JP2013190248A - Diagnostic method and device for rotary machine - Google Patents

Diagnostic method and device for rotary machine Download PDF

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JP2013190248A
JP2013190248A JP2012055320A JP2012055320A JP2013190248A JP 2013190248 A JP2013190248 A JP 2013190248A JP 2012055320 A JP2012055320 A JP 2012055320A JP 2012055320 A JP2012055320 A JP 2012055320A JP 2013190248 A JP2013190248 A JP 2013190248A
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displacement
commutator
brush
displacement amount
measuring device
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Yoshiki Abe
良樹 阿部
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Nippon Steel Corp
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Nippon Steel and Sumitomo Metal Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a method and a device capable of diagnosing whether or not a commutator and a brush holder comprising a rotary machine are good in quality while the rotary machine is driving.SOLUTION: A diagnostic device 100 is provided with: a displacement measuring part 5 which is provided at a part facing a sliding contact surface 31 with a commutator 2 of a brush 3 and equipped with a first surface 51 almost parallel to the sliding contact surface and a second surface 52 tilted against the sliding contact surface; a first displacement measurement device 61 for measuring displacement in the direction almost orthogonal to the sliding contact surface of the first surface 51; a second displacement measurement device 62 for measuring displacement in the direction almost orthogonal to the sliding contact surface of the second surface 52; and a signal processor 1 which diagnoses whether or not the commutator 2 is good in quality on the basis of the quantity of displacement of the first surface measured by the first displacement measurement device and diagnoses whether or not a brush holder 4 is good in quality on the basis of a difference between the displacement of the second surface measured by the second displacement measurement device and the displacement of the first surface measured by the first displacement measurement device.

Description

本発明は、直流電動機等の回転機を診断する方法及び装置に関する。特に、本発明は、回転機を構成する整流子及びブラシホルダーの良否(整流子のブラシとの摺接面(整流子面)の良否、及び、ブラシホルダーの内側面の良否)を、回転機稼働中に診断することのできる方法及び装置に関する。   The present invention relates to a method and apparatus for diagnosing a rotating machine such as a DC motor. In particular, the present invention relates to the quality of the commutator and the brush holder constituting the rotating machine (the quality of the sliding contact surface (commutator surface) with the brush of the commutator and the quality of the inner surface of the brush holder). The present invention relates to a method and an apparatus that can be diagnosed during operation.

従来より、鉄鋼製造ラインを初めとする各種製造設備等の駆動動力源として直流電動機が多く用いられている。直流電動機は、周知のように、電磁石又は永久磁石からなる界磁手段、巻回されたコイルを具備し前記界磁手段によって形成される磁界の作用によって回転運動を行う電機子、後述する整流子に摺接して電流を供給するブラシ、前記電機子と共に回転し前記ブラシから供給される電流を前記電機子のコイルに一定方向に供給する整流子などを備えている。   Conventionally, a DC motor is often used as a driving power source for various production facilities such as a steel production line. As is well known, a DC motor includes a field means made of an electromagnet or a permanent magnet, an armature having a wound coil and rotating by the action of a magnetic field formed by the field means, and a commutator to be described later A brush that slides in contact with the armature, and a commutator that rotates together with the armature and supplies a current supplied from the brush to a coil of the armature in a certain direction.

ここで、前記整流子は、複数の整流子片が環状に配設されて構成されている。具体的には、図1に示すように、整流子2の外形が真円Cに沿うように各整流子片21の形状及び配列が設計されている。より具体的には、整流子2を構成する各整流子片21のブラシ3との摺接面(整流子面)21Sの外形が、整流子2の回転軸方向から見た場合に、回転中心C0を中心とした真円Cに沿うように各整流子片21の形状及び配列が設計されている。   Here, the commutator is configured by arranging a plurality of commutator pieces in an annular shape. Specifically, as shown in FIG. 1, the shape and arrangement of each commutator piece 21 are designed so that the outer shape of the commutator 2 follows a perfect circle C. More specifically, when the outer shape of the slidable contact surface (commutator surface) 21S of each commutator piece 21 constituting the commutator 2 with the brush 3 is viewed from the rotation axis direction of the commutator 2, the rotation center The shape and arrangement of each commutator piece 21 are designed along a perfect circle C centered on C0.

また、前記ブラシは、ブラシホルダーに挿通保持されている。具体的には、図1に示すように、ブラシ3は、バネ等の付勢手段(図示せず)によって下方に付勢力を付与された状態で、ブラシホルダー4に設けられた開口部に上下動自在に嵌合されている。   The brush is inserted and held in a brush holder. Specifically, as shown in FIG. 1, the brush 3 is vertically moved to an opening provided in the brush holder 4 with a biasing force applied downward by a biasing means (not shown) such as a spring. It is movably fitted.

整流子面の外形が真円から外れたり(いわゆるハイバー、ローバーが生じたり)、ブラシホルダーの内側面が摩耗してくると、整流子が回転している状態において、ブラシがチャタリングを起こす。図2に示すように、ブラシホルダー4の内側面41の摩耗は、整流子の回転に伴い、ブラシホルダー4の内側面41にブラシ3の側面32が擦り付けられることで生じると考えられる。ブラシホルダー4の内側面41が初期状態(図2に符号41aで示す状態)から摩耗した状態(図2に符号41bで示す状態)に変化すると、これに応じてブラシ3は、ブラシ3の整流子との摺接面31に略平行な方向に揺動することになる。
このように、ブラシがチャタリングを起こすと、整流子面の荒損を招いたりブラシの寿命を縮める他、整流不良によるフラッシュオーバーの原因にもなる。従って、直流電動機を製造する際に整流子面の外形が真円に沿うように整流子を配設する必要があるのは無論のこと、直流電動機を使用してからも整流子面の外形が真円に沿っているか定期的な管理が必要である。また、ブラシホルダーの内側面が摩耗していないか定期的な管理も必要である。
When the outer shape of the commutator surface deviates from a perfect circle (so-called high bar or low bar occurs) or the inner surface of the brush holder is worn, the brush causes chattering while the commutator is rotating. As shown in FIG. 2, the abrasion of the inner surface 41 of the brush holder 4 is considered to be caused by the side surface 32 of the brush 3 being rubbed against the inner surface 41 of the brush holder 4 as the commutator rotates. When the inner surface 41 of the brush holder 4 changes from an initial state (state indicated by reference numeral 41a in FIG. 2) to a worn state (state indicated by reference numeral 41b in FIG. 2), the brush 3 rectifies the brush 3 accordingly. It swings in a direction substantially parallel to the sliding contact surface 31 with the child.
As described above, when the brush chatters, the commutator surface may be damaged, the life of the brush may be shortened, and a flashover may be caused by a commutation failure. Therefore, of course, when manufacturing a DC motor, it is necessary to arrange the commutator so that the outer shape of the commutator surface follows a perfect circle. It is necessary to regularly manage whether it is along a perfect circle. In addition, it is necessary to periodically manage whether the inner surface of the brush holder is worn.

ここで、整流子面の外形が真円に沿っているか否かを管理(診断)する方法として、直流電動機を停止(整流子の回転を停止)させた状態で、整流子面を目視観察する方法が実施されている。より具体的に説明すれば、整流子面がブラシに摺接しながら回転することにより、ブラシのカーボンが整流子面に付着することになるが、整流子面の外形が真円から外れた場合には、カーボンの付着状態が一様とならないため、これを目視観察することによって整流子面の外形が真円に沿っているか否かを管理(診断)している。
また、ブラシホルダーについても同様に、直流電動機を停止(整流子の回転を停止)させた状態で、ブラシホルダーの内側面を目視観察する方法が実施されている。
しかしながら、上記の方法は、官能検査の一種であって定量性・客観性に欠けるという問題がある。また、直流電動機稼働中の動作点検においてブラシのチャタリングによる異音を感知した場合においても、直流電動機が停止(整流子の回転が停止)したタイミングでなければ診断できないという問題もある。さらに、通常ブラシホルダー内側面の摩耗は極めて長いスパンで進展するため、点検項目の中にブラシホルダー内側面の摩耗が含まれていなかったり、異音の原因としてブラシホルダー内側面の摩耗を点検者が推定できなかったりして、対応が遅れるという問題もある。
Here, as a method for managing (diagnosis) whether or not the outer shape of the commutator surface is along a perfect circle, the commutator surface is visually observed with the DC motor stopped (rotation of the commutator stopped). The method has been implemented. More specifically, when the commutator surface rotates while sliding on the brush, the carbon of the brush adheres to the commutator surface, but when the outer shape of the commutator surface deviates from a perfect circle. Since the adhesion state of carbon does not become uniform, whether or not the outer shape of the commutator surface is along a perfect circle is managed (diagnostic) by visually observing this.
Similarly, with respect to the brush holder, a method of visually observing the inner surface of the brush holder in a state where the DC motor is stopped (rotation of the commutator) has been implemented.
However, the above method has a problem that it is a kind of sensory test and lacks quantitativeness and objectivity. In addition, there is also a problem that even when abnormal noise due to brush chattering is detected in the operation check while the DC motor is in operation, diagnosis cannot be made unless the timing of the DC motor is stopped (rotation of the commutator is stopped). In addition, since the wear on the inner surface of the brush holder usually progresses over an extremely long span, the inspection item does not include the wear on the inner surface of the brush holder, or the inspector checks the wear on the inner surface of the brush holder as a cause of abnormal noise. There is also a problem that the response is delayed because it cannot be estimated.

上記のような問題に鑑み、特許文献1には、整流子が回転している状態において、ブラシの整流子との摺接面に略直交する方向の変位量を測定し、当該変位量の大小に基づいて整流子面の良否を診断する方法が提案されている。しかしながら、特許文献1に記載の方法では、整流子面の良否を診断することができるものの、ブラシホルダー内側面の良否を診断することはできない。   In view of the above problems, Patent Document 1 discloses a method in which a displacement amount in a direction substantially orthogonal to the sliding contact surface of the brush with the commutator is measured in a state where the commutator is rotating, and the magnitude of the displacement amount is determined. A method for diagnosing the quality of the commutator surface based on the above has been proposed. However, with the method described in Patent Document 1, the quality of the commutator surface can be diagnosed, but the quality of the inner surface of the brush holder cannot be diagnosed.

また、特許文献2には、整流子面の整流子軸方向についての形状を直接測定し診断する方法が提案されている。しかしながら、特許文献2に記載の方法では、整流子が回転している状態において診断することはできない。また、ブラシホルダー内側面の良否を診断することもできない。   Patent Document 2 proposes a method for directly measuring and diagnosing the shape of the commutator surface in the commutator axis direction. However, the method described in Patent Document 2 cannot make a diagnosis in a state where the commutator is rotating. In addition, the quality of the inner surface of the brush holder cannot be diagnosed.

以上に述べた問題点は、直流電動機に限るものではなく、巻線型モータや発電機など、整流子と該整流子に摺接するブラシと該ブラシを挿通保持するブラシホルダーとを具備する回転機に共通する問題である。   The above-mentioned problems are not limited to DC motors, but are applicable to rotating machines equipped with a commutator, a brush slidably contacting the commutator, and a brush holder for inserting and holding the brush, such as a wound motor and a generator. It is a common problem.

特開2006−71533号公報JP 2006-71533 A 特開2008−249364号公報JP 2008-249364 A

本発明は、上記のような従来技術の問題点を解決するためになされたものであり、回転機を構成する整流子及びブラシホルダーの良否を、回転機稼働中に診断することのできる方法及び装置を提供することを課題とする。   The present invention has been made to solve the above-described problems of the prior art, and a method capable of diagnosing the quality of the commutator and the brush holder constituting the rotating machine during operation of the rotating machine, and It is an object to provide an apparatus.

前記課題を解決するため、本発明者らは、
(1)整流子面の外形が真円から外れている場合には、整流子の回転に伴って、これに摺接するブラシが、ブラシの整流子との摺接面に略直交する方向に揺動すること、
(2)ブラシホルダーの内側面が摩耗している場合には、整流子の回転に伴って、ブラシが前記摺接面に略平行な方向に揺動すること(図2参照)、
に着目した。
In order to solve the above problems, the present inventors have
(1) When the outer shape of the commutator surface deviates from a perfect circle, the brush that comes into sliding contact with the commutator rotates in a direction substantially perpendicular to the sliding contact surface of the brush with the commutator. Moving,
(2) When the inner surface of the brush holder is worn, the brush swings in a direction substantially parallel to the sliding contact surface as the commutator rotates (see FIG. 2).
Focused on.

そして、本発明者らは、ブラシの整流子との摺接面に対向する部位に、該摺接面に略平行な第1面と該摺接面に対して傾斜する第2面とを具備する変位量測定部を設ければ、前記摺接面に略直交する方向についての第1面の変位量がそのままブラシの前記摺接面に略直交する方向の変位量に相当する一方、前記摺接面に略直交する方向についての第2面の変位量と第1面の変位量との差がブラシの前記摺接面に略平行な方向の変位量と正又は負の相関を有する(例えば、第2面が前記摺接面に対して45°傾斜しているのであれば、第2面の変位量と第1面の変位量との差は、ブラシの前記摺接面に略平行な方向の変位量に相当する)ことに想到した。
従って、上記の第1面及び第2面の変位量を定量的に測定すれば、整流子面の外形の良否を診断できるのみならず、ブラシホルダーの内側面の良否をも診断できることに想到した。
The inventors of the present invention include a first surface that is substantially parallel to the sliding contact surface and a second surface that is inclined with respect to the sliding contact surface at a portion facing the sliding contact surface with the commutator of the brush. If the displacement amount measuring unit is provided, the displacement amount of the first surface in the direction substantially orthogonal to the sliding contact surface corresponds to the displacement amount in the direction approximately orthogonal to the sliding contact surface of the brush as it is. The difference between the displacement amount of the second surface and the displacement amount of the first surface in the direction substantially perpendicular to the contact surface has a positive or negative correlation with the displacement amount in a direction substantially parallel to the sliding contact surface of the brush (for example, If the second surface is inclined by 45 ° with respect to the sliding contact surface, the difference between the displacement amount of the second surface and the displacement amount of the first surface is substantially parallel to the sliding contact surface of the brush. Corresponds to the amount of displacement in the direction).
Therefore, it has been conceived that if the displacement amount of the first surface and the second surface is quantitatively measured, it is possible not only to diagnose the quality of the commutator surface but also to diagnose the quality of the inner surface of the brush holder. .

本発明は、本発明者らの上記の知見に基づき完成されたものである。
すなわち、前記課題を解決するため、本発明は、整流子と、該整流子に摺接するブラシと、該ブラシを挿通保持するブラシホルダーとを具備する回転機の診断方法であって、前記ブラシの前記整流子との摺接面に対向する部位に、該摺接面に略平行な第1面と該摺接面に対して傾斜する第2面とを具備する変位量測定部を設け、前記整流子が回転している状態において、前記変位量測定部の前記第1面及び前記第2面の前記摺接面に略直交する方向の変位量をそれぞれ測定し、前記測定した前記第1面の変位量の大小に基づいて、前記整流子の良否を診断し、前記測定した前記第2面の変位量と前記第1面の変位量との差の大小に基づいて、前記ブラシホルダーの良否を診断することを特徴とする回転機の診断方法を提供する。
The present invention has been completed based on the above findings of the present inventors.
That is, in order to solve the above-mentioned problem, the present invention provides a diagnostic method for a rotating machine comprising a commutator, a brush that is in sliding contact with the commutator, and a brush holder that is inserted and held by the brush. Displacement measuring unit comprising a first surface substantially parallel to the slidable contact surface and a second surface inclined with respect to the slidable contact surface at a portion facing the slidable contact surface with the commutator, In a state where the commutator is rotating, the first surface and the second surface of the displacement amount measuring unit are each measured for the displacement amount in a direction substantially perpendicular to the sliding contact surface, and the measured first surface. The commutator is diagnosed as good or bad based on the amount of displacement of the brush holder, and based on the difference between the measured displacement amount of the second surface and the displacement amount of the first surface, the quality of the brush holder is judged as good or bad. A diagnostic method for a rotating machine is provided.

本発明によれば、整流子が回転している状態において、変位量測定部の第1面の変位量、すなわちブラシの整流子との摺接面に略直交する方向の変位量を測定する構成であるため、間接的に整流子面の外形(整流子の回転中心と整流子面との距離)を測定することになる。従って、第1面の変位量の大小は、整流子面の外形がどの程度真円から外れているかを示す指標となるため、当該第1面の変位量の大小に基づいて整流子面の良否を診断することが可能である。
また、本発明によれば、整流子が回転している状態において測定した、変位量測定部の第2面の変位量と第1面の変位量との差、すなわちブラシの整流子との摺接面に略平行な方向の変位量と正又は負の相関を有する変位量を算出する構成であるため、間接的にブラシホルダー内側面の摩耗量を算出することになる。従って、第2面の変位量と第1面の変位量との差の大小に基づいてブラシホルダー内側面の良否を診断することが可能である。
According to the present invention, in the state where the commutator is rotating, the displacement amount of the first surface of the displacement amount measuring unit, that is, the displacement amount in the direction substantially orthogonal to the sliding contact surface with the commutator of the brush is measured. Therefore, the outer shape of the commutator surface (the distance between the rotation center of the commutator and the commutator surface) is indirectly measured. Therefore, since the magnitude of the displacement amount of the first surface is an index indicating how far the outer shape of the commutator surface is out of a perfect circle, the quality of the commutator surface is determined based on the magnitude of the displacement amount of the first surface. Can be diagnosed.
In addition, according to the present invention, the difference between the displacement amount of the second surface and the displacement amount of the first surface of the displacement amount measurement unit measured in a state where the commutator is rotating, that is, the sliding of the brush with the commutator of the brush. Since the displacement amount has a positive or negative correlation with the displacement amount in a direction substantially parallel to the contact surface, the wear amount on the inner surface of the brush holder is indirectly calculated. Therefore, it is possible to diagnose the quality of the inner surface of the brush holder based on the difference between the displacement amount of the second surface and the displacement amount of the first surface.

なお、本発明における「変位量測定部」は、ブラシ自体に形成したもの(すなわち、ブラシの整流子との摺接面に対向する部位が第1面及び第2面を有するように加工したもの)でも良いし、ブラシとは別に設けたもの(例えば、ブラシの整流子との摺接面に対向する部位に取り付けたもの)でも良い。   The “displacement measuring unit” in the present invention is formed on the brush itself (that is, processed so that the portion facing the sliding contact surface with the commutator of the brush has the first surface and the second surface. ), Or provided separately from the brush (for example, attached to a portion facing the sliding contact surface with the brush commutator).

また、前記課題を解決するため、本発明は、整流子と、該整流子に摺接するブラシと、該ブラシを挿通保持するブラシホルダーとを具備する回転機の診断装置であって、前記ブラシの前記整流子との摺接面に対向する部位に設けられ、該摺接面に略平行な第1面と該摺接面に対して傾斜する第2面とを具備する変位量測定部と、前記変位量測定部の前記第1面の前記摺接面に略直交する方向の変位量を測定する第1変位量測定装置と、前記変位量測定部の前記第2面の前記摺接面に略直交する方向の変位量を測定する第2変位量測定装置と、前記第1変位量測定装置で測定した前記第1面の変位量の大小に基づいて、前記整流子の良否を診断し、前記第2変位量測定装置で測定した前記第2面の変位量と前記第1変位量測定装置で測定した前記第1面の変位量との差の大小に基づいて、前記ブラシホルダーの良否を診断する信号処理装置と、を備えることを特徴とする回転機の診断装置としても提供される。   In order to solve the above-mentioned problem, the present invention provides a diagnostic apparatus for a rotating machine comprising a commutator, a brush slidably contacting the commutator, and a brush holder for inserting and holding the brush. A displacement measuring unit provided at a portion facing the slidable contact surface with the commutator, and comprising a first surface substantially parallel to the slidable contact surface and a second surface inclined with respect to the slidable contact surface; A first displacement measuring device for measuring a displacement in a direction substantially perpendicular to the sliding contact surface of the first surface of the displacement measuring unit; and a sliding contact surface of the second surface of the displacement measuring unit. Based on the magnitude of the displacement amount of the first surface measured by the second displacement amount measuring device that measures the displacement amount in a substantially orthogonal direction and the first displacement amount measuring device, the quality of the commutator is diagnosed, Before measuring with the displacement amount of the second surface measured with the second displacement measuring device and with the first displacement measuring device Based on the magnitude of the difference between the displacement amount of the first surface, is provided as a diagnostic device for a rotary machine, characterized in that it comprises a signal processing unit for diagnosing the quality of the brush holder.

前記第1変位量測定装置及び前記第2変位量測定装置としては、変位量測定部の第1面及び第2面の変位量(ブラシの整流子との摺接面に略直交する方向の変位量)を測定可能な限りにおいて、接触式或いは非接触式を問わず種々の装置を適用可能であるが、好ましくはレーザ変位計に代表される非接触式の変位量測定装置とされる。   As the first displacement amount measuring device and the second displacement amount measuring device, displacement amounts of the first surface and the second surface of the displacement amount measuring unit (displacement in a direction substantially perpendicular to the sliding contact surface with the commutator of the brush) As long as it can measure (quantity), various devices can be applied regardless of contact type or non-contact type, but a non-contact type displacement measuring device represented by a laser displacement meter is preferable.

本発明によれば、回転機を構成する整流子及びブラシホルダーの良否を、回転機稼働中に診断することが可能である。   ADVANTAGE OF THE INVENTION According to this invention, it is possible to diagnose the quality of the commutator and brush holder which comprise a rotary machine, while a rotary machine is working.

図1は、正常な整流子の配設状態を説明するための説明図である。FIG. 1 is an explanatory diagram for explaining a normal arrangement state of commutators. 図2は、ブラシホルダーの内側面の摩耗を説明するための説明図である。FIG. 2 is an explanatory diagram for explaining wear on the inner surface of the brush holder. 図3は、本発明の一実施形態に係る直流電動機の診断方法を実施するための診断装置の概略構成を示す図である。FIG. 3 is a diagram showing a schematic configuration of a diagnostic apparatus for carrying out a DC motor diagnostic method according to an embodiment of the present invention. 図4は、図3に示す診断装置における変位量測定部近傍の構成例を示す図である。FIG. 4 is a diagram illustrating a configuration example in the vicinity of the displacement measuring unit in the diagnostic apparatus illustrated in FIG. 3. 図5は、図3に示す信号処理装置における整流子及びブラシホルダーの良否の診断ロジックを説明するための説明図である。FIG. 5 is an explanatory diagram for explaining the diagnosis logic of the commutator and the brush holder in the signal processing apparatus shown in FIG.

以下、添付図面を適宜参照しつつ、本発明に係る回転機の診断方法の一実施形態について、回転機が直流電動機である場合を例に挙げて説明する。   Hereinafter, an embodiment of a diagnosis method for a rotating machine according to the present invention will be described by taking as an example a case where the rotating machine is a DC motor with reference to the attached drawings as appropriate.

図3は、本発明の一実施形態に係る直流電動機の診断方法を実施するための診断装置の概略構成を示す図である。図4は、図3に示す診断装置における変位量測定部近傍の構成例を示す図である。
図3に示すように、本実施形態の直流電動機は、電機子7と、電機子7と共に回転する整流子2と、バネ等の付勢手段(図示せず)によって下方に付勢力を付与された状態で整流子2に摺接するブラシ(カーボンブラシ)3と、ブラシ3を挿通保持するブラシホルダー4とを具備する。
また、図3及び図4に示すように、本実施形態に係る診断装置100は、変位量測定部5と、第1変位量測定装置61と、第2変位量測定装置62と、信号処理装置1とを備える。
FIG. 3 is a diagram showing a schematic configuration of a diagnostic apparatus for carrying out a DC motor diagnostic method according to an embodiment of the present invention. FIG. 4 is a diagram illustrating a configuration example in the vicinity of the displacement measuring unit in the diagnostic apparatus illustrated in FIG. 3.
As shown in FIG. 3, the DC motor of this embodiment is given a biasing force downward by an armature 7, a commutator 2 that rotates together with the armature 7, and a biasing means (not shown) such as a spring. A brush (carbon brush) 3 that is in sliding contact with the commutator 2 and a brush holder 4 through which the brush 3 is inserted and held.
As shown in FIGS. 3 and 4, the diagnostic device 100 according to the present embodiment includes a displacement amount measuring unit 5, a first displacement amount measuring device 61, a second displacement amount measuring device 62, and a signal processing device. 1.

変位量測定部5は、ブラシ3の整流子2との摺接面31に対向する部位32に設けられ、摺接面31に略平行な第1面51と、摺接面31に対して傾斜する(整流子2の回転方向に対して傾斜する)第2面52とを具備する。
図4(a)、(b)に示すように、変位量測定部5は、ブラシ3自体に形成しても良い。すなわち、ブラシ3の整流子2との摺接面31に対向する部位32が第1面51及び第2面52を有するように加工することで変位量測定部5を形成しても良い。第1面51及び第2面52の形成箇所は、ブラシ3に下方への付勢力を付与するバネ等の付勢手段(図示せず)に干渉しない位置であれば、図4(a)や(b)の形態に限らず任意の位置に形成することが可能である。
また、図4(c)に示すように、変位量測定部5は、ブラシ3とは別に設けることも可能である。図4(c)に示す例では、変位量測定部5は、ブラシ3の整流子2との摺接面31に対向する部位32に取り付けたもの(嵌め込んだもの)とされている。図4(c)に示す形態であれば、寿命によってブラシ3を交換した後にも、同一の変位量測定部5を繰り返し使用できる点で有利である。
The displacement measuring unit 5 is provided at a portion 32 facing the sliding contact surface 31 with the commutator 2 of the brush 3, and is inclined with respect to the first surface 51 substantially parallel to the sliding contact surface 31 and the sliding contact surface 31. And a second surface 52 (inclined with respect to the rotation direction of the commutator 2).
As shown in FIGS. 4A and 4B, the displacement measuring unit 5 may be formed on the brush 3 itself. That is, the displacement measuring unit 5 may be formed by processing the portion 32 of the brush 3 that faces the slidable contact surface 31 with the commutator 2 so as to have the first surface 51 and the second surface 52. If the formation location of the 1st surface 51 and the 2nd surface 52 is a position which does not interfere with urging means (not shown), such as a spring which gives urging | biasing force downward to the brush 3, FIG. (B) It is possible to form not only the form but arbitrary positions.
In addition, as shown in FIG. 4C, the displacement measuring unit 5 can be provided separately from the brush 3. In the example shown in FIG. 4C, the displacement measuring unit 5 is attached (inserted) to a portion 32 facing the sliding contact surface 31 with the commutator 2 of the brush 3. The configuration shown in FIG. 4C is advantageous in that the same displacement measuring unit 5 can be used repeatedly even after the brush 3 is replaced due to its life.

なお、ブラシ3の摺接面31に略平行な方向の変位量の測定感度(測定分解能)を高める上では、図4(a)〜(c)に示す第2面52の摺接面31に対する傾斜角度θをできる限り90°に近づけることが望ましい。一方、傾斜角度θを過度に大きくすると、第2変位量測定装置62としてレーザ変位計を用いた場合、受光し得る第2面52からの反射光量が低下して、測定精度が劣化するおそれがある。このため、傾斜角度θは、測定感度と反射光量の双方を勘案して適切な値に設定すべきである。
また、図4(a)〜(c)には、第2面52が直線状に傾斜している例を示しているが、本発明はこれに限るものではなく、第2面52が曲線状に傾斜する(傾斜角度θが摺接面31に平行な方向に沿って変化する)ものであっても良い。
In order to increase the measurement sensitivity (measurement resolution) of the displacement amount in the direction substantially parallel to the sliding contact surface 31 of the brush 3, the second surface 52 shown in FIGS. 4A to 4C with respect to the sliding contact surface 31. It is desirable to make the inclination angle θ as close to 90 ° as possible. On the other hand, if the tilt angle θ is excessively large, when a laser displacement meter is used as the second displacement measuring device 62, the amount of reflected light from the second surface 52 that can receive light may decrease, and the measurement accuracy may deteriorate. is there. For this reason, the inclination angle θ should be set to an appropriate value in consideration of both the measurement sensitivity and the amount of reflected light.
4A to 4C show an example in which the second surface 52 is linearly inclined, the present invention is not limited to this, and the second surface 52 is curved. (The inclination angle θ changes along a direction parallel to the sliding contact surface 31).

第1変位量測定装置61は、変位量測定部5の第1面51の変位量(摺接面31に略直交する方向の変位量。本実施形態では上下方向の変位量)を測定するものである。本実施形態の第1変位量測定装置61は、レーザ変位計とされており、レーザ光L1を第1面51に向けて略鉛直下方に投光し、その反射光を検出することにより、レーザ出射面からレーザ照射面までの距離(すなわち第1面51までの距離)の変位量を測定するように構成されている。整流子2を構成する各整流子片21のブラシ3との摺接面(整流子面)21Sの外形が真円から外れている場合には、整流子2の回転に伴ってこれに摺接するブラシ3が、ブラシホルダー4に対して摺接面31に略直交する方向に揺動(本実施形態では上下動)するため、第1変位量測定装置61によって第1面51までの距離の変位量を測定することにより、整流子面21Sの真円からのずれを間接的に測定することが可能である。   The first displacement measuring device 61 measures a displacement of the first surface 51 of the displacement measuring unit 5 (a displacement in a direction substantially perpendicular to the sliding contact surface 31. In this embodiment, a displacement in the vertical direction). It is. The first displacement measuring device 61 of the present embodiment is a laser displacement meter, which projects laser light L1 toward the first surface 51 substantially vertically downward, and detects the reflected light to provide a laser. The displacement amount of the distance from the emission surface to the laser irradiation surface (that is, the distance to the first surface 51) is measured. When the outer shape of the slidable contact surface (commutator surface) 21S of each commutator piece 21 constituting the commutator 2 with the brush 3 deviates from a perfect circle, the commutator 2 slidably contacts with the rotation of the commutator 2. Since the brush 3 swings in the direction substantially orthogonal to the slidable contact surface 31 with respect to the brush holder 4 (in this embodiment, it moves up and down), the first displacement measuring device 61 displaces the distance to the first surface 51. By measuring the amount, it is possible to indirectly measure the deviation of the commutator surface 21S from the perfect circle.

第2変位量測定装置62は、変位量測定部5の第2面52の変位量(摺接面31に略直交する方向の変位量。本実施形態では上下方向の変位量)を測定するものである。本実施形態の第2変位量測定装置61も、レーザ変位計とされており、レーザ光L2を第2面52に向けて略鉛直下方に投光し、その反射光を検出することにより、レーザ出射面からレーザ照射面までの距離(すなわち第2面52までの距離)の変位量を測定するように構成されている。ブラシホルダー4の内側面が摩耗している場合には、整流子2の回転に伴ってこれに摺接するブラシ3が、ブラシホルダー4に対して摺接面31に略平行な方向に揺動(本実施形態では左右動)する。この際、前述のように第2面52が摺接面31に対して傾斜しているため、第2変位量測定装置62によって測定される第2面52までの距離の変位量は、ブラシ3の左右動によって変化することになる。しかしながら、第2変位量測定装置62によって測定される第2面52までの距離の変位量は、第1面51と同様に、整流子面21Sの真円からのずれに起因したブラシ3の上下動によっても変化する。すなわち、第2変位量測定装置62によって測定される第2面52までの距離の変位量は、ブラシ3の左右動及び上下動の双方の影響を受けて変化する。そこで、ブラシホルダー4の内側面の摩耗に起因したブラシ3の左右動の影響のみを考慮するために、第2変位量測定装置62によって測定した第2面52までの距離の変位量と、第1変位量測定装置61によって測定した第1面51までの距離の変位量との差を評価すれば、ブラシホルダー4の内側面の摩耗量を間接的に評価することが可能である。   The second displacement measuring device 62 measures the displacement of the second surface 52 of the displacement measuring unit 5 (displacement in a direction substantially perpendicular to the sliding contact surface 31. In this embodiment, the displacement in the vertical direction). It is. The second displacement amount measuring device 61 of the present embodiment is also a laser displacement meter, which projects laser light L2 toward the second surface 52 substantially vertically downward, and detects the reflected light to provide a laser. The displacement amount of the distance from the emission surface to the laser irradiation surface (that is, the distance to the second surface 52) is measured. When the inner surface of the brush holder 4 is worn, the brush 3 that comes into sliding contact with the rotation of the commutator 2 swings in a direction substantially parallel to the sliding contact surface 31 with respect to the brush holder 4 ( In this embodiment, it moves left and right). At this time, since the second surface 52 is inclined with respect to the sliding contact surface 31 as described above, the displacement amount of the distance to the second surface 52 measured by the second displacement amount measuring device 62 is the brush 3. It will change depending on the left and right movements. However, the displacement amount of the distance to the second surface 52 measured by the second displacement amount measuring device 62 is the same as that of the first surface 51, and the upper and lower surfaces of the brush 3 due to the deviation of the commutator surface 21S from the perfect circle. It also changes by movement. That is, the displacement amount of the distance to the second surface 52 measured by the second displacement amount measuring device 62 changes under the influence of both the left and right movements and the vertical movements of the brush 3. Therefore, in order to consider only the influence of the lateral movement of the brush 3 due to the wear of the inner surface of the brush holder 4, the displacement amount of the distance to the second surface 52 measured by the second displacement amount measuring device 62, If the difference from the displacement amount of the distance to the first surface 51 measured by the one displacement amount measuring device 61 is evaluated, the wear amount of the inner surface of the brush holder 4 can be indirectly evaluated.

本実施形態に係る信号処理装置1は、第1変位量測定装置61及び第2変位量測定装置62との入出力インタフェースを備えると共に、第1変位量測定装置61及び第2変位量測定装置62の出力(変位量)を取り込み表示したり、整流子2及びブラシホルダー4の良否を診断し、警報を出力するためのプログラムがインストールされた汎用のパーソナルコンピュータから構成されている。   The signal processing apparatus 1 according to the present embodiment includes an input / output interface with the first displacement amount measuring device 61 and the second displacement amount measuring device 62, and the first displacement amount measuring device 61 and the second displacement amount measuring device 62. The output (displacement amount) is taken in and displayed, and the commutator 2 and the brush holder 4 are diagnosed as good or bad, and a program for outputting an alarm is installed.

図5は、信号処理装置における整流子及びブラシホルダーの良否の診断ロジックを説明するための説明図である。
図5(a)に示すように、信号処理装置1には、第1変位量測定装置61の出力(第1面51の変位量)が取り込まれる。また、図5(b)に示すように、信号処理装置1には、第2変位量測定装置62の出力(第2面52の変位量)が取り込まれる。
FIG. 5 is an explanatory diagram for explaining the diagnostic logic of the quality of the commutator and the brush holder in the signal processing device.
As shown in FIG. 5A, the signal processing device 1 takes in the output of the first displacement measuring device 61 (the displacement of the first surface 51). Further, as shown in FIG. 5B, the signal processing device 1 takes in the output of the second displacement measuring device 62 (the displacement of the second surface 52).

信号処理装置1は、取り込まれた第1面51の変位量の大小に基づいて、整流子2の良否を診断する。より具体的に説明すれば、本実施形態では、図5(a)に示すように、第1面51の変位量の上限しきい値L11及び下限しきい値L21が予め設定されて信号処理装置1に記憶されている。信号処理装置1は、上記のようにして取り込んだ第1面51の変位量の最大値及び最小値(所定の評価時間内での最大値及び最小値)がそれぞれしきい値L11及びL21を超えるか否かを判断する。図5(a)に示す例では、「正常(理想)」、「許容範囲」及び「異常」でそれぞれ区分けされている時間内(整流子2が1回転する時間に相当)での最大値及び最小値がそれぞれしきい値L11及びL21を超えるか否かを判断している。そして、少なくとも最大値及び最小値のいずれか一方がしきい値を超えていれば(最大値がしきい値L11よりも大きくなる、及び/又は、最小値がしきい値L21よりも小さくなる)、整流子2が不良である(整流子面21Sの外形が真円に沿っていない)と診断し、警報を出力する。   The signal processing device 1 diagnoses the quality of the commutator 2 based on the magnitude of the displacement of the first surface 51 that has been taken in. More specifically, in the present embodiment, as shown in FIG. 5A, the upper limit threshold value L11 and the lower limit threshold value L21 of the displacement amount of the first surface 51 are set in advance and the signal processing device. 1 is stored. In the signal processing device 1, the maximum value and the minimum value (maximum value and minimum value within a predetermined evaluation time) of the displacement amount of the first surface 51 captured as described above exceed the threshold values L11 and L21, respectively. Determine whether or not. In the example shown in FIG. 5 (a), the maximum value within the time period (corresponding to the time for which the commutator 2 makes one rotation) and “normal (ideal)”, “allowable range”, and “abnormal” It is determined whether or not the minimum value exceeds the threshold values L11 and L21. If at least one of the maximum value and the minimum value exceeds the threshold value (the maximum value is larger than the threshold value L11 and / or the minimum value is smaller than the threshold value L21). The commutator 2 is defective (the outer shape of the commutator surface 21S is not along a perfect circle), and an alarm is output.

また、信号処理装置1は、取り込まれた第2面52の変位量と第1面51の変位量との差(以下、「変位量差」という)を演算し、この変位量差の大小に基づいて、ブラシホルダー4の良否を診断する。より具体的に説明すれば、本実施形態では、図5(c)に示すように、変位量差の上限しきい値L12及び下限しきい値L22が予め設定されて信号処理装置1に記憶されている。信号処理装置1は、上記のようにして演算した変位量差の最大値及び最小値(所定の評価時間内での最大値及び最小値)がそれぞれしきい値L12及びL22を超えるか否かを判断する。図5(c)に示す例では、「正常(理想)」、「異常(正転)」及び「異常(逆転)」でそれぞれ区分けされている時間内(整流子2が1回転する時間に相当)での最大値及び最小値がそれぞれしきい値L12及びL22を超えるか否かを判断している。そして、少なくとも最大値及び最小値のいずれか一方がしきい値を超えていれば(最大値がしきい値L12よりも大きくなる、及び/又は、最小値がしきい値L22よりも小さくなる)、ブラシホルダー4が不良である(ブラシホルダー4の内側面が摩耗している)と診断し、警報を出力する。   Further, the signal processing apparatus 1 calculates a difference (hereinafter referred to as “displacement amount difference”) between the displacement amount of the second surface 52 and the displacement amount of the first surface 51 that has been taken in, and increases or decreases the displacement amount difference. Based on this, the quality of the brush holder 4 is diagnosed. More specifically, in this embodiment, as shown in FIG. 5C, the upper limit threshold value L12 and the lower limit threshold value L22 of the displacement amount difference are preset and stored in the signal processing device 1. ing. The signal processing apparatus 1 determines whether or not the maximum value and the minimum value (maximum value and minimum value within a predetermined evaluation time) of the displacement amount difference calculated as described above exceed the threshold values L12 and L22, respectively. to decide. In the example shown in FIG. 5C, the time is divided into “normal (ideal)”, “abnormal (forward rotation)”, and “abnormal (reverse rotation)” (corresponding to the time when the commutator 2 makes one rotation). It is determined whether or not the maximum value and the minimum value in () exceed the threshold values L12 and L22, respectively. If at least one of the maximum value and the minimum value exceeds the threshold value (the maximum value is larger than the threshold value L12 and / or the minimum value is smaller than the threshold value L22). The brush holder 4 is diagnosed as defective (the inner surface of the brush holder 4 is worn), and an alarm is output.

以上に説明したように、本実施形態に係る診断装置100は、整流子2が回転している状態において、変位量測定部5の第1面51の変位量、すなわちブラシ3の整流子2との摺接面31に略直交する方向の変位量を測定する構成であるため、間接的に整流子面21Sの外形を測定することになる。従って、第1面51の変位量の大小は、整流子面21Sの外形がどの程度真円から外れているかを示す指標となるため、当該第1面51の変位量の大小に基づいて整流子面21Sの良否を診断することが可能である。
また、本実施形態に係る診断装置100は、整流子2が回転している状態において測定した、変位量測定部5の第2面52の変位量と第1面51の変位量との差、すなわちブラシ3の整流子2との摺接面31に略平行な方向の変位量と正又は負の相関を有する変位量を算出する構成であるため、間接的にブラシホルダー4の内側面の摩耗量を算出することになる。従って、第2面52の変位量と第1面51の変位量との差の大小に基づいてブラシホルダー3の内側面の良否を診断することが可能である。
さらには、本実施形態に係る診断装置100によって表示される第1面51及び第2面52の変位量の測定結果を定期的に確認することで、不良の進展具合の傾向を管理することも可能である。また、本実施形態に係る診断装置100は整流子2やブラシホルダー4が不良であると警報を出力するため、不良に対して早期に処置を施すことが可能である。
As described above, the diagnostic device 100 according to the present embodiment has the displacement amount of the first surface 51 of the displacement amount measurement unit 5, that is, the commutator 2 of the brush 3 and the commutator 2 in a state where the commutator 2 is rotating. Since the displacement amount in the direction substantially perpendicular to the sliding contact surface 31 is measured, the outer shape of the commutator surface 21S is indirectly measured. Therefore, the magnitude of the displacement amount of the first surface 51 is an index indicating how far the outer shape of the commutator surface 21S is out of a perfect circle, and therefore the commutator is based on the magnitude of the displacement amount of the first surface 51. It is possible to diagnose the quality of the surface 21S.
Further, the diagnostic device 100 according to the present embodiment is configured such that the difference between the displacement amount of the second surface 52 and the displacement amount of the first surface 51 of the displacement amount measurement unit 5 measured in a state where the commutator 2 is rotating, That is, since the displacement amount having a positive or negative correlation with the displacement amount in a direction substantially parallel to the slidable contact surface 31 of the brush 3 with the commutator 2 is calculated, the wear on the inner surface of the brush holder 4 is indirectly induced. The amount will be calculated. Therefore, it is possible to diagnose the quality of the inner surface of the brush holder 3 based on the difference between the displacement amount of the second surface 52 and the displacement amount of the first surface 51.
Further, by periodically confirming the measurement results of the displacement amounts of the first surface 51 and the second surface 52 displayed by the diagnostic device 100 according to the present embodiment, it is possible to manage the tendency of the progress of defects. Is possible. Moreover, since the diagnostic apparatus 100 according to the present embodiment outputs an alarm that the commutator 2 or the brush holder 4 is defective, it is possible to take an early action against the defect.

なお、本実施形態に係る診断装置100は、ブラシ3が整流子2の鉛直上方に摺接する構成の回転機に適用するため、第1変位量測定装置61から出射されたレーザ光L1及び第2変位量測定装置62から出射されたレーザ光L2を、それぞれ変位量測定部5の第1面51及び第2面52に向けて略鉛直下方に投光する態様としている。しかしながら、本発明はこれに限るものではなく、例えば、ブラシ3が整流子2の水平方向(図3の左右方向)に摺接する構成の回転機に適用する場合には、第1変位量測定装置61から出射されたレーザ光L1及び第2変位量測定装置62から出射されたレーザ光L2を、それぞれ変位量測定部5の第1面51及び第2面52に向けて略水平方向に投光すれば良い。つまり、第1面51及び第2面52の摺接面31に略直交する方向の変位量を測定し得るように、ブラシ3の取付位置に応じて第1変位量測定装置61及び第2変位量測定装置62のレーザ光出射方向を決定すれば良い。   In addition, since the diagnostic apparatus 100 according to the present embodiment is applied to a rotating machine in which the brush 3 is in sliding contact with the commutator 2 vertically above, the laser light L1 emitted from the first displacement measuring device 61 and the second The laser light L2 emitted from the displacement measuring device 62 is projected substantially vertically downward toward the first surface 51 and the second surface 52 of the displacement measuring unit 5, respectively. However, the present invention is not limited to this. For example, when the brush 3 is applied to a rotating machine configured to be in sliding contact with the commutator 2 in the horizontal direction (the left-right direction in FIG. 3), the first displacement measuring device. The laser beam L1 emitted from 61 and the laser beam L2 emitted from the second displacement measuring device 62 are projected in a substantially horizontal direction toward the first surface 51 and the second surface 52 of the displacement measuring unit 5, respectively. Just do it. That is, the first displacement measuring device 61 and the second displacement are determined according to the mounting position of the brush 3 so that the displacement in the direction substantially perpendicular to the sliding surface 31 of the first surface 51 and the second surface 52 can be measured. What is necessary is just to determine the laser beam emission direction of the quantity measuring device 62.

また、本実施形態では、汎用のパーソナルコンピュータから構成される信号処理装置1が、入出力インタフェースを介して第1変位量測定装置61及び第2変位量測定装置62に直接接続される構成について説明した。しかしながら、本発明はこれに限るものではなく、回転機の傍に耐電磁ノイズ特性に優れたデータロガーを配設し、当該データロガーに第1変位量測定装置61及び第2変位量測定装置62の出力をいったん記録した後、当該データロガーに記録されたデータを回転機からの電磁ノイズが問題とならない程度に離間して配設されたパーソナルコンピュータから構成される信号処理装置1で読み込んで、前述したのと同様の処理を施す態様を採用することも可能である。   In the present embodiment, a configuration in which the signal processing device 1 configured by a general-purpose personal computer is directly connected to the first displacement amount measuring device 61 and the second displacement amount measuring device 62 via the input / output interface will be described. did. However, the present invention is not limited to this, and a data logger excellent in electromagnetic noise resistance is disposed beside the rotating machine, and the first displacement measuring device 61 and the second displacement measuring device 62 are arranged on the data logger. Once the output is recorded, the data recorded in the data logger is read by the signal processing device 1 composed of a personal computer arranged so as not to cause a problem of electromagnetic noise from the rotating machine, It is also possible to adopt a mode in which the same processing as described above is performed.

さらに、本実施形態では、変位量差の最大値及び最小値がそれぞれ上限しきい値L12及び下限しきい値L22を超えるか否かによってブラシホルダー4の良否を診断する構成について説明したが、本発明はこれに限るものではなく、変位量差の最大値と最小値の差が予め定めた基準値を超えるか否かによってブラシホルダー4の良否を診断するように構成することも可能である。   Furthermore, in the present embodiment, the configuration for diagnosing the quality of the brush holder 4 based on whether the maximum value and the minimum value of the displacement amount difference exceed the upper threshold L12 and the lower threshold L22 has been described. The invention is not limited to this, and it may be configured to diagnose whether the brush holder 4 is good or not based on whether or not the difference between the maximum value and the minimum value of the displacement amount difference exceeds a predetermined reference value.

1・・・信号処理装置
2・・・整流子
3・・・ブラシ
4・・・ブラシホルダー
5・・・変位量測定部
7・・・電機子
21S・・・整流子面
31・・・摺接面
51・・・第1面
52・・・第2面
61・・・第1変位量測定装置
62・・・第2変位量測定装置
100・・・診断装置
DESCRIPTION OF SYMBOLS 1 ... Signal processing device 2 ... Commutator 3 ... Brush 4 ... Brush holder 5 ... Displacement measuring part 7 ... Armature 21S ... Commutator surface 31 ... Slide Contact surface 51... First surface 52... Second surface 61... First displacement amount measuring device 62... Second displacement amount measuring device 100.

Claims (3)

整流子と、該整流子に摺接するブラシと、該ブラシを挿通保持するブラシホルダーとを具備する回転機の診断方法であって、
前記ブラシの前記整流子との摺接面に対向する部位に、該摺接面に略平行な第1面と該摺接面に対して傾斜する第2面とを具備する変位量測定部を設け、
前記整流子が回転している状態において、前記変位量測定部の前記第1面及び前記第2面の前記摺接面に略直交する方向の変位量をそれぞれ測定し、
前記測定した前記第1面の変位量の大小に基づいて、前記整流子の良否を診断し、前記測定した前記第2面の変位量と前記第1面の変位量との差の大小に基づいて、前記ブラシホルダーの良否を診断することを特徴とする回転機の診断方法。
A diagnostic method for a rotating machine comprising a commutator, a brush slidably contacting the commutator, and a brush holder for inserting and holding the brush,
A displacement measuring unit having a first surface substantially parallel to the slidable contact surface and a second surface inclined with respect to the slidable contact surface at a portion facing the slidable contact surface of the brush with the commutator; Provided,
In the state where the commutator is rotating, the displacement amount in the direction substantially orthogonal to the sliding surface of the first surface and the second surface of the displacement amount measurement unit, respectively,
The commutator is diagnosed based on the measured displacement amount of the first surface, and based on the difference between the measured displacement amount of the second surface and the displacement amount of the first surface. A diagnostic method for a rotating machine, wherein the quality of the brush holder is diagnosed.
整流子と、該整流子に摺接するブラシと、該ブラシを挿通保持するブラシホルダーとを具備する回転機の診断装置であって、
前記ブラシの前記整流子との摺接面に対向する部位に設けられ、該摺接面に略平行な第1面と該摺接面に対して傾斜する第2面とを具備する変位量測定部と、
前記変位量測定部の前記第1面の前記摺接面に略直交する方向の変位量を測定する第1変位量測定装置と、
前記変位量測定部の前記第2面の前記摺接面に略直交する方向の変位量を測定する第2変位量測定装置と、
前記第1変位量測定装置で測定した前記第1面の変位量の大小に基づいて、前記整流子の良否を診断し、前記第2変位量測定装置で測定した前記第2面の変位量と前記第1変位量測定装置で測定した前記第1面の変位量との差の大小に基づいて、前記ブラシホルダーの良否を診断する信号処理装置と、
を備えることを特徴とする回転機の診断装置。
A diagnostic device for a rotating machine comprising a commutator, a brush that is in sliding contact with the commutator, and a brush holder that is inserted and held through the brush,
Displacement measurement provided on a portion of the brush facing the slidable contact surface with the commutator and comprising a first surface substantially parallel to the slidable contact surface and a second surface inclined with respect to the slidable contact surface. And
A first displacement measuring device that measures a displacement in a direction substantially orthogonal to the sliding surface of the first surface of the displacement measuring unit;
A second displacement measuring device for measuring a displacement in a direction substantially orthogonal to the sliding surface of the second surface of the displacement measuring unit;
Based on the magnitude of the displacement amount of the first surface measured by the first displacement measuring device, the commutator is diagnosed as good or bad, and the displacement amount of the second surface measured by the second displacement measuring device and A signal processing device for diagnosing the quality of the brush holder based on the difference between the displacement amount of the first surface measured by the first displacement amount measuring device;
A diagnostic apparatus for a rotating machine comprising:
前記第1変位量測定装置及び前記第2変位量測定装置は、レーザ変位計であることを特徴とする請求項2に記載の回転機の診断装置。   The diagnostic apparatus for a rotating machine according to claim 2, wherein the first displacement amount measuring device and the second displacement amount measuring device are laser displacement meters.
JP2012055320A 2012-03-13 2012-03-13 Diagnostic method and device for rotary machine Pending JP2013190248A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2018074851A (en) * 2016-11-02 2018-05-10 三菱日立パワーシステムズ株式会社 Rotary electric machine
JP2018518933A (en) * 2015-06-01 2018-07-12 カッツフォース インコーポレイテッドCutsforth,Inc. Brush holder and vibration monitoring

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2018518933A (en) * 2015-06-01 2018-07-12 カッツフォース インコーポレイテッドCutsforth,Inc. Brush holder and vibration monitoring
JP2018074851A (en) * 2016-11-02 2018-05-10 三菱日立パワーシステムズ株式会社 Rotary electric machine

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