JP3981562B2 - Decorative plate manufacturing method - Google Patents

Decorative plate manufacturing method Download PDF

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Publication number
JP3981562B2
JP3981562B2 JP2002031665A JP2002031665A JP3981562B2 JP 3981562 B2 JP3981562 B2 JP 3981562B2 JP 2002031665 A JP2002031665 A JP 2002031665A JP 2002031665 A JP2002031665 A JP 2002031665A JP 3981562 B2 JP3981562 B2 JP 3981562B2
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Japan
Prior art keywords
decorative
groove
substrate
grooves
sheet material
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Expired - Fee Related
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JP2002031665A
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Japanese (ja)
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JP2003231176A (en
Inventor
和彦 岡部
克己 坪内
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Daikin Industries Ltd
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Daikin Industries Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、建築物の床材等内装材に用いるに好適な化粧板の製造方法に関する。
【0002】
【従来の技術】
従来から、合板、LVL、MDF等の繊維板、ウェハーボード、パーティクルボード、或いはそれらの組み合わせからなる複合板等の木質基板の表面に、木質化粧単板、合成樹脂化粧シート、樹脂含浸化粧紙、樹脂コート化粧印刷紙などの化粧シート材を貼着した化粧板は良く知られている。また、このような化粧板には、化粧板同士の継ぎ目部を目立たなくしたり、その装飾性を向上させるために、表面にV状、凹状、U状、或いは曲面状等の化粧溝加工を施すことも良く知られている。
【0003】
【発明が解決しようとする課題】
このような溝付き化粧板は、通常、基板の表面に化粧シート材を貼着した後、その表面に切削手段により化粧溝加工が施されているが、化粧溝内面に切削による粗面が露出したり、化粧シート材の色調と異なる基板の色調が表面に露出し、化粧外観を損ねることがあるという欠点があった。また、上記化粧溝内面の装飾性を向上させるために、化粧溝内面に着色塗装を施すことも行なわれているが、塗料ムラや塗料の染み込みムラが生じ易いという欠点を有していた。
【0004】
このため、例えば特開昭61−29541号に記載されているように、基板表面に化粧シート材を接着し、この表面に各種塗装を施したのち、型材で押圧して化粧溝を形成したり、或いは、特公平7−102534号に記載されているように、木質基板の表面に切削により溝加工を施し、この表面に木質単板からなる化粧シート材を重ねて仮着し、溝の上の化粧シート材に切目を入れてから、型材で押圧することにより化粧シート材を基板に接着させる方法が提案されている。
【0005】
しかしながら、上記前者の方法では極小さな細溝を形成することはできるが、通常の大きさの化粧溝を形成しようとすると、押圧により化粧シート材が破損したり、化粧溝形成後において木質基板の復元力により元に戻ろうとするため、化粧溝形状が不均一となって、かえって生産性や装飾性を低下させるという問題があった。
【0006】
また、上記後者の方法によると、切目を正確に入れないと化粧外観が却って悪くなるという生産技術上の課題を有するとともに、化粧シート材が、接着性の良くない化粧溝内面において非連続的に接着されることになるので、特に床材のように歩行等による摩擦の発生がある用途では、このような部分からの剥離等の損傷が生じ易いという危惧があった。
【0007】
本発明は、かかる従来の欠点に鑑みなされたもので、良好な外観の化粧溝内面を有する化粧板を、生産性良く製造することのできる化粧板の製造方法を提供することを目的とする。
【0008】
【課題を解決するための手段】
上記の目的を達成するため、請求項1の発明の化粧板の製造方法は、基板表面に接着剤を塗布した後、その接着剤が塗布された上記基板表面に化粧シート材を配し、次いで、縦溝形成用凸部を備えた型材で上記化粧シート材の表面を押圧することで、上記基板表面に、基板の互いに対向する側辺と平行でかつ該基板表面の全体に亘り連続して延びる複数の縦溝を形成すると同時に該縦溝を含む上記基板表面の全体に上記化粧シート材を接着し、引き続いて、横溝形成用凸部を備えた型材で上記化粧シート材表面を押圧することで、上記基板表面の上記隣り合う縦溝間又は上記縦溝と基板の上記対向する側辺との間に、縦溝と直角をなす方向に基板表面の全体で不連続に延びる複数の横溝を形成する構成とした。
【0009】
これによれば、連続した化粧シート材を縦横の化粧溝を含む木質基板の表面全面に生産性良く接着させることができ、表面の平坦面だけでなく面取り加工面や化粧溝内面を化粧シート材によって、強固且つ良好に装飾した化粧板を得ることができる。
【0010】
請求項2の発明の化粧板の製造方法は、請求項1に記載の発明において、基板表面において縦溝及び横溝が形成される位置に、該縦溝及び横溝の形成を円滑にしかつ縦溝及び横溝よりも小さい形状の一次加工溝が予め形成されている構成とした。
【0011】
これによれば、型材による縦溝および横溝の形成を良好にすることができ、また深さのある縦溝や横溝の形成も容易に行なうことができる。
【0012】
請求項3の発明の化粧板の製造方法は、請求項1又は2の発明において、基板の表面に該基板を長手方向に分割する2以上の切断用部が設けられており、横溝形成後に上記切断用部の央部から長手方向に2以上に切断する構成とした。
【0013】
これによれば、一連の製造工程において、複数枚、即ち(切断用部の数+1)枚の化粧板を一挙に加工することができ、上記請求項1の発明の作用効果に加えて、更に生産効率を向上させることができる。
【0014】
【発明の実施の形態】
図1〜図5は、本発明の実施形態に係るを示す化粧板(A)の製造方法を示す説明図である。(1)は基板であり、MDF等の木質繊維板、合板、パーティクルボード、木材板、ウェハーボード、LVL、集成材などの木質材料や、火山性ガラス質複層板(商品名:ダイライト 大建工業株式会社製)などを使用することができる。また、これらの材料の複合板、例えば合板の表面又は表裏面に厚さ2mm以下の薄い木質繊維板を貼着したもの等任意の複合板も使用することができる。更に、基板(1)として、その表面に樹脂含浸紙を積層したり、樹脂を含浸させて強化した表面強化板を用いることもできる。また、裏面に樹脂コーティング紙、オレフィン系シート、アルミニウムフィルムなどの防湿シートを接着したものを用いることもできる。
【0015】
また、基板(1)の表面には、その縦溝(9)および横溝(12)の形成位置に対応する位置に、予め一次加工溝を形成しておくこともできる。このような一次加工溝は、上記縦溝(9)および横溝(12)よりも小さ目の形状であるのがよい。そして、これらの一次加工溝は、切削、押圧などの手段で形成しておくことができる。
【0016】
基板(1)の大きさは、図1に示すように、最終製品である化粧板(A)の幅寸法に対し、略2倍の幅寸法のものを用いている。これ以外に最終製品の幅寸法と略同じものや、2倍を超える略整数倍のものを用いることができるのは勿論である。
【0017】
先ず基板(1)の表面全面に図示しない塗布手段により接着剤を塗布する。そして該接着剤塗布面(2)上に、図示しない供給手段により化粧シート材(3)を配し、圧着ロール(4)により、化粧シート材(3)を基板(1)表面に圧着(仮圧着)させる。
【0018】
接着剤としては、酢酸ビニル樹脂、変性酢酸ビニル樹脂、ビニルウレタン樹脂、ポリウレタン樹脂、ホットメルト樹脂など種々のものを使用することができ、その種類は限定されない。また、化粧シート材(3)としては、例えば木質化粧単板、補強紙で裏打ちした木質化粧単板、表面に透明性の樹脂フィルムを接着したり塗装を施した木質化粧単板、樹脂フィルムを接着したり塗装を施した印刷化粧紙、樹脂含浸化粧紙、オレフィン系等の樹脂化粧シートなど、種々のものを使用することができる。
【0019】
圧着ロール(4)は、合成樹脂やゴム、スポンジ等の軟質材で形成されており、化粧シート材(3)を基板(1)の表面形状に沿って圧着させる。基板(1)の表面に前記一次加工溝のような凹凸が設けられている場合には、その表面形状に対応して変形することができる軟質材を用いるのが良い。また、基板(1)表面が平滑である場合には、金属ロールや硬質ゴムロール、硬質合成樹脂ロールなども用いることができる。尚、本実施形態のように圧着ロール(4)を用いると、後述の型材による押圧前に基板(1)と化粧シート材(3)とを予め密着させておくことができるので好ましいが、このような圧着ロール(4)による圧着プロセスは必ずしも必要はなく省くこともできる。
【0020】
次に、縦溝形成用凸部(6a)、(6b)が設けられた縦溝形成用型材(5)を用いて、化粧シート材(3)の表面を押圧する。凸部(6a)の押圧で面取り面(9)が形成され、凸部(6b)の押圧で化粧縦溝(8)が形成される。これらの形成と同時に、該面取り面(9)及び化粧縦溝(8)を含む上記基板(1)表面の全体に上記化粧シート材(3)を接着する。本実施形態では、面取り面(9)や化粧縦溝(8)で形成される縦溝の形状は、V字状のものの場合を例示しているが、これに限らず、U字状、角溝状、楕円状、丸面状、段差状など種々の形状のものを使用できるのは勿論である。本実施形態では、型材(5)として生産性の良いロールタイプのものを用いる例を示したが、これに限らず平盤プレスタイプのものを用いることもできる。
【0021】
(7)は切断用部であり、本実施形態では基板(1)に1箇所設けられている。このような切断用部(7)は特に設けなくてもよいが、1箇所以上設けておくことによって1度に複数枚の化粧板(A)の加工をすることができ、生産性を向上させることができるので好ましい。即ち基板(1)の幅寸法を最終製品である化粧板(A)の幅寸法の略n倍とする場合には、切断用部(7)は(n−1)箇所設けておくことができる。
【0022】
次いで上記したような面取り面(9)や化粧縦溝(8)を含む表面全面に化粧シート材(3)が貼着された基板(1)を、その方向を転換して図2に示すような横溝形成用型材(10)で押圧して化粧横溝(12)や幅方向の面取り面(14)を形成する。型材(10)は、その表面に横溝形成用凸部(11)(13)が設けられたロールタイプのものを用いる例を示したが、これに限らず平盤プレスタイプのものを用いることもできる。尚、面取り面(14)や化粧横溝(12)の形状は、前記面取り面(9)や化粧縦溝(8)で説明したのと同様種々の形状のものが使用できる。
【0023】
このようにして図3に示すような化粧板中間体を得、この化粧板中間体の切断用部(7)の央部から長手方向に切断線(18)に沿って化粧板中間体を切断することにより、基板(1)の表面全面に化粧シート材(3)が貼着され、化粧縦溝(8)と化粧横溝(12)が形成された、図4に示す化粧板(A)を得る。
【0024】
図5は、化粧板(A)の四周側端面に雌雄の実加工(15)(16)を施し、裏面に防湿シート(17)を貼着した化粧板(A)の変形例を示す。これらの他に、化粧板(A)の裏面にクッション材を貼って、防音性や下地材に対する馴染み性を向上させたり、基板(1)に電気式や温水式の暖房装置を内蔵させたりすることができる。
【0025】
【発明の効果】
以上説明した如く、請求項1の発明に係る化粧板の製造方法によると、連続した化粧シート材を縦横の化粧溝を含む木質基板の表面全面に生産性良く接着させることができ、表面の平坦面だけでなく面取り加工面や化粧溝内面を化粧シート材によって、強固且つ良好に装飾した化粧板を得ることができる。
【0026】
また、請求項2の発明に係る化粧板の製造方法によると、型材による縦溝および横溝の形成を良好にすることができ、また深さのある縦溝や横溝の形成も容易に行なうことができる。
【0027】
また、請求項3の発明に係る化粧板の製造方法によると、一連の製造工程において、複数枚、即ち(切断用部の数+1)枚の化粧板を一挙に加工することができ、上記請求項1の発明の作用効果に加えて、更に生産効率を向上させることができる。
【図面の簡単な説明】
【図1】本発明の実施形態である縦溝形成の製造工程を示す説明図である。
【図2】本発明の実施形態である横溝形成の製造工程を示す説明図である。
【図3】本発明の実施形態である中間化粧板を示す説明図である。
【図4】本発明の実施形態である化粧板(A)の平面図である。
【図5】本発明の実施形態である化粧板(A)の変形例を示す断面図である。
【符号の説明】
(A) 化粧板
(1) 基板
(2) 接着剤塗布層
(3) 化粧シート材
(4) 圧着ロール
(5) 縦溝形成用型材
(6a)(6b) 縦溝形成用凸部
(7) 切断用部
(8) 縦溝
(9)(14) 面取り面
(10) 横溝形成用型材
(11)(13) 横溝形成用凸部
(12) 横溝
(15)(16) 雌雄の実
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for manufacturing a decorative board suitable for use as an interior material such as a flooring of a building.
[0002]
[Prior art]
Conventionally, on a surface of a wood substrate such as a fiberboard such as plywood, LVL, MDF, wafer board, particle board, or a combination thereof, a wood decorative veneer, a synthetic resin decorative sheet, a resin impregnated decorative paper, A decorative board to which a decorative sheet material such as resin-coated decorative printing paper is attached is well known. Further, in order to make such a decorative plate inconspicuous the joint portion of the decorative plates and to improve the decorativeness, the surface is subjected to a decorative groove processing such as a V shape, a concave shape, a U shape, or a curved shape. It is also well known.
[0003]
[Problems to be solved by the invention]
Such a grooved decorative plate is usually provided with a decorative sheet material applied to the surface of the substrate, and then the surface is subjected to a decorative groove processing by a cutting means, but a rough surface by cutting is exposed on the inner surface of the decorative groove. However, the color tone of the substrate, which is different from the color tone of the decorative sheet material, is exposed on the surface, and the cosmetic appearance may be impaired. In order to improve the decorativeness of the inner surface of the decorative groove, a colored coating is also applied to the inner surface of the decorative groove. However, there is a drawback that uneven paint and uneven penetration of the paint are likely to occur.
[0004]
For this reason, for example, as described in JP-A-61-29541, a decorative sheet material is adhered to the surface of the substrate, and various coatings are applied to the surface. Alternatively, as described in Japanese Patent Publication No. 7-102534, the surface of the wood substrate is grooved by cutting, and a decorative sheet material made of a single wood plate is layered on the surface and temporarily attached, A method for adhering a decorative sheet material to a substrate by making a cut in the decorative sheet material and then pressing with a mold material has been proposed.
[0005]
However, in the former method, it is possible to form a very small narrow groove. However, if a normal size decorative groove is to be formed, the decorative sheet material is damaged by pressing, or after the decorative groove is formed, In order to restore the original shape by the restoring force, there is a problem that the shape of the decorative groove becomes non-uniform and the productivity and decorativeness are reduced.
[0006]
In addition, according to the latter method, there is a problem in production technology that the cosmetic appearance is deteriorated if the cut is not accurately made, and the decorative sheet material is discontinuously on the inner surface of the decorative groove having poor adhesion. Since they are bonded, there is a concern that damage such as peeling from such portions is likely to occur particularly in applications where friction occurs due to walking, such as flooring.
[0007]
The present invention has been made in view of such conventional drawbacks, and an object of the present invention is to provide a method for manufacturing a decorative board, which can manufacture a decorative board having a decorative groove inner surface having a good appearance with high productivity.
[0008]
[Means for Solving the Problems]
In order to achieve the above object, the decorative board manufacturing method of the invention of claim 1 is characterized in that after applying an adhesive to the substrate surface , a decorative sheet material is arranged on the substrate surface to which the adhesive has been applied , Next , the surface of the decorative sheet material is pressed with a mold material having a vertical groove forming convex portion, so that the substrate surface is continuous with the side surfaces facing each other and continuous over the entire substrate surface. adhering the decorative sheet at the same time to form a plurality of longitudinal grooves across the substrate surface including the longitudinal groove extending Te, subsequently, to press the decorative sheet surface with a mold material having a transverse groove forming convex part Thus, a plurality of horizontal grooves extending discontinuously across the substrate surface in a direction perpendicular to the vertical grooves between the adjacent vertical grooves on the substrate surface or between the vertical grooves and the opposite side edges of the substrate. It was set as the structure which forms.
[0009]
According to this, continuous decorative sheet material can be bonded with good productivity to the entire surface of the wooden substrate including the vertical and horizontal decorative grooves, and not only the flat surface of the surface but also the chamfered surface and the inner surface of the decorative groove are decorative sheet materials. Thus, it is possible to obtain a decorative board that is firmly and well decorated.
[0010]
Method for manufacturing a decorative plate of the invention of claim 2 is the invention according to claim 1, in a position longitudinal grooves and transverse grooves are formed in the substrate surface, smoothly vital flutes formation of the vertical groove and the lateral groove In addition, primary processing grooves having a shape smaller than the lateral grooves are formed in advance.
[0011]
According to this, it is possible to improve the formation of the vertical groove and the horizontal groove by the mold material, and it is also possible to easily form the deep vertical groove and the horizontal groove.
[0012]
According to a third aspect of the present invention, there is provided a method for producing a decorative board according to the first or second aspect, wherein two or more cutting portions for dividing the substrate in the longitudinal direction are provided on the surface of the substrate. It was set as the structure cut | disconnected to 2 or more in the longitudinal direction from the center part of the part for a cutting | disconnection.
[0013]
According to this, in a series of manufacturing steps, it is possible to process a plurality of decorative plates, that is, (the number of cutting parts + 1) sheets at a time, in addition to the effect of the invention of claim 1, Production efficiency can be improved.
[0014]
DETAILED DESCRIPTION OF THE INVENTION
1-5 is explanatory drawing which shows the manufacturing method of the decorative board (A) which shows based on embodiment of this invention. (1) is a substrate, wood material such as MDF, wood fiber board, plywood, particle board, wood board, wafer board, LVL, laminated wood, and volcanic glassy multilayer board (trade name: Dailite Daiken) Kogyo Co., Ltd.) can be used. In addition, a composite plate of these materials, for example, any composite plate such as one in which a thin wood fiber board having a thickness of 2 mm or less is attached to the front surface or the back surface of the plywood can be used. Furthermore, as the substrate (1), a surface-enhanced plate that is reinforced by laminating resin-impregnated paper on the surface or impregnating the resin can be used. Moreover, what adhered moisture-proof sheets, such as resin coated paper, an olefin type sheet | seat, and an aluminum film, to the back surface can also be used.
[0015]
Further, primary processed grooves may be formed in advance on the surface of the substrate (1) at positions corresponding to the positions where the vertical grooves (9) and the horizontal grooves (12) are formed. Such primary processing groove, the longitudinal grooves (9) and lateral grooves (12) good is good is in the form of a remote smaller. And these primary process grooves can be formed by means such as cutting and pressing.
[0016]
As shown in FIG. 1, the substrate (1) has a width that is approximately twice the width of the decorative board (A) that is the final product. Other than this, it is of course possible to use one having substantially the same width dimension as the final product or a substantially integer multiple exceeding two.
[0017]
First, an adhesive is applied to the entire surface of the substrate (1) by a coating means (not shown). Then, a decorative sheet material (3) is arranged on the adhesive application surface (2) by a supply means (not shown), and the decorative sheet material (3) is pressure-bonded (temporarily ) to the surface of the substrate (1) by a pressure-bonding roll (4). Crimp) .
[0018]
As the adhesive, various types such as vinyl acetate resin, modified vinyl acetate resin, vinyl urethane resin, polyurethane resin, and hot melt resin can be used, and the kind thereof is not limited. As the decorative sheet material (3), for example, a wood veneer veneer, a veneer veneer veneered with reinforcing paper, a veneer veneer with a transparent resin film adhered or painted on the surface, or a resin film. Various types such as bonded decorative paper, coated decorative paper, resin-impregnated decorative paper, and olefin-based resin decorative sheets can be used.
[0019]
The pressure roll (4) is made of a soft material such as synthetic resin, rubber, sponge, etc., and presses the decorative sheet material (3) along the surface shape of the substrate (1). When the surface of the substrate (1) is provided with irregularities such as the primary processing grooves, it is preferable to use a soft material that can be deformed according to the surface shape. Further, when the surface of the substrate (1) is smooth, a metal roll, a hard rubber roll, a hard synthetic resin roll, or the like can be used. In addition, it is preferable to use the pressure-bonding roll (4) as in this embodiment because the substrate (1) and the decorative sheet material (3) can be brought into close contact with each other before pressing with a mold material described later. A crimping process using such a crimping roll (4) is not always necessary and can be omitted.
[0020]
Next, the surface of the decorative sheet material (3) is pressed using the longitudinal groove forming mold material (5) provided with the longitudinal groove forming convex portions (6a) and (6b). A chamfered surface (9) is formed by pressing the convex portion (6a), and a decorative vertical groove (8) is formed by pressing the convex portion (6b). Simultaneously with these formations, the decorative sheet material (3) is bonded to the entire surface of the substrate (1) including the chamfered surface (9) and the decorative longitudinal groove (8). In the present embodiment, the shape of the longitudinal groove formed by the chamfered surface (9) and the decorative longitudinal groove (8) is exemplified as a V-shape, but is not limited thereto, and is not limited to this. Of course, various shapes such as a groove shape, an ellipse shape, a round shape, and a step shape can be used. In the present embodiment, an example in which a roll type with good productivity is used as the mold material (5) is shown, but not limited to this, a flat plate press type can also be used.
[0021]
(7) is a cutting part, which is provided in one place on the substrate (1) in this embodiment. Such a cutting part (7) does not need to be provided in particular, but by providing one or more places, it is possible to process a plurality of decorative plates (A) at a time, thereby improving productivity. This is preferable. That is, when the width dimension of the substrate (1) is approximately n times the width dimension of the decorative board (A) as the final product, the cutting part (7) can be provided at (n-1) locations. .
[0022]
Next, as shown in FIG. 2, the substrate (1) having the decorative sheet material (3) attached to the entire surface including the chamfered surface (9) and the decorative longitudinal groove (8) as described above is changed in direction. By pressing with a horizontal groove forming mold material (10), a decorative horizontal groove (12) and a chamfered surface (14) in the width direction are formed. Although the example which uses the roll type thing by which the convex part (11) (13) for horizontal groove formation was provided in the surface was shown for the mold material (10), not only this but a flat board press type thing may also be used. it can. In addition, the shape of a chamfering surface (14) or a makeup | decoration horizontal groove (12) can use the thing of a various shape similarly to having demonstrated the said chamfering surface (9) and the makeup | decoration vertical groove (8).
[0023]
In this way, the decorative board intermediate as shown in FIG. 3 is obtained, and the decorative board intermediate is cut along the cutting line (18) in the longitudinal direction from the center of the cutting part (7) of the decorative board intermediate. As a result, the decorative sheet material (3) is adhered to the entire surface of the substrate (1), and the decorative plate (A) shown in FIG. 4 is formed with the decorative vertical grooves (8) and the decorative horizontal grooves (12). obtain.
[0024]
FIG. 5 shows a modification of the decorative board (A) in which the male and female actual processing (15) and (16) are applied to the four-circumferential end face of the decorative board (A), and the moisture-proof sheet (17) is attached to the rear face. In addition to these, a cushioning material is attached to the back surface of the decorative board (A) to improve soundproofing and familiarity with the base material, or an electric or hot water heating device is incorporated in the substrate (1). be able to.
[0025]
【The invention's effect】
As described above, according to the method for manufacturing a decorative board according to the first aspect of the present invention, a continuous decorative sheet material can be adhered to the entire surface of a wooden substrate including vertical and horizontal decorative grooves with high productivity, and the surface is flat. A decorative board in which not only the surface but also the chamfered surface and the inner surface of the decorative groove are decorated with a decorative sheet material can be obtained.
[0026]
Moreover, according to the manufacturing method of the decorative board according to the invention of claim 2, it is possible to improve the formation of the vertical groove and the horizontal groove by the mold material, and it is also easy to form the deep vertical groove and the horizontal groove. it can.
[0027]
According to the method for manufacturing a decorative board according to the invention of claim 3, in a series of manufacturing steps, a plurality of decorative boards, that is, (the number of cutting parts + 1), can be processed at a time. In addition to the effect of the invention of item 1, the production efficiency can be further improved.
[Brief description of the drawings]
FIG. 1 is an explanatory view showing a manufacturing process for forming a longitudinal groove according to an embodiment of the present invention.
FIG. 2 is an explanatory view showing a manufacturing process for forming lateral grooves according to an embodiment of the present invention.
FIG. 3 is an explanatory view showing an intermediate decorative board according to an embodiment of the present invention.
FIG. 4 is a plan view of a decorative board (A) according to an embodiment of the present invention.
FIG. 5 is a cross-sectional view showing a modification of the decorative board (A) according to the embodiment of the present invention.
[Explanation of symbols]
(A) Decorative plate (1) Substrate (2) Adhesive coating layer (3) Decorative sheet material (4) Crimp roll (5) Vertical groove forming mold (6a) (6b) Vertical groove forming convex (7) Cutting part (8) Vertical groove (9) (14) Chamfered surface (10) Horizontal groove forming mold (11) (13) Horizontal groove forming convex part (12) Horizontal groove (15) (16)

Claims (3)

基板表面に接着剤を塗布した後、該接着剤が塗布された上記基板表面に化粧シート材を配し、
次いで、縦溝形成用凸部を備えた型材で上記化粧シート材の表面を押圧することで、上記基板表面に、基板の互いに対向する側辺と平行でかつ該基板表面の全体に亘り連続して延びる複数の縦溝を形成すると同時に該縦溝を含む上記基板表面の全体に上記化粧シート材を接着し、
引き続いて、横溝形成用凸部を備えた型材で上記化粧シート材表面を押圧することで、上記基板表面の上記隣り合う縦溝間又は上記縦溝と基板の上記対向する側辺との間に、縦溝と直角をなす方向に基板表面の全体で不連続に延びる複数の横溝を形成することを特徴とする化粧板の製造方法。
After applying an adhesive to the substrate surface , a decorative sheet material is arranged on the substrate surface to which the adhesive is applied ,
Next , the surface of the decorative sheet material is pressed with a mold material having a vertical groove forming convex portion, so that the substrate surface is continuous with the side surfaces facing each other and continuous over the entire substrate surface. adhering the decorative sheet at the same time to form a plurality of longitudinal grooves across the substrate surface including the longitudinal groove extending Te,
Subsequently, by pressing the surface of the decorative sheet material with a mold material having a lateral groove forming convex portion, between the adjacent vertical grooves on the substrate surface or between the vertical grooves and the opposite side of the substrate. A method for manufacturing a decorative board, comprising: forming a plurality of transverse grooves extending discontinuously on the entire substrate surface in a direction perpendicular to the longitudinal grooves .
基板表面において縦溝及び横溝が形成される位置に、該縦溝及び横溝の形成を円滑にしかつ縦溝及び横溝よりも小さい形状の一次加工溝が予め形成されていることを特徴とする請求項1に記載の化粧板の製造方法。A primary processing groove is formed in advance at a position where the vertical groove and the horizontal groove are formed on the surface of the substrate so that the vertical groove and the horizontal groove are smoothly formed and smaller than the vertical groove and the horizontal groove. Item 10. A method for producing a decorative board according to Item 1. 基板の表面に、該基板を長手方向に分割する2以上の切断用部が設けられており、
横溝形成後に上記切断用部の央部から長手方向に2以上に切断することを特徴とする請求項1又は2に記載の化粧板の製造方法。
Two or more cutting parts for dividing the substrate in the longitudinal direction are provided on the surface of the substrate,
The method for manufacturing a decorative board according to claim 1 or 2, wherein after the formation of the transverse groove, the cutting part is cut into two or more in the longitudinal direction from the central part of the cutting part.
JP2002031665A 2002-02-08 2002-02-08 Decorative plate manufacturing method Expired - Fee Related JP3981562B2 (en)

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