JP2015065343A - Shield housing body, printed circuit board, electronic apparatus and method for manufacturing shield housing body - Google Patents

Shield housing body, printed circuit board, electronic apparatus and method for manufacturing shield housing body Download PDF

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Publication number
JP2015065343A
JP2015065343A JP2013198888A JP2013198888A JP2015065343A JP 2015065343 A JP2015065343 A JP 2015065343A JP 2013198888 A JP2013198888 A JP 2013198888A JP 2013198888 A JP2013198888 A JP 2013198888A JP 2015065343 A JP2015065343 A JP 2015065343A
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shield
electronic circuit
shield container
circuit board
layer
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Inventor
光司郎 生駒
Hikarishiro Ikoma
光司郎 生駒
裕貴 堀尾
Yuki Horio
裕貴 堀尾
眞次 芳野
Shinji Yoshino
眞次 芳野
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Tatsuta Electric Wire and Cable Co Ltd
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Tatsuta Electric Wire and Cable Co Ltd
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Priority to JP2013198888A priority Critical patent/JP2015065343A/en
Priority to PCT/JP2014/074868 priority patent/WO2015046063A1/en
Priority to KR1020167007880A priority patent/KR20160060651A/en
Priority to CN201480061426.6A priority patent/CN105684566A/en
Priority to TW103133080A priority patent/TW201526780A/en
Publication of JP2015065343A publication Critical patent/JP2015065343A/en
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K9/00Screening of apparatus or components against electric or magnetic fields
    • H05K9/0007Casings
    • H05K9/002Casings with localised screening
    • H05K9/0022Casings with localised screening of components mounted on printed circuit boards [PCB]
    • H05K9/0024Shield cases mounted on a PCB, e.g. cans or caps or conformal shields
    • H05K9/003Shield cases mounted on a PCB, e.g. cans or caps or conformal shields made from non-conductive materials comprising an electro-conductive coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/28Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
    • B32B27/281Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polyimides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/34Layered products comprising a layer of synthetic resin comprising polyamides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/38Layered products comprising a layer of synthetic resin comprising epoxy resins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/40Layered products comprising a layer of synthetic resin comprising polyurethanes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/06Interconnection of layers permitting easy separation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J201/00Adhesives based on unspecified macromolecular compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/10Inorganic particles
    • B32B2264/105Metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/20Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
    • B32B2307/202Conductive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/20Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
    • B32B2307/212Electromagnetic interference shielding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • B32B2457/08PCBs, i.e. printed circuit boards

Landscapes

  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)
  • Laminated Bodies (AREA)
  • Adhesives Or Adhesive Processes (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a shield housing body allowing reduction in thickness and improvement of handleability, a printed circuit board, an electronic apparatus and a method for manufacturing the shield housing body.SOLUTION: A shield housing body 10 is formed of a shield film 1 having a conductive layer 3, a conductive adhesive layer 4 laminated on the conductive layer 3 and having adhesiveness to an attachment part containing a ground pattern 22 on a printed board 20, and a peel-off film 5 laminated on the conductive adhesive layer 4 so as to be peelable, having electrical insulation properties and peeled off leaving a part covering an exposed surface of an electronic circuit 40. The shield housing body 10 is formed into a three-dimensional shape for housing the electronic circuit 40, and comprises a housing 11 in which the peel-off film 5 is arranged on a surface at the electronic circuit 40 side; and a jaw 12 arranged on a periphery of the housing 11 corresponding to an attachment part.

Description

本発明は、シールド収容体、プリント回路板、電子機器、及び、シールド収容体の製造方法に関する。   The present invention relates to a shield container, a printed circuit board, an electronic device, and a method for manufacturing the shield container.

従来、プリント回路板上に設けられた電子回路を外部からの電磁波から保護すると共に、電子回路から放射される電磁波から他のデバイスを保護するためのシールドキャップがある(例えば、特許文献1)。このようなシールドキャップは、SUS等の金属層によって蓋状に形成されて、保護対象となる電子回路を覆うように配置される。また、シールドキャップは、金属層がプリント回路板におけるグランド用配線パターンに接続されてシールド効果を高めることが行われている。   2. Description of the Related Art Conventionally, there is a shield cap for protecting an electronic circuit provided on a printed circuit board from external electromagnetic waves and protecting other devices from electromagnetic waves radiated from the electronic circuit (for example, Patent Document 1). Such a shield cap is formed in a lid shape by a metal layer such as SUS, and is disposed so as to cover an electronic circuit to be protected. In addition, the shield cap has a metal layer connected to a ground wiring pattern on the printed circuit board to enhance the shielding effect.

ところで、シールドキャップは、内壁面がプリント回路板上の電子回路に接触しないように電子回路と内壁面との空隙を設ける必要から薄型化が困難であった。そこで、特許文献2及び3のようなものがある。   By the way, it is difficult to reduce the thickness of the shield cap because it is necessary to provide a gap between the electronic circuit and the inner wall surface so that the inner wall surface does not contact the electronic circuit on the printed circuit board. Therefore, Patent Documents 2 and 3 are available.

特許文献2には、ポリアミドイミドの薄膜樹脂層を形成した金属箔を成形加工した電子部品収納パッケージ用金属キャップが開示されている。また、特許文献3には、熱融着性絶縁層と、該熱融着性絶縁層に積層された電磁波シールド層とからなり、前記熱融着性絶縁層を内面とする凹状の収納部と、該収納部の外周に連接された鍔部とが設けられ、前記鍔部の少なくとも一部を前記プリント基板のアースパターンに加熱押圧することにより、該押圧された押圧部に位置する前記電磁波シールド層と前記アースパターンとを電気的に接触させるとともに、前記加熱押圧により該押圧部の付近に押し出された前記熱融着性絶縁層にて該押圧部の付近に形成される貼着部で前記プリント基板に貼着されるシールドケースが開示されている。   Patent Document 2 discloses a metal cap for an electronic component storage package obtained by molding a metal foil on which a polyamideimide thin film resin layer is formed. Patent Document 3 includes a heat-fusible insulating layer and an electromagnetic wave shielding layer laminated on the heat-fusible insulating layer, and a concave storage portion having the heat-fusible insulating layer as an inner surface. And an electromagnetic shield positioned at the pressed pressing portion by heating and pressing at least a part of the flange to the ground pattern of the printed circuit board. In the adhesive part formed in the vicinity of the pressing part in the heat-fusible insulating layer extruded in the vicinity of the pressing part by the heating and pressing the layer and the earth pattern in electrical contact A shield case attached to a printed circuit board is disclosed.

特開2001−345592号公報JP 2001-345592 A 特開2002−237542号公報JP 2002-237542 A 特開2006−216782号公報JP 2006-216682 A

しかしながら、特許文献1及び2は、立体的に成型したシールドキャップを、プリント基板に半田や接着剤を塗布して接着する必要があり製造工程が多くなってしまっていた。また、特許文献3は、プリント基板に接着する鍔部を折り返して形成する必要があり、工程が複雑であった。   However, in Patent Documents 1 and 2, it is necessary to apply a three-dimensionally shaped shield cap to a printed circuit board by applying solder or an adhesive, which increases the number of manufacturing steps. Further, in Patent Document 3, it is necessary to fold and form the collar portion to be bonded to the printed circuit board, and the process is complicated.

そこで、本発明は、上記の問題を鑑みてなされたものであり、薄型化が可能であり、取り扱いを向上することが可能なシールド収容体、プリント回路板、電子機器、及び、シールド収容体の製造方法を提供することを目的とする。   Therefore, the present invention has been made in view of the above-described problems, and can be reduced in thickness and can be improved in handling of a shield container, a printed circuit board, an electronic device, and a shield container. An object is to provide a manufacturing method.

本発明は、プリント基板に実装された電子回路の露出面を覆うことにより前記電子回路の電磁波侵入及び電磁波放射を抑制するシールド収容体であって、導電層と、前記導電層に積層され、前記プリント基板のグランドパターンを含む取付部位に対する接着性を有した導電性接着層と、前記導電性接着層に剥離可能に積層されると共に電気絶縁性を有し、前記電子回路の露出面を覆う部位を残して剥離される剥離フィルムとを有したシールドフィルムにより形成されており、前記電子回路を収容する立体的形状に形成され、前記剥離フィルムが前記電子回路側の面に配置された収容部と、前記取付部位に対応するように前記収容部の周縁部に配置された鍔部とを有する。   The present invention is a shield container that suppresses electromagnetic wave intrusion and electromagnetic wave radiation of the electronic circuit by covering an exposed surface of the electronic circuit mounted on a printed circuit board, and is laminated on the conductive layer, the conductive layer, A conductive adhesive layer having adhesion to a mounting portion including a ground pattern of a printed circuit board, and a portion that is peelably laminated on the conductive adhesive layer and has electrical insulation, and covers an exposed surface of the electronic circuit Formed in a three-dimensional shape that accommodates the electronic circuit, and the release film is disposed on the surface on the electronic circuit side. And an eaves part arranged at the peripheral part of the accommodating part so as to correspond to the attachment part.

上記の構成によれば、シールドフィルムからシールド収容体を製造するときや、シールド収容体を保管及び移送する場合において、導電性接着層が剥離フィルムにより保護されているため、大きな圧力が付与された場合でも想定外の部位に接着することを防止することができる。そして、このシールド収容体を用いて電子回路を覆う場合は、剥離フィルムが電子回路の露出面を覆う部位を残して鍔部の剥離フィルムだけが剥離されることによって、プリント基板の取付部位に対応する部位については導電性接着層により接着され、導電層の電位を導電性接着層を介してグランドパターンに導通することができる。また、電子回路の露出面については剥離フィルムの絶縁層を介して導電層で覆われる形態にすることができる。これにより、シールド収容体を電子回路に接触させないように隙間を確保しながら、シールド収容体をプリント基板に取り付ける必要がないため、電子回路が実装されたプリント回路板の厚みを薄くすることができる。即ち、上記の構成のシールド収容体によれば、剥離フィルムを導電性接着層の保護層としての機能と、電子回路及び導電層間の絶縁層としての機能とに用いることによって、取り扱いが向上したものになっていると共に、プリント回路板の厚みを低減しながら電子回路を電磁波から保護することが可能になっている。   According to the above configuration, when the shield container is manufactured from the shield film or when the shield container is stored and transported, the conductive adhesive layer is protected by the release film, so that a large pressure is applied. Even in this case, it is possible to prevent adhesion to an unexpected part. And when this shield container is used to cover the electronic circuit, only the peeling film of the buttock is peeled off, leaving the part where the peeling film covers the exposed surface of the electronic circuit, so that it corresponds to the mounting part of the printed circuit board. The parts to be bonded are bonded by the conductive adhesive layer, and the potential of the conductive layer can be conducted to the ground pattern through the conductive adhesive layer. Moreover, about the exposed surface of an electronic circuit, it can be set as the form covered with a conductive layer through the insulating layer of a peeling film. Accordingly, it is not necessary to attach the shield container to the printed circuit board while ensuring a gap so that the shield container does not contact the electronic circuit, so that the thickness of the printed circuit board on which the electronic circuit is mounted can be reduced. . That is, according to the shield container having the above structure, the release film is used for the function as the protective layer of the conductive adhesive layer and the function as the insulating layer between the electronic circuit and the conductive layer, thereby improving handling. In addition, the electronic circuit can be protected from electromagnetic waves while reducing the thickness of the printed circuit board.

また、本発明のシールド収容体において、前記導電性接着層は、常温で粘着性を有していてもよい。   Moreover, the shield container of this invention WHEREIN: The said electroconductive contact bonding layer may have adhesiveness at normal temperature.

上記の構成によれば、常温においてシールド収容体をプリント基板に粘着することができるため、プリント基板の電子回路に対して熱ダメージを与えることがない。また、リフロー工程など電子回路の装着後の検査で電子回路などに不具合があった場合においても、シールド収容体は常温で粘着性を有するので、シールド収容体を一時的に取り外して、不具合の電子回路を交換した後に、シールド収容体を再接着することができ、製造時の取り扱いが一層向上したものになる。   According to said structure, since a shield container can be adhere | attached on a printed circuit board at normal temperature, it does not give a thermal damage with respect to the electronic circuit of a printed circuit board. In addition, even if there is a defect in the electronic circuit during the inspection after the electronic circuit is mounted, such as a reflow process, the shield container is sticky at room temperature. After the circuit is replaced, the shield container can be re-adhered, and the handling during manufacturing is further improved.

また、本発明のシールド収容体は、さらに、前記導電層における前記導電性接着層の積層側とは反対側の面に積層された絶縁層を有していてもよい。   The shield container of the present invention may further include an insulating layer laminated on a surface of the conductive layer opposite to the laminated side of the conductive adhesive layer.

上記の構成によれば、電子回路にシールド収容体を取り付けたときに、シールド収容体の外側面に絶縁層を位置させることによって、導電層を外部の電気的接触及び機械的な負荷から保護することができる。   According to the above configuration, when the shield container is attached to the electronic circuit, the insulating layer is positioned on the outer surface of the shield container to protect the conductive layer from external electrical contact and mechanical load. be able to.

また、本発明のシールド収容体は、前記導電層が、導電性粒子含有樹脂層であってもよい。   In the shield container of the present invention, the conductive layer may be a conductive particle-containing resin layer.

上記の構成によれば、導電層が、金属箔、及び、蒸着やスパッタリング等により形成された金属薄膜である場合と比較し、プレス打ち抜き加工時における導電層の割れを抑えることが可能になる。   According to said structure, compared with the case where a conductive layer is a metal foil and the metal thin film formed by vapor deposition, sputtering, etc., it becomes possible to suppress the crack of a conductive layer at the time of a stamping process.

また、本発明のシールド収容体は、前記鍔部と前記収容部との境界に形成され、当該境界から前記鍔部側における前記剥離フィルムの剥離を補助する切断補助部を有していてもよい。   Moreover, the shield container of the present invention may have a cutting assisting part that is formed at the boundary between the collar part and the housing part and assists the peeling of the release film on the collar part side from the boundary. .

上記の構成によれば、切断補助部において鍔部の剥離フィルムを収容部の剥離フィルムから容易且つ正確に切り離すことができるため、シールド収容体をプリント基板に取り付ける際の取扱い性が向上したものになる。   According to said structure, since the peeling film of a collar part can be easily and correctly cut | disconnected from the peeling film of a accommodating part in a cutting | disconnection auxiliary | assistant part, the handleability at the time of attaching a shield container to a printed circuit board improved Become.

また、本発明のシールド収容体は、さらに、前記収容部に形成され、前記収容部内の空間と外部とを連通する連通孔を有していてもよい。   Moreover, the shield container of the present invention may further include a communication hole formed in the housing part and communicating the space in the housing part with the outside.

上記の構成によれば、プリント基板にシールド収容体を取り付けた後に、温度上昇によりシールド収容体が電子回路を収容する収容空間内の空気が膨張しても、膨張分の空気を連通孔から外部に放出させることができるため、収容空間の内圧が過剰に上昇することによる破損や接着不良等の不具合を防止することができる。   According to the above configuration, even after the shield container is attached to the printed circuit board, even if the air in the housing space in which the shield container houses the electronic circuit is expanded due to the temperature rise, the expanded air is externally communicated from the communication hole. Therefore, it is possible to prevent problems such as breakage and poor adhesion due to excessive increase in the internal pressure of the accommodation space.

また、本発明のプリント基板は、上記に記載のシールド収容体を備えている。   Moreover, the printed circuit board of this invention is equipped with the shield container as described above.

上記の構成によれば、厚みが薄いプリント基板を容易に得ることができる。   According to said structure, a printed circuit board with thin thickness can be obtained easily.

また、本発明の電子機器は、上記に記載のプリント基板を備えている。   An electronic apparatus according to the present invention includes the printed circuit board described above.

上記の構成によれば、厚みの薄い電子機器を容易に得ることができる。   According to said structure, a thin electronic device can be obtained easily.

また、本発明のシールド収容体の製造方法は、導電層と、前記導電層に積層され、前記プリント基板のグランドパターンを含む取付部位に対する接着性を有した導電性接着層と、前記導電性接着層に剥離可能に積層されると共に電気絶縁性を有し、前記電子回路の露出面を覆う部位を残して剥離される剥離フィルムとを有したシールドフィルムをプレス打抜き加工することによって、前記電子回路を収容する立体的形状に形成され、前記剥離フィルムが前記電子回路側の面に配置された収容部と、前記取付部位に対応するように前記収容部の周縁部に配置された鍔部と、前記鍔部と前記収容部との境界に形成され、当該境界から前記鍔部側における前記剥離フィルムの剥離を補助する切断補助部とを有したシールド収容体を成形する。   The method for manufacturing a shield container according to the present invention includes a conductive layer, a conductive adhesive layer laminated on the conductive layer and having adhesion to an attachment site including a ground pattern of the printed circuit board, and the conductive adhesive. The electronic circuit is formed by press punching a shield film that is peelably laminated to a layer and has an electrical insulating property and a peeling film that is peeled off while leaving a portion covering the exposed surface of the electronic circuit. A housing portion in which the release film is disposed on the surface on the electronic circuit side, and a flange portion disposed on a peripheral portion of the housing portion so as to correspond to the attachment site, A shield container having a cutting assisting part formed at a boundary between the collar part and the housing part and assisting the peeling of the release film on the collar part side from the boundary is formed.

上記の構成によれば、プレス打抜き加工により切断補助部を有したシールド収容体を容易に大量生産することが可能になる。   According to said structure, it becomes possible to mass-produce easily the shield container which has the cutting auxiliary | assistant part by press punching.

薄型化、及び、取り扱いを向上することができる。   Thinning and handling can be improved.

シールド収容体の構造を示す説明図である。It is explanatory drawing which shows the structure of a shield container. シールド収容体の斜視図である。It is a perspective view of a shield container. シールド収容体の製造方法の一例を示す説明図である。It is explanatory drawing which shows an example of the manufacturing method of a shield container. シールド収容体における切断補助部の製造方法の一例を示す説明図である。It is explanatory drawing which shows an example of the manufacturing method of the cutting assistance part in a shield container. シールド収容体の実装方法を示す説明図である。It is explanatory drawing which shows the mounting method of a shield container. シールド収容体の変形例を示す図である。It is a figure which shows the modification of a shield container.

以下、本発明の好適な実施の形態について、図面を参照しつつ説明する。   Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings.

(シールド収容体10の構成)
図1及び図2に示すように、本実施形態のシールド収容体10は、プリント基板20に実装された電子回路40の露出面を覆うことにより電子回路40(プリント基板20における信号パターン21、及び、プリント基板20に実装された電子部品30等)を電磁波侵入または電磁波放射を抑制する。シールド収容体10は、導電層3と、導電層3に積層され、プリント基板20のグランドパターン22を含む取付部位に対する接着性を有した導電性接着層4と、導電性接着層4に剥離可能に積層されると共に電気絶縁性を有し、電子回路40の露出面を覆う部位を残して剥離される剥離フィルム5とを有したシールドフィルム1により形成されている。
(Configuration of shield container 10)
As shown in FIGS. 1 and 2, the shield container 10 of the present embodiment covers the exposed surface of the electronic circuit 40 mounted on the printed circuit board 20, thereby forming the electronic circuit 40 (the signal pattern 21 on the printed circuit board 20, and The electronic component 30 mounted on the printed circuit board 20 or the like) suppresses electromagnetic wave intrusion or electromagnetic wave radiation. The shield container 10 is peelable to the conductive adhesive layer 4, the conductive adhesive layer 4 laminated on the conductive layer 3, and has adhesiveness to the attachment portion including the ground pattern 22 of the printed circuit board 20. And a shielding film 1 having a peeling film 5 that has electrical insulation and is peeled leaving a portion covering the exposed surface of the electronic circuit 40.

シールド収容体10は、電子回路40を収容する収容空間11aを有した立体的形状に形成され、剥離フィルム5が電子回路40側(収容空間11a側)の面に配置された収容部11と、取付部位に対応するように収容部11の周縁部に配置された鍔部12とを有する。シールド収容体10は、電子回路40と共にプリント基板20に設けられ、プリント回路板100としてノートパソコン及びタブレット端末等の各種の電子機器300に設けられる。尚、本実施形態において、『内側面』は電子回路40側に位置する面を意味しており、『外側面』は電子回路40側とは逆側に位置する面を意味している。   The shield housing 10 is formed in a three-dimensional shape having a housing space 11a for housing the electronic circuit 40, and the housing portion 11 in which the release film 5 is disposed on the surface of the electronic circuit 40 (the housing space 11a side); It has the collar part 12 arrange | positioned at the peripheral part of the accommodating part 11 so that it may correspond to an attachment site | part. The shield container 10 is provided on the printed circuit board 20 together with the electronic circuit 40, and is provided as the printed circuit board 100 in various electronic devices 300 such as a notebook personal computer and a tablet terminal. In the present embodiment, “inner side surface” means a surface located on the electronic circuit 40 side, and “outer side surface” means a surface located on the opposite side to the electronic circuit 40 side.

シールド収容体10の形状や大きさは特に限定されず用途に応じて適宜選択される。例えば、プリント基板20全体を覆うようなシールドケースであってもよいし、プリント基板20における特定の領域を覆うシールドカバーであってもよいし、少数(例えば一つ)の電子部品領域を覆うシールドキャップであってもよい。   The shape and size of the shield container 10 are not particularly limited and are appropriately selected according to the application. For example, it may be a shield case that covers the entire printed circuit board 20, a shield cover that covers a specific area of the printed circuit board 20, or a shield that covers a small number (for example, one) of electronic component areas. It may be a cap.

また、本実施形態では、シールド収容体10は、収容部11が、一面が開放された立方体形状に形成されているがこれに限定されない。例えば、収容部11は、半球状等に形成されていてもよいし、プリント基板20に実装された電子回路40(電子部品30、及び/又は、信号パターン21)の配置態様に応じて複雑な形状に形成されていてもよい。また、収容部11の内側面は、収容される電子回路40に接触していてもよいし、非接触であってもよい。また、シールド収容体10は、鍔部12が上記開放面の周縁全体に形成されているがこれに限定されず、開放面の周縁の一部に形成されていてもよい。   Further, in the present embodiment, the shield container 10 is formed in a cubic shape in which the container 11 is open on one side, but is not limited thereto. For example, the accommodating portion 11 may be formed in a hemispherical shape or the like, or complicated depending on the arrangement mode of the electronic circuit 40 (the electronic component 30 and / or the signal pattern 21) mounted on the printed circuit board 20. It may be formed in a shape. Moreover, the inner surface of the accommodating part 11 may be in contact with the electronic circuit 40 accommodated, and may be non-contact. Moreover, although the collar part 12 is formed in the whole periphery of the said open surface, the shield container 10 is not limited to this, You may be formed in a part of periphery of the open surface.

このように、導電性接着層4が剥離フィルム5により保護されているため、シールドフィルム1からシールド収容体10を製造するときや、シールド収容体10を保管及び移送する場合において、大きな圧力が付与された場合でも想定外の部位に接着することを防止することができる。そして、図1に示すように、このシールド収容体10を用いて電子回路40を覆う場合は、剥離フィルム5が電子回路40の露出面を覆う部位を残して鍔部12の剥離フィルム5だけが剥離されることによって、プリント基板20の取付部位に対応する部位に導電性接着層4が接着され、導電層3の電位が導電性接着層4を介してグランドパターン22に導通される。また、電子回路40の露出面は、絶縁層としての剥離フィルム5を介して導電層で覆われる形態となる。これにより、導電層3が電子回路40に接触させないように隙間を確保しながらシールド収容体10をプリント基板20に取り付ける必要がないため、プリント回路板100の厚みを薄くすることができる。尚、図示していないが、図2においては剥離フィルムと電子部品30との間に隙間があるが、薄くする場合はその隙間をなくすことでプリント回路板100の厚みを最小の厚さにすることができる。即ち、シールド収容体10は、剥離フィルム5を、導電性接着層4の保護層としての機能と、電子回路40及び導電層3間を絶縁する絶縁層としての機能とに用いることによって、取り扱いが向上したものになっていると共に、プリント基板20の厚みを低減しながら電子回路40を電磁波から保護することが可能になっている。   Thus, since the conductive adhesive layer 4 is protected by the release film 5, a large pressure is applied when the shield container 10 is manufactured from the shield film 1 or when the shield container 10 is stored and transported. Even when it is done, adhesion to an unexpected part can be prevented. And as shown in FIG. 1, when covering the electronic circuit 40 using this shield container 10, only the peeling film 5 of the collar part 12 leaves the site | part where the peeling film 5 covers the exposed surface of the electronic circuit 40. By peeling off, the conductive adhesive layer 4 is adhered to a part corresponding to the attachment part of the printed circuit board 20, and the potential of the conductive layer 3 is conducted to the ground pattern 22 through the conductive adhesive layer 4. Further, the exposed surface of the electronic circuit 40 is covered with a conductive layer through a release film 5 as an insulating layer. Thereby, since it is not necessary to attach the shield container 10 to the printed circuit board 20 while ensuring a gap so that the conductive layer 3 does not contact the electronic circuit 40, the thickness of the printed circuit board 100 can be reduced. Although not shown, there is a gap between the release film and the electronic component 30 in FIG. 2, but when the thickness is reduced, the thickness of the printed circuit board 100 is minimized by eliminating the gap. be able to. That is, the shield container 10 can be handled by using the release film 5 for a function as a protective layer of the conductive adhesive layer 4 and a function as an insulating layer that insulates between the electronic circuit 40 and the conductive layer 3. In addition to being improved, the electronic circuit 40 can be protected from electromagnetic waves while reducing the thickness of the printed circuit board 20.

本実施形態では、シールド収容体10は、導電層3における導電性接着層4の積層側とは反対側の面に積層された絶縁層2を有する。これにより、プリント基板20にシールド収容体10を取り付けたときに、シールド収容体10の外側面に絶縁層2を位置させることによって、導電層3を外部の物理的応力及び電気的干渉から保護することができる。尚、シールド収容体10は、絶縁層2を有することに限定されない。即ち、導電層3に絶縁層2が積層されない形態であってもよい。絶縁層2を積層させない場合には、導電層3を電子機器300の筐体等に接触させて、グランドを得ることができるようになる。尚、導電層は、設置用部材を介してグランドパターンに電気的に接続されるものであってもよい。設置用部材は、例えば、導電性接着剤層と金属層とを積層した積層体であってもよい。また、シールド収容体10を構成する上記の各層は、単層であってもよいし、複層で構成されていてもよい。以下、シールド収容体10の各構成について具体的に説明する。   In this embodiment, the shield container 10 has the insulating layer 2 laminated | stacked on the surface on the opposite side to the lamination | stacking side of the conductive adhesive layer 4 in the conductive layer 3. FIG. Thus, when the shield container 10 is attached to the printed board 20, the conductive layer 3 is protected from external physical stress and electrical interference by positioning the insulating layer 2 on the outer surface of the shield container 10. be able to. The shield container 10 is not limited to having the insulating layer 2. That is, the insulating layer 2 may not be stacked on the conductive layer 3. When the insulating layer 2 is not stacked, the ground can be obtained by bringing the conductive layer 3 into contact with the housing of the electronic device 300 or the like. The conductive layer may be electrically connected to the ground pattern via an installation member. The installation member may be, for example, a laminate in which a conductive adhesive layer and a metal layer are laminated. Each of the layers constituting the shield container 10 may be a single layer or a plurality of layers. Hereinafter, each structure of the shield container 10 is demonstrated concretely.

(シールド収容体10:導電層3)
導電層3は、導電性を有し、シールドフィルム1が覆う電子回路40への外部からの電磁波侵入を抑制すると共に、電子回路40からの電磁波が外部へ放射されないように抑制する機能を有している。
(Shield container 10: conductive layer 3)
The conductive layer 3 has conductivity, and has a function of suppressing electromagnetic waves from entering the electronic circuit 40 covered by the shield film 1 from outside and preventing electromagnetic waves from the electronic circuit 40 from being emitted to the outside. ing.

導電層3は、蒸着、及び、スパッタリング等により形成された金属薄膜層や、圧延や電解により形成された金属箔など特に限定されないが、導電性粒子含有樹脂層であることが好ましい。これにより、金属薄膜層よりも、プレス打ち抜き加工時における導電層の割れを抑えることが可能になる。   The conductive layer 3 is not particularly limited, such as a metal thin film layer formed by vapor deposition and sputtering, or a metal foil formed by rolling or electrolysis, but is preferably a conductive particle-containing resin layer. Thereby, it becomes possible to suppress the cracking of the conductive layer during the press punching process as compared with the metal thin film layer.

導電層3が導電性粒子含有樹脂層である場合、これに用いる導電性粒子としては、カーボン、銀、銅、ニッケル、ハンダ、アルミ及び銅粉に銀メッキを施した銀コート銅粒子、さらには樹脂ボールやガラスビーズ等に金属メッキを施したフィラー又はこれらの粒子の混合体が用いられる。導電性粒子には、比較的安価で優れた導電性を有し、さらに信頼性の高い銀コート銅又はニッケルを用いるのが好ましい。   When the conductive layer 3 is a conductive particle-containing resin layer, the conductive particles used for the conductive layer 3 are silver coated copper particles obtained by performing silver plating on carbon, silver, copper, nickel, solder, aluminum, and copper powder, A filler obtained by performing metal plating on resin balls, glass beads, or the like, or a mixture of these particles is used. As the conductive particles, it is preferable to use silver-coated copper or nickel that is relatively inexpensive and has excellent conductivity and is highly reliable.

導電性粒子の樹脂への配合割合は、粒子の形状等にも左右されるが、銀コート銅粒子の場合は、樹脂100重量部に対する下限値を、100重量部とするのが好ましく、さらに好ましくは200重量部とするのがよい。また、樹脂100重量部に対する銀コート銅粒子の上限値を、1500重量部とするのが好ましく、さらに好ましくは1000重量部とするのがよい。また、ニッケル粒子の場合は、樹脂100重量部に対する下限値を150重量部とするのが好ましく、さらに好ましくは300重量部とするのがよい。また、樹脂100重量部に対するニッケル粒子の上限値を2000重量部とするのが好ましく、さらに好ましくは1000重量部とするのがよい。尚、導電性粒子の形状は、球状、針状、繊維状、フレーク状、樹枝状のいずれであってもよい。   The blending ratio of the conductive particles to the resin depends on the shape of the particles and the like, but in the case of silver-coated copper particles, the lower limit relative to 100 parts by weight of the resin is preferably 100 parts by weight, and more preferably. Is preferably 200 parts by weight. Moreover, it is preferable that the upper limit of the silver coat copper particle with respect to 100 weight part of resin shall be 1500 weight part, More preferably, it is good to set it as 1000 weight part. In the case of nickel particles, the lower limit for 100 parts by weight of the resin is preferably 150 parts by weight, and more preferably 300 parts by weight. Further, the upper limit value of nickel particles with respect to 100 parts by weight of the resin is preferably 2000 parts by weight, and more preferably 1000 parts by weight. The shape of the conductive particles may be spherical, needle-like, fiber-like, flake-like, or dendritic.

また、導電層3が導電性粒子含有樹脂層である場合、これに用いる樹脂としては、例えば、分子量1000以上200万以下のエポキシ樹脂、フェノキシ樹脂、ウレタン樹脂、シリコン樹脂、スチレン樹脂、ポリアミド樹脂、ポリイミド樹脂、ポリエステル樹脂、アクリル樹脂が挙げられるがそれに限定される必要はない。   When the conductive layer 3 is a conductive particle-containing resin layer, examples of the resin used for the conductive layer 3 include epoxy resins having a molecular weight of 1,000 to 2,000,000, phenoxy resins, urethane resins, silicone resins, styrene resins, polyamide resins, Examples include, but are not limited to, polyimide resins, polyester resins, and acrylic resins.

導電層3が金属薄膜層や金属箔である場合の金属材料としては、銅、アルミ、銀、金などを挙げることができる。   Examples of the metal material when the conductive layer 3 is a metal thin film layer or a metal foil include copper, aluminum, silver, and gold.

導電層3の厚みの上限は、100μmが好ましく、80μmがより好ましく、50μmがさらに好ましい。また、導電層3の厚みの下限は、0.01μmが好ましく、1μmがより好ましく、10μmがさらに好ましい。100μmを超える厚みは、低背化の目的に反するため好ましくなく、0.01μm未満の厚みは、シールド特性が悪くなるため好ましくない。   The upper limit of the thickness of the conductive layer 3 is preferably 100 μm, more preferably 80 μm, and further preferably 50 μm. The lower limit of the thickness of the conductive layer 3 is preferably 0.01 μm, more preferably 1 μm, and even more preferably 10 μm. A thickness exceeding 100 μm is not preferable because it is contrary to the purpose of reducing the height, and a thickness less than 0.01 μm is not preferable because the shielding properties are deteriorated.

(シールド収容体10:導電性接着層4)
導電性接着層4は、導電層3に積層され、プリント基板20のグランドパターン22を含む取付部位に対する接着性を有している。導電性接着層4は、接着性を有した材料に導電性粒子が含有されて形成される。導電性接着層4に用いる導電性粒子としては、カーボン、銀、銅、ニッケル、ハンダ、アルミ及び銅粉に銀メッキを施した銀コート銅粒子、さらには樹脂ボールやガラスビーズ等に金属メッキを施した粒子又はこれらの粒子の混合体が用いられる。導電性粒子には、比較的安価で優れた導電性を有し、さらに信頼性の高い銀コート銅粒子又はニッケルを用いるのが好ましい。
(Shield container 10: conductive adhesive layer 4)
The conductive adhesive layer 4 is laminated on the conductive layer 3 and has an adhesive property to an attachment site including the ground pattern 22 of the printed circuit board 20. The conductive adhesive layer 4 is formed by containing conductive particles in an adhesive material. As the conductive particles used for the conductive adhesive layer 4, silver-coated copper particles obtained by applying silver plating to carbon, silver, copper, nickel, solder, aluminum and copper powder, and further, metal plating is applied to resin balls and glass beads. The applied particles or a mixture of these particles is used. As the conductive particles, it is preferable to use silver-coated copper particles or nickel, which are relatively inexpensive and have excellent conductivity, and have high reliability.

導電性接着層4に用いる接着性を有した材料としては、常温で粘着性を有する粘着剤が好ましい。粘着剤としては、アクリル系、ゴム系、シリコン系、ウレタン系等が挙げられる。中でもアクリル系粘着剤は、耐久性や価格の面で好ましい。尚、粘着剤に限定されず、硬化により接合される接着剤であってもよい。接着剤としては、ポリスチレン系、酢酸ビニル系、ポリエステル系、ポリエチレン系、ポリプロピレン系、ポリアミド系、ポリイミド系、ゴム系、アクリル系、フェノキシ系などの熱可塑性樹脂や、フェノール系、エポキシ系、ウレタン系、メラミン系、アルキッド系、フェノキシ系などの熱硬化性樹脂が挙げられる。   As an adhesive material used for the conductive adhesive layer 4, an adhesive having adhesiveness at room temperature is preferable. Examples of the adhesive include acrylic, rubber, silicon, and urethane. Among these, acrylic adhesives are preferable in terms of durability and price. In addition, it is not limited to an adhesive, The adhesive agent joined by hardening may be sufficient. Adhesives include polystyrene, vinyl acetate, polyester, polyethylene, polypropylene, polyamide, polyimide, rubber, acrylic, phenoxy, and other thermoplastic resins, phenol, epoxy, and urethane. , Melamine-based, alkyd-based, and phenoxy-based thermosetting resins.

導電性接着層4の厚みの上限は、100μmが好ましく、80μmがより好ましく、50μmがさらに好ましい。また、導電性接着層4の厚みの下限は、1μmが好ましく、5μmがより好ましく、10μmがさらに好ましい。100μmを超える厚みは、低背化の目的に反するため好ましくなく、1μm未満の厚みは、接着性が悪くなるため好ましくない。   The upper limit of the thickness of the conductive adhesive layer 4 is preferably 100 μm, more preferably 80 μm, and even more preferably 50 μm. The lower limit of the thickness of the conductive adhesive layer 4 is preferably 1 μm, more preferably 5 μm, and even more preferably 10 μm. A thickness exceeding 100 μm is not preferable because it is contrary to the purpose of reducing the height, and a thickness of less than 1 μm is not preferable because adhesiveness deteriorates.

(シールド収容体10:剥離フィルム5)
剥離フィルム5は、導電性接着層4に剥離可能に積層されると共に電気絶縁性を有し、電子回路40の露出面を覆う部位を残して剥離される。剥離フィルム5は、導電性接着層4に対して剥離性を有するものであれば、特に限定されるものではなく、例えば、シリコンや非シリコン系のメラミン離型剤やアクリル離型剤がコーティングされたPETフィルム等を使用することができる。
(Shield container 10: release film 5)
The release film 5 is peelably laminated on the conductive adhesive layer 4 and has electrical insulation, and is peeled off leaving a portion covering the exposed surface of the electronic circuit 40. The release film 5 is not particularly limited as long as it has releasability with respect to the conductive adhesive layer 4. For example, silicon or a non-silicon melamine release agent or acrylic release agent is coated. PET film or the like can be used.

剥離フィルム5の厚みの上限は、100μmが好ましく、75μmがより好ましく、50μmがさらに好ましい。また、剥離フィルム5の厚みの下限は、1μmが好ましく、2μmがより好ましく、5μmがさらに好ましい。100μmを超える厚みは、低背化の目的に反するため好ましくなく、1μm未満の厚みは、絶縁性が悪くなるため好ましくない。   The upper limit of the thickness of the release film 5 is preferably 100 μm, more preferably 75 μm, and still more preferably 50 μm. Further, the lower limit of the thickness of the release film 5 is preferably 1 μm, more preferably 2 μm, and even more preferably 5 μm. A thickness exceeding 100 μm is not preferable because it is contrary to the purpose of reducing the height, and a thickness of less than 1 μm is not preferable because the insulating properties deteriorate.

(シールド収容体10:絶縁層2)
絶縁層2は、導電層3における導電性接着層4の積層側とは反対側の面に積層されている。絶縁層2には、高伸度PETを用いることが好ましいが、絶縁性を有していれば特に限定されない。例えば、その他のカバーフィルム又は絶縁樹脂のコーティング層からなるものであってもよい。カバーフィルムとしては、エンジニアリングプラスチックからなる。例えば、ポリプロピレン、架橋ポリエチレン、ポリエステル、ポリベンツイミダゾール、ポリイミド、ポリイミドアミド、ポリエーテルイミド、ポリフェニレンサルファイド(PPS)、ポリエチレンナフタレート(PEN)などが挙げられる。あまり耐熱性を要求されない場合は、安価なポリエステルフィルムが好ましく、難燃性が要求される場合においては、ポリフェニレンサルファイドフィルム、さらに耐熱性が要求される場合にはポリイミドフィルムが好ましい。絶縁樹脂としては、絶縁性を有する樹脂であればよく、例えば、熱硬化性樹脂又は紫外線硬化性樹脂などが挙げられる。熱硬化性樹脂としては、例えば、フェノール樹脂、アクリル樹脂、エポキシ樹脂、メラミン樹脂、シリコン樹脂、アクリル変性シリコン樹脂などが挙げられる。紫外線硬化性樹脂としては、例えば、エポキシアクリレート樹脂、ポリエステルアクリレート樹脂、及びそれらのメタクリレート変性品などが挙げられる。なお、硬化形態としては、熱硬化、紫外線硬化、電子線硬化などどれでもよく、硬化するものであればよい。
(Shield container 10: insulating layer 2)
The insulating layer 2 is laminated on the surface of the conductive layer 3 opposite to the laminated side of the conductive adhesive layer 4. The insulating layer 2 is preferably made of high elongation PET, but is not particularly limited as long as it has insulating properties. For example, it may consist of another cover film or an insulating resin coating layer. The cover film is made of engineering plastic. For example, polypropylene, crosslinked polyethylene, polyester, polybenzimidazole, polyimide, polyimideamide, polyetherimide, polyphenylene sulfide (PPS), polyethylene naphthalate (PEN), and the like can be given. An inexpensive polyester film is preferable when heat resistance is not required, and a polyphenylene sulfide film is preferable when flame resistance is required, and a polyimide film is preferable when heat resistance is required. The insulating resin may be an insulating resin, and examples thereof include a thermosetting resin or an ultraviolet curable resin. Examples of the thermosetting resin include a phenol resin, an acrylic resin, an epoxy resin, a melamine resin, a silicone resin, and an acrylic modified silicone resin. Examples of the ultraviolet curable resin include epoxy acrylate resins, polyester acrylate resins, and methacrylate-modified products thereof. The curing form may be any of thermosetting, ultraviolet curing, electron beam curing, etc., as long as it can be cured.

絶縁層2の厚みの上限は、150μmが好ましく、100μmがより好ましく、50μmがさらに好ましい。また、絶縁層2の厚みの下限は、1μmが好ましく、2μmがより好ましく、5μmがさらに好ましい。150μmを超える厚みは、低背化の目的に反するため好ましくなく、1μm未満の厚みは、絶縁特性が悪くなるため好ましくない。   The upper limit of the thickness of the insulating layer 2 is preferably 150 μm, more preferably 100 μm, and still more preferably 50 μm. The lower limit of the thickness of the insulating layer 2 is preferably 1 μm, more preferably 2 μm, and even more preferably 5 μm. A thickness exceeding 150 μm is not preferable because it is contrary to the purpose of reducing the height, and a thickness of less than 1 μm is not preferable because the insulating properties deteriorate.

(シールド収容体10の製造方法)
シールド収容体10の製造方法について説明する。尚、ここでは、導電層3に導電性粒子含有樹脂を用いる場合について説明するがこれに限定されない。先ず、シールド収容体10に用いるシールドフィルム1の製造方法を説明する。
(Manufacturing method of shield container 10)
A method for manufacturing the shield container 10 will be described. In addition, although the case where conductive particle containing resin is used for the conductive layer 3 is demonstrated here, it is not limited to this. First, the manufacturing method of the shield film 1 used for the shield container 10 is demonstrated.

先ず、絶縁層2が、Tダイ法等により押出成形され、フィルム状に形成される。このフィルム状の絶縁層2に導電性粒子含有樹脂が塗布されて導電層3が形成される。これとは別に、押出成形により形成された剥離フィルム5に導電性粒子を含有する樹脂が塗布されて導電性樹脂層4が形成される。その後、これら2つの積層体をラミネートすることにより、絶縁層2、導電層3、導電性樹脂層4、及び、剥離フィルム5が順次積層されたシールドフィルム1が形成される。   First, the insulating layer 2 is extrusion-molded by a T-die method or the like to form a film. Conductive particle-containing resin is applied to the film-like insulating layer 2 to form the conductive layer 3. Separately from this, the conductive resin layer 4 is formed by applying a resin containing conductive particles to the release film 5 formed by extrusion. Thereafter, by laminating these two laminates, the shield film 1 in which the insulating layer 2, the conductive layer 3, the conductive resin layer 4, and the release film 5 are sequentially laminated is formed.

上記のように形成されたシールドフィルム1は、ロール状に巻回され、順次シールド収容体10の形状にプレス打抜き加工される。具体的に、図3に示すように、ロールに巻回されたシールドフィルム1が、シールド収容体10の形状に凹んだ凹部200aを有する凹金型200に順次送り出される。そして、凹金型200上のシールドフィルム1に対して、凹部200aに嵌合する凸金型201が冷間加工によりプレスされる。これにより、収容部11が凸状に形成される。図示しないが、プレス時には、凸金型201によって、収容部11の周囲のシールドフィルム1が切断されて鍔部12が形成されることになる。   The shield film 1 formed as described above is wound into a roll shape and sequentially stamped into the shape of the shield container 10. Specifically, as shown in FIG. 3, the shield film 1 wound around a roll is sequentially sent out to a concave mold 200 having a concave portion 200 a that is concave in the shape of the shield container 10. And the convex mold 201 fitted to the recessed part 200a is pressed with respect to the shield film 1 on the concave mold 200 by cold working. Thereby, the accommodating part 11 is formed in convex shape. Although not shown, at the time of pressing, the shield film 1 around the housing portion 11 is cut by the convex mold 201 to form the flange portion 12.

また、図4に示すように、プレス時において、凸金型201に設けられたカッター202により、剥離フィルム5に切断補助部5aが形成される。切断補助部5aは、シールド収容体10における鍔部12と収容部11との境界(収容部11の開放面の周縁)に形成される。具体的に、カッター202は、剥離フィルム5を貫通し、導電性接着層4に達する。尚、切断補助部5aは、全体がハーフカット状に形成されてもよいし、ミシン目に形成されるものであってもよい。このように、切断補助部5aによって鍔部12における剥離フィルム5の剥離を補助することができるようになっている。即ち、図5に示すように、シールド収容体10の実装時においては、シールド収容体10から鍔部12における剥離フィルム5を、切断補助部5aを利用して剥離し、剥離フィルム5を剥離することによって露出された導電性接着層4の接着性によってシールド収容体10がプリント基板20へ接着される。   Moreover, as shown in FIG. 4, the cutting auxiliary | assistant part 5a is formed in the peeling film 5 with the cutter 202 provided in the convex mold 201 at the time of a press. The cutting assisting part 5a is formed at the boundary between the flange part 12 and the accommodating part 11 in the shield container 10 (periphery of the open surface of the accommodating part 11). Specifically, the cutter 202 penetrates the release film 5 and reaches the conductive adhesive layer 4. In addition, the whole cutting | disconnection auxiliary | assistant part 5a may be formed in a half cut shape, and may be formed in a perforation. Thus, peeling of the peeling film 5 in the collar part 12 can be assisted by the cutting assistance part 5a. That is, as shown in FIG. 5, when the shield container 10 is mounted, the release film 5 on the flange 12 is peeled off from the shield container 10 using the cutting assisting part 5a, and the release film 5 is peeled off. The shield container 10 is bonded to the printed circuit board 20 by the adhesiveness of the conductive adhesive layer 4 thus exposed.

以上の詳細な説明では、本発明をより容易に理解できるように、特徴的部分を中心に説明したが、本発明は、以上の詳細な説明に記載する実施形態に限定されず、その他の実施形態にも適用することができ、その適用範囲は可能な限り広く解釈されるべきである。   In the above detailed description, the present invention has been described mainly with respect to characteristic parts so that the present invention can be more easily understood. However, the present invention is not limited to the embodiments described in the above detailed description, and other implementations are possible. It can also be applied to forms and its scope should be interpreted as widely as possible.

また、本明細書において用いた用語及び語法は、本発明を的確に説明するために用いたものであり、本発明の解釈を制限するために用いたものではない。また、当業者であれば、本明細書に記載された発明の概念から、本発明の概念に含まれる他の構成、システム、方法等を推考することは容易であると思われる。従って、請求の範囲の記載は、本発明の技術的思想を逸脱しない範囲で均等な構成を含むものであるとみなされるべきである。また、本発明の目的及び本発明の効果を充分に理解するために、すでに開示されている文献等を充分に参酌することが望まれる。   The terms and terminology used in the present specification are used to accurately describe the present invention, and are not used to limit the interpretation of the present invention. Moreover, it would be easy for those skilled in the art to infer other configurations, systems, methods, and the like included in the concept of the present invention from the concept of the invention described in this specification. Accordingly, the description of the claims should be regarded as including an equivalent configuration without departing from the technical idea of the present invention. In addition, in order to fully understand the object of the present invention and the effects of the present invention, it is desirable to fully consider the literatures already disclosed.

(変形例)
例えば、本実施形態では、電磁波遮蔽の機能の他、湿度等からの電子回路40を保護すべくシールド収容体10によって内側空間が密閉にされているがこれに限定されない。例えば、図6に示すように、シールド収容体10の収容部11に連通孔13が形成されるものであってもよい。連通孔13は、収容部11内の空間と、外部とを連通するように、収容部11を貫通して形成されている。
(Modification)
For example, in this embodiment, the inner space is hermetically sealed by the shield container 10 in order to protect the electronic circuit 40 from humidity and the like in addition to the function of shielding electromagnetic waves, but is not limited thereto. For example, as shown in FIG. 6, the communication hole 13 may be formed in the housing portion 11 of the shield housing 10. The communication hole 13 is formed so as to penetrate the housing portion 11 so as to communicate the space in the housing portion 11 with the outside.

尚、連通孔13は、シールドフィルムの製造時において形成されるものであってもよい。即ち、連通孔13は、シールドフィルムにおける電子回路の露出面を覆う部位に形成され、層厚方向へ貫通するように形成されてもよい。   The communication hole 13 may be formed when the shield film is manufactured. That is, the communication hole 13 may be formed in a portion of the shield film that covers the exposed surface of the electronic circuit, and may be formed so as to penetrate in the layer thickness direction.

連通孔13の孔径は、電子回路から放射する電磁波の波長や、シールド収容体10が外部から受ける電磁波の波長に応じて設計されることが好ましい。この理由は、図11A・11B・11Cに示すように、『KEC電界シールド効果』及び『KEC電磁シールド効果』について、ピンホールサイズ径が0.10mm、0.62mm、1.00mmの穴なし、1穴、4穴、及び9穴についてそれぞれ測定したところ、全ての場合について、『KEC電磁シールド効果』は略同一値を示しているが、『KEC電界シールド効果』については、ピンホールサイズ径が0.62mmを境にして異なる値を示しているからである。   The diameter of the communication hole 13 is preferably designed according to the wavelength of the electromagnetic wave radiated from the electronic circuit and the wavelength of the electromagnetic wave received from the outside by the shield container 10. The reason for this is that, as shown in FIGS. 11A, 11B, and 11C, with respect to the “KEC electric field shielding effect” and the “KEC electromagnetic shielding effect”, there are no pinhole size diameters of 0.10 mm, 0.62 mm, and 1.00 mm. When measuring 1 hole, 4 holes, and 9 holes, the “KEC electromagnetic shielding effect” shows almost the same value in all cases, but for the “KEC electric field shielding effect”, the pinhole size diameter is This is because different values are shown with a boundary of 0.62 mm.

具体的には、ピンホールサイズ径が1.00mmである場合は、50MHz付近において、KEC電界シールド効果が『穴なし』の82dBに対して、『9穴』が73dBと大きな差を有しているが、ピンホールサイズ径が0.62mm及び0.10mmの場合は、『穴なし』及び『9穴』が略同一値の80dBを示している。これにより、ピンホールサイズ径が0.62mm以下であれば、複数のピンホール(パンチング穴)が存在する場合においても、『KEC電界シールド効果』及び『KEC電磁シールド効果』が有効であるとの結果が得られているからである。   Specifically, when the pinhole size diameter is 1.00 mm, the KEC electric field shielding effect is 82 dB with “no hole” in the vicinity of 50 MHz, and “9 holes” has a large difference of 73 dB. However, when the pinhole size diameters are 0.62 mm and 0.10 mm, “no hole” and “9 holes” indicate substantially the same value of 80 dB. As a result, if the pinhole size diameter is 0.62 mm or less, the “KEC electric field shielding effect” and the “KEC electromagnetic shielding effect” are effective even when there are a plurality of pinholes (punching holes). This is because the result is obtained.

上記の『KEC電界シールド効果』及び『KEC電磁シールド効果』の測定方法を説明する。転写フイルム厚みが50μm、保護層厚みが5μm、金属薄膜層厚みが0.1μm、異方導電性接着剤層が10μmからなるシールドフィルム(タツタ電線株式会社製:製品名:SF−PC5500−C)を準備した。そして、このシールドフィルムを用いて、試料サイズが15cm×15cm、開口形状が円形、開口径が1.00mm、0.62mm、0.10mm、開口数が1個、4個、9個について、それぞれ正方形板状の測定片を作成した、尚、開口数が1個の場合は、開口部を測定片の中央部に配置し、開口数が4個及び9個の場合は、測定片の中央を頂点とした1.5cm幅の格子状に配置した。そして、これらの各測定片をセルで挟み込み、電磁波を発生させ、資料を通過する電界を他方で受信し、通過による減衰を測定することによって、電界シールド効果及び電磁シールド効果を測定した。   A method for measuring the “KEC electric field shielding effect” and the “KEC electromagnetic shielding effect” will be described. Shield film consisting of a transfer film thickness of 50 μm, a protective layer thickness of 5 μm, a metal thin film layer thickness of 0.1 μm, and an anisotropic conductive adhesive layer of 10 μm (product name: SF-PC5500-C) Prepared. And using this shield film, the sample size is 15 cm × 15 cm, the opening shape is circular, the opening diameter is 1.00 mm, 0.62 mm, 0.10 mm, the numerical aperture is 1, 4, and 9, respectively. A square plate-shaped measurement piece was created. If the numerical aperture is 1, the opening is placed in the center of the measurement piece. If the numerical aperture is 4 or 9, the center of the measurement piece is They were arranged in a 1.5 cm wide grid pattern with apexes. Each measurement piece was sandwiched between cells to generate electromagnetic waves, the electric field passing through the material was received on the other side, and the attenuation due to the passage was measured to measure the electric field shielding effect and the electromagnetic shielding effect.

1 シールドフィルム
2 絶縁層
3 導電層
4 導電性接着層
5 剥離フィルム
10 シールド収容体
11 収容部
11a 収容空間
12 鍔部
13 連通孔
20 プリント基板
21 信号パターン
22 グランドパターン
30 電子部品
40 電子回路
100 プリント回路板
200 凹金型
200a 凹部
201 凸金型
202 カッター
300 電子機器
DESCRIPTION OF SYMBOLS 1 Shield film 2 Insulating layer 3 Conductive layer 4 Conductive adhesive layer 5 Release film 10 Shield accommodating body 11 Accommodating part 11a Accommodating space 12 Gutter part 13 Communication hole 20 Printed circuit board 21 Signal pattern 22 Ground pattern 30 Electronic component 40 Electronic circuit 100 Print Circuit board 200 Concave die 200a Concave portion 201 Convex die 202 Cutter 300 Electronic device

Claims (9)

プリント基板に実装された電子回路の露出面を覆うことにより前記電子回路の電磁波侵入及び電磁波放射を抑制するシールド収容体であって、
導電層と、前記導電層に積層され、前記プリント基板のグランドパターンを含む取付部位に対する接着性を有した導電性接着層と、前記導電性接着層に剥離可能に積層されると共に電気絶縁性を有し、前記電子回路の露出面を覆う部位を残して剥離される剥離フィルムとを有したシールドフィルムにより形成されており、
前記電子回路を収容する立体的形状に形成され、前記剥離フィルムが前記電子回路側の面に配置された収容部と、
前記取付部位に対応するように前記収容部の周縁部に配置された鍔部と
を有することを特徴とするシールド収容体。
A shield container that suppresses electromagnetic wave intrusion and electromagnetic wave radiation of the electronic circuit by covering an exposed surface of the electronic circuit mounted on a printed circuit board,
A conductive layer, a conductive adhesive layer laminated on the conductive layer and having adhesiveness to an attachment site including a ground pattern of the printed circuit board, and a conductive layer that can be peeled off and electrically insulated. And having a release film that is peeled off leaving a portion covering the exposed surface of the electronic circuit,
A housing part that is formed into a three-dimensional shape that houses the electronic circuit, and the release film is disposed on the surface of the electronic circuit side;
A shield container having a flange part disposed at a peripheral edge of the housing part so as to correspond to the attachment site.
前記導電性接着層は、常温で粘着性を有することを特徴とする請求項1に記載のシールド収容体。   The shield container according to claim 1, wherein the conductive adhesive layer has adhesiveness at room temperature. さらに、前記導電層における前記導電性接着層の積層側とは反対側の面に積層された絶縁層を有することを特徴とする請求項1又は2に記載のシールド収容体。   Furthermore, it has the insulating layer laminated | stacked on the surface on the opposite side to the lamination | stacking side of the said electroconductive contact bonding layer in the said conductive layer, The shield container of Claim 1 or 2 characterized by the above-mentioned. 前記導電層が、導電性粒子含有樹脂層であることを特徴とする請求項1乃至3の何れか1項に記載のシールド収容体。   The shield container according to any one of claims 1 to 3, wherein the conductive layer is a conductive particle-containing resin layer. 前記鍔部と前記収容部との境界に形成され、当該境界から前記鍔部側における前記剥離フィルムの剥離を補助する切断補助部を有することを特徴とする請求項1乃至4の何れか1項に記載のシールド収容体。   5. The device according to claim 1, further comprising a cutting auxiliary portion that is formed at a boundary between the collar portion and the housing portion and assists the peeling of the release film on the collar portion side from the boundary. The shield container described in 1. さらに、前記収容部に形成され、前記収容部内の空間と外部とを連通する連通孔を有することを特徴とする請求項1乃至5の何れか1項に記載のシールド収容体。   The shield container according to any one of claims 1 to 5, further comprising a communication hole that is formed in the housing part and communicates the space in the housing part with the outside. 請求項1乃至6の何れか1項に記載のシールド収容体を備えたことを特徴とするプリント回路板。   A printed circuit board comprising the shield container according to any one of claims 1 to 6. 請求項7に記載のプリント回路板を備えたことを特徴とする電子機器。   An electronic apparatus comprising the printed circuit board according to claim 7. 導電層と、前記導電層に積層され、前記プリント基板のグランドパターンを含む取付部位に対する接着性を有した導電性接着層と、前記導電性接着層に剥離可能に積層されると共に電気絶縁性を有し、前記電子回路の露出面を覆う部位を残して剥離される剥離フィルムとを有したシールドフィルムをプレス打抜き加工することによって、
前記電子回路を収容する立体的形状に形成され、前記剥離フィルムが前記電子回路側の面に配置された収容部と、
前記取付部位に対応するように前記収容部の周縁部に配置された鍔部と、
前記鍔部と前記収容部との境界に形成され、、当該境界から前記鍔部側における前記剥離フィルムの剥離を補助する切断補助部と
を有したシールド収容体を成形することを特徴とするシールド収容体の製造方法。
A conductive layer, a conductive adhesive layer laminated on the conductive layer and having adhesiveness to an attachment site including a ground pattern of the printed circuit board, and a conductive layer that can be peeled off and electrically insulated. By punching a shield film having a release film that is peeled off leaving a portion covering the exposed surface of the electronic circuit,
A housing part that is formed into a three-dimensional shape that houses the electronic circuit, and the release film is disposed on the surface of the electronic circuit side;
A collar portion disposed on a peripheral edge portion of the accommodating portion so as to correspond to the attachment site;
A shield characterized in that it is formed at a boundary between the flange and the housing, and a shield container having a cutting assisting portion for assisting the peeling of the release film on the flange side from the boundary is formed. A method for manufacturing a container.
JP2013198888A 2013-09-25 2013-09-25 Shield housing body, printed circuit board, electronic apparatus and method for manufacturing shield housing body Pending JP2015065343A (en)

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JP2013198888A JP2015065343A (en) 2013-09-25 2013-09-25 Shield housing body, printed circuit board, electronic apparatus and method for manufacturing shield housing body
PCT/JP2014/074868 WO2015046063A1 (en) 2013-09-25 2014-09-19 Shielding housing, printed circuit board, electronic device, and method for manufacturing shielding housing
KR1020167007880A KR20160060651A (en) 2013-09-25 2014-09-19 Shielding housing, printed circuit board, electronic device, and method for manufacturing shielding housing
CN201480061426.6A CN105684566A (en) 2013-09-25 2014-09-19 Shielding housing, printed circuit board, electronic device, and method for manufacturing shielding housing
TW103133080A TW201526780A (en) 2013-09-25 2014-09-24 Shielded housing, printed circuit board, electronic device, and method of manufacturing shielded housing

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