の面積は試料の全面積の25%以上〜50%未満。
4:菌糸はよく発育し、発育部分の面積は全面積の50%以上。
5:菌糸の発育は激しく、試料全面を覆っている。
[Anti-mold]
About the hardened | cured material of the hydraulic polymer cement composition of Example 1, Example 2, and Comparative Example 1 thru | or Comparative Example 3 after 23 days of curing at 23 ° C., 95 ° C. hot water was allowed to flow for 5 minutes and then 20 ° C. 250 times of thermal shock with one cycle of cold water flowing down for 10 minutes was applied, and the test specimens thereafter were subjected to a JIS Z 2911 Mold Resistance Test Method (Plastic Product Test (Method A: Dry Method)). Place a porcelain baking sheet with test mold mixed spores attached and dried on the test specimen (5cm x 5cm), cover with a glass plate, and incubate at 26 ± 2 ° C for 4 weeks. Observed and evaluated by the following: Method A medium is an inorganic salt agar medium, and test bacteria are Aspergillus niger, Penicillium pinophilum, Paecilomyces vario. tii, Trichoderma virens, and Chaetomium globosum.
0: No mold growth was observed with the naked eye or under a microscope.
1: The growth of mold was observed with the naked eye and can be clearly confirmed under a microscope.
2: Mold growth was observed with the naked eye, and the area of the growth part was less than 25% of the total area of the sample.
3: Growth of mold was observed with the naked eye, and the area of the growth part was 25% to less than 50% of the total area of the sample.
4: Mycelium grows well, and the area of the growth part is 50% or more of the total area.
5: Mycelium grows vigorously and covers the entire sample surface.

[塗付作業性]
23℃下でJISA5371の300mm×300mm×厚さ60mmの乾燥したコンクリート平板(ケット水分計HI−520コンクリートレンジにて5%以下)の表面に、均一に混合した実施例1、実施例2、比較例1乃至比較例3の水硬性ポリマーセメント組成物を厚さ3〜5mmに金ゴテで塗布する際の、塗布し易さについて評価した。塗付作業性が良好なものを○、組成物の流動性が低くコンクリート平板の表面に均一に塗り拡げられないものを×と評価した。
[Coating workability]
Example 1 and Example 2 which were uniformly mixed on the surface of a dried concrete flat plate of 300 mm x 300 mm x 60 mm thick (5% or less in a ket moisture meter HI-520 concrete range) of JISA5371 at 23 ° C, comparison The ease of application when the hydraulic polymer cement compositions of Examples 1 to 3 were applied to a thickness of 3 to 5 mm with a gold trowel was evaluated. The case where the coating workability was good was evaluated as ◯, and the case where the composition was low in fluidity and could not be uniformly spread on the surface of the concrete plate was evaluated as X.

[塗膜表面仕上がり性]
23℃下でJISA5371の300mm×300mm×厚さ60mmの乾燥したコンクリート平板(ケット水分計HI−520コンクリートレンジにて5%以下)の表面に、均一に混合した実施例1、実施例2、比較例1乃至比較例3の水硬性ポリマーセメント組成物を厚さ3〜5mmに金ゴテで塗布し23℃7日間養生後の塗膜表面の状態を目視にて評価した。塗膜表面全体が均一な状態で樹脂に覆われている状態にあるものを○、不均一な状態で樹脂に覆われているものを×と評価した。
[Film surface finish]
Example 1 and Example 2 which were uniformly mixed on the surface of a dried concrete flat plate of 300 mm x 300 mm x 60 mm thick (5% or less in a ket moisture meter HI-520 concrete range) of JISA5371 at 23 ° C, comparison The hydraulic polymer cement composition of Example 1 to Comparative Example 3 was applied to a thickness of 3 to 5 mm with a gold trowel, and the state of the coating surface after curing at 23 ° C. for 7 days was visually evaluated. The case where the entire surface of the coating film was covered with the resin in a uniform state was evaluated as ◯, and the case where the surface of the coating film was covered in the non-uniform state was evaluated as ×.

[色調安定性]
床下地コンクリート上に、均一に混合した実施例1、実施例2、比較例1乃至比較例3の水硬性ポリマーセメント組成物を、厚さ3〜5mmに金ゴテで塗布し、硬化した塗膜表面の色調(発色状態)が良好であることを目視にて確認し該状態を初期色調とする。その後23℃28日間放置し再度塗膜表面の色調を目視にて観察し、初期色調が変化して白化しているものを×とし、初期色調が白化することなく保持されているものを○と評価した。
[Color stability]
The hydraulic polymer cement composition of Example 1, Example 2 and Comparative Examples 1 to 3 mixed uniformly on the floor base concrete was applied with a gold trowel to a thickness of 3 to 5 mm and cured. It is visually confirmed that the surface color tone (colored state) is good, and this state is defined as the initial color tone. Then, it was left to stand at 23 ° C. for 28 days, and the color tone of the coating film surface was again visually observed, and the initial color tone changed and whitened as x, and the initial color tone held without whitening as ○ evaluated.

[評価結果]
評価結果を表1に示す。
[Evaluation results]
The evaluation results are shown in Table 1.

Figure 2017065942
Figure 2017065942


Claims (3)

コンクリート下地表面に厚さ3mm〜5mmに塗付する、水分散ポリオールとポリイソシアネートとセメントと骨材と水とを含有してなる水硬性ポリマーセメント組成物であって、水分散ポリオールはヒマシ油変性2官能ポリオールとヒマシ油変性3官能ポリオールとビスフェノールA骨格を有する4官能ポリオールと希釈剤と乳化剤と水とから成り、水分散ポリオールの水酸基当量は250〜450であり、ヒマシ油変性3官能ポリオールの水酸基当量は250〜450であり、ビスフェノールA骨格を有する4官能ポリオールの水酸基当量は250〜450であり、ヒマシ油変性2官能ポリオールとヒマシ油変性3官能ポリオールとビスフェノールA骨格を有する4官能ポリオールの混合物は水分散ポリオール100重量部中20〜40重量部であり、希釈剤はアルキルスルホン酸フェニルエステルとフタル酸ジオクチルを含み、アルキルスルホン酸フェニルエステルは水分散ポリオール100重量部中5〜15重量部であり、フタル酸ジオクチルは水分散ポリオール100重量部中20〜40重量部であり、セメント及び骨材の合計部数は組成物全体100重量部中の75〜90重量部であり、水分散ポリオールの水酸基当量をポリイソシアネートのNCO当量で除した値が2〜3であることを特徴とする水硬性ポリマーセメント組成物。   A hydraulic polymer cement composition comprising a water-dispersed polyol, polyisocyanate, cement, aggregate and water, which is applied to a concrete base surface to a thickness of 3 mm to 5 mm, wherein the water-dispersed polyol is castor oil-modified. It consists of a bifunctional polyol, a castor oil-modified trifunctional polyol, a tetrafunctional polyol having a bisphenol A skeleton, a diluent, an emulsifier, and water. The hydroxyl group equivalent of the water-dispersed polyol is 250 to 450. Hydroxyl equivalent is 250-450, and hydroxyl equivalent of tetrafunctional polyol having bisphenol A skeleton is 250-450, and castor oil modified bifunctional polyol, castor oil modified trifunctional polyol, and tetrafunctional polyol having bisphenol A skeleton The mixture is 20 to 40 in 100 parts by weight of the water-dispersed polyol. The diluent includes alkyl sulfonic acid phenyl ester and dioctyl phthalate, alkyl sulfonic acid phenyl ester is 5 to 15 parts by weight in 100 parts by weight of water-dispersed polyol, and dioctyl phthalate is 100 weight by weight of water-dispersed polyol. 20 to 40 parts by weight, the total number of cement and aggregate is 75 to 90 parts by weight in 100 parts by weight of the total composition, and the value obtained by dividing the hydroxyl equivalent of the water-dispersed polyol by the NCO equivalent of the polyisocyanate. Is a hydraulic polymer cement composition characterized by being 2 to 3. ポリイソシアネートはポリメチルポリフェニルポリイソシアネートであることを特徴とする請求項1記載の水硬性ポリマーセメント組成物。   2. The hydraulic polymer cement composition according to claim 1, wherein the polyisocyanate is polymethyl polyphenyl polyisocyanate. さらにベンズイミダゾール系化合物から成る防かび剤を含むことを特徴とする請求項1又は請求項2に記載の水硬性ポリマーセメント組成物。

The hydraulic polymer cement composition according to claim 1 or 2, further comprising a fungicide comprising a benzimidazole compound.

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