JP2013085975A - Coating device and coating method using the same - Google Patents

Coating device and coating method using the same Download PDF

Info

Publication number
JP2013085975A
JP2013085975A JP2011225530A JP2011225530A JP2013085975A JP 2013085975 A JP2013085975 A JP 2013085975A JP 2011225530 A JP2011225530 A JP 2011225530A JP 2011225530 A JP2011225530 A JP 2011225530A JP 2013085975 A JP2013085975 A JP 2013085975A
Authority
JP
Japan
Prior art keywords
paint
coating
cloth
moving
unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2011225530A
Other languages
Japanese (ja)
Other versions
JP5872239B2 (en
Inventor
Nao Hachiya
直 蜂谷
Masanori Takano
雅規 鷹野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
WELL CORP O
O Well Corp
Original Assignee
WELL CORP O
O Well Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by WELL CORP O, O Well Corp filed Critical WELL CORP O
Priority to JP2011225530A priority Critical patent/JP5872239B2/en
Publication of JP2013085975A publication Critical patent/JP2013085975A/en
Application granted granted Critical
Publication of JP5872239B2 publication Critical patent/JP5872239B2/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Application Of Or Painting With Fluid Materials (AREA)
  • Coating Apparatus (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a coating device capable of reducing usage of coating material and capable of coating an object with coating material without reducing the reactivity over time even if the coating material has a property of reducing its reactivity over time, and a coating method using the coating device.SOLUTION: The coating device 10 includes a mounting stage 13 for stably holding a plate-like base material 18 to be coated with coating material, a coating unit 20 arranged at a position above the base material 18 on the mounting stage 13, a liquid feeding means, and a moving mechanism. The coating unit 20 includes a coating material supply port 32 provided on an edge surface 28b of a projection part 28 projecting downward, and a supporting/moving means for stretching and supporting a coating material impregnation cloth 44 in a state that the cloth is made to contact the edge surface 28b and capable of moving the cloth to the stretch direction. As the base material 18 can be quickly coated with the coating material thereby after the coating material flows out from the coating material supply port 32, the base material is coated with the coating material without reducing the reactivity over time even if the coating material has a property of reducing its reactivity with the base material 18 over time.

Description

本発明は、塗料の塗布装置及び該塗布装置を用いた塗布方法に関し、特に、塗料含浸用布に塗料を含浸させ、この塗料含浸用布を介して基材表面に塗料を塗布する塗布装置及びその塗布装置を用いた塗布方法に関する。   The present invention relates to a coating device and a coating method using the coating device, and more particularly, a coating device for impregnating a coating material with a coating material impregnated with a coating material and applying the coating material to the surface of a substrate via the coating material for coating material. The present invention relates to a coating method using the coating apparatus.

携帯電話、デジタルカメラ、及びタブレット型端末の表示部等には、指や体の一部が表示部に触れて指紋汚れが付着し、又は濡れた手で触れた際には水が付着し、画面が見えづらくなる。特に、タッチパネルを搭載した端末においては、操作後の指紋汚れや水の付着を防止し、又は付着したものを容易に除去できるようにし、画面上での操作をスムーズに行えるようにする必要がある。   Mobile phones, digital cameras, and tablet-type display units, etc., finger or part of the body touches the display unit and fingerprints get dirty, or when touched with wet hands, water adheres to it. The screen becomes difficult to see. In particular, in terminals equipped with a touch panel, it is necessary to prevent fingerprint stains and water from adhering after operation, or to easily remove the adhering material so that operations on the screen can be performed smoothly. .

そのために、例えば、特許文献1に記載されるような有機シラン化合物からなるシランカップリング剤含有塗料をガラス板等の基材上に塗布し、その化合物末端のシランカップリング基を基材上の水酸基と脱水縮合反応させてその基材と結合させ、撥水性、撥油性を付与することが行われる。   For this purpose, for example, a silane coupling agent-containing coating composed of an organic silane compound as described in Patent Document 1 is applied onto a substrate such as a glass plate, and the silane coupling group at the end of the compound is applied to the substrate. A dehydration condensation reaction with a hydroxyl group is combined with the base material to impart water repellency and oil repellency.

このシランカップリング剤含有塗料の塗布には、基材の表面への均一処理が可能な湿式法が好ましく用いられ、例えば、浸漬塗り(どぶ漬け塗装)や吹付塗装が挙げられる。また、特許文献2には、その図7において、無端ベルトに塗料を供給し、塗料を保持した無端ベルトを基板に接触させて塗布する塗布装置が開示されている。   For the application of the silane coupling agent-containing coating, a wet method capable of uniform treatment on the surface of the substrate is preferably used, and examples thereof include dip coating (soaked coating) and spray coating. Further, Patent Document 2 discloses a coating apparatus that supplies a coating material to an endless belt in FIG. 7 and applies the endless belt holding the coating material in contact with a substrate.

特開2000−094567JP 2000-094567 特開2004−073925JP2004-073925

しかし、浸漬塗りでは、基材全体を塗料中に浸漬させるため、基材の両面に塗料が塗布されてしまう。これでは本来塗装の必要のない基材の裏面にも撥水性・撥油性が付与されてしまい、裏面に携帯電話本体等との接着のための接着剤やインクを塗布させることができず、製品の製造上の不具合が生じる。更に、基材の表面に塗布するのに必要な量だけでなく基材全体を浸漬させる量の塗料が必要となり、製造コストの増大を招く。   However, in dip coating, the entire base material is immersed in the paint, so that the paint is applied to both surfaces of the base material. This gives water and oil repellency to the back side of the base material, which does not need to be painted, and it is impossible to apply adhesive or ink for bonding to the mobile phone body etc. on the back side. This causes a manufacturing defect. Furthermore, not only the amount necessary to apply to the surface of the base material but also the amount of paint that immerses the entire base material is required, which leads to an increase in manufacturing cost.

また、吹き付け塗装では基材の表面のみを塗装可能であるが、吹き付けた塗料が基材表面以外の場所へも飛散するので、塗料の使用量が比較的多くなる。更に、吹き付けの際に塗料が空気を抱き込むことになる。すなわち、特許文献1に記載のシランカップリング剤含有塗料が空気を抱き込むことにより塗料中のシランカップリング基が空気中の水分等と反応して反応が進行し、ガラス板との反応性が低下するという不具合が生じる。これにより、塗布後の基材の撥水性・撥油性が不十分となり、又は撥水性・撥油性の性能のムラが生じるおそれがある。   In spray painting, only the surface of the base material can be painted. However, since the sprayed paint scatters to places other than the surface of the base material, the amount of paint used is relatively large. In addition, the paint encloses air during spraying. That is, when the silane coupling agent-containing paint described in Patent Document 1 entraps air, the silane coupling group in the paint reacts with moisture in the air and the reaction proceeds, and the reactivity with the glass plate is increased. The problem of a drop occurs. Thereby, the water repellency / oil repellency of the substrate after application may be insufficient, or the water repellency / oil repellency may be uneven.

更に、特許文献2に記載の塗布装置によると、吹き付け塗装同様にガラス板の表面のみを塗布可能であり、且つ無端ベルトを介して塗料を塗布することで塗料の飛散等の問題も無く塗料の使用量も減少する。しかし、塗布後に無端ベルト上に残存する塗料が無端ベルトの周回軌道を循環中に空気中の水分と反応して基材との反応性が低下し、その反応性が低下した塗料が無端ベルトの周回後に基材に塗布されてしまうおそれがある。   Furthermore, according to the coating apparatus described in Patent Document 2, it is possible to apply only the surface of the glass plate in the same manner as spray coating, and by applying the paint through an endless belt, there is no problem of paint scattering and the like. The amount used is also reduced. However, the coating material remaining on the endless belt after application reacts with moisture in the air while circulating on the endless belt orbit, and the reactivity with the substrate decreases, and the coating material whose reactivity has decreased is applied to the endless belt. There is a possibility that it may be applied to the substrate after the lap.

本発明は、上記課題に鑑みてなされたものであり、その目的は、塗料の使用量を低減し、且つ、経時的に反応性が低下する塗料であっても反応性を経時的に低下させることなく対象物に塗布することができる塗布装置及びその塗布装置を用いた塗布方法を提供することにある。   The present invention has been made in view of the above problems, and its purpose is to reduce the amount of paint used and to reduce the reactivity over time even for a paint whose reactivity declines over time. It is providing the coating device which can apply | coat to a target object, and the coating method using the coating device.

上記目的を解決するための請求項1に記載の発明は、塗料の塗布装置であって、前記塗料が塗布される対象物を安定保持する保持部と、該保持部に保持された前記対象物の上方位置に配置され、下方に突出する突出部を有する塗料供給部と、前記突出部の先端面に設けられた塗料供給口と、長尺の帯状の塗料含浸用布を前記突出部の先端面に当接させた状態で張架支持すると共に、張架方向へ移動可能な支持・移動手段と、を有する塗布ユニットと、該塗布ユニットの前記塗料供給口に塗料を送る送液手段と、前記塗布ユニットと前記対象物との相対的な接離移動及び略平行移動を行う移動機構と、を有することを特徴とする。   The invention according to claim 1 for solving the above object is a paint application apparatus, which stably holds an object to which the paint is applied, and the object held by the holding part. A coating material supply portion having a protruding portion that protrudes downward, a coating material supply port provided on a tip surface of the protruding portion, and a long strip-shaped cloth for impregnating the coating material. A coating unit that has tension support in a state of being in contact with the surface, and that is movable and movable in the stretching direction, and a liquid feeding unit that sends paint to the paint supply port of the coating unit; And a moving mechanism that performs a relative contact / separation movement and a substantially parallel movement between the coating unit and the object.

この構成によれば、塗料供給口から流出した塗料は突出部の先端面に当接する塗料含浸用布に含浸保持される。そして、そのまま突出部の先端面を下方へ移動させて塗料含浸用布を対象物と接触させ、接触させたまま対象物に対して略平行移動させることで、塗料含浸用布から塗料を速やかに対象物に塗布することができる。このように、塗料供給口から流出した後に速やかに塗料を対象物に塗布することができるので、経時的に対象物との反応性が低下する塗料であっても反応性を経時的に低下させることなく塗布することができる。   According to this configuration, the paint that has flowed out from the paint supply port is impregnated and held by the paint impregnation cloth that comes into contact with the front end surface of the protrusion. Then, the tip surface of the projecting portion is moved downward to bring the paint impregnating cloth into contact with the object, and the paint impregnating material is quickly removed from the paint impregnating cloth by moving substantially in parallel with the object in contact with the object. Can be applied to an object. In this way, since the paint can be applied to the object immediately after flowing out from the paint supply port, the reactivity decreases with time even for a paint whose reactivity with the object decreases with time. It can apply without.

更に、塗布後に塗料含浸用布のうちの塗布に用いた部位を支持・移動手段によって移動させて未使用の部位を突出部の先端面に当接させ、新たな塗料を含浸させることで、常に反応性を経時的に低下させない状態で塗料を対象物に塗布することができる。すなわち、無端ベルトや塗布パッドを用いる場合のように、塗料が無端ベルトや塗布パッド上で長時間停滞することを回避することができる。   Furthermore, by moving the part of the coating impregnating cloth after coating applied by the support / moving means to bring the unused part into contact with the tip surface of the protruding part, and always impregnating with new paint, The paint can be applied to the object in a state where the reactivity does not decrease with time. That is, it is possible to prevent the paint from stagnating on the endless belt or the coating pad for a long time as in the case of using the endless belt or the coating pad.

また、塗料を含浸保持させた塗料含浸用布によって対象物への塗布が行われるので塗料の飛散等による塗料使用量の無駄が無く、且つ塗料を上述の略平行移動により対象物上に薄く広く塗り広げることができ、塗料の使用量を節約することができる。   In addition, since the application to the object is performed by the paint impregnated cloth impregnated and held with the paint, there is no waste of the amount of paint used due to the scattering of the paint, and the paint is thinly and widely spread on the object by the substantially parallel movement described above. The paint can be spread and the amount of paint used can be saved.

請求項2に記載の発明は、請求項1に記載の塗布装置において、前記突出部の先端面は、前記当接された塗料含浸用布の張架方向と直交する方向に所定長さ伸長すると共に、該伸長方向に沿って延在し前記塗料供給口を通過する凹溝を有することを特徴とする。   According to a second aspect of the present invention, in the coating apparatus according to the first aspect, the front end surface of the projecting portion extends a predetermined length in a direction orthogonal to the stretching direction of the contacted material for impregnating the paint. And it has a ditch | groove extended along this extension direction and passing the said coating material supply port, It is characterized by the above-mentioned.

この構成によれば、塗料供給口から流出した塗料は突出部の先端面に設けられた凹溝中をその先端面の伸長方向に亘って速やかに展開される。したがって、突出部の先端面の伸長する所定長さに亘って塗料が塗料含浸用布に含浸保持される。これにより、より薄く広く塗料を対象物上に塗り広げることができ、塗料の使用量をより効果的に節約することができる。   According to this configuration, the paint that has flowed out from the paint supply port is rapidly developed in the recessed groove provided on the front end surface of the protruding portion in the extending direction of the front end surface. Therefore, the coating material is impregnated and held in the paint impregnation cloth over a predetermined length of the front end surface of the protrusion. Thereby, the paint can be spread more thinly and widely on the object, and the amount of paint used can be more effectively saved.

請求項3に記載の発明は、請求項2に記載の塗布装置において、前記塗料供給口は、前記先端面の伸長方向に所定間隔おきに複数設けられたことを特徴とする。   A third aspect of the present invention is the coating apparatus according to the second aspect, wherein a plurality of the coating material supply ports are provided at predetermined intervals in the extending direction of the tip end surface.

この構成によれば、所定間隔おきに複数設けられた塗料供給口により凹溝中をその先端面の伸長方向に亘ってより速く塗料を展開させることができる。したがって、迅速に突出部の先端面の伸長する所定長さに亘って塗料を塗料含浸用布に含浸させることができるので、塗料供給口から流出した塗料をさらに速やかに対象物に塗布することができる。
請求項4に記載の発明は、請求項1〜3の何れか1項に記載の塗布装置において、前記移動機構による前記相対的な移動は、前記塗布ユニットを移動させることによって行うことを特徴とする。
According to this configuration, the coating material can be spread more quickly in the concave groove along the extending direction of the front end surface by a plurality of coating material supply ports provided at predetermined intervals. Therefore, since the paint can be impregnated in the cloth for impregnating the paint quickly over a predetermined length in which the front end surface of the protrusion extends, the paint flowing out from the paint supply port can be applied to the object more quickly. it can.
The invention described in claim 4 is the coating apparatus according to any one of claims 1 to 3, wherein the relative movement by the moving mechanism is performed by moving the coating unit. To do.

この構成によれば、塗布ユニット全体が一つの移動体として構成されているので、装置構成をコンパクトなものとすることができる。そして、塗料を各対象物に塗布する過程が塗布ユニットのみの移動により完結するという利点がある。   According to this structure, since the whole coating unit is comprised as one moving body, an apparatus structure can be made compact. And there exists an advantage that the process of apply | coating a coating material to each target object is completed only by the movement of an application | coating unit.

請求項5に記載の発明は、請求項1〜4の何れか1項に記載の塗布装置を用いる塗料の塗布方法であって、前記保持部に前記対象物を保持させる対象物保持工程と、前記塗料含浸用布を前記突出部の先端面に当接させた状態で張架するように前記支持・移動手段に支持させる支持工程と、前記送液手段によって前記塗布ユニットの塗料供給口へと塗料を送り、前記塗料供給口から流出した塗料を前記塗料含浸用布に含浸保持させる送液工程と、前記移動機構により前記先端面に当接する前記塗料含浸用布が前記対象物へと接触するまで前記塗布ユニットを前記対象物へと近接移動させ、該接触状態で前記塗布ユニットを前記対象物に対して略平行移動させることにより前記塗料含浸用布を前記対象物と摺動させて前記対象物に塗料を塗布する塗布工程と、該塗布工程の後、前記移動機構により前記対象物と接触した前記塗料含浸用布が前記対象物から離反するまで前記塗布ユニットを前記対象物から離反移動させる離反移動工程と、前記支持・移動手段により前記塗料含浸用布を前記張架方向へ移動させる塗料含浸用布移動工程と、を有することを特徴とする。   Invention of Claim 5 is the coating method of the coating material using the coating device of any one of Claims 1-4, Comprising: The target object holding process which hold | maintains the target object in the said holding part, A supporting step of supporting the coating-impregnating cloth by the supporting / moving means so as to be stretched in a state of being in contact with the tip end surface of the protruding portion; and the liquid supply means to the coating supply port of the coating unit. A liquid feeding step of feeding the paint and impregnating and holding the paint flowing out from the paint supply port in the paint impregnation cloth, and the paint impregnation cloth contacting the tip surface by the moving mechanism comes into contact with the object. The coating unit is moved close to the object until the coating unit is moved substantially parallel to the object in the contact state, and the paint impregnating cloth is slid with the object and the object is moved. Apply paint to objects A separation step of moving the coating unit away from the object until the cloth for impregnating the paint contacted with the object by the moving mechanism is separated from the object after the application step; And a paint impregnating cloth moving step of moving the paint impregnating cloth in the stretching direction by a supporting / moving means.

この構成によれば、送液工程において塗料供給口から流出した塗料は突出部の先端面に当接する塗料含浸用布に含浸保持される。そして、塗布工程においてそのまま突出部の先端面を下方へ移動させて塗料含浸用布を対象物と接触させ、接触させたまま対象物に対して平行移動させることで、塗料供給口から流出した塗料を速やかに対象物に塗布することができる。このように、塗料供給口から流出した後に速やかに塗料を対象物に塗布することができるので、経時的に対象物との反応性が低下する塗料であっても反応性を経時的に低下させることなく塗布することができる。   According to this configuration, the paint that has flowed out from the paint supply port in the liquid feeding process is impregnated and held by the paint impregnation cloth that comes into contact with the tip surface of the protrusion. In the coating process, the tip surface of the projecting portion is moved downward to bring the coating material impregnated cloth into contact with the object, and the paint flowing out from the coating material supply port is moved in parallel with the object while in contact. Can be quickly applied to an object. In this way, since the paint can be applied to the object immediately after flowing out from the paint supply port, the reactivity decreases with time even for a paint whose reactivity with the object decreases with time. It can apply without.

更に、塗布工程後に塗料含浸用布移動工程において、例えば、塗料含浸用布のうちの塗布に用いた部位を支持・移動手段によって移動させて未使用の部位を突出部の先端面に当接させ、新たな塗料を含浸させることで、常に反応性を経時的に低下させない状態で塗料を対象物に塗布することができる。すなわち、無端ベルトや塗布パッドを用いる場合のように、塗料供給口から流出した塗料が無端ベルトや塗布パッド上で長時間停滞することを回避することができる。   Further, in the paint impregnation cloth moving step after the application process, for example, the part of the paint impregnation cloth used for application is moved by the support / moving means so that the unused part is brought into contact with the tip surface of the protrusion. By impregnating with a new paint, the paint can be applied to the object in a state where the reactivity is not always lowered over time. That is, as in the case of using an endless belt or a coating pad, it is possible to prevent the paint flowing out from the coating material supply port from staying on the endless belt or the coating pad for a long time.

また、本発明に係る塗布装置を用いる塗布方法は、塗料を含浸保持させた塗料含浸用布によって対象物への塗布が行われるので塗料の飛散等による塗料使用量の無駄が無く、且つ塗料を上述の略平行移動により対象物上に薄く広く塗り広げることができ、塗料の使用量を節約することができる。   In the coating method using the coating apparatus according to the present invention, since the coating is performed on the object by the coating impregnated cloth impregnated with the coating, there is no waste of the amount of coating used due to the scattering of the coating and the like. By the above-described substantially parallel movement, the object can be spread thinly and widely, and the amount of paint used can be saved.

本発明によれば、塗料供給口から流出した塗料を速やかに対象物に塗布することができるので、経時的に対象物との反応性が低下する塗料であっても反応性を経時的に低下させることなく塗布することができる。よって、対象物にしっかり結合した塗膜を施すことができる。   According to the present invention, since the paint that has flowed out from the paint supply port can be quickly applied to the object, the reactivity decreases with time even for a paint whose reactivity with the object decreases with time. It can apply | coat, without making it. Therefore, a coating film firmly bonded to the object can be applied.

更に、塗料含浸用布に含浸保持された塗料は、対象物上に薄く広く塗り広げられるので、塗料の使用量を節約することができる。よって、対象物への塗膜の形成にかかる塗料コストを低減させることができる。   Furthermore, since the paint impregnated and held in the paint impregnation cloth is spread thinly and widely on the object, the amount of paint used can be saved. Therefore, the coating material cost concerning formation of the coating film to a target object can be reduced.

本発明の実施の形態に係る塗布装置10の正面図である。It is a front view of the coating device 10 which concerns on embodiment of this invention. 同じく、塗布装置10の側面図である。Similarly, it is a side view of the coating device 10. 同じく、塗布ユニット20を説明するための拡大斜視図である。Similarly, it is an enlarged perspective view for explaining the coating unit 20. 同じく、図3を矢印100方向から見た図である。Similarly, it is the figure which looked at FIG. 3 from the arrow 100 direction. 同じく、塗料含浸用布20と基材18の接触状態を示す正面図である。Similarly, it is a front view showing a contact state between the paint impregnating cloth 20 and the substrate 18.

次に、本発明の実施の形態について図に基づいて詳細に説明する。対象物の表面に塗料を塗布するために用いる本発明の塗布装置及びその装置を用いた塗布方法を、図1〜5を参照して説明する。図1は本発明の実施の形態に係る塗布装置10の正面図、図2は本実施の形態に係る塗布装置10の側面図である。   Next, embodiments of the present invention will be described in detail with reference to the drawings. A coating apparatus of the present invention used for coating a surface of an object and a coating method using the apparatus will be described with reference to FIGS. FIG. 1 is a front view of a coating apparatus 10 according to an embodiment of the present invention, and FIG. 2 is a side view of the coating apparatus 10 according to the present embodiment.

図示のように、平坦な台座12上には、塗料が塗布される対象物である板状の基材18を安定保持する保持部であり台座12に対して略平行である載置台13が設けられ、また、基端が台座12に固定された2本の縦柱14が立設されている。この縦柱14の先端近傍に両端部が固定された梁部材16が台座12と略平行に架け渡されている。この梁部材16に対して、基材18へと塗料を塗布する機構の集合体である塗布ユニット20が、載置台13に保持された基材18の上方位置で後述するスライダブロック22を介して取り付けられている。塗布ユニット20は、スライダブロック22を含む移動機構によって基材18に接離移動し、及び基材18と略平行移動する。以上の概略構成を有する塗布装置10の各構成について、以下に詳述する。   As shown in the figure, on the flat base 12, there is provided a mounting base 13 that is a holding part that stably holds the plate-like base material 18 that is an object to which the paint is applied and is substantially parallel to the base 12. In addition, two vertical columns 14 whose base ends are fixed to the pedestal 12 are erected. A beam member 16 having both ends fixed to the vicinity of the tip of the vertical column 14 is bridged substantially parallel to the base 12. An application unit 20, which is an assembly of mechanisms for applying paint to the base material 18, is applied to the beam member 16 at a position above the base material 18 held on the mounting table 13 via a slider block 22 described later. It is attached. The application unit 20 moves toward and away from the base material 18 by a moving mechanism including the slider block 22 and moves substantially parallel to the base material 18. Each configuration of the coating apparatus 10 having the above schematic configuration will be described in detail below.

まず、塗布ユニット20について説明する。図3は、塗布ユニット20を説明するための拡大斜視図であり、図4は、同図を矢印100方向から見た図である。図示のように、板状の塗布ユニット本体24に対して矩形のブロック26の端部が固定して取り付けられている。このブロック26の下方に突出する略矩形の突出部28が、棒状の2本の接続ロッド30によって所定間隔をおいて連結されており、必要に応じて突出部28の高さ位置がこの間隔により調整される。この接続ロッド30により連結されたブロック26及び突出部28により、塗料供給部29が構成されている。   First, the coating unit 20 will be described. FIG. 3 is an enlarged perspective view for explaining the coating unit 20, and FIG. 4 is a view of the drawing seen from the direction of the arrow 100. As shown in the drawing, the end of a rectangular block 26 is fixedly attached to the plate-shaped coating unit main body 24. A substantially rectangular protruding portion 28 protruding downward from the block 26 is connected by two rod-shaped connecting rods 30 at a predetermined interval, and the height position of the protruding portion 28 depends on this interval as required. Adjusted. The block 26 and the projecting portion 28 connected by the connecting rod 30 constitute a paint supply portion 29.

突出部28は、ブロック26と対向する上面28a及び基材18と対向する先端面28bを有し、四方の側面が開口した中空の構造体である。突出部28は、塗布ユニット本体24の面24aと垂直方向に伸長する細長な矩体である。よって、先端面28bもその矩体の伸長方向に伸長している。この先端面28bには、その先端面28bの伸長方向に沿って延在する断面矩形の凹溝28cが設けられている。そして、凹溝28cには、図3における奥方向から手前方向にかけて等間隔に5つの塗料供給口32が開口している。   The protruding portion 28 is a hollow structure having an upper surface 28a facing the block 26 and a tip surface 28b facing the base member 18 and having four side surfaces opened. The protrusion 28 is an elongated rectangular body that extends in a direction perpendicular to the surface 24 a of the coating unit main body 24. Therefore, the front end surface 28b also extends in the extending direction of the rectangular body. The distal end surface 28b is provided with a concave groove 28c having a rectangular cross section extending along the extending direction of the distal end surface 28b. In the concave groove 28c, five paint supply ports 32 are opened at equal intervals from the back direction to the front direction in FIG.

塗料供給口32にはそれぞれ塗料を塗料供給口32へと送液するための送液チューブ34の一端が接続されており、送液チューブ34の他端は台座12上の制御台36に載置したペリスタルティックポンプ38にそれぞれ接続されている。これら送液チューブ34及びペリスタルティックポンプ38によって送液手段が構成されている。   One end of a liquid supply tube 34 for supplying the paint to the paint supply port 32 is connected to the paint supply port 32, and the other end of the liquid supply tube 34 is placed on the control table 36 on the base 12. The peristaltic pumps 38 are connected respectively. The liquid feeding tube 34 and the peristaltic pump 38 constitute a liquid feeding means.

更に、ブロック26の側面26aと対向する位置に矩形の固定ブロック40が、側面26aに対して接触状態及び離間状態となることができるように接離移動可能に塗布ユニット本体24に対して取り付けられている。これにより後述する塗料含浸用布44を固定ブロック40及びブロック26により挟持し、固定することができる。これら固定ブロック40とブロック26は挟持手段を構成する。さらに、塗布ユニット20は、以下の構成の支持・移動手段を有する。   Further, a rectangular fixed block 40 is attached to the coating unit main body 24 at a position facing the side surface 26a of the block 26 so as to be movable toward and away from the side surface 26a. ing. As a result, a coating-impregnating cloth 44, which will be described later, can be sandwiched and fixed between the fixing block 40 and the block 26. These fixed block 40 and block 26 constitute clamping means. Furthermore, the coating unit 20 has a support / moving means having the following configuration.

支持・移動手段は、図1に示すように、ブロック26及び固定ブロック40より高い高さ位置で塗布ユニット本体24に重合して固定された板状体42と、板状体42の表面42aにそれぞれ一端が軸支された2本のローラによって構成されている。この2本のローラに長尺の帯状の塗料含浸用布44が張架されるように巻回支持される。その2本のローラのうち、向かって左側のローラは塗料含浸用布44を送りだす側の送り出しローラ46であり、向かって右側のローラは塗料含浸用布44を巻き込む側の巻き込みローラ48である。張架された塗料含浸用布44は、塗布ユニット本体24に一端がそれぞれ軸支されたガイドローラ50、52に案内されて突出部28の先端面28bと当接している。なお、上述した先端面28bの伸長方向と塗料含浸用布44の張架方向(図1における矢印200方向)は直交している。   As shown in FIG. 1, the support / moving means includes a plate-like body 42 that is superposed on the coating unit main body 24 at a height position higher than the block 26 and the fixed block 40, and a surface 42 a of the plate-like body 42. Each end is constituted by two rollers pivotally supported at one end. A long belt-like paint-impregnating cloth 44 is wound around and supported by these two rollers. Of the two rollers, the roller on the left side is a feed roller 46 on the side for feeding the paint impregnating cloth 44, and the roller on the right side is a winding roller 48 on the side for winding the paint impregnated cloth 44. The stretched cloth 44 for impregnating the paint is guided by guide rollers 50 and 52 each having one end pivotally supported on the coating unit main body 24 and is in contact with the front end surface 28b of the protruding portion 28. In addition, the extending | stretching direction (the arrow 200 direction in FIG. 1) of the extending | stretching direction of the front end surface 28b mentioned above and the coating material impregnation cloth 44 is orthogonal.

巻き込みローラ48は、図示しない駆動モータにより矢印300方向に回転することで、塗料供給口32に対して塗料含浸用布44をその張架方向である巻き込み方向に移動させる移動手段として作用する。なお、送り出しローラ46は、巻き込みローラ48の回転により巻き取られる塗料含浸用布44の回転に伴って回転する。   The entraining roller 48 is rotated in the direction of the arrow 300 by a drive motor (not shown), thereby acting as a moving means for moving the paint impregnating cloth 44 in the entraining direction that is the stretching direction with respect to the paint supply port 32. The feed roller 46 rotates in accordance with the rotation of the paint impregnation cloth 44 that is wound up by the rotation of the entraining roller 48.

次に、移動機構について説明する。移動機構は、上述の梁部材16、スライダブロック22、及び塗布ユニット本体24によって構成されている。梁部材16はその上面及び下面にそれぞれ凹溝16aを有する断面略エ字状に形成されている。スライダブロック22は、略矩体として形成され、縦柱14側の面には梁部材16の塗布ユニット20側部位を遊嵌する凹溝22aが設けられている。そして、凹溝22a内の上下方向にそれぞれ設けられたローラ22bが梁部材16の凹溝16aを挟持すると共に、そのローラ22bが図示しない駆動モータにより回転し、塗布ユニット本体24を塗布ユニット20ごと矢印200方向に、すなわち、載置台13に対して略平行に、且つ塗料含浸用布44の張架方向に移動させる。これにより、塗布ユニット20は、載置台13に安定保持された基材18に対して略平行方向に移動する。   Next, the moving mechanism will be described. The moving mechanism includes the beam member 16, the slider block 22, and the coating unit main body 24 described above. The beam member 16 is formed in a substantially letter-shaped cross section having a concave groove 16a on the upper surface and the lower surface thereof. The slider block 22 is formed as a substantially rectangular body, and a concave groove 22a for loosely fitting the application unit 20 side portion of the beam member 16 is provided on the surface on the vertical column 14 side. The rollers 22b provided in the vertical direction in the concave groove 22a sandwich the concave groove 16a of the beam member 16, and the roller 22b is rotated by a drive motor (not shown) so that the coating unit main body 24 is moved together with the coating unit 20. It is moved in the direction of the arrow 200, that is, substantially parallel to the mounting table 13 and in the direction in which the paint impregnating cloth 44 is stretched. Thereby, the coating unit 20 moves in a substantially parallel direction with respect to the base material 18 stably held on the mounting table 13.

また、塗布ユニット本体24は、その左右方向(図1における矢印200方向)の両端側が縦柱14側の面から切り欠かれて薄肉化されており、それゆえ塗布ユニット本体24は断面略T字状の板材である。すなわち、塗布ユニット本体24の上下方向略全長に亘って縦柱14側に突出する凸部24bを有する。スライダブロック22は、その塗布ユニット20側の面に上下方向に切り欠かれた凹溝22cを有し、凹溝22c内の左右方向にそれぞれ設けられたローラ22dにより凸部24bを凸部24bの側面から挟持すると共に、そのローラ22dは図示しない駆動モータにより回転し、塗布ユニット本体24を塗布ユニット20ごと矢印300方向に、すなわち、載置台13に対して上下方向に移動させる。これにより、塗布ユニット20は載置台13上の基材18に対して接離方向に移動する。   Further, the coating unit main body 24 is thinned by notching both end sides in the left-right direction (the direction of the arrow 200 in FIG. 1) from the surface on the vertical column 14 side. Therefore, the coating unit main body 24 has a substantially T-shaped cross section. Shaped plate material. That is, the coating unit main body 24 has a convex portion 24 b that protrudes toward the vertical column 14 over substantially the entire length in the vertical direction. The slider block 22 has a concave groove 22c cut out in the vertical direction on the surface on the side of the coating unit 20, and the convex portion 24b is replaced with the convex portion 24b by rollers 22d respectively provided in the horizontal direction in the concave groove 22c. While being sandwiched from the side surface, the roller 22d is rotated by a drive motor (not shown) to move the coating unit main body 24 together with the coating unit 20 in the direction of the arrow 300, that is, in the vertical direction with respect to the mounting table 13. Thereby, the coating unit 20 moves in the contact / separation direction with respect to the base material 18 on the mounting table 13.

更に、保持部移動機構について説明する。保持部である載置台13は、平坦な台座12上に設けられたガイドレール54上に載置されている。ガイドレール54は上方に凹溝54aを有し、載置台13の下部における下方に突出する脚部13aの底面及び側面に設けられたローラ13bが、図示しない駆動モータにより回転し、ガイドレール54の凹溝54a上を走行して矢印400方向へ、すなわち、塗料含浸用布44の張架方向と直交する方向に移動可能である。   Further, the holding unit moving mechanism will be described. The mounting table 13 serving as a holding unit is mounted on a guide rail 54 provided on the flat base 12. The guide rail 54 has a concave groove 54a on the upper side, and rollers 13b provided on the bottom and side surfaces of the leg portion 13a projecting downward at the lower portion of the mounting table 13 are rotated by a drive motor (not shown). It travels on the concave groove 54a and can move in the direction of the arrow 400, that is, in the direction orthogonal to the stretching direction of the paint impregnating cloth 44.

以上の構成を有する塗布装置10を用いた基材18への塗料の塗布方法を説明する。本実施の形態において、対象物である基材18はガラス板である。この基材の大きさは、例えば、一辺の長さが塗料含浸用布44の幅lより若干短い正方形状である。この基材18を、載置台13上に3行3列で計9枚載置する。載置した基材18は、載置台13表面に各ガラス板の下側となるように配置された図示しない吸引口からエアーで吸着固定されることにより安定保持されている(対象物保持工程)。   A method of applying a paint to the base material 18 using the coating apparatus 10 having the above configuration will be described. In this Embodiment, the base material 18 which is a target object is a glass plate. The size of the base material is, for example, a square shape in which the length of one side is slightly shorter than the width l of the paint impregnating cloth 44. A total of nine substrates 18 are placed on the mounting table 13 in three rows and three columns. The mounted substrate 18 is stably held by being sucked and fixed with air from a suction port (not shown) arranged on the surface of the mounting table 13 so as to be below each glass plate (object holding step). .

次に、塗料含浸用布44を支持・移動手段に支持させる。ここで、塗料含浸用布44は、例えば、給水性及び給油性を備える糸から編まれた布、又は給水性及び給油性を備える繊維から作られた不織布である。この塗料含浸用布44の支持は、その長手方向の両端をそれぞれ送り出しローラ46及び巻き込みローラ48に固定することによりなされる。そして、送り出しローラ46側を矢印300方向に巻回し、両ローラ間の塗料含浸用布44を張架するように送り出しローラ46及び巻き込みローラ48に支持させる。この状態において、塗料含浸用布44は、送り出しローラ46側からガイドローラ50に周接してそこから下方へ伸長し、固定ブロック40及びブロック26間を通過して突出部28の先端面28bと当接し、先端面28bから再び上方へ伸長してガイドローラ52と周接して巻き込みローラ42へと巻回されている(支持工程)。   Next, the coating impregnation cloth 44 is supported by the supporting / moving means. Here, the paint impregnating cloth 44 is, for example, a cloth knitted from a yarn having water supply and oil supply properties, or a non-woven fabric made from fibers having water supply and oil supply properties. The coating material impregnation cloth 44 is supported by fixing both ends in the longitudinal direction to the feeding roller 46 and the entraining roller 48, respectively. Then, the side of the feed roller 46 is wound in the direction of the arrow 300, and is supported by the feed roller 46 and the take-up roller 48 so as to stretch the paint impregnating cloth 44 between the two rollers. In this state, the coating material impregnating cloth 44 is brought into contact with the guide roller 50 from the delivery roller 46 side, extends downward therefrom, passes between the fixed block 40 and the block 26, and contacts the front end surface 28 b of the protruding portion 28. In contact therewith, it extends upward again from the front end surface 28b, is in circumferential contact with the guide roller 52, and is wound around the winding roller 42 (supporting step).

なお、この塗料含浸用布44の張架方向と直交する方向に、突出部28の先端面28bは塗料含浸用布44の幅lを若干超える幅となるように伸長している。   In addition, in the direction orthogonal to the stretching direction of the paint impregnating cloth 44, the tip end surface 28b of the projecting portion 28 extends so as to have a width slightly exceeding the width l of the paint impregnating cloth 44.

支持工程後、挟持手段により、固定ブロック40がブロック26の側面26a方向へ移動し、塗料含浸用布44を挟持して固定する(塗料含浸用布挟持工程)。   After the supporting process, the fixing block 40 is moved in the direction of the side surface 26a of the block 26 by the clamping means, and the paint impregnating cloth 44 is clamped and fixed (paint impregnating cloth clamping process).

その後、塗料を送液手段によって塗料供給口32から流出させ、突出部28の先端面28bと当接する塗料含浸用布44へと塗料を含浸保持させる。この送液は、ペリスタルティックポンプ38によって塗料の供給速度を調節し、送液チューブ34中を塗料供給口32まで塗料を送ることによって行う。ペリスタルティックポンプ38の送液速度は、塗料供給口32が5つある場合、例えば、0.1〜0.05ml/minである。この送液速度及び送液時間は、塗料含浸用布44がその幅lの全幅に亘って塗料を含浸保持するのに十分な量であれば良く、上記速度に限られるものではない(送液工程)。   Thereafter, the coating material is caused to flow out from the coating material supply port 32 by the liquid feeding means, and the coating material is impregnated and held on the coating material impregnating cloth 44 in contact with the front end surface 28b of the protruding portion 28. This liquid feeding is performed by adjusting the supply speed of the paint by the peristaltic pump 38 and sending the paint through the liquid feed tube 34 to the paint supply port 32. The liquid feeding speed of the peristaltic pump 38 is, for example, 0.1 to 0.05 ml / min when there are five paint supply ports 32. The liquid feeding speed and the liquid feeding time are not limited to the above-mentioned speeds as long as they are sufficient for the paint impregnating cloth 44 to impregnate and hold the paint over the entire width l. Process).

このとき、塗料は先端面28bの凹溝28cに等間隔に5つ設けられた塗料供給口32から流出するので、突出部28の先端面28bに形成された凹溝28c中を先端面28bの伸長方向全長に亘って速やかに展開され、展開された塗料は塗料含浸用布44の幅lの全幅に亘って速やかに含浸する。これにより、塗料供給口32から流出した塗料の迅速な塗布が行われると共に、以下の塗布工程において、塗料含浸用布44が含浸した塗料が塗料含浸用布44の幅lをいっぱいに使ってより広く薄く基材18上に塗り広げられるという効果が得られる。   At this time, the paint flows out from the paint supply ports 32 provided at five equal intervals in the concave groove 28c of the front end face 28b, so that the inside of the concave groove 28c formed in the front end face 28b of the projecting portion 28 passes through the groove 28c of the front end face 28b. The paint is rapidly developed over the entire length in the extending direction, and the developed paint is impregnated quickly over the entire width 1 of the width of the paint impregnation cloth 44. As a result, the coating material flowing out from the coating material supply port 32 is rapidly applied, and the coating material impregnated with the coating material impregnation cloth 44 uses the full width l of the coating material impregnation cloth 44 in the following coating process. The effect of being spread widely on the substrate 18 is obtained.

次に、塗布工程について説明する。図1に示すように、移動機構により、離間した位置にある先端面28bに当接する塗料含浸用布44と基材18を互いに接触するまで塗布ユニット20を基材18へと近接移動させる。そして、図5に示すように、塗料含浸布44と基材18の接触状態において、再び移動機構により、塗布ユニット20を今度は基材18に対して略平行方向且つ塗料含浸用布44の張架方向へと移動させる。これにより、上述の通り、塗料を含浸保持した塗料含浸用布44はその幅lをいっぱいに使って基材18と摺動し、含浸した塗料を基材18に塗布することができる(塗布工程)。   Next, the coating process will be described. As shown in FIG. 1, the coating unit 20 is moved close to the base material 18 by the moving mechanism until the coating material impregnating cloth 44 and the base material 18 that are in contact with the distal end surface 28 b at a separated position come into contact with each other. Then, as shown in FIG. 5, in the contact state between the paint-impregnated cloth 44 and the base material 18, the application unit 20 is now moved in a direction substantially parallel to the base material 18 and the tension of the paint-impregnated cloth 44 by the moving mechanism. Move in the rack direction. Accordingly, as described above, the paint impregnating cloth 44 impregnated and retained with the paint slides with the base material 18 using the full width l, and the impregnated paint can be applied to the base material 18 (application process). ).

本実施の形態においては、塗布ユニット20を載置台13の一辺の長さに亘って基材18に対して略平行方向且つ塗料含浸用布44の張架方向へと移動させることで、一気に基材18を一列3枚分塗布することができる。更に、上記摺動の際、挟持手段により塗料含浸用布44が塗布ユニット20へと挟持固定されているので、移動機構により塗布ユニット20を基材18に対して矢印200方向且つ図5における向かって左方向に移動させた場合でも、塗料含浸用布44が摺動に伴ってその張架方向(矢印200方向)へずれることがなく、的確に塗料を塗布することができる。すなわち、矢印200方向であれば図5における左右どちらの方向へも塗布ユニット20を移動させて基材18上に塗料を塗布することができる。   In the present embodiment, the coating unit 20 is moved in the direction substantially parallel to the base material 18 and the direction in which the coating material impregnation cloth 44 is stretched over the length of one side of the mounting table 13, so The material 18 can be applied in three rows. Furthermore, since the coating impregnation cloth 44 is clamped and fixed to the coating unit 20 by the clamping means during the sliding, the coating unit 20 is moved relative to the substrate 18 by the moving mechanism in the direction of the arrow 200 and in FIG. Even when the paint impregnation cloth 44 is moved leftward, the paint impregnation cloth 44 does not shift in the stretching direction (in the direction of the arrow 200) as it slides, and the paint can be applied accurately. That is, in the direction of the arrow 200, the coating unit 20 can be moved in either the left or right direction in FIG.

また、塗料の塗布が塗料含浸用布44の基材18に対する摺動によりなされるので、基材18上に付着していた塵や埃を同時に拭き取る効果も期待できる。   In addition, since the coating is applied by sliding the coating impregnating cloth 44 with respect to the base material 18, an effect of simultaneously wiping off dust and dirt adhering to the base material 18 can be expected.

塗布工程終了後、移動機構により基材18と接触した塗料含浸布50をその基材18から離反するまで塗布ユニット20を基材18から離反移動させる(離反移動工程)。   After the coating process is completed, the coating unit 20 is moved away from the base material 18 until the paint-impregnated cloth 50 in contact with the base material 18 is separated from the base material 18 by the moving mechanism (separation moving process).

その後、挟持手段により固定ブロック40をブロック26の側面26aから離反させ、塗料含浸用布44の固定状態を解除する(塗料含浸用布固定解除工程)。   Thereafter, the fixing block 40 is separated from the side surface 26a of the block 26 by the clamping means, and the fixed state of the paint impregnation cloth 44 is released (paint impregnation cloth fixing release step).

その後、支持・移動手段により、巻き込みローラ48を矢印300方向に回転させ、塗料含浸用布44を張架方向、且つ巻き込みローラ48側へと移動させることで、先端面28bから塗料含浸用布44における塗布に用いた部位を移動させ、塗料含浸用布44における未使用の部位を先端面28bに当接させ(塗料含浸用布移動工程)、再度、挟持手段により、塗料含浸用布44を挟持して固定する(塗料含浸用布再挟持工程)。これにより、次の一列3枚の基材18の塗布のための塗布ユニット20側の準備がなされる。   Thereafter, the entraining roller 48 is rotated in the direction of the arrow 300 by the supporting / moving means, and the paint impregnating cloth 44 is moved in the stretching direction and toward the entraining roller 48, so that the paint impregnating cloth 44 is moved from the front end surface 28b. The part used for coating is moved, the unused part of the paint-impregnated cloth 44 is brought into contact with the tip surface 28b (paint-impregnated cloth moving step), and the paint-impregnated cloth 44 is sandwiched again by the clamping means. And fix (paint re-impregnation cloth re-pinching process). As a result, preparation on the application unit 20 side for application of the next three rows of base materials 18 is made.

以上の工程により、3列×3行に配置された基材18のうち、一列分の3枚の基材18への塗料の塗布が終了する。   Through the above steps, the application of the paint to the three substrates 18 in one column among the substrates 18 arranged in 3 columns × 3 rows is completed.

残り2列の基材へと塗料を塗布する場合は、更に、保持部移動機構により、塗料含浸用布44の張架方向と直交する方向且つ縦柱14方向へと載置台13をガイドレール54に対して一つ隣の列まで移動させる。この移動は、図示しない駆動モータによりローラ30aを回転させることにより行う(以上、保持部移動工程)。   When the paint is applied to the remaining two rows of base materials, the mounting table 13 is further guided to the guide rail 54 in the direction perpendicular to the stretching direction of the paint impregnating cloth 44 and in the direction of the vertical column 14 by the holding unit moving mechanism. Move to the next adjacent row. This movement is performed by rotating the roller 30a by a drive motor (not shown) (the holding part moving step).

保持部移動工程後は、再び送液工程から塗料含浸用布再挟持工程までの工程を繰り返すことで隣の列の3枚の基材18へ塗料を塗布することができる。その後、さらに保持部移動工程によって載置台13をさらに隣の列へと移動させ、送液工程から塗料含浸用布移動工程までの工程を繰り返すことで、最後の列の3枚の基板28へ塗料を塗布することができる。   After the holding part moving step, the coating can be applied to the three substrates 18 in the adjacent row by repeating the steps from the liquid feeding step to the coating impregnation cloth re-holding step again. Thereafter, the mounting table 13 is further moved to the next row by the holding portion moving step, and the steps from the liquid feeding step to the coating material impregnation cloth moving step are repeated, so that the coating material is applied to the three substrates 28 in the last row. Can be applied.

以上の送液工程から塗料含浸用布再挟持工程までの工程は、制御台36上のペリスタルティックポンプ38の隣に設置された制御装置56によって制御される。制御装置56には、CPUが内蔵されており、このCPUからの指令により、支持・移動手段、挟持手段、送液手段、移動機構及び保持部移動機構がそれぞれ独立して動作し、本発明に係る塗布装置10を用いた塗布方法が実施される。   The processes from the above liquid feeding process to the paint impregnation cloth re-holding process are controlled by the control device 56 installed next to the peristaltic pump 38 on the control table 36. The control device 56 has a built-in CPU, and in response to a command from the CPU, the support / moving means, the clamping means, the liquid feeding means, the moving mechanism, and the holding part moving mechanism are independently operated. A coating method using the coating apparatus 10 is performed.

したがって、本発明の塗布装置10及び塗布装置10を用いた塗布方法によると、塗料供給口32から流出した塗料は突出部28の先端面28bに当接する塗料含浸用布44に含浸保持される。そして、そのまま突出部28の先端面28bを下方へ移動させて塗料含浸用布44を基材18と接触させ、接触させたまま基材18と略平行方向且つ塗料含浸用布44の張架方向へと移動させることで、塗料含浸用布44から塗料を速やかに基材18に塗布することができる。このように、塗料供給口32から流出した後に速やかに塗料を基材18に塗布することができるので、シランカップリング剤含有塗料のような空気中の水分と反応して経時的にガラス板(基材18)との反応性が低下する塗料であっても反応性を低下させることなく塗布することができる。   Therefore, according to the coating apparatus 10 and the coating method using the coating apparatus 10 according to the present invention, the paint flowing out from the paint supply port 32 is impregnated and held in the paint impregnation cloth 44 that comes into contact with the front end surface 28 b of the protrusion 28. Then, the tip end surface 28b of the projecting portion 28 is moved downward to bring the paint impregnating cloth 44 into contact with the base material 18, and in the contact direction, substantially parallel to the base material 18 and the stretching direction of the paint impregnating cloth 44. The coating material can be quickly applied to the base material 18 from the coating material 44 for impregnating the coating material. In this way, since the paint can be quickly applied to the substrate 18 after flowing out from the paint supply port 32, it reacts with moisture in the air such as a silane coupling agent-containing paint, and the glass plate ( Even a paint with reduced reactivity with the substrate 18) can be applied without reducing the reactivity.

更に、塗布後に塗料含浸用布44のうちの塗布に用いた部位を支持・移動手段によって移動させて未使用の部位を突出部28の先端面28bに当接させ、新たな塗料を含浸させることで、常に反応性を経時的に低下させない状態で塗料を基材18に塗布することができる。すなわち、無端ベルトや塗布パッドを用いる場合のように、塗料が無端ベルトや塗布パッド上で長時間停滞することを回避することができる。   Further, after coating, the portion used for coating of the coating-impregnating cloth 44 is moved by the support / moving means so that the unused portion is brought into contact with the tip surface 28b of the protruding portion 28 and impregnated with new coating material. Thus, the paint can be applied to the substrate 18 in a state where the reactivity does not always decrease with time. That is, it is possible to prevent the paint from stagnating on the endless belt or the coating pad for a long time as in the case of using the endless belt or the coating pad.

また、塗料を含浸保持させた塗料含浸用布44によって基材18への塗布が行われるので塗料の飛散等による塗料使用量の無駄が無く、かつ塗料を上述の略平行方向且つ塗料含浸用布44の張架方向への移動により基材18上へ薄く広く塗り広げることができ、塗料の使用量を節約することができる。   Further, since the coating material is impregnated and held on the base material 18 by the coating material impregnating cloth 44, the amount of coating material used is not wasted due to scattering of the coating material, and the coating material is applied in the above-mentioned substantially parallel direction and the coating material impregnating fabric. By moving 44 in the stretching direction, it is possible to spread thinly and widely on the substrate 18, and the amount of paint used can be saved.

その上、本実施の形態においては、塗布ユニット20全体を一つの移動体として移動機構を構成しているので、装置構成がコンパクトなものとなっている。よって、塗料を各基材18に塗布するまでの工程が塗布ユニット20のみの移動により完結する。これにより、保持部側を簡素な構成とすることができるので、保持部側の設計の自由度が向上する。よって、例えば、保持部を載置台13ではなく、ベルトコンベア式とすることにより、より塗布効率の向上した装置とすることも可能になる。   In addition, in the present embodiment, since the moving mechanism is configured with the entire coating unit 20 as one moving body, the apparatus configuration is compact. Therefore, the process until the coating material is applied to each substrate 18 is completed by the movement of only the coating unit 20. Thereby, since the holding | maintenance part side can be made into a simple structure, the freedom degree of the design by the side of a holding | maintenance part improves. Therefore, for example, by using a belt conveyor type as the holding unit instead of the mounting table 13, it is possible to provide a device with improved coating efficiency.

なお、本発明は上記実施の形態に限定されることはなく、発明の趣旨を逸脱しない範囲で種々変更可能である。例えば、本実施の形態においては装置構成のコンパクト化を図るために塗布ユニット20側に移動機構を設けたが、対象物である基材18側に移動機構を設ける構成としても良い。   In addition, this invention is not limited to the said embodiment, A various change is possible in the range which does not deviate from the meaning of invention. For example, in the present embodiment, the movement mechanism is provided on the coating unit 20 side in order to reduce the size of the apparatus configuration. However, the movement mechanism may be provided on the base material 18 side that is an object.

10 塗布装置
13 保持部
16 梁部材(移動機構)
20 塗布ユニット
22 スライダブロック(移動機構)
24 塗布ユニット本体(移動機構)
28 突出部
29 塗料供給部
32 塗料供給口
34 送液チューブ(送液手段)
38 ペリスタルティックポンプ(送液手段)
42 板状体(支持・移動手段)
46 送り出しローラ(支持・移動手段)
48 巻き込みローラ(支持・移動手段)
DESCRIPTION OF SYMBOLS 10 Application | coating apparatus 13 Holding part 16 Beam member (movement mechanism)
20 Coating unit 22 Slider block (moving mechanism)
24 Coating unit body (moving mechanism)
28 Protruding part 29 Paint supply part 32 Paint supply port 34 Liquid supply tube (liquid supply means)
38 Peristaltic pump (liquid feeding means)
42 Plate (support / moving means)
46 Feeding roller (support / moving means)
48 Entrainment roller (support / moving means)

Claims (5)

塗料の塗布装置であって、
前記塗料が塗布される対象物を安定保持する保持部と、
該保持部に保持された前記対象物の上方位置に配置され、下方に突出する突出部を有する塗料供給部と、前記突出部の先端面に設けられた塗料供給口と、長尺の帯状の塗料含浸用布を前記突出部の先端面に当接させた状態で張架支持すると共に、張架方向へ移動可能な支持・移動手段と、を有する塗布ユニットと、
該塗布ユニットの前記塗料供給口に塗料を送る送液手段と、
前記塗布ユニットと前記対象物との相対的な接離移動及び略平行移動を行う移動機構と、
を有することを特徴とする塗布装置。
A paint application device,
A holding unit for stably holding an object to which the paint is applied;
A paint supply unit that is disposed at an upper position of the object held by the holding unit and has a projecting part projecting downward, a paint supply port provided on a front end surface of the projecting part, and a long belt-like shape A coating unit having a supporting and moving means capable of stretching and supporting the paint impregnating cloth in a state where the cloth is impregnated with the tip surface of the protruding portion, and movable in the stretching direction;
Liquid feeding means for sending paint to the paint supply port of the coating unit;
A moving mechanism for performing a relative contact and separation movement and a substantially parallel movement between the coating unit and the object;
A coating apparatus comprising:
前記突出部の先端面は、前記当接された塗料含浸用布の張架方向と直交する方向に所定長さ伸長すると共に、該伸長方向に沿って延在し前記塗料供給口を通過する凹溝を有することを特徴とする請求項1に記載の塗布装置。   The front end surface of the projecting portion extends a predetermined length in a direction perpendicular to the stretching direction of the abutted paint-impregnated cloth, and extends along the extension direction and passes through the paint supply port. The coating apparatus according to claim 1, further comprising a groove. 前記塗料供給口は、前記先端面の伸長方向に所定間隔おきに複数設けられたことを特徴とする請求項2に記載の塗布装置。   The coating apparatus according to claim 2, wherein a plurality of the coating material supply ports are provided at predetermined intervals in the extending direction of the tip surface. 前記移動機構による前記相対的な移動は、前記塗布ユニットを移動させることによって行うことを特徴とする請求項1〜3の何れか1項に記載の塗布装置。   The coating apparatus according to claim 1, wherein the relative movement by the moving mechanism is performed by moving the coating unit. 請求項1〜4の何れか1項に記載の塗布装置を用いる塗料の塗布方法であって、
前記保持部に前記対象物を保持させる対象物保持工程と、
前記塗料含浸用布を前記突出部の先端面に当接させた状態で張架するように前記支持・移動手段に支持させる支持工程と、
前記送液手段によって前記塗布ユニットの塗料供給口へと塗料を送り、前記塗料供給口から流出した塗料を前記塗料含浸用布に含浸保持させる送液工程と、
前記移動機構により前記先端面に当接する前記塗料含浸用布が前記対象物へと接触するまで前記塗布ユニットを前記対象物へと近接移動させ、該接触状態で前記塗布ユニットを前記対象物に対して略平行移動させることにより前記塗料含浸用布を前記対象物と摺動させて前記対象物に塗料を塗布する塗布工程と、
該塗布工程の後、前記移動機構により前記対象物と接触した前記塗料含浸用布が前記対象物から離反するまで前記塗布ユニットを前記対象物から離反移動させる離反移動工程と、
前記支持・移動手段により前記塗料含浸用布を前記張架方向へ移動させる塗料含浸用布移動工程と、
を有することを特徴とする塗布方法。
A coating method using the coating apparatus according to any one of claims 1 to 4,
An object holding step for holding the object in the holding unit;
A support step of supporting the paint impregnating cloth on the support / moving means so as to stretch in a state where the cloth for impregnating the paint is in contact with the tip end surface of the protruding portion;
A liquid feeding step of sending the paint to the paint supply port of the coating unit by the liquid feeding means, and impregnating and holding the paint flowing out from the paint supply port in the paint impregnation cloth;
The coating unit is moved close to the object until the coating-impregnated cloth in contact with the tip surface contacts the object by the moving mechanism, and the application unit is moved relative to the object in the contact state. Applying the paint to the object by sliding the paint-impregnated cloth with the object by substantially parallel movement,
A separation moving step of moving the coating unit away from the object until the paint impregnated cloth that has come into contact with the object by the moving mechanism is separated from the object after the applying step;
A paint impregnation cloth moving step of moving the paint impregnation cloth in the stretching direction by the support / moving means;
A coating method characterized by comprising:
JP2011225530A 2011-10-13 2011-10-13 Coating method using a coating device Expired - Fee Related JP5872239B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2011225530A JP5872239B2 (en) 2011-10-13 2011-10-13 Coating method using a coating device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2011225530A JP5872239B2 (en) 2011-10-13 2011-10-13 Coating method using a coating device

Publications (2)

Publication Number Publication Date
JP2013085975A true JP2013085975A (en) 2013-05-13
JP5872239B2 JP5872239B2 (en) 2016-03-01

Family

ID=48530483

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2011225530A Expired - Fee Related JP5872239B2 (en) 2011-10-13 2011-10-13 Coating method using a coating device

Country Status (1)

Country Link
JP (1) JP5872239B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107694832A (en) * 2017-11-13 2018-02-16 深圳市科晶智达科技有限公司 Mechanism and coating machine for device coating module
JP2018531782A (en) * 2015-10-07 2018-11-01 サン−ゴバン グラス フランス Automatic primer application system

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06222536A (en) * 1993-01-25 1994-08-12 Konica Corp Method and device for coating of surface protective layer of card
JPH07213972A (en) * 1994-01-31 1995-08-15 Konica Corp Applicator for surface protection layer of card
JPH11226465A (en) * 1998-02-12 1999-08-24 Konica Corp Coating method and coating device
WO2002030576A1 (en) * 2000-10-09 2002-04-18 Arktype S.R.L. A method for the decorative printing of surfaces, particularly of tiles and the like, and a machine operating in accordance with the method

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06222536A (en) * 1993-01-25 1994-08-12 Konica Corp Method and device for coating of surface protective layer of card
JPH07213972A (en) * 1994-01-31 1995-08-15 Konica Corp Applicator for surface protection layer of card
JPH11226465A (en) * 1998-02-12 1999-08-24 Konica Corp Coating method and coating device
WO2002030576A1 (en) * 2000-10-09 2002-04-18 Arktype S.R.L. A method for the decorative printing of surfaces, particularly of tiles and the like, and a machine operating in accordance with the method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2018531782A (en) * 2015-10-07 2018-11-01 サン−ゴバン グラス フランス Automatic primer application system
CN107694832A (en) * 2017-11-13 2018-02-16 深圳市科晶智达科技有限公司 Mechanism and coating machine for device coating module

Also Published As

Publication number Publication date
JP5872239B2 (en) 2016-03-01

Similar Documents

Publication Publication Date Title
US20200371432A1 (en) Cleaning Module, Cleaning Apparatus and Method of Cleaning Photomask
KR102011538B1 (en) Wiping pad, nozzle maintenance device using pad, and coating processing device
KR101005955B1 (en) Preliminary discharge device and preliminary discharge method
CN103962319B (en) Wiping mechanism and there is the automatic flushing device of Wiping mechanism
JP2013523575A (en) Method for cleaning surfaces, in particular glass plates
JP5872239B2 (en) Coating method using a coating device
JP6272138B2 (en) Application processing equipment
JP5285783B2 (en) Wiping cleaning device and wiping cleaning method
KR101683738B1 (en) The apparatus for impregnating a silver paste
JP2012232269A (en) Slit coat type coating apparatus for substrate floating type transportation mechanism
JP5899424B2 (en) Coating apparatus and coating method
JP3180143U (en) Coating nozzle cleaning device
KR20070085666A (en) Substrate cleaning device and cleaning method
JP2016140816A (en) Transparent plate cleaning system
TWI524946B (en) Substrate gluing apparatus
CN108296089A (en) Nozzle washing methods, apparatus for coating
CN108296086A (en) Nozzle cleans component, nozzle clearing apparatus, apparatus for coating
JP2016140815A (en) Transparent plate cleaning system
KR101926913B1 (en) Coating apparatus and coating method
JP2016040099A (en) Removal method, removal device and printing system
CN111151483B (en) Rubber wiping device and rubber wiping method thereof
JP6062776B2 (en) Coating machine with backing roll
JP2016140817A (en) Cleaning device and workpiece cleaning system
KR20090112586A (en) Coating apparatus
WO2015166566A1 (en) Coating apparatus and coating method

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20141010

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20150513

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20150519

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20150721

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20151215

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20160113

R150 Certificate of patent or registration of utility model

Ref document number: 5872239

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

LAPS Cancellation because of no payment of annual fees