JP2013074150A - Wiring board and manufacturing method therefor - Google Patents

Wiring board and manufacturing method therefor Download PDF

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JP2013074150A
JP2013074150A JP2011212561A JP2011212561A JP2013074150A JP 2013074150 A JP2013074150 A JP 2013074150A JP 2011212561 A JP2011212561 A JP 2011212561A JP 2011212561 A JP2011212561 A JP 2011212561A JP 2013074150 A JP2013074150 A JP 2013074150A
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copper foil
hole
surface layer
wiring board
plating
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Takeshige Ushiyama
雄滋 牛山
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Showa Denko Materials Co Ltd
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Hitachi Chemical Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a wiring board in which the connection reliability is enhanced by improving the filling properties of a blind hole, formed by conformal method, with the filled via plating without increasing the material cost or the man-hour, and to provide a manufacturing method therefor.SOLUTION: The wiring board has a blind hole 7 extending from the opening 10 of a surface layer copper foil 3 to an inner layer conductor 5 while penetrating a base material 4, and a filled via 14 which fills the blind hole 7 and connects the inner layer conductor 5 and the surface layer copper foil 3 electrically. The opening 10 of the surface layer copper foil is formed by enlarging the window hole 2 of the surface layer copper foil equal to or larger than the blind hole 7. A manufacturing method therefor is also provided.

Description

本発明は、配線基板及びその製造方法に関し、特には、層間接続をフィルドビアめっきで形成する配線基板及びその製造方法に関する。   The present invention relates to a wiring board and a manufacturing method thereof, and more particularly, to a wiring board in which interlayer connection is formed by filled via plating and a manufacturing method thereof.

近年、高密度化の要求に伴い、ビルドアップ配線板においては、表層銅箔から基材を貫通して内層銅箔に到る非貫通孔を形成した後、非貫通孔をフィルドビアめっきで充填して層間接続を形成するものが多く生産されている。   In recent years, with the demand for higher density, in build-up wiring boards, after forming non-through holes from the surface layer copper foil through the base material to the inner layer copper foil, the non-through holes are filled with filled via plating. Many products that form interlayer connections are produced.

このような層間接続をフィルドビアめっきを形成する方法としては、表層銅箔に形成した窓孔をマスクとして、レーザ加工により内層導体に到る非貫通孔を形成(以下、このような非貫通孔の形成方法を、「コンフォーマル工法」とも言う。)した後、レーザ加工により溶融飛散した銅が、表層銅箔の窓孔周辺に付着するので、これをエッチングで除去する方法が開示されている(特許文献1)。   As a method of forming filled via plating for such interlayer connection, a non-through hole reaching the inner layer conductor is formed by laser processing using a window hole formed in the surface copper foil as a mask (hereinafter referred to as such non-through hole). After the forming method is also referred to as “conformal method”, the copper that has been melted and scattered by laser processing adheres to the periphery of the window hole of the surface copper foil, and a method of removing this by etching is disclosed ( Patent Document 1).

また、コンフォーマル工法において、表層銅箔上に保護金属層を形成し、表層銅箔と保護金属層との両者に窓孔を形成し、これをマスクとしてレーザ加工を行い、非貫通孔を形成した後、窓孔周囲の保護金属層上に銅が溶融飛散し、また保護金属層の端部が非貫通孔側に飛び出す(このように非貫通孔側に飛び出した部分を、「突出部」とも言う。)ので、保護金属層を剥離することで、溶融飛散銅と突出部を除去する方法が開示されている(特許文献2)。   In the conformal method, a protective metal layer is formed on the surface copper foil, a window hole is formed in both the surface copper foil and the protective metal layer, and laser processing is performed using this as a mask to form a non-through hole. After that, copper melts and scatters on the protective metal layer around the window hole, and the end of the protective metal layer jumps out to the non-through hole side. Therefore, a method of removing the molten scattered copper and the protruding portion by peeling off the protective metal layer is disclosed (Patent Document 2).

また、コンフォーマル工法を用いて形成した場合に、表層銅箔の窓孔の端部が非貫通孔側に飛び出した突出部を形成させ、この突出部によって、フィルドビアめっきを用いた配線基板の接続信頼性を向上させる方法が開示されている(特許文献3)。   In addition, when formed using the conformal method, the end of the window hole of the surface layer copper foil forms a protruding part that protrudes to the non-through hole side, and this protruding part connects the wiring board using filled via plating. A method for improving reliability is disclosed (Patent Document 3).

特開2003−046246号公報JP 2003-046246 A 特開2009−164491号公報JP 2009-164491 A 特開2010−232590号公報JP 2010-232590 A

コンフォーマル工法で形成した非貫通孔にフィルドビアめっきで層間接続を形成する場合、一般に、図5のように、表層銅箔3の窓孔2の端部が、レーザ加工で形成した非貫通孔7側に飛び出すことにより突出部8を形成するが、このような突出部8があると、むしろ、フィルドビアめっき14の充填性やその前に行う下地めっき13のつきまわり性を阻害する。また、フィルドビアめっき14のための下地めっき13を行う際には、その前に、デスミア処理を行うが、その際に、非貫通孔7の内壁(基材4)がエッチングされるため、表層銅箔3の突出部8は拡大する傾向がある。このため、表層の導体回路の微細化が要求されるに伴い、表層銅箔3上のフィルドビアめっき14とその下地めっき13はより薄くしたいという要求があるにも関わらず、フィルドビアめっき14やその下地めっき13をある程度厚くせざるを得ない問題がある。   When an interlayer connection is formed by filled via plating in a non-through hole formed by the conformal method, generally, the end of the window hole 2 of the surface copper foil 3 is formed by laser processing as shown in FIG. The protruding portion 8 is formed by jumping out to the side, but if such a protruding portion 8 is present, the filling property of the filled via plating 14 and the throwing power of the base plating 13 performed before that are hindered. In addition, when the base plating 13 for the filled via plating 14 is performed, a desmear treatment is performed before that, but the inner wall (base material 4) of the non-through hole 7 is etched at that time, so that the surface layer copper The protrusion 8 of the foil 3 tends to expand. For this reason, with the demand for miniaturization of the conductor circuit on the surface layer, the filled via plating 14 and the underlying plating 13 on the surface copper foil 3 are required to be thinner, but the filled via plating 14 and its underlying layer are required. There is a problem that the plating 13 must be thickened to some extent.

特許文献1の方法では、図4(A)に示すように、レーザ加工後に表層銅箔3の窓孔2周辺に付着した溶融飛散銅をエッチングし、開口端部12をテーパー状に形成するが、図5のような、レーザ加工後に表層銅箔3の突出部8が形成される場合を考慮しておらず、この突出部8を除去するわけではないので、レーザ加工後に突出部8を有する場合は、突出部8がそのまま残留することになる。また、仮にレーザ加工後に突出部8を有しない場合でも、表層銅箔3の窓孔2周辺に付着した溶融飛散銅をエッチングした後で、デスミア処理を行うので、デスミア工程で非貫通孔7の内壁(基材4)がエッチングされると、図4(B)に示すように、非貫通孔7の縁まで残っている表層銅箔3が突出部8を形成することになる。このため、結果的には、図5に示した従来技術と同様に、フィルドビアめっき14の充填性やその下地めっき13のつきまわり性を阻害する問題がある。特許文献2の方法では、表層銅箔上に保護金属層を形成する必要があり、材料コストや工数が大幅に増加する問題がある。特許文献3の方法では、表層銅箔3の突出部8をそのまま残すため、図5に示した従来技術そのものであり、特許文献1と同様に、フィルドビアめっき14の充填性やその下地めっき13のつきまわり性を阻害し、接続信頼性を確保できない問題がある。   In the method of Patent Document 1, as shown in FIG. 4A, the molten scattered copper adhering to the periphery of the window hole 2 of the surface copper foil 3 is etched after the laser processing, and the opening end 12 is formed in a tapered shape. 5, the case where the protruding portion 8 of the surface copper foil 3 is formed after laser processing is not taken into consideration, and this protruding portion 8 is not removed, and thus has the protruding portion 8 after laser processing. In this case, the protruding portion 8 remains as it is. Even if the protrusion 8 is not provided after the laser processing, the desmear process is performed after etching the molten scattered copper adhering to the periphery of the window hole 2 of the surface layer copper foil 3, so that the non-through-hole 7 is formed in the desmear process. When the inner wall (base material 4) is etched, the surface layer copper foil 3 remaining up to the edge of the non-through hole 7 forms the protruding portion 8, as shown in FIG. Therefore, as a result, there is a problem that the filling property of the filled via plating 14 and the throwing power of the base plating 13 are hindered as in the conventional technique shown in FIG. In the method of Patent Document 2, it is necessary to form a protective metal layer on the surface copper foil, and there is a problem that the material cost and the man-hour are greatly increased. In the method of Patent Document 3, since the protruding portion 8 of the surface layer copper foil 3 is left as it is, the prior art itself shown in FIG. 5 is used. As in Patent Document 1, the fillability of the filled via plating 14 and the underlying plating 13 There is a problem that the throwing power is hindered and the connection reliability cannot be secured.

本願発明は、上記問題点に鑑みてなされたものであり、材料コストや工数の増加を抑制しつつ、コンフォーマル工法で形成した非貫通孔内へのフィルドビアめっきの充填性やその下地めっきのつきまわり性を改善し、接続信頼性を向上させた配線基板及びその製造方法を提供する。   The present invention has been made in view of the above-mentioned problems, and while suppressing increase in material cost and man-hours, fillability of filled via plating into non-through holes formed by a conformal construction method and attachment of the underlying plating. Provided are a wiring board and a method for manufacturing the same, which have improved circulation and improved connection reliability.

本発明は以下を特徴とする。
1. 表層銅箔の開口から基材を貫通して内層導体に到るデスミア処理された非貫通孔と、このデスミア処理された非貫通孔を充填し、前記内層導体と表層銅箔とを電気的に接続するフィルドビアめっきとを有し、前記表層銅箔の開口が、前記デスミア処理された非貫通孔と同等以上に拡大して形成される配線基板。
2. 項1において、表層銅箔の開口端部の上部がテーパー状または曲線状である配線基板。
3. 内層導体と基材と表層銅箔とを有する配線基板の表層銅箔に窓孔を形成する工程と、前記窓孔をマスクとして、レーザ加工により、前記表層銅箔の窓孔から基材を貫通して内層導体に到る非貫通孔を形成し、デスミア処理を行う工程と、前記表層銅箔の窓孔を前記デスミア処理された非貫通孔と同等以上に拡大して、前記表層銅箔に開口を形成する工程と、前記内層導体と表層銅箔とを電気的に接続するフィルドビアめっきを形成する工程とを有する配線基板の製造方法。
4. 項3において、表層銅箔に開口を形成する工程では、硫酸/過酸化水素水溶液、または過硫酸アンモニウム水溶液、または過硫酸ナトリウム水溶液を用いて、表層銅箔の全面をソフトエッチングする配線基板の製造方法。
The present invention is characterized by the following.
1. A desmeared non-through hole penetrating the base material from the opening of the surface layer copper foil to the inner layer conductor, and filling the desmeared non-through hole, electrically connecting the inner layer conductor and the surface layer copper foil A wiring board having filled via plating to be connected, wherein an opening of the surface copper foil is formed to be equal to or larger than the desmeared non-through hole.
2. Item 4. The wiring board according to Item 1, wherein the upper end of the open end of the surface layer copper foil is tapered or curved.
3. A step of forming a window hole in a surface layer copper foil of a wiring board having an inner layer conductor, a substrate and a surface layer copper foil, and through the substrate through the window hole of the surface layer copper foil by laser processing using the window hole as a mask Forming a non-through hole reaching the inner layer conductor, and performing a desmear process, and expanding the window hole of the surface layer copper foil to be equal to or greater than the non-through hole subjected to the desmear process, A method for manufacturing a wiring board, comprising: forming an opening; and forming filled via plating for electrically connecting the inner layer conductor and the surface layer copper foil.
4). Item 4. The method for manufacturing a wiring board according to Item 3, wherein in the step of forming an opening in the surface copper foil, the entire surface of the surface copper foil is soft-etched using a sulfuric acid / hydrogen peroxide aqueous solution, an ammonium persulfate aqueous solution, or a sodium persulfate aqueous solution. .

本発明によれば、材料コストや工数の増加を抑制しつつ、コンフォーマル工法で形成した非貫通孔内へのフィルドビアめっきの充填性やその下地めっきのつきまわり性を改善し、接続信頼性を向上させた配線基板及びその製造方法を提供することができる。   According to the present invention, while suppressing an increase in material costs and man-hours, the filling performance of filled via plating into a non-through hole formed by a conformal method and the throwing power of the base plating are improved, and connection reliability is improved. An improved wiring board and a manufacturing method thereof can be provided.

本発明の実施例1に係る配線基板の断面図である。It is sectional drawing of the wiring board which concerns on Example 1 of this invention. 本発明の実施例2に係る配線基板の断面図である。It is sectional drawing of the wiring board which concerns on Example 2 of this invention. 本発明の配線基板の製造工程を表すフロー図である。It is a flowchart showing the manufacturing process of the wiring board of this invention. 従来(比較例1)の配線基板の断面図である。It is sectional drawing of the conventional wiring board (comparative example 1). 他の従来(比較例2)の配線基板の断面図である。It is sectional drawing of the wiring board of another conventional (comparative example 2).

本発明の配線基板の実施形態を、図1及び図2に示す。本実施形態は、表層銅箔3の開口10から基材4を貫通して内層導体5に到るデスミア処理された非貫通孔7と、このデスミア処理された非貫通孔7を充填し、前記内層導体5と表層銅箔3とを電気的に接続するフィルドビアめっき14とを有し、前記表層銅箔の開口が、前記デスミア処理された非貫通孔と同等以上に拡大して形成される配線基板である。   An embodiment of the wiring board of the present invention is shown in FIGS. This embodiment fills the desmeared non-through hole 7 that penetrates the base material 4 from the opening 10 of the surface layer copper foil 3 and reaches the inner layer conductor 5, and the desmeared non-through hole 7. Wiring having filled via plating 14 for electrically connecting the inner layer conductor 5 and the surface layer copper foil 3, the opening of the surface layer copper foil being enlarged to be equal to or larger than the desmeared non-through hole It is a substrate.

本発明の配線基板の製造方法は、図3(A)〜(D)に示すように、内層導体5と基材4と表層銅箔3とを有する配線基板1の表層銅箔3に窓孔3を形成する工程(図3(A))と、前記窓孔2をマスクとして、レーザ加工により、前記表層銅箔3の窓孔2から基材4を貫通して内層導体5に到る非貫通孔7を形成し、デスミア処理を行う工程(図3(B))と、前記表層銅箔3の窓孔2を前記デスミア処理された非貫通孔7と同等以上に拡大して、前記表層銅箔3に開口10を形成する工程(図3(C))と、前記内層導体5と表層銅箔3とを電気的に接続するフィルドビアめっき14を形成する工程(図3(D))とを有する。   As shown in FIGS. 3A to 3D, the method for manufacturing a wiring board of the present invention has a window hole in the surface layer copper foil 3 of the wiring board 1 having the inner layer conductor 5, the base material 4, and the surface layer copper foil 3. 3 (FIG. 3 (A)), and the window hole 2 as a mask, the laser beam is used to penetrate the base material 4 from the window hole 2 of the surface layer copper foil 3 and reach the inner layer conductor 5. The step of forming a through hole 7 and performing a desmear process (FIG. 3B), and expanding the window hole 2 of the surface layer copper foil 3 to be equal to or greater than the non-through hole 7 subjected to the desmear process, A step of forming the opening 10 in the copper foil 3 (FIG. 3C), a step of forming the filled via plating 14 for electrically connecting the inner layer conductor 5 and the surface copper foil 3 (FIG. 3D), and Have

本発明において、配線基板とは、内層導体と基材と表層銅箔とを有するものをいい、完成品だけでなく、生産の途中段階のものを含む。   In the present invention, the wiring board refers to one having an inner layer conductor, a base material, and a surface layer copper foil, and includes not only a finished product but also one in the middle of production.

本発明において、基材とは、表層銅箔と内層導体との間の絶縁を保ちながら、両者を接着するものである。一般に配線基板に用いられるものを使用することができ、このようなものとして、強化繊維を有するガラスエポキシやガラスポリイミド、強化繊維を有しないエポキシ接着シートなどが挙げられる。また、基材は表層銅箔と一体化された銅箔付きの接着シートでもよい。基材の厚さは、特に限定されないが、20μm〜100μmであると、直径20μm〜5mm、特にはレーザ加工に適した40〜120μmの非貫通孔を形成する場合に、フィルドビアめっきの充填性やその下地めっきのつきまわり性を確保できる点で望ましい。   In this invention, a base material adhere | attaches both, maintaining the insulation between surface layer copper foil and an inner layer conductor. In general, those used for wiring boards can be used, and examples thereof include glass epoxy and glass polyimide having reinforcing fibers, and an epoxy adhesive sheet having no reinforcing fibers. The base material may be an adhesive sheet with a copper foil integrated with a surface layer copper foil. The thickness of the base material is not particularly limited, but when it is 20 μm to 100 μm, when forming a non-through hole with a diameter of 20 μm to 5 mm, particularly 40 to 120 μm suitable for laser processing, fillability of filled via plating and It is desirable in that the throwing power of the base plating can be secured.

本発明において、内層導体とは、基材を挟んで表層銅箔の反対側に位置し、表層導体の開口から非貫通孔が到達する導体をいう。基材を挟んで表層導体の反対側に位置し、表層導体の開口から非貫通孔が到達する導体であるので、内層導体とはいっても、表層銅箔側からみて、基材を介して内層となる位置にあるものなので、生産の途中段階や2層の配線基板においては、外層導体となるものを含む。内層導体は、銅箔単体でもよいし、銅箔上にめっきが形成されたものでもよい。また、内層導体は、エッチング等で回路形成されたものでもよい。内層導体の厚さは、レーザ加工の際のレーザや、後述するエッチバック部を形成する際のソフトエッチングで除去されない程度の厚みが必要である。また、内層に形成する内層導体の精度を考慮すると、エッチング等で必要な精度で導体回路を形成できるように、なるべく薄い(例えば、12〜35μm)ことが望ましい。   In the present invention, the inner layer conductor refers to a conductor that is located on the opposite side of the surface layer copper foil with the base material interposed therebetween, and the non-through hole reaches from the opening of the surface layer conductor. Since it is a conductor that is located on the opposite side of the surface layer conductor with the base material sandwiched, and the non-through hole reaches from the opening of the surface layer conductor, even if it is an inner layer conductor, the inner layer via the base material is viewed from the surface layer copper foil side Therefore, in the middle stage of production and in the two-layer wiring board, the one that becomes the outer layer conductor is included. The inner layer conductor may be a copper foil alone, or may be one in which plating is formed on the copper foil. Further, the inner layer conductor may be a circuit formed by etching or the like. The thickness of the inner layer conductor needs to be such that it cannot be removed by laser during laser processing or by soft etching when forming an etch back portion described later. In consideration of the accuracy of the inner layer conductor formed in the inner layer, it is desirable that the conductor layer be as thin as possible (for example, 12 to 35 μm) so that the conductor circuit can be formed with a necessary accuracy by etching or the like.

本発明において、表層銅箔とは、配線基板の表層に位置する銅箔をいう。完成品としての配線基板の表層にとなるものだけでなく、生産の途中段階における配線基板の表層になるものも含まれる。表層銅箔としては、電解銅箔や圧延銅箔等の一般的に配線基板に用いられるものを用いることができる。表層銅箔の厚さとしては、エッチングによって必要な径の窓孔を必要な精度で形成でき、この窓孔がレーザ加工の際にマスクとして機能するものであれば、特に限定はない。後述するフィルドビアめっきやその下地めっきの厚みによって、表層に形成する導体回路の精度が影響されることを考慮すると、表層銅箔は、なるべく薄い(例えば、3〜12μm)ことが望ましい。   In the present invention, the surface layer copper foil refers to a copper foil located on the surface layer of the wiring board. This includes not only the surface layer of the wiring board as a finished product, but also the surface layer of the wiring board in the middle of production. As surface layer copper foil, what is generally used for a wiring board, such as electrolytic copper foil and rolled copper foil, can be used. The thickness of the surface copper foil is not particularly limited as long as a window hole having a required diameter can be formed with a required accuracy by etching, and the window hole functions as a mask during laser processing. Considering that the accuracy of the conductor circuit formed on the surface layer is influenced by the thickness of filled via plating described later and the thickness of the underlying plating, it is desirable that the surface layer copper foil be as thin as possible (for example, 3 to 12 μm).

本発明において、窓孔とは、いわゆるコンフォーマル工法におけるレーザ加工の際に、マスクとして機能するものであり、表層銅箔をエッチングすることにより、所望の大きさ(直径)となるように形成することができる。   In the present invention, the window hole functions as a mask during laser processing in a so-called conformal method, and is formed to have a desired size (diameter) by etching the surface layer copper foil. be able to.

本発明において、非貫通孔とは、表層銅箔の開口から基材を貫通して内層導体に到るものであり、底部が内層導体上で行き止まりとなっているものをいう。また、本発明において、非貫通孔の径は、表層銅箔の窓孔や開口を含まず、基材に形成された非貫通孔の径をいう。いわゆるコンフォーマル工法を用いて、レーザ加工により形成される。レーザとしては、コンフォーマル工法で一般的に用いられる炭酸ガスレーザ、UV−YAGレーザ等を用いることができる。レーザ加工により形成された非貫通孔には、後述するフィルドビアめっきやその下地めっきとの密着性を確保し、また、内層導体と表層銅箔との電気的な接続を確保するために、デスミア処理を行う必要がある。   In the present invention, the non-through hole means a hole that penetrates the base material from the opening of the surface layer copper foil to reach the inner layer conductor, and whose bottom is a dead end on the inner layer conductor. Moreover, in this invention, the diameter of a non-through-hole says the diameter of the non-through-hole formed in the base material not including the window hole and opening of surface layer copper foil. It is formed by laser processing using a so-called conformal method. As the laser, a carbon dioxide laser, a UV-YAG laser or the like generally used in a conformal method can be used. The non-through holes formed by laser processing have desmear treatment to ensure adhesion with filled via plating and the underlying plating, which will be described later, and to ensure electrical connection between the inner layer conductor and the surface layer copper foil. Need to do.

表層銅箔の開口とは、コンフォーマル工法におけるレーザ加工のマスクとするために形成した窓孔を、デスミア処理された非貫通孔と同等以上に拡大したものであり、少なくとも、表層導体の窓孔の端部から突出部を除去した後の開口をいう。表層銅箔の窓孔を、デスミア処理された非貫通孔よりも拡大し、エッチバック部を形成した後の開口も含む。ここで、表層銅箔の窓孔をデスミア処理された非貫通孔と同等以上に拡大したとは、表層銅箔の窓孔の径を、基材に形成された非貫通孔の径に対して、同等以上の径であることをいう。突出部とは、表層銅箔の窓孔の端部であって、基材に形成された非貫通穴の内部側に、ひさし状に飛び出した部分をいう。   The opening of the surface copper foil is a window hole formed to be a mask for laser processing in the conformal method, and is expanded to be equal to or more than the non-through hole subjected to desmear treatment, and at least the window hole of the surface layer conductor The opening after removing a protrusion part from the edge part. The window hole of surface copper foil is expanded rather than the non-through hole by which the desmear process was carried out, and the opening after forming an etch back part is also included. Here, expanding the window hole of the surface layer copper foil to be equal to or more than the non-through hole subjected to desmear treatment means that the diameter of the window hole of the surface layer copper foil is larger than the diameter of the non-through hole formed in the substrate. This means that the diameter is equal to or greater than that. A protrusion part is an edge part of the window hole of surface layer copper foil, Comprising: The part which protruded in the shape of an eaves into the inner side of the non-through-hole formed in the base material is said.

このように、本発明においては、図3(C)に示すように、表層銅箔3の窓孔2が、すでにデスミア処理を行った後の非貫通孔7と同等以上に拡大して形成される。つまり、図4に示した従来技術のように、表層銅箔3の窓孔2を非貫通孔7と同等に拡大した後にデスミア処理を行うのではなく、図3に示したように、本発明では、デスミア処理した後で、表層銅箔3の窓孔2を非貫通孔7と同等以上に拡大する。このため、デスミア処理された非貫通孔7の入り口で、表層銅箔3が非貫通孔7の内側に飛び出して突出部8を形成することがない。したがって、非貫通孔7が直径20μm〜5mm、特にはレーザ加工に適した40〜120μmと微細であっても、フィルドビアめっき14やその下地めっき13に用いるめっき液の液流がスムーズになり、フィルドビアめっき14の充填性やその下地めっき13のつきまわり性が向上する。また、非貫通孔7の入り口に表層銅箔3の突出部8が存在しないので、入り口付近への電流の集中も少ない。したがって、非貫通孔7内へのフィルドビアめっき14の充填性(めっきによる非貫通孔7の埋め込み性)が向上する。さらに、デスミア処理した後で、表層銅箔3の窓孔2を非貫通孔7よりも大きく拡大し、エッチバック部11を形成した場合は、非貫通孔7の入り口が広がるため、よりフィルドビアめっき14の充填性やその下地めっき13のつきまわり性が向上する。   Thus, in this invention, as shown in FIG.3 (C), the window hole 2 of the surface layer copper foil 3 is expanded and formed more than equivalent to the non-through-hole 7 after already performing a desmear process. The That is, unlike the prior art shown in FIG. 4, the desmear process is not performed after the window hole 2 of the surface layer copper foil 3 is enlarged to the same extent as the non-through hole 7, but as shown in FIG. Then, after the desmear treatment, the window hole 2 of the surface layer copper foil 3 is enlarged to be equal to or larger than the non-through hole 7. For this reason, the surface layer copper foil 3 does not jump out to the inside of the non-through hole 7 at the entrance of the non-through hole 7 subjected to the desmear process and form the protruding portion 8. Therefore, even if the non-through hole 7 is as fine as 20 to 5 mm in diameter, particularly 40 to 120 μm suitable for laser processing, the liquid flow of the plating solution used for the filled via plating 14 and the underlying plating 13 becomes smooth, and the filled via The filling property of the plating 14 and the throwing power of the base plating 13 are improved. In addition, since the protruding portion 8 of the surface copper foil 3 does not exist at the entrance of the non-through hole 7, the current concentration near the entrance is small. Therefore, the filling property of filled via plating 14 into the non-through hole 7 (embedding property of the non-through hole 7 by plating) is improved. Further, after the desmear treatment, when the window hole 2 of the surface layer copper foil 3 is enlarged larger than the non-through hole 7 and the etch-back portion 11 is formed, the entrance of the non-through hole 7 is widened, so that filled via plating is performed. 14 and the throwing power of the base plating 13 are improved.

本発明において、エッチバック部とは、非貫通孔の周囲の基材上であって、表層銅箔の窓孔を非貫通孔より拡大して形成した部位をいう。つまり、表層銅箔の開口端部が、非貫通孔の端部よりも外側に後退することによって、表層銅箔から露出した基材上を指す。エッチバック部は、非貫通孔の全周囲を囲むように形成される。   In the present invention, the etch-back portion refers to a portion formed on the base material around the non-through hole, in which the window hole of the surface layer copper foil is enlarged from the non-through hole. That is, the opening edge part of surface copper foil points out on the base material exposed from surface copper foil by retreating outside the edge part of a non-through-hole. The etch back portion is formed so as to surround the entire periphery of the non-through hole.

表層銅箔の開口が、デスミア処理された非貫通孔と同等以上に拡大して形成されるようにするには、表層銅箔の窓孔の端部をエッチングにより除去する方法を用いることができる。具体的には、配線基板の全体をソフトエッチング液に浸漬し、表層銅箔の全面をソフトエッチングする方法がある。ソフトエッチング液に浸漬した場合のエッチングは、表層銅箔の端部の方が早く進行する傾向があるため、非貫通孔側に飛び出した表層銅箔の窓孔の端部(突出部)から優先的に除去することができ、表層銅箔の開口を、デスミア処理された非貫通孔と同等以上に拡大することができる。さらに基材上のエッチバック部の形成も容易である。このため、図1及び図2に示すように、表層銅箔3の開口端部12の断面形状が、滑らかなテーパーあるいは曲線状となるので、フィルドビアめっき14やその下地めっき13に用いるめっき液の液流がスムーズになり、フィルドビアめっき14の充填性やその下地めっき13のつきまわり性が向上する。また、表層銅箔3の開口端部12に表層銅箔3の突出部8が存在しないので、入り口付近への電流の集中も少ない。したがって、非貫通孔7内へのフィルドビアめっき14の充填性が向上する。ソフトエッチング液としては、公知の硫酸/過酸化水素水溶液、過硫酸アンモニウム水溶液、過硫酸ナトリウム水溶液等のソフトエッチング液を用いることができる。このように、表層銅箔3の開口10の形成は、配線基板1の製造工程で用いられる公知のソフトエッチング液を用いて、エッチング量を管理するだけで容易に行うことができるので、材料コストや工数の増加を抑制できる。   In order for the opening of the surface copper foil to be formed to be equal to or larger than the non-through hole subjected to the desmear treatment, a method of removing the edge of the window hole of the surface copper foil by etching can be used. . Specifically, there is a method in which the entire wiring board is immersed in a soft etching solution and the entire surface of the surface copper foil is soft etched. Etching when immersed in a soft etchant tends to proceed faster at the edge of the surface copper foil, so priority is given to the edge (projection) of the window hole of the surface copper foil protruding to the non-through hole side. Therefore, the opening of the surface layer copper foil can be enlarged to be equal to or larger than the desmeared non-through hole. Furthermore, it is easy to form an etchback portion on the substrate. For this reason, as shown in FIGS. 1 and 2, the cross-sectional shape of the opening end 12 of the surface copper foil 3 becomes a smooth taper or a curved shape, so that the plating solution used for the filled via plating 14 and the underlying plating 13 is not used. The liquid flow becomes smooth, and the filling property of the filled via plating 14 and the throwing power of the base plating 13 are improved. Moreover, since the protrusion part 8 of the surface layer copper foil 3 does not exist in the opening edge part 12 of the surface layer copper foil 3, there is also little concentration of the electric current to entrance vicinity. Therefore, the filling property of the filled via plating 14 into the non-through hole 7 is improved. As the soft etching solution, a known soft etching solution such as a sulfuric acid / hydrogen peroxide aqueous solution, an ammonium persulfate aqueous solution, or a sodium persulfate aqueous solution can be used. Thus, the formation of the opening 10 in the surface layer copper foil 3 can be easily performed only by managing the etching amount using a known soft etching solution used in the manufacturing process of the wiring board 1, so that the material cost is reduced. And increase in man-hours.

本発明において、フィルドビアめっきとは、非貫通孔を充填するように形成されるめっきをいう。一般の配線基板で用いられるフィルドビアめっきを用いることができ、このようなものとしては、硫酸銅電気めっき液に添加剤を添加したもの等が挙げられる。フィルドビアめっきの厚みは、非貫通孔を充填可能な厚みに設定されるが、表層に形成する導体回路の精度を考慮すると、表層銅箔上では3〜12μmであるのが望ましい。   In the present invention, filled via plating refers to plating formed to fill non-through holes. Filled via plating used in general wiring boards can be used, and examples thereof include a copper sulfate electroplating solution added with an additive. The thickness of the filled via plating is set to a thickness that can fill the non-through holes, but it is preferably 3 to 12 μm on the surface layer copper foil in consideration of the accuracy of the conductor circuit formed on the surface layer.

本発明において、フィルドビアめっきは、非貫通孔を充填し、内層導体と表層銅箔とを電気的に接続するように形成される。つまり、フィルドビアめっきは、非貫通孔内だけでなく、基材上に形成された表層銅箔の開口を含めた全体に充填される。これにより、非貫通孔が直径20μm〜5mm、特にはレーザ加工に適した40〜120μmと微細と微細であっても、フィルドビアめっきにボイドが発生するのを抑制することができ、接続信頼性を向上させることができる。   In the present invention, filled via plating is formed so as to fill non-through holes and to electrically connect the inner layer conductor and the surface layer copper foil. That is, the filled via plating is filled not only in the non-through hole but also in the entire surface including the opening of the surface layer copper foil formed on the substrate. As a result, even if the non-through hole is 20 μm to 5 mm in diameter, particularly 40 to 120 μm suitable for laser processing and fine, the generation of voids in filled via plating can be suppressed, and connection reliability can be improved. Can be improved.

フィルドビアめっきの下地めっきは、表層銅箔の表面から非貫通孔内にかけて形成され、フィルドビアめっきを電気めっきで形成するための給電層となるものである。配線基板の製造工程で一般に使用される、無電解銅めっき等を用いて形成することができる。下地めっきの厚みは、表層に形成する導体回路の精度を考慮すると、0.1〜1μmであるのが望ましい。   The ground plating of filled via plating is formed from the surface of the surface copper foil to the inside of the non-through hole, and serves as a power feeding layer for forming filled via plating by electroplating. It can form using electroless copper plating etc. which are generally used in the manufacturing process of a wiring board. The thickness of the base plating is preferably 0.1 to 1 μm in consideration of the accuracy of the conductor circuit formed on the surface layer.

以下、本発明の実施例を説明するが、本発明は、本実施例に限定されない。   Examples of the present invention will be described below, but the present invention is not limited to the examples.

(実施例1)
銅箔と銅めっきで形成した内層導体上に、ガラスエポキシ製の絶縁樹脂層である基材(厚さ60μm、GEN−E−679FG、日立化成工業株式会社製、商品名)を挟んで、厚さ18μmの表層銅箔を張り合わせた配線基板を準備した。この配線基板1の表層銅箔3にエッチングレジストを形成し、エッチングで直径80mmの窓孔2を形成した(図3(A))。
Example 1
A substrate (thickness 60 μm, GEN-E-679FG, manufactured by Hitachi Chemical Co., Ltd., trade name) is sandwiched between an inner layer conductor formed by copper foil and copper plating, and an insulating resin layer made of glass epoxy. A wiring board on which a surface layer copper foil having a thickness of 18 μm was bonded was prepared. An etching resist was formed on the surface layer copper foil 3 of the wiring board 1, and a window hole 2 having a diameter of 80 mm was formed by etching (FIG. 3A).

この配線基板1の表層銅箔3の窓孔2をマスクとして、レーザ加工で表層銅箔3の窓孔2から基材4を貫通して内層導体5に到る非貫通孔7を形成し、過マンガン酸ナトリウム処理によるスミア除去を施した(図3(B))。このときの非貫通孔7は、直径110μmであり、片側で約15μmの突出部8が形成された。   Using the window hole 2 of the surface layer copper foil 3 of the wiring substrate 1 as a mask, a non-through hole 7 that penetrates the base material 4 from the window hole 2 of the surface layer copper foil 3 to the inner layer conductor 5 by laser processing is formed. Smear removal by sodium permanganate treatment was performed (FIG. 3B). At this time, the non-through hole 7 had a diameter of 110 μm, and a protrusion 8 having a diameter of about 15 μm was formed on one side.

次に、配線基板1の全体をソフトエッチング液に浸漬し、表層銅箔3の全面をソフトエッチングした。これにより、表層銅箔3の窓孔2の端部に形成された突出部8をエッチング除去するとともに、表層銅箔3の窓孔2を非貫通孔7と同等まで拡大して、表層銅箔3の開口10を形成した(図3(C))。つまり、表層銅箔3の開口端部12の先端は、非貫通孔7の上端部に位置している。このとき用いたソフトエッチング液は、下地めっき前処理工程等で用いられる過硫酸ナトリウム水溶液(150g/L)である。これにより、図3(C)に示すように、表層銅箔3の開口端部12の断面形状が、滑らかなテーパーあるいは曲線状となった。   Next, the entire wiring board 1 was immersed in a soft etching solution, and the entire surface of the surface layer copper foil 3 was soft etched. Thereby, while removing the protrusion part 8 formed in the edge part of the window hole 2 of the surface layer copper foil 3 by etching, the window hole 2 of the surface layer copper foil 3 is expanded to the same extent as the non-through-hole 7, and surface layer copper foil 3 openings 10 were formed (FIG. 3C). That is, the tip of the open end 12 of the surface layer copper foil 3 is located at the upper end of the non-through hole 7. The soft etching solution used at this time is a sodium persulfate aqueous solution (150 g / L) used in the pretreatment process for the base plating. Thereby, as shown in FIG.3 (C), the cross-sectional shape of the opening edge part 12 of the surface layer copper foil 3 became a smooth taper or curve shape.

次に、無電解銅めっき液であるCUST−2000(日立化成工業株式会社製、商品名)を用いて、フィルドビアめっきのための下地めっきを行った。このときの下地めっきの厚みは、約0.6μmと比較的薄く設定したが、つきまわり性は確保できた。   Next, base plating for filled via plating was performed using CUST-2000 (trade name, manufactured by Hitachi Chemical Co., Ltd.) which is an electroless copper plating solution. The thickness of the base plating at this time was set to be relatively thin at about 0.6 μm, but the throwing power could be secured.

次に、フィルドビアめっき液であるトップルチナNSV(奥野製薬株式会社製、商品名)を用いて、下地めっき13を給電層として、電気めっきにより非貫通孔7を充填するように、フィルドビアめっき14を形成した(図3(D))。このときの、フィルドビアめっき14の厚みは、表層銅箔3上で約13μmと比較的薄く設定したが、非貫通孔7の充填性は確保できた。   Next, filled via plating 14 is formed so as to fill non-through-holes 7 by electroplating using top lutina NSV (trade name, manufactured by Okuno Seiyaku Co., Ltd.), which is a filled via plating solution, using base plating 13 as a feeding layer. (FIG. 3D). At this time, the thickness of the filled via plating 14 was set to a relatively thin value of about 13 μm on the surface layer copper foil 3, but the filling property of the non-through holes 7 could be secured.

(実施例2)
内層導体5と基材4と表層銅箔3とを有する配線基板1の表層銅箔3に窓孔2を形成する工程(図3(A))、及び、窓孔2をマスクとして、レーザ加工により、表層銅箔3の窓孔2から基材4を貫通して内層導体5に到る非貫通孔7を形成し、デスミア処理を行う工程(図3(B))まで、実施例1と同様に行った。このときの非貫通孔7は、直径130μmであり、片側で約15μmの突出部8が形成されている。
(Example 2)
The step of forming window holes 2 in the surface layer copper foil 3 of the wiring board 1 having the inner layer conductor 5, the base material 4 and the surface layer copper foil 3 (FIG. 3A), and laser processing using the window hole 2 as a mask From the window hole 2 of the surface layer copper foil 3 through the base material 4 to the inner layer conductor 5, a non-through hole 7 is formed, and until the step of performing the desmear process (FIG. 3B), Example 1 and The same was done. The non-through hole 7 at this time has a diameter of 130 μm, and a protruding portion 8 of about 15 μm is formed on one side.

次に、配線基板1の全体をソフトエッチング液に浸漬し、表層銅箔3の全面をソフトエッチングした。これにより、表層銅箔3の窓孔2の端部に形成された突出部8をエッチング除去するとともに、表層銅箔3の窓孔2を非貫通孔7より拡大して、非貫通孔7の周囲の基材4上にエッチバック部11を形成した(図3(C))。つまり、エッチバック部11では、非貫通孔7の周囲の基材4表面が露出している。このとき用いたソフトエッチング液は、下地めっき前処理工程等で用いられる過硫酸ナトリウム水溶液(150g/L)であり、エッチバック量(エッチバック部の幅)は10μmである。これにより、図3(C)に示すように、表層銅箔3の開口端部12の断面形状が、滑らかなテーパーあるいは曲線状となった。   Next, the entire wiring board 1 was immersed in a soft etching solution, and the entire surface of the surface layer copper foil 3 was soft etched. Thereby, while removing the protrusion part 8 formed in the edge part of the window hole 2 of the surface layer copper foil 3 by etching, the window hole 2 of the surface layer copper foil 3 is expanded rather than the non-through hole 7, An etch-back portion 11 was formed on the surrounding base material 4 (FIG. 3C). That is, in the etch-back part 11, the surface of the base material 4 around the non-through hole 7 is exposed. The soft etching solution used at this time is a sodium persulfate aqueous solution (150 g / L) used in the pretreatment process for the base plating and the like, and the etchback amount (etchback portion width) is 10 μm. Thereby, as shown in FIG.3 (C), the cross-sectional shape of the opening edge part 12 of the surface layer copper foil 3 became a smooth taper or curve shape.

次に、無電解銅めっき液であるCUST2000(日立化成工業株式会社製、商品名)を用いて、フィルドビアめっきのための下地めっきを行った。このときの下地めっきの厚みは、約0.3μmと比較的薄く設定したが、つきまわり性は確保できた。   Next, base plating for filled via plating was performed using CUST2000 (trade name, manufactured by Hitachi Chemical Co., Ltd.) which is an electroless copper plating solution. The thickness of the base plating at this time was set to be relatively thin at about 0.3 μm, but the throwing power could be secured.

次に、フィルドビアめっき液であるトップルチナNSV(奥野製薬株式会社製、商品名)を用いて、下地めっき13を給電層として、電気めっきにより非貫通孔7を充填するように、フィルドビアめっき14を形成した(図2)。このときの、フィルドビアめっき14の厚みは、表層銅箔3上で約10μmと比較的薄く設定したが、非貫通孔7の充填性は確保できた。   Next, filled via plating 14 is formed so as to fill non-through-holes 7 by electroplating using top lutina NSV (trade name, manufactured by Okuno Seiyaku Co., Ltd.), which is a filled via plating solution, using base plating 13 as a feeding layer. (FIG. 2). At this time, the thickness of the filled via plating 14 was set to a relatively thin value of about 10 μm on the surface layer copper foil 3, but the filling property of the non-through holes 7 could be secured.

(比較例1)
内層導体5と基材4と表層銅箔3とを有する配線基板1の表層銅箔3に窓孔2を形成する工程(図3(A))、及び、窓孔2をマスクとして、レーザ加工により、表層銅箔3の窓孔2から基材4を貫通して内層導体5に到る非貫通孔7を形成する工程まで、実施例1と同様に行ったが、デスミア処理は行わなかった。このときの非貫通孔7は、直径100μmであり、片側で約10μmの突出部8が形成されている。
(Comparative Example 1)
The step of forming window holes 2 in the surface layer copper foil 3 of the wiring board 1 having the inner layer conductor 5, the base material 4 and the surface layer copper foil 3 (FIG. 3A), and laser processing using the window hole 2 as a mask From the window hole 2 of the surface layer copper foil 3 to the step of forming the non-through hole 7 that penetrates the base material 4 and reaches the inner layer conductor 5, the same process as in Example 1 was performed, but the desmear treatment was not performed. . The non-through hole 7 at this time has a diameter of 100 μm, and a protruding portion 8 of about 10 μm is formed on one side.

次に、実施例1と同様にして、配線基板1の全体をソフトエッチング液に浸漬し、表層銅箔3の全面をソフトエッチングした。これにより、表層銅箔3の窓孔2の端部に形成された突出部8をエッチング除去するとともに、表層銅箔3の窓孔2を非貫通孔7と同等まで拡大して、表層銅箔3の開口10を形成した(図4(A))。つまり、表層銅箔3の開口端部12の先端は、非貫通孔7の上端部に位置している。このとき用いたソフトエッチング液は、下地めっき前処理工程等で用いられる過硫酸ナトリウム水溶液(150g/L)であり、エッチバック量(エッチバック部11の幅)は0μmである。   Next, in the same manner as in Example 1, the entire wiring board 1 was immersed in a soft etching solution, and the entire surface of the surface layer copper foil 3 was soft etched. Thereby, while removing the protrusion part 8 formed in the edge part of the window hole 2 of the surface layer copper foil 3 by etching, the window hole 2 of the surface layer copper foil 3 is expanded to the same extent as the non-through-hole 7, and surface layer copper foil 3 openings 10 were formed (FIG. 4A). That is, the tip of the open end 12 of the surface layer copper foil 3 is located at the upper end of the non-through hole 7. The soft etching solution used at this time is a sodium persulfate aqueous solution (150 g / L) used in the base plating pretreatment step and the like, and the etch back amount (width of the etch back portion 11) is 0 μm.

次に、過マンガン酸ナトリウム処理によるスミア除去を施した。このデスミア処理によって、非貫通孔7の端部の基材4がエッチングされ、表層銅箔3の端部が、非貫通孔7の内側に約5〜10μm飛び出し、突出部8が形成された(図4(B))。次に、無電解銅めっき液であるCUST2000(日立化成工業株式会社製、商品名)を用いて、フィルドビアめっき14のための下地めっき13を行った。このときの下地めっき13の厚みは、実施例1及び2よりも厚く、約1.5μmに設定することで、つきまわり性を確保できた。   Next, smear removal by sodium permanganate treatment was performed. By this desmear process, the base material 4 at the end of the non-through hole 7 is etched, and the end of the surface layer copper foil 3 jumps out to the inside of the non-through hole 7 by about 5 to 10 μm, thereby forming the protrusion 8 ( FIG. 4 (B)). Next, base plating 13 for filled via plating 14 was performed using CUST2000 (trade name, manufactured by Hitachi Chemical Co., Ltd.) which is an electroless copper plating solution. At this time, the thickness of the base plating 13 was thicker than those in Examples 1 and 2, and by setting the thickness to about 1.5 μm, the throwing power could be secured.

次に、フィルドビアめっき液であるトップルチナNSV(奥野製薬株式会社製、商品名)を用いて、下地めっきを給電層として、電気めっきにより非貫通孔を充填するように、フィルドビアめっきを形成した(図示しない。)。デスミア処理によって、表層銅箔には突出部が形成されているため、フィルドビアめっきの厚みを、実施例1及び2よりも厚く、表層銅箔上で約15μmと比較的厚く設定したにもかかわらず、ボイドの発生がみられた。   Next, filled via plating was formed so as to fill non-through holes by electroplating, using the top lutina NSV (trade name, manufactured by Okuno Seiyaku Co., Ltd.), which is a filled via plating solution, using the base plating as a power supply layer (illustration). do not do.). By the desmear treatment, the surface copper foil has protrusions, so the filled via plating thickness is thicker than in Examples 1 and 2 and is set to be relatively thick at about 15 μm on the surface copper foil. , Generation of voids was observed.

(比較例2)
内層導体5と基材4と表層銅箔3とを有する配線基板1の表層銅箔3に窓孔2を形成する工程(図3(A))、及び、窓孔2をマスクとして、レーザ加工により、表層銅箔3の窓孔2から基材4を貫通して内層導体5に到る非貫通孔7を形成する工程(図3(B))まで、実施例1と同様に行った。このときの非貫通孔7は、直径100μmであり、片側で約10μmの突出部8が形成されているが、この表層銅箔3の突出部8は残したままにした。
(Comparative Example 2)
The step of forming window holes 2 in the surface layer copper foil 3 of the wiring board 1 having the inner layer conductor 5, the base material 4 and the surface layer copper foil 3 (FIG. 3A), and laser processing using the window hole 2 as a mask Thus, the process was performed in the same manner as in Example 1 until the step of forming the non-through hole 7 that penetrates the base material 4 from the window hole 2 of the surface layer copper foil 3 and reaches the inner layer conductor 5 (FIG. 3B). The non-through hole 7 at this time has a diameter of 100 μm, and a protruding portion 8 of about 10 μm is formed on one side, but the protruding portion 8 of the surface layer copper foil 3 is left.

次に、過マンガン酸ナトリウム処理によるスミア除去を施し、無電解銅めっき液であるCUST2000(日立化成工業株式会社製、商品名)を用いて、フィルドビアめっきのための下地めっきを行った。このときの下地めっきの厚みは、実施例1及び2よりも厚く、約3.0μmに設定することで、つきまわり性を確保した。   Next, smear removal by sodium permanganate treatment was performed, and base plating for filled via plating was performed using CUST2000 (trade name, manufactured by Hitachi Chemical Co., Ltd.) which is an electroless copper plating solution. The thickness of the base plating at this time is thicker than those of Examples 1 and 2, and is set to about 3.0 μm, thereby ensuring throwing power.

次に、フィルドビアめっき液であるトップルチナNSV(奥野製薬株式会社製、商品名)を用いて、下地めっき13を給電層として、電気めっきにより非貫通孔7を充填するように、フィルドビアめっき14を形成した(図5)。このときの、フィルドビアめっき14の厚みは、実施例1及び2よりも厚く、表層銅箔3上で約20μmと比較的厚く設定したが、非貫通孔7の充填性は確保できず、ボイドの発生が見られた。   Next, filled via plating 14 is formed so as to fill non-through-holes 7 by electroplating using top lutina NSV (trade name, manufactured by Okuno Seiyaku Co., Ltd.), which is a filled via plating solution, using base plating 13 as a feeding layer. (FIG. 5). At this time, the thickness of the filled via plating 14 was set to be relatively thick as about 20 μm on the surface copper foil 3 than in Examples 1 and 2, but the filling property of the non-through holes 7 could not be ensured, Occurrence was seen.

1.配線基板
2.窓孔
3.表層銅箔
4.基材
5.内層導体
6.ボイド
7.非貫通孔
8.突出部
9.凹部
10.開口
11.エッチバック部
12.開口端部
13.下地めっき
14.フィルドビアめっき
1. 1. Wiring board 2. Window hole Surface copper foil 4. Base material 5. 5. Inner layer conductor Void 7. Non-through hole 8. Projection 9 Recess 10. Opening 11. Etch back section 12. Open end 13. Base plating14. Filled via plating

Claims (4)

表層銅箔の開口から基材を貫通して内層導体に到るデスミア処理された非貫通孔と、このデスミア処理された非貫通孔を充填し、前記内層導体と表層銅箔とを電気的に接続するフィルドビアめっきとを有し、前記表層銅箔の開口が、前記デスミア処理された非貫通孔と同等以上に拡大して形成される配線基板。   A desmeared non-through hole penetrating the base material from the opening of the surface layer copper foil to the inner layer conductor, and filling the desmeared non-through hole, electrically connecting the inner layer conductor and the surface layer copper foil A wiring board having filled via plating to be connected, wherein an opening of the surface copper foil is formed to be equal to or larger than the desmeared non-through hole. 請求項1において、表層銅箔の開口端部がテーパー状または曲線状である配線基板。   The wiring board according to claim 1, wherein the opening end portion of the surface layer copper foil is tapered or curved. 内層導体と基材と表層銅箔とを有する配線基板の表層銅箔に窓孔を形成する工程と、
前記窓孔をマスクとして、レーザ加工により、前記表層銅箔の窓孔から基材を貫通して内層導体に到る非貫通孔を形成し、デスミア処理を行う工程と、
前記表層銅箔の窓孔を前記デスミア処理された非貫通孔と同等以上に拡大して、前記表層銅箔に開口を形成する工程と、
前記内層導体と表層銅箔とを電気的に接続するフィルドビアめっきを形成する工程とを有する配線基板の製造方法。
Forming a window hole in a surface layer copper foil of a wiring board having an inner layer conductor, a base material, and a surface layer copper foil;
Using the window hole as a mask, by laser processing, forming a non-through hole penetrating the base material from the window hole of the surface layer copper foil to the inner layer conductor, and performing a desmear treatment;
Expanding the window hole of the surface copper foil to be equal to or more than the desmeared non-through hole, and forming an opening in the surface copper foil;
A method for manufacturing a wiring board, comprising: forming a filled via plating that electrically connects the inner layer conductor and the surface layer copper foil.
請求項3において、表層銅箔に開口を形成する工程では、硫酸/過酸化水素水溶液、または過硫酸アンモニウム水溶液、または過硫酸ナトリウム水溶液を用いて、表層銅箔の全面をソフトエッチングする配線基板の製造方法。   4. The method of manufacturing a wiring board according to claim 3, wherein in the step of forming the opening in the surface copper foil, the entire surface of the surface copper foil is soft-etched using a sulfuric acid / hydrogen peroxide aqueous solution, an ammonium persulfate aqueous solution, or a sodium persulfate aqueous solution. Method.
JP2011212561A 2011-09-28 2011-09-28 Wiring board and manufacturing method therefor Pending JP2013074150A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003046246A (en) * 2001-08-02 2003-02-14 Toppan Printing Co Ltd Multilayer wiring substrate and its manufacturing method
JP2009164491A (en) * 2008-01-09 2009-07-23 Shinko Electric Ind Co Ltd Manufacturing method of wiring substrate

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003046246A (en) * 2001-08-02 2003-02-14 Toppan Printing Co Ltd Multilayer wiring substrate and its manufacturing method
JP2009164491A (en) * 2008-01-09 2009-07-23 Shinko Electric Ind Co Ltd Manufacturing method of wiring substrate

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