JP2009303286A - Electric motor - Google Patents

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JP2009303286A
JP2009303286A JP2008151275A JP2008151275A JP2009303286A JP 2009303286 A JP2009303286 A JP 2009303286A JP 2008151275 A JP2008151275 A JP 2008151275A JP 2008151275 A JP2008151275 A JP 2008151275A JP 2009303286 A JP2009303286 A JP 2009303286A
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winding
slot
coil end
end portion
lead wire
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Mitsuji Terao
美都司 寺尾
Hideyuki Akabane
秀之 赤羽
Shoji Mano
鐘治 真野
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Aichi Elec Co
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Aichi Elec Co
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an electric motor which is reduced in insulation failure of a coil end popping out of the stator terminal part of the small electric motor to thereby enhance quality and improve workability. <P>SOLUTION: In a stator, a plurality of winding rings obtained by winding windings outside are inserted in order through the bottom of a slot from above the slot insulation part with a winding insertion device and are overlapped in at least two layers or more. In the motor, the connection point that is the coil end of the plurality of winding rings and connects the winding terminal parts of the lead-out wires led out from the plurality of winding rings in the space between winding rings adjacent to each other in the circumferential direction, or the returned part in the circumferential direction of the lead-out wire led out from the plurality of winding rings is positioned in at least one position. <P>COPYRIGHT: (C)2010,JPO&amp;INPIT

Description

本発明は、小型化した電動機の固定子端部から飛び出したコイルエンド部の絶縁不良を低減し、作業性を改善した電動機に関する。   The present invention relates to an electric motor that is improved in workability by reducing insulation failure in a coil end portion protruding from a stator end portion of a miniaturized electric motor.

近年のエアコン、冷蔵庫などに搭載される圧縮機は小型化が進んでいる。それに伴い圧縮機に用いられる電動機も小型、高性能化が進んでいる。これらに用いられる電動機の固定子の構造は、電磁鋼板を打ち抜きプレスなどにより打ち抜かれた鉄板を複数枚積層した積層鉄心で構成され、この固定子に巻線を挿入するためのスロットが形成されている。このスロットには外部の巻線機により所定の形状に巻き付けられた巻線輪を巻線挿入機により固定子のスロットに装着されてフィルム状のスロット絶縁の上から挿入している。   In recent years, compressors mounted on air conditioners, refrigerators and the like have been reduced in size. Along with this, motors used in compressors are also becoming smaller and higher performance. The structure of the stator of the motor used for these is composed of a laminated iron core in which a plurality of iron plates punched out by a punching press or the like are laminated, and a slot for inserting a winding is formed in this stator. Yes. In this slot, a winding ring wound in a predetermined shape by an external winding machine is attached to the slot of the stator by a winding insertion machine and inserted from above the film-like slot insulation.

巻線輪は、電動機の性能や電動機の極数、相数により異なり、巻線輪自体の大きさや形状は大きく変わる。特に、極数や相数が多くなると巻線輪からの引出線の数が多くなり引出線同士、或いは引出線と口出線との接続点箇所も多くなる。引出線は巻線輪から引出された巻線に絶縁チューブを被せ絶縁している。また、引出線同士、或いは引出線と口出線との接続点部分の結線は半田、溶接、カシメ端子等で行い、この接続点部分をフィルム状の絶縁シートで構成した接続点絶縁により絶縁保護している。   The winding ring varies depending on the performance of the motor, the number of poles and the number of phases of the motor, and the size and shape of the winding ring itself vary greatly. In particular, when the number of poles and the number of phases increase, the number of lead lines from the winding ring increases, and the number of connection points between the lead lines or between the lead lines and the lead lines also increases. The lead wire is insulated by covering the winding drawn from the winding ring with an insulating tube. In addition, the connection points between the leader lines or between the lead lines and the lead lines are connected by soldering, welding, caulking terminals, etc., and the connection points are insulated by connection point insulation composed of a film-like insulating sheet. is doing.

一方、固定子のスロットにフィルム状のスロット絶縁を介して挿入された巻線輪は、先に述べたように電動機の小型、高性能化によりスロットに挿入される巻線の量も多なり、固定子端部から飛び出るコイルエンド部の巻線の量も多くなってきている。   On the other hand, the winding ring inserted in the slot of the stator through the film-like slot insulation has a large amount of windings inserted into the slot due to the small size and high performance of the motor as described above. The amount of winding at the coil end portion that protrudes from the end portion of the stator is also increasing.

これらの小型、高性能化された電動機のコイルエンド部には、各巻線輪から引き出された引出線同士、或いは引出線と口出線との接続点を各層間の相間である巻線間に埋め込み、電動機のコイルエンド部を加圧成形機により小さく成形している。   The coil ends of these small, high-performance motors have lead wires drawn from each winding ring, or connection points between the lead wires and lead wires between the windings between the layers. The coil end portion of the electric motor is formed small by a pressure molding machine.

このような引出線同士、或いは引出線と口出線との接続点を各層間の相間である巻線間に埋め込んだ電動機としては特許文献1(特開平1−186138号公報)に開示されたものがある。特許文献1の構成を図4に示している。図4は引出線22aと口出線7aとの接続点12aを絶縁シートの両端部が互い重なり合わないように2つ折りに折り畳んだ折り畳み部が設けられた接続点絶縁に挿入し、図5に示しているようにコイルエンド部10aの各層間の相間である巻線2a間に埋め込んでいる。   Such an electric motor in which the connection points between the lead wires or between the lead wires and the lead wire are embedded between the windings between the layers is disclosed in Patent Document 1 (Japanese Patent Laid-Open No. 1-186138). There is something. The configuration of Patent Document 1 is shown in FIG. In FIG. 4, the connection point 12a between the lead wire 22a and the lead wire 7a is inserted into the connection point insulation provided with a folded portion that is folded in two so that both ends of the insulating sheet do not overlap each other. As shown, the coil end portion 10a is embedded between the windings 2a between the layers.

また、別の方法として特許文献2(特開平9−84288号公報)に開示されているものがある。特許文献2の構成を図6に示している。図6は引出線22bと口出線7bとの接続点12bを、横一列に形成した接続点収容部分を設けた接続点絶縁に挿入し、図7に示したコイルエンド部10bの各層間の相間である巻線2b間に埋め込んだものであるが、完全に埋設するのではなく接続点12bを挿入する接続点収容部分をコイルエンド部10bの表面から出るように各層間の相間である巻線2b間に横一列に形成している。これによりコイルエンド部10bを加圧成形しても接続点自体へのストレスが緩和され半田、溶接、カシメ端子等の突起により接続点絶縁を突き破るような絶縁不良を低減することができる。   Another method is disclosed in Japanese Patent Application Laid-Open No. 9-84288. The configuration of Patent Document 2 is shown in FIG. In FIG. 6, the connection point 12b between the lead wire 22b and the lead wire 7b is inserted into the connection point insulation provided with the connection point accommodating portion formed in a horizontal row, and between the layers of the coil end portion 10b shown in FIG. Although it is embedded between the windings 2b which are between phases, it is not completely embedded, but the winding between the phases so that the connection point accommodating portion into which the connection point 12b is inserted exits from the surface of the coil end portion 10b. A horizontal line is formed between the lines 2b. As a result, even if the coil end portion 10b is pressure-molded, the stress on the connection point itself is relieved, and it is possible to reduce insulation failure that breaks through the connection point insulation by protrusions such as solder, welding, and crimping terminals.

特開平1−186138号公報JP-A-1-186138 特開平9−84288号公報JP-A-9-84288

しかしながら、先に述べたように電動機が小型、高性能化されてきている関係上、巻線輪の使用量も増え、コイルエンド部の寸法も非常に厳しくなってきている。特許文献1及び特許文献2のような対策でも、接続点の絶縁不良が生じるようになってきた。また、巻線輪から引き出した引出線は、異相間を引き回し結線するためコイルエンド部の成形寸法が厳しいものにおいては、引出線の絶縁チューブが破損し絶縁不良となる場合もでてきている。このため各引出線の長さは極力短くしなければならない。この場合、コイルエンド部上端部において引出線を折り返して固定しなければならない時がありコイルエンド部の成形寸法が非常に厳しい場合においては、この引出線の折り返し部分において絶縁不良が生じ易くなる。また、コイルエンド部に埋め込まれる接続点が複数あることによりコイルエンド部の成形寸法が入らない場合がある。   However, as described above, since the electric motor has been reduced in size and performance, the usage amount of the winding ring has increased, and the dimensions of the coil end portion have become very strict. Even measures such as Patent Document 1 and Patent Document 2 have caused insulation failure at connection points. In addition, since the lead wire drawn out from the winding ring leads and connects between different phases, the lead wire insulation tube is damaged and insulation failure occurs when the coil end portion has a severe molding dimension. For this reason, the length of each leader line must be as short as possible. In this case, there is a case where the lead wire has to be folded and fixed at the upper end portion of the coil end portion, and in the case where the forming dimension of the coil end portion is very severe, insulation failure tends to occur at the folded portion of the lead wire. In addition, since there are a plurality of connection points embedded in the coil end portion, the molding dimension of the coil end portion may not be included.

本発明は、環状に形成された継鉄部と、継鉄部から径方向に伸びた歯部と、継鉄部と歯部とで構成したスロットと、このスロットを覆う様にスロット絶縁が挿着され、スロットには外部で巻線を巻回した複数の巻線輪をスロット絶縁の上から巻線挿入装置によりスロットの底部から順に挿入し、少なくとも2層以上に重なるように挿入した固定子において、
前記固定子の両端部からは複数の巻線輪が飛び出してコイルエンド部が形成され、前記コイルエンド部の周方向に隣接する巻線輪と巻線輪との隙間に、前記複数の巻線輪から引き出した引出線の巻線端部を接続した接続点を、少なくとも1カ所に埋め込んだ電動機とする。
The present invention includes a yoke portion formed in an annular shape, a tooth portion extending radially from the yoke portion, a slot constituted by the yoke portion and the tooth portion, and slot insulation inserted so as to cover the slot. A stator in which a plurality of winding rings wound externally are inserted into a slot in order from the bottom of the slot by means of a winding insertion device from above the slot insulation, and inserted so as to overlap at least two layers. In
A plurality of winding rings protrude from both end portions of the stator to form a coil end portion, and the plurality of windings are formed in a gap between the winding rings adjacent to each other in the circumferential direction of the coil end portion. An electric motor in which at least one connection point connecting the winding ends of the lead wire drawn out from the ring is embedded is used.

或いは、環状に形成された継鉄部と、継鉄部から径方向に伸びた歯部と、継鉄部と歯部とで構成したスロットと、このスロットを覆う様にスロット絶縁が挿着され、スロットには外部で巻線を巻回した複数の巻線輪をスロット絶縁の上から巻線挿入装置によりスロットの底部から順に挿入し、少なくとも2層以上に重なるように挿入した固定子において、
前記固定子の両端部からは複数の巻線輪が飛び出してコイルエンド部が形成され、前記コイルエンド部の周方向に隣接する巻線輪と巻線輪との隙間に、前記複数の巻線輪から引き出した引出線の周方向の折り返し部を、少なくとも1カ所に位置させた電動機とする。
Alternatively, a yoke portion formed in an annular shape, a tooth portion extending in the radial direction from the yoke portion, a slot constituted by the yoke portion and the tooth portion, and slot insulation is inserted so as to cover the slot. In the stator, a plurality of winding rings wound around the outside are inserted into the slot sequentially from the bottom of the slot by means of a winding insertion device from above the slot insulation, and inserted so as to overlap at least two layers.
A plurality of winding rings protrude from both end portions of the stator to form a coil end portion, and the plurality of windings are formed in a gap between the winding rings adjacent to each other in the circumferential direction of the coil end portion. Let the electric motor which located the turning part of the peripheral direction of the leader line pulled out from the wheel at least one place.

また、前記した電動機において固定子の両端部から飛び出っている複数の巻線輪のコイルエンド部には、外部電源接続部へ接続するための端子を備えた口出線が所望の固定位置で固定され、前記口出線の固定位置からコイルエンド部周方向に延びる反端子側の口出線長さが、全て略同じ長さとした電動機とする。   Further, in the above-described electric motor, a lead wire provided with a terminal for connecting to the external power supply connection portion is provided at a desired fixing position at the coil end portions of the plurality of winding rings protruding from both ends of the stator. It is assumed that the length of the lead wire on the opposite terminal side that is fixed and extends in the circumferential direction of the coil end from the lead wire fixing position is substantially the same.

本発明を用いれば、近年の電動機の小型、高性能化に伴い固定子のスロットに挿入する巻線の使用量が増え固定子のコイルエンド部の成形寸法も非常に厳しい電動機において、
固定子の両端部から飛び出っている複数の巻線輪のコイルエンド部の周方向に隣接する巻線輪と巻線輪との隙間に、複数の巻線輪から引き出した引出線同士、或いは引出線と口出線とを接続した接続点を、少なくとも1カ所埋め込むことによりコイルエンド部の加圧成形時に伴うストレスによる、絶縁チューブや接続点絶縁を突き破るような絶縁不良を低減することができる。
By using the present invention, with the recent miniaturization and high performance of electric motors, the amount of windings inserted into the slots of the stator is increased, and the molding dimensions of the coil end portion of the stator are very strict.
In the gap between the winding ring and the winding ring adjacent to each other in the circumferential direction of the coil end portion of the plurality of winding rings protruding from both ends of the stator, the lead wires drawn from the plurality of winding rings, or By embedding at least one connection point connecting the lead wire and the lead wire, it is possible to reduce an insulation failure that breaks through the insulating tube and the connection point insulation due to stress associated with the pressure forming of the coil end portion. .

また、従来のようにコイルエンド部の各層の相間である巻線間に埋め込んだ接続点では、加圧成形をいくら加えても接続点を埋め込んだ箇所では接続点が邪魔をして成形寸法を小さくすることができなかったが、コイルエンド部の周方向に隣接する巻線輪と巻線輪との隙間に埋め込むことにより容易に所望の成形寸法とすることができ、加圧成形時のストレスが少ないことによりコイルエンド部の成形寸法をより小さくすることが可能である。   In addition, at the connection point embedded between the windings that are the phases of each layer of the coil end portion as in the past, the connection point hinders the molding dimension at the point where the connection point is embedded no matter how much pressure molding is applied. Although it could not be made smaller, it can be easily formed into a desired molding dimension by embedding it in the gap between the winding rings adjacent in the circumferential direction of the coil end portion, and stress during pressure molding It is possible to make the molding dimension of the coil end portion smaller by reducing the amount of.

また、同様に前記固定子の両端部から飛び出っている複数の巻線輪のコイルエンド部の周方向に隣接する巻線輪と巻線輪との隙間に、複数の巻線輪から引き出した引出線の周方向の折り返し部を、少なくとも1カ所位置させることによってコイルエンド部の加圧成形時に伴うストレスによる、絶縁チューブを突き破るような絶縁不良を低減することができる。これにより加圧成形時のストレスが少ないためコイルエンド部の成形寸法をより小さくすることが可能である。また、従来のように引出線部分の折り返しを嫌い、コイルエンド部上端部の周方向に引出線を長く引き回すこともなくなるので異相間での絶縁不良も低減することができる。   Similarly, a plurality of winding rings are drawn out into the gap between the winding rings adjacent to each other in the circumferential direction of the coil end portions of the plurality of winding rings protruding from both ends of the stator. By disposing at least one folded portion in the circumferential direction of the leader line, it is possible to reduce insulation failure that breaks through the insulating tube due to stress associated with pressure forming of the coil end portion. Thereby, since there is little stress at the time of pressure molding, it is possible to make the molding dimension of a coil end part smaller. Further, unlike the conventional case, the lead wire portion is not turned back, and the lead wire is not drawn long in the circumferential direction of the upper end portion of the coil end portion, so that insulation failure between different phases can be reduced.

また、外部電源接続部へ接続するための端子を備えた口出線をコイルエンド部上端の所望の固定位置で固定し口出線の固定位置からコイルエンド部周方向に延びる反端子側の口出線長さを全て略同じ長さとすることにより、コイルエンド部上端の表面に引出線と口出線との接続点絶縁を1カ所にまとめて固定している。これにより接続点の埋め込み作業を低減し、1カ所で接続点を固定することができるので作業性を改善することができる。また、各層の相間である巻線間に接続点を埋め込んでいないのでコイルエンド部の寸法を小さくすることができ、尚且つ、接続点と巻線間の絶縁不良を低減することができる。更に、口出線長さも短くできるので材料費が低減できる。よって、絶縁不良を低減し、品質に優れ、材料費を低減し、作業性を向上した電動機とすることができる。
尚、コイルエンド部の成形寸法が厳しく、コイルエンド部の周方向に隣接する巻線輪と巻線輪との隙間に既に接続点絶縁が挿入され、埋め込みスペースが確保されていない様な場合において特に有効である。
In addition, the lead wire provided with a terminal for connection to the external power supply connection portion is fixed at a desired fixing position at the upper end of the coil end portion, and the non-terminal side port extending in the coil end portion circumferential direction from the fixing position of the lead wire By making all the outgoing lengths substantially the same, the connection point insulation between the lead wire and the lead wire is fixed at one place on the surface of the upper end of the coil end portion. Thereby, the embedding work of the connection point can be reduced and the connection point can be fixed at one place, so that the workability can be improved. In addition, since the connection point is not embedded between the windings that are the phases of each layer, the size of the coil end portion can be reduced, and the insulation failure between the connection point and the winding can be reduced. Furthermore, since the lead wire length can be shortened, the material cost can be reduced. Therefore, it is possible to obtain an electric motor with reduced insulation defects, excellent quality, reduced material costs, and improved workability.
In the case where the molding dimensions of the coil end part are strict and the connection point insulation has already been inserted in the gap between the winding ring adjacent to the coil end part in the circumferential direction and the embedded space is not secured. It is particularly effective.

本発明を図1を用い説明する。図1は電動機の上から見た正面図である。固定子1は電磁鋼板を打ち抜きプレスなどにより打ち抜かれた鉄板を複数枚積層した積層鉄心である。この積層鉄心には環状に形成された継鉄部と、継鉄部から径方向に伸びた歯部と、継鉄部と歯部とで構成した巻線輪6を挿入するためのスロット3が形成されている。このスロット3には外部の巻線機により所定の形状に巻き付け形成された巻線輪6を、固定子1のスロット3に装着されたフィルム状のスロット絶縁4の上から挿入している。図2には図1に示した電動機の固定子1のスロット3に巻線輪6が挿入される様子を示している。図2に示した巻線輪6のスロット3への挿入方法は、所謂分布巻方式により挿入されている。尚、図1に示した電動機は3相2極を形成している。   The present invention will be described with reference to FIG. FIG. 1 is a front view of the motor as viewed from above. The stator 1 is a laminated iron core in which a plurality of iron plates obtained by punching electromagnetic steel sheets by a punching press or the like are stacked. The laminated iron core has a yoke portion formed in an annular shape, a tooth portion extending radially from the yoke portion, and a slot 3 for inserting a winding ring 6 composed of the yoke portion and the tooth portion. Is formed. A winding ring 6 wound and formed in a predetermined shape by an external winding machine is inserted into the slot 3 from above the film-like slot insulation 4 attached to the slot 3 of the stator 1. FIG. 2 shows a state where the winding ring 6 is inserted into the slot 3 of the stator 1 of the electric motor shown in FIG. The insertion method of the winding ring 6 shown in FIG. 2 into the slot 3 is performed by a so-called distributed winding method. In addition, the electric motor shown in FIG. 1 forms a three-phase two-pole.

図2では固定子1のスロット3に挿入する最外周層のV相コイルの巻線輪6のみを一例として示している。図1に示した電動機においては外部で巻かれた巻線輪6を巻線挿入機により、スロット3に装着されたスロット絶縁4の上から外層巻線、中層巻線、内層巻線の順に挿入する。本実施形態では、外層巻線をV相コイルとし、中層巻線をW相コイル、内層巻線をU相コイルとしている。各巻線輪6の層間には、相間を絶縁するための相間絶縁9が装着されている。尚、図1中の相間絶縁9の黒丸は、固定子1の両端から飛び出た巻線輪6のコイルエンド部を絶縁する相間絶縁9を繋ぐ、繋ぎ部分が挿入されている箇所を示している。   In FIG. 2, only the winding ring 6 of the V-phase coil of the outermost peripheral layer inserted into the slot 3 of the stator 1 is shown as an example. In the electric motor shown in FIG. 1, the winding ring 6 wound outside is inserted from the top of the slot insulation 4 mounted in the slot 3 in the order of the outer layer winding, the middle layer winding, and the inner layer winding by the winding insertion machine. To do. In this embodiment, the outer layer winding is a V-phase coil, the middle layer winding is a W-phase coil, and the inner layer winding is a U-phase coil. Interphase insulation 9 is installed between the layers of each winding ring 6 to insulate the phases. In addition, the black circle of the interphase insulation 9 in FIG. 1 has shown the location where the connection part which connects the interphase insulation 9 which insulates the coil end part of the winding ring | wheel 6 which protruded from the both ends of the stator 1 is inserted. .

図1の電動機の固定子1には、巻線挿入機で巻線輪6が挿入され、固定子1の両端部から巻線輪6が飛び出しておりコイルエンド部10を形成している。コイルエンド部10の片方の上端部には、外部電源接続部へ接続するための端子8を備えた口出線7が、コイルエンド部10の上端の所望の口出線固定位置13にてコイルエンド縛り紐により固定されている。図1の実施形態では、各巻線輪6の巻線端部から引き出された引出線22は絶縁チューブが被せられ絶縁されている。尚、図1では各巻線輪6から引き出される引出線22は点線で記載している。   A winding ring 6 is inserted into the stator 1 of the electric motor of FIG. 1 by a winding insertion machine, and the winding ring 6 protrudes from both ends of the stator 1 to form a coil end portion 10. A lead wire 7 having a terminal 8 for connection to an external power supply connection portion is provided at one upper end portion of the coil end portion 10 at a desired lead wire fixing position 13 at the upper end of the coil end portion 10. It is fixed by an end tie string. In the embodiment of FIG. 1, the lead wire 22 drawn from the winding end of each winding ring 6 is covered with an insulating tube and insulated. In FIG. 1, the lead lines 22 drawn from the respective winding wheels 6 are indicated by dotted lines.

これにより引出線22のコイルエンド部10上端の異相間での周方向への引き回しを容易にしている。尚、本実施形態では、コイルエンド部10の巻線輪6と各接続点等を縛り込むコイルエンド縛り紐は、便宜上省略している。但し、口出線7を固定する位置を明確にするために口出線固定位置13のみ図示している。   This facilitates the routing in the circumferential direction between different phases of the upper end of the coil end portion 10 of the lead wire 22. In the present embodiment, the coil end binding string that binds the winding ring 6 of the coil end portion 10 and each connection point is omitted for convenience. However, only the lead wire fixing position 13 is shown in order to clarify the position where the lead wire 7 is fixed.

図1の巻線輪6のコイルエンド部10における各層の巻線輪6は、外層巻線のV相コイルの、一方から引き出した引出線Yの巻線端部は、他相から引き出された引出線Z、Xの巻線端部と結線され中性点11を構成し、他方から引き出した引出線Vの巻線端部は口出線7Vの反端子側と結線して接続点12Vを形成している。
また、中層巻線のW相コイルの、一方から引き出した引出線Zの巻線端部は、他相から引き出された引出線Y、Xの巻線端部と結線され中性点11を構成し、他方から引き出した引出線Wの巻線端部は口出線7Wの反端子側と結線して接続点12Wを形成している。
同様に、内層巻線のU相コイルの、一方から引き出した引出線Xの巻線端部は、他相から引き出された引出線Y、Zの巻線端部と結線され中性点11を構成し、他方から引き出した引出線Uの巻線端部は口出線7Uの反端子側と結線して接続点12Uを形成している。
The winding ring 6 of each layer in the coil end portion 10 of the winding ring 6 in FIG. 1 is the V-phase coil of the outer layer winding, and the winding end portion of the lead wire Y drawn from one side is drawn from the other phase. Connected to the winding ends of the lead wires Z and X to form a neutral point 11, and the winding end portion of the lead wire V drawn from the other side is connected to the opposite terminal side of the lead wire 7V to connect the connection point 12V. Forming.
In addition, the winding end of the lead wire Z drawn from one of the W-phase coils of the middle layer winding is connected to the winding end of the lead wires Y and X drawn from the other phase to form the neutral point 11 The winding end of the lead wire W drawn from the other side is connected to the opposite terminal side of the lead wire 7W to form a connection point 12W.
Similarly, the winding end portion of the lead wire X drawn from one side of the U-phase coil of the inner layer winding is connected to the winding end portions of the lead wires Y and Z drawn from the other phase, and the neutral point 11 is connected. The winding end of the lead wire U that is configured and drawn out from the other is connected to the opposite terminal side of the lead wire 7U to form a connection point 12U.

つまり、V相、W相、U相の各相から引き出された引出線Y、Z、Xの巻線端部の一方は、1カ所で結線され中性点11を構成し絶縁が施された接続点としている。また、V相、W相、U相の各相から引き出された引出線V、W、Uの巻線端部の他方は、各口出線7V、7W、7Uの反端子側と結線し絶縁が施された接続点12V、12W、12Uとしている。尚、各口出線7V、7W、7Uの反端子側と結線し絶縁が施された接続点12V、12W、12Uは、本実施形態ではコイルエンド部10の上端部の表面にコイルエンド縛り紐によって1カ所にまとめて上乗せ固定している。これによりコイルエンド部10を加圧成形機により、成形が厳しい小さな成形寸法の場合においても巻線間に無理やり接続点を埋め込まなくてよいので、接続点部分の半田、溶接、カシメ端子等で仕上げた結線部分が絶縁を突き破り巻線輪6と接触し絶縁不良を起こすこともない。   In other words, one of the winding ends of the lead wires Y, Z, and X drawn from each phase of the V phase, the W phase, and the U phase is connected at one point to form a neutral point 11 and insulated. It is a connection point. Also, the other end of the lead wires V, W, U of the lead wires V, W, U drawn from the V-phase, W-phase, and U-phase are connected to the opposite terminal sides of the lead wires 7V, 7W, 7U for insulation. Connection points 12V, 12W, and 12U are provided. In addition, the connection points 12V, 12W, and 12U that are connected to the opposite terminals of the lead wires 7V, 7W, and 7U and are insulated are the coil end tie strings on the surface of the upper end portion of the coil end portion 10 in this embodiment. Is fixed in one place. As a result, it is not necessary to forcibly embed the connection point between the windings even in the case of a small molding size that is severely formed by a pressure molding machine, so the coil end part 10 is finished by soldering, welding, caulking terminals, etc. The connected portion breaks through the insulation and does not come into contact with the winding ring 6 to cause insulation failure.

また、コイルエンド部の上端の所望の口出線固定位置13に固定した口出線7のコイルエンド部10の上端の周方向に伸ばしたV相、W相、U相の各相からの引出線V、W、Uと結線する各口出線7V、7W、7Uの口出線固定位置13からの長さを略同じ長さとしている。図3にはコイルエンド部の上端の所望の口出線固定位置13に固定した口出線7のコイルエンド部10の上端の周方向に伸ばしたV相、W相、U相の各相からの引出線V、W、Uと結線する各口出線7V、7W、7Uの長さLが同じであることを解り易くするために口出線7のみ図示している。   Further, the lead wire 7 fixed at a desired lead wire fixing position 13 at the upper end of the coil end portion is led out from each phase of the V phase, W phase, and U phase extending in the circumferential direction at the upper end of the coil end portion 10. The lengths of the lead wires 7V, 7W, 7U connected to the lines V, W, U from the lead wire fixing position 13 are substantially the same length. FIG. 3 shows the V-phase, W-phase, and U-phase extended from the upper end of the coil end portion 10 of the lead wire 7 fixed at a desired lead wire fixing position 13 at the upper end of the coil end portion. Only the lead wire 7 is shown in order to make it easy to understand that the lengths L of the lead wires 7V, 7W, 7U connected to the lead wires V, W, U are the same.

図3に示しているように口出線7V、7W、7Uの口出線固定位置13からの長さLを略同じ長さとしているので、コイルエンド部10の上端部の表面に接続点を固定する位置を1カ所とすることができ作業性を改善することができる。また、図1に示している様にV相、W相、U相の各相からの引出線V、W、Uと結線する各口出線7V、7W、7Uの接続点12V、12W、12Uのコイルエンド部10の巻線間への埋め込み作業をなくし中性点11の1カ所のみとしているのでコイルエンド部の寸法を小さくすることができ、尚且つ、接続点と巻線間の絶縁不良を低減することができる。また、従来よりも口出線7の口出線固定位置13からの長さLを短くすることができ材料費も低減できる。   As shown in FIG. 3, the lengths L of the lead wires 7V, 7W, 7U from the lead wire fixing position 13 are substantially the same length, so that a connection point is provided on the surface of the upper end portion of the coil end portion 10. The position to be fixed can be set to one place, and workability can be improved. Further, as shown in FIG. 1, connection points 12V, 12W, 12U of the lead wires 7V, 7W, 7U connected to the lead wires V, W, U from the respective phases of the V phase, the W phase, and the U phase. The coil end portion 10 is not embedded between the windings and only one neutral point 11 is provided, so that the size of the coil end portion can be reduced and the insulation between the connection point and the winding is poor. Can be reduced. Further, the length L of the lead wire 7 from the lead wire fixing position 13 can be made shorter than before, and the material cost can be reduced.

これによりコイルエンド部10で各相から引き出された引出線V、W、Uと口出線7V、7W、7Uとの接続点12V、12W、12Uの箇所を1カ所にまとめ固定することができ、従来のようにV相、W相、U相の各相から引き出された引出線と口出線の接続点箇所をバラバラに固定することもなく作業性を向上することができる。   As a result, the connection points 12V, 12W and 12U between the lead wires V, W and U drawn from the respective phases at the coil end portion 10 and the lead wires 7V, 7W and 7U can be fixed together in one place. The workability can be improved without fixing the connecting points of the lead wires and lead wires drawn out from the respective phases of the V phase, the W phase, and the U phase as in the prior art.

また、V相、W相、U相の各相から引き出された引出線Y、Z、Xの巻線端部の一方を1カ所にまとめて中性点11とした接続点は、先に説明したようにコイルエンド部10を加圧成形により小さく成形する場合においては、巻線輪6の各層間の相間である巻線間に接続点を埋め込み成形すると接続点自体にストレスが加わり半田、溶接、カシメ端子等で結線された接続点の突起などにより絶縁を突き破り巻線輪6と接触し絶縁不良となってしまう。   Also, the connection point where one of the winding ends of the lead wires Y, Z, and X drawn from the V-phase, W-phase, and U-phase is combined at one place to be the neutral point 11 will be described first. As described above, when the coil end portion 10 is formed to be small by pressure molding, if the connection point is embedded and formed between the windings between the layers of the winding ring 6, stress is applied to the connection point itself, and soldering and welding are performed. The insulation is broken by the projection of the connection point connected by the crimping terminal or the like, and comes into contact with the winding ring 6 to cause the insulation failure.

図1ではコイルエンド部10を加圧成形機により小さく成形した成形率の一番低いところに接続点を埋め込むようにしている。コイルエンド部10での成形率(コイルエンド部断面寸法に対する巻線の線径×巻回数の占める割合)の一番低いところは、各層に挿入した巻線輪6の周方向に隣接する巻線輪6と巻線輪6の隙間となる位置が最も低い箇所となる。図1の実施形態では各層の極間部分となる。   In FIG. 1, the connection point is embedded in a place where the coil end portion 10 is molded by a pressure molding machine and is formed at the lowest molding rate. In the coil end portion 10, the lowest forming ratio (the ratio of the winding wire diameter × the number of turns to the coil end section sectional dimension) is the winding adjacent to the circumferential direction of the winding ring 6 inserted in each layer. The position that becomes the gap between the ring 6 and the winding ring 6 is the lowest. In the embodiment of FIG. 1, it is an interelectrode portion of each layer.

図1に示した本実施形態で説明する。図1の固定子1は3相2極で、スロット数が36スロットである。外層巻線はV相コイルで、スロットのNO.1〜NO.18、NO.19〜NO.36に巻線輪6が挿入されている。NO.36、NO.1とNO.18、NO.19との隙間の2カ所が極間となっている。
また、中層巻線はW相コイルで、スロットのNO.13〜NO.30、NO.31〜NO.12に巻線輪6が挿入されている。NO.12、NO.13とNO.30、NO.31との隙間の2カ所が極間となっている。
内層巻線はU相コイルで、スロットのNO.7〜NO.24、NO.25〜NO.6に巻線輪6が挿入されている。NO.6、NO.7とNO.24、NO.25との隙間の2カ所が極間となっている。尚、巻線輪6の各層間には、相間を絶縁するための相間絶縁9が装着されている。
This embodiment will be described with reference to FIG. The stator 1 in FIG. 1 has three phases and two poles and has 36 slots. The outer layer winding is a V-phase coil. 1-NO. 18, NO. 19-NO. A winding ring 6 is inserted into 36. NO. 36, NO. 1 and NO. 18, NO. There are two gaps between 19 and the gap.
The middle layer winding is a W-phase coil and the slot NO. 13-NO. 30, NO. 31-NO. A winding ring 6 is inserted into 12. NO. 12, NO. 13 and NO. 30, NO. Two places in the gap with 31 are the gaps.
The inner layer winding is a U-phase coil. 7-NO. 24, NO. 25-NO. A winding ring 6 is inserted into 6. NO. 6, NO. 7 and NO. 24, NO. There are two gaps in the gap with 25. Interphase insulation 9 is installed between the layers of the winding ring 6 to insulate the phases.

従って、図1においては、各極間部である、V相コイルのスロットNO.36、NO.1とNO.18、NO.19の隙間、W相コイルのスロットNO.12、NO.13とNO.30、NO.31の隙間、U相コイルのNO.6、NO.7とNO.24、NO.25との巻線輪6と巻線輪6との隙間に接続点を埋め込むと良いことになる。本実施形態ではV相コイルのスロットNO.36、NO.1の隙間の極間に中性点11を埋め込むことによりコイルエンド部10が非常に小さく厳しい成形寸法であっても接続点自体にかかるストレスを低減でき、半田、溶接、カシメ端子等の突起により接続点絶縁が破損して絶縁不良となることを低減できる。言い換えれば、コイルエンド部10を加圧成形して容易に所望の成形寸法にすることができる。   Therefore, in FIG. 1, the slot NO. 36, NO. 1 and NO. 18, NO. No. 19 gap, W-phase coil slot NO. 12, NO. 13 and NO. 30, NO. 31 gap, U-phase coil NO. 6, NO. 7 and NO. 24, NO. It is better to embed the connection point in the gap between the winding ring 6 and the winding ring 6. In this embodiment, the slot NO. 36, NO. By embedding the neutral point 11 between the gaps of one gap, the stress applied to the connection point itself can be reduced even if the coil end portion 10 is very small and has a severe molding size. It is possible to reduce the occurrence of insulation failure due to breakage of the connection point insulation. In other words, the coil end portion 10 can be easily pressure-molded to have a desired molding dimension.

尚、図1の本実施形態では、V相、W相、U相の各相から引き出された引出線V、W、Uの巻線端部の一方は、1カ所で結線され中性点11を構成し絶縁が施された接続点となっており、他方は各口出線7V、7W、7Uの反端子側と結線し絶縁が施された接続点12V、12W、12Uとしてコイルエンド部10の上端部の表面に1カ所にまとめてコイルエンド縛り紐にて上乗せ固定している。   In the present embodiment of FIG. 1, one of the winding ends of the lead wires V, W, U drawn from the V phase, W phase, and U phase is connected at one point, and the neutral point 11 The other end is a connection point that is insulated, and the other is connected to the opposite terminal side of each lead wire 7V, 7W, 7U and insulated as a connection point 12V, 12W, 12U. The upper end portion of each of the two pieces is put together at one place and fixed with a coil end tied string.

図1の実施形態では巻線輪6と巻線輪6との隙間に埋め込む接続点としては中性点11の1カ所であるが、少なくとも各相の口出線7V、7W、7Uの反端子側と結線し絶縁が施された接続点12V、12W、12Uを巻線輪6と巻線輪6との隙間に埋め込んでも同様に、接続点自体にかかるストレスを低減でき半田、溶接、カシメ端子等の突起により接続点絶縁が破損して絶縁不良となることを低減できる。尚、各接続点の埋め込み位置は巻線輪6と巻線輪6の隙間の極間部分に埋め込んだが、巻線輪6と巻線輪6の隙間の近傍に埋め込んでも同様の効果がある。   In the embodiment of FIG. 1, the connection point embedded in the gap between the winding ring 6 and the winding ring 6 is one point of the neutral point 11, but at least the lead terminals 7V, 7W, 7U of each phase Even if the connection points 12V, 12W, 12U, which are connected to the side and insulated, are embedded in the gap between the winding ring 6 and the winding ring 6, the stress applied to the connection point itself can be reduced, and solder, welding, caulking terminals It can be reduced that the insulation at the connection point is damaged due to the projections such as the like, resulting in poor insulation. In addition, although the embedding position of each connection point is embedded in the part of the gap between the winding ring 6 and the winding ring 6, the same effect can be obtained by embedding in the vicinity of the clearance between the winding ring 6 and the winding ring 6.

また、V相、W相、U相の各相から引き出された引出線V、W、Uは絶縁チューブが施されているものの、先に説明したようにコイルエンド部10を加圧成形機により小さく成形したコイルエンド部10では、引出線V、W、Uをコイルエンド部周方向へ引き伸ばし、各相の口出線7V、7W、7Uと接続する際、もしくは引出線Y、Z、Xをコイルエンド部周方向へ引き伸ばし中性点11で接続する際に結線作業上どうしても途中において折り返し部分14を設ける必要がある場合がある。各層の相間である巻線間で各引出線22(V、W、U、Y、Z、Xと同じ)を折り返して加圧成形すると、成形寸法が非常に小さくて厳しい場合、各引出線22の折り返し部分にストレスが加わり引出線22の絶縁チューブを突き破り異相間で接触し絶縁不良となってしまう。   In addition, the lead wires V, W, and U drawn from the V-phase, W-phase, and U-phase are provided with insulating tubes, but as described above, the coil end portion 10 is formed by a pressure molding machine. In the coil end portion 10 formed into a small shape, the lead wires V, W, U are extended in the circumferential direction of the coil end portion and connected to the lead wires 7V, 7W, 7U of each phase, or the lead wires Y, Z, X are connected. When connecting at the neutral point 11 extending in the circumferential direction of the coil end portion, it may be necessary to provide the folded portion 14 in the middle of the wiring work. When each lead wire 22 (same as V, W, U, Y, Z, and X) is folded between the windings that are phases of each layer and is pressure-molded, each lead wire 22 is formed when the forming dimension is very small and severe. Stress is applied to the folded portion of the lead wire, breaking through the insulating tube of the lead wire 22 and contacting between different phases, resulting in poor insulation.

図1ではコイルエンド部10を加圧成形機により小さく成形した成形率の一番低いところに各引出線22の折り返し部分14が来るように配置している。コイルエンド部10での成形率(コイルエンド部断面寸法に対する巻線の線径×巻回数の占める割合)の一番低いところは、各層に挿入した巻線輪6の周方向に隣接する巻線輪6と巻線輪6との隙間がある位置が最も低い箇所となる。図1の実施形態では各層の極間部分となる。図1の実施形態における各相の極間部は前記に記載の通りである。   In FIG. 1, it arrange | positions so that the folding | turning part 14 of each leader line 22 may come to the place where the shaping | molding rate is the lowest when the coil end part 10 was shape | molded small with the press molding machine. In the coil end portion 10, the lowest forming ratio (the ratio of the winding wire diameter × the number of turns to the coil end section sectional dimension) is the winding adjacent to the circumferential direction of the winding ring 6 inserted in each layer. The position where there is a gap between the ring 6 and the winding ring 6 is the lowest. In the embodiment of FIG. 1, it is an interelectrode portion of each layer. The inter-electrode portion of each phase in the embodiment of FIG. 1 is as described above.

従って、図1においては、各極間部である、V相コイルのスロットNO.36、NO.1とNO.18、NO.19の隙間、W相コイルのスロットNO.12、NO.13とNO.30、NO.31の隙間、U相コイルのNO.6、NO.7とNO.24、NO.25との巻線輪6と巻線輪6との隙間に各引出線の折り返し部分14が少なくとも1カ所が位置するように配置することによりコイルエンド部10を非常に小さくて厳しい寸法に成形しても各引出線22の折り返し部14に掛るストレスを低減でき、絶縁チューブが破損して絶縁不良となることを低減できる。   Therefore, in FIG. 1, the slot NO. 36, NO. 1 and NO. 18, NO. No. 19 gap, W-phase coil slot NO. 12, NO. 13 and NO. 30, NO. 31 gap, U-phase coil NO. 6, NO. 7 and NO. 24, NO. The coil end portion 10 is formed into a very small and strict size by disposing at least one folded portion 14 of each lead wire in the gap between the winding ring 6 and the winding ring 6. However, the stress applied to the folded portion 14 of each lead wire 22 can be reduced, and the insulation tube can be prevented from being damaged and causing poor insulation.

図1の本実施形態では、各引出線22の折り返し部14の位置は、内層巻線のU相コイルから中性点11に向かい引き出された引出線Xが、中性点11に接続される前に折り返し部14を設けている。この折り返し部14は、先に説明したV相コイルのスロットNO.36、NO.1の巻線輪6と巻線輪6の隙間の極間で折り返されている。また、同様に内層巻線のU相コイルから口出線7Uに向かい引き出された引出線Uが、口出線7Uに接続される前に折り返し部14を設けている。この折り返し部14は、先に説明したV相コイルのスロットNO.18、NO.19の巻線輪6と巻線輪6の隙間の極間で折り返されている。尚、各引出線22の折り返し部14は巻線輪6と巻線輪6の隙間の極間部分で折り返し部分を位置したが、巻線輪6と巻線輪6の隙間の近傍に位置させても同様の効果がある。   In the present embodiment of FIG. 1, the position of the turn-back portion 14 of each lead wire 22 is such that the lead wire X drawn from the U-phase coil of the inner layer winding toward the neutral point 11 is connected to the neutral point 11. A folded portion 14 is provided in front. This turn-up portion 14 has a slot NO. 36, NO. 1 is wound between the poles of the gap between the winding ring 6 and the winding ring 6. Similarly, the turn-back portion 14 is provided before the lead wire U drawn out from the U-phase coil of the inner layer winding toward the lead wire 7U is connected to the lead wire 7U. This turn-up portion 14 has a slot NO. 18, NO. Folded between the poles of the gap between 19 winding ring 6 and winding ring 6. The folded portion 14 of each lead wire 22 has a folded portion located between the gaps between the winding ring 6 and the winding ring 6, but is positioned near the gap between the winding ring 6 and the winding ring 6. But there are similar effects.

本実施形態の電動機は、図1及び図2で示したように、3相2極であるが、単相の電動機に用いることもできる。また、多極の電動機や同相の巻線輪同士で接続点箇所が多く、コイルエンド部に接続点を多く埋め込まなければならない場合や、各引出線の折り返し部分が多い電動機において有効であり、コイルエンド部の成形寸法の厳しい種々の電動機において用いることができる。   Although the electric motor of this embodiment is a three-phase two-pole as shown in FIG.1 and FIG.2, it can also be used for a single-phase electric motor. In addition, it is effective in multi-pole motors and in-phase winding rings where there are many connection points and a lot of connection points must be embedded in the coil ends, or in motors where there are many folded portions of each lead wire. It can be used in various electric motors with severe end portion molding dimensions.

本実施形態の電動機の主要構成部品の配置を示した模式図。The schematic diagram which showed arrangement | positioning of the main components of the electric motor of this embodiment. 図1に示した巻線輪を固定子のスロットに挿入する図。The figure which inserts the winding ring shown in FIG. 1 in the slot of a stator. 図1に示した口出線の口出線固定位置からの反端子側長さLを示す図。The figure which shows the non-terminal side length L from the lead wire fixed position of the lead wire shown in FIG. 従来の実施形態の接続点を示した図。The figure which showed the connection point of conventional embodiment. 図4に示した接続点をコイルエンド部に埋め込んだ図。The figure which embedded the connection point shown in FIG. 4 in the coil end part. 別の従来の実施形態の接続点を示した図。The figure which showed the connection point of another conventional embodiment. 図6に示した接続点をコイルエンド部に埋め込んだ図。The figure which embedded the connection point shown in FIG. 6 in the coil end part.

符号の説明Explanation of symbols

1、1a・・・固定子
2、2a、2b・・・巻線
3・・・スロット
4、4a・・・スロット絶縁
6・・・巻線輪
7、7U、7V、7W、7a、7b・・・口出線
8・・・端子
9・・・相間絶縁
10、10a、10b・・・コイルエンド部
11・・・中性点
12、12U、12V、12W、12a、12b・・・接続点
13・・・口出線固定位置
14・・・引出線折り返し部分
22、22a、22b、U、V、W,X、Y、Z・・・引出線
1, 1a ... Stator 2, 2a, 2b ... Winding 3 ... Slot 4, 4a ... Slot insulation 6 ... Winding wheel 7, 7U, 7V, 7W, 7a, 7b .... Lead wire 8 ... Terminal 9 ... Interphase insulation 10, 10a, 10b ... Coil end 11 ... Neutral point 12, 12U, 12V, 12W, 12a, 12b ... Connection point 13 ... Lead wire fixing position 14 ... Leader line folding portion 22, 22a, 22b, U, V, W, X, Y, Z ... Leader wire

Claims (3)

環状に形成された継鉄部と、継鉄部から径方向に伸びた歯部と、継鉄部と歯部とで構成したスロットと、前記スロットを覆う様にスロット絶縁が挿着され、前記スロットには外部で巻線を巻回した複数の巻線輪をスロット絶縁の上から巻線挿入装置によりスロットの底部から順に挿入し、少なくとも2層以上に重なるように挿入した固定子において、
前記固定子の両端部からは複数の巻線輪が飛び出してコイルエンド部が形成され、前記コイルエンド部の周方向に隣接する巻線輪と巻線輪との隙間に、前記複数の巻線輪から引き出した引出線の巻線端部を接続した接続点を、少なくとも1カ所に埋め込んだことを特徴とする電動機。
A yoke part formed in an annular shape, a tooth part extending in the radial direction from the yoke part, a slot constituted by the yoke part and the tooth part, and slot insulation is inserted so as to cover the slot, In the stator, a plurality of winding rings wound around the outside are inserted into the slot sequentially from the bottom of the slot by a winding insertion device from above the slot insulation, and inserted so as to overlap at least two layers.
A plurality of winding rings protrude from both end portions of the stator to form a coil end portion, and the plurality of windings are formed in a gap between the winding rings adjacent to each other in the circumferential direction of the coil end portion. An electric motor characterized in that at least one connection point connecting winding ends of a lead wire drawn out from a ring is embedded.
環状に形成された継鉄部と、継鉄部から径方向に伸びた歯部と、継鉄部と歯部とで構成したスロットと、前記スロットを覆う様にスロット絶縁が挿着され、前記スロットには外部で巻線を巻回した複数の巻線輪をスロット絶縁の上から巻線挿入装置によりスロットの底部から順に挿入し、少なくとも2層以上に重なるように挿入した固定子において、
前記固定子の両端部からは複数の巻線輪が飛び出してコイルエンド部が形成され、前記コイルエンド部の周方向に隣接する巻線輪と巻線輪との隙間に、前記複数の巻線輪から引き出した引出線の周方向の折り返し部を、少なくとも1カ所に位置させたことを特徴とする電動機。
A yoke part formed in an annular shape, a tooth part extending in the radial direction from the yoke part, a slot constituted by the yoke part and the tooth part, and slot insulation is inserted so as to cover the slot, In the stator, a plurality of winding rings wound around the outside are inserted into the slot sequentially from the bottom of the slot by a winding insertion device from above the slot insulation, and inserted so as to overlap at least two layers.
A plurality of winding rings protrude from both end portions of the stator to form a coil end portion, and the plurality of windings are formed in a gap between the winding rings adjacent to each other in the circumferential direction of the coil end portion. An electric motor characterized in that a circumferential folding portion of a leader line drawn from a ring is positioned at at least one location.
前記固定子の両端部から飛び出っている複数の巻線輪のコイルエンド部には、外部電源接続部へ接続するための端子を備えた口出線が所望の固定位置で固定され、前記口出線の固定位置からコイルエンド部周方向に延びる反端子側の口出線長さが、全て略同じ長さとしたことを特徴とする請求項1項または請求項2項記載の電動機。 A lead wire provided with a terminal for connecting to an external power supply connection portion is fixed to a coil end portion of a plurality of winding rings protruding from both ends of the stator at a desired fixing position. 3. The electric motor according to claim 1, wherein the lengths of the lead wires on the side opposite to the terminal extending in the circumferential direction of the coil end from the fixed position of the lead wires are substantially the same.
JP2008151275A 2008-06-10 2008-06-10 Electric motor Pending JP2009303286A (en)

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CN103982427A (en) * 2014-05-19 2014-08-13 广东美芝精密制造有限公司 Compressor
CN107448388A (en) * 2016-03-25 2017-12-08 株式会社丰田自动织机 Electrodynamic type fluid machinery
CN112514209A (en) * 2018-08-03 2021-03-16 日本电产株式会社 Stator and motor

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CN112514209B (en) * 2018-08-03 2024-05-28 日本电产株式会社 Stator and motor

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