JP2017110411A - Floor material and its manufacturing method - Google Patents

Floor material and its manufacturing method Download PDF

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JP2017110411A
JP2017110411A JP2015245777A JP2015245777A JP2017110411A JP 2017110411 A JP2017110411 A JP 2017110411A JP 2015245777 A JP2015245777 A JP 2015245777A JP 2015245777 A JP2015245777 A JP 2015245777A JP 2017110411 A JP2017110411 A JP 2017110411A
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natural decorative
groove
natural
narrow groove
plate material
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JP6723007B2 (en
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井上 貴雄
Takao Inoue
貴雄 井上
岡本 直子
Naoko Okamoto
直子 岡本
剛 小山田
Takeshi Oyamada
剛 小山田
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Eidai Co Ltd
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Eidai Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a floor material and its manufacturing method in which the beauty of wood grain such as a solid wood can be kept in a narrow groove portion, and furthermore, recesses are hard to occur on the surface.SOLUTION: A floor material 1 is provided in which a V-shaped cross section narrow groove TV extending in the longitudinal direction is formed in the central part of the lateral direction in the surface, and a narrow groove forming surface VS is formed in the peripheral edge. Natural decorative thick boards 13, 14 and a woody insulation fiberboard 15 are brought into abutment with each other and joined so that a portion corresponding to the narrow groove TV may be positioned in a natural decorative thick board 13 portion, and a portion corresponding to the narrow groove forming surface VS may be positioned in a natural decorative thick board 14 portion, and thereby a surface material 12 is formed. This surface material 12 is made to adhere on the top surface of a woody matrix 11 comprising plywood and the top surface is subjected to sanding, and then a natural decorative sheet 16 is made to adhere on the top surface of the surface material 12, and thereby a composite board 10 is formed. The top surface of this composite board 10 is subjected to cutting processing, and thereby the narrow groove TV and the narrow groove forming surface VS are formed. After that, the top surface where the narrow groove TV and the narrow groove forming surface VS are formed is painted, and thereby the floor material is manufactured.SELECTED DRAWING: Figure 3

Description

この発明は、表面に細溝が形成された床材及びその製造方法に関する。   The present invention relates to a flooring material having a fine groove formed on the surface and a method for manufacturing the flooring material.

この種の床材としては、例えば、図12(a)に示すように、合板によって形成された木質基材51の上面に天然化粧厚板材52を貼着することによって複合板50Aを形成し、同図(b)に示すように、その複合板50Aの表面を切削加工することによって天然化粧厚板材52部分に細溝TVを形成した床材50や、図13(a)に示すように、合板によって形成された木質基材61の上面に木質繊維板62及び天然化粧薄板材63を順次貼着することによって複合板60Aを形成し、同図(b)に示すように、その複合板60Aの表面を切削加工することによって天然化粧薄板材63及び木質繊維板62部分に細溝TVを形成した床材60等がある。   As this type of flooring, for example, as shown in FIG. 12 (a), a composite board 50A is formed by adhering a natural decorative thick board 52 to the upper surface of a wood base 51 formed of plywood, As shown in FIG. 13B, the flooring 50 in which the narrow groove TV is formed in the natural decorative thick plate material 52 by cutting the surface of the composite plate 50A, and as shown in FIG. A composite board 60A is formed by sequentially sticking a wood fiber board 62 and a natural decorative thin board material 63 on the upper surface of a wood base 61 formed of plywood, and as shown in FIG. There is a floor material 60 in which a narrow groove TV is formed in the natural decorative thin plate material 63 and the wood fiber board 62 by cutting the surface of the material.

特開2003−191207号公報JP 2003-191207 A 特開2008−050896号公報JP 2008-050896 A

ところで、上述した床材50は、天然木によって形成された天然化粧厚板材52部分に細溝TVが切削加工されているので、細溝TV部分に無垢材のような木目の美しさを持たせることができるという利点がある反面、天然木によって形成された天然化粧厚板材52は強度にバラツキがあり、キャスター付きの家具や椅子を使用したときや重量物を落としたときに床材表面に凹みが生じ易いという欠点があった。   By the way, in the above-described flooring 50, the narrow groove TV is cut in the natural decorative thick plate material 52 portion formed of natural wood, so that the fine groove TV portion has the beauty of grain like a solid material. On the other hand, the natural decorative plank board 52 made of natural wood has a variation in strength, and is recessed on the flooring surface when using furniture or chairs with casters or dropping heavy objects. There was a fault that it was easy to occur.

一方、上述した床材60は、木質基材61の上面に硬質の木質繊維板62が貼着されているので、キャスター付きの家具や椅子を使用したときや重量物を落としたときでも床材表面に凹みが生じ難いという利点がある反面、天然化粧薄板材63及び木質繊維板62部分に細溝TVが切削加工されているので、細溝TV部分に木目が現れることがなく、無垢材のような木目の美しさを持たせることができないという欠点があった。   On the other hand, since the hard wood fiberboard 62 is stuck on the upper surface of the wood base 61, the floor material 60 described above is a floor material even when using furniture or chairs with casters or dropping heavy objects. On the other hand, there is an advantage that dents are hardly formed on the surface, but since the narrow groove TV is cut in the natural decorative thin plate material 63 and the wood fiber board 62 portion, there is no appearance of the grain in the fine groove TV portion, and the solid wood There was a drawback that it was not possible to have such a beautiful grain.

そこで、この発明の課題は、細溝部分に無垢材のような木目の美しさを持たせることができ、しかも、表面に凹みが生じ難い床材及びその製造方法を提供することにある。   SUMMARY OF THE INVENTION An object of the present invention is to provide a flooring that can give the fine groove portion the beauty of a grain like a solid material and that is less likely to be dented on the surface, and a method for manufacturing the same.

上記の課題を解決するため、請求項1に係る発明は、表面に細溝が形成された床材であって、合板からなる木質基材と、前記木質基材の上面に貼着された、前記細溝を構成する溝部を有する天然化粧厚板材と、前記木質基材の上面における前記天然化粧厚板材が貼着されていない領域を覆うように、端面を前記天然化粧厚板材の端面に突き合わせた状態で前記木質基材の上面に貼着された木質繊維板と、前記天然化粧厚板材に形成された溝部を除くように、前記天然化粧厚板材及び前記木質繊維板の上面に貼着された天然化粧薄板材とを備えており、前記天然化粧厚板材は、前記溝部の幅方向の幅が前記溝部の幅以上かつ30mm以下に設定されていることを特徴とする床材を提供するものである。   In order to solve the above-mentioned problem, the invention according to claim 1 is a flooring in which fine grooves are formed on the surface, and is attached to a wooden base material made of plywood and an upper surface of the wooden base material, The end face is abutted against the end face of the natural decorative plank material so as to cover the natural decorative plank material having the groove portion constituting the narrow groove and the area on the top surface of the wooden substrate where the natural decorative thick plate material is not attached. The natural fiberboard and the wood fiberboard are stuck to the top surface of the natural fiberboard so as to exclude the wood fiberboard stuck to the top surface of the wood base material and the groove formed in the natural makeup board material. A natural decorative thin plate material, and the natural decorative thick plate material is provided with a floor material characterized in that the width in the width direction of the groove is set to be not less than the width of the groove and not more than 30 mm. It is.

また、請求項2に係る発明は、表面に細溝が形成された床材であって、合板からなる木質基材と、上面側に嵌合溝を有する、前記木質基材の上面に貼着された木質繊維板と、上面側に前記細溝を構成する溝部が形成され、前記木質繊維板の前記嵌合溝に嵌着された天然化粧厚板材と、前記天然化粧厚板材に形成された溝部を除くように、前記天然化粧厚板材及び前記木質繊維板の上面に貼着された天然化粧薄板材とを備えており、前記天然化粧厚板材は、前記溝部の幅方向の幅が前記溝部の幅以上かつ30mm以下に設定されていることを特徴としている。   The invention according to claim 2 is a flooring material having a narrow groove formed on a surface thereof, and has a wood base material made of plywood and a fitting groove on the upper surface side, and is attached to the upper surface of the wood base material. And a natural decorative plank material fitted in the fitting groove of the wood fiber board, and a natural decorative plank material formed on the wood fiber board, and a groove portion forming the narrow groove is formed on the upper surface side. The natural decorative thick plate material and the natural decorative thin plate material adhered to the upper surface of the wood fiber board so as to exclude the groove portion, and the natural decorative thick plate material has a width in the width direction of the groove portion. It is characterized by being set to be not less than 30 mm and not more than 30 mm.

また、請求項3に係る発明は、表面に細溝が形成された床材であって、木質繊維板またはパーティクルボードからなり、上面側に嵌合溝が形成された木質基材と、前記木質基材の前記嵌合溝に嵌着された、上面側に前記細溝を構成する溝部が形成された天然化粧厚板材と、前記天然化粧厚板材に形成された溝部を除くように、前記天然化粧厚板材及び前記木質基材の上面に貼着された天然化粧薄板材とを備えており、前記天然化粧厚板材は、前記溝部の幅方向の幅が前記溝部の幅以上かつ30mm以下に設定されていることを特徴としている。   Further, the invention according to claim 3 is a flooring having a narrow groove formed on the surface thereof, which is made of a wood fiber board or particle board, and has a wood base material having a fitting groove formed on the upper surface side, and the wood The natural decorative thick plate material that is fitted in the fitting groove of the base material and has a groove portion that forms the narrow groove on the upper surface side, and the natural decorative thick plate material that excludes the natural decorative thick plate material. A decorative decorative plate material and a natural decorative thin plate material affixed to the upper surface of the wooden substrate, wherein the natural decorative thick plate material has a width in the width direction of the groove set to be not less than the width of the groove and not more than 30 mm. It is characterized by being.

また、請求項4に係る発明は、請求項1に記載の床材において、前記天然化粧厚板材は、上端部が下端部よりも幅広に形成されており、前記木質繊維板における前記天然化粧厚板材の端面に突き合わされた端面は、前記天然化粧厚板材の端面形状に沿うような形状を有していることを特徴としている。   The invention according to claim 4 is the flooring material according to claim 1, wherein the natural decorative plank material has an upper end formed wider than a lower end, and the natural decorative thickness in the wood fiberboard The end face that is abutted against the end face of the plate material has a shape that follows the shape of the end face of the natural decorative thick plate material.

また、請求項5に係る発明は、請求項2または3に記載の床材において、前記天然化粧厚板材は、上端部が下端部よりも幅広に形成されており、前記木質繊維板における前記嵌合溝の内側面は、前記天然化粧厚板材における幅方向の端面形状に沿うような形状を有していることを特徴としている。   Further, the invention according to claim 5 is the flooring according to claim 2 or 3, wherein the natural decorative thick board material has an upper end formed wider than a lower end, and the fitting in the wood fiber board is performed. The inner side surface of the groove is characterized by having a shape along the end face shape in the width direction of the natural decorative thick plate material.

また、請求項6に係る発明は、請求項1に記載の床材の製造方法であって、細溝に対応する部分が天然化粧厚板材部分に位置するように、天然化粧厚板材と木質繊維板とを突き合わせて接合することによって表層材を形成する工程と、合板からなる木質基材の上面に前記表層材を貼着する工程と、前記木質基材の上面に貼着された前記表層材の上面に天然化粧薄板材を貼着することによって複合板を形成する工程と、前記複合板の上面を切削加工することによって細溝を形成する工程とを少なくとも備えていることを特徴としている。   The invention according to claim 6 is the method for manufacturing a flooring material according to claim 1, wherein the natural decorative plank material and the wood fiber are arranged so that the portion corresponding to the narrow groove is located in the natural decorative plank material portion. A step of forming a surface layer material by abutting and joining a board, a step of adhering the surface layer material to the upper surface of a wooden substrate made of plywood, and the surface layer material adhered to the upper surface of the wooden substrate It is characterized by comprising at least a step of forming a composite plate by sticking a natural decorative thin plate material on the upper surface of the substrate and a step of forming a narrow groove by cutting the upper surface of the composite plate.

また、請求項7に係る発明は、請求項1に記載の床材の製造方法であって、合板からなる木質基材の上面に木質繊維板を貼着する工程と、前記木質繊維板における細溝に対応する部分を含む領域を、切削加工することによって厚み方向に完全に切除する工程と、前記木質繊維板の切除部分に天然化粧厚板材を嵌着することによって、木質繊維板及び天然化粧厚板材からなる表層材を形成する工程と、前記木質基材の上面に貼着された前記表層材の上面に天然化粧薄板材を貼着することによって複合板を形成する工程と、前記複合板の上面を切削加工することによって細溝を形成する工程とを少なくとも備えていることを特徴としている。   The invention according to claim 7 is the method for manufacturing a flooring material according to claim 1, wherein the step of sticking the wood fiber board on the upper surface of the wood base material made of plywood, and the fine material in the wood fiber board The step including completely cutting the region including the portion corresponding to the groove in the thickness direction by cutting, and the natural decorative plank material is fitted to the cut portion of the wooden fiberboard, so that the wooden fiberboard and the natural makeup A step of forming a surface layer material comprising a thick plate material, a step of forming a composite plate by adhering a natural decorative thin plate material to the upper surface of the surface layer material bonded to the upper surface of the wood substrate, and the composite plate And a step of forming a narrow groove by cutting the upper surface of the substrate.

また、請求項8に係る発明は、請求項2に記載の床材の製造方法であって、木質繊維板の上面における細溝に対応する部分を含む領域を切削加工することによって、木質繊維板に嵌合溝を形成する工程と、前記木質繊維板に形成された嵌合溝に天然化粧厚板材を嵌着することによって、木質繊維板及び天然化粧厚板材からなる表層材を形成する工程と、合板からなる木質基材の上面に前記表層材を貼着する工程と、前記木質基材の上面に貼着された前記表層材の上面に天然化粧薄板材を貼着することによって複合板を形成する工程と、前記複合板の上面を切削加工することによって細溝を形成する工程とを少なくとも備えていることを特徴としている。   The invention according to claim 8 is the flooring manufacturing method according to claim 2, wherein the wood fiber board is obtained by cutting an area including a portion corresponding to the narrow groove on the upper surface of the wood fiber board. A step of forming a fitting groove, and a step of forming a surface layer material comprising a wood fiber board and a natural decorative plank material by fitting a natural decorative plank material into the fitting groove formed in the wood fiber board; A step of adhering the surface layer material to the upper surface of the wood base material made of plywood, and a composite board by adhering a natural decorative thin plate material to the upper surface of the surface layer material adhered to the upper surface of the wood base material It is characterized by comprising at least a step of forming and a step of forming a narrow groove by cutting the upper surface of the composite plate.

また、請求項9に係る発明は、請求項3に記載の床材の製造方法であって、木質繊維板またはパーティクルボードからなる木質基材の上面における細溝に対応する部分を含む領域を切削加工することによって嵌合溝を形成する工程と、前記木質基材に形成された嵌合溝に天然化粧厚板材を嵌着する工程と、前記木質基材及び前記木質基材の嵌合溝に嵌着された天然化粧厚板材の上面に天然化粧薄板材を貼着することによって複合板を形成する工程と、前記複合板の上面を切削加工することによって細溝を形成する工程とを少なくとも備えていることを特徴としている。   The invention according to claim 9 is the method for manufacturing a flooring according to claim 3, wherein a region including a portion corresponding to the narrow groove on the upper surface of the wood substrate made of wood fiber board or particle board is cut. A step of forming a fitting groove by processing, a step of fitting a natural decorative plank material into the fitting groove formed in the wood substrate, and a fitting groove of the wood substrate and the wood substrate It includes at least a step of forming a composite plate by sticking a natural decorative thin plate material to the upper surface of the fitted natural decorative thick plate material, and a step of forming a narrow groove by cutting the upper surface of the composite plate. It is characterized by having.

以上のように、請求項1、2または3に係る発明の床材は、天然化粧厚板材が細溝を構成する溝部を有しているので、細溝部分に無垢材のような木目の美しさを付与することができると共に、天然化粧厚板材の幅は溝部の幅以上かつ30mm以下に設定されているので、細溝の周辺以外の部分は、天然化粧薄板材が高硬度の木質繊維板によって裏打ちされている態様となり、キャスター付きの家具や椅子を使用しても凹みが目立ちにくく、重量物が落下しても凹みにくくなる。さらに、天然化粧厚板材については、端材の有効利用を図ることができるという効果もある。   As described above, the flooring material of the invention according to claim 1, 2 or 3 has a groove portion in which the natural decorative thick plate material constitutes a narrow groove, and therefore, the beauty of the grain like a solid material in the narrow groove portion. The width of the natural decorative thick plate material is set to be not less than the width of the groove portion and not more than 30 mm, so that the natural decorative thin plate material is made of a high-hardness wood fiber board. Therefore, even if furniture or a chair with a caster is used, the dent is not noticeable, and even if a heavy object falls, it is difficult to dent. Further, the natural decorative plank material has an effect that the end material can be effectively used.

特に、請求項3に係る発明の床材では、木質基材として高硬度の木質繊維板またはパーティクルボードを使用しているので、請求項9に係る発明の床材の製造方法のように、木質繊維板またはパーティクルボードからなる木質基材の上面における細溝に対応する部分を含む領域を切削加工することによって嵌合溝を形成した後、その嵌合溝に天然化粧厚板材を嵌着すればよいので、合板を木質基材として使用する場合のように、木質繊維板を合板に貼着する工程が不要となり、製造し易いという効果が得られる。   In particular, the floor material of the invention according to claim 3 uses a high-hardness wood fiber board or particle board as the wood substrate, so that the wood material as in the method of manufacturing the floor material of the invention according to claim 9 After forming the fitting groove by cutting the region including the portion corresponding to the narrow groove on the upper surface of the wood substrate made of fiberboard or particle board, and then fitting the natural decorative thick board material into the fitting groove Since it is good, the process of sticking a wood fiber board to a plywood like the case where a plywood is used as a wood base becomes unnecessary, and the effect that it is easy to manufacture is acquired.

また、請求項4に係る発明の床材では、天然化粧厚板材は、上端部が下端部よりも幅広に形成されており、木質繊維板における天然化粧厚板材の端面に突き合わされた端面は、天然化粧厚板材の端面形状に沿うような形状を有しており、請求項5に係る発明の床材では、天然化粧厚板材は、上端部が下端部よりも幅広に形成されており、木質繊維板における嵌合溝の内側面は、天然化粧厚板材における幅方向の端面形状に沿うような形状を有しているので、天然化粧厚板材における幅広の上部側の下側に木質繊維板が入り込んだ状態となり、木質繊維板が入り込んだ部分は天然化粧厚板材の厚みが薄くなるので、上端部と下端部とが同一幅の天然化粧厚板材に比べて、天然化粧厚板材における細溝の外側部分が凹みにくくなるという効果が得られる。   Further, in the flooring material of the invention according to claim 4, the natural decorative plank material is formed such that the upper end portion is wider than the lower end portion, and the end face that is abutted against the end face of the natural decorative thick plate material in the wood fiberboard is: The floor of the invention according to claim 5 has a shape that follows the shape of the end face of the natural decorative plank material, and the natural decorative plank material has a top end that is wider than the lower end, Since the inner surface of the fitting groove in the fiberboard has a shape that follows the shape of the end face in the width direction of the natural decorative thick board material, the wood fiber board is below the wide upper side of the natural decorative thick board material. Since the thickness of the natural decorative plank material is reduced at the part where the wood fiberboard enters, the upper end and the lower end of the narrow groove in the natural decorative plank material are compared with the natural decorative plank material with the same width. The effect that the outside part becomes difficult to dent is obtained. It is.

この発明に係る床材の一実施形態を示す平面図である。It is a top view which shows one Embodiment of the flooring which concerns on this invention. (a)は図1のX−X線に沿った断面図、(b)は図1のY−Y線に沿った断面図である。(A) is sectional drawing along the XX line of FIG. 1, (b) is sectional drawing along the YY line of FIG. (a)〜(d)は同上の床材の製造方法を説明するための概略工程図である。(A)-(d) is a schematic process drawing for demonstrating the manufacturing method of a flooring same as the above. (a)〜(e)は同上の床材の他の製造方法を説明するための概略工程図である。(A)-(e) is a schematic process drawing for demonstrating the other manufacturing method of a flooring same as the above. (a)、(b)は他の実施形態を示す断面図である。(A), (b) is sectional drawing which shows other embodiment. (a)〜(e)は同上の床材の製造方法を説明するための概略工程図である。(A)-(e) is a schematic process drawing for demonstrating the manufacturing method of a flooring same as the above. (a)、(b)は他の実施形態を示す断面図である。(A), (b) is sectional drawing which shows other embodiment. (a)〜(d)は同上の床材の製造方法を説明するための概略工程図である。(A)-(d) is a schematic process drawing for demonstrating the manufacturing method of a flooring same as the above. (a)〜(d)は天然化粧厚板材の変形例を示す断面図、(e)〜(h)は同上の天然化粧厚板材を使用した床材の細溝部分を示す断面図である。(A)-(d) is sectional drawing which shows the modification of a natural makeup | decoration plank board material, (e)-(h) is sectional drawing which shows the narrow groove part of the flooring using the natural makeup | decoration plank board material same as the above. 床材に形成された細溝の変形例を示す断面図である。It is sectional drawing which shows the modification of the narrow groove formed in the flooring. 床材の他の実施形態を示す平面図である。It is a top view which shows other embodiment of a flooring. (a)、(b)は従来の床材及びその製造方法を説明するための概略断面図である。(A), (b) is a schematic sectional drawing for demonstrating the conventional flooring and its manufacturing method. (a)、(b)は従来の他の床材及びその製造方法を説明するための概略断面図である。(A), (b) is a schematic sectional drawing for demonstrating the other conventional flooring and its manufacturing method.

以下、実施の形態について図面を参照して説明する。図1及び図2(a)、(b)に示すように、この床材1は、5プライ合板からなる厚さ9mmの木質基材11と、この木質基材11の上面に貼着された厚さ3mmの表層材12と、この表層材12の上面に貼着された厚さ0.2〜0.3mmの天然化粧薄板材16とから構成されており、一方の短手方向及び長手方向の端面には雄実が、他方の短手方向及び長手方向の端面には雌実がそれぞれ形成されている。   Hereinafter, embodiments will be described with reference to the drawings. As shown in FIGS. 1, 2 (a) and 2 (b), the flooring 1 was attached to a wooden base 11 having a thickness of 9 mm made of 5-ply plywood and the upper surface of the wooden base 11. It is comprised from the surface layer material 12 of thickness 3mm, and the natural makeup | decoration thin plate material 16 of thickness 0.2-0.3mm stuck on the upper surface of this surface layer material 12, One short direction and a longitudinal direction A male fruit is formed on the other end surface, and a female fruit is formed on the other end surface in the lateral direction and the longitudinal direction.

また、この床材1の表面には、短手方向の中央部に長手方向に延びる断面V字状の細溝TVが形成されていると共に、実接合しながらこの床材1を敷設していく際、隣接する床材1、1の境界部分に同様の断面V字状の細溝が形成されるように、細溝における片側の傾斜した内側面となる細溝形成面VSが形成されており、前記細溝TV及び細溝形成面VSは、天然化粧薄板材16から表層材12に至る部分に形成されている。   Further, a narrow groove TV having a V-shaped cross section extending in the longitudinal direction is formed on the surface of the flooring 1 at the center in the short direction, and the flooring 1 is laid while being actually joined. At this time, a narrow groove forming surface VS which is an inclined inner surface on one side of the narrow groove is formed so that a similar narrow groove having a V-shaped cross section is formed at the boundary portion between the adjacent floor materials 1 and 1. The narrow groove TV and the narrow groove forming surface VS are formed in a portion from the natural decorative thin plate material 16 to the surface layer material 12.

前記表層材12は、細溝TVを構成する溝部13aを有する幅10mm、厚さ3mmの天然化粧厚板材13及び細溝形成面VSを構成する傾斜面14aを有する幅5mm幅、厚さ3mmの天然化粧厚板材14と、木質基材11の上面における天然化粧厚板材13、14以外の領域を覆うように、端面を天然化粧厚板材13、14の端面に突き合わせた状態で天然化粧厚板材13、14に接合された中質繊維板(MDF)15とから構成されており、天然化粧厚板材13は表層材12の短手方向の中央部に、天然化粧厚板材14は表層材12の周縁部にそれぞれ配置されている。   The surface layer material 12 has a width 10 mm having a groove portion 13 a constituting the narrow groove TV, a natural decorative thick plate material 13 having a thickness of 3 mm, and an inclined surface 14 a constituting the narrow groove forming surface VS, having a width of 5 mm and a thickness of 3 mm. The natural decorative plank material 13 and the natural decorative plank material 13 in a state where the end face is abutted against the end face of the natural decorative plank material 13, 14 so as to cover the area other than the natural decorative plank material 13, 14 on the upper surface of the wooden substrate 11. , 14, 14, 14, 14, 14, 14, 14 is a natural decorative thick plate material 13 in the center of the lateral direction of the surface layer material 12, natural decorative thick plate material 14 is the peripheral edge of the surface layer material 12 It is arranged in each part.

前記天然化粧薄板材16は、天然化粧厚板材13に形成された溝部13a及び天然化粧厚板材14に形成された傾斜面14aを除くように、短手方向に2分割された状態で、表層材12(天然化粧厚板材13、14及び中質繊維板15)の上面に貼着されており、それぞれの周端部は、細溝TVを構成する傾斜面16aまたは細溝形成面VSを構成する傾斜面16bを有している。   The natural decorative thin plate material 16 is a surface layer material in a state of being divided into two in the short direction so as to exclude the groove portion 13a formed on the natural decorative thick plate material 13 and the inclined surface 14a formed on the natural decorative thick plate material 14. 12 (natural decorative thick board materials 13 and 14 and medium fiber board 15) are attached to the upper surface, and each peripheral end portion constitutes an inclined surface 16a or a narrow groove forming surface VS constituting the narrow groove TV. It has an inclined surface 16b.

以上のように構成された床材1は、以下のようにして製造される。まず、図3(a)に示すように、細溝TVに対応する部分が天然化粧厚板材13部分に、細溝形成面VSに対応する部分が天然化粧厚板材14部分に位置するように、天然化粧厚板材13、14と中質繊維板15とを突き合わせて接合することで表層材12を形成する。   The flooring 1 configured as described above is manufactured as follows. First, as shown in FIG. 3 (a), the portion corresponding to the narrow groove TV is located in the natural decorative thick plate material 13 portion, and the portion corresponding to the narrow groove forming surface VS is located in the natural decorative thick plate material 14 portion. The surface layer material 12 is formed by abutting and joining the natural decorative thick plate materials 13 and 14 and the medium fiberboard 15.

続いて、同図(b)に示すように、この表層材12を合板からなる木質基材11の上面に貼着した後、表層材12の表面をサンディングすることによって平滑にし、同図(c)に示すように、この表層材12の上面に天然化粧薄板材16を貼着することで、木質基材11、表層材12及び天然化粧薄板材16が積層された複合板10を形成する。   Subsequently, as shown in FIG. 6B, after the surface layer material 12 is adhered to the upper surface of the wood base material 11 made of plywood, the surface of the surface layer material 12 is smoothed by sanding. ), The composite decorative sheet 10 in which the wooden base material 11, the surface material 12 and the natural decorative thin sheet material 16 are laminated is formed by sticking the natural decorative thin sheet material 16 to the upper surface of the surface layer material 12.

最後に、同図(d)に示すように、この複合板10の上面を切削加工することによって、細溝TV及び細溝形成面VSを形成した後、天然化粧薄板材16の表面と細溝TV及び細溝形成面VSの表面を塗装すると、床材1が出来上がる。   Finally, as shown in FIG. 4D, the upper surface of the composite plate 10 is cut to form the narrow groove TV and the narrow groove forming surface VS, and then the surface of the natural decorative thin plate material 16 and the narrow groove are formed. When the surfaces of the TV and the narrow groove forming surface VS are painted, the flooring 1 is completed.

この製造方法では、予め、天然化粧厚板材13、14と中質繊維板15とを接合することによって表層材12を形成しているが、これに限定されるものではなく、例えば、図4(a)〜(e)に示す方法によっても床材1を製造することができる。この製造方法では、まず、同図(a)に示すように、合板からなる木質基材11の上面に中質繊維板15を貼着し、同図(b)に示すように、細溝TVに対応する部分を含む短手方向の中央部を10mm幅で、細溝形成面VSに対応する部分を含む終端部を5mm幅で、それぞれ切削加工することによって、中質繊維板15を厚み方向に完全に切除した切除部15a、15bを形成する。   In this manufacturing method, the surface layer material 12 is formed in advance by joining the natural decorative thick board materials 13 and 14 and the medium fiberboard 15, but the present invention is not limited to this. For example, FIG. The flooring 1 can also be manufactured by the methods shown in a) to (e). In this manufacturing method, first, as shown in FIG. 1A, a medium fiber board 15 is attached to the upper surface of a wood substrate 11 made of plywood, and as shown in FIG. The middle fiberboard 15 is cut in the thickness direction by cutting the central portion in the short direction including the portion corresponding to the width of 10 mm and the end portion including the portion corresponding to the narrow groove forming surface VS in the width of 5 mm. The excised portions 15a and 15b are formed by completely excising.

続いて、同図(c)に示すように、中質繊維板15の10mm幅の切除部15aに幅10mm、厚さ3mmの天然化粧厚板材13を、5mm幅の切除部15bに幅5mm、厚さ3mmの天然化粧厚板材14をそれぞれ嵌着することによって、木質基材11上で中質繊維板15及び天然化粧厚板材13、14からなる表層材12を形成する。   Subsequently, as shown in FIG. 4C, the 10 mm wide cut portion 15a of the medium fiberboard 15 is 10 mm wide, the 3 mm thick natural decorative thick plate material 13 is 5 mm wide, and the 5 mm wide cut portion 15b is 5 mm wide. The surface layer material 12 which consists of the medium-sized fiber board 15 and the natural makeup | decoration plank board materials 13 and 14 is formed on the wooden base material 11 by each fitting the natural makeup plank board material 14 of thickness 3mm.

その後は、図3に示す製造方法と同様の工程を経て床材1を製造することになる。即ち、表層材12の表面をサンディングすることによって平滑にし、同図(d)に示すように、この表層材12の上面に天然化粧薄板材16を貼着することで、木質基材11、表層材12及び天然化粧薄板材16が積層された複合板10を形成する。最後に、同図(e)に示すように、この複合板10の上面を切削加工することによって、細溝TV及び細溝形成面VSを形成した後、細溝TV及び細溝形成面VSが形成された上面を塗装すると、床材1が出来上がる。   Thereafter, the flooring 1 is manufactured through the same steps as the manufacturing method shown in FIG. That is, the surface of the surface layer material 12 is smoothed by sanding, and, as shown in FIG. The composite board 10 in which the material 12 and the natural decorative sheet material 16 are laminated is formed. Finally, as shown in FIG. 5E, the fine groove TV and the fine groove forming surface VS are formed by cutting the upper surface of the composite plate 10 to form the fine groove TV and the fine groove forming surface VS. When the formed upper surface is painted, the flooring 1 is completed.

図5(a)、(b)は、他の実施形態を示している。この床材1Aは、表層材12Aを除いて、上述した床材1と同一構成を有しているので、同一構成要素には、同一符号を付してその説明を省略し、異なる構成要素である表層材12Aについて説明する。   5A and 5B show another embodiment. Since this flooring 1A has the same configuration as the above-described flooring 1 except for the surface layer 12A, the same components are denoted by the same reference numerals, and the description thereof is omitted. A certain surface layer material 12A will be described.

前記表層材12Aは、短手方向の中央部に幅10mm、深さ2mmの嵌合溝15Aaが、周端部に幅5mm、深さ2mmの切欠部15Abがそれぞれ形成された中質繊維板15Aと、この中質繊維板15Aの嵌合溝15Aaに嵌着された、細溝TVを構成する溝部13Aaを有する幅10mm、厚さ2mmの天然化粧厚板材13A及び中質繊維板15Aの切欠部15Abに嵌着された、細溝形成面VSを構成する傾斜面14Aaを有する幅5mm、厚さ2mmの天然化粧厚板材14Aとから構成されている点で、幅10mm、厚さ3mmの天然化粧厚板材13及び幅5mm、厚さ3mmの天然化粧厚板材14と、厚さ3mmの中質繊維板14とを突き合わせて接合することによって表層材12を形成している床材1とは相違している。   The surface layer material 12A is a medium fiber board 15A in which a fitting groove 15Aa having a width of 10 mm and a depth of 2 mm is formed at the center in the short direction, and a notch 15Ab having a width of 5 mm and a depth of 2 mm is formed at the peripheral end. And a natural decorative thick plate material 13A having a width of 10 mm and a thickness of 2 mm having a groove portion 13Aa constituting the narrow groove TV, and a notch portion of the medium fiber plate 15A, which are fitted in the fitting groove 15Aa of the medium fiber plate 15A. Natural makeup having a width of 10 mm and a thickness of 3 mm in that it is composed of a natural decorative thick plate material 14A having a width of 5 mm and a thickness of 2 mm having an inclined surface 14Aa constituting the narrow groove forming surface VS fitted to 15Ab. It differs from the flooring material 1 which forms the surface layer material 12 by abutting and joining the thick plate material 13 and the natural decorative thick plate material 14 having a width of 5 mm and a thickness of 3 mm and the medium-quality fiberboard 14 having a thickness of 3 mm. ing.

以上のように構成された床材1Aは、以下のようにして製造される。まず、図6(a)に示すように、合板からなる木質基材11の上面に中質繊維板15Aを貼着し、同図(b)に示すように、細溝TVに対応する部分を含む短手方向の中央部を幅10mm、深さ2mmで、細溝形成面VSに対応する部分を含む終端部を幅5mm、深さ2mmで、それぞれ切削加工することによって、中質繊維板15に嵌合溝15Aa及び切欠部15Abを形成する。   The flooring 1A configured as described above is manufactured as follows. First, as shown in FIG. 6 (a), a medium fiber board 15A is attached to the upper surface of a wood substrate 11 made of plywood, and as shown in FIG. 6 (b), a portion corresponding to the narrow groove TV is formed. The middle fiberboard 15 is cut by cutting the central portion in the short direction including a width of 10 mm and a depth of 2 mm, and a terminal portion including a portion corresponding to the narrow groove forming surface VS at a width of 5 mm and a depth of 2 mm. A fitting groove 15Aa and a notch 15Ab are formed in

続いて、同図(c)に示すように、中質繊維板15Aの嵌合溝15Aaに幅10mm、厚さ2mmの天然化粧厚板材13Aを、中質繊維板15Aの切欠部15Abに幅5mm、厚さ2mmの天然化粧厚板材14Aをそれぞれ嵌着することによって、木質基材11上で中質繊維板15A及び天然化粧厚板材13A、14Aからなる表層材12Aを形成する。   Subsequently, as shown in FIG. 5C, the natural decorative thick board 13A having a width of 10 mm and a thickness of 2 mm is provided in the fitting groove 15Aa of the medium fiber board 15A, and the width of 5 mm in the notch 15Ab of the medium fiber board 15A. The surface layer material 12A composed of the medium fiberboard 15A and the natural decorative thick plate materials 13A and 14A is formed on the wooden substrate 11 by fitting the natural decorative thick plate material 14A having a thickness of 2 mm.

その後は、図3に示す製造方法と同様の工程を経て床材1Aを製造することになる。即ち、表層材12Aの表面をサンディングすることによって平滑にし、同図(d)に示すように、この表層材12Aの上面に天然化粧薄板材16を貼着することで、木質基材11、表層材12A及び天然化粧薄板材16が積層された複合板10Aを形成する。最後に、同図(e)に示すように、この複合板10Aの上面を切削加工することによって、細溝TV及び細溝形成面VSを形成した後、細溝TV及び細溝形成面VSが形成された上面を塗装すると、床材1Aが出来上がる。   Thereafter, the flooring 1A is manufactured through the same steps as the manufacturing method shown in FIG. That is, the surface of the surface layer material 12A is smoothed by sanding, and as shown in FIG. 4D, the natural base material sheet 16 is adhered to the upper surface of the surface layer material 12A. A composite plate 10A in which the material 12A and the natural decorative thin plate material 16 are laminated is formed. Finally, as shown in FIG. 5E, the upper surface of the composite plate 10A is cut to form the narrow groove TV and the narrow groove forming surface VS, and then the narrow groove TV and the narrow groove forming surface VS are formed. When the formed upper surface is painted, the flooring 1A is completed.

図7(a)、(b)は、他の実施形態を示している。この床材1Bは、上記床材1、1Aにおける木質基材11及び表層材12、12Aを構成している中質繊維板15、15A部分が中質繊維板からなる木質基材11Bによって一体的に形成されている点で、上述した床材1、1Aとはその構成を異にしている。   FIGS. 7A and 7B show another embodiment. This flooring 1B is integrally formed by a wooden base material 11B in which the wood base material 11 in the floor materials 1 and 1A and the medium quality fiber boards 15 and 15A constituting the surface layer materials 12 and 12A are made of a medium quality fiber board. Is different from the above-described flooring materials 1 and 1A.

前記木質基材11Bは、その上面における短手方向の中央部に幅10mm、深さ3mmの嵌合溝11Baが、周端部に幅5mm、深さ3mmの切欠部11Bbがそれぞれ形成されており、この木質基材11Bの嵌合溝11Baには細溝TVを構成する溝部13aを有する幅10mm、厚さ3mmの天然化粧厚板材13が、木質基材11Bの切欠部11Bbには細溝形成面VSを構成する傾斜面14aを有する幅5mm、厚さ3mmの天然化粧厚板材14がそれぞれ嵌着され、天然化粧厚板材13に形成された溝部13a及び天然化粧厚板材14に形成された傾斜面14aを除くように、短手方向に2分割された状態で、天然化粧薄板材16が天然化粧厚板材13、14及び木質基材11Bの上面に貼着されている。   The wood base 11B is formed with a fitting groove 11Ba having a width of 10 mm and a depth of 3 mm at the center portion in the short direction on the upper surface thereof, and a notch portion 11Bb having a width of 5 mm and a depth of 3 mm at the peripheral end. The natural grooved plate 13 having a width of 10 mm and a thickness of 3 mm having a groove 13a constituting the narrow groove TV is formed in the fitting groove 11Ba of the wooden substrate 11B, and a narrow groove is formed in the notch 11Bb of the wooden substrate 11B. A natural decorative thick plate material 14 having a width of 5 mm and a thickness of 3 mm having an inclined surface 14 a constituting the surface VS is fitted, and a groove portion 13 a formed on the natural decorative thick plate material 13 and an inclined formed on the natural decorative thick plate material 14. The natural decorative thin plate material 16 is stuck to the upper surfaces of the natural decorative thick plate materials 13 and 14 and the wooden base material 11B in a state of being divided into two in the short direction so as to exclude the surface 14a.

以上のように構成された床材1Bは、以下のようにして製造される。まず、図8(a)に示すように、中質繊維板からなる木質基材11Bの上面に、細溝TVに対応する部分を含む短手方向の中央部を幅10mm、深さ3mmで、細溝形成面VSに対応する部分を含む終端部を幅5mm、深さ3mmで、それぞれ切削加工することによって、木質基材11Bに嵌合溝11Ba及び切欠部11Bbを形成した後、同図(b)に示すように、木質基材11Bの嵌合溝11Baに幅10mm、厚さ3mmの天然化粧厚板材13を、木質基材11Bの切欠部11Bbに幅5mm、厚さ3mmの天然化粧厚板材14をそれぞれ嵌着する。   The flooring 1B configured as described above is manufactured as follows. First, as shown in FIG. 8 (a), on the upper surface of the wood substrate 11B made of a medium fiberboard, the central portion in the short direction including the portion corresponding to the narrow groove TV is 10 mm wide and 3 mm deep, After forming the fitting groove 11Ba and the notch portion 11Bb in the wooden base material 11B by cutting the terminal portion including the portion corresponding to the narrow groove forming surface VS with a width of 5 mm and a depth of 3 mm, respectively, As shown in b), a natural decorative thick plate material 13 having a width of 10 mm and a thickness of 3 mm is provided in the fitting groove 11Ba of the wooden substrate 11B, and a natural decorative thickness of 5 mm and a thickness of 3 mm is provided in the notch portion 11Bb of the wooden substrate 11B. The board | plate material 14 is each fitted.

その後は、図3に示す製造方法と同様の工程を経て床材1Bを製造することになる。即ち、天然化粧厚板材13、14が嵌着された木質基材11Bの表面をサンディングすることによって平滑にし、同図(c)に示すように、天然化粧厚板材13、14が嵌着された木質基材11Bの上面に天然化粧薄板材16を貼着することで、複合板10Bを形成する。最後に、同図(d)に示すように、この複合板10Bの上面を切削加工することによって、細溝TV及び細溝形成面VSを形成した後、細溝TV及び細溝形成面VSが形成された上面を塗装すると、床材1Bが出来上がる。   Thereafter, the flooring 1B is manufactured through the same steps as the manufacturing method shown in FIG. That is, the surface of the wooden base material 11B to which the natural decorative plank materials 13 and 14 are fitted is smoothed by sanding, and the natural decorative plank materials 13 and 14 are fitted as shown in FIG. The composite board 10B is formed by sticking the natural decorative thin plate material 16 on the upper surface of the wooden substrate 11B. Finally, as shown in FIG. 4D, the upper surface of the composite plate 10B is cut to form the narrow groove TV and the narrow groove forming surface VS, and then the narrow groove TV and the narrow groove forming surface VS are formed. When the formed upper surface is painted, the flooring 1B is completed.

以上のようにして製造された床材1、1A、1Bは、天然化粧厚板材13、13Aが細溝TVを構成する溝部13a、13Aaを、天然化粧厚板材14、14Aが細溝形成面VSを構成する傾斜面14a、14Aaをそれぞれ有しているので、床材1、1A、1Bの短手方向の中央部に形成された細溝TV部分や隣接する床材1、1A、1Bの境界部分に細溝形成面VSによって形成される細溝部分に無垢材のような木目の美しさを付与することができると共に、天然化粧厚板材13、13Aの幅は10mm、天然化粧厚板材14、14Aの幅は5mmに設定されているので、細溝TVを含む10mm幅の外側部分は、天然化粧薄板材16が高硬度の中質繊維板15、11Bによって裏打ちされている態様となり、キャスター付きの家具や椅子を使用しても凹みが目立ちにくく、重量物が落下しても凹みにくくなる。さらに、天然化粧厚板材13、13A及び天然化粧厚板材14、14Aについては、端材の有効利用を図ることができるという効果もある。   In the floor materials 1, 1A, 1B manufactured as described above, the natural decorative thick plate materials 13, 13A form the groove portions 13a, 13Aa constituting the fine groove TV, and the natural decorative thick plate materials 14, 14A form the fine groove forming surface VS. Since each of the inclined surfaces 14a and 14Aa is composed of a narrow groove TV portion formed in the center in the short direction of the flooring materials 1, 1A and 1B and the boundary between the adjacent flooring materials 1, 1A and 1B The fine groove portion formed by the narrow groove forming surface VS can be given the beauty of wood like a solid material, and the width of the natural decorative thick plate materials 13, 13A is 10 mm, the natural decorative thick plate material 14, Since the width of 14A is set to 5 mm, the outer portion of 10 mm width including the narrow groove TV is in a mode in which the natural decorative thin plate material 16 is lined with high-quality medium-quality fiberboards 15 and 11B, and with casters Furniture and chairs Dents inconspicuous be used, hardly dent also fall heavy. Furthermore, the natural decorative plank materials 13 and 13A and the natural decorative plank materials 14 and 14A have an effect that the end material can be effectively used.

特に、床材1Bでは、木質基材11Bとして高硬度の木質繊維板を使用しているので、図8に示す製造方法のように、中質繊維板からなる木質基材11Bの上面に嵌合溝11Ba及び切欠部11Bbを形成した後、その嵌合溝11Ba及び切欠部11Bbに天然化粧厚板材13、14を嵌着すればよいので、合板を木質基材として使用する場合のように、木質繊維板を合板に貼着する工程が不要となり、製造し易いという効果が得られる。   In particular, in the flooring 1B, a high-hardness wood fiber board is used as the wood base material 11B, so that it fits on the top surface of the wood base material 11B made of a medium fiber board as in the manufacturing method shown in FIG. After forming the groove 11Ba and the cutout portion 11Bb, the natural decorative thick board materials 13 and 14 may be fitted into the fitting groove 11Ba and the cutout portion 11Bb. Therefore, as in the case where the plywood is used as a wood base material, The process of sticking the fiberboard to the plywood becomes unnecessary, and an effect that it is easy to manufacture is obtained.

なお、上述した床材1Bでは、木質基材11Bとして中質繊維板を使用しているが、これに限定されるものではなく、木質基材としてパーティクルボードを使用することによっても同様の効果を得ることができる。   In addition, in the flooring 1B mentioned above, although the medium fiber board is used as the wooden base material 11B, it is not limited to this, The same effect is also obtained by using a particle board as a wooden base material. Can be obtained.

また、上述した各実施形態では、天然化粧厚板材13、13Aの幅を10mm、天然化粧厚板材14、14Aの幅を5mmに設定しているが、これに限定されるものではなく、細溝TVを構成する溝部を有する天然化粧厚板材の幅は細溝TVの最大幅以上、30mm以下に、細溝形成面VSを構成する傾斜面を有する天然化粧厚板材の幅は細溝TVの最大幅の1/2以上、15mm以下に設定しておくことが望ましい。細溝TVを構成する溝部を有する天然化粧厚板材の幅が30mmを上回ると、細溝TV付近の凹み易い領域が広がり、耐キャスター性の観点から好ましくないからである。   Moreover, in each embodiment mentioned above, although the width | variety of the natural makeup | decoration thick board materials 13 and 13A is set to 10 mm and the width | variety of the natural makeup | decoration thick board materials 14 and 14A is not limited to this, it is not a narrow groove The width of the natural decorative thick plate material having the groove portion constituting the TV is not less than the maximum width of the narrow groove TV and not more than 30 mm, and the width of the natural decorative thick plate material having the inclined surface constituting the narrow groove forming surface VS is the maximum width of the narrow groove TV. It is desirable to set it to a large ½ or more and 15 mm or less. This is because if the width of the natural decorative thick plate material having the groove portion constituting the narrow groove TV exceeds 30 mm, an easily dented area near the narrow groove TV is widened, which is not preferable from the viewpoint of caster resistance.

また、天然化粧厚板材13、13A及び天然化粧厚板材14、14Aの厚みは特に限定されないが、天然化粧薄板材及び天然化粧厚板材の合計厚みが細溝の深さ以上でなければならないことはいうまでもない。   Further, the thicknesses of the natural decorative plank materials 13 and 13A and the natural decorative plank materials 14 and 14A are not particularly limited, but the total thickness of the natural decorative thin plate material and the natural decorative thick plate material must be equal to or greater than the depth of the narrow groove. Needless to say.

また、上述した各実施形態では、細溝TVを構成する溝部13a、13Aaを有する天然化粧厚板材13、13Aの細溝加工前の縦断面形状及び細溝形成面VSを構成する傾斜面14a、14Aaを有する天然化粧厚板材14、14Aの細溝加工前の縦断面形状は、上端部(上面)と下端部(下面)とが同一幅の長方形状であるが、これに限定されるものではなく、天然化粧厚板材の上端部(上面)を下端部(下面)よりも幅広にすると共に、その天然化粧厚板材の端面に木質繊維板の端面を沿わせるようにしておくと、天然化粧厚板材における幅広の上部側の下側に木質繊維板が入り込んだ状態となり、木質繊維板が入り込んだ部分は天然化粧厚板材の厚みが薄くなるので、上端部(上面)と下端部(下面)とが同一幅の天然化粧厚板材に比べて、天然化粧厚板材における細溝の外側部分が凹みにくくなるという効果が得られる。   Moreover, in each embodiment mentioned above, the longitudinal cross-sectional shape before the fine groove process of the natural decorative thick board materials 13 and 13A which have the groove parts 13a and 13Aa which comprise the fine groove TV, and the inclined surface 14a which comprises the fine groove formation surface VS, The longitudinal cross-sectional shape of the natural decorative thick board materials 14 and 14A having 14Aa before the narrow groove processing is a rectangular shape having the same width at the upper end (upper surface) and the lower end (lower surface), but is not limited thereto. If the upper end (upper surface) of the natural decorative plank material is made wider than the lower end (lower surface), and the end face of the wooden fiberboard is aligned with the end face of the natural decorative plank material, Since the wood fiber board enters the lower side of the wide upper side of the board material, and the part into which the wood fiber board enters the thickness of the natural decorative thick board material, the upper end (upper surface) and the lower end (lower surface) For natural decorative plank with the same width Base, the effect of the outer portion of the narrow groove in the natural cosmetic thick plates is hardly dents is obtained.

例えば、細溝TVを構成する溝部13aを有する天然化粧厚板材13の細溝加工前の縦断面形状としては、図9(a)に示すように、上底が下底より幅広の台形状や、同図(b)に示すように、下端が頂点となる逆三角形状や、同図(c)に示すように、上半部が幅広の長方形状で下半部が幅狭の長方形状である多角形状や、同図(d)に示すように、上面の両側端部から下方側に円弧状に突出した形状等が考えられる。なお、図9(e)〜(h)は、図9(a)〜(d)に示す天然化粧厚板材13を用いて形成された床材の細溝部分を示す断面図である。   For example, as a longitudinal cross-sectional shape of the natural decorative thick plate material 13 having the groove portion 13a constituting the narrow groove TV before the narrow groove processing, as shown in FIG. 9A, a trapezoidal shape in which the upper base is wider than the lower base, As shown in the figure (b), the lower half is an inverted triangle having the apex at the lower end, and as shown in the figure (c), the upper half is a wide rectangle and the lower half is a narrow rectangle. A certain polygonal shape, a shape protruding in a circular arc shape from both side end portions on the upper surface, as shown in FIG. In addition, FIG.9 (e)-(h) is sectional drawing which shows the narrow groove part of the flooring formed using the natural decorative thick board material 13 shown to FIG.9 (a)-(d).

また、細溝形成面VSを構成する傾斜面14aを有する天然化粧厚板材14の傾斜面加工前の縦断面形状としては、図9(a)〜(d)に示すそれぞれの天然化粧厚板材13を、その幅方向の中央部で2分割したものを採用することになる。   Moreover, as a longitudinal cross-sectional shape before the inclined surface process of the natural decorative board material 14 which has the inclined surface 14a which comprises the narrow groove formation surface VS, each natural decorative thick board material 13 shown to Fig.9 (a)-(d). Is divided into two at the center in the width direction.

また、上述した各実施形態では、細溝TVは、対向一対の平坦な傾斜面によって形成された完全なV字状であるが、これに限定されるものではなく、例えば、図10に示すように、断面V字状に形成された細溝における外側の角部を、研磨することによって外方に突出した湾曲形状に形成した湾曲V字状の細溝TV1にすることも可能であり、この細溝TV1を構成している天然化粧厚板材13の溝部13aの上部内側面及び天然化粧薄板材16の傾斜面16aが、いずれも湾曲した状態となっている。   Further, in each of the above-described embodiments, the narrow groove TV has a complete V shape formed by a pair of opposed flat inclined surfaces. However, the present invention is not limited to this, and for example, as shown in FIG. Further, it is possible to form a curved V-shaped narrow groove TV1 formed into a curved shape protruding outward by polishing the outer corner of the narrow groove formed in a V-shaped cross section. The upper inner surface of the groove portion 13a of the natural decorative thick plate member 13 constituting the narrow groove TV1 and the inclined surface 16a of the natural decorative thin plate member 16 are both curved.

また、上述した各実施形態では、幅方向の中央部に長手方向に延びる細溝TVが形成された床材1、1A、1Bについて説明したが、これに限定されるものではなく、本発明は、例えば、図11に示すように、乱尺模様の細溝TVを有する床材1Cに適用することも可能である。   Moreover, although each embodiment mentioned above demonstrated the flooring 1, 1A, 1B in which the narrow groove TV extended in a longitudinal direction was formed in the center part of the width direction, it is not limited to this, This invention is For example, as shown in FIG. 11, it is also possible to apply to a flooring 1C having a narrow groove TV with a irregular pattern.

本発明は、細溝を有する床材に利用することができる。   The present invention can be used for a flooring having a narrow groove.

1、1A、1B、1C 床材
10、10A、10B 複合板
11、11B 木質基材
11Ba 嵌合溝
11Bb 切欠部
12、12A 表層材
13、13A 天然化粧厚板材
13a、13Aa 溝部
14、14A 天然化粧厚板材
14a、14Aa 傾斜面
15、15A 中質繊維板
15a、15b 切除部
15Aa 嵌合溝
15Ab 切欠部
16 天然化粧薄板材
16a、16b 傾斜面
TV、TV1 細溝
VS 細溝形成面
1, 1A, 1B, 1C Floor material 10, 10A, 10B Composite board 11, 11B Wood base material 11Ba Fitting groove 11Bb Notch part 12, 12A Surface layer material 13, 13A Natural decorative thick board material 13a, 13Aa Groove part 14, 14A Natural makeup Thick plate material 14a, 14Aa Inclined surface 15, 15A Medium fiber board 15a, 15b Cut part 15Aa Fitting groove 15Ab Notch 16 Natural decorative thin plate material 16a, 16b Inclined surface TV, TV1 Narrow groove VS Narrow groove forming surface

Claims (9)

表面に細溝が形成された床材であって、
合板からなる木質基材と、
前記木質基材の上面に貼着された、前記細溝を構成する溝部を有する天然化粧厚板材と、
前記木質基材の上面における前記天然化粧厚板材が貼着されていない領域を覆うように、端面を前記天然化粧厚板材の端面に突き合わせた状態で前記木質基材の上面に貼着された木質繊維板と、
前記天然化粧厚板材に形成された溝部を除くように、前記天然化粧厚板材及び前記木質繊維板の上面に貼着された天然化粧薄板材とを備えており、
前記天然化粧厚板材は、前記溝部の幅方向の幅が前記溝部の幅以上かつ30mm以下に設定されていることを特徴とする床材。
A flooring with a narrow groove formed on the surface,
A wooden substrate made of plywood,
A natural decorative plank material having a groove part that constitutes the fine groove, which is attached to the upper surface of the wooden substrate;
Wood attached to the upper surface of the wooden base material in a state where the end face is abutted against the end face of the natural decorative plank material so as to cover the area where the natural decorative thick board material is not attached on the upper surface of the wooden base material. With fiberboard,
The natural decorative thin plate material and the natural decorative thin plate material adhered to the upper surface of the wood fiber board so as to remove the groove formed in the natural decorative thick plate material,
The natural decorative thick plate material is characterized in that the width in the width direction of the groove is set to be not less than the width of the groove and not more than 30 mm.
表面に細溝が形成された床材であって、
合板からなる木質基材と、
上面側に嵌合溝を有する、前記木質基材の上面に貼着された木質繊維板と、
上面側に前記細溝を構成する溝部が形成され、前記木質繊維板の前記嵌合溝に嵌着された天然化粧厚板材と、
前記天然化粧厚板材に形成された溝部を除くように、前記天然化粧厚板材及び前記木質繊維板の上面に貼着された天然化粧薄板材とを備えており、
前記天然化粧厚板材は、前記溝部の幅方向の幅が前記溝部の幅以上かつ30mm以下に設定されていることを特徴とする床材。
A flooring with a narrow groove formed on the surface,
A wooden substrate made of plywood,
A wood fiberboard adhered to the top surface of the wood substrate, having a fitting groove on the top surface side;
A natural decorative thick plate material formed with a groove portion forming the narrow groove on the upper surface side, and fitted into the fitting groove of the wood fiber board,
The natural decorative thin plate material and the natural decorative thin plate material adhered to the upper surface of the wood fiber board so as to remove the groove formed in the natural decorative thick plate material,
The natural decorative thick plate material is characterized in that the width in the width direction of the groove is set to be not less than the width of the groove and not more than 30 mm.
表面に細溝が形成された床材であって、
木質繊維板またはパーティクルボードからなり、上面側に嵌合溝が形成された木質基材と、
前記木質基材の前記嵌合溝に嵌着された、上面側に前記細溝を構成する溝部が形成された天然化粧厚板材と、
前記天然化粧厚板材に形成された溝部を除くように、前記天然化粧厚板材及び前記木質基材の上面に貼着された天然化粧薄板材とを備えており、
前記天然化粧厚板材は、前記溝部の幅方向の幅が前記溝部の幅以上かつ30mm以下に設定されていることを特徴とする床材。
A flooring with a narrow groove formed on the surface,
A wood substrate made of wood fiber board or particle board, with a fitting groove formed on the upper surface side,
A natural decorative thick plate material that is fitted in the fitting groove of the wooden base material, and has a groove portion that forms the narrow groove on the upper surface side;
The natural decorative thick plate material and the natural decorative thin plate material adhered to the upper surface of the wooden base material so as to remove the groove formed in the natural decorative thick plate material,
The natural decorative thick plate material is characterized in that the width in the width direction of the groove is set to be not less than the width of the groove and not more than 30 mm.
前記天然化粧厚板材は、上端部が下端部よりも幅広に形成されており、
前記木質繊維板における前記天然化粧厚板材の端面に突き合わされた端面は、前記天然化粧厚板材の端面形状に沿うような形状を有している請求項1に記載の床材。
The natural decorative plank material has an upper end formed wider than a lower end,
2. The flooring according to claim 1, wherein an end surface of the wood fiber board that is abutted against an end surface of the natural decorative plank material has a shape that conforms to an end surface shape of the natural decorative plank material.
前記天然化粧厚板材は、上端部が下端部よりも幅広に形成されており、
前記木質繊維板における前記嵌合溝の内側面は、前記天然化粧厚板材における幅方向の端面形状に沿うような形状を有している請求項2または3に記載の床材。
The natural decorative plank material has an upper end formed wider than a lower end,
The flooring according to claim 2 or 3, wherein an inner side surface of the fitting groove in the wood fiber board has a shape along an end face shape in a width direction of the natural decorative thick board material.
請求項1に記載の床材の製造方法であって、
細溝に対応する部分が天然化粧厚板材部分に位置するように、天然化粧厚板材と木質繊維板とを突き合わせて接合することによって表層材を形成する工程と、
合板からなる木質基材の上面に前記表層材を貼着する工程と、
前記木質基材の上面に貼着された前記表層材の上面に天然化粧薄板材を貼着することによって複合板を形成する工程と、
前記複合板の上面を切削加工することによって細溝を形成する工程と
を少なくとも備えていることを特徴とする床材の製造方法。
It is a manufacturing method of the flooring according to claim 1,
Forming a surface layer material by abutting and joining the natural decorative plank material and the wood fiber board so that the portion corresponding to the narrow groove is located in the natural decorative plank material part;
A step of attaching the surface layer material to the upper surface of a wooden substrate made of plywood;
Forming a composite board by adhering a natural decorative thin plate material to the upper surface of the surface layer material adhered to the upper surface of the wooden substrate;
And a step of forming a narrow groove by cutting the upper surface of the composite plate.
請求項1に記載の床材の製造方法であって、
合板からなる木質基材の上面に木質繊維板を貼着する工程と、
前記木質繊維板における細溝に対応する部分を含む領域を、切削加工することによって厚み方向に完全に切除する工程と、
前記木質繊維板の切除部分に天然化粧厚板材を嵌着することによって、木質繊維板及び天然化粧厚板材からなる表層材を形成する工程と、
前記木質基材の上面に貼着された前記表層材の上面に天然化粧薄板材を貼着することによって複合板を形成する工程と、
前記複合板の上面を切削加工することによって細溝を形成する工程と
を少なくとも備えていることを特徴とする床材の製造方法。
It is a manufacturing method of the flooring according to claim 1,
A step of attaching a wood fiberboard to the upper surface of a wood substrate made of plywood;
A step of completely cutting in a thickness direction by cutting a region including a portion corresponding to the narrow groove in the wood fiber board; and
A step of forming a surface layer material comprising a wood fiber board and a natural makeup plank material by fitting a natural makeup plank material to the cut portion of the wood fiber board;
Forming a composite board by adhering a natural decorative thin plate material to the upper surface of the surface layer material adhered to the upper surface of the wooden substrate;
And a step of forming a narrow groove by cutting the upper surface of the composite plate.
請求項2に記載の床材の製造方法であって、
木質繊維板の上面における細溝に対応する部分を含む領域を切削加工することによって、木質繊維板に嵌合溝を形成する工程と、
前記木質繊維板に形成された嵌合溝に天然化粧厚板材を嵌着することによって、木質繊維板及び天然化粧厚板材からなる表層材を形成する工程と、
合板からなる木質基材の上面に前記表層材を貼着する工程と、
前記木質基材の上面に貼着された前記表層材の上面に天然化粧薄板材を貼着することによって複合板を形成する工程と、
前記複合板の上面を切削加工することによって細溝を形成する工程と
を少なくとも備えていることを特徴とする床材の製造方法。
It is a manufacturing method of the flooring according to claim 2,
Forming a fitting groove in the wood fiber board by cutting an area including a portion corresponding to the narrow groove on the upper surface of the wood fiber board;
A step of forming a surface layer material comprising a wood fiber board and a natural decorative plank material by fitting a natural decorative plank material in a fitting groove formed in the wood fiber board;
A step of attaching the surface layer material to the upper surface of a wooden substrate made of plywood;
Forming a composite board by adhering a natural decorative thin plate material to the upper surface of the surface layer material adhered to the upper surface of the wooden substrate;
And a step of forming a narrow groove by cutting the upper surface of the composite plate.
請求項3に記載の床材の製造方法であって、
木質繊維板またはパーティクルボードからなる木質基材の上面における細溝に対応する部分を含む領域を切削加工することによって嵌合溝を形成する工程と、
前記木質基材に形成された嵌合溝に天然化粧厚板材を嵌着する工程と、
前記木質基材及び前記木質基材の嵌合溝に嵌着された天然化粧厚板材の上面に天然化粧薄板材を貼着することによって複合板を形成する工程と、
前記複合板の上面を切削加工することによって細溝を形成する工程と
を少なくとも備えていることを特徴とする床材の製造方法。
It is a manufacturing method of the flooring according to claim 3,
Forming a fitting groove by cutting a region including a portion corresponding to the fine groove on the upper surface of the wood substrate made of wood fiber board or particle board;
A step of fitting a natural decorative plank material into a fitting groove formed in the wooden substrate;
Forming a composite board by adhering a natural decorative thin plate material to the top surface of the natural decorative thick plate material fitted in the fitting groove of the wooden base material and the wooden base material; and
And a step of forming a narrow groove by cutting the upper surface of the composite plate.
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