JP2014213451A - 鏡面ボード及びその製造方法 - Google Patents
鏡面ボード及びその製造方法 Download PDFInfo
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- JP2014213451A JP2014213451A JP2013089419A JP2013089419A JP2014213451A JP 2014213451 A JP2014213451 A JP 2014213451A JP 2013089419 A JP2013089419 A JP 2013089419A JP 2013089419 A JP2013089419 A JP 2013089419A JP 2014213451 A JP2014213451 A JP 2014213451A
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- Japan
- Prior art keywords
- melamine resin
- board
- temperature
- mirror
- resin sheet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D5/00—Other working of veneer or plywood specially adapted to veneer or plywood
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
- B32B21/04—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B21/08—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/42—Layered products comprising a layer of synthetic resin comprising condensation resins of aldehydes, e.g. with phenols, ureas or melamines
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Finished Plywoods (AREA)
- Panels For Use In Building Construction (AREA)
- Laminated Bodies (AREA)
- Forests & Forestry (AREA)
- Architecture (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
Abstract
Description
市販の光沢度計を用いて光沢度を測定したところ、PU樹脂製鏡面ボードの光沢度が70〜90度、UV樹脂製鏡面ボードが95〜105度であるのに対し、本例の鏡面ボードの光沢度はUV樹脂製鏡面ボードと同程度の95〜105度であり、光沢度が非常に優れていることが確認された。
また、市販の硬度計を用い、UV樹脂製鏡面ボード及び本例の鏡面ボードの硬度を測定したところ、UV樹脂製鏡面ボードが2〜3Hであるのに対し、本例の鏡面ボードは7〜9Hであり、高硬度が得られることが確認された。
さらに、市販の耐磨耗計を用いてUV樹脂製鏡面ボード及び本例の鏡面ボードの耐磨耗性を試験したところ、UV樹脂製鏡面ボードが1000回程度であるのに対し、本例の鏡面ボードは2000〜3000回の磨耗強さがあることが確認された。なお、上記の光沢度、硬度及び磨耗強さは本例の鏡面ボードと他の鏡面ボードの相対的な比較値を示すものである。
また、本例の鏡面ボードに120°Cまで加熱したところ、ほとんど着火せず、優れた不燃性があることが確認された。
11 MDF(木製ボード)
12、13 メラミン樹脂層
Claims (6)
- ボード(11)の表面には180g/m2以上のメラミン樹脂、離型剤及び艶出し剤を含む厚さ0.15mm以上のメラミン樹脂シートを重ね、
該メラミン樹脂シートを鏡面加熱板によってメチロールメラミンの液化温度域のうちの130°C以下の設定温度に緩昇温し、該設定温度に所定時間保持した後、該設定温度から緩降温することによって、ボード(11)表面に厚さ0.1mm以上の鏡面メラミン樹脂層(12)を形成するようにしたことを特徴とする鏡面ボードの製造方法。 - 上記メラミン樹脂シートを3.5°/分〜4.5°/分の範囲内の上昇率でもって115°C〜125°Cの範囲内の設定温度まで昇温し、所定時間保持した後、上記設定温度から3.5°/分〜4.5°/分の範囲内の下降率でもって降温するようにした請求項1記載の鏡面ボードの製造方法。
- ボード(11)の表面には180g/m2以上のメラミン樹脂を含む厚さ0.15mm以上のメラミン樹脂シートが重ねられ、鏡面加熱板によってメチロールメラミンの液化温度域のうちの130°C以下の設定温度に緩昇温されて保持され緩降温されることによって、厚さ0.1mm以上の鏡面メラミン樹脂層(12)が形成されていることを特徴とする鏡面ボード。
- 上記メラミン樹脂シートには離型剤及び艶出し剤が含まれている請求項3記載の鏡面ボード。
- ボード(11)の裏面にはメラミン樹脂シートが重ねられ、加熱板によって加熱されてメラミン樹脂層(13)が形成されている請求項3記載の鏡面ボード。
- 上記メラミン樹脂シートには木目模様が形成されている請求項3又は5記載の鏡面ボード。
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JP2013089419A JP6204054B2 (ja) | 2013-04-22 | 2013-04-22 | 鏡面ボード及びその製造方法 |
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JP2013089419A JP6204054B2 (ja) | 2013-04-22 | 2013-04-22 | 鏡面ボード及びその製造方法 |
Publications (2)
Publication Number | Publication Date |
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JP2014213451A true JP2014213451A (ja) | 2014-11-17 |
JP6204054B2 JP6204054B2 (ja) | 2017-09-27 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2016140634A1 (en) * | 2015-03-05 | 2016-09-09 | Kastamonu Entegre Ağaç Sanayi̇ Ve Ti̇caret Anoni̇m Şi̇rketi̇ | Polishing application system for melamine-coated wood-based board surfaces |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3164487U (ja) * | 2010-09-21 | 2010-12-02 | 株式会社永井興産 | 木目鏡面ボード |
JP2012206473A (ja) * | 2011-03-30 | 2012-10-25 | Aica Kogyo Co Ltd | 化粧板 |
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2013
- 2013-04-22 JP JP2013089419A patent/JP6204054B2/ja active Active
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3164487U (ja) * | 2010-09-21 | 2010-12-02 | 株式会社永井興産 | 木目鏡面ボード |
JP2012206473A (ja) * | 2011-03-30 | 2012-10-25 | Aica Kogyo Co Ltd | 化粧板 |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2016140634A1 (en) * | 2015-03-05 | 2016-09-09 | Kastamonu Entegre Ağaç Sanayi̇ Ve Ti̇caret Anoni̇m Şi̇rketi̇ | Polishing application system for melamine-coated wood-based board surfaces |
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