CN108279036B - Integrated form detecting system - Google Patents
Integrated form detecting system Download PDFInfo
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- CN108279036B CN108279036B CN201711320976.7A CN201711320976A CN108279036B CN 108279036 B CN108279036 B CN 108279036B CN 201711320976 A CN201711320976 A CN 201711320976A CN 108279036 B CN108279036 B CN 108279036B
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- 238000005259 measurement Methods 0.000 claims abstract description 156
- 238000001514 detection method Methods 0.000 claims abstract description 41
- 238000012545 processing Methods 0.000 claims abstract description 38
- 230000010354 integration Effects 0.000 claims abstract description 22
- 238000013075 data extraction Methods 0.000 claims abstract description 16
- 238000012360 testing method Methods 0.000 claims abstract description 14
- 238000000034 method Methods 0.000 claims abstract description 11
- 238000013461 design Methods 0.000 claims description 78
- 238000012850 discrimination method Methods 0.000 claims description 5
- 238000007689 inspection Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000005540 biological transmission Effects 0.000 abstract description 3
- 230000006855 networking Effects 0.000 abstract description 3
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000009897 systematic effect Effects 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
Abstract
An integrated detection system relates to the technical field of computer aided manufacturing; the device comprises a measuring tool digital acquisition and processing module, a measuring instrument digital acquisition and processing module, a data extraction module, a data processing module and a data integration and storage module; the digital acquisition and processing module of the measuring tool comprises a measuring tool measuring module and a measuring tool data receiving module; the digital acquisition and processing module of the measuring instrument comprises a measuring instrument testing module and a measuring instrument data receiving module; judging and comparing the measured size data with the designed size data, and the measured measurement data with the designed measurement data, integrating and summarizing to generate a part of form data of the object to be measured, and transmitting the form data to an external terminal; the invention realizes the automatic acquisition, transmission and processing of the detection data of different measuring tools and measuring instruments, gets through the information isolated island in the product inspection and measurement operation, and realizes the digitization and the networking of the product detection process.
Description
Technical Field
The invention relates to the technical field of computer-aided manufacturing, in particular to an integrated detection system.
Background
The inspection and measurement of products in the manufacturing field of various industries are basically divided into two modes, one mode is that a universal measuring tool is adopted to execute detection operation, and detection records are manually filled; and the other method is to utilize intelligent detection equipment to execute detection operation and automatically generate a detection report. For the general measuring tool operation mode, an operator usually checks paper drawings and a processing technique card, and after the operation is finished, the detection result is manually filled in and recorded on a paper document. The disadvantages are as follows:
For intelligent detection equipment, the measurement process can be automatically completed under the program setting and a report is generated, but due to various factors such as the equipment type, the equipment manufacturer and the like, the file type, the data format and the like of a measurement result report are different, and the following problems are generated:
In summary, in the detection of the current product, when the same product is measured by using different types of measuring instruments and measuring tools, the automatic acquisition and the automatic integration processing of the detection data cannot be realized, and a systematic and networked detection system cannot be formed, which makes the product detection a short board of a digital manufacturing system.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide an integrated detection system, which can realize automatic acquisition, transmission and processing of detection data of different measuring tools and measuring instruments, get through an information isolated island in product inspection and measurement operation and realize digitization and networking of a product detection process.
The above purpose of the invention is realized by the following technical scheme:
an integrated detection system comprises a measuring tool digital acquisition and processing module, a data extraction module, a data processing module and a data integration and storage module; the digital acquisition and processing module of the measuring tool comprises a measuring tool measuring module and a measuring tool data receiving module; the digital acquisition and processing module of the measuring instrument comprises a measuring instrument testing module and a measuring instrument data receiving module;
a data extraction module: receiving external input electronic data of the design size and the design measurement of the object to be measured; carrying out data extraction on the design size and the design measurement; obtaining design dimension data and design measurement data; and sending the design size data to a measuring tool data receiving module; sending the design measurement data to a meter data receiving module;
measuring tool measuring module: measuring to obtain measured size data of the object to be measured, and sending the measured size data to a measuring tool data receiving module;
measuring tool data receiving module: receiving measurement size data transmitted by a measuring tool measuring module, and converting multiple data formats of the measurement size data into measurement size data with a unified format; receiving design size data transmitted by the data extraction module; converting the multi-data format of the design size data into the design size data with a uniform format; the measurement size data and the related size data in a uniform format are locally stored and transmitted to the data processing module;
the measuring instrument testing module: measuring measurement data of an object to be measured is obtained through measurement, and the measurement data is sent to a measuring instrument data receiving module;
the meter data receiving module: receiving measurement data transmitted by a measuring instrument testing module, and converting multiple data formats of the measurement data into measurement data with a uniform format; receiving design measurement data transmitted by the data extraction module; converting multiple data formats related to the measurement data into design measurement data with a unified format; sending the measurement data and the design measurement data in a uniform format to a data processing module;
a data processing module: receiving measurement size data and design size data in a unified format, which are transmitted by a measuring tool data receiving module; judging the measured size data and the designed size data of the same category; sending the measured size data, the designed size data and the size discrimination result of the same category to a data integration storage module; receiving measurement data and design measurement data in a unified format transmitted by a data receiving module of the measuring instrument; judging the measurement data and the design measurement data of the same category; sending the measurement data, the design measurement data and the measurement judgment result of the same category to a data integration storage module;
the data integration storage module: receiving the measurement size data, the design size data, the size judgment result, the measurement data, the design measurement data and the measurement judgment result of the same category which are transmitted by the data processing module; and integrating and summarizing to generate a piece of table data of the object to be detected, and outputting the table data to an external terminal.
In an integrated detection system as described above, the gauge measurement module provides a port for connection to an external measurement tool; the external measuring tool comprises a vernier caliper, an external micrometer and an internal micrometer.
In one of the above integrated detection systems, the dimensional data includes a length and a diameter.
In an integrated detection system as described above, the meter testing module provides a port for connection to an external measurement tool; external measurement tools include a three-coordinate machine, a roundness meter, a thermometer, and a timer.
In one of the above integrated sensing systems, the metrology data includes coaxiality, flatness, verticality, cylindricity, temperature, and time.
In the above integrated detection system, the size data determination method includes: when the difference value of the measured size data and the designed size data is within the tolerance range of the designed size data, judging that the size is qualified, and not sending a judgment result; when the difference value between the measured size data and the designed size data is not within the tolerance range of the designed size data, judging that the result is unqualified size;
the discrimination method for discriminating the measurement data comprises the following steps: when the difference value of the measurement data and the design measurement data is within the tolerance range of the design measurement data, the judgment result is qualified measurement, and the judgment result is not sent; and when the difference value between the measured measurement data and the design measurement data is not within the tolerance range of the design measurement data, judging that the measurement is the unqualified measurement.
In the integrated detection system, when the size discrimination result received by the data integration storage module is an unqualified size, the corresponding measured size data and the corresponding design size data generate an identification prompt in the form data of the object to be detected; and when the measurement judgment result received by the data integration storage module is unqualified, generating an identification prompt in the form data of the object to be detected by the corresponding measurement data and design measurement data.
In the integrated detection system, the external terminal includes an external printing device and an external display device.
Compared with the prior art, the invention has the following advantages:
(1) the invention provides a data automatic acquisition mode with good universality and low cost aiming at measuring tools of different brands;
(2) the invention provides a conversion mode of a measurement file and an analysis mode of key data aiming at different types of measuring instruments;
(3) aiming at non-numerical measurement data, the detection result is fed back to the integrated detection system database by adopting special equipment, and the automatic integration with other measurement data of the product is realized;
(4) the invention realizes the automatic integration of measuring data of different brands and different types of measuring instruments and measuring tools, the correlation with the information of the measured product, and the real-time processing and evaluation and the out-of-tolerance alarm of the measuring data can be realized;
(5) the invention aims at the digital acquisition and processing terminal of the measuring instrument/measuring tool, and respectively establishes two application methods of fixed application and movable application, thereby meeting the measurement requirements of different types of products of enterprises.
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FIG. 1 is a schematic view of an integrated detection system according to the present invention.
Detailed Description
The invention is described in further detail below with reference to the following figures and specific examples:
the invention discloses an integrated detection system, which is used for realizing automatic acquisition, transmission and processing of detection data of different measuring tools and measuring instruments, getting through an information isolated island in product inspection and measurement operation and realizing digitization and networking in the product detection process.
As shown in fig. 1, which is a schematic view of an integrated detection system, it can be seen that an integrated detection system includes a digital acquisition and processing module of a measuring tool, a digital acquisition and processing module of a measuring instrument, a data extraction module, a data processing module, and a data integration and storage module; the digital acquisition and processing module of the measuring tool comprises a measuring tool measuring module and a measuring tool data receiving module; the digital acquisition and processing module of the measuring instrument comprises a measuring instrument testing module and a measuring instrument data receiving module;
a data extraction module: receiving external input electronic data of the design size and the design measurement of the object to be measured; carrying out data extraction on the design size and the design measurement; obtaining design dimension data and design measurement data; and sending the design size data to a measuring tool data receiving module; sending the design measurement data to a meter data receiving module;
measuring tool measuring module: measuring to obtain measured size data of the object to be measured, and sending the measured size data to a measuring tool data receiving module; the measuring tool measuring module is provided with a port connected with an external measuring tool; the external measuring tool comprises a vernier caliper, an external micrometer and an internal micrometer. The dimensional data includes length and diameter.
Measuring tool data receiving module: receiving measurement size data transmitted by a measuring tool measuring module, and converting multiple data formats of the measurement size data into measurement size data with a unified format; receiving design size data transmitted by the data extraction module; converting the multi-data format of the design size data into the design size data with a uniform format; the measurement size data and the related size data in a uniform format are locally stored and transmitted to the data processing module;
the measuring instrument testing module: measuring measurement data of an object to be measured is obtained through measurement, and the measurement data is sent to a measuring instrument data receiving module; the meter testing module provides a port to connect with an external measuring tool; external measurement tools include a three-coordinate machine, a roundness meter, a thermometer, and a timer. Measurement data includes coaxiality, flatness, verticality, cylindricity, temperature, and time.
The meter data receiving module: receiving measurement data transmitted by a measuring instrument testing module, and converting multiple data formats of the measurement data into measurement data with a uniform format; receiving design measurement data transmitted by the data extraction module; converting multiple data formats related to the measurement data into design measurement data with a unified format; sending the measurement data and the design measurement data in a uniform format to a data processing module;
a data processing module: receiving measurement size data and design size data in a unified format, which are transmitted by a measuring tool data receiving module; judging the measured size data and the designed size data of the same category; sending the measured size data, the designed size data and the size discrimination result of the same category to a data integration storage module; the size data discrimination method comprises the following steps: when the difference value of the measured size data and the designed size data is within the tolerance range of the designed size data, judging that the size is qualified, and not sending a judgment result; when the difference value between the measured size data and the designed size data is not within the tolerance range of the designed size data, judging that the result is unqualified size;
receiving measurement data and design measurement data in a unified format transmitted by a data receiving module of the measuring instrument; judging the measurement data and the design measurement data of the same category; sending the measurement data, the design measurement data and the measurement judgment result of the same category to a data integration storage module; the discrimination method for discriminating the measurement data comprises the following steps: when the difference value of the measurement data and the design measurement data is within the tolerance range of the design measurement data, the judgment result is qualified measurement, and the judgment result is not sent; and when the difference value between the measured measurement data and the design measurement data is not within the tolerance range of the design measurement data, judging that the measurement is the unqualified measurement.
The data integration storage module: receiving the measurement size data, the design size data, the size judgment result, the measurement data, the design measurement data and the measurement judgment result of the same category which are transmitted by the data processing module; and integrating and summarizing to generate a piece of table data of the object to be detected, and outputting the table data to an external terminal.
When the size judgment result received by the data integration storage module is an unqualified size, generating an identification prompt for the corresponding measured size data and the corresponding designed size data in the form data of the object to be detected; and when the measurement judgment result received by the data integration storage module is unqualified, generating an identification prompt in the form data of the object to be detected by the corresponding measurement data and design measurement data. The external terminal includes an external printing apparatus and an external display apparatus.
Those skilled in the art will appreciate that those matters not described in detail in the present specification are well known in the art.
Claims (8)
1. An integrated detection system comprises a measuring tool digital acquisition and processing module; the digital acquisition and processing module of the measuring tool comprises a measuring tool measuring module and a measuring tool data receiving module; measuring tool measuring module: measuring to obtain measured size data of the object to be measured, and sending the measured size data to a measuring tool data receiving module; the method is characterized in that: the device comprises a digital acquisition and processing module of a measuring instrument, a data extraction module, a data processing module and a data integration and storage module; the digital acquisition and processing module of the measuring instrument comprises a measuring instrument testing module and a measuring instrument data receiving module;
a data extraction module: receiving external input electronic data of the design size and the design measurement of the object to be measured; carrying out data extraction on the design size and the design measurement; obtaining design dimension data and design measurement data; and sending the design size data to a measuring tool data receiving module; sending the design measurement data to a meter data receiving module;
measuring tool data receiving module: receiving measurement size data transmitted by a measuring tool measuring module, and converting multiple data formats of the measurement size data into measurement size data with a unified format; receiving design size data transmitted by the data extraction module; converting the multi-data format of the design size data into the design size data with a uniform format; the measurement size data and the design size data in a unified format are locally stored and transmitted to the data processing module;
the measuring instrument testing module: measuring measurement data of an object to be measured is obtained through measurement, and the measurement data is sent to a measuring instrument data receiving module;
the meter data receiving module: receiving measurement data transmitted by a measuring instrument testing module, and converting multiple data formats of the measurement data into measurement data with a uniform format; receiving design measurement data transmitted by the data extraction module; converting the multi-data format of the design measurement data into the design measurement data with a uniform format; sending the measurement data and the design measurement data in a uniform format to a data processing module;
a data processing module: receiving measurement size data and design size data in a unified format, which are transmitted by a measuring tool data receiving module; judging the measured size data and the designed size data of the same category; sending the measured size data, the designed size data and the size discrimination result of the same category to a data integration storage module; receiving measurement data and design measurement data in a unified format transmitted by a data receiving module of the measuring instrument; judging the measurement data and the design measurement data of the same category; sending the measurement data, the design measurement data and the measurement judgment result of the same category to a data integration storage module;
the data integration storage module: receiving the measurement size data, the design size data, the size judgment result, the measurement data, the design measurement data and the measurement judgment result of the same category which are transmitted by the data processing module; and integrating and summarizing to generate a piece of table data of the object to be detected, and outputting the table data to an external terminal.
2. An integrated detection system according to claim 1, wherein: the gauge measuring module is provided with a port connected with an external measuring tool; the external measuring tool comprises a vernier caliper, an external micrometer and an internal micrometer.
3. An integrated detection system according to claim 2, wherein: the dimensional data includes length and diameter.
4. An integrated detection system according to claim 1, wherein: the meter testing module provides a port to be connected with an external measuring tool; external measurement tools include a three-coordinate machine, a roundness meter, a thermometer, and a timer.
5. An integrated detection system according to claim 4, wherein: the measurement data includes coaxiality, flatness, verticality, cylindricity, temperature, and time.
6. An integrated detection system according to claim 1, wherein: the size data discrimination method comprises the following steps: when the difference value of the measured size data and the designed size data is within the tolerance range of the designed size data, judging that the size is qualified, and not sending a judgment result; when the difference value between the measured size data and the designed size data is not within the tolerance range of the designed size data, judging that the result is unqualified size;
the discrimination method for discriminating the measurement data comprises the following steps: when the difference value of the measurement data and the design measurement data is within the tolerance range of the design measurement data, the judgment result is qualified measurement, and the judgment result is not sent; and when the difference value between the measured measurement data and the design measurement data is not within the tolerance range of the design measurement data, judging that the measurement is the unqualified measurement.
7. An integrated detection system according to claim 6, wherein: when the size judgment result received by the data integration storage module is an unqualified size, generating an identification prompt for the corresponding measured size data and the corresponding designed size data in the form data of the object to be detected; and when the measurement judgment result received by the data integration storage module is unqualified, generating an identification prompt in the form data of the object to be detected by the corresponding measurement data and design measurement data.
8. An integrated detection system according to claim 1, wherein: the external terminal includes an external printing apparatus and an external display apparatus.
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| CN112199424A (en) * | 2020-09-07 | 2021-01-08 | 深圳市法本信息技术股份有限公司 | Method for pulling communication information island through RPA, readable storage medium and RPA robot |
| CN113407545A (en) * | 2021-07-13 | 2021-09-17 | 北京数码大方科技股份有限公司 | Drawing data storage method and device and electronic equipment |
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| CN2245211Y (en) * | 1995-10-31 | 1997-01-15 | 北京光电设备厂 | Linearity measurer |
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