JP2015515402A - Flexible metal-clad laminate - Google Patents

Flexible metal-clad laminate Download PDF

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JP2015515402A
JP2015515402A JP2015508857A JP2015508857A JP2015515402A JP 2015515402 A JP2015515402 A JP 2015515402A JP 2015508857 A JP2015508857 A JP 2015508857A JP 2015508857 A JP2015508857 A JP 2015508857A JP 2015515402 A JP2015515402 A JP 2015515402A
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polyimide resin
clad laminate
metal
layer
resin layer
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JP6258921B2 (en
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デ ニョウン キム,
デ ニョウン キム,
チェオル ホ キム,
チェオル ホ キム,
セウン ジェオン クーク,
セウン ジェオン クーク,
ウェオン ジュン チョイ,
ウェオン ジュン チョイ,
ヨン ソク リー,
ヨン ソク リー,
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SK Innovation Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/10Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • C08G73/1075Partially aromatic polyimides
    • C08G73/1078Partially aromatic polyimides wholly aromatic in the diamino moiety
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/10Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/10Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • C08G73/1046Polyimides containing oxygen in the form of ether bonds in the main chain

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Laminated Bodies (AREA)
  • Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)

Abstract

本発明は、複数個のポリイミド系樹脂層で構成された絶縁層の片面または両面に金属層を形成したフレキシブル金属張積層体であって、金属層と接するポリイミド系樹脂層は、300℃での貯蔵弾性率が1?108Pa以上、350℃での貯蔵弾性率が1?108Pa以下であるフレキシブル金属張積層体に関するものであって、製品にカール(Curling)が発生せず、金属張との接着力が良好であり、熱処理後の寸法変化率が小さい上で、特に吸湿後の耐半田性(Soder‐Resistance)に優れる特徴を有する。【選択図】なしThe present invention is a flexible metal-clad laminate in which a metal layer is formed on one or both sides of an insulating layer composed of a plurality of polyimide resin layers, and the polyimide resin layer in contact with the metal layer is at 300 ° C. It relates to a flexible metal-clad laminate having a storage elastic modulus of 1-10 8 Pa or higher and a storage elastic modulus at 350 ° C. of 1-10 8 Pa or lower, and does not cause curling and adheres to the metal tension. It has good strength, a small dimensional change rate after heat treatment, and particularly excellent solder resistance after moisture absorption (Soder-Resistance). [Selection figure] None

Description

本発明は、フレキシブル印刷回路基板の製造に用いられるフレキシブル金属張積層体(Flexible Metal Clad Laminate)に関し、製品にカール(Curling)が発生せず、金属張との接着力が良好であり、熱処理後の寸法変化率が小さい上で、特に吸湿後の耐半田性(Soder-Resistance)に優れるという特徴を有する。   The present invention relates to a flexible metal clad laminate used in the manufacture of a flexible printed circuit board, and does not cause curling in the product, has good adhesion to the metal tension, and after heat treatment In addition to having a small dimensional change rate, the soldering resistance (Soder-Resistance) after moisture absorption is particularly excellent.

フレキシブル印刷回路基板(Flexible Printed Ciruit Board)の製造に用いられるフレキシブル金属張積層体(Flexible Metal Clad Laminate)は、伝導性金属箔(metal foil)と絶縁樹脂の積層体であって、微細な回路加工が可能であり、狭い空間での曲げが可能であるため、電子機器の小型化及び軽量化の傾向に伴ってその活用が増大している。フレキシブル金属張積層体は2層方式と3層方式とに分けられるが、接着剤を用いる3層方式は、2層方式に比べ耐熱性及び難燃性に劣り、熱処理工程中に寸法変化が発生するという大きい問題がある。これにより、フレキシブル印刷回路基板の製造における最近の傾向は、3層方式よりは2層方式のフレキシブル金属張積層体を用いることが一般的である。   Flexible Metal Clad Laminate, which is used to manufacture Flexible Printed Circuit Boards, is a laminate of conductive metal foil and insulating resin, and is used for fine circuit processing. Since it is possible to bend in a narrow space, its use is increasing with the trend toward smaller and lighter electronic devices. Flexible metal-clad laminates can be divided into two-layer and three-layer methods, but the three-layer method using an adhesive is inferior in heat resistance and flame resistance to the two-layer method, and changes in dimensions occur during the heat treatment process. There is a big problem of doing. Accordingly, the recent trend in the production of flexible printed circuit boards is generally to use a two-layer flexible metal-clad laminate rather than a three-layer method.

近年、回路の軽薄短小化の傾向により、両面金属張積層体の使用が増加しつつある。両面金属張積層体は、通常、絶縁層の最外層に形成された熱可塑性ポリイミドを金属箔とラミネートすることで製造するが、熱可塑性ポリイミド樹脂の存在により、絶縁層の吸湿後の耐半田性(Solder-Resistance)が不良になるという問題がある。特に、通常の半田付け温度が200℃程度であるのに対して、最近の鉛フリー半田付け工程における温度は250℃以上と高いため、吸湿後の耐半田性がさらに重要になっている。   In recent years, the use of double-sided metal-clad laminates has been increasing due to the trend of making the circuit lighter and thinner. Double-sided metal-clad laminates are usually manufactured by laminating a thermoplastic polyimide formed on the outermost layer of an insulating layer with a metal foil, but due to the presence of the thermoplastic polyimide resin, the solder resistance after moisture absorption of the insulating layer There is a problem that (Solder-Resistance) becomes poor. In particular, while the normal soldering temperature is about 200 ° C., the temperature in the recent lead-free soldering process is as high as 250 ° C. or higher, so that the solder resistance after moisture absorption is more important.

従来技術として特許文献1は、熱可塑性ポリイミド樹脂層として特殊な構造のポリイミド樹脂を用いることが例示されているが、この場合、吸湿耐熱温度が260℃に過ぎず、300℃以上の厳しい条件では耐半田性において問題がある。   As a conventional technique, Patent Document 1 exemplifies using a polyimide resin having a special structure as a thermoplastic polyimide resin layer. In this case, the moisture absorption heat resistance temperature is only 260 ° C., and under severe conditions of 300 ° C. or more. There is a problem in solder resistance.

特開2002‐363284号公報JP 2002-363284 A

本発明は、印刷回路基板の製造に用いられるフレキシブル金属張積層体及びその製造方法に関するものであって、300℃以上でも吸湿後の耐半田性(Solder-Resistance)に優れ、製品のカール(Curling)が発生せず、銅箔との高い結合力を有する上で、熱処理後の寸法変化率が小さいフレキシブル金属張積層体を提供することで、従来技術の問題点を解決することをその目的とする。   The present invention relates to a flexible metal-clad laminate used for the production of a printed circuit board and a method for producing the same, and has excellent solder-resistance after moisture absorption even at 300 ° C. or higher, and curling of the product (Curling The purpose of the present invention is to solve the problems of the prior art by providing a flexible metal-clad laminate that has a high bonding strength with copper foil and that has a small rate of dimensional change after heat treatment. To do.

上記の目的を達成するために、本発明は、複数個のポリイミド系樹脂層で構成された絶縁層の片面または両面に金属層を形成したフレキシブル金属張積層体であって、金属層と接するポリイミド系樹脂層は、300℃での貯蔵弾性率が1×108Pa以上、350℃での貯蔵弾性率が1×108Pa以下である、フレキシブル金属張積層体を提供する。 In order to achieve the above object, the present invention provides a flexible metal-clad laminate in which a metal layer is formed on one side or both sides of an insulating layer composed of a plurality of polyimide resin layers, the polyimide being in contact with the metal layer The system resin layer provides a flexible metal-clad laminate having a storage elastic modulus at 300 ° C. of 1 × 10 8 Pa or more and a storage elastic modulus at 350 ° C. of 1 × 10 8 Pa or less.

本発明は、吸湿後の耐半田性に優れており、製品のカール(Curling)が発生せず、銅箔と高い結合力を有するだけでなく、熱処理後の寸法変化率が小さいフレキシブル金属張積層体を提供する。   The present invention is a flexible metal-clad laminate that has excellent solder resistance after moisture absorption, does not cause curling of the product, has high bonding strength with copper foil, and has a small dimensional change rate after heat treatment Provide the body.

本発明は、複数個のポリイミド系樹脂層で構成された絶縁層の片面または両面に金属層を形成したフレキシブル金属張積層体であって、金属層と接するポリイミド系樹脂層は、300℃での貯蔵弾性率が1×108Pa以上、350℃での貯蔵弾性率が1×108Pa以下である、フレキシブル金属張積層体を提供する。 The present invention is a flexible metal-clad laminate in which a metal layer is formed on one or both sides of an insulating layer composed of a plurality of polyimide resin layers, and the polyimide resin layer in contact with the metal layer is at 300 ° C. Provided is a flexible metal-clad laminate having a storage elastic modulus of 1 × 10 8 Pa or more and a storage elastic modulus at 350 ° C. of 1 × 10 8 Pa or less.

本発明は、前記複数個のポリイミド系樹脂層が、熱可塑性ポリイミド系樹脂層/熱硬化性ポリイミド系樹脂層/熱可塑性ポリイミド系樹脂層の順に積層された形態である、フレキシブル金属張積層体を提供する。   The present invention provides a flexible metal-clad laminate in which the plurality of polyimide resin layers are laminated in the order of thermoplastic polyimide resin layer / thermosetting polyimide resin layer / thermoplastic polyimide resin layer. provide.

また、前記金属層と接するポリイミド系樹脂層は、300℃以下のガラス転移温度を有する熱可塑性ポリイミド系樹脂層であることを特徴とする。   The polyimide resin layer in contact with the metal layer is a thermoplastic polyimide resin layer having a glass transition temperature of 300 ° C. or lower.

前記金属層と接するポリイミド系樹脂層は、100℃〜200℃の間で測定した線熱膨張係数が50ppm/K以下であることを特徴とする。   The polyimide resin layer in contact with the metal layer has a linear thermal expansion coefficient measured between 100 ° C. and 200 ° C. of 50 ppm / K or less.

また、本発明によるポリイミド系樹脂層で製造されたフレキシブル金属張積層体は、40℃及び相対湿度90%の条件で72時間処理した後の吸湿耐半田温度が300℃以上であり、金属層との接着力が1.0kgf/cm以上であることを特徴とする。   Moreover, the flexible metal-clad laminate manufactured with the polyimide resin layer according to the present invention has a moisture absorption and soldering resistance temperature of 300 ° C. or higher after being treated for 72 hours at 40 ° C. and a relative humidity of 90%. The adhesive strength is 1.0 kgf / cm or more.

また、本発明は、前記金属層と接するポリイミド系樹脂層が、下記化学式1で表される構造単位を50〜100モル%含むことを特徴とするフレキシブル金属張積層体を提供する。   The present invention also provides a flexible metal-clad laminate, wherein the polyimide resin layer in contact with the metal layer contains 50 to 100 mol% of a structural unit represented by the following chemical formula 1.

[化学式1]

Figure 2015515402
[Chemical Formula 1]
Figure 2015515402

前記化学式1に含まれる‐X‐は、下記の構造から選択される1つまたは2つ以上を含む芳香族ジアミノ化合物であって、これらを単独でまたは共重合して使用することができる。   -X- contained in the chemical formula 1 is an aromatic diamino compound containing one or more selected from the following structures, and these can be used alone or in a copolymerized form.

Figure 2015515402
Figure 2015515402

‐X1‐は、‐O‐、‐CO‐、‐S‐、‐SO2‐、‐C(CH32‐、‐CONH‐、‐C(CF32‐、‐(CH2)‐、またはこれらの組み合わせから選択される。 -X 1 -represents -O-, -CO-, -S-, -SO 2- , -C (CH 3 ) 2- , -CONH-, -C (CF 3 ) 2 -,-(CH 2 ) -Or a combination thereof.

前記化学式1に含まれる

Figure 2015515402

は、下記の構造から選択される1つまたは2つ以上を含む二無水物であって、これらを単独でまたは共重合して使用することができる。 Included in Chemical Formula 1
Figure 2015515402

Is a dianhydride containing one or two or more selected from the following structures, and these can be used alone or copolymerized.

Figure 2015515402
Figure 2015515402

Figure 2015515402
Figure 2015515402

Figure 2015515402
Figure 2015515402

Figure 2015515402
Figure 2015515402

以下、発明の構成を中心に詳細に説明する。   Hereinafter, it demonstrates in detail centering on the structure of invention.

本発明は、絶縁層の片面または両面に金属張を形成したフレキシブル金属張積層体であって、絶縁層が複数個のポリイミド系樹脂で構成される多層構造のフレキシブル金属張積層体を提供する。   The present invention provides a flexible metal-clad laminate in which a metal tension is formed on one side or both sides of an insulating layer, and the multilayered structure is composed of a plurality of polyimide resins.

前記複数個のポリイミド系樹脂層は、熱可塑性ポリイミド系樹脂層/熱硬化性ポリイミド系樹脂層/熱可塑性ポリイミド系樹脂層の順に積層された形態を有する。   The plurality of polyimide resin layers have a form in which thermoplastic polyimide resin layer / thermosetting polyimide resin layer / thermoplastic polyimide resin layer are laminated in this order.

金属張層に単一のポリイミド系樹脂層を形成してフレキシブル金属張積層体を製造することもできるが、この場合、次の問題がある。先ず、熱硬化性ポリイミド系樹脂層を単一で使用する場合、金属箔との接着力が低く、熱可塑性ポリイミド系樹脂層が存在しないためラミネート工程が不可能であって、両面フレキシブル金属張積層体を製造することができない。また、エッチング前・後に製品のカールが発生するという問題がある。反対に熱可塑性ポリイミド系樹脂を単一で使用する場合には、絶縁層の線熱膨張係数が高いため熱処理後の寸法変化率が高く、エッチングの前・後に製品のカールが発生するという問題がある。したがって、本発明のフレキシブル金属張積層体を構成する絶縁層は、複数のポリイミド系樹脂層で構成された多層構造であって、熱可塑性ポリイミド系樹脂層/熱硬化性ポリイミド系樹脂層/熱可塑性ポリイミド系樹脂層で構成される。   A flexible metal-clad laminate can be produced by forming a single polyimide-based resin layer on the metal-clad layer, but in this case, there are the following problems. First, when using a single thermosetting polyimide resin layer, the adhesive process with the metal foil is low, and there is no thermoplastic polyimide resin layer. The body cannot be manufactured. In addition, there is a problem that the product curls before and after etching. On the other hand, when a single thermoplastic polyimide resin is used, the coefficient of dimensional change after heat treatment is high due to the high coefficient of linear thermal expansion of the insulating layer, and the product curls before and after etching. is there. Accordingly, the insulating layer constituting the flexible metal-clad laminate of the present invention has a multilayer structure composed of a plurality of polyimide resin layers, and is a thermoplastic polyimide resin layer / thermosetting polyimide resin layer / thermoplastic. It is composed of a polyimide resin layer.

本発明による熱可塑性ポリイミド系樹脂層は、前記金属層と接するポリイミド系樹脂層を意味し、300℃での貯蔵弾性率が1×108Pa以上、350℃での貯蔵弾性率が1×108Pa以下であることを特徴とする。 The thermoplastic polyimide resin layer according to the present invention means a polyimide resin layer in contact with the metal layer, and has a storage elastic modulus at 300 ° C. of 1 × 10 8 Pa or more and a storage elastic modulus at 350 ° C. of 1 × 10. 8 Pa or less.

より詳細には、300℃での貯蔵弾性率が1×108Pa以上、1×1010Pa以下であり、350℃での貯蔵弾性率が1×108Pa以下、1×105Pa以上であることが好ましい。 More specifically, the storage elastic modulus at 300 ° C. is 1 × 10 8 Pa or more and 1 × 10 10 Pa or less, and the storage elastic modulus at 350 ° C. is 1 × 10 8 Pa or less, 1 × 10 5 Pa or more. It is preferable that

300℃での貯蔵弾性率が1×108Pa未満である場合には、吸湿後の耐半田性において問題があり、1×1010Paを超える場合には、材料の脆性が増加し、曲げ特性が低下するという問題がある。また、350℃での貯蔵弾性率が1×108Paを超える場合には、熱可塑性が足りなく、1×105Pa未満である場合には、樹脂が溶融状態となって流れてしまうためラミネート工程が困難となるという問題がある。 When the storage elastic modulus at 300 ° C. is less than 1 × 10 8 Pa, there is a problem in the solder resistance after moisture absorption, and when it exceeds 1 × 10 10 Pa, the brittleness of the material increases, and bending There is a problem that the characteristics deteriorate. Further, when the storage elastic modulus at 350 ° C. exceeds 1 × 10 8 Pa, the thermoplasticity is insufficient, and when it is less than 1 × 10 5 Pa, the resin flows in a molten state. There is a problem that the laminating process becomes difficult.

また、本発明による熱可塑性ポリイミド系樹脂層は、ガラス転移温度が300℃以下であり、より好ましくは200〜300℃である。   Further, the thermoplastic polyimide resin layer according to the present invention has a glass transition temperature of 300 ° C. or lower, more preferably 200 to 300 ° C.

熱可塑性ポリイミド系樹脂層が上述の条件を満たさない場合、例えば、ガラス転移温度が300℃を超え、350℃で測定した貯蔵弾性率が1×108Paを超える場合には、吸湿後の耐半田性は良好であるが、高温での樹脂の流動性(Flowability)が足りなくてラミネート工程が不可能であり、カバーレイ、プリプレグ等の他の基材との結合力が低いという問題がある。上記の問題を考慮して、本発明を構成する熱可塑性ポリイミド系樹脂層は、ガラス転移温度が300℃以下であり、350℃での貯蔵弾性率が1×108Pa以下であることを特徴とする。 When the thermoplastic polyimide resin layer does not satisfy the above-mentioned conditions, for example, when the glass transition temperature exceeds 300 ° C. and the storage elastic modulus measured at 350 ° C. exceeds 1 × 10 8 Pa, the moisture resistance after moisture absorption is increased. Although solderability is good, there is a problem that the laminating process is impossible due to insufficient flowability of resin at high temperature, and the bonding strength with other base materials such as coverlay and prepreg is low. . Considering the above problems, the thermoplastic polyimide resin layer constituting the present invention has a glass transition temperature of 300 ° C. or lower and a storage elastic modulus at 350 ° C. of 1 × 10 8 Pa or lower. And

吸湿後のポリイミド樹脂を高温の半田槽(Solder Bath)に浸漬すると、吸湿された水分が急激に揮発しながら、ポリイミド樹脂層の間、またはポリイミド樹脂層と金属張層との界面で、層分離、樹脂層内部の発泡、膨張等の不良が発生する。ポリミイド樹脂が高温の半田槽(Solder Bath)に浸漬されると、樹脂層の内部に吸湿された水分が急激に気化するが、この際、ポリイミド樹脂が水分の水蒸気圧に耐える程度の貯蔵弾性率を有していれば、半田槽への浸漬による外観不良が発生しないと考えられる。この観点で研究を続いた結果、40℃及び相対湿度90%の条件で72時間以上吸湿後にも300℃以上の吸湿耐半田性を有するためには、300℃で測定した貯蔵弾性率が1×108Pa以上でなければならないという結論に到った。これにより、吸湿後耐半田性(Solder‐Resistance)に特に優れたフレキシブル金属張積層体を製造することができた。 When the polyimide resin after moisture absorption is immersed in a high-temperature solder bath, the moisture that has been absorbed rapidly volatilizes and the layers are separated between the polyimide resin layers or at the interface between the polyimide resin layer and the metal-clad layer. In addition, defects such as foaming and expansion inside the resin layer occur. When the polyimide resin is immersed in a high-temperature solder bath, the moisture absorbed inside the resin layer is rapidly vaporized. At this time, the storage elastic modulus is such that the polyimide resin can withstand the water vapor pressure of moisture. If it has, it is thought that the appearance defect by immersion in a solder tank does not occur. As a result of continuing research from this point of view, in order to have moisture absorption solder resistance of 300 ° C. or higher even after absorbing moisture for 72 hours or more at 40 ° C. and 90% relative humidity, the storage elastic modulus measured at 300 ° C. is 1 ×. The conclusion was reached that it must be 10 8 Pa or higher. As a result, it was possible to produce a flexible metal-clad laminate particularly excellent in solder resistance after moisture absorption (Solder-Resistance).

また、前記金属層と接する前記熱可塑性ポリイミド系樹脂層は、100℃〜200℃の間で測定した線熱膨張係数が50ppm/K以下であることを特徴とする。   Further, the thermoplastic polyimide resin layer in contact with the metal layer has a linear thermal expansion coefficient measured between 100 ° C. and 200 ° C. of 50 ppm / K or less.

より詳細には、線熱膨張係数が17〜50ppm/Kであることが好ましい。   More specifically, the linear thermal expansion coefficient is preferably 17 to 50 ppm / K.

フレキシブル金属張積層体のカールを防止し、熱処理後の寸法安定性を高めるためには、絶縁層全体の線熱膨張係数が低くなければならない。熱硬化性ポリイミド系樹脂層に比べ熱可塑性ポリイミド系樹脂層の線熱膨張係数が高いため、絶縁層全体の線熱膨張係数を制御するためには、熱可塑性ポリイミド系樹脂層の線熱膨張係数を制御することが必須である。熱可塑性ポリイミド系樹脂層の線熱膨張係数を制御するためには、高温の領域でも変形し難い、高い高温弾性率を有する熱可塑性ポリイミド系樹脂が必要である。本発明の熱可塑性ポリイミド系樹脂層は、300℃で測定した貯蔵弾性率が1×108Pa以上であって、高温での貯蔵弾性率が高いため、100℃〜200℃の範囲で測定した線熱膨張係数が50ppm/K以下であることを特徴とする。 In order to prevent curling of the flexible metal-clad laminate and increase the dimensional stability after heat treatment, the linear thermal expansion coefficient of the entire insulating layer must be low. Since the linear thermal expansion coefficient of the thermoplastic polyimide resin layer is higher than that of the thermosetting polyimide resin layer, the linear thermal expansion coefficient of the thermoplastic polyimide resin layer is used to control the linear thermal expansion coefficient of the entire insulating layer. It is essential to control. In order to control the linear thermal expansion coefficient of the thermoplastic polyimide resin layer, a thermoplastic polyimide resin having a high high temperature elastic modulus that is not easily deformed even in a high temperature region is required. The thermoplastic polyimide resin layer of the present invention has a storage elastic modulus measured at 300 ° C. of 1 × 10 8 Pa or higher, and has a high storage elastic modulus at high temperature, and thus was measured in the range of 100 ° C. to 200 ° C. The linear thermal expansion coefficient is 50 ppm / K or less.

次に、本発明によるポリイミド系樹脂について説明する。   Next, the polyimide resin according to the present invention will be described.

本発明において使用されるポリイミド系樹脂の前駆体は、有機溶媒中でジアミンと酸二無水物とを反応させることで得られる。アルゴン、窒素等の不活性雰囲気下で、ジアミンを有機溶媒中に溶解またはスラリー状に拡散させ、酸二無水物を有機溶媒に溶解、スラリー状に拡散させた状態または固体状態で添加する。   The precursor of the polyimide resin used in the present invention is obtained by reacting diamine and acid dianhydride in an organic solvent. Under an inert atmosphere such as argon or nitrogen, diamine is dissolved or diffused in a slurry state in an organic solvent, and acid dianhydride is dissolved in an organic solvent and added in a slurry state or in a solid state.

ポリイミド前駆体溶液の合成時に使用する溶媒は、ポリイミド前駆体が溶解されるものであれば特に限定されない。例えば、ジメチルスルホキシド、ジエチルスルホキシド等のスルホキシド系溶媒、N,N‐ジメチルホルムアミド、N,N‐ジエチルホルムアミド等のホルムアミド系溶媒、N,N‐ジメチルアセトアミド、N,N‐ジエチルアセトアミド等のアセトアミド系溶媒、N‐メチル‐2‐ピロリドン、N‐ビニル‐2‐ピロリドン等のピロリドン系溶媒、フェノール、o‐、m‐、またはp‐クレゾール、キシレノール、ハロゲン化フェノール、カテコール等のフェノール系溶媒、ジグライム、トリグライム、テトラグライム、テトラヒドロフラン、ジオキシ酸等のエーテル系溶媒、メタノール、エタノール、ブタノール等のアルコール系溶媒、ブチルセロソルブ等のセロソルブ系またはヘキサメチルホスホルアミド、γ‐ブチロラクトン等が挙げられ、これらを単独でまたは混合物として使用することが好ましいが、さらには、キシレン、トルエン等の芳香族炭化水素も使用可能である。   The solvent used in the synthesis of the polyimide precursor solution is not particularly limited as long as the polyimide precursor is dissolved. For example, sulfoxide solvents such as dimethyl sulfoxide and diethyl sulfoxide, formamide solvents such as N, N-dimethylformamide and N, N-diethylformamide, and acetamide solvents such as N, N-dimethylacetamide and N, N-diethylacetamide Pyrrolidone solvents such as N-methyl-2-pyrrolidone and N-vinyl-2-pyrrolidone, phenol solvents such as phenol, o-, m-, or p-cresol, xylenol, halogenated phenol, catechol, diglyme, Examples include ether solvents such as triglyme, tetraglyme, tetrahydrofuran, and dioxy acid, alcohol solvents such as methanol, ethanol, and butanol, cellosolves such as butyl cellosolve, hexamethylphosphoramide, and γ-butyrolactone. Is, it is preferable to use them alone or as a mixture, further, xylene, aromatic hydrocarbons such as toluene can be used.

本発明による複数個のポリイミド系樹脂層に含まれた二無水物は、酸二無水物であれば特に限定されないが、例えば、2,2´ヘキサフルオロプロピリデンジブタン酸二無水物、2,2‐ビス(4‐ヒドロキシフェニル)プロパンジベンゾエート‐3,3´4,4´テトラカルボン酸二無水物、ブタンテトラカルボン酸二無水物、1,2,3,4‐シクロブタンテトラカルボン酸二無水物、1,3‐ジメチル‐1,2,3,4‐シクロブタンテトラカルボン酸、1,2,3,4‐シクロペンタンテトラカルボン酸二無水物、2,3,5‐トリカルボキシシクロペンチル酢酸二無水物、3,5,6‐トリカルボキシノルポナン‐2‐酢酸二無水物、2,3,4,5‐テトラヒドロフランテトラカルボン酸二無水物、5‐(2,5‐ジオキシテトラヒドロフラル)‐3‐メチル‐3‐シクロヘキセン‐1,2‐ジカルボン酸二無水物、ビシクロ[2,2,2]‐オクト‐7‐ワン‐2,3,5,6‐テトラカルボン酸二無水物等の脂肪族または脂環式テトラカルボン酸二無水物;ピロメリチック二無水物、3,3´4,4´ベンゾフェノンテトラカルボン酸二無水物、3,3´4,4´ビフェニルスルホンテトラカルボン酸二無水物、1,4,5,8‐ナフタレンテトラカルボン酸二無水物、2,3,6,7‐ナフタレンテトラカルボン酸二無水物、3,3´4,4´ビフェニルエーテルテトラカルボン酸二無水物、3,3´4,4´ジメチルジフェニルシランテトラカルボン酸二無水物、3,3´4,4´テトラフェニルシランテトラカルボン酸二無水物、1,2,3,4‐フランテトラカルボン酸二無水物、4,4´ビス(3,4‐ジカルボキシフェノキシ)ジフェニルスルフィド二無水物、4,4´ビス(3,4‐ジカルボキシフェノキシ)ジフェニルスルホン二無水物、4,4´‐ビスフェノールA二無水物、3,3´4,4´パーフルオロイソプロピリデンジフタル酸二無水物、3,3´4,4´‐ビフェニルテトラカルボン酸二無水物、ビス(フタル酸)フェニルホスフィンオキシド二無水物、p‐フェニレン‐ビス(トリフェニルフタル酸)二無水物、m‐フェニレン‐ビス(トリフェニルフタル酸)二無水物、ビス(トリフェニルフタル酸)‐4,4´ジフェニルエーテル二無水物、3,3´,4,4´‐ベンゾフェノンテトラカルボン酸二無水物、及びビス(トリフェニルフタル酸)‐4,4´ジフェニルメタン二無水物等の芳香族テトラカルボン酸二無水物が挙げられる。   The dianhydride contained in the plurality of polyimide resin layers according to the present invention is not particularly limited as long as it is an acid dianhydride. For example, 2,2 ′ hexafluoropropylidenedibutanoic acid dianhydride, 2, 2-bis (4-hydroxyphenyl) propanedibenzoate-3,3'4,4'tetracarboxylic dianhydride, butanetetracarboxylic dianhydride, 1,2,3,4-cyclobutanetetracarboxylic dianhydride 1,3-dimethyl-1,2,3,4-cyclobutanetetracarboxylic acid, 1,2,3,4-cyclopentanetetracarboxylic dianhydride, 2,3,5-tricarboxycyclopentylacetic acid dianhydride 3,5,6-tricarboxynorponane-2-acetic dianhydride, 2,3,4,5-tetrahydrofurantetracarboxylic dianhydride, 5- (2,5-dioxytetra (Drofural) -3-methyl-3-cyclohexene-1,2-dicarboxylic dianhydride, bicyclo [2,2,2] -oct-7-one-2,3,5,6-tetracarboxylic dianhydride Aliphatic or alicyclic tetracarboxylic dianhydrides such as pyromellitic dianhydride, 3,3′4,4′benzophenone tetracarboxylic dianhydride, 3,3′4,4′biphenylsulfone tetracarboxylic dianhydride Anhydride, 1,4,5,8-naphthalenetetracarboxylic dianhydride, 2,3,6,7-naphthalenetetracarboxylic dianhydride, 3,3'4,4'biphenyl ether tetracarboxylic dianhydride 3,3'4,4 'dimethyldiphenylsilane tetracarboxylic dianhydride, 3,3'4,4' tetraphenylsilane tetracarboxylic dianhydride, 1,2,3,4-furantetracarbo Acid dianhydride, 4,4′bis (3,4-dicarboxyphenoxy) diphenyl sulfide dianhydride, 4,4′bis (3,4-dicarboxyphenoxy) diphenylsulfone dianhydride, 4,4 ′ -Bisphenol A dianhydride, 3,3'4,4'perfluoroisopropylidenediphthalic dianhydride, 3,3'4,4'-biphenyltetracarboxylic dianhydride, bis (phthalic acid) phenylphosphine Oxide dianhydride, p-phenylene-bis (triphenylphthalic acid) dianhydride, m-phenylene-bis (triphenylphthalic acid) dianhydride, bis (triphenylphthalic acid) -4,4 'diphenyl ether dianhydride Products, 3,3 ′, 4,4′-benzophenonetetracarboxylic dianhydride, and bis (triphenylphthalic acid) -4,4′diphenylmethane dianhydride Aromatic tetracarboxylic dianhydrides are mentioned.

本発明による複数個のポリイミド系樹脂層に含まれるジアミンは、特に限定されないが、例えば、p(パラ)‐フェニレンジアミン、m‐フェニレンジアミン、4,4´ジアミノジフェニルメタン、4,4´ジアミノジフェニルエタン、4,4´ジアミノジフェニルエーテル、4,4´ジアミノフェニルスルフィド、4,4´ジアミノフェニルスルホン、1,5‐ジアミノナフタレン、3,3‐ジメチル‐4,4´ジアミノビフェニル、3,5‐ジアミノ‐ベンゾ酸、5‐アミノ‐1‐(4´アミノフェニル)‐1,3,3‐トリメチルインダン、6‐アミノ‐1‐(4´アミノフェニル)‐1,3,3‐トリメチルインダン、4,4´ジアミノベンズアニリド、3,5‐ジアミノ‐3´トリフルオロメチルベンズアニリド、3,5‐ジアミノ‐4´トリフルオロメチルベンズアニリド、3,4´ジアミノジフェニルエーテル、2,7‐ジアミノフルオレン、2,2‐ビス(4‐アミノフェニル)ヘキサフルオロプロパン、4,4´メチレン‐ビス(2‐クロロアニリン)、2,2´5,5´テトラクロロ‐4,4´‐ジアミノビフェニル、2,2´ジクロロ‐4,4´ジアミノ‐5,5´ジメトキシビフェニル、3,3´ジメトキシ‐4,4´ジアミノフェニル、4,4´ジアミノ‐2,2´ビス(トリフルオロメチル)ビフェニル、2,2‐ビス[4‐(4‐アミノフェノキシ)フェニル]プロパン、2,2‐ビス[4‐(4‐アミノフェノキシ)フェニル]ヘキサフルオロプロパン、1,4‐ビス(4‐アミノフェノキシ)ベンゼン、4,4‐ビス(4‐アミノフェノキシ)‐ビフェニル、1,3‐ビス(4‐アミノフェノキシ)ベンゼン、9,9‐ビス(4‐アミノフェニル)フルオレン、4,4´(p‐フェニレンイソプロピリデン)ビスアニリン、4,4´(m‐フェニレンイソプロピリデン)ビスアニリン、4,4´‐オキシジアニリン、2,2´ビス[4‐(4‐アミノ‐2‐トリフルオロメチルフェノキシ)フェニル]ヘキサフルオロプロパン、4,4´ビス[4‐(4‐アミノ‐2‐トリフルオロメチル)フェノキシ]‐オクタフルオロフェニル等の芳香族ジアミン;ジアミノテトラフェニルチオフェン等の、芳香族環に結合された2つのアミノ基及び該アミノ基の窒素原子以外のヘテロ原子を有する芳香族ジアミン;1,1‐メタキシレンジアミン、1,3‐プロパンジアミン、テトラメチレンジアミン、ペンタメチレンジアミン、オクタメチレンジアミン、ノナメチレンジアミン、4,4‐ジアミノヘプタンメチレンジアミン、1,4‐ジアミノシクロヘキサン、イソホロンジアミン、テトラヒドロジシクロペンタジエニレンジアミン、ヘキサヒドロ‐4,7‐メタノインダニレンジメチレンジアミン、及び4,4´メチレンビス(シクロヘキシルアミン)等の脂肪族ジアミン及び脂環式ジアミン等が挙げられる。   The diamine contained in the plurality of polyimide resin layers according to the present invention is not particularly limited. For example, p (para) -phenylenediamine, m-phenylenediamine, 4,4′diaminodiphenylmethane, 4,4′diaminodiphenylethane. 4,4′diaminodiphenyl ether, 4,4′diaminophenyl sulfide, 4,4′diaminophenylsulfone, 1,5-diaminonaphthalene, 3,3-dimethyl-4,4′diaminobiphenyl, 3,5-diamino- Benzoic acid, 5-amino-1- (4′aminophenyl) -1,3,3-trimethylindane, 6-amino-1- (4′aminophenyl) -1,3,3-trimethylindane, 4,4 'Diaminobenzanilide, 3,5-diamino-3'trifluoromethylbenzanilide, 3,5-diamino-4' Trifluoromethylbenzanilide, 3,4'diaminodiphenyl ether, 2,7-diaminofluorene, 2,2-bis (4-aminophenyl) hexafluoropropane, 4,4'methylene-bis (2-chloroaniline), 2 , 2′5,5′tetrachloro-4,4′-diaminobiphenyl, 2,2′dichloro-4,4′diamino-5,5′dimethoxybiphenyl, 3,3′dimethoxy-4,4′diaminophenyl, 4,4'diamino-2,2'bis (trifluoromethyl) biphenyl, 2,2-bis [4- (4-aminophenoxy) phenyl] propane, 2,2-bis [4- (4-aminophenoxy) Phenyl] hexafluoropropane, 1,4-bis (4-aminophenoxy) benzene, 4,4-bis (4-aminophenoxy) -biphenyl, 3-bis (4-aminophenoxy) benzene, 9,9-bis (4-aminophenyl) fluorene, 4,4 ′ (p-phenyleneisopropylidene) bisaniline, 4,4 ′ (m-phenyleneisopropylidene) bisaniline, 4,4′-oxydianiline, 2,2′bis [4- (4-amino-2-trifluoromethylphenoxy) phenyl] hexafluoropropane, 4,4′bis [4- (4-amino-2- Aromatic diamines such as (trifluoromethyl) phenoxy] -octafluorophenyl; aromatic diamines having two amino groups bonded to the aromatic ring and hetero atoms other than nitrogen atoms of the amino group, such as diaminotetraphenylthiophene ; 1,1-metaxylenediamine, 1,3-propanediamine, tetramethylenediamine, pentamethyle Diamine, Octamethylenediamine, Nonamethylenediamine, 4,4-Diaminoheptanemethylenediamine, 1,4-Diaminocyclohexane, Isophoronediamine, Tetrahydrodicyclopentadienylenediamine, Hexahydro-4,7-methanoindanylenediethylenediamine And aliphatic diamines such as 4,4′methylenebis (cyclohexylamine) and alicyclic diamines.

具体的に、上述の物性を考慮して、本発明を構成する熱可塑性ポリイミド系樹脂層は、下記化学式1で表される構造単位を50〜100モル%含むことが好ましい。   Specifically, in consideration of the above-described physical properties, the thermoplastic polyimide resin layer constituting the present invention preferably contains 50 to 100 mol% of a structural unit represented by the following chemical formula 1.

[化学式1]

Figure 2015515402
[Chemical Formula 1]
Figure 2015515402

前記化学式1に含まれた‐X‐は、下記の構造から選択される1つまたは2つ以上を含む芳香族ジアミノ化合物であって、これらを単独でまたは共重合して使用することができる。   -X- included in Chemical Formula 1 is an aromatic diamino compound containing one or more selected from the following structures, and these may be used alone or in a copolymerized form.

Figure 2015515402
Figure 2015515402

‐X1‐は、‐O‐、‐CO‐、‐S‐、‐SO2‐、‐C(CH32‐、‐CONH‐、‐C(CF32‐、‐(CH2)‐、またはこれらの組み合わせから選択される。 -X 1 -represents -O-, -CO-, -S-, -SO 2- , -C (CH 3 ) 2- , -CONH-, -C (CF 3 ) 2 -,-(CH 2 ) -Or a combination thereof.

前記化学式1に含まれる

Figure 2015515402

は、下記の構造から選択される1つまたは2つ以上を含む二無水物であって、これらを単独でまたは共重合して使用することができる。 Included in Chemical Formula 1
Figure 2015515402

Is a dianhydride containing one or two or more selected from the following structures, and these can be used alone or copolymerized.

Figure 2015515402
Figure 2015515402

Figure 2015515402
Figure 2015515402

Figure 2015515402
Figure 2015515402

Figure 2015515402
Figure 2015515402

より具体的に、‐X1‐は、‐O‐を含む芳香族ジアミノ化合物であり、

Figure 2015515402

は、下記構造から選択される1つまたは2つ以上を含む二無水物であることを特徴とするフレキシブル金属張積層体を提供する。 More specifically, —X 1 — is an aromatic diamino compound containing —O—,
Figure 2015515402

Provides a flexible metal-clad laminate characterized by being a dianhydride containing one or more selected from the following structures.

Figure 2015515402
Figure 2015515402

Figure 2015515402
Figure 2015515402

本発明による熱可塑性ポリイミド系樹脂層は、下記化学式1で表される構造単位を50〜100モル%含むことが好ましい。50モル%未満である場合には、350℃での貯蔵弾性率が1×108Paを超えて、熱可塑性ポリイミド樹脂層の高温での流動性が足りなくてラミネート工程が不可能となるという問題がある。 The thermoplastic polyimide resin layer according to the present invention preferably contains 50 to 100 mol% of a structural unit represented by the following chemical formula 1. When it is less than 50 mol%, the storage elastic modulus at 350 ° C. exceeds 1 × 10 8 Pa, and the thermoplastic polyimide resin layer has insufficient fluidity at a high temperature, making the lamination process impossible. There's a problem.

本発明におけるポリイミド系樹脂とは、下記化学式2のようなイミド環を有する全ての樹脂を含み、例えば、ポリイミド、ポリアミドイミド、ポリエステルイミド、シロキサン変性ポリイミド等が挙げられる。また、ポリイミド系樹脂単独体だけでなく、上述のポリイミド系樹脂とその他の高分子樹脂とを混合した混合物からなるものを含む。また、ピリジン、キノリン等の硬化促進剤、シラン等のカップリング剤、エポキシ等の接着性付与剤、塗布工程を容易にするための消泡剤及びレベリング剤等のその他の添加剤が混合されたものを含む。   The polyimide resin in the present invention includes all resins having an imide ring represented by the following chemical formula 2, and examples thereof include polyimide, polyamideimide, polyesterimide, and siloxane-modified polyimide. Moreover, what consists of a mixture which mixed not only the polyimide resin single body but the above-mentioned polyimide resin and other polymer resin is included. In addition, curing additives such as pyridine and quinoline, coupling agents such as silane, adhesion imparting agents such as epoxy, and other additives such as antifoaming agents and leveling agents for facilitating the coating process were mixed. Including things.

[化学式2]

Figure 2015515402
[Chemical formula 2]
Figure 2015515402

本発明のフレキシブル金属張積層体を製造する方法は、キャスト(Casting)方式とラミネート(Laminating)方式を含む。キャスト(Casting)方式は金属層上にポリイミド系樹脂の前駆体であるポリアミック酸系樹脂を塗布した後、それを熱的・化学的変換過程を経てポリイミド系樹脂層を形成する。また、キャスト(Casting)方式には、上記の方法により形成されたキャスト方式の単面フレキシブル金属張積層体の一面に新しい金属層をラミネートすることで両面フレキシブル金属張積層体を製造する、キャスト方式の両面フレキシブル金属張積層体が含まれる。ラミネート(Laminating)方式は、熱可塑性ポリイミド系樹脂層/熱硬化性ポリイミド系樹脂層/熱可塑性ポリイミド系樹脂層の多層構造を有するポリイミド系フィルムを予め製造し、その片面または両面に金属層をラミネートして製造する。   The method for producing the flexible metal-clad laminate of the present invention includes a casting method and a laminating method. In the casting method, a polyamic acid resin, which is a precursor of a polyimide resin, is applied on a metal layer, and then a polyimide resin layer is formed through a thermal / chemical conversion process. In addition, the casting method is a casting method in which a double-sided flexible metal-clad laminate is manufactured by laminating a new metal layer on one side of a cast-type single-sided flexible metal-clad laminate formed by the above method. A double-sided flexible metal-clad laminate. Laminating method is to manufacture in advance a polyimide film having a multilayer structure of thermoplastic polyimide resin layer / thermosetting polyimide resin layer / thermoplastic polyimide resin layer, and laminate a metal layer on one or both sides thereof. To manufacture.

ここで、熱可塑性ポリイミド樹脂層は、下記化学式1で表される構造単位を50〜100モル%含むことを特徴とし、例えば、酸二無水物としてのピロメリチック二無水物(Pyromellitic dianhydride)とジアミンとしての1,3‐ビス(4‐アミノフェノキシ)ベンゼン(1,3‐bis(4‐aminophenoxy)benzene)とを、ポリイミド全体の50〜100モル%となるように反応させてアミド酸を製造し、これを塗布した後、加熱してイミド化することで製造することができる。   Here, the thermoplastic polyimide resin layer is characterized by containing 50 to 100 mol% of a structural unit represented by the following chemical formula 1, for example, pyromellitic dianhydride as acid dianhydride and diamine 1,3-bis (4-aminophenoxy) benzene (1,3-bis (4-aminophenoxy) benzene) is reacted so as to be 50 to 100 mol% of the whole polyimide to produce amic acid, After applying this, it can manufacture by heating and imidizing.

熱硬化性ポリイミド樹脂層は、特に限定されないが、本発明の実施例によれば、ジアミンとしてのパラ‐フェニレンジアミン(p‐phenylenediamine)及び4,4´‐オキシジアニリン(4,4´‐Oxydianiline)と、酸二無水物としての3,3´,4,4´‐ビフェニルテトラカルボン酸二無水物(3,3´,4,4´‐biphenyltetra carboxylic acid dianhydride)とを、ポリイミド全体の50〜100モル%となるように反応させてアミド酸を製造し、これを塗布した後、加熱してイミド化することで製造することができる。   Although the thermosetting polyimide resin layer is not particularly limited, according to an embodiment of the present invention, p-phenylenediamine and 4,4′-oxydianiline (4,4′-oxydianiline) are used as diamines. ) And 3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride as an acid dianhydride, It can be manufactured by reacting to 100 mol% to produce amic acid, coating this, and imidizing by heating.

この際、脱水縮合反応によりイミド化が行われ、反応温度は100〜400℃が好ましく、反応時間は10分〜24時間がかかるが、特にこれに限定されない。   At this time, imidation is performed by a dehydration condensation reaction, the reaction temperature is preferably 100 to 400 ° C., and the reaction time is 10 minutes to 24 hours, but is not particularly limited thereto.

合成時に使用する溶媒は、ポリイミドの前駆体であるポリアミック酸が溶解されるものであれば特に限定されず、ジメチルスルホキシド、ジエチルスルホキシド等のスルホキシド系溶媒、N,N‐ジメチルホルムアミド、N,N‐ジエチルホルムアミド等のホルムアミド系溶媒、N,N‐ジメチルアセトアミド、N,N‐ジエチルアセトアミド等のアセトアミド系溶媒、N‐メチル‐2‐ピロリドン、N‐ビニル‐2‐ピロリドン等のピロリドン系溶媒、フェノール、o‐、m‐、またはp‐クレゾール、キシレノール、ハロゲン化フェノール、カテコール等のフェノール系溶媒、ジグライム、トリグライム、テトラグライム、テトラヒドロフラン、ジオキシ酸等のエーテル系溶媒、メタノール、エタノール、ブタノール等のアルコール系溶媒、ブチルセロソルブ等のセロソルブ系またはヘキサメチルホスホルアミド及びγ‐ブチロラクトン等を使用することができ、これらを単独でまたは混合物として使用することが好ましいが、さらには、キシレン、トルエン等の芳香族炭化水素も使用可能である。   The solvent used in the synthesis is not particularly limited as long as the polyamic acid, which is a polyimide precursor, can be dissolved, and sulfoxide solvents such as dimethyl sulfoxide and diethyl sulfoxide, N, N-dimethylformamide, N, N- Formamide solvents such as diethylformamide, N, N-dimethylacetamide, acetamide solvents such as N, N-diethylacetamide, pyrrolidone solvents such as N-methyl-2-pyrrolidone and N-vinyl-2-pyrrolidone, phenol, Phenolic solvents such as o-, m-, or p-cresol, xylenol, halogenated phenol, catechol, ether solvents such as diglyme, triglyme, tetraglyme, tetrahydrofuran, dioxyacid, alcohols such as methanol, ethanol, butanol Melting , Cellosolve such as butyl cellosolve or hexamethylphosphoramide and γ-butyrolactone can be used, and these are preferably used alone or as a mixture, and moreover, aromatic hydrocarbons such as xylene and toluene Can also be used.

フレキシブル金属張積層体を構成する金属層は、銅、アルミニウム、銀、パラジウム、ニッケル、クロム、モリブデン、及びタングステン等の導電性金属を意味し、これらの合金または混合物を含む。通常、銅が広く用いられるが、必ずしもこれに限定されるものではない。また、金属張と樹脂層との間の結合強度を増加させるために、金属層の表面に物理的または化学的表面処理を施したものも本発明の金属層に含まれる。   The metal layer constituting the flexible metal-clad laminate means a conductive metal such as copper, aluminum, silver, palladium, nickel, chromium, molybdenum, and tungsten, and includes an alloy or a mixture thereof. Usually, copper is widely used, but is not necessarily limited thereto. Further, the metal layer of the present invention includes those obtained by subjecting the surface of the metal layer to physical or chemical surface treatment in order to increase the bond strength between the metal tension and the resin layer.

本発明に適用可能なコーティング方法としては、ナイフコーティング、ロールコーティング、ダイコーティング、カーテンコーティング等が挙げられ、本発明が求める目的を満たす限り、その方法は制限されない。コーティング溶液としては、ポリイミド前駆体溶液のみならず、予備硬化された半径化または完全頃化状態のポリイミド溶液を使用してもよい。   Examples of the coating method applicable to the present invention include knife coating, roll coating, die coating, curtain coating and the like, and the method is not limited as long as the object required by the present invention is satisfied. As the coating solution, not only a polyimide precursor solution but also a precured polyimide solution in a radiused or fully-cured state may be used.

絶縁層のコーティング後にそれを乾燥及び硬化する工程は、選択的に適用されることができ、熱風硬化法、IR硬化法、バッチ式硬化法、連続式硬化法、及び化学硬化法等の公知の様々な方法が適用されることができる。   The process of drying and curing the insulating layer after coating can be applied selectively and known methods such as hot air curing, IR curing, batch curing, continuous curing, and chemical curing. Various methods can be applied.

以下、実験例により本発明を具体的に説明する。しかし、本発明は必ずしもこれら例に限定されるものではない。   Hereinafter, the present invention will be described in detail by experimental examples. However, the present invention is not necessarily limited to these examples.

実施例において用いられた略語は次のとおりである。   Abbreviations used in the examples are as follows.

DMAc:N,N‐ジメチルアセトアミド   DMAc: N, N-dimethylacetamide

TPE‐R:1,3‐ビス(4‐アミノフェノキシ)ベンゼン   TPE-R: 1,3-bis (4-aminophenoxy) benzene

p‐PDA:パラ‐フェニレンジアミン   p-PDA: para-phenylenediamine

ODA:4,4´‐オキシジアニリン   ODA: 4,4'-oxydianiline

BAPP:2,2‐ビス(4‐アミノフェノキシ)フェニルプロパン   BAPP: 2,2-bis (4-aminophenoxy) phenylpropane

DABA:3,5‐ジアミノ‐安息香酸(3,5‐diamino‐benzoic acid)   DABA: 3,5-diamino-benzoic acid

BPDA:3,3´,4,4´‐ビフェニルテトラカルボン酸二無水物   BPDA: 3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride

PMDA:ピロメリチック二無水物   PMDA: pyromellitic dianhydride

BPADA:4,4´‐ビスフェノールA二無水物   BPADA: 4,4'-bisphenol A dianhydride

BTDA:3,3´,4,4´‐ベンゾフェノンテトラカルボン酸二無水物   BTDA: 3,3 ′, 4,4′-benzophenone tetracarboxylic dianhydride

TMEG:エチレングリコールビス(トリメリチック二無水物)   TMEG: Ethylene glycol bis (trimellitic dianhydride)

本発明で言及された物性は次の方法により測定された。   The physical properties mentioned in the present invention were measured by the following methods.

●線熱膨張係数
線熱膨張係数は、Mettler‐Toledo社のTMA/SDTA861eを用いて、0.03Nの張力で、窒素雰囲気で5℃/分の速度で30℃から400℃まで昇温しながら測定した。測定された値のうち、100℃〜200℃の間の区間において25℃単位で測定した線熱膨張係数の平均値を、100℃から200℃までの線熱膨張係数とした。
● Linear thermal expansion coefficient The linear thermal expansion coefficient was measured using a TMA / SDTA861e from Mettler-Toledo with a tension of 0.03N and a temperature of 30 ° C to 400 ° C at a rate of 5 ° C / min in a nitrogen atmosphere. It was measured. Among the measured values, an average value of linear thermal expansion coefficients measured in units of 25 ° C. in a section between 100 ° C. and 200 ° C. was defined as a linear thermal expansion coefficient from 100 ° C. to 200 ° C.

●貯蔵弾性率
Mettler‐Toledo社のDMA/SDTA861eを用いて、張力0.1N、周波数10Hz、変位30μmの条件で、窒素雰囲気で5℃/分の速度で30℃から400℃まで昇温しながら測定した。
● Storage modulus
Measurement was performed using Mettler-Toledo DMA / SDTA861e under conditions of a tension of 0.1 N, a frequency of 10 Hz, and a displacement of 30 μm while raising the temperature from 30 ° C. to 400 ° C. at a rate of 5 ° C./min.

●ガラス転移温度
貯蔵弾性率の測定時と同様の条件でDMAを使用し、この際に得られたTanδの最大値をガラス転移温度とした。
-Glass transition temperature DMA was used on the same conditions as the storage elastic modulus measurement, and the maximum value of Tan δ obtained at this time was defined as the glass transition temperature.

●熱可塑性ポリイミドの評価
本発明における熱可塑性ポリイミド系樹脂において、350℃での貯蔵弾性率が1×108Pa以下であるポリイミド系樹脂を熱可塑性ポリイミド系樹脂とみなし、350℃での貯蔵弾性率が1×108Pa以上である場合を熱硬化性ポリイミド系樹脂とみなした。貯蔵弾性率の測定は上述の方法に基づいた。
● Evaluation of thermoplastic polyimide In the thermoplastic polyimide resin of the present invention, a polyimide resin having a storage elastic modulus at 350 ° C. of 1 × 10 8 Pa or less is regarded as a thermoplastic polyimide resin, and storage elasticity at 350 ° C. The case where the rate was 1 × 10 8 Pa or more was regarded as a thermosetting polyimide resin. The storage modulus measurement was based on the method described above.

●吸湿耐半田性
5cm×5cmのサイズの試験片を40℃/相対湿度90%の恒温恒湿器で72時間以上処理した後、300℃の半田槽(Solder Bath)に浸漬した時に、膨張、層分離等の外観上の不良が発生していない場合をPass、外観上の不良が発生した場合をFailとした。片面銅張積層板の場合、評価は銅箔の脱離なしで銅箔および絶縁層を有する標本とした。両面銅張積層板の場合、評価は一方の面での銅箔脱離後に行い、それぞれ各側面を評価した。
● Moisture absorption and solder resistance After a test piece of size 5cm x 5cm is treated for 72 hours or more in a constant temperature and humidity chamber at 40 ° C / 90% relative humidity, it expands when immersed in a 300 ° C solder bath. When no defect in appearance such as layer separation occurred, Pass was designated, and when an appearance defect occurred, Fail was designated. In the case of a single-sided copper-clad laminate, the evaluation was made of a specimen having a copper foil and an insulating layer without removing the copper foil. In the case of a double-sided copper-clad laminate, the evaluation was performed after the copper foil was detached on one side, and each side was evaluated.

●銅箔との接着力
JIS‐C6471に準じて測定した。
● Adhesive strength with copper foil Measured according to JIS-C6471.

[合成例1]
DMAcにp‐PDA及びODAを90:10のモル%比率で常温で完全に溶かした後、前記溶液に100.9モル%のBPDAを徐々に添加した。前記混合物を常温で24時間反応させた。この際、全体溶液中における固形分含量は13重量%とした。
[Synthesis Example 1]
After p-PDA and ODA were completely dissolved in DMAc at a 90:10 mol% ratio at room temperature, 100.9 mol% of BPDA was gradually added to the solution. The mixture was reacted at room temperature for 24 hours. At this time, the solid content in the whole solution was set to 13% by weight.

[合成例2〜合成例5]
合成例1と同様の製造条件で、表1に記載の成分及び含量に従って製造した。
[Synthesis Example 2 to Synthesis Example 5]
It manufactured according to the component and content of Table 1 on the manufacturing conditions similar to the synthesis example 1.

Figure 2015515402
*E´@300℃:300℃での貯蔵弾性率
*E´@350℃:350℃での貯蔵弾性率
*CTE:100〜200℃範囲で測定した線熱膨張係数
*Tg:ガラス転移温度
Figure 2015515402
* E '@ 300 ° C: storage elastic modulus at 300 ° C * E' @ 350 ° C: storage elastic modulus at 350 ° C * CTE: linear thermal expansion coefficient measured in the range of 100 to 200 ° C * Tg: glass transition temperature

[実施例1]
厚さ12μmの電解銅箔(Furukawa Circuit Foil製、F2WS銅箔、照度Rz=2.0μm)上に、合成例2で製造されたポリアミック酸溶液を最終硬化後の厚さが2.5μmとなるように塗布した後、140℃で乾燥することで、第1ポリイミド前駆体層を形成した。前記第1ポリイミド前駆体層の一面に、合成例1で製造されたポリアミック酸溶液を最終硬化後の厚さが14μmとなるように塗布した後、140℃で乾燥することで、第2ポリイミド前駆体層を形成した。その後、第2ポリイミド前駆体層の一面に、合成例2で製造されたポリアミック酸溶液を最終硬化後の厚さが3μmとなるように塗布した後、140℃で乾燥することで、銅箔上に積層されたポリアミック酸前駆体フィルムを製造した。このように製造された積層体を、窒素雰囲気下で150℃から385℃まで昇温しながら9分間熱処理することで完全に硬化させた。積層体の物性を評価し、その結果を表2に示す。
[Example 1]
The thickness after final curing of the polyamic acid solution produced in Synthesis Example 2 on an electrolytic copper foil of 12 μm thickness (Furukawa Circuit Foil, F2WS copper foil, illuminance Rz = 2.0 μm) is 2.5 μm. After apply | coating in this way, the 1st polyimide precursor layer was formed by drying at 140 degreeC. After applying the polyamic acid solution manufactured in Synthesis Example 1 on one surface of the first polyimide precursor layer so that the thickness after final curing is 14 μm, it is dried at 140 ° C. A body layer was formed. Thereafter, the polyamic acid solution produced in Synthesis Example 2 was applied to one surface of the second polyimide precursor layer so that the thickness after final curing was 3 μm, and then dried at 140 ° C. A polyamic acid precursor film laminated on was prepared. The laminate thus produced was completely cured by heat treatment for 9 minutes while raising the temperature from 150 ° C. to 385 ° C. in a nitrogen atmosphere. The physical properties of the laminate were evaluated and the results are shown in Table 2.

[実施例2]
実施例1と同様の方法で、表2の層構成に従ってフレキシブル金属張積層体を製造した。
[Example 2]
In the same manner as in Example 1, a flexible metal-clad laminate was manufactured according to the layer structure shown in Table 2.

[比較例1〜3]
実施例1と同様の方法で、表2の層構成に従ってフレキシブル金属張積層体を製造した。
[Comparative Examples 1-3]
In the same manner as in Example 1, a flexible metal-clad laminate was manufactured according to the layer structure shown in Table 2.

Figure 2015515402
Figure 2015515402

Claims (8)

複数個のポリイミド系樹脂層で構成された絶縁層の片面または両面に金属層を形成したフレキシブル金属張積層体であって、金属層と接するポリイミド系樹脂層は、300℃での貯蔵弾性率が1×108Pa以上、350℃での貯蔵弾性率が1×108Pa以下であることを特徴とする、フレキシブル金属張積層体。 A flexible metal-clad laminate in which a metal layer is formed on one or both sides of an insulating layer composed of a plurality of polyimide resin layers, and the polyimide resin layer in contact with the metal layer has a storage elastic modulus at 300 ° C. 1 × 10 8 Pa or more, and wherein the storage modulus at 350 ° C. or less 1 × 10 8 Pa, flexible metal-clad laminate. 前記金属層と接するポリイミド系樹脂層は、300℃での貯蔵弾性率が1×108Pa〜1×1010Paであり、350℃での貯蔵弾性率が1×105Pa〜1×108Paであることを特徴とする、請求項1に記載のフレキシブル金属張積層体。 The polyimide resin layer in contact with the metal layer has a storage elastic modulus at 300 ° C. of 1 × 10 8 Pa to 1 × 10 10 Pa and a storage elastic modulus at 350 ° C. of 1 × 10 5 Pa to 1 × 10 10. The flexible metal-clad laminate according to claim 1, wherein the flexible metal-clad laminate is 8 Pa. 前記複数個のポリイミド系樹脂層は、熱可塑性ポリイミド系樹脂層/熱硬化性ポリイミド系樹脂層/熱可塑性ポリイミド系樹脂層の順に積層された形態であることを特徴とする、請求項1に記載のフレキシブル金属張積層体。   The plurality of polyimide resin layers are stacked in the order of thermoplastic polyimide resin layer / thermosetting polyimide resin layer / thermoplastic polyimide resin layer according to claim 1. Flexible metal-clad laminate. 前記金属層と接するポリイミド系樹脂層は、300℃以下のガラス転移温度を有する熱可塑性ポリイミド系樹脂層であることを特徴とする、請求項1に記載のフレキシブル金属張積層体。   The flexible metal-clad laminate according to claim 1, wherein the polyimide resin layer in contact with the metal layer is a thermoplastic polyimide resin layer having a glass transition temperature of 300 ° C or lower. 前記金属層と接するポリイミド系樹脂層は、100℃〜200℃の間で測定した線熱膨張係数が50ppm/K以下であることを特徴とする、請求項1に記載のフレキシブル金属張積層体。   2. The flexible metal-clad laminate according to claim 1, wherein the polyimide resin layer in contact with the metal layer has a linear thermal expansion coefficient measured between 100 ° C. and 200 ° C. of 50 ppm / K or less. 40℃、相対湿度90%の条件で72時間処理した後の吸湿耐半田温度が300℃以上であり、金属層との接着力が1.0kgf/cm以上であることを特徴とする、請求項1から5の何れか一項に記載のフレキシブル金属張積層体。   The moisture absorption soldering resistance temperature after processing for 72 hours under the conditions of 40 ° C and 90% relative humidity is 300 ° C or higher, and the adhesive strength with the metal layer is 1.0 kgf / cm or higher. The flexible metal-clad laminate according to any one of 1 to 5. 前記金属層と接するポリイミド系樹脂層は、下記化学式1で表される構造単位を50〜100モル%含むことを特徴とする、請求項1から5の何れか一項に記載のフレキシブル金属張積層体。
[化学式1]
Figure 2015515402

前記化学式1に含まれる‐X‐は、下記の構造から選択される1つまたは2つ以上を含む芳香族ジアミノ化合物であって、これらを単独でまたは共重合して使用することができ、
Figure 2015515402

‐X1‐は、‐O‐、‐CO‐、‐S‐、‐SO2‐、‐C(CH32‐、‐CONH‐、‐C(CF32‐、‐(CH2)‐、またはこれらの組み合わせから選択され、
前記化学式1に含まれる
Figure 2015515402

は、下記の構造から選択される1つまたは2つ以上を含む二無水物であって、これらを単独でまたは共重合して使用することができる。
Figure 2015515402
Figure 2015515402
Figure 2015515402
Figure 2015515402
The flexible metal-clad laminate according to any one of claims 1 to 5, wherein the polyimide resin layer in contact with the metal layer includes 50 to 100 mol% of a structural unit represented by the following chemical formula 1. body.
[Chemical Formula 1]
Figure 2015515402

-X- in Chemical Formula 1 is an aromatic diamino compound containing one or more selected from the following structures, which can be used alone or in a copolymerized form:
Figure 2015515402

-X 1 -represents -O-, -CO-, -S-, -SO 2- , -C (CH 3 ) 2- , -CONH-, -C (CF 3 ) 2 -,-(CH 2 ) -Or a combination of these,
Included in Chemical Formula 1
Figure 2015515402

Is a dianhydride containing one or two or more selected from the following structures, and these can be used alone or copolymerized.
Figure 2015515402
Figure 2015515402
Figure 2015515402
Figure 2015515402
‐X1‐は、‐O‐を含む芳香族ジアミノ化合物であり、
Figure 2015515402
は、下記構造から選択される1つまたは2つ以上を含む二無水物であることを特徴とする、請求項7に記載のフレキシブル金属張積層体。
Figure 2015515402
Figure 2015515402
-X 1 -is an aromatic diamino compound containing -O-,
Figure 2015515402
Is a dianhydride containing one or more selected from the following structures, The flexible metal-clad laminate according to claim 7.
Figure 2015515402
Figure 2015515402
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