JP2011134164A - Evacuation speed control method by motor-driven vacuum valve, evacuation speed control system by motor-driven vacuum valve, valve opening degree set point decision method of motor-driven vacuum valve used for evacuation speed control, and evacuation speed decision program used for evacuation speed control - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide an evacuation speed control method by a motor-driven vacuum valve which can easily and inexpensively set a set point for switching a valve opening degree of the motor-driven vacuum valve so as to bring the pressure in a chamber close to a target pressure lowering gradient. <P>SOLUTION: The evacuation speed control method performs stepwise control of an opening degree of a motor-driven vacuum valve 21 according to an equal ratio multiple number, makes a vacuum pump 13 evacuate from a viscous flow domain for each opening degree, after measuring vacuum pressure in a chamber by a pressure sensor 15 and actually measuring pressure lowering curves Y1, Y2, Y3, Y4, temporally shifts the pressure lowering curves Y1, Y2, Y3, Y4 so as to approximate to a target pressure lowering gradient X, decides mutual crossing points of the pressure lowering curves Y1, Y2, Y3, Y4 at set points P11, P12, P13 switching the valve opening degree of the motor-driven vacuum valve 21, after this, switches the valve opening degree of the motor-driven vacuum valve 21 on the basis of the set points P11, P12, P13 to control the evacuation speed in the viscous flow domain. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

  The present invention relates to an exhaust speed control method using an electric vacuum valve that changes the valve opening setting of an electric vacuum valve disposed between a chamber chamber and a vacuum pump to control the exhaust speed, and an exhaust speed control system using an electric vacuum valve The present invention relates to a valve opening set point determination method for an electric vacuum valve used for exhaust speed control, and an exhaust speed determination program used for exhaust speed control.

  Traditionally, vacuum technology has been used in many ways. For example, in the semiconductor manufacturing process, the vacuum pressure in the chamber chamber is managed using vacuum technology for the purpose of avoiding particles and contaminants, preventing the generation of by-products, and the like. That is, by gradually widening the opening degree of the vacuum exhaust valve disposed between the chamber chamber and the vacuum pump, the exhaust speed for exhausting the gas from the chamber chamber is controlled so that the deposits in the chamber chamber are not wound up. The exhaust flow rate and exhaust pressure from the chamber are controlled.

  For example, the exhaust speed control method described in Patent Document 1 uses a valve including a parent valve that controls a large flow rate and a small valve that controls a small flow rate as a vacuum exhaust valve. In this method, as shown in FIG. 26, until a predetermined time has elapsed from the start of exhaust, by closing the parent valve and opening the small valve, the exhaust speed is slowed and exhaust is performed little by little. After a predetermined time has elapsed from the hour, the main valve is fully opened to increase the exhaust speed and exhaust at a large flow rate. According to such a method, the vacuum pressure can be slowly lowered in a nearly linear state as compared with the case where the exhaust speed is controlled only by the parent valve.

  Further, for example, in the exhaust speed control method described in Patent Document 2, a vacuum pressure value given from the outside or calculated based on a target vacuum pressure change speed preset in the controller is sequentially used as an internal command by the controller. By sequentially changing the internal commands that are sequentially generated as the target value of the feedback control, the actual measurement value of the vacuum pressure measured by the pressure sensor is compared with the target value, and the feedback control is executed as the follow-up control. According to this method, the vacuum pressure change speed (exhaust speed) R3 can be controlled to be constant, and the vacuum pressure can be linearly changed with a desired pressure drop gradient in the viscous flow regions V1 to V6 from the atmospheric pressure. (For example, refer to Patent Document 2).

JP 11-166665 A JP 2000-163137 A

However, the exhaust speed control method described in Patent Document 1 has only two states, a conductance adjusted by a small valve and a conductance in which the parent valve is fully opened, so that the vacuum does not affect the process in the viscous flow region. There were limits to obtaining the pressure and pumping speed conditions and shortening the pumping time.
In addition, the exhaust speed control method described in Patent Document 2 requires a complicated control board, a control program, and the like in order to perform feedback control, and the apparatus cost is high.

  In recent years, semiconductors have been used in various fields, and demands for exhaust velocity control in the chamber chamber have been diversified. Therefore, an exhaust gas that is less expensive than the exhaust speed control method described in Patent Document 2 and that can achieve control accuracy between the exhaust speed control method described in Patent Document 1 and the exhaust speed control method described in Patent Document 2. A speed control method is required by the industry. However, the problem in meeting this need is that the control results (accuracy, responsiveness, stability, etc.) differ depending on the exhaust piping system, and the adverse effect on the process due to the exhaust velocity in the viscous flow region (deposits) Or the influence on the film formed on the workpiece may occur. The control results of the exhaust piping system cannot be confirmed unless actually measured on site. Also, adjusting the pumping speed on site to eliminate adverse effects on the process requires expertise and is not easy for anyone.

  The present invention has been made to solve the above-described problems, and an electric motor capable of easily and inexpensively setting a set point for switching the valve opening of the electric vacuum valve so that the pressure in the chamber chamber approaches the target pressure drop gradient. An exhaust speed control method using a vacuum valve, an exhaust speed control system using an electric vacuum valve, a valve opening set point determination method for an electric vacuum valve used for exhaust speed control, and an exhaust speed determination program used for exhaust speed control are provided. For the purpose.

  In order to solve the above problems, one aspect of the exhaust speed control method using an electric vacuum valve according to the present invention is to control the valve opening degree of an electric vacuum valve disposed in an exhaust piping system connecting a chamber chamber and a vacuum pump. Thus, in the exhaust speed control method using an electric vacuum valve for controlling the exhaust speed, the valve opening degree of the electric vacuum valve is controlled stepwise according to an equal multiple, and the viscous flow is controlled by the vacuum pump for each valve opening degree. Exhaust from the area, measure the vacuum pressure of the chamber chamber by the pressure sensor and measure the pressure drop curve, and the pressure drop curve for each valve opening measured in the pressure measure step is the target pressure An exhaust speed determining step for shifting the time between the pressure drop curves so as to approximate a descending gradient, and determining an intersection of the pressure drop curves as a set point for switching the valve opening of the electric vacuum valve; and the exhaust speed determining process Switching the valve opening of the electric vacuum valve in the basis of the determined said set point, and a vacuum pressure controlling process of controlling the exhaust rate in the viscous flow region.

  It is preferable that the invention having the above-described configuration includes an equivalent ratio setting step for setting the equivalent ratio multiple.

  Preferably, the invention having the above-described configuration includes a target pressure drop gradient setting step for setting the target pressure drop gradient.

  In the invention with the above configuration, when the vacuum pressure control step causes the pressure sensor to measure the pressure of the chamber chamber, and the pressure sensor measures the vacuum pressure corresponding to the set point, the valve of the electric vacuum valve It is preferable to switch the opening.

  The invention of the above configuration is provided in parallel with the electric vacuum valve and connected to the chamber chamber, and has a large-diameter vacuum cutoff valve capable of controlling a larger flow rate than the electric vacuum valve, and the vacuum In the pressure control step, after the large-diameter vacuum shut-off valve is closed in the viscous flow region, the valve opening degree of the electric vacuum valve is switched to control the exhaust speed, and after leaving the viscous flow region Alternatively, it is preferable to control the exhaust speed by adjusting the valve opening degree of the large-diameter vacuum shut-off valve after the viscosity of the viscous flow region becomes low.

  In the invention having the above-described configuration, it is preferable that, in the vacuum pressure control step, the evacuation speed is controlled by adjusting a valve opening degree of the electric vacuum valve after removing from the viscous flow region.

  In order to solve the above problems, an aspect of the exhaust velocity control system according to the present invention is to control the valve opening degree of an electric vacuum valve disposed in an exhaust piping system connecting a chamber chamber and a vacuum pump. In a pumping speed control system for controlling a pumping speed, a pressure sensor for measuring a pressure in a chamber and a valve opening degree of the electric vacuum valve are controlled stepwise according to a multiple ratio, and the vacuum pump is controlled for each valve opening degree. Pressure measuring means for evacuating from the viscous flow region by measuring the vacuum pressure of the chamber chamber by the pressure sensor and measuring the pressure drop curve, and the pressure drop for each valve opening measured by the pressure measuring means An exhaust speed determining means that shifts a curve in time so as to approximate a target pressure drop gradient, and determines an intersection of the pressure drop curves as a set point for switching the valve opening of the electric vacuum valve; Switching the valve opening of the electric vacuum valve on the basis of the set point the exhaust speed determining means has determined, and a vacuum pressure control means for controlling the exhaust rate in the viscous flow region.

  In the invention having the above configuration, the vacuum chamber is provided in parallel with the electric vacuum valve and connected to the chamber chamber, and has a large-diameter vacuum cutoff valve capable of controlling a larger flow rate than the electric vacuum valve. In the viscous flow region, the pressure control means controls the exhaust speed by switching the valve opening degree of the electric vacuum valve with the large-diameter vacuum shut-off valve closed, and after removing from the viscous flow region, Alternatively, it is preferable to control the exhaust speed by adjusting the valve opening degree of the large-diameter vacuum shut-off valve after the viscosity of the viscous flow region becomes low.

  In order to solve the above problems, one aspect of the valve opening set point determination method according to the present invention controls the valve opening of an electric vacuum valve disposed in an exhaust piping system connecting a chamber chamber and a vacuum pump. A valve opening set point determination method for determining a set point for switching the valve opening of the electric vacuum valve when controlling the exhaust speed by controlling the valve opening of the electric vacuum valve in a stepwise manner according to a multiple ratio And at each valve opening degree, the pressure is exhausted from the viscous flow region by the vacuum pump, and the pressure actual measurement step for obtaining the pressure drop curve from the vacuum pressure of the chamber chamber measured by the pressure sensor, and the pressure actual measurement step The obtained pressure drop curve for each valve opening is shifted in time so as to approximate the target pressure drop gradient, and the intersection of the pressure drop curves is determined as a set point for switching the valve opening of the electric vacuum valve. exhaust It has a degree determining step.

  In order to solve the above-described problem, an aspect of the exhaust speed determination program according to the present invention is an exhaust system by controlling the valve opening degree of an electric vacuum valve disposed in an exhaust piping system connecting a chamber chamber and a vacuum pump. An exhaust speed determination program for setting a set point for switching the valve opening degree of the electric vacuum valve in the case of controlling the speed, wherein the computer controls the valve opening degree of the electric vacuum valve in a stepwise manner according to a multiple ratio. A pressure measuring means for evacuating the viscous flow region by the vacuum pump for each valve opening, and obtaining a pressure drop curve from the vacuum pressure of the chamber chamber measured by the pressure sensor; and a valve obtained by the pressure measuring means The pressure drop curve for each opening is shifted in time so as to approximate the target pressure drop gradient, and the intersection of the pressure drop curves is set to switch the valve opening of the electric vacuum valve To function as a pumping speed determining means for determining the.

  In order to directly reflect the control results by the vacuum pump, chamber chamber and exhaust piping system on the exhaust speed, the above invention controls the valve opening of the electric vacuum valve step by step according to an equal multiple, and for each valve opening, Exhaust is performed from the viscous flow region by a vacuum pump, and the pressure drop curve is measured by measuring the vacuum pressure in the chamber chamber by a pressure sensor. In other words, the pressure drop curve is actually measured for each valve opening degree using the device where the electric vacuum valve is installed. Then, when the actually measured pressure drop curve for each valve opening is shifted in time so as to approximate the target pressure drop gradient, the pressure drop curve intersects the pressure drop curve of the previous valve opening. Therefore, the intersection of the pressure drop curves is determined as a set point for switching the valve opening of the electric vacuum valve. As described above, when the valve opening is changed in accordance with the geometric multiple, the portion of the pressure drop curve corresponding to each valve opening that approximates the target pressure drop gradient does not overlap, and the set point is not set wastefully. At the time of vacuum pressure control, the conductance of the exhaust piping system is changed by switching the valve opening degree of the electric vacuum valve based on the set point, and the exhaust velocity in the viscous flow region is controlled. At this time, the electric vacuum valve deviates from the portion where the pressure in the chamber chamber approximates the target pressure drop gradient, and at the same time, the valve opening is widened by an equal multiple, thereby bringing the pressure in the chamber chamber close to the target pressure drop gradient again. In order to lower the pressure, the pressure in the chamber falls in a state close to the target pressure drop gradient even in the viscous flow region.

In this way, in the above invention, the pressure drop curve in the viscous flow region is actually measured using the chamber chamber, the vacuum pump, and the exhaust piping system as the installation destination of the electric vacuum valve. It is possible to reflect the adverse effects on the results and the process in the viscous flow region in determining the set point for switching the valve opening of the electric vacuum valve. Even if the person who determines the set point of the valve opening does not have the expertise to eliminate the adverse effects of the process, the pressure drop curve is obtained by actually measuring the pressure drop curve and approximating the target pressure drop gradient. It is possible to determine the set point of the valve opening so that the pressure in the chamber chamber approaches the target pressure drop gradient only by shifting in time. As a result, in the above-described invention, the vacuum pressure / exhaust control is performed so as not to affect the process in the viscous flow region, compared with the case where the exhaust speed is controlled by controlling the valve opening degree in two steps by the parent valve and the child valve in the viscous flow region. It becomes possible to obtain conditions and shorten the exhaust speed. In the above invention, although the pressure in the chamber chamber cannot be lowered linearly as in the case of feedback control of the exhaust speed, the child valve and the parent valve can be used without using a complicated control board or control program. It is possible to control the exhaust speed so that the pressure in the chamber chamber is lowered linearly rather than controlling the exhaust speed with a valve.
Therefore, according to the said invention, the set point which switches the valve opening degree of an electric vacuum valve so that the pressure of a chamber chamber may approach the target pressure drop gradient can be set simply and cheaply.

  In the above invention, the geometric ratio can be arbitrarily set. Therefore, for example, if the geometric ratio multiple is set small, the number of set points for switching the valve opening of the electric vacuum valve is increased, the set point is determined at a position close to the target pressure drop gradient, and the pressure in the chamber chamber is smoothed. It is possible to change. On the other hand, for example, if the geometric ratio multiple is set large, the number of actually measured pressure drop curves is reduced, and the time for determining the set point of the valve opening can be shortened. Therefore, according to the above-described invention, it is possible to adjust the degree of smooth change of the pressure in the chamber chamber and the time that can be secured for obtaining the set point of the valve opening degree by the set value of the geometric ratio. The individual user requirements can be reflected in the exhaust speed control.

  The above invention can arbitrarily set the target pressure drop gradient. Therefore, for example, when it is desired to shorten the exhaust time, the target pressure drop gradient may be set so as to increase the inclination angle. On the other hand, when it is desired to exhaust slowly, the target pressure drop gradient may be set so as to reduce the inclination angle. Therefore, according to the above-described invention, it is possible to adjust the exhaust time and the degree of change in the pressure in the chamber chamber by setting the target pressure drop gradient, and to reflect individual requests of the user in the exhaust speed control. .

  In the above invention, when vacuum pressure control is performed, the pressure in the chamber chamber is measured and monitored by a pressure sensor, and when the pressure in the chamber chamber corresponds to the set point of the valve opening, Switch the opening of the vacuum valve. Therefore, in the above invention, when the valve opening set point is shifted in time due to disturbance or the like, correction is performed to shift the valve opening set point after the valve opening set point in accordance with the shift. Even without this, the exhaust speed can be controlled in a state where the pressure in the chamber chamber is approximated to a linear target pressure drop gradient.

  In the above invention, a large-diameter vacuum shut-off valve is provided in parallel with the electric vacuum valve and connected to the chamber. In the viscous flow region, the opening speed of the electric vacuum valve is switched to control the exhaust speed, and the viscous flow region is After exceeding or after the viscosity of the viscous flow region becomes low, the exhaust speed is controlled by adjusting the valve opening degree of a large-diameter vacuum cutoff valve that can control a larger flow rate than the electric vacuum valve. In this way, in the viscous flow region where the deposit is easy to roll up, exhaust slowly by the electric vacuum valve, and when the risk of winding up the deposit is reduced beyond the viscous flow region, the large-diameter vacuum shut-off valve performs fast exhaust. The pressure in the chamber can be reached from the atmospheric pressure to the target vacuum pressure in a short time.

  In the invention having the above-described configuration, the pumping speed is controlled by adjusting the valve opening degree of the electric vacuum valve even after removing from the viscous flow region, so that the pumping speed can be controlled by more reliably preventing the sediment from being rolled up.

1 is a schematic configuration diagram of an exhaust speed control system according to a first embodiment of the present invention. It is sectional drawing of an electric vacuum valve, Comprising: A valve closed state is shown. It is a figure which shows the pressure drop curve at the time of changing a valve opening degree by the same ratio in the viscous flow area | region of atmospheric pressure vicinity. The vertical axis represents the vacuum pressure, and the horizontal axis represents time. FIG. 4 is a diagram showing a state in which the pressure drop curve shown in FIG. 3 is shifted in time so as to approximate a target pressure drop gradient. The vertical axis represents the vacuum pressure, and the horizontal axis represents time. It is a figure which shows the pressure drop curve at the time of changing a valve opening degree according to a double geometric ratio multiple in the viscous flow area | region near atmospheric pressure. The vertical axis represents the vacuum pressure, and the horizontal axis represents time. It is a figure which shows the state which shifted in time so that the pressure drop curve shown in FIG. 5 may approximate a target pressure drop gradient. The vertical axis represents the vacuum pressure, and the horizontal axis represents time. It is a figure which shows the pressure-drop curve at the time of changing a valve opening according to (root) 2 times equal multiple in the viscous flow area | region near atmospheric pressure. The vertical axis represents the vacuum pressure, and the horizontal axis represents time. It is a figure which shows the state which shifted in time so that the pressure drop curve shown in FIG. 7 may approximate a target pressure drop gradient. The vertical axis represents the vacuum pressure, and the horizontal axis represents time. It is a flowchart of the download operation | movement of an exhaust speed determination program. It is a figure which shows an example of a download confirmation screen. It is a figure which shows an example of an equal ratio multiple setting screen. It is a figure which shows an example of a target pressure fall gradient setting screen. It is a figure which shows an example of a setting content confirmation screen. It is a figure which shows an example of a USB memory insertion instruction | indication screen. It is a figure which shows an example of a copy progress status display screen. It is a figure which shows an example of a copy completion notification screen. It is a flowchart of an exhaust speed determination program. It is a flowchart of a vacuum pressure control program. It is a schematic block diagram of the exhaust speed control system which concerns on 2nd Embodiment of this invention. It is a flowchart of an exhaust speed determination program. It is a figure which shows an example of a pressure actual measurement data input screen. It is a figure which shows an example of an exhaust speed control data confirmation screen. It is a figure which shows an example of a storage medium set instruction | indication screen. It is a figure which shows an example of the exhaust speed determination completion screen. It is a figure which shows schematic structure of a reduced pressure drying apparatus. It is a figure which shows the exhaust speed control method by two-stage exhaust. It is a figure which shows the exhaust speed control method of the electric vacuum valve by feedback control.

  Embodiments of the present invention will be described below with reference to the drawings.

(First embodiment)
FIG. 25 is a diagram illustrating a schematic configuration of the vacuum drying apparatus 1.
The exhaust speed control method of this embodiment is used for the vacuum drying apparatus 1 shown in FIG. 25, for example. The reduced pressure drying apparatus 1 performs coating film drying on a substrate while keeping the inside of the chamber chamber 10 in a reduced pressure state, that is, in a vacuum state. In the vacuum drying apparatus 1, an exhaust pipe system 16 is provided between the chamber chamber 10 and the vacuum pump 13. The exhaust piping system 16 is provided with an electric vacuum valve 21 and a large-diameter vacuum cutoff valve 12 in parallel. In the vacuum drying apparatus 1, the number of exhaust piping systems 16, large-diameter vacuum shut-off valves 12, and electric vacuum valves 21 is increased or decreased depending on the size of the chamber chamber 10. Such a vacuum drying apparatus 1 controls the exhaust flow rate for exhausting gas from the chamber chamber 10 to the vacuum pump 13 by means of the electric vacuum valve 21 and the large-diameter vacuum cutoff valve 12.

The management of the vacuum pressure of the chamber chamber 10 mainly depends on the capacity of the vacuum pump 13. The capacity of the vacuum pump 13 is determined by the exhaust speed S and the ultimate vacuum pressure P of the vacuum pump 13. In general, in a viscous flow region of atmospheric pressure (10 ⁵ Pa) or less and 10 ⁰ Pa or more, the exhaust speed S of the vacuum pump 13 is substantially constant, and the flow rate of the gas in the chamber chamber 10 depends on the shape of the chamber chamber 10 and the vacuum. It is determined by the exhaust speed S of the pump 13 and the conductance C of the exhaust piping system 16. Further, when the exhaust pipe system 16 is configured based on the nominal diameter of the vacuum pump 13, the effective exhaust speed is substantially close to the exhaust speed S of the vacuum pump 13. In other words, the conductance C of the exhaust piping system 16 increases.

  Therefore, in the reduced pressure drying apparatus 1 of the present embodiment, the exhaust piping system 16 is configured based on the nominal diameter of the vacuum pump 13. The electric vacuum valve 21 is installed in an exhaust piping system 16 that connects the chamber chamber 10 and the vacuum pump 13 in order to control the exhaust speed S in the viscous flow region. In such a case, the magnitude of the conductance of the electric vacuum valve 21 becomes a dominant factor of the exhaust speed S of the vacuum pump 13. Specifically, the conductance C of the exhaust piping system 16 and the exhaust speed S of the vacuum pump 13 are determined by a formula of a parallel resistance referred to in an electric circuit. That is, when the electric vacuum valve 21 is used in a region where the valve opening is sufficiently narrower than the conductance C of the exhaust piping system 16, the conductance C of the exhaust piping system 16 is almost determined by the conductance of the electric vacuum valve 21 and is electrically When the vacuum valve 21 is used in the vicinity of the fully open state and the condition is close to the conductance C of the exhaust piping system 16, the conductance C of the exhaust piping system 16 is lower than the conductance of the electric vacuum valve 21.

By the way, the chamber chamber 10 is changed from atmospheric pressure (10 ⁵ Pa) to low vacuum (less than 10 ⁵ Pa, 10 ² Pa or more), medium vacuum (less than 10 ² Pa, 10 ⁻¹ Pa or more), and high vacuum (less than 10 ⁻¹ Pa). When the air is evacuated, the flow of gas flowing through the exhaust piping system 16 changes into a viscous flow, an intermediate flow, and a molecular flow. In the viscous flow region (atmospheric pressure (10 ⁵ Pa) or less and 10 ⁰ Pa or more) immediately after evacuation is started from the atmospheric pressure, the valve openings of the electric vacuum valve 21 and the large-diameter vacuum shut-off valve 12 are suddenly controlled to be fully opened. Then, there is a possibility that the deposit in the chamber chamber 10 is rolled up and adhered to the substrate, or the substrate itself is damaged. On the other hand, if the valve opening degree of the electric vacuum valve 21 or the large-diameter vacuum shut-off valve 12 is made sufficiently small so as not to wind up the deposits in the chamber chamber 10, the exhaust speed becomes slow, and the vacuum pressure in the chamber chamber 10 is reduced to the target vacuum. It takes a long time to reach the pressure.

  Therefore, the vacuum drying apparatus 1 shown in FIG. 25 changes the vacuum pressure in the chamber chamber 10 to the atmospheric pressure by changing the valve opening degree of the electric vacuum valve 21 in multiple stages before opening the large-diameter vacuum shut-off valve 12. The exhaust speed at which the gas is exhausted from the chamber chamber 10 is controlled so that the pressure drops in a state close to a linear target pressure drop gradient from the state to the vacuum state. The vacuum drying apparatus 1 measures the vacuum pressure in the chamber chamber 10 with the pressure sensor 15, and detects that the vacuum pressure in the chamber chamber 10 has reached a predetermined pressure from the pressure measurement result of the pressure sensor 15. The vacuum shutoff valve 12 is opened to increase the exhaust flow rate. By controlling the exhaust speed as described above, the reduced pressure drying apparatus 1 prevents the deposit in the chamber chamber 10 from being wound up and attached to the substrate or damaging the substrate itself when changing from the atmospheric pressure state to the vacuum state. The exhaust amount is adjusted and the exhaust time is shortened.

<Schematic configuration of exhaust speed control system>
FIG. 1 is a schematic configuration diagram of an exhaust speed control system 66 according to the first embodiment of the present invention.
The exhaust speed control system 66 shown in FIG. 1 includes a server 61, the Internet 62, a personal computer (hereinafter referred to as “PC”) 63, a controller 65 of the vacuum drying apparatus 1, a pressure sensor 15, and an electric vacuum valve 21. And a vacuum pump 13.

The server 61 shown in FIG. 1 stores an exhaust speed determination program for determining a set point for switching the valve opening degree of the electric vacuum valve 21 when the exhaust speed for exhausting gas from the chamber chamber 10 is controlled. . The server 61 is communicably connected to the personal computer 63 via the Internet 62.
The personal computer 63 is a known computer. The personal computer 63 connects to the server 61 and downloads an exhaust speed determination program. Further, the personal computer 63 is used to set an equivalent ratio that changes the valve opening degree of the electric vacuum valve 21 and a target pressure drop gradient that lowers the pressure of the chamber chamber 10 when controlling the exhaust speed. The personal computer 63 stores the downloaded exhaust speed determination program, the set geometric ratio, and the set target pressure drop gradient in the USB memory 64.

  The USB memory 64 is connected to the controller 65 shown in FIG. 1, and the exhaust speed determination program, the set geometric ratio, and the set target pressure drop gradient are copied from the USB memory 64. The controller 65 selects a preparation mode for determining a set point for switching the valve opening degree of the electric vacuum valve 21 and an execution mode for controlling the exhaust speed based on the set point determined in the preparation mode and performing a process. Means 65a are provided.

  When the preparation mode is selected by the selection unit 65a, the controller 65 executes an exhaust speed determination program. In this case, the controller 65 outputs a valve opening degree control signal to the electric vacuum valve 21 so as to control the valve opening degree of the electric vacuum valve 21 in a stepwise manner in accordance with an equal multiple. For each valve opening, the controller 65 drives the vacuum pump 13 to exhaust air from the viscous flow region, and acquires pressure measurement data measured by the pressure sensor 15. Thereafter, the controller 65 obtains a pressure drop curve (see, for example, Y1, Y2, Y3, and Y4 in FIG. 5) showing the relationship between the pressure of the chamber chamber 10 and time from the acquired pressure measurement data, and opens the valve. The pressure drop curve for each degree is shifted in time so as to approximate the target pressure drop gradient (see, for example, X in FIG. 6), and the intersection of the pressure drop curves is a set point for switching the valve opening degree of the electric vacuum valve 21 (for example, FIG. 6 P11, P12, P13).

When the execution mode is selected by the selection means 65a, the controller 65 switches the valve opening of the electric vacuum valve 21 based on the determined set points P11, P12, P13 (see, for example, FIG. 6). A switching signal is output to the electric vacuum valve 21 to control the exhaust speed of the vacuum pump 13 in the viscous flow region.
Such a controller 65 corresponds to an example of “pressure actual measurement means”, “exhaust speed determination means”, and “vacuum pressure control means”.

<Configuration of electric vacuum valve>
FIG. 2 is a sectional view of the electric vacuum valve 21 and shows a valve closed state.
The electric vacuum valve 21 is configured such that the valve body 24 and the cylinder body 25 are integrated with a bolt 55, and the cylinder body 25, the cover 26, and the stepping motor 27 are integrated with a bolt 28 to form an external appearance.
In the valve portion 22, a first port 51 and a second port 52 that open to the valve body 24 communicate with each other via a valve chamber 53. The valve chamber 53 is provided with a flat valve seat 54 on the outer periphery of the opening where the first port 51 opens. The valve chamber 53 houses a valve body 42 that contacts or separates from the valve seat 54.

In the valve portion 22, a first port 51 and a second port 52 that open to the valve body 24 communicate with each other via a valve chamber 53. A valve seat 54 is provided flat on the outer periphery of the opening of the valve chamber 53 where the first port 51 opens. The valve chamber 53 houses a valve body 42 that contacts or separates from the valve seat 54.
The drive unit 23 converts the rotational motion of the stepping motor 27 into a linear motion and transmits the linear motion to the valve body 42. The output shaft 30 of the stepping motor 27 protrudes into a storage space portion 31 formed between the cover 26 and the cylinder body 25. A bearing 32 is sandwiched between the cover 26 and the cylinder body 25, and a holder 33 is rotatably held by the bearing 32. The holder 33 has an output shaft 30 connected to the coupling 58 at the upper end and a feed screw nut 34 fixed to the lower end with a plurality of fixing screws 35. The rotation amount of the feed screw nut 34 is determined by the rotation of the stepping motor 27. It can be controlled by the amount.

  The drive shaft 37 is inserted through a rotation stop nut 38 fixed to the cylinder body 25 with a fixing screw 39. The drive shaft 37 has a rotation preventing shaft portion 37a having a hexagonal cross section inserted through a rotation preventing hole 38a having a hexagonal shape formed in the rotation stopping nut 38, and reciprocates linearly in the axial direction in a state where the rotation is limited. . The feed screw shaft 36 is screwed to the feed screw nut 34 and joined to the upper end portion of the drive shaft 37, and the rotational motion of the feed screw nut 34 is converted into a linear motion in the axial direction and transmitted to the drive shaft 37.

  A valve body 42 is coupled to the lower end portion of the drive shaft 37 via a coupling member 40. The valve body 42 includes a bellows disk 47, a valve disk 48, and a skirt 49, which are overlapped and fixed integrally to the connection member 40 with a connection nut 43. The annular seal member 50 is made of an elastically deformable material and is mounted in a dovetail groove formed between the bellows disk 47 and the valve disk 48. The return spring 44 is contracted between the spring receiver 45 and constantly urges the valve body 42 toward the valve seat 54. The connecting member 40 is connected to the drive shaft 37 with a backlash in the axial direction by a connecting pin 41, and a seal load is applied by the spring torque of the return spring 44. The bellows 46 has an upper end welded to a clamping portion 46 a sandwiched between the cylinder body 25 and the valve body 24, and a lower end welded to the bellows disc 47. As the valve body 42 moves up and down, it expands and contracts in the valve chamber 53 so that particles generated at the sliding portion of the drive shaft 37 do not flow into the flow path.

  Here, an encoder 29 for measuring the mechanical rotational displacement of the rotor (not shown) is fixed to the stepping motor 27. The encoder 29 is communicably connected to the controller 65 of the vacuum drying apparatus 1 and outputs a measurement result to the controller 65. The controller 65 is connected to a coil (not shown) of the stepping motor 27, supplies electric power (valve opening control signal) to the coil (not shown) based on the measurement signal of the encoder 29, and controls the valve opening of the electric vacuum valve 21. .

  In such an electric vacuum valve 21, the valve body 42 normally contacts the valve seat 54 and blocks between the first port 51 and the second port 52. From this state, when the stepping motor 27 rotates in the forward direction, the feed screw nut 34 rotates integrally with the output shaft 30 via the holder 33, and the rotational motion is a straight line in the upward direction (valve opening direction) in the figure. It is converted into motion and transmitted to the lead screw shaft 36. The drive shaft 37 rises integrally with the feed screw shaft 36 and pulls up the valve body 42 via the connecting member 40. As a result, the valve body 42 is separated from the valve seat 54 and allows the first and second ports 51 and 52 to communicate with each other. The electric vacuum valve 21 can control a minute flow rate due to fluid leakage in the region where the elastic deformation amount of the annular seal member 50 is changed, and further, in the region where the valve body 42 is separated from the valve seat 54, the electric vacuum valve 21 exhausts according to the separation amount. The flow rate is controlled. This valve opening degree is controlled by the amount of rotation of a rotor (not shown) of the stepping motor 27.

  On the other hand, when the stepping motor 27 rotates in the negative direction, the feed screw nut 34 rotates in the negative direction integrally with the output shaft 30, and the feed screw shaft 36 is lowered. The drive shaft 37 is lowered integrally with the feed screw shaft 36, and causes the valve body 42 to contact the valve seat 54 via the connecting member 40. At this time, after the valve body 42 comes into contact with the valve seat 54, the return spring 44 pushes the valve body 42 toward the valve seat 54 by the backlash of the connecting member 40 and the coupling pin 41, and the annular seal member 50 is moved to the valve seat. Adhere to 54 and seal.

<About pressure drop curve>
FIG. 3 shows pressure drop curves Y1, Y2, Y3, Y4 when the valve opening is changed at the same rate in a viscous flow region near atmospheric pressure (atmospheric pressure (10 ⁵ Pa) or less, 10 ⁰ Pa or more). It is a figure which shows Y5, Y6, Y7, Y8. The vertical axis indicates the vacuum pressure (Pa), and the horizontal axis indicates time (sec). 4 is a diagram showing a state in which the pressure drop curves Y1, Y2, Y3, Y4, Y5, Y6, Y7, Y8 shown in FIG. 3 are shifted in time so as to approximate the target pressure drop gradient X. The vertical axis represents the vacuum pressure, and the horizontal axis represents time.
The vacuum pressure described on the vertical axis in FIGS. 3 and 4 is dimensionless, and 1.0 is atmospheric pressure and 1.01325 × 10 ⁵ Pa. Also, the time numbers shown on the horizontal axis of FIG. 3 are given for convenience, and are not necessarily limited to this time. Y1 to Y8 shown in FIG. 3 and FIG. 4 indicate pressure drop curves according to valve openings when the valve opening of the electric vacuum valve 21 is widened to a constant magnitude. The pressure drop curves Y1 to Y8 represent the capability of the electric vacuum valve 21 in a non-dimensional manner, and indicate the size of the capability of flowing the size of the number attached to the alphabet Y. X in FIG. 4 is a target pressure drop gradient indicating a target change rate of the pressure in the chamber 10. X1 to X8 in FIGS. 3 and 4 show the results of searching for a portion that approximates the target pressure drop gradient X in the pressure drop curves Y1 to Y8.

  As shown in FIG. 3, when the valve opening of the electric vacuum valve 21 is gradually increased from the pressure drop curve Y1 to the pressure drop curve Y8 by a certain amount (for example, by 1 mm), the pressure drop curve Y1. ˜Y8, the approximate portions X1 to X8 that approximate the target pressure drop gradient X decrease as the valve opening increases. This is because the larger the valve opening, the lower the vacuum pressure while drawing a large curve.

  Further, as shown in FIG. 3, the approximate portions X1 to X8 of the pressure drop curves Y1 to Y8 increase the overlapping portions as the valve opening is increased. That is, when the approximate portions X2, X3, and X4 of the pressure drop curves Y2, Y3, and Y4 are compared, the approximate portion X3 of the pressure drop curve Y3 partially overlaps with the approximate portion X2 of the pressure drop curve Y2, and the pressure It partially overlaps the approximate portion X4 of the descent curve Y4. Further, the approximate portions X4 to X8 of the pressure drop curves Y4 to Y8 overlap each other.

  Therefore, as shown in FIG. 4, when the pressure drop curves Y2 to Y8 are moved along the time axis so as to approximate the target pressure drop gradient X, the valve opening degree of the electric vacuum valve 21 is changed to the pressure drop curve Y1. The valve opening of the electric vacuum valve 21 is changed to the pressure drop curve Y2 in the middle of the target pressure drop gradient X2 of the pressure drop curve Y2 after the valve opening corresponding to the pressure drop curve Y2 is expanded to the valve opening corresponding to the pressure drop curve Y2. The valve opening corresponding to the pressure drop curve Y3 is expanded from the corresponding valve opening. Then, immediately after the valve opening of the electric vacuum valve 21 is expanded from the valve opening corresponding to the pressure drop curve Y3 to the valve opening corresponding to the pressure drop curve Y4, the valve opening of the electric vacuum valve 21 is reduced to a pressure drop. The valve opening corresponding to the curve Y5 is expanded to the valve opening corresponding to the pressure drop curve Y6, and immediately thereafter, the valve opening of the electric vacuum valve 21 is changed from the valve opening corresponding to the pressure drop curve Y6 to the pressure drop curve. The valve opening is expanded to correspond to Y7. Further, the valve opening of the electric vacuum valve 21 is expanded from the valve opening corresponding to the pressure drop curve Y7 to the valve opening corresponding to the pressure drop curve Y8, and the chamber chamber 10 is evacuated to an absolute vacuum. That is, as shown in FIG. 4, when the valve opening of the electric vacuum valve 21 is widened to a certain size, it must be changed to the next valve opening immediately after changing the set point of the valve opening. There were some set points that were not. Such a set point is a wasteful set point that is not substantially used for exhaust control.

<Vacuum pressure characteristics>
As described above, while actually changing the valve opening of the electric vacuum valve 21 and actually measuring the pressure drop curve, the inventors expanded the valve opening by an equal multiple, and the pressure drop obtained at each valve opening. If the timing for switching the valve opening of the electric vacuum valve 21 is set so as to approximate the curve to the target pressure drop gradient X, the portion of the pressure drop curve that approximates the target pressure drop gradient X does not overlap. It has been discovered that the exhaust speed can be controlled so that the pressure in the chamber 10 is lowered in a state that approximates the target pressure drop gradient X. This will be specifically described below.

FIG. 5 is a diagram showing pressure drop curves Y1, Y2, Y4, Y8 when the valve opening is changed in accordance with a double geometric ratio in a viscous flow region near atmospheric pressure. The vertical axis represents the vacuum pressure, and the horizontal axis represents time. FIG. 6 is a diagram showing a state in which the pressure drop curves Y1, Y2, Y4, Y8 shown in FIG. 5 are shifted in time so as to approximate the target pressure drop gradient X. The vertical axis represents the vacuum pressure, and the horizontal axis represents time.
Y1, Y2, Y4, and Y8 in FIG. 5 are pressure drop curves showing the results of measuring the pressure in the chamber chamber 10 with the pressure sensor 15 by setting the valve opening degree of the electric vacuum valve 21 according to a double geometric ratio multiple. . X in FIG. 6 is a target pressure drop gradient indicating a target change rate of the pressure in the chamber 10. In FIG. 5, X1, X2, X4, and X8 are pressure drop curves Y1, Y2, Y4. The result of having searched for the part which approximates the target pressure gradient X among Y8 is shown. The pressure drop curves Y1, Y2, Y4, and Y8 represent the capacity of the electric vacuum valve 21 in a non-dimensional manner, and represent the size of the number attached to the alphabet Y as the capacity of the flow.

  As shown in FIG. 6, when the pressure drop curves Y1, Y2, Y4, Y8 are shifted in time so as to approximate the target pressure drop gradient X, approximation of the pressure drop curves Y1, Y2, Y4, Y8 shown in FIG. The set points P11, P12, and P13 of the valve opening are set without overlapping the portions X1, X2, X4, and X8. That is, as indicated by the set point P11 in FIG. 6, the valve opening degree of the electric vacuum valve 21 during the time t11 after the evacuation is started (or while the vacuum pressure is reduced from the atmospheric pressure to the pressure Q11). Is set to the valve opening corresponding to the pressure drop curve Y1, and as indicated by the valve opening set point P12 in the figure, the vacuum pressure decreases from time Q11 to time t12 (or the vacuum pressure decreases from pressure Q11 to pressure Q12). Is set to the valve opening corresponding to the pressure drop curve Y2, and as indicated by the valve opening set point P13 in the figure, the time from time t12 to time t13 elapses. (Or while the vacuum pressure is reduced from the pressure Q12 to the pressure Q13), the valve opening degree of the electric vacuum valve 21 is set to a valve opening degree corresponding to the pressure drop curve Y4, and is shown as a valve opening set point P14 in the figure. Thus, after time t13 ( If the valve opening of the electric vacuum valve 21 is set to a valve opening corresponding to the pressure drop curve Y8 (after the air pressure has dropped to the pressure Q13), the valve opening of the electric vacuum valve 21 is increased in four stages. Thus, it is possible to perform evacuation while the vacuum pressure is close to the target pressure drop gradient X from atmospheric pressure to absolute vacuum.

FIG. 7 shows pressure drop curves Y1, Y1.41, Y2, Y2.82, Y4, Y5.64, Y8 when the valve opening is changed by a square ratio of √2 in the viscous flow region near atmospheric pressure. FIG. The vertical axis represents the vacuum pressure, and the horizontal axis represents time. FIG. 8 is a diagram showing a state in which the pressure drop curves Y1, Y1.41, Y2, Y2.82, Y4, Y5.64, and Y8 shown in FIG. 7 are shifted in time so as to approximate the target pressure drop gradient. is there. The vertical axis represents the vacuum pressure, and the horizontal axis represents time.
Y1, Y1.41, Y2, Y2.82, Y4, Y5.64, and Y8 in FIG. 7 set the opening degree of the electric vacuum valve 21 according to a multiple of √2 and set the pressure in the chamber 10 to a pressure. 3 is a pressure drop curve showing a result measured by a sensor 15. X in FIG. 8 is a target pressure drop gradient indicating a target change rate of the pressure in the chamber 10. X1, X1.41, X2, X2.82, X4, X5.64, and X8 in FIG. 7 are target pressures among the pressure drop curves Y1, Y1.41, Y2, Y2.82, Y4, Y5.64, and Y8. The result of searching for a portion approximating the gradient X is shown. The pressure drop curves Y1, Y1.41, Y2, Y2.82, Y4, Y5.64, and Y8 shown in FIGS. 7 and 8 represent the non-dimensional capability of the electric vacuum valve 21, and are attached to the alphabet Y. The size of the number is expressed as the ability to flow.

  As shown in FIG. 8, when the pressure drop curves Y1, Y1.41, Y2, Y2.82, Y4, Y5.64, Y8 are shifted in time so as to approximate the target pressure drop gradient X, they are shown in FIG. Without overlapping the approximate portions X1, X1.41, X2, X2.82, X4, X5.64, X8 of the pressure drop curves Y1, Y1.41, Y2, Y2.82, Y4, Y5.64, Y8 The valve opening set points P21, P22, P23, P24, P25, and P26 are set. That is, as indicated by the valve opening set point P21 in FIG. 8, the electric vacuum is applied until the time t21 elapses after the evacuation is started (or while the vacuum pressure is reduced from the atmospheric pressure to the pressure Q21). The valve opening degree of the valve 21 is set to the valve opening degree corresponding to the pressure drop curve Y1, and as shown by the valve opening setting point P22 in the figure, the time period from time t21 to time t22 (or the vacuum pressure is the pressure Q21). During the period from when the pressure drops to the pressure Q22), the valve opening of the electric vacuum valve 21 is set to a valve opening corresponding to the pressure drop curve Y1.41, and as shown by a valve opening set point P23 in FIG. From time to time t23 (or while the vacuum pressure drops from pressure Q22 to pressure Q23), the valve opening of the electric vacuum valve 21 is set to the valve opening corresponding to the pressure drop curve Y2, and the valve opening in the figure is As shown by the set point P24 of time t2, Until the time t24 (or until the vacuum pressure decreases from the pressure Q23 to the pressure Q24), the valve opening of the electric vacuum valve 21 is set to a valve opening corresponding to the pressure drop curve X2.82. As indicated by the set point P25 of the intermediate valve opening, the valve opening of the electric vacuum valve 21 is expressed as a pressure drop curve Y4 from time t24 to time t25 (or while the vacuum pressure is reduced from pressure Q24 to pressure Q25). As shown by a valve opening set point P26 in the figure, the electric vacuum is applied between time t25 and time t26 (or while the vacuum pressure is reduced from pressure Q25 to pressure Q26). The valve opening degree of the valve 21 is set to a valve opening degree corresponding to the pressure drop curve Y5.64, and after the time t26 (or after the vacuum pressure is reduced to the pressure Q26), the valve opening degree of the electric vacuum valve 21 is increased. Corresponding to descent curve Y8 If the valve opening is set to a value that is close to the target pressure drop gradient X from the atmospheric pressure to the absolute vacuum, it is possible to perform evacuation by widening the valve opening of the electric vacuum valve 21 in seven steps. is there.

  Therefore, as shown in FIGS. 6 and 8, the valve opening degree of the electric vacuum valve 21 is set at an equal multiple, and the pressure drop curve obtained for each set valve opening degree is approximated to the target pressure drop gradient X. If the time axis is shifted in this manner, it can be seen that the set point for switching the valve opening can be determined without overlapping the portion of the pressure drop curve that approximates the target pressure drop gradient X. In other words, it was found that the valve opening degree of the electric vacuum valve 21 should be set to an equal ratio in order to cause the vacuum pump 13 to exhaust the gas in the chamber chamber 10 to approximate the linear target pressure drop gradient X. If the geometric ratio (or the number of points at which the valve opening is switched) is determined, the set point of the valve opening is inevitably determined according to the set target pressure drop gradient X, and must be set darely. It turns out that there is no.

  Comparing the graphs shown in FIG. 6 and FIG. 8, if the ratio multiple is set to a small value, as shown in the valve opening set points P11 to P13 and the valve opening set points P21 to P26 in FIG. It can be seen that the portion where the descent curve is connected approaches the target pressure drop gradient X, and there is no waste in the connection of the pressure drop curve. That is, the exhaust speed can be controlled so that the linearity at which the vacuum pressure decreases is improved as the ratio of multiples of the ratio is set smaller and the valve opening degree of the electric vacuum valve 21 is increased.

  Further, as shown in FIGS. 6 and 8, if the value of the ratio multiple is set large, the number of actually measured pressure drop curves can be reduced. Specifically, four pressure drop curves are required when the ratio multiple is set to double, whereas seven pressure drop curves are required when the ratio multiple is set to √2. Yes, setting the geometric ratio multiple to two requires three fewer pressure drop curves than setting the geometric ratio multiple to √2. The pressure drop curve is obtained by setting the valve opening degree of the electric vacuum valve 21 to a valve opening degree according to an equal multiple, and evacuating from atmospheric pressure to absolute vacuum. take time. Therefore, if the number of pressure drop curves is reduced so as to be acquired by setting a larger value of the equivalent ratio multiple, the acquisition time of the pressure drop curve is shortened, and the valve of the electric vacuum valve 21 is approximated to the target pressure drop gradient X. The time for determining the opening can be shortened.

<Exhaust speed control method using electric vacuum valve: Exhaust speed control data generation operation>
An exhaust speed control method using an electric vacuum valve utilizing the vacuum pressure characteristics will be described. FIG. 9 is a flowchart of the download operation of the exhaust speed determination program. 10-16 is a figure which shows an example of the screen displayed on the display 63a. FIG. 17 is a flowchart of the exhaust speed determination program. FIG. 18 is a flowchart of the vacuum pressure control program.
In accordance with a request from the user, the personal computer 63 displays a download confirmation screen shown in FIG. 10 on the display 63a of the personal computer 63 in step 1 of FIG. 9 (hereinafter abbreviated as “S1”). The download confirmation screen displays “Is it OK to download the exhaust speed determination program?”, So the user clicks the “Yes” button B1 with a mouse or the like to download. Then, the personal computer 63 connects to the server 61 via the Internet 62 and starts to download the exhaust speed determination program from the server 61. The personal computer 63 waits until downloading of the exhaust speed determination program is completed (S2 in FIG. 9: No).

  When the download of the exhaust speed determination program is completed (S2: Yes), the personal computer 63 displays the geometric ratio setting screen shown in FIG. 11 on the display 63a in S3 of FIG. In the ratio multiple setting screen, a ratio multiple input field B3 is provided. The user inputs a desired multiple ratio (here, doubled) from the keyboard of the personal computer 63 into the multiple ratio input field B3, and clicks the OK button B4 with a mouse or the like.

  The personal computer 63 determines that the geometric ratio multiple of the valve opening is set by clicking the OK button B4 (S4 in FIG. 9), and in S5, the target pressure drop gradient setting screen shown in FIG. 12 is displayed on the display 63a. To display. On the target pressure drop gradient setting screen, a target pressure drop gradient input field B5 for inputting a target pressure drop gradient X for linearly reducing the vacuum pressure from atmospheric pressure to absolute vacuum, and an exhaust time for inputting an exhaust time. An input field B6 is provided. The user manually inputs a desired target pressure drop gradient X by dragging the mouse with a mouse in the target pressure drop gradient input field B5, or inputs a desired exhaust time in the exhaust time input field B6. Determine the slope X. For example, when it is desired to shorten the exhaust time, as shown by Xa in the figure, when the inclination of the target pressure drop gradient X displayed in the target pressure drop gradient input field B5 is increased while the exhaust time is desired to be lengthened. Decreases the slope of the target pressure drop gradient X displayed in the target pressure drop gradient input field B5, as indicated by Xb in the figure. For example, the length of the exhaust time may be set according to the time input in the exhaust time input field B6. When the exhaust time is input, it is preferable that the target pressure drop gradient X from the atmospheric pressure is automatically displayed in the target pressure drop gradient input field B5 according to the exhaust time. When the setting of the target pressure drop gradient X or the exhaust time is completed, the user clicks the OK button B7 with the mouse.

  When the OK button B7 is clicked, the personal computer 63 determines that the target pressure drop gradient X has been set (S6: Yes), and displays the setting content confirmation screen shown in FIG. 13 on the display 63a in S7 of FIG. . On the setting content confirmation screen, the setting display field B8 displays the equivalent multiple of the valve opening set by the user and the target pressure drop gradient X set by the user. After confirming that the display content of the setting display field B8 is correct, the user clicks the “Yes” button B9 with the mouse. If the user wants to change the display contents of the setting display field B8, the user clicks the “change” button B10 with the mouse. In this case (S8 in FIG. 9: change), the personal computer 63 returns to S3 in FIG. 9, and the geometric ratio setting screen shown in FIG. 11 is displayed again.

  When the “Yes” button B9 on the setting content confirmation screen is clicked (S8: OK in FIG. 9), the personal computer 63 displays the USB memory insertion instruction screen shown in FIG. 14 on the display 63a. On the USB memory insertion instruction screen, for example, “Exhaust speed determination program, set geometric ratio and the set target pressure drop gradient are copied to the USB memory. Insert the USB memory into the USB port. Please display ". The user inserts the USB memory 64 into the USB port of the personal computer 63 according to the instruction, and then clicks an OK button B11 on the USB memory insertion instruction screen. The personal computer 63 waits as it is until the USB memory 64 is detected (S11: No in FIG. 9). On the other hand, when the PC 63 detects the USB memory 64 (S11: Yes), in S12 of FIG. 9, the exhaust speed determination program, the set multiple ratio of the set valve opening, and the set target are set in the USB memory 64. Start copying pressure drop gradient X. The copy progress status is displayed on the copy progress status display screen shown in FIG. When copying is completed, the personal computer 63 displays a copy completion notification screen shown in FIG. 16 in S13 of FIG. On the copy completion notification screen, for example, “Copying is complete. Remove the USB memory from the USB port. Then connect the removed USB memory to the controller that controls the chamber chamber pressure, Copy the set geometric ratio and the set target pressure drop gradient to the controller, then select the preparation mode by the controller selection means and determine the valve opening set point, then the selection means Select the execution mode and execute the process. "Is displayed. When the user understands the subsequent work procedure from the display contents and clicks the OK button B12 on the copy completion notification screen, the personal computer 63 ends the processing of FIG. 9 and returns the display screen of the display 63a to the initial screen. .

  The user holds the USB memory 64 and moves to the place where the controller 65 is located. Then, the USB memory 64 is connected to the USB port of the controller 65, and the exhaust speed control program, the set geometric ratio, and the set target pressure drop gradient X are copied from the USB memory 64 to the controller 65. When copying is completed, the user selects the preparation mode by the selection means 65a. Then, the controller 65 executes the copied exhaust speed determination program. FIG. 17 is a flowchart of the exhaust speed determination program.

  As shown in S15 of FIG. 17, the controller 65 notifies the user that the process of determining the exhaust speed is being performed using a display lamp or the like. The user recognizes that the vacuum drying apparatus 1 cannot execute the process by the notification by the display lamp or the like.

  In S16, the controller 65 reads the set multiple of the set valve opening, and sequentially acquires and stores the pressure drop curve. That is, the controller 65 obtains the valve opening degree of the electric vacuum valve 21 in accordance with the geometric ratio copied from the USB memory 64. Specifically, when the geometric ratio multiple is set to 2 times, the opening degree of the electric vacuum valve 21 is 12.5%, 25%, 50%, 100% of the stroke from the valve closed position to the fully opened position. Is required. Then, a pressure drop curve is obtained for each obtained valve opening. That is, for example, the controller 65 transmits a valve opening degree control command for setting the valve opening degree of the electric vacuum valve 21 to 12.5% of the stroke from the valve closing position to the full opening position to the electric vacuum valve 21, and the vacuum pump 13 is driven to reduce the pressure in the chamber 10 from atmospheric pressure to absolute vacuum. At this time, the controller 65 inputs pressure measurement data from the pressure sensor 15 for measuring the pressure in the chamber 10. Then, for example, as shown at Y1 in FIG. 5, the controller 65 obtains a pressure drop curve indicating the relationship between the vacuum pressure of the chamber chamber 10 and time from the input pressure measurement data, and the obtained pressure drop curve is set. The valve opening is stored in the storage area in association with 12.5%. Similarly, the controller 65 acquires the pressure measurement data by setting the valve opening of the electric vacuum valve 21 to 25%, 50%, and 100% of the stroke from the valve closed position to the fully opened position, respectively. The pressure drop curves Y2, Y4, and Y8 in FIG. 5 obtained from the measured pressure measurement data are stored in the storage areas in association with the set valve openings 25%, 50%, and 100%, respectively.

  In S17, exhaust speed control data is generated and stored based on the set target pressure drop gradient X and the acquired pressure drop curve. Here, the exhaust speed control data refers to data indicating a result of determining a set point for switching the valve opening degree. The set point of the valve opening is obtained from the relationship between the vacuum pressure and time. A method for generating the exhaust speed control data will be described more specifically. When searching for a portion that approximates the target pressure drop gradient X for each of the acquired pressure drop curves y1, Y2, Y4, and Y8, the approximate portions X1, X2, X4, and X8 in FIG. 5 are obtained. As shown in FIG. 6, when the pressure drop curves Y1, Y2, Y4, and Y8 are shifted along the time axis so as to approximate the target pressure drop gradient X, a time t11 has elapsed from the start of evacuation, and the vacuum When the pressure drops from atmospheric pressure to pressure Q11, the pressure drop curves Y1, Y2 intersect. Further, when the time t12 has elapsed from the start of evacuation and the vacuum pressure has dropped to the pressure Q12, the pressure drop curves Y2 and Y3 intersect. Further, when the time t13 has elapsed from the start of evacuation and the vacuum pressure has dropped to the pressure Q13, the pressure drop curves Y4 and Y8 intersect. Therefore, the intersection of the pressure drop curves Y1, Y2 is set to a set point P11 for switching the valve opening from 12.5% to 25%, and the intersection of the pressure drop curves Y2, Y4 is set from 25% to 50%. The set point P12 for switching to% is set, and the intersection of the pressure drop curves Y4 and Y8 is set to the set point P13 for switching the valve opening from 50% to 100%. Then, set points P11, P12, and P13 specified by the vacuum pressure and time are created as exhaust speed control data.

  When the generation / storage of the exhaust speed control data is completed, in S18, the display lamp is turned off to notify that the exhaust speed determination operation has ended, and the process is ended. Thereby, the user recognizes that the process can be executed.

<Exhaust speed control method using electric vacuum valve: vacuum pressure control operation>
FIG. 18 is a flowchart of the vacuum pressure control program stored in the controller 65.
When the user selects the execution mode by the selection means 65a of the controller 65, the controller 65 activates the vacuum pressure control program shown in FIG. First, in S <b> 20, the wafer is loaded into the chamber chamber 10. In S21, the valve opening of the electric vacuum valve 21 is switched in accordance with the valve opening set points (P11 to P13 in FIG. 6) set by the exhaust speed control data, and the pressure in the chamber chamber 10 is changed from atmospheric pressure to absolute vacuum. To reduce pressure. Specifically, as shown in FIG. 6, the controller 65 transmits a valve opening degree control signal for setting the valve opening degree of the electric vacuum valve 21 to 12.5% to the electric vacuum valve 21, and the electric vacuum valve 21. Open the valve and start evacuation from atmospheric pressure. When the valve opening switching time t11 elapses after the evacuation is started, the controller 65 transmits a valve opening control signal for setting the valve opening of the electric vacuum valve 21 to 25% to the electric vacuum valve 21, and the electric opening is performed. The valve opening of the vacuum valve 21 is increased to twice the previous valve opening to increase the conductance of the exhaust system. When the valve opening switching time t12 has elapsed since the start of evacuation, the controller 65 transmits a valve opening control signal for setting the valve opening of the electric vacuum valve 21 to 50% to the electric vacuum valve 21. The valve opening of the electric vacuum valve 21 is increased to twice the previous valve opening to increase the conductance of the exhaust system. When the valve opening switching time t13 has elapsed since the start of evacuation, the controller 65 transmits a valve opening control signal for setting the valve opening of the electric vacuum valve 21 to 100% to the electric vacuum valve 21. The valve opening of the electric vacuum valve 21 is increased to twice the previous valve opening to increase the conductance of the exhaust system. As a result, as shown in FIG. 6, the pressure in the chamber 10 is reduced from atmospheric pressure to absolute vacuum in a state that approximates the target pressure drop gradient X set by the user.

  In S22, based on the pressure measurement data measured by the pressure sensor 15, it is determined whether the pressure in the chamber 10 has exceeded the viscous flow region. Until the viscous flow region is exceeded (S22: No), the exhaust speed is controlled using the electropneumatic vacuum valve 21 in S21. On the other hand, when the pressure in the chamber 10 exceeds the viscous flow region (S22: Yes), the exhaust speed is controlled by adjusting the valve opening degree of the large-diameter vacuum cutoff valve 12. The large-diameter vacuum shut-off valve 12 has a valve seat diameter larger than that of the electric vacuum valve 21 and can control a large flow rate, so that exhaust can be performed faster than when the exhaust control is performed only by the electric vacuum valve 21.

  When the process for the wafer in the chamber chamber 10 is completed (S24: Yes), the controller 65 unloads the wafer from the chamber chamber 10 in S25. Then, in S26, the controller 65 determines whether or not to end the vacuum pressure control based on whether or not an instruction to end the vacuum pressure control is input by pressing a process end button or the like. If the instruction is not input and the vacuum pressure control is continued (S26: No), the chamber chamber 10 is set to atmospheric pressure in S27, and the next wafer is loaded in S24. On the other hand, when the instruction is input and the vacuum pressure control is finished (S26: Yes), the process is finished.

The controller 65 may notify that the process is in progress by a display lamp or the like during the vacuum pressure control operation.
Further, in the maximum number of stages of the set point of the valve opening (here, when the valve opening is 100%), there may be a region (for example, an intermediate flow region) affected by the conductance of the system. However, in this case, as indicated by the pressure drop curve Y4 in FIG. 6, at least the exhaust speed does not exceed the set target pressure drop gradient X, and only the speed is shifted to the safe side.

  In the above description, the case where the user sets the geometric ratio multiple to 2 has been described as an example. However, for example, when the user sets the geometric ratio multiple of the valve opening to √2, the same processing as described above is performed. As shown in FIG. 8, the set points P21 to P26 of the valve opening are determined, and the exhaust speed is controlled more linearly.

<Effect>
Therefore, the exhaust speed control method using the electric vacuum valve, the exhaust speed control system 66, the valve opening determination method, and the valve opening determination program according to the above embodiment have the following effects.
In order to directly reflect the control results of the vacuum pump 13, the chamber chamber 10, and the exhaust piping system 16 on the exhaust speed, the valve opening of the electric vacuum valve 21 is controlled step by step according to an equal multiple, and for each valve opening, The vacuum pump 13 exhausts from the viscous flow region, and the pressure sensor 15 acquires pressure measurement data obtained by measuring the pressure in the chamber chamber 10. That is, the pressure measurement data is actually measured for each valve opening by using the device where the electric vacuum valve 21 is installed. If the pressure drop curves Y1, Y2, Y3, Y4 are obtained from the pressure measurement data measured for each valve opening, and the pressure drop curves Y1, Y2, Y3, Y4 are shifted in time so as to approximate the target pressure drop gradient X, The pressure drop curves Y2, Y3, Y4 intersect with the pressure drop curves Y1, Y2, Y3 of the previous valve opening respectively. Therefore, a set point P11... For switching the valve opening degree of the electric vacuum valve 21 at the intersection of the pressure drop curves. P12 and P13 are determined. Thus, when the valve opening is changed according to the geometric ratio, the portion of the pressure drop curve Y1, Y2, Y3, Y4 corresponding to each valve opening that approximates the target pressure drop gradient X does not overlap. Points P11, P12, and P13 are not set wastefully. At the time of vacuum pressure control, the conductance of the exhaust piping system 16 is changed by switching the valve opening degree of the electric vacuum valve 21 based on the set points P11, P12, P13, and the exhaust speed in the viscous flow region is controlled. At this time, the electric vacuum valve 21 is expanded from the portion in which the pressure in the chamber chamber 10 approximates the target pressure drop gradient X by the same multiple, and the pressure in the chamber chamber 10 is increased to the target pressure drop gradient. Therefore, the pressure in the chamber 10 drops in a state close to the target pressure drop gradient X even in the viscous flow region.

  Thus, in the above embodiment, the pressure drop curves Y1, Y2, Y3, Y4 in the viscous flow region are obtained using the chamber chamber 10, the vacuum pump 13, and the exhaust piping system 16 where the electric vacuum valve 21 is installed. Since the actual measurement is performed, it is possible to reflect the control result of the installation destination of the electric vacuum valve 21 and the adverse effect on the process in the viscous flow region in the determination of the set points P11, P12, and P13 for switching the valve opening degree of the electric vacuum valve 21. It is. The person who determines the set points P11, P12, and P13 of the valve opening actually measures the pressure drop curves Y1, Y2, Y3, and Y4 even if he / she does not have expertise to eliminate the adverse effects of the process. The valve opening set points P11 and P11 are set so that the pressure in the chamber chamber 10 approaches the target pressure drop gradient X only by shifting the pressure drop curves Y1, Y2, Y3, and Y4 in time by approximating the target pressure drop gradient X. P12 and P13 can be determined. As a result, in the above-described embodiment, the process is not affected in the viscous flow region more than in the case where the exhaust speed is controlled by controlling the valve opening degree in two stages by the parent valve and the child valve in the viscous flow region (see FIG. 26). In addition, it is possible to obtain the vacuum pressure / exhaust control conditions and shorten the exhaust speed. In the above embodiment, the pressure in the chamber chamber cannot be lowered linearly as in the case of feedback control of the exhaust speed (see FIG. 27), but a complicated control board or control program is not used. However, it is possible to control the exhaust speed so that the pressure in the chamber chamber 10 is decreased linearly from the control of the exhaust speed by the child valve and the parent valve (see FIG. 26).

  Therefore, according to the exhaust speed control method using the electric vacuum valve, the exhaust speed control system 66, the valve opening determination method, and the valve opening determination program of the above embodiment, the pressure in the chamber chamber 10 is brought closer to the target pressure drop gradient X. The set point P11. P12 and P13 can be set easily and inexpensively.

  In the exhaust speed control method using the electric vacuum valve of the above embodiment, the ratio multiple can be set on the ratio ratio setting screen. Therefore, for example, if the equivalent ratio multiple is set small on the equivalent ratio multiple setting screen (for example, √2 times), as shown in FIG. 8, the number of set points for switching the valve opening of the electric vacuum valve is increased, It is possible to determine the set point close to the target pressure drop gradient and smoothly change the chamber chamber pressure. On the other hand, for example, if the equivalent ratio multiple is set large on the equivalent ratio setting screen (for example, doubled), as shown in FIG. 6, the number of actually measured pressure drop curves is reduced and the set point of the valve opening is determined. It is possible to shorten the time to do. Therefore, according to the exhaust speed control method using the electric vacuum valve of the above-described embodiment, the degree of smoothly changing the pressure of the chamber chamber 10 and the set point of the valve opening degree are obtained according to the set value of the geometric ratio. It is possible to adjust the time that can be secured, and it is possible to reflect the individual demands of the user in the exhaust speed control.

  In the exhaust speed control method using the electric vacuum valve of the above embodiment, the target pressure drop gradient X can be set on the target pressure drop gradient setting screen. Therefore, for example, when it is desired to shorten the exhaust time, the target pressure drop gradient X may be set so as to increase the tilt angle on the target pressure drop gradient setting screen. On the other hand, when it is desired to exhaust slowly, the target pressure drop gradient X may be set so as to reduce the inclination angle on the target pressure drop gradient setting screen. Therefore, according to the exhaust speed control method using the electric vacuum valve of the above embodiment, it is possible to adjust the exhaust time and the degree of pressure change of the chamber chamber 10 by setting the target pressure drop gradient X, and each user can This requirement can be reflected in the exhaust speed control.

  The exhaust speed control method and the exhaust speed control system 66 by the electric vacuum valve of the above embodiment are provided with the large-diameter vacuum shut-off valve 12 in parallel with the electric vacuum valve 21 and connected to the chamber chamber 10. The exhaust rate is controlled by switching the valve opening degree of the vacuum valve 21 and adjusting the valve opening degree of the large-diameter vacuum shut-off valve 12 that can control a larger flow rate than the electric vacuum valve 21 after exceeding the viscous flow region. To control. In this way, in the viscous flow region where the deposit is easy to roll up, the electric vacuum valve 21 exhausts slowly, and when the risk of the deposit being rolled up is reduced beyond the viscous flow region, the large-diameter vacuum shut-off valve 12 exhausts quickly. Therefore, the pressure of the chamber chamber 10 can be reached from the atmospheric pressure to the target vacuum pressure in a short time. Such a method and system 66 is particularly effective when the volume of the chamber chamber 10 is large.

(Second Embodiment)
Subsequently, a second embodiment of the present invention will be described. FIG. 19 is a schematic configuration diagram of an exhaust speed control system 72 according to the second embodiment of the present invention.
The exhaust speed control system 72 of the present embodiment obtains a pressure drop curve using the pressure measurement data actually measured by the controller 71, and the personal computer 63 determines the set point of the valve opening using the pressure drop curve. The controller 71 controls the vacuum pressure in the chamber 10 according to the set point. In this sense, the personal computer 63 and the controller 71 are examples of “pressure actual measurement means”, the personal computer 63 is an example of “exhaust speed determining means”, and the controller 71 is an example of “vacuum pressure control means”. The exhaust speed control system 72 of the present embodiment is different from the first embodiment in the method for determining the set point of the valve opening. Here, the difference from the first embodiment will be mainly described, and the points common to the first embodiment will be omitted by using the same reference numerals as those of the first embodiment in the drawings and description.

  As shown in FIG. 19, the personal computer 63 connects to the server 61 via the Internet 62, and downloads an exhaust speed determination program from the server 61. When the user executes the exhaust speed control program on the personal computer 63, the personal computer 63 executes the process shown in FIG. 20 and determines the set point of the valve opening. FIG. 20 is a flowchart of the exhaust speed determination program.

  In S31, the personal computer 63 displays the geometric ratio setting screen (FIG. 11) in the same manner as S3 in FIG. 9, and in S32, determines whether or not the geometric ratio multiple of the valve opening is set. When the equal ratio multiple is input to the equal ratio multiple input field B3 on the ratio ratio multiple setting screen and the OK button B4 is clicked, the personal computer 63 determines that the equal ratio multiple of the valve opening is set (S32: Yes). ) In S33, the actual pressure data input screen shown in FIG. 21 is displayed. On the pressure measurement data input screen, for example, “Set the following valve opening in the controller that controls the vacuum pressure in the chamber chamber, measure the pressure change in the chamber chamber, and enter the measurement result.” Is displayed. Then, on the pressure actual measurement data input screen, the valve opening degrees 12.5%, 25%, 50%, and 100% obtained based on the equal ratio multiple (here, twice) set in S31 are displayed. Yes. Therefore, the user goes to the installation location of the controller 71 with the USB memory 64 and connects the USB memory 64 to the controller 71. Then, the user sets the valve opening 12.5% in the valve opening setting means 71a of the controller 71. Then, the controller 71 reduces the pressure of the chamber chamber 10 from the atmospheric pressure to the absolute vacuum, and stores the pressure measurement data input from the pressure sensor 15 to the controller 71 in the USB memory 64. The user stores the pressure measurement data in the USB memory 64 in the same manner for the valve openings of 25%, 50%, and 100%. When the pressure measurement data of 12.5%, 25%, 50%, and 100% is stored in the USB memory 64 in this way, the user removes the USB memory 64 from the controller 71 and returns to the personal computer 63. The USB memory 64 is connected to the personal computer 63, and the pressure measurement data stored in the USB memory 64 is copied to the personal computer 63. When the copying is completed, the user clicks input button B21 on the pressure actual measurement data input screen with a mouse or the like.

  When the input button B21 is clicked, the personal computer 63 determines that the actual measurement value of the pressure drop curve is input in accordance with the multiple ratio of the valve opening degree (S34: Yes). In S35, the target is the same as S5 in FIG. A pressure drop gradient setting screen (see FIG. 12) is displayed on the display 63a. When the user sets the target pressure drop gradient X on the target pressure drop gradient setting screen (S36: Yes), the personal computer 63 creates exhaust speed control data in S37. The method of creating the exhaust speed control data is the same as S22 in FIG.

  Then, in S38, the personal computer 63 displays, for example, an exhaust speed control data confirmation screen shown in FIG. On the exhaust speed control data confirmation screen, a graph B22 showing the set point of the valve opening and a valve opening time B23 for each valve opening are displayed. When the user wants to change the set point of the valve opening, the user clicks the change button B25. In this case (S39: change), the personal computer 63 returns to S31 and causes the user to reset the geometric ratio multiple and the target pressure drop gradient X.

  On the other hand, when there is no change in the exhaust speed control data, the user clicks the “Yes” button B24 (S39: OK). Then, in S40, the personal computer 63 displays, for example, a storage medium setting instruction screen shown in FIG. 23 on the display 63a. On the storage media set instruction screen, for example, “Valve opening set point is copied. Click“ Set ”after inserting the USB memory into the USB port. Is displayed. Therefore, the user inserts the USB memory 64 into the USB port of the personal computer 63 and clicks the set button B26 on the storage medium setting instruction screen. When detecting the USB memory 64 (S41: Yes), the personal computer 63 copies the exhaust speed control data to the USB memory 64 in S42. After copying the exhaust speed control data to the USB memory 64, the personal computer 63 displays an exhaust speed determination completion screen shown in FIG. 24 on the display 63a, for example, in S43, and ends the process. On the exhaust speed determination completion screen, for example, “The valve opening set point was copied to the USB memory. The USB memory valve opening set point was copied to the controller of the vacuum pressure control system and the process start switch was operated. Please do this "is displayed. Therefore, the user removes the USB memory 64 from the personal computer 63 and clicks the Yes button B27 on the exhaust speed determination completion screen with a mouse or the like. As a result, the personal computer 63 ends the processing shown in FIG.

  Then, the user moves to the installation location of the controller 71 with the USB memory 64 storing the exhaust speed control data (valve opening set point). Then, the USB memory 64 is connected to the controller 71, and the exhaust speed control data (valve opening set point) is stored in the controller 71. Thereafter, the user operates the process start switch 71b of the controller 71 to cause the controller 71 to execute a process based on the exhaust speed control data.

<Effect>
Therefore, the exhaust speed control method of the present embodiment copies the set point of the valve opening determined on the personal computer 63 to the controller 71 in addition to the effects described in the first embodiment, so that the controller 71 automatically There is no need to acquire pressure measurement data and determine the set point of the valve opening, and the circuit configuration of the controller 71 can be simpler and less expensive than the controller 65 of the first embodiment.

(Third embodiment)
Next, a third embodiment of the present invention will be described.
The exhaust speed control method of the third embodiment is the same as the exhaust speed control method of the first embodiment except for the vacuum pressure control process. Therefore, here, the points different from the first embodiment will be mainly described.

  The exhaust speed control method of the present embodiment is the first point that the timing for switching the valve opening degree of the electric vacuum valve 21 according to the exhaust speed control data (for example, see FIG. 6) is performed based on the pressure measurement data of the pressure sensor 15. It is different from the form. That is, for example, when the controller 65 performs vacuum pressure control using the exhaust speed control data shown in FIG. 6, the opening degree of the electric vacuum valve 21 is set to 12.5% and evacuation is started at the same time. Pressure measurement data is input from the sensor 15 and the pressure in the chamber 10 is monitored. When the controller 65 detects that the pressure measurement data of the pressure sensor 15 has reached the pressure Q11, the controller 65 switches the valve opening degree of the electric vacuum valve 21 from 12.5% to 25%. When the controller 65 detects that the pressure measurement data of the pressure sensor 15 has reached the pressure Q12, the controller 65 switches the valve opening degree of the electric vacuum valve 21 from 25% to 50%. Further, when the controller 65 detects that the pressure measurement data of the pressure sensor 15 has reached the pressure Q13, the controller 65 switches the valve opening degree of the electric vacuum valve 21 from 50% to 100%.

<Effect>
In the exhaust speed control method, the pressure measurement data of the pressure sensor 15 is collated with the exhaust speed control data, and the valve opening degree is switched. Therefore, when the exhaust velocity control method is such that when the valve opening set point P11 set in the exhaust velocity control data is shifted in time due to disturbance (conductance synthesis or the like), the set point P11 is adjusted in accordance with the shift. The exhaust velocity can be controlled in a state where the pressure in the chamber chamber 10 is approximated to the linear target pressure drop gradient X without performing the subsequent correction for shifting the set points P12 and P13 of the valve opening.

In addition, this invention is not limited to the said embodiment, Various application is possible.
(1) For example, in the above embodiment, the exhaust speed control method using the electric vacuum valve is used for the reduced-pressure drying apparatus 1, but the apparatus or semiconductor used in other work processes such as a CVD apparatus and a plasma apparatus in the field of semiconductor manufacturing You may use for the apparatus of the field | area different from a manufacture field | area (for example, the apparatus which stuffs an edible bread into a bag and vacuums the inside of a bag, or the drying apparatus for dried foods).
(2) For example, in the above embodiment, the stepping motor 27 is used for the drive unit 23 of the electric vacuum valve 21, but the drive unit 23 may be a solenoid type or an air operated type.
(3) For example, in the above embodiment, the exhaust speed control data is acquired as the mapping data, but the exhaust speed control data by a table or a function may be acquired.
(4) For example, in the above-described embodiment, the exhaust speed control data is generated in the personal computer 63 or the controller 65 using the exhaust speed determination program. On the other hand, the user may create the exhaust speed control data while looking at the description of the catalog. For example, the user switches the valve opening of the electric vacuum valve 21 according to a desired geometric ratio, measures the pressure drop curve, and compares the obtained pressure drop curve with the desired target pressure drop gradient X to approximate the portion. The exhaust velocity control data may be created by searching and manually setting the valve opening set point from the searched portion. In this case, an exhaust speed determination program is unnecessary, and the cost can be reduced. On the contrary, if the exhaust speed determination program is stored in the controller 65 in advance and the exhaust speed control data acquisition mode of the controller 65 is set, the valve opening degree of the electric vacuum valve 21 is automatically controlled according to the multiple ratio. A pressure drop curve may be acquired and exhaust speed control data may be created. In this case, the time taken by the user to create the exhaust speed control data is shortened, which is easy to use.
(5) For example, in the above embodiment, the exhaust speed is controlled by the electric vacuum valve 21 in the viscous flow region, and when the viscous flow region is exceeded, the exhaust speed is controlled by the large-diameter vacuum shut-off valve 12 to thereby reduce the exhaust time. Is shortened. On the other hand, for example, when the chamber capacity is small, only the electric vacuum valve 21 may be connected to the chamber, and the exhaust speed may be controlled only by the electric vacuum valve 21. In this case, the electric vacuum valve 21 controls the pressure of the chamber chamber 10 from the atmospheric pressure to the target vacuum pressure exceeding the viscous flow region, so that the pumping speed can be controlled more reliably by preventing the deposit from being wound up. May be.
(6) For example, in the above embodiment, the vacuum pressure is controlled by adjusting the valve opening degree of the large-diameter vacuum shut-off valve 12 after the viscous flow region is removed. On the other hand, as the viscosity of the viscous flow region decreases, the particles are less likely to roll up. Therefore, after the viscosity of the viscous flow region becomes low, the opening degree of the large-diameter vacuum shut-off valve 12 is adjusted to adjust the vacuum pressure. May be controlled. In this case, compared with the case where the vacuum pressure is controlled by the large-diameter vacuum shut-off valve 12 after removing the viscous flow region, the large-diameter vacuum shut-off valve 12 can be used earlier and the exhaust speed can be further shortened.

DESCRIPTION OF SYMBOLS 10 Chamber chamber 13 Vacuum pump 15 Pressure sensor 21 Electric vacuum valve 63 Personal computer (An example of a pressure measurement means and an exhaust speed determination means)
65 controller (an example of pressure measurement means, exhaust speed determination means, vacuum pressure control means)
66 Exhaust speed control system 71 Controller (an example of vacuum pressure control means)
72 Exhaust speed control system

Claims (10)

In the exhaust speed control method by the electric vacuum valve that controls the exhaust speed by controlling the valve opening degree of the electric vacuum valve disposed in the exhaust piping system connecting the chamber chamber and the vacuum pump,
The valve opening of the electric vacuum valve is controlled stepwise according to a multiple ratio, and the vacuum pump exhausts from the viscous flow region for each valve opening, and the vacuum pressure of the chamber chamber is measured by a pressure sensor. Pressure measurement process to actually measure the pressure drop curve,
The pressure drop curve for each valve opening measured in the pressure measurement step is shifted in time so as to approximate the target pressure drop gradient, and the intersection of the pressure drop curves is set to switch the valve opening of the electric vacuum valve An exhaust speed determination step to determine a point;
A vacuum pressure control step of switching a valve opening degree of the electric vacuum valve based on the set point determined in the exhaust speed determination step and controlling the exhaust speed in the viscous flow region. Exhaust speed control method using a valve. In the exhaust speed control method by the electric vacuum valve according to claim 1,
An exhaust speed control method using an electric vacuum valve, comprising an equivalent ratio setting step for setting the equivalent ratio multiple. In the exhaust speed control method by the electric vacuum valve according to claim 1 or claim 2,
An exhaust speed control method using an electric vacuum valve, comprising a target pressure drop gradient setting step for setting the target pressure drop gradient. In the exhaust velocity control method by the electric vacuum valve according to any one of claims 1 to 3,
The vacuum pressure control step causes the pressure sensor to measure the pressure of the chamber chamber, and when the pressure sensor measures the vacuum pressure corresponding to the set point, the valve opening degree of the electric vacuum valve is switched. An exhaust speed control method using an electric vacuum valve. In the exhaust velocity control method by the electric vacuum valve according to any one of claims 1 to 4,
The electric vacuum valve is provided in parallel and connected to the chamber chamber, and has a large-diameter vacuum cutoff valve capable of controlling a larger flow rate than the electric vacuum valve,
In the vacuum pressure control step, in the viscous flow region, with the large-diameter vacuum shut-off valve closed, the valve opening degree of the electric vacuum valve is switched to control the exhaust speed, and the viscous flow region is released from the viscous flow region. Or an exhaust speed control method using an electric vacuum valve, wherein the exhaust speed is controlled by adjusting a valve opening degree of the large-diameter vacuum shut-off valve after the viscosity of the viscous flow region is lowered. In the exhaust velocity control method by the electric vacuum valve according to any one of claims 1 to 4,
An exhaust speed control method using an electric vacuum valve, wherein, in the vacuum pressure control step, the exhaust speed is controlled by adjusting a valve opening degree of the electric vacuum valve after removing from the viscous flow region. In the exhaust speed control system for controlling the exhaust speed by controlling the valve opening degree of the electric vacuum valve disposed in the exhaust piping system connecting the chamber chamber and the vacuum pump,
A pressure sensor for measuring the pressure in the chamber chamber;
The valve opening degree of the electric vacuum valve is controlled stepwise according to a geometric ratio, and the vacuum flow is exhausted from the viscous flow region by the vacuum pump at each valve opening degree, and the vacuum pressure of the chamber chamber is measured by the pressure sensor. Pressure measurement means for actually measuring the pressure drop curve,
A setting for switching the valve opening of the electric vacuum valve at the intersection of the pressure drop curves by shifting the pressure drop curve for each valve opening measured by the pressure measuring means so as to approximate the target pressure drop gradient. An exhaust speed determining means for determining a point;
A vacuum pressure control means for switching the valve opening degree of the electric vacuum valve based on the set point determined by the exhaust speed determining means and controlling the exhaust speed in the viscous flow region. Control system. The exhaust velocity control system according to claim 7,
The electric vacuum valve is provided in parallel and connected to the chamber chamber, and has a large-diameter vacuum cutoff valve capable of controlling a larger flow rate than the electric vacuum valve,
In the viscous flow region, the vacuum pressure control means switches the valve opening degree of the electric vacuum valve in a state where the large-diameter vacuum shut-off valve is closed, controls the exhaust speed, and is removed from the viscous flow region. An exhaust speed control system that controls the exhaust speed by adjusting a valve opening degree of the large-diameter vacuum shut-off valve after or after the viscosity of the viscous flow region becomes low. Determine the set point for switching the valve opening of the electric vacuum valve when controlling the exhaust speed by controlling the valve opening of the electric vacuum valve disposed in the exhaust piping system connecting the chamber chamber and the vacuum pump A valve opening set point determination method comprising:
The valve opening degree of the electric vacuum valve is controlled stepwise according to an equal multiple, and exhaust is performed from the viscous flow region by the vacuum pump at each valve opening degree, and the vacuum pressure of the chamber chamber measured by the pressure sensor is used. A pressure measurement process to obtain a pressure drop curve;
The pressure drop curve for each valve opening obtained in the pressure measurement step is shifted in time so as to approximate the target pressure drop gradient, and the intersection of the pressure drop curves is switched to the valve opening of the electric vacuum valve. An exhaust speed determination step to determine the set point;
A valve opening set point determination method characterized by comprising: Set the set point to switch the valve opening of the electric vacuum valve when controlling the exhaust speed by controlling the valve opening of the electric vacuum valve arranged in the exhaust piping system connecting the chamber chamber and the vacuum pump An exhaust speed determination program,
Computer
The valve opening degree of the electric vacuum valve is controlled stepwise according to an equal multiple, and exhaust is performed from the viscous flow region by the vacuum pump at each valve opening degree, and the vacuum pressure of the chamber chamber measured by the pressure sensor is used. A pressure measurement means for obtaining a pressure drop curve;
The pressure drop curve for each valve opening obtained by the pressure measurement means is shifted in time so as to approximate the target pressure drop gradient, and the intersection of the pressure drop curves is set to switch the valve opening of the electric vacuum valve An exhaust speed determining program which functions as an exhaust speed determining means for determining a point.

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