JP2011045694A - Self-propelled cleaning robot equipped with side brush device - Google Patents

Self-propelled cleaning robot equipped with side brush device Download PDF

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JP2011045694A
JP2011045694A JP2009244107A JP2009244107A JP2011045694A JP 2011045694 A JP2011045694 A JP 2011045694A JP 2009244107 A JP2009244107 A JP 2009244107A JP 2009244107 A JP2009244107 A JP 2009244107A JP 2011045694 A JP2011045694 A JP 2011045694A
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side brush
bumper
cleaning robot
self
contact
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JP5512225B2 (en
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Kazuyoshi Ishikawa
和良 石川
Hajime Aoyama
元 青山
Itsuo Nishihara
逸夫 西原
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Subaru Corp
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Fuji Heavy Industries Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a self-propelled cleaning robot equipped with side brush devices which provides smooth floor surface cleaning without damaging the side brush devices or the like even if a side brush contacts an obstacle on a wall surface or the like. <P>SOLUTION: The side brush devices 30L, 30R provided at a robot body 2 equipped with a travel device include side brush support devices 31L, 31R with the base ends supported in a swingable manner on the lower surface of the robot body 2 and extended forward and with the end parts supporting side brushes 47L, 47R rotationally driven by side brush motors, and annular rotation bumpers 62 coaxial with the side brushes 47L, 47R. When the rotation bumpers 62 contact the obstacle during cleaning work, the rotation bumpers 62 are pressed by the obstacle to guide the side brush devices 30L, 30R in a separating direction from the obstacle. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、自走式清掃ロボットに関し、特に床面等を清掃するサイドブラシ装置を備えた自走式清掃ロボットに関する。   The present invention relates to a self-propelled cleaning robot, and more particularly to a self-propelled cleaning robot provided with a side brush device for cleaning a floor surface and the like.

近年、自律走行機能と床面清掃機能とを有する自走式清掃ロボットが開発されている。   In recent years, self-propelled cleaning robots having an autonomous traveling function and a floor surface cleaning function have been developed.

この種の床面等を清掃する自走式清掃ロボットに関しては、例えば特許文献1がある。この特許文献1の清掃ロボットは、自律走行が可能なようにロボット本体の下面にモータによって駆動される左右の駆動輪およびキャスタと、壁面等の障害物および方位等を検知する各種のセンサを有し、各センサの出力に基いてモータの動作を制御する制御部を備える。ロボット本体の下面には床面清掃が可能なようにパワーブラシモータによって回転駆動する円筒状のパワーブラシおよび塵埃を吸引収容するダストボックスの吸込口を設け、更にロボット本体の前部左右にやや拡開しながら延出する2本のサイドブラシ支持装置の先端部にサイドブラシモータによって回転駆動する円錐台形状のサイドブラシを備えたサイドブラシ装置を設ける。   For example, Patent Document 1 discloses a self-propelled cleaning robot that cleans this type of floor surface. The cleaning robot of Patent Document 1 has left and right drive wheels and casters that are driven by a motor on the lower surface of the robot body so that autonomous traveling is possible, and various sensors that detect obstacles such as wall surfaces and directions. And a control unit for controlling the operation of the motor based on the output of each sensor. The lower surface of the robot body is provided with a cylindrical power brush that is driven to rotate by a power brush motor so that the floor surface can be cleaned, and a dust box suction port for sucking and storing dust. A side brush device provided with a frustoconical side brush that is rotationally driven by a side brush motor is provided at the tip of the two side brush support devices that extend while extending.

そして、予め設定されたプログラムに従って回転駆動される駆動輪によって走行しつつ、回転するサイドブラシにより左右の塵埃を内側へ掃き寄せると共に、回転するパワーブラシによって掃き出された塵埃を吸込口からダストボックス内に吸引する。   Then, while traveling with the driving wheel that is driven to rotate according to a preset program, the left and right dusts are swept inward by the rotating side brush, and the dust swept by the rotating power brush is drawn from the suction port into the dust box. To suck.

特開2000−342496号公報JP 2000-342496 A

特許文献1の清掃ロボットにあっては、例えば壁際に沿って清掃する際には、センサの検知に基づいて壁面と清掃ロボットとの離間距離を保持しつつ壁面に沿って走行してサイドブラシによって床面を清掃する。しかし、ロボット本体から延出するサイドブラシ支持装置の先端部にサイドブラシを備えることから、清掃作業中に清掃ロボットが壁際に寄りすぎてサイドブラシ支持装置やサイドブラシが壁面に接触することがある。   In the cleaning robot of Patent Document 1, for example, when cleaning along the wall, the side robot brushes along the wall while maintaining the separation distance between the wall and the cleaning robot based on the detection of the sensor. Clean the floor. However, since the side brush is provided at the tip of the side brush support device extending from the robot body, the cleaning robot may be too close to the wall during the cleaning operation, and the side brush support device or the side brush may contact the wall surface. .

特に、例えば、図18の平面図を示すように、壁面101に、壁面101から段部102a、102bおよび壁部102cによって矩形に突出してドア105を取り付ける引き込み部102が形成される場合には、壁面101に沿って予め設定された離間距離Lを保持して清掃ロボット110が走行しつつ、ロボット本体111から突出するサイドブラシ支持装置112の先端に支持されたサイドブラシ113によって床面Gを清掃するが、引き込み部102においては引き込み部102の壁部102c側に蛇行してサイドブラシ113が引き込み部102の段部102bに接触することが懸念される。   In particular, for example, as shown in the plan view of FIG. 18, when a pull-in portion 102 is formed on the wall surface 101 to protrude from the wall surface 101 into a rectangular shape by the step portions 102 a and 102 b and the wall portion 102 c and attach the door 105, While the cleaning robot 110 travels while maintaining a predetermined separation distance L along the wall surface 101, the floor surface G is cleaned by the side brush 113 supported by the tip of the side brush support device 112 protruding from the robot body 111. However, there is a concern that the retracting portion 102 meanders toward the wall portion 102 c of the retracting portion 102 and the side brush 113 contacts the stepped portion 102 b of the retracting portion 102.

このようにサイドブラシが、壁面の段部等の障害物に接触するとサイドブラシ或いはサイドブラシを支持するサイドブラシ支持装置が破損することが懸念される。また、円滑な清掃ロボットによる床面清掃が妨げられるおそれがある。とは言え壁際からある程度余裕を持った状態で床面清掃を行うと、清掃残し等を招くことになる。   Thus, there is a concern that the side brush or the side brush support device that supports the side brush may be damaged when the side brush contacts an obstacle such as a stepped portion of the wall surface. Moreover, there is a possibility that the floor cleaning by the smooth cleaning robot may be hindered. However, if floor cleaning is performed with some margin from the wall, uncleaned parts will be left.

従って、かかる点に鑑みなされた本発明の目的は、サイドブラシ装置が障害物に接触してもサイドブラシ装置等の破損を招くことがなく、円滑な床面清掃が得られるサイドブラシ装置を備えた自走式清掃ロボットを提供することにある。   Accordingly, an object of the present invention made in view of such a point is to provide a side brush device that does not cause damage to the side brush device or the like even when the side brush device comes into contact with an obstacle, and that enables smooth floor surface cleaning. To provide a self-propelled cleaning robot.

上記課題を解決するための請求項1に記載のサイドブラシ装置を備えた自走式清掃ロボットは、走行装置を備えたロボット本体及び、該ロボット本体の下面に支持されてロボット本体から幅方向外方でかつ前方に突出したサイドブラシ支持装置の先端部に支持されると共に、回転駆動されて床面の塵埃をロボット本体の幅方向内方に掃き寄せるサイドブラシを有するサイドブラシ装置を備えた自走式清掃ロボットにおいて、前記サイドブラシ支持装置は、基部が上下方向及び幅方向に揺動自在にロボット本体の下部に支持されて前方に延在すると共に該先端部にサイドブラシモータによって回転駆動されるサイドブラシを支持する揺動支持部材を備え、前記揺動支持部材と前記サイドブラシとの間に、前記サイドブラシのブラシ材先端外径より小径でかつ揺動支持部材の前記先端部外径より大径でロボット走行面と略平行に回転可能な回転バンパを有する回転バンパ装置を備えたことを特徴とする。   A self-propelled cleaning robot provided with the side brush device according to claim 1 for solving the above-mentioned problems is provided on the bottom surface of the robot body provided with the traveling device and supported by the lower surface of the robot body. And a side brush device having a side brush that is supported by the tip of the side brush support device protruding forward and forward and that is driven to rotate to sweep the dust on the floor surface inward in the width direction of the robot body. In the traveling cleaning robot, the side brush support device is supported by the lower part of the robot body so as to be swingable in the vertical direction and the width direction, and extends forward, and is rotated by a side brush motor at the tip part. A swing support member for supporting the side brush, and between the swing support member and the side brush, an outer diameter of a tip of the brush material of the side brush. Characterized by comprising a rotary bumper device having substantially parallel to the rotatable rotating bumper and robot running surface with larger diameter than the distal outer diameter of the small diameter a and swing support member.

これによると、清掃ロボットが清掃作業中に、ロボット本体から突出する揺動支持部材の先端部に設けた回転バンパが障害物に接触した際には、回転バンパが障害物に押圧付与され、回転バンパによってサイドブラシ装置を障害物から離反する方向に誘導する。これにより、サイドブラシ装置と障害物との接触が回避されて清掃作業を円滑に続行することができる。更に、回転バンパをサイドブラシのブラシ材先端外径より小径でかつ揺動支持部材の先端部の外径より大径にすることで、サイドブラシによる障害物に接近した床面の清掃作業を確保しつつ、揺動部材と障害物との接触が回避されて揺動支持部材及び揺動支持部材の先端部に支持されるサイドブラシモータやサイドブラシ等のサイドブラシ装置の損傷が防止できる。   According to this, when the rotary bumper provided at the tip of the swing support member protruding from the robot body comes into contact with the obstacle during the cleaning operation, the rotary bumper is pressed against the obstacle and rotated. The side brush device is guided away from the obstacle by the bumper. Thereby, a contact with a side brush apparatus and an obstruction is avoided, and a cleaning operation can be continued smoothly. In addition, by making the rotary bumper smaller than the outer diameter of the tip of the brush material of the side brush and larger than the outer diameter of the tip of the swing support member, it is possible to ensure the floor surface close to the obstacle by the side brush. However, the contact between the swinging member and the obstacle is avoided, and damage to the swinging support member and the side brush device such as the side brush motor and the side brush supported at the tip of the swinging support member can be prevented.

請求項2に記載の発明は、請求項1のサイドブラシ装置を備えた自走式清掃ロボットにおいて、前記回転バンパは、前記サイドブラシ回転中心軸線と同軸上に回転可能に配設されたことを特徴とする。   According to a second aspect of the present invention, in the self-propelled cleaning robot provided with the side brush device of the first aspect, the rotary bumper is disposed so as to be rotatable coaxially with the side brush rotation center axis. Features.

これによると、回転バンパをサイドブラシ回転中心軸線と同軸上で回転可能に配置することで、請求項1の作用及び効果が効率的に実行できる。   According to this, by arranging the rotary bumper so as to be rotatable coaxially with the side brush rotation center axis, the operation and effect of claim 1 can be efficiently executed.

請求項3に記載の発明は、請求項1のサイドブラシ装置を備えた自走式清掃ロボットにおいて、前記回転バンパは、前記サイドブラシの回転中心軸線と同軸上に回転可能に配設され、外周面には障害物との接触を検知する接触センサを備え、該接触センサが前記回転バンパと障害物との接触を検知した場合、前記走行装置を制御することを特徴とする。   According to a third aspect of the present invention, in the self-propelled cleaning robot including the side brush device according to the first aspect, the rotary bumper is rotatably disposed coaxially with the rotation center axis of the side brush, A contact sensor for detecting contact with an obstacle is provided on the surface, and the traveling device is controlled when the contact sensor detects contact between the rotary bumper and the obstacle.

これによると、回転バンパの外周面に障害物との接触を検知する接触センサを備え、接触センサが回転バンパと障害物との接触を検知した場合に走行装置を制御することで、サイドブラシ装置を障害物から離反する方向への誘導が可能になり、サイドブラシ装置と障害物との接触がより確実に回避できる。   According to this, the side brush device is provided with a contact sensor that detects contact with an obstacle on the outer peripheral surface of the rotating bumper, and the contact sensor detects the contact between the rotating bumper and the obstacle, thereby controlling the traveling device. Can be guided in a direction away from the obstacle, and the contact between the side brush device and the obstacle can be avoided more reliably.

請求項4に記載の発明は、請求項3のサイドブラシ装置を備えた自走式清掃ロボットにおいて、前記接触センサによって、前記回転バンパと障害物との接触を検知した場合、前記走行装置による走行を停止させる走行制御手段を備えたことを特徴とする。   According to a fourth aspect of the present invention, in the self-propelled cleaning robot provided with the side brush device of the third aspect, when the contact between the rotating bumper and the obstacle is detected by the contact sensor, the traveling by the traveling device is performed. A travel control means for stopping the vehicle is provided.

これによると、回転バンパの外周面に障害物との接触を検知する接触センサを備え、接触センサが回転バンパと障害物との接触を検知した場合に走行装置による走行を停止することで、サイドブラシ等のサイドブラシ装置の損傷及び破損が抑制できる。   According to this, a contact sensor that detects contact with an obstacle is provided on the outer peripheral surface of the rotating bumper, and when the contact sensor detects contact between the rotating bumper and the obstacle, the traveling by the traveling device is stopped, Damage and breakage of the side brush device such as a brush can be suppressed.

請求項5に記載の発明は、請求項3のサイドブラシ装置を備えた自走式清掃ロボットにおいて、前記走行装置は、進行方向に対して左右に設けた左右の駆動用モータによって駆動される左右の駆動輪を備え、サイドブラシ装置を進行方向に対して左右の少なくとも一方に備え、該一方のサイドブラシ装置の接触センサが接触を検知した場合、前記一方側の駆動用モータの回転数を他方の駆動用モータの回転数よりも大きくすることを特徴とする。   According to a fifth aspect of the present invention, in the self-propelled cleaning robot provided with the side brush device according to the third aspect, the traveling device is driven by left and right drive motors provided on the left and right with respect to the traveling direction. Drive wheels, and at least one side brush device on the left and right of the direction of travel, and when the contact sensor of the one side brush device detects contact, the number of rotations of the drive motor on one side is The number of rotations of the drive motor is larger than that of the drive motor.

これによると、回転バンパの外周面が障害物と接触した際に、回転バンパが障害物から離反する方向に清掃ロボットが旋回し、回転バンパが障害物から離反する方向に誘導されて、サイドブラシ装置と障害物との接触が回避され、清掃作業を続行することができる。   According to this, when the outer peripheral surface of the rotating bumper comes into contact with the obstacle, the cleaning robot turns in a direction in which the rotating bumper moves away from the obstacle, and the rotating bumper is guided in a direction away from the obstacle, and the side brush Contact between the device and the obstacle is avoided, and the cleaning operation can be continued.

請求項6に記載の発明は、請求項1または2のサイドブラシ装置を備えた自走式清掃ロボットにおいて前記回転バンパ装置は、サイドブラシ回転中心軸線と同軸を中心として揺動支持部材に固定された円板状の基部と、前記サイドブラシ回転中心軸線を中心に回転可能に前記基部の外周に軸方向で摺動可能に支持された環状で前記サイドブラシのブラシ材先端外径より小径でかつ揺動支持部材の前記先端部外径より大径の外周面を備えた回転バンパを備えたことを特徴とする。   According to a sixth aspect of the present invention, in the self-propelled cleaning robot having the side brush device according to the first or second aspect, the rotary bumper device is fixed to a swing support member about the same axis as the side brush rotation center axis. A disc-shaped base, and an annularly supported slidable axially on the outer periphery of the base so as to be rotatable about the side brush rotation center axis, and having a diameter smaller than the outer diameter of the tip of the brush material of the side brush, and A rotary bumper having an outer peripheral surface larger in diameter than the outer diameter of the tip end portion of the swing support member is provided.

これによると、サイドブラシ回転中心軸線と同軸を中心として揺動支持部材に固定された円板状の基部の外周に、サイドブラシ回転中心軸線を中心に回転可能に回転するように回転バンパを軸方向で摺動可能に支持することから、摺接する基部の外周と回転バンパとの間の隙間に粉塵等が侵入することがなく、或いは粉塵等の侵入が大幅に抑制されて、粉塵等により回転バンパに回転作動が阻害されることなく、清掃作業を円滑に続行することができる。なお、例えば基部の外周と回転バンパとの間にボールベアリング等の軸受け部材を介在して基部に回転バンパを支持した場合には、ボールベアリング等の軸受け部材に粉塵等が侵入して回転バンパの回転が阻害されることがあり、そのメンテナンスの頻度が多くなることが懸念される。   According to this, on the outer periphery of the disc-shaped base fixed to the swing support member about the same axis as the side brush rotation center axis, the rotation bumper is pivoted so as to rotate about the side brush rotation center axis. Slidably support in the direction, so that dust does not enter the gap between the outer periphery of the base that comes into sliding contact with the rotating bumper, or the intrusion of dust etc. is greatly suppressed and rotated by dust etc. The cleaning operation can be smoothly continued without hindering the rotation operation of the bumper. For example, when a bearing member such as a ball bearing is interposed between the outer periphery of the base portion and the rotating bumper and the rotating bumper is supported on the base portion, dust or the like enters the bearing member such as the ball bearing and the rotating bumper There is a concern that rotation may be hindered and the maintenance frequency increases.

請求項7に記載の発明は、請求項6のサイドブラシ装置を備えた自走式清掃ロボットにおいて前記基部は、外周に沿って延在する環状に突出する支持部を備え、前記回転バンパは、内周面に沿って前記支持部を間隙を有して軸方向に挟持する挟持部を備えたことを特徴とする。   According to a seventh aspect of the present invention, in the self-propelled cleaning robot provided with the side brush device of the sixth aspect, the base portion includes an annularly projecting support portion extending along an outer periphery, and the rotating bumper is It is characterized by comprising a clamping part for clamping the support part in the axial direction with a gap along the inner peripheral surface.

これによると、基部の外周に沿って環状に連続するように形成された支持部が、回転バンパの挟持部によって覆われ、かつ回転バンパに形成された挟持部が摺接可能に嵌合して回転バンパが回転することから、基部に形成した支持部と回転バンパの挟持部との間の隙間に粉塵等が侵入することがなく、或いは粉塵等の侵入が大幅に抑制されて、粉塵等により回転バンパに回転作動が阻害されることなく清掃作業を円滑に続行することができる。   According to this, the support portion formed so as to be annularly continuous along the outer periphery of the base portion is covered with the sandwiching portion of the rotating bumper, and the sandwiching portion formed on the rotating bumper is slidably fitted. Since the rotating bumper rotates, dust or the like does not enter into the gap between the support portion formed on the base and the sandwiching portion of the rotating bumper, or the intrusion of dust or the like is greatly suppressed. The cleaning operation can be smoothly continued without hindering the rotation operation of the rotary bumper.

請求項8に記載の発明は、請求項7のサイドブラシ装置を備えた自走式清掃ロボットにおいて前記回転バンパは、前記挟持部が前記基部の支持部から着脱可能に分解組立て可能なバンパ本体及び保持部材を備えたことを特徴とする。   The invention according to claim 8 is the self-propelled cleaning robot provided with the side brush device according to claim 7, wherein the rotary bumper includes a bumper body in which the clamping portion can be detachably assembled from the support portion of the base portion, and A holding member is provided.

これによると、回転バンパが、挟持部が基部の支持部から着脱可能に分解組立て可能なバンパ本体及び保持部材によって構成され、分解することでバンパ本体と保持部材に分解することで、回転バンパが基部から取り外し可能で、かつバンパ本体と保持部材とを組立てることで挟持部によって支持部72が軸方向から間隙を有して挟持されて容易に回転バンパを基部に装着できる。これにより、回転バンパの粉塵除去及び交換等のメンテナンスが容易に行える。   According to this, the rotating bumper is constituted by the bumper body and the holding member that can be detachably assembled from the support portion of the base, and the rotating bumper is disassembled into the bumper body and the holding member by disassembling the rotating bumper. The support portion 72 is detachable from the base portion, and the support portion 72 is sandwiched from the axial direction with a gap by assembling the bumper body and the holding member, so that the rotating bumper can be easily attached to the base portion. Accordingly, maintenance such as dust removal and replacement of the rotating bumper can be easily performed.

本発明によると、清掃ロボットが清掃作業中に、ロボット本体から突出する揺動支持部材の先端部に設けた回転バンパが障害物に接触した際には、回転バンパによってサイドブラシ装置を障害物から離反する方向に誘導してサイドブラシ装置と障害物との接触が回避され、円滑に清掃作業を続行することができる。更に、回転バンパによって揺動支持部材及び揺動支持部材の先端部に支持されるサイドブラシモータやサイドブラシ等のサイドブラシ装置の損傷が防止できる。   According to the present invention, when the rotary bumper provided at the tip of the swing support member protruding from the robot main body comes into contact with an obstacle during the cleaning operation of the cleaning robot, the side brush device is removed from the obstacle by the rotary bumper. By guiding in the direction of separation, the contact between the side brush device and the obstacle is avoided, and the cleaning operation can be continued smoothly. Furthermore, it is possible to prevent the side brush device such as the side brush motor and the side brush supported by the swing bumper and the swing support member and the tip of the swing support member from being damaged.

第1実施の形態におけるサイドブラシ装置を備えた自走式清掃ロボットの概略を示す正面図である。It is a front view which shows the outline of the self-propelled cleaning robot provided with the side brush apparatus in 1st Embodiment. サイドブラシ装置を備えた自走式清掃ロボットの概略を示す側面図である。It is a side view which shows the outline of the self-propelled cleaning robot provided with the side brush apparatus. サイドブラシ装置を備えた自走式清掃ロボットの概略を示す平面図である。It is a top view which shows the outline of the self-propelled cleaning robot provided with the side brush apparatus. 清掃部の回路構成を示すブロック図である。It is a block diagram which shows the circuit structure of the cleaning part. サイドブラシ支持装置及びサイドブラシの概要を示す清掃ロボットの要部正面図である。It is a principal part front view of the cleaning robot which shows the outline of a side brush support apparatus and a side brush. サイドブラシ支持装置及びサイドブラシの概要を示す要部側面図である。It is a principal part side view which shows the outline | summary of a side brush support apparatus and a side brush. 図6のVII部拡大図である。It is the VII part enlarged view of FIG. 図7の要部平面図である。It is a principal part top view of FIG. 清掃ロボットの作動を模式的に示す概略説明図である。It is a schematic explanatory drawing which shows typically the action | operation of a cleaning robot. サイドブラシ装置を模式的に示す作動説明図である。It is operation | movement explanatory drawing which shows a side brush apparatus typically. 清掃ロボットの作動を模式的に示す作動説明図である。It is operation | movement explanatory drawing which shows typically the action | operation of a cleaning robot. 清掃ロボットの作動を模式的に示す作動説明図である。It is operation | movement explanatory drawing which shows typically the action | operation of a cleaning robot. 接触回避動作のフローチャートである。It is a flowchart of a contact avoidance operation | movement. 清掃ロボットの作動を模式的に示す作動説明図である。It is operation | movement explanatory drawing which shows typically the action | operation of a cleaning robot. 第2実施の形態のサイドブラシ支持装置の概要を示す一部断面側面図である。It is a partial cross section side view which shows the outline | summary of the side brush support apparatus of 2nd Embodiment. 図15のXVI部拡大図である。It is the XVI section enlarged view of FIG. 図15におけるサイドブラシの要部分解斜視図である。It is a principal part disassembled perspective view of the side brush in FIG. 従来のサイドブラス装置を備えた自走式清掃ロボットの作動説明図である。It is operation | movement explanatory drawing of the self-propelled cleaning robot provided with the conventional side brass apparatus.

以下、本発明に係るサイドブラシ装置を備えた自走式清掃ロボットの実施の形態を図を参照して説明する。   Hereinafter, an embodiment of a self-propelled cleaning robot provided with a side brush device according to the present invention will be described with reference to the drawings.

(第1実施の形態)
第1実施の形態を図1乃至14を参照して説明する。
(First embodiment)
A first embodiment will be described with reference to FIGS.

図1、図2、図3、図4は本発明のサイドブラシ装置を備えた自走式清掃ロボットの構成を示す概略正面図、側面図、平面図、回路構成を示すブロック図である。   1, 2, 3, and 4 are a schematic front view, a side view, a plan view, and a block diagram showing a circuit configuration of a self-propelled cleaning robot provided with a side brush device of the present invention.

清掃ロボット1は、ロボット本体2の下部前面に沿って弾性部材からなるバンパ3を備えると共に、ロボット本体2の下面に配設された走行装置10及び清掃装置20を有する。   The cleaning robot 1 includes a bumper 3 made of an elastic member along the lower front surface of the robot body 2, and has a traveling device 10 and a cleaning device 20 disposed on the lower surface of the robot body 2.

走行装置10は、ロボット本体2の下面の前後方向中央位置の左右に設けられた一対の駆動輪11L、11Rと、ロボット本体2の下面の前後にそれぞれ設けられて清掃ロボット1の走行に応じて揺動自在な前キャスタ12と後キャスタ13とを具備している。左右の駆動輪11L、11Rは、それぞれ減速機(図示せず)を介して駆動用モータ14L、14Rに連結され、各駆動用モータ14L、14Rにそれぞれ対応してモータドライバを設ける。このモータドライバは走行制御手段を兼備する清掃部コントローラ21からの指令信号に基づいて駆動用モータ14L、14Rの動作をそれぞれ制御する。この清掃ロボット1の走行操舵は、左右の駆動輪11L、11Rの回転数差により行われ、方向転換は左右の駆動輪11L、11Rを互いに逆回転することで行われる。   The traveling device 10 is provided on the left and right of the center position in the front-rear direction of the lower surface of the robot main body 2 and on the front and rear surfaces of the lower surface of the robot main body 2, and according to the traveling of the cleaning robot 1. A swingable front caster 12 and a rear caster 13 are provided. The left and right drive wheels 11L and 11R are respectively connected to drive motors 14L and 14R via reduction gears (not shown), and motor drivers are provided corresponding to the drive motors 14L and 14R, respectively. This motor driver controls the operation of the drive motors 14L and 14R based on a command signal from the cleaning unit controller 21 also serving as a travel control means. The traveling steering of the cleaning robot 1 is performed based on a difference in rotational speed between the left and right drive wheels 11L and 11R, and the direction change is performed by rotating the left and right drive wheels 11L and 11R in reverse directions.

また、ロボット本体2の前部位置には、前方方向および左右方向の障害物の検知を行う障害物センサ15a、15bを設けると共に、方位センサおよび各駆動用モータ14L、14Rの回転軸に自走式清掃ロボット1の走行距離を測定する距離センサを設ける。これら距離センサ、障害物センサ15a、15b、距離センサ、方位センサとからの各検出信号を清掃部コントローラ21に送る。   In addition, obstacle sensors 15a and 15b for detecting obstacles in the front and left and right directions are provided at the front position of the robot body 2, and the azimuth sensors and the drive motors 14L and 14R are self-propelled. A distance sensor for measuring the travel distance of the cleaning robot 1 is provided. The detection signals from these distance sensors, obstacle sensors 15a and 15b, distance sensors, and direction sensors are sent to the cleaning unit controller 21.

清掃部コントローラ21は、障害物センサ15a、15bが検知した障害物の有無、距離センサからの検知信号に基づいて算出された走行距離、および方位センサが検知した方位等に基づいて駆動用モータに関する指令信号と清掃装置20の制御に関する指令信号を生成する。駆動モータに関する指令信号は、左右の各モータドライバに与えられ、モータドライバが各駆動用モータ14L、14Rの駆動を制御する。   The cleaning unit controller 21 relates to a driving motor based on the presence or absence of obstacles detected by the obstacle sensors 15a and 15b, the travel distance calculated based on the detection signal from the distance sensor, the azimuth detected by the direction sensor, and the like. The command signal and the command signal related to the control of the cleaning device 20 are generated. A command signal related to the drive motor is given to the left and right motor drivers, and the motor driver controls the drive of the drive motors 14L and 14R.

清掃装置20は、図4に示すように上記清掃部コントローラ21と、清掃ロボット1の下部に配設されてパワーブラシモータ22によって回転駆動される円筒状のパワーブラシ23、パワーブラシ23の後方に吸込口24が開口する図示しないダストボックス、ロボット本体2の下面前部左右にそれぞれ配設されたサイドブラシ支持装置31L、31Rおよび各サイドブラシ支持装置31L、31Rの先端部にそれぞれ支持されて左右のサイドブラシモータ46L、46Rによって回転駆動されるサイドブラシ47L、47Rを有するサイドブラシ装置30L、30Rを備え、ダストボックスはブロアモータ25によって回転駆動されるブロアによって吸込口24から塵埃等を吸引し、吸込口24から吸い込まれた塵埃等をダストボックス内に貯留する。   As shown in FIG. 4, the cleaning device 20 includes the cleaning unit controller 21, a cylindrical power brush 23 disposed under the cleaning robot 1 and driven to rotate by a power brush motor 22, and behind the power brush 23. A dust box (not shown) in which the suction port 24 is opened, side brush support devices 31L and 31R disposed on the left and right front portions of the robot body 2, and left and right ends of the side brush support devices 31L and 31R are supported on the left and right sides, respectively. Side brush devices 30L and 30R having side brushes 47L and 47R that are rotationally driven by side brush motors 46L and 46R are provided, and the dust box sucks dust and the like from the suction port 24 by a blower that is rotationally driven by the blower motor 25. Dust sucked from 24 in the dust box Stores.

そして、予め設定されたプログラムに従って回転駆動される駆動輪11L、11Rによって床面上走行しつつ、回転するパワーブラシ23で床面上の塵埃を掃き上げると共に、必要に応じてサイドブラシ47L、47Rによりパワーブラシ23の清掃領域外の塵埃を内側、即ちパワーブラシ47L、47Rの清掃領域内へ掃き寄せる。これらパワーブラシ23で掃き上げられた塵埃及びサイドブラシ47L、47Rによって掃き寄せられた塵埃を吸込口24からダストボックス内に吸引する。   And while driving on the floor surface by driving wheels 11L and 11R that are rotationally driven according to a preset program, the rotating power brush 23 sweeps up dust on the floor surface and, if necessary, side brushes 47L and 47R. As a result, dust outside the cleaning area of the power brush 23 is swept into the cleaning area of the power brushes 47L and 47R. The dust swept up by the power brush 23 and the dust swept up by the side brushes 47L and 47R are sucked into the dust box from the suction port 24.

次に、サイドブラシ装置30L、30Rについて図5乃至図8を参照して説明する。なお、左右のサイドブラシ装置30L、30Rは同様の構成であり左側のサイドブラシ装置30Lを主に説明する。   Next, the side brush devices 30L and 30R will be described with reference to FIGS. The left and right side brush devices 30L and 30R have the same configuration, and the left side brush device 30L will be mainly described.

図5はサイドブラシ装置30Lの概要を示す清掃ロボット1の要部正面図、図6は同要部側面図、図7は図6のVII部拡大図、図8は図7の要部平面図である。   5 is a front view of the main part of the cleaning robot 1 showing an outline of the side brush device 30L, FIG. 6 is a side view of the main part, FIG. 7 is an enlarged view of the VII part of FIG. 6, and FIG. It is.

図5乃至図8に示すように、ロボット本体2の下部にフレーム5が配置される。フレーム5は、前後方向に延在する複数の縦フレーム6及び幅方向に延在する複数の横フレーム7によって略格子状に形成し、このフレーム5に左右の駆動輪11L、11R、前後のキャスタ12、13等の走行装置10を搭載乃至支持する。また、清掃部コントローラ21、パワーブラシ23、ダストボックス、及びサイドブラシ装置30L、30R等の清掃装置20を搭載乃至支持する。   As shown in FIGS. 5 to 8, the frame 5 is disposed below the robot body 2. The frame 5 is formed in a substantially lattice shape by a plurality of vertical frames 6 extending in the front-rear direction and a plurality of horizontal frames 7 extending in the width direction, and the left and right driving wheels 11L, 11R and the front and rear casters are formed on the frame 5. The traveling devices 10 such as 12, 13 are mounted or supported. Further, the cleaning device controller 21, the power brush 23, the dust box, and the cleaning devices 20 such as the side brush devices 30L and 30R are mounted or supported.

サイドブラシ装置30Lは、サイドブラシ支持装置31L及びサイドブラシ支持装置31Lの先端に支持されたサイドブラシモータ46Lによって回転駆動される円錐台形のサイドブラシ47Lを有する。   The side brush device 30L includes a side brush support device 31L and a frustoconical side brush 47L that is rotationally driven by a side brush motor 46L supported at the tip of the side brush support device 31L.

サイドブラシ支持装置31Lは、ロボット本体2の前部においてフレーム5の横フレーム7の端部に取り付けられた取付ブラケット8に、幅方向に延在する第1揺動軸32によって基端部を上下方向に揺動自在に支持して前方向に延在する軸状の昇降揺動部材33、昇降揺動部材33に第2揺動軸35を介して幅方向に揺動自在に支持された第1揺動部材36及び該第1揺動部材36に第3揺動軸40を介して幅方向に揺動自在に支持された第2揺動部材41を有する揺動支持部材を備える。   The side brush support device 31L moves the base end portion up and down by the first swing shaft 32 extending in the width direction on the mounting bracket 8 attached to the end portion of the horizontal frame 7 of the frame 5 at the front portion of the robot body 2. A shaft-like lifting / lowering swinging member 33 extending in the forward direction and supported so as to be swingable in the direction, and a second swinging shaft 33 supported by the lifting / lowering swinging member 33 so as to be swingable in the width direction via the second swinging shaft 35. There is provided a swing support member having a first swing member 36 and a second swing member 41 supported by the first swing member 36 via a third swing shaft 40 so as to be swingable in the width direction.

第1揺動軸32によって基端部を上下方向に揺動自在に支持して前方向に延在する軸状の昇降揺動部材33は、横フレーム7に支持された下方揺動端規制手段であるストッパボルト34が昇降揺動部材33に当接することによって下方の移動端を調整する。   A shaft-like lifting / lowering swinging member 33 extending in the forward direction while supporting the base end portion so as to be swingable in the vertical direction by the first swinging shaft 32 is a downward swinging end restricting means supported by the horizontal frame 7. When the stopper bolt 34 is in contact with the up-and-down swing member 33, the lower moving end is adjusted.

第1揺動部材36は、上端部が第2揺動軸35を介して幅方向に揺動自在に昇降揺動部材33に支持されて下方に延在する基部37と、基部37の下端部に基端が結合されて前方に移行するに従って漸次幅方向外方に移行するように斜め前方に延在する矩形断面形状のアーム部38を有する。更に、基部37から幅方向内方に突出する揺動規制ブラケット39aを設け、この揺動規制ブラケット39aの先端にストッパボルト39bを設ける。   The first swinging member 36 has a base 37 that is supported by the lifting / lowering swinging member 33 so that its upper end is swingable in the width direction via the second swinging shaft 35, and a lower end of the base 37. The arm portion 38 has a rectangular cross-sectional shape extending obliquely forward so as to gradually move outward in the width direction as the proximal end is coupled to the front and moves forward. Further, a swing restriction bracket 39a that protrudes inward in the width direction from the base 37 is provided, and a stopper bolt 39b is provided at the tip of the swing restriction bracket 39a.

このストッパボルト39bがフレーム5に設けられた幅方向内方ストッパ39c或いは幅方向外方ストッパ39dに当接して第1揺動部材36の幅方向の揺動端を格納位置或いは使用位置に規制する第1揺動部材揺動端規制手段39を形成する。   The stopper bolt 39b abuts against the widthwise inner stopper 39c or the widthwise outer stopper 39d provided on the frame 5 to restrict the widthwise rocking end of the first rocking member 36 to the retracted position or the use position. First swing member swing end regulating means 39 is formed.

第1揺動部材36のアーム部38の先端部に上下方向に延在する第3揺動軸40を介して第2揺動部材41を幅方向に揺動自在に支持する。第2揺動部材41は先端部となる取付部41Cの上端及び下端に基端部となる上面部41A及び下面部41Bが第1揺動部材36のアーム部38における上面部38Aの下面及び下面部38Bの上面に沿って延在する断面略コ字状であって、第3揺動軸40によって回動自在に連結する。   A second rocking member 41 is supported at the tip of the arm portion 38 of the first rocking member 36 via a third rocking shaft 40 extending in the vertical direction so as to be rockable in the width direction. The second rocking member 41 has a top surface 41A and a bottom surface 41B serving as base ends at the upper end and the lower end of the mounting portion 41C serving as the distal end, and the lower surface and the lower surface of the upper surface portion 38A of the arm portion 38 of the first rocking member 36. The section 38 </ b> B extends along the upper surface of the portion 38 </ b> B and is connected to the third swing shaft 40 so as to be rotatable.

更に、第2揺動部材41の上面部41A及び下面部41Bにそれぞれ第3揺動軸40を中心とする円孔状に開口するストッパ溝42Aと、ストッパ溝42A内を移動可能に貫通して両端部がアーム部38の上面部38Aと下面部38Bとの間に掛け渡したストッパ軸42Bによって構成される第2揺動部材揺動端規制手段42を備える。第2揺動部材41が第3揺動軸40を中心に第1揺動部材36のアーム部38に対して幅方向外方に揺動した際にストッパ溝42Aの外方端がストッパ軸42Bに当接することにより第2揺動部材41の外方への揺動端となる使用位置に規制し、第2揺動部材41を幅方向内方に揺動した際にストッパ溝42Aの内方端がストッパ軸42Bに当接して第1揺動部材36に対する第2揺動部材41の内方への揺動端となる格納位置に規制する。   Furthermore, the upper surface 41A and the lower surface 41B of the second oscillating member 41 pass through a stopper groove 42A that opens in a circular hole centered on the third oscillating shaft 40 and the stopper groove 42A so as to be movable. The second oscillating member oscillating end regulating means 42 constituted by a stopper shaft 42 </ b> B spanning between the upper surface portion 38 </ b> A and the lower surface portion 38 </ b> B of the arm portion 38 is provided at both ends. When the second swing member 41 swings outward in the width direction with respect to the arm portion 38 of the first swing member 36 around the third swing shaft 40, the outer end of the stopper groove 42A is the stopper shaft 42B. The second swinging member 41 is restricted to the use position where the second swinging member 41 swings outward, and when the second swinging member 41 swings inward in the width direction, the inner side of the stopper groove 42A. The end is in contact with the stopper shaft 42B, and is restricted to the retracted position that becomes the inwardly swinging end of the second swinging member 41 with respect to the first swinging member 36.

第2揺動部41の取付部41Cに取り付けるサイドブラシモータカバー45は、矩形の頂面45A、頂面45Aの各周縁から下方に折曲形成された取付面壁45B、取付面壁45Bと対峙する前面壁を有する周壁45Cを備えた下方が開放する箱状であって、取付面壁45Bを第2揺動部41の取付部41Cに取り付ける。   The side brush motor cover 45 attached to the attachment portion 41C of the second swinging portion 41 has a rectangular top surface 45A, an attachment surface wall 45B bent downward from each peripheral edge of the top surface 45A, and a front surface facing the attachment surface wall 45B. The mounting surface wall 45 </ b> B is attached to the mounting portion 41 </ b> C of the second oscillating portion 41.

サイドブラシモータカバー45内に回転軸46aがほぼ上下方向に延在するサイドブラシモータ46Lを保持し、サイドブラシモータ46Lの回転軸46aの先端にサイドブラシ47Lを取り付ける。サイドブラシ47Lは回転軸46aの先端に取り付けられる円板状の基部47A及び基部47Aの下面に円錐台形に植毛された線状のブラシ材47Bを備える。このサイドブラシ47Lは図7に示すように接地状態で清掃ロボット1の走行方向前方に所定角度で傾斜し、サイドブラシ47Lの前部が接地するように設ける。このサイドブラシ47Lはサイドブラシモータ46Lによって図8に矢印Rで示すように接地する走行方向前方側が幅方向外方側から内方側へ移動する方向、即ち、塵埃等を幅方向外方側から内方側に掃き寄せる方向に回転する。   A side brush motor 46L having a rotating shaft 46a extending substantially in the vertical direction is held in the side brush motor cover 45, and the side brush 47L is attached to the tip of the rotating shaft 46a of the side brush motor 46L. The side brush 47L includes a disc-shaped base 47A attached to the tip of the rotation shaft 46a and a linear brush material 47B planted in a truncated cone shape on the lower surface of the base 47A. As shown in FIG. 7, the side brush 47L is provided in such a manner that it is inclined at a predetermined angle forward in the traveling direction of the cleaning robot 1 in the grounded state, and the front portion of the side brush 47L is grounded. The side brush 47L is moved in the direction in which the front side in the traveling direction, which is grounded by the side brush motor 46L as indicated by an arrow R in FIG. It rotates in the direction of sweeping inward.

サイドブラシモータカバー45の周壁45Cの前部及び側部外周を覆う発泡ウレタン等の弾性材によってコ字状に形成されたサイドブラシバンパ48を設ける。サイドブラシモータカバー45とサイドブラシバンパ48との間に、予め設定された外力、即ち衝撃荷重がサイドブラシバンパ48に作用した際にその衝撃を検知する圧電素子等からなる図示しない衝撃検知センサを設ける。この衝撃センサが所定値以上の衝撃を検知した際には走行装置10及び清掃装置20の動作を停止する。   A side brush bumper 48 formed in a U-shape is provided by an elastic material such as urethane foam covering the front and side outer circumferences of the peripheral wall 45C of the side brush motor cover 45. Between the side brush motor cover 45 and the side brush bumper 48, an impact detection sensor (not shown) composed of a piezoelectric element or the like for detecting the impact when a preset external force, that is, an impact load acts on the side brush bumper 48, is provided. Provide. When the impact sensor detects an impact greater than a predetermined value, the operation of the traveling device 10 and the cleaning device 20 is stopped.

サイドブラシ47Lを床面Gに接地した使用位置と床面Gから上昇して格納位置に移動せしめるサイドブラシ移動手段50を備える。   A use position where the side brush 47L is grounded to the floor surface G and a side brush moving means 50 which moves up from the floor surface G and moves to the retracted position are provided.

サイドブラシ移動手段50は、フレーム5に搭載されて第1牽引ケーブル52を牽引及び繰り出す昇降用牽引アクチュエータと第2牽引ケーブル55を牽引及び繰り出す格納用牽引アクチュエータを兼備する牽引アクチュエータであるシリンダモータ51を有し、シリンダモータ51の軸部51aの伸長及び収縮によって第1牽引ケーブル52及び第2牽引ケーブル55を使用位置と格納位置との間で牽引及び繰り出す。   The side brush moving means 50 is a cylinder motor 51 that is a traction actuator that is mounted on the frame 5 and has a lifting traction actuator that pulls and feeds the first traction cable 52 and a storage traction actuator that pulls and feeds the second traction cable 55. The first traction cable 52 and the second traction cable 55 are pulled and fed between the use position and the retracted position by the extension and contraction of the shaft portion 51a of the cylinder motor 51.

第1牽引ケーブル52は、可撓性を有し基端がシリンダモータ51の軸部51aに連結し、先端がフレーム5の下部に前後方向に延在して配設されたケーブルガイド及びサイドブラシ支持装置31より幅方向内方でかつ上方においてフレーム5に上下方向に延在して配設されたケーブルガイドに誘導されて幅方向内方でかつ上方から傾斜して垂下すると共に第1揺動部材36のアーム部38の基端近傍を吊下する。   The first traction cable 52 has a flexible cable guide and side brush that are connected to the shaft portion 51a of the cylinder motor 51 and have a distal end extending in the front-rear direction at the lower portion of the frame 5. The first swinging is carried out by the cable guide disposed in the width direction inward and above the support device 31 so as to extend in the vertical direction on the frame 5 so as to hang down inward in the width direction and from above. The vicinity of the proximal end of the arm portion 38 of the member 36 is suspended.

シリンダモータ51により第1牽引ケーブル52を格納位置に牽引した際に第1揺動軸32を中心にサイドブラシ支持装置31Lが上方に揺動し、かつ昇降揺動部材33がストッパボルト34に当接してサイドブラシ支持装置31の上昇揺動が規制されると共に、第2揺動軸35を中心に第1揺動部材36が幅方向内方に揺動して揺動規制ブラケット39aのストッパボルト39bが幅方向ストッパ39cに当接して第1揺動部材36の幅方向内方揺動端となる格納位置に規制する。   When the first traction cable 52 is pulled to the retracted position by the cylinder motor 51, the side brush support device 31L swings upward about the first swing shaft 32, and the lift swing member 33 contacts the stopper bolt 34. As a result, the upward swing of the side brush support device 31 is restricted, and the first swing member 36 swings inward in the width direction around the second swing shaft 35 to stop the stopper bolt of the swing restriction bracket 39a. 39b abuts against the width direction stopper 39c and restricts to the retracted position where the first rocking member 36 becomes the widthwise inner rocking end.

一方、シリンダモータ51により第1牽引ケーブル52を使用位置に繰り出した際に、第1牽引ケーブル52によって吊り下げられたサイドブラシ支持装置31Lが第1揺動軸32を中心に下方に揺動し、かつ昇降揺動部材33がストッパボルト34に当接してサイドブラシ支持装置31Lを使用位置に規制する。また、第1牽引ケーブル52を使用位置に繰り出した際にサイドブラシ47Lが床面Gに接地したときには、昇降揺動部材33がストッパボルト34に当接することなく牽引ケーブル52が若干撓み、サイドブラシ47Lの接地状態が維持できる。   On the other hand, when the first traction cable 52 is extended to the use position by the cylinder motor 51, the side brush support device 31L suspended by the first traction cable 52 swings downward about the first swing shaft 32. And the raising / lowering rocking | swiveling member 33 contact | abuts to the stopper bolt 34, and regulates the side brush support apparatus 31L to a use position. Further, when the side brush 47L comes into contact with the floor G when the first traction cable 52 is extended to the use position, the traction cable 52 is slightly bent without the lift swing member 33 coming into contact with the stopper bolt 34, and the side brush 47 L grounding state can be maintained.

図5乃至図8に示すように、サイドブラシモータカバー45とサイドブラシ47Lとの間に、回転バンパ装置60が設けられる。回転バンパ装置60は、図示しないブラケット等を介してサイドブラシモータカバー45の下面等に固定されて清掃面およびロボット走行面となる床面と対向するほぼ水平な円板状の基部61、この基部61の外周に図示しないベアリングを介在してサイドブラシモータ46Lの回転軸46aを中心、即ちサイドブラシ47Lの回転中心軸線と同軸上に環状の回転バンパ62が略水平に回転自在に設けられる。   As shown in FIGS. 5 to 8, a rotary bumper device 60 is provided between the side brush motor cover 45 and the side brush 47L. The rotary bumper device 60 is fixed to the lower surface of the side brush motor cover 45 through a bracket (not shown) and the like, and is a substantially horizontal disc-shaped base 61 that faces the floor surface that becomes the cleaning surface and the robot traveling surface. An annular rotary bumper 62 is provided on the outer periphery of 61 so as to be able to rotate substantially horizontally around the rotation axis 46a of the side brush motor 46L, that is, coaxially with the rotation center axis of the side brush 47L.

このサイドブラシモータ46Lの回転軸46aと同軸上に回転自在に支持される回転バンパ62は、その外周面62aが揺動支持部材の先端部となるサイドブラシバンパ48の外径及びサイドブラシ47Lの基部47Aの外径より大径でかつサイドブラシ47Lのブラシ材47Bの先端外径より小径に形成され、平面視状態において回転バンパ62の前部および側部範囲がサイドブラシバンパ48より前方及び側方に突出して配置される。また、サイドブラシバンパ48と回転バンパ62との間に回転バンパ62を通常位置に付勢する回転バンパ位置付勢手段となるスプリング63が張設される。   The rotary bumper 62 rotatably supported coaxially with the rotation shaft 46a of the side brush motor 46L has an outer diameter of the side brush bumper 48 whose outer peripheral surface 62a is the tip of the swing support member and the side brush 47L. It is formed with a diameter larger than the outer diameter of the base 47A and smaller than the outer diameter of the tip end of the brush material 47B of the side brush 47L. It protrudes toward the direction. Further, a spring 63 serving as a rotation bumper position urging means for urging the rotation bumper 62 to the normal position is stretched between the side brush bumper 48 and the rotation bumper 62.

このように、回転バンパ62をサイドブラシ47Lのブラシ材47Bの先端外径より小径でかつサイドブラシバンパ48の外径より大径にすることで、回転バンパ62の外周面62aよりサイドブラシ47Lのブラシ材47Bの先端が外方に突出し、回転バンパ62に影響されることなく障害物に接近した床面Gの範囲を清掃することができる。   In this way, by making the rotary bumper 62 smaller in diameter than the outer diameter of the tip of the brush material 47B of the side brush 47L and larger in diameter than the outer diameter of the side brush bumper 48, the rotation of the side brush 47L from the outer peripheral surface 62a of the rotary bumper 62 is increased. The tip of the brush material 47B protrudes outward, and the area of the floor G close to the obstacle can be cleaned without being affected by the rotary bumper 62.

回転バンパ62の外周面62aの前部に内側接触センサ64Laと外側接触センサ64Lbとからなる左側接触センサ64Lを備える。内側接触センサ64Laは通常位置における回転バンパ62の幅方向中央より若干外側位置から幅方向中央をへて内方に連続するテープ状の圧電素子等によって構成され、外側接触センサ64Lbは回転バンパ62の外周面62aにおいて内側接触センサ64Laの外側端と若干の隙間を隔てる位置から幅方向外方に連続するテープ状の圧電素子等によって構成される。   A left contact sensor 64L including an inner contact sensor 64La and an outer contact sensor 64Lb is provided at the front portion of the outer peripheral surface 62a of the rotary bumper 62. The inner contact sensor 64La is composed of a tape-like piezoelectric element or the like that continues inward from the outer position to the center in the width direction slightly from the center in the width direction of the rotary bumper 62 at the normal position. The outer peripheral surface 62a is constituted by a tape-like piezoelectric element or the like that continues outward in the width direction from a position that is slightly spaced from the outer end of the inner contact sensor 64La.

この内側接触センサ64Laが障害物等と接触して接触を検知すると、その検知信号が清掃部コントローラ21に送られ、清掃部コントローラ21により右側の駆動用モータ14Rの回転数より左側の駆動用モータ14Lの回転数が大きくなるように制御する、即ち右旋回走行状態に切り換える。清掃ロボット1の旋回に伴って内側接触センサ64Laの障害物等との接触が回避され、その接触検知完了に続いて外側接触センサ64Lbが障害物等に接触すると、その検知信号が清掃部コントローラ21に送られ左側の駆動用モータ14Lと右側の駆動用モータ14Rの回転数が同じくなる通常の清掃状態に制御する。   When the inner contact sensor 64La contacts an obstacle or the like and detects contact, the detection signal is sent to the cleaning unit controller 21, and the cleaning unit controller 21 drives the drive motor on the left side from the rotational speed of the right drive motor 14R. Control is performed so that the rotational speed of 14L increases, that is, switching to the right-turning running state. As the cleaning robot 1 turns, contact of the inner contact sensor 64La with an obstacle or the like is avoided, and when the outer contact sensor 64Lb comes into contact with an obstacle or the like following the completion of the contact detection, the detection signal is sent to the cleaning unit controller 21. The left drive motor 14L and the right drive motor 14R are controlled in a normal cleaning state in which the rotation speeds are the same.

一方、内側接触センサ64Laによる接触検知が予め設定された所定時間に達すると、左右の駆動用モータ14L、14Rを停止すると共にパワーブラシモータ22、ブロアモータ25及びサイドブラシモータ46L、46R等の過負荷を回避してこれらモータを保護する。   On the other hand, when the contact detection by the inner contact sensor 64La reaches a predetermined time, the left and right drive motors 14L and 14R are stopped and the power brush motor 22, the blower motor 25, the side brush motors 46L and 46R, etc. are overloaded. To protect these motors.

同様に、右側のサイドブラシ装置30Rにおいても、回転バンパ装置60が設けられる。この回転バンパ装置60も同様にブラケット等を介してサイドブラシモータカバー45の下面に固定された円板状の基部61、基部61にベアリングを介在してサイドブラシモータ46Rの回転軸と同軸上に回転バンパ62が回転自在に設けられる。また、サイドブラシバンパ48と回転バンパ62との間に回転バンパ62の回転を通常位置に付勢する回転バンパ位置付勢手段となるスプリング63が張設される。   Similarly, a rotating bumper device 60 is also provided in the right side brush device 30R. Similarly, the rotary bumper device 60 also has a disk-like base 61 fixed to the lower surface of the side brush motor cover 45 via a bracket or the like, and a bearing on the base 61 so as to be coaxial with the rotation axis of the side brush motor 46R. A rotary bumper 62 is rotatably provided. Further, a spring 63 serving as a rotating bumper position urging means for urging the rotation of the rotating bumper 62 to the normal position is stretched between the side brush bumper 48 and the rotating bumper 62.

回転バンパ62の外周面62aの前部に内側接触センサ64Raと外側接触センサ64Rbからなる右側接触センサ64Rが配置される。この内側接触センサ64Raは回転バンパ62の幅方向中央より若干外側位置から幅方向中央をへて内方に連続して配置され、外側接触センサ64Rbは回転バンパ62の外周面62aにおいて内側接触センサ64Raの外側端と若干の隙間を隔てる位置から幅方向外方に連続して配置される。   A right contact sensor 64R including an inner contact sensor 64Ra and an outer contact sensor 64Rb is disposed at the front portion of the outer peripheral surface 62a of the rotary bumper 62. The inner contact sensor 64Ra is continuously arranged inward from the position slightly outside the center in the width direction of the rotary bumper 62 to the inside in the width direction, and the outer contact sensor 64Rb is arranged on the outer peripheral surface 62a of the rotary bumper 62. It arrange | positions continuously in the width direction outward from the position which separates a little clearance gap from the outer side edge of.

この内側接触センサ64Raが障害物等と接触して接触を検知すると、その検知信号が清掃部コントローラ21に送られ、清掃部コントローラ21により制御装置により左側の駆動用モータ14Lの回転数より右側の駆動用モータ14Rの回転数を大きく制御する、即ち左旋回走行状態に切り換える。清掃ロボット1の旋回に伴って内側接触センサ46Raの障害物等の接触が回避され、その接触検知終了に続いて外側接触センサ64Rbが障害物等を接触すると、その検知信号が清掃部コントローラ21に送られ左右の駆動用モータ14L、14Rの回転数が同じくなる通常の清掃状態に制御する。   When the inner contact sensor 64Ra comes into contact with an obstacle or the like and detects contact, the detection signal is sent to the cleaning unit controller 21. The cleaning unit controller 21 causes the control unit to control the right side of the rotational speed of the left driving motor 14L. The rotational speed of the drive motor 14R is largely controlled, that is, switched to the left turn running state. As the cleaning robot 1 turns, contact of an obstacle or the like of the inner contact sensor 46Ra is avoided, and when the outer contact sensor 64Rb contacts an obstacle or the like following the end of the contact detection, the detection signal is sent to the cleaning unit controller 21. It is controlled to a normal cleaning state in which the rotation speeds of the left and right drive motors 14L and 14R are the same.

一方、内側接触センサ64Raによる接触検知が予め設定された所定時間に達すると左右の駆動用モータ14L、14Rを停止すると共にパワーブラシモータ22、サイドブラシモータ46L、46R及びブロアモータ等を停止する。   On the other hand, when the contact detection by the inner contact sensor 64Ra reaches a predetermined time set in advance, the left and right drive motors 14L and 14R are stopped and the power brush motor 22, the side brush motors 46L and 46R, the blower motor and the like are stopped.

次に、このように構成された左右のサイドブラシ装置30L、30Rを備えた清掃ロボット1の作用について説明する。   Next, an operation of the cleaning robot 1 including the left and right side brush devices 30L and 30R configured as described above will be described.

図9は清掃ロボット1の作動を模式的に示す概略説明図、図10はサイドブラシ装置30Lを模式的に示す作動説明図である。   FIG. 9 is a schematic explanatory view schematically showing the operation of the cleaning robot 1, and FIG. 10 is an operation explanatory view schematically showing the side brush device 30L.

通常清掃において、清掃ロボット1は、予め設定されたプログラムに従って左右の駆動用モータ14L、14Rにより回転駆動される駆動輪11R、11Lによって清掃領域内の所定系路を走行しつつ、回転するパワーブラシ23で床面G上の塵埃を掃き上げると共に、必要に応じてサイドブラシ47L、47Rによりパワーブラシ23の清掃領域外の塵埃を内側、即ちパワーブラシ23の清掃領域内へ掃き寄せ、これらパワーブラシ23で掃き上げられた塵埃及びサイドブラシ47L、47Rによって掃き寄せられた塵埃を吸込口24からダストボックス内に吸引して収容するサイドブラシ47L、47Rを必要としないときには、サイドブラシモータ46L、46Rによるサイドブラシ47L、47Rの回転駆動を停止した状態で、各サイドブラシ47L、47Rを格納位置に移動する。   In normal cleaning, the cleaning robot 1 rotates a power brush while traveling on a predetermined system path in a cleaning area by drive wheels 11R and 11L that are rotationally driven by left and right drive motors 14L and 14R according to a preset program. 23, the dust on the floor surface G is swept up, and dust outside the cleaning area of the power brush 23 is swept into the cleaning area of the power brush 23 by the side brushes 47L and 47R as necessary. When the side brushes 47L and 47R for sucking and storing the dust swept up by the nozzle 23 and the dust swept by the side brushes 47L and 47R into the dust box from the suction port 24 are not required, the side brush motors 46L and 46R are used. With the rotational drive of the side brushes 47L and 47R stopped, Doburashi 47L, moves to the storing position 47R.

サイドブラシ装置30Lのサイドブラシ47Lの格納位置への移動作動は、シリンダモータ51により第1牽引ケーブル52及び第2牽引ケーブル55を使用位置から格納位置に牽引し、サイドブラシ支持装置31Lの第1揺動部材36が第1揺動軸32を中心に上方に揺動して引き上げられると共に第2揺動軸35を中心に揺動して幅方向内方に牽引される。これにより第1揺動軸32を中心にサイドブラシ支持装置31Lが上方に揺動してサイドブラシ47Lが接地位置、即ち床面Gから離れ、昇降揺動部材33がストッパボルト34に当接して上昇揺動が規制される。また、第1牽引ケーブル52による幅方向内方への牽引により第2揺動軸35を中心に第1揺動部材36が幅方向内方に揺動して揺動規制ブラケット39aに設けられたストッパボルト39bが幅方向内方ストッパ39cに当接して第1揺動部材36の幅方向内方へ格納位置に規制される。   The movement operation of the side brush device 30L to the retracted position of the side brush 47L is performed by pulling the first traction cable 52 and the second traction cable 55 from the use position to the retracted position by the cylinder motor 51, and the first brush of the side brush support device 31L. The swing member 36 swings upward about the first swing shaft 32 and is pulled up, swings about the second swing shaft 35 and is pulled inward in the width direction. As a result, the side brush support device 31L swings upward about the first swing shaft 32, the side brush 47L moves away from the grounding position, that is, the floor G, and the lift swing member 33 abuts against the stopper bolt 34. Ascending swing is regulated. Further, the first swing member 36 swings inward in the width direction around the second swing shaft 35 by the pulling inward in the width direction by the first pull cable 52 and is provided on the swing restriction bracket 39a. The stopper bolt 39b comes into contact with the widthwise inner stopper 39c and is regulated at the retracted position inward in the width direction of the first swing member 36.

一方、第2牽引ケーブル55の格納位置への牽引に伴って、サイドブラシモータカバー45の車幅方向内方端が牽引されて第3揺動軸40を中心に第2揺動部材41が、その上面部41A及び下面部41Bに形成されたストッパ溝42Aの内方端がストッパ軸42Bに当接する揺動端まで揺動して格納位置に停止する。   On the other hand, as the second traction cable 55 is pulled to the retracted position, the inner end in the vehicle width direction of the side brush motor cover 45 is pulled, and the second oscillating member 41 is centered on the third oscillating shaft 40. The inner end of the stopper groove 42A formed in the upper surface portion 41A and the lower surface portion 41B swings to the swing end that contacts the stopper shaft 42B and stops at the retracted position.

これによりサイドブラシ支持装置31Lに保持されたサイドブラシ47Lは接地位置から離れると共にサイドブラシモータカバー45のほぼ全範囲がロボット本体2の下面に格納される。   As a result, the side brush 47L held by the side brush support device 31L moves away from the grounding position, and almost the entire range of the side brush motor cover 45 is stored on the lower surface of the robot body 2.

サイドブラシ装置30Rにおいても、同様の作動によりサイドブラシ47Rが接地位置から離れると共にサイドブラシモータカバー45がほぼ全範囲がロボット本体2の下面に格納される。   Also in the side brush device 30R, the side brush 47R is separated from the ground position by the same operation, and the side brush motor cover 45 is almost entirely stored in the lower surface of the robot body 2.

一方、サイドブラシ47L、47Rを使用する床面Gの清掃にあたっては、サイドブラシ装置30Lのサイドブラシ移動手段50のシリンダモータ51により第1牽引ケーブル52及び第2牽引ケーブル55を使用位置に繰り出す。この第1牽引ケーブル52の繰り出しに伴って、第1揺動軸32を中心にサイドブラシ支持装置31L、サイドブラシモータ46Lおよびサイドブラシ47L等の自重により下方に揺動してサイドブラシ47Lの前方部分が床面G上に接触すると共に、第1揺動部材36の第2揺動軸35を中心とした揺動が許容される。一方、第2牽引ケーブル55の伸長に伴って第2揺動部材41の第3揺動軸40を中心とする揺動が許容される。サイドブラシ装置30Rにおいても、同様の作動によりサイドブラシ47Rの前方部分が床面G上に接触する使用位置に移動する。   On the other hand, when cleaning the floor G using the side brushes 47L and 47R, the cylinder motor 51 of the side brush moving means 50 of the side brush device 30L feeds the first traction cable 52 and the second traction cable 55 to the use position. As the first traction cable 52 is fed out, it swings downward by the weight of the side brush support device 31L, side brush motor 46L, side brush 47L, etc. around the first swing shaft 32 and moves forward of the side brush 47L. The portion contacts the floor surface G, and swinging of the first swinging member 36 around the second swinging shaft 35 is allowed. On the other hand, as the second traction cable 55 is extended, the second swing member 41 is allowed to swing around the third swing shaft 40. Also in the side brush device 30R, the front portion of the side brush 47R moves to a use position where the side brush device 30R contacts the floor surface G by the same operation.

このようにサイドブラシ47Lの前方部分がサイドブラシ支持装置31Lおよびサイドブラシ47Lの自重による予め設定された接地荷重で床面Gに接触した状態でサイドブラシ47Lを回転駆動すると、回転するサイドブラシ47Lに作用する床面Gからの反力に伴ってサイドブラシモータ46Lを支持する各サイドブラシモータカバー45が幅方向外方に付勢され、第2揺動部材41が第3揺動軸40を中心として幅方向外方に揺動してその上面部41A及び上面部41Bに形成されたストッパ溝42Aの外方端がストッパ軸42Bに当接して第1揺動部材36に対する第2揺動部材41の相対揺動が規制される。更なるサイドブラシ47Lに作用する床面Gからの反力に伴うサイドブラシモータカバー45の幅方向外方への付勢によって第2揺動部材41と第1揺動部材36が一体的に第2揺動軸35を中心として幅方向外方に揺動し、第1揺動部材36に結合されて揺動する揺動規制ブラケット39aに設けられたストッパボルト39bが幅方向外方ストッパ39dに当接して第1揺動部材36の揺動が規制される。これにより第1揺動部材36及び第2揺動部材41の幅方向外方への揺動が規制されてサイドブラシ47Lが通常使用位置に保持される。   Thus, when the side brush 47L is rotationally driven in a state in which the front portion of the side brush 47L is in contact with the floor G with a predetermined ground load due to the weight of the side brush support device 31L and the side brush 47L, the rotating side brush 47L is rotated. Each side brush motor cover 45 that supports the side brush motor 46L is urged outward in the width direction along with the reaction force from the floor surface G acting on the second swing member 41, and the second swing member 41 causes the third swing shaft 40 to move. The second rocking member with respect to the first rocking member 36 is rocked outward in the width direction as a center and the outer ends of the stopper grooves 42A formed in the upper surface portion 41A and the upper surface portion 41B abut against the stopper shaft 42B. The relative swing of 41 is restricted. The second swinging member 41 and the first swinging member 36 are integrally formed by the urging outward of the side brush motor cover 45 in the width direction due to the reaction force from the floor G acting on the side brush 47L. 2 A stopper bolt 39b provided on a swing restricting bracket 39a that swings outward in the width direction around the swing shaft 35 and is connected to the first swing member 36 and swings is formed on the outer stopper 39d in the width direction. The rocking of the first rocking member 36 is restricted by contacting. Accordingly, the first swing member 36 and the second swing member 41 are prevented from swinging outward in the width direction, and the side brush 47L is held in the normal use position.

同様に、サイドブラシ装置30Rにおいても、サイドブラシ47Rの前方部分が床面Gに接触した状態でサイドブラシ47Rを回転駆動することで、回転するサイドブラシ47Rに作用する床面Gからの反力に伴って、サイドブラシ47Rが通常使用位置に保持される。   Similarly, in the side brush device 30R, the reaction force from the floor surface G acting on the rotating side brush 47R is driven by rotating the side brush 47R in a state where the front portion of the side brush 47R is in contact with the floor surface G. Accordingly, the side brush 47R is held at the normal use position.

この通常使用位置にサイドブラシ47が通常使用位置に保持された状態で、予め設定されたプログラムに従って回転駆動される駆動輪11L、11Rによって自律走行しつつ、回転するパワーブラシ23で床面G上の塵埃を掃き上げると共に、サイドブラシ47L、47Rによりパワーブラシ23の清掃領域外の塵埃を内側、即ちパワーブラシ23の清掃領域内に掃き寄せ、これらパワーブラシ23で掃き上げられた塵埃及びサイドブラシ47L、47Rによって掃き寄せられた塵埃を吸込口24からダストボックス内に吸引する。   While the side brush 47 is held in the normal use position in the normal use position, the power brush 23 is rotated on the floor G with the rotating power brush 23 while autonomously running by the drive wheels 11L and 11R that are driven to rotate according to a preset program. The side brushes 47L and 47R sweep the dust outside the cleaning area of the power brush 23 to the inside, that is, the cleaning area of the power brush 23, and the dust and the side brush swept up by the power brush 23. The dust swept by 47L and 47R is sucked into the dust box from the suction port 24.

ここで、直線状の障害物である壁面に沿って、壁際の清掃を行う際には、走行ロボット1は障害物センサ15a、15b等による壁面等の検知に基づいて壁面から予め設定された距離Lだけ隔てて壁面101に沿って走行する。そして、サイドブラシ47Lの回転により壁際にある塵埃がパワーブラシ23の清掃領域内に掃き寄せられる。   Here, when cleaning the wall along the wall surface, which is a straight obstacle, the traveling robot 1 is set at a predetermined distance from the wall surface based on detection of the wall surface by the obstacle sensors 15a, 15b, etc. The vehicle travels along the wall surface 101 separated by L. Then, dust on the wall is swept into the cleaning area of the power brush 23 by the rotation of the side brush 47L.

また、清掃ロボット1が壁際に寄りすぎてサイドブラシ47L或いは回転バンパ62が壁面や障害物に接触して、サイドブラシ47L或いは回転バンパ62に対して回転するサイドブラシ47Lに作用する床面Gから反力による幅方向外方側への付勢力以上の外力が加わると、サイドブラシ47L及び回転バンパ62はサイドブラシモータカバー45や第2揺動部材41と共に第3揺動軸40を中心に清掃ロボット1の幅方向内方に回動する。   Further, the cleaning robot 1 is too close to the wall, and the side brush 47L or the rotating bumper 62 comes into contact with the wall surface or an obstacle, and the floor G acting on the side brush 47L rotating with respect to the side brush 47L or the rotating bumper 62 is used. When an external force equal to or greater than the urging force to the outer side in the width direction due to the reaction force is applied, the side brush 47L and the rotary bumper 62 are cleaned around the third swing shaft 40 together with the side brush motor cover 45 and the second swing member 41. The robot 1 rotates inward in the width direction.

サイドブラシ47L或いは回転バンパ62に加わる力、即ち外力が、回転するサイドブラシ47に作用する床面Gから反力による幅方向外方側への付勢力より小さくなると、回転するサイドブラシ47Lに作用する床面Gから反力によってサイドブラシモータカバー45及び第2揺動部材41と共に第3揺動軸40を中心にストッパ溝42Aの外方端がストッパ軸42Bに当接するまで揺動して通常使用位置に復帰する。   When the force applied to the side brush 47L or the rotating bumper 62, that is, the external force, becomes smaller than the urging force from the floor surface G acting on the rotating side brush 47 to the outer side in the width direction by the reaction force, it acts on the rotating side brush 47L. By the reaction force from the floor surface G to be moved, the side brush motor cover 45 and the second swinging member 41 are swung around the third swinging shaft 40 until the outer end of the stopper groove 42A comes into contact with the stopper shaft 42B. Return to the use position.

従って、サイドブラシ47L或いは回転バンパ62が壁面や他の障害物に接触しても、サイドブラシ47L或いは回転バンパ62に過剰な力が加わるのが防止され、サイドブラシ47Lや回転バンパ62を支持するサイドブラシ支持装置31Lの破損が確実に回避される。また、サイドブラシ47Lやサイドブラシバンパ48の接触により発生する壁面や障害物の損傷が防止できる。   Therefore, even if the side brush 47L or the rotary bumper 62 contacts the wall surface or other obstacles, excessive force is prevented from being applied to the side brush 47L or the rotary bumper 62, and the side brush 47L or the rotary bumper 62 is supported. Damage to the side brush support device 31L is reliably avoided. Further, damage to the wall surface and obstacles caused by the contact of the side brush 47L and the side brush bumper 48 can be prevented.

その結果、サイドブラシ47L及びサイドブラシ支持装置31等の破損を考慮することなく、清掃ロボット1を壁際近傍に寄せた状態で清掃作業を行うことができ、良好な清掃状態を確保できる。   As a result, the cleaning operation can be performed in a state where the cleaning robot 1 is brought near the wall without considering the damage of the side brush 47L, the side brush support device 31 and the like, and a good cleaning state can be secured.

一方、例えば図11に模式的に示すように、壁面101に、ドア105の引き込み部102が壁面101とほぼ直交するように折曲して形成された段部102a、102bおよび壁部102cによって矩形に形成された場合には、障害物センサ15a、15b等による壁面101等の検知に基づいて壁面101と予め設定された離間距離Lを保持して走行する清掃ロボット1が、引き込み部102において引き込み部102の壁部102c側に蛇行してロボット本体2から突出するサイドブラシ装置30Lが段部102bに接触することが懸念される。   On the other hand, for example, as schematically shown in FIG. 11, a rectangular shape is formed by stepped portions 102 a and 102 b and a wall portion 102 c formed by bending the wall portion 101 so that the pull-in portion 102 of the door 105 is substantially orthogonal to the wall surface 101. The cleaning robot 1 that runs while maintaining a predetermined separation distance L from the wall surface 101 based on the detection of the wall surface 101 by the obstacle sensors 15a, 15b, etc. There is a concern that the side brush device 30L meandering toward the wall 102c side of the portion 102 and protruding from the robot body 2 may come into contact with the stepped portion 102b.

ここで、サイドブラシ装置30Lの回転バンパ62の幅方向中央より外方範囲が引き込み部102の段部102bと壁面101の角部aに接触した際には、走行する清掃ロボット1により回転バンパ62が角部aに押圧付与され、回転バンパ62がサイドブラシ支持装置31Lの先端に設けられた基部61の外周に沿って回転しつつサイドブラシ装置30Lを壁面101から離反する方向に誘導し、サイドブラシ装置30Lと壁面101との接触が回避される。しかる後、清掃ロボット1は再び障害物センサ15a、15b等による壁面101等の検知に基づいて壁面101と予め設定された離間距離Lを保持して走行する通常の清掃に制御する。   Here, when the outer range from the center in the width direction of the rotating bumper 62 of the side brush device 30L comes into contact with the stepped portion 102b of the retracting portion 102 and the corner portion a of the wall surface 101, the rotating cleaning bumper 62 is moved by the traveling cleaning robot 1. Is applied to the corner a, and the rotary bumper 62 guides the side brush device 30L away from the wall surface 101 while rotating along the outer periphery of the base 61 provided at the tip of the side brush support device 31L. Contact between the brush device 30L and the wall surface 101 is avoided. Thereafter, the cleaning robot 1 again controls the normal cleaning that travels while maintaining a predetermined distance L from the wall surface 101 based on the detection of the wall surface 101 and the like by the obstacle sensors 15a and 15b.

また、清掃ロボット1が引き込み部102において引き込み部102の壁部102c側に大きく蛇行して、ロボット本体2から突出するサイドブラシ装置30Lの回転バンパ62の前部に設けた左側接触センサ64Lが引き込み部102の段部102bに接触すると、その左側接触センサ64Lの接触検知に基づいてサイドブラシ装置30Lと引き込み部102の段部102との接触を回避すべく清掃ロボット1を旋回する接触回避処理を実行する。   The cleaning robot 1 meanders greatly toward the wall 102c side of the retracting portion 102 at the retracting portion 102, and the left contact sensor 64L provided at the front portion of the rotating bumper 62 of the side brush device 30L protruding from the robot body 2 retracts. When contact is made with the step 102b of the part 102, a contact avoidance process of turning the cleaning robot 1 to avoid contact between the side brush device 30L and the step 102 of the retracting part 102 based on contact detection of the left contact sensor 64L. Execute.

この接触回避処理について、図4に示す回路構成を示すブロック図、図12に示す作動説明図、図13に示す接触回避動作のフローチャートを参照して説明する。   This contact avoidance process will be described with reference to a block diagram showing the circuit configuration shown in FIG. 4, an operation explanatory diagram shown in FIG. 12, and a flowchart of the contact avoidance operation shown in FIG.

清掃ロボット1が、予め設定されたプログラムに従って回転駆動される駆動輪11L、11Rによって壁面101に沿って走行しつつ、床面Gを清掃し、引き込み部102の壁部102c側に蛇行して図12(a)に示すようにロボット本体2から突出するサイドブラシ支持装置31Lの先端に設けた回転バンパ62が段部102bに接近し、図12(b)のようにサイドブラシ47Lが段部12bに接触し、更に回転バンパ62に付された内側センサ64Laが段部102bに接触すると、清掃コントローラ21は左側接触センサ64L或いは右側接触センサ64Rによる検知の有無を判定する(ステップS201)。検知があれば(Yの場合)、その検知が左側接触センサ64Lによる検知か否か判定する(ステップS202)。   The cleaning robot 1 cleans the floor G while running along the wall surface 101 by drive wheels 11L and 11R that are rotationally driven according to a preset program, meandering to the wall 102c side of the retracting portion 102 As shown in FIG. 12A, the rotary bumper 62 provided at the tip of the side brush support device 31L protruding from the robot body 2 approaches the stepped portion 102b, and as shown in FIG. 12B, the side brush 47L is moved to the stepped portion 12b. When the inner sensor 64La attached to the rotary bumper 62 contacts the step 102b, the cleaning controller 21 determines whether or not the left contact sensor 64L or the right contact sensor 64R has detected (step S201). If there is a detection (in the case of Y), it is determined whether or not the detection is a detection by the left contact sensor 64L (step S202).

ステップS202で検知があれば(Yの場合)清掃コントローラ21は左側の駆動用モータ14Lの回転数を右側の駆動用モータ14Rの回転数より大きく設定する(ステップS203)。これにより左側の駆動輪11Lの回転数が右側の駆動輪11Rの回転数より大きくなり清掃ロボット1は右旋回状態、即ち回転バンパ62が段部102bから抜け出す方向に付勢される。   If detected in step S202 (in the case of Y), the cleaning controller 21 sets the rotation speed of the left drive motor 14L to be larger than the rotation speed of the right drive motor 14R (step S203). As a result, the rotation speed of the left drive wheel 11L is greater than the rotation speed of the right drive wheel 11R, and the cleaning robot 1 is urged in the right turn state, that is, in the direction in which the rotary bumper 62 is pulled out from the step portion 102b.

左側接触センサ64Lの内側接触センサ64Laおよび右側接触センサ64Rの内側接触センサ64Raによる検知の有無の判定を開始する(ステップS204)。ステップS204で検知があれば(Yの場合)清掃コントローラ21においてカウンタを起動させて経過時間Tをカウントする(ステップS205)し、経過時間Tが予め設定された所定時間T1を超えるか判断する(ステップS206)。   Determination of presence or absence of detection by the inner contact sensor 64La of the left contact sensor 64L and the inner contact sensor 64Ra of the right contact sensor 64R is started (step S204). If detected in step S204 (in the case of Y), the cleaning controller 21 starts a counter and counts the elapsed time T (step S205), and determines whether the elapsed time T exceeds a preset predetermined time T1 (step S205). Step S206).

ステップS206で経過時間Tが所定時間T1内と判定(Nの場合)では、ステップS204で左側接触センサ64Lの内側接触センサ64Laおよび右側接触センサ64Rの内側接触センサ64Raによる検知か判定する。   If it is determined in step S206 that the elapsed time T is within the predetermined time T1 (in the case of N), it is determined in step S204 whether detection is performed by the inner contact sensor 64La of the left contact sensor 64L and the inner contact sensor 64Ra of the right contact sensor 64R.

一方、左側のサイドブラシ支持装置31Lに支持された回転バンパ62が段部102bに接触した清掃ロボット1は、ステップS203において左側の駆動輪11Lの回転数に対し右側の駆動輪11Rの回転数が大きな右旋回状態に制御されて、清掃ロボット1の右旋回に伴って左側のサイドブラシ支持装置31Lが壁面101側に揺動し、図12(c)に示すように回転バンパ62が段部102b上を壁面101側、即ち段部102bから抜け出し方向に徐々に移動する。回転バンパ62が段部102b上を移動し、その前端が段部102aと壁面101との角部aを超えると、内側接触センサ64Laが段部102aから離れてステップS204で検知がなくなり(Nの場合)、回転バンパ62の前端が角部aを抜け出したことになる。   On the other hand, in the cleaning robot 1 in which the rotary bumper 62 supported by the left side brush support device 31L is in contact with the stepped portion 102b, the rotation speed of the right drive wheel 11R is higher than the rotation speed of the left drive wheel 11L in step S203. The left side brush support device 31L swings toward the wall surface 101 as the cleaning robot 1 turns right as the cleaning robot 1 turns right, and the rotary bumper 62 is stepped as shown in FIG. The part 102b gradually moves in the direction of pulling out from the wall surface 101 side, that is, the step part 102b. When the rotary bumper 62 moves on the stepped portion 102b and the front end thereof exceeds the corner portion a between the stepped portion 102a and the wall surface 101, the inner contact sensor 64La is separated from the stepped portion 102a and is not detected in step S204 (N In this case, the front end of the rotary bumper 62 has come out of the corner a.

ステップS204での判定がNの場合、清掃コントローラ61が左側接触センサ64Lの外側接触センサ64Lbおよび右側接触センサ64Rの外側接触センサ64Raによる検知の有無の判定を開始する(ステップS207)。ステップS207で検知があれば(Yの場合)、清掃ロボット1の旋回に伴って段部102bに沿って回転バンパ62が移動して外側接触センサ64Lbが角部aに接したことになる。ステップS207で検知したら(Yの場合)清掃コントローラ21においてカウンタを起動させて経過時間Tをカウントし(ステップS208)、この経過時間Tが予め設定された所定時間T1を超えるか判断する(ステップS209)。   If the determination in step S204 is N, the cleaning controller 61 starts determining whether or not there is detection by the outer contact sensor 64Lb of the left contact sensor 64L and the outer contact sensor 64Ra of the right contact sensor 64R (step S207). If there is a detection in step S207 (in the case of Y), the rotary bumper 62 moves along the step 102b as the cleaning robot 1 turns, and the outer contact sensor 64Lb contacts the corner a. If detected in step S207 (in the case of Y), the cleaning controller 21 starts a counter and counts the elapsed time T (step S208), and determines whether this elapsed time T exceeds a preset predetermined time T1 (step S209). ).

ステップS209で経過時間Tが所定時間T1内と判定した場合(Nの場合)では、ステップS207で左側接触センサ64Lの外側接触センサ64Lbおよび右側接触センサ64Rの外側接触センサ64Rbによる検知の有無を判定する。   When it is determined in step S209 that the elapsed time T is within the predetermined time T1 (in the case of N), in step S207, it is determined whether or not the outer contact sensor 64Lb of the left contact sensor 64L and the outer contact sensor 64Rb of the right contact sensor 64R are detected. To do.

清掃ロボット1の右旋回に伴って左側のサイドブラシ支持装置31Lが揺動して図12(d)に示すように回転バンパ62が段部102bと壁面101の角部aから離れる、即ち回転ブラシ47Lが角部aを抜け出すと、外側接触センサ64Lbが角部aから離れてステップS207での検知がなくなる(Nとなる)。このステップ207での検知がない場合(Nの場合)には通常清掃制御に復帰し(ステップS210)、図12(e)に示すように段部102bからサイドブラシ47Lが脱出して通常の清掃を実行する。   As the cleaning robot 1 turns to the right, the left side brush support device 31L swings and the rotary bumper 62 moves away from the step 102b and the corner a of the wall surface 101 as shown in FIG. When the brush 47L exits the corner portion a, the outer contact sensor 64Lb moves away from the corner portion a and is not detected in step S207 (becomes N). If there is no detection in step 207 (in the case of N), the routine returns to the normal cleaning control (step S210), and the side brush 47L escapes from the stepped portion 102b as shown in FIG. Execute.

一方、ステップS206で経過時間Tが予め設定された所定時間T1を超えると判断するとき(Yの場合)は、回転バンパ62が段部102bに接触してサイドブラシ装置30Lが段部102bから抜け出せない状態が続いていることとなり、清掃コントロール21において左右の駆動用モータ14L、14Rを停止すると共に、パワーブラシモータ22、ブロアモータ25、サイドブラシモータ46L、46Rを停止して(ステップS211)清掃作業を中止する。これにより、パワーブラシモータ22、ブロアモータ25,サイドブラシモータ46L、46Rの過負荷による損耗を防止する。   On the other hand, when it is determined in step S206 that the elapsed time T exceeds the preset predetermined time T1 (in the case of Y), the rotary bumper 62 comes into contact with the stepped portion 102b and the side brush device 30L can come out of the stepped portion 102b. In the cleaning control 21, the left and right drive motors 14L and 14R are stopped, and the power brush motor 22, the blower motor 25, and the side brush motors 46L and 46R are stopped (step S211). Cancel. This prevents wear due to overloading of the power brush motor 22, the blower motor 25, and the side brush motors 46L and 46R.

同様に、ステップS209で経過時間Tが予め設定された所定時間T1を超えると判断するとき(Yの場合)は、回転バンパ62が段部102bに接触してサイドブラシ装置30Lが段部102bから抜け出せない状態が続いていることとなり、左右の駆動用モータ14L、14Rを停止すると共に、パワーブラシモータ22、ブロアモータ25、サイドブラシモータ46L、46Rを停止して(ステップS211)清掃作業を中止する。これにより、パワーブラシモータ22、ブロアモータ25,サイドブラシモータ46L、46Rの過負荷による損耗を防止する。   Similarly, when it is determined in step S209 that the elapsed time T exceeds the preset predetermined time T1 (in the case of Y), the rotary bumper 62 contacts the step portion 102b and the side brush device 30L moves from the step portion 102b. The state where it cannot be removed continues, and the left and right drive motors 14L and 14R are stopped, and the power brush motor 22, the blower motor 25, and the side brush motors 46L and 46R are stopped (step S211), and the cleaning operation is stopped. . This prevents wear due to overloading of the power brush motor 22, the blower motor 25, and the side brush motors 46L and 46R.

これにより、例えば図14(a)や同図(b)に示すように、左側の駆動用モータ14Lの回転数を右側の駆動用モータ14Rの回転数を大きく設定して清掃ロボット1を右旋回状態、即ち回転バンパ62が段部102bから抜け出す方向に付勢しても段部102bから抜け出せないときでもサイドブラシ47Lやサイドブラシ支持装置31L等が破損することなく、安全に走行清掃ロボット1を停止することができる。   As a result, for example, as shown in FIGS. 14A and 14B, the rotational speed of the left drive motor 14L is set to be larger than the rotational speed of the right drive motor 14R, and the cleaning robot 1 is rotated clockwise. Even when the rotating bumper 62 is energized in the direction of being pulled out of the stepped portion 102b, the side brush 47L, the side brush support device 31L, etc. are not damaged, and the traveling cleaning robot 1 can be safely operated. Can be stopped.

また、清掃ロボット1による床面Gを清掃中にロボット本体2から突出する右側のサイドブラシ支持装置31Rの先端に設けた回転バンパ装置60の回転バンパ62が段部等に接触したときも上記同様に、ステップ202において左側接触センサの検知でない(Nの場合)と判定し、ステップS204において清掃コントローラ21は右側の駆動用モータ14Rの回転数を左側の駆動用モータ14Rの回転数を大きく設定し、以降は詳細な説明を省略するが上記と同様に各ステップを実行する。   Also, when the rotary bumper 62 of the rotary bumper device 60 provided at the tip of the right side brush support device 31R protruding from the robot body 2 comes into contact with the stepped portion or the like during the cleaning of the floor G by the cleaning robot 1, the same as above. In step 202, it is determined that the left contact sensor is not detected (in the case of N), and in step S204, the cleaning controller 21 sets the rotation speed of the right drive motor 14R to a higher rotation speed of the left drive motor 14R. Hereinafter, although detailed explanation is omitted, each step is executed in the same manner as described above.

従って、自走式清掃装置1により清掃作業中に、サイドブラシ47L、47R或いは各サイドブラシ支持装置31L、31Rの先端部に配置した回転バンパ62が壁面や他の障害物に接触ときには、その接触の際に走行ロボット1を旋回して壁面や障害物からサイドブラシ47L、47R及びサイドブラシ支持装置31L、31R等のサイドブラシ装置30L、30Rを障害物から離反させて通常制御による清掃作業を継続することができる。   Therefore, during the cleaning operation by the self-propelled cleaning device 1, when the rotary bumper 62 disposed at the tip of the side brushes 47L, 47R or the side brush support devices 31L, 31R comes into contact with the wall surface or other obstacles, the contact is made. In this case, the traveling robot 1 is turned so that the side brush devices 30L and 30R such as the side brushes 47L and 47R and the side brush support devices 31L and 31R are separated from the obstacles from the wall surface and the obstacles, and the cleaning operation by the normal control is continued. can do.

また、サイドブラシ装置30L、30Rに障害物等から過剰な力が加わるのが防止され、サイドブラシ装置30L、30Rの破損が確実に回避できる。   Further, it is possible to prevent an excessive force from being applied to the side brush devices 30L and 30R from an obstacle or the like, and it is possible to reliably avoid damage to the side brush devices 30L and 30R.

なお、上記説明では壁面101に形成された段部102bにサイドブラシ等が接触した場合を例に説明したが他の障害物に接触した際にも同様の作動によりサイドブラシ装置等の破損を防止することができる。   In the above description, the case where a side brush or the like is in contact with the stepped portion 102b formed on the wall surface 101 has been described as an example. However, even when it comes into contact with other obstacles, damage to the side brush device or the like is prevented by the same operation. can do.

本実施の形態によると、サイドブラシが障害物や壁面に衝突してもサイドブラシ装置等の破損を招くことがなく円滑な床面清掃が得られる。   According to the present embodiment, even if the side brush collides with an obstacle or a wall surface, the side brush device or the like is not damaged, and smooth floor cleaning can be obtained.

(第2実施の形態)
次ぎに、第2実施の形態を図15乃至図17を参照して説明する。本実施の形態は回転バンパ装置が第1実施の形態と異なり、他の構成は第1実施の形態と同様であり、回転バンパ装置を主に説明する。なお、サイドブラシ装置30Rにおいても、同様の回転バンパ装置が配設されるが、説明の簡素化のためサイドブラシ装置30Lについてのみ説明する。また、図15乃至図17において図1乃至図14と対応する構成部分に同一符号を付することで該部の詳細な説明は省略する。
(Second Embodiment)
Next, a second embodiment will be described with reference to FIGS. The present embodiment is different from the first embodiment in the rotating bumper device, and other configurations are the same as those in the first embodiment, and the rotating bumper device will be mainly described. Note that a similar rotary bumper device is also provided in the side brush device 30R, but only the side brush device 30L will be described for the sake of simplicity. Also, in FIG. 15 to FIG. 17, the same reference numerals are given to the components corresponding to those in FIG. 1 to FIG.

図15は本実施の形態の概要を示すサイドブラシ支持装置の一部断面側面図、図16は図15のXVI部拡大図、図17は回転バンパ装置70の概要を示す分解斜視図である。   15 is a partial cross-sectional side view of the side brush support device showing an outline of the present embodiment, FIG. 16 is an enlarged view of the XVI portion of FIG. 15, and FIG. 17 is an exploded perspective view showing an outline of the rotary bumper device 70.

本実施の形態の回転バンパ装置70は、図示しないブラケット等を介してサイドブラシモータカバー45の下面等に固定されて清掃面及びロボット走行面となる床面と対向するほぼ水平でサイドブラシ47Lの回転中心軸線と同軸を中心とする上面71a及び下面71bを有する円板状の基部71及びこの基部71の外周に沿ってサイドブラシ47の回転中心軸と同軸上で略水平に回転自在に支持される環状の回転バンパ75を備える。   The rotary bumper device 70 of the present embodiment is fixed to the lower surface of the side brush motor cover 45 via a bracket (not shown) and the like, and is substantially horizontal and faces the floor surface that becomes the cleaning surface and the robot traveling surface. A disk-shaped base 71 having an upper surface 71a and a lower surface 71b centered on the same axis as the rotation center axis, and is supported along the outer periphery of the base 71 so as to be rotatable substantially horizontally on the same axis as the rotation center axis of the side brush 47. An annular rotary bumper 75 is provided.

円板状の基部71の外周には、図16及び図17に示すように、基部71の上面71aから下方に延在する回転中心軸線と同軸で円柱周面状の内側支持面72a、内側支持面72aの下端縁から回転中心軸線と直交する外方に延在する環状平面状の上側支持面72b、上側支持面72bの外周縁から下方に延在する回転中心軸線と同軸で円柱周面状の外側支持面72c、外側支持面72cの下端縁から回転軸中心線と直交して内方に延在して基部71の下面71bに連続する環状平面状の下側支持面72dを有する断面矩形状で突出する環状の支持部72を形成する。   As shown in FIGS. 16 and 17, on the outer periphery of the disk-shaped base portion 71, a cylindrical circumferential inner support surface 72 a that is coaxial with the rotation center axis extending downward from the upper surface 71 a of the base portion 71 is provided. An annular planar upper support surface 72b extending outward from the lower end edge of the surface 72a perpendicular to the rotation center axis, and a cylindrical circumferential surface coaxial with the rotation center axis extending downward from the outer periphery of the upper support surface 72b The outer support surface 72c of the outer periphery of the outer support surface 72c has an annular flat lower support surface 72d that extends inward from the lower end edge of the outer support surface 72c in a direction orthogonal to the rotation axis center line and continues to the lower surface 71b of the base 71. An annular support portion 72 protruding in shape is formed.

回転バンパ75は、自己潤滑性に優れた樹脂、例えばMCナイロン製のバンパ本体76及び保持部材78によって構成される。   The rotary bumper 75 is constituted by a bumper body 76 and a holding member 78 made of a resin excellent in self-lubricity, for example, MC nylon.

バンパ本体76は、基部71と同様の板厚を有する上面76a、下面76b、外周面76c及び内周面76dを備えた環状である。内周面76dには、上面76aの内周縁から下方に延在して基部71の内側支持面72aに間隙を有して嵌合可能な回転中心軸線と同軸の円筒内面状の内側摺接面80aと、内側摺接面80aの下端縁から回転中心軸線と直交する外方に延在する外径が外側支持面72cの外径より若干大きな環状平面状で上側支持面72bに軸方向で摺接可能な上側摺接面80bと、上側摺接面80bの外周縁から下方に延在して外側支持面72cに間隙を有して嵌合可能な回転中心軸線と同軸で円筒内面状で下面76bの内周縁に達する外側摺接面80cを有する。更に、上面76aから下面76bに達する貫通孔77が外周面76cに沿って周方向に等間隔で複数穿孔する。   The bumper body 76 has an annular shape including an upper surface 76a, a lower surface 76b, an outer peripheral surface 76c, and an inner peripheral surface 76d having the same plate thickness as the base 71. The inner peripheral surface 76d extends downward from the inner peripheral edge of the upper surface 76a and has a cylindrical inner surface that is coaxial with the rotation center axis that can be fitted to the inner support surface 72a of the base 71 with a gap. 80a and an annular flat surface having an outer diameter extending from the lower end edge of the inner sliding contact surface 80a to the outer side perpendicular to the rotation center axis is slightly larger than the outer diameter of the outer supporting surface 72c, and slides in the axial direction on the upper supporting surface 72b. A contactable upper slidable contact surface 80b, and a cylindrical inner surface that is coaxial with a rotation center axis extending downward from the outer peripheral edge of the upper slidable contact surface 80b and having a gap in the outer support surface 72c. It has an outer sliding contact surface 80c reaching the inner peripheral edge of 76b. Further, a plurality of through holes 77 reaching the lower surface 76b from the upper surface 76a are perforated at equal intervals along the outer peripheral surface 76c in the circumferential direction.

保持部材78は、回転バンパ本体76の下面76bに当接可能な上面78a、下面78b、バンパ本体76の外周面76c及び内側摺接面80aとそれぞれ同径の外周面78c及び内周面78dを有する環状であって、上面78aにバンパ本体76の外側摺接面80cと同径で環状の外側摺接面80d及び外側摺接面80dの下端縁から回転中心軸線と直交する内方に延在して内周面78dの上端縁に達する環状平面状で下側支持面72dに軸方向で摺接可能な下側摺接面80eを形成する。更に、回転バンパ本体76に穿設された貫通孔77に対応して上面78aから下面78bに達するネジ孔79が外周面78cに沿って周方向に等間隔で複数穿孔する。   The holding member 78 has an upper surface 78a and a lower surface 78b that can be in contact with the lower surface 76b of the rotary bumper body 76, and an outer peripheral surface 78c and an inner peripheral surface 78d having the same diameter as the outer peripheral surface 76c and the inner sliding contact surface 80a of the bumper main body 76, respectively. The upper surface 78a has the same diameter as the outer slidable contact surface 80c of the bumper body 76 and extends inwardly from the lower end edge of the annular outer slidable contact surface 80d and the outer slidable contact surface 80d. Thus, a lower slidable contact surface 80e is formed which has an annular flat shape reaching the upper end edge of the inner peripheral surface 78d and is slidable in the axial direction on the lower support surface 72d. Further, a plurality of screw holes 79 extending from the upper surface 78a to the lower surface 78b corresponding to the through holes 77 formed in the rotary bumper main body 76 are perforated at equal intervals along the outer peripheral surface 78c.

このように構成されたバンパ本体76を、基部71の外周に基部71の上面71a側から基部71の内側支持面72a、上側支持面72b、外側支持面72cにそれぞれ内側摺接面80a、上側摺接面80b、外側摺接面80cが対向した状態に嵌合させる一方、基部71の下面76b側から保持部材78の上面78aをバンパ本体76の下面76bに当接すると共に互い各貫通孔77とネジ孔79を相対位置決めする。   The bumper main body 76 configured in this way is connected to the outer periphery of the base 71 from the upper surface 71a side of the base 71 to the inner support surface 72a, upper support surface 72b, and outer support surface 72c of the base 71, respectively. While the contact surface 80b and the outer sliding contact surface 80c are fitted to face each other, the upper surface 78a of the holding member 78 is brought into contact with the lower surface 76b of the bumper body 76 from the lower surface 76b side of the base 71 and the through holes 77 and the screws are mutually connected. The holes 79 are relatively positioned.

この状態で、バンパ本体76の各貫通孔77からボルト81を挿入して保持部材78のネジ孔79に螺合して図15及び図16に示すようにバンパ本体76と保持部材78を締結して回転バンパ75を形成する。   In this state, bolts 81 are inserted from the through holes 77 of the bumper body 76 and screwed into the screw holes 79 of the holding member 78 to fasten the bumper body 76 and the holding member 78 as shown in FIGS. Thus, the rotary bumper 75 is formed.

このように構成された回転バンパ75は、基部71の外周に突出形成された環状の支持部72に上側摺接面80b、外側摺接面80c及び下側摺接面80eによって形成され断面コ字状で環状の挟持部80が形成され、この挟持部80によって基部71の外周に沿って形成された支持部72を上方及び下方から挟み、かつこの挟持部80の上側摺接面80bと支持部72の上側支持面72bが軸方向で摺接可能に間隙aを有して対向し、下側摺接面80eと下側支持面72dが軸方向に摺接可能に間隙bを有して対向する。また、内側摺接面80aと内側支持面72aが間隙cを有して対向し、外側摺接面80及び80dと外側支持面72cが間隙dを有して対向する。   The rotary bumper 75 configured in this way is formed by an upper support surface 72 formed on the outer periphery of the base portion 71 by an upper slide contact surface 80b, an outer slide contact surface 80c, and a lower slide contact surface 80e. A ring-shaped sandwiching portion 80 is formed, and the support portion 72 formed along the outer periphery of the base portion 71 is sandwiched from above and below by the sandwiching portion 80, and the upper sliding contact surface 80b of the sandwiching portion 80 and the support portion The upper support surface 72b of 72 is opposed so as to be slidable in the axial direction with a gap a, and the lower slidable contact surface 80e and the lower support surface 72d are opposed to each other with a gap b so as to be slidable in the axial direction. To do. Further, the inner sliding contact surface 80a and the inner support surface 72a are opposed to each other with a gap c, and the outer sliding contact surfaces 80 and 80d and the outer support surface 72c are opposed to each other with a gap d.

これにより、挟持部80の上側摺接面80bと支持部72の上側支持面72bの軸方向での摺接及び下側摺接面80eと下側支持面72dとの軸方向での摺接によって回転バンパ75の基部71に対する軸方向に移動範囲が規制されて回転バンパ75が基部71の外周に沿ってサイドブラシ47の回転中心軸と同軸上で略水平に回転自在に保持される。   Accordingly, the sliding contact in the axial direction between the upper sliding contact surface 80b of the clamping unit 80 and the upper support surface 72b of the supporting unit 72 and the sliding contact in the axial direction between the lower sliding contact surface 80e and the lower supporting surface 72d are performed. The range of movement of the rotating bumper 75 relative to the base 71 is restricted in the axial direction, and the rotating bumper 75 is held along the outer periphery of the base 71 so as to be rotatable substantially horizontally on the same axis as the rotation center axis of the side brush 47.

また、バンパ本体76及び保持部材78の外周面76c及び78cが障害物との接触面となり、その外周面76c及び78cが揺動支持部材の先端部となるサイドブラシバンパ48の外径及びサイドブラシ47Lの基部47Aの外径より大径でかつサイドブラシ47Lのブラシ材47Bの先端外径より小径に形成され、平面視状態において回転バンパ62の前部および側部範囲がサイドブラシバンパ48より前方及び側方に突出して配置される。   Further, the outer peripheral surfaces 76c and 78c of the bumper body 76 and the holding member 78 serve as contact surfaces with obstacles, and the outer peripheral surfaces 76c and 78c serve as the distal end portion of the swing support member. The front end and the side part range of the rotary bumper 62 are formed in front of the side brush bumper 48 in a plan view, which is larger than the outer diameter of the base 47A of the 47L and smaller than the outer diameter of the tip of the brush material 47B of the side brush 47L. And projecting laterally.

このような回転バンパ装置70を備えることにより、第1実施の形態と同様にサイドブラシ47L或いは回転バンパ75が壁面や他の障害物に接触した際には、回転バンパ75が障害物に押付与され、回転バンパ57によってサイドブラシ装置30Lを障害物から離反する方向に誘導する。これにより、サイドブラシ装置30Lと障害物との接触が回避されて清掃作業を円滑に続行できる。更に、回転バンパ75を、サイドブラシバンパ48の外径及びサイドブラシ47Lの基部47Aの外径より大径でかつサイドブラシ47Lのブラシ材47Bの先端外径より小径に形成することで、サイドブラシ47Lによる障害物に接近した床面の清掃作業を確保しつつ、サイドブラシモータ46Lやサイドブラシ装置30の損傷が防止できる。   By providing such a rotating bumper device 70, when the side brush 47L or the rotating bumper 75 comes into contact with the wall surface or other obstacles as in the first embodiment, the rotating bumper 75 presses against the obstacles. Then, the side brush device 30L is guided by the rotating bumper 57 in a direction away from the obstacle. Thereby, contact with side brush device 30L and an obstacle is avoided, and cleaning work can be continued smoothly. Further, the rotary bumper 75 is formed to have a diameter larger than the outer diameter of the side brush bumper 48 and the outer diameter of the base 47A of the side brush 47L and smaller than the outer diameter of the tip of the brush material 47B of the side brush 47L. It is possible to prevent the side brush motor 46L and the side brush device 30 from being damaged while ensuring the cleaning operation of the floor surface close to the obstacle by 47L.

また、回転ダンパ装置70が基部71の外周に沿って環状に連続するように形成され支持部72が、回転バンパ75の挟持部80によって覆われ、かつ回転バンパ75に形成された挟持部80が摺接可能に嵌合して回転バンパ75が支持部72上に接触状態で回転することから、基部71に形成した支持部72と回転バンパ75の挟持部80との間の間隙に粉塵等が侵入することがなく、或いは粉塵等の侵入が大幅に抑制されて、塵等により回転バンパ75に回転作動が阻害されることなく、清掃作業を円滑に続行することができる。なお、例えば基部の外周にボールベアリング等の軸受け部材を介在して回転バンパを支持した場合には、ボールベアリングのアウタレース、インナレース、ボール等の間隙に粉塵等が侵入して回転バンパの回転が阻害されることがあり、そのメンテナンスの頻度が多くなることが懸念される。   Further, the rotary damper device 70 is formed so as to be annularly continuous along the outer periphery of the base 71, the support 72 is covered by the clamp 80 of the rotary bumper 75, and the clamp 80 formed on the rotary bumper 75 is provided. Since the rotary bumper 75 is slidably fitted and rotated on the support portion 72 in a contact state, dust or the like is generated in the gap between the support portion 72 formed on the base 71 and the sandwiching portion 80 of the rotary bumper 75. The cleaning operation can be smoothly continued without intrusion or the invasion of dust or the like is significantly suppressed and the rotation operation is not hindered by the rotation bumper 75 due to dust or the like. For example, when a rotating bumper is supported by interposing a bearing member such as a ball bearing on the outer periphery of the base, dust or the like enters a gap between the outer race, inner race, and ball of the ball bearing and the rotating bumper rotates. There is a concern that the frequency of maintenance may increase.

また、回転バンパ75が、バンパ本体76と保持部材78をボルト81によって分解可能に組立てられ、分解することで挟持部80を形成するバンパ本体76の側の上側摺接面80bと保持部材78側の下側摺接面80eが分離して容易に基部71から取り外し可能で、かつ組立てることで挟持部80を形成するバンパ本体76の側の上側摺接面80bと保持部材78側の下側摺接面80eによって支持部72が軸方向から間隙を有して挟持されて容易に基部71に装着でき、回転バンパ75の粉塵除去及び交換等のメンテナンスが容易に行える。更に、ベアリング等が不要で構成が簡単なことと相俟って製造及びメンテナンスコストの抑制が期待できる。   Further, the rotary bumper 75 is assembled so that the bumper main body 76 and the holding member 78 can be disassembled by bolts 81, and the upper sliding contact surface 80b on the side of the bumper main body 76 that forms the clamping portion 80 by disassembling and the holding member 78 side. The lower slidable contact surface 80e is separated and can be easily detached from the base 71, and the upper slidable contact surface 80b on the side of the bumper body 76 that forms the clamping portion 80 by assembling and the lower slidable surface on the holding member 78 side. The support portion 72 is sandwiched from the axial direction with a gap by the contact surface 80e and can be easily attached to the base portion 71, and maintenance such as dust removal and replacement of the rotating bumper 75 can be easily performed. Further, coupled with the fact that a bearing is not required and the configuration is simple, a reduction in manufacturing and maintenance costs can be expected.

1 清掃ロボット
2 ロボット本体
10 走行装置
11R、11L 駆動輪
14R、14L 駆動用モータ
20 清掃装置
21 清掃部コントローラ
22 パワーブラシモータ
23 パワーブラシ
25 ブロアモータ
30R、30L サイドブラシ装置
31R、31L サイドブラシ支持装置
36 第1揺動部材
37 基部
41 第2揺動部材
41C 取付部
45 サイドブラシモータカバー
46R、46L サイドブラシモータ
46a 回転軸
47R、47L サイドブラシ
47A 基部
47B ブラシ材
48 サイドブラシバンパ(サイドブラシ支持装置の先端部)
60 回転バンパ装置
61 基部
62 回転バンパ
62a 外周面
63 スプリング(回転バンパ位置付勢手段)
64L 左側接触センサ
64La 内側接触センサ
64Lb 外側接触センサ
64R 右側接触センサ
64Ra 内側接触センサ
64Rb 外側接触センサ
70 回転バンパ装置
71 基部
72 支持部
73 回転バンパ
75 回転バンパ
76 バンパ本体
78 保持部材
80 挟持部
81 ボルト
101 壁面(障害物)
102 引き込み部
102a、102b 段部(障害物)
DESCRIPTION OF SYMBOLS 1 Cleaning robot 2 Robot main body 10 Traveling device 11R, 11L Drive wheel 14R, 14L Drive motor 20 Cleaning device 21 Cleaning part controller 22 Power brush motor 23 Power brush 25 Blower motor 30R, 30L Side brush device 31R, 31L Side brush support device 36 First swing member 37 Base 41 Second swing member 41C Mounting portion 45 Side brush motor covers 46R, 46L Side brush motor 46a Rotating shaft 47R, 47L Side brush 47A Base 47B Brush material 48 Side brush bumper (of side brush support device) Tip)
60 Rotating bumper device 61 Base 62 Rotating bumper 62a Outer peripheral surface 63 Spring (Rotating bumper position biasing means)
64L Left contact sensor 64La Inner contact sensor 64Lb Outer contact sensor 64R Right contact sensor 64Ra Inner contact sensor 64Rb Outer contact sensor 70 Rotating bumper device 71 Base 72 Supporting portion 73 Rotating bumper 75 Rotating bumper 76 Bumper body 78 Holding member 80 Holding portion 81 Bolt 101 Wall surface (obstacle)
102 Pull-in part 102a, 102b Step part (obstacle)

Claims (8)

走行装置を備えたロボット本体及び、該ロボット本体の下面に支持されてロボット本体から幅方向外方でかつ前方に突出したサイドブラシ支持装置の先端部に支持されると共に、回転駆動されて床面の塵埃をロボット本体の幅方向内方に掃き寄せるサイドブラシを有するサイドブラシ装置を備えた自走式清掃ロボットにおいて、
前記サイドブラシ支持装置は、基部が上下方向及び幅方向に揺動自在にロボット本体の下部に支持されて前方に延在すると共に該先端部にサイドブラシモータによって回転駆動されるサイドブラシを支持する揺動支持部材を備え、
前記揺動支持部材と前記サイドブラシとの間に、前記サイドブラシのブラシ材先端外径より小径でかつ揺動支持部材の前記先端部外径より大径でロボット走行面と略平行に回転可能な回転バンパを有する回転バンパ装置を備えたことを特徴とするサイドブラシ装置を備えた自走式清掃ロボット。
A robot body provided with a traveling device, and a floor surface which is supported by the lower surface of the robot body and supported by the front end portion of the side brush support device which protrudes outward in the width direction from the robot body and is rotated forward. In a self-propelled cleaning robot provided with a side brush device having a side brush that sweeps the dust inward in the width direction of the robot body,
In the side brush support device, a base portion is supported by a lower portion of a robot body so as to be swingable in a vertical direction and a width direction, and extends forward, and supports a side brush that is rotationally driven by a side brush motor at the tip portion. A swing support member;
Between the rocking support member and the side brush, the diameter of the brush material of the side brush is smaller than the outer diameter of the tip and larger than the outer diameter of the tip of the rocking support member, and can rotate substantially parallel to the robot traveling surface. A self-propelled cleaning robot provided with a side brush device, characterized in that a rotary bumper device having a rotating bumper is provided.
前記回転バンパは、前記サイドブラシ回転中心軸線と同軸上に回転可能に配設されたことを特徴とする請求項1に記載のサイドブラシ装置を備えた自走式清掃ロボット。   The self-propelled cleaning robot provided with the side brush device according to claim 1, wherein the rotary bumper is rotatably arranged coaxially with the side brush rotation center axis. 前記回転バンパは、前記サイドブラシの回転中心軸線と同軸上に回転可能に配設され、外周面には障害物との接触を検知する接触センサを備え、該接触センサが前記回転バンパと障害物との接触を検知した場合、前記走行装置を制御することを特徴とする請求項1に記載のサイドブラシ装置を備えた自走式清掃ロボット。   The rotating bumper is disposed rotatably on the same axis as the rotation center axis of the side brush, and includes a contact sensor that detects contact with an obstacle on an outer peripheral surface, and the contact sensor includes the rotating bumper and the obstacle. The self-propelled cleaning robot provided with the side brush device according to claim 1, wherein the traveling device is controlled when contact with the vehicle is detected. 前記接触センサによって、前記回転バンパと障害物との接触を検知した場合、前記走行装置による走行を停止させる走行制御手段を備えたことを特徴とする請求項3に記載のサイドブラシ装置を備えた自走式清掃ロボット。   The side brush device according to claim 3, further comprising a traveling control unit that stops traveling by the traveling device when the contact sensor detects contact between the rotating bumper and an obstacle. Self-propelled cleaning robot. 前記走行装置は、進行方向に対して左右に設けた左右の駆動用モータによって駆動される左右の駆動輪を備え、
サイドブラシ装置を進行方向に対して左右の少なくとも一方に備え、該一方のサイドブラシ装置の接触センサが接触を検知した場合、前記一方側の駆動用モータの回転数を他方の駆動用モータの回転数よりも大きくすることを特徴とする請求項3に記載のサイドブラシ装置を備えた自走式清掃ロボット。
The traveling device includes left and right drive wheels driven by left and right drive motors provided on the left and right with respect to the traveling direction,
When the side brush device is provided on at least one of the left and right sides with respect to the traveling direction, and the contact sensor of the one side brush device detects contact, the number of rotations of the driving motor on the one side is set to the rotation of the other driving motor. The self-propelled cleaning robot provided with the side brush device according to claim 3, wherein the self-propelled cleaning robot is larger than the number.
前記回転バンパ装置は、サイドブラシ回転中心軸線と同軸を中心として揺動支持部材に固定された円板状の基部と、
前記サイドブラシ回転中心軸線を中心に回転可能に前記基部の外周に軸方向で摺動可能に支持された環状で前記サイドブラシのブラシ材先端外径より小径でかつ揺動支持部材の前記先端部外径より大径の外周面を備えた回転バンパを備えたことを特徴とする請求項1または2に記載のサイドブラシ装置を備えた自走式清掃ロボット。
The rotary bumper device includes a disk-shaped base fixed to a swing support member around the same axis as the side brush rotation center axis;
The tip end portion of the swing support member is an annular shape that is supported on the outer periphery of the base portion so as to be axially slidable around the rotation center axis of the side brush and is smaller in diameter than the brush member tip outer diameter of the side brush. The self-propelled cleaning robot provided with the side brush device according to claim 1, further comprising a rotary bumper having an outer peripheral surface having a diameter larger than an outer diameter.
前記基部は、外周に沿って延在する環状に突出する支持部を備え、
前記回転バンパは、内周面に沿って前記支持部を間隙を有して軸方向に挟持する挟持部を備えたことを特徴とする請求項6に記載のサイドブラシ装置を備えた自走式清掃ロボット。
The base includes a support portion protruding in an annular shape extending along the outer periphery,
The self-propelled type provided with the side brush device according to claim 6, wherein the rotary bumper includes a holding part that holds the support part in the axial direction with a gap along an inner peripheral surface. Cleaning robot.
前記回転バンパは、前記挟持部が前記基部の支持部から着脱可能に分解組立て可能なバンパ本体及び保持部材を備えたことを特徴とする請求項7に記載のサイドブラシ装置を備えた自走式清掃ロボット。   The self-propelled type provided with the side brush device according to claim 7, wherein the rotary bumper includes a bumper body and a holding member that can be detachably assembled from the support portion of the base portion. Cleaning robot.
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