JP2012213770A - 個別に駆動される高速混合軸を持つ改良された前段調整機 - Google Patents
個別に駆動される高速混合軸を持つ改良された前段調整機 Download PDFInfo
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Abstract
【解決手段】混合物を処理容器12内に入れて通過させる手順を含み、容器は、一対の細長い、軸方向に回転可能な軸14,16を備える。それぞれの軸は、外側に伸びる複数の混合部材を持ち、両軸の混合部材50,52が軸方向にずれかつ間に入り込んでいて、混合物が容器を通過する間、軸を回転する。混合物の処理手順は、軸の間の回転の速度差が3:1から18:1の範囲で、それぞれ異なる速度で軸を回転し、食物または飼料の混合物を容器内で約100〜212度Fの温度に加熱し、デンプンの糊化の進み具合で測定して少なくとも約50%の蒸解を達成することを含む。
【選択図】図4
Description
次に図面に目を向けると、改良された前段調整機10は図1〜4に描かれている。おおまかに、前段調整機10は細長い混合容器12を含み、内部にその奥行きに沿って伸びる平行で、細長く、軸方向に伸びる一対の混合軸14および16を伴う。軸14、16はそれぞれの可変駆動部18および20と適切に連結していて、後者は同様にデジタル制御装置22に接続している。前段調整機10は下流の押出機または押出造粒機のような処理装置と共に使用するように造られている。図5に描かれているように前段調整機10は押出機24(これは単軸または2軸の機種でもよい)と連結し、これには入口26および絞ったオリフィス金型出口28、のみならず内部の、軸方向に回転可能なスクリューを持つ。
この実施態様は多くの点で上に記載したそれに類似し、細長い混合容器72を持ちその内部に長さに沿って伸びる平行な、細長い、軸方向に伸びる一対の軸74、76を伴う前段調整機70を提供する。軸74、76はそれぞれの可変駆動部78、80と適切に連動していて、後者は先に記載した制御装置22に類似したデジタル制御装置(表示なし)に順次接続している。前段調整機70は押出機や押出造粒機のような下流の処理装置と共に用いる場合もある。
前段調整機70は複数のロードセル100から構成される秤量装置の上に支えられ、これらは前段調整機の制御装置と適切に連動している。全て米国特許第6465029に記載されているとおりロードセルは滞留時間の変動を可能にしている。
前段調整機72は図1〜5の実施態様に関連して記載したものと同じ流儀でかつ同じ一般的な操作パラメータで用いることができる。
前段調整機102は細長い2段混合容器104を含み、その長さに沿って平行で細長く、軸方向に伸びかつ回転可能な一対の混合軸106および108を伴っている。軸106および108は前に記載した実施態様の場合と同様に個別の可変駆動装置(表示なし)と連結している。これらの可変駆動装置は順次デジタル制御装置に接続しているが、これも表示していない。前段調整機102も同様に下流の押出機または押出造粒機と接続するように適合している。
この実施例においては、標準的なドッグフード調合物を準備し本発明に基づく前段調整機を用いて前段調整した。調合物は53.0%のトウモロコシ、22.0%の家禽粉、15%の大豆粉、および10%のトウモロコシグルテン粉を含む(全ての割合は重量による)。この調合物を前段調整機入口に供給し蒸気および水の注入と共に内部で処理を受けさせた。小チャンバーの軸は900rpmの速度で逆方向に回転し、一方大チャンバーの軸は50rpmの速度で前方方向に回転した。3種類の個別の試験を前段調整機への異なる供給量で行い、これらの試験結果を下の表1に示す。表1に記録されている通り、前段調整機を用いて得られた蒸解割合の値は47.6〜50.9%の範囲で、さらに合計SME値は1.97〜3.49kW−Hr/トンまで変動した。
この実施例においては、標準的なキャットフード調合物を準備し実施例1に説明したように前段調整した。キャットフード調合物は32%の家禽粉、28%のトウモロコシ、14%の米、13%のトウモロコシグルテン粉、3%のビートパルプ、2%のリン酸(54% H3PO4)、および8%の家禽脂肪を含む(全ての割合は重量による)。3種類の個別の試験の運転において、小チャンバーの軸は800rpmの速度で逆方向に回転し、一方大チャンバーの軸は50rpmの速度で前方方向に回転した。これらの試験結果を下の表2に示すが、ここでは蒸解割合は45.8〜48.1%まで変動し、さらに合計SME値は2.9〜3.9 kW−Hr/トンの範囲であった。
この実施例においては、ナマズの餌の製造に用いられる浮遊性水産飼料調合物を準備し実施例1に説明したように前段調整した。浮遊性水産飼料調合物は20%の全粒トウモロコシ、20%の魚粉、20%の脱脂米糠、15%の小麦製粉くず、10%の大豆粉、10%のビートパルプ、および5%の小麦を含む(全ての割合は重量による)。3種類の個別の試験の運転で、小径軸は800rpmの速度で逆方向に回転し、大径軸は50rpmの速度で前方方向に回転した。これらの試験結果を表3に示すがここでは蒸解は78.7〜84.5%まで変動し、さらに合計SME値は3.7 kW−Hr/トンであったことがわかる。
この実施例においては、鱸/鯛の餌の製造に用いられる沈降性水産飼料調合物を準備し実施例1に説明したように前段調整した。沈降性水産飼料調合物は53%の大豆粉、15%の小麦、8.5%のトウモロコシグルテン飼料、6.0%のトウモロコシ、1%のヒマワリ粉、および16%の魚油を含む。3種類の個別の試験で、小チャンバー軸は800rpmの速度で逆方向に回転し、大径軸は50rpmの速度で前方方向に回転した。これらの試験結果を表4に示すが、ここでは蒸解は72.5〜75.8%までの範囲で、さらに合計SME値は2.2〜3.2 kW−Hr/トンであったことがわかる。
Claims (11)
- それぞれの量のタンパク質およびデンプンを含む食物または飼料の混合物を処理する方法において、該混合物を処理容器内に入れて通過させる手順を含み、該容器は、一対の細長い、軸方向に回転可能な軸を備え、それぞれの軸は、外側に伸びる複数の混合部材を持ち、両軸の混合部材が軸方向にずれかつ間に入り込んでいて、前記混合物が前記容器を通過する間、前記軸を回転するものであり、
前記混合物の処理手順は、前記軸の間の回転の速度差が3:1から18:1の範囲で、それぞれ異なる速度で該軸を回転し、
前記食物または飼料の混合物を前記容器内で約100〜212度Fの温度に加熱し、
前記デンプンの糊化の進み具合で測定して少なくとも約50%の蒸解を達成することを含むことを特徴とする方法。 - 約1.75〜5.0kW−Hr/トンの固有機械エネルギー(SME)を前記食物または飼料の混合物に与える手順を含む請求項1に記載の方法。
- 前記SMEは、約1.9〜4.5kW−Hr/トンである請求項2に記載の方法。
- 前記混合物の前記容器内の通過中に該容器内に蒸気を注入する手順を含む請求項1に記載の方法。
- 前記軸の混合部材は、該軸の回転中に、該混合部材の間の衝突を防止するように方向付けされており、
前記軸の回転中に、該軸の回転速度を調整する手順を含む請求項1に記載の方法。 - 前記軸の混合部材は、該軸の回転中に、該混合部材の間の衝突を防止するように方向付けされており、
前記軸を逆方向に回転する手順を含む請求項1に記載の方法。 - 前記食物または飼料の混合物を前記容器内で120〜150秒間、処理する手順を含む請求項1に記載の方法。
- 前記食物または飼料の混合物を大気圧またはわずかに高い圧力で処理する手順を含む請求項1に記載の方法。
- 前記回転の速度差は無限に調整可能である請求項1に記載の方法。
- 少なくとも約75%の蒸解を達成する手順を含む請求項1に記載の方法。
- それぞれの軸を約200〜900rpmの回転速度で回転する手順を含む請求項1に記載の方法。
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US11/551,997 | 2006-10-23 | ||
US11/551,997 US7448795B2 (en) | 2006-10-23 | 2006-10-23 | Preconditioner having mixer shafts independently driven with variable frequency drives |
US11/875,033 | 2007-10-19 | ||
US11/875,033 US7674492B2 (en) | 2006-10-23 | 2007-10-19 | Preconditioner having independently driven high-speed mixer shafts |
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JP2009533593A Division JP4989729B2 (ja) | 2006-10-23 | 2007-10-22 | 個別に駆動される高速混合軸を持つ改良された前段調整機 |
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JP5485329B2 JP5485329B2 (ja) | 2014-05-07 |
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JP2009533593A Expired - Fee Related JP4989729B2 (ja) | 2006-10-23 | 2007-10-22 | 個別に駆動される高速混合軸を持つ改良された前段調整機 |
JP2012101626A Active JP5485329B2 (ja) | 2006-10-23 | 2012-04-26 | 個別に駆動される高速混合軸を持つ改良された前段調整機 |
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US (2) | US7674492B2 (ja) |
EP (2) | EP2083943A4 (ja) |
JP (2) | JP4989729B2 (ja) |
KR (1) | KR101403190B1 (ja) |
CN (2) | CN101454071B (ja) |
AU (1) | AU2007309062B2 (ja) |
BR (1) | BRPI0710500B1 (ja) |
CA (1) | CA2647647A1 (ja) |
DK (1) | DK2591848T3 (ja) |
ES (1) | ES2523597T3 (ja) |
MX (1) | MX2008013585A (ja) |
TW (2) | TWI351256B (ja) |
WO (1) | WO2008051916A2 (ja) |
Cited By (1)
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KR20210117146A (ko) | 2020-03-18 | 2021-09-28 | 윤용신 | 설비 부하를 경감하고 배합 효율을 높이는 사료 배합기의 제어방법 |
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- 2007-10-22 EP EP07854292A patent/EP2083943A4/en not_active Withdrawn
- 2007-10-22 KR KR1020087025409A patent/KR101403190B1/ko active IP Right Grant
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- 2007-10-22 DK DK13000431.0T patent/DK2591848T3/en active
- 2007-10-22 ES ES13000431.0T patent/ES2523597T3/es active Active
- 2007-10-22 JP JP2009533593A patent/JP4989729B2/ja not_active Expired - Fee Related
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- 2007-10-22 BR BRPI0710500-2A patent/BRPI0710500B1/pt active IP Right Grant
- 2007-10-22 MX MX2008013585A patent/MX2008013585A/es active IP Right Grant
- 2007-10-22 AU AU2007309062A patent/AU2007309062B2/en active Active
- 2007-10-22 WO PCT/US2007/082110 patent/WO2008051916A2/en active Application Filing
- 2007-10-22 CN CN201210124487.5A patent/CN102652907B/zh active Active
- 2007-10-23 TW TW100111503A patent/TWI351256B/zh active
- 2007-10-23 TW TW096139640A patent/TWI351255B/zh active
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2008
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20210117146A (ko) | 2020-03-18 | 2021-09-28 | 윤용신 | 설비 부하를 경감하고 배합 효율을 높이는 사료 배합기의 제어방법 |
Also Published As
Publication number | Publication date |
---|---|
CN101454071B (zh) | 2015-06-17 |
EP2591848A1 (en) | 2013-05-15 |
US7674492B2 (en) | 2010-03-09 |
WO2008051916A3 (en) | 2008-09-25 |
MX2008013585A (es) | 2008-11-04 |
WO2008051916A2 (en) | 2008-05-02 |
US20080095910A1 (en) | 2008-04-24 |
JP2010507470A (ja) | 2010-03-11 |
TWI351255B (en) | 2011-11-01 |
CN102652907A (zh) | 2012-09-05 |
TW201125503A (en) | 2011-08-01 |
BRPI0710500B1 (pt) | 2018-05-02 |
US7906166B2 (en) | 2011-03-15 |
AU2007309062B2 (en) | 2010-12-23 |
US20090067282A1 (en) | 2009-03-12 |
KR20090067127A (ko) | 2009-06-24 |
CN101454071A (zh) | 2009-06-10 |
CN102652907B (zh) | 2015-07-22 |
AU2007309062A1 (en) | 2008-05-02 |
EP2083943A4 (en) | 2010-07-28 |
EP2083943A2 (en) | 2009-08-05 |
TW200831011A (en) | 2008-08-01 |
JP4989729B2 (ja) | 2012-08-01 |
DK2591848T3 (en) | 2015-01-12 |
CA2647647A1 (en) | 2008-05-02 |
JP5485329B2 (ja) | 2014-05-07 |
EP2591848B1 (en) | 2014-10-01 |
ES2523597T3 (es) | 2014-11-27 |
TWI351256B (en) | 2011-11-01 |
KR101403190B1 (ko) | 2014-06-02 |
BRPI0710500A2 (pt) | 2011-08-16 |
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