JP5335365B2 - Rice cooked food packaging material and ultrasonic sealing method - Google Patents

Rice cooked food packaging material and ultrasonic sealing method Download PDF

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JP5335365B2
JP5335365B2 JP2008273909A JP2008273909A JP5335365B2 JP 5335365 B2 JP5335365 B2 JP 5335365B2 JP 2008273909 A JP2008273909 A JP 2008273909A JP 2008273909 A JP2008273909 A JP 2008273909A JP 5335365 B2 JP5335365 B2 JP 5335365B2
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film
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outer film
cooked rice
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知毅 神谷
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Howa Sangyo Co Ltd
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Description

本発明は、米飯加工食品を包装するための米飯加工食品用包装材、及び該米飯加工食品用包装材や、サンドイッチ、パン等の食品を包装する包装材等の製造に用いられる超音波シール方法に関する。   The present invention relates to a packaging material for cooked rice food for packaging cooked rice food, and a method for ultrasonic sealing used in the production of packaging material for cooked rice food, packaging material for packaging foods such as sandwiches and bread, etc. About.

従来から、おにぎり等の米飯加工食品を包装する米飯加工食品用包装材として、幅方向に分離可能に構成された内フィルムと、シート状食品を介して内フィルムに重ね合わされる外フィルムとを備え、シート状食品の両側で幅方向と直交する長さ方向に延びる溶着部を形成するように、内フィルムと外フィルムとを互いに溶着したものが提供されている。   Conventionally, as a cooked food packaging material for packaging cooked rice foods such as rice balls, it has an inner film configured to be separable in the width direction and an outer film superimposed on the inner film via a sheet-like food. There is provided a product in which an inner film and an outer film are welded to each other so as to form a welded portion extending in the length direction perpendicular to the width direction on both sides of the sheet-like food.

前記外フィルムには、帯状のカットテープが長さ方向に延びるように貼着されており、カットテープを引っ張ることで該外フィルムを長さ方向に切断して幅方向に分割できるようになっている。これに対し、内フィルムには、二枚のフィルムを横並びに配置することで幅方向に分離可能とされたものや、一枚のフィルムに対して長さ方向にミシン目等の切断補助線が設けられ、該フィルムを切断補助線で切断することで幅方向に分離可能とされたものが採用される。   A strip-shaped cut tape is attached to the outer film so as to extend in the length direction, and the outer film can be cut in the length direction and divided in the width direction by pulling the cut tape. Yes. On the other hand, the inner film has two films arranged side by side so that they can be separated in the width direction, and a cutting auxiliary line such as a perforation in the length direction of one film. A film which is provided and can be separated in the width direction by cutting the film with a cutting auxiliary line is employed.

上記構成の米飯加工食品用包装材は、内フィルム上に米飯加工食品を載置した上で全体を二つ折りにし、対向する端部同士をシールすることで米飯加工食品を包装するようになっている。そして、該米飯加工食品用包装材は、外フィルムをカットテープで幅方向に分割(二分)した上で、幅方向に両側を引っ張ることで、米飯加工食品とシート状食品との間に介在する内フィルムが引き抜かれ、米飯加工食品とシート状食品とが一体となるように構成されている。   The packaging material for cooked rice processed food having the above-described structure is such that the cooked rice cooked food is placed on the inner film and then folded in half, and the opposite ends are sealed to wrap the cooked rice cooked food. Yes. The packaged food for cooked rice food is interposed between the cooked rice processed food and the sheet food by pulling both sides in the width direction after dividing the outer film in the width direction with a cut tape (divided into two). The inner film is pulled out, and the cooked rice processed food and the sheet-shaped food are integrated.

ところで、カットテープは、幅狭な帯状に形成されているため、上記構成の米飯加工食品用包装材は、カットテープで外フィルムを切断しても残存する外フィルムとシート状食品との重なりが大きく、外フィルム及び内フィルムを幅方向に引っ張った際に、外フィルムとシート状食品との重なりによる抵抗で該シート状食品が破れる場合がある。   By the way, since the cut tape is formed in a narrow band shape, the packaged food for cooked rice food having the above-described configuration has an overlap between the outer film and the sheet-like food remaining even when the outer film is cut with the cut tape. Largely, when the outer film and the inner film are pulled in the width direction, the sheet-like food may be broken due to resistance caused by the overlap between the outer film and the sheet-like food.

そこで、上述のような問題を解決すべく、外フィルムに対して二本のカットテープを幅方向に間隔をあけて貼着したものが提供されている。かかる米飯加工食品用包装材は、二本のカットテープで外フィルムを切断することで、そのカットテープ間の外フィルムを除去できるようになっている。これにより、該米飯加工食品用包装材は、開封時に残存する外フィルムとシート状食品との重なりが少なくなるため、幅方向に引っ張る際の抵抗が小さく、シート状食品の破れの発生を抑えることができるとされている。   Then, in order to solve the above problems, there are provided two cut tapes attached to the outer film with a gap in the width direction. Such a packaged food for cooked rice food can be removed by cutting the outer film with two cut tapes, thereby removing the outer film between the cut tapes. As a result, the packaged food for processed cooked rice reduces the overlap between the outer film remaining at the time of opening and the sheet-like food, so that the resistance when pulled in the width direction is small, and the occurrence of tearing of the sheet-like food is suppressed. It is supposed to be possible.

しかしながら、上記構成の米飯加工食品用包装材においても、開封時に外フィルムとシート状食品とが重なった状態になり、幅方向に引っ張る際に外フィルムとシート状食品との重なりによる抵抗でシート状食品が破れる場合がある。   However, even in the packaged food for cooked rice processed food as described above, the outer film and the sheet-like food are overlapped at the time of opening, and when pulled in the width direction, the sheet-like food is resisted by the overlap between the outer film and the sheet-like food. Food may be broken.

具体的には、外フィルムを最大限切除できるように、溶着部の直近、又は、溶着部上で外フィルムを切断できることが望ましいが、カットテープを溶着部上に貼着するとフィルムを切断することができなくなるため、上記構成の米飯加工食品用包装材は、溶着部を躱した位置にカットテープが貼着されている。   Specifically, it is desirable that the outer film can be cut in the vicinity of the welded part or on the welded part so that the outer film can be cut to the maximum extent, but the film is cut when the cut tape is stuck on the welded part. Therefore, in the packaged food for cooked rice food having the above-described configuration, a cut tape is stuck at a position where the welded portion is covered.

そのため、上記構成の米飯加工食品用包装材は、二本のカットテープで外フィルムを切除しても必然的に溶着部から延出した外フィルムが残存してしまい、外フィルムとシート状食品とが重なった状態になってしまう。   Therefore, the packaging material for cooked rice processed food having the above-described structure necessarily leaves the outer film extending from the welded portion even if the outer film is cut off with two cut tapes. Will be in a state of overlapping.

従って、従来の米飯加工食品用包装材は、開封時にシート状食品と外フィルムとの重なりを少なくできるものの、外フィルムとシート状食品との重なりを無くすことができないため、幅方向に引っ張る際に外フィルムとシート状食品との重なりによる抵抗でシート状食品が破れる場合がある。   Therefore, the conventional packaged food for cooked rice food can reduce the overlap between the sheet-like food and the outer film at the time of opening, but it cannot eliminate the overlap between the outer film and the sheet-like food, so when pulling in the width direction The sheet-like food may be broken due to the resistance caused by the overlap between the outer film and the sheet-like food.

そこで、本発明は、重ね合わせたフィルム同士を溶着した溶着部上でフィルムを切断することができ、開封時にフィルムとシート状食品との重なりをなくしてシート状食品の破れを最大限防止することのできる米飯加工食品用包装材を提供することを課題とする。   Therefore, the present invention can cut the film on the welded portion where the overlapped films are welded, and eliminates the overlap between the film and the sheet-like food at the time of opening to prevent the sheet-like food from being broken to the maximum extent. It is an object of the present invention to provide a packaging material for processed cooked rice.

また、本発明は、重ね合わせたフィルム同士を溶着した溶着部上でフィルムを切断することが可能となる超音波シール方法を提供することを課題とする。   Moreover, this invention makes it a subject to provide the ultrasonic sealing method which can cut | disconnect a film on the welding part which welded the overlapped films.

本発明に係る米飯加工食品用包装材は、幅方向に分離可能に構成された内フィルムと、シート状食品を介して内フィルムに重ね合わされる外フィルムとを備え、シート状食品の両側で幅方向と直交する長さ方向に延びる溶着部を形成するように、内フィルムと外フィルムとが互いに溶着された米飯加工食品用包装材において、前記溶着部は、前記長さ方向に延びる線状に形成され、前記外フィルムは、周辺よりも薄肉になった線状の薄肉部であって、当該外フィルムのみに切断性を付与する薄肉部が溶着部上に形成されていることを特徴とする。 The packaged food for cooked rice food according to the present invention includes an inner film configured to be separable in the width direction, and an outer film superimposed on the inner film via the sheet-like food, and has a width on both sides of the sheet-like food. In the cooked rice processed food packaging material in which the inner film and the outer film are welded to each other so as to form a welded portion extending in the length direction orthogonal to the direction, the welded portion is linearly extending in the length direction. The outer film is a linear thin-walled portion that is thinner than the periphery , and a thin-walled portion that imparts cutting properties only to the outer film is formed on the welded portion. .

上記構成の米飯加工食品用包装材によれば、内フィルムと外フィルムとを溶着した溶着部が、幅方向と直交する長さ方向に延びる線状に形成されているので、内フィルムと外フィルムとがシート状食品の両側で接続され、両フィルムがシート状食品を包み込んだ状態となる。これにより、上記構成の米飯加工食品用包装材は、内フィルム上に米飯加工食品を載置した上で、当該米飯加工食品用包装材を長さ方向で二つ折りにし、対向する部分同士を接続(溶着等)することで、米飯加工食品とシート状食品とを内フィルムで分離した状態で包装することができる。   According to the packaging material for cooked rice processed food having the above-described structure, the welded portion in which the inner film and the outer film are welded is formed in a linear shape extending in the length direction orthogonal to the width direction, so the inner film and the outer film Are connected to both sides of the sheet-like food, and both films wrap around the sheet-like food. As a result, the cooked rice packaged food packaging material having the above-described configuration is obtained by placing the cooked rice cooked food on the inner film and then folding the cooked rice cooked food packaging material in half in the length direction to connect the opposing parts. By (welding or the like), the cooked rice processed food and the sheet-like food can be packaged in a state separated by the inner film.

そして、前記外フィルムは、周辺よりも薄肉になった線状の薄肉部が線状の溶着部上に形成されているので、外フィルムの端部を引っ張ることで、外フィルムが周辺に比して脆弱になった薄肉部で切り裂かれることになる。すなわち、溶着部が線状に形成されることで、外フィルムと内フィルムとの接続強度を必要最小限にして外フィルムの剥離性を付与することができる上に、その溶着部上に線状の薄肉部を形成することで、外フィルムに切断性を付与することができるため、外フィルムを引っ張ることで、その外フィルムを溶着部上で切断することができる。   And, since the outer thin film is formed on the linear welded portion with a linear thin portion thinner than the periphery, the outer film is compared with the periphery by pulling the end of the outer film. It will be torn at the thinned part that becomes weak. That is, by forming the welded portion in a linear shape, the connection strength between the outer film and the inner film can be reduced to the minimum necessary, and the peelability of the outer film can be imparted. By forming the thin-walled portion, it is possible to impart cutting properties to the outer film, so that the outer film can be cut on the welded portion by pulling the outer film.

このように外フィルムがシート状食品の両側にある溶着部上(薄肉部)で切断される結果、シート状食品に対して重なりのない状態にすることができる。従って、上記構成の米飯加工食品用包装材は、幅方向に引っ張る際に、シート状食品に対して外フィルムとの重なりよる抵抗が生じることがなく、シート状食品の破れの発生を防止することができる。   As described above, as a result of the outer film being cut on the welded portions (thin wall portions) on both sides of the sheet-like food, the sheet-like food can be kept from overlapping. Therefore, the packaged food for cooked rice food having the above-described structure prevents the sheet-shaped food from being broken without pulling the sheet-shaped food due to overlapping with the outer film when pulled in the width direction. Can do.

前記内フィルム及び外フィルムは、長さ方向に長手をなす長方形状に形成され、少なくとも外フィルムは、前記薄肉部に対して傾斜する方向に延びる端縁を形成するように四隅の角部が切除されていることが好ましい。このようにすれば、開封時に外フィルムの端部を引っ張ったときの引っ張り力が、傾斜した端縁と溶着部(薄肉部)との交点に集中的に作用し、その交点(薄肉部)を起点にして外フィルムが切断されることになる。これにより、外フィルムの切断(開封)を容易且つ円滑に行うことができる。   The inner film and the outer film are formed in a rectangular shape having a length in the longitudinal direction, and at least the outer film is cut at the corners of the four corners so as to form an edge extending in a direction inclined with respect to the thin-walled portion. It is preferable that In this way, the pulling force when pulling the edge of the outer film at the time of opening acts intensively at the intersection of the inclined edge and the welded part (thin part), and the intersection (thin part) is The outer film is cut from the starting point. Thereby, the cutting | disconnection (opening) of an outer film can be performed easily and smoothly.

本発明に係る超音波シール方法は、上記構成の米飯加工食品用包装材の内フィルムになるフィルムと外フィルムになるフィルムとを重ね合わせ、各フィルムをホーンと受け材とで挟み込み、該ホーンから所定周波数の超音波を付与することで重ね合わせたフィルム同士を溶着させる超音波シール方法であって、前記ホーンは、内フィルムになるフィルムに接触させる先端が平面状に形成される一方、前記受け材は、先端の外フィルムになるフィルムに対する接触面積がホーンの先端よりも小さくなるように、少なくとも一方向の幅が先端に向かうにつれて幅狭に形成され、重ね合わせたフィルムをホーンの先端と受け材の先端とで挟み込んで該ホーンから所定周波数の超音波を付与することで、前記長さ方向に延びる線状の溶着部を形成し、該溶着部上における外フィルムになるフィルムに、周辺よりも薄肉になった線状の薄肉部であって、当該外フィルムになるフィルムのみに切断性を付与する薄肉部を形成することを特徴とする。 In the ultrasonic sealing method according to the present invention, a film that becomes an inner film and a film that becomes an outer film of the packaging material for cooked rice processed food having the above-described configuration are overlapped , and each film is sandwiched between a horn and a receiving material. An ultrasonic sealing method in which superposed films are welded together by applying ultrasonic waves of a predetermined frequency, wherein the horn has a flat tip formed in contact with the film to be an inner film, while the receiver The material is formed so that the width of at least one direction becomes narrower toward the tip so that the contact area with the film that becomes the outer film at the tip becomes smaller than the tip of the horn. sandwiched between the tip of the timber by applying ultrasonic predetermined frequency from said horn to form a linear welding portion extending the lengthwise, A film comprising the outer film on the welded portion, a linear thin portion becomes thinner than the peripheral, and forming a thin portion that imparts cut resistance only to the film to be the outside of the film .

上記構成の超音波シール方法によれば、重ね合わせたフィルムをホーンと受け材とで挟み込み、該ホーンから所定周波数の超音波を付与するようにしているため、ホーンからの振動エネルギーが熱となって重ね合わせたフィルム同士を溶着させることができる。そして、前記ホーンは、フィルムに接触させる先端が平面状に形成される一方、前記受け材は、先端のフィルムに対する接触面積がホーンの先端よりも小さくなるように、少なくとも一方向の幅が先端に向かうにつれて幅狭に形成されているため、受け材の先端が接触したフィルムは、重ね合わされた相手方のフィルムに対して溶着する際に、受け材(先端)の接触した部分が該受け材の両側に押し退けられ、受け材の両側で隆起した状態になる。   According to the ultrasonic sealing method of the above configuration, the superposed film is sandwiched between the horn and the receiving material, and ultrasonic waves with a predetermined frequency are applied from the horn, so that the vibration energy from the horn becomes heat. Can be welded together. The front end of the horn that contacts the film is formed in a flat shape, while the receiving material has a width at least in one direction at the front end so that the contact area of the front end with the film is smaller than the front end of the horn. Since the film that is in contact with the end of the receiving material is welded to the overlapped counterpart film, the contacted part of the receiving material (front end) is on both sides of the receiving material. It will be pushed away and will be raised on both sides of the receiving material.

これにより、受け材側のフィルムは、受け材の先端と対応する部位が薄肉になり、その両側が厚肉となる。すなわち、重ね合わされたフィルム同士を溶着した線状の溶着部上に周辺よりも薄肉な薄肉部が線状に形成されることになる。   Thereby, the film | membrane by the side of a receiving material becomes thin at the site | part corresponding to the front-end | tip of a receiving material, and the both sides become thick. That is, a thin part thinner than the periphery is formed in a linear shape on a linear welded part where the superposed films are welded together.

このように、溶着部が線状に形成されることで、フィルム同士の接続強度を必要最小限にして重ね合わされたフィルムの剥離性を付与することができる上に、その溶着部上に線状の薄肉部を形成されることで、フィルムに切断性を付与することができるため、重ね合わされたフィルムの一方を引っ張ることで、そのフィルムを溶着部上で切断することができる。   In this way, the welded portion is formed in a linear shape, so that the peelability of the laminated film can be imparted with the necessary connection strength between the films being minimized, and the linear shape on the welded portion. By forming the thin-walled portion, it is possible to impart a cutting property to the film. Therefore, by pulling one of the stacked films, the film can be cut on the welded portion.

そして、重ね合わせたフィルムと該フィルムを挟み込んだホーン及び受け材とを前記フィルムの面に沿って前記一方向と直交する方向に相対移動させつつホーンから前記超音波を付与することが好ましい。このようにすれば、溶着部及び薄肉部をフィルムとホーン及び受け材との相対移動方向に延びる線状に形成することができる。従って、ホーンや受け材の大きさに関係なくフィルム同士を線状に溶着できる上に、その溶着した部分に線状の薄肉部を連続して形成することができる。   Then, it is preferable to apply the ultrasonic wave from the horn while relatively moving the overlapped film, the horn sandwiching the film, and the receiving material in a direction perpendicular to the one direction along the surface of the film. If it does in this way, a welding part and a thin part can be formed in the linear form extended in the relative movement direction of a film, a horn, and a receiving material. Therefore, the films can be linearly welded regardless of the size of the horn or the receiving material, and a linear thin portion can be continuously formed in the welded portion.

本発明に係る米飯加工食品用包装材によれば、重ね合わせたフィルム同士を溶着した溶着部上で一方のフィルムを切断することができ、開封時にフィルムとシート状食品との重なりをなくしてシート状食品の破れを最大限防止することができるという優れた効果を奏し得る。   According to the packaging material for cooked rice processed food according to the present invention, one film can be cut on the welded portion where the overlapped films are welded together, and the sheet and the sheet-like food are not overlapped when opened. It is possible to achieve an excellent effect that the breaking of the food can be prevented to the maximum.

また、本発明に係る超音波シール方法によれば、重ね合わせたフィルム同士をシールした溶着部上でフィルムを切断することが可能となるという優れた効果を奏し得る。   In addition, according to the ultrasonic sealing method of the present invention, it is possible to achieve an excellent effect that the film can be cut on the welded portion where the overlapped films are sealed.

以下、本発明の一実施形態に係る米飯加工食品用包装材及び超音波シール方法について、添付図面を参照しつつ説明する。   Hereinafter, a packaged food for cooked rice and an ultrasonic sealing method according to an embodiment of the present invention will be described with reference to the accompanying drawings.

本実施形態に係る米飯加工食品用包装材は、図1及び図2に示す如く、幅方向に分離可能に構成された内フィルム10と、シート状食品Sを介して内フィルム10に重ね合わされる外フィルム20とを備え、シート状食品Sの両側で幅方向と直交する長さ方向に延びる溶着部30を形成するように、内フィルム10と外フィルム20とが互いに溶着されている。なお、各図において、二点鎖線が溶着部30を示している。また、内フィルム10及び外フィルム20は、長さ方向におけるシート状食品Sの両側で部分的に剥離可能に溶着されている。すなわち、内フィルム10及び外フィルム20は、長さ方向の両端側で互いの一部同士が剥離可能に溶着されている。これにより、本実施形態に係る米飯加工食品用包装材1は、長さ方向にシート状食品Sが移動する(位置ずれする)のを防止するためのポイントシール部Pが長さ方向に間隔をあけて形成されている。なお、本実施形態において、前記ポイントシール部Pは、平面視四角形状をなすシート状食品Sの四つの角部近傍を規制するように四つ形成されている。   As shown in FIGS. 1 and 2, the packaged food for cooked rice food according to the present embodiment is overlaid on the inner film 10 via the inner film 10 configured to be separable in the width direction and the sheet-like food S. The inner film 10 and the outer film 20 are welded to each other so as to form a welded portion 30 that includes the outer film 20 and extends in the length direction perpendicular to the width direction on both sides of the sheet-like food S. In each figure, the two-dot chain line indicates the welded portion 30. Moreover, the inner film 10 and the outer film 20 are welded so as to be partially peelable on both sides of the sheet-like food S in the length direction. That is, the inner film 10 and the outer film 20 are welded so that a part of each other can be peeled off at both ends in the length direction. Thereby, as for the packaging material 1 for cooked rice processed food which concerns on this embodiment, the point seal | sticker part P for preventing that the sheet-like food S moves (position shift | offset | difference) to a length direction has a space | interval in the length direction. Open and formed. In the present embodiment, the four point seal portions P are formed so as to regulate the vicinity of the four corners of the sheet-like food S having a quadrilateral shape in plan view.

前記内フィルム10は、長さ方向に長手をなす長方形状に形成されている。本実施形態に係る内フィルム10は、幅方向に並列に配置された二枚のフィルム10a,10bで構成されている。すなわち、内フィルム10は、長方形状に形成された一対のフィルム10a,10bを横並びに配置することで形成されている。前記一対のフィルム10a,10bは、長手方向と直交する短手方向の一端部同士を重ね合わせるように配置されている。   The inner film 10 is formed in a rectangular shape having a length in the length direction. The inner film 10 according to the present embodiment is composed of two films 10a and 10b arranged in parallel in the width direction. That is, the inner film 10 is formed by arranging a pair of films 10a and 10b formed in a rectangular shape side by side. The pair of films 10a and 10b are arranged so that one ends in the short direction perpendicular to the longitudinal direction are overlapped.

かかる内フィルム10(一対のフィルム10a,10b)は、少なくとも一方の面にマット処理が施されたOP(二軸延伸ポリプロピレン)フィルムで構成されている。本実施形態においては、両面にマット処理が施されており、シート状食品S及び米飯加工食品に対する接触抵抗が小さくなるように構成されている。   The inner film 10 (a pair of films 10a and 10b) is composed of an OP (biaxially stretched polypropylene) film having a mat treatment on at least one surface. In this embodiment, mat processing is performed on both surfaces, and the contact resistance to the sheet-like food S and cooked rice food is reduced.

前記外フィルム20は、一枚のフィルムで構成されており、サイズ及び形状が前記内フィルム10と同等に設定されている。かかる外フィルム20は、OP(二軸延伸ポリプロピレン)フィルムで構成されている。   The outer film 20 is composed of a single film, and the size and shape are set to be equal to the inner film 10. The outer film 20 is composed of an OP (biaxially stretched polypropylene) film.

そして、本実施形態に係る内フィルム10及び外フィルム20は、四隅の角部が切除されている。すなわち、内フィルム10及び外フィルム20は、幅方向に延びる端縁及び長さ方向に延びる端縁に対して傾斜した端縁が形成されるように、四隅部分が切除されている。これにより、内フィルム10及び外フィルム20は、長方形状の領域1aと、該長方形状の領域1aの長手方向の両端に連設された一対の台形状の領域1b,1bとが形成されている。   And as for the inner film 10 and the outer film 20 which concern on this embodiment, the corner | angular part of four corners is excised. That is, the four corner portions of the inner film 10 and the outer film 20 are cut so that an edge that extends in the width direction and an edge that is inclined with respect to the edge that extends in the length direction are formed. Thereby, the inner film 10 and the outer film 20 are formed with a rectangular region 1a and a pair of trapezoidal regions 1b and 1b connected to both ends in the longitudinal direction of the rectangular region 1a. .

そして、内フィルム10及び外フィルム20は、海苔等のシート状食品Sを介して重ね合わされた状態で、シート状食品Sの両側で互いに溶着されている。本実施形態に係る米飯加工食品用包装材1は、前記溶着部30が長さ方向に延びる線状に形成されている。そして、該溶着部30が線状に形成されることを前提に、外フィルム20には、図3に示す如く、前記溶着部30上で線状に延びる薄肉部40が形成されている。該薄肉部40は、外フィルム20と内フィルム10とを溶着する際に形成されたもので、周辺の厚みよりも薄肉に形成されている。具体的には、外フィルム20は、薄肉部40の両側が該薄肉部40に沿って隆起しており、薄肉部40が溶着前の外フィルム20の厚みよりも薄く、その周辺の隆起した部分が溶着前の外フィルム20の厚みよりも厚くなっている。   And the inner film 10 and the outer film 20 are mutually welded on the both sides of the sheet-like food S in the state piled up via the sheet-like food S, such as laver. In the packaging material 1 for cooked rice food according to the present embodiment, the welded portion 30 is formed in a linear shape extending in the length direction. Then, on the assumption that the welded portion 30 is formed in a linear shape, a thin-walled portion 40 that extends linearly on the welded portion 30 is formed on the outer film 20 as shown in FIG. The thin portion 40 is formed when the outer film 20 and the inner film 10 are welded, and is formed thinner than the peripheral thickness. Specifically, in the outer film 20, both sides of the thin portion 40 are raised along the thin portion 40, and the thin portion 40 is thinner than the thickness of the outer film 20 before welding, and the surrounding raised portions Is thicker than the thickness of the outer film 20 before welding.

本実施形態に係る米飯加工食品用包装材1は、以上の構成からなり、上記構成の米飯加工食品用包装材1の製造方法について説明すると、図4に示す如く、外フィルム20の連続体である長尺フィルム20’を長手方向に供給しつつ、該長尺フィルム20’上に四角形状のシート状食品Sを長手方向に間隔をあけて順々に供給する。そして、シート状食品Sの供給された長尺フィルム20’に対し、内フィルム10の連続体である長尺フィルム10’(一対のフィルム10a,10bの連続体である一対の長尺フィルム10a’,10b’を並列状態にして)を順々に重ね合わせつつ長手方向に供給する。この状態で、外フィルム20の連続体である長尺フィルム20’と内フィルム10の連続体である長尺フィルム10’(一対の長尺フィルム10a’,10b’)との間にシート状食品Sが配置された状態になる。図4においては図示を省略するが、長尺フィルム10’,20’間にシート状食品Sが配置された状態で、重ね合わされた長尺フィルム10’,20’は、長さ方向に間隔をあけて部分的に弱シールされ、シート状食品Sの両側に前記ポイントシール部Pが形成される。なお、長尺フィルム10’,20’同士の部分的な溶着(剥離可能なポイントシール)は、長尺フィルム10’,20’間にシート状食品Sが介在した状態であれば何れのタイミングで行ってもよいが、本実施形態においては、米飯加工食品用包装材1の製造過程の途中でシート状食品Sが位置ずれしないように、シート状食品Sが長尺フィルム10’,20’に挟まれた状態になった時点で行うようにしている。   The cooked rice processed food packaging material 1 according to the present embodiment has the above-described configuration, and a method for producing the cooked rice processed food packaging material 1 having the above-described configuration will be described. As shown in FIG. While supplying a certain long film 20 ′ in the longitudinal direction, a rectangular sheet-like food S is sequentially supplied on the long film 20 ′ at intervals in the longitudinal direction. And with respect to long film 20 'with which the sheet-like food S was supplied, long film 10' which is a continuous body of the inner film 10 (a pair of long film 10a 'which is a continuous body of a pair of films 10a and 10b) , 10b ′ in a parallel state) and are supplied in the longitudinal direction while being sequentially stacked. In this state, a sheet-like food is formed between the long film 20 ′ that is a continuous body of the outer film 20 and the long film 10 ′ that is a continuous body of the inner film 10 (a pair of long films 10a ′ and 10b ′). S is placed. Although not shown in FIG. 4, the stacked long films 10 ′ and 20 ′ are spaced apart in the length direction in a state where the sheet-like food S is disposed between the long films 10 ′ and 20 ′. The point seal portions P are formed on both sides of the sheet-like food S by being partially weakly sealed. In addition, as long as the partial welding (peelable point seal | sticker) of long film 10 ', 20' is the state in which the sheet-like food S intervened between long film 10 ', 20', it will be at any timing. However, in the present embodiment, the sheet-like food S is formed on the long films 10 ′ and 20 ′ so that the sheet-like food S does not shift during the manufacturing process of the packaged food 1 for cooked rice food. It is done when it is pinched.

そして、シート状食品Sの両側で重ね合わされた長尺フィルム10’,20’同士が線状に溶着される。長尺フィルム10’,20’同士を溶着するには、レーザー溶着やヒートシールバーによる溶着であってもよいが、本実施形態においては、超音波シールによって長尺フィルム10’,20’同士を溶着するようにしている。   Then, the long films 10 ′ and 20 ′ overlapped on both sides of the sheet-like food S are welded linearly. In order to weld the long films 10 ′ and 20 ′, laser welding or welding with a heat seal bar may be used, but in the present embodiment, the long films 10 ′ and 20 ′ are bonded together by ultrasonic sealing. We are trying to weld.

超音波シールは、図5に示す如く、重ね合わせた二枚のフィルム(長尺フィルム)10’,20’をホーン50と受け材51とで挟み込み、該ホーン50から所定周波数の超音波を付与することで、重ね合わせたフィルム10’,20’同士を溶着する方法である。本実施形態において、前記ホーン50は、フィルム10’に接触する先端が平面状に形成される一方、受け材51は、フィルム20’に接触する先端がホーン50の先端よりもフィルム20’に対する接触面積が小さくなるように、少なくとも一方向の幅が先端に向かうにつれて幅狭(先細り)に形成されており、重ね合わせたフィルム10’,20’をホーン50の先端と受け材51の先端とで挟み込んで該ホーン50から所定周波数の超音波を付与するようにしている。   As shown in FIG. 5, the ultrasonic seal sandwiches two overlapped films (long films) 10 ′ and 20 ′ between a horn 50 and a receiving member 51, and applies ultrasonic waves of a predetermined frequency from the horn 50. In this way, the overlapped films 10 'and 20' are welded together. In the present embodiment, the horn 50 has a flat tip that contacts the film 10 ′, while the receiving material 51 has a tip that contacts the film 20 ′ that contacts the film 20 ′ rather than the tip of the horn 50. In order to reduce the area, the width of at least one direction is narrower (tapered) toward the tip, and the overlapped films 10 ′ and 20 ′ are formed at the tip of the horn 50 and the tip of the receiving member 51. The ultrasonic waves having a predetermined frequency are applied from the horn 50 by being sandwiched.

そして、本実施形態において、重ね合わせたフィルム10’,20’と該フィルム10’,20’を挟み込んだホーン50及び受け材51とを前記フィルム10’,20’の面に沿って前記一方向と直交する方向に相対移動させつつ、ホーン50からフィルム10’,20’に前記超音波を付与するようにしている。これに伴い、本実施形態に係るホーン50及び受け材51は、先端がフィルム10’,20’に対して部分的に接触するサイズに設定されている。   In the present embodiment, the superimposed films 10 ′ and 20 ′ and the horn 50 and the receiving member 51 sandwiching the films 10 ′ and 20 ′ are arranged in the one direction along the surfaces of the films 10 ′ and 20 ′. The ultrasonic waves are applied from the horn 50 to the films 10 ′ and 20 ′ while being relatively moved in a direction perpendicular to the horn 50. Accordingly, the horn 50 and the receiving member 51 according to the present embodiment are set to a size in which the tip is partially in contact with the films 10 ′ and 20 ′.

ここで受け材51としては、固定式のものや回転式のもの(いわゆる、リング)等であってもよく、本実施形態においては、リングタイプのものが採用されている。すなわち、本実施形態に係る受け材51は、長尺フィルム20’の供給方向と直交する方向に延びる軸(図示しない)周りで回転可能に設けられ、該軸の延びる方向(一方向)の幅が外周端(先端)に向かうにつれて幅狭に(先細りするように)形成されたものが採用されている。これにより、受け材51は、外周に向けて幅狭に形成されることで鋭くなった先端を長尺フィルム20’に接触させるようにして配置されている。   Here, the receiving member 51 may be a fixed type or a rotary type (so-called ring) or the like, and in the present embodiment, a ring type is adopted. That is, the receiving member 51 according to the present embodiment is provided to be rotatable around an axis (not shown) extending in a direction orthogonal to the supply direction of the long film 20 ′, and the width in the direction (one direction) in which the axis extends. Is formed narrower (to taper) toward the outer peripheral end (tip). As a result, the receiving member 51 is arranged so that the leading end sharpened by being narrowed toward the outer periphery contacts the long film 20 ′.

これに対し、ホーン50は、先端が平面状に形成されており、内フィルム10になる長尺フィルム10’に面接触させるようになっている。そして、内フィルム10になる長尺フィルム10’がホーン50の先端面に接触しつつ長手方向に移動するとともに、該長尺フィルム10’に重ね合わされた外フィルム20になる長尺フィルム20’が受け材(リング)51の先端(外周)に接触しつつ長手方向に移動する。このとき、リング51は、長尺フィルム20’の移動に対応して軸周りで回転することになる。   On the other hand, the horn 50 has a flat tip, and is brought into surface contact with the long film 10 ′ that becomes the inner film 10. And while long film 10 'used as the inner film 10 moves to a longitudinal direction, contacting the front end surface of the horn 50, long film 20' used as the outer film 20 piled up on this long film 10 'is obtained. It moves in the longitudinal direction while contacting the tip (outer periphery) of the receiving member (ring) 51. At this time, the ring 51 rotates around the axis corresponding to the movement of the long film 20 '.

そして、ホーン50に超音波を発生させることで、長尺フィルム10’,20’を介してリング51に超音波が伝わる結果、その振動エネルギーが熱になって長尺フィルム10’,20’がリング51の先端に沿うように溶け、重なり合った長尺フィルム10’,20’同士がリング51の先端に対応する範囲で溶着することになる。これに併せ、リング51に接触した長尺フィルム20’は、リング51の接触部分が溶けてその両側に押し退けられて隆起した状態になる。これにより、シート状食品Sの両側で長手方向に延びた溶着部30’及び薄肉部40’が線状に形成されることになる。   Then, by generating ultrasonic waves in the horn 50, the ultrasonic waves are transmitted to the ring 51 through the long films 10 'and 20', so that the vibration energy becomes heat and the long films 10 'and 20' The long films 10 ′ and 20 ′ that melt and overlap along the tip of the ring 51 are welded in a range corresponding to the tip of the ring 51. At the same time, the long film 20 ′ in contact with the ring 51 is melted at the contact portion of the ring 51, and is pushed away on both sides to be raised. As a result, the welded portion 30 ′ and the thin-walled portion 40 ′ extending in the longitudinal direction on both sides of the sheet-like food S are formed in a linear shape.

そして、図4に示す如く、シート状食品S間で長尺フィルム10’,20’を切断することで、枚葉状の米飯加工食品用包装材1が完成する。   Then, as shown in FIG. 4, by cutting the long films 10 ′ and 20 ′ between the sheet-like foods S, the sheet-shaped cooked rice processed food packaging material 1 is completed.

次に、米飯加工食品包装材1による包装方法と開封方法について説明すると、図6及び図7に示す如く、内フィルム10上に米飯加工食品を載置した上で当該米飯加工食品用包装材1全体を長さ方向に二つ折りにする。本実施形態においては、開封時に外フィルム20の端部を把持しやすくするために、長さ方向の両端が互いにずれた配置になるように二つ折りする。   Next, a packaging method and an opening method using the cooked rice processed food packaging material 1 will be described. As shown in FIGS. 6 and 7, the cooked rice processed food is placed on the inner film 10 and then the cooked rice processed food packaging material 1. Fold the whole length in half. In the present embodiment, in order to make it easier to grip the end of the outer film 20 at the time of opening, it is folded in half so that both ends in the length direction are displaced from each other.

そして、二つ折りによって対向する内フィルム10同士を溶着(シール)する。このとき、幅方向の両端部においては、溶着部30よりも外側同士をシールし、長さ方向の両端側においては長方形状の領域1aと台形状の領域1b,1bとの境界近傍同士をシールする。なお、幅方向の両端部同士は、所定幅のシールライン(帯状のシールライン)L1を形成するようにシールするが、長さ方向の両端側同士は、幅方向に延びる線状のシールライン、或いは、極細の帯状をなすシールラインL2を形成するようにシールする。これにより、外フィルム20を切断する際に、シールラインL2を乗り越えることができるようになっている。なお、少なくとも長さ方向の両端側同士をシールする部分(幅方向に延びるシールラインL2を形成する領域)には、イージーピール性を付与しておくことが好ましい。   Then, the opposing inner films 10 are welded (sealed) by folding in half. At this time, the outer sides of the welded portions 30 are sealed at both ends in the width direction, and the vicinity of the boundary between the rectangular region 1a and the trapezoidal regions 1b and 1b is sealed at both ends in the length direction. To do. In addition, although both ends in the width direction are sealed so as to form a seal line (band-shaped seal line) L1 of a predetermined width, both end sides in the length direction are linear seal lines extending in the width direction, Or it seals so that the seal line L2 which makes | forms a very thin strip | belt shape may be formed. Thereby, when the outer film 20 is cut, the seal line L2 can be overcome. In addition, it is preferable to give easy peel property to the part (region which forms the seal line L2 extended in the width direction) which seals the both end sides of a length direction at least.

このようにすることで、上記構成の米飯加工食品用包装材1は、内フィルム10と外フィルム20とを溶着した溶着部30が、幅方向と直交する長さ方向に延びる線状に形成されているので、通常の状態において、内フィルム10と外フィルム20とがシート状食品Sの両側で接続され、両フィルムがシート状食品Sを包み込んだ状態となる。また、米飯加工食品Rは、内フィルム10によってシート状食品Sと隔離された状態で、米飯加工食品用包装材1(内フィルム10及び外フィルム20)によって包み込まれた状態となる。   By doing in this way, as for the packaging material 1 for cooked rice processed foods of the said structure, the welding part 30 which welded the inner film 10 and the outer film 20 is formed in the linear form extended in the length direction orthogonal to the width direction. Therefore, in the normal state, the inner film 10 and the outer film 20 are connected on both sides of the sheet-like food S, and both films wrap around the sheet-like food S. The cooked rice processed food R is in a state of being wrapped by the cooked rice processed food packaging material 1 (the inner film 10 and the outer film 20) while being separated from the sheet-like food S by the inner film 10.

そして、図8に示す如く、外フィルム20の長さ方向の何れか一方の端部を外側に引っ張ると、外フィルム20が周辺に比して脆弱になった薄肉部40で切り裂かれることになる。すなわち、溶着部30が線状に形成されることで、外フィルム20と内フィルム10との接続強度を必要最小限にして外フィルム20の剥離性を付与することができる上に、その溶着部30上に線状の薄肉部40を形成することで、外フィルム20に切断性を付与することができるため、外フィルム20を引っ張ることで、その外フィルム20を溶着部30上で切断することができる。   Then, as shown in FIG. 8, when any one end in the length direction of the outer film 20 is pulled outward, the outer film 20 is torn at the thin portion 40 that is weaker than the periphery. . That is, since the welded portion 30 is formed in a linear shape, the connection strength between the outer film 20 and the inner film 10 can be minimized, and the peelability of the outer film 20 can be imparted. By forming the linear thin-walled portion 40 on 30, the outer film 20 can be cut, so that the outer film 20 is pulled on the welded portion 30 by pulling the outer film 20. Can do.

本実施形態においては、内フィルム10及び外フィルム20は、長さ方向に長手をなす長方形状に形成され、内フィルム10及び外フィルム20は、前記薄肉部40に対して傾斜する方向に延びる端縁を形成するように四隅の角部が切除されているため、開封時に外フィルム20の端部を引っ張ったときの引っ張り力が傾斜した端縁と溶着部30(薄肉部40)との交点に集中的に作用し、その交点(薄肉部40)を起点にして外フィルム20が切断されることになる。これにより、外フィルム20の切断(開封)を容易且つ円滑に行うことができる。   In the present embodiment, the inner film 10 and the outer film 20 are formed in a rectangular shape having a length in the longitudinal direction, and the inner film 10 and the outer film 20 extend in a direction inclined with respect to the thin portion 40. Since the corners of the four corners are cut so as to form an edge, the pulling force when the end of the outer film 20 is pulled at the time of opening is at the intersection of the edge where the tensile force is inclined and the welded portion 30 (thin wall portion 40). It acts intensively and the outer film 20 is cut starting from the intersection (thin wall portion 40). Thereby, the cutting | disconnection (opening) of the outer film 20 can be performed easily and smoothly.

このように、外フィルム20がシート状食品Sの両側にある溶着部30上で切断される結果、シート状食品Sに対する重なりがなくなった状態にすることができる。これにより、幅方向に引っ張る際に、シート状食品Sに対して外フィルム20との重なりよる抵抗が生じることがなく、シート状食品Sの破れを防止することができる。   As described above, as a result of the outer film 20 being cut on the welded portions 30 on both sides of the sheet-like food S, the overlap with the sheet-like food S can be eliminated. Thereby, when pulling in the width direction, resistance due to overlapping with the outer film 20 does not occur with respect to the sheet-like food S, and the tear of the sheet-like food S can be prevented.

以上のように、本実施形態に係る米飯加工食品用包装材1によれば、前記溶着部30は、長さ方向に延びる線状に形成され、前記外フィルム20は、周辺よりも薄肉になった線状の薄肉部40が溶着部30上に形成されているので、重ね合わせた二枚のフィルム10a,10b同士をシールした溶着部30上で一方のフィルム10a,10bを切断することができ、開封時にフィルムとシート状食品Sとの重なりをなくしてシート状食品Sの破れを最大限防止することができるという優れた効果を奏し得る。   As described above, according to the packaged food for processed rice 1 according to the present embodiment, the weld portion 30 is formed in a linear shape extending in the length direction, and the outer film 20 is thinner than the periphery. Since the linear thin-walled portion 40 is formed on the welded portion 30, one of the films 10a and 10b can be cut on the welded portion 30 where the two overlapped films 10a and 10b are sealed. The film and the sheet-like food S can be prevented from being broken at the time of opening, and the sheet-like food S can be prevented from being broken to the maximum.

また、前記内フィルム10及び外フィルム20は、長さ方向に長手をなす長方形状に形成され、外フィルム20は、前記薄肉部40に対して傾斜する方向に延びる端縁を形成するように四隅の角部が切除されているので、外フィルム20の切断(開封)を容易且つ円滑に行うことができる。   Further, the inner film 10 and the outer film 20 are formed in a rectangular shape having a length in the longitudinal direction, and the outer film 20 has four corners so as to form an edge extending in a direction inclined with respect to the thin portion 40. Therefore, the outer film 20 can be cut (opened) easily and smoothly.

そして、本実施形態に係る超音波シール方法によれば、ホーン50は、フィルム10’に接触させる先端が平面状に形成される一方、受け材51は、先端のフィルム20’に対する接触面積がホーン50の先端よりも小さくなるように、一方向の幅が先端に向かうにつれて幅狭に形成され、重ね合わせたフィルム10’,20’をホーン50の先端と受け材51の先端とで挟み込んで該ホーン50から所定周波数の超音波を付与するようにしているので、重ね合わせたフィルム10’,20’同士を溶着した溶着部30’上でフィルム20’を切断することが可能となるという優れた効果を奏し得る。   Then, according to the ultrasonic sealing method according to the present embodiment, the horn 50 has a flat tip that is brought into contact with the film 10 ', while the receiving member 51 has a horn having a contact area with the film 20' at the tip. The width of one direction becomes narrower toward the tip so that it is smaller than the tip of 50, and the overlapped films 10 'and 20' are sandwiched between the tip of the horn 50 and the tip of the receiving member 51, Since an ultrasonic wave having a predetermined frequency is applied from the horn 50, the film 20 ′ can be cut on the welded portion 30 ′ where the overlapped films 10 ′ and 20 ′ are welded to each other. Can have an effect.

また、重ね合わせたフィルム10’,20’と該フィルム10’,20’を挟み込んだホーン50及び受け材51とを前記フィルム10’,20’の面に沿って前記一方向と直交する方向に相対移動させつつホーン50から前記超音波を付与するようにしているので、溶着部30’及び薄肉部40’をフィルム10’,20’とホーン50及び受け材51との相対移動方向に延びる線状に形成することができる。従って、ホーン50や受け材51の大きさに関係なくフィルム10’,20’同士を線状に溶着できる上に、その溶着した部分に線状の薄肉部40’を連続して形成することができる。   Further, the stacked films 10 ′ and 20 ′ and the horn 50 and the receiving material 51 sandwiching the films 10 ′ and 20 ′ are arranged in a direction perpendicular to the one direction along the surfaces of the films 10 ′ and 20 ′. Since the ultrasonic waves are applied from the horn 50 while being relatively moved, the welded portions 30 ′ and the thin-walled portions 40 ′ extend in the relative moving direction between the films 10 ′ and 20 ′, the horn 50 and the receiving material 51. Can be formed. Accordingly, the films 10 'and 20' can be linearly welded regardless of the size of the horn 50 and the receiving material 51, and the linear thin portion 40 'can be continuously formed in the welded portion. it can.

尚、本発明は、上記実施形態に限定されるものではなく、本発明の要旨を逸脱しない範囲内において種々変更を加え得ることは勿論である。   In addition, this invention is not limited to the said embodiment, Of course, a various change can be added in the range which does not deviate from the summary of this invention.

上記実施形態に係る米飯加工食品用包装材1において、超音波シールによって溶着部30及び薄肉部40を形成するようにしたが、これに限定されるものではなく、例えば、外フィルム20の外面に薄肉部40が形成されるように、内フィルム10と外フィルム20とをレーザーによって溶着させるようにしてもよい。   In the packaging material 1 for cooked rice processed food according to the embodiment, the welded portion 30 and the thin-walled portion 40 are formed by ultrasonic sealing. However, the present invention is not limited to this, for example, on the outer surface of the outer film 20. You may make it weld the inner film 10 and the outer film 20 with a laser so that the thin part 40 may be formed.

また、一対のヒートシールバーで重ね合わせた内フィルム10と外フィルム20とを挟み込んで互いに溶着するようにしてもよい。この場合においても、外フィルム20の外面が線状に溶けて薄肉部40が形成されるようにしたり、内フィルム10と外フィルム20とを溶着させた後に、外フィルム20をプレスして溶着部30上に薄肉部40を形成するようにしたりしてもよい。但し、製造の効率化や薄肉部40の安定成形等を考慮すれば、上記実施形態のように超音波シールすることが好ましいことは言うまでもない。   Alternatively, the inner film 10 and the outer film 20 that are overlapped by a pair of heat seal bars may be sandwiched and welded together. Also in this case, the outer surface of the outer film 20 is melted linearly to form the thin-walled portion 40, or after the inner film 10 and the outer film 20 are welded, the outer film 20 is pressed to be welded. Alternatively, the thin portion 40 may be formed on 30. However, it goes without saying that it is preferable to perform ultrasonic sealing as in the above-described embodiment in consideration of production efficiency, stable molding of the thin portion 40, and the like.

上記実施形態において、長尺フィルム20’同士を溶着するに際し、受け材51として軸周りで回転可能なリングタイプのものを採用したが、これに限定されるものではなく、例えば、受け材51は、固定タイプのものであってもよい。この場合においても、受け材51は、フィルムと接触する先端に向けて先細りした形状、すなわち、先端部の断面形状が稜線を有する山形状となる部分を有することは勿論である。   In the above-described embodiment, when the long films 20 ′ are welded to each other, a ring type that can rotate around the axis is adopted as the receiving material 51. However, the present invention is not limited to this. It may be of a fixed type. Even in this case, the receiving member 51 naturally has a shape that is tapered toward the tip that comes into contact with the film, that is, a portion in which the cross-sectional shape of the tip becomes a mountain shape having a ridgeline.

上記実施形態において、二つ折りにした米飯加工食品用包装材1の対向する端部同士をシールするようにしたが、例えば、図9に示す如く、幅方向の端部を相手側に向けて折り返した状態でその端部同士を重ね合わせた状態でシールしてガセットを形成するような態様で米飯加工食品を包装するようにしてもよい。この場合、幅方向の端部を相手側に向けて折り返した状態で稜線近傍となる位置に溶着部30及び薄肉部40を形成しておくことで、上記実施形態と同様の開封形態にすることができる。   In the above-described embodiment, the opposing ends of the packaged food processing food 1 that has been folded in half are sealed with each other. For example, as shown in FIG. 9, the end in the width direction is folded back toward the other side. The processed cooked rice food may be packaged in such a manner that the gussets are formed by sealing the end portions in a state of being stacked. In this case, by forming the welded portion 30 and the thin-walled portion 40 at a position near the ridge line with the end portion in the width direction turned back toward the other side, an opening form similar to the above embodiment is obtained. Can do.

上記実施形態において、外フィルム20及び内フィルム10の四隅の角部を切除するようにしたが、これに限定されるものではなく、例えば、外フィルム20及び内フィルム10の四隅を切除することなく何れも長方形状のままであってもよい。但し、開封時の薄肉部40の端部に引っ張り力を集中させるには、上記実施形態のように、角部を切除することで、線状の薄肉部40に対して傾斜した端縁を形成することが好ましい。   In the above embodiment, the corners of the four corners of the outer film 20 and the inner film 10 are cut out, but the present invention is not limited to this. For example, the four corners of the outer film 20 and the inner film 10 are not cut out. Any of them may remain rectangular. However, in order to concentrate the pulling force on the end portion of the thin-walled portion 40 at the time of opening, the edge that is inclined with respect to the linear thin-walled portion 40 is formed by cutting off the corner portion as in the above embodiment. It is preferable to do.

また、薄肉部40の何れか一方の端部に切り込みを入れておいても勿論よい。但し、このように切り込みを入れておくと、外フィルム20が切り込みを起点に裂けてしまう虞があることから、開封の容易性と不用意な開裂の防止を考慮すれば、上記実施形態のようにすることが好ましい。   Of course, a cut may be made at either one end of the thin portion 40. However, if the cut is made in this way, the outer film 20 may be torn from the cut. Therefore, considering the ease of opening and the prevention of careless tearing, as in the above embodiment. It is preferable to make it.

上記実施形態において、内フィルム10を二枚のフィルム10a,10bで構成したが、これに限定されるものではなく、例えば、内フィルム10を一枚のフィルムで構成するとともに、そのフィルム10に対して長さ方向に延びるミシン目等の切断補助線を設けるようにしてもよい。このようにしても内フィルム10を幅方向に二分させることができ、上記実施形態と同様に開封することができる。   In the said embodiment, although the inner film 10 was comprised with the two films 10a and 10b, it is not limited to this, For example, while comprising the inner film 10 with one film, with respect to the film 10 A cutting auxiliary line such as a perforation extending in the length direction may be provided. Even if it does in this way, the inner film 10 can be divided into two in the width direction, and can be opened similarly to the said embodiment.

また、上記実施形態において、一端部同士を重ね合わせるように二枚のフィルム10a,10bを並列に配置することで、内フィルム10を構成するようにしたが、これに限定されるものではなく、例えば、内フィルム10を構成する二枚のフィルム10a,10bのそれぞれの一端部を折り返すとともに、その折り返した一端部同士を噛み合わせた態様にしてもよい。   Moreover, in the said embodiment, although the inner film 10 was comprised by arrange | positioning two films 10a and 10b in parallel so that one end part may be piled up, it is not limited to this, For example, one end of each of the two films 10a and 10b constituting the inner film 10 may be folded and the folded one ends may be engaged with each other.

そして、上記実施形態において、重ね合わせたフィルム同士を溶着させつつ線状の薄肉部40を形成する方法として、ホーン50及び受け材51を定位置に配置する一方で、長尺フィルム20’を長手方向に移動させることで、線状の溶着部30及び薄肉部40を形成するようにしたが、これに限定されるものではなく、例えば、長尺フィルム20’を定位置に配置する一方で、ホーン50及び受け材51を長手方向に移動させるようにしてもよいし、長尺フィルム20’を移動させるとともにホーン50及び受け材51を移動させるようにして溶着部30及び薄肉部40を形成してもよい。また、受け材の先端(稜線)が一方向に延びるように形成するとともに、ホーン50の平面が一方向に長手をなすように形成し、定位置に配置された長尺フィルム10’,20’を定位置に配置されたホーン50及び受け材51で挟み込むことで長尺フィルム10’,20’に溶着部30及び薄肉部40を形成するようにしてもよい。   And in the said embodiment, while arrange | positioning the horn 50 and the receiving material 51 in a fixed position as a method of forming the linear thin part 40, welding the overlap | superposed films, long film 20 'is long By moving in the direction, the linear welded portion 30 and the thin portion 40 were formed, but it is not limited to this, for example, while placing the long film 20 ′ in a fixed position, The horn 50 and the receiving member 51 may be moved in the longitudinal direction, or the welded portion 30 and the thin portion 40 are formed by moving the long film 20 ′ and moving the horn 50 and the receiving member 51. May be. Moreover, while forming so that the front-end | tip (ridgeline) of a receiving material may extend in one direction, it forms so that the plane of the horn 50 may make a length in one direction, and it is long film 10 ', 20' arrange | positioned in the fixed position. May be formed between the long film 10 ′ and 20 ′ by sandwiching the horn 50 and the receiving member 51 at a fixed position.

上記実施形態で説明した超音波シール方法は、米飯加工食品用包装材1の製造にのみ限定されるものでなく、例えば、サンドイッチや惣菜パン、菓子パン等を包装する包装材を製造する場合にも採用することができる。すなわち、重ね合わせらフィルム同士を溶着して袋状の包装材を製造する場合や、食品等を収容した包装体(例えば、ピロー包装等)を製造する場合にも採用することができる。この場合においても、重ね合わせたフィルム同士を溶着する溶着部30を線状に形成し、一方(最も外側)のフィルムの溶着部30上に薄肉部40を形成することで、フィルムを薄肉部40で切断して開封できるものにすることができる。   The ultrasonic sealing method described in the above embodiment is not limited to the production of the packaged food 1 for cooked rice foods, and for example, in the case of producing a packaging material for packaging sandwiches, prepared bread, sweet buns, and the like. Can be adopted. That is, it can also be employed when a bag-like packaging material is produced by welding the overlapped films together, or when a packaging body (for example, pillow packaging or the like) containing food or the like is produced. Also in this case, the welding part 30 which welds the overlap | superposed films is formed in a linear form, and the thin part 40 is formed on the welding part 30 of one (outermost side) film, and the film is made into the thin part 40. Can be cut and opened.

本発明の一実施形態に係る米飯加工食品用包装材の説明図であって、(a)は、分解斜視図を示し、(b)は、全体斜視図を示す。It is explanatory drawing of the packaging material for cooked rice processed food which concerns on one Embodiment of this invention, Comprising: (a) shows an exploded perspective view, (b) shows a whole perspective view. 同実施形態に係る米飯加工食品用包装材の説明図であって、(a)は、外フィルム側から見た図を示し、(b)は、内フィルム側から見た図を示す。It is explanatory drawing of the packaging material for processed rice foods concerning the embodiment, Comprising: (a) shows the figure seen from the outer film side, (b) shows the figure seen from the inner film side. 同実施形態に係る米飯加工食品用包装材の部分拡大断面図を示す。The partial expanded sectional view of the packaging material for cooked rice processed foods concerning the embodiment is shown. 同実施形態に係る米飯加工食品用包装材の製造状態を示す概略斜視図を示す。The schematic perspective view which shows the manufacturing state of the packaging material for cooked rice processed foods concerning the embodiment is shown. 同実施形態に係る米飯加工食品の製造時の部分拡大図であって、超音波シールによって重ね合わせた長尺フィルムを溶着する状態の概略部分拡大図を示す。It is the elements on larger scale at the time of manufacture of the cooked rice processed food which concerns on the embodiment, Comprising: The general | schematic fragmentary enlarged view of the state which welds the elongate film piled up by the ultrasonic seal is shown. 同実施形態に係る米飯加工食品用包装材による米飯加工食品の包装方法を説明するための斜視図を示す。The perspective view for demonstrating the packaging method of the cooked rice processed food by the packaging material for cooked rice processed food which concerns on the same embodiment is shown. 同実施形態に係る米飯加工食品用包装材で米飯加工食品を包装した状態の斜視図を示す。The perspective view of the state which packaged the cooked rice processed food with the packaging material for cooked rice processed food concerning the embodiment is shown. 同実施形態に係る米飯加工食品用包装材を開封する際の斜視図を示す。The perspective view at the time of opening the packaging material for cooked rice processed food which concerns on the embodiment is shown. 同実施形態に係る米飯加工食品用包装材で米飯加工食品を別の態様で包装した状態の斜視図を示す。The perspective view of the state which packaged the cooked rice processed food with another aspect with the packaging material for cooked rice processed food which concerns on the embodiment is shown.

符号の説明Explanation of symbols

1…米飯加工食品用包装材,10…内フィルム,10’…長尺フィルム,10a,10b…フィルム,20…外フィルム,20’…長尺フィルム、30…溶着部、40…薄肉部、50…ホーン、51…受け材(リング)、L1,L2…シールライン、S…シート状食品   DESCRIPTION OF SYMBOLS 1 ... Wrought food packaging material, 10 ... Inner film, 10 '... Long film, 10a, 10b ... Film, 20 ... Outer film, 20' ... Long film, 30 ... Welding part, 40 ... Thin part, 50 ... Horn, 51 ... Receiving material (ring), L1, L2 ... Seal line, S ... Sheet food

Claims (4)

幅方向に分離可能に構成された内フィルムと、シート状食品を介して内フィルムに重ね合わされる外フィルムとを備え、シート状食品の両側で幅方向と直交する長さ方向に延びる溶着部を形成するように、内フィルムと外フィルムとが互いに溶着された米飯加工食品用包装材において、前記溶着部は、前記長さ方向に延びる線状に形成され、前記外フィルムは、周辺よりも薄肉になった線状の薄肉部であって、当該外フィルムのみに切断性を付与する薄肉部が溶着部上に形成されていることを特徴とする米飯加工食品用包装材。 An inner film configured to be separable in the width direction and an outer film superimposed on the inner film via the sheet-like food, and a welded portion extending in the length direction perpendicular to the width direction on both sides of the sheet-like food In the packaged food for cooked rice food, in which an inner film and an outer film are welded to each other, the weld portion is formed in a linear shape extending in the length direction, and the outer film is thinner than the periphery. A packaged material for cooked rice processed food, characterized in that a thin-walled portion which is a thin-walled portion and is formed on the welded portion to impart cutting properties only to the outer film . 前記内フィルム及び外フィルムは、長さ方向に長手をなす長方形状に形成され、少なくとも外フィルムは、前記薄肉部に対して傾斜する方向に延びる端縁を形成するように四隅の角部が切除されている請求項1記載の米飯加工食品用包装材。   The inner film and the outer film are formed in a rectangular shape having a length in the longitudinal direction, and at least the outer film is cut at the corners of the four corners so as to form an edge extending in a direction inclined with respect to the thin-walled portion. The packaging material for cooked rice processed foods according to claim 1. 請求項1又は請求項2に記載の米飯加工食品用包装材の内フィルムになるフィルムと外フィルムになるフィルムとを重ね合わせ、各フィルムをホーンと受け材とで挟み込み、該ホーンから所定周波数の超音波を付与することで重ね合わせたフィルム同士を溶着させる超音波シール方法であって、前記ホーンは、内フィルムになるフィルムに接触させる先端が平面状に形成される一方、前記受け材は、先端の外フィルムになるフィルムに対する接触面積がホーンの先端よりも小さくなるように、少なくとも一方向の幅が先端に向かうにつれて幅狭に形成され、重ね合わせたフィルムをホーンの先端と受け材の先端とで挟み込んで該ホーンから所定周波数の超音波を付与することで、前記長さ方向に延びる線状の溶着部を形成し、該溶着部上における外フィルムになるフィルムに、周辺よりも薄肉になった線状の薄肉部であって、当該外フィルムになるフィルムのみに切断性を付与する薄肉部を形成することを特徴とする超音波シール方法。 The film which becomes the inner film and the film which becomes the outer film of the packaging material for cooked rice processed food according to claim 1 or claim 2 are overlapped , and each film is sandwiched between a horn and a receiving material, and the horn has a predetermined frequency. In the ultrasonic sealing method in which the superposed films are welded together by applying ultrasonic waves, the horn has a flat tip formed in contact with the film to be an inner film, while the receiving material is The width of at least one direction is made narrower toward the tip so that the contact area with the film that becomes the outer film at the tip becomes smaller than the tip of the horn, and the stacked film is formed at the tip of the horn and the tip of the receiving material. sandwiched between by applying ultrasonic predetermined frequency from said horn, said to form a linear welding portion extending in the longitudinal direction, contact on the solution attaching portion That the composed film outside the film, a linear thin portion becomes thinner than the peripheral, ultrasonic sealing, characterized in that to form a thin portion that imparts cut resistance only to the film to be the outside of the film Method. 重ね合わせたフィルムと該フィルムを挟み込んだホーン及び受け材とを前記フィルムの面に沿って前記一方向と直交する方向に相対移動させつつホーンから前記超音波を付与する請求項3記載の超音波シール方法。   4. The ultrasonic wave according to claim 3, wherein the ultrasonic wave is applied from the horn while relatively moving the superposed film, the horn sandwiching the film, and the receiving material in a direction perpendicular to the one direction along the surface of the film. Sealing method.
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