JP2015221924A - Aluminum alloy extruded material and method of manufacturing the same - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a 7000 series aluminum alloy extruded material having enhanced energy absorption property upon collapse deformation.SOLUTION: The aluminum alloy extruded material is provided which has a composition containing Zn:5.5 to 9.0% (by mass, the same shall apply hereafter.), Mg:1.0 to 2.0%, Cu:0.1 to 1.0%, Fe:0.01 to 0.40%, Si:0.01 to 0.20%, Ti:0.005 to 0.2%, further one or more kind of Zr, Cr, Mn, V, Sc each in the range of 0.01 to 0.25% and 0.1 to 0.5% in total and the balance Al with inevitable impurities and in which a thickness in a cross section vertical to an extrusion direction is 6 mm or less, an average length of a long side of a MgZndeposition existing in a crystal grain boundary is 5 μm or less and the number of the MgZndeposition existing in the crystal grain boundary and having a long side with a length of more than 5 μm is 3 or less per 100 μm of the length of the crystal grain boundary.

Description

  The present invention relates to an aluminum alloy extruded material and a method for producing the same, and more particularly to a 7000 series (Al-Zn-Mg-Cu based) aluminum alloy extruded material suitable as an energy absorbing member for automobile bumper beams, door beams and the like, and a method for producing the same. .

  Patent Documents 1 to 4 describe that an energy absorbing member such as a bumper beam or a door beam is manufactured by press-quenching a 7000 series aluminum alloy extruded material and then performing an aging treatment or an overaging treatment. The press quenching (or die quenching) of the extruded material means that the extruded material immediately after the hot extrusion is rapidly quenched and quenched while being kept at a high temperature.

JP 2001-140029 A JP 2006-233336 A JP 2011-1563 A JP 2008-274441 A

  In Patent Document 1, when an overaging treatment is performed on an extruded material that has been press-quenched by air cooling, the pressure cracking property of the extruded material is improved as compared with a general aging treated material. Shows that the breaking displacement during bending deformation is improved. Further, in Patent Documents 1 and 2, by improving the pressure cracking resistance or displacement at break, there is no sudden load drop within the effective stroke at the time of lateral crushing or bending deformation, the average load increases, and the extrusion It is described that the energy absorption amount of the material increases. However, when the overaging treatment is carried out, the pressure cracking resistance or the fracture displacement is improved, but the material strength is lowered, so that there is a limit to the amount of energy absorption increased by the overaging treatment.

  Patent Document 3 discloses that the pressure quenching cooling rate of the extruded material is improved by setting the cooling rate of press quenching to 30 ° C./min or more, and the buckling of the dogleg shape at the time of axial crushing is prevented. Have been described. In Patent Document 4, the rate of reduction in the thickness of the fractured surface when a tensile test is carried out with the cooling rate of press quenching being about 300 ° C./min (refer to the example of Patent Document 4), which is larger than normal fan air cooling. It is described that it is 20% or more to improve the pressure cracking property of the extruded material. Patent Document 4 describes that the amount of energy absorption at the time of lateral crushing increases by improving the pressure cracking resistance. On the other hand, in the 7000 series aluminum alloy extruded material manufactured by press hardening, further improvement of energy absorption characteristics (improvement of pressure cracking resistance and increase of energy absorption amount) is desired.

  An object of the present invention is to further improve the energy absorption characteristics at the time of crushing when manufacturing an energy absorbing member by applying an aging treatment (including overaging treatment) after press quenching a 7000 series aluminum alloy extruded material. And

According to the knowledge of the present inventor, coarse MgZn ₂ precipitates are formed at crystal grain boundaries in the extruded material that has been press-quenched by air cooling during the cooling process during press-quenching. This MgZn ₂ precipitate grows by the subsequent aging treatment (the right-hand photo in FIG. 1, the portion that looks white) is the starting point of fracture at the time of crushing. When the press quenching cooling rate is about 300 ° C./min, the formation of coarse precipitates at the crystal grain boundaries cannot be prevented, and there is a limit to the improvement of pressure cracking resistance and the increase in energy absorption. The present invention has been made based on the above findings.

The aluminum alloy extruded material according to the present invention has Zn: 5.5 to 9.0% by mass, Mg: 1.0 to 2.0% by mass, Cu: 0.1 to 1.0% by mass, Fe: 0.00%. 01 to 0.40% by mass, Si: 0.01 to 0.20% by mass, Ti: 0.005 to 0.2% by mass, Zr: 0.01 to 0.25% by mass, Cr: 0.01 to 0.25% by mass, Mn: 0.01 to 0.25% by mass, V: 0.01 to 0.25% by mass, Sc: 0.01 to 0.25% by mass or more MgZn ₂ present in the crystal grain boundary with a thickness of 6 mm or less in the cross section perpendicular to the extrusion direction. The average length of the long side of the precipitate is 5 μm or less, and the length of the long side existing per 100 μm of the grain boundary length is larger than 5 μm. The number of MgZn ₂ precipitates is 3 or less.

In the method for producing an aluminum alloy extruded material according to the present invention, the aluminum alloy ingot having the above composition is homogenized, heated to a temperature of 400 to 560 ° C. to perform extrusion, and in a cross section perpendicular to the extrusion direction. The extruded material has a wall thickness of 6 mm or less, and is subjected to artificial aging treatment by performing extrusion water cooling at a cooling rate of 200 ° C./second or more while the temperature of the extruded material is 400 ° C. or higher. In addition, extrusion water cooling means performing cooling of press hardening by water cooling.
In the above manufacturing method, the artificial aging treatment includes an overaging treatment.

According to the present invention, the energy absorption characteristics of a 7000 series aluminum alloy extruded material subjected to press quenching and aging treatment (including overaging treatment) can be improved as compared with the conventional material. The extruded aluminum alloy material according to the present invention is excellent in pressure cracking resistance against lateral crushing as well as pressure crushing resistance against vertical crushing (axial crushing), and energy of automobile bumper beams, door beams, bumper stays, body frames, etc. Suitable as an absorbent member.
Note that the present invention is based on the knowledge that the cause of the decrease in pressure cracking resistance is coarse MgZn ₂ precipitates generated at the crystal grain boundaries during the cooling process during press quenching. Based on this knowledge, energy absorption characteristics can be improved not only with an overaging treatment material but also with a normal aging treatment material.

Scanning micrograph (left) of a 7000 series aluminum alloy extruded material (No. 1 in the example) according to the present invention, and a scanning type of a 7000 series aluminum alloy extruded material (No. 11 in the example) having a low cooling rate. It is a microscope structure photograph (right). It is the figure (right) before crushing (left) explaining the method of a crushing test, and after crushing.

Hereinafter, the 7000 series aluminum alloy extruded material and the manufacturing method thereof according to the present invention will be specifically described.
(Aluminum alloy composition)
The 7000 series aluminum alloy according to the present invention has Zn: 5.5-9.0 mass%, Mg: 1.0-2.0 mass%, Cu: 0.1-1.0 mass%, Fe: 0.00 mass%. 01 to 0.40% by mass, Si: 0.01 to 0.20% by mass, Ti: 0.005 to 0.2% by mass, Zr: 0.01 to 0.25% by mass, Cr: 0.01 to 0.25% by mass, Mn: 0.01 to 0.25% by mass, V: 0.01 to 0.25% by mass, Sc: 0.01 to 0.25% by mass or more In a total of 0.1 to 0.5 mass%, with the balance being Al and inevitable impurities. This composition itself is known as a 7000 series aluminum alloy. Hereinafter, this composition will be described.

Zn: 5.5-9.0 mass%
Mg: 1.0-2.0 mass%
Zn and Mg are elements that improve the strength of the 7000 series aluminum alloy by forming MgZn ₂ that is an intermetallic compound. When the Zn content is less than 5.5% by mass or the Mg content is less than 1.0% by mass, the proof stress of 350 MPa or more necessary as an energy absorbing member cannot be obtained. On the other hand, if the Zn content exceeds 9.0% by mass or the Mg content exceeds 2.0% by mass, the pressure cracking resistance cannot be improved even if a predetermined heat treatment is performed after press quenching, and the energy absorption amount Increase is not expected. From the viewpoint of improving the pressure cracking resistance, the upper limit of the Zn content and the Mg content is preferably 8.0% by mass and 1.7% by mass, respectively.

Cu: 0.1 to 1.0% by mass
Cu is an element that improves the strength of the 7000 series aluminum alloy. When the Cu content is less than 0.1% by mass, there is no sufficient strength improvement effect, while when it exceeds 1.0% by mass, the extrusion processability is lowered. From the viewpoint of improving the extrusion processability and corrosion resistance, the upper limit of the Cu content is preferably 0.6% by mass, more preferably 0.5% by mass.
Ti: 0.005 to 0.2% by mass
Ti has the effect of refining crystal grains during casting of a 7000 series aluminum alloy to improve the formability (for example, bending workability) and pressure cracking property of the extruded material, and is added in an amount of 0.005% by mass or more. On the other hand, when the content exceeds 0.2% by mass, the action is saturated and a coarse intermetallic compound is crystallized, which deteriorates the formability.

One or more of Mn, Cr, Zr, V and Sc: 0.1 to 0.5% by mass
Mn, Cr, Zr, V, and Sc suppress the recrystallization of the 7000 series aluminum alloy extrudate, make the crystal structure a fibrous structure, and improve the stress corrosion cracking resistance. It adds in the range of 1-0.5 mass%. If the content of these elements (the total content when two or more are contained) is less than 0.1% by mass, the above effect is not sufficient. On the other hand, if the content exceeds 0.5% by mass, the extrudability deteriorates. Increases quenching sensitivity and causes strength reduction. The individual contents of Mn, Cr, Zr, V, and Sc are as follows: Zr: 0.01 to 0.25 mass%, Cr: 0.01 to 0.25 mass%, Mn: 0.01 to 0.25 mass% %, V: 0.01 to 0.25% by mass, Sc: 0.01 to 0.25% by mass. If the individual contents of Mn, Cr, Zr, V, and Sc are less than 0.01% by mass, the above effects are not obtained. If the content exceeds 0.25% by mass, extrudability is reduced, quenching sensitivity is increased, and strength is decreased. Invite.

Inevitable impurities Fe and Si are the main inevitable impurities of the 7000 series aluminum alloy, and are not restricted to various properties of the 7000 series aluminum alloy, so that they are restricted to 0.40 mass% and 0.20 mass% or less, respectively. On the other hand, reducing Fe and Si in the 7000 series aluminum alloy to less than 0.01% by mass has a large cost burden. Therefore, the Fe content is 0.01 to 0.40 mass%, and the Si content is 0.01 to 0.20 mass%.
Inevitable impurities other than Fe and Si are 0.05% by mass or less as a single substance, and 0.15% by mass or less in total.

(Cross-sectional shape of extruded material)
The 7000 series aluminum alloy extruded material according to the present invention is suitable as an energy absorbing member for automobiles and the like, and the cross-sectional shape in that case is a hollow cross section (hollow closed cross section) or semi-hollow cross section (close to a hollow closed cross section, but partly) An open cross section) is preferred. The hollow cross section includes a polygonal (for example, quadrangular) cross section and a cross section having one or a plurality of medium ribs inside the outline of the polygon.
The 7000 series aluminum alloy extruded material according to the present invention has a wall thickness of 6 mm or less (maximum wall thickness of 6 mm or less) in a cross section perpendicular to the extrusion direction. The reason will be described later.

(MgZn ₂ precipitate)
In the 7000 series aluminum alloy extruded material according to the present invention, the MgZn ₂ precipitates present at the grain boundaries are limited to an average length of 5 μm or less on the long side. Moreover, in the long length of the side of the MgZn ₂ precipitates present in grain boundaries 5μm greater than MgZn ₂ precipitates is limited three to less per length 100μm grain boundary. The precipitation form of the MgZn ₂ precipitates only needs to be satisfied in the contour portion of the cross section of the extruded material, and may not be satisfied in the middle rib.
Coarse MgZn ₂ precipitates formed at the grain boundaries reduce the pressure cracking resistance and energy absorption of the extruded material, but there is no particular problem as long as it is within the above range. It is preferable that the MgZn ₂ precipitate having a long side length of more than 5 μm does not exist at the crystal grain boundary. Note that the length of the long side of the MgZn ₂ precipitates present in grain boundaries, which means the length of a line connecting the two ends of the MgZn ₂ precipitates present along grain boundaries. Further, the average length is the length of the average value of the long sides of the MgZn ₂ precipitates length is more than 0.5μm in the longer sides of the crystal grain boundaries existing in MgZn ₂ precipitates.

(Method for producing aluminum alloy extruded material)
A 7000 series aluminum alloy ingot having the above composition is subjected to a homogenization treatment, heated to a temperature of 400 to 560 ° C. and subjected to extrusion processing, and while the temperature of the extruded material is 400 ° C. or higher, 200 ° C./second or higher. Extrusion water cooling is performed at a cooling rate, followed by artificial aging treatment. The thickness of the extruded material is 6 mm or less.

When the heating temperature (extrusion temperature) of the ingot is less than 400 ° C., the deformation resistance is large and the extrusion process becomes difficult. When the heating temperature exceeds 560 ° C., heat generated by the process is applied, and the extruded material is locally melted. Accordingly, the extrusion temperature is in the range of 400 to 560 ° C. In order to sufficiently dissolve the MgZn ₂ precipitates precipitated in the cooling process after the homogenization treatment and to enable the extrusion water cooling to be started before the reprecipitation of MgZn ₂ begins, the material arrival temperature ( The die outlet temperature) is preferably 500 ° C. or higher. The extrusion water cooling start temperature is set to 400 ° C. or higher, and the cooling rate is set to 200 ° C./second or more. Coarse MgZn ₂ precipitates at the grain boundaries until the extrusion water cooling starts and in the cooling process after the extrusion water cooling starts. This is to prevent the product from being generated. More preferably, the extrusion water cooling start temperature is 500 ° C. or higher. The cooling rate of extrusion water cooling is preferably as high as possible, and for example, 400 ° C./second or more is preferable. The upper limit of the cooling rate that can be stably achieved in practical operation is about 1000 ° C./second. This high cooling rate may be maintained until the temperature of the extruded material reaches 150 ° C., and the subsequent cooling rate may not reach 200 ° C./second. Cooling by shower cooling, running water, or the like can be used as a means for cooling the extrusion water.

The thickness of the extruded material is set to 6 mm or less because the large cooling rate (200 ° C./second or more) is achieved in the extrusion water cooling of the extruded material, and coarse MgZn ₂ precipitates are generated at the crystal grain boundaries during the cooling process. This is to prevent this. If there is a portion with a wall thickness exceeding 6 mm in the cross section of the extruded material, it is difficult to achieve the cooling rate in the portion. The thinner the thickness of the extruded material, the easier it is to achieve the large cooling rate. From this viewpoint, the thickness of the extruded material is preferably 4 mm or less, for example.
The conditions for the artificial aging treatment are not particularly limited, and can be performed under general aging treatment conditions. Alternatively, the aging treatment (over-aging treatment) can be performed under conditions of higher temperature and longer time than general aging treatment. Specific aging treatment conditions may be appropriately selected within a range of, for example, 85 to 95 ° C. × 2 to 4 hours + 130 to 140 ° C. × 5 to 10 hours. Specific overaging treatment conditions may be appropriately selected within a range of, for example, 85 to 95 ° C. × 2 to 4 hours + 150 to 180 ° C. × 4 to 14 hours.

  No. described in Table 1. A 7000 series aluminum alloy billet having a composition of 1 to 13 is subjected to a homogenization treatment at 470 ° C. for 6 hours, extruded under conditions of an extrusion temperature (billet temperature) of 480 ° C. and an extrusion speed of 6 m / min. Was tempered. The extruded material has a substantially square shape with a cross section perpendicular to the extrusion direction of 60 mm × 120 mm, and has one middle rib at the center of the inside. The thickness of the square contour part and the middle rib is 3.0 mm and a uniform thickness. is there. Press hardening is no. Extruded materials 1 to 10 are water-cooled (extruded water-cooled). The extruded materials Nos. 11 and 12 are air-cooled. Extruded material No. 13 was subjected to mist cooling, and all were rapidly cooled to near room temperature. The cooling start temperature and cooling rate of the extruded material were measured as follows. The results are shown in Table 2.

(Measurement of cooling start temperature and cooling rate)
A small thermometer (which can record temperature data every moment) is placed on the extruded material extruded from the extrusion die before the cooling zone, and the small thermometer enters the cooling zone as it is, and the temperature of the extruded material (surface Temperature). From the recorded temperature data, the cooling start temperature (T ° C) of the extruded material is specified, and the time (t seconds) until the extruded material reaches 150 ° C from the cooling start temperature T ° C is determined. -150) / t (° C / second). The calculated cooling rate is the temperature of the surface of the extruded material, but since the thickness of the extruded material is thin (6 mm or less), the cooling rate inside the thickness of the extruded material is estimated to be the same.

This extruded material was subjected to artificial aging treatment under the conditions shown in Table 2. No. The aging treatments of 1-4, 10, and 11 are general aging treatments. The aging treatment of 5-9, 12, 13 corresponds to the overaging treatment.
Using the extruded material after the aging treatment, the observation of the precipitation form of the MgZn ₂ precipitate, the tensile test, and the crushing test were performed in the following manner. The results are shown in Table 2.

(Observation of precipitation form of MgZn ₂ precipitate)
The test material was cut out from the side wall of the extruded material, the central portion of the thickness perpendicular to the extrusion direction was observed with a SEM (scanning electron microscope), and the precipitation form of MgZn ₂ precipitates present at the crystal grain boundaries was observed. . Present in the crystal grain boundary MgZn ₂ precipitates in the long side length pick up MgZn ₂ precipitates above 0.5 [mu] m (length of a line connecting the two ends of the MgZn ₂ precipitates present in the grain boundaries) of and to determine the average length of the long sides of the MgZn ₂ precipitates. The length of the longer sides of the MgZn ₂ precipitates present in length per 100μm grain boundaries was determined the number of 5μm greater MgZn ₂ precipitates.
(Tensile test)
A JIS No. 13 B test piece was collected in parallel to the extrusion direction from the side wall portion of the extruded material, and subjected to a tensile test according to the provisions of JIS Z2241, to determine the yield strength.

(Crush test)
The extruded material was cut into a length of 150 mm perpendicular to the extrusion direction to obtain a test material. Using a 30-ton universal testing machine, place the specimen 1 on the surface plate 2 (see the figure on the left side of FIG. 2), press the rigid body 3 from the top surface of the specimen 1 and crush it to a displacement of 20 mm. (See the figure on the right side of FIG. 2). From the obtained load-displacement curve, the maximum load and the energy absorption amount were determined. In addition, the bent side wall 4 of the test material after the test was observed, and the level of crushing cracking was 1: 1: no cracking, 2: surface cracking (cracking without thickness penetration), 3: thickening partly Evaluation was made in four stages: cracks penetrating; 4: splitting of side walls by cracks penetrating the wall thickness. In addition, when the bent side wall 4 is cracked and broken in the crushing test, the load is rapidly reduced, the average load is reduced, and the energy absorption amount is reduced. On the other hand, when the bent side wall 4 is bent and deformed without breaking, the energy absorption amount is large.

As shown in Table 2, No. 1 was subjected to extrusion water cooling under the conditions specified in the present invention. Nos. 1 to 9 are the MgZn ₂ precipitates present in the grain boundaries within the prescribed range of the present invention, the amount of energy absorption is large, and no split cracks occur on the side wall of the test material after the crush test. It was. The higher the cooling rate, the better the pressure cracking resistance and the greater the energy absorption.
On the other hand, no. No. 10 which was cooled by air. 11 and 12, and the cooling rate of extrusion water cooling is less than 200 ° C./second. In No. 13, coarse MgZn ₂ precipitates were present at the grain boundaries, the pressure cracking resistance was poor, and the amount of energy absorption was small. In particular, no. Nos. 10 and 11 had split cracks on the side walls of the test material after the crushing test. In addition, No. 11 and 12 correspond to the conventional materials described in Patent Documents 1 and 4.

1 Test Material 2 Surface Plate 3 Rigid Body 4 Side Wall

Claims (3)

Zn: 5.5-9.0 mass%, Mg: 1.0-2.0 mass%, Cu: 0.1-1.0 mass%, Fe: 0.01-0.40 mass%, Si: 0.01 to 0.20% by mass, Ti: 0.005 to 0.2% by mass, Zr: 0.01 to 0.25% by mass, Cr: 0.01 to 0.25% by mass, Mn: 0.01 to 0.25% by mass, V: 0.01 to 0.25% by mass, Sc: 0.01 to 0.25% by mass, 0.1 to 0.5 in total It has a composition consisting of Al and inevitable impurities in the balance, the thickness in the cross section perpendicular to the extrusion direction is 6 mm or less, and the average length of the long sides of the MgZn ₂ precipitates present at the grain boundaries is 5μm or less, and the number is der 3 or less of the grain boundaries of 5μm greater than MgZn ₂ precipitates length of the long side present per length 100μm Aluminum alloy extruded material, characterized in that. Zn: 5.5-9.0 mass%, Mg: 1.0-2.0 mass%, Cu: 0.1-1.0 mass%, Fe: 0.01-0.40 mass%, Si: 0.01 to 0.20% by mass, Ti: 0.005 to 0.2% by mass, Zr: 0.01 to 0.25% by mass, Cr: 0.01 to 0.25% by mass, Mn: 0.01 to 0.25% by mass, V: 0.01 to 0.25% by mass, Sc: 0.01 to 0.25% by mass, 0.1 to 0.5 in total Homogenize the ingot with a composition containing the mass% and the balance consisting of Al and inevitable impurities, extrude by heating to a temperature of 400 to 560 ° C., and the thickness in the cross section perpendicular to the extrusion direction is The extruded material is 6 mm or less, and while the temperature of the extruded material is 400 ° C. or higher, extrusion water cooling is performed at a cooling rate of 200 ° C./second or more. Method for producing an aluminum alloy extruded material for performing. The method for producing an aluminum alloy extruded material according to claim 2, wherein the artificial aging treatment is an overaging treatment.