JP2013155449A - High-density woven fabric with low air permeability - Google Patents
High-density woven fabric with low air permeability Download PDFInfo
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- JP2013155449A JP2013155449A JP2012015989A JP2012015989A JP2013155449A JP 2013155449 A JP2013155449 A JP 2013155449A JP 2012015989 A JP2012015989 A JP 2012015989A JP 2012015989 A JP2012015989 A JP 2012015989A JP 2013155449 A JP2013155449 A JP 2013155449A
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- 239000004744 fabric Substances 0.000 claims abstract description 224
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- 238000007605 air drying Methods 0.000 claims 1
- 238000001035 drying Methods 0.000 abstract description 40
- 230000002940 repellent Effects 0.000 description 30
- 238000010521 absorption reaction Methods 0.000 description 28
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- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 2
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Classifications
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/41—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads with specific twist
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/26—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre with characteristics dependent on the amount or direction of twist
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/26—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre with characteristics dependent on the amount or direction of twist
- D02G3/30—Crêped or other highly-twisted yarns or threads
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/292—Conjugate, i.e. bi- or multicomponent, fibres or filaments
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/527—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads waterproof or water-repellent
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/02—Moisture-responsive characteristics
- D10B2401/021—Moisture-responsive characteristics hydrophobic
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2501/00—Wearing apparel
- D10B2501/04—Outerwear; Protective garments
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2505/00—Industrial
- D10B2505/18—Outdoor fabrics, e.g. tents, tarpaulins
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/20—Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
- Y10T442/2139—Coating or impregnation specified as porous or permeable to a specific substance [e.g., water vapor, air, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/30—Woven fabric [i.e., woven strand or strip material]
- Y10T442/3065—Including strand which is of specific structural definition
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Woven Fabrics (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
Description
本発明は衣料用途や生活空間で使用される雑貨用途で使用される低通気性の高密度織物に関係するものである。 The present invention relates to a low-breathable, high-density fabric used for clothing and sundries used in living spaces.
従来の高密度織物はマルチフィラメント、特に極細のマルチフィラメン糸が多く使用されて作られていた。
更に、緻密な構造を得る目的で使用される糸は通常は無撚糸か製織性を阻害しない範囲で撚糸される程度の弱撚糸使いの高密度マルチフィラメント織物がほとんどであった。
したがって、従来のマルチフィラメント糸使いの高密度布帛では、無撚または弱撚のマルチフィラメントで作られる多数の、かつ大き目の毛細管が織物に作られていた。
これら毛細管は毛細管現象で水を吸水してしまうと緻密な構造のために毛細管に保持されてしまった水はなかなか取れ難くて保水したままになり、乾燥がしにくいことが欠点になっていた。
この欠点を防止して、洗濯後の乾燥時間を短くしたり、不要にしたりすることはエネルギーの省略にも繋がるので市場での大きな課題であった。
本発明は強撚マルチフィラメント糸を使用して従来の高密度織物の欠点を解消する為の技術、商品に関する発明である。
強撚マルチフィラメント糸を使用した高密度織物に関する公知特許を検索し、検索されたものの中で類似の特許文献2件について本願発明と比較検討した。
Conventional high-density fabrics are made using many multifilaments, especially ultrafine multifilament yarns.
Furthermore, most yarns used for the purpose of obtaining a dense structure are usually non-twisted yarns or high-density multifilament fabrics using weakly twisted yarns that are twisted within a range that does not impair the weaving property.
Therefore, in a conventional high-density fabric using multifilament yarn, a large number of large capillaries made of untwisted or weakly twisted multifilaments are made in the fabric.
When these capillaries absorb water by capillarity, the water held in the capillaries is difficult to remove because of the dense structure, and it has been a drawback that it is difficult to dry.
Preventing this drawback and shortening or eliminating the drying time after washing is a big problem in the market because it leads to energy saving.
The present invention relates to a technique and a product for eliminating the disadvantages of a conventional high-density fabric using a strongly twisted multifilament yarn.
A search was made for known patents relating to high-density fabrics using strongly twisted multifilament yarns, and among the searched patents, two similar patent documents were compared with the present invention.
従来の高密度織物にはマルチフィラメント糸、特に極細のマルチフィラメン糸が多く使用されて作られていた。
更に、緻密な構造を得る等の目的で製織性を阻害しない範囲で撚糸する程度で通常は無撚糸が使用されていた。
したがって、従来のマルチフィラメント糸使いの高密度織物は、無撚または弱撚のマルチフィラメント糸で作られる多数の、かつ大き目の毛細管が織物に作られる構造であった。
これら毛細管の中に毛細管現象や外圧で水が一旦吸水されてしまうとその緻密な構造のために水は毛細管の内部に保持されてしまい、なかなか取れ難くて保水したままになり、乾燥がしにくい等の欠点となっていた。
この現象をを防止したり、洗濯後の乾燥時間を短くしたり、不要にしたりすることは着用感を良くするためにも、また乾燥効率を良くしてエネルギーの省略にも繋がるので市場での要求が大きいニーズであった。
本発明の高密度織物は毛細管を小さくしたり、出来るだけ作らないように工夫した乾燥性に優れた低通気性高密度織物、及び撥水加工して得られる摩擦撥水性に優れた撥水性の低通気性高密度織物である。
本願発明に言う低通気性高密度織物とは織物カバーファクターが1500以上、通気性が50cc/cm2/秒以下の平織物、綾織物及びこれらと類似の組織の織物である。
Conventional high-density fabrics are made using many multifilament yarns, especially ultrafine multifilament yarns.
Furthermore, for the purpose of obtaining a dense structure, a non-twisted yarn is usually used to the extent that it is twisted within a range that does not impair the weaving property.
Therefore, the conventional high-density fabric using multifilament yarn has a structure in which a large number of large capillaries made of untwisted or weakly twisted multifilament yarn are formed in the fabric.
Once water is absorbed into these capillaries by capillary action or external pressure, the water is held inside the capillaries because of its dense structure, and it is difficult to remove and remains water-retained, making it difficult to dry. It was a drawback.
Preventing this phenomenon, shortening the drying time after washing, or making it unnecessary can improve the feeling of wearing and also improve the drying efficiency and lead to the omission of energy. There was a great demand.
The high-density fabric of the present invention is a low-breathing high-density fabric excellent in drying properties designed to reduce the capillary or make as little as possible, and a water-repellent water-repellent property obtained by water-repellent processing It is a low breathable high density fabric.
The low-breathing high-density fabric referred to in the present invention includes plain fabrics, twill fabrics and fabrics having a similar structure with a fabric cover factor of 1500 or more and a breathability of 50 cc / cm 2 / sec or less.
撚りが無い無撚マルチフィラメント糸、撚り数が少ない低撚糸マルチフィラメント糸を使用した織物においては糸を構成しているフィラメン糸同士が平行またはそれに近い状態で収束した状態になっている。
即ち、織物に長い毛細管が多数構成されることになる。高密度に製織された場合には精練や染色の工程でも組織上の束縛が大きくてマルチフィラメントが乱れて毛細管構造が壊れることは一層少なく、結果的に多数の毛細管構造が織物に残ったままに構成される。
これら毛細管構造は高密度織物である為、緻密であり水の織物内部への浸透は困難である。特に撥水加工等でマルチフィラメントの表面がより疎水性になった場合は水の浸透は一層困難になる。この性質を利用して従来の高密度織物は防水性の織物として利用されている。
In woven fabrics using untwisted multifilament yarns without twists and low twist multifilament yarns with few twists, the filament yarns constituting the yarns are converged in parallel or close to each other.
That is, many long capillaries are formed in the fabric. When weaving at a high density, even during the scouring and dyeing process, the tissue constraints are large, and the multifilament is disturbed and the capillary structure is less likely to break, resulting in a large number of capillary structures remaining in the fabric. Composed.
Since these capillary structures are high density fabrics, they are dense and difficult to penetrate into the fabric. In particular, when the surface of the multifilament becomes more hydrophobic due to water-repellent processing or the like, water penetration becomes more difficult. Utilizing this property, conventional high-density fabrics are used as waterproof fabrics.
上記のように従来のマルチフィラメント糸を使用した特に撥水性高密度織物は水の浸透が困難ではあるが着用等の使用中に圧力等がかかって一旦水が浸透してしまうと今度は逆に毛細管の中に水が抱えられてしまい乾燥が困難になる欠点を有していた。高密度であるが故に通気性が低いのも乾燥を遅くする原因でもあった。
本願発明では従来の高密度織物、特に撥水性高密度織物のこれら欠点の原因となる毛細管構造を発生させにくいようにマルチフィラメンの有り方を鋭意検討した結果、マルチフィラメン糸を撚糸することで長い毛細管構造が壊されたり、小さくなったり、又は作られ難くなることを見出し、本発明の水の吸収が少なく、乾きの速い低通気性の高密度織物や撥水性も良好で濡れ難い低通気性の高密度織物を得ることに成功した。
As mentioned above, water-repellent high-density fabrics using conventional multifilament yarns are difficult to infiltrate water, but once water is infiltrated due to pressure during use such as wearing, the reverse There was a drawback that water was held in the capillary tube, making drying difficult. The low air permeability due to the high density also caused the drying to slow down.
In the present invention, as a result of earnestly examining the state of multifilament so as to make it difficult to generate a capillary structure that causes these defects of conventional high-density fabrics, particularly water-repellent high-density fabrics, it is long by twisting multifilament yarns. It is found that the capillary structure is broken, becomes smaller, or is difficult to make, and the present invention has low water absorption, quick drying, low-breathing, high-density fabric and good water repellency, and low breathability Succeeded in obtaining a high-density fabric.
高密度織物でありながら水の吸収が少ないだけでなく、吸水した後でも乾く速度が速い織物が得られる。本発明の低通気性高密度織物は主に一般衣料、ユニホーム等に使用可能である。
この織物に撥水加工した場合には一層水に濡れ難くなり、また一層乾燥速度の速い低通気性の高密度織物が得られる。更にこの場合の撥水性低通気性高密度織物の撥水性は、特に摩擦撥水性が著しく良好である。
本発明では毛細管構造の発生を押さえたり、毛細管の径を小さくしたりする目的で強撚マルチフィラメント糸を使用するが、高密度に製織する為に、従来の強撚マルチフィラメント糸使いの織物のように楊柳調の大きな凹凸や、シボ状の凹凸が表面に出現することはなく、織物表面には撚り糸構造に起因する微細な多数の壊れ難いしっかりした凹凸が出来る。このため撥水加工した場合には表面に平滑な水膜が形成され難く、かつ微細凹凸が強固に形成されている為、着用したり、こすったりしても微細凹凸構造が壊れ難く、結果として従来には見られなかったような優れた摩擦に強い撥水性が得られるのも本発明品の特徴である。
撥水加工した場合の本発明の低通気性高密度織物は一般衣料、手術衣、シーツ、雨衣、テント等の用途向けに幅広く使用可能である。
While being a high-density fabric, not only water absorption is low, but also a fabric that dries quickly after water absorption is obtained. The low-breathable high-density fabric of the present invention can be used mainly for general clothing and uniforms.
When this woven fabric is subjected to a water repellent treatment, it becomes more difficult to get wet with water, and a low-breathing, high-density woven fabric with a faster drying speed can be obtained. Further, in this case, the water repellency of the water-repellent and low-breathing high-density fabric is particularly excellent in the frictional water repellency.
In the present invention, a twisted multifilament yarn is used for the purpose of suppressing the occurrence of a capillary structure or reducing the diameter of the capillary. However, in order to weave at a high density, a conventional woven fabric using a twisted multifilament yarn is used. In this way, large irregularities such as wrinkles and grainy irregularities do not appear on the surface, and the surface of the fabric has many fine irregularities that are difficult to break due to the twisted yarn structure. For this reason, it is difficult to form a smooth water film on the surface when water-repellent processing is performed, and the fine unevenness is firmly formed, so that the fine uneven structure is not easily broken even if worn or rubbed. It is also a feature of the present invention that excellent water repellency against friction, which has not been seen in the past, can be obtained.
The low-breathable high-density fabric of the present invention when subjected to water-repellent processing can be widely used for applications such as general clothing, surgical clothing, sheets, rain clothing, and tents.
マルチフィラメントで構成されるマルチフィラメント糸の毛細管構造を破壊したり、毛細管径を小さくしたりする為の具体的な方法は糸に撚糸を施す事である。従来、糸に撚糸をする目的は風合いを調整したり、織物表面にシボを発生させたり、外観効果を得るために広く行われれいた。しかしながら、本願発明のような目的を達成する為に行われたことは全く無かった。
本願発明に於いても強撚マルチフィラメン糸を使用するが高密度織物に適用された場合には経糸間隔、緯糸間隔が極端に狭く、従来使用されていたような目的の、強撚糸マルチフィラメン糸が縮んでシボを織物上に発生させることはない。
一方、撚糸することでマルチフィラメンどうしは撚合わされる結果、無撚のマルチフィラメン、弱撚のマルチフィラメンで形成される毛細管のような平行または弱い平行配列(図1)状の毛細管と異なって毛細管が断ち切れたような配列状態(図2)で且つ径の小さなものになる。更にマルチフィラメント糸の表面はマルチフィラメント糸を構成するフィラメント糸の太さに対応するような大きさの壊れ難い凹凸が形成されている(図3)。この点が無撚のマルチフィラメン糸、弱撚のマルチフィラメン糸とは異なっているところである。
A specific method for breaking the capillary structure of a multifilament yarn composed of multifilaments or reducing the capillary diameter is to twist the yarn. Conventionally, the purpose of twisting a yarn has been widely performed in order to adjust the texture, generate wrinkles on the surface of the fabric, and obtain an appearance effect. However, nothing has been done to achieve the object as in the present invention.
In the present invention, a strongly twisted multifilament yarn is used, but when applied to a high-density fabric, the warp interval and the weft interval are extremely narrow, and the twisted multifilament yarn is used for the purpose as used conventionally. The shrinkage does not occur and the wrinkles are not generated on the fabric.
On the other hand, the multifilaments are twisted together by twisting. As a result, the capillaries are different from the capillaries in the parallel or weak parallel arrangement (Fig. 1) such as the capillaries formed by untwisted multifilaments and weakly twisted multifilaments. In an arrangement state (Fig. 2) as if cut off. Furthermore, the surface of the multifilament yarn is provided with irregularities having a size corresponding to the thickness of the filament yarn constituting the multifilament yarn (FIG. 3). This is different from untwisted multifilament yarn and weakly twisted multifilament yarn.
糸に撚糸を施す方法には特に制約はないがダブルツイスター等の撚糸機が使用可能である。
数本のマルチフィラメント糸を使用して表面の凹凸を調整する為の意匠撚糸機等も使用可能である。数本のマルチフィラメント糸を撚糸する場合も個々のマルチフィラメント糸は所定の下撚の撚糸がされている方が好ましい。
撥水した場合に強固な摩擦に強い撥水性を得る為の織物表面の凹凸は意匠撚糸したものより一本のマルチフィラメント糸をダブルツイスター等の撚糸機で撚糸したものの方が凹凸が微細で、摩擦等の圧力に対して構造が安定していて好ましい。
撥水加工して防水性もある低通気性高密度織物を得る場合にも一本のマルチフィラメント糸をダブルツイスター等の撚糸機で撚糸したものが緻密な低通気高密度織物になり、防水性をも得たい場合には好ましい。
Although there is no restriction | limiting in particular in the method of twisting a thread | yarn, Twisting machines, such as a double twister, can be used.
A design twisting machine or the like for adjusting the surface irregularities using several multifilament yarns can also be used. Even when several multifilament yarns are twisted, it is preferable that each multifilament yarn has a predetermined twisted twisted yarn.
The unevenness on the surface of the fabric to obtain water repellency that is strong against strong friction when water repellent is more uneven than the one twisted with a twisting machine such as a double twister than the one twisted with a design. It is preferable because the structure is stable against pressure such as friction.
Even when a water-repellent and waterproof low-breathing high-density fabric is obtained, a single multifilament yarn twisted with a twisting machine such as a double twister becomes a dense low-breathing high-density fabric that is waterproof. It is preferable when it is desired to obtain also.
本発明の織物は低通気性であるので衣料に使用した場合に防風性にも優れている。
本低通気織物は強撚糸を使用しているので連通した毛細管が形成され難く、毛細管径も小さく水分の保持量が少ない。
従って水に濡れても濡れ感が少なく、洗濯しても乾くのが早い。一般衣料や特にユニホーム衣料では省エネルギー素材としての価値がある。
又本低通気性高密度織物は強撚糸を使用しているので皺になり難く、衣料にした場合には着用性、取り扱い性に優れている。
更に又、本低通気性高密度織物は強撚糸を使用しているが高密度に構成しているので従来の強撚糸織物のようなシボ外観を示さず、織物表面には小さな構成フィラメントの糸径に応じた微細な凹凸しか発生せず外観上は平滑にしか見えない特徴を有している。
Since the fabric of the present invention has low air permeability, it is excellent in windproof properties when used in clothing.
Since this low-breathable fabric uses strong twisted yarns, it is difficult to form a capillary tube, and the capillary diameter is small and the amount of moisture retained is small.
Therefore, even if it gets wet with water, there is little feeling of wetness, and it will dry quickly even after washing. General clothing and especially uniform clothing are valuable as energy-saving materials.
In addition, since this low air-permeable high density fabric uses strong twisted yarn, it does not easily become wrinkles, and is excellent in wearability and handleability when used as clothing.
Furthermore, although this low breathable high density fabric uses high twisted yarn, it has a high density, so it does not show a textured appearance like a conventional strong twisted yarn fabric, and the yarn surface has small constituent filaments. Only fine irregularities corresponding to the diameter are generated, and the appearance is only smooth.
生地の特徴として洗濯して水分保持量が少なく、洗濯後に脱水機にかけた場合に脱水が容易である。したがって乾燥が容易でエネルギー節約にもなり環境改善にも寄与する。
更に、撥水加工を行った場合には、繊維表面が撥水剤で被覆される結果、繊維表面の界面張力がより小さくなり、毛細管に保持される水分は一層少なくなり、更にまたフィラメント表面と水の引き合う力が小さくなり、脱水機等で一層取れやすくなる。また洗濯後の乾きも同様の理由から一層早くなる。
これらの性質は衣類にした場合に着用時にも生かされる。即ち雨の中で着用中に、水が保持され難いので、水を抱え込んで表面が水で濡れて水を一層呼び込む易くなる従来の生地のようになることが起こり難い。
As a feature of the fabric, it has a low water retention amount after washing, and is easy to dehydrate when applied to a dehydrator after washing. Therefore, it is easy to dry, saves energy and contributes to environmental improvement.
Furthermore, when water repellent processing is performed, the fiber surface is coated with a water repellent, resulting in a lower interfacial tension on the fiber surface, less moisture held in the capillary tube, The attractive force of water becomes smaller and it becomes easier to remove with a dehydrator. Drying after washing is also faster for the same reason.
These properties are also utilized when worn as clothing. That is, since it is difficult for water to be retained during wearing in the rain, it is unlikely to become a conventional fabric that holds water and the surface gets wet with water, making it easier to attract water.
本発明の平織、綾織構造の織物及びこれら組織に類似の織物は糸間の隙間が組織的にも小さく、糸間の毛細管を作り難く、高密度化すれば強撚糸シボも発生させ難い、浮き糸の少ない組織である。通気性を少なくし防風性を上げるためにも、又撥水加工して防水性を付与する為にも本発明の浮き糸の少ない平織物、綾織物及びこれらと類似の組織の織物が適している。
更に密度的には、従来の強撚糸使いの織物のようなシボを発生させない為には、下記の式で定義される経糸、緯糸のカバーファクターの合計カバーファクターが1500以上の緻密構造織物化が少なくとも必要である。更に2000以上の緻密構造織物が好ましい。
更に密度を大きくすること、更に撥水加工を付与することで防風性以外に摩擦に強い撥水性や防水性も得られる。織物全体のカバーファクター値を2500以上程度にまで密度アップすることで衣服地、傘地、テント地で必要とされている、防水性250mm以上の防水性が得られる。
撥水加工をしない場合には同様の手段で通気度が50cc/cm2/秒以下の本願発明の乾燥性に優れた低通気高密度織物が得られる。
織物に使用する強撚糸の割合は、織物組織(組織図)、糸密度、糸の太さ(糸径に対応)を用いて織物表面にしめる面積で計算される割合で50%以上が好ましく、更に好ましくは65%以上である。最も好ましいのは100%である。
The plain weave and twill weave fabrics of the present invention and fabrics similar to these fabrics have a small gap between yarns, making it difficult to form capillaries between yarns. It is a structure with few threads. In order to reduce air permeability and increase windproof property, and to impart waterproofness by water repellency processing, plain fabrics, twill fabrics and fabrics with similar structures of the present invention are suitable. Yes.
Furthermore, in terms of density, in order to prevent the occurrence of wrinkles as in the case of conventional woven fabrics using strong twisted yarns, a dense structure woven fabric having a total cover factor of the warp and weft cover factors defined by the following formulas of 1500 or more is required At least necessary. Furthermore, 2000 or more dense structure textiles are preferable.
In addition to wind resistance, water repellency and waterproof properties that are resistant to friction can be obtained by increasing the density and imparting water repellency. By increasing the density of the cover factor of the entire woven fabric to about 2500 or more, the waterproofness of 250 mm or more required for clothing, umbrellas, and tents can be obtained.
In the case where water repellent processing is not performed, a low-breathing and high-density fabric excellent in drying properties of the present invention having an air permeability of 50 cc / cm 2 / sec or less can be obtained by the same means.
The ratio of the strongly twisted yarn used in the woven fabric is preferably 50% or more in terms of the ratio calculated on the surface of the woven fabric using the woven fabric structure (structure chart), the yarn density, and the yarn thickness (corresponding to the yarn diameter). Preferably it is 65% or more. Most preferred is 100%.
従来、強撚糸はシボ状の織物を作ったり、風合いを調整したり、外観を創造したりするために使用されていた。
強撚糸は解撚力(縮み)が強く、この力を上手く利用して織物にしてから解撚、収縮させて織物表面上におおきな凹凸やシボを作るのに利用されていた。撚糸そのもので糸に太さ、細さの強弱を作り織物外観を創造するのにも利用されていた。
すなわち織物表面にシボや大きな凹凸を発生させる為に織物設計も併せて工夫していた。強撚糸が縮じんでシボや凹凸を発生しやすくするように織物設計で糸間密度を空けたり、織物組織を工夫してシボを発生させ外観調整したり、織物風合いを調整したりしていた。また、緯糸にのみ使用して楊流調シボ外観の織物としていた。強撚糸を使用した従来のこれらシボ中心の織物は糸間に隙間を発生させる結果、高通気性であった。
Conventionally, strong twisted yarn has been used to make a textured texture, to adjust the texture, and to create an appearance.
The strong twisted yarn has a strong untwisting force (shrinkage), and has been used to make large irregularities and wrinkles on the surface of the fabric by making good use of this force and then untwisting and shrinking the fabric. The twisted yarn itself was used to create a textile appearance by making the yarn thick and thin.
In other words, the fabric design has also been devised in order to generate wrinkles and large irregularities on the fabric surface. In order to make the strong twisted yarns shrink and make it easy to generate wrinkles and irregularities, the yarn design was used to increase the inter-thread density, the fabric structure was devised to generate wrinkles, and the appearance was adjusted, and the texture of the fabric was adjusted. . In addition, it was used only for weft yarns to create a woven fabric with a tonal appearance. These conventional wrinkle-centered fabrics using strong twisted yarns have high air permeability as a result of generating gaps between the yarns.
本発明では上述の如く強撚糸の解撚力を発生させないように織物を緻密化させ、従来のようにシボ発生に使用するのでなく、強撚糸は毛細管構造を発生させないか、又発生しても毛細管径を小さくする、短くするように工夫を行った。すなわち、本発明の強撚糸織物は織物製織後の精錬、染色加工工程で収縮してシボを発生させないように、糸間空隙がないように高密度に製織する。
この結果、空隙発生を抑えてシボ発生を抑制することに成功し、強撚糸の特徴的な小さな径の短い毛細管構造を高密度織物に取り入れ、従来の高密度織物の欠点を解消して水に濡れても吸水量が少なく、乾きの速い高密度織物の開発に初めて成功した。シボを発生させない程度の織物の高密度化は織物カバーファクターで表現すれば1500以上は必要で、好ましくは2000以上である。
In the present invention, as described above, the woven fabric is densified so as not to generate the untwisting force of the strong twisted yarn, and it is not used for generating the wrinkle as in the prior art. We devised to make it smaller and shorter. That is, the strongly twisted yarn fabric of the present invention is woven at a high density so that there is no gap between yarns so as not to shrink and generate wrinkles in the refining and dyeing processes after weaving the fabric.
As a result, we succeeded in suppressing the generation of voids by suppressing the generation of voids, incorporating the characteristic small-diameter short capillary structure of strong twisted yarn into the high-density fabric, and eliminating the disadvantages of the conventional high-density fabric into water. For the first time, we have succeeded in developing a high-density fabric that absorbs little water even when wet and quickly dries. In order to increase the density of the fabric so as not to generate wrinkles, 1500 or more is necessary and preferably 2000 or more when expressed by the fabric cover factor.
従来の高密度織物にはマルチフィラメント糸、特に極細のマルチフィラメン糸が多く使用されて作られていた。
更に、緻密な構造を得る目的で製織性を阻害しない範囲で撚糸する程度で一般には無撚糸か弱撚糸使いの織物がほとんどであった。
本発明のような強撚糸使いの高密度織物は存在しなかった。
本発明で、毛細管を形成し難くし、形成される毛細管径を小さくして、吸水性を抑え、乾燥性を良くする為に必要な糸の撚係数は5100以上、好ましくは7000以上、更に好ましくは10000以上である。
撥水加工して高い防水性も得たい場合には25000以下が好ましい。
Conventional high-density fabrics are made using many multifilament yarns, especially ultrafine multifilament yarns.
Furthermore, in order to obtain a dense structure, most of the woven fabrics used are non-twisted yarns or weakly twisted yarns as long as they are twisted within a range that does not impair the weaving property.
There was no high-density fabric using strong twisted yarn as in the present invention.
In the present invention, it is difficult to form a capillary tube, the diameter of the formed capillary tube is reduced, water absorption is suppressed, and the twist coefficient of the yarn necessary for improving the drying property is 5100 or more, preferably 7000 or more, more preferably Is 10,000 or more.
When it is desired to obtain a high waterproof property by water repellent treatment, 25000 or less is preferable.
単糸デニールの太さに関して、毛細管構造を作り難くする、または毛細管の数を少なくして吸水性を少なくする等の目的からは太い方が好ましい。一方、防風性を良くするためには生地組織の緻密さが必要であり、衣料用としては生地風合いを着用に適するように柔らかくする必要がある。これらの目的の為には糸は細い方が好ましい。
これらの兼ね合いで本発明に使用する糸の太さは単糸デニール0.1デニールの太さ以上、3.5デニール以下の太さ以下が好ましい。好ましいのは0.4デニール以上、2.2デニール以下の太さのフィラメンである。
同様に使用するマルチフィラメント糸の太さは組織を緻密に織り上げ、組織間空隙を作らず、撥水加工した場合に防水性を上げる目的からは細い糸が好ましく、衣料用生地として着用しての風合いを柔らかくする目的からも細い糸好ましい。糸間の毛細管構造を多く作らない目的からは太い糸が好ましい。
これらの兼ね合いで本発明では30デニールの太さ以上、150デニール以下の太さ以下の糸が好ましい。最も好ましいのは50デニール以上100デニール以下の太さの糸である。
糸形状はフィラメントタイプより加工糸タイプの方が糸が乱れていて毛細管構造を作り難い点では好ましい。
摩擦耐久性のある撥水性を得るために摩擦でも壊れない強固な糸の径に応じた微細凹凸構造を作る必要がある。
強固な微細凹凸構造を作るのに撚糸が好ましいことを本発明で見出したが、この点からはフィラメントの単糸デニールは太い方が好ましい。好ましい単糸デニールの範囲は0.3デニール以上、より好ましくは0.4デニール以上、最も好ましくは0.9デニール以上である。
With respect to the thickness of the single yarn denier, a thicker one is preferred for the purpose of making it difficult to form a capillary structure or reducing the number of capillaries to reduce water absorption. On the other hand, in order to improve windproof properties, it is necessary to have a dense fabric structure, and for clothing, it is necessary to soften the fabric texture to be suitable for wearing. For these purposes, thinner threads are preferred.
For these reasons, the thickness of the yarn used in the present invention is preferably not less than 0.1 denier and not more than 3.5 denier. Preferred is a filament having a thickness of 0.4 denier or more and 2.2 denier or less.
Similarly, the thickness of the multifilament yarn to be used is finely woven for the purpose of increasing the waterproofness when the tissue is densely woven, does not create inter-structure voids, and is water repellent, and is worn as a clothing fabric. A thin thread is also preferable for the purpose of softening the texture. A thick thread is preferable for the purpose of not forming a large capillary structure between the threads.
For these reasons, yarns having a thickness of 30 denier or more and 150 denier or less are preferred in the present invention. Most preferred is a yarn having a thickness of 50 denier or more and 100 denier or less.
As for the thread shape, the processed thread type is preferable to the filament type in that the thread is distorted and it is difficult to form a capillary structure.
In order to obtain water repellency with friction durability, it is necessary to make a fine concavo-convex structure corresponding to the diameter of a strong yarn that is not broken even by friction.
In the present invention, the present inventors have found that twisted yarn is preferable for producing a strong fine uneven structure. From this point, it is preferable that the filament single yarn denier is thick. The preferred single yarn denier range is 0.3 denier or greater, more preferably 0.4 denier or greater, and most preferably 0.9 denier or greater.
本発明の低通気高密度織物を使用して撥水性や防水性を得るには撥水加工が必要であるが、なんら特別な撥水加工が必要ではなく、従来から使用されているフッ素系やシリコーン系の撥水剤を使用した撥水加工を通常の方法で行えばよい。
更に、必要に応じて制電防止剤等を併用使用することには何ら制限はない。
実施に際して、高密度織物であること、更に強撚マルチフィラメント糸が使用されていること等を考慮して、従来からの行われていたり、当該技術を有する者が実施するであろう工夫、例えば撥水剤の浸透を良くするための浸透剤の併用、浸漬時間を長くするために加工速度を遅くする等の工夫を行うことは当然のことである。
このような通常の撥水加工を行うことで撥水性と200mm以上の防水性が得られる。
この場合に本発明品は従来にない摩擦耐久性に著しく優れた撥水性が得られることを新たに発見した。本願明細書に記載の撥水の摩擦耐久性評価で従来の撥水性高密度織物に見られなかった高度な摩擦耐久性撥水が得られることが明らかになった。撚糸により作られるフィラメント同士の出入り(旋回により作られる)により、マルチフィラメン糸を構成する単糸フィラメンの径に応じて作られる糸の強固な微細凹凸構造が織物表面上にそのまま形成されるのがその原因と考えられる。(図3参照)
この新たな摩擦耐久性に優れた撥水効果は単糸フィラメントの太さが大きいほど好ましく、具体的なより好ましい太さは0.4デニール以上、最も好ましくは0.9デニール以上である。
本願発明に言う摩擦耐久性に優れた撥水性とは下記の摩擦耐久性評価方法で評価して100回以上のものである。
乾燥性は10以下になると濡れ感も少なくなり、更なる乾燥も省エネールギー的に実施可能になる。
Water repellency is required to obtain water repellency and waterproofness using the low-breathing and high-density fabric of the present invention, but no special water repellency is required. Water repellent processing using a silicone water repellent may be performed by a normal method.
Furthermore, there is no restriction | limiting in using together with an antistatic agent etc. as needed.
In implementation, in consideration of the fact that it is a high-density woven fabric and that a high-strength multifilament yarn is used, it has been performed conventionally, or a technique that a person having the technology would implement, It goes without saying that a combination of a penetrant for improving the penetration of the water repellent, and a reduction in the processing speed in order to increase the immersion time are taken.
By performing such normal water-repellent processing, water repellency and water resistance of 200 mm or more can be obtained.
In this case, it has been newly discovered that the product of the present invention can provide water repellency that is remarkably excellent in friction durability, which has not been conventionally obtained. The evaluation of the water-repellent friction durability described in the specification of the present application has revealed that a high friction-resistant water-repellent property not found in conventional water-repellent high-density fabrics can be obtained. By entering and exiting filaments made by twisted yarns (made by swirling), a strong fine uneven structure of yarns made according to the diameter of single filaments constituting multifilament yarns is formed on the fabric surface as it is. This is considered to be the cause. (See Figure 3)
The new water repellent effect with excellent friction durability is more preferable as the thickness of the single yarn filament is larger. A more preferable thickness is 0.4 denier or more, most preferably 0.9 denier or more.
The water repellency excellent in the friction durability referred to in the present invention is 100 times or more as evaluated by the following friction durability evaluation method.
When the drying property is 10 or less, the wet feeling is reduced, and further drying can be performed in an energy-saving manner.
本願発明に使用可能なマルチフィラメント糸とは合成繊維、半合成繊維、再生繊維のマルチフィラメント糸ならすべて使用可能であるが、撥水加工して撥水性の低通気高密度織物を作る場合には疎水性のマルチフィラメント糸が好ましく、中でもポリエステル系マルチフィラメント糸、ポリアミド系マルチフィラメント糸、ポリプロピレン系マルチフィラメント糸が好ましく利用できる。 The multifilament yarn that can be used in the present invention can be any multifilament yarn of synthetic fiber, semi-synthetic fiber, and regenerated fiber. Hydrophobic multifilament yarn is preferable, and among them, polyester multifilament yarn, polyamide multifilament yarn, and polypropylene multifilament yarn can be preferably used.
本願発明明細書等の書類において
1.撥水性はJIS L 1092 スプレー 法で評価した。
2.撥水の摩擦耐久撥水性は水滴0.3ccを織物上に置き、太い竹製の箸を横にして、強く水滴部分を擦り、水滴が織物上を移動しなくなる(水滴後が残る)までの回数で評価した。
3.耐水圧はJIS L 1092 A に記載の低水圧法で測定した。
4.通気性はJIS L 1079に記載のフラジール法で測定した。
5.経糸方向のカバーファクターはインチ間当りの経糸本数*√経糸デニールで算出した。
6.緯糸方向のカバーファクターはインチ間当りの緯糸本数*√緯糸デニールで算出した。
7.織物全体のカバーファクターは経糸方向のカバーファクターと緯糸方向のカバーファ
クターの合計で算出した。
8.吸水性は10cm四方の織物を水に浸漬した後、新聞紙に挟んで軽く押さえ余分な水分を除去した後に計量し、
織物重量当りの吸水量率で評価した。
9.乾燥性は吸水率を測定後に直ちにナショナル洗濯機(NAーW45A1)の脱水糟で5分脱水し、その後の吸水性で評価した。
10.撚糸数はメータ当りの撚り回数(回/M)で表示した。
11.糸の撚係数はメータ当たりの撚糸数(回/M)*√デニールで算出した。
以下実施例で本願発明を具体的に説明する。
In documents such as the present invention specification, etc. The water repellency was evaluated by the JIS L 1092 spray method.
2. Water repellency Durable water repellency is to place 0.3 cc of water droplets on the fabric, lay a thick bamboo chopstick on the side, rub the water droplets strongly, and the water droplets will not move on the fabric (after the water droplets remain) Evaluated by the number of times.
3. The water pressure resistance was measured by the low water pressure method described in JIS L 1092 A.
4). The air permeability was measured by the fragile method described in JIS L 1079.
5. The cover factor in the warp direction was calculated by the number of warps per inch * √warp denier.
6). The cover factor in the weft direction was calculated by the number of wefts per inch * √weft denier.
7). The cover factor for the entire fabric was calculated as the sum of the cover factor in the warp direction and the cover factor in the weft direction.
8). Water absorption is measured after immersing a 10cm square fabric in water, holding it lightly with newspaper and removing excess water,
The water absorption per fabric weight was evaluated.
9. Immediately after measuring the water absorption rate, the drying property was dehydrated for 5 minutes with a dewatering basket of a national washing machine (NA-W45A1), and then evaluated by the water absorption.
10. The number of twisted yarns was indicated by the number of twists per meter (times / M).
11. The twist coefficient of the yarn was calculated by the number of twisted yarns per meter (times / M) * √denier.
The present invention will be specifically described below with reference to examples.
経糸と緯糸に75デニール、72フィラメンのウーリーフィラメント糸を2000回/Mの撚糸した強撚糸を用いて通常の方法で製織(経糸はS撚糸、緯糸はS撚糸とZ撚糸を交互に使用)、精錬、染色、仕上げ加工して本発明の低通気高密度経マット平織物を作成した。本発明品の経糸密度はインチ間当り216本、緯糸密度は86本であった。
計算により求めた強撚マルチフィラメント糸の撚係数は17321、織物全体のカバーファクターは2615であった。
比較用には本発明品と同じ75デニール、72フィラメンのウーリーフィラメント糸を使用し、経糸には製織上のトラブルを避ける程度の300T/Mの弱く撚糸した糸を、また糸には撚糸をしない無撚糸の状態で使用して、通常の方法で製織、精練、染色加工をして比較用の高密度平織物を作成した。本比較品の経糸密度はインチ間当り132本、緯糸密度は102本であった。
計算により求めた経糸の撚係数は2598、緯糸の撚係数は0、織物全体のカバーファクターは2026であった。
本発明品及び比較品の吸水性、乾燥性を下記の表に示す。
本発明品は比較品に比べ吸水性が少なく、乾燥性にも優れている。
Weaving in a normal manner using strong twisted yarn of 75 denier and 72 filament Woolley filament yarn for warp and weft, 2000 times / M (W warp is S twist yarn, weft is S twist yarn and Z twist yarn alternately), Refining, dyeing, and finishing were performed to produce the low-breathing high-density mat mat plain fabric of the present invention. The warp density of the product of the present invention was 216 per inch, and the weft density was 86.
The twist coefficient of the strongly twisted multifilament yarn determined by calculation was 17321, and the cover factor of the entire woven fabric was 2615.
For comparison, we used the same 75 denier, 72 filament Woolley filament yarn as in the present invention. Weft was weakly twisted at 300 T / M to avoid weaving troubles, and the yarn was not twisted. A high density plain woven fabric for comparison was prepared by weaving, scouring, and dyeing in the usual manner, using in the state of untwisted yarn. The comparative product had a warp density of 132 per inch and a weft density of 102.
The warp twist coefficient obtained by calculation was 2598, the weft twist coefficient was 0, and the cover factor of the entire fabric was 2026.
The water absorption and drying properties of the product of the present invention and the comparative product are shown in the following table.
The product of the present invention has less water absorption than the comparative product and is excellent in drying properties.
実施例1の織物(本発明品織物、比較品織物)を通常の方法でフッ素系撥水剤(アサヒガードAG710、旭ガラス社製7%水溶液使用)で撥水加工を実施した後にカレンダー処理を実施した。
撥水性の本発明品及び撥水性の比較品の耐水圧、撥水性、摩擦耐久撥水性を下記の表に示す。
本発明品は新規な撥水性の摩擦耐久撥水性が比較品に比べ格段に優れている。
The woven fabric of Example 1 (the woven fabric of the present invention and the comparative woven fabric) was subjected to a water repellent treatment with a fluorine-based water repellent (Asahi Guard AG710, 7% aqueous solution manufactured by Asahi Glass Co., Ltd.) by a normal method, and then a calendar treatment was performed. Carried out.
The following table shows the water pressure resistance, water repellency, and friction durability water repellency of the water-repellent product of the present invention and the water-repellent comparative product.
The product of the present invention has a new water-repellent friction durability and water repellency that is remarkably superior to the comparative product.
実施例1で使用した75デニール、72のウーリーフィラメント糸の代わりに、75デニール、144フィラメントのウーリーフィラメント糸を2000T/MのS撚糸をした強撚加工糸を経糸に、緯糸には経糸と同じ糸を1500T/M撚糸したS撚糸とZ撚糸の強撚加工糸を交互に使用し、実施例1と同様に製織、精練、染色、仕上げ加工して本発明の低通気高密度経マット平織物を作成した。本発明品の経糸密度はインチ間当り224本、緯糸密度は84本であった。
計算により求めた経糸強撚マルチフィラメント糸の撚係数は17321、緯糸強撚マルチフィラメント糸の撚係数は12990、織物全体のカバーファクターは2667であった。
本発明品及び比較品(実施例1の比較品)の吸水性、乾燥性を下記の表に示す。
本発明品は単糸デニールが実施例1に比較して細いので吸水性がやや大きく、その分乾燥性は実施例1の本発明品よりは少し劣っているが比較品よりは優れている。
Instead of the 75 denier, 72 Woolley filament yarn used in Example 1, a 75 twisted, 144 filament Woolley filament yarn is a 2000 T / M S twist yarn, and a weft yarn is the same as a warp yarn. The low-breathing and high-density warp plain woven fabric of the present invention is produced by weaving, scouring, dyeing, and finishing in the same manner as in Example 1 by alternately using high-twisted yarns of S-twisted yarn and Z-twisted yarn obtained by twisting 1500 T / M yarn. It was created. The warp density of the product of the present invention was 224 per inch, and the weft density was 84.
The twist coefficient of the warp strongly twisted multifilament yarn determined by calculation was 17321, the twist coefficient of the weft strongly twisted multifilament yarn was 12990, and the cover factor of the entire fabric was 2667.
The water absorption and drying properties of the product of the present invention and the comparative product (comparative product of Example 1) are shown in the following table.
The product of the present invention is slightly larger in water absorbency because the single yarn denier is thinner than that of Example 1, and the dryness thereof is slightly inferior to that of Example 1 of the present invention, but is superior to that of the comparative product.
実施例3で得られた本発明の織物を実施例2と同様に撥水、カレンダー加工して撥水性の本発明品を作成した。
本発明品の耐水圧、撥水性、摩擦耐久撥水性を下記の表に示す。
比較品は実施例2の比較品と同じものである。
本発明品は単糸デニールが実施例2に比較して細いので耐水圧の向上が見られると共に摩擦耐久撥水性は比較品より格段に優れている。
The fabric of the present invention obtained in Example 3 was water-repellent and calendered in the same manner as in Example 2 to produce a water-repellent product of the present invention.
The following table shows the water pressure resistance, water repellency and friction durability water repellency of the product of the present invention.
The comparative product is the same as the comparative product of Example 2.
Since the single yarn denier of the present invention is thinner than that of Example 2, the water pressure resistance is improved and the friction durability and water repellency are much better than the comparative product.
本発明品によって吸水性が小さく、乾燥性に優れた低通気性織物、また撥水加工を行うことで吸水性が更に小さく、速乾性も一層優れ、更に摩擦耐久撥水性に優れた低通気性高密度織物が得られる。これらの織物は一般衣料、ユニホーム衣料、スポーツ用途向けの衣料等の衣料分野だけでなくテント地、傘地等の資材分野まで幅広い分野に使用されることが期待される。
特に撥水加工品は今までなかったような摩擦に強い摩擦耐久撥水性を本発明品は有しているので撥水性が必要とされるスポーツ分野、ユニホーム分野での新たな撥水機能商品の提供につながるものと期待される。
Low breathability fabric with low water absorption and excellent drying properties by the product of the present invention, water absorption is further reduced by performing water repellent processing, quick drying properties are further improved, and low air permeability with excellent friction durability and water repellency A high density fabric is obtained. These woven fabrics are expected to be used in a wide range of fields such as garments such as tents and umbrellas as well as clothing such as general clothing, uniform clothing, and sports clothing.
In particular, the water-repellent processed product has a friction-resistant and water-repellent water repellency that has never been seen before, so the product of the present invention has a new water-repellent functional product in the sports and uniform fields where water repellency is required. It is expected to lead to provision.
本発明は衣料用途や生活空間で使用される雑貨用途で使用される低通気性の高密度織物に関係するものである。 The present invention relates to a low-breathable, high-density fabric used for clothing and sundries used in living spaces.
従来の高密度織物はマルチフィラメント、特に極細のマルチフィラメン糸が多く使用されて作られていた。
更に、緻密な構造を得る目的で使用される糸は通常は無撚糸か製織性を阻害しない範囲で撚糸される程度の弱撚糸使いの高密度マルチフィラメント織物がほとんどであった。
したがって、従来のマルチフィラメント糸使いの高密度布帛では、無撚または弱撚のマルチフィラメントで作られる多数の、かつ大き目の毛細管が織物に作られていた。
これら毛細管は毛細管現象で水を吸水してしまうと緻密な構造のために毛細管に保持されてしまった水はなかなか取れ難くて保水したままになり、乾燥がしにくいことが欠点になっていた。
この欠点を防止して、洗濯後の乾燥時間を短くしたり、不要にしたりすることはエネルギーの省略にも繋がるので市場での大きな課題であった。
本発明は強撚マルチフィラメント糸を使用して従来の高密度織物の欠点を解消する為の技術、商品に関する発明である。
強撚マルチフィラメント糸を使用した高密度織物に関する公知特許を検索し、検索されたものの中で類似の特許文献2件について本願発明と比較検討した。
Conventional high-density fabrics are made using many multifilaments, especially ultrafine multifilament yarns.
Furthermore, most yarns used for the purpose of obtaining a dense structure are usually non-twisted yarns or high-density multifilament fabrics using weakly twisted yarns that are twisted within a range that does not impair the weaving property.
Therefore, in a conventional high-density fabric using multifilament yarn, a large number of large capillaries made of untwisted or weakly twisted multifilaments are made in the fabric.
When these capillaries absorb water by capillarity, the water held in the capillaries is difficult to remove because of the dense structure, and it has been a drawback that it is difficult to dry.
Preventing this drawback and shortening or eliminating the drying time after washing is a big problem in the market because it leads to energy saving.
The present invention relates to a technique and a product for eliminating the disadvantages of a conventional high-density fabric using a strongly twisted multifilament yarn.
A search was made for known patents relating to high-density fabrics using strongly twisted multifilament yarns, and among the searched patents, two similar patent documents were compared with the present invention.
従来の高密度織物にはマルチフィラメント糸、特に極細のマルチフィラメン糸が多く使用されて作られていた。
更に、緻密な構造を得る等の目的で製織性を阻害しない範囲で撚糸する程度で通常は無撚糸が使用されていた。
したがって、従来のマルチフィラメント糸使いの高密度織物は、無撚または弱撚のマルチフィラメント糸で作られる多数の、かつ大き目の毛細管が織物に作られる構造であった。
これら毛細管の中に毛細管現象や外圧で水が一旦吸水されてしまうとその緻密な構造のために水は毛細管の内部に保持されてしまい、なかなか取れ難くて保水したままになり、乾燥がしにくい等の欠点となっていた。
この現象をを防止したり、洗濯後の乾燥時間を短くしたり、不要にしたりすることは着用感を良くするためにも、また乾燥効率を良くしてエネルギーの省略にも繋がるので市場での要求が大きいニーズであった。
本発明の高密度織物は毛細管を小さくしたり、出来るだけ作らないように工夫した乾燥性に優れた低通気性高密度織物、及び撥水加工して得られる摩擦撥水性に優れた撥水性の低通気性高密度織物である。
本願発明に言う低通気性高密度織物とは織物カバーファクターが1500以上、通気性が50cc/cm2/秒以下の平織物、綾織物及びこれらと類似の組織の織物である。
Conventional high-density fabrics are made using many multifilament yarns, especially ultrafine multifilament yarns.
Furthermore, for the purpose of obtaining a dense structure, a non-twisted yarn is usually used to the extent that it is twisted within a range that does not impair the weaving property.
Therefore, the conventional high-density fabric using multifilament yarn has a structure in which a large number of large capillaries made of untwisted or weakly twisted multifilament yarn are formed in the fabric.
Once water is absorbed into these capillaries by capillary action or external pressure, the water is held inside the capillaries because of its dense structure, and it is difficult to remove and remains water-retained, making it difficult to dry. It was a drawback.
Preventing this phenomenon, shortening the drying time after washing, or making it unnecessary can improve the feeling of wearing and also improve the drying efficiency and lead to the omission of energy. There was a great demand.
The high-density fabric of the present invention is a low-breathing high-density fabric excellent in drying properties designed to reduce the capillary or make as little as possible, and a water-repellent water-repellent property obtained by water-repellent processing It is a low breathable high density fabric.
The low-breathing high-density fabric referred to in the present invention includes plain fabrics, twill fabrics and fabrics having a similar structure with a fabric cover factor of 1500 or more and a breathability of 50 cc / cm 2 / sec or less.
撚りが無い無撚マルチフィラメント糸、撚り数が少ない低撚糸マルチフィラメント糸を使用した織物においては糸を構成しているフィラメン糸同士が平行またはそれに近い状態で収束した状態になっている。
即ち、織物に長い毛細管が多数構成されることになる。高密度に製織された場合には精練や染色の工程でも組織上の束縛が大きくてマルチフィラメントが乱れて毛細管構造が壊れることは一層少なく、結果的に多数の毛細管構造が織物に残ったままに構成される。
これら毛細管構造は高密度織物である為、緻密であり水の織物内部への浸透は困難である。特に撥水加工等でマルチフィラメントの表面がより疎水性になった場合は水の浸透は一層困難になる。この性質を利用して従来の高密度織物は防水性の織物として利用されている。
In woven fabrics using untwisted multifilament yarns without twists and low twist multifilament yarns with few twists, the filament yarns constituting the yarns are converged in parallel or close to each other.
That is, many long capillaries are formed in the fabric. When weaving at a high density, even during the scouring and dyeing process, the tissue constraints are large, and the multifilament is disturbed and the capillary structure is less likely to break, resulting in a large number of capillary structures remaining in the fabric. Composed.
Since these capillary structures are high density fabrics, they are dense and difficult to penetrate into the fabric. In particular, when the surface of the multifilament becomes more hydrophobic due to water-repellent processing or the like, water penetration becomes more difficult. Utilizing this property, conventional high-density fabrics are used as waterproof fabrics.
上記のように従来のマルチフィラメント糸を使用した特に撥水性高密度織物は水の浸透が困難ではあるが着用等の使用中に圧力等がかかって一旦水が浸透してしまうと今度は逆に毛細管の中に水が抱えられてしまい乾燥が困難になる欠点を有していた。高密度であるが故に通気性が低いのも乾燥を遅くする原因でもあった。
本願発明では従来の高密度織物、特に撥水性高密度織物のこれら欠点の原因となる毛細管構造を発生させにくいようにマルチフィラメンの有り方を鋭意検討した結果、マルチフィラメン糸を撚糸することで長い毛細管構造が壊されたり、小さくなったり、又は作られ難くなることを見出し、本発明の水の吸収が少なく、乾きの速い低通気性の高密度織物や撥水性も良好で濡れ難い低通気性の高密度織物を得ることに成功した。
As mentioned above, water-repellent high-density fabrics using conventional multifilament yarns are difficult to infiltrate water, but once water is infiltrated due to pressure during use such as wearing, the reverse There was a drawback that water was held in the capillary tube, making drying difficult. The low air permeability due to the high density also caused the drying to slow down.
In the present invention, as a result of earnestly examining the state of multifilament so as to make it difficult to generate a capillary structure that causes these defects of conventional high-density fabrics, particularly water-repellent high-density fabrics, it is long by twisting multifilament yarns. It is found that the capillary structure is broken, becomes smaller, or is difficult to make, and the present invention has low water absorption, quick drying, low-breathing, high-density fabric and good water repellency, and low breathability Succeeded in obtaining a high-density fabric.
高密度織物でありながら水の吸収が少ないだけでなく、吸水した後でも乾く速度が速い織物が得られる。本発明の低通気性高密度織物は主に一般衣料、ユニホーム等に使用可能である。
この織物に撥水加工した場合には一層水に濡れ難くなり、また一層乾燥速度の速い低通気性の高密度織物が得られる。更にこの場合の撥水性低通気性高密度織物の撥水性は、特に摩擦撥水性が著しく良好である。
本発明では毛細管構造の発生を押さえたり、毛細管の径を小さくしたりする目的で強撚マルチフィラメント糸を使用するが、高密度に製織する為に、従来の強撚マルチフィラメント糸使いの織物のように楊柳調の大きな凹凸や、シボ状の凹凸が表面に出現することはなく、織物表面には撚り糸構造に起因する微細な多数の壊れ難いしっかりした凹凸が出来る。このため撥水加工した場合には表面に平滑な水膜が形成され難く、かつ微細凹凸が強固に形成されている為、着用したり、こすったりしても微細凹凸構造が壊れ難く、結果として従来には見られなかったような優れた摩擦に強い撥水性が得られるのも本発明品の特徴である。
撥水加工した場合の本発明の低通気性高密度織物は一般衣料、手術衣、シーツ、雨衣、テント等の用途向けに幅広く使用可能である。
While being a high-density fabric, not only water absorption is low, but also a fabric that dries quickly after water absorption is obtained. The low-breathable high-density fabric of the present invention can be used mainly for general clothing and uniforms.
When this woven fabric is subjected to a water repellent treatment, it becomes more difficult to get wet with water, and a low-breathing, high-density woven fabric with a faster drying speed can be obtained. Further, in this case, the water repellency of the water-repellent and low-breathing high-density fabric is particularly excellent in the frictional water repellency.
In the present invention, a twisted multifilament yarn is used for the purpose of suppressing the occurrence of a capillary structure or reducing the diameter of the capillary. However, in order to weave at a high density, a conventional woven fabric using a twisted multifilament yarn is used. In this way, large irregularities such as wrinkles and grainy irregularities do not appear on the surface, and the surface of the fabric has many fine irregularities that are difficult to break due to the twisted yarn structure. For this reason, it is difficult to form a smooth water film on the surface when water-repellent processing is performed, and the fine unevenness is firmly formed, so that the fine uneven structure is not easily broken even if worn or rubbed. It is also a feature of the present invention that excellent water repellency against friction, which has not been seen in the past, can be obtained.
The low-breathable high-density fabric of the present invention when subjected to water-repellent processing can be widely used for applications such as general clothing, surgical clothing, sheets, rain clothing, and tents.
マルチフィラメントで構成されるマルチフィラメント糸の毛細管構造を破壊したり、毛細管径を小さくしたりする為の具体的な方法は糸に撚糸を施す事である。従来、糸に撚糸をする目的は風合いを調整したり、織物表面にシボを発生させたり、外観効果を得るために広く行われれいた。しかしながら、本願発明のような目的を達成する為に行われたことは全く無かった。
本願発明に於いても強撚マルチフィラメン糸を使用するが高密度織物に適用された場合には経糸間隔、緯糸間隔が極端に狭く、従来使用されていたような目的の、強撚糸マルチフィラメン糸が縮んでシボを織物上に発生させることはない。
一方、撚糸することでマルチフィラメンどうしは撚合わされる結果、無撚のマルチフィラメン、弱撚のマルチフィラメンで形成される毛細管のような平行または弱い平行配列(図1)状の毛細管と異なって毛細管が断ち切れたような配列状態(図2)で且つ径の小さなものになる。更にマルチフィラメント糸の表面はマルチフィラメント糸を構成するフィラメント糸の太さに対応するような大きさの壊れ難い凹凸が形成されている(図3)。この点が無撚のマルチフィラメン糸、弱撚のマルチフィラメン糸とは異なっているところである。
A specific method for breaking the capillary structure of a multifilament yarn composed of multifilaments or reducing the capillary diameter is to twist the yarn. Conventionally, the purpose of twisting a yarn has been widely performed in order to adjust the texture, generate wrinkles on the surface of the fabric, and obtain an appearance effect. However, nothing has been done to achieve the object as in the present invention.
In the present invention, a strongly twisted multifilament yarn is used, but when applied to a high-density fabric, the warp interval and the weft interval are extremely narrow, and the twisted multifilament yarn is used for the purpose as used conventionally. The shrinkage does not occur and the wrinkles are not generated on the fabric.
On the other hand, the multifilaments are twisted together by twisting. As a result, the capillaries are different from the capillaries in the parallel or weak parallel arrangement (Fig. 1) such as the capillaries formed by untwisted multifilaments and weakly twisted multifilaments. In an arrangement state (Fig. 2) as if cut off. Furthermore, the surface of the multifilament yarn is provided with irregularities having a size corresponding to the thickness of the filament yarn constituting the multifilament yarn (FIG. 3). This is different from untwisted multifilament yarn and weakly twisted multifilament yarn.
糸に撚糸を施す方法には特に制約はないがダブルツイスター等の撚糸機が使用可能である。
数本のマルチフィラメント糸を使用して表面の凹凸を調整する為の意匠撚糸機等も使用可能である。数本のマルチフィラメント糸を撚糸する場合も個々のマルチフィラメント糸は所定の下撚の撚糸がされている方が好ましい。
撥水した場合に強固な摩擦に強い撥水性を得る為の織物表面の凹凸は意匠撚糸したものより一本のマルチフィラメント糸をダブルツイスター等の撚糸機で撚糸したものの方が凹凸が微細で、摩擦等の圧力に対して構造が安定していて好ましい。
撥水加工して防水性もある低通気性高密度織物を得る場合にも一本のマルチフィラメント糸をダブルツイスター等の撚糸機で撚糸したものが緻密な低通気高密度織物になり、防水性をも得たい場合には好ましい。
Although there is no restriction | limiting in particular in the method of twisting a thread | yarn, Twisting machines, such as a double twister, can be used.
A design twisting machine or the like for adjusting the surface irregularities using several multifilament yarns can also be used. Even when several multifilament yarns are twisted, it is preferable that each multifilament yarn has a predetermined twisted twisted yarn.
The unevenness on the surface of the fabric to obtain water repellency that is strong against strong friction when water repellent is more uneven than the one twisted with a twisting machine such as a double twister than the one twisted with a design. It is preferable because the structure is stable against pressure such as friction.
Even when a water-repellent and waterproof low-breathing high-density fabric is obtained, a single multifilament yarn twisted with a twisting machine such as a double twister becomes a dense low-breathing high-density fabric that is waterproof. It is preferable when it is desired to obtain also.
本発明の織物は低通気性であるので衣料に使用した場合に防風性にも優れている。
本低通気織物は強撚糸を使用しているので連通した毛細管が形成され難く、毛細管径も小さく水分の保持量が少ない。
従って水に濡れても濡れ感が少なく、洗濯しても乾くのが早い。一般衣料や特にユニホーム衣料では省エネルギー素材としての価値がある。
又本低通気性高密度織物は強撚糸を使用しているので皺になり難く、衣料にした場合には着用性、取り扱い性に優れている。
更に又、本低通気性高密度織物は強撚糸を使用しているが高密度に構成しているので従来の強撚糸織物のようなシボ外観を示さず、織物表面には小さな構成フィラメントの糸径に応じた微細な凹凸しか発生せず外観上は平滑にしか見えない特徴を有している。
Since the fabric of the present invention has low air permeability, it is excellent in windproof properties when used in clothing.
Since this low-breathable fabric uses strong twisted yarns, it is difficult to form a capillary tube, and the capillary diameter is small and the amount of moisture retained is small.
Therefore, even if it gets wet with water, there is little feeling of wetness, and it will dry quickly even after washing. General clothing and especially uniform clothing are valuable as energy-saving materials.
In addition, since this low air-permeable high density fabric uses strong twisted yarn, it does not easily become wrinkles, and is excellent in wearability and handleability when used as clothing.
Furthermore, although this low breathable high density fabric uses high twisted yarn, it has a high density, so it does not show a textured appearance like a conventional strong twisted yarn fabric, and the yarn surface has small constituent filaments. Only fine irregularities corresponding to the diameter are generated, and the appearance is only smooth.
生地の特徴として洗濯して水分保持量が少なく、洗濯後に脱水機にかけた場合に脱水が容易である。したがって乾燥が容易でエネルギー節約にもなり環境改善にも寄与する。
更に、撥水加工を行った場合には、繊維表面が撥水剤で被覆される結果、繊維表面の界面張力がより小さくなり、毛細管に保持される水分は一層少なくなり、更にまたフィラメント表面と水の引き合う力が小さくなり、脱水機等で一層取れやすくなる。また洗濯後の乾きも同様の理由から一層早くなる。
これらの性質は衣類にした場合に着用時にも生かされる。即ち雨の中で着用中に、水が保持され難いので、水を抱え込んで表面が水で濡れて水を一層呼び込む易くなる従来の生地のようになることが起こり難い。
As a feature of the fabric, it has a low water retention amount after washing, and is easy to dehydrate when applied to a dehydrator after washing. Therefore, it is easy to dry, saves energy and contributes to environmental improvement.
Furthermore, when water repellent processing is performed, the fiber surface is coated with a water repellent, resulting in a lower interfacial tension on the fiber surface, less moisture held in the capillary tube, The attractive force of water becomes smaller and it becomes easier to remove with a dehydrator. Drying after washing is also faster for the same reason.
These properties are also utilized when worn as clothing. That is, since it is difficult for water to be retained during wearing in the rain, it is unlikely to become a conventional fabric that holds water and the surface gets wet with water, making it easier to attract water.
本発明の平織、綾織構造の織物及びこれら組織に類似の織物は糸間の隙間が組織的にも小さく、糸間の毛細管を作り難く、高密度化すれば強撚糸シボも発生させ難い、浮き糸の少ない組織である。通気性を少なくし防風性を上げるためにも、又撥水加工して防水性を付与する為にも本発明の浮き糸の少ない平織物、綾織物及びこれらと類似の組織の織物が適している。
更に密度的には、従来の強撚糸使いの織物のようなシボを発生させない為には、下記の式で定義される経糸、緯糸のカバーファクターの合計カバーファクターが1500以上の緻密構造織物化が少なくとも必要である。更に2000以上の緻密構造織物が好ましい。
更に密度を大きくすること、更に撥水加工を付与することで防風性以外に摩擦に強い撥水性や防水性も得られる。織物全体のカバーファクター値を2500以上程度にまで密度アップすることで衣服地、傘地、テント地で必要とされている、防水性250mm以上の防水性が得られる。
撥水加工をしない場合には同様の手段で通気度が50cc/cm2/秒以下の本願発明の乾燥性に優れた低通気高密度織物が得られる。
織物に使用する強撚糸の割合は、織物組織(組織図)、糸密度、糸の太さ(糸径に対応)を用いて織物表面にしめる面積で計算される割合で50%以上が好ましく、更に好ましくは65%以上である。最も好ましいのは100%である。
The plain weave and twill weave fabrics of the present invention and fabrics similar to these fabrics have a small gap between yarns, making it difficult to form capillaries between yarns. It is a structure with few threads. In order to reduce air permeability and increase windproof property, and to impart waterproofness by water repellency processing, plain fabrics, twill fabrics and fabrics with similar structures of the present invention are suitable. Yes.
Furthermore, in terms of density, in order to prevent the occurrence of wrinkles as in the case of conventional woven fabrics using strong twisted yarns, a dense structure woven fabric having a total cover factor of the warp and weft cover factors defined by the following formulas of 1500 or more is required At least necessary. Furthermore, 2000 or more dense structure textiles are preferable.
In addition to wind resistance, water repellency and waterproof properties that are resistant to friction can be obtained by increasing the density and imparting water repellency. By increasing the density of the cover factor of the entire woven fabric to about 2500 or more, the waterproofness of 250 mm or more required for clothing, umbrellas, and tents can be obtained.
In the case where water repellent processing is not performed, a low-breathing and high-density fabric excellent in drying properties of the present invention having an air permeability of 50 cc / cm 2 / sec or less can be obtained by the same means.
The ratio of the strongly twisted yarn used in the woven fabric is preferably 50% or more in terms of the ratio calculated on the surface of the woven fabric using the woven fabric structure (structure chart), the yarn density, and the yarn thickness (corresponding to the yarn diameter). Preferably it is 65% or more. Most preferred is 100%.
従来、強撚糸はシボ状の織物を作ったり、風合いを調整したり、外観を創造したりするために使用されていた。
強撚糸は解撚力(縮み)が強く、この力を上手く利用して織物にしてから解撚、収縮させて織物表面上におおきな凹凸やシボを作るのに利用されていた。撚糸そのもので糸に太さ、細さの強弱を作り織物外観を創造するのにも利用されていた。
すなわち織物表面にシボや大きな凹凸を発生させる為に織物設計も併せて工夫していた。強撚糸が縮じんでシボや凹凸を発生しやすくするように織物設計で糸間密度を空けたり、織物組織を工夫してシボを発生させ外観調整したり、織物風合いを調整したりしていた。また、緯糸にのみ使用して楊流調シボ外観の織物としていた。強撚糸を使用した従来のこれらシボ中心の織物は糸間に隙間を発生させる結果、高通気性であった。
Conventionally, strong twisted yarn has been used to make a textured texture, to adjust the texture, and to create an appearance.
The strong twisted yarn has a strong untwisting force (shrinkage), and has been used to make large irregularities and wrinkles on the surface of the fabric by making good use of this force and then untwisting and shrinking the fabric. The twisted yarn itself was used to create a textile appearance by making the yarn thick and thin.
In other words, the fabric design has also been devised in order to generate wrinkles and large irregularities on the fabric surface. In order to make the strong twisted yarns shrink and make it easy to generate wrinkles and irregularities, the yarn design was used to increase the inter-thread density, the fabric structure was devised to generate wrinkles, and the appearance was adjusted, and the texture of the fabric was adjusted. . In addition, it was used only for weft yarns to create a woven fabric with a tonal appearance. These conventional wrinkle-centered fabrics using strong twisted yarns have high air permeability as a result of generating gaps between the yarns.
本発明では上述の如く強撚糸の解撚力を発生させないように織物を緻密化させ、従来のようにシボ発生に使用するのでなく、強撚糸は毛細管構造を発生させないか、又発生しても毛細管径を小さくする、短くするように工夫を行った。すなわち、本発明の強撚糸織物は織物製織後の精錬、染色加工工程で収縮してシボを発生させないように、糸間空隙がないように高密度に製織する。
この結果、空隙発生を抑えてシボ発生を抑制することに成功し、強撚糸の特徴的な小さな径の短い毛細管構造を高密度織物に取り入れ、従来の高密度織物の欠点を解消して水に濡れても吸水量が少なく、乾きの速い高密度織物の開発に初めて成功した。シボを発生させない程度の織物の高密度化は織物カバーファクターで表現すれば1500以上は必要で、好ましくは2000以上である。
In the present invention, as described above, the woven fabric is densified so as not to generate the untwisting force of the strong twisted yarn, and it is not used for generating the wrinkle as in the prior art. We devised to make it smaller and shorter. That is, the strongly twisted yarn fabric of the present invention is woven at a high density so that there is no gap between yarns so as not to shrink and generate wrinkles in the refining and dyeing processes after weaving the fabric.
As a result, we succeeded in suppressing the generation of voids by suppressing the generation of voids, incorporating the characteristic small-diameter short capillary structure of strong twisted yarn into the high-density fabric, and eliminating the disadvantages of the conventional high-density fabric into water. For the first time, we have succeeded in developing a high-density fabric that absorbs little water even when wet and quickly dries. In order to increase the density of the fabric so as not to generate wrinkles, 1500 or more is necessary and preferably 2000 or more when expressed by the fabric cover factor.
従来の高密度織物にはマルチフィラメント糸、特に極細のマルチフィラメン糸が多く使用されて作られていた。
更に、緻密な構造を得る目的で製織性を阻害しない範囲で撚糸する程度で一般には無撚糸か弱撚糸使いの織物がほとんどであった。
本発明のような強撚糸使いの高密度織物は存在しなかった。
本発明で、毛細管を形成し難くし、形成される毛細管径を小さくして、吸水性を抑え、乾燥性を良くする為に必要な糸の撚係数は5100以上、好ましくは7000以上、更に好ましくは10000以上である。
撥水加工して高い防水性も得たい場合には25000以下が好ましい。
Conventional high-density fabrics are made using many multifilament yarns, especially ultrafine multifilament yarns.
Furthermore, in order to obtain a dense structure, most of the woven fabrics used are non-twisted yarns or weakly twisted yarns as long as they are twisted within a range that does not impair the weaving property.
There was no high-density fabric using strong twisted yarn as in the present invention.
In the present invention, it is difficult to form a capillary tube, the diameter of the formed capillary tube is reduced, water absorption is suppressed, and the twist coefficient of the yarn necessary for improving the drying property is 5100 or more, preferably 7000 or more, more preferably Is 10,000 or more.
When it is desired to obtain a high waterproof property by water repellent treatment, 25000 or less is preferable.
単糸デニールの太さに関して、毛細管構造を作り難くする、または毛細管の数を少なくして吸水性を少なくする等の目的からは太い方が好ましい。一方、防風性を良くするためには生地組織の緻密さが必要であり、衣料用としては生地風合いを着用に適するように柔らかくする必要がある。これらの目的の為には糸は細い方が好ましい。
これらの兼ね合いで本発明に使用する糸の太さは単糸デニール0.1デニールの太さ以上、3.5デニール以下の太さ以下が好ましい。好ましいのは0.4デニール以上、2.2デニール以下の太さのフィラメンである。
同様に使用するマルチフィラメント糸の太さは組織を緻密に織り上げ、組織間空隙を作らず、撥水加工した場合に防水性を上げる目的からは細い糸が好ましく、衣料用生地として着用しての風合いを柔らかくする目的からも細い糸好ましい。糸間の毛細管構造を多く作らない目的からは太い糸が好ましい。
これらの兼ね合いで本発明では30デニールの太さ以上、150デニール以下の太さ以下の糸が好ましい。最も好ましいのは50デニール以上100デニール以下の太さの糸である。
糸形状はフィラメントタイプより加工糸タイプの方が糸が乱れていて毛細管構造を作り難い点では好ましい。
摩擦耐久性のある撥水性を得るために摩擦でも壊れない強固な糸の径に応じた微細凹凸構造を作る必要がある。
強固な微細凹凸構造を作るのに撚糸が好ましいことを本発明で見出したが、この点からはフィラメントの単糸デニールは太い方が好ましい。好ましい単糸デニールの範囲は0.3デニール以上、より好ましくは0.4デニール以上、最も好ましくは0.9デニール以上である。
With respect to the thickness of the single yarn denier, a thicker one is preferred for the purpose of making it difficult to form a capillary structure or reducing the number of capillaries to reduce water absorption. On the other hand, in order to improve windproof properties, it is necessary to have a dense fabric structure, and for clothing, it is necessary to soften the fabric texture to be suitable for wearing. For these purposes, thinner threads are preferred.
For these reasons, the thickness of the yarn used in the present invention is preferably not less than 0.1 denier and not more than 3.5 denier. Preferred is a filament having a thickness of 0.4 denier or more and 2.2 denier or less.
Similarly, the thickness of the multifilament yarn to be used is finely woven for the purpose of increasing the waterproofness when the tissue is densely woven, does not create inter-structure voids, and is water repellent, and is worn as a clothing fabric. A thin thread is also preferable for the purpose of softening the texture. A thick thread is preferable for the purpose of not forming a large capillary structure between the threads.
For these reasons, yarns having a thickness of 30 denier or more and 150 denier or less are preferred in the present invention. Most preferred is a yarn having a thickness of 50 denier or more and 100 denier or less.
As for the thread shape, the processed thread type is preferable to the filament type in that the thread is distorted and it is difficult to form a capillary structure.
In order to obtain water repellency with friction durability, it is necessary to make a fine concavo-convex structure corresponding to the diameter of a strong yarn that is not broken even by friction.
In the present invention, the present inventors have found that twisted yarn is preferable for producing a strong fine uneven structure. From this point, it is preferable that the filament single yarn denier is thick. The preferred single yarn denier range is 0.3 denier or greater, more preferably 0.4 denier or greater, and most preferably 0.9 denier or greater.
本発明の低通気高密度織物を使用して撥水性や防水性を得るには撥水加工が必要であるが、なんら特別な撥水加工が必要ではなく、従来から使用されているフッ素系やシリコーン系の撥水剤を使用した撥水加工を通常の方法で行えばよい。
更に、必要に応じて制電防止剤等を併用使用することには何ら制限はない。
実施に際して、高密度織物であること、更に強撚マルチフィラメント糸が使用されていること等を考慮して、従来からの行われていたり、当該技術を有する者が実施するであろう工夫、例えば撥水剤の浸透を良くするための浸透剤の併用、浸漬時間を長くするために加工速度を遅くする等の工夫を行うことは当然のことである。
このような通常の撥水加工を行うことで撥水性と200mm以上の防水性が得られる。
この場合に本発明品は従来にない摩擦耐久性に著しく優れた撥水性が得られることを新たに発見した。本願明細書に記載の撥水の摩擦耐久性評価で従来の撥水性高密度織物に見られなかった高度な摩擦耐久性撥水が得られることが明らかになった。撚糸により作られるフィラメント同士の出入り(旋回により作られる)により、マルチフィラメン糸を構成する単糸フィラメンの径に応じて作られる糸の強固な微細凹凸構造が織物表面上にそのまま形成されるのがその原因と考えられる。(図3参照)
この新たな摩擦耐久性に優れた撥水効果は単糸フィラメントの太さが大きいほど好ましく、具体的なより好ましい太さは0.4デニール以上、最も好ましくは0.9デニール以上である。
本願発明に言う摩擦耐久性に優れた撥水性とは下記の摩擦耐久性評価方法で評価して100回以上のものである。
乾燥性は10以下になると濡れ感も少なくなり、更なる乾燥も省エネールギー的に実施可能になる。
Water repellency is required to obtain water repellency and waterproofness using the low-breathing and high-density fabric of the present invention, but no special water repellency is required. Water repellent processing using a silicone water repellent may be performed by a normal method.
Furthermore, there is no restriction | limiting in using together with an antistatic agent etc. as needed.
In implementation, in consideration of the fact that it is a high-density woven fabric and that a high-strength multifilament yarn is used, it has been performed conventionally, or a technique that a person having the technology would implement, It goes without saying that a combination of a penetrant for improving the penetration of the water repellent, and a reduction in the processing speed in order to increase the immersion time are taken.
By performing such normal water-repellent processing, water repellency and water resistance of 200 mm or more can be obtained.
In this case, it has been newly discovered that the product of the present invention can provide water repellency that is remarkably excellent in friction durability, which has not been conventionally obtained. The evaluation of the water-repellent friction durability described in the specification of the present application has revealed that a high friction-resistant water-repellent property not found in conventional water-repellent high-density fabrics can be obtained. By entering and exiting filaments made by twisted yarns (made by swirling), a strong fine uneven structure of yarns made according to the diameter of single filaments constituting multifilament yarns is formed on the fabric surface as it is. This is considered to be the cause. (See Figure 3)
The new water repellent effect with excellent friction durability is more preferable as the thickness of the single yarn filament is larger. A more preferable thickness is 0.4 denier or more, most preferably 0.9 denier or more.
The water repellency excellent in the friction durability referred to in the present invention is 100 times or more as evaluated by the following friction durability evaluation method.
When the drying property is 10 or less, the wet feeling is reduced, and further drying can be performed in an energy-saving manner.
本願発明に使用可能なマルチフィラメント糸とは合成繊維、半合成繊維、再生繊維のマルチフィラメント糸ならすべて使用可能であるが、撥水加工して撥水性の低通気高密度織物を作る場合には疎水性のマルチフィラメント糸が好ましく、中でもポリエステル系マルチフィラメント糸、ポリアミド系マルチフィラメント糸、ポリプロピレン系マルチフィラメント糸が好ましく利用できる。 The multifilament yarn that can be used in the present invention can be any multifilament yarn of synthetic fiber, semi-synthetic fiber, and regenerated fiber. Hydrophobic multifilament yarn is preferable, and among them, polyester multifilament yarn, polyamide multifilament yarn, and polypropylene multifilament yarn can be preferably used.
本願発明明細書等の書類において
1.撥水性はJIS L 1092 スプレー 法で評価した。
2.撥水の摩擦耐久撥水性は水滴0.3ccを織物上に置き、太い竹製の箸を横にして、強く水滴部分を擦り、水滴が織物上を移動しなくなる(水滴後が残る)までの回数で評価した。
3.耐水圧はJIS L 1092 A に記載の低水圧法で測定した。
4.通気性はJIS L 1079に記載のフラジール法で測定した。
5.経糸方向のカバーファクターはインチ間当りの経糸本数*√経糸デニールで算出した。
6.緯糸方向のカバーファクターはインチ間当りの緯糸本数*√緯糸デニールで算出した。
7.織物全体のカバーファクターは経糸方向のカバーファクターと緯糸方向のカバーファ
クターの合計で算出した。
8.吸水性は10cm四方の織物を水に浸漬した後、新聞紙に挟んで軽く押さえ余分な水分を除去した後に計量し織物重量当りの吸水量率で評価した。
9.乾燥性は吸水率を測定後に直ちにナショナル洗濯機(NAーW45A1)の脱水糟で5分脱水し、その後の吸水性で評価した。
10.撚糸数はメータ当りの撚り回数(回/M)で表示した。
11.糸の撚係数はメータ当たりの撚糸数(回/M)*√デニールで算出した。
以下実施例、参考例で本願発明を具体的に説明する。
In documents such as the present invention specification, etc. The water repellency was evaluated by the JIS L 1092 spray method.
2. Water repellency Durable water repellency is to place 0.3 cc of water droplets on the fabric, lay a thick bamboo chopstick on the side, rub the water droplets strongly, and the water droplets will not move on the fabric (after the water droplets remain) Evaluated by the number of times.
3. The water pressure resistance was measured by the low water pressure method described in JIS L 1092 A.
4). The air permeability was measured by the fragile method described in JIS L 1079.
5. The cover factor in the warp direction was calculated by the number of warps per inch * √warp denier.
6). The cover factor in the weft direction was calculated by the number of wefts per inch * √weft denier.
7). The cover factor for the entire fabric was calculated as the sum of the cover factor in the warp direction and the cover factor in the weft direction.
8). The water absorption was measured by immersing a 10 cm square woven fabric in water and then holding it lightly with newspaper to remove excess water, measuring it, and measuring the water absorption per fabric weight.
9. Immediately after measuring the water absorption rate, the drying property was dehydrated for 5 minutes with a dewatering basket of a national washing machine (NA-W45A1), and then evaluated by the water absorption.
10. The number of twisted yarns was indicated by the number of twists per meter (times / M).
11. The twist coefficient of the yarn was calculated by the number of twisted yarns per meter (times / M) * √denier.
The present invention will be specifically described below with reference to examples and reference examples .
経糸と緯糸に75デニール、72フィラメンのウーリーフィラメント糸を2000回/Mの撚糸した強撚糸を用いて通常の方法で製織(経糸はS撚糸、緯糸はS撚糸とZ撚糸を交互に使用)、精錬、染色、仕上げ加工して本参考例の低通気高密度経マット平織物を作成した。本参考品の経糸密度はインチ間当り216本、緯糸密度は86本であった。
計算により求めた強撚マルチフィラメント糸の撚係数は17321、織物全体のカバーファクターは2615であった。
比較用には本参考品と同じ75デニール、72フィラメンのウーリーフィラメント糸を使用し、経糸には製織上のトラブルを避ける程度の300T/Mの弱く撚糸した糸を、また糸には撚糸をしない無撚糸の状態で使用して、通常の方法で製織、精練、染色加工をして比較用の高密度平織物を作成した。本比較品の経糸密度はインチ間当り132本、緯糸密度は102本であった。
計算により求めた経糸の撚係数は2598、緯糸の撚係数は0、織物全体のカバーファクターは2026であった。
本参考品及び比較品の吸水性、乾燥性を下記の表に示す。
本参考品は比較品に比べ吸水性が少なく、乾燥性にも優れている。
Weaving in a normal manner using strong twisted yarn of 75 denier and 72 filament Woolley filament yarn for warp and weft, 2000 times / M (W warp is S twist yarn, weft is S twist yarn and Z twist yarn alternately), Refining, dyeing, and finishing were performed to prepare a low-breathing high-density warp mat plain fabric of this reference example . The warp density of this reference product was 216 per inch, and the weft density was 86.
The twist coefficient of the strongly twisted multifilament yarn determined by calculation was 17321, and the cover factor of the entire woven fabric was 2615.
For comparison, we used the same 75 denier, 72 filament Woolley filament yarn as this reference product. Weft was weakly twisted at 300 T / M to avoid weaving problems, and the yarn was not twisted. A high density plain woven fabric for comparison was prepared by weaving, scouring, and dyeing in the usual manner, using in the state of untwisted yarn. The comparative product had a warp density of 132 per inch and a weft density of 102.
The warp twist coefficient obtained by calculation was 2598, the weft twist coefficient was 0, and the cover factor of the entire fabric was 2026.
The water absorption and drying properties of this reference product and comparative product are shown in the following table.
This reference product has less water absorption than the comparative product and is excellent in drying properties.
参考例1の織物(本参考品織物、比較品織物)を通常の方法でフッ素系撥水剤(アサヒガードAG710、旭ガラス社製7%水溶液使用)で撥水加工を実施した後にカレンダー処理を実施した。
撥水性の本発明品及び撥水性の比較品の耐水圧、撥水性、摩擦耐久撥水性を下記の表に示す。
本発明品は新規な撥水性の摩擦耐久撥水性が比較品に比べ格段に優れている。
The fabric of Reference Example 1 (this reference fabric, comparative fabric) is subjected to a water repellent treatment with a fluorine-based water repellent (Asahi Guard AG710, 7% aqueous solution manufactured by Asahi Glass Co., Ltd.) in the usual manner, and then subjected to a calendar treatment. Carried out.
The following table shows the water pressure resistance, water repellency, and friction durability water repellency of the water-repellent product of the present invention and the water-repellent comparative product.
The product of the present invention has a new water-repellent friction durability and water repellency that is remarkably superior to the comparative product.
参考例1で使用した75デニール、72のウーリーフィラメント糸の代わりに、75デニール、144フィラメントのウーリーフィラメント糸を2000T/MのS撚糸をした強撚加工糸を経糸に、緯糸には経糸と同じ糸を1500T/M撚糸したS撚糸とZ撚糸の強撚加工糸を交互に使用し、参考例1と同様に製織、精練、染色、仕上げ加工して本参考品の低通気高密度経マット平織物を作成した。本参考品の経糸密度はインチ間当り224本、緯糸密度は84本であった。
計算により求めた経糸強撚マルチフィラメント糸の撚係数は17321、緯糸強撚マルチフィラメント糸の撚係数は12990、織物全体のカバーファクターは2667であった。
本参考品及び比較品(参考例1の比較品)の吸水性、乾燥性を下記の表に示す。
本参考品は単糸デニールが参考例1に比較して細いので吸水性がやや大きく、その分乾燥性は参考例1の参考品よりは少し劣っているが比較品よりは優れている。
Instead of the 75 denier, 72 Woolley filament yarn used in Reference Example 1 , a 75 twist, 144 filament Woolley filament yarn is a 2000 T / M S twist yarn and a warp yarn is the same as a warp yarn. The low-breathing, high-density warp flat of this reference product is made by weaving, scouring, dyeing, and finishing in the same manner as in Reference Example 1 by alternately using high-twisted yarns of S twisted yarn and Z twisted yarn with 1500 T / M twisted yarn. A woven fabric was created. The warp density of this reference product was 224 per inch, and the weft density was 84.
The twist coefficient of the warp strongly twisted multifilament yarn determined by calculation was 17321, the twist coefficient of the weft strongly twisted multifilament yarn was 12990, and the cover factor of the entire fabric was 2667.
The water absorption and drying properties of this reference product and comparative product (comparative product of Reference Example 1 ) are shown in the following table.
This reference product is slightly larger absorbent because single yarn denier thin compared to Reference Example 1, that amount drying properties are better than Although slightly inferior to the reference product of Example 1 comparative.
参考例2で得られた本参考例の織物を実施例1と同様に撥水、カレンダー加工して撥水性の本発明品を作成した。
本発明品の耐水圧、撥水性、摩擦耐久撥水性を下記の表に示す。
比較品は実施例1の撥水性の比較品と同じものである。
本発明品は単糸デニールが実施例1に比較して細いので耐水圧の向上が見られると共に摩擦耐久撥水性は撥水性の比較品より格段に優れている。
The fabric of this reference example obtained in Reference Example 2 was water-repellent and calendered in the same manner as in Example 1 to produce a water-repellent product of the present invention.
The following table shows the water pressure resistance, water repellency and friction durability water repellency of the product of the present invention.
The comparative product is the same as the water-repellent comparative product of Example 1 .
Since the single yarn denier of the present invention is thinner than that of Example 1 , the water pressure resistance is improved and the friction durability and water repellency are remarkably superior to the water repellency comparison product .
本発明品によって吸水性が小さく、乾燥性に優れた低通気性織物、また撥水加工を行うことで吸水性が更に小さく、速乾性も一層優れ、更に摩擦耐久撥水性に優れた低通気性高密度織物が得られる。これらの織物は一般衣料、ユニホーム衣料、スポーツ用途向けの衣料等の衣料分野だけでなくテント地、傘地等の資材分野まで幅広い分野に使用されることが期待される。
特に撥水加工品は今までなかったような摩擦に強い摩擦耐久撥水性を本発明品は有しているので撥水性が必要とされるスポーツ分野、ユニホーム分野での新たな撥水機能商品の提供につながるものと期待される。
Low breathability fabric with low water absorption and excellent drying properties by the product of the present invention, water absorption is further reduced by performing water repellent processing, quick drying properties are further improved, and low air permeability with excellent friction durability and water repellency A high density fabric is obtained. These woven fabrics are expected to be used in a wide range of fields such as garments such as tents and umbrellas as well as clothing such as general clothing, uniform clothing, and sports clothing.
In particular, the water-repellent processed product has a friction-resistant and water-repellent water repellency that has never been seen before, so the product of the present invention has a new water-repellent functional product in the sports and uniform fields where water repellency is required. It is expected to lead to provision.
Claims (4)
The water-repellent low-breathing high-density twill fabric and twill-like fabric obtained by subjecting the low-breathing high-density twill fabric and twill-like fabric to the water-repellent finish according to claim 2 and excellent in friction durability.
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JP2012015989A JP5116183B1 (en) | 2012-01-27 | 2012-01-27 | Low breathable high density fabric |
TW102100896A TWI604096B (en) | 2012-01-27 | 2013-01-10 | Low-air density high-density fabric |
US13/740,544 US20130196561A1 (en) | 2012-01-27 | 2013-01-14 | Low air-permeable high-density woven fabric |
KR1020130008098A KR101841082B1 (en) | 2012-01-27 | 2013-01-24 | Low breathable high-density fabric |
CN201310028531.7A CN103225154B (en) | 2012-01-27 | 2013-01-25 | Low air-permeable high-density woven fabric |
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JP2014177737A (en) * | 2013-03-14 | 2014-09-25 | Medline Industries Inc | Surgeon gown with sealed sleeve and method of manufacturing the same |
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WO2014185453A1 (en) * | 2013-05-14 | 2014-11-20 | 旭化成せんい株式会社 | Abrasion-resistant fabric |
KR101395873B1 (en) * | 2014-01-20 | 2014-05-15 | 주식회사 영우티앤에프리드 | Nonslip just-density textile |
KR101664275B1 (en) * | 2016-04-22 | 2016-10-11 | 주식회사호진글로벌 | High density fabric with excellent permeability and water-proof simultaneously |
CN108425172A (en) * | 2017-02-14 | 2018-08-21 | 东丽纤维研究所(中国)有限公司 | A kind of high-density fabric |
US20240035209A1 (en) * | 2020-12-23 | 2024-02-01 | Asahi Kasei Advance Corporation | Sensing Fiber Member |
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US20130196561A1 (en) | 2013-08-01 |
TWI604096B (en) | 2017-11-01 |
CN103225154B (en) | 2015-11-25 |
KR101841082B1 (en) | 2018-03-23 |
KR20130087422A (en) | 2013-08-06 |
CN103225154A (en) | 2013-07-31 |
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TW201331436A (en) | 2013-08-01 |
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