WO2015173893A1 - Separating device for electronic components - Google Patents

Separating device for electronic components Download PDF

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Publication number
WO2015173893A1
WO2015173893A1 PCT/JP2014/062739 JP2014062739W WO2015173893A1 WO 2015173893 A1 WO2015173893 A1 WO 2015173893A1 JP 2014062739 W JP2014062739 W JP 2014062739W WO 2015173893 A1 WO2015173893 A1 WO 2015173893A1
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WO
WIPO (PCT)
Prior art keywords
electronic component
bottom plate
circular
pallet
rotary
Prior art date
Application number
PCT/JP2014/062739
Other languages
French (fr)
Japanese (ja)
Inventor
浩一 桐原
小池 晴彦
Original Assignee
株式会社安川電機
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社安川電機 filed Critical 株式会社安川電機
Priority to CN201480078696.8A priority Critical patent/CN106458461A/en
Priority to PCT/JP2014/062739 priority patent/WO2015173893A1/en
Priority to JP2016519022A priority patent/JP6237895B2/en
Publication of WO2015173893A1 publication Critical patent/WO2015173893A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02Devices for feeding articles or materials to conveyors
    • B65G47/04Devices for feeding articles or materials to conveyors for feeding articles
    • B65G47/12Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
    • B65G47/14Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/88Separating or stopping elements, e.g. fingers
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/02Feeding of components

Definitions

  • the present invention relates to an electronic component separating apparatus.
  • the inventors discovered a new technique for separating electronic components entangled with each other after intensive research.
  • the present invention has been made to solve the above-described problems, and an object of the present invention is to provide a novel electronic component separation apparatus that separates electronic components.
  • An electronic component separating apparatus includes a bottom plate having a circular outer edge on which an electronic component is disposed, and an annular side wall that extends upward from the outer edge of the bottom plate and surrounds the outer edge of the bottom plate.
  • a rotary pallet having a rotating pallet around the central axis of the side wall, and a rotating piece that rotates on the bottom plate of the circular pallet and contacts an electronic component disposed on the bottom plate of the circular pallet.
  • a novel electronic component separating apparatus for separating electronic components is provided.
  • FIG. 1 is a schematic configuration diagram illustrating an electronic component separating apparatus according to an embodiment.
  • FIG. 2 is a plan view of the turntable shown in FIG.
  • FIG. 3 is a schematic perspective view of the pallet assembly shown in FIGS.
  • FIG. 4 is a schematic perspective view showing a pallet of the pallet assembly of FIG.
  • FIG. 5 is a diagram illustrating the electronic component according to the embodiment.
  • FIG. 6 is an enlarged view of a main part of the pallet assembly shown in FIG.
  • FIG. 7 is an enlarged view of a main part of the pallet assembly shown in FIG.
  • FIG. 8 is an enlarged view of a main part of the pallet assembly shown in FIG.
  • the electronic component separating apparatus 1 shown in FIG. 1 accepts an assembly of electronic components from the outside of the device and separates the assembly of electronic components into individual electronic components so that they can be easily used in subsequent processes. To separate.
  • a separated electronic component is picked up by a robot arm and mounted on a predetermined substrate.
  • the electronic component separating apparatus 1 includes a support base 10, a rotary table 20 that is rotatably mounted on the support base 10, and a plurality of pallets that are arranged on the rotary table 20. And an assembly 30.
  • the support base 10 stably supports the rotary table 20 from below, and a motor (not shown), various cables, and the like that rotate the rotary table 20 are disposed therein.
  • the rotary table 20 is a disk-like table extending in the horizontal direction, and is rotationally driven by a motor in a horizontal plane.
  • the turntable 20 is controlled to rotate at a predetermined angle (for example, 45 degrees) around the rotation axis R0 extending in the vertical direction at a predetermined timing, for example. Further, the rotary table 20 is rotatable in both directions (clockwise and counterclockwise) as indicated by arrows in FIG.
  • the number of the plurality of pallet assemblies 30 is eight in the embodiment shown in FIGS. 1 and 2 and is also referred to as pallet assemblies 30A to 30H in the following description.
  • the eight pallet assemblies 30 arranged on the turntable 20 are regularly arranged at an angular interval of 45 degrees with respect to the rotation axis R 0 of the turntable 20. Therefore, when the turntable 20 rotates 45 degrees, the adjacent pallet assembly 30 (for example, pallet assembly 30B) is arranged at the position of the pallet assembly 30 (for example, pallet assembly 30A) before the rotation. Therefore, the position of the eight pallet assemblies 30A to 30H is sequentially changed by rotating the rotary table 20 by 45 degrees in one direction.
  • the configuration of the pallet assembly 30 will be described with reference to FIG. Since the eight pallet assemblies 30 have the same configuration, only the configuration of one pallet assembly 30 will be described, and description of the remaining pallet assemblies 30 will be omitted.
  • the pallet assembly 30 includes a circular pallet 31, a motor (drive unit) M that rotationally drives the circular pallet 31, and two rotation separation units 40 and 50.
  • the circular pallet 31 has a function as a container into which electronic components are put, and has a disc-shaped bottom plate 32 and an annular side wall 33 surrounding the outer edge of the bottom plate 32.
  • the bottom plate 32 has a circular outer edge, and the annular side wall 33 extends upward from the circular outer edge of the bottom plate 32, and defines a corner C that is substantially perpendicular to the bottom plate 32.
  • the motor M rotates the circular pallet 31 from the lower side of the circular pallet 31 around the rotation axis R 1 extending in the vertical direction.
  • a rotation axis R 1 of the motor M is an axis passing through the center of the disk-shaped bottom plate and a center axis of the annular side wall 33.
  • the pallet assembly 30 is provided with an arm portion 34 having an arm 34a extending parallel to the circular pallet 31 above the circular pallet 31, and a drive shaft 35 of the motor M is pivotally supported at the tip of the arm 34a. Has been.
  • the rotational speed and rotational acceleration of the circular pallet 31 can be set as appropriate, but the centrifugal force acts on the electronic components put into the circular pallet 31 and the electronic components move toward the side wall 33 side. Is set.
  • An annular bank portion 36 is provided in the region on the bottom plate 32 of the circular pallet 31 near the rotation axis R 1 of the circular pallet 31 so as to surround the rotation axis R 1 .
  • the upper surface of the bank portion 36, the distance from the axis of rotation R 1, the height from the upper surface of the bottom plate 32 is inclined to gradually lower. Therefore, when there is an electronic component on the upper surface of the bank portion 36, that fall in or rolling it slides down the inclined, the electronic component tends to move away from the axis of rotation R 1.
  • the electronic component can easily move toward the side wall 33, and the movement of the electronic component toward the side wall 33 by the centrifugal force described above is promoted.
  • a plurality of button-shaped convex portions 38 are provided on the upper surface of the bottom plate 32 of the circular pallet 31.
  • the electronic component thrown into the circular pallet 31 may move by rolling or sliding, but the movement amount of the electronic component is adjusted by providing the convex portion 38.
  • the amount of movement of the electronic component is regulated by the electronic component coming into contact with the convex portion.
  • the dimensions, shape, installation density, and the like of the protrusions 38 are designed so that the electronic component has a desired amount of movement.
  • the arrangement of the convex portions 38 may be regular or random (irregular).
  • FIG. 5 shows, as an example of the electronic component P, four types of electronic components P1 to P4 with a lead (so-called radial lead type electronic components).
  • the electronic component P1 has a configuration in which a pair of long leads extend from one end surface of the main body having a cylindrical outer shape. Since such an electronic component P1 has a shape that is easy to roll, it is preferable that the movement amount (rolling amount) thereof is regulated by the above-described convex portion 38 or the like.
  • the electronic component P2 has a configuration in which four short leads extend from one end face of the main body having a rectangular plate-like outer shape. Since such an electronic component P2 has a shape that is difficult to roll, contrary to the electronic component P1 described above, a sufficient amount of movement cannot be obtained if the above-described convex portion 38 is provided. Therefore, it is preferable not to provide the convex portion 38 on the circular pallet 31 into which the electronic component such as the electronic component P2 is put. In order to increase the moving amount (sliding amount) of the electronic component P2, it is preferable to smooth the upper surface of the bottom plate 32 of the circular pallet 31.
  • the electronic component P3 has a configuration in which a long lead and a short REIT extend from one end face of a main body having a rectangular parallelepiped shape.
  • Such an electronic component P3 has a shape that is difficult to roll like the electronic component P2 described above, and does not restrict the amount of movement by the convex portion 38 or the like, but rather increases the amount of movement (sliding amount). It is preferable to employ 31.
  • the electronic component P4 has a configuration in which a pair of long leads extend from a main body portion having a disc-like outer shape.
  • Such an electronic component P4 like the above-described electronic components P2 and P3, has a shape that is difficult to roll, and the bottom plate 32 that increases the amount of movement (sliding amount) without restricting the amount of movement by the convex portion 38 or the like. It is preferable to employ a circular pallet 31.
  • the leads of each component are entangled with each other and an assembly of electronic components is easily formed.
  • the electronic components form an assembly in the bag and remain as an assembly when taken out from the bag. There are many cases. If the electronic components remain as an assembly, it is difficult to pick them up with the chuck of the robot arm, so it is necessary to separate them into individual electronic components in advance.
  • the two rotation separation units 40 and 50 are constituted by a first rotation separation unit 40 and a second rotation separation unit 50.
  • the first rotation separation unit 40 has a rotating piece (first rotating piece) 42 that rotates around a rotation axis R 2 parallel to the vertical axis direction on the bottom plate 32 of the circular pallet 31.
  • the rotating piece 42 has a rectangular thin plate shape and is made of an elastic material (for example, rubber).
  • the rotating piece 42 extends along the vertical direction, and the lower end thereof is adjusted to a height position in contact with the bottom plate 32 or a height position slightly separated from the bottom plate 32. Therefore, the rotating piece 42 can contact the electronic component P when the circular pallet 31 rotates and the electronic component P in the circular pallet 31 reaches the position of the rotating piece 42.
  • the rotating piece 42 is disposed at a position close to the corner C defined by the bottom plate 32 and the side wall 33 of the circular pallet 31, and the rotating piece 42 is in contact with the side wall 33 or the side wall. Slightly spaced from 33. Therefore, the rotating piece 42 can contact the electronic component P that moves together with the circular pallet 31 so as to stick to the side wall 33 of the circular pallet 31.
  • the shaft 44 of the rotating piece 42 is rotationally driven by the motor M1.
  • Shaft 44 of the rotating piece 42 includes a motor M1 with parallel drive axis R 3 to the rotation axis R 2 of the rotating piece 42, via a pair of gears (spur gear) 46 and 48 are rotated connected .
  • the rotating direction of the rotating piece 42 is opposite to the rotating direction of the circular pallet 31.
  • the circular pallet 31 rotates counterclockwise (counterclockwise) when viewed from above, whereas the rotating piece 42 rotates clockwise (clockwise) when viewed from above.
  • the rotating piece 42 rotates in a direction opposite to the rotating direction of the circular pallet 31, so that the electronic component P moved to the vicinity of the side wall 33 by the rotating piece 42 by the centrifugal force along the surface direction of the upper surface of the bottom plate 32. Thus, it can be flipped inward (rotation axis R 0 side).
  • the rotating piece 42 rotates in the same direction as the rotation direction of the circular pallet 31, the rotating piece 42 directs the electronic component P in the vicinity of the side wall 33 toward the side wall 33, and as a result, the rotating piece 42 and the side wall 33. This is not preferable because the situation in which the electronic component P is involved occurs.
  • the electronic component P put on the circular pallet 31 can be flipped off by the rotary piece 42.
  • the electronic component P moved to the vicinity of the side wall 33 by the centrifugal force accompanying the rotation of the circular pallet 31 can be blown off inside the circular pallet 31.
  • the target to be flipped off by the rotating piece 42 is an aggregate of a plurality of electronic components P, the aggregate is separated and separated into individual electronic components P.
  • the second rotation separation unit 50 has a rotary piece (second rotary piece) 52 that rotates around a rotation axis R 4 parallel to the horizontal axis direction on the bottom plate 32 of the circular pallet 31.
  • the rotating piece 52 has a rectangular thin plate shape.
  • the constituent material of the rotating piece 52 is preferably a material having high elasticity (for example, rubber), but a material having low elasticity can also be used.
  • Rotation piece 52 from the side of the shaft 54 extending in the horizontal direction extend in a direction perpendicular to the rotation axis R 4, when in the rotating piece 52 is closest to the bottom plate 32 position, The position is adjusted so that the distance (separation distance) d from the lower end of the rotating piece 52 to the bottom plate 32 is lower than the height (maximum height) D of the electronic component P (that is, 0 ⁇ d ⁇ D).
  • the rotating piece 52 can contact the upper end portion of the electronic component P.
  • the rotating piece 42 can push or flip the electronic component P in the direction toward the inner side (rotation axis R 0 side).
  • the second rotation separation unit 50 can be disposed at a position away from the circular pallet 31 by being attached to the above-described arm 34 a via the holding plate 37.
  • the second rotational separation unit 50 is shown attached to the lower side of the holding plate 37, but may be attached to the upper side of the holding plate 37.
  • the distance d from the lower end of the rotary piece 52 to the bottom plate 32 becomes relatively short, so that low-profile parts (for example, shown in FIG. It is suitable for separation of electronic parts P3, P4).
  • the second rotation separation unit 50 is mounted on the upper side of the holding plate 37, the distance d is relatively long, so that the high-profile component (for example, the electronic component P1 shown in FIG. 5) is separated. Is suitable.
  • the electronic component P put on the circular pallet 31 can be pushed by the rotary piece 52.
  • the object to be pressed by the rotating piece 52 is an aggregate of a plurality of electronic components P
  • the aggregate is separated and separated into individual electronic components P.
  • the object to be pressed by the rotating piece 52 is an electronic component P1 in an upright posture as shown in FIG. 7, the electronic component P1 is tilted inward by pressing its upper end.
  • the two rotary separation units 40, 50 are each independently or the two rotary separation units 40, 50 cooperate with each other to supply the electronic components that are put into the circular pallet 31. Separation of the P aggregate can be realized.
  • the pallet assembly 30 further includes an extrusion separation unit 60.
  • the extrusion separation unit 60 will be described with reference to FIG.
  • the extrusion separation unit 60 has an extrusion surface portion 62 that moves on the bottom plate 32 of the circular pallet 31.
  • the extrusion surface portion 62 includes an elastic plate 64 and a holding portion 66 that holds the elastic plate 64.
  • the elastic plate 64 has a rectangular thin plate shape and is made of an elastic material (for example, rubber).
  • the elastic plate 64 extends along the inner surface 33 a of the side wall 33, and the lower end thereof is in contact with the bottom plate 32.
  • the holding portion 66 holds the elastic plate 64 and is attached to a rod of an air cylinder M3 (not shown). By actuating the air cylinder M3, the elastic plate 64 and the holding portion 66 of the extrusion surface portion 62 advance and retreat with respect to the inner side (rotation axis R0 side) of the circular pallet 31 via the rod.
  • the electronic component P put into the circular pallet 31 can be pushed out to the inside of the circular pallet 31 by the extrusion surface portion 62.
  • the electronic component P moved to the vicinity of the side wall 33 by the centrifugal force accompanying the rotation of the circular pallet 31 can be pushed out to the inside of the circular pallet 31.
  • the object to be pushed out by the extrusion surface portion 62 is an aggregate in which a plurality of electronic components P are collected, the aggregate is separated and separated into individual electronic components P.
  • the elastic plate 64 is not necessarily in contact with the bottom plate 32. If the height is close to the bottom plate 32 to the extent that the electronic component P can be pushed out, the elastic plate 64 is at a height position slightly separated from the bottom plate 32. May be.
  • a chuck region S is formed inside the extrusion separation unit 60 on the upper surface of the bottom plate 32 of the circular pallet 31.
  • the chuck of the robot arm picks up the electronic components P one by one and mounts the electronic components P on a predetermined substrate.
  • the extrusion separation unit 60 has a function of transporting the electronic component P from the vicinity of the side wall 33 to the chuck region S in addition to the function of separating the assembly of electronic components into individual electronic components P.
  • the pickup of the electronic component P by the chuck of the robot arm is performed only at the position of the pallet assembly 30A shown in FIG. In this case, the rotation of the circular pallet 31 is stopped at the position of the pallet assembly 30A.
  • the circular pallet 31 rotates and the electronic parts P are separated by the separation units 40, 50, and 60 described above.
  • the separation of the electronic component P may be completed in the pallet assembly 30B that comes next to the position of the pallet assembly 30A by the rotation of the turntable 20.
  • the assembly of the electronic parts P to be separated is stopped by stopping the rotation of the circular pallet 31 at the position of the pallet assembly 30H after the pickup of the electronic parts P is completed and the inside of the circular pallet is empty. Do it.
  • the electronic component separating apparatus 1 includes the circular pallet 31, the motor M that rotates the circular pallet 31 around the central axis (rotation axis R 0 ) of the side wall 33, and the bottom plate 32 of the circular pallet 31.
  • Rotating separation units 40 and 50 having rotating pieces 42 and 52 that rotate on top and come into contact with the electronic component P disposed on the bottom plate 32 of the circular pallet 31 are provided.
  • the electronic device separating apparatus 1 having such a configuration does not exist in the related art and is a novel apparatus.
  • the electronic component separating apparatus 1 includes a first rotating / separating unit 40 and a second rotating / separating unit 50.
  • the rotating piece 42 of the first rotating / separating unit 40 and the rotation of the second rotating / separating unit 50 are provided.
  • the directions of the rotation axes R 2 and R 4 are twisted relative to each other.
  • the directions of the rotation axes R 2 and R 4 are parallel to each other, the force in the same direction acts on the electronic component by the rotation of the rotating piece, whereas the directions of the rotation axes are twisted with respect to each other. In the case of the positional relationship, forces in different directions can be applied to the electronic component by the rotation of the rotating piece.
  • the direction of the rotation axis of the rotary piece is not limited to the direction parallel to the rotation axis of the circular pallet (vertical direction) or the horizontal direction, but may be other directions.
  • the number of rotation separation units is not limited to two, and may be three or more. Even when three or more rotary separation units are used, it is preferable that the rotary pieces have a twisted positional relationship with each other.
  • the rotating piece 42 of the first rotating / separating unit 40 is disposed in the vicinity of the corner C defined by the bottom plate 32 and the side wall 33 of the circular pallet 31. At the same time, it rotates around the rotation axis R 2 parallel to the rotation axis R 1 (that is, the central axis of the side wall 33). Therefore, among the electronic components P put in the circular pallet 31, the electronic components P moved to the vicinity of the side wall 33 by centrifugal force can be flipped off and separated.
  • the rotating piece 52 of the second rotating / separating unit 50 is disposed above the bottom plate 32 and rotates around the rotation axis R 4 orthogonal to the rotation axis R 1 .
  • the distance d between the second rotating piece 52 and the bottom plate 32 is designed to be shorter than the maximum height D of the electronic component P disposed on the bottom plate 32 of the circular pallet 31. Therefore, the electronic component P in the circular pallet 31 can depress the electronic component P by pushing or flipping the upper end portion of the electronic component P at the position of the second rotating piece 52.
  • the electronic component separation apparatus 1 further includes an extrusion separation unit having an extrusion surface portion 62 that is movable from the corner C of the circular pallet 31 toward the rotation axis R 1 at a position close to the bottom plate 32. Therefore, among the electronic components P put into the circular pallet 31, the electronic component P moved to the vicinity of the side wall 33 by centrifugal force can be pushed out to the inside of the circular pallet 31 by the pushing surface portion 62.
  • the electronic device separating apparatus 1 is provided in an annular shape near the rotation axis R 1 in the region on the bottom plate 32, and the bank portion (annular inclination portion) is inclined so as to become lower as the distance from the rotation axis R 1 increases. 36 is further provided. Therefore, the electronic component P is easy to move on the bottom plate 32 toward the side wall 33 side.
  • the electronic component separating apparatus 1 further includes a plurality of circular pallets 31, and further includes a rotary table 20 in which the plurality of circular pallets 31 are regularly arranged at equiangular intervals.
  • the rotary separation units 40 and 50 are attached. Therefore, the position of the circular pallet 31 of each pallet assembly 30 can be sequentially changed by rotating the rotary table 20 by a predetermined angle. Thereby, it is possible to improve the efficiency of separation processing such as separation of electronic components in some circular pallets and pick-up by a robot arm in other circular pallets.
  • the number of pallet assemblies can be increased or decreased as appropriate, and for example, electronic components can be separated with only one pallet assembly.
  • the pallet assembly is not necessarily moved by a rotary table or the like, and the pallet assembly may be fixed at a fixed position to separate the electronic components.
  • the pallet assembly does not always need to be combined with the circular pallet, the drive unit, and the rotary separation unit, and only when the electronic components in the circular pallet need to be separated, the rotary pallet is separated from the drive unit.
  • the aspect with which a unit is combined may be sufficient.
  • only a drive unit and a rotary separation unit are installed in a predetermined separation work area, and only a circular pallet that requires separation of electronic components from a plurality of circular pallets is transferred to the separation work area.
  • a combination with the rotary separation unit is conceivable.
  • a driving roller that contacts the side wall outside the side wall of the circular pallet may be employed as the driving unit.

Abstract

This separating device (1) for electronic components is equipped with: a circular pallet (31) that has a bottom plate (32), which has electronic components (P) disposed thereon and has a circular outer edge, and an annular side wall (33), which is provided so as to extend upwardly from the outer edge of the bottom plate (32) and surround the outer edge of the bottom plate (32); a motor (M) that rotatively drives the circular pallet (31) about the central axis (R1) of the side wall (33); and rotary separation units (40, 50) that have rotary pieces (42, 52) that rotate over the bottom plate (32) of the circular pallet (31) and are brought into contact with the electronic components (P) disposed on the bottom plate (32) of the circular pallet (31). With such a configuration, it is possible to separate entangled electronic components from one another.

Description

電子部品の分離装置Electronic component separator
 本発明は、電子部品の分離装置に関する。 The present invention relates to an electronic component separating apparatus.
 たとえばパワー回路基板には、比較的大きな電子部品が用いられる。このような電子部品は、形状や寸法が様々に異なるため、基板への実装は、一般的に手実装により行われる。近年、このような電子部品を、ロボットアーム等を用いて、基板に自動でマウントする技術に対するニーズが高まっている。 For example, relatively large electronic components are used for power circuit boards. Since such electronic components differ in shape and dimensions, mounting on a substrate is generally performed by manual mounting. In recent years, there has been a growing need for a technology for automatically mounting such electronic components on a substrate using a robot arm or the like.
 ただし、上述の電子部品は、梱包時や搬送時に部品同士が絡まりやすく、ロボットアームでピックアップする前に、部品同士を十分に分離しておく必要がある。比較的長いリードを有する電子部品や形状が複雑な電子部品は、特に絡まりやすい。 However, the above-mentioned electronic parts tend to get tangled with each other at the time of packing or transportation, and the parts need to be sufficiently separated before being picked up by the robot arm. An electronic component having a relatively long lead or an electronic component having a complicated shape is particularly entangled.
特開平5-139525号公報Japanese Patent Laid-Open No. 5-139525
 発明者らは、鋭意研究の末、互いに絡まり合う電子部品同士を分離する新たな技術を見出した。 The inventors discovered a new technique for separating electronic components entangled with each other after intensive research.
 本発明は、上述の問題を解決するためになされたものであり、電子部品を分離する新規な電子部品の分離装置を提供することを目的とする。 The present invention has been made to solve the above-described problems, and an object of the present invention is to provide a novel electronic component separation apparatus that separates electronic components.
 本発明の一側面に係る電子部品の分離装置は、電子部品が配置される円形の外縁を有する底板と、該底板の外縁から上側に延びかつ底板の外縁を囲むように設けられた環状の側壁とを有する円形パレットと、円形パレットを、側壁の中心軸周りに回転駆動する駆動部と、円形パレットの底板上において回転し、円形パレットの底板上に配置される電子部品と接する回転片を有する回転分離ユニットとを備える。 An electronic component separating apparatus according to an aspect of the present invention includes a bottom plate having a circular outer edge on which an electronic component is disposed, and an annular side wall that extends upward from the outer edge of the bottom plate and surrounds the outer edge of the bottom plate. A rotary pallet having a rotating pallet around the central axis of the side wall, and a rotating piece that rotates on the bottom plate of the circular pallet and contacts an electronic component disposed on the bottom plate of the circular pallet. A rotation separation unit.
 本発明によれば、電子部品を分離する新規な電子部品の分離装置が提供される。 According to the present invention, a novel electronic component separating apparatus for separating electronic components is provided.
図1は、実施形態に係る電子部品の分離装置を示す概略構成図である。FIG. 1 is a schematic configuration diagram illustrating an electronic component separating apparatus according to an embodiment. 図2は、図1に示した回転テーブルの平面図である。FIG. 2 is a plan view of the turntable shown in FIG. 図3は、図1、2に示したパレット組立体の概略斜視図である。FIG. 3 is a schematic perspective view of the pallet assembly shown in FIGS. 図4は、図3のパレット組立体のパレットを示した概略斜視図である。FIG. 4 is a schematic perspective view showing a pallet of the pallet assembly of FIG. 図5は、実施形態に係る電子部品を示した図である。FIG. 5 is a diagram illustrating the electronic component according to the embodiment. 図6は、図3に示したパレット組立体の要部拡大図である。FIG. 6 is an enlarged view of a main part of the pallet assembly shown in FIG. 図7は、図3に示したパレット組立体の要部拡大図である。FIG. 7 is an enlarged view of a main part of the pallet assembly shown in FIG. 図8は、図3に示したパレット組立体の要部拡大図である。FIG. 8 is an enlarged view of a main part of the pallet assembly shown in FIG.
 以下、添付図面を参照しつつ、実施形態について説明する。なお、以下の説明において、同一要素又は同一機能を有する要素には、同一符号を用いることとし、重複する説明は省略する。 Hereinafter, embodiments will be described with reference to the accompanying drawings. In the following description, the same reference numerals are used for the same elements or elements having the same functions, and redundant description is omitted.
 図1に示す電子部品の分離装置1は、電子部品の集合体を装置外部から受け入れて、後工程での利用が容易となるように、電子部品の集合体をバラして個々の電子部品に分離する。以下では、後工程として、分離された電子部品をロボットアームでピックアップして、所定の基板上に実装する態様を例に説明する。 The electronic component separating apparatus 1 shown in FIG. 1 accepts an assembly of electronic components from the outside of the device and separates the assembly of electronic components into individual electronic components so that they can be easily used in subsequent processes. To separate. In the following, as an example of a post-process, a separated electronic component is picked up by a robot arm and mounted on a predetermined substrate.
 図1、2に示すように、電子部品の分離装置1は、支持台10と、支持台10上に回転可能に載置された回転テーブル20と、回転テーブル20上に配置された複数のパレット組立体30とを備えている。 As shown in FIGS. 1 and 2, the electronic component separating apparatus 1 includes a support base 10, a rotary table 20 that is rotatably mounted on the support base 10, and a plurality of pallets that are arranged on the rotary table 20. And an assembly 30.
 支持台10は、回転テーブル20を下方から安定して支持するとともに、回転テーブル20を回転駆動するモータ(図示せず)や各種ケーブル等がその内部に配置されている。 The support base 10 stably supports the rotary table 20 from below, and a motor (not shown), various cables, and the like that rotate the rotary table 20 are disposed therein.
 回転テーブル20は、水平方向に延在する円板状のテーブルであり、水平面内においてモータにより回転駆動される。回転テーブル20は、たとえば、所定のタイミングで、鉛直方向に延びる回転軸線R周りに、所定角度(たとえば45度)ずつ回転するように回転制御される。また、回転テーブル20は、図2の矢印に示すように、両方向(時計回りおよび反時計回り)に回転可能である。 The rotary table 20 is a disk-like table extending in the horizontal direction, and is rotationally driven by a motor in a horizontal plane. The turntable 20 is controlled to rotate at a predetermined angle (for example, 45 degrees) around the rotation axis R0 extending in the vertical direction at a predetermined timing, for example. Further, the rotary table 20 is rotatable in both directions (clockwise and counterclockwise) as indicated by arrows in FIG.
 複数のパレット組立体30は、図1、2に示す態様では8個であり、以下の説明では、パレット組立体30A~30Hとも称す。 The number of the plurality of pallet assemblies 30 is eight in the embodiment shown in FIGS. 1 and 2 and is also referred to as pallet assemblies 30A to 30H in the following description.
 図2に示すように、回転テーブル20上に配置された8個のパレット組立体30は、回転テーブル20の回転軸線Rに関して、45度の角度間隔で規則的に配置されている。そのため、回転テーブル20が45度回転すると、回転前のパレット組立体30(たとえばパレット組立体30A)の位置に、その隣のパレット組立体30(たとえばパレット組立体30B)が配置される。したがって、回転テーブル20が一方向に45度ずつ回転することで、8個のパレット組立体30A~30Hの位置が順次変わる。 As shown in FIG. 2, the eight pallet assemblies 30 arranged on the turntable 20 are regularly arranged at an angular interval of 45 degrees with respect to the rotation axis R 0 of the turntable 20. Therefore, when the turntable 20 rotates 45 degrees, the adjacent pallet assembly 30 (for example, pallet assembly 30B) is arranged at the position of the pallet assembly 30 (for example, pallet assembly 30A) before the rotation. Therefore, the position of the eight pallet assemblies 30A to 30H is sequentially changed by rotating the rotary table 20 by 45 degrees in one direction.
 以下、図3を参照しつつ、パレット組立体30の構成について説明する。なお、8個のパレット組立体30は、その構成が同じであるため、一のパレット組立体30の構成についてのみ説明し、残りのパレット組立体30の説明は省略する。 Hereinafter, the configuration of the pallet assembly 30 will be described with reference to FIG. Since the eight pallet assemblies 30 have the same configuration, only the configuration of one pallet assembly 30 will be described, and description of the remaining pallet assemblies 30 will be omitted.
 図3に示すように、パレット組立体30は、円形パレット31と、円形パレット31を回転駆動させるモータ(駆動部)Mと、2つの回転分離ユニット40、50とを備えている。 As shown in FIG. 3, the pallet assembly 30 includes a circular pallet 31, a motor (drive unit) M that rotationally drives the circular pallet 31, and two rotation separation units 40 and 50.
 円形パレット31は、電子部品が投入される容器としての機能を有し、円板状の底板32と、底板32の外縁を囲む環状の側壁33とを有している。底板32は、円形の外縁を有しており、環状の側壁33は、底板32の円形外縁から上側に延びて、底板32との間で略直角の隅部Cを画成する。 The circular pallet 31 has a function as a container into which electronic components are put, and has a disc-shaped bottom plate 32 and an annular side wall 33 surrounding the outer edge of the bottom plate 32. The bottom plate 32 has a circular outer edge, and the annular side wall 33 extends upward from the circular outer edge of the bottom plate 32, and defines a corner C that is substantially perpendicular to the bottom plate 32.
 モータMは、円形パレット31の下側から、鉛直方向に延びる回転軸線R周りに円形パレット31を回転駆動させる。モータMの回転軸線Rは、円板状の底板の中心を通過する軸線であるとともに、環状の側壁33の中心軸線である。パレット組立体30には、円形パレット31の上方において円形パレット31に対して平行に延びるアーム34aを有するアーム部34が設けられており、アーム34aの先端部においてモータMの駆動軸35が軸支されている。 The motor M rotates the circular pallet 31 from the lower side of the circular pallet 31 around the rotation axis R 1 extending in the vertical direction. A rotation axis R 1 of the motor M is an axis passing through the center of the disk-shaped bottom plate and a center axis of the annular side wall 33. The pallet assembly 30 is provided with an arm portion 34 having an arm 34a extending parallel to the circular pallet 31 above the circular pallet 31, and a drive shaft 35 of the motor M is pivotally supported at the tip of the arm 34a. Has been.
 円形パレット31の回転速度や回転加速度は、適宜に設定可能であるが、円形パレット31に投入される電子部品に対して遠心力が作用し、電子部品が側壁33側に向かって移動する程度に設定される。 The rotational speed and rotational acceleration of the circular pallet 31 can be set as appropriate, but the centrifugal force acts on the electronic components put into the circular pallet 31 and the electronic components move toward the side wall 33 side. Is set.
 円形パレット31の底板32上の領域のうちの円形パレット31の回転軸線Rの近くには、回転軸線Rを囲むようにして円環状のバンク部36が設けられている。バンク部36の上面は、回転軸線Rから離れるに従って、底板32の上面からの高さが漸次低くなるように傾斜している。そのため、バンク部36の上面に電子部品が存在するときには、傾斜によって滑り落ちることでまたは転がり落ちることで、その電子部品が回転軸線Rから離れる方向に移動しやすい。 An annular bank portion 36 is provided in the region on the bottom plate 32 of the circular pallet 31 near the rotation axis R 1 of the circular pallet 31 so as to surround the rotation axis R 1 . The upper surface of the bank portion 36, the distance from the axis of rotation R 1, the height from the upper surface of the bottom plate 32 is inclined to gradually lower. Therefore, when there is an electronic component on the upper surface of the bank portion 36, that fall in or rolling it slides down the inclined, the electronic component tends to move away from the axis of rotation R 1.
 そのため、上述したようなバンク部36を設けることで、電子部品が側壁33側に向かって移動しやすくなり、上述した遠心力による電子部品の側壁33側への移動が促進される。 Therefore, by providing the bank part 36 as described above, the electronic component can easily move toward the side wall 33, and the movement of the electronic component toward the side wall 33 by the centrifugal force described above is promoted.
 円形パレット31の底板32の上面には、図4に示すように、ボタン状の複数の凸部38が設けられている。円形パレット31内に投入される電子部品は、転動したり摺動したりして移動することがあるが、上記凸部38を設けることで、電子部品の移動量が調整される。具体的には、電子部品が凸部に接触することで、電子部品の移動量が規制される。凸部38の寸法や形状、設置密度などは、電子部品が所望の移動量となるように設計される。凸部38の配置は、規則的であってもランダム(不規則的)であってもよい。なお、電子部品の移動量を規制する方法としては、底板32の上面に凸部38を設ける態様の他、底板32の上面を人工芝のようなブラシ状にする態様が考えられる。 As shown in FIG. 4, a plurality of button-shaped convex portions 38 are provided on the upper surface of the bottom plate 32 of the circular pallet 31. The electronic component thrown into the circular pallet 31 may move by rolling or sliding, but the movement amount of the electronic component is adjusted by providing the convex portion 38. Specifically, the amount of movement of the electronic component is regulated by the electronic component coming into contact with the convex portion. The dimensions, shape, installation density, and the like of the protrusions 38 are designed so that the electronic component has a desired amount of movement. The arrangement of the convex portions 38 may be regular or random (irregular). In addition, as a method of regulating the movement amount of the electronic component, in addition to an aspect in which the convex portion 38 is provided on the upper surface of the bottom plate 32, an aspect in which the upper surface of the bottom plate 32 is in a brush shape like an artificial grass can be considered.
 ここで、円形パレット31内に投入される電子部品Pについて、図5を参照しつつ説明する。図5には、電子部品Pの例として、リード付きの4種類の電子部品P1~P4(いわゆるラジアルリード型電子部品)を示す。 Here, the electronic component P put into the circular pallet 31 will be described with reference to FIG. FIG. 5 shows, as an example of the electronic component P, four types of electronic components P1 to P4 with a lead (so-called radial lead type electronic components).
 電子部品P1は、円柱状の外形を有する本体部の一端面から一対の長いリードが延出する構成を有している。このような電子部品P1は、転がりやすい形状であるため、上述した凸部38等によって、その移動量(転動量)を規制することが好ましい。 The electronic component P1 has a configuration in which a pair of long leads extend from one end surface of the main body having a cylindrical outer shape. Since such an electronic component P1 has a shape that is easy to roll, it is preferable that the movement amount (rolling amount) thereof is regulated by the above-described convex portion 38 or the like.
 電子部品P2は、矩形板状の外形を有する本体部の一端面から短い4本のリードが延出する構成を有している。このような電子部品P2は、上述した電子部品P1とは反対に、転がりにくい形状であるため、上述した凸部38を設けると十分な移動量が得られない。そのため、電子部品P2のような電子部品が投入される円形パレット31には、凸部38を設けないことが好ましい。電子部品P2の移動量(摺動量)を高めるために、円形パレット31の底板32の上面を滑らかにしておくことが好ましい。 The electronic component P2 has a configuration in which four short leads extend from one end face of the main body having a rectangular plate-like outer shape. Since such an electronic component P2 has a shape that is difficult to roll, contrary to the electronic component P1 described above, a sufficient amount of movement cannot be obtained if the above-described convex portion 38 is provided. Therefore, it is preferable not to provide the convex portion 38 on the circular pallet 31 into which the electronic component such as the electronic component P2 is put. In order to increase the moving amount (sliding amount) of the electronic component P2, it is preferable to smooth the upper surface of the bottom plate 32 of the circular pallet 31.
 電子部品P3は、直方体状の外形を有する本体部の一端面から、長いリードと短いリートとが延出する構成を有している。このような電子部品P3は、上述した電子部品P2同様、転がりにくい形状であり、凸部38等によって移動量を規制することなく、むしろ移動量(摺動量)を高めるような底板32の円形パレット31を採用することが好ましい。 The electronic component P3 has a configuration in which a long lead and a short REIT extend from one end face of a main body having a rectangular parallelepiped shape. Such an electronic component P3 has a shape that is difficult to roll like the electronic component P2 described above, and does not restrict the amount of movement by the convex portion 38 or the like, but rather increases the amount of movement (sliding amount). It is preferable to employ 31.
 電子部品P4は、円板状の外形を有する本体部から、一対の長いリードが延出する構成を有している。このような電子部品P4は、上述した電子部品P2、P3同様、転がりにくい形状であり、凸部38等によって移動量を規制することなく、むしろ移動量(摺動量)を高めるような底板32の円形パレット31を採用することが好ましい。 The electronic component P4 has a configuration in which a pair of long leads extend from a main body portion having a disc-like outer shape. Such an electronic component P4, like the above-described electronic components P2 and P3, has a shape that is difficult to roll, and the bottom plate 32 that increases the amount of movement (sliding amount) without restricting the amount of movement by the convex portion 38 or the like. It is preferable to employ a circular pallet 31.
 上述した電子部品P1~P4はいずれも、リードを有するため、各部品のリード同士が絡まり合い、電子部品の集合体を形成しやすい。特に、搬送の利便性等の目的で複数の電子部品が乱雑に袋詰めされた場合には、袋の中で電子部品が集合体を形成し、袋から取り出したときも集合体のままであることが多い。電子部品が集合体のままでは、ロボットアームのチャックでピックアップすることが困難であるため、事前に個々の電子部品に分離する必要がある。 Since all of the electronic components P1 to P4 described above have leads, the leads of each component are entangled with each other and an assembly of electronic components is easily formed. In particular, when a plurality of electronic components are randomly packed for the purpose of convenience of transportation, etc., the electronic components form an assembly in the bag and remain as an assembly when taken out from the bag. There are many cases. If the electronic components remain as an assembly, it is difficult to pick them up with the chuck of the robot arm, so it is necessary to separate them into individual electronic components in advance.
 2つの回転分離ユニット40、50は、第1の回転分離ユニット40と第2の回転分離ユニット50とで構成されている。 The two rotation separation units 40 and 50 are constituted by a first rotation separation unit 40 and a second rotation separation unit 50.
 まず、第1の回転分離ユニット40について、図6を参照しつつ説明する。第1の回転分離ユニット40は、円形パレット31の底板32上において、鉛直軸方向に平行な回転軸線R周りに回転する回転片(第1の回転片)42を有している。 First, the first rotation separation unit 40 will be described with reference to FIG. The first rotating / separating unit 40 has a rotating piece (first rotating piece) 42 that rotates around a rotation axis R 2 parallel to the vertical axis direction on the bottom plate 32 of the circular pallet 31.
 回転片42は、矩形薄板状の形状を有し、弾性材料(たとえば、ゴム)で構成されている。回転片42は、鉛直方向に沿って延在しており、その下端は、底板32に接する高さ位置または底板32からわずかに離間する高さ位置に調整されている。そのため、回転片42は、円形パレット31が回転して、円形パレット31内の電子部品Pが回転片42の位置まで来たときには、電子部品Pに接することができる。 The rotating piece 42 has a rectangular thin plate shape and is made of an elastic material (for example, rubber). The rotating piece 42 extends along the vertical direction, and the lower end thereof is adjusted to a height position in contact with the bottom plate 32 or a height position slightly separated from the bottom plate 32. Therefore, the rotating piece 42 can contact the electronic component P when the circular pallet 31 rotates and the electronic component P in the circular pallet 31 reaches the position of the rotating piece 42.
 また、回転片42は、円形パレット31の底板32と側壁33とで画成される隅部Cに近接する位置に配置されており、回転片42は、側壁33に接しているか、または、側壁33からわずかに離間している。そのため、回転片42は、円形パレット31の側壁33に張り付くようにして円形パレット31と共に移動する電子部品Pに接することができる。 The rotating piece 42 is disposed at a position close to the corner C defined by the bottom plate 32 and the side wall 33 of the circular pallet 31, and the rotating piece 42 is in contact with the side wall 33 or the side wall. Slightly spaced from 33. Therefore, the rotating piece 42 can contact the electronic component P that moves together with the circular pallet 31 so as to stick to the side wall 33 of the circular pallet 31.
 回転片42のシャフト44は、モータM1によって回転駆動される。回転片42のシャフト44は、回転片42の回転軸線Rに対して平行な駆動軸線Rを有するモータM1と、一対の歯車(平歯車)46、48を介して、回転接続されている。 The shaft 44 of the rotating piece 42 is rotationally driven by the motor M1. Shaft 44 of the rotating piece 42 includes a motor M1 with parallel drive axis R 3 to the rotation axis R 2 of the rotating piece 42, via a pair of gears (spur gear) 46 and 48 are rotated connected .
 回転片42の回転方向は、円形パレット31の回転方向とは反対の方向である。図6に示す態様では、円形パレット31は鉛直上方から見て左回り(反時計回り)に回転しているのに対し、回転片42は鉛直上方から見て右回り(時計回り)に回転している。回転片42が円形パレット31の回転方向とは反対の方向に回転することで、回転片42によって、遠心力によって側壁33近傍に移動された電子部品Pを、底板32の上面の面方向に沿って、内側(回転軸線R側)に弾き飛ばすことができる。一方、回転片42が円形パレット31の回転方向と同一の方向に回転すると、回転片42によって、側壁33近傍の電子部品Pが側壁33の側に向けられ、その結果、回転片42と側壁33とで電子部品Pを巻き込む事態が生じるため、好ましくない。 The rotating direction of the rotating piece 42 is opposite to the rotating direction of the circular pallet 31. In the embodiment shown in FIG. 6, the circular pallet 31 rotates counterclockwise (counterclockwise) when viewed from above, whereas the rotating piece 42 rotates clockwise (clockwise) when viewed from above. ing. The rotating piece 42 rotates in a direction opposite to the rotating direction of the circular pallet 31, so that the electronic component P moved to the vicinity of the side wall 33 by the rotating piece 42 by the centrifugal force along the surface direction of the upper surface of the bottom plate 32. Thus, it can be flipped inward (rotation axis R 0 side). On the other hand, when the rotating piece 42 rotates in the same direction as the rotation direction of the circular pallet 31, the rotating piece 42 directs the electronic component P in the vicinity of the side wall 33 toward the side wall 33, and as a result, the rotating piece 42 and the side wall 33. This is not preferable because the situation in which the electronic component P is involved occurs.
 上述した第1の回転分離ユニット40によれば、回転片42によって、円形パレット31に投入された電子部品Pを弾き飛ばすことができる。特に、円形パレット31の回転に伴う遠心力により側壁33近傍に移動された電子部品Pを、円形パレット31の内側に弾き飛ばすことができる。このとき、回転片42が弾き飛ばす対象が、複数の電子部品Pが集まった集合体であれば、その集合体がバラされて、個々の電子部品Pに分離される。 According to the first rotary separation unit 40 described above, the electronic component P put on the circular pallet 31 can be flipped off by the rotary piece 42. In particular, the electronic component P moved to the vicinity of the side wall 33 by the centrifugal force accompanying the rotation of the circular pallet 31 can be blown off inside the circular pallet 31. At this time, if the target to be flipped off by the rotating piece 42 is an aggregate of a plurality of electronic components P, the aggregate is separated and separated into individual electronic components P.
 次に、第2の回転分離ユニット50について、図7を参照しつつ説明する。第2の回転分離ユニット50は、円形パレット31の底板32上において、水平軸方向に平行な回転軸線R周りに回転する回転片(第2の回転片)52を有している。 Next, the second rotation separation unit 50 will be described with reference to FIG. The second rotary separation unit 50 has a rotary piece (second rotary piece) 52 that rotates around a rotation axis R 4 parallel to the horizontal axis direction on the bottom plate 32 of the circular pallet 31.
 回転片52は、矩形薄板状の形状を有している。回転片52の構成材料は、弾性が高い材料(たとえば、ゴム)が好ましいが、弾性が低い材料を用いることもできる。回転片52は、水平方向に延在するシャフト54の側面から、回転軸線Rに対して直交する方向に延在しており、回転片52が最も底板32に近接した位置にあるときに、回転片52の下端から底板32までの距離(離間距離)dが電子部品Pの高さ(最大高さ)Dよりも低くなるように位置調整されている(すなわち、0<d<D)。そのため、円形パレット31が回転して、円形パレット31内の電子部品Pが回転片52の位置まで来たときに、回転片52は、電子部品Pの上端部に接することができる。その結果、回転片42によって、電子部品Pを内側(回転軸線R側)の向きに押すまたは弾くことができる。 The rotating piece 52 has a rectangular thin plate shape. The constituent material of the rotating piece 52 is preferably a material having high elasticity (for example, rubber), but a material having low elasticity can also be used. Rotation piece 52 from the side of the shaft 54 extending in the horizontal direction, extend in a direction perpendicular to the rotation axis R 4, when in the rotating piece 52 is closest to the bottom plate 32 position, The position is adjusted so that the distance (separation distance) d from the lower end of the rotating piece 52 to the bottom plate 32 is lower than the height (maximum height) D of the electronic component P (that is, 0 <d <D). Therefore, when the circular pallet 31 rotates and the electronic component P in the circular pallet 31 reaches the position of the rotating piece 52, the rotating piece 52 can contact the upper end portion of the electronic component P. As a result, the rotating piece 42 can push or flip the electronic component P in the direction toward the inner side (rotation axis R 0 side).
 第2の回転分離ユニット50は、図3に示すように、上述したアーム34aに保持プレート37を介して取り付けることで、円形パレット31から上方に離れた位置に配置することができる。図3では、第2の回転分離ユニット50を、保持プレート37の下側に取り付けた態様を示しているが、保持プレート37の上側に取り付ける態様であってもよい。保持プレート37の下側に第2の回転分離ユニット50を取り付けた場合には、回転片52の下端から底板32までの距離dが相対的に短くなるため、低背部品(たとえば図5に示した電子部品P3、P4)の分離に適している。一方、保持プレート37の上側に第2の回転分離ユニット50を取り付けた場合には、上記距離dが相対的に長くなるため、高背部品(たとえば図5に示した電子部品P1)の分離に適している。 As shown in FIG. 3, the second rotation separation unit 50 can be disposed at a position away from the circular pallet 31 by being attached to the above-described arm 34 a via the holding plate 37. In FIG. 3, the second rotational separation unit 50 is shown attached to the lower side of the holding plate 37, but may be attached to the upper side of the holding plate 37. When the second rotary separation unit 50 is attached to the lower side of the holding plate 37, the distance d from the lower end of the rotary piece 52 to the bottom plate 32 becomes relatively short, so that low-profile parts (for example, shown in FIG. It is suitable for separation of electronic parts P3, P4). On the other hand, when the second rotation separation unit 50 is mounted on the upper side of the holding plate 37, the distance d is relatively long, so that the high-profile component (for example, the electronic component P1 shown in FIG. 5) is separated. Is suitable.
 上述した第2の回転分離ユニット50によれば、回転片52によって、円形パレット31に投入された電子部品Pを押すことができる。このとき、回転片52が押す対象が、複数の電子部品Pが集まった集合体であれば、その集合体がバラされて、個々の電子部品Pに分離される。また、回転片52が押す対象が、図7に示すように直立した姿勢の電子部品P1であれば、その上端部が押されることで、電子部品P1が内側に倒される。 According to the second rotary separation unit 50 described above, the electronic component P put on the circular pallet 31 can be pushed by the rotary piece 52. At this time, if the object to be pressed by the rotating piece 52 is an aggregate of a plurality of electronic components P, the aggregate is separated and separated into individual electronic components P. Further, if the object to be pressed by the rotating piece 52 is an electronic component P1 in an upright posture as shown in FIG. 7, the electronic component P1 is tilted inward by pressing its upper end.
 このように、各パレット組立体30においては、2つの回転分離ユニット40、50がそれぞれ単独で、または、2つの回転分離ユニット40、50が協働して、円形パレット31に投入された電子部品Pの集合体の分離を実現することができる。 As described above, in each pallet assembly 30, the two rotary separation units 40, 50 are each independently or the two rotary separation units 40, 50 cooperate with each other to supply the electronic components that are put into the circular pallet 31. Separation of the P aggregate can be realized.
 パレット組立体30には、さらに、押出分離ユニット60を備えている。以下、押出分離ユニット60について、図8を参照しつつ説明する。 The pallet assembly 30 further includes an extrusion separation unit 60. Hereinafter, the extrusion separation unit 60 will be described with reference to FIG.
 押出分離ユニット60は、円形パレット31の底板32上において移動する押出面部62を有している。押出面部62は、弾性プレート64と、弾性プレート64を保持する保持部66とで構成されている。 The extrusion separation unit 60 has an extrusion surface portion 62 that moves on the bottom plate 32 of the circular pallet 31. The extrusion surface portion 62 includes an elastic plate 64 and a holding portion 66 that holds the elastic plate 64.
 弾性プレート64は、矩形薄板状の形状を有しており、弾性材料(たとえば、ゴム)で構成されている。弾性プレート64は、側壁33の内面33aに沿って延在しており、その下端は底板32に接している。保持部66は、弾性プレート64を保持するとともに、図示しないエアシリンダM3のロッドに取り付けられている。エアシリンダM3を作動させることで、ロッドを介して、押出面部62の弾性プレート64および保持部66が円形パレット31の内側(回転軸線R側)に対して進退する。 The elastic plate 64 has a rectangular thin plate shape and is made of an elastic material (for example, rubber). The elastic plate 64 extends along the inner surface 33 a of the side wall 33, and the lower end thereof is in contact with the bottom plate 32. The holding portion 66 holds the elastic plate 64 and is attached to a rod of an air cylinder M3 (not shown). By actuating the air cylinder M3, the elastic plate 64 and the holding portion 66 of the extrusion surface portion 62 advance and retreat with respect to the inner side (rotation axis R0 side) of the circular pallet 31 via the rod.
 そのため、上述した押出分離ユニット60によれば、押出面部62によって、円形パレット31に投入された電子部品Pを、円形パレット31の内側に押し出すことができる。特に、円形パレット31の回転に伴う遠心力により側壁33近傍に移動された電子部品Pを、円形パレット31の内側に押し出すことができる。このとき、押出面部62が押し出す対象が、複数の電子部品Pが集まった集合体であれば、その集合体がバラされて、個々の電子部品Pに分離される。 Therefore, according to the extrusion separation unit 60 described above, the electronic component P put into the circular pallet 31 can be pushed out to the inside of the circular pallet 31 by the extrusion surface portion 62. In particular, the electronic component P moved to the vicinity of the side wall 33 by the centrifugal force accompanying the rotation of the circular pallet 31 can be pushed out to the inside of the circular pallet 31. At this time, if the object to be pushed out by the extrusion surface portion 62 is an aggregate in which a plurality of electronic components P are collected, the aggregate is separated and separated into individual electronic components P.
 弾性プレート64は、必ずしも底板32に接している必要はなく、電子部品Pを押し出すことができる程度に底板32に近接する高さ位置であれば、底板32からわずかに離間した高さ位置であってもよい。 The elastic plate 64 is not necessarily in contact with the bottom plate 32. If the height is close to the bottom plate 32 to the extent that the electronic component P can be pushed out, the elastic plate 64 is at a height position slightly separated from the bottom plate 32. May be.
 なお、円形パレット31の底板32の上面のうち、押出分離ユニット60の内側には、チャック領域Sが形成されている。このチャック領域Sにおいて、ロボットアームのチャックが電子部品Pを一つずつピックアップして、その電子部品Pを所定の基板上に実装する。 A chuck region S is formed inside the extrusion separation unit 60 on the upper surface of the bottom plate 32 of the circular pallet 31. In the chuck region S, the chuck of the robot arm picks up the electronic components P one by one and mounts the electronic components P on a predetermined substrate.
 押出分離ユニット60は、電子部品の集合体を個々の電子部品Pに分離する機能に加えて、電子部品Pを側壁33近傍から上記チャック領域Sまで運ぶ機能を有する。 The extrusion separation unit 60 has a function of transporting the electronic component P from the vicinity of the side wall 33 to the chuck region S in addition to the function of separating the assembly of electronic components into individual electronic components P.
 チャック領域Sにおいて、ロボットアームのチャックが電子部品Pをピックアップする際には、円形パレット31の回転が停止され、また、押出分離ユニット60の押出面部62を側壁33近傍まで後退させる。押出分離ユニット60の押出面部62を側壁33近傍まで後退させておくことで、押出面部62とチャックとが接触する事態が回避される。 In the chuck region S, when the chuck of the robot arm picks up the electronic component P, the rotation of the circular pallet 31 is stopped, and the extrusion surface portion 62 of the extrusion separation unit 60 is retracted to the vicinity of the side wall 33. By retreating the extrusion surface portion 62 of the extrusion separation unit 60 to the vicinity of the side wall 33, a situation in which the extrusion surface portion 62 and the chuck come into contact with each other can be avoided.
 ロボットアームのチャックによる電子部品Pのピックアップは、たとえば、図2に示すパレット組立体30Aの位置においてのみ行う。この場合、パレット組立体30Aの位置では、円形パレット31の回転は止められる。 The pickup of the electronic component P by the chuck of the robot arm is performed only at the position of the pallet assembly 30A shown in FIG. In this case, the rotation of the circular pallet 31 is stopped at the position of the pallet assembly 30A.
 パレット組立体30A以外のパレット組立体30B~30Hの位置では、円形パレット31は回転して、上述した分離ユニット40、50、60により電子部品Pの分離が行われる。回転テーブル20の回転により、次にパレット組立体30Aの位置にくるパレット組立体30Bでは、電子部品Pの分離が完了しているようにしても良い。 At the positions of the pallet assemblies 30B to 30H other than the pallet assembly 30A, the circular pallet 31 rotates and the electronic parts P are separated by the separation units 40, 50, and 60 described above. The separation of the electronic component P may be completed in the pallet assembly 30B that comes next to the position of the pallet assembly 30A by the rotation of the turntable 20.
 分離対象である電子部品Pの集合体の投入は、たとえば、電子部品Pのピックアップが完了して円形パレット内が空になった後のパレット組立体30Hの位置で、円形パレット31の回転を止めて行う。 For example, the assembly of the electronic parts P to be separated is stopped by stopping the rotation of the circular pallet 31 at the position of the pallet assembly 30H after the pickup of the electronic parts P is completed and the inside of the circular pallet is empty. Do it.
 以上で説明したとおり、電子部品の分離装置1は、円形パレット31と、円形パレット31を、側壁33の中心軸(回転軸線R)周りに回転駆動するモータMと、円形パレット31の底板32上において回転し、円形パレット31の底板32上に配置される電子部品Pと接する回転片42、52を有する回転分離ユニット40、50とを備えている。このような構成を有する電子部品の分離装置1は、従来には存在せず、新規な装置である。 As described above, the electronic component separating apparatus 1 includes the circular pallet 31, the motor M that rotates the circular pallet 31 around the central axis (rotation axis R 0 ) of the side wall 33, and the bottom plate 32 of the circular pallet 31. Rotating separation units 40 and 50 having rotating pieces 42 and 52 that rotate on top and come into contact with the electronic component P disposed on the bottom plate 32 of the circular pallet 31 are provided. The electronic device separating apparatus 1 having such a configuration does not exist in the related art and is a novel apparatus.
 また、電子部品の分離装置1は、第1の回転分離ユニット40および第2の回転分離ユニット50を備え、第1の回転分離ユニット40の回転片42と、第2の回転分離ユニット50の回転片52とは、回転軸線R、Rの方向が互いに捩れの位置関係にある。上記回転軸線R、Rの方向が互いに平行な位置関係にある場合には、回転片の回転により電子部品には同じ向きの力が作用するのに対し、上記回転軸方向が互いに捩れの位置関係にある場合には、回転片の回転により電子部品には互いに異なる向きの力を作用させることができる。この場合、電子部品Pには多様な力が作用し、電子部品Pの分離効率が向上する。なお、回転片の回転軸線の方向は、円形パレットの回転軸線に対して平行な方向(垂直方向)や水平方向に限らず、それ以外の方向であってもよい。回転分離ユニットの数は、2つに限らず、3つ以上であってもよい。3つ以上の回転分離ユニットを用いる場合も、その回転片を互いに捩れの位置関係にすることが好ましい。 The electronic component separating apparatus 1 includes a first rotating / separating unit 40 and a second rotating / separating unit 50. The rotating piece 42 of the first rotating / separating unit 40 and the rotation of the second rotating / separating unit 50 are provided. With the piece 52, the directions of the rotation axes R 2 and R 4 are twisted relative to each other. When the directions of the rotation axes R 2 and R 4 are parallel to each other, the force in the same direction acts on the electronic component by the rotation of the rotating piece, whereas the directions of the rotation axes are twisted with respect to each other. In the case of the positional relationship, forces in different directions can be applied to the electronic component by the rotation of the rotating piece. In this case, various forces act on the electronic component P, and the separation efficiency of the electronic component P is improved. The direction of the rotation axis of the rotary piece is not limited to the direction parallel to the rotation axis of the circular pallet (vertical direction) or the horizontal direction, but may be other directions. The number of rotation separation units is not limited to two, and may be three or more. Even when three or more rotary separation units are used, it is preferable that the rotary pieces have a twisted positional relationship with each other.
 さらに、電子部品の分離装置1においては、第1の回転分離ユニット40の回転片42が、円形パレット31の底板32と側壁33とで画成される隅部Cの近接位置に配置されているとともに、回転軸線R(すなわち、側壁33の中心軸)と平行な回転軸線R周りに回転する。そのため、円形パレット31に投入された電子部品Pのうち、特に遠心力によって側壁33近傍に移動された電子部品Pを弾き飛ばして分離することができる。 Further, in the electronic component separating apparatus 1, the rotating piece 42 of the first rotating / separating unit 40 is disposed in the vicinity of the corner C defined by the bottom plate 32 and the side wall 33 of the circular pallet 31. At the same time, it rotates around the rotation axis R 2 parallel to the rotation axis R 1 (that is, the central axis of the side wall 33). Therefore, among the electronic components P put in the circular pallet 31, the electronic components P moved to the vicinity of the side wall 33 by centrifugal force can be flipped off and separated.
 また、電子部品の分離装置1においては、第2の回転分離ユニット50の回転片52は、底板32の上方に配置され、回転軸線Rに対して直交する回転軸線R周りに回転し、第2の回転片52と底板32との離間距離dが、円形パレット31の底板32上に配置される電子部品Pの最大高さDよりも短くなるように設計されている。そのため、円形パレット31内の電子部品Pは、第2の回転片52の位置において、電子部品Pの上端部を押すまたは弾いて、電子部品Pを倒すことができる。 In the electronic device separating apparatus 1, the rotating piece 52 of the second rotating / separating unit 50 is disposed above the bottom plate 32 and rotates around the rotation axis R 4 orthogonal to the rotation axis R 1 . The distance d between the second rotating piece 52 and the bottom plate 32 is designed to be shorter than the maximum height D of the electronic component P disposed on the bottom plate 32 of the circular pallet 31. Therefore, the electronic component P in the circular pallet 31 can depress the electronic component P by pushing or flipping the upper end portion of the electronic component P at the position of the second rotating piece 52.
 さらに、電子部品の分離装置1は、底板32の近接高さ位置において、円形パレット31の隅部Cから回転軸線Rに向かって移動可能である押出面部62を有する押出分離ユニットをさらに備える。そのため、押出面部62によって、円形パレット31に投入された電子部品Pのうち、特に遠心力によって側壁33近傍に移動された電子部品Pを、円形パレット31の内側に押し出すことができる。 Further, the electronic component separation apparatus 1 further includes an extrusion separation unit having an extrusion surface portion 62 that is movable from the corner C of the circular pallet 31 toward the rotation axis R 1 at a position close to the bottom plate 32. Therefore, among the electronic components P put into the circular pallet 31, the electronic component P moved to the vicinity of the side wall 33 by centrifugal force can be pushed out to the inside of the circular pallet 31 by the pushing surface portion 62.
 また、電子部品の分離装置1は、底板32上の領域のうちの回転軸線Rの近くに環状に設けられ、回転軸線Rから離れるに従って低くなるように傾斜するバンク部(環状傾斜部)36をさらに備える。そのため、電子部品Pが底板32上を側壁33側に向かって移動しやすくなっている。 In addition, the electronic device separating apparatus 1 is provided in an annular shape near the rotation axis R 1 in the region on the bottom plate 32, and the bank portion (annular inclination portion) is inclined so as to become lower as the distance from the rotation axis R 1 increases. 36 is further provided. Therefore, the electronic component P is easy to move on the bottom plate 32 toward the side wall 33 side.
 さらに、電子部品の分離装置1は、円形パレット31を複数備え、かつ、複数の円形パレット31が等角度間隔で規則的に配置される回転テーブル20をさらに備え、複数の円形パレット31のそれぞれに、回転分離ユニット40、50が取り付けられている。そのため、回転テーブル20を所定角度だけ回転させることで、各パレット組立体30の円形パレット31の位置を順次変えることができる。それにより、一部の円形パレットでは電子部品の分離を行い、他の円形パレットではロボットアームによるピックアップを行う等の分離処理の効率化が図られる。 Further, the electronic component separating apparatus 1 further includes a plurality of circular pallets 31, and further includes a rotary table 20 in which the plurality of circular pallets 31 are regularly arranged at equiangular intervals. The rotary separation units 40 and 50 are attached. Therefore, the position of the circular pallet 31 of each pallet assembly 30 can be sequentially changed by rotating the rotary table 20 by a predetermined angle. Thereby, it is possible to improve the efficiency of separation processing such as separation of electronic components in some circular pallets and pick-up by a robot arm in other circular pallets.
 本発明は、上述した実施形態に限定されるものではなく、本発明の趣旨を逸脱しない範囲で適宜変形して適用可能である。 The present invention is not limited to the above-described embodiment, and can be appropriately modified and applied without departing from the spirit of the present invention.
 たとえば、電子部品の分離装置は、パレット組立体の数は適宜増減することができ、たとえば一つのパレット組立体だけでも電子部品の分離は可能である。また、パレット組立体は、必ずしも回転テーブル等によって移動させる必要ではなく、パレット組立体を定位置に固定して、電子部品の分離をおこなうようにしてもよい。 For example, in the electronic device separating apparatus, the number of pallet assemblies can be increased or decreased as appropriate, and for example, electronic components can be separated with only one pallet assembly. Further, the pallet assembly is not necessarily moved by a rotary table or the like, and the pallet assembly may be fixed at a fixed position to separate the electronic components.
 さらに、パレット組立体は、円形パレットと駆動部と回転分離ユニットとが常に組み合わされている必要はなく、円形パレット内の電子部品の分離が必要なときにだけ、円形パレットと駆動部と回転分離ユニットとが組み合わされる態様であってもよい。たとえば、所定の分離作業エリアに、駆動部と回転分離ユニットだけを設置しておき、複数の円形パレットの中から電子部品の分離が必要な円形パレットだけを分離作業エリアに移送して、駆動部と回転分離ユニットと組み合わせる態様が考えられる。円形パレットの数に対して、駆動部の数および回転分離ユニットの数を少なくすることで、部品点数やコストの低減を図ることができる。この場合、駆動部として、上述したモータMに代えて、円形パレットの側壁の外側において側壁に接する駆動ローラ等を採用してもよい。 Further, the pallet assembly does not always need to be combined with the circular pallet, the drive unit, and the rotary separation unit, and only when the electronic components in the circular pallet need to be separated, the rotary pallet is separated from the drive unit. The aspect with which a unit is combined may be sufficient. For example, only a drive unit and a rotary separation unit are installed in a predetermined separation work area, and only a circular pallet that requires separation of electronic components from a plurality of circular pallets is transferred to the separation work area. A combination with the rotary separation unit is conceivable. By reducing the number of driving units and the number of rotation separation units with respect to the number of circular pallets, the number of parts and cost can be reduced. In this case, instead of the motor M described above, a driving roller that contacts the side wall outside the side wall of the circular pallet may be employed as the driving unit.
 1…電子部品の分離装置、20…回転テーブル、30、30A~30H…パレット組立体、31…円形パレット、32…底板、33…側壁、36…バンク部、40…第1の回転分離ユニット、42…回転片、50…第2の回転分離ユニット、52…回転片、60…押出分離ユニット、62…押出面部、R~R…回転軸線。 DESCRIPTION OF SYMBOLS 1 ... Electronic component separation apparatus, 20 ... Rotary table, 30, 30A-30H ... Pallet assembly, 31 ... Circular pallet, 32 ... Bottom plate, 33 ... Side wall, 36 ... Bank part, 40 ... First rotary separation unit, 42: Rotating piece, 50: Second rotating separation unit, 52: Rotating piece, 60: Extrusion separation unit, 62: Extrusion surface portion, R 0 to R 4 ... Rotation axis.

Claims (7)

  1.  電子部品が配置される円形の外縁を有する底板と、該底板の外縁から上側に延びかつ前記底板の外縁を囲むように設けられた環状の側壁とを有する円形パレットと、
     前記円形パレットを、前記側壁の中心軸周りに回転駆動する駆動部と、
     前記円形パレットの底板上において回転し、前記円形パレットの底板上に配置される電子部品と接する回転片を有する回転分離ユニットと
    を備える、電子部品の分離装置。
    A circular pallet having a bottom plate having a circular outer edge on which electronic components are disposed, and an annular side wall provided so as to extend upward from the outer edge of the bottom plate and surround the outer edge of the bottom plate;
    A drive unit that rotationally drives the circular pallet around a central axis of the side wall;
    An electronic component separation apparatus comprising: a rotary separation unit having a rotating piece that rotates on a bottom plate of the circular pallet and contacts an electronic component disposed on the bottom plate of the circular pallet.
  2.  複数の前記回転分離ユニットを備え、
     前記複数の回転分離ユニットが、第1の回転分離ユニットおよび第2の回転分離ユニットを有し、
     前記第1の回転分離ユニットの前記回転片である第1の回転片と、前記第2の回転分離ユニットの前記回転片である第2の回転片とは、回転軸方向が互いに捩れの位置関係にある、請求項1に記載の電子部品の分離装置。
    Comprising a plurality of said rotary separation units;
    The plurality of rotation separation units have a first rotation separation unit and a second rotation separation unit,
    The first rotary piece, which is the rotary piece of the first rotary separation unit, and the second rotary piece, which is the rotary piece of the second rotary separation unit, are rotationally twisted with respect to each other. The electronic component separating apparatus according to claim 1, wherein
  3.  前記第1の回転分離ユニットの前記第1の回転片は、前記円形パレットの底板と側壁とで画成される隅部の近接位置に配置され、前記側壁の中心軸と平行な回転軸周りに回転する、請求項2に記載の電子部品の分離装置。 The first rotary piece of the first rotary separation unit is disposed near a corner defined by a bottom plate and a side wall of the circular pallet, and around a rotation axis parallel to the central axis of the side wall. The electronic component separating device according to claim 2, wherein the electronic component separating device is rotated.
  4.  前記第2の回転分離ユニットの前記第2の回転片は、前記底板の上方に配置され、前記側壁の中心軸に対して直交する回転軸周りに回転し、
     前記第2の回転片と前記底板との離間距離が、前記円形パレットの底板上に配置される電子部品の最大高さよりも短い、請求項2または3に記載の電子部品の分離装置。
    The second rotary piece of the second rotary separation unit is disposed above the bottom plate and rotates around a rotation axis orthogonal to the central axis of the side wall;
    4. The electronic component separating apparatus according to claim 2, wherein a separation distance between the second rotating piece and the bottom plate is shorter than a maximum height of the electronic component disposed on the bottom plate of the circular pallet.
  5.  前記底板の近接高さ位置において、前記円形パレットの隅部から前記側壁の中心軸に向かって移動可能である押出面部を有する押出分離ユニットをさらに備える、請求項2~4のいずれか一項に記載の電子部品の分離装置。 The extrusion separation unit further comprising an extrusion surface portion that is movable from a corner portion of the circular pallet toward a central axis of the side wall at a position close to the bottom plate. The electronic component separating apparatus as described.
  6.  前記底板上の領域のうちの前記側壁の中心軸近くに環状に設けられ、前記中心軸から離れるに従って低くなるように傾斜する環状傾斜部をさらに備える、請求項1~5のいずれか一項に記載の電子部品の分離装置。 The annular inclined portion provided in an annular shape near the central axis of the side wall in the region on the bottom plate, and further inclined so as to become lower as the distance from the central axis increases. The electronic component separating apparatus as described.
  7.  前記円形パレットを複数備え、かつ、複数の前記円形パレットが等角度間隔で規則的に配置される回転テーブルをさらに備え、
     前記複数の円形パレットの少なくとも1つに、前記回転分離ユニットが取り付けられている、請求項1~6のいずれか一項に記載の電子部品の分離装置。
    A plurality of the circular pallets, and a rotating table on which the plurality of circular pallets are regularly arranged at equal angular intervals,
    The electronic component separating apparatus according to any one of claims 1 to 6, wherein the rotary separation unit is attached to at least one of the plurality of circular pallets.
PCT/JP2014/062739 2014-05-13 2014-05-13 Separating device for electronic components WO2015173893A1 (en)

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