JP2011040410A - Nonaqueous electrolyte secondary battery - Google Patents

Nonaqueous electrolyte secondary battery Download PDF

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JP2011040410A
JP2011040410A JP2010235857A JP2010235857A JP2011040410A JP 2011040410 A JP2011040410 A JP 2011040410A JP 2010235857 A JP2010235857 A JP 2010235857A JP 2010235857 A JP2010235857 A JP 2010235857A JP 2011040410 A JP2011040410 A JP 2011040410A
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positive electrode
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mixture layer
lithium
total thickness
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Takehiko Tanaka
健彦 田中
Yoshikatsu Yamamoto
佳克 山本
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Sony Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

<P>PROBLEM TO BE SOLVED: To improve various battery characteristics, such as low-temperature load characteristics and cycle characteristics. <P>SOLUTION: A battery includes: a positive electrode material 2 containing a positive electrode active material in which 10 to 80 wt.% lithium-manganese composite oxide and 90 to 20 wt.% lithium-nickel composite oxide are mixed and in which a positive electrode mix layer 8 having a thickness of 80 to 250 μm is formed; a negative electrode material 3 in which a negative electrode mix layer 11 containing at least one or more materials capable of occluding, removing, and attaching a lithium metal, lithium alloy, or lithium as a negative electrode active material and having a thickness of 80 to 250 μm is formed; and a nonaqueous electrolyte. In these positive electrode material 2 and negative electrode material 3, the positive electrode mix layer 8 and the negative electrode mix layer 11 are formed with a ratio A/B between a total thickness A of the positive electrode mix layer 8 and a total thickness B of the negative electrode mix layer 11 being in a range of 0.4≤A/B≤1.0 and a sum A+B of the total thickness A of the positive electrode mix layer 8 and the total thickness B of the negative electrode mix layer 11 being in a range of 230≤A+B≤450 μm. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、リチウム・ニッケル複合酸化物とリチウム・マンガン複合酸化物との混合材料を正極活物質として使用する非水電解質二次電池に関する。   The present invention relates to a non-aqueous electrolyte secondary battery using a mixed material of a lithium / nickel composite oxide and a lithium / manganese composite oxide as a positive electrode active material.

近年、種々の電子機器の飛躍的進歩とともに、長時間便利に、かつ経済的に使用できる電源として、繰り返して充放電が可能な二次電池の研究が進められている。代表的な二次電池としては、鉛蓄電池やアルカリ蓄電池、非水電解質二次電池等が知られている。   2. Description of the Related Art In recent years, research on secondary batteries that can be repeatedly charged and discharged has been promoted as a power source that can be used conveniently and economically for a long time along with dramatic progress of various electronic devices. As typical secondary batteries, lead storage batteries, alkaline storage batteries, non-aqueous electrolyte secondary batteries, and the like are known.

上述したような二次電池の中でも特に、非水電解質二次電池であるリチウムイオン二次電池は、高出力、高エネルギー密度等の利点を有している。   Among the secondary batteries as described above, a lithium ion secondary battery that is a non-aqueous electrolyte secondary battery has advantages such as high output and high energy density.

リチウムイオン二次電池は、少なくともリチウムイオンを可逆的に脱挿入可能な活物質を有する正極及び負極と、非水電解質とから構成されており、その充電反応は、正極においてリチウムイオンが電解液中にデインターカレーションし、負極では負極活物質中にリチウムイオンがインターカレーションすることによって進行する。逆に、放電する場合には、上記の逆反応が進行し、正極においては、リチウムイオンがインターカレーションする。すなわち、正極からのリチウムイオンが負極活物質に出入りする反応を繰り返すことによって充放電を繰り返すことができる。   A lithium ion secondary battery is composed of at least a positive electrode and a negative electrode having an active material capable of reversibly removing and inserting lithium ions, and a non-aqueous electrolyte. In the negative electrode, lithium ions are intercalated in the negative electrode active material. Conversely, when discharging, the reverse reaction proceeds and lithium ions intercalate at the positive electrode. That is, charge / discharge can be repeated by repeating the reaction in which lithium ions from the positive electrode enter and exit the negative electrode active material.

現在、リチウムイオン二次電池の正極活物質としては、高エネルギー密度、高電圧を有すること等から、LiCoO2、LiNiO2、LiMn24等が用いられ、負極活物質としては、炭素質材料が用いられている。 Currently, LiCoO 2 , LiNiO 2 , LiMn 2 O 4 and the like are used as the positive electrode active material of the lithium ion secondary battery because it has a high energy density and high voltage, and the negative electrode active material is a carbonaceous material. Is used.

上述した正極活物質のうちLiCoO2等のリチウム・コバルト複合酸化物は、電池容量、製造コスト及び熱的安定性等の各面でのバランスに最も優れているが、LiMn24等のリチウム・マンガン複合酸化物は電池容量が低く高温保存特性が若干悪い等の欠点があり、またLiNiO2等のリチウム・ニッケル複合酸化物は、電池容量は高いものの熱的安定性が若干低い等の欠点がある。しかしながら、これらリチウム・マンガン複合酸化物及びリチウム・ニッケル複合酸化物は、原料の価格及び安定供給の面で優れており、今後の活用に向けて研究が進められている。 Among the positive electrode active materials described above, lithium-cobalt composite oxides such as LiCoO 2 have the best balance in terms of battery capacity, manufacturing cost, thermal stability, etc., but lithium such as LiMn 2 O 4・ Manganese composite oxides have drawbacks such as low battery capacity and slightly high-temperature storage characteristics. Lithium / nickel composite oxides such as LiNiO 2 have high battery capacity but low thermal stability. There is. However, these lithium / manganese composite oxides and lithium / nickel composite oxides are excellent in terms of the price and stable supply of raw materials, and researches are underway for future utilization.

そこで、本発明は、上述した問題点に鑑みてなされたものであり、リチウム・マンガン複合酸化物とリチウム・ニッケル複合酸化物とを活用する新規な正極活物質とともに、この正極活物質を使用する際の新規な電池素子構造を提案し、低温負荷特性やサイクル特性等種々の電池特性に優れた非水電解質二次電池を提供することを目的とするものである。   Therefore, the present invention has been made in view of the above-described problems, and uses this positive electrode active material together with a novel positive electrode active material that utilizes a lithium / manganese composite oxide and a lithium / nickel composite oxide. An object of the present invention is to provide a non-aqueous electrolyte secondary battery excellent in various battery characteristics such as low-temperature load characteristics and cycle characteristics.

上述した目的を達成する本発明に係る非水電解質二次電池は、正極活物質として一般式LixMn2-yM'y4(但し、xの値は0.9≦x、yの値は0.01≦y≦0.5の範囲とし、M'はFe、Co、Ni、Cu、Zn、Al、Sn、Cr、V、Ti、Mg、Ca、Sr、B、Ga、In、Si、Geの内一つ又は複数とする。)で表されるリチウム・マンガン複合酸化物と、一般式LiNi1-zM''z2(但し、zの値は0.01≦z≦0.5の範囲とし、M''はFe、Co、Mn、Cu、Zn、Al、Sn、Cr、V、Ti、Mg、Ca、Sr、B、Ga、In、Si、Geの内一つ又は複数とする。)で表されるリチウム・ニッケル複合酸化物とを、質量比がリチウム・マンガン複合酸化物10wt%乃至80wt%に対してリチウム・ニッケル複合酸化物90wt%乃至20wt%となるように混合された混合材料を含有し、正極集電体の少なくとも一方の面に塗布形成された正極合剤層を備える正極と、
負極活物質としてリチウム金属、リチウム合金、又はリチウムを吸蔵、脱離可能な材料のうち少なくとも1種類以上を含有し、負極集電体の少なくとも一方の面に塗布形成された負極合剤層を備える負極と、
非水電解質と
を備えるとともに、
正極集電体の少なくとも一方の面に形成された正極合剤層の厚みの合計である総厚A及び負極集電体の少なくとも一方の面に形成された負極合剤層の厚みの合計である総厚Bが、それぞれ80μm乃至250μmの範囲であり、総厚Aと総厚Bとの比率A/Bが0.4≦A/B≦1.0の範囲で、かつ総厚Aと総厚Bとの和A+Bが230μm≦A+B≦450μmの範囲であることを特徴とする。
The non-aqueous electrolyte secondary battery according to the present invention that achieves the above-described object has a general formula Li x Mn 2−y M ′ y O 4 (wherein x is 0.9 ≦ x, y) as a positive electrode active material. The value is in the range of 0.01 ≦ y ≦ 0.5, and M ′ is Fe, Co, Ni, Cu, Zn, Al, Sn, Cr, V, Ti, Mg, Ca, Sr, B, Ga, In, And a lithium-manganese composite oxide represented by the general formula LiNi 1-z M ″ z O 2 (provided that the value of z is 0.01 ≦ z ≦ The range is 0.5, and M ″ is one of Fe, Co, Mn, Cu, Zn, Al, Sn, Cr, V, Ti, Mg, Ca, Sr, B, Ga, In, Si, and Ge. Or a lithium / nickel composite oxide represented by a mass ratio of 10 wt% to 80 wt% of lithium / manganese composite oxide. A positive electrode comprising a mixed material mixed so as to be 90 wt% to 20 wt% of a um / nickel composite oxide, and comprising a positive electrode mixture layer applied and formed on at least one surface of a positive electrode current collector;
A negative electrode active material containing at least one of lithium metal, a lithium alloy, or a material capable of occluding and releasing lithium as a negative electrode active material, and having a negative electrode mixture layer formed by coating on at least one surface of the negative electrode current collector A negative electrode,
With a non-aqueous electrolyte,
The total thickness A, which is the total thickness of the positive electrode mixture layer formed on at least one surface of the positive electrode current collector, and the total thickness of the negative electrode mixture layer formed on at least one surface of the negative electrode current collector The total thickness B is in the range of 80 μm to 250 μm, the ratio A / B of the total thickness A to the total thickness B is in the range of 0.4 ≦ A / B ≦ 1.0, and the total thickness A and the total thickness The sum A + B with B is in the range of 230 μm ≦ A + B ≦ 450 μm.

上述した構成を有する本発明に係る非水電解質二次電池によれば、所定範囲の厚さに形成される正極合剤層と負極合剤層において、該正極合剤層に含有される正極活物質としてリチウム・マンガン複合酸化物とリチウム・ニッケル複合酸化物との混合材料を使用し、正極合剤層の負極合剤層に対する厚さの比率、及び正極合剤層と負極合剤層との厚さの総和を一定範囲、具体的には正極合剤層の負極合剤層に対する厚さの比率を0.4以上1.0以下の範囲に、正極合剤層と負極合剤層との厚さの総和を230μm以上450μm以下の範囲に規制することで、初期容量、低温負荷特性及び高温重負荷でのサイクル特性の向上が実現される。   According to the nonaqueous electrolyte secondary battery according to the present invention having the above-described configuration, the positive electrode active layer contained in the positive electrode mixture layer in the positive electrode mixture layer and the negative electrode mixture layer formed in a predetermined thickness range. Using a mixed material of lithium / manganese composite oxide and lithium / nickel composite oxide as the substance, the ratio of the thickness of the positive electrode mixture layer to the negative electrode mixture layer, and the ratio between the positive electrode mixture layer and the negative electrode mixture layer The total thickness is in a certain range, specifically, the ratio of the thickness of the positive electrode mixture layer to the negative electrode mixture layer is in the range of 0.4 to 1.0, and the positive electrode mixture layer and the negative electrode mixture layer By regulating the total thickness within the range of 230 μm or more and 450 μm or less, the initial capacity, low temperature load characteristics, and cycle characteristics under high temperature heavy loads can be improved.

本発明によれば、所定範囲の厚さに形成される正極合剤層と負極合剤層において、該正極合剤層に含有される正極活物質としてリチウム・マンガン複合酸化物とリチウム・ニッケル複合酸化物との混合材料を使用し、正極合剤層の負極合剤層に対する厚さの比率、及び正極合剤層と負極合剤層との厚さの総和を一定範囲、具体的には正極合剤層の負極合剤層に対する厚さの比率を0.4以上1.0以下の範囲に、正極合剤層と負極合剤層との厚さの総和を230μm以上450μm以下の範囲に規制することで、初期容量、低温負荷特性及び高温重負荷でのサイクル特性を向上させることができる。なかでも、低温負荷特性を顕著に向上させることができる。   According to the present invention, in the positive electrode mixture layer and the negative electrode mixture layer formed in a predetermined range of thickness, lithium-manganese composite oxide and lithium-nickel composite are used as the positive electrode active material contained in the positive electrode mixture layer. Using a mixed material with oxide, the ratio of the thickness of the positive electrode mixture layer to the negative electrode mixture layer and the total thickness of the positive electrode mixture layer and the negative electrode mixture layer are within a certain range, specifically the positive electrode The ratio of the thickness of the mixture layer to the negative electrode mixture layer is regulated in the range of 0.4 to 1.0, and the total thickness of the positive electrode mixture layer and the negative electrode mixture layer is regulated in the range of 230 μm to 450 μm. By doing so, it is possible to improve the initial capacity, the low temperature load characteristics, and the cycle characteristics under high temperature heavy loads. Especially, the low temperature load characteristic can be remarkably improved.

本発明の実施の形態に係る非水電解質二次電池の断面図である。It is sectional drawing of the non-aqueous electrolyte secondary battery which concerns on embodiment of this invention. 正極合剤層と負極合剤層との厚さの総和と初期容量の関係を示す特性図である。It is a characteristic view which shows the relationship between the sum total of the thickness of a positive mix layer and a negative mix layer, and initial stage capacity | capacitance. 正極合剤層の負極合剤層に対する厚さの比率と低温条件での容量維持率との関係を示す特性図である。It is a characteristic view which shows the relationship between the ratio of the thickness with respect to the negative mix layer of a positive mix layer, and the capacity | capacitance maintenance factor on low temperature conditions. 正極合剤層の負極合剤層に対する厚さの比率と高温重負荷での容量維持率との関係を示す特性図である。It is a characteristic view which shows the relationship between the ratio of the thickness with respect to the negative mix layer of a positive mix layer, and the capacity | capacitance maintenance factor in high temperature heavy load.

以下、本発明に係る非水電解質二次電池の実施の形態について図面を参照して説明する。   Embodiments of a nonaqueous electrolyte secondary battery according to the present invention will be described below with reference to the drawings.

非水電解質二次電池1は、図1に示すように、帯状を呈する正極材2と負極材3とがセパレータ4を介して積層されかつ渦巻き状に複数回巻回された電池素子5を、非水電解液とともに筒形の電池缶6内に封入してなる、いわゆる円筒型電池といわれるものである。   As shown in FIG. 1, the nonaqueous electrolyte secondary battery 1 includes a battery element 5 in which a positive electrode material 2 and a negative electrode material 3 each having a band shape are stacked via a separator 4 and wound in a spiral shape. This is a so-called cylindrical battery that is sealed in a cylindrical battery can 6 together with a non-aqueous electrolyte.

正極材2は、アルミニウム箔等の金属箔からなる正極集電体7の両面に、リチウムを電気的に放出することが可能であり、かつ吸蔵することも可逆的に可能である正極活物質を含有する正極合剤層8が形成されている。また、正極材2には、その長手方向の一端近傍に正極リード9が取り付けられている。   The positive electrode material 2 is made of a positive electrode active material capable of electrically releasing lithium and reversibly occluding on both surfaces of a positive electrode current collector 7 made of a metal foil such as an aluminum foil. The positive electrode mixture layer 8 to be contained is formed. Further, a positive electrode lead 9 is attached to the positive electrode material 2 in the vicinity of one end in the longitudinal direction.

正極合剤層8に含有される正極活物質としては、一般式LixMn2-yM’y4(但し、xの値は0.9≦x、yの値は0.01≦y≦0.5の範囲とし、M’はFe、Co、Ni、Cu、Zn、Al、Sn、Cr、V、Ti、Mg、Ca、Sr、B、Ga、In、Si、Geのうち一つ又は複数)で表されるリチウム・マンガン複合酸化物と、一般式LiNi1-zM’’z2(但し、zの値は0.01≦z≦0.5の範囲とし、M’’はFe、Co、Mn、Cu、Zn、Al、Sn、Cr、V、Ti、Mg、Ca、Sr、B、Ga、In、Si、Geのうち一つ又は複数)で表されるリチウム・ニッケル複合酸化物との混合材料が使用される。リチウム・マンガン複合酸化物は、例えばスピネル構造を有しており、M’はマンガン原子のサイトの一部にマンガン原子と置換されて存在している。また、リチウム・ニッケル複合酸化物は、例えば層状構造を有しており、M’’はニッケル原子のサイトの一部に置換されて存在している。これらリチウム・マンガン複合酸化物及びリチウム・ニッケル複合酸化物は、マンガン又はニッケルの一部を上述したように他の元素で置換することにより結晶構造が安定すると考えられ、これにより電池の高温保存特性を向上させることができる。 As the positive electrode active material contained in the positive electrode mixture layer 8, the general formula Li x Mn 2-y M ' y O 4 ( provided that the value of x is 0.9 ≦ x, y values 0.01 ≦ y ≦ 0.5, M ′ is one of Fe, Co, Ni, Cu, Zn, Al, Sn, Cr, V, Ti, Mg, Ca, Sr, B, Ga, In, Si, Ge Or a lithium-manganese composite oxide represented by the general formula LiNi 1-z M ″ z O 2 (where z is in the range of 0.01 ≦ z ≦ 0.5, and M ″ Li, nickel represented by Fe, Co, Mn, Cu, Zn, Al, Sn, Cr, V, Ti, Mg, Ca, Sr, B, Ga, In, Si, Ge) Mixed materials with complex oxides are used. The lithium-manganese composite oxide has, for example, a spinel structure, and M ′ is present in place of a manganese atom at a part of the site of the manganese atom. The lithium / nickel composite oxide has a layered structure, for example, and M ″ is substituted with a part of the site of nickel atoms. These lithium-manganese composite oxides and lithium-nickel composite oxides are considered to have stable crystal structures by replacing part of manganese or nickel with other elements as described above. Can be improved.

なお、リチウム・マンガン複合酸化物におけるマンガンと元素M’との組成比、及びリチウム・ニッケル複合酸化物におけるニッケルと元素M’’との組成比、すなわちx、y及びzの値を上述した範囲内としたのは、これよりも置換量が少ないと充分な効果を得ることができず、またこれよりも置換量が多いと高温保存後の高負荷放電容量が低下してしまうからである。また、マンガン原子やニッケル原子と置換される元素を上述したものとしたのは、これらの元素がマンガン又はニッケルの一部に置換されたリチウム・マンガン複合酸化物やリチウム・ニッケル複合酸化物物質は比較的容易に得ることができ、また化学的にも安定だからである。   The composition ratio between manganese and element M ′ in the lithium / manganese composite oxide and the composition ratio between nickel and element M ″ in the lithium / nickel composite oxide, that is, the values of x, y, and z described above. The reason is that if the replacement amount is smaller than this, a sufficient effect cannot be obtained, and if the replacement amount is larger than this, the high load discharge capacity after high-temperature storage is lowered. In addition, the elements substituted for manganese atoms and nickel atoms are described above because the lithium-manganese composite oxide or lithium-nickel composite oxide material in which these elements are substituted with a part of manganese or nickel This is because it can be obtained relatively easily and is chemically stable.

上述したように正極活物質には、リチウム・マンガン複合酸化物とリチウム・ニッケル複合酸化物との混合材料を使用するが、これらは質量比でリチウム・マンガン複合酸化物10wt%乃至80wt%に対してリチウム・ニッケル複合酸化物90wt%乃至20wt%で混合される。リチウム・マンガン複合酸化物は、充電時に収縮するという特徴を持ち、充放電時に生じる体積変化を緩和することができる。なお、リチウム・マンガン複合酸化物とリチウム・ニッケル複合酸化物とを上述した範囲内で混合することとしたのは、リチウム・マンガン複合酸化物が20wt%より少ないと電極の膨張を緩和させる効果が少なくなってしまうからであり、80wt%を越えると電池容量が低くなってしまうからである。   As described above, a mixed material of a lithium / manganese composite oxide and a lithium / nickel composite oxide is used for the positive electrode active material, but these have a mass ratio of 10 wt% to 80 wt% with respect to the lithium / manganese composite oxide. The lithium / nickel composite oxide is mixed at 90 wt% to 20 wt%. Lithium-manganese composite oxide has the characteristic of shrinking during charging, and can reduce volume changes that occur during charging and discharging. The reason why the lithium / manganese composite oxide and the lithium / nickel composite oxide are mixed within the above-described range is that when the lithium / manganese composite oxide is less than 20 wt. This is because the battery capacity is reduced when it exceeds 80 wt%.

これらリチウム・マンガン複合酸化物及びリチウム・ニッケル複合酸化物は、例えばリチウム化合物、マンガン化合物又はニッケル化合物、及び元素M’を含む化合物又は元素M’’を含む化合物をそれぞれ用意し、それらを所望の比で混合したのち、酸素存在雰囲気中において600℃乃至1000℃の温度で加熱焼成することにより得ることができる。その際、原料の化合物としては、炭素塩、水酸化物、酸化物、硝酸塩、或いは有機酸塩などがそれぞれ用いられる。   These lithium / manganese composite oxide and lithium / nickel composite oxide are prepared, for example, as a lithium compound, a manganese compound or a nickel compound, and a compound containing element M ′ or a compound containing element M ″. After mixing at a ratio, it can be obtained by heating and baking at a temperature of 600 ° C. to 1000 ° C. in an oxygen-existing atmosphere. At that time, carbon salt, hydroxide, oxide, nitrate, organic acid salt, or the like is used as a raw material compound.

また、正極合剤層8には、上述した正極活物質のほか、必要に応じて更に、黒鉛等の導電材やポリビニリデンフルオロライド等の結着剤が含有される。   In addition to the positive electrode active material described above, the positive electrode mixture layer 8 further contains a conductive material such as graphite and a binder such as polyvinylidene fluoride as necessary.

負極材3は、銅箔やニッケル箔、ステンレス箔等の金属箔からなる負極集電体10の両面に負極活物質を含有する負極合剤層11が形成されている。負極材3には、その長手方向の一端近傍に負極リード12が取り付けられている。   In the negative electrode material 3, a negative electrode mixture layer 11 containing a negative electrode active material is formed on both surfaces of a negative electrode current collector 10 made of a metal foil such as a copper foil, a nickel foil, or a stainless steel foil. A negative electrode lead 12 is attached to the negative electrode material 3 in the vicinity of one end in the longitudinal direction.

負極合剤層11に含有される負極活物質としては、リチウム金属、リチウム合金、又はリチウム金属電位を基準として例えば2V以下の電位でリチウムを吸蔵及び脱離することが可能な材料のいずれか1種類、又はこれら2種類以上混合された混合材料が使用される。   The negative electrode active material contained in the negative electrode mixture layer 11 is any one of lithium metal, lithium alloy, or a material capable of inserting and extracting lithium at a potential of 2 V or less with reference to the lithium metal potential. A kind or a mixed material in which two or more of these are mixed is used.

リチウムを吸蔵及び脱離可能な材料としては、リチウム金属、リチウム合金化合物が挙げられる。ここでいうリチウム合金化合物とは、例えば化学式DstLiuで表されるものである。この化学式において、Dはリチウムと合金或いは化合物を形成可能な金属元素及び半導体元素のうち少なくとも1種を表し、Eはリチウム及びD以外の金属元素及び半導体元素のうち少なくとも1種を表す。また、s、t及びuの値は、それぞれ0<s、0≦t、0≦uである。ここで、リチウムと合金或いは化合物を形成可能な金属元素或いは半導体元素としては、4B族の金属元素或いは半導体元素が好ましく、特に好ましくはSiまたはSnであり、最も好ましくはSiである。リチウムと合金或いは化合物を形成可能な金属元素或いは半導体元素としては、Mg、B、Al、Ga、In、Si、Ge、Sn、Pb、Sb、Bi、Cd、Ag、Zn、Hf、Zr、Yの各金属とそれらの合金化合物、例えばLi−Al、Li−Al−M(Mは2A、3B、4B遷移金属元素のうち1つ以上からなる。)、AlSb、CuMgSb等を挙げることができる。さらに、本発明では、半導体元素であるB、Si、As等の元素を金属元素に含めることとする。 Examples of the material capable of inserting and extracting lithium include lithium metal and lithium alloy compounds. The lithium alloy compound here, for example, those represented by the chemical formula D s E t Li u. In this chemical formula, D represents at least one of a metal element and a semiconductor element capable of forming an alloy or compound with lithium, and E represents at least one of a metal element and a semiconductor element other than lithium and D. The values of s, t, and u are 0 <s, 0 ≦ t, and 0 ≦ u, respectively. Here, the metal element or semiconductor element capable of forming an alloy or compound with lithium is preferably a group 4B metal element or semiconductor element, particularly preferably Si or Sn, and most preferably Si. Examples of metal elements or semiconductor elements capable of forming an alloy or compound with lithium include Mg, B, Al, Ga, In, Si, Ge, Sn, Pb, Sb, Bi, Cd, Ag, Zn, Hf, Zr, and Y. And alloys thereof such as Li-Al, Li-Al-M (M is one or more of 2A, 3B, 4B transition metal elements), AlSb, CuMgSb, and the like. Furthermore, in the present invention, elements such as B, Si, As, and the like, which are semiconductor elements, are included in the metal element.

また、これらの合金或いは化合物も好ましく、例えばMxSi(MはSiを除く1つ以上の金属元素であり、xは0<xである。)やMxSn(MはSnを除く1つ以上の金属元素であり、xは0<xである。)が挙げられる。具体的にはSiB4、SiB6、Mg2Si、Mg2Sn、Ni2Si、TiSi2、MoSi2、CoSi2、NiSi2、CaSi2、CrSi2、Cu5Si、FeSi2、MnSi2、NbSi2、TaSi2、VSi2、WSi2或いはZnSi2等が挙げられる。 These alloys or compounds are also preferable. For example, M x Si (M is one or more metal elements excluding Si and x is 0 <x) or M x Sn (M is one excluding Sn). These are the above metal elements, and x is 0 <x.). Specifically, SiB 4 , SiB 6 , Mg 2 Si, Mg 2 Sn, Ni 2 Si, TiSi 2 , MoSi 2 , CoSi 2 , NiSi 2 , CaSi 2 , CrSi 2 , Cu 5 Si, FeSi 2 , MnSi 2 , NbSi 2, TaSi 2, VSi 2 , WSi 2 or ZnSi 2, and the like.

さらに、リチウムを吸蔵及び脱離可能な材料としては、上記に示した、リチウムと合金化又は化合物化し得る元素、又は化合物も用いることができる。すなわち、本材料中には、1種類以上の4B族元素が含まれていても良く、リチウムを含む4B族以外の金属元素が含まれていても良い。このような材料としては、SiC、Si34、Si22O、Ge22O、SiOx(0<x≦2)、SnOx(0<x≦2)、LiSiO、LiSnO等を例示することができる。 Furthermore, as a material capable of inserting and extracting lithium, the elements or compounds that can be alloyed or compounded with lithium as described above can also be used. That is, one or more types of 4B group elements may be contained in this material, and metal elements other than the 4B group containing lithium may be contained. Examples of such a material include SiC, Si 3 N 4 , Si 2 N 2 O, Ge 2 N 2 O, SiO x (0 <x ≦ 2), SnO x (0 <x ≦ 2), LiSiO, LiSnO, and the like. Can be illustrated.

また、上述した以外にリチウムを吸蔵・脱離可能な材料としては、炭素材料、金属酸化物、或いは高分子材料等も挙げられる。炭素材料としては、難黒鉛化性炭素、人造黒鉛、コークス類、グラファイト類、ガラス状炭素類、有機高分子化合物焼成体、炭素繊維、活性炭、或いはカーボンブラック類等が挙げられる。このうち、コークス類には、ピッチコークス、ニードルコークス、或いは石油コークス等があり、有機高分子化合物焼成体というのは、フェノール樹脂やフラン樹脂等の高分子材料を適当な温度で焼成して炭素化したものをいう。また、金属酸化物としては、酸化鉄、酸化ルテニウム、酸化モリブデン、或いは酸化スズ等が挙げられ、高分子材料としては、ポリアセチレン或いはポリピロール等が挙げられる。   In addition to the materials described above, examples of the material capable of inserting and extracting lithium include carbon materials, metal oxides, and polymer materials. Examples of the carbon material include non-graphitizable carbon, artificial graphite, coke, graphite, glassy carbon, a fired organic polymer compound, carbon fiber, activated carbon, or carbon black. Among these, coke includes pitch coke, needle coke, petroleum coke, and the like. Organic polymer compound fired bodies are obtained by firing a polymer material such as a phenol resin or a furan resin at an appropriate temperature. The one that has become. In addition, examples of the metal oxide include iron oxide, ruthenium oxide, molybdenum oxide, and tin oxide, and examples of the polymer material include polyacetylene and polypyrrole.

なお、負極合剤層11には、上述した負極活物質のほか、必要に応じて更にポリビニリデンフルオロライド等の結着剤が含有される。   In addition to the negative electrode active material described above, the negative electrode mixture layer 11 further contains a binder such as polyvinylidene fluoride as necessary.

上述した正極材2と負極材3とは、セパレータ4を介して積層、巻回して作製される、いわゆるジェリーロールタイプの電池素子5を構成する。このジェリーロールタイプの電池素子を工程上不具合無く安定的に作製するためには、正極合剤層8及び負極合剤層11のそれぞれの総厚、具体的には集電体の両面に形成された合剤層の膜厚和が80μm乃至250μmの範囲とされることが好適である。すなわち、合剤層の総厚が80μm未満であると、片面塗布部分の厚さとして40μm未満となるが、現在一般的に使用されている電極材料が、粒度分布上、40μm程度の最大粒子径を有することから、大粒子が存在する部分において塗布のかすれ等の問題が発生するからである。また、合剤層の総厚が250μmを超えると活物質が集電体から剥離したり、クラックが生じたりする不具合が発生するからである。   The positive electrode material 2 and the negative electrode material 3 described above constitute a battery element 5 of a so-called jelly roll type, which is produced by being laminated and wound via a separator 4. In order to stably produce the jelly roll type battery element without any problems in the process, the total thickness of each of the positive electrode mixture layer 8 and the negative electrode mixture layer 11, specifically, formed on both surfaces of the current collector. It is preferable that the total thickness of the mixture layer be in the range of 80 μm to 250 μm. That is, when the total thickness of the mixture layer is less than 80 μm, the thickness of the single-sided coating portion is less than 40 μm, but the currently used electrode material has a maximum particle size of about 40 μm in terms of particle size distribution. This is because a problem such as faint coating occurs in a portion where large particles exist. In addition, if the total thickness of the mixture layer exceeds 250 μm, there is a problem that the active material is peeled off from the current collector or cracks are generated.

そして、正極材2及び負極材3は、上述した正極合剤層8と負極合剤層11の総厚の範囲において、正極合剤層8の総厚Aの負極合剤層11の総厚Bに対する比率A/Bが0.320乃至3.125となるが、この範囲の中でも比率A/Bが0.4乃至2.5で、かつ正極合剤層8の総厚Aと負極合剤層11の総厚Bの総和(A+B)が230μm乃至450μmとすることで、非水電解質二次電池1の低温負荷特性、高温重負荷のサイクル特性、及び初期容量が向上する。これは、正極合剤層8の総厚Aと負極合剤層11の総厚Bの総和(A+B)が450μmを超えると合剤層の増加によるイオン拡散性の低下に伴って低温負荷特性が低下するからであり、230μm未満だと相対的な活物質充填量が少なくなるため、現在実用化されている電池と同等かそれ以下に容量が低下してしまうからである。また、正極合剤層8の総厚Aの負極合剤層11の総厚Bに対する比率A/Bが0.4未満や、2.5を超える場合には、正極合剤層8と負極合剤層11との厚さの差が大きくなり、巻回したときにそれぞれの曲率の差が大きくなって、比率A/Bが0.4未満の場合には負極材3に、比率A/Bが2.5を超える場合には正極材2に大きな負荷が加わる。このため、高温重負荷の充放電サイクルを繰り返すことによって、集電体から合剤層が剥離してしまい、高温重負荷のサイクル特性が低下するからである。   And the positive electrode material 2 and the negative electrode material 3 are the total thickness B of the negative mix layer 11 of the total thickness A of the positive mix layer 8 in the range of the total thickness of the positive mix layer 8 and the negative mix layer 11 mentioned above. The ratio A / B is 0.320 to 3.125, and the ratio A / B is 0.4 to 2.5 within this range, and the total thickness A of the positive electrode mixture layer 8 and the negative electrode mixture layer When the total sum (A + B) of the total thickness B of 11 is 230 μm to 450 μm, the low temperature load characteristics, the high temperature heavy load cycle characteristics, and the initial capacity of the nonaqueous electrolyte secondary battery 1 are improved. This is because when the sum (A + B) of the total thickness A of the positive electrode mixture layer 8 and the total thickness B of the negative electrode mixture layer 11 exceeds 450 μm, the low temperature load characteristics are reduced as the ion diffusibility decreases due to the increase of the mixture layer. This is because when the thickness is less than 230 μm, the relative active material filling amount decreases, and the capacity decreases to the same level or lower than that of a battery that is currently in practical use. When the ratio A / B of the total thickness A of the positive electrode mixture layer 8 to the total thickness B of the negative electrode mixture layer 11 is less than 0.4 or exceeds 2.5, the positive electrode mixture layer 8 and the negative electrode mixture The difference in thickness with the agent layer 11 increases, and the difference in curvature increases when wound. When the ratio A / B is less than 0.4, the ratio A / B When the value exceeds 2.5, a large load is applied to the positive electrode material 2. For this reason, it is because the mixture layer peels from the current collector by repeating the charge / discharge cycle of the high temperature heavy load, and the cycle characteristics of the high temperature heavy load are deteriorated.

したがって、上述した理由により、正極合剤層8の総厚Aの負極合剤層11の総厚Bに対する比率A/Bが0.4乃至2.5となり、かつ正極合剤層8の総厚Aと負極合剤層11の総厚Bの総和(A+B)が230μm乃至450μmとなるように、これら正極合剤層8及び負極合剤層11がそれぞれ厚さ80μm乃至250μmの範囲で形成される。   Therefore, for the reasons described above, the ratio A / B of the total thickness A of the positive electrode mixture layer 8 to the total thickness B of the negative electrode mixture layer 11 is 0.4 to 2.5, and the total thickness of the positive electrode mixture layer 8 is The positive electrode mixture layer 8 and the negative electrode mixture layer 11 are formed in a thickness range of 80 μm to 250 μm, respectively, so that the total sum (A + B) of the total thickness B of A and the negative electrode mixture layer 11 is 230 μm to 450 μm. .

セパレータ4は、正極材2の正極活物質層8と、負極材3の負極活物質層11とを離間させるものであり、この種の非水電解液電池のセパレータとして通常用いられている公知の材料を用いることができ、例えばポリプロピレン、或いはポリエチレン等のポリオレフィン系の材料よりなる多孔質膜、又はセラミック製の不織布等の無機材料よりなる多孔質膜が用いられる。また、セパレータ4は、リチウムイオン伝導度とエネルギー密度との関係から、その厚みができるだけ薄いことが必要である。具体的には、セパレータの厚みは例えば50μm以下が適当である。   The separator 4 separates the positive electrode active material layer 8 of the positive electrode material 2 from the negative electrode active material layer 11 of the negative electrode material 3, and is a known separator that is normally used as a separator for this type of nonaqueous electrolyte battery. For example, a porous film made of a polyolefin-based material such as polypropylene or polyethylene, or a porous film made of an inorganic material such as a ceramic non-woven fabric is used. Moreover, the separator 4 needs to be as thin as possible from the relationship between lithium ion conductivity and energy density. Specifically, the thickness of the separator is suitably 50 μm or less, for example.

このセパレータ4には、後述するように電池缶6内に注入される非水電解液が含浸される。   As will be described later, the separator 4 is impregnated with a non-aqueous electrolyte that is injected into the battery can 6.

非水電解液としては、非プロトン性非水溶媒に電解質を溶解させた溶液が用いられる。非水溶媒としては、例えばプロピレンカーボネート、エチレンカーボネート、ブチレンカーボネート、ビニレンカーボネート、γ−ブチルラクトン、スルホラン、1,2−ジメトキシエタン、1,2−ジエトキシエタン、2−メチルテトラヒドロフラン、4−メチル−1,3−ジオキソラン、プロピオン酸メチル、酪酸メチル、ジメチルカーボネート、ジエチルカーボネート、ジプロピルカーボネート等を使用することができる。特に、電圧安定性の点からは、プロピレンカーボネート、エチレンカーボネート、ブチレンカーボネート、ビニレンカーボネート等の環状カーボネート類、ジメチルカーボネート、ジエチルカーボネート、ジプロピルカーボネート等の鎖状カーボネート類を使用することが好ましい。また、このような非水溶媒は、1種類を単独で用いてもよいし、2種類以上を混合して用いてもよい。   As the non-aqueous electrolyte, a solution in which an electrolyte is dissolved in an aprotic non-aqueous solvent is used. Examples of the non-aqueous solvent include propylene carbonate, ethylene carbonate, butylene carbonate, vinylene carbonate, γ-butyl lactone, sulfolane, 1,2-dimethoxyethane, 1,2-diethoxyethane, 2-methyltetrahydrofuran, 4-methyl- 1,3-dioxolane, methyl propionate, methyl butyrate, dimethyl carbonate, diethyl carbonate, dipropyl carbonate and the like can be used. In particular, from the viewpoint of voltage stability, it is preferable to use cyclic carbonates such as propylene carbonate, ethylene carbonate, butylene carbonate, and vinylene carbonate, and chain carbonates such as dimethyl carbonate, diethyl carbonate, and dipropyl carbonate. Moreover, such a non-aqueous solvent may be used individually by 1 type, and may be used in mixture of 2 or more types.

また、非水溶媒に溶解させる電解質としては、例えば、LiPF6、LiClO4、LiAsF6、LiBF4、LiCF3SO3、LiN(CF3SO22等のリチウム塩を1種類、又は2種類以上を混合して使用することができる。これらのリチウム塩の中でも特に、LiPF6、LiBF4を使用することが好ましい。 As the electrolytes dissolved in the non-aqueous solvent, for example, LiPF 6, LiClO 4, LiAsF 6, LiBF 4, LiCF 3 SO 3, LiN (CF 3 SO 2) 2 and lithium salt one or two The above can be mixed and used. Among these lithium salts, it is particularly preferable to use LiPF 6 or LiBF 4 .

電池素子5は、図1に示すように、上述した正極材2と負極材3とをセパレータ4を間に介在させて積層し、例えばセンターピン13を中心として巻回されている。   As shown in FIG. 1, the battery element 5 is formed by laminating the above-described positive electrode material 2 and negative electrode material 3 with a separator 4 interposed therebetween, and is wound around, for example, a center pin 13.

このとき、非水電解質二次電池1では、電池素子5において正極材2と負極材3とが対向する部分、具体的には電池缶6と対向する電池素子5の最外周に位置する負極材3の片面部分、及び電池素子5の最内周に臨み負極材3同士が対向している部分を除いた正極材2の負極材3に対する容量比(正極/負極)が0.8乃至1.03となるように電池素子5が作製される。非水電解質二次電池1は、正極材2の負極材3に対する容量比を上述した範囲とすることで、サイクル特性及び保存特性が向上する。なお、非水電解質二次電池1においては、正極材2と負極材3との容量が同じ、すなわち容量比が1.0となるように電池素子5が作製されることが最も好ましいが、上述した範囲の容量比としても、容量比が1.0の時と同等のサイクル特性及び保存特性を得ることができる。   At this time, in the nonaqueous electrolyte secondary battery 1, the portion of the battery element 5 where the positive electrode material 2 and the negative electrode material 3 face each other, specifically, the negative electrode material located on the outermost periphery of the battery element 5 facing the battery can 6. 3 and the capacity ratio (positive electrode / negative electrode) of the positive electrode material 2 to the negative electrode material 3 excluding a portion where the negative electrode material 3 faces the innermost periphery of the battery element 5 and face each other. The battery element 5 is produced so as to be 03. The non-aqueous electrolyte secondary battery 1 has improved cycle characteristics and storage characteristics by setting the capacity ratio of the positive electrode material 2 to the negative electrode material 3 in the above-described range. In the nonaqueous electrolyte secondary battery 1, it is most preferable that the battery element 5 is manufactured so that the positive electrode material 2 and the negative electrode material 3 have the same capacity, that is, the capacity ratio is 1.0. Even with the capacity ratio in the above range, cycle characteristics and storage characteristics equivalent to those when the capacity ratio is 1.0 can be obtained.

電池缶6は、一端が開放されかつ他端が閉鎖された有底筒状を呈し、内面にニッケルメッキが施されている。電池缶6の開放端部には、蓋体14と、この蓋体の内側に設けられた安全弁機構15、及び熱感抵抗素子(Positive Temperature Coefficient:PTC素子)16とが、ガスケット17を介してかしめ付けられており、電池缶6内部が密閉されている。蓋体14は、電池缶6と同様の材料により構成されている。安全弁機構15は、PTC素子16を介して蓋体14と電気的に接続されており、内部短絡或いは外部からの加熱等により電池の内圧が一定以上となった場合にディスク板が反転して蓋体14と電池素子5との電気的接続を切断するようになっている。PTC素子16は、温度が上昇すると抵抗値の増大により電流を制限し、大電流による異常な発熱を防止するものであり、例えばチタン酸バリウム系半導体セラミックスにより構成されている。ガスケット17は、例えば絶縁材料により構成されており、表面にはアスファルトが塗布されている。また、この電池缶6の内部には、一対の絶縁板18a,18bが、該電池素子5を挟むように配設されている。   The battery can 6 has a bottomed cylindrical shape with one end open and the other end closed, and has an inner surface plated with nickel. At the open end of the battery can 6, a lid body 14, a safety valve mechanism 15 provided inside the lid body, and a thermal resistance element (Positive Temperature Coefficient: PTC element) 16 are interposed via a gasket 17. The battery can 6 is hermetically sealed. The lid 14 is made of the same material as the battery can 6. The safety valve mechanism 15 is electrically connected to the lid body 14 via the PTC element 16, and when the internal pressure of the battery exceeds a certain level due to an internal short circuit or external heating, the disk plate is inverted and the lid The electrical connection between the body 14 and the battery element 5 is cut off. When the temperature rises, the PTC element 16 limits the current by increasing the resistance value and prevents abnormal heat generation due to a large current, and is made of, for example, barium titanate semiconductor ceramics. The gasket 17 is made of, for example, an insulating material, and asphalt is applied to the surface. A pair of insulating plates 18 a and 18 b are disposed inside the battery can 6 so as to sandwich the battery element 5.

上述した非水電解質二次電池1は、以下のようにして作製される。   The non-aqueous electrolyte secondary battery 1 described above is manufactured as follows.

まず、正極活物質となるリチウム・マンガン複合酸化物とリチウム・ニッケル複合酸化物との混合材料、及び必要に応じて導電材、結着剤を添加して正極合剤を調製し、この正極合剤をN−メチル−2−ピロリドン等の溶剤に分散させてペースト状の正極合剤スラリーとする。そして、この正極合剤スラリーを正極集電体7の両面に塗布して乾燥させた後、ローラプレス機等により正極合剤層8を圧縮成型して、正極材2を作製する。   First, a positive electrode mixture was prepared by adding a mixed material of a lithium / manganese composite oxide and a lithium / nickel composite oxide as a positive electrode active material, and if necessary, a conductive material and a binder. The agent is dispersed in a solvent such as N-methyl-2-pyrrolidone to obtain a paste-like positive electrode mixture slurry. And after apply | coating this positive electrode mixture slurry on both surfaces of the positive electrode electrical power collector 7, and drying it, the positive mix layer 8 is compression-molded with a roller press etc., and the positive electrode material 2 is produced.

次に、負極活物質、及び必要に応じて結着剤を添加して負極合剤を調製し、この負極合剤をN−メチル−2−ピロリドン等の溶剤に分散させてペースト状の負極合剤スラリーとする。そして、この負極合剤スラリーを負極集電体10の両面に塗布して乾燥させた後、ローラプレス機等により負極合剤層11を圧縮成型して負極材3を作製する。   Next, a negative electrode active material, and if necessary, a negative electrode mixture is prepared by adding a binder, and the negative electrode mixture is dispersed in a solvent such as N-methyl-2-pyrrolidone to obtain a paste-like negative electrode mixture. A slurry is obtained. And after apply | coating this negative mix slurry on both surfaces of the negative electrode collector 10 and making it dry, the negative mix layer 11 is compression-molded with a roller press etc., and the negative electrode material 3 is produced.

このとき、正極材2の正極合剤層8と負極材3の負極合剤層11とは、正極合剤層8の総厚Aの負極合剤層11の総厚Bに対する比率A/Bが0.4乃至2.5となり、かつ正極合剤層8の総厚Aと負極合剤層11の総厚Bの総和(A+B)が230μm乃至450μmとなるように、それぞれ厚さ80μm乃至250μmの範囲で形成される。   At this time, the positive electrode mixture layer 8 of the positive electrode material 2 and the negative electrode mixture layer 11 of the negative electrode material 3 have a ratio A / B of the total thickness A of the positive electrode mixture layer 8 to the total thickness B of the negative electrode mixture layer 11. The total thickness A of the positive electrode mixture layer 8 and the total thickness B of the negative electrode mixture layer 11 (A + B) are 0.4 to 2.5, and the thicknesses are 80 μm to 250 μm, respectively. Formed in range.

続いて、正極材2に正極リード9を、負極材3に負極リード12を溶接等の方法により取り付け、間にセパレータ4を介在させて積層、巻回して電池素子5を作製する。   Subsequently, the positive electrode lead 9 is attached to the positive electrode material 2 and the negative electrode lead 12 is attached to the negative electrode material 3 by a method such as welding, and the battery element 5 is manufactured by stacking and winding the separator 4 therebetween.

このとき、セパレータ4を挟んで相対向している正極材2の負極材3に対する容量比は、0.8乃至1.03の範囲内となるように電池素子5が作製される。   At this time, the battery element 5 is manufactured so that the capacity ratio of the positive electrode material 2 and the negative electrode material 3 facing each other with the separator 4 interposed therebetween is in the range of 0.8 to 1.03.

そして、正極リード9の先端部分を安全弁機構15に溶接するとともに、負極リード12の先端部分を電池缶6に溶接し、電池素子5を一対の絶縁板18a,18bで挟み電池缶6の内部に収納する。この様に電池素子5を電池缶6内部に収納した後、非水電解液を電池缶6内部に注入してセパレータ4に含浸させる。
その後、電池缶6の開放端部を、蓋体14、安全弁機構15及びPTC素子16をガスケット17を介してかしめ付けて固定し閉鎖することにより、非水電解質二次電池1が作製される。
And while the front-end | tip part of the positive electrode lead 9 is welded to the safety valve mechanism 15, the front-end | tip part of the negative electrode lead 12 is welded to the battery can 6, and the battery element 5 is pinched | interposed into a pair of insulating plates 18a and 18b inside the battery can 6. Store. After the battery element 5 is housed in the battery can 6 in this way, a non-aqueous electrolyte is injected into the battery can 6 and impregnated in the separator 4.
Then, the non-aqueous electrolyte secondary battery 1 is manufactured by caulking the lid 14, the safety valve mechanism 15, and the PTC element 16 with a gasket 17, fixing, and closing the open end of the battery can 6.

上述した非水電解質二次電池1は、以下のように作用する。   The non-aqueous electrolyte secondary battery 1 described above operates as follows.

この非水電解質二次電池1では、充電には、正極材2からリチウムイオンが脱離し、セパレータ4に含浸させた電解液を介して負極材3に吸蔵される。また、放電時には、負極材3からリチウムイオンが脱離し、セパレータ4に含浸された電解液を介して正極材2に吸蔵される。この様な正極材2からのリチウムイオンが負極合剤層11中の負極活物質に出入りする反応を繰り返すことによって充放電が繰り返される。   In this non-aqueous electrolyte secondary battery 1, lithium ions are desorbed from the positive electrode material 2 and charged in the negative electrode material 3 through the electrolytic solution impregnated in the separator 4 for charging. At the time of discharge, lithium ions are desorbed from the negative electrode material 3 and inserted into the positive electrode material 2 through the electrolytic solution impregnated in the separator 4. Charging / discharging is repeated by repeating such a reaction in which lithium ions from the positive electrode material 2 enter and exit the negative electrode active material in the negative electrode mixture layer 11.

なお、非水電解質二次電池1においては、上述した合剤層の厚さの比率と総和、又は対向する電極材の容量比の条件のいずれかを満たしていれば良い。このとき、正極合剤層8と負極合剤層11の厚さの比率及び正極合剤層8と負極合剤層11との厚さの総和を上述した範囲内とすることで、電池の初期容量、低温負荷特性、及び高温重負荷でのサイクル特性が向上し、正極材2の容量の負極材3の容量に対する比率を上述した範囲内とすることで、サイクル特性及び保存特性が向上する。   In the nonaqueous electrolyte secondary battery 1, it is only necessary to satisfy any of the above-described ratio and sum of the thicknesses of the mixture layers or the capacity ratio of the opposing electrode material. At this time, by setting the ratio of the thicknesses of the positive electrode mixture layer 8 and the negative electrode mixture layer 11 and the total thickness of the positive electrode mixture layer 8 and the negative electrode mixture layer 11 within the above-described ranges, The capacity, low temperature load characteristics, and cycle characteristics under high temperature heavy load are improved, and the ratio of the capacity of the positive electrode material 2 to the capacity of the negative electrode material 3 is within the above-described range, thereby improving the cycle characteristics and storage characteristics.

また、上述した実施の形態では、非水電解液を用いた非水電解質二次電池1を例に挙げて説明したが、本発明はこれに限定されるものではなく、導電性高分子化合物の単体あるいは混合物を含有する高分子固体電解質を用いた固体電解質電池や、膨潤溶媒を含有するゲル状の固体電解質を用いたゲル状電解質電池についても適用可能である。   Further, in the above-described embodiment, the nonaqueous electrolyte secondary battery 1 using the nonaqueous electrolytic solution has been described as an example. However, the present invention is not limited to this, and the conductive polymer compound is not limited thereto. The present invention can also be applied to a solid electrolyte battery using a polymer solid electrolyte containing a single substance or a mixture, and a gel electrolyte battery using a gel solid electrolyte containing a swelling solvent.

上記の高分子固体電解質やゲル状電解質に含有される導電性高分子化合物として具体的には、シリコン、アクリル、アクリロニトリル、ポリフォスファゼン変性ポリマ、ポリエチレンオキサイド、ポリプロピレンオキサイド、フッ素系ポリマ又はこれらの化合物の複合ポリマや架橋ポリマ、変性ポリマ等が挙げられる。上記フッ素系ポリマとしては、ポリ(ビニリデンフルオライド)、ポリ(ビニリデンフルオライド−co−ヘキサフルオロプロピレン)、ポリ(ビニリデンフルオライド−co−テトラフルオロエチレン)、ポリ(ビニリデンフルオライド−co−トリフルオリエチレン)等が挙げられる。   Specific examples of the conductive polymer compound contained in the polymer solid electrolyte or gel electrolyte include silicon, acrylic, acrylonitrile, polyphosphazene-modified polymer, polyethylene oxide, polypropylene oxide, fluorine-based polymer, or these compounds. And composite polymers, cross-linked polymers, modified polymers, and the like. Examples of the fluorine polymer include poly (vinylidene fluoride), poly (vinylidene fluoride-co-hexafluoropropylene), poly (vinylidene fluoride-co-tetrafluoroethylene), poly (vinylidene fluoride-co-trifluoroethylene). ) And the like.

さらに、本発明は、上述した円筒型電池の他、角型、コイン型、ボタン型等、その形状については特に限定されることはなく、また、薄型、大型等の種々の大きさにすることができる。さらに、上述した実施の形態では、外装材として鉄製の電池缶6を用いたが、これに限らずアルミラミネート材等のフレキシブルなフィルム状の外装材を用いてもよい。   Further, the present invention is not particularly limited with respect to the cylindrical battery, the square shape, the coin shape, the button shape, and the like, and has various sizes such as a thin shape and a large size. Can do. Furthermore, in the above-described embodiment, the iron battery can 6 is used as the exterior material, but the present invention is not limited to this, and a flexible film-shaped exterior material such as an aluminum laminate material may be used.

以下、本発明につき、具体的な実験結果に基づいて説明する。   Hereinafter, the present invention will be described based on specific experimental results.

まず、実験を行うにあたり実施例及び比較例の試験用電池を以下のようにして作製した。   First, in conducting the experiment, test batteries of Examples and Comparative Examples were produced as follows.

実施例1
まず、正極材を以下のようにして作製した。
Example 1
First, the positive electrode material was produced as follows.

最初に、正極活物質を91重量部、導電材としてグラファイトを6重量部、そして結着剤としてポリビニリデンフルオロライド(PVdF)を3重量部混合して正極合剤を調製した。このとき、正極活物質には、水酸化リチウム(LiOH)と一酸化ニッケル(NiO)、及び一酸化コバルト(CoO)を混合し空気中において750℃で5時間焼成して得たLiNi0.8Co0.2O2(以下、正極1と称する。)を50wt%、炭酸リチウム(Li2CO3)と二酸化マンガン(MnO2)、及び三酸化二クロム(Cr23)を混合し空気中において850℃で5時間焼成して得たLiMn1.9Cr0.14(以下、正極2と称する。)を50wt%の割合で混合した混合材料を使用した。 First, 91 parts by weight of the positive electrode active material, 6 parts by weight of graphite as a conductive material, and 3 parts by weight of polyvinylidene fluoride (PVdF) as a binder were mixed to prepare a positive electrode mixture. At this time, the positive electrode active material was mixed with lithium hydroxide (LiOH), nickel monoxide (NiO), and cobalt monoxide (CoO) and baked in air at 750 ° C. for 5 hours to obtain LiNi0.8CoO. 2O2 (hereinafter referred to as the positive electrode 1) is mixed with 50 wt%, lithium carbonate (Li 2 CO 3 ), manganese dioxide (MnO 2 ), and dichromium trioxide (Cr 2 O 3 ) in air at 850 ° C. A mixed material in which LiMn 1.9 Cr 0.1 O 4 (hereinafter referred to as positive electrode 2) obtained by firing for 5 hours was mixed at a ratio of 50 wt% was used.

そして、正極合剤を、N−メチル−2−ピロリドンに分散させてペースト状の正極合剤スラリーとし、この正極合剤スラリーを正極集電体となる帯状のアルミニウム箔の両面に均一に塗布し、乾燥させて正極合剤層を形成した。その後、ロールプレス機によってプレス処理を施して正極材を作製した。このとき、正極集電体の両面に形成された正極合剤層の総厚Aが80μmとなるように、正極合剤スラリーの塗布、プレス処理を行った。   Then, the positive electrode mixture is dispersed in N-methyl-2-pyrrolidone to obtain a paste-like positive electrode mixture slurry, and this positive electrode mixture slurry is uniformly applied to both surfaces of a strip-shaped aluminum foil serving as a positive electrode current collector. And dried to form a positive electrode mixture layer. Then, the positive electrode material was produced by performing press processing with a roll press. At this time, the positive electrode mixture slurry was applied and pressed so that the total thickness A of the positive electrode mixture layers formed on both surfaces of the positive electrode current collector was 80 μm.

次に、負極材を以下のようにして作製した。   Next, a negative electrode material was produced as follows.

最初に、負極活物質を90重量部、結着剤であるPVdFを10重量部混合して負極合剤を調製した。このとき、負極活物質には、Mg2Si粉末と人造黒鉛をそれぞれ45重量部混合した混合材料を使用した。 First, 90 parts by weight of the negative electrode active material and 10 parts by weight of PVdF as a binder were mixed to prepare a negative electrode mixture. At this time, a mixed material in which 45 parts by weight of Mg 2 Si powder and artificial graphite were mixed was used as the negative electrode active material.

そして、負極合剤を、N−メチル−2−ピロリドンに分散させてスラリー状にし、このスラリーを負極集電体となる帯状の銅箔の両面に均一に塗布、乾燥して負極合剤層を形成した。その後、ロールプレス機によってプレス処理を施して負極材を作製した。このとき、負極集電体の両面に形成された負極合剤層の総厚Bが150μmとなるように、負極合剤スラリーの塗布、プレス処理を行った。   Then, the negative electrode mixture is dispersed in N-methyl-2-pyrrolidone to form a slurry, and this slurry is uniformly applied to both sides of the strip-shaped copper foil that becomes the negative electrode current collector and dried to form a negative electrode mixture layer. Formed. Then, the negative electrode material was produced by performing press processing with a roll press machine. At this time, the negative electrode mixture slurry was applied and pressed so that the total thickness B of the negative electrode mixture layer formed on both surfaces of the negative electrode current collector was 150 μm.

以上のようにして得られる正極材と、負極材とを、微孔性ポリプロピレンフィルムからなるセパレータを介して密着させ、渦巻型に多数回巻回することにより電池素子を作製した。   The positive electrode material obtained as described above and the negative electrode material were brought into close contact with each other through a separator made of a microporous polypropylene film, and a battery element was produced by winding a number of times in a spiral shape.

次に、内側にニッケルメッキを施した鉄製の電池缶の底部に絶縁板を挿入し、さらに電池素子を収納した。そして負極の集電をとるために、ニッケル製の負極リードの一端を負極に圧着させ、他端を電池缶に溶接した。また、正極の集電をとるために、アルミニウム製の正極リードの一端を正極に取り付け、他端を電流遮断用薄板を介して蓋体と電気的に接続した。   Next, an insulating plate was inserted into the bottom of an iron battery can with nickel plating on the inside, and the battery element was housed. In order to collect the negative electrode, one end of a nickel negative electrode lead was pressed against the negative electrode, and the other end was welded to the battery can. Further, in order to collect the positive electrode, one end of an aluminum positive electrode lead was attached to the positive electrode, and the other end was electrically connected to the lid through a thin plate for current interruption.

そして、この電池缶の中に非水電解液を注入し、上述したセパレータに含浸させた。この非水電解液は、炭酸エチレンを50容量%と、炭酸ジエチルを50容量%との混合溶媒中に、電解質としてLiPF6を1.0mol/lの濃度で溶解させて調製した。 And the non-aqueous electrolyte solution was inject | poured in this battery can, and the separator mentioned above was impregnated. This non-aqueous electrolyte was prepared by dissolving LiPF 6 as an electrolyte at a concentration of 1.0 mol / l in a mixed solvent of 50% by volume of ethylene carbonate and 50% by volume of diethyl carbonate.

最後に、アスファルトを塗布したガスケットを介して電池缶をかしめることにより蓋体を固定して円筒型の試験用電池を作製した。   Finally, the lid was fixed by caulking the battery can through a gasket coated with asphalt to produce a cylindrical test battery.

実施例2
正極合剤層の総厚Aが80μm、負極合剤層の総厚Bが200μmとなるように正極合剤層及び負極合剤層を塗布、形成して正極材と負極材とを作製した以外は実施例1と同様にして円筒型の試験用電池を作製した。
Example 2
The positive electrode material layer and the negative electrode material layer were applied and formed so that the total thickness A of the positive electrode material mixture layer was 80 μm and the total thickness B of the negative electrode material mixture layer was 200 μm. A cylindrical test battery was prepared in the same manner as in Example 1.

実施例3
正極合剤層の総厚Aが150μm、負極合剤層の総厚Bが80μmとなるように正極合剤層及び負極合剤層を塗布、形成して正極材と負極材とを作製した以外は実施例1と同様にして円筒型の試験用電池を作製した。
Example 3
The positive electrode material layer and the negative electrode material mixture layer were applied and formed so that the total thickness A of the positive electrode material mixture layer was 150 μm and the total thickness B of the negative electrode material mixture layer was 80 μm. A cylindrical test battery was prepared in the same manner as in Example 1.

実施例4
正極合剤層の総厚Aが150μm、負極合剤層の総厚Bが150μmとなるように正極合剤層及び負極合剤層を塗布、形成して正極材と負極材とを作製した以外は実施例1と同様にして円筒型の試験用電池を作製した。
Example 4
The positive electrode material layer and the negative electrode material layer were applied and formed so that the total thickness A of the positive electrode material mixture layer was 150 μm and the total thickness B of the negative electrode material mixture layer was 150 μm. A cylindrical test battery was prepared in the same manner as in Example 1.

実施例5
正極合剤層の総厚Aが150μm、負極合剤層の総厚Bが250μmとなるように正極合剤層及び負極合剤層を塗布、形成して正極材と負極材とを作製した以外は実施例1と同様にして円筒型の試験用電池を作製した。
Example 5
The positive electrode material layer and the negative electrode material layer were applied and formed so that the total thickness A of the positive electrode material mixture layer was 150 μm and the total thickness B of the negative electrode material mixture layer was 250 μm. A cylindrical test battery was prepared in the same manner as in Example 1.

実施例6
正極合剤層の総厚Aが250μm、負極合剤層の総厚Bが100μmとなるように正極合剤層及び負極合剤層を塗布、形成して正極材と負極材とを作製した以外は実施例1と同様にして円筒型の試験用電池を作製した。
Example 6
The positive electrode material layer and the negative electrode material layer were applied and formed so that the total thickness A of the positive electrode material mixture layer was 250 μm and the total thickness B of the negative electrode material mixture layer was 100 μm. A cylindrical test battery was prepared in the same manner as in Example 1.

実施例7
正極合剤層の総厚Aが250μm、負極合剤層の総厚Bが150μmとなるように正極合剤層及び負極合剤層を塗布、形成して正極材と負極材とを作製した以外は実施例1と同様にして円筒型の試験用電池を作製した。
Example 7
The positive electrode material layer and the negative electrode material mixture layer were applied and formed so that the total thickness A of the positive electrode material mixture layer was 250 μm and the total thickness B of the negative electrode material mixture layer was 150 μm. A cylindrical test battery was prepared in the same manner as in Example 1.

実施例8
正極合剤層の総厚Aが250μm、負極合剤層の総厚Bが200μmとなるように正極合剤層及び負極合剤層を塗布、形成して正極材と負極材とを作製した以外は実施例1と同様にして円筒型の試験用電池を作製した。
Example 8
The positive electrode material layer and the negative electrode material mixture layer were applied and formed so that the total thickness A of the positive electrode material mixture layer was 250 μm and the total thickness B of the negative electrode material mixture layer was 200 μm. A cylindrical test battery was prepared in the same manner as in Example 1.

比較例1
正極合剤層の総厚Aが80μm、負極合剤層の総厚Bが80μmとなるように正極合剤層及び負極合剤層を塗布、形成して正極材と負極材とを作製した以外は実施例1と同様にして円筒型の試験用電池を作製した。
Comparative Example 1
The positive electrode material layer and the negative electrode material layer were applied and formed so that the total thickness A of the positive electrode material mixture layer was 80 μm and the total thickness B of the negative electrode material mixture layer was 80 μm. A cylindrical test battery was prepared in the same manner as in Example 1.

比較例2
正極合剤層の総厚Aが80μm、負極合剤層の総厚Bが250μmとなるように正極合剤層及び負極合剤層を塗布、形成して正極材と負極材とを作製した以外は実施例1と同様にして円筒型の試験用電池を作製した。
Comparative Example 2
The positive electrode material layer and the negative electrode material layer were applied and formed so that the total thickness A of the positive electrode material mixture layer was 80 μm and the total thickness B of the negative electrode material mixture layer was 250 μm. A cylindrical test battery was prepared in the same manner as in Example 1.

比較例3
正極合剤層の総厚Aが250μm、負極合剤層の総厚Bが80μmとなるように正極合剤層及び負極合剤層を塗布、形成して正極材と負極材とを作製した以外は実施例1と同様にして円筒型の試験用電池を作製した。
Comparative Example 3
The positive electrode material layer and the negative electrode material layer were applied and formed so that the total thickness A of the positive electrode material mixture layer was 250 μm and the total thickness B of the negative electrode material mixture layer was 80 μm. A cylindrical test battery was prepared in the same manner as in Example 1.

比較例4
正極合剤層の総厚Aが250μm、負極合剤層の総厚Bが250μmとなるように正極合剤層及び負極合剤層を塗布、形成して正極材と負極材とを作製した以外は実施例1と同様にして円筒型の試験用電池を作製した。
Comparative Example 4
The positive electrode material layer and the negative electrode material layer were applied and formed so that the total thickness A of the positive electrode material mixture layer was 250 μm and the total thickness B of the negative electrode material mixture layer was 250 μm. A cylindrical test battery was prepared in the same manner as in Example 1.

以上のようにして作製した実施例1乃至実施例8及び比較例1乃至比較例4の各試験用電池の初期容量を測定し、低温負荷特性及び高温重負荷でのサイクル特性を評価した。なお、初期容量は、上限電圧4.2Vの定電圧定電流(0.2C)で充電した後、放電終止電圧3.0Vまでの定電流放電を行い測定した。また、低温負荷特性の評価は、各試験用電池について−20℃の温度条件の下、上限電圧4.2Vの定電圧定電流(0.2C)で充電した後、放電終止電圧3.0Vまでの定電流放電を行った。その後、同じ試験用電池について今度は電流2Cの条件で定電流充電を行い、放電終止電圧3.0Vまでの定電流放電を行った。そして、電流0.2Cの条件で充放電を行ったときの容量に対する電流2Cの条件で充放電を行った時の容量の割合を算出して低温保存特性を評価した。さらに、高温重負荷でのサイクル特性は、各試験用電池について50℃の温度条件の下、上限電圧4.2Vの定電圧定電流(1C)で充電した後、放電終止電圧3.0Vまでの定電流放電を行った。この充放電サイクルを100サイクル行い、2サイクル目の電池容量に対する100サイクル目の電池容量の割合(容量維持率)を求めて評価した。この結果を表1、図2、図3及び図4に示す。   The initial capacities of the test batteries of Examples 1 to 8 and Comparative Examples 1 to 4 produced as described above were measured, and the low temperature load characteristics and the high temperature heavy load cycle characteristics were evaluated. The initial capacity was measured by charging with a constant voltage and constant current (0.2 C) with an upper limit voltage of 4.2 V, and then discharging with a constant current up to a discharge end voltage of 3.0 V. In addition, the evaluation of the low-temperature load characteristics was performed by charging each test battery with a constant voltage and constant current (0.2 C) with an upper limit voltage of 4.2 V under a temperature condition of −20 ° C., and then reaching a discharge end voltage of 3.0 V. The constant current discharge was performed. Thereafter, the same test battery was subjected to constant current charging under the condition of current 2C, and constant current discharge up to a discharge end voltage of 3.0 V was performed. And the ratio of the capacity | capacitance when charging / discharging was performed on the conditions of the electric current 2C with respect to the capacity | capacitance when charging / discharging on the conditions of electric current 0.2C was computed, and the low-temperature storage characteristic was evaluated. Furthermore, the cycle characteristics under high temperature and heavy load are as follows. Each test battery is charged with a constant voltage and constant current (1 C) with an upper limit voltage of 4.2 V under a temperature condition of 50 ° C. A constant current discharge was performed. This charge / discharge cycle was performed 100 times, and the ratio (capacity maintenance ratio) of the battery capacity at the 100th cycle to the battery capacity at the second cycle was determined and evaluated. The results are shown in Table 1, FIG. 2, FIG. 3 and FIG.

Figure 2011040410
Figure 2011040410

表1、図2、図3及び図4に示すように、正極合剤層の総厚Aと負極合剤層の総厚Bとの和(A+B)が230μm乃至450μmの範囲内で、かつ正極合剤層の総厚Aの負極合剤層の総厚Bに対する比率A/Bが0.4乃至2.5の範囲内で正極合剤層と負極合剤層とが形成された実施例1乃至実施例8の電池は、低温負荷特性、高温重負荷でのサイクル特性及び初期容量の全てにおいて良好な結果が得られている。   As shown in Table 1, FIG. 2, FIG. 3 and FIG. 4, the sum (A + B) of the total thickness A of the positive electrode mixture layer and the total thickness B of the negative electrode mixture layer is in the range of 230 μm to 450 μm, and the positive electrode Example 1 in which a positive electrode mixture layer and a negative electrode mixture layer were formed in a ratio A / B of the total thickness A of the mixture layer to the total thickness B of the negative electrode mixture layer in the range of 0.4 to 2.5. The battery of Example 8 has good results in all of the low temperature load characteristics, the high temperature heavy load cycle characteristics, and the initial capacity.

これに対して、正極合剤層の総厚Aと負極合剤層の総厚Bとの和(A+B)が160μmである比較例1の電池は、表1及び図2に示すように、各実施例の電池に比して初期容量が著しく低くなっている。これは、正極合剤層と負極合剤層との厚さがともに薄過ぎることにより、相対的な活物質の充填量が少なくなっているためと考えられる。   In contrast, the battery of Comparative Example 1 in which the sum (A + B) of the total thickness A of the positive electrode mixture layer and the total thickness B of the negative electrode mixture layer is 160 μm is shown in Table 1 and FIG. The initial capacity is significantly lower than that of the battery of the example. This is presumably because the relative filling amount of the active material is reduced because the positive electrode mixture layer and the negative electrode mixture layer are both too thin.

また、正極合剤層の総厚Aと負極合剤層の総厚Bとの和(A+B)が500μmである比較例4の電池は、表1及び図3に示すように、各実施例に電池に比して低温負荷特性が著しく低下している。これは、正極合剤層と負極合剤層との厚さが厚すぎることによって、イオン拡散性が低下したためと考えられる。   In addition, as shown in Table 1 and FIG. 3, the battery of Comparative Example 4 in which the sum (A + B) of the total thickness A of the positive electrode mixture layer and the total thickness B of the negative electrode mixture layer is 500 μm is included in each example. The low-temperature load characteristic is remarkably lowered as compared with the battery. This is presumably because the ion diffusibility was lowered because the positive electrode mixture layer and the negative electrode mixture layer were too thick.

さらに、正極合剤層の総厚Aの負極合剤層の総厚Bに対する比率A/Bがそれぞれ0.32、3.13とされた比較例2と比較例3の電池は、表1及び図4に示すように、各実施例の電池に比して高温重負荷でのサイクル特性が著しく低下している。これは、正極合剤層と負極合剤層との厚さの差が大きくなり過ぎ、電池素子を作製する際に巻回したときに正極材と負極材との曲率の差が大きくなって、比率A/Bが0.32と0.4未満である比較例2では負極材に、比率A/Bが3.13と2.5を超える比較例3では正極材に大きな負荷が加わり、高温重負荷の充放電サイクルを繰り返すことによって、集電体から合剤層が剥離してしまったためと考えられる。   Further, the batteries of Comparative Example 2 and Comparative Example 3 in which the ratio A / B of the total thickness A of the positive electrode mixture layer to the total thickness B of the negative electrode mixture layer were 0.32 and 3.13, respectively, are shown in Table 1 and As shown in FIG. 4, the cycle characteristics at high temperature and heavy load are remarkably deteriorated as compared with the batteries of the respective examples. This is because the difference in thickness between the positive electrode mixture layer and the negative electrode mixture layer becomes too large, and the difference in curvature between the positive electrode material and the negative electrode material increases when wound when producing a battery element, In Comparative Example 2 in which the ratio A / B is less than 0.32 and 0.4, a large load is applied to the negative electrode material, and in Comparative Example 3 in which the ratio A / B exceeds 3.13 and 2.5, a large load is applied to the positive electrode material. It is considered that the mixture layer was peeled from the current collector by repeating the heavy load charge / discharge cycle.

この結果から、従来工程上の不具合から規定される80μm乃至250μmの範囲で正極合剤層と負極合剤層とを形成する際に、正極合剤層の総厚Aと負極合剤層の総厚Bとの和(A+B)が230μm乃至450μmの範囲内で、かつ正極合剤層の総厚Aの負極合剤層の総厚Bに対する比率A/Bが0.4乃至2.5の範囲内で正極合剤層と負極合剤層とが形成することで、低温負荷特性、高温重負荷でのサイクル特性及び初期容量が向上することがわかる。   From this result, when forming the positive electrode mixture layer and the negative electrode mixture layer in the range of 80 μm to 250 μm defined by the problems in the conventional process, the total thickness A of the positive electrode mixture layer and the total of the negative electrode mixture layer are The sum (A + B) of the thickness B is in the range of 230 μm to 450 μm, and the ratio A / B of the total thickness A of the positive electrode mixture layer to the total thickness B of the negative electrode mixture layer is in the range of 0.4 to 2.5. It can be seen that the formation of the positive electrode mixture layer and the negative electrode mixture layer improves the low temperature load characteristics, the cycle characteristics under high temperature heavy loads, and the initial capacity.

次に、以下のようにして実施例9乃至実施例16、及び比較例5乃至比較例8の試験用電池を以下のようにして作製した。   Next, test batteries of Examples 9 to 16 and Comparative Examples 5 to 8 were produced as follows.

実施例9
まず、正極材を以下のようにして作製した。
Example 9
First, the positive electrode material was produced as follows.

最初に、正極活物質を91重量部、導電材としてグラファイトを6重量部、そして結着剤としてポリビニリデンフルオロライド(PVdF)を3重量部混合して正極合剤を調製した。このとき、正極活物質には、水酸化リチウム(LiOH)と一酸化ニッケル(NiO)、及び一酸化コバルト(CoO)を混合し空気中において750℃で5時間焼成して得たLiNi0.8Co0.22(以下、正極1と称する。)を70wt%、炭酸リチウム(Li2CO3)と二酸化マンガン(MnO2)、及び三酸化二クロム(Cr23)を混合し空気中において850℃で5時間焼成して得たLiMn1.9Cr0.14(以下、正極2と称する。)を30wt%の割合で混合した混合材料を使用した。 First, 91 parts by weight of the positive electrode active material, 6 parts by weight of graphite as a conductive material, and 3 parts by weight of polyvinylidene fluoride (PVdF) as a binder were mixed to prepare a positive electrode mixture. At this time, LiNi 0.8 Co 0.2 obtained by mixing lithium hydroxide (LiOH), nickel monoxide (NiO), and cobalt monoxide (CoO) as the positive electrode active material and firing in air at 750 ° C. for 5 hours. 70 wt% of O 2 (hereinafter referred to as positive electrode 1), lithium carbonate (Li 2 CO 3 ), manganese dioxide (MnO 2 ), and dichromium trioxide (Cr 2 O 3 ) were mixed and 850 ° C. in the air. A mixed material in which LiMn 1.9 Cr 0.1 O 4 (hereinafter referred to as positive electrode 2) obtained by firing for 5 hours at a ratio of 30 wt% was used.

そして、正極合剤を、N−メチル−2−ピロリドンに分散させてペースト状の正極合剤スラリーとし、この正極合剤スラリーを正極集電体となるアルミニウム箔の両面に均一に塗布し、乾燥させて正極合剤層を形成した。その後、ロールプレス機によってプレス処理を施して正極材を作製した。   Then, the positive electrode mixture is dispersed in N-methyl-2-pyrrolidone to obtain a paste-like positive electrode mixture slurry, and this positive electrode mixture slurry is uniformly applied to both surfaces of the aluminum foil serving as the positive electrode current collector and dried. To form a positive electrode mixture layer. Then, the positive electrode material was produced by performing press processing with a roll press.

次に、負極材を以下のようにして作製した。   Next, a negative electrode material was produced as follows.

最初に、負極活物質として人造黒鉛を90重量部、結着剤としてPVdFを10重量部混合して負極合剤を調製した。そして、負極合剤を、N−メチル−2−ピロリドンに分散させてスラリー状にし、このスラリーを負極集電体となる銅箔の両面に均一に塗布、乾燥して負極合剤層を形成した。その後、ロールプレス機によってプレス処理を施して負極材を作製した。   First, 90 parts by weight of artificial graphite as a negative electrode active material and 10 parts by weight of PVdF as a binder were mixed to prepare a negative electrode mixture. Then, the negative electrode mixture was dispersed in N-methyl-2-pyrrolidone to form a slurry, and this slurry was uniformly applied to both sides of the copper foil serving as the negative electrode current collector and dried to form a negative electrode mixture layer. . Then, the negative electrode material was produced by performing press processing with a roll press machine.

以上のようにして得られる正極材と、負極材とを、微孔性ポリプロピレンフィルムからなるセパレータを介して積層して電池素子を作製した。   The positive electrode material obtained as described above and the negative electrode material were laminated via a separator made of a microporous polypropylene film to produce a battery element.

次に、内側にニッケルメッキを施した鉄製の浅皿状を呈する正極缶内部に電池素子を収納するとともに、この正極缶の中に非水電解液を注入して上述したセパレータに含浸させた。この非水電解液は、炭酸エチレンを50容量%と、炭酸ジエチルを50容量%との混合溶媒中に、電解質としてLiPF6を1.0mol/lの濃度で溶解させて調製した。最後に、正極缶をかしめてアスファルトを塗布したガスケットを介して負極カップ固定することにより、正極缶を封口してコイン型の試験用電池を作製した。 Next, the battery element was housed inside a positive electrode can having an iron shallow plate shape with nickel plating inside, and a non-aqueous electrolyte was injected into the positive electrode can to impregnate the separator described above. This non-aqueous electrolyte was prepared by dissolving LiPF 6 as an electrolyte at a concentration of 1.0 mol / l in a mixed solvent of 50% by volume of ethylene carbonate and 50% by volume of diethyl carbonate. Finally, the positive electrode can was caulked and the negative electrode cup was fixed through a gasket coated with asphalt, thereby sealing the positive electrode can and producing a coin-type test battery.

そして、正極材と負極材の充電容量を測定したところ、ともに11.2mAhであった。なお、正極材の容量の測定は上限電圧4.2Vの定電圧定電流(0.2C)で充電して測定し、負極材の充電容量は上限電圧5mVの定電圧定電流(0.05C)で充電して測定した。   And when the charge capacity of the positive electrode material and the negative electrode material was measured, both were 11.2 mAh. In addition, the capacity | capacitance of a positive electrode material is charged and measured by the constant voltage constant current (0.2C) of upper limit voltage 4.2V, and the charge capacity of a negative electrode material is the constant voltage constant current (0.05C) of upper limit voltage 5mV. Measured by charging with

実施例10
正極活物質として使用する混合材料の質量比を、正極1を90wt%、正極2を10wt%とした以外は実施例1と同様にして試験用電池を作製した。そして、正極材と負極材の充電容量を測定したところ、ともに11.7mAhであった。
Example 10
A test battery was produced in the same manner as in Example 1 except that the mass ratio of the mixed material used as the positive electrode active material was 90 wt% for the positive electrode 1 and 10 wt% for the positive electrode 2. And when the charge capacity of the positive electrode material and the negative electrode material was measured, both were 11.7 mAh.

実施例11
正極活物質として使用する混合材料の質量比を、正極1を20wt%、正極2を80wt%とした以外は実施例1と同様にして試験用電池を作製した。そして、正極材と負極材の充電容量を測定したところ、ともに11.6mAhであった。
Example 11
A test battery was produced in the same manner as in Example 1 except that the mass ratio of the mixed material used as the positive electrode active material was 20 wt% for the positive electrode 1 and 80 wt% for the positive electrode 2. And when the charge capacity of the positive electrode material and the negative electrode material was measured, both were 11.6 mAh.

実施例12
正極活物質として使用する混合材料の質量比を、正極1を70wt%、正極2を30wt%とした以外は実施例1と同様にして試験用電池を作製した。そして、正極材と負極材の充電容量を測定したところ、正極材は11.5mAh、負極材は14.3mAhであった。
Example 12
A test battery was produced in the same manner as in Example 1 except that the mass ratio of the mixed material used as the positive electrode active material was 70 wt% for the positive electrode 1 and 30 wt% for the positive electrode 2. And when the charge capacity of the positive electrode material and the negative electrode material was measured, the positive electrode material was 11.5 mAh and the negative electrode material was 14.3 mAh.

実施例13
正極活物質として使用する混合材料の質量比を、正極1を70wt%、正極2を30wt%とした以外は実施例1と同様にして試験用電池を作製した。そして、正極材と負極材の充電容量を測定したところ、正極材は11.6mAh、負極材は11.2mAhであった。
Example 13
A test battery was produced in the same manner as in Example 1 except that the mass ratio of the mixed material used as the positive electrode active material was 70 wt% for the positive electrode 1 and 30 wt% for the positive electrode 2. And when the charge capacity of the positive electrode material and the negative electrode material was measured, the positive electrode material was 11.6 mAh and the negative electrode material was 11.2 mAh.

実施例14
正極活物質として使用する混合材料の質量比を、正極1を70wt%、正極2を30wt%とし、負極活物質にMg2Si粉末を55重量部と人造黒鉛を35重量部混合した混合材料を使用した以外は実施例1と同様にして試験用電池を作製した。そして、正極材と負極材の充電容量を測定したところ、ともに14.0mAhであった。
Example 14
The mixed material used as the positive electrode active material has a mass ratio of 70 wt% for the positive electrode 1, 30 wt% for the positive electrode 2, and a mixed material in which 55 parts by weight of Mg 2 Si powder and 35 parts by weight of artificial graphite are mixed in the negative electrode active material. A test battery was produced in the same manner as in Example 1 except that it was used. And when the charge capacity of the positive electrode material and the negative electrode material was measured, both were 14.0 mAh.

実施例15
正極活物質として使用する混合材料の質量比を、正極1を70wt%、正極2を30wt%とし、負極活物質にMg2Si粉末を55重量部と人造黒鉛を35重量部混合した混合材料を使用した以外は実施例1と同様にして試験用電池を作製した。そして、正極材と負極材の充電容量を測定したところ、正極材は14.0mAh、負極材は13.6mAhであった。
Example 15
The mixed material used as the positive electrode active material has a mass ratio of 70 wt% for the positive electrode 1, 30 wt% for the positive electrode 2, and a mixed material in which 55 parts by weight of Mg 2 Si powder and 35 parts by weight of artificial graphite are mixed in the negative electrode active material. A test battery was produced in the same manner as in Example 1 except that it was used. And when the charge capacity of the positive electrode material and the negative electrode material was measured, the positive electrode material was 14.0 mAh and the negative electrode material was 13.6 mAh.

比較例5
正極活物質として正極1のみを使用した以外は実施例1と同様にして試験用電池を作製した。そして、正極材と負極材の充電容量を測定したところ、ともに11.5mAhであった。
Comparative Example 5
A test battery was produced in the same manner as in Example 1 except that only the positive electrode 1 was used as the positive electrode active material. And when the charge capacity of the positive electrode material and the negative electrode material was measured, both were 11.5 mAh.

比較例6
正極活物質として正極2のみを使用した以外は実施例1と同様にして試験用電池を作製した。そして、正極材と負極材の充電容量を測定したところ、ともに11.7mAhであった。
Comparative Example 6
A test battery was prepared in the same manner as in Example 1 except that only the positive electrode 2 was used as the positive electrode active material. And when the charge capacity of the positive electrode material and the negative electrode material was measured, both were 11.7 mAh.

比較例7
正極活物質として使用する混合材料の質量比を、正極1を70wt%、正極2を30wt%とした以外は実施例1と同様にして試験用電池を作製した。そして、正極材と負極材の充電容量を測定したところ、正極材は11.6mAh、負極材は15.3mAhであった。
Comparative Example 7
A test battery was produced in the same manner as in Example 1 except that the mass ratio of the mixed material used as the positive electrode active material was 70 wt% for the positive electrode 1 and 30 wt% for the positive electrode 2. And when the charge capacity of the positive electrode material and the negative electrode material was measured, the positive electrode material was 11.6 mAh and the negative electrode material was 15.3 mAh.

比較例8
正極活物質として使用する混合材料の質量比を、正極1を70wt%、正極2を30wt%とした以外は実施例1と同様にして試験用電池を作製した。そして、正極材と負極材の充電容量を測定したところ、正極材は11.5mAh、負極材は11.0mAhであった。
Comparative Example 8
A test battery was produced in the same manner as in Example 1 except that the mass ratio of the mixed material used as the positive electrode active material was 70 wt% for the positive electrode 1 and 30 wt% for the positive electrode 2. And when the charge capacity of the positive electrode material and the negative electrode material was measured, the positive electrode material was 11.5 mAh and the negative electrode material was 11.0 mAh.

比較例9
正極活物質として使用する混合材料の質量比を、正極1を70wt%、正極2を30wt%とし、負極活物質にMg2Si粉末を55重量部と人造黒鉛を35重量部混合した混合材料を使用した以外は実施例1と同様にして試験用電池を作製した。そして、正極材と負極材の充電容量を測定したところ、正極材は14.0mAh、負極材は13.4mAhであった。
Comparative Example 9
The mixed material used as the positive electrode active material has a mass ratio of 70 wt% for the positive electrode 1, 30 wt% for the positive electrode 2, and a mixed material in which 55 parts by weight of Mg 2 Si powder and 35 parts by weight of artificial graphite are mixed in the negative electrode active material. A test battery was produced in the same manner as in Example 1 except that it was used. And when the charge capacity of the positive electrode material and the negative electrode material was measured, the positive electrode material was 14.0 mAh and the negative electrode material was 13.4 mAh.

以上のようにして作製した実施例9乃至実施例15、及び比較例5乃至比較例9の各試験用電池のサイクル特性及び保存特性の評価を行った。この結果を表2に示す。   The cycle characteristics and storage characteristics of each test battery of Examples 9 to 15 and Comparative Examples 5 to 9 produced as described above were evaluated. The results are shown in Table 2.

なお、サイクル特性の評価は、各試験用電池について上限電圧4.2Vの定電圧定電流(0.2C)で充電した後、放電終止電圧3.0Vまでの定電流放電を行った。そして、この充放電サイクルを100サイクル行い、2サイクル目の電池容量に対する100サイクル目の電池容量の割合(容量維持率)を求めて評価した。また、保存特性の評価は、各試験用電池について23℃恒温槽中で上限電圧4.2V、電流0.2Cの条件で定電流定電圧充電を行った後、0.2Cの定電流放電を終止電圧3.2Vまで行い初期放電容量とした。その後再び同条件で充電し、60℃のオーブン中で2週間保存した。そして、保存後の各サイクル放電容量の最高値を保存後の容量とし、初期放電容量に対する割合(容量回復率)を求めて評価した。   The cycle characteristics were evaluated by charging each test battery with a constant voltage and constant current (0.2 C) having an upper limit voltage of 4.2 V, and then performing a constant current discharge up to a discharge end voltage of 3.0 V. Then, this charge / discharge cycle was performed 100 times, and the ratio (capacity maintenance ratio) of the battery capacity at the 100th cycle to the battery capacity at the second cycle was determined and evaluated. In addition, the storage characteristics were evaluated by performing constant-current constant-voltage charging for each test battery in a constant temperature bath at 23 ° C. under conditions of an upper limit voltage of 4.2 V and a current of 0.2 C, and then performing a constant-current discharge of 0.2 C. An initial discharge capacity was set up to a final voltage of 3.2V. Thereafter, the battery was charged again under the same conditions and stored in an oven at 60 ° C. for 2 weeks. The maximum value of each cycle discharge capacity after storage was taken as the capacity after storage, and the ratio (capacity recovery rate) to the initial discharge capacity was determined and evaluated.

Figure 2011040410
Figure 2011040410

表2に示すように、正極活物質である混合材料の質量比が正極1、すなわちリチウム・ニッケル複合酸化物を90wt%乃至20wt%、正極2、すなわちリチウム・マンガン複合酸化物を10wt%乃至80wt%となるように混合され、さらに正極材の負極材に対する容量比が0.8乃至1.03の範囲内とされた実施例9乃至実施例15の各試験用電池は、負極活物質に人造黒鉛又は人造黒鉛とMg2Siの混合材料のいずれを使用した場合にも、サイクル特性及び保存特性の双方について良好な結果が得られている。 As shown in Table 2, the mass ratio of the mixed material as the positive electrode active material is positive electrode 1, that is, 90 wt% to 20 wt% of lithium / nickel composite oxide, and positive electrode 2, ie, 10 wt% to 80 wt% of lithium / manganese composite oxide. %, And each of the test batteries of Examples 9 to 15 in which the capacity ratio of the positive electrode material to the negative electrode material is in the range of 0.8 to 1.03 is the artificial active material for the negative electrode active material. When either graphite or a mixed material of artificial graphite and Mg 2 Si is used, good results are obtained with respect to both cycle characteristics and storage characteristics.

これに対し、容量比が実施例9乃至実施例11と同じではあるが、正極1又は正極2のみを正極活物質として使用した比較例5及び比較例6の電池は、保存特性が低下している。   On the other hand, although the capacity ratio is the same as that of Example 9 to Example 11, the batteries of Comparative Examples 5 and 6 using only the positive electrode 1 or the positive electrode 2 as the positive electrode active material have reduced storage characteristics. Yes.

また、正極1と正極2の質量比が実施例9、実施例12乃至実施例15と同じではあるが、容量比が0.76と低い比較例7の電池は保存特性が低下し、容量比が1.05と高い比較例8及び比較例9の電池は、サイクル特性が低下している。   In addition, although the mass ratio between the positive electrode 1 and the positive electrode 2 is the same as that of Example 9 and Examples 12 to 15, the battery of Comparative Example 7 having a low capacity ratio of 0.76 has reduced storage characteristics, and the capacity ratio The batteries of Comparative Example 8 and Comparative Example 9 having a high 1.05 have poor cycle characteristics.

この結果から、正極活物質にリチウム・ニッケル複合酸化物を90wt%乃至20wt%、リチウム・マンガン複合酸化物を10wt%乃至80wt%で混合した混合材料を使用し、さらに正極材の負極材に対する容量比が0.8乃至1.03の範囲とすることで、サイクル特性及び保存特性が向上することがわかる。   From these results, a mixed material in which 90% to 20% by weight of lithium / nickel composite oxide and 10% to 80% by weight of lithium / manganese composite oxide are used as the positive electrode active material, and the capacity of the positive electrode material relative to the negative electrode material It can be seen that when the ratio is in the range of 0.8 to 1.03, the cycle characteristics and the storage characteristics are improved.

1 非水電解質二次電池,2 正極材,3 負極材,4 セパレータ,5 電
池素子,6 電池缶,7 正極集電体,8 正極合剤層,10 負極集電体,1
1 負極合剤層
DESCRIPTION OF SYMBOLS 1 Nonaqueous electrolyte secondary battery, 2 Positive electrode material, 3 Negative electrode material, 4 Separator, 5 Battery element, 6 Battery can, 7 Positive electrode collector, 8 Positive electrode mixture layer, 10 Negative electrode collector, 1
1 Negative electrode mixture layer

Claims (5)

正極活物質として一般式LixMn2-yM'y4(但し、xの値は0.9≦x、yの値は0.01≦y≦0.5の範囲とし、M'はFe、Co、Ni、Cu、Zn、Al、Sn、Cr、V、Ti、Mg、Ca、Sr、B、Ga、In、Si、Geの内一つ又は複数とする。)で表されるリチウム・マンガン複合酸化物と、一般式LiNi1-zM''z2(但し、zの値は0.01≦z≦0.5の範囲とし、M''はFe、Co、Mn、Cu、Zn、Al、Sn、Cr、V、Ti、Mg、Ca、Sr、B、Ga、In、Si、Geの内一つ又は複数とする。)で表されるリチウム・ニッケル複合酸化物とを、質量比が上記リチウム・マンガン複合酸化物10wt%乃至80wt%に対して上記リチウム・ニッケル複合酸化物90wt%乃至20wt%となるように混合された混合材料を含有し、正極集電体の少なくとも一方の面に塗布形成された正極合剤層を備える正極と、
負極活物質としてリチウム金属、リチウム合金、又はリチウムを吸蔵、脱離可能な材料のうち少なくとも1種類以上を含有し、負極集電体の少なくとも一方の面に塗布形成された負極合剤層を備える負極と、
非水電解質と
を備えるとともに、
上記正極集電体の少なくとも一方の面に形成された上記正極合剤層の厚みの合計である総厚A及び上記負極集電体の少なくとも一方の面に形成された上記負極合剤層の厚みの合計である総厚Bが、それぞれ80μm乃至250μmの範囲であり、該総厚Aと該総厚Bとの比率A/Bが0.4≦A/B≦1.0の範囲で、かつ該総厚Aと該総厚Bとの和A+Bが230μm≦A+B≦450μmの範囲である
非水電解質二次電池。
As the positive electrode active material, the general formula Li x Mn 2−y M ′ y O 4 (where x is in the range of 0.9 ≦ x, y is in the range of 0.01 ≦ y ≦ 0.5, and M ′ is Li, represented by Fe, Co, Ni, Cu, Zn, Al, Sn, Cr, V, Ti, Mg, Ca, Sr, B, Ga, In, Si, or Ge. Manganese composite oxide and general formula LiNi 1-z M ″ z O 2 (where z is in the range of 0.01 ≦ z ≦ 0.5, and M ″ is Fe, Co, Mn, Cu Zn, Al, Sn, Cr, V, Ti, Mg, Ca, Sr, B, Ga, In, Si, and Ge. The lithium / manganese composite oxide is 10 wt% to 80 wt%, and the lithium / nickel composite oxide is 90 wt% to 20 wt%. A positive electrode comprising a mixed material mixed so as to have a positive electrode mixture layer coated and formed on at least one surface of the positive electrode current collector;
A negative electrode active material containing at least one of lithium metal, a lithium alloy, or a material capable of occluding and desorbing lithium as a negative electrode active material, and having a negative electrode mixture layer formed by coating on at least one surface of the negative electrode current collector A negative electrode,
With a non-aqueous electrolyte,
The total thickness A, which is the total thickness of the positive electrode mixture layer formed on at least one surface of the positive electrode current collector, and the thickness of the negative electrode mixture layer formed on at least one surface of the negative electrode current collector The total thickness B is in the range of 80 μm to 250 μm, the ratio A / B of the total thickness A to the total thickness B is in the range of 0.4 ≦ A / B ≦ 1.0, and A nonaqueous electrolyte secondary battery in which a sum A + B of the total thickness A and the total thickness B is in a range of 230 μm ≦ A + B ≦ 450 μm.
上記正極及び上記負極がセパレータを介して積層され、かつ該負極が最外周に位置するように巻回された
請求項1に記載の非水電解質二次電池。
The nonaqueous electrolyte secondary battery according to claim 1, wherein the positive electrode and the negative electrode are stacked with a separator interposed therebetween, and wound so that the negative electrode is positioned on the outermost periphery.
上記正極合剤層と上記負極合剤層とが、上記正極集電体及び上記負極集電体の両面にそれぞれ形成される
請求項1に記載の非水電解質二次電池。
The nonaqueous electrolyte secondary battery according to claim 1, wherein the positive electrode mixture layer and the negative electrode mixture layer are formed on both surfaces of the positive electrode current collector and the negative electrode current collector, respectively.
上記正極と上記負極とが対向して配設されるとともに、相対向する該正極の該負極に対する容量比が0.8乃至1.03とされる
請求項1に記載の非水電解質二次電池。
2. The nonaqueous electrolyte secondary battery according to claim 1, wherein the positive electrode and the negative electrode are arranged to face each other, and a capacity ratio of the opposite positive electrodes to the negative electrode is 0.8 to 1.03. .
上記負極合剤層が、負極活物質としてリチウム合金及び炭素材料を含有する
請求項1に記載の非水電解質二次電池。
The nonaqueous electrolyte secondary battery according to claim 1, wherein the negative electrode mixture layer contains a lithium alloy and a carbon material as a negative electrode active material.
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