JP2012242289A - X-ray inspection device - Google Patents

X-ray inspection device Download PDF

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JP2012242289A
JP2012242289A JP2011113797A JP2011113797A JP2012242289A JP 2012242289 A JP2012242289 A JP 2012242289A JP 2011113797 A JP2011113797 A JP 2011113797A JP 2011113797 A JP2011113797 A JP 2011113797A JP 2012242289 A JP2012242289 A JP 2012242289A
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JP5739230B2 (en
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Masahiro Yagi
将博 八木
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Anritsu Infivis Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To inspect the number of contents in an inspected object with higher accuracy without requiring a worker for visual inspection.SOLUTION: An x-ray inspection device 1 radiates an X-ray on inspected bodies W sequentially conveyed and containing contents vertically arranged in a housing body to inspect the inspected body W on the basis of an X-ray transmission image comprising X-ray concentration data to be obtained by X-ray radiation. The X-ray inspection device includes: image processing means 13 for extracting a content area corresponding to the content from the X-ray transmission image to extract and count protruding areas of the content in a direction orthogonal to the arrangement direction of the content, from the extracted content area; and determination means 14 for determining the number of contents on the basis of the value of the protruding areas counted by the image processing means 13.

Description

本発明は、製造ラインの一部に設けられ、順次搬送される被検査体にX線を照射し、このX線の照射に伴うX線濃度データ(X線透過量)からなるX線透過画像に基づいて被検査体の各種検査(例えば異物混入検査、内容物個数検査など)を行うX線検査装置に関する。   The present invention provides an X-ray transmission image formed of X-ray density data (X-ray transmission amount) associated with X-ray irradiation by irradiating X-rays on an object to be inspected that is provided in a part of a production line and sequentially conveyed. The present invention relates to an X-ray inspection apparatus that performs various inspections (for example, foreign matter contamination inspection, content number inspection, etc.) of an object to be inspected.

X線検査装置は、例えば下記特許文献1などに開示されるように、製造ラインの検査工程において、例えば生肉、魚、加工食品、医薬品などの各品種による被検査体への異物(例えば金属、ガラス、殻、骨など)混入の有無を検査するものとして従来より用いられている。この種のX線検査装置は、製造ラインの一部に組み込まれ、被検査体を搬送手段で順次搬送しながら検査していく構成が採用されている。また、搬送手段としては、パイプラインやベルトコンベアなどがあり、被検査体の種類に適したものが選択されるようになっている。   As disclosed in, for example, Patent Document 1 below, the X-ray inspection apparatus is used in a production line inspection process, for example, foreign matter (for example, metal, Conventionally, it has been used to inspect the presence of contamination (glass, shell, bone, etc.). This type of X-ray inspection apparatus is incorporated in a part of a production line and employs a configuration in which an inspection object is inspected while being sequentially conveyed by a conveying means. Moreover, as a conveyance means, there exist a pipeline, a belt conveyor, etc., and the thing suitable for the kind of to-be-inspected object is selected.

ところで、同一品種の内容物が収容体(内容物の個数に応じて仕切りが設けられたトレイ、袋状の包装体、包装体とトレイの組み合わせ)内に密着して縦詰めして整列収容されたものを被検査体とし、上述したX線検査装置を用いて内容物の個数検査を行う場合には、予め内容物1個当たりのサイズ情報(表面積、体積)を設定しておき、X線濃度データ(X線透過量)からなるX線透過画像から抽出される内容物抽出画像の表面積(画素数)や総体積(表面積×X線濃度データ)を演算により求め、さらに内容物全体の表面積や総体積と予め設定されたサイズ情報に基づいて内容物の個数を演算していた。   By the way, the contents of the same product type are closely packed in a container (a tray provided with a partition according to the number of contents, a bag-shaped package, or a combination of a package and a tray) and vertically aligned and accommodated. When the number of contents is to be inspected using the above-mentioned X-ray inspection apparatus as a test object, size information (surface area, volume) per content is set in advance, and X-ray The surface area (number of pixels) and the total volume (surface area x X-ray density data) of the content extracted image extracted from the X-ray transmission image consisting of density data (X-ray transmission amount) are calculated, and the surface area of the entire content is further calculated. Or the number of contents is calculated based on the total volume and preset size information.

また、包装された内容物の個数を検査する場合においては、包装された内容物の様子を外部から確認できる状態であれば、製造ラインに作業者を配置し、順次搬送される被検査体の内容物の個数を作業者が目視により直接数えて検査していた。   Also, when inspecting the number of packaged contents, if the state of the packaged contents can be confirmed from the outside, an operator is placed on the production line and the objects to be inspected are sequentially conveyed. An operator directly inspected the number of contents by visual inspection.

特開2005−024453号公報Japanese Patent Laid-Open No. 2005-024453

しかしながら、上述した従来のX線透過画像を用いた検査では、被検査体の収容体内で内容物が傾いていたり、内容物同士が重なっていたりすると、内容物を1個1個認識できず、内容物の個数検査を正確に行うことができなかった。また、作業者による内容物の目視検査では、製造ラインに目視用に作業者を配置する必要があった。しかも、中身が透けて見える収容体内に内容物が包装され、作業者が収容体内の内容物を外部から確認できることが必要不可欠であった。   However, in the inspection using the above-described conventional X-ray transmission image, if the contents are tilted within the container of the object to be inspected or the contents overlap each other, the contents cannot be recognized one by one, The number inspection of the contents could not be performed accurately. Further, in the visual inspection of the contents by the worker, it is necessary to place the worker on the production line for visual inspection. In addition, it is indispensable that the contents are packaged in a container in which the contents can be seen through, and the operator can confirm the contents in the container from outside.

そこで、本発明は上記問題点に鑑みてなされたものであって、目視用の作業者を必要とせず、従来に比べて被検査体の内容物の個数を正確に検査することができるX線検査装置を提供することを目的としている。   Therefore, the present invention has been made in view of the above-described problems, and does not require a visual worker, and can accurately inspect the number of contents of an object to be inspected as compared with the conventional X-ray. The object is to provide an inspection device.

上記目的を達成するため、本発明の請求項1に記載されたX線検査装置は、内容物が収容体に縦詰めして整列収容された被検査体Wを順次搬送させながらX線を照射し、このX線の照射に伴うX線濃度データからなるX線透過画像に基づいて前記被検査体を検査するX線検査装置1において、
前記X線透過画像から前記内容物に相当する内容物領域を抽出し、さらに抽出した内容物領域から前記内容物の整列方向と直交する方向の該内容物の凸部領域を抽出して計数する画像処理手段13と、
前記画像処理手段による前記凸部領域の計数値に基づいて前記内容物の個数を判別する判別手段14とを備えたことを特徴とする。
In order to achieve the above object, an X-ray inspection apparatus according to claim 1 of the present invention irradiates X-rays while sequentially transferring the inspected objects W in which the contents are vertically aligned and accommodated in the container. In the X-ray inspection apparatus 1 for inspecting the inspection object based on an X-ray transmission image composed of X-ray density data accompanying the X-ray irradiation,
A content region corresponding to the content is extracted from the X-ray transmission image, and a convex region of the content in a direction orthogonal to the alignment direction of the content is extracted from the extracted content region and counted. Image processing means 13;
And a discriminating unit for discriminating the number of the contents based on the count value of the convex region by the image processing unit.

請求項2に記載されたX線検査装置は、請求項1のX線検査装置において、
前記画像処理手段13は、前記内容物領域の画像を前記内容物の整列方向と直交する方向に縮小し、この縮小した画像と前記内容物領域の画像との差分画像から前記凸部領域を分離して抽出することを特徴とする。
The X-ray inspection apparatus according to claim 2 is the X-ray inspection apparatus according to claim 1,
The image processing means 13 reduces the image of the content area in a direction orthogonal to the alignment direction of the content, and separates the convex area from the difference image between the reduced image and the image of the content area. And extracting.

請求項3に記載されたX線検査装置は、請求項1のX線検査装置において、
前記画像処理手段13は、前記内容物領域の画像を、予め前記内容物の整列方向と直交する方向の凸部の形状に合わせて設定される形状認識パターンと照合して前記凸部領域を抽出することを特徴とする。
The X-ray inspection apparatus according to claim 3 is the X-ray inspection apparatus according to claim 1,
The image processing means 13 extracts the convex region by comparing the image of the content area with a shape recognition pattern set in advance according to the shape of the convex portion in a direction orthogonal to the alignment direction of the content. It is characterized by doing.

請求項4に記載されたX線検査装置は、請求項1〜3の何れかのX線検査装置において、
前記判別手段14の判別結果に基づく前記内容物の個数を表示する表示装置7を備えたことを特徴とする。
The X-ray inspection apparatus according to claim 4 is the X-ray inspection apparatus according to any one of claims 1 to 3,
A display device 7 for displaying the number of the contents based on the determination result of the determination means 14 is provided.

本発明によれば、内容物の重なりの影響を受けずに内容物の個数を検査することができ、従来に比べて安定した内容物の個数検査が可能になる。しかも、内容物の個数を検査するための目視用の作業者が不要になり、目視用に製造ラインに配置していた人員を削減することができる。また、内容物の個数検査の結果を表示により目視で容易に確認することができる。   According to the present invention, the number of contents can be inspected without being affected by the overlapping of contents, and the number of contents can be inspected more stably than before. In addition, a visual operator for inspecting the number of contents is not necessary, and the number of workers arranged on the production line for visual inspection can be reduced. Moreover, the result of the number inspection of the contents can be easily confirmed visually by display.

本発明に係るX線検査装置のブロック構成図である。It is a block block diagram of the X-ray inspection apparatus which concerns on this invention. (a),(b)本発明に係るX線検査装置で使用される形状認識パターンの例を示す図である。(A), (b) It is a figure which shows the example of the shape recognition pattern used with the X-ray inspection apparatus which concerns on this invention. (a)〜(f)本発明に係るX線検査装置による内容物個数検査処理の流れの一例を示す説明図である。(A)-(f) It is explanatory drawing which shows an example of the flow of the content number inspection process by the X-ray inspection apparatus which concerns on this invention. (a)〜(e)本発明に係るX線検査装置による内容物個数検査処理の流れの他の一例を示す説明図である。(A)-(e) It is explanatory drawing which shows another example of the flow of the content number inspection process by the X-ray inspection apparatus which concerns on this invention.

以下、本発明を実施するための形態について、添付した図面を参照しながら詳細に説明する。尚、この実施の形態によりこの発明が限定されるものではなく、この形態に基づいて当業者などによりなされる実施可能な他の形態、実施例及び運用技術などはすべて本発明の範疇に含まれる。   Hereinafter, embodiments for carrying out the present invention will be described in detail with reference to the accompanying drawings. It should be noted that the present invention is not limited to this embodiment, and all other forms, examples, operation techniques, etc. that can be implemented by those skilled in the art based on this embodiment are included in the scope of the present invention. .

図1は本発明に係るX線検査装置のブロック構成図、図2(a),(b)は本発明に係るX線検査装置で使用される形状認識パターンの例を示す図、図3(a)〜(f)は本発明に係るX線検査装置による内容物個数検査処理の流れの一例を示す説明図、図4(a)〜(e)は本発明に係るX線検査装置による内容物個数検査処理の流れの他の一例を示す説明図である。   1 is a block diagram of an X-ray inspection apparatus according to the present invention, FIGS. 2A and 2B are diagrams showing examples of shape recognition patterns used in the X-ray inspection apparatus according to the present invention, and FIG. FIGS. 4A to 4F are explanatory diagrams showing an example of a flow of content number inspection processing by the X-ray inspection apparatus according to the present invention, and FIGS. 4A to 4E are contents by the X-ray inspection apparatus according to the present invention. It is explanatory drawing which shows another example of the flow of an object number inspection process.

本発明に係るX線検査装置は、製造ラインの一部に設けられ、ベルトコンベアなどの搬送手段を介して順次搬送される被検査体にX線を照射し、このX線の照射に伴って被検査体を透過したX線透過量に基づくX線濃度データからなるX線透過画像により被検査体の各種検査(内容物個数検査、異物混入検査)を行うものである。   An X-ray inspection apparatus according to the present invention is provided in a part of a production line and irradiates an object to be inspected sequentially via a conveying means such as a belt conveyor, and with the X-ray irradiation. Various inspections (inspection of the number of contents, inspection for contamination) are performed on the inspected object using an X-ray transmission image composed of X-ray density data based on the X-ray transmission amount transmitted through the inspected object.

本例のX線異物検出装置1は、図1に示すように、搬送部2、X線発生部3、X線検出部4、操作部5、信号処理部6、表示装置7を備えて概略構成される。   As shown in FIG. 1, the X-ray foreign object detection device 1 of this example includes a transport unit 2, an X-ray generation unit 3, an X-ray detection unit 4, an operation unit 5, a signal processing unit 6, and a display device 7. Composed.

尚、以下では、表示装置7が操作部5と別体に構成される例について説明するが、表示装置7を操作部5の操作パネルに組み込んで一体化した構成としても良い。   In the following, an example in which the display device 7 is configured separately from the operation unit 5 will be described. However, the display device 7 may be integrated into the operation panel of the operation unit 5.

搬送部2は、被検査体Wを1つずつ所定間隔をおいて順次搬送するもので、例えば装置本体に対して水平に配置されたベルトコンベアで構成される。搬送部2は、図1に示す駆動モータMの駆動により予め設定された一定の搬送速度で搬入口から搬入された被検査体Wを搬出口側に向けて搬送させる(図1の搬送方向X)。尚、搬送部2は、ベルトコンベアに限定されるものではなく、被検査体の種類に応じて適宜選択される。   The transport unit 2 sequentially transports the inspected objects W one by one at a predetermined interval, and is constituted by a belt conveyor disposed horizontally with respect to the apparatus main body, for example. The transport unit 2 transports the inspection object W carried from the carry-in port toward the carry-out port side at a constant carry speed set in advance by driving of the drive motor M shown in FIG. 1 (carrying direction X in FIG. 1). ). In addition, the conveyance part 2 is not limited to a belt conveyor, According to the kind of to-be-inspected object, it selects suitably.

検査対象となる被検査体Wは、同一品種の内容物が収容体(内容物の個数に応じて仕切りが設けられたトレイ、袋状の包装体、包装体とトレイの組み合わせ)内に密着して縦詰めして整列収容された製品である。具体的には、例えばクッキー、ビスケット、チョコレートなどを内容物とし、区分けされたトレイに対し、同一品種の複数の内容物を密着して縦に整列させて包装体の中に詰め込んだもの、同一品種の複数の内容物を直接包装体の中に一列に密着して縦詰めしたものなどがある。   In the object W to be inspected, the contents of the same type are closely attached in the container (a tray provided with a partition according to the number of contents, a bag-like package, or a combination of a package and a tray). It is a product that is vertically aligned and accommodated. Specifically, for example, cookies, biscuits, chocolate, etc. are used as the contents, and a plurality of the same varieties are in close contact with each other and are vertically aligned and packed in a package. There is a product in which a plurality of contents of a variety are directly packed in a line in a package and vertically packed.

X線発生部3は、搬送部2の上方に所定高さ離れて設けられる。X線発生部3は、金属製の箱体内部に設けられる円筒状のX線管を不図示の絶縁油により浸漬した構成であり、X線管の陰極からの電子ビームを陽極ターゲットに照射させてX線を生成している。X線管は、その長手方向が被検査体Wの搬送方向(X方向)となるように配置されている。X線管により生成されたX線は、下方のX線検出部4に向けて、不図示のスリットにより略三角形状のスクリーン状となって搬送方向(X方向)を横切るように照射されるようになっている。   The X-ray generation unit 3 is provided above the transport unit 2 at a predetermined height. The X-ray generator 3 is configured by immersing a cylindrical X-ray tube provided inside a metal box with insulating oil (not shown), and irradiating the anode target with an electron beam from the cathode of the X-ray tube. X-rays are generated. The X-ray tube is arranged such that its longitudinal direction is the conveyance direction (X direction) of the object W to be inspected. The X-rays generated by the X-ray tube are irradiated toward the lower X-ray detection unit 4 so as to cross the transport direction (X direction) in a substantially triangular screen shape by a slit (not shown). It has become.

X線検出部4は、搬送部2の下方にX線発生部3と対向して設けられ、被検査体WへのX線の照射領域平面上で被検査体Wの搬送方向Xと直交するY方向に複数の素子が一直線上に配置されたラインセンサで構成される。ラインセンサは、ライン状に整列して配設された複数のフォトダイオードと、ライン状のフォトダイオード上に設けられたシンチレータとからなり、被検査体WへのX線の照射に伴って被検査体Wを透過してくるX線をシンチレータで受けて光に変換し、この変換された光を対応するフォトダイオードで受光し、受光した光を電気信号に変換し、1ライン毎のX線濃度データ(X線透過量)として出力する。   The X-ray detection unit 4 is provided below the transport unit 2 so as to face the X-ray generation unit 3, and is orthogonal to the transport direction X of the inspection subject W on the X-ray irradiation region plane to the inspection subject W. The line sensor includes a plurality of elements arranged in a straight line in the Y direction. The line sensor is composed of a plurality of photodiodes arranged in a line and a scintillator provided on the line photodiode. The line sensor is inspected along with the X-ray irradiation to the object W to be inspected. X-rays transmitted through the body W are received by a scintillator and converted into light, the converted light is received by a corresponding photodiode, the received light is converted into an electric signal, and the X-ray density for each line Output as data (X-ray transmission amount).

すなわち、X線検出部4は、受けたX線の強さに対応したレベルを有する電気信号を出力するものであり、Y方向に直線状に配置された複数の素子を1ラインとして各素子毎に被検査体Wを透過するX線を検出し、各素子が検出したX線透過量を1ラインのX線濃度データとして、被検査体Wの搬送に伴って1ライン毎に順次出力を繰り返している。   That is, the X-ray detection unit 4 outputs an electric signal having a level corresponding to the intensity of the received X-ray, and a plurality of elements arranged linearly in the Y direction are taken as one line for each element. X-rays transmitted through the inspected object W are detected, and the X-ray transmission amount detected by each element is used as one line of X-ray density data, and output is sequentially repeated for each line as the inspected object W is conveyed. ing.

図1に示すように、搬送部2の搬入口側には、被検査体Wの通過を検出するための位置検出手段11が設けられている。位置検出手段11は、搬送部2としてのベルトコンベアの入口側に設けられる一対の投受光器からなるフォトセンサで構成される。位置検出手段11は、被検査体Wがフォトセンサの前を通過している間だけオン信号を出力している。そして、このオン信号がタイミング信号として信号処理部6に入力される。   As shown in FIG. 1, a position detection unit 11 for detecting the passage of the inspected object W is provided on the carry-in entrance side of the carrying unit 2. The position detection means 11 is configured by a photosensor including a pair of projectors and receivers provided on the entrance side of the belt conveyor as the transport unit 2. The position detection means 11 outputs an ON signal only while the object to be inspected W passes in front of the photosensor. The ON signal is input to the signal processing unit 6 as a timing signal.

操作部5は、例えば複数の操作ボタンや操作キーなどを備えた操作パネルからなる。操作部5は、ユーザの入力操作により、表示装置7に不図示の設定入力画面を表示させ、搬送部2上を搬送される被検査体W(トレイ、包装体、内容物)の種類、X線検出部4からX線濃度データを取得するためのサンプリング周期、搬送速度などの検査に必要な各種条件設定を行っている。   The operation unit 5 includes an operation panel provided with a plurality of operation buttons and operation keys, for example. The operation unit 5 displays a setting input screen (not shown) on the display device 7 by the user's input operation, and the type of the object to be inspected W (tray, package, contents) conveyed on the conveyance unit 2, X Various conditions necessary for inspection such as a sampling period and a conveyance speed for acquiring X-ray density data from the line detection unit 4 are set.

信号処理部6は、CPUやメモリなどで構成され、位置検出手段11が被検査体Wを検出したときのオン信号をタイミング信号とし、位置検出手段11がオン信号を出力している期間を被検査体Wの長さと判断し、操作部5からの操作情報に応じてX線検出部4からの電気信号によるX線濃度データを取り込み、追って図3や図4を参照しながら説明する内容物個数検査処理を含む各種信号処理を行っている。   The signal processing unit 6 includes a CPU, a memory, and the like. The signal processing unit 6 uses an ON signal when the position detection unit 11 detects the object to be inspected W as a timing signal, and covers a period during which the position detection unit 11 outputs the ON signal. Contents to be described with reference to FIGS. 3 and 4, which are determined to be the length of the test object W, and X-ray density data based on electrical signals from the X-ray detection unit 4 is taken in accordance with operation information from the operation unit 5. Various signal processing including number inspection processing is performed.

信号処理部6は、図1に示すように、画像記憶手段(データメモリ)12、画像処理手段13、判別手段14を備えている。   As shown in FIG. 1, the signal processing unit 6 includes an image storage unit (data memory) 12, an image processing unit 13, and a determination unit 14.

画像記憶手段12は、位置検出手段11からのタイミング信号のタイミングにより、被検査体W毎のX線濃度データを格納している。X線濃度データは、X線検出部4からの電気信号を不図示のA/D変換器によりA/D変換したデータを位置検出手段11の検出タイミングで取り込むことにより得られる。さらに説明すると、画像記憶手段12には、1つの被検査体Wの検査を行う毎に、X線検出部4の1ライン(図1のY方向)あたり例えば640個のX線濃度データが、少なくとも搬送される被検査体Wの搬送方向の長さ(前端から後端までの検出期間に相当)に対応した所定ライン数(480ライン)だけ格納される。   The image storage unit 12 stores X-ray density data for each object W to be inspected according to the timing of the timing signal from the position detection unit 11. The X-ray density data is obtained by fetching data obtained by A / D converting the electrical signal from the X-ray detection unit 4 by an A / D converter (not shown) at the detection timing of the position detection means 11. More specifically, the image storage unit 12 stores, for example, 640 pieces of X-ray density data per line (Y direction in FIG. 1) of the X-ray detection unit 4 every time one inspection object W is inspected. A predetermined number of lines (480 lines) corresponding to at least the length of the object W to be inspected in the conveyance direction (corresponding to a detection period from the front end to the rear end) is stored.

画像処理手段13は、画像記憶手段12に格納された1つの被検査体WのX線濃度データからなるX線透過画像に基づいて各種画像処理を行うもので、内容物領域抽出手段21、凸部領域抽出手段22、凸部領域計数手段23を備えている。   The image processing means 13 performs various types of image processing based on an X-ray transmission image made up of X-ray density data of one object W stored in the image storage means 12. A partial area extracting means 22 and a convex area counting means 23 are provided.

内容物領域抽出手段21は、画像記憶手段12に格納された1つの被検査体WのX線濃度データに基づくX線透過画像において、予め設定される検出リミット値により被検査体Wの内容物のみの画像を二値化して抽出している。この内容物のみの画像を二値化して抽出する際には、予め操作部5より収容体と内容物の各X線透過量の略中間レベル付近に検出リミット値を設定しておく。一般に、内容物の方が収容体よりもX線透過量が低い。このため、内容物領域抽出手段21は、画像記憶手段12のX線濃度データに基づくX線透過画像において、予め設定される検出リミット値より低い領域を内容物と判定し、この内容物のみの画像を二値化して抽出する。   The content area extracting means 21 is the X-ray transmission image based on the X-ray density data of one inspection object W stored in the image storage means 12, and the contents of the inspection object W according to a preset detection limit value. Only the image is binarized and extracted. When binarizing and extracting an image of only the contents, a detection limit value is set in the vicinity of a substantially intermediate level between the X-ray transmission amounts of the container and the contents from the operation unit 5 in advance. In general, the X-ray transmission amount of the contents is lower than that of the container. For this reason, the content area extraction unit 21 determines that an area lower than a preset detection limit value in the X-ray transmission image based on the X-ray density data of the image storage unit 12 is the content, and only the content The image is binarized and extracted.

凸部領域抽出手段22は、内容物領域抽出手段21が二値化して抽出した内容物のみの画像(以下、内容物抽出画像とも言う)に画像処理を施し、内容物毎の凸部領域を抽出している。この凸部領域を抽出する際には、内容物領域抽出手段21が二値化して抽出した内容物抽出画像を内容物の整列方向(被検査体Wの搬送方向)と直交する方向に縮小し、この縮小した縮小画像の反転画像と元の内容物抽出画像とを重ね合わせる(縮小画像と元の内容物抽出画像との差分画像を得る)。そして、重ね合わせ画像から内容物の整列方向と直交する方向の上下端の編曲点である凸部領域を抽出し、重ね合わせ画像を1個1個の内容物の領域に対応した複数の分離領域に分離する。   The convex region extraction unit 22 performs image processing on the content-only image extracted by binarization by the content region extraction unit 21 (hereinafter also referred to as a content extraction image), and determines the convex region for each content. Extracting. When extracting the convex region, the content extraction image binarized and extracted by the content region extraction means 21 is reduced in a direction orthogonal to the content alignment direction (conveyance direction of the object W). Then, the inverted image of the reduced reduced image and the original content extracted image are overlapped (a difference image between the reduced image and the original content extracted image is obtained). Then, convex regions that are upper and lower arrangement points in a direction orthogonal to the alignment direction of the contents are extracted from the superimposed image, and a plurality of separation regions corresponding to the content areas one by one are extracted. To separate.

また、凸部領域抽出手段22は、内容物抽出画像において、図2(a),(b)に示すような形状認識パターンと略一致する領域を凸部領域として抽出することもできる。形状認識パターンは、被検査体Wの内容物の整列方向と直交する方向の凸部の形状に合わせ、予め検査前に凸部領域抽出手段14aに被検査体W毎に設定記憶される。   Further, the convex region extraction means 22 can also extract a region that substantially matches the shape recognition pattern as shown in FIGS. 2A and 2B as a convex region in the content extraction image. The shape recognition pattern is set and stored for each object W to be inspected in advance in the protrusion area extraction means 14a before the inspection in accordance with the shape of the protrusion in the direction orthogonal to the alignment direction of the contents of the object W to be inspected.

図2(a)の形状認識パターンは、例えば図3(a)に示すように、内容物の中心部分の縦断面が紡錘形状をなすとともに(同図(a)参照)、平面視した形状が円形をなす6個の内容物がトレイ上に縦詰めして整列された被検査体Wの内容物の個数検査に用いられる。また、図2(b)の形状認識パターンは、例えば図4(a)に示すように、内容物の縦断面が長方形状をなすとともに(同図(a)参照)、平面視した形状が方形をなす8個の内容物がトレイ上に縦詰めして整列された被検査体Wの内容物の個数検査に用いられる。   The shape recognition pattern in FIG. 2A has a spindle shape as shown in FIG. 3A, for example, as shown in FIG. 3A. Six circular contents are used to inspect the number of contents of the object W to be inspected that are vertically aligned on the tray. The shape recognition pattern in FIG. 2B has a rectangular shape as shown in FIG. 4A (see FIG. 4A) (see FIG. 4A). Are used for the inspection of the number of contents of the object W to be inspected.

凸部領域計数手段23は、凸部領域抽出手段22が抽出した凸部領域(分離領域)の個数を計数している。また、凸部領域計数手段23は、凸部領域の全体個数だけでなく、上端の凸部領域と下端の凸部領域とにそれぞれ分けて個数を計数しても良い。さらに、凸部領域計数手段23は、被検査体Wの内容物毎に基準長(内容物1個当たりの基準になる整列方向の長さ)を予め設定しておき、凸部領域の整列方向の長さを基準長で除算して得られる値を凸部領域の個数として計数しても良い。   The convex area counting means 23 counts the number of convex areas (separation areas) extracted by the convex area extracting means 22. Further, the convex area counting means 23 may count not only the total number of convex areas, but also the number separately for the upper convex area and the lower convex area. Further, the convex area counting means 23 sets a reference length (the length in the alignment direction as a reference for each content) in advance for each content of the inspected object W, and aligns the convex areas. A value obtained by dividing the length by the reference length may be counted as the number of convex regions.

判別手段14は、図1に示すように、個数判別手段14a、異物判別手段14b、良品判別手段14cを備えている。   As shown in FIG. 1, the determination unit 14 includes a number determination unit 14a, a foreign matter determination unit 14b, and a non-defective product determination unit 14c.

個数判別手段14aは、凸部領域計数手段23が計数した凸部領域の計数値に基づいて被検査体Wの収容体内の内容物の個数を判別し、判別した個数を判別信号として良品判別手段14cに出力している。さらに説明すると、個数判別手段14aは、凸部領域計数手段23が1個の内容物の上下端それぞれに相当する凸部領域を計数するので、凸部領域の計数値を2で除算した値を内容物の個数として判別し、その個数を判別信号としている。   The number discriminating means 14a discriminates the number of contents in the container of the object W to be inspected based on the count value of the convex area counted by the convex area counting means 23, and uses the discriminated number as a discrimination signal. 14c. More specifically, since the convex region counting unit 23 counts the convex regions corresponding to the upper and lower ends of one content, the number discriminating unit 14a calculates the value obtained by dividing the count value of the convex region by two. The number of contents is discriminated, and the number is used as a discrimination signal.

なお、隣接する内容物の上端又は下端が重なるなどにより、凸部領域計数手段23による凸部領域の計数値が奇数のときは、(1)凸部領域の計数値を2で除算して四捨五入した値、(2)凸部領域の計数値に1を加算した後に2で除算した値、(3)凸部領域の上下端で多い方の計数値を内容物の個数として判別するようにしても良い。   In addition, when the count value of the convex area by the convex area counting means 23 is an odd number because the upper end or the lower end of the adjacent contents overlaps, (1) Divide the count value of the convex area by 2 and round off. (2) The value obtained by adding 1 to the count value of the convex region and then dividing by 2, (3) The larger count value at the upper and lower ends of the convex region is determined as the number of contents. Also good.

異物判別手段14bは、被検査体Wの収容体内の領域において、濃淡レベルが他と違う部分を異物として判断している。さらに説明すると、異物判別手段14bは、記憶手段12に格納された被検査体WのX線濃度データから異物を強調する処理を施して異物強調画像を生成し、この異物強調画像の濃淡レベルと、操作部5により予め設定された異物検出リミット値とを比較し、異物強調画像の濃淡レベルが異物検出リミット値を越えたときに、その被検査体Wに異物が混入していると判別している。このときの判別結果は、判別信号(OK信号、又はNG信号)として良否判別手段14cに出力される。なお、異物検出リミット値は、被検査体W毎に操作部5から適宜設定可能とされている。   The foreign matter discriminating means 14b judges a portion having a different density level as a foreign matter in the region of the container of the subject W to be inspected. More specifically, the foreign matter determination unit 14b generates a foreign matter emphasized image by performing processing for enhancing the foreign matter from the X-ray density data of the inspected object W stored in the storage unit 12, and determines the gray level of the foreign matter emphasized image. The foreign matter detection limit value set in advance by the operation unit 5 is compared, and when the gray level of the foreign matter emphasis image exceeds the foreign matter detection limit value, it is determined that the foreign matter is mixed in the inspection object W. ing. The discrimination result at this time is output as a discrimination signal (OK signal or NG signal) to the pass / fail discrimination means 14c. The foreign object detection limit value can be set as appropriate from the operation unit 5 for each object W to be inspected.

良品判別手段14cは、個数判別手段14aからの判別信号と異物判別手段14bからの判別信号に基づき、その被検査体Wが正常又は不良を示す選別信号を外部出力している。すなわち、良否判別手段14cは、個数判別手段14a及び異物判別手段14bの両方から正常を示す判別信号(OK信号)が入力されると、その被検査体Wに欠品及び異物混入無しと判別し、正常を示す選別信号を外部出力する。これに対し、個数判別手段14aから欠品を示す判別信号(NG信号)が入力されるか、異物判別手段14bから異物混入を示す判別信号(NG信号)が入力されると、被検査体Wに欠品及び/又は異物混入有りと判別し、不良を示す選別信号を外部出力する。   The non-defective product discriminating means 14c externally outputs a selection signal indicating whether the object W is normal or defective based on the discrimination signal from the number discriminating means 14a and the discrimination signal from the foreign matter discriminating means 14b. That is, the quality determination unit 14c determines that there is no missing item and no foreign matter mixed in the inspected object W when a determination signal (OK signal) indicating normality is input from both the number determination unit 14a and the foreign matter determination unit 14b. The selection signal indicating normality is output to the outside. On the other hand, when a determination signal (NG signal) indicating a missing item is input from the number determination means 14a or a determination signal (NG signal) indicating foreign object contamination is input from the foreign matter determination means 14b, It is determined that a shortage and / or foreign matter is mixed, and a selection signal indicating a defect is output to the outside.

表示装置7は、操作部5からの所定のキー操作により、不図示の設定入力画面の表示の他、判別手段14の判別結果に基づき、搬送部2上に搬送される被検査体Wを平面視したX線透過画像、1個の被検査体Wの収容体内の内容物の個数、「OK」や「NG」の良否判別結果、総検査数、良品数、NG総数などの検査結果を表示している。   The display device 7 displays a setting input screen (not shown) by a predetermined key operation from the operation unit 5 and also displays the object W to be inspected conveyed on the conveyance unit 2 based on the determination result of the determination unit 14. Displayed X-ray transmission image, number of contents in the container of one object W to be inspected, “OK” or “NG” pass / fail judgment result, total inspection number, non-defective product number, NG total number, etc. doing.

次に、上記構成によるX線検査装置1を用いて被検査体Wの内容物の個数を検査する場合の信号処理部6による内容物個数検査処理の一例について図3を参照しながら説明する。   Next, an example of content number inspection processing by the signal processing unit 6 when inspecting the number of contents of the inspected object W using the X-ray inspection apparatus 1 having the above configuration will be described with reference to FIG.

尚、図3の被検査体Wは、内容物の中心部分の縦断面が紡錘形状をなすとともに(同図(a)参照)、平面視した形状が円形をなしており、6個の内容物がトレイ上に縦詰めして整列されたものである。また、図3(b)〜(f)は内容物の平面視画像を示している。さらに、図3の例では、被検査体Wの内容物の整列方向が被検査体Wの搬送方向Xと同方向であり、搬送方向Xと直交する方向をYとしている。   3 has a spindle shape in the longitudinal section of the central portion of the contents (see FIG. 3A), and the shape in plan view is circular, and includes six contents. Are aligned vertically on the tray. Moreover, FIG.3 (b)-(f) has shown the planar view image of the content. Further, in the example of FIG. 3, the alignment direction of the contents of the inspection object W is the same as the conveyance direction X of the inspection object W, and the direction orthogonal to the conveyance direction X is Y.

搬送部2によって順次搬送される被検査体W毎のX線濃度データ(図3(b)参照)は、位置検出手段11の検出タイミングで信号処理部6の画像記憶手段(データメモリ)12に逐次格納される。そして、内容物領域抽出手段21は、画像記憶手段12に格納されたX線濃度データに基づくX線透過画像において、予め設定される検出リミット値により被検査体Wの内容物のみの画像を二値化して抽出する(図3(c)参照)。尚、図3(b)では、被検査体Wの内容物が重なり合っており、特に図示はしないが、整列方向と直交する方向で内容物の内側が端部よりもX線透過量が小さい(濃度が低い)X線透過画像となっている。続いて、凸部領域抽出手段22は、内容物領域抽出手段21が二値化して抽出した内容物のみの画像に画像処理を施し、内容物毎の凸部領域を抽出する。さらに説明すると、内容物領域抽出手段21が抽出した画像を内容物の整列方向と直交する方向に縮小し、この縮小した縮小画像の反転画像と元の画像とを重ね合わせる(図3(d)参照)。そして、重ね合わせ画像から内容物の整列方向と直交する方向の上下端の編曲点である凸部領域を抽出し(図3(e)参照)、重ね合わせ画像を1個1個の内容物の領域に対応した複数の凸部領域に分離する(図3(f)参照)。続いて、凸部領域計数手段23は、凸部領域抽出手段22が抽出・分離した凸部領域の個数を計数し、その計数値を内容物判別手段14aに出力する。内容物判別手段14aは、凸部領域計数手段23が計数した凸部領域の計数値に基づいて被検査体Wの収容体内の内容物の個数を判別し、その判別した個数を判別信号として良品判別手段14cに出力する。   X-ray density data (see FIG. 3B) for each inspection object W sequentially conveyed by the conveyance unit 2 is stored in the image storage unit (data memory) 12 of the signal processing unit 6 at the detection timing of the position detection unit 11. Stored sequentially. Then, the content area extracting unit 21 uses the X-ray transmission image based on the X-ray density data stored in the image storage unit 12 to obtain two images of only the content of the object W to be inspected according to a preset detection limit value. It is converted into a value and extracted (see FIG. 3C). In FIG. 3B, the contents of the inspected object W are overlapped, and although not particularly shown, the X-ray transmission amount is smaller on the inner side of the contents than on the end in the direction orthogonal to the alignment direction ( X-ray transmission image with low density. Subsequently, the convex region extraction unit 22 performs image processing on the image of only the content that is binarized and extracted by the content region extraction unit 21 and extracts the convex region for each content. More specifically, the image extracted by the content region extraction means 21 is reduced in a direction orthogonal to the alignment direction of the content, and the inverted image of the reduced reduced image and the original image are superimposed (FIG. 3D). reference). Then, the convex regions that are the upper and lower arrangement points in the direction orthogonal to the alignment direction of the contents are extracted from the superimposed image (see FIG. 3 (e)), and the superimposed images are extracted one by one. It isolate | separates into the some convex part area | region corresponding to an area | region (refer FIG.3 (f)). Subsequently, the convex area counting means 23 counts the number of convex areas extracted and separated by the convex area extracting means 22 and outputs the count value to the contents discriminating means 14a. The contents discriminating means 14a discriminates the number of contents in the container of the object W to be inspected based on the count value of the convex area counted by the convex area counting means 23, and uses the discriminated number as a discrimination signal. It outputs to the discrimination means 14c.

また、上述した処理に並行して、異物判別手段14bは、画像記憶手段(データメモリ)12に格納されたX線濃度データに基づくX線透過画像から濃淡レベルが他と違う部分を異物として判別し、判別信号を良品判別手段14cに出力する。そして、良品判別手段14cは、個数判別手段14aからの判別信号と異物判別手段14bからの判別信号に基づき、その被検査体Wが正常又は不良を示す選別信号を外部出力する。また、表示装置7には、個数判別手段14aや異物判別手段14bの判別結果に基づき、搬送部2上に搬送される被検査体Wを平面視したX線透過画像、1個の被検査体Wの収容体内の内容物の個数、「OK」や「NG」の良否判別結果、総検査数、良品数、NG総数などの検査結果が表示される。   In parallel with the above-described processing, the foreign matter discrimination means 14b discriminates, as a foreign matter, a portion having a different density level from the X-ray transmission image based on the X-ray density data stored in the image storage means (data memory) 12. Then, the discrimination signal is output to the good product discrimination means 14c. Then, the non-defective product discriminating unit 14c externally outputs a selection signal indicating that the inspected object W is normal or defective based on the discrimination signal from the number discriminating unit 14a and the discrimination signal from the foreign matter discriminating unit 14b. Further, the display device 7 includes an X-ray transmission image obtained by planarly viewing the object W to be inspected conveyed on the conveying unit 2 based on the determination results of the number determining means 14a and the foreign matter determining means 14b, and one object to be inspected. The number of contents in the W container, the OK / NG determination result, the total number of inspections, the number of non-defective products, the total number of NG, and other inspection results are displayed.

次に、上記X線検査装置1を用いた内容物個数検査処理の他の例について図4を参照しながら説明する。   Next, another example of the content number inspection process using the X-ray inspection apparatus 1 will be described with reference to FIG.

尚、図4の被検査体Wは、内容物の縦断面が長方形状をなすとともに(同図(a)参照)、平面視した形状が方形をなしており、8個の内容物がトレイ上に縦詰めして整列されたものである。また、図4(b)〜(e)は内容物の平面視画像を示している。さらに、図4の例では、被検査体Wの内容物の整列方向が被検査体Wの搬送方向Xと同方向であり、搬送方向Xと直交する方向をYとしている。   4 has a rectangular cross section as shown in FIG. 4 (see FIG. 4A), and the shape in plan view is square, and eight contents are on the tray. Are aligned vertically. Moreover, FIG.4 (b)-(e) has shown the planar view image of the content. Furthermore, in the example of FIG. 4, the alignment direction of the contents of the inspection object W is the same as the conveyance direction X of the inspection object W, and the direction orthogonal to the conveyance direction X is Y.

搬送部2によって順次搬送される被検査体W毎のX線濃度データ(図4(b)参照)は、位置検出手段11の検出タイミングで信号処理部6の画像記憶手段(データメモリ)12に逐次格納される。そして、内容物領域抽出手段21は、画像記憶手段12に格納されたX線濃度データに基づくX線透過画像において、予め設定される検出リミット値により被検査体Wの内容物のみの画像を二値化して抽出する(図4(c)参照)。尚、図4(b)では、被検査体Wの内容物が重なり合っており、特に図示はしないが、整列方向と直交する方向で内容物の内側が端部よりもX線透過量が小さい(濃度が低い)X線透過画像となっている。続いて、凸部領域抽出手段22は、内容物領域抽出手段21が二値化して抽出した画像に画像処理を施し、内容物毎の凸部領域を抽出する。さらに説明すると、内容物領域抽出手段21が抽出した画像を内容物の整列方向と直交する方向に縮小し、この縮小した縮小画像の反転画像と元の画像とを重ね合わせる(図4(d)参照)。そして、重ね合わせ画像から内容物の整列方向と直交する方向の上下端の編曲点である凸部領域を抽出し(図4(e)参照)、重ね合わせ画像を1個1個の内容物の領域に対応した複数の凸部領域に分離する。ここまでの処理は、図3(a)〜(f)の処理と同様である。その後、凸部領域計数手段23は、凸部領域の整列方向の長さを予め設定された基準長で除算して得られる値をその凸部領域の数量として凸部領域の個数を計数し、その計数値を内容物判別手段14aに出力する。これにより、凸部領域が整列方向の隣の凸部領域と分離できないときがあっても、個数を推定して計数することができ、特に、端部が角張っている形状の時に有効である。そして、内容物判別手段14aは、凸部領域計数手段23が計数した凸部領域の計数値に基づいて被検査体Wの収容体内の内容物の個数を判別し、その判別した個数を判別信号として良品判別手段14cに出力する。   The X-ray density data (see FIG. 4B) for each object W sequentially conveyed by the conveyance unit 2 is stored in the image storage unit (data memory) 12 of the signal processing unit 6 at the detection timing of the position detection unit 11. Stored sequentially. Then, the content area extracting unit 21 uses the X-ray transmission image based on the X-ray density data stored in the image storage unit 12 to obtain two images of only the content of the object W to be inspected according to a preset detection limit value. It is converted into a value and extracted (see FIG. 4C). In FIG. 4B, the contents of the inspected object W are overlapped, and although not particularly shown, the X-ray transmission amount is smaller in the direction perpendicular to the alignment direction than in the end portion in the contents (see FIG. 4B). X-ray transmission image with low density. Subsequently, the convex region extraction unit 22 performs image processing on the image binarized and extracted by the content region extraction unit 21 to extract a convex region for each content. More specifically, the image extracted by the content area extraction means 21 is reduced in a direction orthogonal to the alignment direction of the content, and the inverted image of the reduced image and the original image are overlaid (FIG. 4D). reference). And the convex part area | region which is the arrangement point of the upper and lower ends of the direction orthogonal to the alignment direction of the content is extracted from a superimposition image (refer FIG.4 (e)), and a superimposition image is displayed one by one of the content. It isolate | separates into the some convex part area | region corresponding to an area | region. The processing so far is the same as the processing of FIGS. Thereafter, the convex area counting means 23 counts the number of convex areas using the value obtained by dividing the length in the alignment direction of the convex areas by a preset reference length as the quantity of the convex areas, The counted value is output to the content discrimination means 14a. Thereby, even when the convex region cannot be separated from the adjacent convex region in the alignment direction, the number can be estimated and counted, which is particularly effective when the end portion is angular. Then, the contents discriminating means 14a discriminates the number of contents in the container of the object W to be inspected based on the count value of the convex area counted by the convex area counting means 23, and determines the discriminated number as a discrimination signal. Is output to the non-defective product discriminating means 14c.

ところで、上述した凸部領域の抽出にあたっては、図2(a),(b)に示す形状認識パターンを用いることもできる。この形状認識パターンを用いた場合、凸部領域抽出手段14aは、予め設定される検出リミット値により被検査体Wの内容物のみを二値化して抽出した内容物抽出画像に対し、図2(a)や図2(b)の形状認識パターンとのパターンマッチング処理を行い、内容物抽出画像から形状認識パターンに類似する領域を凸部領域として抽出する。そして、凸部領域計数手段23は、凸部領域抽出手段14aにより凸部領域が抽出されると、その個数を計数して計数値を内容物判別手段14aに出力する。内容物判別手段14aは、凸部領域計数手段23が計数した凸部領域の計数値に基づいて被検査体Wの収容体内の内容物の個数を判別し、その判別した個数を判別信号として良品判別手段14cに出力する。   By the way, in extracting the convex region described above, the shape recognition pattern shown in FIGS. When this shape recognition pattern is used, the convex region extraction means 14a uses FIG. 2 (FIG. 2) with respect to a content extraction image obtained by binarizing and extracting only the content of the inspected object W using a preset detection limit value. Pattern matching processing with the shape recognition pattern of a) and FIG. 2B is performed, and a region similar to the shape recognition pattern is extracted as a convex region from the content extraction image. And if the convex part area | region extraction means 14a extracts a convex part area | region, the convex part area | region counting means 23 will count the number, and will output a count value to the content discrimination | determination means 14a. The contents discriminating means 14a discriminates the number of contents in the container of the object W to be inspected based on the count value of the convex area counted by the convex area counting means 23, and uses the discriminated number as a discrimination signal. It outputs to the discrimination means 14c.

また、図3及び図4の例では、被検査体Wの搬送方向Xと内容物の整列方向が同じ場合を例にとって説明したが、被検査体Wの内容物の整列方向が搬送方向Xと直交していても同様の処理によって内容物の個数を検査することができる。すなわち、被検査体Wの内容物の整列方向と搬送方向は無関係である。   3 and 4, the case where the conveyance direction X of the inspection object W is the same as the alignment direction of the contents has been described as an example. However, the alignment direction of the contents of the inspection object W is the conveyance direction X. Even if they are orthogonal, the number of contents can be inspected by the same process. That is, the alignment direction of the contents of the inspected object W and the transport direction are irrelevant.

このように、本例のX線検査装置1は、収容体に収容された内容物の端部分のX線濃度データが重なりの影響を受けにくい特徴を利用し、異物混入検査に用いられるX線濃度データに基づくX線透過画像を兼用して、包装体内での内容物の重なりの影響を受けずに内容物の個数を検査することができる。これにより、従来に比べて安定した内容物の個数検査を異物混入検査と並行して行うことができる。しかも、内容物の個数を検査するための目視用の作業者が不要になり、目視用に製造ラインに配置していた人員を削減して人件費を抑えることができる。   As described above, the X-ray inspection apparatus 1 of the present example uses the feature that the X-ray density data of the end portion of the contents accommodated in the container is not easily affected by the overlap, and is used for the foreign matter contamination inspection. By using the X-ray transmission image based on the density data, the number of contents can be inspected without being affected by the overlapping of the contents in the package. Thereby, the number inspection of the content stabilized compared with the past can be performed in parallel with the foreign substance mixing inspection. In addition, a visual operator for inspecting the number of contents is not necessary, and the number of personnel placed on the production line for visual inspection can be reduced, thereby reducing labor costs.

また、上述した内容物個数検査の結果は、異物混入検査の結果とともに表示装置7に表示されるので、作業者は表示装置7の表示内容から検査結果を目視によって容易に確認することができる。   Moreover, since the result of the content number inspection described above is displayed on the display device 7 together with the result of the foreign substance contamination inspection, the operator can easily confirm the inspection result visually from the display content of the display device 7.

1 X線検査装置
2 搬送部
3 X線発生部
4 X線検出部
5 操作部
6 信号処理部
7 表示装置
11 位置検出手段
12 画像記憶手段
13 画像処理手段
14 判別手段
14a 個数判別手段
14b 異物判別手段
14c 良品判別手段
21 内容物領域抽出手段
22 凸部領域抽出手段
23 凸部領域計数手段
31 形状認識パターン
W 被検査体
DESCRIPTION OF SYMBOLS 1 X-ray inspection apparatus 2 Conveyance part 3 X-ray generation part 4 X-ray detection part 5 Operation part 6 Signal processing part 7 Display apparatus 11 Position detection means 12 Image storage means 13 Image processing means 14 Discriminating means 14a Number discrimination means 14b Foreign matter discrimination Means 14c Non-defective product discriminating means 21 Contents area extracting means 22 Convex area extracting means 23 Convex area counting means 31 Shape recognition pattern W Inspected object

Claims (4)

内容物が収容体に縦詰めして整列収容された被検査体(W)を順次搬送させながらX線を照射し、このX線の照射に伴うX線濃度データからなるX線透過画像に基づいて前記被検査体を検査するX線検査装置(1)において、
前記X線透過画像から前記内容物に相当する内容物領域を抽出し、さらに抽出した内容物領域から前記内容物の整列方向と直交する方向の該内容物の凸部領域を抽出して計数する画像処理手段(13)と、
前記画像処理手段による前記凸部領域の計数値に基づいて前記内容物の個数を判別する判別手段(14)とを備えたことを特徴とするX線検査装置。
Based on an X-ray transmission image composed of X-ray density data associated with irradiation of X-rays while X-rays are radiated while sequentially transporting inspected objects (W) in which the contents are vertically aligned in the container. In the X-ray inspection apparatus (1) for inspecting the inspection object,
A content region corresponding to the content is extracted from the X-ray transmission image, and a convex region of the content in a direction orthogonal to the alignment direction of the content is extracted from the extracted content region and counted. Image processing means (13);
An X-ray inspection apparatus comprising: a discriminating unit (14) that discriminates the number of the contents based on a count value of the convex region by the image processing unit.
前記画像処理手段(13)は、前記内容物領域の画像を前記内容物の整列方向と直交する方向に縮小し、この縮小した画像と前記内容物領域の画像との差分画像から前記凸部領域を分離して抽出することを特徴とする請求項1記載のX線検査装置。 The image processing means (13) reduces the image of the content region in a direction orthogonal to the alignment direction of the content, and calculates the convex region from a difference image between the reduced image and the image of the content region. The X-ray inspection apparatus according to claim 1, wherein the X-ray inspection apparatus extracts and separates. 前記画像処理手段(13)は、前記内容物領域の画像を、予め前記内容物の整列方向と直交する方向の凸部の形状に合わせて設定される形状認識パターンと照合して前記凸部領域を抽出することを特徴とする請求項1記載のX線検査装置。 The image processing means (13) collates the image of the content area with a shape recognition pattern set in advance according to the shape of the convex part in a direction orthogonal to the alignment direction of the content, and the convex area The X-ray inspection apparatus according to claim 1, wherein: 前記判別手段(14)の判別結果に基づく前記内容物の個数を表示する表示装置(7)を備えたことを特徴とする請求項1〜3の何れかに記載のX線検査装置。 The X-ray inspection apparatus according to any one of claims 1 to 3, further comprising a display device (7) for displaying the number of the contents based on the discrimination result of the discrimination means (14).
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