JP2012153144A - Embossing device for planar materials - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide an exchanger unit which can exchangeably configure embossing rolls of embossing devices that are used for processing two-dimensionally expanded material.SOLUTION: The exchanger unit can be configured, for example, as a tube 2 with terminal locating surfaces 8, 9. The stand 13 of an embossing device 14 has corresponding seats 11, 12 that are adapted to the respective exchanger units 2 with high precision. The embossing rolls 1, 4 that are received in the exchanger units 2 are thus in their working positions once the embossing roll 1 is inserted and is received by the seats 11, 12 pertaining to the locating surfaces 8, 9 of the fixing elements and no further adjustment needs to be carried out. Especially the driven embossing roll 1 of such an embossing device 14 can be exchanged with substantially less effort, which makes it possible to quickly perform maintenance work and rearrange the production.

Description

  The invention relates to an embossing device preferably used for packaging tobacco products, in particular for flat materials in the form of strips or bands, as described in the preamble of claim 1.

  This type of embossing apparatus is used in the packaging industry for the purpose of embossing simultaneously when, for example, a seal or a design is stamped on a packaging material. In this context, the term embossing means the formation of fine patterns on the surface on the scale of millimeters and smaller than millimeters. This type of sheet packaging material is used for packaging tobacco products (cigarettes), foods, chocolates, chewing gums and the like. An embossing device for this purpose is described in EP-A-0686782 by the same applicant as this application.

  Conditions such as high operating speed (e.g. 1.8 m / sec), fine and absolutely regular pattern for such embossing equipment, and embossing without error over long continuous operating times are High accuracy is required for the structure and installation of embossing machines. Therefore, in the prior art embodiments, the entire so-called embossing head, ie the mount that supports the embossing roll and includes the adjusting device, is mounted on the embossing machine as an external element among others. These embossing heads weigh in excess of 50 kg in certain examples.

  However, since the roll is subject to calculable wear, regular maintenance of the embossing head is necessary. In particular, rolls must be changed from time to time. However, changes to different surface structures, different seals or different shapes, for example, require roll replacement. In prior art embossing heads, this is unavoidable with the removal of the entire embossing head, transporting it to the work place where the necessary work is done, reattaching the embossing head, and possibly the process that would otherwise be done Including time-consuming re-adjustment for misalignment. This operation takes several hours and is heavy, requiring at least two people or additional lifting devices to remove the embossing head and reattach it to the packaging machine.

  For quick replacement, it is convenient to have a second embossing head. However, on the one hand, this solution is a very expensive investment, and on the other hand, it does not eliminate the need to accurately adjust the newly installed embossing head for material feeding in the packaging machine. .

  U.S. Pat. No. 5,590,557 discloses a roll stand for a pair of rolls arranged in a cassette to facilitate roll exchange. The cassette includes a spindle to allow for precise mutual adjustment of the rolls, which is a problem for installations of that kind, but not critical in current equipment.

EP-A-0686782 US Pat. No. 5,590,557 EP-A-925911 Swiss patent application 1999 09929/99

  In view of this background of the prior art, the object of the present invention is to provide an embossing device of the type described above which allows easy replacement of the embossing rolls without the need for preconditioning.

  The device is shown in claim 1. The other claims show preferred embodiments.

  The present invention is based on the discovery that it is not absolutely necessary to support the embossing roll directly on the mount of the embossing device. The driven embossing roll is connected to the driven unit of the packaging machine and must be accurately adjusted with respect to the feed direction of the embossed material.

FIG. 2 shows a partial view of the first embodiment. FIG. 2 shows a top view of a first embodiment with a partially sectioned removable embossing roll. FIG. 4 shows a partial view of a second embodiment. FIG. 7 shows a partial view of a third embodiment. The fragmentary figure of the 4th example is shown. FIG. 7 shows a partial view of a fifth embodiment. FIG. 10 shows a partial view of a sixth embodiment. FIG. 9 shows a partial view of a seventh embodiment with holding means not connected to the embossing roll. A diagram similar to FIG. 2 of the seventh embodiment is shown. FIG. 10 shows a perspective view of an eighth embodiment in which the mount of the embossing roll is provided in the mount. A top view similar to FIG. 2 of the eighth embodiment is shown. FIG. 10 shows a perspective view of a ninth embodiment in which the embossing rolls are synchronized in the exchange unit. A top view similar to FIG. 2 of the ninth embodiment is shown. FIG. 16 shows a perspective view of a tenth embodiment having a rotating knob for rotating an embossing roll. A top view similar to FIG. 2 of the tenth embodiment is shown. FIG. 6 shows a perspective view of another embodiment with a sleeve that includes two mating rolls.

  The invention is described in detail below with reference to the drawings of exemplary embodiments.

  In the drawings, the same components are denoted by the same reference numerals.

  1 and 2 show a first embodiment of the invention in which a driven embossing roll 1 is rotatably supported by a generally cylindrical sleeve 2. The sleeve 2 includes a cutout 3 that traverses the work surface of the embossing roll 1 so that the roll 4 associated with the embossing roll 1 can be actuated (see FIG. 2).

  The first embossing roll 1 to be driven is rotatably supported in the sleeve 2 accurately by the rotary bearing 6. Both ends of the sleeve have mounting surfaces 8 and 9, respectively, which are precisely adapted to the openings 11 and 12 of the mount 13 of the embossing device 14. Therefore, the sleeve 2 is introduced into the mount 13 in the direction of the arrow 15 until the plate 16 hits the mount 13 and at the same time the driven embossing roll 1 is positioned accurately in the radial direction by the drive unit 21. By screwing the fixing screw 18 into the sleeve 2, the sleeve 2 is fixed at a predetermined optimum rotational position, and is held so as not to be shaken and dropped off. The shaft 21 of the external drive unit 20 shown in FIG.

  When the sleeve 2 is inserted, the driving end 22 is connected to the driven end of the embossing roll 1. This connection can be made by various methods well known to those skilled in the art, depending on the local situation, such as driver or toothing. This connecting operation requires the embossing roll 1 to be rotated to a predetermined position, which acts on the embossing roll 1 through the cutting section 3 or the second shaft end 24 of the driven embossing roll 1. In this example, the shaft end 24 is designed to be accessible through the plate 16, for example.

  As schematically shown in FIG. 1, the combined rolls 4 can be removed upward (arrow 26) after disengagement from the usual holding device, which is also for example the applicant referred to above. The embossing rolls can be moved away from each other in accordance with the European patent. Therefore, the structure of the holding device for the combined rolls 4 is not shown any further and need not be described in further detail.

  In contrast to the schematic representation of FIG. 1, FIG. 2 shows that the mating surface 8 has a smaller diameter than the embossing roll 1, so that the embossing roll 1 can be pulled out of the mount 13. It clearly shows that by releasing the tensioning device, the combined roll 4 can be lifted sufficiently to separate it from the embossing roll 1. As this example shows, this allows only the embossing roll to be replaced without having to remove the mount with all additional devices such as the drive. The mount can be realized as a fixing member of the packaging machine. The easy exchangeability of parts (embossing rolls, bearings) that are primarily subject to wear allows for ecologically favorable maintenance, since fewer parts are required.

  Due to the simplicity of the exchange, a semi-automatic or fully automatic exchange of the embossing roll can be achieved, for example, by a corresponding application in which the fixing screw is replaced with a pin or the like. Also, in this connection, means can be provided for monitoring the wear of the embossing roll with corresponding sensors, either on the product or directly on the embossing roll. A sensor or any other measuring device can also read the code provided on the embossing roll, which allows automatic identification of the inserted embossing roll. One possibility for automatic wear control is to form a polished smooth area surrounding one end of the roll. The relative position of the surface of the measurement area with respect to the mount can be detected with high accuracy by, for example, an optical sensor. The sensor arrays necessary for this are known per se. For example, wear on the surface of an embossing roll with an embossing pattern formed in a pyramid ranging from micrometer to several millimeters causes the embossing roll to move relative to the mount, which generates a corresponding signal on the sensor. The In a normal embossing roll, when the surface is totally worn, the movement of the roll is, for example, 150 μm. If the signal exceeds a certain threshold, i.e. if the wear has reached a certain threshold value, the embossing roll may be activated by a corresponding signal issued for the operator or by activation of a semi-automatic or fully automatic change system. Exchange is required.

  According to the European patent application mentioned at the outset, or from the same applicant EP-A-925911, the combined rolls rotate freely and, as disclosed in the cited example, if they are axially aligned and supported. Causes self-synchronization.

  By altering the sleeve 2 in that way so as to apply a combined roll in addition to the driven roll, it is further possible to accurately synchronize the two embossing rolls at their relative rotational positions. In this case, it is not necessary to divide the frame, but the frame can be composed of a plurality of independent parts, one of which contains a driven roll like a sleeve and the second part is a combined roll. Accommodate. It is preferred that the members of the frame be secured to each other only when the frame is assembled and the roll is inserted into the corresponding receiving seat of the mount 13. This example is described below in the ninth embodiment (FIGS. 12 and 13).

  It is also conceivable to use the inventive structure relating to a multi-roll system, as described for example in the unpublished Swiss patent application 1999 09929/99 (see FIG. 16). A multi-roll system is an apparatus in which a plurality, especially three or more rolls, are used in the embossing and / or transfer process.

  The exemplary embodiments described below show a single alternative.

  In FIG. 3, the mount 13 basically includes a rectangular receiving seat 30, and a sleeve having a square fitting surface 31 corresponding to the receiving seat is inserted and removed from above.

  In FIG. 4, both the driven embossing roll 1 and the associated roll 4 are accommodated in sleeves 2 and 35, respectively. In this example, the rolls 4 that are combined so that they can be pressed against the surface of the driven embossing roll 1 are arranged eccentrically in the sleeve 35 so as to protrude considerably from the front surface of the cut portion 36.

  This movement towards the driven embossing roll 1 is ensured by a holding device or retainer 39 which is movable in the slot 38. The retainer 39 is connected to an adjustment and contact pressure applying device (not shown) according to the prior art.

  The required alignment with respect to the rotational position of the sleeves 2, 35 is ensured with the end plates 16, 40 that can be brought close enough so that the embossing rolls 1, 4 operate in the permitted position. As an example, this is achieved by the fact that they each include a straight portion 41.

  FIG. 5 shows an embodiment which is basically the same as the embodiment of FIG. 3 as far as the driven embossing roll 1 is concerned. However, in this example, the combined roll 4 is also supported by the U-shaped holder 42. The holders 42 are inserted into recesses 43 each having a guide rail 44 at the bottom, and the guide rail is received in a groove (not shown) provided at the bottom of the end member 46 when the holder is inserted. . These grooves are precisely adjusted with respect to the rails 44 so that an accurate axial positioning of the combined rolls is achieved. The holder 42 having the rolls 4 to be assembled is movable along the rails 44 toward the driven embossing roll 1. This movement, as well as the defined contact pressure for the first embossing roll 1, is again given by the adjustment and contact pressure applying device according to the prior art. Therefore, illustration was abbreviate | omitted.

  FIG. 6 shows an embodiment in which the embossing roll 1 and the associated roll 4 are housed in a single replaceable frame 48. The bottom of the interchangeable frame 48 includes a T-shaped groove 49 that allows it to be inserted and mounted laterally on the rail 50 in the direction of arrow 51. During this insertion process, the exemplary pressing member 52 of the adjustment and contact pressure applying device for the embossing device 14 has been retracted and advanced toward the operating position as soon as the replaceable frame 48 is inserted, A predetermined contact pressure of the second combined roll 4 is applied to the first embossing roll 1. Since the operating position of the pressing member 52 is determined, no new adjustment is required for this purpose, and it is sufficient to move the adjusting device from the rest position enabling insertion to a predetermined operating position.

  7 is similar to the embodiment of FIG. 6, but the interchangeable frame 48 and rail 50 are designed so that the interchangeable frame 48 with the embossing rolls 1, 4 can be inserted into the mount 13 from above according to the arrow 53. The example shown is shown.

  FIGS. 8 and 9 show an alternative embodiment in which the central part of the sleeve 2 is omitted, i.e. the embossing roll 1 is accessible on its entire circumference. Both sides of the embossing roll 1 are provided with attachment portions 55 (drive side) and 56, which receive the bearing 6 of the embossing roll 1 and include attachment surfaces 8 and 9, respectively. In its installation, this embodiment is the same as the embodiment of FIGS. 1 and 2 with respect to the insertion process. However, in this case, it is preferable that the screw 16 is inserted into the mount 13 in the axial direction of the embossing roll 1 through the rim 58 of the plate 16.

  10 and 11 show an embodiment in which a drive-side bearing 60 is disposed in the mount 13 and receives a journal 62. FIG. A position for replacement and storage (preferably approximately in the center) so that the end 22 of the embossing roll 1 including the inner conical surface can be slid onto the conical journal 62 and complementarily connected. In order to hold the embossing roll 1, the end 61 here only includes an annular support 65 for the embossing roll 1. The end 22 of the embossing roll can take the form of a shaft as shown or can be integrated into the roll body.

  12 and 13 are similar to FIGS. 1 and 2, but show an embodiment in which the embossing rolls 1 and 4 include gear rims 70 and 71, respectively. In the operating state (FIG. 13), the gear rims engage each other and the embossing rolls 1, 4 are actively synchronized.

  FIGS. 14 and 15 include a rotation knob 24 similar to FIGS. 1 and 2 that allows the embossing roll 1 to be rotated into position for connection to the shaft end 22 by, for example, coarse tooth engagement. An example is shown. The rotary knob is connected to the shaft end 76 of the embossing roll 1 by a free rotating wheel or a resistance clutch 75, so that the rotary knob 24 is not forcibly rotated during operation.

  FIG. 16 shows that the driven embossing rolls 1 are individually arranged on the mount 13 and the two combined rolls 4, 4A are arranged on the sleeve 77, which attaches the mounting surface 8 and end plate 40 described above. An alternative embodiment is shown including. Such an arrangement of two or more combined rolls can be used, for example, in so-called shadow embossing or double-sided embossing techniques, the two combined rolls being arranged according to a defined mutual alignment.

  From the foregoing description, it will be apparent to those skilled in the art that modifications can be made to the illustrated embodiments without departing from the scope of the present invention. In particular, the embossing device can be arranged in any spatial orientation. Also, the illustrated alternatives can be combined with each other, particularly with respect to the connection of the embossing rolls and the manual rotation with the rotary knob.

  Each side or end plate of the mount 13 or the cassette portion of the mounting portions 55, 56, respectively, can include synchronizing means such as gears or belt drives to synchronize the rotation of the embossing roll, for example. Accordingly, some or all of the embossing rolls 1 and 4 can be synchronized by the corresponding gears, and the gear members are connected only in the process of inserting the embossing rolls 1 and 4 into the mount 13.

One or several of the following changes are possible. That is,
The rotationally symmetrical exchange unit, i.e. the sleeve 2 or the mounting part 55, 56, and the corresponding receiving seat of the mount 13, like a pair of tongues and grooves, so that it can only be inserted in a predetermined rotational position. It is possible to provide a fixed member in the rotational direction, or a shape different from a radially symmetric shape, for example an oval.
A holding means is provided which directly engages the end of the embossing roll, whereby the end of the embossing roll acts as a shaft and individual shafts can be omitted.
The embossing roll is generally driven by a motor or other drive device. However, instead of being connected to the drive of the packaging machine, they can be driven by a dedicated motor, which is preferably synchronized with the motor of the machine to be connected, in particular the packaging machine.
-Magnetic fixing means for the exchange unit.
-Insertion of the exchange unit by a combination of radial and axial movement of the exchange unit, e.g. after insertion from above until the embossing roll is aligned with the driven journal, the axial direction for sliding on the journal Move.
-Use of one or several exchange units only for the roll 4 to be combined.

  Many other advantages can be seen from the foregoing description. In the prior art, the combined rolls are connected to corresponding adjustment and / or contact pressure applying devices with screws that are relatively easy to handle, and therefore the replacement of itself is already complex in prior art embossing heads. However, when changing the embossing emblem, the embossing rolls are adapted to each other in operation, and if only one of the two rolls is replaced, turbulence and increased wear can occur, so both rolls It had to be replaced and the benefits gained were limited. Also, each pair of embossing rolls can be held for another embossing operation without requiring an unbearable investment.

  In the state where the driven embossing roll is held in the mount as in the prior art, even if only the combined roll is provided with a holding means, the replacement of the supported supported roll as in the conventional case is not possible. Although it is actually simpler than replacement, it is improved in terms of ease of maintenance, but it is nevertheless time consuming work and is substantially simplified by the present invention. In this regard, the present invention gains additional importance because of the recent trend of using several combined rolls. That is, for the roll (s) that are basically combined, it is possible to limit the wear of the surface with the embossed pattern in particular.

  The embossing device of the present invention engages between four adjacent teeth of a roll that each tooth of one roll is described in the previously unpublished and commonly assigned European Patent Application No. 925911. Both idle embossing rolls and active synchronous rolls that engage the corresponding recesses of the rolls in which each tooth of a roll is mated, and if there are more than two rolls, the hybrid system Moreover, it can be seen from this explanation that it is preferable.

The described embodiments of the invention as a whole further provide one or several of the following advantages. That is,
1) The embossing head with the quick change system of the present invention is fixedly attached to the backing material, i.e. forms its fixed member.
2) Can work alone. This is because the present invention results in a significant weight reduction of the parts that must be handled in the case of refurbishment or maintenance, i.e. basically only the embossing roll itself. Therefore, the manufacturing cost is also reduced.
3) Acquisition costs are also reduced. This is because when a new embossing is required for an existing embossing head, only the corresponding embossing roll of the quick change system has to be acquired.
4) Maintenance and assembly / disassembly of the embossing roll is considerably simplified.
5) Since fewer machine parts are required, maintenance technology is better ecologically.

Claims (19)

  In an embossing apparatus for embossing a sheet material to form a fine pattern for use in packaging tobacco products, food, chocolate, chewing gum, etc., and arranged parallel to each other in a mount (13) Including at least two embossing rolls (1, 4), ie a first driven roll (1) and an associated roll (4), which can be aligned to the mutual contact position, , 4A) is accommodated in the exchange unit (2; 2, 35; 42; 48; 55, 56; 77), and the exchange unit includes holding means (8, 9; 31; 49) And the mount includes a receiving seat (11, 12; 30; 50), the shape of the receiving seat being essentially complementary to the holding means, whereby the holding means are connected. Embossing device replacement unit by inserting the seat can be inserted into a predetermined position in the mount, characterized in that the roll can be removed independently from each other for.   At least one embossing roll (1, 4, 4A) housed in the exchange unit (2; 2, 35; 42; 48; 55, 56; 77) is a first roll (1) to be driven to rotate. The apparatus of claim 1, wherein:   At least one combined roll (4) is accommodated in the exchange unit (35; 42; 48) and the first roll (1) associated with this roll (4) is arranged in its own exchange unit; 2. One or more second rolls (4, 4A) arranged in a common exchange unit (48) with one or more second rolls. apparatus.   At least one roll (1, 4) arranged in the exchange unit (2; 2, 35; 42; 48; 55, 56; 77) comprises the interacting means (24), the interacting means being at a certain rotation Device according to claim 1, characterized in that the roll can be rotated to a position, i.e. to a position where the roll can be connected to a drive (20) inserted in the mount (13).   A fixing means (18; 57), i.e. a clamp, a fixing screw or other non-mechanical fixing means, is further provided, the operation of the fixing means being held in place in the mount (13) by the holding means (8, 8; 31). 49. The device of claim 1, wherein 49) is fixed so that removal and reinsertion can be performed without breaking the adjustment in operation.   Division in the form of exchangeable frames (48; 2, 42) or sleeves (2; 35; 77) which are exchange units containing a single roll (1; 4; 4A) or multiple rolls (1, 4, 4A) 2. The device according to claim 1, wherein the parts of the replacement unit are connected to each other in order to assemble an unfinished housing.   7. Interchangeable frame (48) surrounds the first roll (1) and the associated roll (4) so that these roll sets can be removed and reinserted as a unit. Equipment.   The first roll (1) and the associated roll (4, 4A) are actively connected by means of synchronization (70, 71) arranged in the exchange unit, thereby being in operation and removed from the mount 2. A device according to claim 1, characterized in that the mutual rotational position of the rolls is determined.   Receiving seat of holding means (8, 9; 31; 49) arranged in the axial direction or the radial direction with respect to the roll (1, 4, 4A) in a state where the wall (11, 12) as a receiving seat is inserted The mounting (13) includes a guide (50) which is a receiving seat, and the holding means of the corresponding exchange unit (2; 2, 35; 42; 48; 55, 56; 77) are basically complementary. 1 and 2, whereby removal and reinsertion of the exchange unit with respect to the mount (13) can be effected essentially parallel or perpendicular to the axis of rotation of the roll or by a continuous movement thereof. The described device.   The holding means (8, 9) include a fixing means in the rotational direction, and a receiving seat for the holding means in the mount (13) includes a complementary fixing means, whereby the holding means has a predetermined rotational direction relative to the mount. The device according to claim 1, characterized in that it can be inserted into the receiving seat only in the position.   A signal can be generated when a predetermined wear threshold is exceeded in relation to the replacement mounting of the embossing roll (1, 4, 4A), which is a measuring means that makes it possible to measure the wear of at least one embossing roll. A sensor is provided which enables the position of the rolls (4, 4A) to be combined to be determined so that automatic replacement can be performed based on the command of the sensor. The described device.   An exchange unit (2; 2, 35; 42; 48; 55, 56; 77) which is at least one of the holding means (8, 9; 55, 56) of one embossing roll (1, 4, 4A) 2. A device according to claim 1, characterized in that all of the holding means of all the embossing rolls (1, 4, 4A) arranged comprise bearings (6) for rotationally supporting the embossing rolls. .   It is provided in a connecting part between the first driven embossing roll (1) and the drive part (21), which is at least one of the holding means (61) for one embossing roll (1, 4, 4A). A single holding means takes the form of a locking or rest (65) for the embossing roll (1), and a rotary bearing (60) for its operation is arranged on the mount (13) The apparatus according to claim 1.   2. A device according to claim 1, characterized in that the exchange unit (77) contains at least two embossing rolls (4, 4A).   15. The driven embossing roll (1) is individually arranged in the mount (13) and drives the embossing roll (4, 4A) arranged in the exchange unit. apparatus.   A packaging machine comprising the apparatus according to claim 1.   The packaging machine according to claim 16, wherein the mount (13) of the embossing device (14) is non-removably connected to the packaging machine.   Passed between at least one first roll (1) and one or more second rolls (4, 4A), in the form of strips or bands, coated with metal on one side and further fiber 18. An apparatus as claimed in claim 1 or a method of using a packaging machine as claimed in claim 17, wherein an embossed structure is embossed on a flat material comprising a support of a porous material.   16. Use of an apparatus according to claim 15 for the formation of shading or double-sided embossing in packages of tobacco products.

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