TWM538181U - Monitoring equipment for CNC machining - Google Patents
Monitoring equipment for CNC machining Download PDFInfo
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- TWM538181U TWM538181U TW105217711U TW105217711U TWM538181U TW M538181 U TWM538181 U TW M538181U TW 105217711 U TW105217711 U TW 105217711U TW 105217711 U TW105217711 U TW 105217711U TW M538181 U TWM538181 U TW M538181U
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Description
本創作係有關一種用於CNC加工之監控設備,尤指一種確保CNC工具機之操作員執行加工刀具之檢測的監控設備。This creation relates to a monitoring device for CNC machining, in particular a monitoring device that ensures that the operator of the CNC machine tool performs the inspection of the machining tool.
CNC工具機(Computer Numerical Control Machine Center),為工業上常見用在對工件加工的設備,主要藉由程式之設計,經電腦執行相關指令,而可在不需要人力操控的情形下,依據程式所設定的程序執行加工,即便是相當複雜的加工程序,也能精準的完成。The Computer Numerical Control Machine Center (Computer Numerical Control Machine Center) is a device commonly used in the industry to process workpieces. It is mainly designed by the program and executed by the computer, but can be operated without manual control. The programmed program execution can be done accurately even with fairly complex machining programs.
工件加工後,所量測之尺寸若精度不佳,造成的原因除了未依正確的程式指令執行之外,也可能因CNC工具機加工時所用的刀具受損所導致,而受損的原因通常是因頻繁加工所造成,所以加工所用的刀具必須在一定的加工次數到達時進行檢測,以避免因加工刀具受損而導致工件尺寸之精度不佳的問題。After the workpiece is machined, if the measured dimensions are not accurate, the cause may be caused by damage to the tool used in CNC machining, and the damage may be caused by damage to the tool used in CNC machining. Due to frequent machining, the tool used for machining must be tested when a certain number of machining times arrives to avoid the problem of poor precision of the workpiece due to damage to the machining tool.
目前生產線上進行加工刀具的檢測,如前所述是在一定的加工次數到達時進行檢測,所謂加工次數通常是以加工之工件數量作為統計,當加工之工件數量到達時,由操作員對到達數量之工件進行尺寸量測,若尺寸誤差在預期範圍內,則不更換加工之刀具;惟若尺寸誤差已超出預期範圍,便需更換加工之刀具。At present, the detection of machining tools on the production line is detected when a certain number of machining times arrives. The so-called machining times are usually based on the number of workpieces processed. When the number of workpieces processed arrives, the operator arrives at the arrival. The number of workpieces is dimensioned. If the dimensional error is within the expected range, the tool is not replaced; however, if the dimensional error has exceeded the expected range, the tool must be replaced.
然而,依實務經驗發現可知,操作員本身可能因為疏忽或偷懶的原因,在加工之工件數量到達時,並未即時進行工件尺寸的測量;或者,操作員在換班時未能清楚交代,也可能會在加工之工件數量到達時,未能即時進行工件尺寸的測量。所以,由人工進行工件尺寸的測量,以確認加工刀具是否需要汰換者,是不可靠的,故有進一步改良之必要。However, based on practical experience, it can be seen that the operator himself may not immediately measure the size of the workpiece when the number of processed workpieces arrives due to negligence or laziness; or the operator may not clearly explain the shift during the shift, or When the number of workpieces processed arrives, the measurement of the workpiece size is not possible immediately. Therefore, it is unreliable to manually measure the size of the workpiece to confirm whether the machining tool needs to be replaced, so it is necessary to further improve it.
本創作之主要目的,在於解決上述的問題而提供一種用於CNC加工之監控設備,透過輸入單元存取所監控之CNC工具機已執行加工之工件數量並記錄於主機,當存取之工件數量到達設定之預設值時,以警示單元發出警示,通知操作員進行加工刀具之檢測,且強制必須輸入一檢測數值至主機始能停止警示,讓操作員能確實執行加工刀具之檢測,避免因檢測不實而造成工件精度不佳。The main purpose of the present invention is to solve the above problems and provide a monitoring device for CNC machining. The number of workpieces that have been processed by the CNC machine tool monitored by the input unit is recorded and recorded in the host, and the number of workpieces accessed is When the preset value is reached, the warning unit will issue a warning to inform the operator to detect the machining tool, and it is mandatory to input a detection value to the host to stop the warning, so that the operator can perform the detection of the machining tool and avoid the cause. The detection is not true and the accuracy of the workpiece is not good.
為達前述之目的,本創作提供一種用於CNC加工之監控設備,係一主機電性連接一警示單元和一傳輸介面,該主機以該傳輸介面和所監控之CNC工具機電性連接,而可存取監控之CNC工具機的資料於該主機,一輸入單元經該傳輸介面電性連接該主機,該輸入單元存取所監控之CNC工具機已執行加工之工件數量並記錄於該主機,當存取之工件數量到達一預設值時,該主機驅動所電性連接之警示單元發出警示,通知CNC工具機之操作員進行加工刀具之檢測,且強制必須輸入一檢測數值至該主機始能停止該警示。For the purpose of the foregoing, the present invention provides a monitoring device for CNC machining, wherein a host is electrically connected to a warning unit and a transmission interface, and the host is electrically connected to the monitored CNC tool by the transmission interface. Accessing the monitored CNC machine tool data to the host, an input unit is electrically connected to the host via the transmission interface, and the input unit accesses the number of workpieces that have been processed by the monitored CNC machine tool and records on the host, when When the number of workpieces accessed reaches a preset value, the warning unit of the host driver electrically connects to notify the operator of the CNC machine tool to perform the detection of the machining tool, and forcibly has to input a detection value to the host. Stop the alert.
其中,該主機電性連接一顯示單元,以顯示前述加工刀具檢測時供輸入該檢測數值之操作介面。The host is electrically connected to a display unit to display an operation interface for inputting the detected value when the processing tool is detected.
其中,該輸入單元係一計數器,用以計算前述已執行加工之工件數量。Wherein, the input unit is a counter for calculating the number of workpieces that have been processed as described above.
其中,該計數器為條描掃描器。Wherein, the counter is a strip scanner.
其中,該輸入單元包含可供工件量測尺寸之量具,該檢測數值係操作員以量具對到達該預設值之工件進行量測所得之尺寸,所述量具經該傳輸介面電性連接該主機,而可直接將前述量測所得之尺寸存取並記錄於該主機。The input unit includes a measuring tool for measuring the size of the workpiece, and the detecting value is a size obtained by the operator measuring the workpiece reaching the preset value by the measuring tool, and the measuring device is electrically connected to the host through the transmission interface. The size of the aforementioned measurement can be directly accessed and recorded on the host.
其中,所述量具為數位游標卡尺或數位分釐卡。Wherein, the gauge is a digital vernier caliper or a digital centimeter card.
其中,該主機經該傳輸介面以網路通訊連接一製造執行系統,且該製造執行系統通訊連接一企業資源規劃系統,輸入該主機之檢測數值儲存至該製造執行系統,該企業資源規劃系統再由該製造執行系統存取包含該檢測數值之品管資料,以產出前述加工之工件的生產履歷。The host is connected to the manufacturing execution system via the transmission interface by the network communication, and the manufacturing execution system is connected to an enterprise resource planning system, and the detected value of the input host is stored in the manufacturing execution system, and the enterprise resource planning system is further The manufacturing execution system accesses the quality control data including the detected value to produce a production history of the processed workpiece.
其中,該警示單元為以聲音或燈光發出警報者。Wherein, the warning unit is an alarm person who emits an alarm by sound or light.
本創作之上述及其他目的與優點,不難從下述所選用實施例之詳細說明與附圖中,獲得深入了解。The above and other objects and advantages of the present invention will become more apparent from the detailed description and the accompanying drawings.
當然,本創作在某些另件上,或另件之安排上容許有所不同,但所選用之實施例,則於本說明書中,予以詳細說明,並於附圖中展示其構造。Of course, the present invention is allowed to differ in some of the parts, or the arrangement of the parts, but the selected embodiments are described in detail in the present specification, and the construction thereof is shown in the drawings.
請參閱第1圖,圖中所示者為本創作所選用之實施例結構,此僅供說明之用,在專利申請上並不受此種結構之限制。Please refer to FIG. 1 , which shows the structure of the embodiment selected for the creation of the present invention. This is for illustrative purposes only and is not limited by the structure in the patent application.
本創作提供一種用於CNC加工之監控設備,如第1圖所示,係一主機1電性連接一警示單元2和一傳輸介面3,主機1以傳輸介面3和所監控之CNC工具機4電性連接,而可存取監控之CNC工具機4的資料於主機1,一輸入單元5經傳輸介面3電性連接主機1,輸入單元5存取所監控之CNC工具機4已執行加工之工件數量並記錄於主機1,當存取之工件數量到達一預設值時,主機1驅動所電性連接之警示單元2發出警示,通知CNC工具機4之操作員進行加工刀具之檢測,且強制必須輸入一檢測數值至主機1始能停止該警示。The present invention provides a monitoring device for CNC machining. As shown in FIG. 1 , a host 1 is electrically connected to a warning unit 2 and a transmission interface 3, and the host 1 is connected to the transmission interface 3 and the CNC machine tool 4 monitored. Electrically connected, and the information of the CNC machine tool 4 that can be accessed and monitored is in the host 1. An input unit 5 is electrically connected to the host 1 via the transmission interface 3, and the input unit 5 accesses the CNC machine tool 4 that has been monitored and processed. The number of workpieces is recorded in the host 1. When the number of workpieces accessed reaches a preset value, the warning unit 2 that drives the electrical connection by the host 1 issues an alert to notify the operator of the CNC machine tool 4 to perform the detection of the machining tool, and It is mandatory to input a detection value to the host 1 to stop the warning.
如第1圖所示,本實施例之主機1電性連接一顯示單元6,以顯示前述加工刀具檢測時供輸入該檢測數值之操作介面。如第1圖所示,本實施例之輸入單元5包括一計數器51,用以計算前述已執行加工之工件數量。此外,本實施例之輸入單元5包含可供工件量測尺寸之量具,該檢測數值係操作員以量具對到達該預設值之工件進行量測所得之尺寸,所述量具經該傳輸介面3電性連接主機1,而可直接將前述量測所得之尺寸存取並記錄於主機1。詳言之,該計數器51為條描掃描器,所述量具為數位游標卡尺52或數位分釐卡53。此外,警示單元2為以聲音(例如蜂鳴器)或燈光(例如指示燈)發出警報者。As shown in FIG. 1, the host 1 of the present embodiment is electrically connected to a display unit 6 to display an operation interface for inputting the detected value when the processing tool is detected. As shown in Fig. 1, the input unit 5 of the present embodiment includes a counter 51 for calculating the number of workpieces that have been previously processed. In addition, the input unit 5 of the embodiment includes a measuring tool for measuring the size of the workpiece, and the detected value is a size obtained by the operator measuring the workpiece reaching the preset value by the measuring tool, and the measuring device passes through the transmission interface 3 The host 1 is electrically connected, and the size obtained by the foregoing measurement can be directly accessed and recorded in the host 1. In detail, the counter 51 is a strip scanner, and the gauge is a digital vernier caliper 52 or a digital centimeter card 53. In addition, the alert unit 2 is an alerter who sounds an alarm (eg, a buzzer) or a light (eg, an indicator light).
實際操作時,CNC所加工之每一工件,會由所設為條描掃描器的計數器51掃描其條碼(製令條碼),已掃描條碼之工件在完成加工之後,再進行下一工件之條碼掃描,藉此累計加工之工件數量。假設前述預設值為10,即每完成10個工件之加工後必須檢測加工之刀具,故依前述工件由條碼掃描計數至完成之工件數量到達第10個時,便由前述警示單元2以聲音或燈光發出警報,此時操作員可利用前述數位游標卡尺52或數位分釐卡5量測第10個完成之工件的尺寸,此時若尺寸誤差在預期範圍,則可繼續加工,而在下次預設值到達時再作檢測;惟若檢測之工件的尺寸誤差超出預期範圍,操作員即可汰換加工之刀具。不論測得的尺寸誤差是否在預期範圍,操作員皆必須將所測得之檢測數值(即工件之尺寸)輸入至主機,主機始能停止該警示,藉由強制操作員必須輸入該檢測數值至主機1,而讓操作員得以確實執行加工刀具之檢測,避免因檢測不實而造成工件精度不佳In actual operation, each workpiece processed by the CNC will be scanned by the counter 51 set as the bar scanner (the bar code), and the bar coded workpiece will be processed after the bar code of the next workpiece. Scan to accumulate the number of workpieces processed. It is assumed that the preset value is 10, that is, the machining tool must be detected after the machining of 10 workpieces is completed. Therefore, when the workpiece is scanned by the bar code until the number of completed workpieces reaches the 10th, the warning unit 2 is sounded. Or the light gives an alarm. At this time, the operator can measure the size of the 10th completed workpiece by using the above-mentioned digital vernier caliper 52 or digital centimeter 5, and if the dimensional error is within the expected range, the processing can be continued, and the next pre-processing The value is detected when the value is reached; however, if the dimensional error of the detected workpiece exceeds the expected range, the operator can replace the processed tool. Regardless of whether the measured dimensional error is within the expected range, the operator must input the measured value (ie the size of the workpiece) to the host, and the host can stop the warning by forcing the operator to input the detected value to Host 1, allowing the operator to perform the inspection of the machining tool, avoiding the accuracy of the workpiece due to false detection
此外,主機1經傳輸介面3以網路通訊連接一製造執行系統7,且製造執行系統7通訊連接一企業資源規劃系統8。輸入主機1之檢測數值儲存至製造執行系統7,企業資源規劃系統8再由製造執行系統7存取包含該檢測數值之品管資料,而能產出前述加工之工件的生產履歷。In addition, the host 1 is connected to the manufacturing execution system 7 via the transmission interface 3 via a network communication, and the manufacturing execution system 7 is communicatively coupled to an enterprise resource planning system 8. The detected value of the input host 1 is stored in the manufacturing execution system 7, and the enterprise resource planning system 8 then accesses the quality control data including the detected value by the manufacturing execution system 7, and can produce the production history of the processed workpiece.
以上所述實施例之揭示係用以說明本創作,並非用以限制本創作,故舉凡數值之變更或等效元件之置換仍應隸屬本創作之範疇。The above description of the embodiments is intended to be illustrative of the present invention and is not intended to limit the scope of the present invention.
由以上詳細說明,可使熟知本項技藝者明瞭本創作的確可達成前述目的,實已符合專利法之規定,爰提出專利申請。From the above detailed description, it will be apparent to those skilled in the art that the present invention can achieve the aforementioned objectives, and has been in compliance with the provisions of the Patent Law, and has filed a patent application.
1‧‧‧主機
2‧‧‧警示單元
3‧‧‧傳輸介面
4‧‧‧CNC工具機
5‧‧‧輸入單元
51‧‧‧計數器
52‧‧‧數位游標卡尺
53‧‧‧數位分釐卡
6‧‧‧顯示單元
7‧‧‧製造執行系統
8‧‧‧企業資源規劃系統1‧‧‧Host
2‧‧‧Warning unit
3‧‧‧Transport interface
4‧‧‧CNC machine tool
5‧‧‧Input unit
51‧‧‧ counter
52‧‧‧Several vernier calipers
53‧‧‧Digital cents card
6‧‧‧Display unit
7‧‧‧ Manufacturing Execution System
8‧‧‧Enterprise Resource Planning System
第1圖係本創作之實施例之方塊圖。Figure 1 is a block diagram of an embodiment of the present creation.
1‧‧‧主機 1‧‧‧Host
2‧‧‧警示單元 2‧‧‧Warning unit
3‧‧‧傳輸介面 3‧‧‧Transport interface
4‧‧‧CNC工具機 4‧‧‧CNC machine tool
5‧‧‧輸入單元 5‧‧‧Input unit
51‧‧‧計數器 51‧‧‧ counter
52‧‧‧數位游標卡尺 52‧‧‧Several vernier calipers
53‧‧‧數位分釐卡 53‧‧‧Digital cents card
6‧‧‧顯示單元 6‧‧‧Display unit
7‧‧‧製造執行系統 7‧‧‧ Manufacturing Execution System
8‧‧‧企業資源規劃系統 8‧‧‧Enterprise Resource Planning System
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111308960A (en) * | 2020-01-20 | 2020-06-19 | 广西玉柴机器股份有限公司 | Load monitoring method and system |
TWI770451B (en) * | 2019-12-17 | 2022-07-11 | 財團法人金屬工業研究發展中心 | Real-time visualization process for machining process information of machine tool and real-time visualization system of machine tool |
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2016
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI770451B (en) * | 2019-12-17 | 2022-07-11 | 財團法人金屬工業研究發展中心 | Real-time visualization process for machining process information of machine tool and real-time visualization system of machine tool |
CN111308960A (en) * | 2020-01-20 | 2020-06-19 | 广西玉柴机器股份有限公司 | Load monitoring method and system |
CN111308960B (en) * | 2020-01-20 | 2024-01-12 | 广西玉柴机器股份有限公司 | Load monitoring method and system |
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