JP2011249395A - Semiconductor device - Google Patents
Semiconductor device Download PDFInfo
- Publication number
- JP2011249395A JP2011249395A JP2010118266A JP2010118266A JP2011249395A JP 2011249395 A JP2011249395 A JP 2011249395A JP 2010118266 A JP2010118266 A JP 2010118266A JP 2010118266 A JP2010118266 A JP 2010118266A JP 2011249395 A JP2011249395 A JP 2011249395A
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- JP
- Japan
- Prior art keywords
- lead
- semiconductor device
- solder
- internal
- semiconductor element
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000004065 semiconductor Substances 0.000 title claims abstract description 81
- 238000000034 method Methods 0.000 claims description 15
- 230000008569 process Effects 0.000 claims description 15
- 238000007789 sealing Methods 0.000 claims description 15
- 239000011347 resin Substances 0.000 claims description 14
- 229920005989 resin Polymers 0.000 claims description 14
- 238000005304 joining Methods 0.000 claims description 11
- 230000000630 rising effect Effects 0.000 claims description 3
- 239000000758 substrate Substances 0.000 claims 1
- 229910000679 solder Inorganic materials 0.000 abstract description 77
- 230000000694 effects Effects 0.000 abstract description 4
- 230000001788 irregular Effects 0.000 abstract 1
- 238000007493 shaping process Methods 0.000 abstract 1
- 239000006071 cream Substances 0.000 description 14
- 230000001681 protective effect Effects 0.000 description 12
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 5
- 229910052802 copper Inorganic materials 0.000 description 5
- 239000010949 copper Substances 0.000 description 5
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000010309 melting process Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
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Abstract
Description
本発明は、MOS−FETを用いたパワー用インバータ回路を構成するための樹脂封止型の半導体装置に関する。 The present invention relates to a resin-encapsulated semiconductor device for constituting a power inverter circuit using a MOS-FET.
車両用回転電機への制御装置一体化や、車載機器の小型化が進められるに伴い、それらに用いられる半導体装置も小型化、軽量化が求められている。
従来の半導体装置として、第1のリード下面および第2のリード下面が樹脂封止下面と同一面で、かつ、パワー素子の電極へ平板状の内部リードをはんだ付けする構造が開示されている(例えば、特許文献1参照)。
As control devices are integrated into a vehicular rotating electrical machine and downsizing of in-vehicle devices is progressed, semiconductor devices used for them are also required to be downsized and light.
As a conventional semiconductor device, a structure is disclosed in which a first lead lower surface and a second lead lower surface are flush with a resin-encapsulated lower surface, and a flat internal lead is soldered to an electrode of a power element ( For example, see Patent Document 1).
従来の半導体装置は、第2のリード上に半導体素子を載置するものであり、半導体素子の上面と第1のリードの上面に、水平に伸びるように内部リードを配置させるため、第1のリードと内部リードとの接合部を、半導体素子の上面の高さに揃える必要があり、第1のリードを屈曲させて高さを稼ぎ、半導体素子と同じ高さの水平面を構成していた。 In the conventional semiconductor device, the semiconductor element is mounted on the second lead, and the first lead is disposed so as to extend horizontally on the upper surface of the semiconductor element and the upper surface of the first lead. The joint between the lead and the internal lead must be aligned with the height of the upper surface of the semiconductor element, and the first lead is bent to increase the height, thereby forming a horizontal plane having the same height as the semiconductor element.
ここで、第1のリードと第2のリードは、一つの平板をプレス機で打ち抜き加工して切り目を設けた二つの端子部によって構成されており、第1のリードと第2のリードの先端部(端部)上にそれぞれ内部リードの一端、他端がそれぞれ配置されてブリッジする状態で両者を接続するが、樹脂封止までの段階では、第1のリードと第2のリードの他端部(内部リードが接続されない側の端部)は元の一つの平板(リードフレーム)に接続固定されている。 Here, the first lead and the second lead are constituted by two terminal portions having a notch formed by punching one flat plate with a press machine, and the leading ends of the first lead and the second lead. One end and the other end of the internal lead are respectively arranged on the part (end part) and are connected in a bridge state, but at the stage until resin sealing, the other end of the first lead and the second lead The portion (the end on the side where the internal lead is not connected) is connected and fixed to the original flat plate (lead frame).
リードフレームに他端が接続された第1のリードの端部(第二のリードに近い部分)を屈曲させた場合、第1、第2のリード間の距離が、第1のリードを水平面から突出させる量だけ水平面上で余計に離間してしまう状態となっていた。
そのため、第1のリードを屈曲させた構造では、半導体装置の面積を小さくすることが難しく、また、第1のリードと内部リードの間に接合部材としてはんだ層を設けても、その厚さを十分に確保することができず、接合強度の低下が懸念された。
When the end of the first lead (the portion close to the second lead) whose other end is connected to the lead frame is bent, the distance between the first and second leads is such that the first lead is It was in a state of being further separated on the horizontal plane by the amount to be projected.
Therefore, in the structure in which the first lead is bent, it is difficult to reduce the area of the semiconductor device, and even if a solder layer is provided as a bonding member between the first lead and the internal lead, the thickness thereof is reduced. It could not be ensured sufficiently, and there was concern about a decrease in bonding strength.
また、従来技術にあるように、第1のリードと内部リードを凹凸により位置合わせする構造とした場合に内部リード他端の配置に制約が生じるために、内部リードと半導体素子との配置にばらつきが生じ、また、半導体素子と第2のリードまたは内部リードとの接合をはんだ付けによって行うために、第2のリードに対して半導体素子および内部リードの配置にばらつきが生じることになり、半導体素子内の電流分布がばらつくことが懸念された。 In addition, as in the prior art, when the first lead and the internal lead are configured to be aligned by unevenness, there is a restriction on the arrangement of the other end of the internal lead, resulting in variations in the arrangement of the internal lead and the semiconductor element. In addition, since the semiconductor element and the second lead or the internal lead are joined by soldering, the arrangement of the semiconductor element and the internal lead varies with respect to the second lead. There was concern that the current distribution would vary.
本発明は、上記のような問題を解決するためになされたものであり、半導体装置を構成するリードの屈曲を無くし、半導体装置の小型化を可能とし、リードと内部リードの接合強度を向上させることを目的とする。
また、各リードと内部リードとの接合位置のばらつきを抑制し、半導体素子内の電流分
布の偏りを抑制することが可能な半導体装置を得ることを目的とする。
The present invention has been made to solve the above problems, eliminates bending of leads constituting the semiconductor device, enables miniaturization of the semiconductor device, and improves the bonding strength between the lead and the internal lead. For the purpose.
It is another object of the present invention to obtain a semiconductor device capable of suppressing variation in the bonding position between each lead and internal lead and suppressing uneven current distribution in the semiconductor element.
この発明に係わる半導体装置は、平板状の第一のリード、上記第一のリードと離間して同一平面上に配置された平板状の第二のリード、上記第二のリードの端部形状は変化させず平面部の一部を突出させてなる突起部、上記第一のリード上に載置された半導体素子、一端が上記半導体素子上に第一の接合部材を介して接合され、他端が上記第二のリードに設けられた上記突起部上に第二の接合部材を介して接合された平板状の内部リード、上記内部リードおよび上記半導体素子を含む上記第一、第二のリード上面を覆って封止するとともに、上記第一、第二のリードの外部との接続のための端子部分を露出させる封止樹脂を備え、上記第二のリードの平面よりも突出した上記突起部の表面部を覆うように上記第二の接合部材が配置されたものである。 The semiconductor device according to the present invention includes a flat plate-like first lead, a flat plate-like second lead spaced apart from the first lead, and arranged on the same plane, and the end shape of the second lead is A protrusion formed by protruding a part of the flat surface without changing, a semiconductor element placed on the first lead, and one end bonded to the semiconductor element via a first bonding member, and the other end The upper surface of the first and second leads including a flat plate-like internal lead, the internal lead, and the semiconductor element, which are joined to the protrusion provided on the second lead via a second joining member And a sealing resin that exposes a terminal portion for connection to the outside of the first and second leads, the protrusion of the protrusion protruding from the plane of the second lead The second bonding member is placed so as to cover the surface part A.
この発明の半導体装置によれば、突起部が、第二のリードの端部形状を維持したまま平面部の一部を突出させた形状であるため、突起部形成前後で第一のリードと第二のリード間の平面上での距離が変化することがなく、また、第二のリードの平面よりも突出した突起部の表面部を覆うように第二の接合部材を配置することで、突起部の高さに相当した厚みの第二の接合部材を配置でき、第二のリードと内部リードとを接合するための第二の接合部材の量を十分に確保することが可能となる。 According to the semiconductor device of the present invention, since the protruding portion has a shape in which a part of the planar portion protrudes while maintaining the end shape of the second lead, the first lead and the first lead are formed before and after forming the protruding portion. The distance between the two leads on the plane does not change, and the second bonding member is arranged so as to cover the surface portion of the protrusion protruding beyond the plane of the second lead, thereby A second joining member having a thickness corresponding to the height of the portion can be disposed, and a sufficient amount of the second joining member for joining the second lead and the internal lead can be secured.
実施の形態1.
次に、この発明の実施の形態1について、図1〜6を用いて説明する。
図1は、本発明の実施の形態1の半導体装置1の断面図である。
図1に示すように、プレス機による打ち抜き加工で成型された第一のリード11、第二のリード12、ゲート用リード13は、それぞれ同一平面上に配置された状態である。第一のリード11上にはMOSFET素子(半導体素子)21が配置される。このMOSFET素子21は、上面に上面電極22が、下面に下面電極23が設けられ、さらに上面電極22と離間した領域(上面)にゲート電極24が形成されている。MOSFET素子21と第一のリード11は、はんだ51を介して接合されている。
Next,
FIG. 1 is a sectional view of a
As shown in FIG. 1, the first lead 11, the second lead 12, and the
MOSFET素子21の上面は、上面電極22を円形に露出させる開口部とゲート電極24を露出させる開口部が設けられた保護膜25によって覆われた状態であり、上面電極22を露出させた開口部にははんだ(第一の接合部材)52が配置される。このはんだ5
2によって、MOSFET素子21とMOSFET素子21上に配置される内部リード31の端部との接合がなされる。
The upper surface of the
2 joins the
また、第一のリード11と離間して配置される第二のリード12は、上面側に凸状に突出する突起部61がダボ出し加工によって形成されている。ダボ出し加工であれば、屈曲加工と違って、第二のリード12の平面部の一部を変形させて凸部を形成する加工であるため、第二のリード12の端部形状(平面図における輪郭形状。)は加工の前後で変化しない。ダボ出し加工によって形成される突起部61は、最も高い部分となる平坦な上面の平面形状が円形であり、第二のリード12の上面から突起部61の上面に至る立ち上がり部は略円筒状に形成され、立ち上がり角度はほぼ直角である。なお、加工特性上、突起部61を構成する膜の厚さは、第二のリード12の膜厚よりも小さくなる。 In addition, the second lead 12 that is spaced apart from the first lead 11 is formed with a protrusion 61 protruding in a convex shape on the upper surface side by doweling. Unlike the bending process, the doweling process is a process in which a part of the flat portion of the second lead 12 is deformed to form a convex portion. Therefore, the end shape of the second lead 12 (plan view) The contour shape in) does not change before and after processing. The protrusion 61 formed by the doweling process has a circular planar shape on the flat upper surface that is the highest portion, and the rising portion from the upper surface of the second lead 12 to the upper surface of the protrusion 61 is substantially cylindrical. It is formed and the rising angle is almost a right angle. Note that, due to processing characteristics, the thickness of the film constituting the protrusion 61 is smaller than the film thickness of the second lead 12.
さらに、突起部61の表面部である上面および外側面は、はんだ(第二の接合部材)53によって覆われた状態である。このはんだ53を介して、突起部61上に配置される内部リード31の他端と第二のリード12との接合がなされる。なお、第二のリード12の平面よりも突出した突起部61の表面を覆うようにはんだ53が配置された状態となるため、はんだ53の高さ方向における厚さを、突起部61の高さ分だけ(高さに応じて)確保することができ、はんだ接合信頼性を向上させることが可能である。 Furthermore, the upper surface and the outer surface, which are the surface portions of the protrusion 61, are covered with the solder (second bonding member) 53. The second lead 12 is joined to the other end of the internal lead 31 disposed on the protruding portion 61 via the solder 53. Since the solder 53 is disposed so as to cover the surface of the protruding portion 61 protruding from the plane of the second lead 12, the thickness of the solder 53 in the height direction is set to the height of the protruding portion 61. Therefore, it is possible to secure a sufficient amount (depending on the height), and it is possible to improve the solder joint reliability.
また、封止樹脂41によって、第一のリード11、第二のリード12およびゲート用リード13の上面を、MOSFET素子21および内部リード31を含めて封止している。このとき、各リードの、外部との接続端子となる部分は露出された状態となる。
ゲート電極24とゲート用リード13とは、アルミワイヤ71によって互いに接続されている。
In addition, the upper surfaces of the first lead 11, the second lead 12, and the
The
次に、図2(a)に内部リード31の平面図(上側の図)および側面図(下側の図)を示す。内部リード31の平面形状は、所定幅で一方向に伸びる略短冊状であり、所定幅の中心を通る線(中心線)を基準とした左右対称形状である。また、内部リード31が平板状で、上下方向への配置が限定されるため、半導体装置の薄型化に寄与している。さらに、内部リード31は、MOSFET素子21が重ね合わされる側の端部が、半円形(端部形状が1/2円弧)の円弧部31aとなっている。
また、円弧を形成する角度をより増大させた場合は、図2(b)に示すような、中心角が半円よりも大きな円弧部32a(例えば、3/4円弧。)が、両端部に設けられた内部リード32となる。
Next, FIG. 2A shows a plan view (upper view) and a side view (lower view) of the internal lead 31. The planar shape of the internal lead 31 is a substantially strip shape extending in one direction with a predetermined width, and is a bilaterally symmetric shape with reference to a line (center line) passing through the center of the predetermined width. Moreover, since the internal lead 31 is flat and the arrangement | positioning to an up-down direction is limited, it has contributed to thickness reduction of a semiconductor device. Further, the end portion of the internal lead 31 on the side where the
Further, when the angle forming the arc is further increased, as shown in FIG. 2B, arc portions 32a (for example, 3/4 arcs) having a central angle larger than a semicircle are formed at both ends. It becomes the provided
上述した通り、MOSFET素子21上の保護膜25の開口部からは上面電極22が円形状に露出しているが、保護膜25の開口部に供給された円形のはんだ52に、同心となるように内部リード31の端部(円弧部31a、32a)を配置した場合に、位置ズレが生じていない正確な配置である場合、ほどんどの部分が重なり合う状態となる。なお、実際には、はんだ52の耐久性確保のためにフィレットを形成するため、内部リード31の円弧部31aよりも、保護膜25に開口される開口部の径の方が少し大きくなる。
As described above, the
図3は本発明の実施の形態1の上面図を示している。上述したように、MOSFET素子21上には、円形形状の開口部25aと、ゲート接続部となる開口部25bが開口された保護膜25が備えられており、はんだ52の形状は開口部25aの輪郭に沿って円形に成型されている。内部リード31は、MOSFET素子21に対して、内部リード31の円弧とはんだ52の円形形状が同心円状に位置している。
FIG. 3 shows a top view of the first embodiment of the present invention. As described above, the
次に、上記のような半導体装置の製造工程について説明する。
まず、リードフレーム材料として銅板を投入する(材料投入)。銅板は、量産時におい
ては帯状となっている。
次に、図4(a)に平面工程図を示すように、プレス機で銅板10を抜き加工し、各リード(第一のリード11、第二のリード12、ゲート用リード13)の端部が外枠となる銅板10に繋がって一続きとなった状態を得る。
その後、図4(b)に示すように、プレス機で第二のリード12の先端部に、ダボ出し加工を行い、突起部61を形成する。各リードは、後述する樹脂封止工程の後に、外枠となる銅板10から切り離されるが、それまでは繋がった状態で製造が進められるものである。このようにリードフレームが形成される(リードフレーム加工)。
Next, a manufacturing process of the semiconductor device as described above will be described.
First, a copper plate is input as a lead frame material (material input). The copper plate has a band shape at the time of mass production.
Next, as shown in the plan process diagram in FIG. 4A, the
Thereafter, as shown in FIG. 4B, doweling is performed on the tip of the second lead 12 with a press machine to form the protrusion 61. Each lead is cut off from the
この時、ダボ出し加工前後の図4(a)、(b)での、第一のリード11と第二のリード12間の距離dには変化が生じない。第二のリード12の突起部61に代えて、従来のような折り曲げ加工による屈曲(段差)部を構成する場合、第二のリード12と第一のリード11との距離は、およそd+h(hは段差の高さ。)に近い数値となる。この場合、内部リード31で接続すべき二つのリード間の距離が大きくなり、半導体装置の高集積化が困難となる。本願発明のようなダボ出し加工であれば、第二のリード12の投影形状の変形はなく、高集積化を阻害しない。 At this time, there is no change in the distance d between the first lead 11 and the second lead 12 in FIGS. 4A and 4B before and after doweling. In the case of forming a bent (step) portion by a conventional bending process instead of the protruding portion 61 of the second lead 12, the distance between the second lead 12 and the first lead 11 is approximately d + h (h Is close to the height of the step.) In this case, the distance between the two leads to be connected by the internal lead 31 becomes large, and it becomes difficult to achieve high integration of the semiconductor device. If the doweling process is as in the present invention, the projection shape of the second lead 12 is not deformed, and high integration is not hindered.
次に、はんだ印刷機(スクリーン印刷機)でリードフレーム10上にMOSFET素子21の接合用のクリームはんだ(はんだ51)を印刷する(はんだ印刷)。ディスペンサによる供給でもクリームはんだを塗布できるが、印刷の方が精度良くパターニングすることができる。
その後、第一のリード11上のクリームはんだ(はんだ51)の上に、マウンタでMOSFET素子21を載せる(半導体素子搭載)。このMOSFET素子21の上面には、円形の開口部25aをもつ保護膜25が被膜されている。
Next, cream solder (solder 51) for joining the
Thereafter, the
次に、リードフレーム10をリフロー装置に通すことで、リードフレーム10を加熱し、はんだを溶融させ、リードフレーム10とMOSFET素子21をはんだ付けする(はんだ溶融)。その後、クリームはんだは、冷却されて固体のはんだ51となる。
なお、ダイボンダ1台で上記工程を処理する場合もあり、その場合は、クリームはんだに代えて糸はんだが供給される。
Next, the
Note that the above process may be processed by one die bonder, and in that case, thread solder is supplied instead of cream solder.
次に、図5(a)に平面工程図を、図5(b)および(c)に側断面図を示すように、ディスペンサ50で、MOSFET素子21上の保護膜25の開口部25aと、第二のリード12の突起部61上部にクリームはんだ52a、53aを順次を供給する。
次に、クリームはんだ52a、53aの上に、マウンタで内部リード31を搭載する(内部リード搭載)。その後、リフロー装置に通し、リードフレーム10を加熱し、はんだを溶融させ、MOSFET素子21と内部リード31、第二のリード12と内部リード31をはんだ付けする(はんだ溶融)。このはんだ溶融時に、内部リード31は、セルフアライメント効果によって位置ずれを補正される。
Next, as shown in FIG. 5A and FIG. 5B and FIG. 5C, a side sectional view is shown, and with the
Next, the internal leads 31 are mounted on the cream solders 52a and 53a by a mounter (internal lead mounting). Thereafter, the
図6(a)は、内部リード31が製造過程にある半導体装置のクリームはんだ52a、53a上に載置された状態を示す上面図である。この状態で、内部リード31の中心線は、保護膜25の円形の開口部25aの中心からずれており、また突起部61の中心からもずれた状態となっている。このように、内部リード31がMOSFET素子21の本来配置されるべき位置からはずれていても、また、開口部25aの全面にはんだ52が広がっていなくても、その後のはんだ溶融工程ではんだが溶融した時に保護膜25の開口部25aの形状に合わせてはんだ52が濡れ、開口部25aに位置が規制されたはんだ52の表面張力により、セルフアライメント効果によって内部リード31が図6(b)のように所定の位置へ引き寄せられ、内部リード31の位置補正がなされる。
FIG. 6A is a top view showing a state in which the internal lead 31 is placed on the cream solders 52a and 53a of the semiconductor device in the manufacturing process. In this state, the center line of the internal lead 31 is shifted from the center of the circular opening 25 a of the
なお、内部リード31の他端は、内部リード31が平板であるため、はんだ53に密着する面も平坦面であり、リフロー時に、突起部61上のクリームはんだ53aが溶融し、突起部61の表面部に濡れ広がる状態となり、上述したようなはんだ52の表面張力に引っ張られて水平移動することを妨げず、内部リード31の両端での位置ズレ(つまり内部リード31全体の位置ズレ)の補正がなされる。
ここで、内部リード31は、中心線を基準とした左右対称形状であり、重心が対称軸上にあるため、溶融はんだ52、53上に載置された状態でも、バランスを崩しにくい構造となっていることは言うまでもない。
The other end of the internal lead 31 is a flat surface because the internal lead 31 is a flat plate, and the cream solder 53a on the protrusion 61 is melted during reflow and the protrusion 61 has a flat surface. Correction of positional misalignment at both ends of the internal lead 31 (that is, positional misalignment of the entire internal lead 31) without obstructing horizontal movement by being pulled by the surface tension of the
Here, since the internal lead 31 has a symmetrical shape with respect to the center line and the center of gravity is on the axis of symmetry, the internal lead 31 has a structure in which the balance is not easily lost even when placed on the
従来では、半導体素子の配置ばらつきに関係なく内部リードを所定の位置に配置していたため、位置ズレした半導体素子の中心は内部リードの中心線上に配置されず、半導体装置の性能ばらつきの原因となっていた。しかし、本発明の半導体装置によれば、半導体素子の載置時に位置ズレが生じたとしても、配置ばらつきを補正するように、開口部25aに位置が規制されたはんだ52の表面張力によって、内部リード31を自動的に、内部リード31の中心線が、半導体素子の中心側へ近づくように位置合わせできる。そのため、完成した半導体装置の性能ばらつきを抑制することができる。
Conventionally, the internal leads are arranged at predetermined positions regardless of the variation in the arrangement of the semiconductor elements. Therefore, the center of the misaligned semiconductor elements is not arranged on the center line of the internal leads, which causes the fluctuation in performance of the semiconductor device. It was. However, according to the semiconductor device of the present invention, even if a positional deviation occurs when the semiconductor element is placed, the internal tension is caused by the surface tension of the
なお、クリームはんだ52a、53a供給後のリフロー前の段階では、図5(c)に示したように、突起部61上部にクリームはんだ53aのかたまりが乗った状態で配置されているが、リフロー後は、図1の完成図にあるはんだ53と同じ形状となる。つまり、クリームはんだ53aが溶融して突起部61の側面部全面に周り込み、突起部61の全高さにわたって、その表面部をはんだ53が覆う状態となる。このように、内部リード31の一端は第二のリード12とはんだ53で接合されるが、はんだ溶融工程ではんだが溶融しても内部リード31の一端は突起部61に支えられるので、はんだ53の厚みを突起部61の高さ分だけ確保することができる。
従って、はんだ53の厚みを確保することで、温度サイクルで生じる熱ストレスに対して応力を緩和しやすくなり、はんだ接合部の信頼性を高めることが可能となる。
In addition, in the stage before reflow after supplying cream solder 52a, 53a, as shown in FIG.5 (c), it has arrange | positioned in the state where the lump of cream solder 53a got on top of the projection part 61, but after reflow Is the same shape as the solder 53 in the completed drawing of FIG. That is, the cream solder 53 a melts and goes around the entire side surface of the protrusion 61, and the solder 53 covers the entire surface of the protrusion 61 over the entire height. As described above, one end of the internal lead 31 is joined to the second lead 12 by the solder 53, but even if the solder is melted in the solder melting process, the one end of the internal lead 31 is supported by the protruding portion 61. Can be ensured by the height of the protrusion 61.
Therefore, by ensuring the thickness of the solder 53, it becomes easy to relieve the stress against the thermal stress generated in the temperature cycle, and the reliability of the solder joint can be improved.
次に、リフロー工程でクリームはんだから流れ出たフラックスを洗い流す(洗浄)。
その後、MOSFET素子21のゲート電極24とリードフレーム10のゲート用リード13とを、素子配置面側にてアルミワイヤ71で接続する(ワイヤボンド)。アルミワイヤ71とゲート端子およびゲート用リード13との接合は、ワイヤボンダで超音波接合することで行う。
次に、成型機と成型金型を用いて、封止樹脂14を注入し、樹脂封止(樹脂成型)を行う(樹脂封止)。
その後、プレス機でリードフレーム10の余分な部分を切断除去する(タイバーカット)。このような処理によって、図1に示す半導体装置1を得ることができる。
Next, the flux that has flowed out of the cream solder in the reflow process is washed away (cleaning).
Thereafter, the
Next, the sealing
Thereafter, an excess portion of the
なお、上述の例においては、突起部61の上面の平面形状は円形としたが、これに限るものではなく、図示しない四角形やその他多角形、あるいは楕円形や長円形とすることも可能である。
また、はんだ52によるリフロー時のセルフアライメント効果は、リード端部形状と保護膜25の開口部25a形状(はんだ52aの平面形状)が一致する場合に最も大きく作用するものである。また、溶融はんだの平面形状に合致する、保護膜25の開口部25aは、円形とすることでリフロー時のはんだ形状が安定する。
In the above-described example, the planar shape of the upper surface of the protrusion 61 is a circle. However, the shape is not limited to this, and may be a rectangle, other polygons, an ellipse, or an oval not shown. .
Further, the self-alignment effect during reflow by the
実施の形態2.
次に、この発明の実施の形態2について図7および図8を用いて説明する。
先述の実施の形態1では、内部リード31は、上面および裏面が平らな平板状であったが、この実施の形態2では、MOSFET素子21の上面に配置されるはんだ層を所定の
厚さに確保するために、図7に示すように、内部リード33の、MOSFET素子21に対向する面部から下向きに突出する突出部64を設けたことを特徴としている。
Next, a second embodiment of the present invention will be described with reference to FIGS.
In the above-described first embodiment, the internal lead 31 has a flat plate shape whose upper surface and back surface are flat. However, in this second embodiment, the solder layer disposed on the upper surface of the
実施の形態2による内部リード33の平面図および断面図を図8(a)に示す。図8(a)のように、突き当たり面となる円形の平坦面を持つ突出部64を設けることで、突出部64の高さ分だけMOSFET素子21の上面電極22と内部リード33の下側平面との間隔をとり、その隙間にはんだ52を充填させることで十分な量のはんだ52を確保でき、はんだ接合部の信頼性を向上させることが可能となる。図8(b)に示すように、内部リード34の一方の円弧部32a側に、突出部65を2ヶ所(複数ヶ所)に設けることも可能である。
FIG. 8A shows a plan view and a cross-sectional view of the
実施の形態3.
次に、この発明の実施の形態3について図9〜11を用いて説明する。
図9は、この発明の実施の形態3による半導体装置の平面構造を示す図である。
第一のリード14上に第一のMOSFET素子(半導体素子)26を配置し、第一のMOSFET素子26の下面電極をはんだを介して第一のリード14と接合している。
第一のMOSFET素子26の上面電極には、はんだを介して内部リード35の一端が接合されており、他端は、はんだを介して第二のリード15と接合されている。ここで第二のリード15の接合部にはダボ出し加工により第二のリード15を変形させた突起部62を設けてあり、この突起部62によって内部リード35の一端と第二のリード15を接合するはんだの厚みを確保している。
Next, a third embodiment of the present invention will be described with reference to FIGS.
FIG. 9 shows a planar structure of a semiconductor device according to the third embodiment of the present invention.
A first MOSFET element (semiconductor element) 26 is disposed on the
One end of an internal lead 35 is joined to the upper surface electrode of the
さらに、第二のリード15上に第二のMOSFET素子(別の半導体素子)27を配置し、第二のMOSFET素子27の下面電極をはんだを介して第二のリード15と接合させている。
第二のMOSFET素子27の上面電極には、はんだを介して内部リード36の一端が接合されており、もう一方の端部は、はんだを介して第三のリード16と接合されている。ここで第三のリード16の接合部には、ダボ出し加工により第三のリード16を変形させた突起部63を設けてあり、この突起部63によって内部リード36の一端と第三のリード16を接合するはんだの厚みを確保している。
Further, a second MOSFET element (another semiconductor element) 27 is disposed on the second lead 15, and the lower electrode of the
One end of the internal lead 36 is joined to the upper surface electrode of the
第一のMOSFET素子26、第二のMOSFET素子27のゲート電極は、それぞれゲート用リード17、18に、アルミワイヤ72、73で電気的に接続されている。
これら第一のリード14、第二のMOSFET素子27、第一の内部リード35、第二の内部リード36、アルミワイヤ72、73、ゲート用リード17、18を封止樹脂で一体に成型、固定している。ただし、外部との接続端子部となる部分の第一のリード14の一部、第二のリード15の一部、第三のリード16の一部、ゲート用リード17、18の一部は、封止樹脂の外側に露出した状態となる。
図9に示した実施の形態3における第一、第二の内部リード35、36の形状は、例えば、実施の形態1および2で示した内部リード31の形状と同様である。
The gate electrodes of the
The
The shape of the first and second internal leads 35 and 36 in the third embodiment shown in FIG. 9 is the same as the shape of the internal lead 31 shown in the first and second embodiments, for example.
図9に示されたリードに付された記号であるが、LGは、Low側(下アーム)MOSFETのゲート電極に繋がる端子、HSは、High側(上アーム)MOSFETのソース電極に繋がる端子、HGは、High側(上アーム)MOSFETのゲート電極に繋がっている端子、GNDは、グランド(接地)または電源の負極につなげる端子、ACは、交流出力端子、回転電機のコイルにつなげる端子、Pは、プラス電位を持たせるための電源の正極につなげる端子を意味している。 9. Symbols attached to the leads shown in FIG. 9, where LG is a terminal connected to the gate electrode of the Low side (lower arm) MOSFET, HS is a terminal connected to the source electrode of the High side (upper arm) MOSFET, HG is a terminal connected to the gate electrode of the High side (upper arm) MOSFET, GND is a terminal connected to the ground (ground) or the negative electrode of the power source, AC is an AC output terminal, a terminal connected to the coil of the rotating electrical machine, P Means a terminal connected to the positive electrode of a power source for providing a positive potential.
図10に、図9に示した半導体装置の電気回路図を示す。図10に示すように、半導体装置1は、第一のMOSFET26からなる上アーム111と、第二のMOSFET27
からなる下アーム112が接続されている。
また、図11に本発明の半導体装置を用いた回転電機100の構成を示す。図11に示すように、回転電機100は、制御手段101と電流切替手段102と固定コイル103、104と、可動コイル105を含む構成である。
FIG. 10 is an electric circuit diagram of the semiconductor device shown in FIG. As shown in FIG. 10, the
A lower arm 112 is connected.
FIG. 11 shows a configuration of a rotating electrical machine 100 using the semiconductor device of the present invention. As shown in FIG. 11, the rotating electrical machine 100 includes a control unit 101, a
固定コイル103および固定コイル104の各層にはMOSFETからなる上アーム部111と下アーム部112を介して蓄電手段120と接続されており、これらのMOSFETをON/OFFし、固定コイルの各相に流れる電流を切り替える。この回転電機100は制御手段101からの信号により、可動コイル105を回転駆動することも、可動コイル105の回転から発電することも可能である。
Each layer of the fixed coil 103 and the fixed
図9および図10に示した半導体装置は、回転電機100における上アーム部111と下アーム部112を一体成型した、つまり、一つの封止樹脂にて封止された半導体装置である。これにより、上アームと下アームの接続は外部配線を必要とせず、図12に示される電流切替手段102は簡略化された配線となっている。複数の半導体素子を用いる電機機器において、半導体装置の外部の配線を省略した構造を実現できることは、電機機器を小型化する上で有効である。
また、第一の内部リード35と第二の内部リード36を同一形状とすることで、半導体装置を製造するにあたり、複数種類の内部リードを製造する必要がなく、部分共用化による工程の簡略化とコスト低減が可能となる。
The semiconductor device shown in FIGS. 9 and 10 is a semiconductor device in which the upper arm portion 111 and the lower arm portion 112 in the rotating electrical machine 100 are integrally molded, that is, sealed with one sealing resin. Thus, the connection between the upper arm and the lower arm does not require an external wiring, and the current switching means 102 shown in FIG. 12 is a simplified wiring. In electrical equipment using a plurality of semiconductor elements, the ability to realize a structure in which wiring outside the semiconductor device is omitted is effective in reducing the size of the electrical equipment.
In addition, since the first internal lead 35 and the second internal lead 36 have the same shape, it is not necessary to manufacture a plurality of types of internal leads when manufacturing a semiconductor device, and the process is simplified by partial sharing. And cost reduction.
1 半導体装置 10 リードフレーム
11、14 第一のリード 12、15 第二のリード
13、17、18 ゲート用リード 16 第三のリード
21 MOSFET素子(半導体素子) 22 上面電極
23 下面電極 24 ゲート電極
25 保護膜 25a、25b 開口部
26 第一のMOSFET(半導体素子)
27 第二のMOSFET(別の半導体素子)
31、32、33、34 内部リード 31a、32a 円弧部
35 第一の内部リード(内部リード)
36 第二の内部リード(別の内部リード) 41 封止樹脂
50 ディスペンサ 51 はんだ
52 はんだ(第一の接合部材) 52a、53a クリームはんだ
53 はんだ(第二の接合部材) 61、62 突起部
63 突起部(別の突起部) 64、65 突出部(半導体素子側)
71、72、73 アルミワイヤ 100 回転電機
101 制御手段 102 電流切替手段
103、104 固定コイル 105 可動コイル
111 上アーム 112 下アーム
120 蓄電手段。
DESCRIPTION OF
27 Second MOSFET (another semiconductor device)
31, 32, 33, 34 Internal lead 31a, 32a Arc portion 35 First internal lead (internal lead)
36 Second internal lead (another internal lead) 41
71, 72, 73 Aluminum wire 100 Rotating electrical machine 101 Control means 102 Current switching means 103, 104
Claims (9)
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