JP2011176078A - Electronic component mounting method - Google Patents

Electronic component mounting method Download PDF

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JP2011176078A
JP2011176078A JP2010038334A JP2010038334A JP2011176078A JP 2011176078 A JP2011176078 A JP 2011176078A JP 2010038334 A JP2010038334 A JP 2010038334A JP 2010038334 A JP2010038334 A JP 2010038334A JP 2011176078 A JP2011176078 A JP 2011176078A
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electronic component
substrate
component mounting
mounting
component
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Atsuhito Shimada
篤人 島田
Kazutoshi Yoshikawa
和俊 吉川
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Panasonic Corp
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Panasonic Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an electronic component mounting method that improves substrate productivity without making an electronic component mounting system large in size. <P>SOLUTION: In the electronic component mounting system, two electronic component mounting machines 2 equipped with two substrate transfer conveyors 13 arranged parallel are coupled to each other in a transfer direction in which substrates 3 are transferred by the substrate transfer conveyors 13, and the substrate transfer conveyors 13 that the electronic component mounting machines 2 have are connected in the transfer direction of the substrates 3 to form two transfer lanes 20, wherein a substrate 3 is positioned by one transfer lane 20 (substrate transfer lane 20a), and a component placing tray 21 on which an electronic component 5 is mounted is positioned by the other transfer lane 20 (component transfer land 20b), and the electronic component 5 mounted on the component placing tray 21 is picked up by a mounting head 16 that the electronic component mounting machine 2 has, and mounted on the substrate 3 positioned by the substrate transfer lane 20a. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、平行に配置された複数の基板搬送コンベアを備えた複数台の電子部品実装機を基板搬送コンベアによる基板の搬送方向に連結させて成る電子部品実装システムによる電子部品実装方法に関するものである。   The present invention relates to an electronic component mounting method by an electronic component mounting system in which a plurality of electronic component mounting machines including a plurality of substrate transfer conveyors arranged in parallel are connected in the substrate transfer direction by the substrate transfer conveyor. is there.

電子部品実装システムは、基板の搬入、位置決め及び搬出を行う基板搬送コンベア、基板搬送コンベアによって位置決めされた基板に電子部品を装着する作業装置としての装着ヘッドを備えた複数台の電子部品実装機が基板搬送コンベアによる基板の搬送方向に連結された構成となっている。このような電子部品実装システムでは、各電子部品実装機が備える基板搬送コンベアがそれぞれ基板の搬送方向に繋がって搬送レーンを形成しており、基板は搬送レーンを上流側から下流側に流れる間に各電子部品実装機の装着ヘッドによって順次電子部品が装着されるようになっている。   The electronic component mounting system includes a plurality of electronic component mounting machines equipped with a substrate transport conveyor for carrying in, positioning and unloading a substrate, and a mounting head as a work device for mounting the electronic component on the substrate positioned by the substrate transport conveyor. It becomes the structure connected in the conveyance direction of the board | substrate by a board | substrate conveyance conveyor. In such an electronic component mounting system, the board transfer conveyors provided in each electronic component mounting machine are connected in the board transfer direction to form a transfer lane, while the board flows from the upstream side to the downstream side. Electronic components are sequentially mounted by the mounting head of each electronic component mounting machine.

また、このような電子部品実装システムの中には、各電子部品実装機が2つの基板搬送コンベアを有することによって2つの搬送レーンを備えているものがある。このような2つの搬送レーンを備えた電子部品実装システムでは、同時並行的に2種の基板について電子部品実装を行うことができる(例えば、特許文献1)。   In some electronic component mounting systems, each electronic component mounting machine has two transport lanes by having two substrate transport conveyors. In such an electronic component mounting system provided with two transport lanes, electronic component mounting can be performed on two types of substrates simultaneously (for example, Patent Document 1).

特開2003−204192号公報JP 2003-204192 A

しかしながら、上記従来の電子部品実装システムでは、基板に装着すべき電子部品が比較的大型のものであったり、基板に装着すべき電子部品が事前の組み立てを必要とするものであったりした場合には、それらの電子部品は電子部品実装機が備える部品供給装置からは供給することができず、大型の電子部品を供給し得る専用の供給装置を別途外付けしたり、電子部品を組み立てるための実装システムを別途用意する必要があった。このため電子部品実装システムが大型化し、基板生産性が低下するという問題点があった。   However, in the above-described conventional electronic component mounting system, when the electronic component to be mounted on the board is relatively large or the electronic component to be mounted on the board requires prior assembly. These electronic components cannot be supplied from the component supply device provided in the electronic component mounting machine, and a dedicated supply device that can supply large-sized electronic components can be externally attached or electronic components can be assembled. A separate mounting system had to be prepared. For this reason, there has been a problem that the electronic component mounting system is enlarged and the substrate productivity is lowered.

そこで本発明は、電子部品実装システムを大型化させることなく基板生産性を向上させることができる電子部品実装方法を提供することを目的とする。   Therefore, an object of the present invention is to provide an electronic component mounting method capable of improving the board productivity without increasing the size of the electronic component mounting system.

請求項1に記載の電子部品実装方法は、基板の搬入、位置決め及び搬出を行う平行に配置された複数の基板搬送コンベアと、所要の作業を行う作業装置とを備えた複数台の電子部品実装機を前記基板搬送コンベアによる基板の搬送方向に連結させて成り、各電子部品実装機が備える複数の基板搬送コンベアがそれぞれ基板の搬送方向に繋がって複数の搬送レーンを形成している電子部品実装システムによる電子部品実装方法であって、前記複数の搬送レーンの中の少なくとも一つから成る基板搬送レーンにより基板を位置決めする工程と、前記複数の搬送レーンの中の少なくとも一つから成る部品搬送レーンにより、電子部品を載置した部品載置部材を位置決めする工程と、電子部品実装機が備える作業装置により、部品搬送レーンにより位置決めした部品載置部材に載置された前記電子部品をピックアップして基板搬送レーンにより位置決めした基板に装着する工程とを含む。   The electronic component mounting method according to claim 1, wherein a plurality of electronic component mountings including a plurality of substrate transfer conveyors arranged in parallel for carrying in, positioning and carrying out a substrate, and a work device for performing a required operation. Electronic component mounting in which a plurality of substrate transfer conveyors provided in each electronic component mounting machine are connected to the substrate transfer direction to form a plurality of transfer lanes. An electronic component mounting method according to a system, the step of positioning a substrate by a substrate transport lane composed of at least one of the plurality of transport lanes, and a component transport lane composed of at least one of the plurality of transport lanes The positioning of the component mounting member on which the electronic component is mounted and the work device provided in the electronic component mounting machine can The decided the component mount the electronic component mounted on the mounting member to pick up and a step of mounting a substrate which is positioned by the substrate transport lane.

請求項2に記載の電子部品実装方法は、請求項1に記載の電子部品実装方法であって、電子部品実装機が備える作業装置により、部品搬送レーンにより位置決めされた部品載置部材上で第1の電子部品に第2の電子部品を接合して前記電子部品を製造する工程を含む。   The electronic component mounting method according to claim 2 is the electronic component mounting method according to claim 1, wherein the electronic component mounting method is performed on the component mounting member positioned by the component transport lane by the work device provided in the electronic component mounting machine. A step of joining the second electronic component to the one electronic component to manufacture the electronic component.

請求項3に記載の電子部品実装方法は、請求項2に記載の電子部品実装方法であって、電子部品実装機が備える作業装置により、部品載置部材上で製造された前記電子部品を構成する第1の電子部品と第2の電子部品をその部品載置部材上で熱圧着する工程を含む。   The electronic component mounting method according to claim 3 is the electronic component mounting method according to claim 2, wherein the electronic component manufactured on the component mounting member is configured by a working device provided in the electronic component mounting machine. A step of thermocompression bonding the first electronic component and the second electronic component on the component placing member.

請求項4に記載の電子部品実装方法は、請求項1に記載の電子部品実装方法であって、電子部品実装機が備える作業装置により、部品載置部材に載置された前記電子部品をその部品載置部材上で検査する工程を含む。   The electronic component mounting method according to claim 4 is the electronic component mounting method according to claim 1, wherein the electronic component mounted on the component mounting member is moved by the work device provided in the electronic component mounting machine. A step of inspecting on the component placement member.

本発明では、電子部品実装システムに形成される複数の搬送レーンの中の少なくとも一つから成る基板搬送レーンにより基板を位置決めする一方、同じく複数の搬送レーンの中の少なくとも一つから成る部品搬送レーンにより電子部品が載置された部品載置部材を位置決めし、作業装置が、部品搬送レーンにより位置決めした部品載置部材に載置された電子部品をピックアップして基板搬送レーンにより位置決めした基板に装着するようになっている。このため、基板に装着すべき電子部品が比較的大型で電子部品実装機が備える部品供給装置から供給できないような場合であっても、その電子部品を部品載置部材に載置して部品搬送レーンによって搬送することにより、別途専用の供給装置を必要とせずにその電子部品を供給することができる。また、作業装置により、部品搬送レーンにより位置決めされた部品載置部材上で第1の電子部品に第2の電子部品を接合して電子部品を製造するようにすれば、基板に装着する電子部品が事前の組み立てを要する場合であっても、その事前の組み立て用の電子部品システムを別途用意する必要がない。したがって本発明によれば、電子部品実装システムを大型化させることなく、基板生産性を向上させることができる。   In the present invention, the substrate is positioned by the substrate conveyance lane composed of at least one of the plurality of conveyance lanes formed in the electronic component mounting system, while the component conveyance lane composed of at least one of the plurality of conveyance lanes. The component mounting member on which the electronic component is mounted is positioned by the work device, and the work device picks up the electronic component mounted on the component mounting member positioned by the component transport lane and mounts it on the substrate positioned by the substrate transport lane. It is supposed to be. For this reason, even when the electronic component to be mounted on the board is relatively large and cannot be supplied from the component supply device provided in the electronic component mounting machine, the electronic component is placed on the component placing member and the components are conveyed. By carrying it by the lane, the electronic component can be supplied without the need for a separate dedicated supply device. In addition, if the electronic device is manufactured by joining the second electronic component to the first electronic component on the component placement member positioned by the component conveyance lane by the working device, the electronic component to be mounted on the board However, even if prior assembly is required, it is not necessary to separately prepare an electronic component system for the prior assembly. Therefore, according to the present invention, substrate productivity can be improved without increasing the size of the electronic component mounting system.

本発明の一実施の形態における電子部品実装システムの斜視図The perspective view of the electronic component mounting system in one embodiment of this invention 本発明の一実施の形態における電子部品実装システムを構成する電子部品実装機の斜視図The perspective view of the electronic component mounting machine which comprises the electronic component mounting system in one embodiment of this invention 本発明の一実施の形態における電子部品実装システムを構成する電子部品実装機の側面図The side view of the electronic component mounting machine which comprises the electronic component mounting system in one embodiment of this invention 本発明の一実施の形態における電子部品実装システムの平面図The top view of the electronic component mounting system in one embodiment of this invention 本発明の一実施の形態における電子部品実装システムを構成する電子部品実装機の制御系統を示すブロック図The block diagram which shows the control system of the electronic component mounting machine which comprises the electronic component mounting system in one embodiment of this invention 本発明の一実施の形態における電子部品実装システムを構成する上流実装機が単体型電子部品を基板に装着する工程を説明する図The figure explaining the process in which the upstream mounting machine which comprises the electronic component mounting system in one embodiment of this invention mounts a unit type electronic component on a board | substrate. (a)(b)本発明の一実施の形態における電子部品実装システムを構成する上流側実装機が第1の電子部品に第2の電子部品を接合して接合型電子部品を製造する工程を説明する図(A) (b) A process in which an upstream mounting machine constituting the electronic component mounting system according to the embodiment of the present invention joins the second electronic component to the first electronic component to manufacture a bonded electronic component. Illustration to explain (a)(b)本発明の一実施の形態における電子部品実装システムを構成する下流側実装機が接合型電子部品を基板に装着する工程を説明する図(A) (b) The figure explaining the process in which the downstream mounting machine which comprises the electronic component mounting system in one embodiment of this invention mounts a junction type electronic component on a board | substrate.

以下、図面を参照して本発明の実施の形態について説明する。図1に示す電子部品実装システム1は、複数台の電子部品実装機2が基板3の搬送方向(図1中に示す矢印Aの方向)に連結されて成る。本実施の形態では、電子部品実装システム1は上流側実装機2aと下流側実装機2bの2台の電子部品実装機2から成り、図示はしないが、上流側実装機2aの上流側には半田等のペーストを基板3にスクリーン印刷するスクリーン印刷機等の他の電子部品実装用装置が連結されるとともに、下流側実装機2bの下流側には外観検査機やリフロー炉等の他の電子部品実装用装置が連結されて電子部品実装システム1を含む電子部品実装ラインが構成されているものとする。以下、説明の便宜上、この電子部品実装システム1における基板3の搬送方向(矢印Aの方向)をX軸方向、X軸方向と直交する水平面内方向をY軸方向、上下方向をZ軸方向とし、Y軸方向を電子部品実装機2の前後方向、X軸方向を電子部品実装機2の横方向とする。   Embodiments of the present invention will be described below with reference to the drawings. An electronic component mounting system 1 shown in FIG. 1 is formed by connecting a plurality of electronic component mounting machines 2 in the conveyance direction of the substrate 3 (the direction of arrow A shown in FIG. 1). In the present embodiment, the electronic component mounting system 1 is composed of two electronic component mounting machines 2, an upstream mounting machine 2 a and a downstream mounting machine 2 b, although not shown, on the upstream side of the upstream mounting machine 2 a Other electronic component mounting devices such as a screen printing machine that screen-prints paste such as solder on the substrate 3 are connected, and other electronic devices such as an appearance inspection machine and a reflow furnace are connected to the downstream side of the downstream mounting machine 2b. Assume that an electronic component mounting line including the electronic component mounting system 1 is configured by connecting component mounting apparatuses. Hereinafter, for convenience of explanation, the conveyance direction (direction of arrow A) of the substrate 3 in this electronic component mounting system 1 is the X axis direction, the horizontal plane direction orthogonal to the X axis direction is the Y axis direction, and the vertical direction is the Z axis direction. The Y-axis direction is the front-rear direction of the electronic component mounting machine 2, and the X-axis direction is the lateral direction of the electronic component mounting machine 2.

図1及び図2において、各電子部品実装機2は、上流側から搬入した基板3を水平方向に搬送しつつ、その基板3の表面に設けられた電極4に電子部品5(図2及び図3参照)を装着する。   1 and 2, each electronic component mounting machine 2 transports a substrate 3 carried in from the upstream side in the horizontal direction and applies an electronic component 5 (see FIGS. 2 and 2) to an electrode 4 provided on the surface of the substrate 3. 3).

図2及び図3において、各電子部品実装機2(上流側実装機2a及び下流側実装機2b)は、外郭を形成する本体カバー11により覆われた基台12と、基台12上に平行に並んで設けられた基板位置決め部としての2つの基板搬送コンベア13、部品供給装置としての複数のパーツフィーダ(例えばテープフィーダ)14及び所要の作業を行う作業装置としての2つの装着ヘッド16を備えている。2つの装着ヘッド16は基台12に取り付けられたXYロボットから成るヘッド移動機構17によって、基板搬送コンベア13により位置決めされた基板3に対して移動される。   2 and 3, each electronic component mounting machine 2 (upstream mounting machine 2 a and downstream mounting machine 2 b) is parallel to the base 12 covered by the body cover 11 that forms the outer shell and the base 12. Are provided with two substrate transfer conveyors 13 as substrate positioning portions, a plurality of parts feeders (for example, tape feeders) 14 as component supply devices, and two mounting heads 16 as work devices for performing required work. ing. The two mounting heads 16 are moved relative to the substrate 3 positioned by the substrate transfer conveyor 13 by a head moving mechanism 17 including an XY robot attached to the base 12.

基板搬送コンベア13は、本体カバー11のX軸方向に対向する位置に設けられた基板搬入口11a(図1)及び基板搬出口(図示せず)を通るようにX軸方向に延びており、上流側の他の電子部品実装用装置(上流側実装機2aであればスクリーン印刷機等、下流側実装機2bであれば上流側実装機2a)より受け取った基板3を搬入して基台12の中央の作業位置(図2及び図3に示す位置)に位置決めし、その後基板3を下流側の他の電子部品実装用装置(上流側実装機2aであれば下流側実装機2b、下流側実装機2bであれば外観検査機等)に搬出する。   The substrate transfer conveyor 13 extends in the X-axis direction so as to pass through the substrate carry-in port 11a (FIG. 1) and the substrate carry-out port (not shown) provided at positions facing the X-axis direction of the main body cover 11. The board 12 received from the other upstream electronic component mounting apparatus (screen printing machine or the like for the upstream mounting machine 2a, or upstream mounting machine 2a for the downstream mounting machine 2b) is carried into the base 12 Is positioned at the central work position (position shown in FIGS. 2 and 3), and then the substrate 3 is mounted on another electronic component mounting device on the downstream side (downstream mounting device 2b on the upstream mounting device 2a, downstream side). If it is the mounting machine 2b, it is carried out to an appearance inspection machine or the like.

図4において、各電子部品実装機2(上流側実装機2a及び下流側実装機2b)が備える2つの基板搬送コンベア13がそれぞれ基板3の搬送方向(X軸方向)に繋がって2つの搬送レーン20を形成しており(図4)、これら2つの搬送レーン20のうちの一方は基板3の搬送のみを行う基板搬送レーン20a、他方は上面に部品載置スペース21a(図1及び図4参照)を有した部品載置部材としての部品載置皿21の搬送のみを行う部品搬送レーン20bとなっている。   In FIG. 4, two board transfer conveyors 13 provided in each electronic component mounting machine 2 (upstream side mounting machine 2 a and downstream side mounting machine 2 b) are connected to the transfer direction (X-axis direction) of the board 3, and two transfer lanes are provided. 20 is formed (FIG. 4), one of these two transport lanes 20 is a substrate transport lane 20a that only transports the substrate 3, and the other is a component placement space 21a on the upper surface (see FIGS. 1 and 4). It is a component transport lane 20b that only transports the component placing tray 21 as a component placing member having a.

図2及び図3において、複数のパーツフィーダ14は2つの基板搬送コンベア13を挟んで前後方向(Y軸方向)に対向する基台12の両端部領域のそれぞれにX軸方向に並んで装着されており、それぞれ基台12の中央部側(基板搬送コンベア13側)の端部に設けられた部品供給口14aに基板3に直接装着する単体型の電子部品5(以下、単体型電子部品5Aと称する)を連続的に供給する。これら複数のパーツフィーダ14はオペレータOP(図4)が一対のハンドル部Hを操作することによって床面上を走行させることができる台車Cgに保持されており、オペレータOPは台車Cgを基台12に結合させることによって、複数のパーツフィーダ14を一括して基台12に装着させることができる。なお、本実施の形態では、上流側実装機2a及び下流側実装機2bは、基台12の前後両側に備える複数のパーツフィーダ14のうち、基板搬送レーン20aに近い側のパーツフィーダ14からのみ単体型電子部品5Aを供給し、部品搬送レーン20bに近い側のパーツフィーダ14からは単体型電子部品5Aを供給しないものとする。   2 and 3, the plurality of parts feeders 14 are mounted side by side in the X-axis direction on both end regions of the base 12 that face each other in the front-rear direction (Y-axis direction) with the two substrate conveyors 13 interposed therebetween. The single-type electronic component 5 (hereinafter referred to as single-type electronic component 5A) that is directly attached to the substrate 3 in the component supply port 14a provided at the end portion of the base 12 on the center side (board conveyor conveyer 13 side). Continuously). The plurality of parts feeders 14 are held by a carriage Cg that can be moved on the floor surface by an operator OP (FIG. 4) operating a pair of handle portions H. The operator OP uses the carriage Cg as a base 12. By coupling to the plurality of parts feeders 14, a plurality of parts feeders 14 can be collectively mounted on the base 12. In the present embodiment, the upstream side mounting machine 2a and the downstream side mounting machine 2b are only from the part feeders 14 on the side close to the substrate transport lane 20a among the plurality of parts feeders 14 provided on both the front and rear sides of the base 12. It is assumed that the single electronic component 5A is supplied, and the single electronic component 5A is not supplied from the parts feeder 14 on the side close to the component conveyance lane 20b.

図1及び図4において、部品載置皿21の部品載置スペース21a上には、第1の電子部品5sと第2の電子部品5tが複数個ずつ載置されており、第1の電子部品5sの上面に第2の電子部品5tが接合されて接合型の電子部品5(以下、接合型電子部品5Bと称する)が製造されるようになっている。なお、この接合型電子部品5Bは比較的大型で、パーツフィーダ14によっては供給できない大きさのものであるとする。   1 and 4, a plurality of first electronic components 5s and a plurality of second electronic components 5t are mounted on the component mounting space 21a of the component mounting tray 21. The first electronic component The second electronic component 5t is bonded to the upper surface of 5s to manufacture a bonded electronic component 5 (hereinafter referred to as a bonded electronic component 5B). It is assumed that the joining type electronic component 5B is relatively large and cannot be supplied by the parts feeder 14.

図2及び図3において、ヘッド移動機構17は、基板搬送コンベア13を跨ぐようにY軸方向に延びて設けられたビーム状のY軸テーブル17a、Y軸テーブル17a上をY軸方向に移動自在に設けられたX軸方向に延びるビーム状のX軸テーブル17b及びX軸テーブル17b上をX軸方向に移動自在に設けられたプレート状の移動ステージ17cから成る。装着ヘッド16は各移動ステージ17cにひとつずつ取り付けられており、それぞれ下方に延びる複数の吸着ノズル16aを昇降及び上下軸(Z軸)まわり回転自在に備えている。   2 and 3, the head moving mechanism 17 is movable in the Y-axis direction on a beam-like Y-axis table 17a and Y-axis table 17a provided extending in the Y-axis direction so as to straddle the substrate transport conveyor 13. A beam-shaped X-axis table 17b provided in the X-axis direction and a plate-shaped moving stage 17c provided on the X-axis table 17b so as to be movable in the X-axis direction. The mounting head 16 is attached to each moving stage 17c, and includes a plurality of suction nozzles 16a extending downward and rotatable up and down and up and down (Z axis).

図2及び図3において、ヘッド移動機構17が備える2つの移動ステージ17cのそれぞれには、撮像視野を下方に向けた基板カメラ18が設けられており、基台12上の2つの基板搬送コンベア13を挟む両領域には、撮像視野を上方に向けた部品カメラ19が設けられている。   2 and 3, each of the two moving stages 17 c included in the head moving mechanism 17 is provided with a substrate camera 18 whose imaging field of view is directed downward, and two substrate transfer conveyors 13 on the base 12. A component camera 19 with the imaging field of view facing upward is provided in both regions sandwiching the.

基板搬送コンベア13による基板3の搬送及び位置決め動作は、その電子部品実装機2が備える制御装置30の作業実行制御部30a(図5)が図示しないアクチュエータ等から成る基板搬送コンベア駆動部31(図5)の作動制御を行うことによってなされ、各パーツフィーダ14による部品供給口14aへの電子部品5(単体型電子部品5A)の供給動作は、制御装置30の作業実行制御部30aが図示しないアクチュエータ等から成るパーツフィーダ駆動部32(図5)の作動制御を行うことによってなされる。なお、各パーツフィーダ14は台車Cgが基台12に結合された状態で制御装置30と電気的に繋がり、制御装置30による各パーツフィーダ14の作動制御が可能となる。   The substrate conveyance conveyor 13 conveys and positions the substrate 3 by a substrate conveyance conveyer drive unit 31 (see FIG. 5), in which the work execution control unit 30a (FIG. 5) of the control device 30 provided in the electronic component mounting machine 2 includes an actuator (not shown). The operation of supplying the electronic component 5 (single electronic component 5A) to the component supply port 14a by each of the parts feeders 14 is performed by performing the operation control of 5), and the work execution control unit 30a of the control device 30 is an actuator (not shown). This is done by controlling the operation of the parts feeder drive unit 32 (FIG. 5). Each parts feeder 14 is electrically connected to the control device 30 in a state where the carriage Cg is coupled to the base 12, and the operation control of each parts feeder 14 by the control device 30 is possible.

ヘッド移動機構17による各装着ヘッド16の水平面内での移動動作は、制御装置30の作業実行制御部30aが図示しないアクチュエータ等から成るヘッド移動機構駆動部33(図5)の作動制御(Y軸テーブル17aに対する各X軸テーブル17bのY軸方向への移動制御及び各X軸テーブル17bに対する各移動ステージ17cのX軸方向への移動制御)を行うことによってなされ、各吸着ノズル16aの装着ヘッド16に対する昇降及び上下軸回りの回転動作は、制御装置30の作業実行制御部30aが図示しないアクチュエータ等から成るノズル駆動部34(図5)の作動制御を行うことによってなされる。また、各吸着ノズル16aによる電子部品5(単体型電子部品5A及び接合型電子部品5B)の吸着及び離脱動作は、制御装置30の作業実行制御部30aが図示しないアクチュエータ等から成る真空圧供給部35(図5)の作動制御を行って吸着ノズル16a内に真空圧を供給し、また真空圧の供給を解除することによってなされる。   The movement operation of each mounting head 16 in the horizontal plane by the head movement mechanism 17 is performed by the operation control (Y axis) of the head movement mechanism drive unit 33 (FIG. 5) including an actuator (not shown) by the work execution control unit 30a of the control device 30. The movement control of the X-axis table 17b with respect to the table 17a in the Y-axis direction and the movement control of the movement stage 17c with respect to the X-axis table 17b in the X-axis direction) are performed. The vertical movement and the rotation around the vertical axis are performed by the work execution control unit 30a of the control device 30 controlling the operation of the nozzle drive unit 34 (FIG. 5) including an actuator (not shown). Further, the suction and detachment operations of the electronic components 5 (single electronic components 5A and bonded electronic components 5B) by the respective suction nozzles 16a are performed by a vacuum pressure supply unit in which the work execution control unit 30a of the control device 30 includes an actuator (not shown). 35 (FIG. 5) is controlled to supply the vacuum pressure into the suction nozzle 16a and release the supply of the vacuum pressure.

基板カメラ18及び部品カメラ19による撮像動作は、制御装置30の作業実行制御部30aが基板カメラ18及び部品カメラ19の作動制御を行うことによってなされる(図5)。基板カメラ18及び部品カメラ19の撮像動作によって得られた画像データは記憶部36(図5)に取り込まれて記憶され、制御装置30が備える画像認識部30b(図5)において画像認識される。   The imaging operation by the substrate camera 18 and the component camera 19 is performed by the work execution control unit 30a of the control device 30 performing operation control of the substrate camera 18 and the component camera 19 (FIG. 5). Image data obtained by the imaging operations of the board camera 18 and the component camera 19 is captured and stored in the storage unit 36 (FIG. 5), and the image is recognized by the image recognition unit 30 b (FIG. 5) provided in the control device 30.

上流側実装機2a及び下流側実装機2bの各制御装置30は、上流側の他の電子部品実装用装置(上流側実装機2aであればスクリーン印刷機、下流側実装機2bであれば上流側実装機2a)から搬出された基板3を基板搬送レーン20aの基板搬送コンベア13によって受け取って位置決めした後、ヘッド移動機構駆動部33の作動制御を行って基板3の上方に基板カメラ18を(装着ヘッド16を)移動させ、基板3に設けられた位置ずれ検出用のマーク(図示せず)を撮像する。そして、得られた画像を画像認識部30bに画像認識させることによって、基板3の正規の作業位置からの位置ずれを求める(基板位置決め工程)。   Each control device 30 of the upstream side mounting machine 2a and the downstream side mounting machine 2b is a device for mounting other electronic components on the upstream side (upstream mounting machine 2a is a screen printing machine, and downstream side mounting machine 2b is upstream. After the substrate 3 carried out from the side mounting machine 2a) is received and positioned by the substrate transport conveyor 13 in the substrate transport lane 20a, the operation of the head moving mechanism drive unit 33 is controlled to position the substrate camera 18 above the substrate 3 ( The mounting head 16 is moved to image a misregistration detection mark (not shown) provided on the substrate 3. Then, by causing the image recognition unit 30b to recognize the obtained image, a displacement of the substrate 3 from the normal work position is obtained (substrate positioning step).

また制御装置30は、図1、図2及び図4中に示す矢印Bのように、上流側から(上流側実装機2aであればオペレータOPにより、下流側実装機2bであれば上流側実装機2aから)投入された部品載置皿21を部品搬送レーン20bの基板搬送コンベア13によって受け取って位置決めした後(部品載置皿位置決め工程)、ヘッド移動機構駆動部33の作動制御を行って部品載置皿21の上方に基板カメラ18を(装着ヘッド16を)移動させ、部品載置皿21に設けられた位置ずれ検出用のマーク(図示せず)を撮像する。そして、得られた画像を画像認識部30bに画像認識させることによって、部品載置皿21の正規の作業位置からの位置ずれを求める。   1, 2, and 4, the control device 30 starts from the upstream side (operator OP for the upstream mounting machine 2 a and upstream mounting for the downstream mounting machine 2 b. After receiving and positioning the loaded component mounting tray 21 by the substrate transport conveyor 13 in the component transport lane 20b (from the machine 2a), the operation of the head moving mechanism driving unit 33 is controlled to perform the component control. The substrate camera 18 (the mounting head 16) is moved above the mounting tray 21 to image a misregistration detection mark (not shown) provided on the component mounting tray 21. Then, by causing the image recognition unit 30b to recognize the obtained image, the positional deviation of the component placing tray 21 from the normal work position is obtained.

上流側実装機2aの制御装置30は、基板搬送レーン20a上における基板3の位置決めと部品搬送レーン20b上における部品載置皿21の位置決めを行ったら、基板搬送レーン20a側の装着ヘッド16を作動させて、基板搬送レーン20a側のパーツフィーダ14から供給される電子部品5(単体型電子部品5A)を基板3に装着する単体型電子部品装着工程を繰り返し実行するとともに、部品搬送レーン20b側の装着ヘッド16を作動させて、部品載置皿21上において、第2の電子部品5tを第1の電子部品5sに接合して接合型電子部品5Bを製造する接合型電子部品製造工程を繰り返し実行する。   The control device 30 of the upstream mounting machine 2a operates the mounting head 16 on the board transfer lane 20a side after positioning the board 3 on the board transfer lane 20a and positioning the component placing tray 21 on the component transfer lane 20b. Thus, the single electronic component mounting process for mounting the electronic component 5 (single electronic component 5A) supplied from the parts feeder 14 on the substrate transport lane 20a side to the substrate 3 is repeatedly executed, and the electronic component 5 on the component transport lane 20b side is also executed. The mounting head 16 is operated to repeatedly perform a bonded electronic component manufacturing process for manufacturing the bonded electronic component 5B by bonding the second electronic component 5t to the first electronic component 5s on the component mounting tray 21. To do.

ここで、上記の単体型電子部品装着工程は、上流側実装機2aの制御装置30がヘッド移動機構駆動部33の作動制御を行って、パーツフィーダ14の上方に装着ヘッド16を移動させ、吸着ノズル16aを装着ヘッド16に対して昇降させるとともに、吸着ノズル16a内に真空圧を供給することにより、吸着ノズル16aにパーツフィーダ14の部品供給口14aに供給される単体型電子部品5Aを吸着させてピックアップするピックアップ工程と、単体型電子部品5Aをピックアップした後、装着ヘッド16を基板3側に移動させながら単体型電子部品5Aが部品カメラ19の上方を通過するようにして部品カメラ19により単体型電子部品5Aの撮像を行い、得られた画像を画像認識部30bに画像認識させることによって単体型電子部品5Aの異常の有無の検査及び単体型電子部品5Aの吸着ノズル16aに対する位置ずれ(吸着ずれ)を求める画像認識工程と、単体型電子部品5Aの画像認識を行った後、基板3の上方に装着ヘッド16を移動させて単体型電子部品5Aを基板3の電極4に接触させて接合する接合工程とから成る(図6中に示す矢印C参照)。この単体型電子部品装着工程における接合工程では、基板位置決め工程で求めた基板3の位置ずれと、画像認識工程で求めた単体型電子部品5Aの吸着ずれが修正されるように、基板3に対する吸着ノズル16aの位置補正(回転補正を含む)を行う。   Here, in the above-described single electronic component mounting step, the control device 30 of the upstream mounting machine 2a controls the operation of the head moving mechanism driving unit 33, moves the mounting head 16 above the parts feeder 14, and sucks it. The nozzle 16a is moved up and down with respect to the mounting head 16, and a vacuum pressure is supplied into the suction nozzle 16a to cause the suction nozzle 16a to suck the single electronic component 5A supplied to the component supply port 14a of the parts feeder 14. After picking up the single electronic component 5A, the single electronic component 5A passes above the component camera 19 while moving the mounting head 16 to the substrate 3 side. The electronic component 5A is imaged, and the obtained image is recognized by the image recognition unit 30b, whereby the single-type electronic component 5A is captured. After performing the image recognition process for inspecting the presence or absence of abnormality of the component 5A and obtaining the positional deviation (suction deviation) of the single-type electronic component 5A with respect to the suction nozzle 16a and the image recognition of the single-type electronic component 5A, This includes a joining step in which the mounting head 16 is moved to bring the single electronic component 5A into contact with the electrode 4 of the substrate 3 and join them (see arrow C shown in FIG. 6). In the joining step in the single electronic component mounting step, the adsorption to the substrate 3 is corrected so that the positional deviation of the substrate 3 obtained in the substrate positioning step and the adsorption deviation of the single electronic component 5A obtained in the image recognition step are corrected. The position of the nozzle 16a is corrected (including rotation correction).

また、上記の接合型電子部品製造工程は、上流側実装機2aの制御装置30がヘッド移動機構駆動部33の作動制御を行って、部品搬送レーン20bの基板搬送コンベア13によって位置決めされた部品載置皿21の上方に装着ヘッド16を移動させ、吸着ノズル16aを装着ヘッド16に対して昇降させるとともに、吸着ノズル16a内に真空圧を供給することにより、吸着ノズル16aに第2の電子部品5tを吸着させてピックアップするピックアップ工程と、第2の電子部品5tをピックアップした後、装着ヘッド16を基板3側に移動させながら第2の電子部品5tが部品カメラ19の上方を通過するようにして部品カメラ19により第2の電子部品5tの撮像を行い、得られた画像を画像認識部30bに画像認識させることによって第2の電子部品5tの異常の有無の検査及び第2の電子部品5tの吸着ノズル16aに対する位置ずれ(吸着ずれ)を求める画像認識工程と、第2の電子部品5tの画像認識を行った後、第1の電子部品5sの上方に装着ヘッド16を移動させて第2の電子部品5tを第1の電子部品5sに接触させて接合する接合工程から成る(図7(a)中に示す矢印D参照)。この接合型電子部品製造工程における接合工程では、部品載置皿位置決め工程で求めた部品載置皿21の位置ずれと、画像認識工程で求めた第2の電子部品5tの吸着ずれが修正されるように、部品載置皿21に対する(すなわち第1の電子部品5sに対する)吸着ノズル16aの位置補正(回転補正を含む)を行う。   In addition, in the above-described bonded electronic component manufacturing process, the control device 30 of the upstream mounting machine 2a controls the operation of the head moving mechanism driving unit 33 and is positioned by the substrate transfer conveyor 13 in the component transfer lane 20b. The mounting head 16 is moved above the mounting plate 21, the suction nozzle 16a is moved up and down relative to the mounting head 16, and a vacuum pressure is supplied into the suction nozzle 16a, whereby the second electronic component 5t is supplied to the suction nozzle 16a. And picking up and picking up the second electronic component 5t, and then picking up the second electronic component 5t so that the second electronic component 5t passes above the component camera 19 while moving the mounting head 16 to the substrate 3 side. By imaging the second electronic component 5t with the component camera 19, and causing the image recognition unit 30b to recognize the obtained image. After performing an image recognition process for inspecting whether there is an abnormality in the second electronic component 5t and obtaining a positional shift (suction shift) of the second electronic component 5t with respect to the suction nozzle 16a, and performing image recognition of the second electronic component 5t. The joining head 16 is moved above the first electronic component 5s, and the second electronic component 5t is brought into contact with the first electronic component 5s to join them (arrows shown in FIG. 7A). D). In the joining step in this joining type electronic component manufacturing process, the positional deviation of the component placing plate 21 obtained in the component placing plate positioning step and the suction displacement of the second electronic component 5t obtained in the image recognition step are corrected. As described above, the position correction (including rotation correction) of the suction nozzle 16a with respect to the component placing tray 21 (that is, with respect to the first electronic component 5s) is performed.

上流側実装機2aは、単体型電子部品装着工程を繰り返し実行することによって基板3に装着すべき全ての単体型電子部品5Aを基板3に装着し、接合型電子部品製造工程を繰り返し実行することによって製造すべき全ての接合型電子部品5Bを製造したら(図7(b))、基板3を基板搬送レーン20aの基板搬送コンベア13によって、また部品載置皿21を部品搬送レーン20bの基板搬送コンベア13によってそれぞれ下流側実装機2bに搬出し、単体型電子部品5Aの基板3への装着と接合側電子部品5Bの製造を新たに行うべく、次の基板3と部品載置皿21の搬入を行う。   The upstream side mounting machine 2a repeatedly mounts the single electronic component 5A to be mounted on the substrate 3 by repeatedly executing the single electronic component mounting step, and repeatedly executes the bonding electronic component manufacturing process. When all the junction type electronic components 5B to be manufactured are manufactured by (FIG. 7B), the substrate 3 is transported by the substrate transport conveyor 13 in the substrate transport lane 20a, and the component placing tray 21 is transported by the substrate in the component transport lane 20b. Each of the conveyors 13 carries out to the downstream mounting machine 2b, and the next substrate 3 and the component mounting tray 21 are carried in so as to newly mount the unit-type electronic component 5A on the substrate 3 and manufacture the joining-side electronic component 5B. I do.

一方、下流側実装機2bの制御装置30は、上流側実装機2aから搬出された基板3を基板搬送レーン20aの基板搬送コンベア13によって位置決めする基板位置決め工程と、上流側実装機2aから搬出された部品載置皿21を部品搬送レーン20bに基板搬送コンベア13によって位置決めする部品載置皿位置決め工程を行ったら、基板搬送レーン20a側の装着ヘッド16を作動させて、基板搬送レーン20a側のパーツフィーダ14から供給される電子部品5(単体型電子部品5A)を基板3に装着する前述の単体型電子部品装着工程と同様の単体型電子部品装着工程を繰り返し実行するとともに、部品搬送レーン20b側の装着ヘッド16を作動させて、上流側実装機2aによって組み立てられて部品載置皿21上に載置された接合型電子部品5Bを、基板搬送レーン20a側の基板搬送コンベア13によって位置決めした基板3に装着する接合型電子部品装着工程を繰り返し実行する。   On the other hand, the control device 30 of the downstream mounting machine 2b is carried out of the board positioning step of positioning the board 3 carried out from the upstream mounting machine 2a by the board carrying conveyor 13 in the board carrying lane 20a and carried out from the upstream mounting machine 2a. When the component placing tray positioning step for positioning the component placing tray 21 on the component transport lane 20b by the substrate transport conveyor 13 is performed, the mounting head 16 on the substrate transport lane 20a side is operated, and the parts on the substrate transport lane 20a side are operated. A single electronic component mounting process similar to the single electronic component mounting process described above for mounting the electronic component 5 (single electronic component 5A) supplied from the feeder 14 on the substrate 3 is repeatedly executed, and the component transport lane 20b side The mounting head 16 is actuated to assemble the upstream mounting machine 2a and place it on the component placing tray 21. Type electronic component 5B, repeat the junction type electronic component mounting step of mounting a substrate 3 which is positioned by the substrate conveyor 13 of the substrate transport lane 20a side.

ここで、上記の接合型電子部品装着工程は、下流側実装機2bの制御装置30がヘッド移動機構駆動部33の作動制御を行って、部品搬送レーン20bの基板搬送コンベア13によって位置決めされた部品載置皿21の上方に装着ヘッド16を移動させ、吸着ノズル16aを装着ヘッド16に対して昇降させるとともに、吸着ノズル16a内に真空圧を供給することにより、吸着ノズル16aに接合型電子部品5Bを吸着させてピックアップするピックアップ工程と、接合型電子部品5Bをピックアップした後、装着ヘッド16を基板3側に移動させながら接合型電子部品5Bが部品カメラ19の上方を通過するようにして部品カメラ19により接合型電子部品5Bの撮像を行い、得られた画像を画像認識部30bに画像認識させることによって接合型電子部品5Bの異常の有無の検査及び接合型電子部品5Bの吸着ノズル16aに対する位置ずれ(吸着ずれ)を求める画像認識工程と、接合型電子部品5Bの画像認識を行った後、基板3の上方に装着ヘッド16を移動させて接合型電子部品5Bを基板3の電極4に接触させて接合する接合工程から成る(図8(a)中に示す矢印E参照)から成る。この接合型電子部品装着工程における接合工程では、基板位置決め工程で求めた基板3の位置ずれと、画像認識工程で求めた接合型電子部品5Bの吸着ずれが修正されるように、基板3に対する吸着ノズル16aの位置補正(回転補正を含む)を行う。   Here, in the bonding type electronic component mounting step described above, the control device 30 of the downstream mounting machine 2b controls the operation of the head moving mechanism driving unit 33, and is positioned by the substrate transfer conveyor 13 in the component transfer lane 20b. The mounting head 16 is moved above the mounting tray 21, the suction nozzle 16a is moved up and down relative to the mounting head 16, and a vacuum pressure is supplied into the suction nozzle 16a. A pick-up process for picking up and picking up the bonding type electronic component 5B, and then picking up the bonding type electronic component 5B, and then moving the mounting head 16 to the substrate 3 side so that the bonding type electronic component 5B passes over the component camera 19 19, the bonded electronic component 5B is imaged, and the obtained image is recognized by the image recognition unit 30b. After performing the inspection for the presence or absence of abnormality of the junction type electronic component 5B and the image recognition step for obtaining the positional deviation (suction deviation) of the junction type electronic component 5B with respect to the suction nozzle 16a, the image recognition of the junction type electronic component 5B is performed. 3 includes a joining step of moving the mounting head 16 above 3 to bring the joining-type electronic component 5B into contact with the electrode 4 of the substrate 3 and joining them (see arrow E shown in FIG. 8A). In the bonding step in the bonding type electronic component mounting step, the position difference of the substrate 3 obtained in the substrate positioning step and the adsorption difference of the bonding type electronic component 5B obtained in the image recognition step are corrected. The position of the nozzle 16a is corrected (including rotation correction).

下流側実装機2bは、単体型電子部品装着工程を繰り返し実行することによって基板3に装着すべき全ての単体型電子部品5Aを基板3に装着し、接合型電子部品装着工程を繰り返し実行することによって基板3に装着すべき全ての接合型電子部品5Bを基板3に装着したら(図8(b))、基板3を基板搬送レーン20aの基板搬送コンベア13によって、また部品載置皿21を部品搬送レーン20bの基板搬送コンベア13によってそれぞれ下流側の他の電子部品実装用装置(例えば外観検査機)に搬出し、単体型電子部品5A及び接合型電子部品5Bの基板3への装着を新たに行うべく、次の基板3と部品載置皿21の搬入を行う。   The downstream mounting machine 2b repeatedly mounts the single electronic component 5A to be mounted on the substrate 3 by repeatedly executing the single electronic component mounting step, and repeatedly executes the bonding electronic component mounting step. When all the junction type electronic components 5B to be mounted on the substrate 3 are mounted on the substrate 3 (FIG. 8B), the substrate 3 is mounted on the substrate transfer conveyor 13 in the substrate transfer lane 20a, and the component placing tray 21 is mounted on the component. It is carried out to the other electronic component mounting apparatuses (for example, appearance inspection machines) on the downstream side by the substrate transfer conveyor 13 in the transfer lane 20b, and the single-type electronic component 5A and the junction type electronic component 5B are newly mounted on the substrate 3. In order to carry out, the next board | substrate 3 and the component mounting tray 21 are carried in.

以上説明したように、本実施の形態における電子部品実装システム1による電子部品実装方法は、2つの搬送レーン20のうちの一方から成る基板搬送レーン20aにより基板3を位置決めする工程(基板位置決め工程)と、2つの搬送レーン20のうちの他方から成る部品搬送レーン20bにより、電子部品5(接合型電子部品5B)を載置した部品載置皿21を位置決めする工程(部品載置皿位置決め工程)と、2つの電子部品実装機2の一方である下流側実装機2bが備える装着ヘッド16により、部品搬送レーン20bにより位置決めした部品載置皿21に載置された接合型電子部品5Bをピックアップして基板搬送レーン20aにより位置決めした基板3に装着する工程(接合型電子部品装着工程)を含み、電子部品実装システム1に形成される複数の搬送レーン20の中の少なくとも一つから成る基板搬送レーン20aにより基板3を位置決めする一方、同じく複数の搬送レーン20の中の少なくとも一つから成る部品搬送レーン20bにより電子部品5が載置された部品載置部材としての部品載置皿21を位置決めし、作業装置としての装着ヘッド16が部品載置皿21に載置された電子部品5をピックアップして基板3に装着するようになっている。   As described above, in the electronic component mounting method according to the electronic component mounting system 1 in the present embodiment, the step of positioning the substrate 3 by the substrate transfer lane 20a including one of the two transfer lanes 20 (substrate positioning step). And a step of positioning the component mounting tray 21 on which the electronic component 5 (bonded electronic component 5B) is mounted by the component transport lane 20b formed of the other of the two transport lanes 20 (component mounting tray positioning step). Then, by using the mounting head 16 provided in the downstream mounting machine 2b, which is one of the two electronic component mounting machines 2, the joining type electronic component 5B mounted on the component mounting tray 21 positioned by the component transport lane 20b is picked up. Electronic component mounting system including a step (bonding type electronic component mounting step) for mounting on the substrate 3 positioned by the substrate transfer lane 20a The substrate 3 is positioned by a substrate transport lane 20a composed of at least one of the plurality of transport lanes 20 formed on the electronic component, and an electronic component is constructed by a component transport lane 20b composed of at least one of the plurality of transport lanes 20. The component mounting tray 21 as the component mounting member 5 is positioned, and the mounting head 16 as the working device picks up the electronic component 5 mounted on the component mounting tray 21 and mounts it on the substrate 3. It is supposed to be.

このため、基板3に装着すべき電子部品5(接合型電子部品5B)が比較的大型で電子部品実装機2が備えるパーツフィーダ14から供給できないような場合であっても、その電子部品5を部品載置皿21に載置して部品搬送レーン20bによって搬送することにより、別途専用の供給装置を必要とせずにその電子部品5(接合型電子部品5B)を供給することができる。   For this reason, even when the electronic component 5 to be mounted on the substrate 3 (joint type electronic component 5B) is relatively large and cannot be supplied from the parts feeder 14 included in the electronic component mounting machine 2, the electronic component 5 is By mounting on the component mounting tray 21 and transporting it by the component transport lane 20b, the electronic component 5 (joint type electronic component 5B) can be supplied without requiring a separate dedicated supply device.

また、本実施の形態で示したように、上流側実装機2aが備える装着ヘッド16により、部品搬送レーン20bにより位置決めされた部品載置皿21上で第1の電子部品5sに第2の電子部品5tを接合して電子部品5(接合型電子部品5B)を製造する工程(接合型電子部品製造工程)を含むようにすることにより、基板3に装着する電子部品5(接合型電子部品5B)が事前の組み立てを要する場合であっても、その事前の組み立て用の電子部品システムを別途用意する必要がない。したがって本発明実施の形態における電子部品実装方法によれば、電子部品実装システム1を大型化させることなく、基板生産性を向上させることができる。   Further, as shown in the present embodiment, the second electronic component 5s is placed on the first electronic component 5s on the component placing tray 21 positioned by the component transport lane 20b by the mounting head 16 provided in the upstream mounting machine 2a. The electronic component 5 (bonded electronic component 5B) to be mounted on the substrate 3 is included by including a step (bonded electronic component manufacturing step) for manufacturing the electronic component 5 (bonded electronic component 5B) by bonding the component 5t. ) Requires prior assembly, it is not necessary to prepare a separate electronic component system for the previous assembly. Therefore, according to the electronic component mounting method in the embodiment of the present invention, the substrate productivity can be improved without increasing the size of the electronic component mounting system 1.

なお、本実施の形態における電子部品実装システム1による電子部品実装方法では、部品搬送レーン20bにより搬送される部品載置皿21を利用して部品載置皿21上の電子部品5(接合型電子部品5B)に対して様々な作業を行うことができる。例えば、上流側実装機2aと下流側実装機2bの間に中間の電子部品実装機2を設置したうえで、その中間の電子部品実装機2が備える圧着ツール(図示せず)により、部品載置皿21で製造された接合型電子部品5Bを構成する第1の電子部品5sと第2の電子部品5tをその部品載置皿21上で熱圧着する工程(熱圧着工程)を実行したり、中間の電子部品実装機2が備える検査用カメラ(図示せず)により、部品載置皿21に載置された電子部品5(接合型電子部品5B等)をその部品載置皿21上で検査する工程(外観検査工程)を実行したりすることができる。   In addition, in the electronic component mounting method by the electronic component mounting system 1 in the present embodiment, the electronic component 5 (joint type electron) on the component mounting tray 21 is utilized using the component mounting tray 21 transported by the component transport lane 20b. Various operations can be performed on the component 5B). For example, after installing the intermediate electronic component mounting machine 2 between the upstream mounting machine 2a and the downstream mounting machine 2b, the component mounting is performed by a crimping tool (not shown) provided in the intermediate electronic component mounting machine 2. A step (thermocompression step) of thermocompression bonding the first electronic component 5s and the second electronic component 5t constituting the joining type electronic component 5B manufactured by the mounting plate 21 on the component mounting plate 21; The electronic component 5 (junction type electronic component 5B or the like) placed on the component placing plate 21 is placed on the component placing plate 21 by an inspection camera (not shown) provided in the intermediate electronic component mounting machine 2. A process to be inspected (appearance inspection process) can be executed.

また、上述の実施の形態では、基板3の搬入、位置決め及び搬出を行う平行に配置された2つの基板搬送コンベア13を有した2台の電子部品実装機2が基板搬送コンベア13による基板3の搬送方向に連結されて電子部品実装システム1が構成され、各電子部品実装機2が備える2つの基板搬送コンベア13がそれぞれ基板3の搬送方向に繋がって2つの搬送レーン20を形成しているものであったが、各電子部品実装機2が備える基板搬送コンベア13の数は2つに限られず、3つ以上であってもよい。この場合には搬送レーン20が3つ以上形成されるが、基板搬送レーン20aはこれら複数の搬送レーン20の中の少なくとも一つから成っていればよく、部品搬送レーン20bもこれら複数の搬送レーン20の中の少なくとも一つから成っていればよい。また、電子部品実装機2の数は2台に限定されず、3台以上であってもよい。   Further, in the above-described embodiment, the two electronic component mounting machines 2 having the two substrate transport conveyors 13 arranged in parallel for carrying in, positioning and unloading the substrate 3 are mounted on the substrate 3 by the substrate transport conveyor 13. The electronic component mounting system 1 is configured by being connected in the transport direction, and the two substrate transport conveyors 13 included in each electronic component mounter 2 are connected in the transport direction of the substrate 3 to form two transport lanes 20. However, the number of substrate transport conveyors 13 provided in each electronic component mounting machine 2 is not limited to two, and may be three or more. In this case, three or more transfer lanes 20 are formed, but the substrate transfer lane 20a may be composed of at least one of the plurality of transfer lanes 20, and the component transfer lane 20b is also the plurality of transfer lanes. It should just consist of at least one of 20. The number of electronic component mounting machines 2 is not limited to two, and may be three or more.

電子部品実装システムを大型化させることなく基板生産性を向上させることができる電子部品実装方法を提供する。   Provided is an electronic component mounting method capable of improving substrate productivity without increasing the size of an electronic component mounting system.

1 電子部品実装システム
2 電子部品実装機
3 基板
5 電子部品
13 基板搬送コンベア
16 装着ヘッド(作業装置)
20 搬送レーン
20a 基板搬送レーン
20b 部品搬送レーン
21 部品載置皿(部品載置部材)
DESCRIPTION OF SYMBOLS 1 Electronic component mounting system 2 Electronic component mounting machine 3 Substrate 5 Electronic component 13 Substrate conveyance conveyor 16 Mounting head (working device)
20 Transport lane 20a Substrate transport lane 20b Component transport lane 21 Component mounting tray (component mounting member)

Claims (4)

基板の搬入、位置決め及び搬出を行う平行に配置された複数の基板搬送コンベアと、所要の作業を行う作業装置とを備えた複数台の電子部品実装機を前記基板搬送コンベアによる基板の搬送方向に連結させて成り、各電子部品実装機が備える複数の基板搬送コンベアがそれぞれ基板の搬送方向に繋がって複数の搬送レーンを形成している電子部品実装システムによる電子部品実装方法であって、
前記複数の搬送レーンの中の少なくとも一つから成る基板搬送レーンにより基板を位置決めする工程と、
前記複数の搬送レーンの中の少なくとも一つから成る部品搬送レーンにより、電子部品を載置した部品載置部材を位置決めする工程と、
電子部品実装機が備える作業装置により、部品搬送レーンにより位置決めした部品載置部材に載置された前記電子部品をピックアップして基板搬送レーンにより位置決めした基板に装着する工程とを含むことを特徴とする電子部品実装方法。
A plurality of electronic component mounting machines having a plurality of substrate conveyors arranged in parallel for carrying in, positioning and carrying out the substrate and a work device for performing a required operation are arranged in the substrate conveyance direction by the substrate conveyor. An electronic component mounting method by an electronic component mounting system, in which a plurality of substrate transfer conveyors included in each electronic component mounting machine are connected in the substrate transfer direction to form a plurality of transfer lanes,
Positioning the substrate by a substrate transport lane comprising at least one of the plurality of transport lanes;
Positioning a component placing member on which an electronic component is placed by a component carrying lane comprising at least one of the plurality of carrying lanes;
And a step of picking up the electronic component placed on the component placement member positioned by the component transport lane and mounting it on the substrate positioned by the substrate transport lane by a working device provided in the electronic component mounter. Electronic component mounting method.
電子部品実装機が備える作業装置により、部品搬送レーンにより位置決めされた部品載置部材上で第1の電子部品に第2の電子部品を接合して前記電子部品を製造する工程を含むことを特徴とする請求項1に記載の電子部品実装方法。   And a step of manufacturing the electronic component by joining the second electronic component to the first electronic component on the component mounting member positioned by the component transport lane by the working device provided in the electronic component mounting machine. The electronic component mounting method according to claim 1. 電子部品実装機が備える作業装置により、部品載置部材上で製造された前記電子部品を構成する第1の電子部品と第2の電子部品をその部品載置部材上で熱圧着する工程を含むことを特徴とする請求項2に記載の電子部品実装方法。   Including a step of thermocompression-bonding the first electronic component and the second electronic component constituting the electronic component manufactured on the component mounting member on the component mounting member by a working device provided in the electronic component mounting machine. The electronic component mounting method according to claim 2. 電子部品実装機が備える作業装置により、部品載置部材に載置された前記電子部品をその部品載置部材上で検査する工程を含むことを特徴とする請求項1に記載の電子部品実装方法。   The electronic component mounting method according to claim 1, further comprising a step of inspecting the electronic component placed on the component placing member on the component placing member by a working device provided in the electronic component mounting machine. .
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JPH07106732A (en) * 1993-10-05 1995-04-21 Fujitsu Ltd Mounting structure of capacitor
JPH0864474A (en) * 1994-08-19 1996-03-08 Murata Mfg Co Ltd Electronic component
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