JP2011116421A - Cutting auxiliary line forming apparatus and cutting auxiliary line forming method - Google Patents

Cutting auxiliary line forming apparatus and cutting auxiliary line forming method Download PDF

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JP2011116421A
JP2011116421A JP2009276850A JP2009276850A JP2011116421A JP 2011116421 A JP2011116421 A JP 2011116421A JP 2009276850 A JP2009276850 A JP 2009276850A JP 2009276850 A JP2009276850 A JP 2009276850A JP 2011116421 A JP2011116421 A JP 2011116421A
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film
receiving material
horn
auxiliary line
cutting auxiliary
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Tomotake Kamiya
知毅 神谷
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Howa Sangyo KK
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Howa Sangyo KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a cutting auxiliary line forming apparatus capable of forming a channel-like cutting auxiliary line to a film in a curved line shape, and a cutting auxiliary line forming method. <P>SOLUTION: The cutting auxiliary line forming apparatus, includes a horn by which an ultrasonic wave of a predetermined frequency is given; and a receiving member pinching a packaging material for packaging an article to be packaged or a film being a constitution of the packaging material with the horn, and forms the channel-like cutting auxiliary line on the film by giving the ultrasonic wave to the horn and melting thereby the film. In the receiving member, the width in at least one direction of the end part for holding the film with the horn is formed narrower toward the end, and in that the film, the horn and the receiving member pinching the film are relatively moved in the other direction intersecting orthogonally the one direction, they are moved relatively in the one direction. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、被包装物を包装する包装材又は包装材の一構成となるフィルムに対し、該フィルムを切断する(切り裂く)ための切断補助線を形成する切断補助線形成装置、及び切断補助線形成方法に関する。   The present invention relates to a cutting auxiliary line forming apparatus and a cutting auxiliary line for forming a cutting auxiliary line for cutting (cutting) the film, which is a component of the packaging material or packaging material for packaging an article to be packaged. It relates to a forming method.

従来から、食品、日用品、玩具等の被包装物を包装する包装材には、種々のものがあり、その一つとして、包装材全体又は包装材の一部が樹脂製のフィルムで構成され、フィルム上に設けられた線状又は帯状の切断補助手段で該フィルムを切り裂いて開封できるように構成されたものが提供されている。   Conventionally, there are various types of packaging materials for packaging items such as foods, daily necessities, toys, etc., and as one of them, the entire packaging material or a part of the packaging material is composed of a resin film, There is provided a configuration in which a linear or belt-shaped cutting auxiliary means provided on the film can be cut and opened.

ここでおにぎりを包装する包装材を一例に説明すると、かかる包装材は、幅方向の略中央に該幅方向と直交する方向(以下、長さ方向という)に延びる線状又は帯状の切断補助手段が設けられた外フィルムと、互いの端部同士を重ね合わせるようにして幅方向で横並びに配置された二枚の分割フィルムで構成され、海苔や、薄焼き卵、畳鰯等のシート状食品を介して外フィルムに重ね合わされた内フィルムとを備え、シート状食品を取り囲むように外フィルム及び内フィルムの外周端部同士が溶着されている。   Here, a packaging material for packaging rice balls will be described as an example. The packaging material is a linear or belt-shaped cutting auxiliary means extending in a direction (hereinafter referred to as a length direction) orthogonal to the width direction at a substantially center in the width direction. And two split films arranged side by side in the width direction so that their ends overlap each other, and through sheet-like foods such as laver, thin baked eggs, tatami mats, etc. The outer film and the inner film overlapped with the outer film, and the outer peripheral ends of the outer film and the inner film are welded so as to surround the sheet-like food.

上記構成の包装材は、内フィルム上におにぎりを載置して長さ方向で二つ折りにし、四隅をおにぎりに沿わせて折り込んだり、対向する内フィルムの端部同士を溶着したりすることで、おにぎりを包装できるようになっている。そして、上記構成の包装材は、おにぎりを包装した状態で、外フィルムを切断補助手段で切断して幅方向に二分割にした上で幅方向両側に引っ張ることで、おにぎりとシート状食品との間から内フィルム(分割フィルム)が引き抜かれ、シート状食品とおにぎりとが一体的になった状態(シート状食品とおにぎりとを一緒に食べることのできる状態)にできるようになっている。   The packaging material having the above-described configuration is obtained by placing a rice ball on the inner film and folding it in the length direction, folding the four corners along the rice ball, or welding the opposite ends of the inner film. The rice balls can be packaged. And the packaging material of the said structure is the state which wrapped the rice ball and the sheet-like food by pulling to the width direction both sides after cutting an outer film with the cutting auxiliary | assistance means in the state which wrapped the rice ball, and dividing | segmenting into the width direction. The inner film (divided film) is pulled out from the gap, and the sheet-like food and the rice ball are integrated (a state where the sheet-like food and the rice ball can be eaten together).

そして、おにぎり用の包装材には、上記構成のもの以外に、外フィルムに対して幅方向に間隔をあけて長さ方向に延びる二条の切断補助手段が設けられたものも提供されている。すなわち、線状又は帯状をなす一条の切断補助手段で外フィルムを切断する包装材は、切断後の外フィルム(分割された外フィルム)とシート状食品との重なりが多く、おにぎりとシート状食品との間から内フィルム(分割フィルム)を引き抜くときに、外フィルムとシート状食品との間に大きな抵抗が生じてシート状食品が破れることがあるとして、外フィルムに対して幅方向に間隔をあけて二条の切断補助線を設け、該二条の切断補助線間にある広い領域の外フィルムを切除することで切断後の外フィルムとシート状食品との重なりを少なくし、大きな抵抗を生じさせることなく(シート状食品が破れることなく)内フィルムを引き抜くことのできるものも提供されている。   In addition to the above-described packaging material, a rice ball packaging material provided with two cutting assisting means extending in the length direction with an interval in the width direction with respect to the outer film is also provided. That is, the packaging material that cuts the outer film with a single line or band-shaped cutting aid means that there are many overlaps between the cut outer film (divided outer film) and the sheet-like food, and the rice ball and the sheet-like food. When pulling out the inner film (divided film) from between the outer film and the sheet-like food, a large resistance is generated and the sheet-like food may be broken. Open two strips of auxiliary cutting lines and cut out the wide area of the outer film between the two auxiliary cutting lines to reduce the overlap between the cut outer film and the sheet-like food, resulting in large resistance. There is also provided one that can pull out the inner film without breaking the sheet-like food (without breaking the sheet-like food).

かかる包装材は、長さ方向で二つ折りにしたときに大きく折れ曲がる長さ方向の略中央の領域で多くの外フィルムを切除できるように、各切断補助手段が曲線(波線状)に配置されている。すなわち、外フィルムと内フィルムとの間にシート状食品が介挿された包装材は、おにぎりを包装するために長さ方向に二つ折りにすると、大きく曲がる部分(長さ方向の略中央の領域)で外フィルムと内フィルムとがシート状食品を挟み込んだ状態になることから、外フィルムの大きく曲がる中央部分を最も多く切除できるように切断補助線が曲線状に形成されている。   In such a packaging material, each cutting assisting means is arranged in a curved line (wavy line shape) so that many outer films can be cut in a substantially central region in the length direction that is greatly bent when folded in half in the length direction. Yes. That is, the packaging material in which the sheet-like food is inserted between the outer film and the inner film is a portion that is bent greatly when folded in half in order to wrap the rice balls (region in the middle of the length direction). ), The outer film and the inner film are in a state of sandwiching the sheet-like food, so that the cutting auxiliary line is formed in a curved line so that the central portion of the outer film that is largely bent can be cut most.

ところで、上述のようにフィルムを切断するための切断補助手段は、一般的に、カットテープや、ミシン目、ハーフカット等を採用できるとされているが、切断補助手段にカットテープを採用した場合、包装材の主たる構成となるフィルム以外にカットテープが必要となり、材料コストが高くなるといった問題がある。また、カットテープは接着剤でフィルムに接着されるため、使用される環境(例えば、温度等)によってカットテープがフィルムから剥がれたり、接着剤が溶け出したりしてしまう虞がある。   By the way, it is said that the cutting auxiliary means for cutting the film as described above can generally adopt cut tape, perforation, half cut, etc., but when cut tape is adopted as the cutting auxiliary means In addition to the film which is the main component of the packaging material, there is a problem that a cut tape is required and the material cost is increased. Further, since the cut tape is adhered to the film with an adhesive, the cut tape may be peeled off from the film or the adhesive may be melted depending on the environment (for example, temperature).

また、切断補助手段にミシン目を採用した場合、ミシン目(フィルムを貫通させた多数の切り目)を介して外部の埃や湿気が包装材内に進入して被包装物に付着してしまうことが懸念される。そのため、切断補助手段としてミシン目を採用する場合、ミシン目(各切り目)を塞ぐように閉塞用フィルムが包装材(包装材を構成するフィルム)に貼着されることが多く、結果としてミシン目で切断しにくくなってしまう。また、このように閉塞用フィルムを貼着すると、カットテープの場合と同様に、閉塞用フィルムが必要な分、材料コストが高くなり、また、使用される環境によって閉塞フィルムが剥がれたり、接着材が溶け出したりしてしまう虞がある。   In addition, when a perforation is adopted as the cutting assisting means, external dust or moisture may enter the packaging material through the perforation (a large number of perforations through the film) and adhere to the package. Is concerned. For this reason, when a perforation is adopted as a cutting assisting means, the closing film is often stuck to the packaging material (film constituting the packaging material) so as to close the perforation (each cut), and as a result, the perforation. It becomes difficult to cut. In addition, when the closing film is adhered in this manner, the cost of the material is increased by the amount required for the closing film, as in the case of the cut tape, and the blocking film may be peeled off depending on the environment in which it is used. May melt out.

これらに対し、ハーフカットは、極細の溝状をなしているため、フィルムを容易に切断できる上に、フィルムに貫通した穴を形成することがなく、またフィルム以外の部材を必要としないことから、被包装物の保護やコストの観点でカットテープやミシン目よりも優れているとされている。   On the other hand, since the half cut has an extremely fine groove shape, the film can be easily cut, and a hole penetrating the film is not formed, and a member other than the film is not required. It is said that it is superior to cut tapes and perforations in terms of protection of packaging and cost.

しかしながら、極薄のフィルムにハーフカットを適正に形成することは非常に困難であるため、実際の包装材にハーフカットを採用することは敬遠されていた。すなわち、ハーフカットは、切断刃でフィルムを線状に削ったり、フィルムを極細の熱線で線状に溶かしたりすることで形成できるとされていたが、加工の対象となるフィルムの厚みが非常に薄いため、フィルムを削ったり溶かしたりしたときにフィルムに穴が開いたり必要とされる深さ以下の溝(フィルムの切断を誘導できずにフィルムがハーフカットから外れて切断されるような浅い溝)になったりしてしまうとして、実際の包装材に使用することが敬遠されていた。   However, since it is very difficult to properly form a half-cut in an extremely thin film, it has been avoided to adopt a half-cut in an actual packaging material. In other words, half-cut was supposed to be formed by cutting the film into a linear shape with a cutting blade, or melting the film into a linear shape with an ultrafine heat ray, but the thickness of the film to be processed is very large Because it is thin, when the film is shaved or melted, a hole is made in the film or a groove less than the required depth (shallow groove where the film is cut off the half-cut without being able to induce film cutting) ) Has been shunned for use in actual packaging materials.

このような現状のなか、日々鋭意研究を重ねた結果、これまでフィルム同士の溶着やフィルムの溶断に用いられていた超音波を用いることにより、フィルムを適正に誘導して切断することのできる切断補助線を形成することが可能となった。すなわち、所定周波数の超音波が付与されるホーンと受け材とでフィルムを挟み込み、その状態でホーンに超音波を付与すると、フィルムが受け材の先端部に沿って溶け、該溶けた部分が受け材の先端部の両側に押し退けられる。そのため、ホーンと受け材とでフィルムを挟み込んだ状態でフィルムを真っ直ぐ一方向に移動させたり、ホーンを一方向に長手をなす受け材に沿って移動させたりすることで、フィルム上の受け材の先端部の存在する部分(或いは、通過した部分)に溝状の切断補助線が形成される。   In such a current situation, as a result of earnest research every day, cutting that can be guided and cut properly by using ultrasonic waves that have been used to weld films and cut films. An auxiliary line can be formed. That is, when a film is sandwiched between a horn to which an ultrasonic wave of a predetermined frequency is applied and a receiving material, and an ultrasonic wave is applied to the horn in that state, the film melts along the tip of the receiving material, and the melted portion is received. Pushed away on both sides of the tip of the material. Therefore, by moving the film straight in one direction with the film sandwiched between the horn and the receiving material, or by moving the horn along the receiving material that is long in one direction, the receiving material on the film A groove-shaped auxiliary cutting line is formed in a portion where the tip portion exists (or a portion where the tip portion has passed).

また、上述の如く、フィルムの溶けた部分は受け材の先端部によって両側に押し退けられるため、切断補助線の両側に該切断補助線に沿って盛り上がった部分が形成される。これにより、フィルムが切断補助線から外れて裂けようとしても、盛り上がった剛性の高い部分がフィルムの裂けを阻止することができる。従って、上記方法によれば、フィルムの切断方向を所望する方向に誘導できる切断補助線を形成することができる(例えば、特許文献1参照)。   Further, as described above, since the melted portion of the film is pushed away to both sides by the leading end portion of the receiving material, the raised portions along the cutting auxiliary line are formed on both sides of the cutting auxiliary line. As a result, even if the film is torn apart from the cutting auxiliary line, the raised and highly rigid portion can prevent the film from tearing. Therefore, according to the said method, the cutting auxiliary line which can guide | invade the cutting direction of a film in the desired direction can be formed (for example, refer patent document 1).

特許第4264123号公報Japanese Patent No. 4264123

しかしながら、上記方法は、ホーンと受け材とでフィルムを挟み込んだ状態で、フィルムを一定方向に移動させたり、ホーンを受け材に沿って移動させたりすることで切断補助線を形成するため、切断補助線を直線状にしか形成できず、切断補助手段を曲線状にすることが要求される包装材に採用できないのが実情である。   However, the above method forms a cutting auxiliary line by moving the film in a certain direction or moving the horn along the receiving material while the film is sandwiched between the horn and the receiving material. The actual situation is that the auxiliary line can only be formed in a straight line, and the cutting auxiliary means cannot be used in a packaging material that is required to be curved.

そこで、本発明は、斯かる実情に鑑み、フィルムを切断可能な溝状の切断補助線をフィルムに対して曲線状に形成することのできる切断補助線形成装置、及び切断補助線形成方法を提供することを課題とする。   Accordingly, in view of such circumstances, the present invention provides a cutting auxiliary line forming apparatus and a cutting auxiliary line forming method capable of forming a groove-shaped cutting auxiliary line capable of cutting the film in a curved shape with respect to the film. The task is to do.

本発明に係る切断補助線形成装置は、所定周波数の超音波が付与されるホーンと、被包装物を包装する包装材又は包装材の一構成となるフィルムをホーンとともに挟み込む受け材とを備え、ホーンに超音波を付与することでフィルムを溶かして該フィルム上に溝状の切断補助線を形成する切断補助線形成装置であって、受け材は、ホーンと共にフィルムを挟み込む先端部の少なくとも一方向の幅が先端に向かうにつれて幅狭に形成され、フィルム上での受け材の先端部の移動軌跡が曲線状になるように、フィルムと該フィルムを挟み込んだホーン及び受け材とを前記一方向と直交する他方向で相対移動させつつ前記一方向にも相対移動させるように構成されていることを特徴とする。   The auxiliary cutting line forming apparatus according to the present invention includes a horn to which an ultrasonic wave of a predetermined frequency is applied, and a receiving material for sandwiching a film that constitutes a packaging material for packaging an article to be packaged or a packaging material together with the horn, A cutting auxiliary line forming device for forming a groove-shaped cutting auxiliary line on the film by applying an ultrasonic wave to the horn, wherein the receiving material is at least in one direction of the tip portion sandwiching the film together with the horn The film and the horn sandwiching the film and the receiving material are arranged in the one direction so that the width of the film is narrowed toward the tip, and the movement trajectory of the receiving material on the film is curved. It is configured to move relative to each other in the other direction perpendicular to each other while moving in the one direction.

上記構成の切断補助線形成装置によれば、受け材は、ホーンと共にフィルムを挟み込む先端部の少なくとも一方向の幅が先端に向かうにつれて幅狭に形成されているので、ホーンに超音波を付与すると、受け材とホーンとで挟み込まれたフィルムは、超音波の振動エネルギーによって受け材の先端部の形状に応じて溶けることになる。そして、フィルム上での受け材の先端部の移動軌跡が曲線状になるように、フィルムと該フィルムを挟み込んだホーン及び受け材とを前記一方向と直交する他方向で相対移動させつつ前記一方向にも相対移動させるように構成されているため、フィルムが受け材の先端部の形状及び移動軌跡に対応して溶けることになり、フィルム上に曲線状の切断補助線を形成することができる。   According to the cutting auxiliary line forming apparatus having the above configuration, the receiving material is formed so that the width in at least one direction of the tip portion sandwiching the film together with the horn is narrowed toward the tip. The film sandwiched between the receiving material and the horn is melted in accordance with the shape of the front end portion of the receiving material by ultrasonic vibration energy. Then, the film, the horn sandwiching the film, and the receiving material are moved relative to each other in the other direction orthogonal to the one direction so that the movement trajectory of the receiving material on the film is curved. Since the film is also configured to move relative to the direction, the film will melt corresponding to the shape and movement trajectory of the tip of the receiving material, and a curved cutting auxiliary line can be formed on the film. .

本発明に係る切断補助線形成装置の一態様として、フィルム上での受け材の先端部の移動軌跡が一定周期で起伏する波線状となるように、フィルムと該フィルムを挟み込んだホーン及び受け材とを前記他方向で相対移動させつつホーン及び受け材を前記一方向に所定の移動量で往復動させるように構成されていてもよい。このようにすれば、フィルム上での受け材の先端部の移動軌跡に対応した波線状(略一定周期で起伏した曲線状)の切断補助線を形成することができる。   As one aspect of the cutting auxiliary line forming apparatus according to the present invention, the horn and the receiving material sandwiching the film and the film so that the movement trajectory of the front end portion of the receiving material on the film has a wavy shape undulating at a constant period And the horn and the receiving material may be reciprocated by a predetermined amount of movement in the one direction. By doing this, it is possible to form a wavy line (curved shape undulating at a substantially constant cycle) corresponding to the movement trajectory of the tip of the receiving material on the film.

本発明に係る切断補助線形成装置の他態様として、受け材は、先端部が一方向に延びる仮想線を曲率中心とした円弧状又は円環状に形成されるとともに該先端部の先端が前記仮想線を曲率中心とした円弧状又は円環状の稜線を形成し、切断補助線の形成予定位置と対応する受け材の先端部の軌道に対して前記稜線が接線方向に延びるように、前記一方向及び他方向の少なくとも何れか一方の移動に対応して前記一方向及び他方向と直交する方向に延びる回転軸回りで回転するように構成されていることが好ましい。このようにすれば、切断補助線の形成に伴って受け材の先端部が摩耗(消耗)したときに、受け材全体を交換することなく、受け材を仮想線(中心)回りで所定量回転させるだけで、先端部の適切な形状の部分(適切に先細りした部分)をホーンに向けて対向させることができる。   As another aspect of the cutting assisting line forming apparatus according to the present invention, the receiving material is formed in an arc shape or an annular shape with a virtual line extending in one direction at the tip portion and the tip of the tip portion is the virtual The unidirectional direction is formed such that an arcuate or annular ridgeline having a line as a center of curvature is formed, and the ridgeline extends in a tangential direction with respect to a trajectory of a front end portion of the receiving member corresponding to a planned formation position of the auxiliary cutting line. And it is preferable to be configured to rotate around a rotation axis extending in a direction orthogonal to the one direction and the other direction in correspondence with the movement of at least one of the other directions. In this way, when the tip of the receiving material is worn (consumed) with the formation of the cutting auxiliary line, the receiving material is rotated by a predetermined amount around the virtual line (center) without replacing the entire receiving material. Only by making it the part of the suitable shape of a front-end | tip part (appropriately tapering part) can be made to face toward a horn.

そして、上述の如く、先端部を円弧状又は円環状に形成すると、受け材の先端部(先端)のフィルムに対する接触部分が稜線の延びる方向で幅を持つことになり、上述の如く、フィルムと該フィルムを挟み込んだホーン及び受け材とを前記他方向で相対移動させつつ前記一方向にも相対移動させると、超音波の付与で溶けたフィルムが先端部によって該稜線の延びる方向に対して交差方向に押しやられる可能性がある。   Then, as described above, when the tip portion is formed in an arc shape or an annular shape, the contact portion of the receiving member with respect to the film has a width in the extending direction of the ridge line. When the horn and the receiving material sandwiching the film are moved relative to each other in the other direction while moving relative to each other, the film melted by the application of ultrasonic waves intersects the extending direction of the ridgeline by the tip. May be pushed in the direction.

しかしながら、本発明の切断補助線形成装置は、切断補助線の形成予定位置と対応する受け材の先端部の軌道に対して前記稜線が接線方向に延びるように、受け材が一方向及び他方向の少なくとも何れか一方の移動に対応して前記一方向及び他方向と直交する方向に延びる回転軸回りで回転するように構成されているため、フィルムの溶けた部分が先端部に押しやられることがなく、適正な切断補助線を形成することができる。   However, in the cutting auxiliary line forming apparatus of the present invention, the receiving material is unidirectionally and in the other direction so that the ridge line extends in a tangential direction with respect to the track of the tip of the receiving material corresponding to the planned cutting auxiliary line formation position. In response to at least one of the movements, the film is configured to rotate about a rotation axis extending in a direction orthogonal to the one direction and the other direction, so that the melted portion of the film may be pushed to the tip. Therefore, an appropriate cutting auxiliary line can be formed.

本発明の別の態様として、前記フィルムに対して前記他方向に張力を作用させつつ、ホーン及び受け材とフィルムとを相対移動させるようにしてもよい。このようにすれば、ホーンと受け材とでフィルムを挟んだ状態にしてホーンに超音波を付与すると、ホーンの振動エネルギーによってフィルムが溶け、その溶けた部分が受け材の先端部の両側(幅方向の両側)に押し退けられることになる。これにより、フィルムは、受け材の先端部の存在する部分と対応する部分が薄肉になる一方で、その薄肉部分の両側が盛り上がった隆起部となる。   As another aspect of the present invention, the horn, the receiving material, and the film may be relatively moved while tension is applied to the film in the other direction. In this way, when ultrasonic waves are applied to the horn with the film sandwiched between the horn and the receiving material, the film is melted by the vibration energy of the horn, and the melted portions are on both sides (width) of the receiving material. Will be pushed away in both directions). Thus, the film is present to those in the corresponding portion of the tip portion of the receiving material while becomes thin, the ridges on both sides has raised the thinned portion.

そして、ホーンと受け材とでフィルムを挟んだ状態で(フィルムを溶かすときに)、該フィルムに対して受け材の先端部の幅方向と直交する方向に張力を作用させておくことで、フィルムは、張力を作用させる二つの作用点間(切断補助線を形成する予定位置)の両側が内側(作用点間側)に寄ろうとするため、受け材の両側(薄肉になった部分の両側)に押し退けられたフィルムの溶けた部分(隆起部)が互いに接近することになる。これにより、互いに接近した隆起部間に細長く且つ深さの深い溝状の切断補助線が形成される。   Then, in a state where the film is sandwiched between the horn and the receiving material (when the film is melted), a tension is applied to the film in a direction perpendicular to the width direction of the front end portion of the receiving material. The two sides of the receiving material (both sides of the thinned part) because the two sides between the two points of action acting on the tension (scheduled positions where the auxiliary cutting line is to be formed) tend to approach the inside (between the points of action) The melted portions (bumps) of the film that have been pushed away will approach each other. As a result, an elongated and deep groove-shaped cutting auxiliary line is formed between the raised portions close to each other.

本発明に係る切断補助線形成方法は、被包装物を包装する包装材又は該包装材の一構成となるフィルムを、所定周波数の超音波が付与されるホーンと受け材とで挟み込んだ状態で、ホーンに超音波を付与することでフィルムを溶かして該フィルム上に溝状の切断補助線を形成する切断補助線形成方法であって、受け材は、ホーンと共にフィルムを挟み込む先端部の少なくとも一方向の幅が先端に向かうにつれて幅狭に形成され、フィルム上での受け材の先端部の移動軌跡が曲線状になるように、フィルムと該フィルムを挟み込んだホーン及び受け材とを前記一方向と直交する他方向で相対移動させつつ前記一方向にも相対移動させることを特徴とする。   The cutting auxiliary line forming method according to the present invention is a state in which a packaging material for packaging an object to be packaged or a film that is one configuration of the packaging material is sandwiched between a horn to which an ultrasonic wave of a predetermined frequency is applied and a receiving material. A cutting auxiliary line forming method for forming a groove-shaped cutting auxiliary line on the film by applying an ultrasonic wave to the horn, wherein the receiving material is at least one of the front end portions sandwiching the film together with the horn. The film and the horn sandwiched between the film and the receiving material are formed in the one direction so that the width of the direction becomes narrower toward the tip, and the movement trajectory of the receiving material on the film is curved. The relative movement is also performed in the one direction while the relative movement is performed in another direction orthogonal to the first direction.

上記構成の切断補助線形成方法によれば、受け材は、ホーンと共にフィルムを挟み込む先端部の少なくとも一方向の幅が先端に向かうにつれて幅狭に形成されているので、ホーンに超音波を付与すると、受け材とホーンとで挟み込まれたフィルムは、超音波の振動エネルギーによって受け材の先端部の形状に応じて溶けることになる。そして、フィルム上での受け材の先端部の移動軌跡が曲線状になるように、フィルムと該フィルムを挟み込んだホーン及び受け材とを前記一方向と直交する他方向で相対移動させつつ前記一方向にも相対移動させるため、フィルムが受け材の先端部の形状及び移動軌跡に対応して溶けることになり、フィルム上に曲線状に配置された切断補助線を形成することができる。   According to the cutting auxiliary line forming method of the above configuration, since the receiving material is formed so that the width in at least one direction of the tip part sandwiching the film together with the horn is narrowed toward the tip, the ultrasonic wave is applied to the horn. The film sandwiched between the receiving material and the horn is melted in accordance with the shape of the front end portion of the receiving material by ultrasonic vibration energy. Then, the film, the horn sandwiching the film, and the receiving material are moved relative to each other in the other direction orthogonal to the one direction so that the movement trajectory of the receiving material on the film is curved. Since the film is also relatively moved in the direction, the film is melted corresponding to the shape and movement locus of the front end portion of the receiving material, and the cutting auxiliary lines arranged in a curved shape on the film can be formed.

本発明に係る切断補助線形成方法の一態様として、フィルム上での受け材の先端部の移動軌跡が一定周期で起伏する波線状となるように、フィルムと該フィルムを挟み込んだホーン及び受け材とを前記他方向で相対移動させつつホーン及び受け材を前記一方向に所定の移動量で往復動させるようにしてもよい。このようにすれば、フィルム上での受け材の先端部の移動軌跡に対応した波線状(略一定周期で起伏した曲線状)の切断補助線を形成することができる。   As one aspect of the method for forming auxiliary cutting lines according to the present invention, the film and the horn sandwiched between the film and the receiving material so that the movement trajectory of the tip of the receiving material on the film has a wavy shape that undulates at a constant period And the horn and the receiving material may be reciprocated by a predetermined amount of movement in the one direction. Thus, it is possible to form the auxiliary cutting line of the film on the receiving material of the tip wavy shape corresponding to the moving locus of the (shaped curve undulating in a substantially constant period).

本発明に係る切断補助線形成方法の他態様として、先端部が一方向に延びる仮想線を中心とした円弧状又は円環状に形成されるとともに該先端部の先端が前記仮想線を中心とした円弧状又は円環状の稜線を形成した受け材を、切断補助線の形成予定位置と対応する受け材の先端部の軌道に対して前記稜線が接線方向に延びるように、前記一方向及び他方向の少なくとも何れか一方の移動に対応して前記一方向及び他方向と直交する方向に延びる回転軸回りで回転させることが好ましい。このようにすれば、切断補助線の形成に伴って受け材の先端部が摩耗(消耗)したときに、受け材全体を交換することなく、受け材を仮想線(中心)回りで回転させるだけで、先端部の適切な形状の部分(適切に先細りした部分)をホーンに向けて対向させることができる。   As another aspect of the cutting auxiliary line forming method according to the present invention, the tip is formed in an arc shape or an annular shape centered on a virtual line extending in one direction, and the tip of the tip is centered on the virtual line. The one direction and the other direction of the receiving material formed with an arc-shaped or annular ridge line so that the ridge line extends in a tangential direction with respect to the trajectory of the front end portion of the receiving material corresponding to the planned formation position of the auxiliary cutting line. It is preferable to rotate around a rotation axis extending in a direction orthogonal to the one direction and the other direction in correspondence with at least one of the movements. In this way, when the tip of the receiving material is worn (consumed) with the formation of the auxiliary cutting line, the receiving material is simply rotated around the virtual line (center) without replacing the entire receiving material. Thus, the appropriately shaped part (appropriately tapered part) of the tip can be made to face the horn.

そして、上述の如く、先端部を円弧状又は円環状に形成すると、受け材の先端部(先端)のフィルムに対する接触部分が稜線の延びる方向で幅を持つことになり、上述の如く、フィルムと該フィルムを挟み込んだホーン及び受け材とを前記一方向と直交する他方向で相対移動させつつ前記一方向にも相対移動させると、超音波の付与で溶けたフィルムが先端部によって該稜線の延びる方向に対して交差方向に押しやられる可能性がある。   Then, as described above, when the tip portion is formed in an arc shape or an annular shape, the contact portion of the receiving member with respect to the film has a width in the extending direction of the ridge line. When the horn and the receiving material sandwiching the film are moved relative to each other in the other direction orthogonal to the one direction, the film melted by application of ultrasonic waves extends the ridgeline by the tip. There is a possibility of being pushed in the direction crossing the direction.

しかしながら、本発明の切断補助線形成方法は、切断補助線の形成予定位置と対応する受け材の先端部の軌道に対して前記稜線が接線方向に延びるように、受け材を前記一方向及び他方向の少なくとも何れか一方の移動に対応して前記一方向及び他方向と直交する方向に延びる回転軸回りで回転させるため、フィルムの溶けた部分が先端部に押しやられることがなく、適正な切断補助線を形成することができる。   However, in the cutting auxiliary line forming method of the present invention, the receiving material is placed in the one direction and the other so that the ridge line extends in the tangential direction with respect to the track of the tip of the receiving material corresponding to the planned cutting auxiliary line formation position. Corresponding to the movement of at least one of the directions, the film is rotated around the rotation axis extending in the direction orthogonal to the one direction and the other direction, so that the melted portion of the film is not pushed to the tip, and proper cutting is performed. An auxiliary line can be formed.

本発明の別の態様として、前記フィルムに対して前記他方向に張力を作用させつつ、フィルムとホーン及び受け材とを相対移動させるようにしてもよい。このようにすれば、ホーンと受け材とでフィルムを挟んだ状態にしてホーンに超音波を付与すると、ホーンの振動エネルギーによってフィルムが溶け、その溶けた部分が受け材の先端部の両側(幅方向の両側)に押し退けられることになる。これにより、フィルムは、受け材の先端部の存在する部分と対応する部分が薄肉になる一方で、その薄肉部分の両側が盛り上がった隆起部となる。   As another aspect of the present invention, the film, the horn, and the receiving material may be relatively moved while tension is applied to the film in the other direction. In this way, when ultrasonic waves are applied to the horn with the film sandwiched between the horn and the receiving material, the film is melted by the vibration energy of the horn, and the melted portions are on both sides (width) of the receiving material. Will be pushed away in both directions). As a result, the film becomes a raised portion where both sides of the thin-walled portion are raised while the portion corresponding to the portion where the tip of the receiving member is present is thin.

そして、ホーンと受け材とでフィルムを挟んだ状態で(フィルムを溶かすときに)、該フィルムに対して受け材の先端部の幅方向と直交する方向に張力を作用させておくことで、フィルムは、張力を作用させる二つの作用点間(切断補助線を形成する予定位置)の両側が内側(作用点間側)に寄ろうとするため、受け材の両側(薄肉になった部分の両側)に押し退けられたフィルムの溶けた部分(隆起部)が互いに接近することになる。これにより、互いに接近した隆起部間に細長く且つ深さの深い溝状の切断補助線が形成される。   Then, in a state where the film is sandwiched between the horn and the receiving material (when the film is melted), a tension is applied to the film in a direction perpendicular to the width direction of the front end portion of the receiving material. The two sides of the receiving material (both sides of the thinned part) because the two sides between the two points of action acting on the tension (scheduled positions where the auxiliary cutting line is to be formed) tend to approach the inside (between the points of action) The melted portions (bumps) of the film that have been pushed away will approach each other. As a result, an elongated and deep groove-shaped cutting auxiliary line is formed between the raised portions close to each other.

以上のように、本発明に係る切断補助線形成装置によれば、フィルムを切断可能な溝状の切断補助線を該フィルムに対して曲線状に形成することができるという優れた効果を奏し得る。   As described above, according to the auxiliary cutting line forming apparatus according to the present invention, an excellent effect of groove-shaped auxiliary cutting line capable cut the film can be formed in a curved shape with respect to the film .

また、本発明に係る切断補助線形成方法によれば、フィルムを切断可能な溝状の切断補助線を該フィルムに対して曲線状に形成することができるという優れた効果を奏し得る。   Moreover, according to the cutting auxiliary line formation method which concerns on this invention, the outstanding effect that the groove-shaped cutting auxiliary line which can cut | disconnect a film can be formed in curve shape with respect to this film can be show | played.

本発明の一実施形態に係る切断補助線形成装置及び切断補助線形成方法で切断補助線の形成されたおにぎり用の包装材の説明図であって、(a)は、分解斜視図を示し、(b)は、全体斜視図を示す。BRIEF DESCRIPTION OF THE DRAWINGS It is explanatory drawing of the packaging material for rice balls in which the cutting auxiliary line was formed with the cutting auxiliary line formation apparatus and cutting auxiliary line formation method which concern on one Embodiment of this invention, (a) shows an exploded perspective view, (B) shows an overall perspective view. 図1に示す包装材の内フィルムの説明図であって、切断補助線周辺の部分拡大断面図を含んだ平面図を示す。It is explanatory drawing of the inner film of the packaging material shown in FIG. 1, Comprising: The top view containing the partial expanded sectional view of a cutting auxiliary line periphery is shown. 図1に示す包装材の外フィルムの説明図であって、切断補助線周辺の部分拡大断面図を含んだ平面図を示す。It is explanatory drawing of the outer film of the packaging material shown in FIG. 1, Comprising: The top view containing the partial expanded sectional view of a cutting auxiliary line periphery is shown. 同実施形態に係る包装材でおにぎりを包装する方法を説明するための斜視図を示す。The perspective view for demonstrating the method of packaging a rice ball with the packaging material which concerns on the embodiment is shown. 同実施形態に係る包装材でおにぎりを包装した状態の斜視図を示す。The perspective view of the state which packaged the rice ball with the packaging material which concerns on the embodiment is shown. 同実施形態に係る包装材の製造設備の概念図を示す。The conceptual diagram of the manufacturing apparatus of the packaging material which concerns on the embodiment is shown. 同実施形態に係る包装材の製造設備における切断補助線形成部(切断補助線形成装置)の説明図であって、(a)は、第一搬送経路(外フィルム用の搬送経路)上に設けられた第一切断補助線形成部の斜視図を示し、(b)は、第二搬送経路(内フィルム用の搬送経路)上に設けられた第二切断補助線形成部の斜視図を示すIt is explanatory drawing of the cutting auxiliary line formation part (cutting auxiliary line formation apparatus) in the manufacturing apparatus of the packaging material which concerns on the embodiment, Comprising: (a) is provided on the 1st conveyance path (conveyance path for outer films). The perspective view of the obtained 1st cutting auxiliary line formation part is shown, (b) shows the perspective view of the 2nd cutting auxiliary line formation part provided on the 2nd conveyance path (conveyance path for inner films). 同実施形態に係る包装材の製造設備における切断補助線形成部(切断補助線形成装置)で切断補助線が形成される状態の説明図であって、(a)は、第一切断補助線形成部のホーンと受け材とでフィルムを挟み込んだ状態を示し、(b)は、第一切断補助線形成部の搬送手段による張力の作用で隆起部が内側による状態を示し、(c)は、第二切断補助線形成部のホーンと受け材とでフィルムを挟み込んだ状態を示し、(d)は、第二切断補助線形成部の搬送手段による張力の作用で隆起部が内側による状態を示すIt is explanatory drawing of the state in which a cutting auxiliary line is formed in the cutting auxiliary line formation part (cutting auxiliary line formation apparatus) in the manufacturing apparatus of the packaging material which concerns on the same embodiment, Comprising: (a) is the 1st cutting auxiliary line formation. Shows a state in which the film is sandwiched between the horn and the receiving material of the part, (b) shows the state of the raised portion by the action of the tension by the conveying means of the first cutting auxiliary line forming part, (c), The state which pinched | interposed the film with the horn and receiving material of a 2nd cutting auxiliary line formation part is shown, (d) shows the state by which the protruding part is inside by the effect | action of the tension | tensile_strength by the conveyance means of a 2nd cutting auxiliary line formation part. 本発明の別の実施形態に係る切断補助線形成装置及び切断補助線形成方法に採用されるホーン及び受け材の斜視図を示す。The perspective view of the horn and receiving material which are employ | adopted for the cutting auxiliary line formation apparatus and cutting auxiliary line formation method which concern on another embodiment of this invention is shown. 本発明の他実施形態に係る切断補助線形成装置及び切断補助線形成方法の説明図であって、フィルムの短手方向に延びる切断補助線を形成する状態を示す。It is explanatory drawing of the cutting auxiliary line formation apparatus and cutting auxiliary line formation method which concern on other embodiment of this invention, Comprising: The state which forms the cutting auxiliary line extended in the transversal direction of a film is shown.

以下、本発明の一実施形態に係る切断補助線形成装置及び切断補助線形成方法ついて添付図面を参照しつつ説明する。なお、本実施形態において、おにぎり用の包装材(以下、単に包装材という)の製造設備に採用する場合を一例に説明することとする。   Hereinafter, a cutting auxiliary line forming apparatus and a cutting auxiliary line forming method according to an embodiment of the present invention will be described with reference to the accompanying drawings. In the present embodiment, a case where the present invention is used in a manufacturing facility for packaging materials for rice balls (hereinafter simply referred to as packaging materials) will be described as an example.

ここで切断補助線形成装置及び切断補助線形成方法の説明に先立ち、包装材について説明すると、かかる包装材は、図1(a)及び図1(b)に示す如く、幅方向に分離可能に構成された内フィルム50と、シート状食品Sを介して内フィルム50に重ね合わされる外フィルム51とを備え、シート状食品Sを取り囲むように内フィルム50の外周端部と外フィルム51の外周端部とが互いに溶着されている。なお、各図において、ドットを付した領域が溶着される領域、或いは溶着された領域を示している。   Prior to the description of the cutting auxiliary line forming apparatus and the cutting auxiliary line forming method, the packaging material will be described. The packaging material can be separated in the width direction as shown in FIGS. 1 (a) and 1 (b). An inner film 50 configured and an outer film 51 superimposed on the inner film 50 with the sheet-like food S interposed therebetween, and an outer peripheral end of the inner film 50 and an outer circumference of the outer film 51 so as to surround the sheet-like food S The ends are welded together. In each figure, a region to which dots are attached is shown as a welded region or a welded region.

前記内フィルム50は、図2に示す如く、一枚のフィルムで構成されており、幅方向の略中央を通って該幅方向と直交する方向(以下、この方向を長さ方向という)に真っ直ぐ延びる切断補助線500が形成されている。すなわち、内フィルム50は、長方形状のフィルムで構成されており、長手方向と直交する短手方向の略中央を通って該長手方向に延びる直線状の切断補助線500が形成されている。   As shown in FIG. 2, the inner film 50 is composed of a single film, and passes straight through the substantially center in the width direction and is perpendicular to the direction perpendicular to the width direction (hereinafter, this direction is referred to as the length direction). An extending auxiliary cutting line 500 is formed. That is, the inner film 50 is formed of a rectangular film, and a linear cutting auxiliary line 500 extending in the longitudinal direction through the approximate center in the short direction perpendicular to the longitudinal direction is formed.

かかる切断補助線500は、溝状に形成されており、内フィルム50は、切断補助線500の形成された部位が薄肉になっている。すなわち、内フィルム50は、切断補助線500と対応した部位が当初の厚み(内フィルム50になるフィルムの厚み)よりも薄肉になっている。   The cutting auxiliary line 500 is formed in a groove shape, and the inner film 50 has a thin portion where the cutting auxiliary line 500 is formed. That is, in the inner film 50, the portion corresponding to the cutting auxiliary line 500 is thinner than the initial thickness (the thickness of the film that becomes the inner film 50).

そして、本実施形態に係る内フィルム50は、切断補助線500の両側に該切断補助線500に沿って盛り上がった隆起部501,501が形成されている。該内フィルム50の隆起部501,501は、切断補助線500と対応する部位(薄肉になった部位)とは反対に、当初の厚み(内フィルム50になるフィルムの厚み)よりも厚肉になっている。これにより、内フィルム50は、切断補助線500の深さが確保されるとともに、該切断補助線500の両側の強度が他の部分よりも強くなっている。   In the inner film 50 according to the present embodiment, raised portions 501 and 501 that are raised along the auxiliary cutting line 500 are formed on both sides of the auxiliary cutting line 500. The raised portions 501 and 501 of the inner film 50 are thicker than the initial thickness (the thickness of the film that becomes the inner film 50), as opposed to the portion corresponding to the cutting assisting line 500 (the thinned portion). It has become. Thereby, the inner film 50 ensures the depth of the cutting auxiliary line 500, and the strength of both sides of the cutting auxiliary line 500 is stronger than the other parts.

前記外フィルム51は、図3に示す如く、一枚のフィルムで構成されており、幅方向に間隔をあけて長さ方向に延びる二条の切断補助線510,510が形成されている。すなわち、外フィルム51は、内フィルム50と対応するように長方形状のフィルムで構成されており、長手方向と直交する短手方向で間隔をあけて長手方向に延びる二条の切断補助線510,510が形成されている。   As shown in FIG. 3, the outer film 51 is composed of a single film, and is formed with two auxiliary cutting lines 510 and 510 extending in the length direction with a gap in the width direction. That is, the outer film 51 is formed of a rectangular film so as to correspond to the inner film 50, and two cutting auxiliary lines 510, 510 extending in the longitudinal direction at intervals in the short direction perpendicular to the longitudinal direction. Is formed.

かかる二条の切断補助線510,510は、何れも外フィルム51の一方の面上に曲線状に形成されている。具体的には、二条の切断補助線510,510は、外フィルム51の幅方向において互いに接近する部位と互いに離間した部位とを形成するように、波線状をなすように配置されている。すなわち、本実施形態に係る包装材5は、二条の切断補助線510,510が波線状をなし、外フィルム51の幅方向中央に延びる中心線CLを基準にして対称的に配置されている。   The two strips of auxiliary cutting lines 510 and 510 are both formed in a curved shape on one surface of the outer film 51. Specifically, the two cutting auxiliary lines 510 and 510 are arranged in a wavy shape so as to form a portion that approaches each other and a portion that is separated from each other in the width direction of the outer film 51. That is, in the packaging material 5 according to this embodiment, the two cutting auxiliary lines 510 and 510 are wavy, and are symmetrically arranged with respect to the center line CL extending in the center in the width direction of the outer film 51.

そして、外フィルム51に形成された切断補助線510についても、溝状に形成されている。これにより、外フィルム51は、切断補助線510の形成された部位が薄肉になっている。すなわち、外フィルム51は、切断補助線510と対応した部位が当初の厚み(外フィルム51になる包装材5用フィルムの厚み)よりも薄肉になっている。   The auxiliary cutting line 510 formed on the outer film 51 is also formed in a groove shape. Thereby, as for the outer film 51, the site | part in which the cutting auxiliary line 510 was formed becomes thin. That is, the outer film 51 has a portion corresponding to the cutting auxiliary line 510 thinner than the initial thickness (the thickness of the film for packaging material 5 that becomes the outer film 51).

そして、本実施形態に係る外フィルム51は、内フィルム50と同様、切断補助線510の両側に該切断補助線510に沿って盛り上がった隆起部511,511が形成されている。該外フィルム51の隆起部511,511は、切断補助線510と対応する部位(薄肉になった部位)とは反対に、当初の厚み(外フィルム51になるフィルムの厚み)よりも厚肉になっている。これにより、外フィルム51は、切断補助線510の深さが確保されるとともに、該切断補助線510の両側の強度が他の部分よりも強くなっている。   And the outer film 51 which concerns on this embodiment is formed with the protruding parts 511 and 511 which swell along the auxiliary cutting line 510 on both sides of the auxiliary cutting line 510, similarly to the inner film 50. The raised portions 511, 511 of the outer film 51 are thicker than the original thickness (the thickness of the film that becomes the outer film 51), as opposed to the portion corresponding to the cutting auxiliary line 510 (the thinned portion). It has become. Thereby, the outer film 51 ensures the depth of the cutting assisting line 510 and the strength of both sides of the cutting assisting line 510 is stronger than the other parts.

そして、本実施形態に係る包装材5は、内フィルム50に一条の切断補助線500が設けられ、外フィルム51に二条の切断補助線510,510が設けられているため、内フィルム50は、図2に示す如く、切断補助線500の両端部に対応するように内フィルム50の各端部にノッチ502が一つずつ設けられ、外フィルム51は、図3に示す如く、二条の切断補助線510,510の端部を介在させるようにして外フィルム51の各端部にノッチ512,512が二つずつ設けられている。そして、内フィルム50のノッチ502は、切欠きによって形成されているのに対し、外フィルム51のノッチ512は、切り込みで形成されている。   And since the packaging material 5 which concerns on this embodiment is provided with the cutting | disconnection auxiliary | assistant line 500 of the 1st line | wire in the inner film 50 and the cutting | disconnection auxiliary line | wires 510 and 510 of the 2nd line | wire in the outer film 51, the inner film 50 is As shown in FIG. 2, one notch 502 is provided at each end of the inner film 50 so as to correspond to both ends of the cutting auxiliary line 500, and the outer film 51 has two strips of auxiliary cutting as shown in FIG. Two notches 512 and 512 are provided at each end of the outer film 51 so that the ends of the lines 510 and 510 are interposed. The notch 502 of the inner film 50 is formed by a notch, while the notch 512 of the outer film 51 is formed by cutting.

これに伴い、内フィルム50及び外フィルム51は、図1(a)及び図1(b)に示す如く、海苔等のシート状食品Sを介して重ね合わされた状態で、外フィルム51のノッチ512,512間を除いてシート状食品Sを取り囲むように溶着されている。これにより、本実施形態に係る包装材5は、外周の略全周に亘って内フィルム50と外フィルム51とが互いに溶着された溶着部(図においてドットを付した領域)が形成されている。   Along with this, the inner film 50 and the outer film 51 are notched 512 in the outer film 51 in a state where the inner film 50 and the outer film 51 are overlapped with each other via a sheet-like food S such as seaweed as shown in FIGS. 1 (a) and 1 (b). , 512 are welded so as to surround the sheet-like food S except for the space between them. Thereby, as for the packaging material 5 which concerns on this embodiment, the welding part (area | region which attached | subjected the dot in the figure) to which the inner film 50 and the outer film 51 were welded mutually was formed over the perimeter of the outer periphery. .

本実施形態に係る包装材5は、以上の構成からなり、続いて、上記構成の包装材5によるおにぎりの包装方法と開封方法について説明する。   The packaging material 5 which concerns on this embodiment consists of the above structure, Then, the packaging method and opening method of the rice ball by the packaging material 5 of the said structure are demonstrated.

まず、図4に示す如く、内フィルム50上におにぎりRを載置し、該おにぎりRを包み込むように包装材5全体を長さ方向に二つ折りにする。すなわち、内フィルム50の長さ方向の両端部同士が重なり合うように包装材5全体を長さ方向に二つ折りにする。このように包装材5を二つ折りにすることで、内フィルム50の長さ方向の両端部同士が重なり合うとともに、内フィルム50の幅方向の両端部のそれぞれが折り返されて長さ方向の一端側と他端側とが重なり合った状態になる。   First, as shown in FIG. 4, a rice ball R is placed on the inner film 50, and the entire packaging material 5 is folded in the longitudinal direction so as to wrap the rice ball R. That is, the entire packaging material 5 is folded in the longitudinal direction so that both ends of the inner film 50 in the longitudinal direction overlap each other. Thus, by folding the packaging material 5 in half, both end portions in the length direction of the inner film 50 overlap each other, and both end portions in the width direction of the inner film 50 are folded back to one end side in the length direction. And the other end side overlap each other.

そして、図5に示す如く、包装材5全体を二つ折りすることによって重なり合った(対向した)内フィルム50の端部同士を溶着(シール)する。このとき、おにぎりRを包装した状態で内外が連通しないように、内フィルム50の長さ方向の両端部同士は、外フィルム51の各端部に設けられたノッチ512,512間を除いて溶着される。なお、内フィルム50の各ノッチ502は、該ノッチ502を画定するフィルムのエッジと切断補助線500とが連続するように形成されるが、内フィルム50の長さ方向の両端部同士を溶着する領域に切断補助線500が含まれると開封性が悪くなるため、内フィルム50の長さ方向における両端部同士の溶着は、可能な限り切断補助線500を含めないように行われる。   Then, as shown in FIG. 5, the entire packaging material 5 overlap by folio (opposing) the ends of the welding of the film 50 (sealing). At this time, both end portions in the length direction of the inner film 50 are welded except for the notches 512 and 512 provided at the respective end portions of the outer film 51 so that the inside and outside do not communicate with each other when the rice ball R is packaged. Is done. Each notch 502 of the inner film 50 is formed such that the edge of the film defining the notch 502 and the cutting auxiliary line 500 are continuous, and both end portions in the length direction of the inner film 50 are welded to each other. When the auxiliary cutting line 500 is included in the region, the unsealing property is deteriorated. Therefore, the two end portions in the length direction of the inner film 50 are welded so as not to include the auxiliary cutting line 500 as much as possible.

そして、上述の如く、内フィルム50の端部同士を溶着すると、包装材5は、内フィルム50でおにぎりRとシート状食品Sとを分離した状態(隔離した状態)でおにぎりRを包装した状態になる。   And as above-mentioned, when the edge parts of the inner film 50 are welded, the packaging material 5 is the state which packaged the rice ball R in the state (isolated state) which separated the rice ball R and the sheet-like food S with the inner film 50. become.

これに対し、おにぎりRを包装した包装材5を開封するには、外フィルム51の何れか一端部におけるノッチ512,512間を持って包装材5を長さ方向に引っ張る。そうすると、外フィルム51が二条の切断補助線510,510に沿って切断され、結果として二条の切断補助線510,510間の外フィルム51が切除される。その後、内フィルム50及び外フィルム51の幅方向の両端を持って包装材5を幅方向に引っ張る(ノッチ502の両側を離間させるように引っ張る)と、その引っ張り力が内フィルム50のノッチ502に集中する。そうすると、ノッチ502(切欠きを画定するエッジと切断補助線500との境界(交点))が起点となり、内フィルム50が、切断補助線500に沿って切り裂かれつつ短手方向で二分割され、おにぎりRとシート状食品Sとの間から引き抜かれることになる。   On the other hand, in order to open the packaging material 5 in which the rice ball R is packaged, the packaging material 5 is pulled in the length direction with the gap between the notches 512 and 512 at either one end of the outer film 51. If it does so, the outer film 51 will be cut | disconnected along the two cutting assistance lines 510 and 510, and the outer film 51 between the two cutting assistance lines 510 and 510 will be cut off as a result. After that, when the packaging material 5 is pulled in the width direction while holding both ends of the inner film 50 and the outer film 51 in the width direction (pulling so as to separate both sides of the notch 502), the pulling force is applied to the notch 502 of the inner film 50. concentrate. Then, the notch 502 (the boundary (intersection) between the edge defining the notch and the cutting auxiliary line 500) is the starting point, and the inner film 50 is split into two in the short direction while being cut along the cutting auxiliary line 500, It is pulled out from between the rice ball R and the sheet-like food S.

本実施形態に係る包装材5は、上述の如く、外フィルム51に形成された二条の切断補助線510,510がそれぞれ波線状をなし、内フィルム50及び外フィルム51の長さ方向の中央位置(中央位置近傍)で両切断補助線510,510の間隔が最大になっている。そのため、上述の如く、二条の切断補助線510,510間が切除されることでシート状食品Sの大部分が外部に露呈することになる。   In the packaging material 5 according to the present embodiment, as described above, the two cutting auxiliary lines 510 and 510 formed on the outer film 51 are each wavy, and the center positions of the inner film 50 and the outer film 51 in the length direction. In the vicinity of the center position, the distance between both cutting auxiliary lines 510 and 510 is maximized. Therefore, as described above, most of the sheet-like food S is exposed to the outside by cutting between the two cutting auxiliary lines 510 and 510.

従って、外フィルム51とシート状食品Sとの重なりが少なくなり、内フィルム50が切断補助線500で切断されつつ二分割する(おにぎりRとシート状食品Sとの間から引き抜かれる)ときに、シート状食品Sに外フィルム51との接触抵抗が生じにくくなるため、内フィルム50の引き抜き時にシート状食品Sが破れてしまうことが最大限防止される。   Therefore, the overlap between the outer film 51 and the sheet-like food S is reduced, and when the inner film 50 is divided into two while being cut by the cutting auxiliary line 500 (drawn from between the rice ball R and the sheet-like food S), Since contact resistance with the outer film 51 is less likely to occur in the sheet-like food S, it is possible to prevent the sheet-like food S from being broken when the inner film 50 is pulled out.

そして、本実施形態に係る包装材5は、内フィルム50及び外フィルム51の切断補助線500,510の両側に強度の増した隆起部501,501,511,511が形成されているため(図2及び図3参照)、上述の如く内フィルム50及び外フィルム51が切り裂かれる際に、その裂け目(切断線)が隆起部501,501,511,511を乗り越えて切断補助線500,510から外れることがなく両フィルムが切断補助線500,510に沿って綺麗に切断される。   And since the packaging material 5 which concerns on this embodiment has the raised parts 501,501,511,511 which increased intensity | strength on the both sides of the cutting auxiliary lines 500 and 510 of the inner film 50 and the outer film 51 (FIG. 2 and FIG. 3), when the inner film 50 and the outer film 51 are torn as described above, the tears (cutting lines) get over the raised portions 501, 501, 511, and 511 and come off from the cutting auxiliary lines 500 and 510. Both films are cut cleanly along the cutting auxiliary lines 500 and 510.

次に、内フィルム50になるフィルム、及び外フィルム51になるフィルムに対して切断補助線500,510を形成する切断補助線形成装置を備えた包装材5の製造設備について図6を参照しつつ説明する。   Next, referring to FIG. 6, a manufacturing facility for the packaging material 5 including a cutting auxiliary line forming device that forms the cutting auxiliary lines 500 and 510 for the film that becomes the inner film 50 and the film that becomes the outer film 51. explain.

かかる製造設備1は、外フィルム51の連続体である長尺なフィルム(以下、この長尺フィルムを第一長尺フィルムという)F1を長手方向に搬送する搬送経路(以下、この搬送経路を第一搬送経路という)R1と、内フィルム50の連続体である長尺なフィルム(以下、この長尺フィルムを第二長尺フィルムという)F2を長手方向に搬送する搬送経路(以下、この搬送経路を第二搬送経路という)R2とを備えている。   The manufacturing facility 1 includes a transport path (hereinafter referred to as a transport path) for transporting a long film (hereinafter referred to as a first long film) F1 that is a continuous body of the outer film 51 in the longitudinal direction. R1 and a long film (hereinafter referred to as the second long film) F2 that is a continuum of the inner film 50, and a conveyance path (hereinafter referred to as this conveyance path) that conveys the longitudinal film F2 in the longitudinal direction. Is referred to as a second transport path) R2.

第一搬送経路R1及び第二搬送経路R2の何れも、長尺フィルムF1,F2の長手方向が内フィルム50及び外フィルム51の長さ方向と対応し、長尺フィルムF1,F2の長手方向と直交する短手方向が内フィルム50及び外フィルム51の幅方向と一致している。すなわち、第一搬送経路R1は、複数の外フィルム51が長さ方向で連続する第一長尺フィルムF1を長手方向(長さ方向)で搬送し、第二搬送経路R2は、複数の内フィルム50が長さ方向で連続する第二長尺フィルムF2を長手方向(長さ方向)で搬送するようになっている。   In both the first transport path R1 and the second transport path R2, the longitudinal direction of the long films F1, F2 corresponds to the length direction of the inner film 50 and the outer film 51, and the longitudinal direction of the long films F1, F2 The transverse direction perpendicular to each other coincides with the width direction of the inner film 50 and the outer film 51. That is, the 1st conveyance path | route R1 conveys the 1st elongate film F1 in which the some outer film 51 continues in a length direction in a longitudinal direction (length direction), and 2nd conveyance path | route R2 is a some inner film. The second long film F2 in which 50 is continuous in the length direction is conveyed in the longitudinal direction (length direction).

そして、第一搬送経路R1上には、第一長尺フィルムF1に切断補助線510を形成する切断補助線形成装置10(以下、第一切断補助線形成部10という)、第二長尺フィルムF2上に第一長尺フィルムF1を重ね合わせるフィルム重合部12、第二長尺フィルムF2に第一長尺フィルムF1を溶着するフィルム溶着部13、第二長尺フィルムF2が溶着された第一長尺フィルムF1を該第二長尺フィルムF2とともに所定サイズ(長さ)に切断し、枚葉状の包装材5にするフィルム切断部14が設けられている。   And on the 1st conveyance path | route R1, the cutting auxiliary line formation apparatus 10 (henceforth the 1st cutting auxiliary line formation part 10) which forms the cutting auxiliary line 510 in the 1st elongate film F1, and a 2nd elongate film The film superposition | polymerization part 12 which overlaps the 1st long film F1 on F2, the film welding part 13 which welds the 1st long film F1 to the 2nd long film F2, the 1st by which the 2nd long film F2 was welded. A film cutting portion 14 is provided that cuts the long film F1 into a predetermined size (length) together with the second long film F2 to form a sheet-like packaging material 5.

そして、本実施形態に係る第一搬送経路R1は、第一長尺フィルムF1の搬送方向の上流側から、第一切断補助線形成部10、フィルム重合部12、フィルム溶着部13、フィルム切断部14の順でこれらが配設されている。   And 1st conveyance path | route R1 which concerns on this embodiment is the 1st cutting auxiliary line formation part 10, the film superposition | polymerization part 12, the film welding part 13, and the film cutting part from the upstream of the conveyance direction of the 1st elongate film F1. These are arranged in the order of 14.

これに対し、第二搬送経路R2上には、第二長尺フィルムF2に切断補助線500を形成する切断補助線形成装置20(以下、第二切断補助線形成部20という)、第二長尺フィルムF2上にシート状食品Sを載置する食品載置部21、第一長尺フィルムF1上に第二長尺フィルムF2を重ね合わせるフィルム重合部22、第一長尺フィルムF1に第二長尺フィルムF2を溶着するフィルム溶着部23、第一長尺フィルムF1が溶着された第二長尺フィルムF2を該第一長尺フィルムF1とともに所定サイズ(長さ)に切断し、枚葉状の包装材5にするフィルム切断部24が設けられている。   On the other hand, on the second transport path R2, a cutting auxiliary line forming device 20 (hereinafter referred to as a second cutting auxiliary line forming unit 20) that forms the cutting auxiliary line 500 on the second long film F2, the second long The food placing part 21 for placing the sheet-like food S on the long film F2, the film polymerization part 22 for superposing the second long film F2 on the first long film F1, and the second on the first long film F1. A film welding portion 23 for welding the long film F2 and a second long film F2 to which the first long film F1 is welded are cut into a predetermined size (length) together with the first long film F1, and are in the form of a single wafer. A film cutting part 24 to be used as the packaging material 5 is provided.

そして、本実施形態に係る第二搬送経路R2は、第二長尺フィルムF2の搬送方向の上流側から、第二切断補助線形成部20、食品載置部21、フィルム重合部22、フィルム溶着部23、フィルム切断部24の順でこれらが配設されている。   And 2nd conveyance path | route R2 which concerns on this embodiment is the 2nd cutting auxiliary line formation part 20, the food mounting part 21, the film superposition | polymerization part 22, and film welding from the upstream of the conveyance direction of the 2nd long film F2. These are arranged in the order of the part 23 and the film cutting part 24.

すなわち、本実施形態に係る製造設備1は、第一搬送経路R1の第一切断補助線形成部10と第二搬送経路R2の第二切断補助線形成部20とがそれぞれ独立した経路となり、第一搬送経路R1の第一切断補助線形成部10よりも下流側にあるフィルム重合部12、フィルム溶着部13、フィルム切断部14と、第二搬送経路R2の食品載置部21(第二切断補助線形成部20)よりも下流側にあるフィルム重合部22、フィルム溶着部23、フィルム切断部24とが互いに重複した共通の構成になるように形成されている。   That is, in the manufacturing facility 1 according to the present embodiment, the first cutting auxiliary line forming unit 10 of the first transport path R1 and the second cutting auxiliary line forming unit 20 of the second transport path R2 are independent paths, The film superposition | polymerization part 12, the film welding part 13, and the film cutting part 14 which are downstream from the 1st cutting auxiliary line formation part 10 of 1 conveyance path | route R1, and the food mounting part 21 (2nd cutting | disconnection of 2nd conveyance path R2) The film polymerization part 22, the film welding part 23, and the film cutting part 24 on the downstream side of the auxiliary line forming part 20) are formed to have a common configuration overlapping each other.

第一切断補助線形成部10及び第二切断補助線形成部20は、それぞれ超音波によって長尺フィルム(第一長尺フィルムF1、第二長尺フィルムF2)に対して溝状の切断補助線500,510を形成するようになっている。すなわち、第一切断補助線形成部10は、第一長尺フィルムF1に対して外フィルム51用の切断補助線510を超音波で形成し、第二切断補助線形成部20は、第二長尺フィルムF2に対して内フィルム50用の切断補助線500を超音波で形成するようになっている。   The first cutting auxiliary line forming unit 10 and the second cutting auxiliary line forming unit 20 each have a groove-shaped cutting auxiliary line with respect to the long films (first long film F1 and second long film F2) by ultrasonic waves. 500, 510 are formed. That is, the first auxiliary cutting line forming unit 10, the auxiliary cutting line 510 for the outer film 51 with respect to the first elongated film F1 is formed by ultrasonic, the second auxiliary cutting line forming unit 20, the second long The auxiliary cutting line 500 for the inner film 50 is formed by ultrasonic waves on the length film F2.

第一切断補助線形成部10は、図7(a)に示す如く、所定周波数の超音波が付与されるホーン100と、ホーン100に対向するように配置される受け材110とを備えている。   As shown in FIG. 7A, the first auxiliary cutting line forming unit 10 includes a horn 100 to which an ultrasonic wave having a predetermined frequency is applied, and a receiving material 110 disposed so as to face the horn 100. .

第一切断補助線形成部10は、第一長尺フィルムF1をホーン100と受け材110とで挟み込んだ状態で、ホーン100に超音波を付与することで第一長尺フィルムF1を溶かして該第一長尺フィルムF1上に溝状の切断補助線510を形成するようになっている。   The first cutting auxiliary line forming unit 10 melts the first long film F1 by applying ultrasonic waves to the horn 100 in a state where the first long film F1 is sandwiched between the horn 100 and the receiving material 110. A groove-shaped cutting auxiliary line 510 is formed on the first long film F1.

前記ホーン100は、超音波発振器(図示しない)が接続されるホーン本体101と、ホーン本体101に連設された第一フィルム接触部102とを備えている。前記第一フィルム接触部102は、円柱状に形成されており、一端がホーン本体101に接続され、他端面を第一長尺フィルムF1の一方の面に接触させるようになっている。   The horn 100 includes a horn main body 101 to which an ultrasonic oscillator (not shown) is connected, and a first film contact portion 102 connected to the horn main body 101. The first film contact portion 102 is formed in a columnar shape, one end is connected to the horn body 101, and the other end surface is brought into contact with one surface of the first long film F1.

これに対し、受け材110は、ホーン100と共に第一長尺フィルムF1を挟み込む先端部(後述する第二フィルム接触部112)の少なくとも一方向の幅が先端に向かうにつれて幅狭に形成されている。本実施形態に係る受け材110は、第二フィルム接触部112が一方向に延びる仮想線SLを曲率中心とした円弧状又は円環状に形成されるとともに該第二フィルム接触部112の先端が前記仮想線SLを中心とした円弧状又は円環状の稜線Lを形成している。   On the other hand, the receiving material 110 is formed so that the width | variety of the front-end | tip part (2nd film contact part 112 mentioned later) which pinches | interposes the 1st long film F1 with the horn 100 becomes narrow as the width | variety of one direction goes to a front-end | tip. . The receiving material 110 according to the present embodiment is formed in an arc shape or an annular shape in which the second film contact portion 112 has an imaginary line SL extending in one direction as a center of curvature, and the tip of the second film contact portion 112 is the aforementioned An arcuate or annular ridgeline L centering on the virtual line SL is formed.

より具体的に説明すると、本実施形態に係る受け材110は、円板状の受け材本体111と、該受け材本体111の外周全周から径方向外方に突出した第二フィルム接触部112とを備えている。そして、受け材110は、受け材本体111の中心(仮想線SL)を通るように該受け材本体111の両端に支持軸113,113が突設されている。   More specifically, the receiving material 110 according to the present embodiment includes a disk-shaped receiving material body 111 and a second film contact portion 112 that protrudes radially outward from the entire outer periphery of the receiving material body 111. And. The receiving material 110 has support shafts 113 projecting from both ends of the receiving material main body 111 so as to pass through the center of the receiving material main body 111 (virtual line SL).

これに伴い、本実施形態の第一切断補助線形成部10は、受け材110を支持する受け材支持体120を備えている。該受け材支持体120は、受け材本体111の両端に突設された支持軸113,113を支持する一対の軸支部121,121と、一対の軸支部121,121同士を連結する連結部122とで構成されており、全体がコの字をなしている。   Accordingly, the first auxiliary cutting line forming unit 10 of the present embodiment includes a receiving material support 120 that supports the receiving material 110. The receiving material support 120 includes a pair of shaft supporting portions 121 and 121 that support supporting shafts 113 and 113 protruding from both ends of the receiving material main body 111 and a connecting portion 122 that connects the pair of shaft supporting portions 121 and 121 to each other. And the whole is U-shaped.

そして、受け材支持体120は、前記連結部122の上部に支持軸113,113と直交する方向に延びる回転軸123が延設されている。該回転軸123は、後述する受け材案内手段132の支持体132aに軸支されている。これにより、本実施形態に係る受け材110は、支持軸113,113と直交する方向に延びる回転軸123回りで回転可能な状態で、第二フィルム接触部112の一部をホーン100の第一フィルム接触部102と向かい合せた状態で配置されている。   The receiving material support 120 has a rotating shaft 123 extending in the direction perpendicular to the supporting shafts 113, 113 extending above the connecting portion 122. The rotating shaft 123 is pivotally supported by a support body 132a of a receiving material guide means 132 described later. Thereby, the receiving material 110 according to the present embodiment can rotate a part of the second film contact portion 112 of the horn 100 in a state where the receiving material 110 can rotate around the rotation shaft 123 extending in a direction orthogonal to the support shafts 113, 113. It is arranged in a state facing the film contact portion 102.

本実施形態に係る第二フィルム接触部112は、断面三角柱状に形成されており、その頂点が連続して形成される稜線Lが一方向と直交する他方向に沿っている。本実施形態に係る第二フィルム接触部112は、幅方向(一方向)の両面が鈍角をなすよう形成されている。すなわち、本実施形態に係る第二フィルム接触部112は、受け材本体111に接続された一面以外の二つの面(幅方向の両面)が受け材本体111側から先端に向かうにつれて互いに接近した傾斜面で構成され、両傾斜面の内角が鈍角に設定されている。   The 2nd film contact part 112 which concerns on this embodiment is formed in cross-sectional triangular prism shape, and the ridgeline L in which the vertex is formed continuously is along the other direction orthogonal to one direction. The second film contact portion 112 according to the present embodiment is formed such that both surfaces in the width direction (one direction) form an obtuse angle. That is, the second film contact portion 112 according to the present embodiment is inclined such that two surfaces (both surfaces in the width direction) other than the one surface connected to the receiving material main body 111 approach each other as they go from the receiving material main body 111 side to the tip. The interior angle of both inclined surfaces is set to an obtuse angle.

そして、幅方向の両面(両傾斜面)の延出量は、略同一に設定されている。これにより、本実施形態に係る第二フィルム接触部112は、断面略二等辺三角形になっている。   And the extension amount of both surfaces (both inclined surfaces) of the width direction is set substantially the same. Thereby, the 2nd film contact part 112 which concerns on this embodiment is a cross-sectional substantially isosceles triangle.

そして、第一切断補助線形成部10は、第一長尺フィルムF1上での受け材110の第二フィルム接触部112の移動軌跡が曲線状になるように、第一長尺フィルムF1(フィルム)と該第一長尺フィルムF1を挟み込んだホーン100及び受け材110とを前記一方向(第二フィルム接触部112の幅方向と一致する方向)と直交する他方向で相対移動させつつ前記一方向にも相対移動させるように構成されている。本実施形態に係る第一切断補助線形成部10は、第一長尺フィルムF1上での受け材110の第二フィルム接触部112の移動軌跡が一定周期で起伏する波線状となるように、第一長尺フィルムF1と該第一長尺フィルムF1を挟み込んだホーン100及び受け材110とを前記他方向で相対移動させつつ、ホーン100及び受け材110が前記一方向に所定の移動量で往復動させるように構成されている。   And the 1st cutting auxiliary line formation part 10 is 1st long film F1 (film) so that the movement locus | trajectory of the 2nd film contact part 112 of the receiving material 110 on the 1st long film F1 may become curvilinear. ) And the horn 100 and the receiving material 110 sandwiching the first long film F1 are moved relative to each other in the other direction orthogonal to the one direction (the direction matching the width direction of the second film contact portion 112). It is configured to move relative to the direction. The first cutting auxiliary line forming unit 10 according to the present embodiment has a wavy shape in which the movement trajectory of the second film contact portion 112 of the receiving material 110 on the first long film F1 undulates at a constant period. While relatively moving the first long film F1 and the horn 100 and the receiving material 110 sandwiching the first long film F1 in the other direction, the horn 100 and the receiving material 110 are moved in a predetermined direction in the one direction. It is configured to reciprocate.

より具体的に説明すると、本実施形態に係る第一切断補助線形成部10は、ホーン100及び受け材110に加え、第一長尺フィルムF1を搬送する搬送手段(図示しない)と、ホーン100及び受け材110を前記一方向(第一長尺フィルムF1の搬送方向と直交する方向)に移動させる移動手段130とを備えている。   More specifically, the first auxiliary cutting line forming unit 10 according to the present embodiment includes a conveying means (not shown) for conveying the first long film F1 in addition to the horn 100 and the receiving material 110, and the horn 100. And a moving means 130 for moving the receiving material 110 in the one direction (a direction orthogonal to the conveying direction of the first long film F1).

これにより、本実施形態に係る第一切断補助線形成部10は、第一長尺フィルムF1の長手方向の搬送(移動)で第一長尺フィルムF1と該第一長尺フィルムF1を挟み込んだホーン100及び受け材110との前記他方向での相対移動を実現し、移動手段130によるホーン100及び受け材110の移動で第一長尺フィルムF1と該第一長尺フィルムF1を挟み込んだホーン100及び受け材110との前記一方向(第一長尺フィルムF1の短手方向)での相対移動を実現している。   Thereby, the 1st cutting auxiliary line formation part 10 which concerns on this embodiment pinched | interposed the 1st long film F1 and this 1st long film F1 by the conveyance (movement) of the longitudinal direction of the 1st long film F1. The horn 100 and the receiving material 110 are moved relative to each other in the other direction, and the horn 100 and the receiving material 110 are moved by the moving means 130 to sandwich the first long film F1 and the first long film F1. 100 and the receiving material 110 in the one direction (the short direction of the first long film F1) is realized.

そして、本実施形態において、上述の如く、外フィルム51の切断補助線510を波線状に形成しなければならないため、前記移動手段130は、ホーン100及び受け材110を第二フィルム接触部112(受け材110の先端部)の幅方向と一致する前記一方向に所定の移動量で往復動させるようになっている。   In the present embodiment, as described above, the cutting assisting line 510 of the outer film 51 must be formed in a wavy shape. Therefore, the moving means 130 moves the horn 100 and the receiving material 110 to the second film contact portion 112 ( It is made to reciprocate by a predetermined amount of movement in the one direction that coincides with the width direction of the front end portion of the receiving member 110.

ここで移動手段130について説明すると、本実施形態に係る移動手段130は、ホーン100を一方向に案内するホーン案内手段131と、受け材110を一方向に案内する受け材案内手段132と、ホーン100及び受け材110を一方向に同期をとって往復動させる往復駆動手段133とを備えている。前記ホーン案内手段131及び受け材案内手段132は、同様に構成されており、ホーン100又は受け材110(受け材支持体120)が固定される支持体131a,132aと、支持体131a,132aを一方向に案内するレール131b,132bとで構成されている。   Here, the moving means 130 will be described. The moving means 130 according to this embodiment includes a horn guiding means 131 for guiding the horn 100 in one direction, a receiving material guiding means 132 for guiding the receiving material 110 in one direction, and a horn. 100 and reciprocating drive means 133 that reciprocates the receiving material 110 in one direction in synchronization. The horn guiding means 131 and the receiving material guiding means 132 are configured in the same manner. The supporting bodies 131a and 132a to which the horn 100 or the receiving material 110 (receiving material support body 120) is fixed, and the supporting bodies 131a and 132a. The rails 131b and 132b guide in one direction.

前記往復駆動手段133には、ホーン案内手段131の支持体131a及び受け材案内手段132の支持体132aを往復動させるリンク機構や、電動シリンダ、エアシリンダ等のアクチュエータを採用することができ、本実施形態においては、エアシリンダが採用されている。   The reciprocating drive means 133 may employ a link mechanism that reciprocates the support 131a of the horn guide means 131 and the support 132a of the receiving material guide means 132, or an actuator such as an electric cylinder or an air cylinder. In the embodiment, an air cylinder is employed.

かかる往復駆動手段133は、ホーン案内手段131の支持体131a及び受け材案内手段132の支持体132aを一緒に移動させるものであってもよいが、本実施形態においては、ホーン案内手段131の支持体131aを一方向に移動(往復動)させるエアシリンダ133aと、受け材案内手段132の支持体132aを一方向に移動(往復動)させるエアシリンダ133bとが往復駆動手段133として設けられている。   The reciprocating drive means 133 may move the support body 131a of the horn guide means 131 and the support body 132a of the receiving material guide means 132 together. However, in this embodiment, the reciprocating drive means 133 supports the horn guide means 131. An air cylinder 133 a that moves (reciprocates) the body 131 a in one direction and an air cylinder 133 b that moves (reciprocates) the support 132 a of the receiving material guiding means 132 in one direction are provided as the reciprocating drive means 133. .

ホーン案内手段131の支持体131aを一方向に移動(往復動)させるエアシリンダ133aは、ロッドエンドがホーン案内手段131の支持体131aに連結され、シリンダエンドが該製造設備1を構築するフレーム(図示しない)に対して直接的又は間接的に連結されている。これに対し、受け材案内手段132の支持体132aを一方向に移動(往復動)させるエアシリンダ133bは、ロッドエンドが受け材案内手段132の支持体132aに連結され、シリンダエンドが該製造設備1を構築するフレーム(図示しない)に対して直接的又は間接的に連結されている。   The air cylinder 133a that moves (reciprocates) the support 131a of the horn guide means 131 in one direction is connected to the support 131a of the horn guide means 131, and the cylinder end is a frame that constructs the manufacturing equipment 1 ( (Not shown) is connected directly or indirectly. On the other hand, the air cylinder 133b that moves (reciprocates) the support 132a of the receiving material guiding means 132 in one direction is connected to the support 132a of the receiving material guiding means 132, and the cylinder end is the manufacturing equipment. It is directly or indirectly connected to a frame (not shown) that constructs 1.

そして、本実施形態に係る往復駆動手段133は、独立したエアシリンダ133a,133bで構成されているため、両エアシリンダ133a,133bは、同期をとって伸縮するようになっている。これにより、ホーン100及び受け材110が同期をとって一方向に往復動するようになっている。   And since the reciprocating drive means 133 which concerns on this embodiment is comprised by the independent air cylinders 133a and 133b, both the air cylinders 133a and 133b expand and contract in synchronization. Thereby, the horn 100 and the receiving material 110 reciprocate in one direction in synchronization.

そして、本実施形態に係る第一切断補助線形成部10は、ホーン100及び受け材110を一方向に往復動させる以外に、切断補助線510の形成予定位置と対応する受け材110の第二フィルム接触部112の曲線状の軌道に対して前記稜線Lが接線方向に延びるように、受け材110を一方向の移動に対応して前記一方向及び他方向と直交する方向に延びる回転軸123回りで回転させるように構成されている。   And the 1st cutting auxiliary line formation part 10 which concerns on this embodiment does not reciprocate the horn 100 and the receiving material 110 to one direction, but the 2nd of the receiving material 110 corresponding to the formation scheduled position of the cutting auxiliary line 510 is. A rotating shaft 123 that extends the receiving material 110 in a direction orthogonal to the one direction and the other direction corresponding to the movement in one direction so that the ridge line L extends in the tangential direction with respect to the curved track of the film contact portion 112. It is configured to rotate around.

すなわち、第一切断補助線形成部10は、受け材支持体120を回転軸123回りで回転させるための回転駆動手段134を備えている。かかる回転駆動手段134は、受け材支持体120を往復回転させるリンク機構や、電動シリンダやエアシリンダ等のアクチュエータを採用することができ、本実施形態においては、エアシリンダが採用されている。かかるエアシリンダ134は、ロッドエンドが受け材支持体120の連結部122に枢着され、シリンダエンドが受け材案内手段132の支持体132a(支持体132aに延設された延出部135)に枢着されている。これにより、回転駆動手段(エアシリンダ)134は、伸縮することで受け材110(受け材支持体120)を回転軸123回りで往復回転させる(所定の回転角度毎に回転方向を切り替える)ようになっている。   That is, the first cutting auxiliary line forming unit 10 includes a rotation driving unit 134 for rotating the receiving material support 120 around the rotation shaft 123. The rotation driving means 134 can employ a link mechanism that reciprocally rotates the receiving material support 120 and an actuator such as an electric cylinder or an air cylinder. In the present embodiment, an air cylinder is employed. The air cylinder 134 has a rod end pivotally connected to the connecting portion 122 of the receiving material support 120, and a cylinder end connected to the supporting body 132a of the receiving material guiding means 132 (an extending portion 135 extending from the supporting body 132a). It is pivotally attached. Thereby, the rotation driving means (air cylinder) 134 reciprocates and rotates the receiving material 110 (receiving material support 120) around the rotation shaft 123 by extending and contracting (switching the rotation direction at every predetermined rotation angle). It has become.

また、該回転駆動手段134は、往復駆動手段133(エアシリンダ133a,133b)と連動しており、該往復駆動手段133がホーン100及び受け材110を一方向に往復動させたとき、受け材110の向き(回転軸123回りでの回転角度)をホーン100及び受け材110の一方向の位置に対応させるようにして受け材110を回転させるようになっている。すなわち、回転駆動手段134は、受け材110の稜線Lが切断補助線510の形成予定位置と対応する受け材110の第二フィルム接触部112の曲線状の軌道に対して接線方向に延びるように、受け材110を回転軸123回りで回転させるようになっている。   The rotation driving means 134 is interlocked with the reciprocating driving means 133 (air cylinders 133a and 133b), and when the reciprocating driving means 133 reciprocates the horn 100 and the receiving material 110 in one direction, the receiving material. The receiving material 110 is rotated such that the direction of 110 (the rotation angle around the rotation shaft 123) corresponds to the position of the horn 100 and the receiving material 110 in one direction. That is, the rotation driving means 134 is configured so that the ridge line L of the receiving material 110 extends in a tangential direction with respect to the curved trajectory of the second film contact portion 112 of the receiving material 110 corresponding to the planned formation position of the auxiliary cutting line 510. The receiving material 110 is rotated around the rotation shaft 123.

そして、第一切断補助線形成部10は、第一長尺フィルムF1に対して前記一方向と直交する他方向(第二フィルム接触部112の稜線Lの延びる方向と一致する第一長尺フィルムF1の長手方向)に張力Tを作用させつつ、ホーン100及び受け材110と第一長尺フィルムF1とを相対移動させるようになっている。   And the 1st cutting auxiliary line formation part 10 is the other direction (the 1st elongate film which corresponds with the direction where the ridgeline L of the 2nd film contact part 112 is extended) orthogonal to the said one direction with respect to the 1st elongate film F1. The horn 100, the receiving material 110, and the first long film F1 are moved relative to each other while applying a tension T in the longitudinal direction of F1.

具体的には、本実施形態に係る第一切断補助線形成部10は、第一長尺フィルムF1を搬送する搬送手段として、ホーン100及び受け材110の上流側及び下流側に第一長尺フィルムF1を圧着搬送する図示しないローラ対が設けられている。そして、これらのローラ対は、第一長尺フィルムF1を搬送する搬送速度が異なっており、このローラ対による搬送速度によって第一長尺フィルムF1に張力Tを作用させるようになっている。すなわち、第一切断補助線形成部10の搬送手段は、ホーン100及び受け材110の上流側に配置されたローラ対が下流側に配置されたローラ対よりも第一長尺フィルムF1の搬送速度が遅く設定されており、これによって第一長尺フィルムF1に張力Tを作用させるようになっている。   Specifically, the first cutting auxiliary line forming unit 10 according to the present embodiment serves as the first long film on the upstream side and the downstream side of the horn 100 and the receiving material 110 as a conveying unit that conveys the first long film F1. A pair of rollers (not shown) for pressure-conveying the film F1 is provided. And these roller pairs differ in the conveyance speed which conveys the 1st long film F1, and the tension | tensile_strength T is made to act on the 1st long film F1 with the conveyance speed by this roller pair. That is, the conveying means of the first cutting auxiliary line forming unit 10 is configured such that the roller pair disposed on the upstream side of the horn 100 and the receiving material 110 conveys the first long film F1 more than the roller pair disposed on the downstream side. Is set so as to cause the tension T to act on the first long film F1.

そして、本実施形態において、上述の如く、外フィルム51に対して二条の切断補助線510,510を形成しなければならないため、第一切断補助線形成部10は、図6に示す如く、ホーン100、受け材110、移動手段130(往復駆動手段133)、回転駆動手段134が二組ずつ設けられている。   In the present embodiment, as described above, since the two cutting auxiliary lines 510 and 510 must be formed on the outer film 51, the first cutting auxiliary line forming unit 10 includes a horn as shown in FIG. 100, receiving material 110, moving means 130 (reciprocating driving means 133), and rotational driving means 134 are provided in pairs.

第二切断補助線形成部20は、図7(b)に示す如く、第一切断補助線形成部10と同様に、所定周波数の超音波が付与されるホーン200と、ホーン200に対向するように配置される受け材210とを備えており、第二長尺フィルムF2をホーン200と受け材210とで挟み込んだ状態で、ホーン200に超音波を付与することで第二長尺フィルムF2を溶かして該第二長尺フィルムF2上に溝状の切断補助線500を形成するようになっている。   As shown in FIG. 7B, the second cutting auxiliary line forming unit 20 is opposed to the horn 200 and the horn 200 to which an ultrasonic wave having a predetermined frequency is applied, like the first cutting auxiliary line forming unit 10. The second long film F2 is provided by applying ultrasonic waves to the horn 200 in a state where the second long film F2 is sandwiched between the horn 200 and the receiving material 210. It melt | dissolves and forms the groove-shaped cutting auxiliary line 500 on this 2nd elongate film F2.

第二切断補助線形成部20のホーン200、及び受け材210は、第一切断補助線形成部10のホーン100及び受け材110と同一形状とされている。すなわち、前記ホーン200は、超音波発振器(図示しない)が接続されるホーン本体201と、ホーン本体101に連設された第一フィルム接触部202とを備えている。前記第一フィルム接触部202は、円柱状に形成されており、一端がホーン本体201に接続され、他端面を第二長尺フィルムF2の一方の面に接触させるようになっている。   The horn 200 and the receiving material 210 of the second cutting auxiliary line forming unit 20 have the same shape as the horn 100 and the receiving material 110 of the first cutting auxiliary line forming unit 10. That is, the horn 200 includes a horn main body 201 to which an ultrasonic oscillator (not shown) is connected, and a first film contact portion 202 connected to the horn main body 101. The first film contact portion 202 is formed in a columnar shape, one end is connected to the horn body 201, and the other end surface is brought into contact with one surface of the second long film F2.

これに対し、受け材210は、ホーン200と共にフィルムを挟み込む先端部(後述する第二フィルム接触部212)の少なくとも一方向の幅が先端に向かうにつれて幅狭に形成されている。本実施形態に係る受け材210は、第二フィルム接触部212が一方向に延びる仮想線SLを曲率中心とした円弧状又は円環状に形成されるとともに該第二フィルム接触部212の先端が前記仮想線SLを中心とした円弧状又は円環状の稜線Lを形成している。   On the other hand, the receiving material 210 is formed so that the width | variety of at least one direction of the front-end | tip part (2nd film contact part 212 mentioned later) which pinches | interposes a film with the horn 200 becomes narrow as it goes to a front-end | tip. The receiving material 210 according to the present embodiment is formed in an arc shape or an annular shape with the center of curvature of a virtual line SL in which the second film contact portion 212 extends in one direction, and the tip of the second film contact portion 212 is the aforementioned An arcuate or annular ridgeline L centering on the virtual line SL is formed.

より具体的に説明すると、本実施形態に係る受け材210は、円板状の受け材本体211と、該受け材本体211の外周全周から径方向外方に突出した第二フィルム接触部212とを備えている。そして、受け材210は、受け材本体211の中心を通るように該受け材本体211の両端に支持軸213,213が突設されている。   More specifically, the receiving material 210 according to the present embodiment includes a disk-shaped receiving material body 211 and a second film contact portion 212 that protrudes radially outward from the entire outer periphery of the receiving material body 211. And. The receiving material 210 has support shafts 213 and 213 protruding from both ends of the receiving material body 211 so as to pass through the center of the receiving material body 211.

これに伴い、本実施形態の第二切断補助線形成部20は、受け材210を支持する受け材支持体220を備えている。該受け材支持体220は、受け材本体211の両端に突設された支持軸213,213を支持する一対の軸支部221,221と、一対の軸支部221,221同士を連結する連結部222とで構成されており、全体がコの字をなしている。   In connection with this, the 2nd cutting auxiliary line formation part 20 of this embodiment is provided with the receiving material support body 220 which supports the receiving material 210. FIG. The receiving material support 220 includes a pair of shaft support portions 221 and 221 that support the support shafts 213 and 213 projecting from both ends of the receiving material body 211 and a connection portion 222 that connects the pair of shaft support portions 221 and 221 to each other. And the whole is U-shaped.

本実施形態に係る第二フィルム接触部212は、断面三角柱状に形成されており、その頂点が連続して形成される稜線Lが一方向と直交する他方向に沿っている。本実施形態に係る第二フィルム接触部212は、幅方向の両面が鈍角をなすよう形成されている。すなわち、本実施形態に係る第二フィルム接触部212は、受け材本体211に接続された一面以外の二つの面(幅方向の両面)が受け材本体211側から先端に向かうにつれて互いに接近した傾斜面で構成され、両傾斜面の内角が鈍角に設定されている。   The 2nd film contact part 212 which concerns on this embodiment is formed in cross-sectional triangular prism shape, and the ridgeline L in which the vertex is formed continuously is along the other direction orthogonal to one direction. The second film contact portion 212 according to this embodiment is formed such that both surfaces in the width direction form an obtuse angle. That is, the second film contact portion 212 according to the present embodiment is inclined such that two surfaces (both surfaces in the width direction) other than the one surface connected to the receiving material body 211 approach each other as they go from the receiving material body 211 side to the tip. The interior angle of both inclined surfaces is set to an obtuse angle.

そして、幅方向の両面(両傾斜面)の延出量は、略同一に設定されている。これにより、本実施形態に係る第二フィルム接触部212は、断面略二等辺三角形になっている。なお、本実施形態に係る第二フィルム接触部212は、幅方向の両面の先端同士を接続した帯状の面が形成されているが、該帯状の面の幅方向の寸法が非常に小さいため、断面形状が実質的に三角形状をなしている。   And the extension amount of both surfaces (both inclined surfaces) of the width direction is set substantially the same. Thereby, the 2nd film contact part 212 which concerns on this embodiment is a cross-sectional substantially isosceles triangle. In addition, the second film contact portion 212 according to the present embodiment is formed with a band-shaped surface that connects the tips of both sides in the width direction, but because the dimension of the band-shaped surface in the width direction is very small, The cross-sectional shape is substantially triangular.

第二切断補助線形成部20は、ホーン200及び受け材210が定位置に固定されている。すなわち、第二切断補助線形成部20の受け材210は、稜線Lが第二長尺フィルムF2の長手方向と一致し、且つ第二長尺フィルムF2の短手方向の略中央に位置するように固定されている。これに伴い、ホーン200は、第一フィルム接触部202が受け材210の第二フィルム接触部212と対向するように固定されている。   In the second cutting auxiliary line forming portion 20, the horn 200 and the receiving material 210 are fixed at fixed positions. That is, the receiving material 210 of the second cutting auxiliary line forming unit 20 is such that the ridge line L coincides with the longitudinal direction of the second long film F2 and is positioned at the approximate center in the short direction of the second long film F2. It is fixed to. Accordingly, the horn 200 is fixed so that the first film contact portion 202 faces the second film contact portion 212 of the receiving material 210.

そして、第二切断補助線形成部20についても、第二長尺フィルムF2に対して前記一方向と直交する他方向(第二長尺フィルムF2の搬送方向)に張力Tを作用させつつ、ホーン200及び受け材210と第二長尺フィルムF2とを他方向に相対移動させるようになっている。   And also about the 2nd cutting auxiliary line formation part 20, while making tension T act on the other direction (conveying direction of the 2nd long film F2) orthogonal to the said 1 direction with respect to the 2nd long film F2, horn 200 and the receiving material 210 and the second long film F2 are relatively moved in the other direction.

具体的には、本実施形態に係る第二切断補助線形成部20にも、第二長尺フィルムF2を搬送する図示しない搬送手段が設けられている。かかる搬送手段は、ホーン200及び受け材210の上流側及び下流側に第二長尺フィルムF2を圧着搬送するローラ対で構成されている。そして、これらのローラ対は、第二長尺フィルムF2を搬送する搬送速度が異なっており、このローラ対による搬送速度差によって第二長尺フィルムF2に張力Tを作用させるようになっている。すなわち、第二切断補助線形成部20の搬送手段は、ホーン200及び受け材210の上流側に配置されたローラ対が下流側に配置されたローラ対よりも第二長尺フィルムF2の搬送速度が遅く設定されており、これによって第二長尺フィルムF2に張力Tを作用させるようになっている。   Specifically, the second cutting auxiliary line forming unit 20 according to the present embodiment is also provided with a transport unit (not shown) that transports the second long film F2. Such conveying means is constituted by a pair of rollers that convey the second long film F2 by pressure on the upstream side and the downstream side of the horn 200 and the receiving material 210. And these roller pairs differ in the conveyance speed which conveys the 2nd long film F2, and the tension | tensile_strength T is made to act on the 2nd long film F2 by the conveyance speed difference by this roller pair. In other words, the conveying means of the second cutting auxiliary line forming unit 20 is configured such that the roller pair disposed on the upstream side of the horn 200 and the receiving material 210 conveys the second long film F2 more than the roller pair disposed on the downstream side. Is set so as to cause a tension T to act on the second long film F2.

そして、本実施形態において、上述の如く、内フィルム50に対して一条の切断補助線500が形成されるため、第二切断補助線形成部20は、ホーン200、受け材210が一組のみ設けられている。   In the present embodiment, as described above, since a single cutting auxiliary line 500 is formed on the inner film 50, the second cutting auxiliary line forming unit 20 is provided with only one set of the horn 200 and the receiving material 210. It has been.

図6に戻り、第二搬送経路R2上の食品載置部21は、第二長尺フィルムF2(該第二長尺フィルムF2)に形成された切断補助線500上にシート状食品Sを配置するようになっている。第一搬送経路R1及び第二搬送経路R2のフィルム重合部12,22、フィルム溶着部13,23、フィルム切断部14,24は、上述の如く、第一搬送経路R1と第二搬送経路R2との共通の構成であり、フィルム重合部12,22は、第一搬送経路R1上の食品載置部21の下流側で第一搬送経路R1及び第二搬送経路R2が重複することで、両経路上で搬送される第一長尺フィルムF1と第二長尺フィルムF2とがシート状食品Sを介して重なり合うようになっている。   Returning to FIG. 6, the food placing portion 21 on the second transport path R2 arranges the sheet-like food S on the cutting auxiliary line 500 formed on the second long film F2 (the second long film F2). It is supposed to be. As described above, the film superimposing units 12, 22, the film welding units 13, 23, and the film cutting units 14, 24 of the first transport path R1 and the second transport path R2 are the first transport path R1 and the second transport path R2. The film superposition | polymerization parts 12 and 22 are both path | routes because the 1st conveyance path | route R1 and the 2nd conveyance path | route R2 overlap in the downstream of the food mounting part 21 on the 1st conveyance path | route R1. The first long film F <b> 1 and the second long film F <b> 2 conveyed above are overlapped with each other via the sheet-like food S.

前記フィルム溶着部13,23は、重複した第一搬送経路R1及び第二搬送経路R2上で搬送される第一長尺フィルムF1と第二長尺フィルムF2との間(重なり合った第一及び第二長尺フィルムF2の間)に介在するシート状食品Sを取り囲むように、第一長尺フィルムF1と第二長尺フィルムF2を溶着するようになっている。前記フィルム切断部14,24は、第一長尺フィルムF1と第二長尺フィルムF2とが溶着された領域(シート状食品Sを取り囲んだ領域)を包装材5として切り離すようになっている。なお、ここでは特に言及しないが、外フィルム51及び内フィルム50に形成されるノッチ502,512は、長尺フィルムF1,F2同士を重ねる前にフィルム切断部14で切断される切断位置に対応して切り込み又は切欠きとして形成される。   The film welded portions 13 and 23 are formed between the first long film F1 and the second long film F2 that are transported on the overlapping first transport path R1 and second transport path R2 (overlapping first and second films F1 and R2). The first long film F1 and the second long film F2 are welded so as to surround the sheet-like food S interposed between the two long films F2. The said film cutting parts 14 and 24 cut | disconnect the area | region (area | region surrounding the sheet-like food S) where the 1st elongate film F1 and the 2nd elongate film F2 were welded as the packaging material 5. FIG. Although not particularly mentioned here, the notches 502 and 512 formed in the outer film 51 and the inner film 50 correspond to the cutting positions cut by the film cutting unit 14 before the long films F1 and F2 are overlapped with each other. Are formed as cuts or notches.

次に、本実施形態に係る包装材5を製造方法(切断補助線形成方法)について説明することとする。かかる製造方法に用いられる製造設備1は、上述の通りであり、第一搬送経路R1上で第一長尺フィルムF1を搬送するとともに、第二搬送経路R2上で第二長尺フィルムF2を搬送する。そして、第一切断補助線形成部10で第一長尺フィルムF1に対して二条の切断補助線510,510が形成され、第二切断補助線形成部20で第二長尺フィルムF2に対して一条の切断補助線500が形成される。   Next, the manufacturing method (cutting auxiliary line forming method) of the packaging material 5 according to the present embodiment will be described. The manufacturing equipment 1 used for this manufacturing method is as described above, and transports the first long film F1 on the first transport path R1 and transports the second long film F2 on the second transport path R2. To do. And the two cutting auxiliary lines 510 and 510 are formed with respect to the 1st long film F1 in the 1st cutting auxiliary line formation part 10, and with respect to the 2nd long film F2 in the 2nd cutting auxiliary line formation part 20. A single cutting auxiliary line 500 is formed.

本実施形態の第一切断補助線形成部10及び第二切断補助線形成部20は、各長尺フィルムF1,F2を長手方向に連続的に搬送しつつ切断補助線500,510を形成する。   The 1st cutting auxiliary line formation part 10 and the 2nd cutting auxiliary line formation part 20 of this embodiment form the cutting auxiliary lines 500 and 510, conveying each elongate film F1, F2 continuously to a longitudinal direction.

具体的には、第一切断補助線形成部10では、各組のホーン100及び受け材110が第一長尺フィルムF1を挟み込んだ状態で、第一長尺フィルムF1が長手方向に搬送される。そして、ホーン100に超音波を発生させることで、第一長尺フィルムF1を介して受け材110に超音波が伝わる結果、図8(a)に示す如く、その振動エネルギーが熱になって第一長尺フィルムF1が受け材110の第二フィルム接触部112に沿って溶け、該第二フィルム接触部112の存在する部分が周囲よりも薄肉になる。   Specifically, in the first cutting auxiliary line forming unit 10, the first long film F1 is conveyed in the longitudinal direction with each pair of the horn 100 and the receiving material 110 sandwiching the first long film F1. . Then, by generating ultrasonic waves in the horn 100, the ultrasonic waves are transmitted to the receiving material 110 via the first long film F1, and as a result, as shown in FIG. The long film F1 melts along the second film contact portion 112 of the receiving material 110, and the portion where the second film contact portion 112 exists becomes thinner than the surroundings.

そして、上述の如く、第一長尺フィルムF1の長手方向への搬送でホーン100及び受け材110と第一長尺フィルムF1とが一方向と直交する他方向に相対移動するのに併せて、移動手段130によるホーン100及び受け材110の一方向の移動でホーン100及び受け材110と第一長尺フィルムF1とが一方向に相対移動する。すなわち、移動手段130の往復駆動手段133(エアシリンダ133a,133b)の伸縮で、ホーン100及び受け材110が一方向の往路及び復路のそれぞれで移動速度を加速させた後に減速させるようにして所定量往復動する。これにより、一方向及び他方向での第一長尺フィルムF1とホーン100及び受け材110との相対的な移動で、第一長尺フィルムF1上での受け材110の先端部(第二フィルム接触部112)の移動軌跡が波線状となるため、第一長尺フィルムF1が受け材110の第二フィルム接触部112に沿って溶けた部分(薄肉になった部分)が第二フィルム接触部112の移動軌跡に対応して波線状に順々に形成されることになる。   And, as described above, the horn 100 and the receiving material 110 and the first long film F1 are relatively moved in the other direction orthogonal to one direction by the conveyance in the longitudinal direction of the first long film F1, The movement of the horn 100 and the receiving material 110 in one direction by the moving means 130 causes the horn 100 and the receiving material 110 and the first long film F1 to move relative to each other in one direction. That is, the expansion and contraction of the reciprocating drive means 133 (air cylinders 133a, 133b) of the moving means 130 causes the horn 100 and the receiving material 110 to decelerate after accelerating the moving speed in each of the forward and return paths in one direction. Reciprocates quantitatively. As a result, the relative movement of the first long film F1, the horn 100 and the receiving material 110 in one direction and the other direction causes the front end portion (second film) of the receiving material 110 on the first long film F1. Since the movement locus of the contact portion 112) is wavy, the portion where the first long film F1 is melted along the second film contact portion 112 of the receiving material 110 (the thinned portion) is the second film contact portion. Corresponding to the movement trajectory 112, the wavy lines are formed in order.

そして、このように受け材110が一方向に往復動するのに併せ、第一長尺フィルムF1上に形成する切断補助線510の形成予定位置と対応する受け材110の第二フィルム接触部112の軌道に対して前記稜線Lが接線方向に延びるように、受け材110が一方向の移動に対応して前記一方向及び他方向と直交する方向に延びる回転軸123回りで回転する。すなわち、受け材110が一方向に往復動すると、その受け材110の往復動(移動)に対応して回転駆動手段(エアシリンダ)134が伸縮し、受け材110の稜線Lが切断補助線510の形成予定位置(波線状の軌道)に対して接線方向に延びるように受け材110が回転軸123回りで回転する。   As the receiving material 110 reciprocates in one direction as described above, the second film contact portion 112 of the receiving material 110 corresponding to the planned formation position of the cutting assisting line 510 formed on the first long film F1. The receiving material 110 rotates about a rotation axis 123 extending in a direction orthogonal to the one direction and the other direction in response to the movement in one direction so that the ridge line L extends in a tangential direction with respect to the trajectory. That is, when the receiving material 110 reciprocates in one direction, the rotation driving means (air cylinder) 134 expands and contracts in response to the reciprocating motion (movement) of the receiving material 110, and the ridge line L of the receiving material 110 becomes the cutting auxiliary line 510. The receiving material 110 rotates around the rotation shaft 123 so as to extend in a tangential direction with respect to the formation position (wavy line trajectory).

これにより、第一長尺フィルムF1と相対移動する第二フィルム接触部112が第一長尺フィルムF1の溶けた部分(両側に押しやられて盛り上がった部分)を稜線Lに対して斜め方向に押しやることが防止され、薄肉になった部分が不用意に間延びしてしまうことが防止される。   As a result, the second film contact portion 112 that moves relative to the first long film F1 pushes the melted portion of the first long film F1 (the portion raised by being pushed up on both sides) in an oblique direction with respect to the ridge line L. This prevents the thinned portion from being inadvertently extended.

すなわち、本実施形態に係る受け材110のように第二フィルム接触部112(稜線L)を円弧状又は円環状に形成すると、受け材110の第二フィルム接触部112(先端)の第一長尺フィルムF1に対する接触部分が稜線Lの延びる方向で幅を持つことになり、上述の如く、第一長尺フィルムF1と該第一長尺フィルムF1を挟み込んだホーン100及び受け材110とを前記一方向と直交する他方向に相対移動させつつ前記一方向にも相対移動させると、超音波の付与で溶けた第一長尺フィルムF1が第二フィルム接触部112によって該稜線Lの延びる方向に対して交差方向に押しやられる可能性がある。   That is, when the second film contact portion 112 (ridge line L) is formed in an arc shape or an annular shape like the receiving material 110 according to the present embodiment, the first length of the second film contact portion 112 (tip) of the receiving material 110 is set. The contact portion with respect to the long film F1 has a width in the direction in which the ridge line L extends. As described above, the first long film F1, the horn 100 and the receiving material 110 sandwiching the first long film F1, When the relative movement is performed in the other direction orthogonal to the one direction, the first long film F1 melted by the application of ultrasonic waves is extended in the direction in which the ridge line L extends by the second film contact portion 112. On the other hand, it may be pushed in the crossing direction.

しかしながら、本実施形態においては、第一長尺フィルムF1上に形成する切断補助線510の形成予定位置と対応する受け材110の第二フィルム接触部112の軌道に対して前記稜線Lが接線方向に延びるように、受け材110を、一方向の移動に対応して前記一方向及び他方向と直交する方向に延びる回転軸123回りで回転させるため、第一長尺フィルムF1の溶けた部分が第二フィルム接触部112によって一方向に押しやられることがなく、薄肉になった部分が不用意に間延びしてしまうことが防止される。   However, in the present embodiment, the ridge line L is tangential to the trajectory of the second film contact portion 112 of the receiving material 110 corresponding to the position where the auxiliary cutting line 510 is formed on the first long film F1. In order to extend the receiving material 110 around the rotation axis 123 extending in a direction orthogonal to the one direction and the other direction in response to movement in one direction, the melted portion of the first long film F1 is The second film contact portion 112 is not pushed in one direction, and the thinned portion is prevented from inadvertently extending.

そして、上述の如く、受け材110の第二フィルム接触部112で第一長尺フィルムF1を溶かして薄肉部分を形成するに当り、該第一長尺フィルムF1に対して前記一方向と直交する他方向(搬送方向)に張力Tを作用させているため、第一長尺フィルムF1には、極細で且つ深さの深い溝(切断補助線)が形成される。すなわち、第一長尺フィルムF1の溶けた部分は、上述の如く、受け材110の第二フィルム接触部112の両側(幅方向の両側)に押し退けられるため、受け材110の第二フィルム接触部112の存在する部分と対応する部分が薄肉になる一方で、その薄肉部分の両側が盛り上がった隆起部511,511となるが、第一長尺フィルムF1に対して受け材110の第二フィルム接触部112の幅方向と直交する方向に張力Tを作用させておくことで、第一長尺フィルムF1は、図8(b)に示す如く、張力Tを作用させる二つの作用点間(切断補助線510を形成する予定位置)の両側が内側(作用点間側)に寄ろうとする。従って、受け材110の両側(薄肉になった部分の両側)に押し退けられた第一長尺フィルムF1の溶けた部分(隆起部511,511)が互いに接近し、該互いに接近した隆起部511,511間に細長く且つ深さの深い溝状の切断補助線510が形成される。   And as above-mentioned, in melting the 1st elongate film F1 in the 2nd film contact part 112 of the receiving material 110, and forming a thin part, it is orthogonal to the said one direction with respect to this 1st elongate film F1. Since the tension T is applied in the other direction (conveying direction), a very long and deep groove (cutting auxiliary line) is formed in the first long film F1. That is, since the melted portion of the first long film F1 is pushed away to both sides (both sides in the width direction) of the second film contact portion 112 of the receiving material 110 as described above, the second film contact portion of the receiving material 110 While the portion corresponding to the portion where 112 is present becomes thin, both sides of the thin portion become the raised portions 511 and 511 which are raised, but the second film contact of the receiving material 110 with respect to the first long film F1 By applying the tension T in a direction orthogonal to the width direction of the portion 112, the first long film F1 is placed between two action points that apply the tension T as shown in FIG. Both sides of the planned position where the line 510 is formed are going to be inside (between the action points). Therefore, the melted portions (the raised portions 511 and 511) of the first long film F1 pushed away on both sides of the receiving material 110 (on both sides of the thinned portion) approach each other, and the raised portions 511 that are close to each other. A long and deep groove-like cutting auxiliary line 510 is formed between the grooves 511.

これに対し、第二切断補助線形成部20では、図8(c)に示す如く、ホーン200及び受け材210が第二長尺フィルムF2を挟み込んだ状態で、第二長尺フィルムF2が長手方向に連続的に搬送される。その結果、第二長尺フィルムF2の溶けた部分が直線状に形成され、受け材210(第二フィルム接触部212)の両側(幅方向両側)に押し退けられて隆起した状態になる。そして、本実施形態においては、第二切断補助線形成部20においても、第二長尺フィルムF2に対して受け材210の第二フィルム接触部212の幅方向と直交する方向に張力Tを作用させているため、図8(d)に示す如く、受け材210の両側(薄肉になった部分の両側)に押し退けられた第二長尺フィルムF2の溶けた部分(隆起部501,501)が互いに接近することになる。これにより、第一長尺フィルムF1と同様に、第二長尺フィルムF2においても互いに接近した隆起部501,501間に細長く且つ深さの深い溝状の切断補助線500が直線状に形成される。なお、第二切断補助線形成部20では、直線状の切断補助線500を形成するため、第一切断補助線形成部10とは異なり、ホーン200及び受け材210は第二長尺フィルムF2の幅方向中央に対応するように固定された状態で維持し続ける。   On the other hand, in the second cutting auxiliary line forming portion 20, as shown in FIG. 8C, the second long film F2 is long in the state where the horn 200 and the receiving material 210 sandwich the second long film F2. Conveyed continuously in the direction. As a result, the melted portion of the second long film F2 is formed in a straight line, and is pushed up to both sides (both sides in the width direction) of the receiving material 210 (second film contact portion 212) to be raised. And in this embodiment, also in the 2nd cutting auxiliary line formation part 20, the tension | tensile_strength T acts on the direction orthogonal to the width direction of the 2nd film contact part 212 of the receiving material 210 with respect to the 2nd long film F2. Therefore, as shown in FIG. 8D, the melted portions (the raised portions 501 and 501) of the second long film F2 pushed away on both sides of the receiving material 210 (both sides of the thinned portion) are formed. You will be close to each other. As a result, similar to the first long film F1, in the second long film F2, a long and deep groove-shaped cutting auxiliary line 500 is linearly formed between the raised portions 501 and 501 that are close to each other. The In addition, in the 2nd cutting auxiliary line formation part 20, in order to form the linear cutting auxiliary line 500, unlike the 1st cutting auxiliary line formation part 10, the horn 200 and the receiving material 210 are the 2nd elongate film F2. Continue to be fixed so as to correspond to the center in the width direction.

図6に戻り、第二長尺フィルムF2が第二切断補助線形成部20を通過して食品載置部21に到達すると、該第二長尺フィルムF2上にシート状食品Sが載置される。その後、フィルム重合部12において、第一搬送経路R1からの第一長尺フィルムF1と第二搬送経路R2からの第二長尺フィルムF2とが重ね合わされた後、フィルム溶着部13において、重ね合わされた第一長尺フィルムF1と第二長尺フィルムF2とがシート状食品Sを取り囲むように溶着される。   Returning to FIG. 6, when the second long film F <b> 2 passes through the second cutting auxiliary line forming part 20 and reaches the food placing part 21, the sheet-like food S is placed on the second long film F <b> 2. The Then, in the film superposition | polymerization part 12, after the 1st elongate film F1 from 1st conveyance path | route R1 and the 2nd long film F2 from 2nd conveyance path | route R2 are overlaid, in the film welding part 13, it overlaps. The first long film F1 and the second long film F2 are welded so as to surround the sheet-like food S.

その後、フィルム切断部14で、溶着されて一体となった第一長尺フィルムF1と第二長尺フィルムF2とが切断される。すなわち、第一長尺フィルムF1と第二長尺フィルムF2とが溶着された領域(シート状食品Sを取り囲んだ領域)が包装材5として切り離され、上記構成の包装材5が完成する。   Then, the 1st long film F1 and the 2nd long film F2 which were welded and integrated in the film cutting part 14 are cut | disconnected. That is, a region where the first long film F1 and the second long film F2 are welded (region surrounding the sheet-like food S) is cut off as the packaging material 5 to complete the packaging material 5 having the above configuration.

以上のように、本実施形態に係る切断補助線形成装置10(切断補助線形成方法)によれば、第一長尺フィルムF1と該第一長尺フィルムF1を挟み込んだホーン100及び受け材110とを前記受け材110の先端部(第二フィルム接触部)112の先細りした一方向と直交する他方向で相対移動させつつ前記一方向にも相対移動させるように構成されているため、第一長尺フィルムF1上での受け材110の第二フィルム接触部112の移動軌跡が曲線的になる結果、第一長尺フィルムF1が受け材110の第二フィルム接触部112の形状及び移動軌跡に対応して溶けて形成される切断補助線510が曲線状になる。従って、本実施形態に係る切断補助線形成装置10及び切断補助線形成方法は、溝状の切断補助線510を第一長尺フィルムF1に対して曲線状に形成することができるという優れた効果を奏し得る。   As described above, according to the cutting auxiliary line forming apparatus 10 (cutting auxiliary line forming method) according to this embodiment, the horn 100 and the receiving material 110 sandwiching the first long film F1 and the first long film F1. Are moved relative to each other in the other direction orthogonal to the tapering one direction of the leading end portion (second film contact portion) 112 of the receiving material 110. As a result of the movement trajectory of the second film contact portion 112 of the receiving material 110 on the long film F1 being curvilinear, the first long film F1 follows the shape and movement trajectory of the second film contact portion 112 of the receiving material 110. The cutting auxiliary line 510 formed by melting correspondingly has a curved shape. Therefore, the cutting auxiliary line forming apparatus 10 and the cutting auxiliary line forming method according to the present embodiment have an excellent effect that the groove-shaped cutting auxiliary line 510 can be formed in a curved shape with respect to the first long film F1. Can be played.

また、本実施形態に係る切断補助線形成装置10及び切断補助線形成方法は、第一長尺フィルムF1と該第一長尺フィルムF1を挟み込んだホーン100及び受け材110とを前記他方向で相対移動させつつ、ホーン100及び受け材110を一方向に所定の移動量で往復動させるようにしているので、第一長尺フィルムF1上での受け材110の第二フィルム接触部112の移動軌跡が波線状(略一定周期で起伏した曲線状)になる結果、波線状の切断補助線510を形成することができる。   Moreover, the cutting auxiliary line forming apparatus 10 and the cutting auxiliary line forming method according to the present embodiment include the first long film F1 and the horn 100 and the receiving material 110 sandwiching the first long film F1 in the other direction. Since the horn 100 and the receiving material 110 are reciprocated by a predetermined movement amount in one direction while being relatively moved, the movement of the second film contact portion 112 of the receiving material 110 on the first long film F1. As a result of the locus becoming wavy (curved shape undulating at a substantially constant period), a wavy cut auxiliary line 510 can be formed.

さらに、本実施形態に係る切断補助線形成装置10及び切断補助線形成方法は、前記受け材110の第二フィルム接触部112が一方向に延びる仮想線SLを中心とした円弧状又は円環状に形成されるとともに該第二フィルム接触部112の先端が前記仮想線SLを中心とした円弧状又は円環状の稜線Lを形成するため、切断補助線510の形成に伴って受け材110の第二フィルム接触部112が摩耗(消耗)したときに、受け材110全体を交換することなく、受け材110を仮想線SL(中心)回りで回転させるだけで、第二フィルム接触部112の適切な形状の部分(適切に先細りした部分)をホーン100に向けて対向させることができる。   Further, in the auxiliary cutting line forming apparatus 10 and the auxiliary cutting line forming method according to the present embodiment, the second film contact portion 112 of the receiving material 110 is formed in an arc shape or an annular shape centering on an imaginary line SL extending in one direction. The second film contact portion 112 is formed and the tip of the second film contact portion 112 forms an arcuate or annular ridgeline L centered on the virtual line SL. When the film contact portion 112 is worn (consumed), an appropriate shape of the second film contact portion 112 can be obtained by simply rotating the support material 110 around the imaginary line SL (center) without replacing the entire support material 110. The part (appropriately tapered part) can be made to face the horn 100.

また、切断補助線510の形成予定位置と対応する受け材110の第二フィルム接触部112の軌道に対して前記稜線Lが接線方向に延びるように、受け材110を一方向の移動に対応して前記一方向及び他方向と直交する方向に延びる回転軸123回りで回転させるように構成されているため、受け材110の第二フィルム接触部112を円弧状又は円環状に形成にしても、薄肉にする部分(切断補助線510となる部分)を間延びさせることなく形成できる。   In addition, the receiving material 110 can be moved in one direction so that the ridgeline L extends in the tangential direction with respect to the trajectory of the second film contact portion 112 of the receiving material 110 corresponding to the scheduled position of the cutting auxiliary line 510. Therefore, the second film contact portion 112 of the receiving material 110 is formed in an arc shape or an annular shape because the second film contact portion 112 of the receiving material 110 is configured to rotate around a rotation shaft 123 extending in a direction orthogonal to the one direction and the other direction. It can be formed without extending the thinned portion (the portion serving as the cutting auxiliary line 510).

さらに、本実施形態において、第一長尺フィルムF1に対して前記一方向と直交する他方向に張力Tを作用させつつ、ホーン100及び受け材110と第一長尺フィルムF1とを相対移動させるようにしたので、互いに接近した隆起部511,511間に細長く且つ深さの深い溝状の切断補助線510を形成することができる。   Furthermore, in this embodiment, the horn 100 and the receiving material 110 and the first long film F1 are relatively moved while the tension T is applied to the first long film F1 in another direction orthogonal to the one direction. Since it did in this way, the elongate and deep groove-shaped cutting auxiliary line 510 can be formed between the protruding parts 511 and 511 which approached each other.

尚、本発明は、上記実施形態に限定されるものではなく、本発明の要旨を逸脱しない範囲内において種々変更を加え得ることは勿論である。   In addition, this invention is not limited to the said embodiment, Of course, a various change can be added in the range which does not deviate from the summary of this invention.

上記実施形態において、長尺フィルムF1,F2を対象に説明したが、これに限定されるものではなく、例えば、枚葉状のフィルムを対象としても勿論よい。   In the said embodiment, although elongate film F1, F2 was demonstrated to object, it is not limited to this, For example, it is a matter of course also about sheet-like film.

上記実施形態において、おにぎりRを包装する包装材5を対象に説明したが、これに限定されるものではなく、例えば、パンや菓子類等のその他の食品や、食品以外の日用品、玩具等を包装する包装材5等を対象としても勿論よい。   In the said embodiment, although demonstrated for the packaging material 5 which packages the rice ball R, it is not limited to this, For example, other foods, such as bread and confectionery, daily goods other than foodstuffs, a toy, etc. Of course, the packaging material 5 to be packaged may be used.

上記実施形態において、受け材110の先端部(第二フィルム接触部)112及び稜線Lを円環状に形成したが、これに限定されるものではなく、例えば、受け材110の先端部(第二フィルム接触部)112及び稜線Lを一方向に延びる仮想線SLを曲率中心にして円弧状に形成してもよい。   In the above-described embodiment, the front end portion (second film contact portion) 112 and the ridge line L of the receiving material 110 are formed in an annular shape, but the present invention is not limited to this. The film contact portion 112 and the ridge line L may be formed in an arc shape with a virtual line SL extending in one direction as the center of curvature.

また、上記実施形態において、受け材110の先端部(第二フィルム接触部)112及び稜線Lを円環状に形成することを前提に、切断補助線510の形成予定位置と対応する受け材110の先端部(第二フィルム接触部)112の軌道に対して前記稜線Lが接線方向に延びるように、受け材110を一方向の移動に対応して前記一方向及び他方向と直交する方向に延びる回転軸123回りで回転させるようにしたが、これに限定されるものではなく、稜線Lが他方向に延びた状態で受け材110を回転不能にしてもよい。但し、切断補助線510を極細で体裁よく形成するには、上記実施形態と同様にすることが好ましい。   Moreover, in the said embodiment, on the assumption that the front-end | tip part (2nd film contact part) 112 and ridgeline L of the receiving material 110 are formed in an annular | circular shape, the formation of the receiving material 110 corresponding to the formation planned position of the cutting auxiliary line 510 is carried out. The receiving material 110 extends in a direction orthogonal to the one direction and the other direction in correspondence with the movement in one direction so that the ridge line L extends in the tangential direction with respect to the track of the front end portion (second film contact portion) 112. Although it is made to rotate around the rotating shaft 123, it is not limited to this, You may make the receiving material 110 non-rotatable in the state where the ridgeline L extended in the other direction. However, in order to form the cutting assisting line 510 very finely and in good appearance, it is preferable to perform the same as in the above embodiment.

上記実施形態において、受け材110の先端の幅方向(一方向)と直交する他方向にフィルムF1に張力Tを作用させつつ切断補助線510を形成する(ホーン100に超音波を付与する)ようにしたが、これに限定されるものではなく、例えば、フィルムに張力Tを加えることなく切断補助線510を形成するようにしてもよい。すなわち、受け材110の第二フィルム接触部112でフィルムF1に薄肉の部分を形成し、当該薄肉の部分を切断補助線としてもよい。   In the above-described embodiment, the auxiliary cutting line 510 is formed while applying the tension T to the film F1 in the other direction orthogonal to the width direction (one direction) of the tip of the receiving material 110 (applying ultrasonic waves to the horn 100). However, the present invention is not limited to this. For example, the auxiliary cutting line 510 may be formed without applying a tension T to the film. That is, a thin portion may be formed on the film F1 at the second film contact portion 112 of the receiving material 110, and the thin portion may be used as a cutting auxiliary line.

上記実施形態において、第一長尺フィルムF1と該第一長尺フィルムF1を挟み込んだホーン100及び受け材110とを一方向と直交する他方向で相対移動させるために、第一長尺フィルムF1を搬送するようにしたが、これに限定されるものではなく、例えば、ホーン100及び受け材110を他方向に移動させることで、フィルムと該フィルムを挟み込んだホーン100及び受け材110とを一方向と直交する他方向に移動させるようにしてもよいし、フィルムとともにホーン100及び受け材110を他方向に移動させることで、フィルムと該フィルムを挟み込んだホーン100及び受け材110とを一方向と直交する他方向に相対移動させるようにしてもよい。   In the said embodiment, in order to relatively move the 1st long film F1, the horn 100 which sandwiched the 1st long film F1, and the receiving material 110 in the other direction orthogonal to one direction, the 1st long film F1 However, the present invention is not limited to this. For example, by moving the horn 100 and the receiving material 110 in the other direction, the film and the horn 100 and the receiving material 110 sandwiching the film are combined. The horn 100 and the receiving material 110 may be moved in the other direction together with the film, and the horn 100 and the receiving material 110 sandwiching the film and the film may be moved in one direction together with the film. You may make it move relatively in the other direction orthogonal to.

また、上記実施形態において、フィルムと該フィルムを挟み込んだホーン100及び受け材110とを一方向で相対移動させるために、ホーン100及び受け材110を一方向に移動させるようにしたが、これに限定されるものではなく、フィルムを一方向に移動させるようにしてもよいし、フィルムとともにホーン100及び受け材110を一方向に移動させるようにしてもよい。但し、加工の対象となるフィルムが長尺フィルムである場合、上記実施形態と同様にすることが好ましいことは言うまでもない。   Further, in the above embodiment, the horn 100 and the receiving material 110 are moved in one direction in order to relatively move the film and the horn 100 and the receiving material 110 sandwiching the film in one direction. The film is not limited, and the film may be moved in one direction, or the horn 100 and the receiving material 110 may be moved in one direction together with the film. However, it is needless to say that when the film to be processed is a long film, it is preferably the same as in the above embodiment.

上記実施形態において、波線状の切断補助線510を形成するようにしたが、これに限定されるものではなく、曲線状の切断補助線510を形成するようにしてもよい。すなわち、ホーン100及び受け材110を一方向で往復動させることなく、一方向の一方側に移動させるようにしてもよい。   In the above embodiment, the wavy cut auxiliary line 510 is formed. However, the present invention is not limited to this, and the curved cut auxiliary line 510 may be formed. That is, you may make it move the horn 100 and the receiving material 110 to one side of one direction, without reciprocating in one direction.

上記実施形態において、波線状の切断補助線510を二条形成するようにしたが、これに限定されるものではなく、例えば、一条であってもよいし、三条以上であってもよい。   In the embodiment described above, two wavy cutting auxiliary lines 510 are formed, but the present invention is not limited to this. For example, the number may be one or three or more.

上記実施形態において、波線状をなす二条の切断補助線510,510を、間隔をあけて形成するようにしたが、例えば、波線状や曲線状をなす二条以上の切断補助線510,510を交差させた態様で形成するようにしてもよい。   In the above embodiment, the two wavy cutting auxiliary lines 510 and 510 are formed at intervals. For example, the wavy or curved two or more cutting auxiliary lines 510 and 510 intersect with each other. You may make it form in the made aspect.

上記実施形態において、受け材本体111を円板状に形成し、第二フィルム接触部112を受け材本体111の外周から径方向外方に延設したが、これに限定されるものではなく、例えば、図9に示す如く、受け材本体111に対して円錐状の第二フィルム接触部112を設けるようにしてもよい。このようにすれば、第二フィルム接触部112の先端がフィルムに対して線状に接触することになるため、上記実施形態のように、受け材110を回転軸123回りで回転させる必要がない。   In the above embodiment, the receiving material main body 111 is formed in a disk shape, and extends from the outer periphery of the receiving material main body 111 in the radial direction outwardly, but is not limited thereto, For example, as shown in FIG. 9, a conical second film contact portion 112 may be provided on the receiving material main body 111. In this case, the tip of the second film contact portion 112 comes into linear contact with the film, so that it is not necessary to rotate the receiving material 110 around the rotation shaft 123 as in the above embodiment. .

上記実施形態において、第一長尺フィルムF1の長手方向に切断補助線510を形成するようにしたが、これに限定されるものではなく、例えば、図10に示す如く、第一長尺フィルムF1の短手方向に延びる切断補助線510を形成するようにしてもよい。そして、この場合、上記実施形態と同様に切断補助線510を形成する方向(一方向と直交する方向)に張力Tを作用させるには、第一長尺フィルムF1の両端部を把持可能な一対の把持手段300,300を設け、両把持手段300,300を離間させるようにして第一長尺フィルムF1の短手方向に張力Tを作用させるようにしてもよい。   In the above embodiment, the cutting auxiliary line 510 is formed in the longitudinal direction of the first long film F1, but the present invention is not limited to this. For example, as shown in FIG. 10, the first long film F1 The auxiliary cutting line 510 extending in the short direction may be formed. And in this case, in order to apply the tension T in the direction in which the auxiliary cutting line 510 is formed (direction perpendicular to one direction) as in the above embodiment, a pair capable of gripping both end portions of the first long film F1. The gripping means 300, 300 may be provided, and the tension T may be applied in the short direction of the first long film F1 by separating the gripping means 300, 300 from each other.

上記実施形態の製造設備1として、図6において、第一搬送路R1、及び第二搬送路R2のそれぞれの受け材110、210を長尺フィルムF1,F2の上方に配置したものを示したが、これに限定されるものではなく、例えば、第一搬送路R1においてホーン100及び受け材110を天地逆転して配置してもよいし、第二搬送路R2においてホーン200及び受け材210を天地逆転して配置してもよい。すなわち、包装材5の内フィルム50に形成される切断補助線500は、内フィルム50の内側面又は外側面の何れか一方に形成し、また、包装材5の外フィルム51の切断補助線510,510は、外フィルム51の内側面又は外側面の何れか一方に形成すればよい。   Although the manufacturing equipment 1 of the above embodiment is shown in FIG. 6, the receiving materials 110 and 210 of the first transport path R1 and the second transport path R2 are arranged above the long films F1 and F2. For example, the horn 100 and the receiving material 110 may be arranged upside down in the first conveying path R1, or the horn 200 and the receiving material 210 may be arranged upside down in the second conveying path R2. You may reversely arrange. That is, the auxiliary cutting line 500 formed on the inner film 50 of the packaging material 5 is formed on either the inner side surface or the outer side surface of the inner film 50, and the auxiliary cutting line 510 of the outer film 51 of the packaging material 5. , 510 may be formed on either the inner side surface or the outer side surface of the outer film 51.

1…製造設備、5…包装材、10…第一切断補助線形成部(切断補助線形成装置)、12,22…フィルム重合部、13,23…フィルム溶着部、14,24…フィルム切断部、20…第二切断補助線形成部(切断補助線形成装置)、21…食品載置部、50…内フィルム、51…外フィルム、100…ホーン、101…ホーン本体、102…第一フィルム接触部、110…受け材、111…受け材本体、112…第二フィルム接触部、113…支持軸、120…受け材支持体、121…軸支部、122…連結部、123…回転軸、130…移動手段、131…ホーン案内手段、131a…支持体、131b…レール、132…受け材案内手段、132a…支持体、132b…レール、133…往復駆動手段、133a,133b…エアシリンダ、134…回転駆動手段(エアシリンダ)、135…延出部、200…ホーン、201…ホーン本体、202…第一フィルム接触部、210…受け材、211…受け材本体、212…第二フィルム接触部、213…支持軸、220…受け材支持体、221…軸支部、222…連結部、300…把持手段、500,510…切断補助線、501,501,511,511…隆起部、502,512…ノッチ、CL…中心線、F1…第一長尺フィルム(フィルム)、F2…第二長尺フィルム(フィルム)、L…稜線、R1…第一搬送経路、R2…第二搬送経路、S…シート状食品、SL…仮想線、T…張力   DESCRIPTION OF SYMBOLS 1 ... Manufacturing equipment, 5 ... Packaging material, 10 ... 1st cutting auxiliary line formation part (cutting auxiliary line formation apparatus), 12, 22 ... Film superposition | polymerization part, 13, 23 ... Film welding part, 14, 24 ... Film cutting part , 20 ... second cutting auxiliary line forming part (cutting auxiliary line forming apparatus), 21 ... food placing part, 50 ... inner film, 51 ... outer film, 100 ... horn, 101 ... horn body, 102 ... first film contact 110, receiving material, 111 ... receiving material body, 112 ... second film contact portion, 113 ... support shaft, 120 ... receiving material support, 121 ... shaft support, 122 ... connecting portion, 123 ... rotating shaft, 130 ... Moving means 131 ... Horn guide means 131a ... Support body 131b ... Rail 132 ... Receiving material guide means 132a ... Support body 132b ... Rail 133 ... Reciprocating drive means 133a, 133b ... Air series 134 ... Rotation drive means (air cylinder), 135 ... Extension part, 200 ... Horn, 201 ... Horn body, 202 ... First film contact part, 210 ... Receiving material, 211 ... Receiving material body, 212 ... Second Film contact portion, 213 ... support shaft, 220 ... receiving material support body, 221 ... shaft support portion, 222 ... connecting portion, 300 ... gripping means, 500,510 ... cutting auxiliary line, 501,501,511,511 ... raised portion, 502, 512 ... notch, CL ... center line, F1 ... first long film (film), F2 ... second long film (film), L ... ridgeline, R1 ... first transport path, R2 ... second transport path , S ... sheet food, SL ... imaginary line, T ... tension

Claims (8)

所定周波数の超音波が付与されるホーンと、被包装物を包装する包装材又は包装材の一構成となるフィルムをホーンとともに挟み込む受け材とを備え、ホーンに超音波を付与することでフィルムを溶かして該フィルム上に溝状の切断補助線を形成する切断補助線形成装置であって、受け材は、ホーンと共にフィルムを挟み込む先端部の少なくとも一方向の幅が先端に向かうにつれて幅狭に形成され、フィルム上での受け材の先端部の移動軌跡が曲線状になるように、フィルムと該フィルムを挟み込んだホーン及び受け材とを前記一方向と直交する他方向で相対移動させつつ前記一方向にも相対移動させるように構成されていることを特徴とする切断補助線形成装置。   A horn to which an ultrasonic wave of a predetermined frequency is applied, and a receiving material for sandwiching a film to be packaged with a wrapping material or a film constituting the packaging material together with the horn, and applying the ultrasonic wave to the horn A cutting auxiliary line forming device that melts and forms a groove-shaped cutting auxiliary line on the film, and the receiving material is formed so that the width of at least one direction of the front end portion sandwiching the film together with the horn becomes narrower toward the front end. The film, the horn sandwiching the film, and the receiving material are moved relative to each other in the other direction orthogonal to the one direction so that the movement locus of the tip of the receiving material on the film is curved. A cutting auxiliary line forming apparatus characterized by being configured to move relative to each other. フィルム上での受け材の先端部の移動軌跡が一定周期で起伏する波線状となるように、フィルムと該フィルムを挟み込んだホーン及び受け材とを前記他方向で相対移動させつつホーン及び受け材を前記一方向に所定の移動量で往復動させるように構成されている請求項1に記載の切断補助線形成装置。   The horn and receiving material are moved relative to each other in the other direction so that the movement locus of the tip of the receiving material on the film has a wavy shape that undulates at a constant period. The auxiliary cutting line forming apparatus according to claim 1, wherein the apparatus is configured to reciprocate with a predetermined movement amount in the one direction. 受け材は、先端部が一方向に延びる仮想線を曲率中心とした円弧状又は円環状に形成されるとともに該先端部の先端が前記仮想線を曲率中心とした円弧状又は円環状の稜線を形成し、切断補助線の形成予定位置と対応する受け材の先端部の軌道に対して前記稜線が接線方向に延びるように、前記一方向及び他方向の少なくとも何れか一方の移動に対応して前記一方向及び他方向と直交する方向に延びる回転軸回りで回転するように構成されている請求項1又は2に記載の切断補助線形成装置。   The receiving material is formed in an arc shape or an annular shape with a virtual line whose tip is extending in one direction as a center of curvature, and a tip of the tip has an arc or circular ridge line with the virtual line as the center of curvature. Corresponding to the movement of at least one of the one direction and the other direction so that the ridge line extends in a tangential direction with respect to the trajectory of the front end portion of the receiving material corresponding to the planned formation position of the auxiliary cutting line. The cutting auxiliary line forming apparatus according to claim 1 or 2, wherein the cutting auxiliary line forming apparatus is configured to rotate around a rotation axis extending in a direction orthogonal to the one direction and the other direction. フィルムに対して前記他方向に張力を作用させつつ、ホーン及び受け材とフィルムとを相対移動させるように構成されている請求項1乃至3の何れか1項に記載の切断補助線形成装置。   The cutting auxiliary line forming apparatus according to any one of claims 1 to 3, wherein the horn and the receiving material and the film are relatively moved while applying a tension to the film in the other direction. 被包装物を包装する包装材又は該包装材の一構成となるフィルムを、所定周波数の超音波が付与されるホーンと受け材とで挟み込んだ状態で、ホーンに超音波を付与することでフィルムを溶かして該フィルム上に溝状の切断補助線を形成する切断補助線形成方法であって、受け材は、ホーンと共にフィルムを挟み込む先端部の少なくとも一方向の幅が先端に向かうにつれて幅狭に形成され、フィルム上での受け材の先端部の移動軌跡が曲線状になるように、フィルムと該フィルムを挟み込んだホーン及び受け材とを前記一方向と直交する他方向で相対移動させつつ前記一方向にも相対移動させることを特徴とする切断補助線形成方法。   A film by applying ultrasonic waves to a horn in a state where a packaging material for packaging an object to be packaged or a film constituting one of the packaging materials is sandwiched between a horn to which ultrasonic waves of a predetermined frequency are applied and a receiving material. A cutting auxiliary line forming method for forming a groove-shaped cutting auxiliary line on the film by melting the film, wherein the receiving material becomes narrower as the width of at least one direction of the front end portion sandwiching the film together with the horn approaches the front end The film, the horn sandwiching the film, and the receiving material are moved relative to each other in the other direction orthogonal to the one direction so that the movement locus of the receiving material on the film is curved. A method for forming a cutting auxiliary line, wherein the relative moving is also performed in one direction. フィルム上での受け材の先端部の移動軌跡が一定周期で起伏する波線状となるように、フィルムと該フィルムを挟み込んだホーン及び受け材とを前記他方向で相対移動させつつホーン及び受け材を前記一方向に所定の移動量で往復動させるようにした請求項5記載の切断補助線形成方法。   The horn and receiving material are moved relative to each other in the other direction so that the moving locus of the tip of the receiving material on the film becomes a wavy line that undulates at a constant period. The cutting auxiliary line forming method according to claim 5, wherein the wire is reciprocated by a predetermined movement amount in the one direction. 先端部が一方向に延びる仮想線を中心とした円弧状又は円環状に形成されるとともに該先端部の先端が前記仮想線を中心とした円弧状又は円環状の稜線を形成した受け材を、切断補助線の形成予定位置と対応する受け材の先端部の軌道に対して前記稜線が接線方向に延びるように、前記一方向及び他方向の少なくとも何れか一方の移動に対応して前記一方向及び他方向と直交する方向に延びる回転軸回りで回転させる請求項5又は6に記載の切断補助線形成方法。   A receiving material in which the tip is formed in an arc shape or an annular shape centered on a virtual line extending in one direction and the tip of the tip portion forms an arc shape or an annular ridge line centered on the virtual line, The one direction corresponding to the movement of at least one of the one direction and the other direction so that the ridge line extends in a tangential direction with respect to the trajectory of the front end portion of the receiving material corresponding to the planned cutting auxiliary line formation position. The cutting auxiliary line forming method according to claim 5, wherein the cutting auxiliary line is rotated about a rotation axis extending in a direction orthogonal to the other direction. フィルムに対して前記他方向に張力を作用させつつ、フィルムとホーン及び受け材とを相対移動させる請求項5乃至7の何れか1項に記載の切断補助線形成方法。   The cutting auxiliary line forming method according to any one of claims 5 to 7, wherein the film, the horn, and the receiving material are relatively moved while tension is applied to the film in the other direction.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015051788A (en) * 2013-09-06 2015-03-19 鈴木 允 Packaging sheet and packaged rice mass

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JPH1148339A (en) * 1997-07-31 1999-02-23 Brother Ind Ltd Ultrasonic welding and fusing apparatus
JP2009035268A (en) * 2007-07-31 2009-02-19 Howa Sangyo Kk Packaging material for rice-processed food
JP4264123B1 (en) * 2008-12-01 2009-05-13 朋和産業株式会社 Cutting auxiliary line forming method

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Publication number Priority date Publication date Assignee Title
JPH1148339A (en) * 1997-07-31 1999-02-23 Brother Ind Ltd Ultrasonic welding and fusing apparatus
JP2009035268A (en) * 2007-07-31 2009-02-19 Howa Sangyo Kk Packaging material for rice-processed food
JP4264123B1 (en) * 2008-12-01 2009-05-13 朋和産業株式会社 Cutting auxiliary line forming method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015051788A (en) * 2013-09-06 2015-03-19 鈴木 允 Packaging sheet and packaged rice mass

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