JP2013217028A - Waterproof finish structure and method - Google Patents

Waterproof finish structure and method Download PDF

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JP2013217028A
JP2013217028A JP2012086041A JP2012086041A JP2013217028A JP 2013217028 A JP2013217028 A JP 2013217028A JP 2012086041 A JP2012086041 A JP 2012086041A JP 2012086041 A JP2012086041 A JP 2012086041A JP 2013217028 A JP2013217028 A JP 2013217028A
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resin
epoxy resin
cement
water
composition
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Ippei Mori
一平 森
Masahiro Uchida
昌宏 内田
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Aica Kogyo Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a waterproof finish structure and method, capable of preventing a fiber-reinforced unsaturated polyester resin layer from swelling due to moisture contained in a substrate concrete, causing no damage due to fatigue of a specific layer.SOLUTION: A waterproof finish structure and method includes: a cured layer of aqueous epoxy resin cement composition applied on a substrate concrete; a cured layer of coating composition formed of aqueous epoxy resin mortar composition including a specific hydraulic cement, aggregates, and an aqueous epoxy resin with an application amount of 0.8 to 2.0 kg/m; a cured layer of an urethane resin cement composition applied thereon formed of an urethane resin and a hydraulic cement; and a fiber-reinforced unsaturated polyester resin layer further formed thereon.

Description

本発明は,建築物の床,駐車場,屋上等の新規若しくは既設のコンクリート上に形成される防水仕上げ構造及び防水仕上げ方法に関し,特には,下地コンクリート上に特定の水系エポキシ樹脂モルタル組成物から成る所謂下地調整材層を形成した後,仕上げ層として不飽和ポリエステル樹脂繊維強化樹脂層を形成する防水仕上げ構造及び防水仕上げ方法に関する。   The present invention relates to a waterproof finishing structure and a waterproof finishing method formed on new or existing concrete such as a floor of a building, a parking lot, a roof, and the like, and in particular, from a specific aqueous epoxy resin mortar composition on an underlying concrete. The present invention relates to a waterproof finishing structure and a waterproof finishing method in which an unsaturated polyester resin fiber reinforced resin layer is formed as a finishing layer after forming a so-called base conditioning material layer.

従来,建築物の屋上,床,駐車場等の新規若しくは既設のコンクリート上に施工する防水には,防水シートによるシート防水工法,樹脂を塗布して防水塗膜層を形成する塗膜防水工法,樹脂と繊維強化材とを複合化させたFRP防水工法などが行なわれている。このような防水工法では,下地コンクリートが十分に乾燥していないと,下地コンクリートに含まれる水分による蒸気圧や浸透圧により防水層に膨れが生じて剥離し,美観を損ねるだけでなく,膨れ部分の防水層が損傷すると漏水に到るという課題があった。   Conventionally, for waterproofing to be applied to new or existing concrete such as rooftops, floors, parking lots, etc., a waterproof sheet method using a waterproof sheet, a waterproof coating method that forms a waterproof coating layer by applying resin, An FRP waterproofing method in which a resin and a fiber reinforcing material are combined is performed. In such a waterproof construction method, if the foundation concrete is not sufficiently dry, the waterproof layer swells due to the vapor pressure or osmotic pressure of moisture contained in the foundation concrete and peels off, detracting from the aesthetic appearance, and the swelled portion. There was a problem that water leakage would occur if the waterproof layer of the battery was damaged.

係る課題を解決するために,繊維質基材の少なくとも片面に非通気層が積層された通気性シート体が基体の表面に配置され,該通気性シート体の一部表面に施工された不飽和ポリエステル樹脂繊維強化樹脂層,該不飽和ポリエステル樹脂繊維強化樹脂層から該基体に打ち込まれた固定具,少なくとも先に不飽和ポリエステル樹脂繊維強化樹脂層の施工されなかった該通気性シート体の表面部分と該固定具を覆って形成された不飽和ポリエステル樹脂繊維強化樹脂層とから仕上げられていることを特徴とする防水仕上げ構造が提案されている(特許文献1)。   In order to solve such a problem, an unsaturation in which a breathable sheet body in which a non-breathable layer is laminated on at least one side of a fibrous base material is disposed on the surface of the substrate and is applied to a partial surface of the breathable sheet body A polyester resin fiber reinforced resin layer, a fixture driven into the substrate from the unsaturated polyester resin fiber reinforced resin layer, and at least a surface portion of the breathable sheet body where the unsaturated polyester resin fiber reinforced resin layer was not previously applied And a waterproof finishing structure characterized by being finished from an unsaturated polyester resin fiber reinforced resin layer formed so as to cover the fixture (Patent Document 1).

特許第4066323号公報Japanese Patent No. 40663323

しかし,特許文献1に示される防水仕上げ構造は,下地コンクリートである基体上に通気性シート体を配置し,該通気性シート体の一部表面に不飽和ポリエステル樹脂繊維強化樹脂層を形成し,該不飽和ポリエステル樹脂繊維強化樹脂層から基体に固定具を打ち込み,さらにその上全体を不飽和ポリエステル樹脂繊維強化樹脂層で仕上げるため,固定具で基体と一体となっている部分以外の通気性シート部分は,基本的に基体に配置されているだけで一体化されておらず,該防水仕上げ構造の上を高荷重で小径車輪のフォークリフトや小径のキャスターが配設されたパイプカーゴ等が走行する場合は,車輪の旋回によるせん断力が通気性シートと基体部分に加わって該部分が疲労したり,通気性シート自体が疲労し,長期間にわたる該疲労で防水仕上げ構造が破損する場合があるという課題がある。   However, in the waterproof finish structure shown in Patent Document 1, an air permeable sheet body is disposed on a base that is a base concrete, and an unsaturated polyester resin fiber reinforced resin layer is formed on a part of the surface of the air permeable sheet body. Since the fixing tool is driven into the base from the unsaturated polyester resin fiber reinforced resin layer and the whole is finished with the unsaturated polyester resin fiber reinforced resin layer, a breathable sheet other than the part integrated with the base with the fixing tool The part is basically arranged only on the base body and not integrated, and a pipe cargo or the like on which a small-diameter wheel forklift or a small-diameter caster is run with high load on the waterproof finish structure. In this case, the shearing force due to the turning of the wheel is applied to the breathable sheet and the base part, and the part is fatigued, or the breathable sheet itself is fatigued. There is a problem in that if there is water finishing structure is damaged.

本発明が解決しようとする課題は,通気性シートを使用することなく,下地コンクリート中に含まれる水分による不飽和ポリエステル樹脂繊維強化樹脂層の膨れを防止し,かつ防水仕上げ構造の上を高荷重で小径車輪のフォークリフトや小径のキャスターが配設されたパイプカーゴ等が走行しても防水仕上げ構造が特定の層で疲労して破損することのない,防水仕上げ構造及び防水仕上げ方法を提供することにある。   The problem to be solved by the present invention is to prevent swelling of the unsaturated polyester resin fiber reinforced resin layer due to moisture contained in the base concrete without using a breathable sheet, and to apply high load on the waterproof finish structure. To provide a waterproof finishing structure and a waterproof finishing method in which a waterproof structure does not fatigue and break at a specific layer even when a pipe cargo with a small-diameter wheel forklift or a small-diameter caster is running It is in.

請求項1記載の発明は,下地コンクリート上に,水系エポキシ樹脂と水硬性セメントから成る水系エポキシ樹脂セメント組成物を塗布して硬化させた層と,水硬性セメントと骨材と水系エポキシ樹脂を含む水系エポキシ樹脂モルタル組成物であって,水硬性セメントと水の重量比が0.3以上0.4以下,エポキシ樹脂に該エポキシ樹脂と反応する硬化剤を加えたものを樹脂とした場合の該樹脂の樹脂固形分重量が,水を含んだ全配合物の重量に対して4%以上10%以下,硬化物の総細孔量が0.05cc/g以上0.2cc/g以下,T.I値が1.0〜1.5の塗材組成物を0.8〜2.0kg/m塗付して硬化させた層と,その上にウレタン樹脂と水硬性セメントから成るウレタン樹脂セメント組成物を塗付して硬化させた層と,さらにその上に形成された不飽和ポリエステル樹脂繊維強化樹脂層と、から成ることを特徴とする防水仕上げ構造である。 The invention according to claim 1 includes a layer obtained by applying and curing a water-based epoxy resin cement composition comprising a water-based epoxy resin and a hydraulic cement on the foundation concrete, a hydraulic cement, an aggregate, and a water-based epoxy resin. A water-based epoxy resin mortar composition having a weight ratio of hydraulic cement to water of 0.3 to 0.4, and a resin obtained by adding a curing agent that reacts with the epoxy resin to the epoxy resin. The resin solid content weight of the resin is 4% or more and 10% or less with respect to the weight of the total formulation including water, the total pore amount of the cured product is 0.05 cc / g or more and 0.2 cc / g or less, Urethane resin cement comprising a layer obtained by applying and curing 0.8 to 2.0 kg / m 2 of a coating material composition having an I value of 1.0 to 1.5, and a urethane resin and a hydraulic cement thereon. A waterproof finish structure comprising: a layer coated with a composition and cured; and an unsaturated polyester resin fiber reinforced resin layer formed thereon.

請求項2記載の発明は,下地コンクリート上に,水系エポキシ樹脂と水硬性セメントから成る水系エポキシ樹脂セメント組成物を塗布して硬化させ,その上に水硬性セメントと骨材と水系エポキシ樹脂を含む水系エポキシ樹脂モルタル組成物であって,水硬性セメントと水の重量比が0.3以上0.4以下,エポキシ樹脂に該エポキシ樹脂と反応する硬化剤を加えたものを樹脂とした場合の該樹脂の樹脂固形分重量が,水を含んだ全配合物の重量に対して4%以上10%以下,硬化物の総細孔量が0.05cc/g以上0.2cc/g以下,T.I値が1.0〜1.5の塗材組成物を0.8〜2.0kg/m塗付して硬化させ,その上にウレタン樹脂と水硬性セメントから成るウレタン樹脂セメント組成物を塗付して硬化させ,さらにその上に不飽和ポリエステル樹脂繊維強化樹脂層を形成することを特徴とする防水仕上げ方法である。 The invention according to claim 2 includes applying a water-based epoxy resin cement composition composed of a water-based epoxy resin and a hydraulic cement on the base concrete and curing, and further including the hydraulic cement, the aggregate and the water-based epoxy resin. A water-based epoxy resin mortar composition having a weight ratio of hydraulic cement to water of 0.3 to 0.4, and a resin obtained by adding a curing agent that reacts with the epoxy resin to the epoxy resin. The resin solid content weight of the resin is 4% or more and 10% or less with respect to the weight of the total formulation including water, the total pore amount of the cured product is 0.05 cc / g or more and 0.2 cc / g or less, A coating material composition having an I value of 1.0 to 1.5 is applied and cured at 0.8 to 2.0 kg / m 2 , and a urethane resin cement composition comprising a urethane resin and a hydraulic cement is formed thereon. It is a waterproof finishing method characterized by applying and curing, and further forming an unsaturated polyester resin fiber reinforced resin layer thereon.

本発明に係る防水仕上げ構造及び防水仕上げ方法は,下地コンクリート中に含まれる水分によって不飽和ポリエステル樹脂繊維強化樹脂層に膨れが発生することが無く,すべての層が一体化しているため,本発明の防水仕上げ構造及び防水仕上げ方法で形成された防水仕上げ構造の上を高荷重で小径車輪のフォークリフトや小径のキャスターが配設されたパイプカーゴ等が走行しても防水仕上げ構造が疲労して破損することがないという効果がある。   The waterproof finishing structure and the waterproof finishing method according to the present invention do not cause swelling in the unsaturated polyester resin fiber reinforced resin layer due to moisture contained in the ground concrete, and all layers are integrated. The waterproof finish structure is fatigued and damaged even when a heavy-duty forklift or small-diameter forklift or pipe cargo with a small-diameter caster is run on the waterproof finish structure and the waterproof finish structure. There is an effect that there is nothing to do.

以下本発明について詳細に説明する。   The present invention will be described in detail below.

本発明の防水仕上げ構造は,下地コンクリート上に,まず水系エポキシ樹脂と水硬性セメントから成る水系エポキシ樹脂セメント組成物を塗布して硬化させる。該水系エポキシ樹脂セメント組成物は,下地コンクリート表面の空隙を充填すると共に,次に塗付する水系エポキシ樹脂モルタル組成物である塗材組成物を塗布した際,該塗材組成物中の水分が下地コンクリートに吸水され,その影響で塗材組成物中に微細な空隙が生じ,さらに該塗材組成物がその状態で硬化して硬化後の微細な空隙が下地から供給される水分の通り道となり,結果として塗材組成物の上層に塗付される不飽和ポリエステル樹脂繊維強化樹脂層が,微細な空隙を通過してきた水分によって膨れを発生することを効果的に防止する。   In the waterproof finishing structure of the present invention, a water-based epoxy resin cement composition comprising a water-based epoxy resin and a hydraulic cement is first applied and cured on the foundation concrete. The water-based epoxy resin cement composition fills voids on the surface of the underlying concrete, and when a coating material composition that is a water-based epoxy resin mortar composition to be applied next is applied, the water content in the coating material composition is reduced. Water is absorbed by the base concrete, and fine voids are formed in the coating composition due to the influence. Further, the coating composition is cured in that state, and the fine voids after curing become a path for moisture supplied from the base. As a result, the unsaturated polyester resin fiber reinforced resin layer applied to the upper layer of the coating material composition effectively prevents the swelling caused by the moisture passing through the fine voids.

万が一塗材組成物中に硬化後の微細な空隙が存在していても本発明においては,塗材組成物の上層にウレタン樹脂と水硬性セメントからなるウレタン樹脂セメント組成物を塗布して硬化させるため,塗材組成物中の微細な空隙を通過する水分は,該ウレタン樹脂セメント組成物中の未水和のセメントに吸着されて,この層で阻止される。   In the present invention, even if there are fine voids after curing in the coating material composition, in the present invention, a urethane resin cement composition composed of urethane resin and hydraulic cement is applied to the upper layer of the coating material composition and cured. Therefore, moisture passing through the fine voids in the coating material composition is adsorbed by the unhydrated cement in the urethane resin cement composition and blocked by this layer.

このように,本発明は,下地コンクリートからの水分の不飽和ポリエステル樹脂繊維強化樹脂層裏面への移動を,水系エポキシ樹脂セメント組成物層,塗材組成物層,ウレタン樹脂セメント組成物層の3層にて,阻止していることに大きな特徴があり,この構成は従来にない画期的なものである。   Thus, in the present invention, the movement of moisture from the base concrete to the back surface of the unsaturated polyester resin fiber reinforced resin layer is changed to 3 based on the water-based epoxy resin cement composition layer, the coating material composition layer, and the urethane resin cement composition layer. One of the major features of this is that it is blocked by the layer, and this configuration is a groundbreaking unprecedented.

水系エポキシ樹脂と水硬性セメントからなる水系エポキシ樹脂セメント組成物は,上記のように下地の目止めを行なうために塗付され,特許第4794007号公報記載のエポキシ樹脂と水系硬化剤から成る水系エポキシ樹脂に,水硬性セメントを加えて攪拌混合し均一にしたものである。水硬性セメントは該水系エポキシ樹脂100重量部に対して50重量部〜200重量部配合することが好ましく,75重量部〜150重量部がより好ましい。50重量部未満では目止めの硬化が不十分であり,200重量部超では作業性が不良となる。75重量部未満では目止めの硬化が不十分になる傾向が有り,150重量部超では作業性が不良となる傾向にある。施工にあたっては金鏝等により下地に擦り込むようにシゴキ塗りし,塗付量は0.05〜0.3kg/mが好ましい。0.05kg/m未満では下地の目止めが不十分であり,0.3kg/m超ではシゴキ塗りすることが出来ない。 A water-based epoxy resin cement composition comprising a water-based epoxy resin and a hydraulic cement is applied to seal the base as described above, and a water-based epoxy comprising an epoxy resin and a water-based curing agent described in Japanese Patent No. 4794007. Hydraulic cement is added to the resin and mixed by stirring to make it uniform. The hydraulic cement is preferably blended in an amount of 50 to 200 parts by weight, more preferably 75 to 150 parts by weight, based on 100 parts by weight of the water-based epoxy resin. If it is less than 50 parts by weight, the curing of the filler is insufficient, and if it exceeds 200 parts by weight, the workability becomes poor. If it is less than 75 parts by weight, the curing of the filler tends to be insufficient, and if it exceeds 150 parts by weight, the workability tends to be poor. In the construction, it is coated with rubbing so as to be rubbed with a hammer or the like, and the coating amount is preferably 0.05 to 0.3 kg / m 2 . 0.05kg / In m less than 2 is insufficient the sealing of the base, in the 0.3kg / m 2 than can not be ironing painted.

水硬性セメントは,市販の普通ポルトランドセメント,早強ポルトランドセメント、中庸熱ポルトランドセメント、耐硫酸塩ポルトランドセメント、白色ポルトランドセメント等の各種ポルトランドセメントや高炉セメント、シリカセメント、フライアッシュセメント等の混合セメントや、アルミン酸石灰質セメント、ケイ酸アルミン酸石灰質セメント、リン酸セメント等を使用することが出来る。   Hydraulic cements include commercially available ordinary Portland cement, early-strength Portland cement, moderately hot Portland cement, sulfate-resistant Portland cement, white Portland cement and other Portland cements, blast furnace cement, silica cement, fly ash cement and other mixed cements. Further, calcareous aluminate, calcareous aluminate calcareous cement, phosphate cement and the like can be used.

硬化した水系エポキシ樹脂セメント組成物の上には,水硬性セメントと骨材と水系エポキシ樹脂を含む水系エポキシ樹脂モルタル組成物であって,水硬性セメントと水の重量比が0.3以上0.4以下,エポキシ樹脂に該エポキシ樹脂と反応する硬化剤を加えたものを樹脂とした場合の該樹脂の樹脂固形分重量が,水を含んだ全配合物の重量に対して4%以上10%以下,硬化物の総細孔量が0.05cc/g以上0.2cc/g以下,T.I値が1.0〜1.5の塗材組成物を0.8〜2.0kg/m塗付して硬化させた層を形成する。上記水系エポキシ樹脂および水系エポキシ樹脂モルタル組成物は,特許第4794007号公報記載の水系エポキシ樹脂または水性エポキシ樹脂モルタル組成物である。 On the hardened water-based epoxy resin cement composition is a water-based epoxy resin mortar composition containing a hydraulic cement, aggregate, and water-based epoxy resin, and the weight ratio of the hydraulic cement to water is 0.3 or more and 0.00. 4 or less, when the resin is a resin obtained by adding a curing agent that reacts with the epoxy resin to the epoxy resin, the resin solid content weight of the resin is 4% or more and 10% with respect to the weight of the total formulation including water. Hereinafter, the total pore amount of the cured product is 0.05 cc / g or more and 0.2 cc / g or less. A coating material composition having an I value of 1.0 to 1.5 is applied to 0.8 to 2.0 kg / m 2 to form a cured layer. The water-based epoxy resin and water-based epoxy resin mortar composition are water-based epoxy resins or water-based epoxy resin mortar compositions described in Japanese Patent No. 4794007.

水系エポキシ樹脂モルタル組成物である塗材組成物に使用する水系エポキシ樹脂は,水系エポキシ樹脂セメント組成物と同様に特許第4794007号公報に記載の,エポキシ樹脂と,これと混合して水分を良好に分散させることができる水系硬化剤との混合物をいい,エポキシ樹脂及び水系硬化剤は該公報に示されているものを使用する。エポキシ樹脂の市販品としては該公報に明示されているようにジョリエースJEX210A(アイカ工業(株)製エポキシ樹脂,エポキシ当量180,固形分100%,粘度0.7Pa・s/25℃)が挙げられ,水系硬化剤で自己乳化型硬化剤の市販品としては,該公報に明示されているようにジョリエースJEX210B(アイカ工業(株)製エポキシ樹脂硬化剤,商品名,活性水素当量750,固形分18%水溶液,粘度7mPa・s/25℃)が挙げられる。   The water-based epoxy resin used in the coating composition which is a water-based epoxy resin mortar composition is mixed with the epoxy resin described in Japanese Patent No. 4794007 in the same manner as the water-based epoxy resin cement composition. A mixture with an aqueous curing agent that can be dispersed in the epoxy resin and the epoxy resin and the aqueous curing agent are those described in this publication. As a commercially available product of epoxy resin, Jolieth JEX210A (epoxy resin manufactured by Aika Kogyo Co., Ltd., epoxy equivalent 180, solid content 100%, viscosity 0.7 Pa · s / 25 ° C.) is mentioned as specified in the publication. As a commercial product of a water-based curing agent and a self-emulsifying curing agent, as described in the publication, Jolie's JEX210B (epoxy resin curing agent manufactured by Aika Industry Co., Ltd., trade name, active hydrogen equivalent 750, solid 18% aqueous solution, viscosity 7 mPa · s / 25 ° C.).

水系エポキシ樹脂モルタル組成物における水硬性セメントと水の重量比とは,水/水硬性セメントの重量比であり,一般的にW/Cと呼称されているものを言う。総細孔量とは塗材組成物中の数nmから数十μm程度の非常に小さな穴の総量をいい、水銀圧入法により水銀の注入圧と注入量から細孔分布を求め、各細孔半径ごとの体積(細孔量)を合算したものである。T.I値はJIS A6024のチクソトロピックインデックスの試験方法に準じ、BH型回転粘度計の2rpmの粘度を20rpmの粘度で除したときの値である。T.I値が1.0未満ではセメントを含む骨材が急速に沈降し、T.I値が1.5超となると、セルフレベリング性が低下し、鏝で塗付した後に鏝波が残る。なお,塗材組成物の粘度であるが、BH型粘度計で4号ローター20rpm時の粘度が0.3Pa・s以上8Pa・s以下が施工性の点から望ましく,該粘度が0.3Pa・s未満、及び8Pa・s超では鏝さばきが不良となる。 The weight ratio of hydraulic cement to water in the water-based epoxy resin mortar composition is a weight ratio of water / hydraulic cement, and is generally referred to as W / C. The total amount of pores means the total amount of very small holes of several nanometers to several tens of micrometers in the coating composition, and the pore distribution is determined from the injection pressure and injection amount of mercury by the mercury intrusion method. This is the sum of the volume (pore volume) for each radius. T.A. The I value is a value obtained by dividing the viscosity of 2 rpm of the BH type rotational viscometer by the viscosity of 20 rpm in accordance with the thixotropic index test method of JIS A6024. T.A. When the I value is less than 1.0, the aggregate containing cement rapidly settles. When the I value exceeds 1.5, the self-leveling property is lowered, and a wave remains after it is applied with a scissors. The viscosity of the coating composition is preferably 0.3 Pa · s or more and 8 Pa · s or less at No. 4 rotor 20 rpm with a BH viscometer from the viewpoint of workability, and the viscosity is 0.3 Pa · s. If it is less than s and more than 8 Pa · s, the cocoon judgment is poor.

水系エポキシ樹脂モルタル組成物である塗材組成物は,特許第4794007号公報に明示されているように,硬化後の細孔組織が緻密であり,そのJISA6909 透水試験B法の透水量も0.2ml以下であるため,下地コンクリートに水分が多く含まれていても該水分は塗材組成物によって閉じ込められ,また水硬性セメントとエポキシ樹脂を含むため,水で湿潤した下地コンクリートと極めて付着性が良好である。   The coating composition which is a water-based epoxy resin mortar composition has a fine pore structure after curing, as specified in Japanese Patent No. 4794007, and the water permeability of the JISA 6909 water permeability test B method is also 0. Since it is 2 ml or less, even if the foundation concrete contains a lot of moisture, the moisture is confined by the coating composition, and since it contains hydraulic cement and epoxy resin, it is extremely adherent to the foundation concrete wet with water. It is good.

水系エポキシ樹脂モルタル組成物である塗材組成物に使用する水硬性セメントは,水系エポキシ樹脂セメント組成物と同様に,市販の普通ポルトランドセメント,早強ポルトランドセメント、中庸熱ポルトランドセメント、耐硫酸塩ポルトランドセメント、白色ポルトランドセメント等の各種ポルトランドセメントや高炉セメント、シリカセメント、フライアッシュセメント等の混合セメントや、アルミン酸石灰質セメント、ケイ酸アルミン酸石灰質セメント、リン酸セメント等を使用することが出来る。特に塗材組成物においては,白セメント即ち白色ポルトランドセメントが,流動性が良い点で好ましい。   As with the water-based epoxy resin cement composition, the hydraulic cement used in the coating composition, which is a water-based epoxy resin mortar composition, is commercially available ordinary Portland cement, early strong Portland cement, moderately hot Portland cement, sulfate-resistant Portland cement. In addition, various portland cements such as cement and white portland cement, mixed cements such as blast furnace cement, silica cement, fly ash cement, aluminate calcareous cement, silicic acid aluminate calcareous cement, phosphate cement and the like can be used. In particular, in the coating material composition, white cement, that is, white Portland cement, is preferable in terms of good fluidity.

水系エポキシ樹脂モルタル組成物である塗材組成物に使用する骨材は,通常水硬性材料と混合して使用できるものであれば良いが,セルフレベリング性を持たせるにはJISG5901の48号〜150号のけい砂であることが好ましく,前記水硬性セメントと水の重量比,及び全固形分重量に対する樹脂固形分重量にて配合成分と配合量が確定するので,実際には残る成分となる。骨材は粒径等が同じであれば,等しい効果がえられるものの,コスト,入手性から,けい砂が最適となる。JISG5901の150号より細かいと粘度が高くなり,セルフレベリング性と鏝作業性が低下し,48号より大きいと強度,収縮による割れ,骨材の凹凸による表面仕上がり性が劣る結果となる。市販品としては東北けい砂6,7号(北日本産業(株),商品名)等がある。   The aggregate used in the coating composition which is a water-based epoxy resin mortar composition may be any material that can be used by mixing with a hydraulic material. However, in order to have self-leveling properties, JIS G5901 Nos. 48 to 150 No. 1 is preferable, and since the blending component and blending amount are determined by the weight ratio of the hydraulic cement and water and the resin solid content weight with respect to the total solid weight, it is actually the remaining component. If aggregates have the same particle size, etc., the same effect can be obtained, but silica and sand are the optimal because of cost and availability. If it is finer than JIS G5901, No. 150, the viscosity will be high, and the self-leveling property and dredging workability will be reduced. Commercially available products include Tohoku silica sand Nos. 6 and 7 (North Japan Industrial Co., Ltd., trade name).

水系エポキシ樹脂モルタル組成物である塗材組成物にはその他の材料としては,AE減水剤を配合することができ,AE減水剤は特許第4794007号公報段落0045に記載されているものを使用することができる。   As other materials, an AE water reducing agent can be blended with the coating composition which is an aqueous epoxy resin mortar composition, and the AE water reducing agent described in paragraph 0045 of Japanese Patent No. 4794007 is used. be able to.

水系エポキシ樹脂モルタル組成物である塗材組成物の配合物の混合形態としては,エポキシ樹脂,水系硬化剤,水,水硬性成分,骨材が主たる配合物であるが,2液,1粉体とするのが使用に際して好ましい。すなわち,水系硬化剤と水,エポキシ樹脂,骨材と水硬性成分とするのが,混合・分散不十分,特性の失活,計量ミス・誤差を防ぐには好ましいが,別個に配合しても構わない。   As the mixing form of the coating composition, which is a water-based epoxy resin mortar composition, the epoxy resin, water-based curing agent, water, hydraulic component, and aggregate are the main compounds. It is preferable in use. In other words, water-based curing agent and water, epoxy resin, aggregate and hydraulic component are preferable to prevent insufficient mixing / dispersion, deactivation of characteristics, measurement error / error, I do not care.

水系エポキシ樹脂モルタル組成物は,水硬性セメントと水の重量比が0.3以上0.4以下で、かつ樹脂固形分重量が全固形分重量に対して4%以上10%以下であることで、硬化物の総細孔量は0.05cc/g以上0.2cc/g以下となり、下地コンクリートとの付着性が良好であると共に,重層される,ウレタン樹脂と水硬性セメントから成るウレタン樹脂セメント組成物との付着性が良好である。また下地コンクリートから上昇してくる水分の不飽和ポリエステル樹脂繊維強化樹脂層裏面への透過を防止し、強靱な床構造になり、これによって、不飽和ポリエステル樹脂繊維強化樹脂層に剥離や膨れの不具合が生じることがない。 The water-based epoxy resin mortar composition has a weight ratio of hydraulic cement to water of 0.3 to 0.4 and a resin solid content weight of 4% to 10% with respect to the total solid weight. The total pore volume of the cured product is 0.05 cc / g or more and 0.2 cc / g or less, and has good adhesion to the base concrete and is a multilayered urethane resin cement composed of urethane resin and hydraulic cement. Adhesion with the composition is good. In addition, the moisture rising from the base concrete is prevented from permeating to the back side of the unsaturated polyester resin fiber reinforced resin layer, resulting in a tough floor structure, which can cause peeling and swelling of the unsaturated polyester resin fiber reinforced resin layer. Will not occur.

また,該水系エポキシ樹脂モルタル組成物は,特許第4794007号公報に明示されているように,エポキシ樹脂に該エポキシ樹脂と反応する硬化剤を加えたものを樹脂とした場合の該樹脂の樹脂固形分重量が,水を含んだ全配合物の重量に対して4%以上10%以下であって,その混合直後のT.I値が1.0〜1.5であるため,施工時の鏝さばきが良く、セルフレベリング性が良い。   In addition, as disclosed in Japanese Patent No. 4794007, the water-based epoxy resin mortar composition is a resin solid state of a resin obtained by adding a curing agent that reacts with the epoxy resin to the epoxy resin. The weight is 4% or more and 10% or less based on the weight of the total formulation including water, and the T.I. Since the I value is from 1.0 to 1.5, the handling during construction is good and the self-leveling property is good.

水系エポキシ樹脂モルタル組成物の塗付量は0.8〜2.0kg/mであり,0.8kg/m未満では,この上に重層されるウレタン樹脂セメント組成物と不飽和ポリエステル樹脂繊維強化樹脂層に対する下記剥離エネルギーが不十分となり,2.0kg/m超では該エポキシ樹脂モルタル組成物の硬化表面の強度が不十分となり,同様に下記剥離エネルギーが不十分となる。 Coat-weight of the water-based epoxy resin mortar composition is 0.8~2.0kg / m 2, is less than 0.8 kg / m 2, urethane resin cement composition and the unsaturated polyester resin fibers overlaid on this The following peeling energy with respect to the reinforced resin layer becomes insufficient, and if it exceeds 2.0 kg / m 2 , the strength of the cured surface of the epoxy resin mortar composition becomes insufficient, and similarly the following peeling energy becomes insufficient.

水系エポキシ樹脂モルタル組成物の硬化層の上には,ウレタン樹脂と水硬性セメントからなるウレタン樹脂セメント組成物を塗付して硬化させた層を形成する。ウレタン樹脂は塗付作業性と不飽和ポリエステル樹脂繊維強化樹脂層との付着性の観点から1液溶剤系ウレタン樹脂が適していて,具体的なウレタン樹脂としては,イソシアネート基を有する例えば,メチレンジフェニルジイソシアネート(MDI),トリレンジイソシアネート(TDI),メチレンジフェニルジイソシアネートの水素添加物(水添MDI),ヘキサメチレンジイソシアネート(HDMI),イソフォロンジイソシアネート(IPDI)等を挙げることが出来る。1液溶剤系ウレタン樹脂の市販品としてはジョリエースJU−1270(商品名,固形分:36.0重量%,NCO含有率:3.7重量%,溶剤組成:トルエン20〜30重量%/メチルエチルケトン20〜30重量%/酢酸エチル5〜10重量%,NCOの種類:トリレンジイソシアネート(TDI),アイカ工業株式会社製)がある。   On the cured layer of the water-based epoxy resin mortar composition, a urethane resin cement composition composed of urethane resin and hydraulic cement is applied and cured. As the urethane resin, a one-component solvent-based urethane resin is suitable from the viewpoint of coating workability and adhesion to an unsaturated polyester resin fiber reinforced resin layer. As a specific urethane resin, for example, methylenediphenyl having an isocyanate group is used. Examples include diisocyanate (MDI), tolylene diisocyanate (TDI), hydrogenated methylene diphenyl diisocyanate (hydrogenated MDI), hexamethylene diisocyanate (HDMI), and isophorone diisocyanate (IPDI). Commercially available one-component solvent-based urethane resin is Jolies JU-1270 (trade name, solid content: 36.0% by weight, NCO content: 3.7% by weight, solvent composition: toluene 20-30% by weight / methyl ethyl ketone) 20-30% by weight / ethyl acetate 5-10% by weight, type of NCO: tolylene diisocyanate (TDI), manufactured by Aika Industry Co., Ltd.).

施工にあたっては下地層となる水系エポキシ樹脂モルタル組成物の主たる硬化形態が水和であるため,該水系エポキシ樹脂モルタル組成物が塗付されて24時間程度経過した硬化直後には,該水系エポキシ樹脂モルタル組成物層に未水和の水分が残留している場合があり,前記ウレタン樹脂には,該水分による発泡等の不具合が生じないように残留している水分を吸着することを目的として水硬性セメントを配合する。該水硬性セメントの配合はこの目的のほか,上記万が一にも塗材組成物中の微細な空隙を通過してきた水分を吸着することも目的としている。 In the construction, since the main curing form of the water-based epoxy resin mortar composition as the underlayer is hydration, the water-based epoxy resin immediately after curing after the water-based epoxy resin mortar composition has been applied for about 24 hours. In some cases, unhydrated moisture may remain in the mortar composition layer, and the urethane resin is water for the purpose of adsorbing the remaining moisture so as not to cause problems such as foaming due to the moisture. Mix hard cement. In addition to this purpose, the hydraulic cement is blended for the purpose of adsorbing moisture that has passed through the fine voids in the coating material composition.

水硬性セメントの配合量は,塗付するウレタン樹脂100重量部に対して25〜140重量部が適していて,好ましくは40〜110重量部である。25重量部未満では前記発泡の防止及び,万が一塗材組成物中を通過してきた水分を吸着する効果が不十分であり,140重量部超では塗付作業性が不良となる。40重量部未満では発泡防止及び水分吸着効果が不十分となる傾向があり,110重量部超では塗付作業性が不良となる傾向がある。施工にあたっては金鏝,刷毛,ローラー刷毛等で硬化した塗材組成物の上に均一に塗付し,塗布量は0.1〜0.4kg/mが好ましく,より好ましくは0.15〜0.35kg/mである。0.1kg/m未満では,万が一塗材組成物中を通過してきた水分を吸着する効果が不十分であるほか,塗材組成物中に含まれるアミンを遮蔽する効果が不十分でこの上に塗付される不飽和ポリエステル樹脂繊維強化樹脂層の不飽和ポリエステル樹脂の硬化が不良となる場合があり,0.4kg/m超では塗布作業性が不良となる。0.15kg/m未満では,万が一塗材組成物中を通過してきた水分を吸着する効果が不十分となる傾向があるほか,塗材組成物中に含まれるアミンを遮蔽する効果が不十分となる傾向があるため,この上に塗付される不飽和ポリエステル樹脂繊維強化樹脂層の不飽和ポリエステル樹脂の硬化が不良となる傾向にあり,0.35kg/m超では,塗布作業性が不良となる傾向がある。 The blending amount of the hydraulic cement is suitably 25 to 140 parts by weight, preferably 40 to 110 parts by weight, based on 100 parts by weight of the urethane resin to be applied. If it is less than 25 parts by weight, the effect of preventing the foaming and adsorbing moisture that has passed through the coating composition should be insufficient, and if it exceeds 140 parts by weight, the coating workability becomes poor. If it is less than 40 parts by weight, the foaming prevention and moisture adsorption effects tend to be insufficient, and if it exceeds 110 parts by weight, the coating workability tends to be poor. In the construction, it is uniformly applied onto a coating material composition cured with a hammer, a brush, a roller brush, etc., and the coating amount is preferably 0.1 to 0.4 kg / m 2 , more preferably 0.15 to 0.35 kg / m 2 . If it is less than 0.1 kg / m 2 , the effect of adsorbing moisture that has passed through the coating composition should be insufficient, and the effect of shielding the amine contained in the coating composition will be insufficient. In some cases, the unsaturated polyester resin of the unsaturated polyester resin fiber reinforced resin layer applied to the resin may be poorly cured, and if it exceeds 0.4 kg / m 2 , the coating workability becomes poor. If it is less than 0.15 kg / m 2 , the effect of adsorbing moisture that has passed through the coating composition tends to be insufficient, and the effect of shielding the amine contained in the coating composition is insufficient. Therefore, there is a tendency for the unsaturated polyester resin of the unsaturated polyester resin fiber reinforced resin layer applied thereon to be hardened, and when it exceeds 0.35 kg / m 2 , the coating workability is low. There is a tendency to become defective.

ウレタン樹脂セメント組成物による硬化層を形成後,不飽和ポリエステル樹脂繊維強化樹脂層を形成するが,該不飽和ポリエステル樹脂繊維強化樹脂層は,強化繊維シート、例えばガラス繊維シートを配置した上に硬化剤を配合した不飽和ポリエステル樹脂を塗布し更に強化繊維シートを重ねるか、該不飽和ポリエスエル樹脂を塗布した後,該塗布面に強化繊維シートを重ね更に該不飽和ポリエステル樹脂を塗布するなどして、強化繊維シートに該不飽和ポリエステル樹脂を浸透させた状態で硬化させて繊維強化樹脂層を形成させることで形成される。   After forming a cured layer of urethane resin cement composition, an unsaturated polyester resin fiber reinforced resin layer is formed. The unsaturated polyester resin fiber reinforced resin layer is cured on a reinforced fiber sheet, for example, a glass fiber sheet. Applying an unsaturated polyester resin compounded with an agent and further overlaying a reinforcing fiber sheet, or after applying the unsaturated polyester resin, overlaying a reinforcing fiber sheet on the coated surface and further applying the unsaturated polyester resin, etc. It is formed by curing the unsaturated polyester resin in a reinforced fiber sheet and forming a fiber reinforced resin layer.

なお,不飽和ポリエステル樹脂繊維強化樹脂層の上にさらに、仕上がり外観を向上させたり、耐候性能を向上するためにアクリル樹脂系塗料、アクリル・シリコン樹脂系塗料、アクリル・ウレタン樹脂系塗料、不飽和ポリエステル樹脂系塗料などのトップコートを塗布してもよい。   In addition, on the unsaturated polyester resin fiber reinforced resin layer, acrylic resin paint, acrylic / silicone resin paint, acrylic / urethane resin paint, unsaturated, to improve the finished appearance and improve the weather resistance. A top coat such as a polyester resin-based paint may be applied.

本発明の防水仕上げ方法は,上記防水仕上げ構造を形成するための施工方法であり,上記に示した方法で施工される。   The waterproof finishing method of the present invention is a construction method for forming the waterproof finishing structure, and is constructed by the method described above.

以下,実施例及び比較例にて本出願に係る防水仕上げ構造及び防水仕上げ方法について具体的に説明する。   Hereinafter, the waterproof finishing structure and the waterproof finishing method according to the present application will be specifically described in Examples and Comparative Examples.

実施例1乃至実施例3
剥離エネルギーの評価においては下地にJISA6916−2000 建築下地調整塗材 付着強さ試験用基板である70×70×20mmのモルタル板を使用し,膨れ面積率の評価においてはJISA5371−2010 プレキャスト無筋コンクリート製品 の平板300×300×60mmを1/4に切断した150×150×60mmのコンクリート平板を下地として使用した。これらの下地表面をサンドペーパー#120で研磨して表面のレイタンスを除去するとともに、コンクリート平板については、表面水分を測定し,ケット水分計HI−500または同HI−520(商品名,株式会社ケット科学研究所製)のコンクリートレンジ,コンクリート厚さ40mmで5.0%以下となっていることを確認した後,攪拌機にジョリエースJEX210A(アイカ工業(株)製エポキシ樹脂、商品名、エポキシ当量180、固形分100%、粘度0.7Pa・s/25℃)100重量部とジョリエースJEX210B(アイカ工業(株)製エポキシ樹脂硬化剤、商品名、活性水素当量750、固形分18%水溶液、粘度7mPa・s/25℃)400重量部と、普通ポルトランドセメント500重量部を入れ均一に攪拌混合した水系エポキシ樹脂セメント組成物を金鏝で0.1kg/mシゴキ塗りする。
Example 1 to Example 3
In the evaluation of the peeling energy, a 70 × 70 × 20 mm mortar board, which is a substrate for adhesion strength test, is used as the foundation, and in the evaluation of the swollen area ratio, JISA 5371-2010 precast unreinforced concrete is used as the foundation. A 150 × 150 × 60 mm concrete flat plate obtained by cutting a product flat plate 300 × 300 × 60 mm into ¼ was used as a base. These ground surfaces are polished with sandpaper # 120 to remove the surface latency, and for concrete flat plates, the surface moisture is measured, and the Ket moisture meter HI-500 or HI-520 (trade name, Kett Co., Ltd.). After confirming that it is 5.0% or less at a concrete range of 40 mm and a concrete thickness of Scientific Research Laboratories, Jollyes JEX210A (epoxy resin manufactured by Aika Industry Co., Ltd., trade name, epoxy equivalent 180) 100 parts by weight, 100% solid content, viscosity 0.7 Pa · s / 25 ° C.) and Jolie's JEX210B (epoxy resin curing agent manufactured by Aika Industry Co., Ltd., trade name, active hydrogen equivalent 750, solid content 18% aqueous solution, viscosity (7 mPa · s / 25 ° C) and 400 parts by weight of ordinary Portland cement are mixed uniformly. The combined aqueous epoxy resin cement composition to 0.1 kg / m 2 ironing painted with gold iron.

次に上記ジョリエースJEX210A 100重量部とジョリエースJEX210B 400重量部とけい砂(JISけい砂100号)1265重量部、ホワイトセメント(太平洋セメント(株),白色ポルトランドセメント)2120重量部,水415重量部を配合し、けい砂およびホワイトセメント混合時に,Melflux AP101F((株)デグサコンストラクション社製,変成ポリカルボン酸系減水剤,商品名)5重量を配合して,水硬性セメントと水の重量比0.35、樹脂固形分重量が全固形分重量に対して4%,粘度0.7Pa・s/23℃,T.I値1.3の塗材組成物(特許第4794007号公報における実施例7)を塗付量1.0kg/mで塗付する。該塗材組成物は,特許第4794007号公報に示されているように,硬化物の総細孔量は0.15cc/gである。塗付1日後,1液溶剤系ウレタン樹脂であるジョリエースJU−1270 100重量部に対して市販普通ポルトランドセメント25重量部(固形分であるウレタン樹脂100重量部に対して普通ポルトランドセメント69重量部)を均一に混合したウレタン樹脂セメント組成物を0.25kg/m塗布して硬化させ実施例1とした。 Next, 100 parts by weight of the above-mentioned Jolie's JEX210A, 400 parts by weight of Jolie's JEX210B, 1265 parts by weight of silica sand (JIS silica sand No. 100), 2120 parts by weight of white cement (Pacific Cement Co., Ltd., White Portland Cement), and 415 parts by weight of water When mixing silica sand and white cement, mix 5 parts by weight of Melflux AP101F (Degussa Construction Co., Ltd., modified polycarboxylic acid-based water reducing agent, trade name), and 0 weight ratio of hydraulic cement to water 35, resin solids weight 4% with respect to total solids weight, viscosity 0.7 Pa · s / 23 ° C. A coating material composition having an I value of 1.3 (Example 7 in Japanese Patent No. 4794007) is applied at a coating amount of 1.0 kg / m 2 . As shown in Japanese Patent No. 4794007, the coating material composition has a total pore amount of a cured product of 0.15 cc / g. 1 day after application, 25 parts by weight of commercially available ordinary Portland cement with respect to 100 parts by weight of one-part solvent-based urethane resin, Jolies JU-1270 (69 parts by weight of ordinary Portland cement with respect to 100 parts by weight of solid urethane resin) the urethane resin cement composition) were uniformly mixed to example 1 cured 0.25 kg / m 2 coated with.

実施例2は実施例1で塗付した塗材組成物の塗付量のみを変化させて1.5kg/mとし,実施例3は同様に塗付量を1.8kg/mとした。 In Example 2, only the coating amount of the coating composition applied in Example 1 was changed to 1.5 kg / m 2, and in Example 3, the coating amount was similarly set to 1.8 kg / m 2 . .

比較例1乃至比較例3
比較例1は実施例1で塗付した塗材組成物の塗付量のみを変化させて0.5kg/mとし,比較例2は同様に塗付量を2.2kg/mとし,比較例3は実施例1で水系エポキシ樹脂セメント組成物と塗材組成物を塗布しないで下地に直接上記ウレタン樹脂セメント組成物を塗布した。
Comparative Examples 1 to 3
In Comparative Example 1, only the coating amount of the coating composition applied in Example 1 was changed to 0.5 kg / m 2, and Comparative Example 2 was similarly applied to 2.2 kg / m 2 . In Comparative Example 3, the urethane resin cement composition was directly applied to the base without applying the aqueous epoxy resin cement composition and the coating material composition in Example 1.

評価項目及び評価方法Evaluation items and evaluation methods

剥離エネルギー
実施例1乃至実施例3及び比較例1乃至比較例3の下地がモルタル板の試験体において,上記ウレタン樹脂セメント組成物を塗付して1日後に,硬化剤を配合した不飽和ポリエステル樹脂ジョリエースJE−2000(商品名,引張強さ20.0MPa,伸び55%アイカ工業株式会社製)を0.5kg/m塗付する。塗付後,ただちに別途用意したアラミド繊維補強不飽和ポリエステル樹脂製の巾3mmの紐状体(引張強さ320MPa,引張弾性係数6800MPa,伸び率5%)を貼り付け,紐状体の接着長さを25mmとして接着部分に0.22MPaの荷重を掛けた状態で23℃7日間養生し硬化させる。その後,剥離角度5度で紐状体を引張速度0.1mm/分で引張り,紐状体が剥離した際の荷重(N)より,次式により剥離エネルギーW(mJ/cm)を求めた。
Peeling energy In the specimens of Examples 1 to 3 and Comparative Examples 1 to 3 which are mortar boards, the urethane resin cement composition is applied and a curing agent is blended one day later. Unsaturated polyester resin Joliase JE-2000 (trade name, tensile strength 20.0 MPa, elongation 55%, manufactured by Aika Kogyo Co., Ltd.) is applied at 0.5 kg / m 2 . Immediately after application, a separately prepared aramid fiber reinforced unsaturated polyester resin-made 3 mm wide string (tensile strength 320 MPa, tensile elastic modulus 6800 MPa, elongation 5%) is applied, and the bond length of the string is obtained. Is cured at 23 ° C. for 7 days with a load of 0.22 MPa applied to the bonded portion. After that, the string-like body was pulled at a pulling speed of 0.1 mm / min at a peeling angle of 5 degrees, and the peeling energy W (mJ / cm 2 ) was obtained from the following formula from the load (N) when the string-like body peeled. .

剥離エネルギーW(mJ/cm)=P/(1−cosθ)/b
P:荷重(N)
θ:剥離角度
b:接着部分の巾(mm)
Peeling energy W (mJ / cm 2 ) = P / (1-cos θ) / b
P: Load (N)
θ: peeling angle b: width of the bonded portion (mm)

膨れ面積率
実施例1乃至実施例3及び比較例1乃至比較例3の下地がコンクリート平板の試験体において,上記ウレタン樹脂セメント組成物を塗付して1日後に,坪量450g/mのガラス繊維マットを配設して,その上から硬化剤を配合した不飽和ポリエステル樹脂ジョリエースJE−2000(商品名,アイカ工業株式会社製)を1.5kg/m塗付して該ガラス繊維マットに浸透硬化させて不飽和ポリエステル繊維強化樹脂層を形成した。その後23℃7日間養生し,試験体表面から10mm下までコンクリート平板を水中に浸漬し,高さ40cmより500Wのレフランプを8時間照射,16時間照射停止を60サイクル行い,試験体の中央部分130×130mm部分に発生した膨れの面積を記録し,膨れ面積率を次式により求めた。
Swelling area ratio In the test specimens of Examples 1 to 3 and Comparative Examples 1 to 3 which are concrete flat plates, one day after applying the urethane resin cement composition, the basis weight is 450 g. / M 2 glass fiber mat is disposed, and 1.5 kg / m 2 of unsaturated polyester resin Jolie JE-2000 (trade name, manufactured by Aika Industry Co., Ltd.) blended with a curing agent is applied thereon. The glass fiber mat was osmotically cured to form an unsaturated polyester fiber reinforced resin layer. Thereafter, it was cured at 23 ° C. for 7 days, a concrete flat plate was immersed in water to 10 mm below the surface of the test piece, irradiated with a 500 W-reflump lamp from 40 cm in height for 8 hours, and stopped for 16 hours for 60 cycles. The area of the bulge generated in the × 130 mm portion was recorded, and the bulge area ratio was determined by the following equation.

膨れ面積率(%)=(膨れ面積の総和(mm)÷16900mm)/100 Expansion area ratio (%) = (total expansion area (mm 2 ) / 16900 mm 2 ) / 100

評価結果
評価結果を表1に示す。実施例1乃至実施例3は比較例3よりも剥離エネルギーが高く,良好な付着性を有するとともに,膨れ面積率は0%で膨れは発生しなかった。
Evaluation results The evaluation results are shown in Table 1. In Examples 1 to 3, the peel energy was higher than that of Comparative Example 3 and had good adhesion, and the swelling area ratio was 0%, and no swelling occurred.

Figure 2013217028
Figure 2013217028

Claims (2)

下地コンクリート上に,水系エポキシ樹脂と水硬性セメントから成る水系エポキシ樹脂セメント組成物を塗布して硬化させた層と,水硬性セメントと骨材と水系エポキシ樹脂を含む水系エポキシ樹脂モルタル組成物であって,水硬性セメントと水の重量比が0.3以上0.4以下,エポキシ樹脂に該エポキシ樹脂と反応する硬化剤を加えたものを樹脂とした場合の該樹脂の樹脂固形分重量が,水を含んだ全配合物の重量に対して4%以上10%以下,硬化物の総細孔量が0.05cc/g以上0.2cc/g以下,T.I値が1.0〜1.5の塗材組成物を0.8〜2.0kg/m塗付して硬化させた層と,その上にウレタン樹脂と水硬性セメントから成るウレタン樹脂セメント組成物を塗付して硬化させた層と,さらにその上に形成された不飽和ポリエステル樹脂繊維強化樹脂層と、から成ることを特徴とする防水仕上げ構造。 A layer obtained by applying a water-based epoxy resin cement composition composed of a water-based epoxy resin and a hydraulic cement on an underlying concrete and curing, and a water-based epoxy resin mortar composition including the hydraulic cement, the aggregate, and the water-based epoxy resin. The weight ratio of the hydraulic cement to water is 0.3 to 0.4, and the resin solid weight of the resin when the epoxy resin is added with a curing agent that reacts with the epoxy resin, 4% or more and 10% or less based on the weight of the total formulation containing water, the total pore amount of the cured product is 0.05 cc / g or more and 0.2 cc / g or less, Urethane resin cement comprising a layer obtained by applying and curing 0.8 to 2.0 kg / m 2 of a coating material composition having an I value of 1.0 to 1.5, and a urethane resin and a hydraulic cement thereon. A waterproof finish structure comprising a layer coated with a composition and cured, and an unsaturated polyester resin fiber reinforced resin layer formed thereon. 下地コンクリート上に,水系エポキシ樹脂と水硬性セメントから成る水系エポキシ樹脂セメント組成物を塗布して硬化させ,水硬性セメントと骨材と水系エポキシ樹脂を含む水系エポキシ樹脂モルタル組成物であって,水硬性セメントと水の重量比が0.3以上0.4以下,エポキシ樹脂に該エポキシ樹脂と反応する硬化剤を加えたものを樹脂とした場合の該樹脂の樹脂固形分重量が,水を含んだ全配合物の重量に対して4%以上10%以下,硬化物の総細孔量が0.05cc/g以上0.2cc/g以下,T.I値が1.0〜1.5の塗材組成物を0.8〜2.0kg/m塗付して硬化させ,その上にウレタン樹脂と水硬性セメントから成るウレタン樹脂セメント組成物を塗付して硬化させ,さらにその上に不飽和ポリエステル樹脂繊維強化樹脂層を形成することを特徴とする防水仕上げ方法。

An aqueous epoxy resin mortar composition comprising a hydraulic cement, an aggregate, and an aqueous epoxy resin, coated with an aqueous epoxy resin cement composition comprising an aqueous epoxy resin and a hydraulic cement, and cured. When the weight ratio of hard cement to water is not less than 0.3 and not more than 0.4, and the resin is made by adding a curing agent that reacts with the epoxy resin to the epoxy resin, the resin solid content weight of the resin includes water. However, the total pore amount of the cured product is 0.05 cc / g or more and 0.2 cc / g or less, based on the weight of the total formulation. A coating material composition having an I value of 1.0 to 1.5 is applied and cured at 0.8 to 2.0 kg / m 2 , and a urethane resin cement composition comprising a urethane resin and a hydraulic cement is formed thereon. A waterproof finishing method comprising applying and curing, and further forming an unsaturated polyester resin fiber reinforced resin layer thereon.

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Cited By (3)

* Cited by examiner, † Cited by third party
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JP2014181137A (en) * 2013-03-18 2014-09-29 Aica Kogyo Co Ltd Coating material composition, floor construction method using the same and floor structure formed by the method
JP2015224906A (en) * 2014-05-27 2015-12-14 デンカ株式会社 Mold frame for mortar panel molding and molding method of mortar panel using the same
JP2020042018A (en) * 2018-09-11 2020-03-19 アイカ工業株式会社 Peeling resistance evaluation method of paint floor material painted on ground

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014181137A (en) * 2013-03-18 2014-09-29 Aica Kogyo Co Ltd Coating material composition, floor construction method using the same and floor structure formed by the method
JP2015224906A (en) * 2014-05-27 2015-12-14 デンカ株式会社 Mold frame for mortar panel molding and molding method of mortar panel using the same
JP2020042018A (en) * 2018-09-11 2020-03-19 アイカ工業株式会社 Peeling resistance evaluation method of paint floor material painted on ground
JP7249234B2 (en) 2018-09-11 2023-03-30 アイカ工業株式会社 Detachment resistance evaluation method of floor coating material applied to the base

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