JP2013075767A - Aligning and feeding device - Google Patents

Aligning and feeding device Download PDF

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Publication number
JP2013075767A
JP2013075767A JP2012183253A JP2012183253A JP2013075767A JP 2013075767 A JP2013075767 A JP 2013075767A JP 2012183253 A JP2012183253 A JP 2012183253A JP 2012183253 A JP2012183253 A JP 2012183253A JP 2013075767 A JP2013075767 A JP 2013075767A
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rotating plate
plate
guide
alignment
rotating
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JP5972103B2 (en
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Kouji Matsui
公児 松井
Masatsugu Uehara
正嗣 上原
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Daiichi Jitsugyo Viswill Co Ltd
Toray Precision Co Ltd
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Daiichi Jitsugyo Viswill Co Ltd
Toray Precision Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02Devices for feeding articles or materials to conveyors
    • B65G47/04Devices for feeding articles or materials to conveyors for feeding articles
    • B65G47/12Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
    • B65G47/14Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02Devices for feeding articles or materials to conveyors
    • B65G47/04Devices for feeding articles or materials to conveyors for feeding articles
    • B65G47/12Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
    • B65G47/14Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
    • B65G47/1407Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl
    • B65G47/1442Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl by means of movement of the bottom or a part of the wall of the container
    • B65G47/1457Rotating movement in the plane of the rotating part
    • B65G47/1464Rotating movement in the plane of the rotating part using the centrifugal effect to arrange or orientate the articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/34Devices for discharging articles or materials from conveyor 
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/02Feeding of components

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Feeding Of Articles To Conveyors (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide an aligning and feeding device capable of aligning extremely minute articles without requiring complicated adjustment operation.SOLUTION: The aligning and feeding device includes: a rotating plate 3 arranged horizontally; a support plate 5 for supporting the bottom surface of the rotating plate 3; a rotation driving mechanism 15 for holding and rotating the rotating plate 3; guide members 10 and 11 which are arranged above the top surface of the rotating plate 3 with a space in between and guides the alignment target articles toward the peripheral edge of the rotating plate 3 to be aligned; a guide support member 21 for supporting the guide members 10 and 11; and a discharge mechanism for discharging the aligned alignment target articles to the outside. The support plate 5 has a plurality of discharge holes formed to be opened in the top surface, and each of the discharge holes is supplied with high pressure gas from a high pressure gas supply mechanism 30. The rotating plate 3 contacts the bottom surface of the guide members 10 and 11 by means of the high pressure gas supplied to each of the discharge holes.

Description

本発明は、投入された整列対象物を一列に整列した状態で排出して、外部の他の装置に供給する整列供給装置に関する。   The present invention relates to an alignment supply apparatus that discharges input alignment objects in a line and supplies them to other external apparatuses.

前記整列供給装置は、例えば、自動検査装置や自動包装装置などに付設され、供給された検査対象物や包装対象物(整列対象物)を一列に整列した後、次工程たる前記自動検査装置や自動包装装置に供給する。尚、具体的な検査対象物及び包装対象物の一例としては、錠剤,カプセル,キャンディなどの菓子類,ワッシャ,ボタン,電池,電子素子といった比較的小さい物品を挙げることができる。   The alignment supply device is attached to, for example, an automatic inspection device or an automatic packaging device, and after aligning the supplied inspection objects and packaging objects (alignment objects) in a line, the automatic inspection device, which is the next process, Supply to automatic packaging equipment. Examples of specific inspection objects and packaging objects include confectionery such as tablets, capsules, and candy, relatively small articles such as washers, buttons, batteries, and electronic elements.

そして、このような整列供給装置の一例として、従来、国際公開第2009/150960号に開示されたものが知られている。   As an example of such an alignment supply device, one disclosed in International Publication No. 2009/150960 has been known.

この整列供給装置は、水平回転自在に設けられた回転テーブルと、この回転テーブルを回転させる駆動手段と、整列対象物を回転テーブル上に供給する供給機構と、回転テーブルによって搬送される搬送対象物の搬送経路を画定するガイド機構とを備えている。   The aligning and supplying apparatus includes a rotary table provided so as to be horizontally rotatable, a driving unit that rotates the rotary table, a supply mechanism that supplies an alignment target onto the rotary table, and a transport target that is transported by the rotary table. And a guide mechanism that demarcates the conveyance path.

前記ガイド機構は、搬送経路の上流側から下流側に向けて順次配設された導入ガイド、第1整列ガイド対、第2整列ガイド対及び排出ガイド対を備え、各ガイドは、それぞれ整列対象物が摺接する案内面を有しており、回転テーブル上面との間に、整列対象物が通過できないような僅かな隙間をもって、当該回転テーブルの上方に固定されている。   The guide mechanism includes an introduction guide, a first alignment guide pair, a second alignment guide pair, and a discharge guide pair that are sequentially arranged from the upstream side to the downstream side of the transport path, and each guide is an object to be aligned. Has a guide surface that is in sliding contact with the upper surface of the rotary table with a slight gap between the upper surface and the upper surface of the rotary table so that an alignment target cannot pass therethrough.

この整列供給装置によれば、供給機構によって回転テーブル上に供給された整列対象物は、回転テーブルの回転によって同回転方向に搬送され、順次、導入ガイド、第1整列ガイド対、第2整列ガイド対に経由し、これらによって一列に整列された後、排出ガイド対を経由して外部に搬出される。   According to this aligning and supplying apparatus, the alignment objects supplied onto the rotating table by the supplying mechanism are conveyed in the same rotating direction by the rotation of the rotating table, and sequentially, the introduction guide, the first alignment guide pair, and the second alignment guide. After being arranged in a row by these via the pair, they are carried out to the outside via the discharge guide pair.

国際公開第2009/150960号International Publication No. 2009/150960

ところで、上記従来の整列供給装置では、上述したように、前記各ガイドは前記回転テーブル上面との間に、整列対象物が通過できないような僅かな隙間をもって、当該回転テーブルの上方に固定されている。   By the way, in the conventional alignment supply apparatus, as described above, each guide is fixed above the rotary table with a slight gap between the guide and the upper surface of the rotary table so that an alignment target cannot pass therethrough. Yes.

整列対象物を確実に各ガイドの案内面に摺接させて、これらを一列に整列させるという観点からすると、前記各ガイドと前記回転テーブル上面との間の隙間は、これが存在しない方が好ましいが、かかる隙間を無くして前記各ガイドと回転テーブルとが摺接するように各ガイドを固定すると、当該摺接によって回転テーブルが損傷するおそれを生じる。このような損傷は、回転テーブルの平面精度を高精度に仕上げると共に、各ガイドの高さ寸法精度をバラツキなく高精度に仕上げて、回転テーブル上面と各ガイド下面との間の接圧力を、当該損傷を生じない程度の接圧力に調節することによって、回避可能であるかもしれないが、このような調整は、極めて厳密且つ煩雑なものであって、現実的な対応とは言えない。従来の整列供給装置では、このような背景から、前記各ガイドと回転テーブルとの間に、僅かな隙間を設けるようにしている。   From the standpoint that the objects to be aligned are brought into sliding contact with the guide surfaces of the guides and aligned in a row, it is preferable that there is no gap between the guides and the upper surface of the rotary table. If the guides are fixed so that the guides and the rotary table are slidably contacted without the gap, the rotary table may be damaged by the slidable contact. Such damage is achieved by finishing the planar accuracy of the turntable with high accuracy and finishing the height dimensional accuracy of each guide with high accuracy, and reducing the contact pressure between the upper surface of the turntable and the lower surface of each guide. Although it may be avoidable by adjusting the contact pressure so as not to cause damage, such adjustment is extremely rigorous and cumbersome and cannot be said to be a realistic response. In the conventional alignment supply apparatus, a slight gap is provided between the guides and the rotary table because of such a background.

ところが、近年では、取り扱い物品たる整列対象物の微小化が進んでおり、整列対象物としてこのような微小な物品を取り扱う場合には、前記ガイドと回転テーブルとの隙間を、例えば0.05mm程度に、しかも各ガイド間における誤差範囲を10μm以内に抑えて調整する必要があり、その調整作業が極めて繊細且つ煩雑であるため、上記従来例に係る整列供給装置においては、当該隙間の調整作業に長時間を要するという根本的な問題があった。前記ガイドの数は、取り扱う整列対象物の性状によって様々であるが、この数が多いほど、上述した問題が顕著となる。   However, in recent years, miniaturization of alignment objects as handling articles has progressed, and when handling such fine articles as alignment objects, a gap between the guide and the rotary table is set to about 0.05 mm, for example. In addition, since it is necessary to adjust the error range between the guides within 10 μm, and the adjustment work is extremely delicate and complicated, the alignment supply apparatus according to the conventional example described above requires adjustment of the gap. There was a fundamental problem of taking a long time. The number of the guides varies depending on the properties of the alignment objects to be handled. However, the larger the number, the more serious the above-mentioned problem.

更に、電子素子の分野では、厚さが僅か0.08mmのものもあり、このような微細な電子素子を整列させるためには、かかる電子素子が前記各ガイドと回転テーブルとの間に咬み込むのを防止すべく、隙間を0.05mm以下にする必要があり、人手によって、このような隙間に調整することは、事実上不可能であった。即ち、上記従来の整列供給装置では、このような微細な電子素子については、これを整列させることができなかった。   Furthermore, in the field of electronic elements, there are also those having a thickness of only 0.08 mm. In order to align such fine electronic elements, such electronic elements are bitten between the guides and the rotary table. In order to prevent this, the gap needs to be 0.05 mm or less, and it is practically impossible to manually adjust the gap. That is, the conventional alignment supply apparatus cannot align such fine electronic elements.

本発明は、以上の実情に鑑みなされたもので、整列作業にあたって煩雑な調整作業が不要であり、しかも厚さが1mm以下という極めて微細な物品であっても、これを整列させることが可能な整列供給装置の提供を、その目的とする。   The present invention has been made in view of the above circumstances, and does not require a complicated adjustment work in the alignment work, and even an extremely fine article having a thickness of 1 mm or less can be aligned. The purpose is to provide an alignment supply device.

上記課題を解決するための本発明は、
円形をした板材からなり、水平面に対する設置角度が、上面に載置された整列対象物が自然滑動しない角度に設定された回転板と、
前記回転板の下面を支持する支持盤と、
前記回転板の中心部に接続して該回転板を保持するとともに、前記中心部に設定された軸線を中心として該回転板を回転させる回転駆動機構と、
前記回転板の上方に、該回転板上面との間に隙間をもって配設される部材であって、前記回転板の回転方向と交差する案内面を有し、前記回転板上に投入された整列対象物を、前記案内面により、前記回転板の周縁に向けて案内しつつ整列させるガイド部材と、
前記ガイド部材を支持するガイド支持部材と、
前記ガイド部材によって整列された整列対象物を、前記回転板上からその外部へと導く排出機構とを備えた整列供給装置において、
前記回転駆動機構は、前記回転板を前記軸線に沿った方向に移動可能に保持し、
前記支持盤は、その上面に開口するように形成された複数の吐出孔を備えてなり、
更に、前記各吐出孔に加圧気体を供給する加圧気体供給手段を備えた整列供給装置に係る。
The present invention for solving the above problems is as follows.
A rotating plate made of a circular plate material, the installation angle with respect to the horizontal plane is set to an angle at which the alignment target object placed on the upper surface does not naturally slide,
A support plate for supporting the lower surface of the rotating plate;
A rotation drive mechanism connected to the central portion of the rotary plate to hold the rotary plate and rotate the rotary plate around an axis set in the central portion;
A member disposed above the rotating plate with a gap between the upper surface of the rotating plate and having a guide surface that intersects the rotating direction of the rotating plate, and is aligned on the rotating plate. A guide member that aligns an object while guiding the object toward the periphery of the rotating plate by the guide surface;
A guide support member for supporting the guide member;
An alignment supply apparatus comprising: a discharge mechanism for guiding an alignment object aligned by the guide member from the rotating plate to the outside thereof;
The rotary drive mechanism holds the rotary plate movably in a direction along the axis,
The support plate includes a plurality of discharge holes formed to open on the upper surface thereof,
Furthermore, the present invention relates to an alignment supply apparatus provided with a pressurized gas supply means for supplying a pressurized gas to each discharge hole.

本発明に係る整列供給装置によれば、前記加圧気体供給手段により、前記支持盤に形成された各吐出孔に加圧気体が供給される。各吐出孔に供給された加圧気体は、前記支持盤の上面に形成された開口部から吐出し、前記回転板をその軸線方向に押し上げつつ当該回転板の下面と支持盤の上面との間に流入して、当該回転板の下面に作用する気圧と、その上面に作用する気圧とに圧力差を生じさせる。斯くして、この回転板の下面には、上面に作用する気圧(大気圧)よりも高い圧力が作用し、この圧力差によって、回転板はその軸線に沿った方向(軸線方向)に更に上昇(移動)して、その上面がガイド部材の下面に隙間なく当接した状態となる。   According to the aligned supply device of the present invention, the pressurized gas is supplied to each discharge hole formed in the support plate by the pressurized gas supply means. The pressurized gas supplied to each discharge hole is discharged from an opening formed on the upper surface of the support plate, and pushes the rotary plate in the axial direction between the lower surface of the rotary plate and the upper surface of the support plate. The pressure difference is generated between the atmospheric pressure acting on the lower surface of the rotating plate and the atmospheric pressure acting on the upper surface. Thus, a pressure higher than the atmospheric pressure (atmospheric pressure) acting on the upper surface acts on the lower surface of the rotating plate, and this pressure difference further raises the rotating plate in the direction along the axis (axial direction). (Move), and the upper surface is in contact with the lower surface of the guide member without any gap.

一方、前記回転板は、前記回転駆動機構により駆動され、その軸線を中心として所定方向に回転する。   On the other hand, the rotating plate is driven by the rotation driving mechanism, and rotates in a predetermined direction around its axis.

以上により、回転板は、その軸線方向に浮上し、その上面がガイド部材の下面に当接した状態で、所定方向に回転せしめられる。   As described above, the rotating plate floats in the axial direction and is rotated in a predetermined direction in a state where the upper surface is in contact with the lower surface of the guide member.

尚、加圧気体供給手段による各吐出孔への加圧気体の供給と、前記回転駆動機構による回転板の回転駆動とは、いずれが先であっても良く、また同時でも良い。   It should be noted that either the supply of pressurized gas to each discharge hole by the pressurized gas supply means and the rotational drive of the rotating plate by the rotational drive mechanism may be either first or simultaneously.

このようにして回転駆動される回転板上に、人手により又は適宜供給装置を介して整列対象物が供給されると、整列対象物は回転板の回転により同回転方向に移動して前記ガイド部材の案内面に当接し、かかる案内面の作用によって回転板の周縁に向けて案内されつつ一列に整列される。   When the alignment target object is supplied onto the rotating plate that is rotationally driven in this way, either manually or through an appropriate supply device, the alignment target object is moved in the same rotational direction by the rotation of the rotating plate, and the guide member is moved. Are aligned in a row while being guided toward the periphery of the rotating plate by the action of the guide surface.

その際、上記のように、回転板は、軸線方向に浮上して、その上面がガイド部材の下面に隙間なく当接(摺接)した状態となっているので、整列対象物は、その厚さが1mm以下の極微細なものであっても、これが回転板上面とガイド部材の下面との間に咬み込むといった不都合を生じることがなく、当該整列対象物は確実にガイド部材の案内面に当接し、一列に整列される。   At that time, as described above, the rotating plate floats in the axial direction, and its upper surface is in contact (sliding contact) with the lower surface of the guide member without any gap. Even if it is extremely fine with a length of 1 mm or less, this does not cause the inconvenience of biting between the upper surface of the rotating plate and the lower surface of the guide member, and the alignment target object can be reliably placed on the guide surface of the guide member. Abut and align in a row.

そして、上記のようにして一列に整列された整列対象物は、前記排出機構によって、当該整列供給装置からその外部へと排出される。   The alignment objects aligned in a row as described above are discharged from the alignment supply device to the outside by the discharge mechanism.

尚、本発明においては、回転板上面とガイド部材下面とが摺接した状態となるので、これによって、回転板上面が損傷するといった問題が懸念されるが、前記各吐出孔に供給される加圧気体の圧力を適宜適切に調整して、回転板とガイド部材との接圧力を適宜調整することにより、このような問題が生じるのを防止することができる。また、前記ガイド部材下面のエッジ部分に傾斜面又はR面の面取りを施せば、前記回転板上面の損傷をより確実に防止することができる。   In the present invention, since the upper surface of the rotating plate and the lower surface of the guide member are in sliding contact with each other, there is a concern that the upper surface of the rotating plate may be damaged. Such a problem can be prevented from occurring by appropriately adjusting the pressure of the pressurized gas and appropriately adjusting the contact pressure between the rotating plate and the guide member. Moreover, if the inclined surface or the R surface is chamfered at the edge portion of the lower surface of the guide member, the upper surface of the rotating plate can be more reliably prevented from being damaged.

また、本発明では、前記回転板は、その中心部が回転駆動機構に連結され、これに固定されていても良い。この場合、回転板は可撓性を備えている必要があり、例えば、厚さが0.05〜0.2mmの樹脂シートから構成されていることが好ましい。   In the present invention, the central portion of the rotating plate may be connected to a rotation driving mechanism and fixed thereto. In this case, the rotating plate needs to have flexibility, and for example, it is preferable that the rotating plate is made of a resin sheet having a thickness of 0.05 to 0.2 mm.

この場合、前記加圧気体供給手段によって各吐出孔に加圧気体が供給されると、上記と同様にして、支持盤の上面に形成された開口部から吐出し、回転板を押し上げつつ当該回転板の下面と支持盤の上面との間に流入して、当該回転板の下面に作用する気圧と、その上面に作用する気圧とに圧力差を生じさせる。そして、この圧力差によって、回転板は更に上方に撓んで、その上面がガイド部材の下面に隙間なく当接した状態となる。   In this case, when pressurized gas is supplied to each discharge hole by the pressurized gas supply means, in the same manner as described above, the compressed gas is discharged from the opening formed on the upper surface of the support plate, and the rotation plate is pushed up to perform the rotation. It flows between the lower surface of the plate and the upper surface of the support plate, and causes a pressure difference between the atmospheric pressure acting on the lower surface of the rotating plate and the atmospheric pressure acting on the upper surface. Then, due to this pressure difference, the rotating plate is further bent upward, and the upper surface thereof is in contact with the lower surface of the guide member without a gap.

斯くして、このような態様でも、回転板は、その上面がガイド部材の下面に隙間なく当接(摺接)した状態となり、厚さが1mm以下の極微細な整列対象物であっても、回転板上面とガイド部材の下面との間に咬み込むといった不都合を生じることがなく、これを確実にガイド部材の案内面に当接させ、一列に整列させることができる。   Thus, even in such an aspect, the rotating plate is in a state in which the upper surface thereof is in contact (sliding contact) with the lower surface of the guide member without a gap, and the rotating plate is an extremely fine alignment object having a thickness of 1 mm or less. The inconvenience of biting between the upper surface of the rotating plate and the lower surface of the guide member does not occur, and this can be reliably brought into contact with the guide surface of the guide member and aligned in a row.

尚、回転板の上面をガイド部材の下面に隙間なく当接させるという観点からすると、前記吐出孔は、その開口部が、少なくとも前記ガイド部材の下方の領域に開口するように形成されていればよいが、回転板の挙動の全体的なバランスを考慮すると、前記吐出孔は、回転板と対向する領域全体に分散して開口するように形成されているのが好ましい。   From the viewpoint of bringing the upper surface of the rotating plate into contact with the lower surface of the guide member without any gap, the discharge hole is formed so that the opening thereof opens at least in a region below the guide member. However, in consideration of the overall balance of the behavior of the rotating plate, the discharge holes are preferably formed so as to be distributed and opened over the entire region facing the rotating plate.

また、回転板を、その全体を均等に上方に変位させる、即ち、回転板の下面全体に均等な圧力を作用させるという観点から、前記吐出孔の開口部の口径は、10〜100μmの範囲内であるのが好ましく、20〜50μmの範囲内であるのがより好ましい。最も好ましい口径は、30μmである。   In addition, the diameter of the opening of the discharge hole is in the range of 10 to 100 μm from the viewpoint of uniformly displacing the entire rotating plate upward, that is, applying an equal pressure to the entire lower surface of the rotating plate. It is preferable that it is in the range of 20-50 micrometers. The most preferable aperture is 30 μm.

また、前記各吐出孔に加圧気体を供給する態様としては、加圧気体供給手段から直接各吐出孔に加圧気体を供する態様もあるが、支持盤の内部に空間を形成し、各吐出孔を前記空間と連通するように形成するとともに、加圧気体供給手段から前記空間に加圧気体を供給するように構成して、当該空間を介して前記各吐出孔に加圧気体を供給する態様としても良い。   In addition, as an aspect of supplying pressurized gas to each discharge hole, there is an aspect in which pressurized gas is directly supplied to each discharge hole from the pressurized gas supply means. A hole is formed so as to communicate with the space, and a pressurized gas is supplied from the pressurized gas supply means to the space, and the pressurized gas is supplied to the discharge holes through the space. It is good also as an aspect.

このようにすれば、前記空間がアキュームレータとして機能するため、前記各吐出孔に供給される加圧気体の圧力が均一化され、前記各吐出孔から吐出される加圧気体によって前記回転板に作用する押上げ力が均一化されたものとなる。   In this case, since the space functions as an accumulator, the pressure of the pressurized gas supplied to each discharge hole is made uniform, and the pressure gas discharged from each discharge hole acts on the rotating plate. The pushing force to be made becomes uniform.

以上のように、本発明によれば、回転板が軸線方向に浮上して、その上面がガイド部材の下面に隙間なく当接(摺接)した状態となるので、整列対象物は、その厚さが1mm以下の極微細なものであっても、これが回転板上面とガイド部材の下面との間に咬み込むといった不都合を生じることがなく、当該整列対象物を確実にガイド部材の案内面に当接させて、一列に整列することができる。   As described above, according to the present invention, the rotating plate floats in the axial direction, and the upper surface thereof is in contact (sliding contact) with the lower surface of the guide member without a gap. Even if it is extremely fine with a length of 1 mm or less, this does not cause the inconvenience of biting between the upper surface of the rotating plate and the lower surface of the guide member, and the alignment target object can be reliably used as the guide surface of the guide member. They can be abutted and aligned in a row.

また、本発明によれば、回転板とガイド部材との間の隙間を調整するといった煩雑な調整作業が不要であり、整列対象物を整列させるために要する作業時間の短縮化を図ることができ、これに要するコストを低減することができる。また、ガイド部材の高さ方向の加工精度、並びに支持盤上面の平面精度を従来より緩和した精度に設定することができ、その製造コストを低減することができる。   In addition, according to the present invention, a complicated adjustment work such as adjusting the gap between the rotating plate and the guide member is unnecessary, and the work time required for aligning the alignment objects can be shortened. The cost required for this can be reduced. In addition, the processing accuracy in the height direction of the guide member and the planar accuracy of the upper surface of the support plate can be set to a more relaxed accuracy than before, and the manufacturing cost can be reduced.

また、回転板とガイド部材の摺接により、回転板上面が損傷するといった問題が懸念されるが、各吐出孔に供給される加圧気体の圧力を適宜適切に調整して、回転板とガイド部材との接圧力を適宜調整することで、このような問題が生じるのを防止することができる。   In addition, there is a concern that the upper surface of the rotating plate may be damaged due to the sliding contact between the rotating plate and the guide member. However, the pressure of the pressurized gas supplied to each discharge hole is appropriately adjusted to appropriately adjust the rotating plate and the guide. Such a problem can be prevented by appropriately adjusting the contact pressure with the member.

本発明の一実施形態に係る整列供給装置を示した斜視図である。It is the perspective view which showed the alignment supply apparatus which concerns on one Embodiment of this invention. 図1に示した整列供給装置の平面図である。It is a top view of the alignment supply apparatus shown in FIG. 図1における矢視A−A方向の断面図である。It is sectional drawing of the arrow AA direction in FIG. 本実施形態に係る整列供給装置の作用を説明するための説明図である。It is explanatory drawing for demonstrating the effect | action of the alignment supply apparatus which concerns on this embodiment. 図3におけるB部を拡大した拡大図であり、本実施形態における作用を説明するための説明図である。It is the enlarged view to which the B section in FIG. 3 was expanded, and is explanatory drawing for demonstrating the effect | action in this embodiment. 図3におけるB部を拡大した拡大図であり、本実施形態における作用を説明するための説明図である。It is the enlarged view to which the B section in FIG. 3 was expanded, and is explanatory drawing for demonstrating the effect | action in this embodiment. 図3におけるB部を拡大した拡大図に相当するもので、本発明の他の実施形態を説明するための拡大図である。FIG. 4 corresponds to an enlarged view in which a portion B in FIG. 3 is enlarged, and is an enlarged view for explaining another embodiment of the present invention. 本発明の他の実施形態に係る整列供給装置を示した、図3と同様の断面図である。It is sectional drawing similar to FIG. 3 which showed the alignment supply apparatus which concerns on other embodiment of this invention. 図8に示した整列供給装置の中心部を拡大して示した拡大図である。It is the enlarged view which expanded and showed the center part of the alignment supply apparatus shown in FIG.

以下、本発明の具体的な実施の形態について、添付図面を参照しながら説明する。尚、本例における整列対象物Pは、厚さが0.08mmの直方体状をした電子素子とする。また、各図は、本実施形態に係る整列供給装置1の概略を図示したものであり、言うまでもなく、その寸法及び縮尺等については、厳密な意味で正確なものではなく、整列対象物Pについても、説明の都合上、これを拡大した状態で図示している。   Hereinafter, specific embodiments of the present invention will be described with reference to the accompanying drawings. The alignment object P in this example is a rectangular parallelepiped electronic element having a thickness of 0.08 mm. Each drawing shows an outline of the alignment supply apparatus 1 according to the present embodiment. Needless to say, the dimensions, scales, and the like are not accurate in a strict sense, but are related to the alignment target P. Also, for convenience of explanation, this is shown in an enlarged state.

図1乃至3に示すように、本例の整列供給装置1は、水平に設けられた回転板3と、この回転板3の上方に配設された第1外寄せガイド10,第2外寄せガイド11及び外周ガイド12と、前記回転板3を支持する支持盤5と、前記回転板3を水平回転させる回転駆動機構15と、前記第1外寄せガイド10及び第2外寄せガイド11を支持するガイド支持部材21と、前記回転板3上の整列対象物を系外に排出する排出機構25と、加圧した気体を供給する加圧気体供給機構30とを備えている。   As shown in FIGS. 1 to 3, the alignment supply device 1 of the present example includes a rotating plate 3 provided horizontally, a first outside guide 10 and a second outside guide disposed above the rotating plate 3. A guide 11 and an outer periphery guide 12, a support plate 5 that supports the rotating plate 3, a rotation drive mechanism 15 that horizontally rotates the rotating plate 3, and the first outer guide 10 and the second outer guide 11 are supported. And a discharge mechanism 25 that discharges alignment objects on the rotating plate 3 to the outside of the system, and a pressurized gas supply mechanism 30 that supplies pressurized gas.

前記回転板3は、可撓性を有する薄い樹脂製の円形シートからなる。尚、この樹脂シートの厚さは、適当な可撓性が発現されれば、厳密な意味における制限はないが、本発明者等の知見によれば、0.05〜0.2mmの範囲内であるのが好ましい。   The rotating plate 3 is formed of a thin resin-made circular sheet having flexibility. The thickness of the resin sheet is not limited in a strict sense as long as appropriate flexibility is expressed, but according to the knowledge of the present inventors, the thickness is within a range of 0.05 to 0.2 mm. Is preferred.

前記支持盤5は、上下に配設され且つ相互に結合される、平面視略矩形状をした上プレート6及び下プレート7からなり、四方の角部の内、一つの角部が切欠かれた切欠部5aを備えている。尚、この支持盤5は、その下面に接続される4本の支柱35によって支持されている。   The support plate 5 is composed of an upper plate 6 and a lower plate 7 which are arranged vertically and are connected to each other and have a substantially rectangular shape in plan view, and one of the four corners is cut out. A notch 5a is provided. The support board 5 is supported by four support columns 35 connected to the lower surface thereof.

前記回転駆動機構15は、支持盤5の下面中央部に固設される駆動モータ16と、当該駆動モータ16の出力軸16aの先端部に固設される上固定板17と、この上固定板17の下方に配設され、当該上固定板17と協働して前記回転板13を挟持する下固定板18とからなる。   The rotary drive mechanism 15 includes a drive motor 16 fixed at the center of the lower surface of the support board 5, an upper fixing plate 17 fixed at the tip of the output shaft 16 a of the drive motor 16, and the upper fixing plate. The lower fixing plate 18 is disposed below the upper fixing plate 17 and sandwiches the rotating plate 13 in cooperation with the upper fixing plate 17.

前記下プレート7の中心部には、前記駆動モータ16の出力軸16aが挿通される小径部と、ベアリング19が挿入される大径部とからなる中心穴7aが形成されており、前記駆動モータ16はその出力軸16aが前記小径部及びベアリング19に挿通された状態で前記下プレート7の下面に固設されている。   A central hole 7a is formed in the center of the lower plate 7 and includes a small diameter portion through which the output shaft 16a of the drive motor 16 is inserted and a large diameter portion into which the bearing 19 is inserted. 16 is fixed to the lower surface of the lower plate 7 with its output shaft 16 a inserted through the small diameter portion and the bearing 19.

また、上プレート6の中心部には、前記下プレート7の中心穴7aと同軸、且つ同じく大径部及び小径部からなる中心穴6aが形成されており、この中心穴6aの大径部内に前記下固定板18が位置している。   A central hole 6a is formed at the center of the upper plate 6 and is coaxial with the center hole 7a of the lower plate 7 and is similarly composed of a large diameter portion and a small diameter portion. The lower fixing plate 18 is located.

そして、前記回転板3は、その中心部に前記駆動モータ16の出力軸16aが軸通された状態で、前記上固定板17及び下固定板18によって挟持され、上プレート6上に載置された状態となっている。斯くして、前記回転板3は、この状態で前記駆動モータ16によって回転駆動されると、上プレート6に当接した状態で水平回転し、本例では、図4に示す矢示方向に回転(右回転)する。   The rotating plate 3 is sandwiched between the upper fixing plate 17 and the lower fixing plate 18 with the output shaft 16a of the drive motor 16 being passed through the center thereof, and is placed on the upper plate 6. It is in the state. Thus, when the rotating plate 3 is rotationally driven by the drive motor 16 in this state, the rotating plate 3 rotates horizontally in contact with the upper plate 6, and in this example, rotates in the direction of the arrow shown in FIG. (Rotate right).

また、前記下プレート7には、前記回転板3と対向する部分(図2において、一点差線のハッチングを付した領域)に凹部7bが形成され、当該下プレート7は、前記上プレート6に対し、その接合部分が気密状態となるように接合されている。一方、上プレート6には、同じく前記回転板3と対向する部分(図2において、一点差線のハッチングを付した領域)全域に均一に分散して、上下に貫通する複数の吐出孔6bが穿孔されており、吐出孔6bは前記凹部7bに連通した状態となっている(図5参照)。   Further, the lower plate 7 is formed with a concave portion 7b in a portion facing the rotating plate 3 (a region where hatching is indicated by a one-dotted line in FIG. 2), and the lower plate 7 is formed on the upper plate 6. On the other hand, it joins so that the junction part may become an airtight state. On the other hand, the upper plate 6 has a plurality of discharge holes 6b which are uniformly distributed over the entire portion facing the rotating plate 3 (a region where hatching is indicated by a one-dotted line in FIG. 2) and penetrates vertically. The discharge hole 6b communicates with the recess 7b (see FIG. 5).

前記ガイド支持部材21は、門形をした部材からなり、両柱部分が前記支持盤5の側面に固設され、ビーム部分が前記回転板3の上方に位置するように配設されている。   The guide support member 21 is formed of a gate-shaped member, and both pillar portions are fixed to the side surface of the support plate 5, and the beam portion is disposed above the rotating plate 3.

前記第1外寄せガイド10及び第2外寄せガイド11は、略直方体状をした部材からなり、各下面が前記回転板3との間に隙間を有するように当該回転板3の上方に配置され、それぞれ上面が前記ガイド支持部材21によって支持されている。また、この第1外寄せガイド10及び第2外寄せガイド11は、回転板3の回転方向と交差する側面がそれぞれ案内面10a,11aとなっており、当該第1外寄せガイド10及び第2外寄せガイド11は、各案内面10a,11aが、径方向に対して前記回転方向に傾斜した状態で前記ガイド支持部材21により支持されている。また、当該第1外寄せガイド10及び第2外寄せガイド11は、回転板3の径方向において、その案内面11aの案内始端が案内面10aの案内終端よりも中心側に位置し、且つ案内面11aの案内終端が案内面10aの案内終端よりも外周側に位置するように、それぞれ配置されている。   The first outer guide 10 and the second outer guide 11 are made of a substantially rectangular parallelepiped member, and are disposed above the rotating plate 3 so that each lower surface has a gap between the rotating plate 3 and the lower surface. Each upper surface is supported by the guide support member 21. In addition, the first outer guide 10 and the second outer guide 11 have guide surfaces 10a and 11a on the side surfaces intersecting the rotation direction of the rotary plate 3, respectively. The outer guide 11 is supported by the guide support member 21 in a state where the guide surfaces 10a and 11a are inclined in the rotational direction with respect to the radial direction. The first outer guide 10 and the second outer guide 11 are such that the guide start end of the guide surface 11a is located closer to the center than the guide end of the guide surface 10a in the radial direction of the rotary plate 3, and the guide Each of the guide ends of the surface 11a is disposed on the outer peripheral side of the guide end of the guide surface 10a.

前記外周ガイド12は、帯状の板材から成形され、前記回転板3の外周周縁部の上方に、所定の隙間をもって前記周縁部に沿って配設される、平面視略円弧状をした部材からなり、前記支持盤5の切欠部5aに対応する部分が切り欠かれた切欠部12aを有する。   The outer peripheral guide 12 is formed of a strip-shaped plate material, and is formed of a member having a substantially circular arc shape in plan view and disposed along the peripheral edge with a predetermined gap above the peripheral peripheral edge of the rotating plate 3. A portion corresponding to the notch portion 5a of the support board 5 has a notch portion 12a.

前記排出機構25は、直方体状の形状を有し、前記外周ガイド12の切欠部12aに設けられた第1排出ガイド26及び第2排出ガイド27と、前記支持盤5の切欠部5aにおいて、前記回転板3の下方に設けられた排出コンベア28とからなる。   The discharge mechanism 25 has a rectangular parallelepiped shape. In the first discharge guide 26 and the second discharge guide 27 provided in the cutout portion 12a of the outer peripheral guide 12, and in the cutout portion 5a of the support board 5, It comprises a discharge conveyor 28 provided below the rotary plate 3.

前記第1排出ガイド26は、前記外周ガイド12の切欠部12aにおける一方端部に接続して、同部における前記回転板3の回転接線方向に沿って配設され、前記第2排出ガイド27は、第1排出ガイド26と平行に、これとの間に前記整列対象物Pが通過可能な間隔をもって、前記切欠部12aの他方端部に接続するように前記回転板3の中心側寄りに配設されている。   The first discharge guide 26 is connected to one end portion of the cutout portion 12a of the outer periphery guide 12, and is disposed along the rotational tangential direction of the rotary plate 3 in the same portion, and the second discharge guide 27 is In parallel with the first discharge guide 26, it is arranged closer to the center of the rotary plate 3 so as to be connected to the other end of the notch 12a with an interval through which the alignment object P can pass. It is installed.

また、前記排出コンベア28は、その搬送方向が前記第1排出ガイド26及び第2排出ガイド27の長手方向に沿い、その上面が前記回転板3の下面に当接するように配設されている。   The discharge conveyor 28 is disposed such that the conveying direction is along the longitudinal direction of the first discharge guide 26 and the second discharge guide 27, and the upper surface is in contact with the lower surface of the rotating plate 3.

前記加圧気体供給機構30は、空気を圧縮して加圧するコンプレッサを有し、この圧縮空気の圧力を所定圧力に調整して外部に供給する加圧気体供給部31と、一端が前記下プレート7の凹部7bに連通するように当該下プレート7に接続され、他端が前記加圧気体供給部31に接続された配管32とからなり、所定圧力に調整した圧縮空気を前記支持盤5の凹部7b空間に供給する。   The pressurized gas supply mechanism 30 includes a compressor that compresses and pressurizes air, adjusts the pressure of the compressed air to a predetermined pressure, and supplies the compressed gas supply unit 31 to the outside. 7 is connected to the lower plate 7 so as to communicate with the concave portion 7b of the pipe 7, and the other end of the pipe 32 is connected to the pressurized gas supply section 31, and the compressed air adjusted to a predetermined pressure is supplied to the support plate 5. Supply to the recess 7b space.

以上のように構成された本例の整列供給装置1によれば、まず、前記加圧気体供給機構30から所定圧力に調整された圧縮空気が前記支持盤5の凹部7b空間内に供給される。凹部7b空間内に供給された圧縮空気は、前記上プレート6に穿孔された各吐出孔6bの開口部から吐出して、回転板3を上方に押し上げつつ、当該回転板3の下面と上プレート6の上面との間に流入する。   According to the alignment supply device 1 of the present example configured as described above, first, compressed air adjusted to a predetermined pressure is supplied from the pressurized gas supply mechanism 30 into the space of the concave portion 7b of the support board 5. . The compressed air supplied into the space of the recess 7b is discharged from the opening of each discharge hole 6b drilled in the upper plate 6 and pushes the rotary plate 3 upward, while the lower surface of the rotary plate 3 and the upper plate It flows in between the upper surface of 6.

そして、回転板3と上プレート6との間に圧縮空気が流入すると、回転板3の上面に作用する気圧(大気圧)と、回転板3の下面に作用する気圧(圧縮空気の圧力)との圧力差によって、当該回転板3は更に上方に押圧され、その可撓性から更に上方に撓み、変位する。これにより、回転板3の上面は第1外寄せガイド10,第2外寄せガイド11,外周ガイド12及び第2排出ガイド27の下面に対し、これとの間に隙間なく当接した状態となる一方、支持盤5との間では、前記上固定板17及び下固定板18によって挟持される中心部分を除いて隙間を生じた状態となる(図5参照)。   When compressed air flows between the rotating plate 3 and the upper plate 6, the atmospheric pressure (atmospheric pressure) acting on the upper surface of the rotating plate 3 and the atmospheric pressure (compressed air pressure) acting on the lower surface of the rotating plate 3. Due to the pressure difference, the rotating plate 3 is further pressed upward, bent further upward from its flexibility, and displaced. As a result, the upper surface of the rotating plate 3 is in contact with the lower surfaces of the first outer guide 10, the second outer guide 11, the outer periphery guide 12 and the second discharge guide 27 without any gap therebetween. On the other hand, there is a gap between the support plate 5 except for the central portion sandwiched between the upper fixing plate 17 and the lower fixing plate 18 (see FIG. 5).

尚、前記加圧気体供給機構30から供給される前記圧縮空気の圧力は、回転板3を第1外寄せガイド10,第2外寄せガイド11,外周ガイド12及び第2排出ガイド27に当接させ得る圧力であれば足り、回転板3を過度に撓ませる必要はなく、この意味において、当該圧力は回転板3の可撓性との関係、及び前記各ガイド10,11,27との適当な接圧力から適宜設定される。   The pressure of the compressed air supplied from the pressurized gas supply mechanism 30 causes the rotating plate 3 to abut on the first outer guide 10, the second outer guide 11, the outer guide 12 and the second discharge guide 27. It is sufficient if the pressure can be adjusted, and it is not necessary to bend the rotating plate 3 excessively. In this sense, the pressure is related to the flexibility of the rotating plate 3 and the appropriateness of the guides 10, 11, and 27. It is set appropriately from the appropriate contact pressure.

つぎに、前記回転板3が前記回転駆動機構15により駆動され、当該回転板3はその中心軸を中心として、図2及び図4に示す矢示方向に回転する。   Next, the rotary plate 3 is driven by the rotary drive mechanism 15, and the rotary plate 3 rotates around the central axis in the direction indicated by the arrows shown in FIGS. 2 and 4.

以上により、回転板3は、その上面が第1外寄せガイド10,第2外寄せガイド11,外周ガイド12及び第2排出ガイド27の下面に当接した状態で、前記矢示方向に回転せしめられる。   As described above, the rotating plate 3 is rotated in the direction indicated by the arrow in a state in which the upper surface thereof is in contact with the lower surfaces of the first outer guide 10, the second outer guide 11, the outer peripheral guide 12, and the second discharge guide 27. It is done.

尚、前記加圧気体供給機構30による前記支持盤5への圧縮空気の供給と、前記回転駆動機構15による回転板3の回転駆動とは、いずれが先でも、また同時でも良いが、前記回転板3と支持盤5と間の接触面積は、当該回転板3と前記各ガイド10,11,12,27との間の接触面積よりかなり大きいため、当該回転板3と支持盤5と摺接摩擦を回避するという観点からすると、上述のように、先に支持盤5に圧縮空気を供給するのが好ましい。   Note that the supply of compressed air to the support plate 5 by the pressurized gas supply mechanism 30 and the rotation drive of the rotating plate 3 by the rotation drive mechanism 15 may be either earlier or simultaneous, but the rotation Since the contact area between the plate 3 and the support plate 5 is considerably larger than the contact area between the rotary plate 3 and the guides 10, 11, 12, and 27, the rotary plate 3 and the support plate 5 are in sliding contact with each other. From the viewpoint of avoiding friction, it is preferable to supply compressed air to the support plate 5 first as described above.

このようにして回転板3が回転駆動されると、ついで、前記第1外寄せガイド10より回転方向上流側の前記回転板3上に設定された投入部2に、人手により又は適宜供給装置を介して複数の整列対象物Pが供給される。そして、回転板3上に供給された整列対象物Pは当該回転板3の回転により、これと共に同回転方向に移動して、順次、前記第1外寄せガイド10の案内面10aに係合し、この案内面10aの作用によりこれに沿って当該回転板3の周縁に向けて案内され、その過程で徐々に整列された後、当該案内面10aの案内終端に至ると、案内面10aから排出され、再び、回転板3と共に前記矢示方向に移動する(図4参照)。   When the rotating plate 3 is rotationally driven in this way, a feeding device is then manually or appropriately provided in the insertion portion 2 set on the rotating plate 3 on the upstream side of the first outward guide 10 in the rotation direction. A plurality of alignment objects P are supplied through the vias. Then, the alignment target P supplied on the rotating plate 3 moves in the same rotating direction along with the rotation of the rotating plate 3 and sequentially engages with the guide surface 10a of the first outer guide 10. Then, the guide surface 10a is guided to the periphery of the rotating plate 3 by the action of the guide surface 10a, and after being gradually aligned in the process, the guide surface 10a is discharged from the guide surface 10a. Then, it moves again in the direction of the arrow together with the rotating plate 3 (see FIG. 4).

ついで、第1外寄せガイド10から排出された整列対象物Pは、順次、前記第2外寄せガイド11の案内面11aに係合し、この案内面11aの作用によりこれに沿って当該回転板3の周縁に向けて案内され、その過程で最終的に一列に整列され、案内面11aの案内終端に至ると、当該案内面11aから排出され、回転板3と共に前記外周ガイド12の内周面に沿って前記矢示方向に移動する(図4参照)。   Subsequently, the alignment objects P discharged from the first outer guide 10 are sequentially engaged with the guide surface 11a of the second outer guide 11, and the rotary plate is moved along the guide surface 11a by the action of the guide surface 11a. 3 is guided to the peripheral edge of the guide plate 11 and finally aligned in a line in the process. When the guide end of the guide surface 11a is reached, the guide surface 11a is discharged, and together with the rotary plate 3, the inner peripheral surface of the outer guide 12 (See FIG. 4).

そして、外周ガイド12の内周面に沿って移動した整列対象物Pは、前記排出機構25の第1排出ガイド26と第2排出ガイド27との間に導入され、排出コンベア28によって、系外に搬出される(図4参照)。   Then, the alignment object P that has moved along the inner peripheral surface of the outer peripheral guide 12 is introduced between the first discharge guide 26 and the second discharge guide 27 of the discharge mechanism 25 and is discharged outside the system by the discharge conveyor 28. (See FIG. 4).

以上のように、本例に係る整列供給装置1によれば、回転板3の上面が、第1外寄せガイド10,第2外寄せガイド11,外周ガイド12及び第2排出ガイド27の下面に隙間なく当接(摺接)した状態となっているので、整列対象物Pは、その厚さが1mm以下の極微細なものであっても、これが回転板3の上面と前記各ガイド10,11,12,27の下面との間に咬み込むといった不都合を生じることがなく、当該整列対象物Pを一列に整列させて外部に供給することができる。図5には、回転板3の上面が第2外寄せガイド11の下面に隙間なく当接した状態を示しており、図6には、回転板3の上面と第2外寄せガイド11の下面との間に隙間があり、整列対象物Pがこれらの間に咬み込んだ状態を示している。   As described above, according to the alignment supply device 1 according to this example, the upper surface of the rotating plate 3 is on the lower surfaces of the first outer guide 10, the second outer guide 11, the outer guide 12, and the second discharge guide 27. Since it is in a state of contact (sliding contact) without a gap, even if the alignment object P is a very fine object having a thickness of 1 mm or less, this is the same as the upper surface of the rotating plate 3 and the guides 10, There is no inconvenience of biting between the lower surfaces of 11, 12, and 27, and the alignment objects P can be aligned and supplied to the outside. FIG. 5 shows a state in which the upper surface of the rotating plate 3 is in contact with the lower surface of the second outer guide 11 without a gap. FIG. 6 shows the upper surface of the rotating plate 3 and the lower surface of the second outer guide 11. There is a gap between them and the alignment target object P is bitten between them.

尚、前記第1外寄せガイド10,第2外寄せガイド11,外周ガイド12及び第2排出ガイド27の下面と前記回転板3の上面との間の初期状態における隙間は、必ずしも厳密な意味において均一である必要は無く、前記吐出孔6bから吐出される圧縮空気によって、回転板3を前記各ガイド10,11,12,27に対して適切に当接させることができる、所定の許容範囲内の隙間であれば良い。   The gaps in the initial state between the lower surfaces of the first outer guide 10, the second outer guide 11, the outer guide 12 and the second discharge guide 27 and the upper surface of the rotary plate 3 are not necessarily strictly defined. There is no need to be uniform, and the rotary plate 3 can be properly brought into contact with the guides 10, 11, 12, 27 by the compressed air discharged from the discharge holes 6b. It is sufficient if it is a gap.

したがって、本例の整列供給装置1では、前記第1外寄せガイド10,第2外寄せガイド11,外周ガイド12及び第2排出ガイド27の高さ方向の加工精度、並びに支持盤5上面の平面精度を従来より緩和した精度に設定することができ、その製造コストを低減することができる。   Therefore, in the alignment supply device 1 of the present example, the processing accuracy in the height direction of the first outer guide 10, the second outer guide 11, the outer peripheral guide 12, and the second discharge guide 27, and the plane of the upper surface of the support plate 5 are obtained. The accuracy can be set to a relaxed accuracy compared to the conventional case, and the manufacturing cost can be reduced.

また、従来必要とされた前記回転板3と各ガイド10,11,12,27との間の隙間を調整する作業が不要であることから、整列対象物Pを整列させる作業時間を従来に比べて短縮することができ、当該整列作業に要するコストを低減することができる。   In addition, since it is not necessary to adjust the gap between the rotary plate 3 and the guides 10, 11, 12, 27, which is required in the prior art, the work time for aligning the alignment objects P is longer than that in the prior art. The cost required for the alignment work can be reduced.

また、本例の整列供給装置1では、支持盤5に凹部7bを形成し、この凹部7bを介して各吐出孔6bに圧縮空気を供給するようにしているので、この凹部7bがアキュームレータの機能を果たし、各吐出孔6bに均一な圧力の圧縮空気を供給することができ、前記回転板3を全体的に均一に上方に変位させることができる。尚、このような効果を適切に発現させるためには、前記各吐出孔6bの開口部の口径は、10〜100μmの範囲内であるのが好ましく、20〜50μmの範囲内であるのがより好ましい。最も好ましい口径は、30μmである。   Moreover, in the alignment supply apparatus 1 of this example, since the recessed part 7b is formed in the support board 5, and compressed air is supplied to each discharge hole 6b via this recessed part 7b, this recessed part 7b is a function of an accumulator. The compressed air with a uniform pressure can be supplied to each discharge hole 6b, and the rotary plate 3 can be displaced uniformly upward as a whole. In order to appropriately express such an effect, the diameter of the opening of each discharge hole 6b is preferably in the range of 10 to 100 μm, and more preferably in the range of 20 to 50 μm. preferable. The most preferable aperture is 30 μm.

例えば、50μm程度の厚みのPETフィルムなどのシート材料を前記回転板3として用いる場合、前記各吐出孔6bの口径を、例えば、500μmとして、この吐出孔6bから圧縮空気を吐出すると、圧縮空気の勢いが強よ過ぎて、前記回転板3を大きく撓ませることになり、各吐出孔6bの上部に第1外寄せガイド10及び第2外寄せガイド11等がない場合には、この撓みによって、当該回転板3の水平が崩されて、その搬送性が悪化し、逆に、第1外寄せガイド10及び第2外寄せガイド11等がある場合には、回転板3がこれらのガイド10,11に強く押し付けられることになる。   For example, when a sheet material such as a PET film having a thickness of about 50 μm is used as the rotating plate 3, when the diameter of each discharge hole 6 b is 500 μm, for example, and compressed air is discharged from the discharge hole 6 b, If the momentum is too strong and the rotating plate 3 is greatly bent, and there is no first outer guide 10 and second outer guide 11 etc. at the upper part of each discharge hole 6b, this bending causes If the rotating plate 3 is broken horizontally and its transportability is deteriorated, conversely, when there are the first outer guide 10 and the second outer guide 11 or the like, the rotary plate 3 is connected to these guides 10, 11 will be strongly pressed against.

そこで、こういった剛性の低いシート材料を前記回転板3として用いる場合には特に、上述した如く、前記各吐出孔6bの開口部の口径を、10〜100μmの範囲内に設定して、この微細な各吐出孔6bを多数(250個〜300個)設けることで、各吐出孔6bから吐出される圧縮空気の勢いを弱め、前記回転板3の下面に、広範囲に力を加えるようにするのが好ましい。この意味で、前記吐出孔6bは、1個/(5〜8mm)設けるのが好ましい。因みに、上記のような軽いPETシートであれば、100kPa程度の微圧の圧縮空気でこれを持ち上げることが可能である。 Therefore, especially when such a low-rigidity sheet material is used as the rotating plate 3, as described above, the diameter of the opening of each discharge hole 6b is set within a range of 10 to 100 μm. By providing a large number (250 to 300) of fine discharge holes 6b, the momentum of the compressed air discharged from the discharge holes 6b is weakened, and a force is applied to the lower surface of the rotating plate 3 over a wide range. Is preferred. In this sense, it is preferable to provide one discharge hole 6b / (5 to 8 mm 2 ). Incidentally, if it is a light PET sheet as described above, it can be lifted with compressed air of a slight pressure of about 100 kPa.

以上、本発明の好適な実施形態について説明したが、本発明が採り得る具体的な構成は、何らこれに限定されるものではない。   The preferred embodiment of the present invention has been described above, but the specific configuration that can be adopted by the present invention is not limited to this.

例えば、前記各吐出孔6bを、その開口部の口径が10〜100μmであるような微細孔とする場合、その孔深さが深いと、加工コスト高くなる。この場合、図7に示すように、適宜大きさの裏ざぐり加工を施して、この裏座ぐり部6cに吐出孔6bを穿孔するようにすると良い。   For example, when each of the discharge holes 6b is a fine hole having a diameter of 10 to 100 μm, the processing cost increases if the hole depth is deep. In this case, as shown in FIG. 7, it is preferable that the countersink is appropriately sized so that the discharge hole 6b is perforated in the countersink portion 6c.

また、回転板3を圧縮空気によって上方に変形、変位させるという当該回転板3の挙動において、その全体的なバランスを考慮すると、前記吐出孔6bは、回転板3と対向する領域全体に分散して穿孔されているのが好ましいが、回転板3の上面を前記第1外寄せガイド10,第2外寄せガイド11,外周ガイド12の下面に隙間なく当接させるという観点からすると、前記吐出孔6bは、その開口部が、少なくとも前記各ガイド10,11,12の下方の領域に穿孔されていれば良い。   Further, in the behavior of the rotating plate 3 in which the rotating plate 3 is deformed and displaced upward by compressed air, the discharge hole 6b is dispersed over the entire region facing the rotating plate 3 in consideration of the overall balance. From the viewpoint of bringing the upper surface of the rotating plate 3 into contact with the lower surfaces of the first outer guide 10, the second outer guide 11, and the outer guide 12 without any gaps, the discharge hole As for 6b, the opening part should just be pierced by the area | region below each said guide 10,11,12 at least.

また、上例では、前記回転板3及び支持盤5を水平に配設したが、これに限るものではなく、当該回転板3及び支持盤5を、その水平面に対する設置角度が、回転板3の上面に載置された整列対象物Pが自然滑動しない角度となるように、配設しても良い。   In the above example, the rotating plate 3 and the support plate 5 are disposed horizontally. However, the present invention is not limited to this, and the rotation angle of the rotating plate 3 and the support plate 5 with respect to the horizontal plane of the rotating plate 3 is not limited thereto. You may arrange | position so that the alignment target object P mounted on the upper surface may become the angle which does not slide naturally.

また、上例では、第1外寄せガイド10及び第2外寄せガイド11によって、整列対象物Pを整列させるようにしたが、当該ガイドの形状及び設置数は、これに限るものではなく、これらを整列対象物Pの性状に応じて適宜設定することができる。   In the above example, the alignment object P is aligned by the first outside guide 10 and the second outside guide 11. However, the shape and the number of the guides are not limited to these. Can be appropriately set according to the properties of the alignment objects P.

また、上例では、回転板3を上固定板17及び下固定板18により挟持して、駆動モータ16の出力軸16aに固着させる構成としたが、図8及び図9に示すように、回転板3を上下方向に移動自在に保持した構成としても良い。   In the above example, the rotary plate 3 is sandwiched between the upper fixed plate 17 and the lower fixed plate 18 and fixed to the output shaft 16a of the drive motor 16. However, as shown in FIGS. It is good also as a structure which hold | maintained the board 3 so that the vertical movement was possible.

尚、この例の整列供給装置1’は、上例の上固定板17及び下固定板18に代えて、駆動モータ16の出力軸16aに固定される保持板17’を設けた点以外は、上例の整列供給装置1と同じ構成である。したがって、図7及び図8では、当該同じ構成部分については同じ符号を付し、以下ではその説明を省略する。   The alignment supply device 1 ′ in this example is provided with a holding plate 17 ′ that is fixed to the output shaft 16 a of the drive motor 16 in place of the upper fixing plate 17 and the lower fixing plate 18 in the above example. It is the same structure as the alignment supply apparatus 1 of the above example. Therefore, in FIG.7 and FIG.8, the same code | symbol is attached | subjected about the said same component, and the description is abbreviate | omitted below.

同図7及び図8に示すように、前記保持板17’は軸部17a’とフランジ部17b’とを備えており、この軸部17a’が前記駆動モータ16の出力軸16aに固定される。この軸部17a’の外周面には、例えば、キー又は歯部が形成され、回転板3の中心穴に形成された、例えば、キー溝又は歯部に、この軸部17a’が挿通されることで、当該回転板3は、上下方向に移動可能に当該保持板17’によって保持されるとともに、前記駆動モータ16によって、水平回転せしめられる。   As shown in FIGS. 7 and 8, the holding plate 17 ′ includes a shaft portion 17 a ′ and a flange portion 17 b ′, and this shaft portion 17 a ′ is fixed to the output shaft 16 a of the drive motor 16. . For example, a key or a tooth portion is formed on the outer peripheral surface of the shaft portion 17a ′, and the shaft portion 17a ′ is inserted into, for example, a key groove or a tooth portion formed in the center hole of the rotating plate 3. Thus, the rotating plate 3 is held by the holding plate 17 ′ so as to be movable in the vertical direction, and is rotated horizontally by the drive motor 16.

尚、この場合、前記回転板3は可撓性を有するものでも、可撓性を有しないものでも、どちらでも良い。   In this case, the rotating plate 3 may be either flexible or non-flexible.

斯くして、整列供給装置1’によれば、前記加圧気体供給機構30から前記支持盤5の凹部7b空間内に圧縮空気が供給されると、当該圧縮空気が、前記各吐出孔6bの開口部から吐出して、前記回転板3を上方に押し上げつつ、当該回転板3の下面と上プレート6の上面との間に流入し、回転板3の上面に作用する気圧(大気圧)と、回転板3の下面に作用する気圧(圧縮空気の圧力)との圧力差によって、当該回転板3は、全体的に更に上方に移動する。これにより、回転板3の上面は前記第1外寄せガイド10,第2外寄せガイド11,外周ガイド12及び第2排出ガイド27の下面に対し、これとの間に隙間なく当接した状態となる。図9には、回転板3が上方に移動して、その上面が第1外寄せガイド10の下面の当接した状態を示している。   Thus, according to the alignment supply apparatus 1 ′, when compressed air is supplied from the pressurized gas supply mechanism 30 into the space of the concave portion 7b of the support plate 5, the compressed air flows into the discharge holes 6b. Air pressure (atmospheric pressure) flowing between the lower surface of the rotating plate 3 and the upper surface of the upper plate 6 while being discharged from the opening and pushing the rotating plate 3 upward, and acting on the upper surface of the rotating plate 3 Due to the pressure difference with the atmospheric pressure (compressed air pressure) acting on the lower surface of the rotating plate 3, the rotating plate 3 as a whole moves further upward. Thereby, the upper surface of the rotating plate 3 is in contact with the lower surfaces of the first outer guide 10, the second outer guide 11, the outer guide 12 and the second discharge guide 27 without any gap therebetween. Become. FIG. 9 shows a state where the rotating plate 3 moves upward and the upper surface thereof is in contact with the lower surface of the first outer guide 10.

したがって、この整列供給装置1’によっても、整列対象物Pが厚さ1mm以下の極微細なものであっても、これが回転板3上面と各ガイド10,11,12,27の下面との間に咬み込むといった不都合を生じることがなく、当該整列対象物Pを確実に一列に整列して、外部の装置に供給することができる。   Therefore, even with this alignment supply device 1 ′, even if the alignment object P is extremely fine with a thickness of 1 mm or less, this is between the upper surface of the rotating plate 3 and the lower surfaces of the guides 10, 11, 12, 27. The alignment object P can be reliably aligned in a line and supplied to an external device without causing any inconvenience such as biting into the apparatus.

1 整列供給装置
3 回転板
5 支持盤
6 上プレート
6b 吐出孔
7 下プレート
7b 凹部
10 第1外寄せガイド
11 第2外寄せガイド
12 外周ガイド
15 駆動機構
16 駆動モータ
17 上固定板
18 下固定板
21 ガイド支持部材
25 排出機構
30 加圧気体供給機構
DESCRIPTION OF SYMBOLS 1 Alignment supply apparatus 3 Rotating plate 5 Support board 6 Upper plate 6b Discharge hole 7 Lower plate 7b Recessed part 10 1st outside guide 11 2nd outside guide 12 Peripheral guide 15 Drive mechanism 16 Drive motor 17 Upper fixed plate 18 Lower fixed plate 21 Guide support member 25 Discharge mechanism 30 Pressurized gas supply mechanism

Claims (8)

円形をした板材からなり、水平面に対する設置角度が、上面に載置された整列対象物が自然滑動しない角度に設定された回転板と、
前記回転板の下面を支持する支持盤と、
前記回転板の中心部に接続して該回転板を保持するとともに、前記中心部に設定された軸線を中心として該回転板を回転させる回転駆動機構と、
前記回転板の上方に、該回転板上面との間に隙間をもって配設される部材であって、前記回転板の回転方向と交差する案内面を有し、前記回転板上に投入された整列対象物を、前記案内面により、前記回転板の周縁に向けて案内しつつ整列させるガイド部材と、
前記ガイド部材を支持するガイド支持部材と、
前記ガイド部材によって整列された整列対象物を、前記回転板上からその外部へと導く排出機構とを備えた整列供給装置において、
前記回転駆動機構は、前記回転板を前記軸線に沿った方向に移動可能に保持し、
前記支持盤は、その上面に開口するように形成された複数の吐出孔を備えてなり、
更に、前記各吐出孔に加圧気体を供給する加圧気体供給手段を備えていることを特徴とする整列供給装置。
A rotating plate made of a circular plate material, the installation angle with respect to the horizontal plane is set to an angle at which the alignment target object placed on the upper surface does not naturally slide,
A support plate for supporting the lower surface of the rotating plate;
A rotation drive mechanism connected to the central portion of the rotary plate to hold the rotary plate and rotate the rotary plate around an axis set in the central portion;
A member disposed above the rotating plate with a gap between the upper surface of the rotating plate and having a guide surface that intersects the rotating direction of the rotating plate, and is aligned on the rotating plate. A guide member that aligns an object while guiding the object toward the periphery of the rotating plate by the guide surface;
A guide support member for supporting the guide member;
An alignment supply apparatus comprising: a discharge mechanism for guiding an alignment object aligned by the guide member from the rotating plate to the outside thereof;
The rotary drive mechanism holds the rotary plate movably in a direction along the axis,
The support plate includes a plurality of discharge holes formed to open on the upper surface thereof,
The alignment supply apparatus further comprises a pressurized gas supply means for supplying a pressurized gas to each of the discharge holes.
円形をした板材からなり、水平面に対する設置角度が、上面に載置された整列対象物が自然滑動しない角度に設定された回転板と、
前記回転板の下面を支持する支持盤と、
前記回転板の中心部に連結され、該中心部に設定された軸線を中心として前記回転板を回転させる回転駆動機構と、
前記回転板の上方に、該回転板上面との間に隙間をもって配設される部材であって、前記回転板の回転方向と交差する案内面を有し、前記回転板上に投入された整列対象物を、前記案内面により、前記回転板の周縁に向けて案内しつつ整列させるガイド部材と、
前記ガイド部材を支持するガイド支持部材と、
前記ガイド部材によって整列された整列対象物を、前記回転板上から外部に導く排出機構とを備えた物品整列装置において、
前記回転板は、可撓性を有し、
前記支持盤は、その上面に開口するように形成された複数の吐出孔を備えてなり、
更に、前記各吐出孔に加圧気体を供給する加圧気体供給手段を備えていることを特徴とする整列供給装置。
A rotating plate made of a circular plate material, the installation angle with respect to the horizontal plane is set to an angle at which the alignment target object placed on the upper surface does not naturally slide,
A support plate for supporting the lower surface of the rotating plate;
A rotation drive mechanism connected to the center of the rotating plate and rotating the rotating plate about an axis set in the center;
A member disposed above the rotating plate with a gap between the upper surface of the rotating plate and having a guide surface that intersects the rotating direction of the rotating plate, and is aligned on the rotating plate. A guide member that aligns an object while guiding the object toward the periphery of the rotating plate by the guide surface;
A guide support member for supporting the guide member;
An article alignment apparatus comprising: a discharge mechanism that guides an alignment object aligned by the guide member to the outside from the rotating plate;
The rotating plate has flexibility,
The support plate includes a plurality of discharge holes formed to open on the upper surface thereof,
The alignment supply apparatus further comprises a pressurized gas supply means for supplying a pressurized gas to each of the discharge holes.
前記回転板は、厚さが0.05〜0.2mmの樹脂シートから構成されていることを特徴とする請求項2記載の整列供給装置。   The alignment supply apparatus according to claim 2, wherein the rotating plate is made of a resin sheet having a thickness of 0.05 to 0.2 mm. 前記吐出孔は、その開口部が、少なくとも前記ガイド部材の下方の領域に開口するように形成されていることを特徴とする請求項1乃至3記載のいずれかの整列供給装置。   The alignment supply device according to any one of claims 1 to 3, wherein the discharge hole is formed so that an opening thereof opens at least in a region below the guide member. 前記吐出孔は、その開口部が、前記回転板と対向する領域に分散して開口するように形成されていることを特徴とする請求項1乃至3記載のいずれかの整列供給装置。   The alignment supply device according to any one of claims 1 to 3, wherein the discharge hole is formed such that an opening thereof is distributed and opened in a region facing the rotating plate. 前記吐出孔は、その開口部の口径が、10〜100μmμmの範囲内に設定されていることを特徴とする請求項1乃至5記載のいずれかの整列供給装置。   The aligned supply device according to any one of claims 1 to 5, wherein a diameter of the opening of the discharge hole is set in a range of 10 to 100 µm µm. 前記吐出孔は、その開口部の口径が、20〜50μmμmの範囲内に設定されていることを特徴とする請求項1乃至5記載のいずれかの整列供給装置。   The aligned supply device according to any one of claims 1 to 5, wherein a diameter of the opening of the discharge hole is set in a range of 20 to 50 µm µm. 前記支持盤は、その内部に空間を有するとともに、
前記吐出孔は、前記空間と連通するように形成され、
前記加圧気体供給手段は、前記支持盤の空間に前記加圧気体を供給するように構成されていることを特徴とする請求項1乃至7記載のいずれかの整列供給装置。
The support plate has a space inside thereof,
The discharge hole is formed to communicate with the space,
The aligned supply apparatus according to claim 1, wherein the pressurized gas supply means is configured to supply the pressurized gas to a space of the support board.
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