Disclosure of Invention
The application aims to overcome the defects in the prior art, provides a go-no-go gauge for rapidly checking the dovetail size of a brake pad and a manufacturing method thereof, and aims to solve the problems of low dovetail size measurement efficiency and poor accuracy of the existing gold brake pad.
The application provides a go-no-go gauge for rapidly checking the dovetail size of a brake pad, which comprises a body, a dovetail through end groove and a dovetail stop end groove, wherein the body is provided with a groove; the dovetail through end groove is arranged at one side of the body; the dovetail end stop groove is arranged on the other side of the body; the dovetail through end groove and the dovetail end groove are symmetrically arranged on two sides of the body, and the dovetail through end groove and the dovetail end groove are inwards concave trapezoid grooves.
Further, the body includes a first side end, a second side end, a third side end, and a fourth side end; the first side end part and the second side end part are positioned on one side of the body; the third side end part and the fourth side end part are positioned at the other side of the body; the dovetail end-stop groove is arranged between the first side end part and the second side end part; the dovetail end slot is disposed between the third side end and the fourth side end.
Further, a bevel is provided on the third side end and/or the fourth side end.
Further, the included angle between the inclined plane and the central line of the body is 45 degrees; the linear distance d between the end point of the inclined plane and the end of the body is 15mm.
Further, the depth c of the dovetail through end groove and the dovetail end groove is 7mm; the width i of the body is 30mm; the height h of the body is 30mm.
Further, the width a of the bottom of the dovetail end groove is 64.516mm to 64.5mm; the included angle f between two sides of the bottom of the dovetail end groove is 52.6 degrees to 52.5 degrees.
Further, the width b of the bottom of the dovetail end groove is 64.966mm to 64.95mm; the included angle g between two sides of the bottom of the dovetail through end groove is 53-52.9 degrees.
The application also provides a manufacturing method of the go-no-go gauge for rapidly checking the dovetail size of the brake pad, which comprises the following steps:
s1: setting the size of a go-no-go gauge and forming a drawing;
s2: selecting materials for manufacturing the go-no-go gauge; preparing a material as powder;
s3: melting and 3D printing in a laser selective area, and performing near-net forming to obtain a preliminary go-no-go gauge blank;
s4: and grinding the preliminary go-no-go gauge blank to ensure that the preliminary go-no-go gauge blank meets the drawing dimensional accuracy requirement and the roughness requirement.
The go-no-go gauge provided by the application provides an effective gauge for the production of the universal dovetail steel back, after the go-no-go gauge is used, the detection qualification rate is improved from 70% to 100%, the detection efficiency is greatly improved, the production control cost and the detection cost of the universal dovetail steel back are greatly reduced, and 100% of assembled dovetail universal brake discs can ensure that the requirements of users on dovetail interfaces are met; about 600 sheets can be inspected per hour on average, the working efficiency is improved by more than 6 times, and the phenomenon that partial disqualification and undetected phenomenon caused by measurement errors due to improper original methods is avoided; and adopt wear-resisting alloy processing integral type to lead to no-go gage, simple and easy portable just improves the wearability, and the operating personnel of being convenient for uses, guarantees the dimensional accuracy after the longer use simultaneously, and product quality obtains further assurance.
Detailed Description
It should be noted that, without conflict, the embodiments of the present application and features of the embodiments may be combined with each other. The application will be described in detail below with reference to the drawings in connection with embodiments.
As shown in fig. 1 to 4, the present application provides a go-no-go gauge for rapidly checking dovetail size of brake pad, comprising a body 9, a dovetail stop slot 5 and a dovetail go-end slot 6; the dovetail end-stopping groove 5 is arranged on one side of the body 9; the dovetail through end groove 6 is arranged on the other side of the body 9; the dovetail end stopping groove 5 and the dovetail end passing groove 6 are symmetrically arranged on two sides of the body 9, and the dovetail end stopping groove 5 and the dovetail end passing groove 6 are trapezoidal grooves which are concave inwards towards the body 9; the dovetail end slot 5 and the dovetail end slot 6 correspond to the standard passing sizes of the dovetail of the brake pad respectively, so that the brake pad dovetail can be rapidly detected by adopting a pass-stop gauge with a given dovetail size, and the detection efficiency and the detection precision of the brake pad dovetail are improved.
Preferably, in combination with the above, as shown in fig. 1 to 4, in this embodiment, the body 9 includes a first side end 1, a second side end 2, a third side end 3, and a fourth side end 4; the first side end part 1 and the second side end part 2 are positioned on one side of the body 9; the third side end 3 and the fourth side end 4 are positioned on the other side of the body 9; and a dovetail end-stop groove 5 is provided between the first side end portion 1 and the second side end portion 2; the dovetail through end groove 6 is arranged between the third side end part 3 and the fourth side end part 4; specifically, the dovetail end slot 5 is arranged on the body 9 through a concave manner, so that the two sides of the dovetail end slot 5 and the body 9 form a first side end part 1 and a second side end part 2; similarly, the dovetail end slot 6 is provided on the body 9 by a recess such that the dovetail end slot 6 and the body 9 form the third side end 3 and the fourth side end 4, which is relatively compact, small, and easy to detect.
Preferably, in combination with the above-mentioned solution, as shown in fig. 1 to 4, in this embodiment, a slope is provided on the third side end 3 and/or the fourth side end 4 to distinguish the through end from the end stop; specifically, the third side end 3 is provided with a first inclined surface 7; the fourth side end 4 is provided with a second inclined surface 8; the included angles between the first inclined plane 7 and the central line of the body 9 and the second inclined plane 8 are 45 degrees; and the end points of the first inclined surface 7 and the second inclined surface 8 are at a linear distance d of 15mm from the end of the body 9.
Preferably, in combination with the above, as shown in fig. 1 to 4, in this embodiment, the depth c of the dovetail end slot 5 and the dovetail through-end slot 6 is 7mm; the width i of the body 9 is 30mm; the height h of the body 9 is 30mm.
Preferably, in combination with the above, as shown in fig. 1 to 4, in this embodiment, the width a of the bottom of the dovetail slot 5 is 64.516mm to 64.5mm; the included angle f between the two sides of the bottom of the dovetail end groove 5 is 52.6 degrees to 52.5 degrees.
Preferably, in combination with the above, as shown in fig. 1 to 4, in this embodiment, the width b of the bottom of the dovetail slot 6 is 64.966mm to 64.95mm; the included angle g between two sides of the bottom of the dovetail through end groove 6 is 53 degrees to 52.9 degrees.
By adopting the scheme, the detection function of the go gauge and the no-go gauge is realized by setting the size and accurately processing the width and the angle of the go gauge; according to the through-and-no-go gauge structure, the through-and-no-go gauge is held by a hand to enable the dovetail through-end groove of the through-and-no-go gauge to be in contact with the dovetail of the brake pad and try to pass through the dovetail, whether the upper limit size of the dovetail exceeds the standard (the width is 65mm, the angle is 53 degrees, if the upper limit size exceeds the standard, the through-and-no-go gauge is not passed), meanwhile, the through-and-no-go gauge is turned to enable the dovetail through-and-no-go gauge to be in contact with the dovetail and try to pass through, whether the lower limit size of the dovetail is qualified (the width is 64.5mm, the angle is 52.5 degrees, if the through-going gauge can pass through, the dovetail is unqualified, and the dovetail cannot be stopped) can be judged rapidly; the dovetail end-stop groove provided by the application is suitable for final dovetail size inspection before delivery of various dovetail general-purpose brake shoes and production inspection of dovetail general-purpose steel backing components before assembly of the dovetail general-purpose brake shoes.
Correspondingly, in combination with the scheme, the application also provides a manufacturing method of the go-no-go gauge for rapidly checking the dovetail size of the brake pad, which comprises the following steps:
s1: setting the size of a go-no-go gauge and forming a drawing;
s2: selecting materials for manufacturing the go-no-go gauge; preparing a material as powder; tungsten cobalt alloy YG8 or other abrasion-resistant high-hardness powder is adopted;
s3: melting and 3D printing in a laser selective area, and performing near-net forming to obtain a preliminary go-no-go gauge blank;
s4: and grinding the preliminary go-no-go gauge blank to ensure that the preliminary go-no-go gauge blank meets the drawing dimensional accuracy requirement and the roughness requirement.
Preferably, in combination with the above solution, in this embodiment, the material for manufacturing the go-no-go gauge may be one of GCr15 (high carbon chromium bearing steel), YG8 (tungsten cobalt alloy), cr12MoV (cold work die steel) or 3Cr13 (stainless steel); wherein the granularity of the powder is 15-63 mu m; the powder repose angle is less than 45 degrees.
Preferably, in combination with the above solution, in this embodiment, the step S3 includes the following steps:
s301: establishing a three-dimensional model of the go-no-go gauge by utilizing three-dimensional software; the three-dimensional model is provided with a finish machining allowance;
s302: performing format conversion on the three-dimensional model of the go-no-go gauge in three-dimensional software to generate an STL file;
s303: creating a machine platform model by using Magic software, and importing an STL file of the three-dimensional model;
s304: directionally placing the three-dimensional model in a proper position in a substrate model in Magic software for correction and repair;
s305: slicing and layering the three-dimensional model, planning a laser scanning path, filling each slicing layer, and outputting an SLI format ply file;
s306: importing the SLI format ply file containing filling information into 3D printing equipment;
s307: setting 3D printing additive manufacturing parameters; the laser power is 200-400W, and the scanning speed is 800-1200 mm/s;
s308: placing the powder material into a powder storage bin;
s309: manufacturing the go-no-go gauge on the substrate according to the formulated 3D printing additive manufacturing parameters;
s310: and cutting and separating the go-no-go gauge from the substrate.
The through-and-no-go gauge provided by the application can simply and rapidly measure the size of the dovetail, and can rapidly judge whether the upper limit size of the dovetail exceeds the standard (the width is 65mm, the angle is 53 degrees, and the dovetail is not passed if the upper limit size exceeds the standard) by contacting the through-end of the through-and-no-go gauge (namely the through-end slot of the dovetail) with the dovetail and penetrating the dovetail; meanwhile, through the contact of the through-and-stop gauge end (namely the dovetail end groove) and the dovetail and the trial pass, whether the lower limit size of the dovetail is qualified (the width is 64.5mm, the angle is 52.5 degrees) can be rapidly judged, and if the dovetail can pass, the dovetail is unqualified, namely the dovetail cannot be stopped.
The go-no-go gauge provided by the application provides an effective gauge for the production of the universal dovetail steel back, after the go-no-go gauge is used, the detection qualification rate is improved from 70% to 100%, the detection efficiency is greatly improved, the production control cost and the detection cost of the universal dovetail steel back are greatly reduced, and 100% of assembled dovetail universal brake discs can ensure that the requirements of users on dovetail interfaces are met; about 600 sheets can be inspected per hour on average, the working efficiency is improved by more than 6 times, and the phenomenon that partial disqualification and undetected phenomenon caused by measurement errors due to improper original methods is avoided; and adopt wear-resisting alloy processing integral type to lead to no-go gage, simple and easy portable just improves the wearability, and the operating personnel of being convenient for uses, guarantees the dimensional accuracy after the longer use simultaneously, and product quality obtains further assurance.
The above description is only a preferred embodiment of the present application, and is not intended to limit the present application in any way. Many possible variations and modifications of the disclosed technology can be made by anyone skilled in the art, or equivalent embodiments with equivalent variations can be made, without departing from the scope of the disclosed technology. Therefore, any modification, equivalent variation and modification of the above embodiments according to the technology of the present application fall within the protection scope of the present application.