JP2015138825A - Thermal insulation structure of electronic device - Google Patents

Thermal insulation structure of electronic device Download PDF

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JP2015138825A
JP2015138825A JP2014008588A JP2014008588A JP2015138825A JP 2015138825 A JP2015138825 A JP 2015138825A JP 2014008588 A JP2014008588 A JP 2014008588A JP 2014008588 A JP2014008588 A JP 2014008588A JP 2015138825 A JP2015138825 A JP 2015138825A
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heat
layer
thickness
housing
electronic device
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JP6321971B2 (en
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孝浩 青木
Takahiro Aoki
孝浩 青木
上利 泰幸
Yasuyuki Agari
泰幸 上利
寛 平野
Hiroshi Hirano
寛 平野
門多 丈治
Joji Kadota
丈治 門多
哲周 岡田
Tetsushu Okada
哲周 岡田
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Osaka Municipal Technical Research Institute
VIGteQnos Co Ltd
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Osaka Municipal Technical Research Institute
VIGteQnos Co Ltd
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Priority to JP2014008588A priority Critical patent/JP6321971B2/en
Priority to PCT/JP2014/081734 priority patent/WO2015111301A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B32B15/085Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B32B15/09Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/20Layered products comprising a layer of metal comprising aluminium or copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F1/00Details not covered by groups G06F3/00 - G06F13/00 and G06F21/00
    • G06F1/16Constructional details or arrangements
    • G06F1/20Cooling means
    • G06F1/203Cooling means for portable computers, e.g. for laptops
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K5/00Casings, cabinets or drawers for electric apparatus
    • H05K5/02Details
    • H05K5/0209Thermal insulation, e.g. for fire protection or for fire containment or for high temperature environments
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K5/00Casings, cabinets or drawers for electric apparatus
    • H05K5/02Details
    • H05K5/0213Venting apertures; Constructional details thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/304Insulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/412Transparent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/514Oriented
    • B32B2307/518Oriented bi-axially
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Theoretical Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Human Computer Interaction (AREA)
  • Physics & Mathematics (AREA)
  • General Engineering & Computer Science (AREA)
  • General Physics & Mathematics (AREA)
  • Laminated Bodies (AREA)
  • Cooling Or The Like Of Electrical Apparatus (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a thermal insulation structure of an electronic device which enables the achievement of a relatively high thermal insulation effect while suppressing the rise in manufacturing costs.SOLUTION: A thermal insulation structure of an electronic device comprises: a substrate with a heating part mounted thereon; a housing for enclosing the substrate; and a thermal insulation sheet disposed in position in an inner face of the housing to be opposed to the heating part with a gap held between the thermal insulation sheet and the heating member. The thermal insulation sheet includes: a metal layer stuck to the inner face of the housing through a bonding layer; and a surface layer laminated over the metal layer. The surface layer is composed of a transparent resin layer laminated over the metal layer directly or through a second bonding layer. The surface layer has a thickness of 1-10 μm.

Description

本発明は電子機器の遮熱構造に関する。   The present invention relates to a heat shield structure for an electronic device.

電子機器の高密度化に伴って発生する熱や電子機器の小型化に伴う放熱面積の減少等によって機器内部が温度上昇し、それを原因とする製品寿命の低下、誤動作、低温やけど等が問題となっている。特に、スマートフォンやタブレット型携帯情報端末やノート型パソコンといった薄型の電子機器は、ユーザーの身体の一部(例えば、手のひらや太股)に接触した状態で使用される場合があるため、低温やけど対策が重要となっている。   The temperature inside the equipment rises due to the heat generated with the increase in the density of electronic equipment and the reduction of the heat dissipation area due to the downsizing of the electronic equipment, resulting in a decrease in product life, malfunctions, and low-temperature burns. It has become. In particular, thin electronic devices such as smartphones, tablet-type personal digital assistants, and laptop computers may be used in contact with parts of the user's body (for example, palms and thighs), so low-temperature burn countermeasures can be taken. It is important.

「低温やけど」とは、比較的低い温度の物であっても長時間にわたって皮膚の同じところに触れていると筋肉、血液等が壊死する現象であり、一般的に44℃では3〜4時間、46℃では0.5〜1時間、50℃では2〜3分の接触で発症すると言われている。
そのため、電子機器の使用中にユーザーが低温やけどをしないよう、電子機器内部の発熱する電子部品(以下「発熱部品」という)と筐体との間には一般に放熱シートが設けられている。
“Low-temperature burn” is a phenomenon in which muscles, blood, etc. are necrotic when touching the same part of the skin for a long time even at a relatively low temperature. It is said that the onset is caused by contact at 46 ° C. for 0.5 to 1 hour and at 50 ° C. for 2 to 3 minutes.
For this reason, a heat dissipation sheet is generally provided between an electronic component that generates heat (hereinafter referred to as “heat generating component”) and a housing in order to prevent a user from getting a low-temperature burn while using the electronic device.

このような放熱シートの1種類として遮熱シートがある。主にアルミニウム箔が用いられており、筐体の内面における発熱部品と対向する位置に粘着剤層を介してアルミニウム箔を貼り付けることにより、発熱部品からの輻射熱を反射して筐体外面の温度上昇を抑制していた(従来技術1)。   One type of such heat dissipation sheet is a heat shield sheet. Aluminum foil is mainly used, and the temperature of the outer surface of the housing reflects the radiant heat from the heat generating components by sticking the aluminum foil through the adhesive layer on the inner surface of the housing facing the heat generating components. The rise was suppressed (prior art 1).

さらに、特許文献1では、発熱部品を実装した基板と、この基板を収納する筐体とを備えた薄型の電子機器において、筐体内面の発熱部品と対向する位置に多層構造の遮熱シートを貼り付けた遮熱構造が提案されている(従来技術2)。   Further, in Patent Document 1, in a thin electronic device having a substrate on which a heat generating component is mounted and a housing for housing the substrate, a heat insulating sheet having a multilayer structure is provided at a position facing the heat generating component on the inner surface of the housing. A pasted heat shield structure has been proposed (prior art 2).

従来技術2における遮熱シートは、電子機器の筐体内面に接着剤層を介して貼り付けられる断熱シートと、両面テープまたは粘着剤といった第1の粘着剤層を介して断熱シート上に積層された熱伝導シートと、両面テープまたは粘着剤といった第2の粘着剤層を介して熱伝導シート上に積層された保護層とからなり、発熱部品に対して隙間をもって対向配置される。   The heat shield sheet in the prior art 2 is laminated on the heat insulating sheet via a heat insulating sheet attached to the inner surface of the casing of the electronic device via an adhesive layer and a first adhesive layer such as a double-sided tape or an adhesive. The heat conductive sheet and a protective layer laminated on the heat conductive sheet via a second pressure-sensitive adhesive layer such as a double-sided tape or a pressure-sensitive adhesive, and are disposed to face the heat-generating component with a gap.

前記遮熱シートにおいて、断熱シートとしては不織布または発泡体樹脂が用いられ、熱伝導シートとしては熱分解グラファイトシートが用いられ、保護層としてはPETフィルムまたはアルミニウムシートが用いられる。   In the heat shielding sheet, a non-woven fabric or a foam resin is used as the heat insulating sheet, a pyrolytic graphite sheet is used as the heat conductive sheet, and a PET film or an aluminum sheet is used as the protective layer.

特開2012−151196号公報JP 2012-151196 A

従来技術2に記載の遮熱シートは、筐体側から接着剤層、断熱シート、第1の粘着剤層、熱伝導シート、第2の粘着剤層および保護層が順次積層された6層構造である。この遮熱シートは積層数が多いため、その製造工程数は多く、材料費も増加し、しかも熱伝導シートとして高価な熱分解グラファイトシートが用いられているため、製造コストが嵩んでいた。   The heat shield sheet described in the prior art 2 has a six-layer structure in which an adhesive layer, a heat insulating sheet, a first pressure-sensitive adhesive layer, a heat conductive sheet, a second pressure-sensitive adhesive layer, and a protective layer are sequentially laminated from the housing side. is there. Since the heat shielding sheet has a large number of layers, the number of manufacturing steps is large, the material cost is increased, and an expensive pyrolytic graphite sheet is used as the heat conductive sheet, which increases the manufacturing cost.

本発明は、このような課題に鑑みなされたものであり、製造コストの上昇を抑えながら比較的高い遮熱効果を得ることができる電子機器の遮熱構造を提供することを目的とする。   This invention is made | formed in view of such a subject, and it aims at providing the thermal-insulation structure of the electronic device which can obtain a comparatively high thermal-insulation effect, suppressing the raise in manufacturing cost.

かくして、本発明によれば、実装された発熱部品を有する基板と、この基板を収納する筐体と、この筐体の内面における前記発熱部品と対向する位置にかつ前記発熱部材と隙間をもって配置された遮熱シートとを備え、
前記遮熱シートは、前記筐体の内面に接合層を介して貼り付けられた金属層と、この金属層上に積層された表面層とからなり、
前記表面層は、前記金属層上に直接または第2の接合層を介して積層された透明樹脂層からなり、
前記表面層の厚さが1〜10μmである電子機器の遮熱構造が提供される。
Thus, according to the present invention, the substrate having the mounted heat generating component, the housing for housing the substrate, and the inner surface of the housing facing the heat generating component and disposed with a gap from the heat generating member. With a thermal insulation sheet,
The heat shield sheet is composed of a metal layer attached to the inner surface of the housing via a bonding layer, and a surface layer laminated on the metal layer,
The surface layer is composed of a transparent resin layer laminated directly on the metal layer or via a second bonding layer,
Provided is a heat shield structure for an electronic device, wherein the surface layer has a thickness of 1 to 10 μm.

本発明の電子機器の遮熱構造において、発熱部品からの熱は主に熱伝導や対流としては遮熱シートへ伝わらず、発熱部品から放射された輻射熱が遮熱シートへ伝わる。そして、発熱部品からの輻射熱の一部は透明樹脂層を透過し金属層に当たって発熱部品側へ反射すると共に、発熱部品からの輻射熱の一部は透明樹脂層に吸収される。さらに、輻射熱を吸収した透明樹脂層の吸収エネルギーの一部は輻射熱として発熱部品側へ放射される。     In the heat shield structure of the electronic device of the present invention, heat from the heat generating component is not transmitted to the heat shield sheet mainly as heat conduction or convection, but radiant heat radiated from the heat generating component is transmitted to the heat shield sheet. A part of the radiant heat from the heat generating component is transmitted through the transparent resin layer, hits the metal layer and is reflected to the heat generating component side, and a part of the radiant heat from the heat generating component is absorbed by the transparent resin layer. Further, part of the absorbed energy of the transparent resin layer that has absorbed the radiant heat is radiated to the heat generating component side as radiant heat.

このとき、金属層の表面が透明樹脂層にて覆われているため、金属層表面の酸化防止が抑止され、長期間にわたる高い反射率が維持される。それに加え、厚さが10μm以下と薄く透明である透明樹脂層に輻射熱が吸収され難く、かつ透明樹脂層に吸収された吸収エネルギーのほとんどが透明樹脂層表面より放射エネルギーとして放射される。
本発明の電子機器の遮熱構造によれば、このような作用により、筐体内面における遮熱シート貼付領域の反対側の外面の局所的な温度上昇が前記従来技術1よりも低く抑えられる。
At this time, since the surface of the metal layer is covered with the transparent resin layer, the metal layer surface is prevented from being oxidized and a high reflectance over a long period of time is maintained. In addition, radiant heat is hardly absorbed by the transparent resin layer having a thickness of 10 μm or less and is transparent, and most of the absorbed energy absorbed by the transparent resin layer is radiated as radiation energy from the surface of the transparent resin layer.
According to the heat shielding structure of the electronic device of the present invention, the local temperature rise on the outer surface on the opposite side of the heat shielding sheet pasting region on the inner surface of the housing is suppressed to be lower than that in the related art 1 due to such an action.

また、本発明における遮熱シートは3層または4層構造であるため前記従来技術2よりも積層数が低減され、しかも熱分解グラファイトシートのような高価な材料を用いないため、前記従来技術2よりも大幅なコストダウンを実現できる。
このように、本発明の電子機器の遮熱構造によれば、製造コストの上昇を抑えながら高い遮熱効果を得ることができる。
In addition, since the heat shield sheet in the present invention has a three-layer or four-layer structure, the number of layers is reduced as compared with the prior art 2, and an expensive material such as a pyrolytic graphite sheet is not used. Can achieve a significant cost reduction.
Thus, according to the heat shield structure of the electronic device of the present invention, a high heat shield effect can be obtained while suppressing an increase in manufacturing cost.

さらに、本発明の電子機器の遮熱構造によれば、絶縁性の透明樹脂層を用いることにより、万が一遮熱シートが発熱部品に接触したとしてもショートするといった不具合も防止される。   Furthermore, according to the heat insulating structure of the electronic device of the present invention, the use of the insulating transparent resin layer prevents a problem that the heat insulating sheet is short-circuited even if it contacts the heat-generating component.

本発明に係る電子機器の遮熱構造の実施形態1を示す拡大断面図である。It is an expanded sectional view which shows Embodiment 1 of the heat insulation structure of the electronic device which concerns on this invention. 実施例2、4および比較例2〜4の空隙1.0mmのときの温度変化を示すグラフである。It is a graph which shows a temperature change at the time of the space | gap of 1.0 mm of Example 2, 4 and Comparative Examples 2-4. 実施例1、2、4および比較例2〜4の空隙1.0mmのときの表面層厚さと平均温度との関係を示すグラフである。It is a graph which shows the relationship between the surface layer thickness in Example 1, 2, 4 and Comparative Examples 2-4 when the space | gap is 1.0 mm, and average temperature. 温度と低温やけどが起こる時間との関係を示すグラフである。It is a graph which shows the relationship between temperature and the time when low temperature burns occur.

本発明に係る電子機器の遮熱構造は、実装された発熱部品を有する基板と、この基板を収納する筐体と、この筐体の内面における前記発熱部品と対向する位置にかつ前記発熱部材と隙間をもって配置された遮熱シートとを備え、
前記遮熱シートは、前記筐体の内面に接合層を介して貼り付けられた金属層と、この金属層上に積層された表面層とからなり、
前記表面層は、前記金属層上に直接または第2の接合層を介して積層された透明樹脂層からなり、
前記表面層の厚さが1〜10μmである。
The heat-insulating structure for an electronic device according to the present invention includes a substrate having a mounted heat-generating component, a housing that houses the substrate, a position on the inner surface of the housing that faces the heat-generating component, and the heat-generating member. With a heat shield sheet arranged with a gap,
The heat shield sheet is composed of a metal layer attached to the inner surface of the housing via a bonding layer, and a surface layer laminated on the metal layer,
The surface layer is composed of a transparent resin layer laminated directly on the metal layer or via a second bonding layer,
The surface layer has a thickness of 1 to 10 μm.

本発明が対象とする電子機器は、例えば、スマートフォンやタブレット型携帯情報端末やノート型パソコンといった薄型電子機器であり、このような薄型電子機器に本発明の遮熱構造が好適に採用される。   The electronic device targeted by the present invention is, for example, a thin electronic device such as a smartphone, a tablet-type portable information terminal, or a notebook computer, and the heat shielding structure of the present invention is suitably employed for such a thin electronic device.

本発明において、遮熱シートを構成する金属層と透明樹脂層との金属樹脂積層体は、例えば、金属シート上に接着剤または粘着剤を介して透明樹脂フィルムをラミネートする、あるいは透明樹脂フィルム上に金属膜を蒸着するなど、公知技術によって製造することができる。
また、遮熱シートの少なくとも一部が筐体内面に直接的または間接的に接触した状態で取り付けられる。この場合、金属層の透明樹脂層とは反対面の少なくとも一部に接着剤または粘着剤を塗布することにより、金属層を筐体内面に直接的または間接的に接触した状態で、かつ位置ずれすることなく固定できる。
In the present invention, the metal resin laminate of the metal layer and the transparent resin layer constituting the heat shield sheet is, for example, laminated on the metal sheet via an adhesive or an adhesive, or on the transparent resin film It can be manufactured by a known technique such as vapor deposition of a metal film.
Moreover, it attaches in the state which at least one part of the heat shield sheet contacted directly or indirectly to the housing inner surface. In this case, by applying an adhesive or a pressure-sensitive adhesive to at least a part of the surface of the metal layer opposite to the transparent resin layer, the metal layer is in direct or indirect contact with the inner surface of the housing and is displaced. It can be fixed without doing.

本発明において、遮熱シートの金属層の材料としては、輻射熱に対する反射率が高く、熱伝導率の高い金属が好ましく、例えば、銀(Ag)、銅(Cu)、アルミニウム(Al)、金(Au)、白金(Pt)、ロジウム(Rh)、ニッケル(Ni)等が挙げられ、コスト面も考慮すれば銅またはアルミニウムが好適である。
金属層の厚さとしては、薄膜性、高い遮熱効果、横方向への優れた熱拡散性が両立する厚さが好ましく、具体的には10〜100μmが好ましく、25〜75μmがより好ましく、35〜50μmがさらに好ましい。
In the present invention, the material of the metal layer of the heat shield sheet is preferably a metal having a high reflectance to radiant heat and a high thermal conductivity. For example, silver (Ag), copper (Cu), aluminum (Al), gold ( Au), platinum (Pt), rhodium (Rh), nickel (Ni), and the like, and copper or aluminum is preferable in view of cost.
The thickness of the metal layer is preferably a thickness compatible with thin film properties, high heat shielding effect, and excellent thermal diffusivity in the lateral direction, specifically preferably 10 to 100 μm, more preferably 25 to 75 μm, More preferably, it is 35-50 micrometers.

透明樹脂層の材料としては、輻射熱の透過性が高く、さらには耐熱性が高い透明樹脂が好ましく、例えば、ポリエチレンテレフタレート(PET)、二軸延伸ポリプロピレン(OPP)、ポリエチレンナフタレート(PEN)等が挙げられる。
透明樹脂層の厚さとしては、できるだけ薄く、かつ高い遮熱効果が得られる厚さが好ましく、具体的には1〜10μmが好ましく、2.5〜6μmがより好ましく、3.5〜4.5μmがさらに好ましい。
As a material for the transparent resin layer, a transparent resin having high radiation heat permeability and high heat resistance is preferable. For example, polyethylene terephthalate (PET), biaxially stretched polypropylene (OPP), polyethylene naphthalate (PEN), and the like. Can be mentioned.
The thickness of the transparent resin layer is preferably as thin as possible and can provide a high heat shielding effect, specifically 1 to 10 μm is preferable, 2.5 to 6 μm is more preferable, and 3.5 to 4. 5 μm is more preferable.

本発明において、遮熱シートの厚さ(総厚)としては16〜130μmが好ましく、30〜100μmがより好ましく、45〜65μmがさらに好ましい。
本発明において、遮熱シートと発熱部品との間の隙間の距離は、高い遮熱効果が得られるよう発熱部品が遮熱シートに近過ぎずかつ遠過ぎない距離が適当であり、具体的には10〜1000μmである。
In the present invention, the thickness (total thickness) of the heat shield sheet is preferably 16 to 130 μm, more preferably 30 to 100 μm, and still more preferably 45 to 65 μm.
In the present invention, the distance of the gap between the heat shield sheet and the heat generating component is suitably a distance that the heat generating component is not too close and not too far from the heat shield sheet so as to obtain a high heat shield effect. Is 10 to 1000 μm.

以下、図面を参照しながら本発明に係る電子機器の遮熱構造の実施形態を詳説する。   Hereinafter, embodiments of a heat shielding structure for an electronic device according to the present invention will be described in detail with reference to the drawings.

(実施形態1)
図1は本発明の電子機器の遮熱構造の実施形態1を示す断面図である。
本発明の電子機器の遮熱構造は、図1に示すように、実装された発熱部品2を有する基板1と、この基板1を収納する筐体3と、この筐体3の内面における発熱部品2と対向する遮熱シート貼付領域Aに貼り付けられた遮熱シート10とを備える。そして、この電子機器の遮熱構造において、遮熱シート10と発熱部品2との間に隙間Gが設けられている。すなわち、筐体3の遮熱シート貼付領域Aと発熱部品2との間の間隙L1は、遮熱シート10が発熱部品2に接触しないよう遮熱シート10の厚さTよりも広く設定されている。
(Embodiment 1)
FIG. 1 is a cross-sectional view showing Embodiment 1 of a heat shield structure for an electronic device according to the present invention.
As shown in FIG. 1, the heat insulating structure of the electronic device according to the present invention includes a substrate 1 having a mounted heat generating component 2, a housing 3 for housing the substrate 1, and a heat generating component on the inner surface of the housing 3. 2 and a heat shield sheet 10 affixed to the heat shield sheet affixing area A facing the heat shield sheet 10. In the heat shield structure of the electronic device, a gap G is provided between the heat shield sheet 10 and the heat generating component 2. That is, the gap L1 between the heat shield sheet pasting area A of the housing 3 and the heat generating component 2 is set wider than the thickness T of the heat shield sheet 10 so that the heat shield sheet 10 does not contact the heat generating component 2. Yes.

遮熱シート10は、遮熱シート貼付領域A上に第1接合層12を介して貼り付けられた金属層11と、金属層11上に第2接合層14を介して積層された透明樹脂層13とからなる金属樹脂積層体である。実施形態1において、遮熱シート10の厚さ(総厚)Tは42〜82μmとされている。   The heat shield sheet 10 includes a metal layer 11 attached on the heat shield sheet attachment region A via the first bonding layer 12 and a transparent resin layer laminated on the metal layer 11 via the second bonding layer 14. 13 is a metal resin laminate. In the first embodiment, the heat shield sheet 10 has a thickness (total thickness) T of 42 to 82 μm.

金属層11の材料として、実施形態1では銅またはアルミニウムが用いられており、その厚さT1は35〜50μmとされている。
透明樹脂層13の材料として、実施形態1ではPETまたはOPPが用いられており、その厚さT3は3.5〜4.5μmとされている。
In the first embodiment, copper or aluminum is used as the material of the metal layer 11, and the thickness T 1 is 35 to 50 μm.
In the first embodiment, PET or OPP is used as the material of the transparent resin layer 13, and the thickness T 3 is set to 3.5 to 4.5 μm.

第1および第2接合層12、14の材料として、実施形態1ではアクリル系、ポリエステル系、ウレタン系、シリコーン系またはゴム系の粘着剤、接着剤が用いられており、第1接合層12の厚さT2は5〜40μmとされ、第2接合層14の厚さT4は1.5〜5.5μmとされている。 As materials for the first and second bonding layers 12 and 14, acrylic, polyester, urethane, silicone, or rubber-based adhesives and adhesives are used in the first embodiment. The thickness T 2 is 5 to 40 μm, and the thickness T 4 of the second bonding layer 14 is 1.5 to 5.5 μm.

実施形態1の場合、第1接着層12は金属層11の一面に全面的に積層されているが、必要最低限の接合強度が確保されれば部分的に積層されてもよい。また、実施形態1の場合、第2接着層14は金属層11と透明樹脂層13との間に全体的に積層されているが、必要最低限の接合強度が確保されれば部分的に積層されてもよい。   In the case of the first embodiment, the first adhesive layer 12 is entirely laminated on one surface of the metal layer 11, but may be partially laminated as long as the necessary minimum bonding strength is ensured. In the case of the first embodiment, the second adhesive layer 14 is entirely laminated between the metal layer 11 and the transparent resin layer 13, but is partially laminated if the necessary minimum bonding strength is ensured. May be.

このように構成された実施形態1の遮熱構造では、遮熱シート10の厚さは42〜82μmであり、このときの筐体3の内面(遮熱シート貼付領域)と発熱部品2との間の空隙の距離L1を0.1〜1.0mmに設定し、遮熱シート10と発熱部品2との間の隙間Gの距離L2を18〜958μmに設定することができる。   In the heat shield structure of Embodiment 1 configured as described above, the thickness of the heat shield sheet 10 is 42 to 82 μm, and the inner surface (heat shield sheet pasting region) of the housing 3 and the heat generating component 2 at this time The distance L1 between the gaps can be set to 0.1 to 1.0 mm, and the distance L2 of the gap G between the heat shield sheet 10 and the heat generating component 2 can be set to 18 to 958 μm.

(実施形態2)
図1に示した実施形態1の遮熱シート10において、第2接合層14を省略してもよい。この場合、透明樹脂層13の一面に金属層11を蒸着させた後、金属層11の透明樹脂層13側の面とは反対面に第1接合層12を塗布することにより遮熱シート10を作製できる。
(Embodiment 2)
In the heat shield sheet 10 of Embodiment 1 shown in FIG. 1, the second bonding layer 14 may be omitted. In this case, after the metal layer 11 is vapor-deposited on one surface of the transparent resin layer 13, the heat shielding sheet 10 is applied by applying the first bonding layer 12 to the surface of the metal layer 11 opposite to the surface on the transparent resin layer 13 side. Can be made.

(実施形態3)
図1では、筐体3の遮熱シート貼付領域Aを1個の発熱部品2の対向位置に設定し、この遮熱シート貼付領域Aよりも少し大きいサイズの遮熱シート10を筐体3に貼り付けた場合を例示したが、本発明はこれに限定されない。例えば、基板1上に複数個の発熱部品が実装されている場合は複数の遮熱シート貼付領域が存在するため、複数の遮熱シート貼付領域を1枚で網羅できるサイズおよび形状に遮熱シートを形成すればよい。
(Embodiment 3)
In FIG. 1, the heat shield sheet affixing area A of the housing 3 is set at a position facing one heat-generating component 2, and a heat shield sheet 10 having a size slightly larger than the heat shield sheet affixing area A is attached to the housing 3. Although the case where it affixed was illustrated, this invention is not limited to this. For example, when a plurality of heat generating components are mounted on the substrate 1, there are a plurality of heat shielding sheet pasting areas, and therefore the heat shielding sheet has a size and shape that can cover the plurality of heat shielding sheet pasting areas with one sheet. May be formed.

<アクリル系粘着剤の調製>
n−ブチルアクリレート:91重量部、アクリル酸:8重量部、2−ヒドロキシエチルメタクリレート:1重量部、重合開始剤アゾビスイソブチロニトリル(AIBN):0.2重量部、および溶剤(酢酸エチル、トルエン):150重量部を、窒素気流中、85℃で5時間反応させて樹脂分40%、粘度7000Pa・sのアクリル系粘着剤を得た。
<Preparation of acrylic adhesive>
n-butyl acrylate: 91 parts by weight, acrylic acid: 8 parts by weight, 2-hydroxyethyl methacrylate: 1 part by weight, polymerization initiator azobisisobutyronitrile (AIBN): 0.2 part by weight, and solvent (ethyl acetate , Toluene): 150 parts by weight were reacted in a nitrogen stream at 85 ° C. for 5 hours to obtain an acrylic pressure-sensitive adhesive having a resin content of 40% and a viscosity of 7000 Pa · s.

<遮熱シートの作製>
アクリル系粘着剤:100重量部に、イソシアネート系架橋剤(コロネート(登録商標)L-55E:日本ポリウレタン製):1重量部を添加し、撹拌後、脱泡してアクリル系粘着剤組成物を得た。
次に、アクリル系粘着剤組成物をリリースライナー上に所定の厚さで塗布し、100℃で2分間乾燥した後、金属層としてのサイズ60mm×30mm、厚さ35μmの銅箔(GTS:古河電気工業(株)製)に転写し、「銅箔/アクリル系粘着剤層/剥離ライナー」を得た。この工程を繰り返し、「剥離ライナー/アクリル系粘着剤層/銅箔/アクリル系粘着剤層/剥離ライナー」を得た。
<Production of heat shield sheet>
Acrylic pressure-sensitive adhesive: 100 parts by weight of isocyanate-based cross-linking agent (Coronate (registered trademark) L-55E: manufactured by Nippon Polyurethane): 1 part by weight, and after stirring, defoamed to obtain an acrylic pressure-sensitive adhesive composition Obtained.
Next, an acrylic pressure-sensitive adhesive composition was applied to a release liner at a predetermined thickness, dried at 100 ° C. for 2 minutes, and then a copper foil (GTS: Furukawa) having a size of 60 mm × 30 mm and a thickness of 35 μm as a metal layer. The product was transferred to an electric industry Co., Ltd. to obtain “copper foil / acrylic adhesive layer / release liner”. This process was repeated to obtain “release liner / acrylic pressure-sensitive adhesive layer / copper foil / acrylic pressure-sensitive adhesive layer / release liner”.

そして、一方の剥離ライナーを剥がし、透明樹脂層としてのPETフィルム(ルミラー(登録商標):東レ(株)製)を貼り合わせて「PET/アクリル系粘着剤層(第2接合層)/銅箔/アクリル系粘着剤層(第1接合層)/剥離ライナー」を作製し、40℃で3日間養生させ、実施例2〜4と比較例3〜4の遮熱シートを得た。なお、実施例2〜4と比較例3〜4において、PETフィルムの厚さ、PETフィルムと銅箔の間のアクリル系粘着剤層の厚さ、もう一方のアクリル系粘着剤層の厚さは、表1に示した厚さにそれぞれ設定した。実施例1については後述する。   Then, one of the release liners is peeled off, and a PET film (Lumirror (registered trademark): manufactured by Toray Industries, Inc.) as a transparent resin layer is bonded to form “PET / acrylic adhesive layer (second bonding layer) / copper foil. / Acrylic pressure-sensitive adhesive layer (first bonding layer) / release liner "was prepared and cured at 40 ° C. for 3 days to obtain heat shield sheets of Examples 2 to 4 and Comparative Examples 3 to 4. In Examples 2-4 and Comparative Examples 3-4, the thickness of the PET film, the thickness of the acrylic adhesive layer between the PET film and the copper foil, and the thickness of the other acrylic adhesive layer are The thicknesses shown in Table 1 were set. Example 1 will be described later.

PETフィルムの代わりにOPPフィルム(トレファン(登録商標):東レ(株)製)を用い、実施例2〜4と同様にして実施例5および比較例5の遮熱シートを得た。なお、実施例5と比較例5において、OPPフィルムの厚さ、OPPフィルムと銅箔の間のアクリル系粘着剤層の厚さ、もう一方のアクリル系粘着剤層の厚さは、表1に示した厚さにそれぞれ設定した。   An OPP film (Treffan (registered trademark): manufactured by Toray Industries, Inc.) was used in place of the PET film, and thermal insulation sheets of Example 5 and Comparative Example 5 were obtained in the same manner as in Examples 2-4. In Example 5 and Comparative Example 5, the thickness of the OPP film, the thickness of the acrylic pressure-sensitive adhesive layer between the OPP film and the copper foil, and the thickness of the other acrylic pressure-sensitive adhesive layer are shown in Table 1. Each was set to the indicated thickness.

PETフィルムと銅箔の間の第2接合層としてのアクリル系粘着剤層の代わりにポリエステル系接着剤層を用い、実施例2〜4と同様にして実施例6および比較例6の遮熱シートを得た。なお、実施例6と比較例6において、PETフィルムの厚さ、ポリエステル系接着剤層(第2接合層)の厚さ、アクリル系粘着剤層(第1接合層)の厚さは、表1に示した厚さにそれぞれ設定した。
なお、ポリエステル系接着剤層の材料となるポリエステル系接着剤組成物は、ポリエステル系接着剤(ディックドライLX-500:DICグラフィックス(株)製):100重量部に、硬化剤(KW-75:DICグラフィックス(株)製):50重量部、希釈溶剤として酢酸エチル200重量部を添加し、撹拌後、脱泡して得た。
Thermal insulation sheet of Example 6 and Comparative Example 6 using polyester adhesive layer instead of acrylic adhesive layer as second bonding layer between PET film and copper foil in the same manner as Examples 2-4 Got. In Example 6 and Comparative Example 6, the thickness of the PET film, the thickness of the polyester-based adhesive layer (second bonding layer), and the thickness of the acrylic pressure-sensitive adhesive layer (first bonding layer) are shown in Table 1. Each thickness was set as shown in FIG.
The polyester-based adhesive composition used as the material for the polyester-based adhesive layer is a polyester-based adhesive (Dick Dry LX-500: manufactured by DIC Graphics Co., Ltd.): 100 parts by weight and a curing agent (KW-75 : DIC Graphics Co., Ltd.): 50 parts by weight, 200 parts by weight of ethyl acetate as a diluting solvent was added, and after stirring, the foam was removed.

PETフィルムと銅箔の間の第2接合層としてのアクリル系粘着剤層の代わりにポリエーテル系接着剤層を用い、実施例2〜4と同様にして実施例7の遮熱シートを得た。なお、実施例7において、PETフィルムの厚さ、ポリエーテル系接着剤層(第2接合層)の厚さ、アクリル系粘着剤層(第1接合層)の厚さは、表1に示した厚さにそれぞれ設定した。
なお、ポリエーテル系接着剤層の材料となるポリエーテル系接着剤組成物は、ポリエーテル系接着剤(ディックドライLX-401A:DICグラフィックス(株)製):100重量部に、硬化剤(SP-60:DICグラフィックス(株)製):100重量部、希釈溶剤として酢酸エチル250重量部を添加し、撹拌後、脱泡して得た。
In place of the acrylic adhesive layer as the second bonding layer between the PET film and the copper foil, a polyether-based adhesive layer was used, and the heat shield sheet of Example 7 was obtained in the same manner as in Examples 2-4. . In Example 7, the thickness of the PET film, the thickness of the polyether-based adhesive layer (second bonding layer), and the thickness of the acrylic pressure-sensitive adhesive layer (first bonding layer) are shown in Table 1. Each thickness was set.
The polyether-based adhesive composition used as the material for the polyether-based adhesive layer is a polyether-based adhesive (Dick Dry LX-401A: manufactured by DIC Graphics Corporation): 100 parts by weight of a curing agent ( SP-60: manufactured by DIC Graphics Co., Ltd.): 100 parts by weight, 250 parts by weight of ethyl acetate as a diluting solvent was added, and the mixture was stirred and degassed.

第1接合層としてのアクリル系粘着剤層の代わりにシリコーン系粘着剤層を用い、実施例2〜4と同様にして実施例8の遮熱シートを得た。このとき、実施例8において、PETフィルムの厚さ、アクリル系粘着剤層(第2接合層)の厚さ、シリコーン系粘着剤層(第1接合層)の厚さは、表1に示した厚さにそれぞれ設定した。
なお、シリコーン系粘着剤層の材料となるシリコーン系粘着剤組成物は、シリコーン系粘着剤(TSR1512:モメンティブ・パフォーマンス・マテリアルズ・ジャパン合同会社製):100重量部に、硬化剤(CR50:モメンティブ・パフォーマンス・マテリアルズ・ジャパン合同会社製):1重量部を添加し、撹拌後、脱泡して得た。
In place of the acrylic pressure-sensitive adhesive layer as the first bonding layer, a silicone pressure-sensitive adhesive layer was used, and a heat shield sheet of Example 8 was obtained in the same manner as in Examples 2 to 4. At this time, in Example 8, the thickness of the PET film, the thickness of the acrylic pressure-sensitive adhesive layer (second bonding layer), and the thickness of the silicone pressure-sensitive adhesive layer (first bonding layer) are shown in Table 1. Each thickness was set.
The silicone pressure-sensitive adhesive composition used as the material for the silicone-based pressure-sensitive adhesive layer is a silicone pressure-sensitive adhesive (TSR1512: manufactured by Momentive Performance Materials Japan GK): 100 parts by weight, and a curing agent (CR50: momentary). -Performance Materials Japan GK): 1 part by weight was added, stirred and degassed.

第1接合層としてのアクリル系粘着剤層の代わりにゴム系粘着剤層を用い、実施例2〜4と同様にして実施例9の遮熱シートを得た。このとき、実施例9において、PETフィルムの厚さ、アクリル系粘着剤層(第2接合層)の厚さ、ゴム系粘着剤層(第1接合層)の厚さは、表1に示した厚さにそれぞれ設定した。
なお、ゴム系粘着剤層の材料となるゴム系粘着剤組成物は、ビッグテクノス(株)製のGR-1134を用いた。
A heat-shielding sheet of Example 9 was obtained in the same manner as in Examples 2 to 4, using a rubber-based pressure-sensitive adhesive layer instead of the acrylic pressure-sensitive adhesive layer as the first bonding layer. At this time, in Example 9, the thickness of the PET film, the thickness of the acrylic pressure-sensitive adhesive layer (second bonding layer), and the thickness of the rubber-based pressure-sensitive adhesive layer (first bonding layer) are shown in Table 1. Each thickness was set.
Note that GR-1134 manufactured by Big Technos Co., Ltd. was used as the rubber-based pressure-sensitive adhesive composition as a material for the rubber-based pressure-sensitive adhesive layer.

金属層としての銅箔の代わりにアルミニウム箔(A1N30:日本製箔(株)製)を用い、実施例2〜4と同様にして実施例11および12と比較例9および10の遮熱シートを得た。このとき、実施例11、12と比較例9、10において、PETフィルムの厚さ、アクリル系粘着剤層(第2接合層)の厚さ、アルミニウム箔の厚さ、アクリル系粘着剤層(第1接合層)の厚さは、表1に示した厚さにそれぞれ設定した。   Instead of the copper foil as the metal layer, an aluminum foil (A1N30: manufactured by Nihon Foil Co., Ltd.) was used, and the heat shield sheets of Examples 11 and 12 and Comparative Examples 9 and 10 were used in the same manner as in Examples 2-4. Obtained. At this time, in Examples 11 and 12 and Comparative Examples 9 and 10, the thickness of the PET film, the thickness of the acrylic adhesive layer (second bonding layer), the thickness of the aluminum foil, the acrylic adhesive layer (first The thickness of one bonding layer was set to the thickness shown in Table 1.

前記ポリエステル系接着剤組成物を剥離ライナーに塗布、乾燥してポリエステル系接着剤層(透明樹脂層)を形成し、その後、ポリエステル系接着剤層に銅箔(金属層)を貼り合せ、銅箔の反対面には前記と同様にアクリル系粘着剤層(第1接合層)を積層することにより、実施例1の遮熱シートを得た。このとき、実施例1において、ポリエステル系接着剤層の厚さ、銅箔の厚さ、アクリル系粘着剤層の厚さは、表1に示した厚さにそれぞれ設定した。   The polyester adhesive composition is applied to a release liner and dried to form a polyester adhesive layer (transparent resin layer), and then a copper foil (metal layer) is bonded to the polyester adhesive layer. On the opposite surface, an acrylic pressure-sensitive adhesive layer (first bonding layer) was laminated in the same manner as described above to obtain the heat shield sheet of Example 1. At this time, in Example 1, the thickness of the polyester-based adhesive layer, the thickness of the copper foil, and the thickness of the acrylic pressure-sensitive adhesive layer were set to the thicknesses shown in Table 1, respectively.

<遮熱シートの評価方法>
筐体としてサイズ95mm×55mm、高さ20mm、厚さ2mmのABSケースを用い、剥離ライナーを剥がした遮熱シートをABSケースの内面に貼り付けた。この遮熱シートは前記実施例および比較例のものである。
一方、サイズ50mm×25mmのヒーター(日本ヒーター製)が接合されたガラスエポキシ基板を、ヒーターが遮熱シートと対面するように筐体内に配置した。このとき、ABSケース内面とヒーターとの間の空隙の距離L1を0.1mm、0.4mm、1.0mmに設定した(図1参照)。
<Evaluation method of heat shield sheet>
An ABS case having a size of 95 mm × 55 mm, a height of 20 mm, and a thickness of 2 mm was used as the housing, and the heat shield sheet from which the release liner was peeled was attached to the inner surface of the ABS case. This heat shield sheet is that of the above-mentioned Examples and Comparative Examples.
On the other hand, a glass epoxy substrate to which a heater having a size of 50 mm × 25 mm (manufactured by Nippon Heater) was joined was disposed in the housing so that the heater faced the heat shield sheet. At this time, the gap distance L1 between the inner surface of the ABS case and the heater was set to 0.1 mm, 0.4 mm, and 1.0 mm (see FIG. 1).

ABSケースにおける遮熱シートとは反対側の外面に熱電対を取り付けた状態でヒーターを発熱させ、ABSケース外面の温度測定を行い、ケース外面温度が安定してきた20〜40分経過時の平均温度を表2に示した。このとき、ヒーター出力を3W、1Wに設定した。   Heat the heater with the thermocouple attached to the outer surface of the ABS case opposite to the heat shield sheet, measure the temperature of the outer surface of the ABS case, and the average temperature after 20-40 minutes when the case outer surface temperature has stabilized Are shown in Table 2. At this time, the heater output was set to 3W and 1W.

また、表1に示すように、遮熱シートを設けない比較例1、銅箔にアクリル系粘着剤層のみを積層してなる遮熱シートを用いヒーター出力を3W、1Wに設定した比較例2、7、アルミニウム箔にアクリル系粘着剤層のみを積層してなる遮熱シートを用いヒーター出力を1Wに設定した比較例9についても温度測定を行い、その結果を表2に示した。   Further, as shown in Table 1, Comparative Example 1 in which no heat shielding sheet is provided, and Comparative Example 2 in which the heater output is set to 3 W and 1 W using a heat shielding sheet obtained by laminating only an acrylic pressure-sensitive adhesive layer on copper foil. 7 and Comparative Example 9 in which a heater output was set to 1 W using a heat shielding sheet obtained by laminating only an acrylic pressure-sensitive adhesive layer on an aluminum foil, the temperature was measured, and the results are shown in Table 2.

また、各実施例および各比較例について、ABSケース内面とヒーターとの間の空隙の距離L1が0.1mm、0.4mm、1.0mmであるときの遮熱シートとヒーターとの間の隙間の距離L2を表3に示した(図1参照)。   Moreover, about each Example and each comparative example, the clearance gap between a heat shield sheet and a heater when the distance L1 of the space | gap between an ABS case inner surface and a heater is 0.1 mm, 0.4 mm, and 1.0 mm The distance L2 is shown in Table 3 (see FIG. 1).

なお、表2において、「差」とは、比較例2の温度に対する実施例1〜9、比較例3〜6の温度差、比較例7の温度に対する実施例10、比較例8の温度差、比較例9の温度に対する実施例11および12、比較例10の温度差を意味し、これらの温度差がプラスの値であれば放熱性が劣るとして「評価」をIと記し、マイナスの値であれば放熱性が優れるとして「評価」をIIと記している。
In Table 2, “difference” refers to the temperature differences of Examples 1 to 9 and Comparative Examples 3 to 6 with respect to the temperature of Comparative Example 2, the temperature difference of Example 10 and Comparative Example 8 with respect to the temperature of Comparative Example 7, It means the temperature difference between Examples 11 and 12 and Comparative Example 10 with respect to the temperature of Comparative Example 9, and if these temperature differences are positive values, heat dissipation is inferior, and “Evaluation” is marked as I, with negative values. “Evaluation” is described as “II” because heat dissipation is excellent.

<結果>
比較例1と2を比較すると、ABSケース内に遮熱シートを設けない比較例1の場合、筐体外面温度が80.0℃であるのに対し、総厚40μmの遮熱シート(接合層+金属層)を設けた比較例2の筐体外面温度は71.8℃であった。つまり、比較例2の遮熱シートによって筐体外面温度を8.2℃低く抑えることができ、構造が簡素な遮熱シートでも温度上昇の抑制に有効であることが確認できた。
<Result>
Comparing Comparative Examples 1 and 2, in the case of Comparative Example 1 in which the heat shield sheet is not provided in the ABS case, the outer surface temperature of the housing is 80.0 ° C., whereas the heat shield sheet having a total thickness of 40 μm (bonding layer) The outer surface temperature of Comparative Example 2 provided with + metal layer was 71.8 ° C. That is, it was confirmed that the outer surface temperature of the casing can be lowered by 8.2 ° C. by the heat shielding sheet of Comparative Example 2, and that the heat shielding sheet having a simple structure is effective for suppressing the temperature rise.

次に、比較例2を基準として、比較例2で使用した遮熱シートの金属層上に第2接合層を介して透明樹脂層を積層した実施例および比較例の結果について説明する。   Next, with reference to Comparative Example 2, the results of Examples and Comparative Examples in which a transparent resin layer is laminated on the metal layer of the heat shield sheet used in Comparative Example 2 via the second bonding layer will be described.

図2は実施例2、4および比較例2〜4の空隙1.0mmのときの温度変化を示すグラフであり、図3は実施例1、2、4および比較例2〜4の空隙1.0mmのときの表面層厚さと平均温度との関係を示すグラフである。
図2と図3に示すように、銅箔上にアクリル系粘着剤層およびPETフィルムからなる表面層が積層された実施例1、2、4は、銅箔上に表面層を有さない比較例2よりも温度上昇の抑制効果に優れていた。また、銅箔上の表面層の厚みを10μmよりも厚くした比較例3および4は、表面層を有さない比較例2よりも温度上昇した。
FIG. 2 is a graph showing a change in temperature when the gaps of Examples 2 and 4 and Comparative Examples 2 to 4 are 1.0 mm, and FIG. It is a graph which shows the relationship between the surface layer thickness in case of 0 mm, and average temperature.
As shown in FIGS. 2 and 3, Examples 1, 2, and 4 in which a surface layer made of an acrylic pressure-sensitive adhesive layer and a PET film was laminated on a copper foil were compared without having a surface layer on the copper foil. The effect of suppressing the temperature rise was superior to that of Example 2. Moreover, the comparative examples 3 and 4 which made the thickness of the surface layer on copper foil thicker than 10 micrometers raised the temperature rather than the comparative example 2 which does not have a surface layer.

酸化されていない金属は熱線を高効率で反射するため、その金属表面に放射率の高い材料を積層すると、熱線を吸収しやすくなって温度上昇に寄与し、かつ表面層からの放射エネルギーも増大して温度低下に寄与する。すなわち、吸収エネルギーと放射エネルギーの大小で温度抑制効果が決まる。   Non-oxidized metal reflects heat rays with high efficiency, so if a material with high emissivity is laminated on the metal surface, it absorbs heat rays easily and contributes to temperature rise, and radiation energy from the surface layer also increases. This contributes to a decrease in temperature. That is, the temperature suppression effect is determined by the magnitude of absorbed energy and radiant energy.

表面層の厚みが10μm以下と薄い実施例1、2、4の場合、吸収エネルギーよりも放射エネルギーの方が大きいため、表面層を有さない銅箔のみの比較例2よりも温度抑制効果が高くなったと考えられる。一方、表面層の厚みが10μm超と厚い比較例3および4の場合、放射エネルギーよりも吸収エネルギーの方が大きいために温度抑制効果が比較例2よりも低下したと考えられる。   In the case of Examples 1, 2, and 4, where the thickness of the surface layer is as thin as 10 μm or less, the radiation energy is larger than the absorbed energy. Probably higher. On the other hand, in the case of Comparative Examples 3 and 4 where the thickness of the surface layer is thicker than 10 μm, it is considered that the temperature suppression effect is lower than that of Comparative Example 2 because the absorbed energy is larger than the radiant energy.

この傾向は実施例3の場合も同様であり、実施例1、2、4および比較例2〜4における空隙の距離L1が0.1mm、0.4mmの場合も同様であった。さらに、実施例5〜9および比較例5、6のように透明樹脂層、第2接合層または第1接合層の材料を変更しても同様であり、実施例10〜12および比較例7〜10のようにヒーター出力を低下させ、それに加えて金属層の材料を変更しても同様であった。   This tendency was the same in Example 3, and the same was true when the gap distance L1 in Examples 1, 2, 4 and Comparative Examples 2 to 4 was 0.1 mm and 0.4 mm. Furthermore, it is the same even if it changes the material of a transparent resin layer, a 2nd joining layer, or a 1st joining layer like Examples 5-9 and Comparative Examples 5 and 6, Examples 10-12 and Comparative Examples 7- The result was the same even when the heater output was reduced as shown in FIG.

図4は温度と低温やけどが起こる時間との関係を示すグラフである(佐々木健司「あなどれない低温やけど」『NHKきょうの健康』2003.1,102-106より)。
図4から、低温やけどが起こる時間は、熱源の温度が高いほど指数関数的に短くなり、熱源の温度が低いほど指数関数的に長くなることがわかる。
よって、薄い携帯型の電子機器の表面温度が僅か1℃低下するだけでも低温やけどの抑制には大きな利点となるため、本発明の電子機器の遮熱構造による遮熱効果は有効であると言える。
Fig. 4 is a graph showing the relationship between temperature and the time at which low temperature burns occur (from Kenji Sasaki "Never Burning Low Temperature Burns", NHK Today's Health 2003.1, 102-106).
From FIG. 4, it can be seen that the time at which low temperature burns occur exponentially decreases as the temperature of the heat source increases, and increases exponentially as the temperature of the heat source decreases.
Therefore, even if the surface temperature of a thin portable electronic device is reduced by only 1 ° C., it is a great advantage for suppressing low-temperature burns. Therefore, it can be said that the heat shielding effect by the heat shielding structure of the electronic device of the present invention is effective. .

なお、開示された実施形態および実施例は、全ての点で例示であって制限的なものではないと考えられるべきである。本発明の範囲は上述の説明ではなくて特許請求の範囲によって示され、特許請求の範囲と均等の意味及び範囲内での全ての変更が含まれることが意図される。   It should be understood that the disclosed embodiments and examples are illustrative and non-restrictive in every respect. The scope of the present invention is defined by the terms of the claims, rather than the description above, and is intended to include any modifications within the scope and meaning equivalent to the terms of the claims.

本発明の電子機器の遮熱構造は、例えば、スマートフォンやタブレット型携帯情報端末やノート型パソコンといった薄い携帯型の電子機器に好適である。   The heat insulation structure of the electronic device of the present invention is suitable for thin portable electronic devices such as smartphones, tablet personal digital assistants, and notebook personal computers.

1 基板
2 発熱部品
3 筐体
10 遮熱シート
11 金属層
12 第1接合層
13 透明樹脂層
14 第2接合層
A 遮熱シート貼付領域
G 隙間
DESCRIPTION OF SYMBOLS 1 Board | substrate 2 Heat-emitting component 3 Housing | casing 10 Heat insulation sheet 11 Metal layer 12 1st joining layer 13 Transparent resin layer 14 2nd joining layer A Heat insulation sheet sticking area G Gap

Claims (5)

実装された発熱部品を有する基板と、この基板を収納する筐体と、この筐体の内面における前記発熱部品と対向する位置にかつ前記発熱部材と隙間をもって配置された遮熱シートとを備え、
前記遮熱シートは、前記筐体の内面に接合層を介して貼り付けられた金属層と、この金属層上に積層された表面層とからなり、
前記表面層は、前記金属層上に直接または第2の接合層を介して積層された透明樹脂層からなり、
前記表面層の厚さが1〜10μmであることを特徴とする電子機器の遮熱構造。
A substrate having a heat-generating component mounted thereon, a housing for housing the substrate, and a heat shield sheet disposed at a position facing the heat-generating component on the inner surface of the housing and with a gap from the heat-generating member,
The heat shield sheet is composed of a metal layer attached to the inner surface of the housing via a bonding layer, and a surface layer laminated on the metal layer,
The surface layer is composed of a transparent resin layer laminated directly on the metal layer or via a second bonding layer,
The thickness of the surface layer is 1 to 10 μm.
前記隙間が10〜1000μmである請求項1に記載の電子機器の遮熱構造。   The heat shielding structure for an electronic device according to claim 1, wherein the gap is 10 to 1000 μm. 前記遮熱シートの厚さが16〜130μmである請求項1または2に記載の電子機器の遮熱構造。   The heat shielding structure for an electronic device according to claim 1 or 2, wherein the heat shielding sheet has a thickness of 16 to 130 µm. 前記金属層が銅またはアルミニウムからなる請求項1〜3のいずれか1つに記載の電子機器の遮熱構造。   The heat shielding structure for an electronic device according to any one of claims 1 to 3, wherein the metal layer is made of copper or aluminum. 前記透明樹脂層がポリエチレンテレフタレートまたは二軸延伸ポリプロピレンポリエチレンからなる請求項1〜4のいずれか1つに記載の電子機器の遮熱構造。   The heat-insulating structure for an electronic device according to any one of claims 1 to 4, wherein the transparent resin layer is made of polyethylene terephthalate or biaxially oriented polypropylene polyethylene.
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007027520A (en) * 2005-07-20 2007-02-01 Nec Access Technica Ltd Radiator
JP2012129476A (en) * 2010-12-17 2012-07-05 Kaneka Corp Heat spot suppression film, device, and method of manufacturing heat spot suppression film
JP2012151196A (en) * 2011-01-18 2012-08-09 Panasonic Corp Thermal insulation sheet
JP2014007246A (en) * 2012-06-22 2014-01-16 Nitto Denko Corp Radiation-heat-conduction-suppressing sheet
JP2015088538A (en) * 2013-10-29 2015-05-07 パナソニックIpマネジメント株式会社 Thermal insulation sheet and thermal insulation structure using the same

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007027520A (en) * 2005-07-20 2007-02-01 Nec Access Technica Ltd Radiator
JP2012129476A (en) * 2010-12-17 2012-07-05 Kaneka Corp Heat spot suppression film, device, and method of manufacturing heat spot suppression film
JP2012151196A (en) * 2011-01-18 2012-08-09 Panasonic Corp Thermal insulation sheet
JP2014007246A (en) * 2012-06-22 2014-01-16 Nitto Denko Corp Radiation-heat-conduction-suppressing sheet
JP2015088538A (en) * 2013-10-29 2015-05-07 パナソニックIpマネジメント株式会社 Thermal insulation sheet and thermal insulation structure using the same

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