JP2012196000A - Electric motor - Google Patents

Electric motor Download PDF

Info

Publication number
JP2012196000A
JP2012196000A JP2011056312A JP2011056312A JP2012196000A JP 2012196000 A JP2012196000 A JP 2012196000A JP 2011056312 A JP2011056312 A JP 2011056312A JP 2011056312 A JP2011056312 A JP 2011056312A JP 2012196000 A JP2012196000 A JP 2012196000A
Authority
JP
Japan
Prior art keywords
insulating
insulation
winding
stator
strip
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2011056312A
Other languages
Japanese (ja)
Inventor
Hideyuki Seko
秀幸 世古
Noboru Ichinomiya
登 市之宮
Shoji Mano
鐘治 真野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Aichi Elec Co
Original Assignee
Aichi Elec Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Aichi Elec Co filed Critical Aichi Elec Co
Priority to JP2011056312A priority Critical patent/JP2012196000A/en
Publication of JP2012196000A publication Critical patent/JP2012196000A/en
Pending legal-status Critical Current

Links

Images

Abstract

PROBLEM TO BE SOLVED: To provide an electric motor which ensures insulation between coils by interphase insulation used for a stator of the electric motor, and allows leader lines from coil end portions to be easily drawn out without hindering an operation.SOLUTION: In an electric motor performing insulation between coils of a stator 30 by interphase insulation 70 and 80, the interphase insulation is comprised of belt-like insulation parts for performing insulation between coils protruding from both end surfaces in the axial direction of the stator, and an insulation leg part for connecting the belt-like insulation parts to each other. End portions of the belt-like insulation parts in the circumferential direction of the stator include insulation end portions 70aa, 70ab, 80aa and 80ab extending outside in the circumferential direction of the stator compared to the insulation leg part connecting the belt-like insulation parts and lying on the outermost side in the circumferential direction. The interphase insulation is configured so that in the lengths of the insulation end portions in the circumferential direction, one length is shorter than the other length. The insulation end portions are arranged to be overlapped with each other at an inter-pole part of the coils forming a phase in a plurality of layers of coils. At least one portion of each of leader lines 100a, 100b and 100c from the coil end portions of the coils is drawn out from the side where the length of the insulation end portion is short.

Description

本発明は電動機の固定子のスロットに異相を形成する複数層の巻線が装着され、各巻線の巻線端部から引出し線を引出し、巻線間を相間絶縁により絶縁した電動機に関する。   The present invention relates to an electric motor in which a plurality of layers of windings forming different phases are mounted in slots of a stator of an electric motor, lead wires are drawn out from winding ends of the respective windings, and the windings are insulated by inter-phase insulation.

従来、電動機の固定子の歯部に装着した複数相の巻線間を絶縁する相間絶縁の構造は、特許文献1(実公平7−42208号)に示されているように、固定子の軸方向両端面から飛び出した複数相の巻線間を其々の帯状絶縁部で絶縁し、固定子のスロット内に挿通させた複数の絶縁脚部によって繋いだ相間絶縁が用いられている。   Conventionally, as shown in Patent Document 1 (Act No. 7-42208), the structure of interphase insulation that insulates between the windings of a plurality of phases attached to the teeth of the stator of an electric motor is disclosed in US Pat. Insulation between phases is used in which a plurality of windings protruding from both end surfaces in the direction are insulated by respective strip-like insulation portions and connected by a plurality of insulation legs inserted into slots of the stator.

特許文献1では、固定子の軸方向両端面から飛び出した巻線の巻高に合わせて帯状絶縁部の幅を広幅部と狭幅部とにより高低差を付けて配置することにより、極端に突出する帯状絶縁部の切り取り作業が不要となり作業工数を低減することができる。また、切取り作業時の巻線処理により発生する巻線への損傷も少なくなり品質を向上させている。   In Patent Document 1, the width of the band-like insulating portion is arranged with a difference in height between the wide width portion and the narrow width portion in accordance with the winding height of the winding protruding from both axial end surfaces of the stator, thereby extremely protruding. This eliminates the need to cut the strip-shaped insulating portion to reduce the number of work steps. Moreover, the damage to the windings generated by the winding process during the cutting operation is reduced and the quality is improved.

実公平7−42208号公報No. 7-42208

この様な電動機の相間絶縁の構造は、固定子に複数層の巻線を装着させ、固定子の軸方向両端から飛び出ている巻高の違う巻線間を絶縁する構造としては最適な構造を有している。しかしながら、固定子の歯部に巻き付けた巻線の巻線端部から引出した引出し線の位置や引出し線の配置を考慮した相間絶縁の形状には成っておらず、固定子の巻線の巻線端部から引出し線を引出す際、引出し線の引出し位置や引出し線の配置によっては、相間絶縁の形状が問題となり、引出し線を引出すのに支障をきたしている。   Such an interphase insulation structure of an electric motor is an optimal structure for insulating multiple windings protruding from both ends of the stator in the axial direction by mounting multiple layers of windings on the stator. Have. However, the shape of the interphase insulation is not considered in consideration of the position of the lead wire drawn from the winding end of the winding wound around the stator tooth portion and the arrangement of the lead wire, and the winding of the stator winding When drawing out the lead line from the end of the line, depending on the drawing position of the lead line and the arrangement of the lead line, the shape of the interphase insulation becomes a problem, and the lead line is hindered.

具体的には、巻線端部から引出した引出し線は、固定子の歯部に巻き付けた巻線と交差するように引き廻されることになり、固定子の巻線を圧縮整形して指定した寸法に入れる際、巻線や引出し線の絶縁被覆、もしくは引出し線に被せる絶縁チューブを押し潰し傷付けてしまう。その結果、絶縁不良が発生し品質を低下させている。   Specifically, the lead wire drawn out from the winding end is routed so as to intersect with the winding wound around the teeth of the stator, and the stator winding is specified by compression shaping. When putting in the dimensions, the insulation coating of the winding and the lead wire or the insulation tube covering the lead wire is crushed and damaged. As a result, insulation failure occurs and quality is degraded.

また、固定子の複数の巻線間に相間絶縁を装着する際、相間絶縁の装着方向を間違え、巻線間を確実に絶縁することができず絶縁不良となっている。   Also, when interphase insulation is mounted between the plurality of windings of the stator, the mounting direction of the interphase insulation is wrong, and the windings cannot be reliably insulated, resulting in poor insulation.

固定子のスロットに異相を形成する複数層の巻線が装着され、前記巻線の巻線端部からは引出し線が引出され、前記巻線間を相間絶縁により絶縁した電動機において、
前記相間絶縁は、固定子の軸方向両端面から飛び出している巻線間を絶縁する帯状絶縁部と、前記固定子のスロット内を挿通し前記帯状絶縁部同士を複数の絶縁脚により繋いだ絶縁脚部で構成され、
前記帯状絶縁部の固定子周方向端部は、前記帯状絶縁部同士を繋いだ最も周方向外側に位置する絶縁脚部よりも固定子周方向外側に伸びた少なくとも1つの絶縁端部を有し、前記絶縁端部の周方向の長さは、一方の長さが他方の長さより短くした相間絶縁であり、
前記帯状絶縁部の前記絶縁端部が、複数層の巻線の内の一相を形成する巻線の極間部で重なる様に配置させ、
前記絶縁端部の長さが短い側から、前記巻線の巻線端部からの引出し線を少なくとも1箇所引出している電動機とする。
In the electric motor in which a plurality of layers of windings forming different phases are mounted in the slots of the stator, the lead wires are drawn out from the winding ends of the windings, and the windings are insulated by interphase insulation.
The interphase insulation includes a strip-shaped insulating portion that insulates between windings protruding from both axial end surfaces of the stator, and an insulation that is inserted through the stator slot and the strip-shaped insulating portions are connected by a plurality of insulating legs. Consists of legs,
The stator circumferential end of the strip-shaped insulating portion has at least one insulating end extending outward in the stator circumferential direction from the insulating leg positioned on the outermost circumferential side connecting the strip-shaped insulating portions. The length of the insulating end in the circumferential direction is interphase insulation in which one length is shorter than the other length,
The insulating end portion of the strip-shaped insulating portion is arranged so as to overlap with an inter-electrode portion of a winding forming one phase of a plurality of winding layers,
An electric motor in which at least one lead wire from the winding end of the winding is drawn from the side where the length of the insulating end is short is used.

また、前記相間絶縁の前記絶縁脚部が、複数層の巻線の内の一相を形成する巻線の極間部の両側に位置する固定子のスロットに挿通させ、前記帯状絶縁部の絶縁端部が前記極間部で重なる様に配置させ、
前記絶縁端部の長さが短い側から、前記巻線の巻線端部からの引出し線を少なくとも1箇所引出している電動機とする。
In addition, the insulating legs of the interphase insulation are inserted into stator slots located on both sides of the interpolar part of the winding forming one phase of the plurality of layers of windings, thereby insulating the strip-like insulating part. Arrange so that the end overlaps the inter-electrode part,
An electric motor in which at least one lead wire from the winding end of the winding is drawn from the side where the length of the insulating end is short is used.

また、前記絶縁端部の固定子周方向端部には、前記帯状絶縁部の絶縁端部が前記極間部で重ねて配置する際の重なりの順序を決めるための目印を設けた電動機とする。   Further, the motor is provided with a mark for determining an overlapping order when the insulating end portion of the strip-like insulating portion is overlapped with the inter-electrode portion at the end portion in the stator circumferential direction of the insulating end portion. .

本発明の電動機に用いる相間絶縁は、固定子のスロットに異相を形成する複数層の巻線を装着し、巻線端部から引出した引出し線が引出される電動機の巻線間である相間を確実に絶縁することができる。   The interphase insulation used in the electric motor of the present invention is provided with a plurality of layers of windings forming different phases in the slots of the stator, and the interphase between the motor windings from which the lead wires drawn out from the winding ends are drawn out. It can be reliably insulated.

また、本発明の電動機に用いられる相間絶縁は、固定子のスロットに装着した巻線間を帯状絶縁部により絶縁するに当たり、相間絶縁の形状が、固定子の軸方向両端面から飛び出している巻線間を絶縁する帯状絶縁部と、帯状絶縁部同士を固定子のスロット内を挿通した複数の絶縁脚により繋いだ絶縁脚部で構成されている。   In addition, the interphase insulation used in the electric motor of the present invention has a winding in which the shape of the interphase insulation protrudes from both axial end surfaces of the stator when the windings mounted in the stator slots are insulated by the strip-shaped insulating portion. A strip-shaped insulating portion that insulates between the wires, and an insulating leg portion that connects the strip-shaped insulating portions with a plurality of insulating legs that are inserted through the slots of the stator.

前記帯状絶縁部の固定子周方向端部は、帯状絶縁部同士を繋いだ最も周方向外側に位置する絶縁脚部よりも固定子周方向外側に伸びた少なくとも1つの絶縁端部を有し、絶縁端部の周方向の長さは、一方の長さが他方の長さより短くした相間絶縁を用いて、帯状絶縁部の絶縁端部が、複数層の巻線の内の一相を形成する巻線の極間部で重なる様に配置させている。   The stator circumferential end of the strip-shaped insulating portion has at least one insulating end extending outward in the stator circumferential direction from the insulating leg located on the outermost circumferential direction connecting the strip-shaped insulating portions, The length of the insulating end in the circumferential direction uses interphase insulation in which one length is shorter than the other, and the insulating end of the belt-like insulating portion forms one phase of the multiple layers of windings. They are arranged so that they overlap at the inter-winding part of the winding.

これにより、固定子のスロットに装着した巻線端部から引出し線を少なくとも1箇所引出す際、相間絶縁の絶縁端部が邪魔になり引出し線の引き廻しや配置ができなくなることもない。また、引出し線を絶縁端部の長さが短い側から引出しているので、径方向の巻線間に配置した相間絶縁を乗り越えて引出し線を引出すことがなくなる。また、固定子の歯部に巻き付けた巻線と直交して引出し線が交差することも少なくなるので、固定子巻線を圧縮整形して指定した寸法に入れる際、巻線や引出し線等の絶縁被覆、もしくは引出し線に被せた絶縁チューブを押し潰し絶縁不良となることのない品質的に優れた電動機とすることができる。   Thus, when at least one lead wire is pulled out from the winding end portion mounted in the slot of the stator, the insulating end portion of the interphase insulation does not get in the way and the lead wire cannot be routed or arranged. Moreover, since the lead wire is drawn from the side where the length of the insulating end portion is short, the lead wire is not drawn over the interphase insulation arranged between the windings in the radial direction. In addition, since it is less likely that the lead wire intersects perpendicularly to the winding wound around the teeth of the stator, when the stator winding is compressed and put into the specified dimensions, the winding, lead wire, etc. It is possible to obtain an electric motor excellent in quality that does not cause insulation failure by crushing the insulating tube covered with the insulating coating or the lead wire.

尚、少なくとも1つの絶縁端部は、相間絶縁の固定子軸方向の両端部から飛び出している巻線間を絶縁する帯状絶縁部の固定子軸方向両側の帯状絶縁に設けても良く、また、どちらか一方に設けても良い。また、帯状絶縁部の固定子周方向の両側に設けても良く、また、どちらか一方に設けても良い。尚、巻線の巻線端部から引出される引出し線の引出し位置により帯状絶縁部の絶縁端部の固定子周方向の長さが決定されている。   The at least one insulating end may be provided in the strip insulation on both sides in the stator axial direction of the strip insulation that insulates between the windings protruding from both ends in the stator axial direction of the interphase insulation, You may provide in either one. Moreover, you may provide in the both sides of the stator circumferential direction of a strip | belt-shaped insulation part, and you may provide in either one. Note that the length in the stator circumferential direction of the insulating end portion of the strip-like insulating portion is determined by the drawing position of the lead wire drawn from the winding end portion of the winding.

また、絶縁端部は一方の長さが他方の長さより短くした相間絶縁は、絶縁端部の長さが一方の長さより他方の長さが長ければよく、また、絶縁端部の他方が絶縁端部を有し、一方は絶縁端部が全く無い場合も含む。あるいは、絶縁端部は他方の長さが一方の長さより短くした相間絶縁は、絶縁端部の長さが他方の長さより一方の長さが長ければよく、また、絶縁端部の一方が絶縁端部を有し、他方は絶縁端部が全く無い場合も含む。   In addition, interphase insulation in which one insulating end is shorter than the other length requires that the length of the insulating end is longer than the other and that the other of the insulating ends is insulated. Including the case where one end has one end and one has no insulating end. Alternatively, interphase insulation in which the length of the other end of the insulating end is shorter than the length of the other one is only required if the length of the insulating end is longer than the other length, and one of the insulating ends is insulated. It includes an end portion and the other case without an insulating end portion.

また、相間絶縁の絶縁脚部を複数層の巻線の内の一相を形成する巻線の極間部の両側に位置する固定子のスロットに挿通させ、帯状絶縁部の絶縁端部が極間部で重なる様に配置し、相間絶縁の絶縁端部の長さが短い側から巻線端部の引出し線を少なくとも1箇所引出している。   Also, the insulation legs of the interphase insulation are inserted into the slots of the stator located on both sides of the interpolar part of the winding forming one phase of the multiple layers of windings, and the insulation end of the belt-like insulation part is the pole It arrange | positions so that it may overlap in the intermediate part, and at least 1 lead-out line of the coil | winding end part is withdraw | derived from the side with the short length of the insulation edge part of phase insulation.

これにより、固定子の軸方向両端面から飛び出した巻線間を絶縁する帯状絶縁部の周方向端部は、帯状絶縁部の周方向の絶縁端部で重なり、固定子のスロット内を挿通する絶縁脚で繋がれていることにより、固定子巻線を外部の巻線機で巻いた後、固定子のスロットに巻線を挿入する際の挿入圧力や、固定子の軸方向両端面から飛び出した巻線を圧縮整形して指定寸法に入れる際、相間絶縁の絶縁端部の巻き込みや、飛び出しが無くなり、巻線端部からの引出し線の引出位置による引出し線と巻線の接触を防ぎ、絶縁不良を低減することができる。   As a result, the circumferential end of the strip-shaped insulating portion that insulates between the windings protruding from both axial end surfaces of the stator overlaps with the circumferential insulating end of the strip-shaped insulating portion, and is inserted through the slot of the stator. By connecting with the insulation legs, after winding the stator winding with an external winding machine, the insertion pressure when inserting the winding into the slot of the stator and the axial jump out of both ends of the stator When the compressed winding is compressed and shaped to the specified dimensions, the insulation end of the interphase insulation is not caught in and jumped out, preventing contact between the lead wire and the winding due to the lead wire drawing position from the winding end, Insulation failure can be reduced.

更に、引出し線の引き廻しや配置の邪魔にならない様に帯状絶縁部の周方向の絶縁端部の重なりを変えることにより、引出し線の引き廻しが容易と成り引出し線と巻線が直交し交差するような状況を極力低減し、固定子軸方向両端部から飛び出している巻線を圧縮整形しても、巻線や引出し線の絶縁被覆、もしくは引出し線に被せた絶縁チューブを押し潰し絶縁不良となることのない品質に優れた電動機とすることができる。   Furthermore, by changing the overlap of the insulation end in the circumferential direction of the strip insulation part so as not to interfere with the drawing and placement of the lead line, the lead line can be easily routed and the lead line and the winding intersect at right angles. As much as possible, even if the winding protruding from both ends of the stator axial direction is compressed and shaped, the insulation coating on the winding and the lead wire, or the insulation tube covered on the lead wire is crushed, resulting in poor insulation It can be set as the motor excellent in the quality which does not become.

また、本発明では帯状絶縁部の固定子周方向の絶縁端部には、帯状絶縁部の固定子周方向の長さが、長い側と短い側との重なりの順序を決めるための目印を設けている。例えば、帯状絶縁部の固定子周方向端部の絶縁端部の一部を切欠いた凹部を設けることにより帯状絶縁部の重なりの順序を明確に判断することができる。目印は、前記した方法に限定するものではなく、一部を飛び出した凸部としても良く、また、目印を設ける場所は絶縁脚部に設けても良い。尚、目印はこれに限定するものではない。   Further, in the present invention, the insulating end portion in the stator circumferential direction of the belt-like insulating portion is provided with a mark for determining the overlapping order of the long side and the short side of the belt-like insulating portion in the stator circumferential direction. ing. For example, it is possible to clearly determine the overlapping order of the band-shaped insulating portions by providing a recess in which a part of the insulating end of the band-shaped insulating portion in the circumferential direction of the stator is notched. The mark is not limited to the above-described method, but may be a protruding part protruding partly, and the place where the mark is provided may be provided on the insulating leg. The mark is not limited to this.

これにより、固定子のスロットに巻線を装着し、相間絶縁を装着する際の帯状絶縁部の固定子周方向に伸びた絶縁端部の重なりの順序を明確に判断することができる。   This makes it possible to clearly determine the overlapping order of the insulating end portions extending in the stator circumferential direction of the strip-shaped insulating portion when the winding is attached to the slot of the stator and the interphase insulation is attached.

本実施形態で用いている相間絶縁は、異相を形成する複数層の巻線間に各1枚の相間絶縁により構成されているが、各巻線間に複数枚の相間絶縁を装着しても同様に重なりの順序を判断することができる。   The interphase insulation used in the present embodiment is constituted by one interphase insulation between a plurality of layers of windings forming different phases, but the same is true even if a plurality of interphase insulations are mounted between each winding. The order of overlap can be determined.

また、前記電動機を冷蔵庫やエアコン等の駆動源として圧縮機内に搭載した圧縮機に用いることにより固定子のスロットに複数相に挿入された巻線間を確実に絶縁した電動機を用いることができ、絶縁不良を低減した圧縮機とすることができる。   Further, by using the electric motor for a compressor mounted in a compressor as a driving source for a refrigerator, an air conditioner or the like, it is possible to use an electric motor that reliably insulates windings inserted in a plurality of phases into a stator slot, It can be set as the compressor which reduced the insulation defect.

本実施形態の電動機。The electric motor of this embodiment. 図1に示した電動機の巻線間に相間絶縁を配置した模式的な配置図。FIG. 2 is a schematic layout diagram in which interphase insulation is disposed between windings of the electric motor illustrated in FIG. 1. 図2に示した固定子のスロットに配置させた巻線の模式図。The schematic diagram of the coil | winding arrange | positioned at the slot of the stator shown in FIG. 本実施形態に用いた相間絶縁70の図。The figure of the interphase insulation 70 used for this embodiment. 本実施形態に用いた相間絶縁80の図。The figure of the interphase insulation 80 used for this embodiment.

本発明の実施形態を図面を用いて説明する。
図1は、本実施形態の電動機を示している。図1には、固定子30のスロット31に巻線32が装着されている。固定子30のスロット31に巻線32を装着する方法は、外部の巻線機により巻線輪を形成し、巻線挿入機により固定子30のスロット31に挿入し装着している。固定子30のスロット31に挿入した巻線端部の一方の端部は、引出し線U、V、W、及びX、Y、Zが引出されている。
Embodiments of the present invention will be described with reference to the drawings.
FIG. 1 shows an electric motor according to the present embodiment. In FIG. 1, a winding 32 is mounted in a slot 31 of the stator 30. In the method of attaching the winding 32 to the slot 31 of the stator 30, a winding ring is formed by an external winding machine, and the winding ring is inserted and attached to the slot 31 of the stator 30 by a winding insertion machine. Lead wires U, V, W and X, Y, Z are drawn out at one end of the winding end inserted into the slot 31 of the stator 30.

本実施形態では、固定子30の巻線32の巻線端部から引出された引出し線U、V、Wは、電源側に接続する引出し線であり、引出し線U、V、Wは直接リード線として引出されている。引出し線U、V、Wは巻線端部に絶縁チューブを被せ巻線端部に直接端子をかしめる周知の直出し方式を採用している。そして、各引出し線U、V、Wに端子をかしめた後、クラスタ100が装着されている。また、巻線端部の他方の端部から引出された引出し線X、Y、Zは、各引出し線に絶縁チューブを被せ、各巻線端部をまとめて1つに接続し中性点90を形成している。   In the present embodiment, the lead wires U, V, W drawn from the winding end of the winding 32 of the stator 30 are lead wires connected to the power supply side, and the lead wires U, V, W are directly connected to the lead wire. It is drawn as a line. The lead wires U, V, and W employ a well-known direct drawing system in which an insulating tube is put on a winding end and a terminal is directly crimped on the winding end. Then, after the terminals are crimped to the lead lines U, V, and W, the cluster 100 is mounted. In addition, the lead wires X, Y, and Z drawn from the other end of the winding end are covered with an insulating tube, and the winding ends are connected together to form a neutral point 90. Forming.

図1及び図2に示している様に、本実施形態の固定子30のスロット31に挿入している巻線32は、三相を構成し、各相が異相となる様に複数層に分布巻きされた巻線32が挿入された三相誘導電動機である。各巻線間には其々の層が接触し絶縁不良とならない様に、相間絶縁70、80が装着されている。尚、本実施形態における電動機は三相1Y結線とし4極(対極では2極)を形成している。   As shown in FIGS. 1 and 2, the windings 32 inserted in the slots 31 of the stator 30 of the present embodiment constitute three phases and are distributed in a plurality of layers so that the phases are different from each other. This is a three-phase induction motor in which a wound winding 32 is inserted. Interphase insulation 70 and 80 is mounted between the windings so that each layer does not come into contact with each other and insulation failure occurs. In addition, the electric motor in the present embodiment has a three-phase 1Y connection and forms four poles (two poles for the counter electrode).

相間絶縁70、80は、固定子30の軸方向両端面から飛び出した巻線間を絶縁する帯状絶縁部70a、70b(図4参照)および80a、80b(図5参照)と、前記帯状絶縁部同士を固定子30のスロット31内を挿通した複数の絶縁脚部70dおよび80dにより繋がれて構成されている。本実施形態の相間絶縁70、80は、固定子30のスロット31に装着した巻線間の異相間を1枚の相間絶縁フィルムで絶縁している。相間絶縁を1枚の絶縁フィルムとすることにより固定子30のスロット31に複数枚の相間絶縁を装着する際の多くの絶縁脚部をスロット31に挿入する作業を緩和することができる。尚、相間絶縁フィルムの材料としては、ポリエチレンテレフタレート(PET)、ポリエチレンナフタレート(PEN)、ポリエチレンサルファイド(PPS)、アラミドおよびこれらを貼り合わせ絶縁フィルム等が用いられている。   Interphase insulation 70, 80 includes strip-shaped insulating portions 70a, 70b (see FIG. 4) and 80a, 80b (see FIG. 5) that insulate between windings protruding from both axial end surfaces of the stator 30, and the strip-shaped insulating portions. They are connected to each other by a plurality of insulating legs 70d and 80d inserted through the slots 31 of the stator 30. The interphase insulation 70 and 80 of this embodiment insulates the different phases between the windings mounted in the slot 31 of the stator 30 with a single interphase insulating film. By using a single insulating film as the interphase insulation, it is possible to ease the work of inserting many insulating legs into the slot 31 when mounting a plurality of interphase insulations in the slot 31 of the stator 30. In addition, as a material of the interphase insulating film, polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polyethylene sulfide (PPS), aramid, and an insulating film obtained by bonding these materials are used.

図1に示した電動機は、固定子30のスロット31の径方向、最外周側には外層巻線40としてU相巻線を配置し、次に中層巻線50としてW相巻線を配置し、最も内周側には内層巻線60としてV相巻線を配置している。図1に示した本実施形態の固定子30は、スロット数が24スロットを有しており、図中の固定子内径側に示した番号はスロット番号を示している。固定子30のスロット31に装着された巻線32は各層に装着された巻線32を結線し3相4極1Yを形成している。   In the electric motor shown in FIG. 1, a U-phase winding is arranged as the outer layer winding 40 on the radial direction and outermost circumferential side of the slot 31 of the stator 30, and then a W-phase winding is arranged as the middle layer winding 50. The V-phase winding is disposed as the inner layer winding 60 on the innermost peripheral side. The stator 30 of this embodiment shown in FIG. 1 has 24 slots, and the numbers shown on the inner diameter side of the stator in the figure indicate the slot numbers. The windings 32 attached to the slots 31 of the stator 30 connect the windings 32 attached to each layer to form a three-phase four-pole 1Y.

図3には、図1及び図2に示した固定子30のスロット31に巻き付けた巻線32の結線を模式的に表した展開図を示している。図3に示した固定子30のスロット番号は、図1及び図2に示したスロット番号と同じである。   FIG. 3 is a developed view schematically showing the connection of the winding 32 wound around the slot 31 of the stator 30 shown in FIGS. 1 and 2. The slot numbers of the stator 30 shown in FIG. 3 are the same as the slot numbers shown in FIGS.

本実施形態の固定子30のスロット31に装着された巻線32の配置と相間絶縁70、80の配置を図1及び図2を用いて説明する。
まず、始めに固定子30のスロット31の最外周側に、外部で巻かれた巻線輪を固定子30のスロット31に外層巻線40として巻線挿入機により挿入している。固定子30の外層に挿入した外層巻線40はU相巻線を構成している。U相巻線は固定子30のスロット番号NO.1〜6、NO.7〜12、NO.13〜18、NO.19〜24に跨り配置している。尚、NO.6とNO.7、NO.12とNO.13、NO.18とNO.19、NO.24とNO.1の間はU相における極間部と成っている。
The arrangement of the windings 32 attached to the slots 31 of the stator 30 of this embodiment and the arrangement of the interphase insulations 70 and 80 will be described with reference to FIGS.
First, an externally wound winding ring is inserted into the slot 31 of the stator 30 as an outer layer winding 40 by a winding insertion machine on the outermost peripheral side of the slot 31 of the stator 30. The outer layer winding 40 inserted in the outer layer of the stator 30 constitutes a U-phase winding. The U-phase winding is the slot number NO. 1-6, NO. 7-12, NO. 13-18, NO. 19 to 24 are arranged. In addition, NO. 6 and NO. 7, NO. 12 and NO. 13, NO. 18 and NO. 19, NO. 24 and NO. Between 1 is the gap between the U phases.

次に、相間絶縁70を固定子30のスロット31に外層巻線40を装着した上から装着している。相間絶縁70の絶縁脚部70dは、固定子30の各スロット31の固定子内径側の開口部から挿入している。絶縁脚部70dの固定子30のスロット内配置位置は、相間絶縁70(図4参照)の帯状絶縁部70a、70bの固定子30の周方向に伸びる絶縁端部の一方に設けた目印70c(図2の図中では▲部)のある絶縁端部70ab側の絶縁脚部70dの8a、9aから固定子30のスロット31に挿入させている。固定子30のスロット番号NO.8、9、14,15、20、21、2、3の順にスロット31に絶縁脚部8a、9a、14a、15a、20a、21a、2a、3aの順に挿入し、最後にスロット31のNO.8、9に絶縁脚部70dの8b、9bが重なる様に配置させている。   Next, the interphase insulation 70 is attached after the outer layer winding 40 is attached to the slot 31 of the stator 30. Insulation legs 70 d of the interphase insulation 70 are inserted from the openings on the stator inner diameter side of the slots 31 of the stator 30. The position of the insulating leg 70d in the slot of the stator 30 is the mark 70c (one provided on one of the insulating end portions extending in the circumferential direction of the stator 30 of the band-like insulating portions 70a and 70b of the interphase insulation 70 (see FIG. 4). 2 are inserted into the slots 31 of the stator 30 from 8a and 9a of the insulating leg 70d on the insulating end 70ab side. Stator 30 slot number NO. Insulating legs 8a, 9a, 14a, 15a, 20a, 21a, 2a, 3a are inserted into the slot 31 in the order of 8, 9, 14, 15, 20, 21, 2, 3, and finally, the NO. 8 and 9 are arranged so that 8b and 9b of the insulating leg 70d overlap.

尚、外層巻線40と中層巻線50の間に装着された相間絶縁70は、中層巻線50であるW相巻線の極間部で、相間絶縁70の帯状絶縁部70a、70bの固定子周方向に伸びた絶縁端部70aa、70abおよび70ba、70bbが重なる様に配置している。   The interphase insulation 70 mounted between the outer layer winding 40 and the middle layer winding 50 is an inter-pole portion of the W phase winding, which is the middle layer winding 50, and fixes the band-like insulation portions 70a and 70b of the interphase insulation 70. The insulating end portions 70aa and 70ab and 70ba and 70bb extending in the child circumferential direction are arranged so as to overlap each other.

本実施形態の帯状絶縁部70aの絶縁端部70aa、70abの重なり方は、絶縁端部70abの一方に設けた目印70cのある絶縁端部70ab側を絶縁端部70aa側より長さが短い側、もしくは絶縁端部70abが全くない側の絶縁脚部8a、9aから順に固定子30のスロット31に挿入していき、最後の絶縁脚8b、9bが、最初に挿入した絶縁脚部8a、9aと重なる様に挿入し、絶縁端部の他方に設けた絶縁端部の長さが長い側が重なる様に装着している。尚、帯状絶縁70bの絶縁端部70ba、70bbの重なり方は、帯状絶縁部70aの絶縁端部70abの一方に設けた目印70cが無いだけで、重なり方は同じで有るため説明を省略する。   In this embodiment, the insulating end portions 70aa and 70ab of the strip-like insulating portion 70a are overlapped with each other on the insulating end portion 70ab side having a mark 70c provided on one side of the insulating end portion 70ab and shorter on the insulating end portion 70aa side. Alternatively, the insulating legs 8a and 9a on the side where there is no insulating end 70ab are inserted into the slots 31 of the stator 30 in order, and the last insulating legs 8b and 9b are inserted into the first insulating legs 8a and 9a. So that the longer end of the insulating end provided on the other side of the insulating end overlaps. The overlapping method of the insulating end portions 70ba and 70bb of the strip-shaped insulation 70b is the same as that of the insulating end portion 70ab of the strip-shaped insulating portion 70a.

次に、固定子30のスロット31に外層巻線40のU相巻線の上に相間絶縁70を装着した後、固定子30のスロット31に中層巻線50を巻線挿入機により挿入している。固定子30の中層に挿入した中層巻線50はW相巻線を構成している。W相巻線は固定子30のスロット番号NO.3〜8、NO.9〜14、NO.15〜20、NO.21〜2に跨り配置している。尚、NO.8とNO.9、NO.14とNO.15、NO.20とNO.21、NO.2とNO.3の間はW相における極間部と成っている。   Next, after interphase insulation 70 is mounted on the slot 31 of the stator 30 on the U-phase winding of the outer layer winding 40, the middle layer winding 50 is inserted into the slot 31 of the stator 30 by a winding insertion machine. Yes. The middle layer winding 50 inserted in the middle layer of the stator 30 constitutes a W phase winding. The W-phase winding is the slot number NO. 3-8, NO. 9-14, NO. 15-20, NO. 21 to 2 are arranged. In addition, NO. 8 and NO. 9, NO. 14 and NO. 15, NO. 20 and NO. 21, NO. 2 and NO. Between 3 is the gap between the W phases.

次に、相間絶縁80を固定子30のスロット31に中層巻線50を装着した上から装着している。相間絶縁80の絶縁脚部80dは、固定子30の各スロット31の固定子内径側の開口部から挿入している。絶縁脚部80dの固定子30のスロット内配置位置は、相間絶縁80(図5参照)の帯状絶縁部80a、80bの固定子30の周方向に伸びる絶縁端部の一方に設けた目印80c(図2の図中では▲部)のある絶縁端部80aa側の絶縁脚部80dの10a、11aから固定子30のスロット31に挿入させている。固定子30のスロット番号NO.10、11、16、17、22、23、4、5の順にスロット31に絶縁脚部10a、11a、16a、17a、22a、23a、4a、5aの順に挿入し、最後にスロット31のNO.10、11に絶縁脚部80dの10b、11bが重なる様に配置させている。   Next, the interphase insulation 80 is mounted on the slot 31 of the stator 30 after the middle layer winding 50 is mounted. Insulation legs 80 d of the interphase insulation 80 are inserted from the openings on the stator inner diameter side of the slots 31 of the stator 30. The positions of the insulating legs 80d in the slots of the stator 30 are the marks 80c provided on one of the end portions of the insulating strips 80a and 80b of the interphase insulation 80 (see FIG. 5) extending in the circumferential direction of the stator 30. 2 are inserted into the slots 31 of the stator 30 from 10a and 11a of the insulating leg 80d on the insulating end 80aa side. Stator 30 slot number NO. Insulating legs 10a, 11a, 16a, 17a, 22a, 23a, 4a, 5a are inserted in this order in the order of 10, 11, 16, 17, 22, 23, 4, 5, and finally, the NO. 10 and 11 are arranged such that 10b and 11b of the insulating leg 80d overlap.

尚、中層巻線50と内層巻線60の間に装着された相間絶縁80は、内層巻線60であるV相巻線の極間部で、相間絶縁80の帯状絶縁部80a、80bの固定子周方向に伸びた絶縁端部80aa、80abおよび80ba、80bbが重なる様に配置されている。   The interphase insulation 80 mounted between the intermediate layer winding 50 and the inner layer winding 60 is an inter-pole portion of the V phase winding that is the inner layer winding 60 and fixes the band-shaped insulating portions 80a and 80b of the interphase insulation 80. The insulating end portions 80aa and 80ab and 80ba and 80bb extending in the circumferential direction are arranged so as to overlap each other.

本実施形態の帯状絶縁80aの絶縁端部80aa、80abの重なり方は、絶縁端部80aaの他方に設けた目印80cのある絶縁端部80aa側を絶縁端部80abより長さが長い側の絶縁脚部10a、11aから順に固定子30のスロット31に挿入していき、最後の絶縁脚10b、11bが、最初に挿入した絶縁脚部10a、11aと重なる様に挿入し、絶縁端部の一方に設けた絶縁端部の長さが短い側もしくは、絶縁端部が全くない側が重なる様に装着している。尚、帯状絶縁80bの絶縁端部80ba、80bbの重なり方は、帯状絶縁部80aの絶縁端部80aaの一方に設けた目印80cが無いだけで、重なり方は同じで有るため説明を省略する。   In this embodiment, the insulation ends 80aa and 80ab of the strip-like insulation 80a are overlapped with each other on the insulation end 80aa side having the mark 80c provided on the other side of the insulation end 80aa. The leg portions 10a and 11a are inserted into the slots 31 of the stator 30 in order, and the last insulating legs 10b and 11b are inserted so as to overlap the first inserted insulating legs 10a and 11a, and one end of the insulating end portion is inserted. The side where the length of the insulating end provided on the side is short or the side where there is no insulating end is overlapped. The overlapping method of the insulating end portions 80ba and 80bb of the strip-shaped insulating member 80b is the same as that of the insulating end portion 80aa of the strip-shaped insulating portion 80a.

次に、固定子30のスロット31に中層巻線50のW相巻線の上に相間絶縁80を装着した後、固定子30のスロット31に内層巻線60を巻線挿入機により挿入している。固定子30の内層に挿入した内層巻線60はV相巻線を構成している。V相巻線は固定子30のスロット番号NO.5〜10、NO.11〜16、NO.17〜22、NO.23〜4に跨り配置している。尚、NO.10とNO.11、NO.16とNO.17、NO.22とNO.23、NO.4とNO.5の間はV相における極間部と成っている。   Next, after interphase insulation 80 is mounted on the slot 31 of the stator 30 on the W-phase winding of the middle layer winding 50, the inner layer winding 60 is inserted into the slot 31 of the stator 30 by a winding insertion machine. Yes. The inner layer winding 60 inserted into the inner layer of the stator 30 constitutes a V-phase winding. The V-phase winding is the slot number NO. 5-10, NO. 11-16, NO. 17-22, NO. 23 to 4 are arranged. In addition, NO. 10 and NO. 11, NO. 16 and NO. 17, NO. 22 and NO. 23, NO. 4 and NO. Between 5 is the gap between the V phases.

固定子30のスロット31に装着した巻線32の巻線端部は、一方の巻線端部から直接引出された引出し線U、V、Wは絶縁チューブを被せ、電源側と接続する端子を直接かしめた周知の直出し方式を採用している。そして、引出し線U、V、Wに直接端子をかしめた後、クラスタ100を装着し一体化している。他方の巻線32の巻線端部からは、引出し線X、Y、Zが引出され、前記引出し線U、V、Wと同様に絶縁チューブを被せ、各巻線端部を1つにまとめて中性点90を形成し、3相4極1Y結線としている。   The winding ends of the windings 32 attached to the slots 31 of the stator 30 are the lead wires U, V, and W drawn directly from one winding end portion, which are covered with an insulating tube and have terminals connected to the power supply side. A well-known direct delivery method that is directly caulked is adopted. Then, after the terminals are caulked directly to the lead wires U, V, W, the cluster 100 is mounted and integrated. Lead wires X, Y, and Z are drawn from the winding end of the other winding 32, and are covered with an insulating tube in the same manner as the lead wires U, V, and W, and the winding ends are combined into one. A neutral point 90 is formed to provide a three-phase four-pole 1Y connection.

本実施形態の固定子では、スロット番号NO.1の外層からU相の一方の巻線端部から引出された引出し線Uに絶縁チューブを被せ直接リード線として端子をかしめている。また、スロット番号NO.7の外層からU相の他方の巻線端部から引出された引出し線Xに絶縁チューブを被せ、他方の巻線端部の引出し線Y、Zと結線し中性点としている。   In the stator of this embodiment, the slot number NO. A lead wire drawn from one end of the U phase from one outer layer is covered with an insulating tube to directly crimp a terminal as a lead wire. Also, the slot number NO. A lead wire X drawn from the other winding end of the U phase from the outer layer 7 is covered with an insulating tube, and connected to the lead wires Y and Z at the other winding end to make a neutral point.

同様に、スロット番号NO.9の中層からW相の一方の巻線端部から引出された引出し線Wに絶縁チューブを被せ直接リード線として端子をかしめている。また、スロット番号NO.15の中層からW相の他方の巻線端部から引出された引出し線Zに絶縁チューブを被せ、他方の巻線端部の引出し線X、Yと結線し中性点としている。   Similarly, the slot number NO. A lead wire drawn from one end of the W-phase winding from the middle layer of 9 is covered with an insulating tube to directly crimp the terminal as a lead wire. Also, the slot number NO. An insulation tube is placed on the lead wire Z drawn from the other winding end of the W phase from the middle layer of 15 and is connected to the lead wires X and Y at the other winding end to make a neutral point.

また、スロット番号NO.5の内層からV相の一方の巻線端部から引出された引出し線Vに絶縁チューブを被せ直接リード線として端子をかしめている。また、スロット番号NO.11の内層からV相の他方の巻線端部から引出された引出し線Yに絶縁チューブを被せ、他方の巻線端部の引出し線X、Zと結線し中性点としている。   Also, the slot number NO. The lead wire V drawn from one end of the V-phase winding from the inner layer 5 is covered with an insulating tube to directly crimp the terminal as a lead wire. Also, the slot number NO. An insulation tube is put on the lead wire Y drawn from the other winding end of the V phase from the inner layer of 11 and connected to the lead wires X and Z at the other winding end to make a neutral point.

中性点の接続点90の埋め込み位置は図2に示すように、中層巻線と内層巻線との間で、内層巻線の略極間部に埋め込んでいる。図2では固定子スロットNO.5とNO.4を跨ぎ接続点90を埋め込んでいる。   As shown in FIG. 2, the neutral point connection point 90 is buried between the middle layer winding and the inner layer winding in a substantially interpolar portion of the inner layer winding. In FIG. 5 and NO. 4, the connection point 90 is embedded.

ここで、図2に示しているように、固定子のスロット番号NO.7の外層から引出した引出し線Xは、外層と内層の間に装着した相間絶縁70の帯状絶縁部70aの固定子周方向に伸びた絶縁端部70abが無いことにより、絶縁端部70abに引出し線Xの引出しが邪魔されることなく容易に巻線端部から引出し線Xを引出す事ができる。また、引出し線Xを巻線上端部で引き廻す際スロットNO.7から引出した引出し線Xは、外層と中層の巻線間において固定子30の周方向に相間絶縁70を縫うように引き廻すことができるので巻線と引出し線が交差し、固定子軸方向両端部から飛び出している巻線を圧縮整形する際、巻線や引出し線の絶縁被覆、もしくは引出し線に被せた絶縁チューブを押し潰し絶縁不良となることのない品質に優れた電動機とすることができる。   Here, as shown in FIG. The lead wire X drawn out from the outer layer 7 is drawn out to the insulating end portion 70ab because there is no insulating end portion 70ab extending in the stator circumferential direction of the strip-like insulating portion 70a of the interphase insulation 70 attached between the outer layer and the inner layer. The lead wire X can be easily pulled out from the end of the winding wire without disturbing the lead-out of the wire X. When the lead wire X is routed at the upper end of the winding, the slot No. 7 can be drawn between the outer layer and middle layer windings so as to sew the interphase insulation 70 in the circumferential direction of the stator 30, so that the windings and the drawing line intersect and the stator axial direction When compressing and shaping a winding that protrudes from both ends, the insulation must not be crushed by insulation coating on the winding or the lead wire, or the insulation tube on the lead wire. it can.

また、最初に、固定子のスロットに装着した相間絶縁70は絶縁端部70abの一方に設けた目印70cのある絶縁端部70ab側で長さが短い側もしくは、絶縁端部70abが全くない側の絶縁脚部70dの8a、9aから順に中層のW相を形成する巻線32の極間部の両側に位置するスロット31のスロット番号NO.8、9に挿入し、最後に、絶縁脚部8b、9bは極間部の両側に位置するスロット31に挿入した最初の絶縁脚部8a、9aと重なる様に挿入している。これにより、確実に外層巻線40と中層巻線50を絶縁することができ、尚且つ、固定子30のスロット31に巻線32を装着する際の巻線挿入機の挿入圧力や、固定子30の軸方向両端部から飛び出た巻線32を圧縮整形する際の拡張、縮小による相間絶縁70のずれや破損により接触することを防いでいる。   First, the interphase insulation 70 mounted in the stator slot has a short side on the side of the insulating end 70ab having a mark 70c provided on one side of the insulating end 70ab, or a side where there is no insulating end 70ab. Insulating legs 70d are inserted into slot numbers No. 8 and 9 of slots 31 located on both sides of the interpolar part of the winding 32 forming the W phase of the middle layer in order from 8a and 9a, and finally, the insulating legs 8b and 9b are inserted so as to overlap with the first insulating legs 8a and 9a inserted in the slots 31 located on both sides of the inter-electrode portion. Thereby, the outer layer winding 40 and the middle layer winding 50 can be surely insulated, and the insertion pressure of the winding insertion machine when the winding 32 is mounted in the slot 31 of the stator 30, the stator The winding 32 that protrudes from both ends in the axial direction 30 is prevented from coming into contact due to displacement or breakage of the interphase insulation 70 due to expansion or contraction when the compression shaping is performed.

また、図1に示しているように、固定子のスロット番号NO.11の内層から引出した引出し線Yは、中層と内層の間に装着した相間絶縁80の帯状絶縁部80aの固定子周方向に伸びた絶縁端部80abが無いことにより、絶縁端部80abに引出し線Yの引出しが邪魔されることなく容易に巻線端部から引出し線Yを引出す事ができる。また、引出し線Yを巻線上端部で引き廻す際スロットNO.11から引出した引出し線Yは、中層と内層の巻線間において固定子30の周方向に相間絶縁80を縫うように引き廻すことができるので巻線と引出し線が交差し、固定子軸方向両端部から飛び出している巻線を圧縮整形する際、巻線や引出し線の絶縁被覆、もしくは引出し線に被せた絶縁チューブを押し潰し絶縁不良となることのない品質に優れた電動機とすることができる。   In addition, as shown in FIG. The lead wire Y drawn from the inner layer 11 is drawn to the insulating end 80ab because there is no insulating end 80ab extending in the circumferential direction of the stator of the strip-like insulating portion 80a of the interphase insulation 80 mounted between the middle layer and the inner layer. The lead wire Y can be easily pulled out from the end of the winding wire without disturbing the lead-out of the wire Y. When the lead wire Y is routed at the upper end of the winding, the slot No. 11 can be drawn so as to sew the interphase insulation 80 in the circumferential direction of the stator 30 between the windings of the middle layer and the inner layer, so that the winding and the drawing line intersect, and the axial direction of the stator When compressing and shaping a winding that protrudes from both ends, the insulation must not be crushed by insulation coating on the winding or the lead wire, or the insulation tube on the lead wire. it can.

また、最初に、固定子のスロットに装着した相間絶縁80は絶縁端部80aaの他方に設けた目印80cのある絶縁端部80aa側で長さが長い側の絶縁脚部80dの10a、11aから順に内層のV相を形成する巻線32の極間部の両側に位置するスロット31のスロット番号NO.10、11に挿入し、最後に、絶縁脚10b、11bは極間部の両側に位置するスロット31に挿入した最初の絶縁脚部10a、11aと重なる様に挿入している。これにより、確実に中層巻線50と内層巻線60を絶縁することができ、尚且つ、固定子30のスロット31に巻線32を装着する際の巻線挿入機の挿入圧力や、固定子30の軸方向両端部から飛び出た巻線32を圧縮整形する際の拡張、縮小による相間絶縁80のずれや破損により接触することを防いでいる。   First, the interphase insulation 80 attached to the slot of the stator is separated from the insulation legs 80a on the side of the insulation end 80aa having the mark 80c provided on the other side of the insulation end 80aa, and the insulation legs 80a on the longer side. The slot numbers of the slots 31 located on both sides of the interpolar portion of the winding 32 forming the V phase of the inner layer in order. 10 and 11, and finally, the insulating legs 10 b and 11 b are inserted so as to overlap the first insulating legs 10 a and 11 a inserted in the slots 31 located on both sides of the interpolar part. Thereby, the middle layer winding 50 and the inner layer winding 60 can be reliably insulated, and the insertion pressure of the winding insertion machine when the winding 32 is mounted in the slot 31 of the stator 30 and the stator The winding 32 protruding from both ends in the axial direction 30 is prevented from coming into contact due to the displacement or breakage of the interphase insulation 80 due to expansion or contraction when the compression shaping is performed.

尚、先に述べた様に図4の相間絶縁70、図5の相間絶縁80の帯状絶縁部70a、80aの固定子周方向の絶縁端部70ab、80aaに、固定子周方向の長さが長い側と短い側との重なりの順序を決めるための凹部の目印70c、80cを設けることにより、固定子30のスロット31に巻線32を装着し、相間絶縁70、80を装着する際の帯状絶縁部70a、80aの固定子周方向に伸びた絶縁端部70aa、70abおよび80aa、80abの重なりの順序を明確に判断することができ、固定子30の複数の巻線間に相間絶縁70、80を装着する際、相間絶縁70、80の装着方向の間違えがなくなり、巻線間を確実に絶縁することができる。   As described above, the length in the stator circumferential direction is equal to the insulation end portions 70ab and 80aa in the stator circumferential direction of the strip-shaped insulation portions 70a and 80a of the interphase insulation 70 in FIG. 4 and the interphase insulation 80 in FIG. By providing concave marks 70c and 80c for determining the overlapping order of the long side and the short side, the winding 32 is attached to the slot 31 of the stator 30, and the belt-like shape when the interphase insulations 70 and 80 are attached. The order of the overlapping of the insulating end portions 70aa, 70ab and 80aa, 80ab extending in the stator circumferential direction of the insulating portions 70a, 80a can be clearly determined, and the interphase insulation 70, between the plurality of windings of the stator 30, When mounting 80, there is no mistake in the mounting direction of the interphase insulation 70, 80, and the windings can be reliably insulated.

また、これらの相間絶縁構造70、80を用いることにより固定子30のスロット31に複数相に挿入した巻線間を確実に絶縁することができ、固定子30のスロット31に装着した巻線端部から引出だされた引出し線を容易に引出す事ができ、作業に支障をきたす事もなく、巻線32と引出し線が交差することを極力低減することができ絶縁不良も低減することができる。これにより、冷蔵庫やエアコン等の駆動源として圧縮機に搭載する電動機の固定子30として用いることができる。   Further, by using these interphase insulating structures 70 and 80, the windings inserted into the slots 31 of the stator 30 in a plurality of phases can be reliably insulated, and the winding ends attached to the slots 31 of the stator 30 can be reliably insulated. The lead wire drawn out from the section can be pulled out easily, without causing any trouble to the work, and it is possible to reduce the crossing of the winding 32 and the lead wire as much as possible and to reduce the insulation failure. . Thereby, it can use as the stator 30 of the electric motor mounted in a compressor as drive sources, such as a refrigerator and an air-conditioner.

1〜24・・・・スロット番号
1a〜24a、8b、9b、10b、11b・・・絶縁脚部
30・・・固定子
40・・・外層巻線(U相巻線)
50・・・中層巻線(W相巻線)
60・・・内層巻線(V相巻線)
70、80・・・相間絶縁
70a、70b、80a、80b・・・帯状絶縁部
70aa、70ab、70ba、70bb、80aa、80ab、80ba、80bb・・・・絶縁端部
70c、80c・・・目印(凹部)
70d、80d・・・絶縁脚部
90・・・・接続点
100a、100b、100c・・・絶縁チューブを被せた引出し線
100・・・クラスタ
1 to 24 ··· Slot number 1a to 24a, 8b, 9b, 10b, 11b ··· Insulating leg portion 30 ··· Stator 40 · · · Outer layer winding (U phase winding)
50 ... Middle layer winding (W phase winding)
60 ... Inner layer winding (V phase winding)
70, 80 ... Interphase insulation 70a, 70b, 80a, 80b ... Strip-like insulation part 70aa, 70ab, 70ba, 70bb, 80aa, 80ab, 80ba, 80bb ... ... Insulation end part 70c, 80c ... mark (Concave)
70d, 80d ... Insulating leg 90 ... Connection point 100a, 100b, 100c ... Lead wire covered with insulating tube 100 ... Cluster

Claims (3)

固定子のスロットに異相を形成する複数層の巻線が装着され、前記巻線の巻線端部からは引出し線が引出され、前記巻線間を相間絶縁により絶縁した電動機において、
前記相間絶縁は、固定子の軸方向両端面から飛び出している巻線間を絶縁する帯状絶縁部と、前記固定子のスロット内を挿通し前記帯状絶縁部同士を複数の絶縁脚により繋いだ絶縁脚部で構成され、
前記帯状絶縁部の固定子周方向端部は、前記帯状絶縁部同士を繋いだ最も周方向外側に位置する絶縁脚部よりも固定子周方向外側に伸びた少なくとも1つの絶縁端部を有し、前記絶縁端部の周方向の長さは、一方の長さが他方の長さより短くした相間絶縁であり、
前記帯状絶縁部の前記絶縁端部が、複数層の巻線の内の一相を形成する巻線の極間部で重なる様に配置させ、
前記絶縁端部の長さが短い側から、前記巻線の巻線端部からの引出し線を少なくとも1箇所引出していることを特徴とする電動機。
In the electric motor in which a plurality of layers of windings forming different phases are mounted in the slots of the stator, the lead wires are drawn out from the winding ends of the windings, and the windings are insulated by interphase insulation.
The interphase insulation includes a strip-shaped insulating portion that insulates between windings protruding from both axial end surfaces of the stator, and an insulation that is inserted through the stator slot and the strip-shaped insulating portions are connected by a plurality of insulating legs. Consists of legs,
The stator circumferential end of the strip-shaped insulating portion has at least one insulating end extending outward in the stator circumferential direction from the insulating leg positioned on the outermost circumferential side connecting the strip-shaped insulating portions. The length of the insulating end in the circumferential direction is interphase insulation in which one length is shorter than the other length,
The insulating end portion of the strip-shaped insulating portion is arranged so as to overlap with an inter-electrode portion of a winding forming one phase of a plurality of winding layers,
An electric motor characterized in that at least one lead wire from the winding end of the winding is drawn out from the side where the length of the insulating end is short.
前記相間絶縁の前記絶縁脚部が、複数層の巻線の内の一相を形成する巻線の極間部の両側に位置する固定子のスロットに挿通させ、前記帯状絶縁部の絶縁端部が前記極間部で重なる様に配置させ、
前記絶縁端部の長さが短い側から、前記巻線の巻線端部からの引出し線を少なくとも1箇所引出していることを特徴とする請求項1項記載の電動機。
The insulating legs of the interphase insulation are inserted into the slots of the stator located on both sides of the interpolar part of the winding forming one phase of the plurality of layers of windings, and the insulating end of the strip insulating part Are arranged so as to overlap at the interelectrode part,
The electric motor according to claim 1, wherein at least one lead wire from the winding end of the winding is led out from the side where the length of the insulating end is short.
前記絶縁端部の固定子周方向端部には、前記帯状絶縁部の絶縁端部が前記極間部で重ねて配置する際の重なりの順序を決めるための目印を設けたことを特徴とする請求項1項または請求項2項記載の電動機。   In the stator circumferential direction end of the insulating end portion, a mark for determining an overlapping order when the insulating end portion of the strip-like insulating portion overlaps with the inter-electrode portion is provided. The electric motor according to claim 1 or claim 2.
JP2011056312A 2011-03-15 2011-03-15 Electric motor Pending JP2012196000A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2011056312A JP2012196000A (en) 2011-03-15 2011-03-15 Electric motor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2011056312A JP2012196000A (en) 2011-03-15 2011-03-15 Electric motor

Publications (1)

Publication Number Publication Date
JP2012196000A true JP2012196000A (en) 2012-10-11

Family

ID=47087431

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2011056312A Pending JP2012196000A (en) 2011-03-15 2011-03-15 Electric motor

Country Status (1)

Country Link
JP (1) JP2012196000A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015002620A (en) * 2013-06-14 2015-01-05 アイチエレック株式会社 Inter-phase insulation member manufacturing method, inter-phase insulation member and motor

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0742208Y2 (en) * 1989-07-25 1995-09-27 アイチーエマソン電機株式会社 Motor interphase insulator
JP2006087153A (en) * 2004-09-14 2006-03-30 Mitsubishi Electric Corp Stator of motor, compressor and refrigerating cycle device
JP2008172878A (en) * 2007-01-10 2008-07-24 Aichi Elec Co Motor

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0742208Y2 (en) * 1989-07-25 1995-09-27 アイチーエマソン電機株式会社 Motor interphase insulator
JP2006087153A (en) * 2004-09-14 2006-03-30 Mitsubishi Electric Corp Stator of motor, compressor and refrigerating cycle device
JP2008172878A (en) * 2007-01-10 2008-07-24 Aichi Elec Co Motor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015002620A (en) * 2013-06-14 2015-01-05 アイチエレック株式会社 Inter-phase insulation member manufacturing method, inter-phase insulation member and motor

Similar Documents

Publication Publication Date Title
EP2611000B1 (en) Electric motor
KR101287230B1 (en) Stator for dynamo-electric machine
US9923438B2 (en) Method for manufacturing a rotary electric machine
JP4673817B2 (en) Electric motor with multilayer rhombus single coil made from wire
JP4293237B2 (en) stator
JP5789570B2 (en) Stator
US8841811B2 (en) Conductor insulation arrangement for an electric machine
KR102574242B1 (en) Stator assembles for three phase dynmoelectric machines and related widing methods
JP2006211810A (en) Segment connection type rotary electric machine
US20060123621A1 (en) Method of manufacturing stator of rotating electric machine
US9450463B2 (en) Phase winding and connection methods for three phase dynamoelectric machines
US8659201B2 (en) Stator for electric rotating machine
JP2006033964A (en) Dynamo-electric machine and manufacturing method of the same
KR101815794B1 (en) Insulation component for an electric machine and method of assembly
CN109891715A (en) Winding support and stator
JP2012231638A (en) Rotary electric machine stator
JP2008109746A (en) Stator
JP2012196000A (en) Electric motor
JP2010142019A (en) Polyphase wave winding of rotary electric machine and method of manufacturing the same
JP2006191733A (en) Winding connecting structure of rotating electric machine
JP7188370B2 (en) converter between electrical and mechanical energy
JP2009303286A (en) Electric motor
KR101758744B1 (en) Stator of electric rotating machine and electric compressor
JP6514978B2 (en) Stator, motor and method of manufacturing stator
JP2020124057A (en) Rotary electric machine insulator

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20140312

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20150114

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20150120

A02 Decision of refusal

Free format text: JAPANESE INTERMEDIATE CODE: A02

Effective date: 20150526