JP2016094008A - Release film for antistatic surface protective film, and antistatic surface protective film - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a release film for an antistatic surface protective film and an antistatic surface protective film causing little contamination on an adherend and having excellent antistatic performance on peeling and no degradation with time.SOLUTION: A release film 5 for an antistatic surface protective film is provided, which can transfer an antistatic agent to a surface of an adhesive layer 2 in an antistatic surface protective film having the adhesive layer 2 formed on one surface of a base film 1, and which comprises a release agent layer 4 containing an antistatic agent deposited on one surface of a resin film 3. The release agent layer 4 is formed from a resin composition comprising a release agent essentially comprising dimethyl siloxane, a polyether-modified silicone as a silicone compound that is liquid at 20°C, and an antistatic agent. When the release film 5 for an antistatic surface protective film is laminated on the surface of the adhesive layer 2 via the release agent layer 4, the release film transfers the antistatic agent in the release agent layer 4 to the surface of the adhesive layer 2.SELECTED DRAWING: Figure 1

Description

  The present invention relates to a method for producing an antistatic surface protective film that is bonded to the surface of an optical component (hereinafter sometimes referred to as an optical film) such as a polarizing plate, a retardation plate, and a lens film for display. And an antistatic surface protective film. More specifically, the present invention provides a method for producing an antistatic surface protective film that has little contamination to an adherend and that has excellent anti-peeling performance without deterioration over time, and an antistatic surface protective film.

When manufacturing and transporting optical products such as polarizing plates, retardation plates, lens films for displays, antireflection films, hard coat films, transparent conductive films for touch panels, and displays using the same. In this method, a surface protective film is bonded to the surface of the optical film to prevent the surface from being soiled or scratched in the subsequent step. The appearance inspection of the optical film, which is a product, may be performed while the surface protective film is bonded to the optical film in order to remove the trouble of bonding the surface protective film and increase the work efficiency again.
Conventionally, a surface protective film provided with a pressure-sensitive adhesive layer on one surface of a base film is generally used in order to prevent adhesion of scratches and dirt in the manufacturing process of optical products. The surface protective film is bonded to the optical film via a pressure-sensitive adhesive layer. The adhesive layer has a slight adhesive force because it can be easily removed when the used surface protection film is removed from the surface of the optical film and the adhesive is an adherend. This is to prevent the adhesive film from adhering and remaining on the optical film (preventing the occurrence of so-called adhesive residue).

In recent years, in the production process of a liquid crystal display panel, for controlling the display screen of the liquid crystal display panel by the peeling voltage generated when the surface protective film bonded on the optical film is peeled off and removed, A phenomenon in which circuit components such as driver ICs are destroyed and a phenomenon in which the orientation of liquid crystal molecules is damaged occur although the number of occurrences is small.
Further, in order to reduce the power consumption of the liquid crystal display panel, the driving voltage of the liquid crystal material has been lowered, and accordingly, the breakdown voltage of the driver IC has also been lowered. Recently, it has been required to set the peeling band voltage within the range of +0.7 kV to -0.7 kV.
Therefore, when the surface protective film is peeled off from the optical film as the adherend, an adhesive layer containing an antistatic agent for suppressing the peeling voltage is kept low in order to prevent problems caused by a high peeling voltage. A surface protective film using a material has been proposed.

For example, Patent Document 1 discloses a surface protective film using an adhesive made of an alkyltrimethylammonium salt, a hydroxyl group-containing acrylic polymer, and a polyisocyanate.
Patent Document 2 discloses a pressure-sensitive adhesive composition comprising an ionic liquid and an acrylic polymer having an acid value of 1.0 or less, and a pressure-sensitive adhesive sheet using the same.
Patent Document 3 discloses an adhesive composition composed of an alkali metal salt treated with an acrylic polymer, a polyether polyol compound, an anion adsorbing compound, and a surface protective film using the same.
Patent Document 4 discloses an adhesive composition comprising an ionic liquid, an alkali metal salt, a polymer having a glass transition temperature of 0 ° C. or less, and a surface protective film using the same.
Patent Documents 5 and 6 show that polyether-modified silicone is mixed in the pressure-sensitive adhesive layer of the surface protective film.

JP 2005-131957 A Japanese Patent Laying-Open No. 2005-330464 JP 2005-314476 A JP 2006-152235 A JP 2009-275128 A Japanese Patent No. 4537450

  In the above Patent Documents 1 to 4, an antistatic agent is added to the inside of the pressure-sensitive adhesive layer. However, as the thickness of the pressure-sensitive adhesive layer increases and the elapsed time passes, the surface protective film is bonded. The amount of the antistatic agent transferred from the pressure-sensitive adhesive layer to the adherend increases with respect to the adherend. In addition, in an optical film such as an LR (Low Reflective) polarizing plate or an AG (Anti Glare) -LR polarizing plate, the surface of the optical film is antifouling treated with a silicone compound or a fluorine compound. When the surface protective film used for such an optical film is peeled off from the optical film that is the adherend, the peeling voltage increases.

  In addition, when polyether-modified silicone is mixed in the pressure-sensitive adhesive layer described in Patent Documents 5 and 6, it is difficult to finely adjust the pressure-sensitive adhesive force of the surface protective film. In addition, since polyether-modified silicone is mixed in the pressure-sensitive adhesive layer, when the conditions for applying and drying the pressure-sensitive adhesive composition on the base film change, the pressure-sensitive adhesive layer on which the surface protective film is formed is changed. The surface characteristics change slightly. Furthermore, from the viewpoint of protecting the surface of the optical film, the thickness of the pressure-sensitive adhesive layer cannot be extremely reduced. Therefore, it is necessary to increase the amount of polyether-modified silicone added in the pressure-sensitive adhesive layer according to the thickness of the pressure-sensitive adhesive layer. As a result, the surface of the adherend is easily contaminated, and the adhesive strength over time is increased. Contamination to the adherend changes.

  In recent years, with the widespread use of 3D displays (stereoscopic displays), there are films in which an FPR (Film Patterned Retarder) film is bonded to the surface of an optical film such as a polarizing plate. After peeling off the surface protective film bonded to the surface of the optical film such as a polarizing plate, the FPR film is bonded. However, if the surface of an optical film such as a polarizing plate is contaminated with the pressure-sensitive adhesive or antistatic agent used in the surface protective film, there is a problem that the FPR film is difficult to adhere. For this reason, the surface protection film used for the said use is a thing with little contamination with respect to a to-be-adhered body.

  On the other hand, in some liquid crystal panel manufacturers, as a method for evaluating the contamination of the adherend of the surface protective film, the surface protective film bonded to the optical film such as a polarizing plate is peeled off once and air bubbles are mixed in. In this state, a method is employed in which the re-bonded material is heat-treated under predetermined conditions, and then the surface protective film is peeled off to observe the surface of the adherend. In such an evaluation method, even if the surface contamination of the adherend is very small, the difference in surface contamination of the adherend between the portion where the bubbles are mixed and the portion where the adhesive of the surface protection film is in contact If there is, it remains as a trace of bubbles (sometimes called bubble bubbles). Therefore, it is a very strict evaluation method as a method for evaluating the contamination on the surface of the adherend. In recent years, there has been a demand for a surface protective film that does not have a problem of contamination on the surface of an adherend even as a result of such strict evaluation. However, the surface protection film using the pressure-sensitive adhesive layer containing an antistatic agent, which has been proposed so far, is in a situation where it is difficult to solve the problem.

  For this reason, there is a need for a surface protective film used for an optical film, which has very little contamination on the adherend and whose contamination on the adherend does not change with time. Furthermore, there is a demand for a surface protective film that suppresses the peeling voltage when peeling from an adherend.

The present inventors diligently studied to solve this problem.
In order to reduce the contamination of the adherend and reduce the change in antistatic performance with time, it is necessary to reduce the addition amount of the antistatic agent that is presumed to be a cause of contamination of the adherend. However, when the addition amount of the antistatic agent is reduced, the peeling voltage when the surface protective film is peeled from the adherend becomes high. The inventors of the present invention have studied a method for suppressing the peeling voltage when the surface protective film is peeled off from the adherend without increasing the absolute amount of the antistatic agent added. As a result, instead of adding an antistatic agent to the pressure-sensitive adhesive composition to form a pressure-sensitive adhesive layer, the pressure-sensitive adhesive composition is applied and dried to laminate the pressure-sensitive adhesive layer, It has been found that by applying an appropriate amount of an antistatic agent component to the surface of the layer, the peeling voltage can be kept low when the surface protective film is peeled off from the optical film as the adherend. Was completed.

  The present invention has been made in view of the above circumstances, and has a method for producing an antistatic surface protective film having little antifouling performance without deterioration over time and with little contamination to an adherend, and charging. It is an object to provide a protective surface protective film.

  In order to solve the above problems, the antistatic surface protective film of the present invention is a liquid at 20 ° C. in an appropriate amount on the surface of the pressure-sensitive adhesive layer after the pressure-sensitive adhesive composition is applied and dried to laminate the pressure-sensitive adhesive layer. As a technical philosophy, by adding a silicone compound and an antistatic agent, it is possible to keep the contamination of the adherend to a low level and to keep the stripping voltage when peeling from the optical film as the adherend low. Yes.

  In order to solve the above problems, the present invention provides an antistatic agent on one side of a resin film on the surface of the pressure-sensitive adhesive layer after forming a pressure-sensitive adhesive layer on one side of a base film made of a resin having transparency. A method for producing an antistatic surface protective film in which a release film on which a release agent layer is contained is laminated via the release agent layer, wherein the release agent layer contains dimethylpolysiloxane as a main component. And a method for producing an antistatic surface protective film, comprising a resin composition containing a silicone compound that is liquid at 20 ° C. and an antistatic agent.

  Moreover, it is preferable that the said silicone type compound is a polyether modified silicone.

  The antistatic agent is preferably an alkali metal salt.

  Moreover, it is preferable that the said adhesive layer is an acrylic adhesive layer formed by bridge | crosslinking a (meth) acrylate copolymer.

  Moreover, in order to solve said subject, this invention has an adhesive layer formed in the single side | surface of the base film which consists of resin which has transparency, the surface of the said adhesive layer is provided in the single side | surface of the resin film. A release film on which a release agent layer containing an antistatic agent is laminated is bonded via the release agent layer, and the release agent layer is formed of a release agent mainly composed of dimethylpolysiloxane, and at 20 ° C. Provided is an antistatic surface protective film formed of a resin composition containing a liquid silicone compound and an antistatic agent.

  Moreover, it is preferable that the said silicone type compound is a polyether modified silicone.

  The antistatic agent is preferably an alkali metal salt.

  Moreover, it is preferable that the said adhesive layer is an acrylic adhesive layer formed by bridge | crosslinking a (meth) acrylate copolymer.

  Moreover, this invention provides the film for optics by which said antistatic surface protection film is bonded together.

  Moreover, this invention provides the optical component formed by bonding said antistatic surface protection film.

The antistatic surface protective film of the present invention has little contamination on the adherend, and the low contamination on the adherend does not change with time. Further, according to the present invention, even if the surface of an adherend such as an LR polarizing plate or an AG-LR polarizing plate is an optical film that has been subjected to antifouling treatment with a silicone compound, a fluorine compound, or the like, it is antistatic. Method for producing antistatic surface protection film having excellent peeling antistatic performance without deterioration over time, capable of suppressing peeling voltage generated when peeling surface protective film from adherend, and antistatic surface protection Can provide film.
According to the antistatic surface protective film of the present invention, the surface of the optical film can be reliably protected, so that productivity and yield can be improved.

It is sectional drawing which showed the concept of the antistatic surface protection film of this invention. It is sectional drawing which shows the state which peeled off the peeling film from the antistatic surface protection film of this invention. It is sectional drawing which showed one of the Examples of the optical component of this invention.

Hereinafter, the present invention will be described in detail based on embodiments.
FIG. 1 is a sectional view showing the concept of the antistatic surface protective film of the present invention. The antistatic surface protective film 10 has a pressure-sensitive adhesive layer 2 formed on one surface of a transparent substrate film 1. A release film 5 having a release agent layer 4 formed on the surface of the resin film 3 is bonded to the surface of the pressure-sensitive adhesive layer 2.

As the base film 1 used for the antistatic surface protective film 10 according to the present invention, a base film made of a resin having transparency and flexibility is used. Thereby, the external appearance inspection of an optical component can be performed in the state which bonded the antistatic surface protection film to the optical component which is a to-be-adhered body. The film made of a resin having transparency used as the base film 1 is preferably a polyester film such as polyethylene terephthalate, polyethylene naphthalate, polyethylene isophthalate, or polybutylene terephthalate. In addition to the polyester film, a film made of another resin can be used as long as it has a required strength and optical suitability. The base film 1 may be an unstretched film or a uniaxially or biaxially stretched film. Moreover, you may control the draw ratio of a stretched film, and the orientation angle of the axial method formed with crystallization of a stretched film to a specific value.
The thickness of the base film 1 used for the antistatic surface protective film 10 according to the present invention is not particularly limited. For example, a thickness of about 12 to 100 μm is preferable, and a thickness of about 20 to 50 μm is easy to handle. More preferable.
Further, if necessary, an antifouling layer for preventing surface contamination, an antistatic layer, a hard coat layer for preventing scratches, etc. on the surface opposite to the surface on which the adhesive layer 2 of the base film 1 is formed. Can be provided. Further, the surface of the base film 1 may be subjected to easy adhesion treatment such as surface modification by corona discharge and application of an anchor coating agent.

  The pressure-sensitive adhesive layer 2 used in the antistatic surface protective film 10 according to the present invention is a pressure-sensitive adhesive that adheres to the surface of an adherend and can be easily peeled off after use and hardly contaminates the adherend. If it is not particularly limited, it is common to use an acrylic pressure-sensitive adhesive obtained by crosslinking a (meth) acrylate copolymer in consideration of durability after bonding to an optical film. .

  As the (meth) acrylate copolymer, main monomers such as n-butyl acrylate, 2-ethylhexyl acrylate, isooctyl acrylate and isononyl acrylate, comonomers such as acrylonitrile, vinyl acetate, methyl methacrylate and ethyl acrylate, acrylic acid, Mention may be made of copolymers obtained by copolymerizing functional monomers such as methacrylic acid, hydroxyethyl acrylate, hydroxybutyl acrylate, glycidyl methacrylate, N-methylol methacrylamide. In the (meth) acrylate copolymer, the main monomer and the comonomer may all be (meth) acrylate, and may contain one or more monomers other than (meth) acrylate as the comonomer.

  Further, a compound containing a polyoxyalkylene group may be copolymerized or mixed with the (meth) acrylate copolymer. Examples of the compound containing a copolymerizable polyoxyalkylene group include polyethylene glycol (400) monoacrylate, polyethylene glycol (400) monomethacrylate, methoxypolyethylene glycol (400) acrylate, and methoxypolyethylene glycol (400) methacrylate. , Polypropylene glycol (400) monoacrylate, polypropylene glycol (400) monomethacrylate, methoxypolypropylene glycol (400) acrylate, methoxypolypropylene glycol (400) methacrylate, and the like. By copolymerizing these polyoxyalkylene group-containing monomers with the main monomer or functional monomer of the (meth) acrylate copolymer, a pressure-sensitive adhesive made of a copolymer containing a polyoxyalkylene group is obtained. be able to.

  The compound containing a polyoxyalkylene group that can be mixed with the (meth) acrylate copolymer is preferably a (meth) acrylate copolymer containing a polyoxyalkylene group, and a (meth) acrylic containing a polyoxyalkylene group. Polymers of monomers are more preferable. For example, polyethylene glycol (400) monoacrylate, polyethylene glycol (400) monomethacrylate, methoxypolyethylene glycol (400) acrylate, methoxypolyethylene glycol (400) methacrylate, polypropylene glycol ( 400) monoacrylic acid ester, polypropylene glycol (400) monomethacrylic acid ester, methoxypolypropylene glycol (400) acrylate, methoxypolypropylene Polymers, such as glycol (400) methacrylate. By mixing these polyoxyalkylene group-containing compounds with the (meth) acrylate copolymer, a pressure-sensitive adhesive to which a compound containing a polyoxyalkylene group is added can be obtained.

  Examples of the curing agent added to the pressure-sensitive adhesive layer 2 include an isocyanate compound, an epoxy compound, a melamine compound, and a metal chelate compound as a crosslinking agent for crosslinking the (meth) acrylate copolymer. Examples of the tackifier include rosin, coumarone indene, terpene, petroleum, and phenol.

  The thickness of the pressure-sensitive adhesive layer 2 used in the antistatic surface protective film 10 according to the present invention is not particularly limited, but for example, a thickness of about 5 to 40 μm is preferable, and a thickness of about 10 to 30 μm is more preferable. From the adherend, the peel strength (adhesive strength) of the antistatic surface protective film to the surface of the adherend is about 0.03 to 0.3 N / 25 mm, and the pressure-sensitive adhesive layer 2 has a slight adhesive strength. It is preferable because it is excellent in operability when peeling off the antistatic surface protective film. Moreover, since it is excellent in the operativity at the time of peeling the peeling film 5 from the antistatic surface protection film 10, it is preferable that the peeling force from the adhesive layer 2 of the peeling film 5 is 0.2 N / 50mm or less.

  Moreover, the release film 5 used for the antistatic surface protective film 10 according to the present invention has, on one side of the resin film 3, a release agent mainly composed of dimethylpolysiloxane, a silicone compound liquid at 20 ° C., and A release agent layer 4 using a resin composition containing an antistatic agent is formed.

Examples of the resin film 3 include a polyester film, a polyamide film, a polyethylene film, a polypropylene film, and a polyimide film, and a polyester film is particularly preferable because of its excellent transparency and a relatively low price. . The resin film may be an unstretched film or a uniaxially or biaxially stretched film. Moreover, you may control the draw ratio of a stretched film, and the orientation angle of the axial method formed with crystallization of a stretched film to a specific value.
Although the thickness of the resin film 3 is not particularly limited, for example, a thickness of about 12 to 100 μm is preferable, and a thickness of about 20 to 50 μm is more preferable because it is easy to handle.
Further, if necessary, the surface of the resin film 3 may be subjected to easy adhesion treatment such as surface modification by corona discharge or application of an anchor coating agent.

  Examples of the release agent mainly composed of dimethylpolysiloxane constituting the release agent layer 4 include known silicone release agents such as an addition reaction type, a condensation reaction type, a cationic polymerization type, and a radical polymerization type. Examples of products that are commercially available as addition reaction type silicone release agents include KS-776A, KS-847T, KS-779H, KS-837, KS-778, and KS-830 (manufactured by Shin-Etsu Chemical Co., Ltd.). SRX-211, SRX-345, SRX-357, SD7333, SD7220, SD7223, LTC-300B, LTC-350G, LTC-310 (manufactured by Toray Dow Corning Co., Ltd.), and the like. Examples of products marketed as a condensation reaction type include SRX-290 and SYLOFF-23 (manufactured by Toray Dow Corning Co., Ltd.). Examples of products that are commercially available as a cationic polymerization type include TPR-6501, TPR-6500, UV9300, VU9315, UV9430 (manufactured by Momentive Performance Materials), X62-7622 (manufactured by Shin-Etsu Chemical Co., Ltd.). ) And the like. Examples of the product marketed as a radical polymerization type include X62-7205 (manufactured by Shin-Etsu Chemical Co., Ltd.).

Examples of the silicone compound that is liquid at 20 ° C. constituting the release agent layer 4 include polyether-modified silicone, alkyl-modified silicone, and carbinol higher fatty acid ester-modified silicone. In the present invention, in order to improve the antistatic property on the surface of the pressure-sensitive adhesive layer, a silicone compound that is liquid at 20 ° C. in a state of being compatible with the release agent layer mainly composed of dimethylpolysiloxane is used. It is done. Among the modified silicone compounds, polyether-modified silicone is preferable for the use of the present invention. The polyether chain in polyether-modified silicone is composed of ethylene oxide, propylene oxide, etc. For example, by selecting the molecular weight of polyethylene oxide used for the side chain, physical properties such as compatibility with silicone release agent and antistatic effect Is adjusted.
Examples of products commercially available as polyether-modified silicone include KF-351A, KF-352A, KF-353, KF-354L, KF-355A, KF-642 (manufactured by Shin-Etsu Chemical Co., Ltd.), SH8400, SH8700, SF8410 (manufactured by Toray Dow Corning), TSF-4440, TSF-4441, TSF-4445, TSF-4446, TSF-4450 (manufactured by Momentive Performance Materials), BYK-300, BYK -306, BYK-307, BYK-320, BYK-325, BYK-330 (manufactured by BYK Chemie) and the like.
The amount of the silicone compound that is liquid at 20 ° C. with respect to the release agent mainly composed of dimethylpolysiloxane varies depending on the type of the silicone compound and the degree of compatibility with the release agent. What is necessary is just to set in consideration of the desired stripping voltage, the contamination with respect to the adherend, the adhesive property, etc.

  The antistatic agent constituting the release agent layer 4 has good dispersibility in a release agent solution mainly composed of dimethylpolysiloxane and inhibits curing of the release agent mainly composed of dimethylpolysiloxane. Those that do not are preferred. As such an antistatic agent, an alkali metal salt is suitable.

Examples of the alkali metal salt include a metal salt composed of lithium, sodium and potassium. Specifically, for example, a cation composed of Li ⁺ , Na ⁺ and K ⁺ , Cl ⁻ , Br ⁻ , I ⁻ and BF _{4 are used.} ⁻ , PF ₆ ⁻ , SCN ⁻ , ClO ₄ ⁻ , CF ₃ SO ₃ ⁻ , (CF ₃ SO ₂ ) ₂ N ⁻ , (C ₂ F ₅ SO ₂ ) ₂ N ⁻ , (CF ₃ SO ₂ ) ₃ C ⁻ A metal salt composed of an anion is preferably used. Among these, LiBr, LiI, LiBF ₄ , LiPF ₆ , LiSCN, LiClO ₄ , LiCF ₃ SO ₃ , Li (CF ₃ SO ₂ ) ₂ N, Li (C ₂ F ₅ SO ₂ ) ₂ N, Li (CF ₃ A lithium salt such as SO ₂ ) ₃ C is preferably used. These alkali metal salts may be used alone or in combination of two or more. In order to stabilize the ionic substance, a compound containing a polyoxyalkylene structure may be added.
The amount of antistatic agent added to the release agent based on dimethylpolysiloxane varies depending on the type of antistatic agent and the degree of affinity with the release agent, but when the antistatic surface protective film is peeled off from the adherend. These may be set in consideration of the desired stripping voltage, contamination to the adherend, adhesive properties, and the like.

  There are no particular limitations on the method of mixing the release agent mainly composed of dimethylpolysiloxane, the polyether-modified silicone and the antistatic agent. A method of adding a polyether-modified silicone and an antistatic agent to a release agent containing dimethylpolysiloxane as a main component, mixing and then adding and mixing a catalyst for curing the release agent, a release containing dimethylpolysiloxane as a main component After diluting the agent with an organic solvent in advance, adding a polyether-modified silicone, antistatic agent and release agent curing catalyst, and mixing the release agent based on siloxane in the organic solvent in advance, the catalyst Any method may be used, such as a method in which a polyether-modified silicone and an antistatic agent are added and mixed. Moreover, you may add the material which assists the antistatic effect, such as adhesion improving agents, such as a silane coupling agent, and the compound containing a polyoxyalkylene group as needed.

  The mixing ratio of the release agent based on dimethylpolysiloxane, the polyether-modified silicone and the antistatic agent is not particularly limited, but with respect to the solid content 100 of the release agent based on dimethylpolysiloxane, A ratio of about 5 to 100 is preferred, with the polyether-modified silicone and antistatic agent as solids. When the addition amount of the polyether-modified silicone and the antistatic agent in terms of solid content is less than 5 with respect to the solid content 100 of the release agent mainly composed of dimethylpolysiloxane, the surface of the pressure-sensitive adhesive layer is prevented from being charged. The transfer amount of the agent is also reduced, and it becomes difficult for the adhesive to exhibit an antistatic function. Further, when the amount of addition of the polyether-modified silicone and the antistatic agent in terms of solid content exceeds 100 with respect to the solid content 100 of the release agent mainly composed of dimethylpolysiloxane, the polyether-modified silicone and the antistatic agent are used. Since the release agent containing dimethylpolysiloxane as a main component together with the adhesive is also transferred to the surface of the adhesive layer, the adhesive properties of the adhesive may be reduced.

  The method for forming the pressure-sensitive adhesive layer 2 and the method for bonding the release film 5 to the base film 1 of the antistatic surface protective film 10 according to the present invention may be carried out by known methods, and are not particularly limited. Specifically, (1) A method of laminating the release film 5 after applying a resin composition for forming the pressure-sensitive adhesive layer 2 on one side of the base film 1 and drying to form a pressure-sensitive adhesive layer, (2) On the surface of the release film 5, after applying and drying the resin composition for forming the pressure-sensitive adhesive layer 2 to form the pressure-sensitive adhesive layer, a method of pasting the base film 1 can be mentioned. Any method may be used.

  Moreover, what is necessary is just to perform the adhesive layer 2 on the surface of the base film 1 by a well-known method. Specifically, known coating methods such as reverse coating, comma coating, gravure coating, slot die coating, Mayer bar coating, and air knife coating can be used.

  Similarly, the release agent layer 4 may be formed on the resin film 3 by a known method. Specifically, known coating methods such as gravure coating, Mayer bar coating, and air knife coating can be used.

  The antistatic surface protective film 10 according to the present invention having the above configuration preferably has a surface potential of +0.7 kV to −0.7 kV when peeled from the optical film as an adherend. Furthermore, the surface potential is more preferably +0.5 kV to −0.5 kV, and the surface potential is particularly preferably +0.1 kV to −0.1 kV. This surface potential can be adjusted by adjusting the type and amount of the polyether-modified silicone and antistatic agent contained in the release agent layer.

FIG. 2 is a cross-sectional view showing a state where the release film is peeled off from the antistatic surface protective film of the present invention.
By removing the release film 5 from the antistatic surface protective film 10 shown in FIG. 1, the liquid silicone compound and the antistatic agent (symbol 7) contained in the release agent layer 4 of the release film 5 at 20 ° C. A part is transferred (attached) to the surface of the pressure-sensitive adhesive layer 2 of the antistatic surface protective film 10. Therefore, in FIG. 2, the silicone compound and the antistatic agent which are transferred to the surface of the pressure-sensitive adhesive layer 2 of the antistatic surface protective film and are liquid at 20 ° C. are schematically indicated by the reference numeral 7.
In the antistatic surface protective film according to the present invention, the antistatic surface protective film 11 with the release film shown in FIG. 2 peeled off is transferred to the surface of the pressure-sensitive adhesive layer 2 before being bonded to the adherend. Further, the liquid silicone compound and antistatic agent at 20 ° C. come into contact with the surface of the adherend. As a result, the stripping voltage when the antistatic surface protective film is peeled from the adherend again can be kept low.

FIG. 3 is a cross-sectional view showing an embodiment of the optical component of the present invention.
From the antistatic surface protective film 10 of the present invention, the release film 5 is peeled off and the pressure-sensitive adhesive layer 2 is exposed, and is bonded to the optical component 8 that is an adherend through the pressure-sensitive adhesive layer 2. The
That is, FIG. 3 shows an optical component 20 to which the antistatic surface protective film 10 of the present invention is bonded. Examples of the optical component include optical films such as a polarizing plate, a retardation plate, a lens film, a polarizing plate that also serves as a retardation plate, and a polarizing plate that also serves as a lens film. Such an optical component is used as a constituent member of a liquid crystal display device such as a liquid crystal display panel and an optical system device of various instruments. Examples of the optical component include optical films such as an antireflection film, a hard coat film, and a transparent conductive film for a touch panel. In particular, anti-fouling of optical films such as a low reflection treatment polarizing plate (LR polarizing plate) and an anti-glare low reflection processing polarizing plate (AG-LR polarizing plate) whose surface is antifouling treated with a silicone compound or a fluorine compound. It can be suitably used as an antistatic surface protective film that is bonded to the contaminated surface.
According to the optical component of the present invention, when the antistatic surface protection film 10 is peeled off from the adherend optical component (optical film), the stripping voltage can be suppressed sufficiently low. There is no fear of destroying circuit components such as ICs, TFT elements, and gate line driving circuits, and the production efficiency in the process of manufacturing a liquid crystal display panel or the like can be increased and the reliability of the production process can be maintained.

Next, the present invention will be further described with reference to examples.
Example 1
(Preparation of antistatic surface protective film)
Addition reaction type silicone (manufactured by Toray Dow Corning Co., Ltd., product name: SRX-345) 5 parts by weight, polyether-modified silicone (manufactured by Toray Dow Corning Co., Ltd., product name: SH8400) 0.15 parts by weight, perchloric acid 5 parts by weight of a 10% lithium ethyl acetate solution, 95 parts by weight of a 1: 1 mixed solvent of toluene and ethyl acetate, and 0.05 parts by weight of a platinum catalyst (manufactured by Toray Dow Corning Co., Ltd., product name: SRX-212 Catalyst) Were mixed and stirred and mixed to prepare a coating material for forming the release agent layer of Example 1. The paint for forming the release agent layer of Example 1 was applied to the surface of a polyethylene terephthalate film having a thickness of 38 μm with a Mayer bar so that the thickness after drying was 0.2 μm, and a 120 ° C. hot-air circulating oven And dried for 1 minute to obtain a release film of Example 1. On the other hand, 30 parts by weight of an acrylate copolymer having a weight average molecular weight of 470,000 obtained by copolymerizing 2-ethylhexyl acrylate and 2-hydroxyethyl acrylate at a weight ratio of 100: 4 was dissolved in 70 parts by weight of ethyl acetate. Coating solution in which 1.2 parts by weight of an HDI curing agent (manufactured by Nippon Polyurethane Industry Co., Ltd., product name: Coronate HX) is added to and mixed with 100 parts by weight of an adhesive (ethyl acetate solution having a solid content of 30%). Was applied to the surface of a polyethylene terephthalate film having a thickness of 38 μm so that the thickness after drying was 20 μm, and then dried in a hot air circulation oven at 100 ° C. for 2 minutes to form an adhesive layer. Then, the release agent layer (silicone treatment surface) of the release film of Example 1 produced above was bonded to the surface of this adhesive layer. The obtained pressure-sensitive adhesive film was kept warm at 40 ° C. for 5 days to cure the pressure-sensitive adhesive, and the antistatic surface protective film of Example 1 was obtained.

(Example 2)
An antistatic surface protective film of Example 2 was obtained in the same manner as in Example 1 except that the thickness of the coating material forming the release agent layer of Example 1 after drying was 0.1 μm.

(Example 3)
The addition reaction type silicone of Example 1 is manufactured by Toray Dow Corning Co., Ltd., product name: SRX-211, and the polyether-modified silicone is manufactured by Shin-Etsu Chemical Co., Ltd., product name: KS-352A, and lithium perchlorate 10 An antistatic surface protective film of Example 3 was obtained in the same manner as in Example 1 except that 10 parts by weight of 10% ethyl acetate solution of lithium bis (trifluoromethanesulfonyl) imide was used instead of 5 parts by weight of ethyl acetate solution. It was.

(Comparative Example 1)
Addition reaction type silicone (manufactured by Toray Dow Corning Co., Ltd., product name: SRX-345), 95 parts by weight of 1: 1 mixed solvent of toluene and ethyl acetate, and platinum catalyst (manufactured by Toray Dow Corning Co., Ltd.) (Product name: SRX-212 Catalyst) 0.05 parts by weight were mixed and stirred and mixed to prepare a coating material for forming the release agent layer of Comparative Example 1. A paint for forming the release agent layer of Comparative Example 1 was applied to the surface of a polyethylene terephthalate film having a thickness of 38 μm with a Mayer bar so that the thickness after drying was 0.2 μm, and a 120 ° C. hot air circulation oven And dried for 1 minute to obtain a release film of Comparative Example 1. On the other hand, with respect to 100 parts by weight of the pressure-sensitive adhesive of Example 1 (ethyl acetate solution having a solid content of 30%), 0.3 part by weight of polyether-modified silicone (manufactured by Toray Dow Corning Co., Ltd., product name: SH8400), perchlorine Polyethylene terephthalate with a thickness of 38 μm was added and mixed with 10 parts by weight of lithium acid 10% ethyl acetate solution and 1.2 parts by weight of an HDI curing agent (manufactured by Nippon Polyurethane Industry Co., Ltd., product name: Coronate HX). After coating on the surface of the film so that the thickness after drying was 20 μm, it was dried in a hot air circulation oven at 100 ° C. for 2 minutes to form an adhesive layer. Thereafter, the release agent layer (silicone-treated surface) of the release film of Comparative Example 1 prepared above was bonded to the surface of this pressure-sensitive adhesive layer. The obtained pressure-sensitive adhesive film was kept warm at 40 ° C. for 5 days to cure the pressure-sensitive adhesive, and the antistatic surface protective film of Comparative Example 1 was obtained.

(Comparative Example 2)
Comparative Example 2 was carried out in the same manner as Comparative Example 1 except that 0.03 part by weight of polyether-modified silicone (manufactured by Toray Dow Corning Co., Ltd., product name: SH8400) and 1 part by weight of a 10% lithium perchlorate ethyl acetate solution were used. An antistatic surface protective film was obtained.

Example 4
Instead of the coating solution of Example 1, 2-ethylhexyl acrylate, butyl acrylate, and 2-hydroxyethyl acrylate were copolymerized at a weight ratio of 60: 40: 4, and the acrylate copolymer having a weight average molecular weight of 480,000 was used. 30 parts by weight of a polymer dissolved in 70 parts by weight of ethyl acetate and 100 parts by weight of an adhesive (ethyl acetate solution having a solid content of 30%) are HDI-based curing agents (manufactured by Nippon Polyurethane Industry Co., Ltd. Product name: Coronate HX) An antistatic surface protective film of Example 4 was obtained in the same manner as in Example 1 except that 1.2 parts by weight of the added coating liquid was mixed.

(Example 5)
Instead of the coating liquid of Example 1, 2-ethylhexyl acrylate, methoxypolyethylene glycol (400) methacrylate, and 2-hydroxyethyl acrylate were copolymerized at a weight ratio of 90: 10: 4. 100 parts by weight of an adhesive (ethyl acetate solution having a solid content of 30%) in which 30 parts by weight of 380,000 (meth) acrylate copolymer is dissolved in 70 parts by weight of ethyl acetate is used as an HDI curing agent (Nippon Polyurethane Industry). (Product name: Coronate HX) An antistatic surface protective film of Example 5 was obtained in the same manner as in Example 1 except that 1.2 parts by weight of an added and mixed coating solution was used.

(Example 6)
Instead of the coating liquid of Example 1, 2-ethylhexyl acrylate and acrylic acid were copolymerized at a weight ratio of 100: 4, and 30 parts by weight of an acrylate copolymer having a weight average molecular weight of 520,000 was mixed with ethyl acetate. For 100 parts by weight of the pressure-sensitive adhesive (ethyl acetate solution having a solid content of 30%) dissolved in 70 parts by weight, 1.0 part by weight of an epoxy curing agent (manufactured by Mitsubishi Gas Chemical Co., Ltd., product name: TETRAD-C) An antistatic surface protective film of Example 6 was obtained in the same manner as Example 1 except that the added and mixed coating solution was used.

The evaluation test methods and results are shown below.
<Measurement method of peel strength of release film>
A sample of the antistatic surface protective film is cut into a width of 50 mm and a length of 150 mm. In a test environment of 23 ° C. × 50% RH, the strength when the release film was peeled in the direction of 180 ° at a peel rate of 300 mm / min was measured using a tensile tester, and this was measured as the peel strength ( N / 50 mm).

<Measurement method of adhesive strength of antistatic surface protection film>
An anti-glare low reflection treatment polarizing plate (AG-LR polarizing plate) was bonded to the surface of the glass plate using a bonding machine. Thereafter, an antistatic surface protective film cut to a width of 25 mm was bonded to the surface of the polarizing plate, and then stored for 1 day in a test environment of 23 ° C. × 50% RH. Then, the strength when the antistatic surface protective film was peeled in the direction of 180 ° at a peeling speed of 300 mm / min was measured using a tensile tester, and this was defined as adhesive strength (N / 25 mm).

<Measurement method of peeling voltage of antistatic surface protection film>
An anti-glare low reflection treatment polarizing plate (AG-LR polarizing plate) was bonded to the surface of the glass plate using a bonding machine. Thereafter, an antistatic surface protective film cut to a width of 25 mm was bonded to the surface of the polarizing plate, and then stored for 1 day in a test environment of 23 ° C. × 50% RH. Thereafter, the surface potential of the polarizing plate surface was measured with a surface potential meter (manufactured by Keyence Corporation) while peeling off the antistatic surface protective film at a peeling speed of 40 m / min using a high speed peeling tester (manufactured by Tester Sangyo). The maximum value of the absolute value of the surface potential when measured every 10 ms using was used as the stripping voltage (kV).

<Method for confirming surface contamination of antistatic surface protective film>
An anti-glare low reflection treatment polarizing plate (AG-LR polarizing plate) was bonded to the surface of the glass plate using a bonding machine. Thereafter, an antistatic surface protective film cut to a width of 25 mm was bonded to the surface of the polarizing plate, and then stored in a test environment of 23 ° C. × 50% RH for 3 days and 30 days. Thereafter, the antistatic surface protective film was peeled off, and the contamination of the surface of the polarizing plate was visually observed. As a criterion for determining the surface contamination, the case where there was no contamination transfer on the polarizing plate was indicated by (◯), and the case where contamination transfer was confirmed on the polarizing plate was indicated by (×).

About the obtained antistatic surface protection film of Examples 1-6 and Comparative Examples 1-2, the measured measurement result was shown to Tables 1-2. “2EHA” is 2-ethylhexyl acrylate, “HEA” is 2-hydroxyethyl acrylate, “BA” is butyl acrylate, “# 400G” is methoxypolyethylene glycol (400) methacrylate, and “AA” is acrylic. “LiClO ₄ ” means lithium perchlorate, and “Li (CF ₃ SO ₂ ) ₂ N” means lithium bis (trifluoromethanesulfonyl) imide. The composition of the pressure-sensitive adhesive layer and the release agent layer is expressed in parts by weight so that the total amount of the pressure-sensitive adhesive or the total amount of coating material forming the release agent layer is about 100 parts by weight, respectively.

From the measurement results shown in Table 1 and Table 2, the following can be understood.
The antistatic surface protective films of Examples 1 to 6 according to the present invention have moderate adhesive strength, no contamination to the surface of the adherend, and when the antistatic surface protective film is peeled off from the adherend. The peel voltage is low.
On the other hand, the antistatic surface protective film of Comparative Example 1 in which the silicone compound and the antistatic agent are added to the pressure-sensitive adhesive layer has a low peeling voltage when the antistatic surface protective film is peeled from the adherend, and is good. The contamination on the adherend increased after peeling. Further, in Comparative Example 2 in which the amount of the antistatic agent and the silicone compound was reduced, the contamination property to the adherend was improved, but the peel voltage when the antistatic surface protective film was peeled from the adherend was increased.
That is, in Comparative Examples 1 and 2 in which a silicone compound and an antistatic agent are mixed in the pressure-sensitive adhesive, it is difficult to achieve both reduction of the stripping voltage and contamination to the adherend. On the other hand, in Examples 1 to 6, in which the silicone compound and the antistatic agent were transferred to the surface of the pressure-sensitive adhesive layer after adding the silicone compound and the antistatic agent to the release agent layer, the release voltage was reduced with a small addition amount. Therefore, a good antistatic surface protective film was obtained without contamination of the adherend.

The antistatic surface protective film of the present invention is, for example, a surface of the optical component in a production process of an optical film such as a polarizing plate, a retardation plate, a lens film for display, and other various optical components. Can be used to protect. In particular, when used as an antistatic surface protective film for an optical film such as an LR polarizing plate or an AG-LR polarizing plate, the surface of which is antifouling treated with a silicone compound or a fluorine compound. The amount of static electricity generated can be reduced.
The antistatic surface protective film of the present invention is less contaminated on the adherend, and further has excellent peeling antistatic performance without deterioration over time, so that the production process yield can be improved, and the industrial utility value Is big.

DESCRIPTION OF SYMBOLS 1 ... Base film, 2 ... Adhesive layer, 3 ... Resin film, 4 ... Release agent layer, 5 ... Release film, 7 ... Liquid silicone compound and antistatic agent in 20 degreeC, 8 ... Adhering body (optical) Parts) 10 ... Antistatic surface protective film, 11 ... Antistatic surface protective film from which a release film has been peeled off, 20 ... Optical parts bonded with an antistatic surface protective film.

Claims (6)

  An antistatic surface protective film having an adhesive layer formed on one side of a base film, an antistatic surface protective film release film capable of transferring an antistatic agent to the surface of the adhesive layer, The release film for an antistatic surface protective film is formed by laminating a release agent layer containing an antistatic agent on one side of a resin film, and the release agent layer is a release agent mainly composed of dimethylpolysiloxane, and 20 Formed of a resin composition containing a polyether-modified silicone, which is a silicone compound that is liquid at 0 ° C., and an antistatic agent, and the release film for an antistatic surface protective film is bonded to the adhesive layer via the release agent layer. An antistatic surface protection film characterized by being able to transfer the antistatic agent of the release agent layer to the surface of the adhesive layer when bonded to the surface of the adhesive layer. Arm for the release film.   The release agent layer contains the polyether-modified silicone and the antistatic agent in a proportion of 5 to 100 parts by weight as a solid content with respect to 100 parts by weight of the solid content of the release agent containing dimethylpolysiloxane as a main component. The release film for an antistatic surface protective film according to claim 1.   After the release film for the antistatic surface protective film is bonded to the surface of the pressure-sensitive adhesive layer via the release agent layer, it is 300 mm / min using a tensile tester in a test environment of 23 ° C. × 50% RH. 3. The antistatic surface protective film according to claim 1, wherein a peeling force when peeling from the pressure-sensitive adhesive layer in a direction of 180 ° at a peeling speed of 0.2 N / 50 mm or less. Release film.   The release film for an antistatic surface protective film according to any one of claims 1 to 3, wherein the antistatic agent is an alkali metal salt.   The antistatic surface protection film for optical films by which the peeling film for antistatic surface protection films in any one of Claims 1-4 is bonded together.   The optical film according to claim 5, wherein the pressure-sensitive adhesive layer is an acrylic pressure-sensitive adhesive layer obtained by crosslinking a pressure-sensitive adhesive composition containing a (meth) acrylate copolymer and a crosslinking agent. Antistatic surface protection film for use.

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