JP2014208459A - 異種部材の接合方法及び接合体 - Google Patents
異種部材の接合方法及び接合体 Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/74—Joining plastics material to non-plastics material
- B29C66/742—Joining plastics material to non-plastics material to metals or their alloys
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/06—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using friction, e.g. spin welding
- B29C65/0681—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using friction, e.g. spin welding created by a tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/44—Joining a heated non plastics element to a plastics element
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
- B29C65/64—Joining a non-plastics element to a plastics element, e.g. by force
- B29C65/645—Joining a non-plastics element to a plastics element, e.g. by force using friction or ultrasonic vibrations
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/82—Testing the joint
- B29C65/8207—Testing the joint by mechanical methods
- B29C65/8215—Tensile tests
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
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- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/20—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
- B29C66/21—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being formed by a single dot or dash or by several dots or dashes, i.e. spot joining or spot welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/721—Fibre-reinforced materials
- B29C66/7212—Fibre-reinforced materials characterised by the composition of the fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/74—Joining plastics material to non-plastics material
- B29C66/742—Joining plastics material to non-plastics material to metals or their alloys
- B29C66/7422—Aluminium or alloys of aluminium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81427—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single ridge, e.g. for making a weakening line; comprising a single tooth
- B29C66/81429—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single ridge, e.g. for making a weakening line; comprising a single tooth comprising a single tooth
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
- B29C66/83221—Joining or pressing tools reciprocating along one axis cooperating reciprocating tools, each tool reciprocating along one axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/95—Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94
- B29C66/959—Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94 characterised by specific values or ranges of said specific variables
- B29C66/9592—Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94 characterised by specific values or ranges of said specific variables in explicit relation to another variable, e.g. X-Y diagrams
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
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Abstract
【解決手段】樹脂製部材12として、マトリックス樹脂と、官能基が導入された炭素繊維とを含有する部材を用い、金属製部材11と樹脂製部材12とを重ね合わせ、この重ね合わせ部分に熱および圧力を同時に付与して樹脂製部材12を軟化させて、これら金属製部材11と樹脂製部材12とを接合させる。
【選択図】図8
Description
摩擦攪拌接合装置について概略的に説明する。
次に、上記摩擦攪拌接合装置1を用いて実施される本実施形態にかかる異種部材の接合方法の具体的内容について説明する。
本実施形態に係る接合方法を用いて得られた金属製部材11と樹脂製部材12との接合体の接合強度を調べた。ここでは、以下に示すように官能基として塩素(クロロ基)が導入された炭素繊維を含む樹脂製部材であって樹脂製部材中の炭素繊維の含有率が互いに異なる複数種類の樹脂製部材について、上記接合強度を調べた。また、比較例1として、炭素繊維を有しない樹脂製部材について、上記接合強度を調べるとともに、比較例2として、塩素(クロロ基)が導入されていない炭素繊維を有する樹脂製部材について、上記接合強度を調べた。また、幅30mm長さ100mm厚さ3.0mmの板状の樹脂製部材および幅30mm長さ100mm厚さ1.2mmの板状の金属製部材の試験片を長さ方向に30mm重ね合わせ、この重ね合わせ部分を上記接合方法により接合して、長さ方向(図1のX,Y方向)に引っ張る試験を行うことで、せん断引張強度を調べた。
・金属製部材:6000系のアルミニウム合金製の板状部材を用いた。
・樹脂製部材(実施例):ポリプロピレンをマトリックス樹脂として、塩素(クロロ基)が導入された炭素繊維で強化された炭素繊維強化ポリプロピレンであって、炭素繊維の含有率を、10、15、20、30、40重量%に変更したものを用いた。
・比較例1の樹脂製部材:ポリプロピレン単体を用いた。
・比較例2の樹脂製部材:ポリプロピレンをマトリックス樹脂として、塩素(クロロ基)が導入されていない炭素繊維で強化された炭素繊維強化ポリプロピレンであって、炭素繊維の含有率を、実施例と同様に変更したものを用いた。
・回転ツール:図2の各部の寸法がD1=10mm、D2=2mm、h=0.5mmの工具鋼製のものを用いた。
・予熱工程C1:加圧力900N、加圧時間1.00秒、ツール回転数3000rpmとした。
・押込み攪拌工程C2:加圧力1500N、加圧時間0.25秒、ツール回転数3000rpmとした。
・攪拌維持工程C3:加圧力500N、加圧時間5.75秒、ツール回転数3000rpmとした。
試験結果を図8に示す。図8において、実線L1は、塩素(クロロ基)を有する炭素繊維を含む炭素繊維強化ポリプロピレンとアルミニウムとを接合した場合の結果である。点P1は、比較例1すなわちポリプロピレン単体とアルミニウムとを接合した場合の結果である。実線L2は、比較例2すなわち塩素(クロロ基)を有しない炭素繊維を含む炭素繊維強化ポリプロピレンとアルミニウムとを接合した場合の結果である。また、このグラフにおいて、横軸は、樹脂製部材全体に対する炭素繊維の含有率(重量%)であり、縦軸は、せん断強度(せん断引張強度)(kN)である。
以上のように、本実施形態では、金属製部材11と樹脂製部材12とを接合する上で、樹脂製部材12として、官能基(上記例では塩素)が導入された炭素繊維を含む樹脂製部材を用いたことで、金属製部材11と樹脂製部材12とを高い強度で確実に接合することができた。
10 ワーク
11 金属製部材
12 樹脂製部材
16 回転ツール
17 受け具
20 接合体
P 接合部
Claims (6)
- 金属製部材と樹脂製部材とを接合する異種部材の接合方法であって、
上記樹脂製部材として、マトリックス樹脂と、官能基が導入された炭素繊維とを含有する部材を用い、
上記金属製部材と上記樹脂製部材とを重ね合わせ、この重ね合わせ部分に熱および圧力を付与して上記樹脂製部材を軟化させて、当該樹脂製部材と上記金属製部材とを接合させることを特徴とする異種部材の接合方法。 - 請求項1に記載の異種部材の接合方法であって、
上記官能基として、N,O,F,S,Cl,Br,Iの少なくとも1つの元素を含有するものを用いることを特徴とする異種部材の接合方法。 - 請求項2に記載の異種部材の接合方法であって、
上記官能基として、O,S,Clの少なくとも1つの元素を含有するものを用いることを特徴とする異種部材の接合方法。 - 請求項1〜3のいずれかに記載の異種部材の接合方法であって、
上記樹脂製部材の上記炭素繊維の含有率は、15重量%以上であることを特徴とする異種部材の接合方法。 - 請求項1〜4のいずれかに記載の異種部材の接合方法であって、
上記マトリックス樹脂が、ポリプロピレンまたはポリエチレンであることを特徴とする異種部材の接合方法。 - 金属製部材と樹脂製部材とを重ね合わせ、この重ね合わせ部分に対して熱および圧力を付与して上記樹脂製部材を軟化させて、当該樹脂製部材と上記金属製部材とを接合させることにより得られた異種部材の接合体であって、
上記樹脂製部材は、マトリックス樹脂と、官能基が導入された炭素繊維とを含有することを特徴とする異種部材の接合体。
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20160068490A (ko) * | 2014-12-05 | 2016-06-15 | 주식회사 성우하이텍 | 이종 소재 접합체 및 접합방법 |
JP2017042972A (ja) * | 2015-08-25 | 2017-03-02 | マツダ株式会社 | 金属部材と樹脂部材との接合方法、接合体および接合装置 |
WO2017065256A1 (ja) * | 2015-10-14 | 2017-04-20 | 株式会社豊田中央研究所 | 金属樹脂接合部材およびその製造方法 |
JP2019025842A (ja) * | 2017-08-01 | 2019-02-21 | 株式会社日立製作所 | 樹脂金属複合体、樹脂金属複合体の製造方法、及び、樹脂金属複合体の解体方法 |
US11976178B2 (en) | 2017-10-24 | 2024-05-07 | The Boeing Company | Compositions with coated carbon fibers and methods for manufacturing compositions with coated carbon fibers |
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20160068490A (ko) * | 2014-12-05 | 2016-06-15 | 주식회사 성우하이텍 | 이종 소재 접합체 및 접합방법 |
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JP2017042972A (ja) * | 2015-08-25 | 2017-03-02 | マツダ株式会社 | 金属部材と樹脂部材との接合方法、接合体および接合装置 |
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JP2019025842A (ja) * | 2017-08-01 | 2019-02-21 | 株式会社日立製作所 | 樹脂金属複合体、樹脂金属複合体の製造方法、及び、樹脂金属複合体の解体方法 |
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EP3663075A4 (en) * | 2017-08-01 | 2021-04-07 | Hitachi, Ltd. | RESIN-METAL COMPOSITE, PROCESS FOR PREPARING A RESIN-METAL COMPOSITE AND PROCESS FOR DISMANTLING A RESIN-METAL COMPOSITE |
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