JP2010281431A - Shaft coupling and constant velocity universal joint - Google Patents

Shaft coupling and constant velocity universal joint Download PDF

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JP2010281431A
JP2010281431A JP2009137386A JP2009137386A JP2010281431A JP 2010281431 A JP2010281431 A JP 2010281431A JP 2009137386 A JP2009137386 A JP 2009137386A JP 2009137386 A JP2009137386 A JP 2009137386A JP 2010281431 A JP2010281431 A JP 2010281431A
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shaft
shaft member
central shaft
flange
fitted
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Mitsumasa Kuriki
光正 栗木
Koji Yamaguchi
浩司 山口
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NTN Corp
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NTN Corp
NTN Toyo Bearing Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a shaft coupling and a constant velocity universal joint capable of attaining compactness, and capable of easily performing even attaching-detaching work in a limited range. <P>SOLUTION: This invention has a central shaft member 71 for fitting a mating side shaft 70, and a flange member 72 for fitting the central shaft member 71 and detachably connected in a state of being superposed on a flange surface 50 of an outside joint member of the universal joint. A key groove 75 for fitting a key 73 arranged on the mating side shaft 70, is formed on an inner diameter surface 71a of the central shaft member 71. A male spline 76 is formed on an outer diameter surface 71b of the central shaft member 71. A female spline 80 for fitting a male spline 76 of the central shaft member 71 is formed on an inner diameter surface 72a of the flange member 72. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は等速自在継手および等速自在継手の外側継手部材とシャフトとを連結する軸継手に関する。   The present invention relates to a constant velocity universal joint and a shaft coupling that connects a shaft and an outer joint member of the constant velocity universal joint.

等速自在継手の外側継手部材とシャフトとを連結する軸継手としては、特許文献1及び特許文献2等に開示されている。これらの場合、スプライン嵌合を用いるものである。   Patent Literature 1, Patent Literature 2, and the like disclose shaft couplings that connect the outer joint member of the constant velocity universal joint and the shaft. In these cases, spline fitting is used.

すなわち、特許文献1の軸継手は、図17に示すように、等速自在継手1の外側継手部材である外輪4と、シャフト31とを連結するものである。この場合の等速自在継手1は、球状の内周面2に複数の曲線状のトラック溝3が形成された外側継手部材としての前記外輪4と、球状の外周面5に外輪4のトラック溝3と対をなす複数の曲線状のトラック溝6が形成された内側継手部材としての内輪7と、外輪4のトラック溝3と内輪7のトラック溝6との間に介在された複数のボール8と、外輪4と内輪7との間に配置され、ボール8を保持するケージ9とを備える。   That is, as shown in FIG. 17, the shaft joint of Patent Document 1 connects the outer ring 4 that is the outer joint member of the constant velocity universal joint 1 and the shaft 31. The constant velocity universal joint 1 in this case includes the outer ring 4 as an outer joint member in which a plurality of curved track grooves 3 are formed on a spherical inner peripheral surface 2, and the track groove of the outer ring 4 on a spherical outer peripheral surface 5. An inner ring 7 as an inner joint member in which a plurality of curved track grooves 6 paired with 3 are formed, and a plurality of balls 8 interposed between the track grooves 3 of the outer ring 4 and the track grooves 6 of the inner ring 7. And a cage 9 that is disposed between the outer ring 4 and the inner ring 7 and holds the ball 8.

内輪7の内径面には雌スプライン10が形成され、シャフト12の端部がこの内輪7に嵌入された状態で、この雌スプライン10にシャフト12の端部の雄スプライン13が嵌合する。また、外輪4の反軸継手側の開口部がブーツ15にて塞がれている。すなわち、ブーツ15は、大径部15aと、小径部15bと、大径部15aと小径部15bとを連結する蛇腹部15cを備える。そして、大径部15aが外輪4に外嵌され、ブーツバンド16にて締め付けられ、小径部15bがシャフト12のブーツ装着部17に外嵌され、ブーツバンド16にて締め付けられる。   A female spline 10 is formed on the inner surface of the inner ring 7, and the male spline 13 at the end of the shaft 12 is fitted into the female spline 10 with the end of the shaft 12 fitted into the inner ring 7. Further, the opening on the side opposite to the shaft coupling of the outer ring 4 is closed by a boot 15. That is, the boot 15 includes a large diameter portion 15a, a small diameter portion 15b, and a bellows portion 15c that connects the large diameter portion 15a and the small diameter portion 15b. The large diameter portion 15 a is externally fitted to the outer ring 4 and tightened by the boot band 16, and the small diameter portion 15 b is externally fitted to the boot mounting portion 17 of the shaft 12 and tightened by the boot band 16.

軸継手は、等速自在継手の外輪4に取付られる継手軸20と、この継手軸20に嵌入される軸部材21とを備える。継手軸20は、内径面に雌スプライン22が形成された本体部20aと、この本体部20aの等速自在継手側の端部に連設される外鍔部20bとからなる。また、等速自在継手1の外輪4の軸継手側に外鍔部23が設けられる。外輪4の外鍔部23と継手軸20の外鍔部20bとが重ね合わされ、ボルトナット結合25によって、外鍔部23と外鍔部20bとが連結される。   The shaft coupling includes a joint shaft 20 attached to the outer ring 4 of the constant velocity universal joint, and a shaft member 21 fitted into the joint shaft 20. The joint shaft 20 includes a main body portion 20a having a female spline 22 formed on the inner diameter surface, and an outer flange portion 20b that is connected to an end portion of the main body portion 20a on the constant velocity universal joint side. An outer flange portion 23 is provided on the shaft coupling side of the outer ring 4 of the constant velocity universal joint 1. The outer flange portion 23 of the outer ring 4 and the outer flange portion 20 b of the joint shaft 20 are overlapped with each other, and the outer flange portion 23 and the outer flange portion 20 b are connected by a bolt and nut connection 25.

軸部材21は、その外径面に雄スプライン26が形成された本体軸27と、この本体軸27に基端側(反等速自在継手側)に設けられる外鍔部28とを備える。このため、本体軸27が継手軸20の本体部20aに嵌入されることによって、本体軸27の雄スプライン26が継手軸20の本体部20aの雌スプライン22に嵌合する。   The shaft member 21 includes a main body shaft 27 having a male spline 26 formed on the outer diameter surface thereof, and an outer flange portion 28 provided on the main body shaft 27 on the base end side (the opposite constant velocity universal joint side). For this reason, when the main body shaft 27 is fitted into the main body portion 20 a of the joint shaft 20, the male spline 26 of the main body shaft 27 is fitted to the female spline 22 of the main body portion 20 a of the joint shaft 20.

軸部材21にはアダプタ30が連結され、このアダプタ30に連結すべき相手側のシャフト31が嵌入される。すなわち、アダプタ30は、内径面にキー溝32が形成された本体部33と、この本体部33の等速自在継手側に設けられる外鍔部34とを備える。アダプタ30の外鍔部34と軸部材21の外鍔部28とが重ね合わされ、ボルトナット結合35によって、外鍔部34と外鍔部28とが連結される。シャフト31にはキー36が設けられ、このキー36がアダプタ30のキー溝32に嵌合する。   An adapter 30 is connected to the shaft member 21, and a mating shaft 31 to be connected to the adapter 30 is fitted. That is, the adapter 30 includes a main body portion 33 having a key groove 32 formed on the inner diameter surface, and an outer flange portion 34 provided on the constant velocity universal joint side of the main body portion 33. The outer flange portion 34 of the adapter 30 and the outer flange portion 28 of the shaft member 21 are overlapped with each other, and the outer flange portion 34 and the outer flange portion 28 are connected to each other by the bolt and nut coupling 35. A key 36 is provided on the shaft 31, and the key 36 is fitted in the key groove 32 of the adapter 30.

従来には、図16に示すように、軸部材21を有さないものもある。すなわち、外輪4の外鍔部23に、アダプタ30の外鍔部34をボルトナット結合35を介して連結したものである。   Conventionally, there are some which do not have the shaft member 21 as shown in FIG. That is, the outer flange portion 34 of the adapter 30 is connected to the outer flange portion 23 of the outer ring 4 via the bolt and nut coupling 35.

また、前記特許文献2に記載のものは、等速自在継手の外輪のカップリング部を設け、このカップリング部に相手側のシャフトを嵌入するものである。すなわち、カップリング部の内径面に雌スプラインを形成し、このカップリングにシャフトの端部を嵌入させて、シャフトの端部の雄スプラインをカップリングの雌スプラインに嵌合させる。   Moreover, the thing of the said patent document 2 provides the coupling part of the outer ring | wheel of a constant velocity universal joint, and inserts the other party shaft in this coupling part. That is, a female spline is formed on the inner diameter surface of the coupling portion, and the end of the shaft is fitted into the coupling, and the male spline at the end of the shaft is fitted into the female spline of the coupling.

特開平9−257047号公報Japanese Patent Laid-Open No. 9-257047 特開2007−64361号公報JP 2007-64361 A

図17に示すように、特許文献1に記載のものでは、継手軸20と、アダプタ30とを軸方向に沿って配設するものであって、比較的大きなスペースを必要とする。しかも、連結作業時には、継手軸20を等速自在継手の外輪4に取り付けるとともに、この継手軸20の雌スプライン22に、軸部材21の雄スプライン26を嵌合させ、さらには、アダプタ30を軸部材21に取り付けるとともに、このアダプタ30に相手側のシャフト31を嵌入させる必要がある。このため、その連結作業は手間がかかるものとなっていた。   As shown in FIG. 17, in the thing of patent document 1, the coupling shaft 20 and the adapter 30 are arrange | positioned along an axial direction, Comprising: A comparatively big space is required. Moreover, during the connecting operation, the joint shaft 20 is attached to the outer ring 4 of the constant velocity universal joint, the male spline 26 of the shaft member 21 is fitted to the female spline 22 of the joint shaft 20, and the adapter 30 is further connected to the shaft. While attaching to the member 21, it is necessary to fit the other shaft 31 into the adapter 30. For this reason, the connecting operation is time-consuming.

また、図16に示すものについても、連結作業時にボルトナット結合35を外さなければならず、連結作業に手間がかかる。   Also, with respect to the one shown in FIG. 16, it is necessary to remove the bolt-nut connection 35 at the time of the connecting operation, which takes time.

特許文献2に記載のものは、相手側のシャフトとはスプライン嵌合に限られ、相手側シャフトに雄スプラインが形成されている必要がある。このため、適用範囲がせまく、汎用性に劣る。   The one described in Patent Document 2 is limited to spline fitting with the mating shaft, and a male spline needs to be formed on the mating shaft. For this reason, the application range is limited and the versatility is poor.

そこで、本発明は斯かる実情に鑑み、コンパクト化を達成できるとともに、着脱作業も限られた範囲で容易に行うことができる軸継手および等速自在継手を提供しようとするものである。   Therefore, in view of such circumstances, the present invention is intended to provide a shaft coupling and a constant velocity universal joint that can be made compact and can be easily attached and detached within a limited range.

本発明の軸継手は、自在継手の外側継手部材と相手側シャフトとを連結する軸継手であって、前記相手側シャフトが嵌入される中心軸部材と、この中心軸部材が嵌入されて前記自在継手の外側継手部材のフランジ面に重ね合わせ状に着脱自在に連結されるフランジ部材を備え、中心軸部材の内径面に、相手側シャフトに設けられるキーが嵌合するキー溝を形成するとともに、中心軸部材の外径面に雄スプラインを形成し、さらにフランジ部材の内径面に中心軸部材の雄スプラインが嵌合する雌スプラインを形成したものである。   The shaft joint of the present invention is a shaft joint that connects an outer joint member of a universal joint and a counterpart shaft, and a central shaft member into which the counterpart shaft is inserted, and the universal shaft member is inserted into the universal joint. A flange member that is detachably connected to the flange surface of the outer joint member of the joint in a detachable manner is formed, and on the inner diameter surface of the central shaft member, a key groove that fits a key provided on the counterpart shaft is formed, A male spline is formed on the outer diameter surface of the central shaft member, and a female spline in which the male spline of the central shaft member is fitted is formed on the inner diameter surface of the flange member.

中心軸部材に相手側シャフトを嵌入すれば、相手側シャフトのキーが中心軸部材の内径面のキー溝に嵌合して、相手側シャフトと中心軸部材とがトルク伝達可能に連結される。また、フランジ部材に中心軸部材を嵌入すれば、フランジ部材の内径面の雌スプラインと中心軸部材の外径面の雄スプラインとが嵌合して、フランジ部材と中心軸部材とがトルク伝達可能に連結される。また、フランジ部材は等速自在継手の外側継手部材に連結される。このため、相手側シャフトと等速自在継手の外側継手部材とがトルク伝達可能に連結される。しかも、中心軸部材がフランジ部材内に嵌入されるので、この軸継手の軸方向長さのコンパクト化を図ることができる。   When the mating shaft is fitted into the central shaft member, the key of the mating shaft is fitted into the key groove on the inner diameter surface of the central shaft member, and the mating shaft and the central shaft member are connected so as to transmit torque. Also, if the center shaft member is fitted into the flange member, the female spline on the inner diameter surface of the flange member and the male spline on the outer diameter surface of the center shaft member can be fitted to transmit torque between the flange member and the center shaft member. Connected to The flange member is connected to the outer joint member of the constant velocity universal joint. For this reason, the counterpart shaft and the outer joint member of the constant velocity universal joint are coupled so as to be able to transmit torque. Moreover, since the central shaft member is fitted into the flange member, the axial length of the shaft joint can be made compact.

中心軸部材の雄スプラインの嵌入開始端に面取り部を設けるとともに、面取り部の面取り角度を15°〜60°とするのが好ましい。面取り部を設けることによって、中心軸部材をフランジ部材への嵌入を滑らかに行うことができる。   It is preferable to provide a chamfered portion at the insertion start end of the male spline of the central shaft member and set the chamfered angle of the chamfered portion to 15 ° to 60 °. By providing the chamfered portion, the center shaft member can be smoothly fitted into the flange member.

中心軸部材に、雄スプラインの嵌入開始端の面取り部よりも嵌入開始側へ突出する突出軸部を設けるとともに、突出軸部の先端面の外径コーナー部をアール状とし、外径コーナー部の曲率半径を2mm以上とするものであってもよい。中心軸部材に突出軸部を設けることによって、中心軸部材のフランジ部材への嵌入開始時に、まず、突出軸部をフランジ部材に突入させることができ、嵌入作業が安定する。   The central shaft member is provided with a protruding shaft portion that protrudes from the chamfered portion at the insertion start end of the male spline toward the insertion start side, and the outer diameter corner portion of the distal end surface of the protruding shaft portion is rounded, and the outer diameter corner portion The curvature radius may be 2 mm or more. By providing the projecting shaft portion on the central shaft member, the projecting shaft portion can first be inserted into the flange member when the center shaft member starts to be fitted into the flange member, and the fitting operation is stabilized.

突出軸部の先端面から雄スプラインの嵌入開始端の面取り部までの寸法を3mm以上とするのが好ましい。このような寸法とすることによって、突出軸部のフランジ部材への突入が安定する。   It is preferable that the dimension from the front end surface of the protruding shaft portion to the chamfered portion at the insertion start end of the male spline is 3 mm or more. By setting it as such a dimension, the protrusion to the flange member of a protrusion shaft part is stabilized.

フランジ部材の嵌入開始端に大径孔部にて構成されるぬすみ部を設けるのが好ましい。このようにぬすみ部を設けることによって、このぬすみ部が中心軸部材のフランジ部材への嵌入ガイドとなって、中心軸部材のフランジ部材への嵌入性の向上を図ることができる。この場合、中心軸部材の突出軸部の外径寸法をH1とし、中心軸部材の凹条部の小径寸法H2したときに、(H1=H2)とする。また、中心軸部材の凸条部の大径寸法をH3とし、フランジ部材のぬすみ部の内径寸法をH4としたときに、(H4−H3)=(0.1〜0.5)mmとするのが好ましい。   It is preferable to provide a relief portion constituted by a large-diameter hole at the insertion start end of the flange member. By providing the relief portion in this manner, the relief portion serves as a fitting guide for the center shaft member to the flange member, and the fit of the center shaft member to the flange member can be improved. In this case, when the outer diameter dimension of the protruding shaft portion of the central shaft member is H1, and the small diameter dimension H2 of the concave portion of the central shaft member is (H1 = H2). Further, when the large diameter dimension of the protruding portion of the central shaft member is H3 and the inner diameter dimension of the thinned portion of the flange member is H4, (H4−H3) = (0.1 to 0.5) mm. Is preferred.

雄スプラインの硬度をHRC20〜HRC30とするとともに、雌スプラインの硬度をHRC58〜HRC63とすることができる。このように硬度差を付けることによって、硬度が低い側、つまり雄スプライン側が雌スプライン側よりも摩耗し易い。このため、使用等によって、雄スプライン側が摩耗したとしても、この際、雌スプライン側においては摩耗が生じていない場合が多い。したがって、このような場合には、この摩耗した側(雄スプライン側)を交換すればよい。   The hardness of the male spline can be HRC20 to HRC30, and the hardness of the female spline can be HRC58 to HRC63. By providing such a hardness difference, the low hardness side, that is, the male spline side is more easily worn than the female spline side. For this reason, even if the male spline side is worn due to use or the like, there is often no wear on the female spline side. Therefore, in such a case, the worn side (male spline side) may be replaced.

雄スプラインと雌スプラインとの少なくとも一方に固体潤滑処理を施すのが好ましい。ここで、固体潤滑処理とは、二硫化モリブデン、黒鉛(グラファイト)、フッ素樹脂(四フッ化エチレン等)、二硫化タングステン、金属酸化物などの固体潤滑剤を一種類または数種類、各種の有機樹脂に分散させ塗料状にし、これをコーティングして得られる乾燥皮膜を形成する処理である。この固体潤滑処理層(固体潤滑処理膜)は、耐摩耗性、耐熱性、耐腐食性に優れる。また、低摩擦係数であるため、挿入性の向上が図れる。   It is preferable to apply solid lubrication to at least one of the male spline and the female spline. Here, solid lubrication treatment means one or several types of solid lubricants such as molybdenum disulfide, graphite (graphite), fluororesin (ethylene tetrafluoride, etc.), tungsten disulfide, metal oxide, and various organic resins. This is a treatment for forming a dry film obtained by dispersing the material into a paint and coating it. This solid lubricating treatment layer (solid lubricating treatment film) is excellent in wear resistance, heat resistance, and corrosion resistance. In addition, since the coefficient of friction is low, the insertability can be improved.

本発明の等速自在継手は、相手側シャフトに連結するための連結構造を備えた等速自在継手であって、前記連結構造は、前記相手側シャフトが嵌入される中心軸部材と、この中心軸部材が嵌入される被嵌入部を備え、前記被嵌入部を外側継手部材に設け、かつ、前記中心軸部材の内径面に、相手側シャフトに設けられるキーが嵌合するキー溝を形成するとともに、中心軸部材の外径面に雄スプラインを形成し、さらに被嵌入部の内径面に中心軸部材の雄スプラインが嵌合する雌スプラインを形成したものである。   The constant velocity universal joint of the present invention is a constant velocity universal joint having a connection structure for connecting to a counterpart shaft, the connection structure including a central shaft member into which the counterpart shaft is inserted, A fitting portion into which the shaft member is fitted is provided, the fitting portion is provided in the outer joint member, and a key groove in which a key provided in the counterpart shaft is fitted is formed on the inner diameter surface of the central shaft member. At the same time, a male spline is formed on the outer diameter surface of the central shaft member, and a female spline is formed on the inner diameter surface of the fitted portion.

本発明の等速自在継手によれば、中心軸部材に相手側シャフトを嵌入すれば、相手側シャフトのキーが中心軸部材の内径面のキー溝に嵌合して、相手側シャフトと中心軸部材とがトルク伝達可能に連結される。また、被嵌入部に中心軸部材を嵌入すれば、被嵌入部の内径面の雌スプラインと中心軸部材の外径面の雄スプラインとが嵌合して、被嵌入部と中心軸部材とがトルク伝達可能に連結される。このため、相手側シャフトとこの等速自在継手の外側継手部材とがトルク伝達可能に連結される。   According to the constant velocity universal joint of the present invention, when the mating shaft is fitted into the central shaft member, the key of the mating shaft is fitted into the key groove on the inner diameter surface of the central shaft member, and the mating shaft and the central shaft are fitted. The member is connected to be able to transmit torque. Further, if the central shaft member is inserted into the insertion portion, the female spline on the inner diameter surface of the insertion portion and the male spline on the outer diameter surface of the central shaft member are fitted, and the insertion portion and the central shaft member are Connected to transmit torque. Therefore, the counterpart shaft and the outer joint member of the constant velocity universal joint are connected so as to be able to transmit torque.

本発明の軸継手では、相手側シャフトと等速自在継手の外側継手部材とがトルク伝達可能に連結され、安定したトルク伝達機能が発揮される。しかも、中心軸部材がフランジ部材内に嵌入されるので、この軸継手の軸方向長さのコンパクト化を図ることができ、配置範囲の小スペース化を達成できる。   In the shaft joint of the present invention, the counterpart shaft and the outer joint member of the constant velocity universal joint are connected so as to be able to transmit torque, and a stable torque transmission function is exhibited. In addition, since the central shaft member is fitted into the flange member, the axial length of the shaft joint can be made compact, and a small space in the arrangement range can be achieved.

面取り部を設けることによって、中心軸部材をフランジ軸部材への嵌入を滑らかに行うことができる。また、突出軸部の先端面の外径コーナー部をアール状としたり、中心軸部材に突出軸部を設けたり、フランジ部材の嵌入開始端にぬすみ部を設けたりすることによって、中心軸部材をフランジ部材への嵌入開始時における嵌入作業性の向上を図ることができる。   By providing the chamfered portion, the center shaft member can be smoothly fitted into the flange shaft member. In addition, the outer diameter corner portion of the tip surface of the projecting shaft portion is rounded, the projecting shaft portion is provided on the center shaft member, or the thinning portion is provided at the fitting start end of the flange member, thereby changing the center shaft member. It is possible to improve the insertion workability at the start of the insertion into the flange member.

スプラインに硬度差を付けることによって、摩耗等が生じていない部品の交換を行う必要がなくなって、交換作業の簡略化を図ってコスト低減を達成できる。   By adding a hardness difference to the spline, it is not necessary to replace parts that are not worn, and the replacement work can be simplified to achieve cost reduction.

雄スプラインと雌スプラインとの少なくとも一方に固体潤滑処理を施すようにすれば、フランジ部材へ中心軸部材を滑らかに嵌入(挿入)することができる。   If at least one of the male spline and the female spline is subjected to solid lubrication, the center shaft member can be smoothly inserted (inserted) into the flange member.

本発明の等速自在継手では、相手側シャフトと外側継手部材の被嵌入部とがトルク伝達可能に連結され、安定したトルク伝達機能が発揮される。しかも、中心軸部材が被嵌入部内に嵌入されるので、軸方向長さのコンパクト化を図ることができ、配置範囲の小スペース化を達成できる。   In the constant velocity universal joint of the present invention, the mating shaft and the fitted portion of the outer joint member are connected so as to be able to transmit torque, and a stable torque transmission function is exhibited. In addition, since the central shaft member is inserted into the insertion portion, the axial length can be reduced, and the space in the arrangement range can be reduced.

本発明の第1の実施形態を示す軸継手の断面図である。It is sectional drawing of the shaft coupling which shows the 1st Embodiment of this invention. 前記図1に示す軸継手の断面図である。It is sectional drawing of the shaft coupling shown in the said FIG. 前記図1に示す軸継手の分離状態を示す断面図である。It is sectional drawing which shows the isolation | separation state of the shaft coupling shown in the said FIG. 相手側シャフトの横断面図である。It is a cross-sectional view of a mating shaft. 前記図1に示す軸継手の中心軸部材の横断面図である。It is a cross-sectional view of the central shaft member of the shaft coupling shown in FIG. 前記図1に示す軸継手のフランジ部材の正面図である。It is a front view of the flange member of the shaft coupling shown in FIG. 本発明の第2の実施形態を示す軸継手の断面図である。It is sectional drawing of the shaft coupling which shows the 2nd Embodiment of this invention. 前記図7に示す軸継手の正面図である。It is a front view of the shaft coupling shown in the said FIG. 相手側シャフトを示し、(a)は要部側面図であり、(b)は断面図である。The other side shaft is shown, (a) is a principal part side view, (b) is sectional drawing. 前記図7に示す軸継手の中心軸部材の側面図である。It is a side view of the center shaft member of the shaft coupling shown in the said FIG. 前記図7に示す軸継手の中心軸部材の正面図である。It is a front view of the center shaft member of the shaft coupling shown in the said FIG. 前記図7に示す軸継手の正面図である。It is a front view of the shaft coupling shown in the said FIG. 前記図7に示す軸継手の断面図である。It is sectional drawing of the shaft coupling shown in the said FIG. 本発明の等速自在継手を示す断面図である。It is sectional drawing which shows the constant velocity universal joint of this invention. 本発明の他の等速自在継手を示す断面図である。It is sectional drawing which shows the other constant velocity universal joint of this invention. 従来の軸継手の断面図である。It is sectional drawing of the conventional shaft coupling. 従来の他の軸継手の断面図である。It is sectional drawing of the other conventional shaft coupling.

以下本発明の実施の形態を図1〜図13に基づいて説明する。   Hereinafter, embodiments of the present invention will be described with reference to FIGS.

図1と図2は本発明にかかる軸継手と自在継手との連結状態を示す断面図である。この場合の自在継手は、転動体にボールを用いた固定式等速自在継手であって、球状の内周面52に複数の曲線状のトラック溝53が形成された外側継手部材としての外輪54と、球状の外周面55に外輪54のトラック溝53と対をなす複数の曲線状のトラック溝56が形成された内側継手部材としての内輪57と、外輪54のトラック溝53と内輪57のトラック溝56との間に介在された複数のボール58と、外輪54と内輪57との間に配置され、ボール58を保持するケージ59とを備える。   1 and 2 are cross-sectional views showing a connection state between a shaft joint and a universal joint according to the present invention. The universal joint in this case is a fixed constant velocity universal joint using balls as rolling elements, and an outer ring 54 as an outer joint member in which a plurality of curved track grooves 53 are formed on a spherical inner peripheral surface 52. And an inner ring 57 as an inner joint member in which a plurality of curved track grooves 56 paired with the track grooves 53 of the outer ring 54 are formed on the spherical outer peripheral surface 55, and the track grooves 53 of the outer ring 54 and the tracks of the inner ring 57. A plurality of balls 58 interposed between the grooves 56 and a cage 59 that is disposed between the outer ring 54 and the inner ring 57 and holds the balls 58 are provided.

内輪57の内径面には雌スプライン60が形成され、シャフト62の端部がこの内輪57に嵌入された状態で、この雌スプライン60にシャフト62の端部の雄スプライン63が嵌合する。この場合、シャフト62の雄スプライン63の両端部側に止め輪64a,64bが装着されて抜け止めが構成される。また、外輪54の反軸継手側の開口部がブーツ65にて塞がれている。すなわち、ブーツ65は、大径部65aと、小径部65bと、大径部65aと小径部65bとを連結する蛇腹部65cを備える。そして、大径部65aが外輪54に外嵌され、ブーツバンド66にて締め付けられ、小径部65bがシャフト62のブーツ装着部67に外嵌され、ブーツバンド66にて締め付けられる。   A female spline 60 is formed on the inner diameter surface of the inner ring 57, and the male spline 63 at the end of the shaft 62 is fitted into the female spline 60 with the end of the shaft 62 fitted into the inner ring 57. In this case, retaining rings 64a and 64b are attached to both end portions of the male spline 63 of the shaft 62 to constitute a stopper. Further, the opening on the side opposite to the shaft joint of the outer ring 54 is closed by a boot 65. That is, the boot 65 includes a large diameter portion 65a, a small diameter portion 65b, and a bellows portion 65c that connects the large diameter portion 65a and the small diameter portion 65b. The large-diameter portion 65 a is externally fitted to the outer ring 54 and fastened by the boot band 66, and the small-diameter portion 65 b is externally fitted to the boot mounting portion 67 of the shaft 62 and fastened by the boot band 66.

外輪54は、内径面にトラック溝53が設けられた本体部54aと、この本体部54aの底壁を構成する円盤状のフランジ部54bとからなる。この場合、本体部54aの外径面は円筒面とされ、フランジ部54bの外径部は本体部54aよりも外径側へ突出している。また、このフランジ部54bの外周縁部には、反本体部側へ突出する周方向凸部69が設けられている。   The outer ring 54 includes a main body portion 54a having a track groove 53 provided on the inner diameter surface, and a disk-shaped flange portion 54b constituting the bottom wall of the main body portion 54a. In this case, the outer diameter surface of the main body portion 54a is a cylindrical surface, and the outer diameter portion of the flange portion 54b protrudes to the outer diameter side from the main body portion 54a. Moreover, the circumferential direction convex part 69 which protrudes in the anti-body part side is provided in the outer peripheral part of this flange part 54b.

本発明にかかる軸継手は、相手側シャフト70が嵌入される中心軸部材71と、中心軸部材が嵌入されるフランジ部材72を備える。この場合の相手側シャフト70の端部(フランジ部材72に嵌入される端部)はキー73を備える。図3に示すように、このキー73は、相手側シャフト70の端部の外径面に軸方向の凹溝74を設け、この凹溝74にキー73が嵌合される。また、相手側シャフト70の端部の外径面が中心軸部材71の内径面に接触状に嵌合している。この場合、相手側シャフト70の端部の外径面と中心軸部材71の内径面71aとの間に僅かな隙間があってもよい。   The shaft coupling according to the present invention includes a central shaft member 71 into which the mating shaft 70 is inserted, and a flange member 72 into which the central shaft member is inserted. In this case, the end of the mating shaft 70 (the end fitted into the flange member 72) includes a key 73. As shown in FIG. 3, the key 73 is provided with an axial concave groove 74 on the outer diameter surface of the end of the counterpart shaft 70, and the key 73 is fitted into the concave groove 74. Further, the outer diameter surface of the end portion of the mating shaft 70 is fitted in contact with the inner diameter surface of the central shaft member 71. In this case, there may be a slight gap between the outer diameter surface of the end of the mating shaft 70 and the inner diameter surface 71 a of the central shaft member 71.

中心軸部材71は、図3や図5等に示すように、その内径面71aに前記キー73が嵌合するキー溝75が形成された筒体からなる。また、中心軸部材71の外径面71bには雄スプライン76が形成されている。すなわち、雄スプライン76は中心軸部材71の外径面71bに周方向に沿って所定ピッチ(図例では60度ピッチ)で断面矩形状の凸条部77を設けることによって構成される。このため、周方向に隣合う凸条部77、77間に凹条部78が形成される。すなわち、雄スプライン76は、周方向に沿って凸条部77と凹条部78とが交互に配設されてなる。   As shown in FIGS. 3 and 5, the central shaft member 71 is formed of a cylindrical body in which a key groove 75 into which the key 73 is fitted is formed on the inner diameter surface 71 a. A male spline 76 is formed on the outer diameter surface 71 b of the central shaft member 71. In other words, the male spline 76 is configured by providing the ridges 77 having a rectangular cross section on the outer diameter surface 71b of the central shaft member 71 at a predetermined pitch (60 ° pitch in the illustrated example) along the circumferential direction. For this reason, the concave line part 78 is formed between the convex line parts 77 and 77 adjacent to the circumferential direction. That is, the male spline 76 is formed by alternately arranging the ridges 77 and the recesses 78 along the circumferential direction.

また、フランジ部材72は、前記中心軸部材71の軸心方向長さと同一の軸心長さの円盤体からなり、その内径面72aに雌スプライン80が設けられている。すなわち、図2と図6等に示すように、内径面72aに周方向に沿って所定ピッチ(60°ピッチ)で断面矩形状の凹条溝81を設けることによって構成される。このため、周方向に隣合う凹条溝81、81間に凸条部82が形成される。すなわち、雌スプライン80は、周方向に沿って凹条溝81と凸条部82とが交互に配設されてなる。   The flange member 72 is formed of a disc body having the same axial length as the axial direction length of the central shaft member 71, and a female spline 80 is provided on the inner diameter surface 72a thereof. That is, as shown in FIG. 2 and FIG. 6, etc., it is configured by providing concave grooves 81 having a rectangular cross section at a predetermined pitch (60 ° pitch) along the circumferential direction on the inner diameter surface 72a. For this reason, the protruding item | line part 82 is formed between the adjacent grooved grooves 81 and 81 in the circumferential direction. That is, the female spline 80 is formed by alternately arranging the groove grooves 81 and the protrusions 82 along the circumferential direction.

そして、中心軸部材71の雄スプライン76の凸条部77が雌スプライン80の凹条溝81に嵌合するとともに、中心軸部材71の雄スプライン76の凹条部78に雌スプライン80の凸条部82が嵌合する。この際、中心軸部材71の外径面71bとフランジ部材72の内径面72aとが接触状に嵌合している。   Then, the ridge 77 of the male spline 76 of the central shaft member 71 is fitted in the concave groove 81 of the female spline 80, and the ridge of the female spline 80 is fitted to the concave ridge 78 of the male spline 76 of the central shaft member 71. The part 82 is fitted. At this time, the outer diameter surface 71b of the central shaft member 71 and the inner diameter surface 72a of the flange member 72 are fitted in contact.

フランジ部材72には、図2に示すように、ねじ孔83が周方向に沿って120°ピッチで設けられ、さらに、外径面72bの等速自在継手側には周方向切欠84が設けられている。すなわち、フランジ部材72を等速自在継手のフランジ部54bのフランジ面50に重ね合せることができ、この重ね合せた状態で、フランジ部材72の周方向切欠84に、フランジ部54bの周方向凸部69が嵌合する。また、フランジ部54bには貫通孔85が設けられ、この貫通孔85にねじ部材86が挿入されて、フランジ部材72のねじ孔83に螺合される。これによって、等速自在継手のフランジ部54bとフランジ部材72とが一体化される。   As shown in FIG. 2, the flange member 72 is provided with screw holes 83 at a 120 ° pitch along the circumferential direction, and further, a circumferential notch 84 is provided on the constant velocity universal joint side of the outer diameter surface 72b. ing. That is, the flange member 72 can be overlaid on the flange surface 50 of the flange portion 54b of the constant velocity universal joint, and in this overlaid state, the circumferential convex portion of the flange portion 54b is formed in the circumferential notch 84 of the flange member 72. 69 is fitted. The flange portion 54 b is provided with a through hole 85. A screw member 86 is inserted into the through hole 85 and screwed into the screw hole 83 of the flange member 72. As a result, the flange portion 54b of the constant velocity universal joint and the flange member 72 are integrated.

また、雄スプライン76の硬度をHRC20〜HRC30とするとともに、雌スプライン80の硬度をHRC58〜HRC63とすることができる。すなわち、雄スプライン76において、硬度をHRC20〜HRC30とする範囲は、少なくとも凸条部77と凹条部78の表面である。この場合調質処理を行うことによって構成している。ここで、調質処理とは、鉄鋼製品を焼入硬化後、比較的高い温度(約400℃以上)に焼戻して、トルースタイト又はソルバイト組織にする処理である。すなわち、調質とは鋼の結晶粒子を微細にして鋼質を調整し、強じん性を実質的に向上させる操作をいう。   Further, the hardness of the male spline 76 can be HRC20 to HRC30, and the hardness of the female spline 80 can be HRC58 to HRC63. That is, in the male spline 76, the range in which the hardness is HRC20 to HRC30 is at least the surfaces of the ridges 77 and the ridges 78. In this case, the tempering process is performed. Here, the tempering treatment is a treatment in which a steel product is tempered to a relatively high temperature (about 400 ° C. or higher) after quenching and hardening to a troostite or sorbite structure. In other words, refining refers to an operation of adjusting the steel quality by refining the crystal grains of the steel to substantially improve the toughness.

雌スプライン80において、硬度をHRC58〜HRC63とする範囲は、少なくとも凹条溝81と凸条部82の表面である。この場合、高周波焼入れ焼戻し処理を行うことによって、構成している。高周波焼入れ焼戻し処理は、高周波誘導加熱を利用して被加熱物の表面を焼入れ温度まで急速加熱し、さらに急速冷却することにより表面層に焼入れ硬化層を作る処理である。耐摩耗性を向上させ、機械的性質を高めることができる。   In the female spline 80, the range in which the hardness is HRC58 to HRC63 is at least the surface of the groove 81 and the protrusion 82. In this case, it comprises by performing an induction hardening tempering process. The induction hardening and tempering process is a process of making a hardened hardened layer on the surface layer by rapidly heating the surface of the object to be heated to the quenching temperature using high frequency induction heating and further rapidly cooling the surface. Abrasion resistance can be improved and mechanical properties can be enhanced.

雄スプライン76と雌スプライン80との少なくとも一方に固体潤滑処理を施すのが好ましい。ここで、固体潤滑処理とは、二硫化モリブデン、黒鉛(グラファイト)、フッ素樹脂(四フッ化エチレン等)、二硫化タングステン、金属酸化物などの固体潤滑剤を一種類または数種類、各種の有機樹脂に分散させ塗料状にし、これをコーティングして得られる乾燥皮膜を形成する処理である。この固体潤滑処理層(固体潤滑処理膜)は、耐摩耗性、耐熱性、耐腐食性に優れる。また低摩擦係数である。   Preferably, at least one of the male spline 76 and the female spline 80 is subjected to solid lubrication. Here, solid lubrication treatment means one or several types of solid lubricants such as molybdenum disulfide, graphite (graphite), fluororesin (ethylene tetrafluoride, etc.), tungsten disulfide, metal oxide, and various organic resins. This is a treatment for forming a dry film obtained by dispersing the material into a paint and coating it. This solid lubricating treatment layer (solid lubricating treatment film) is excellent in wear resistance, heat resistance, and corrosion resistance. It also has a low coefficient of friction.

本発明の軸継手によれば、中心軸部材71に相手側シャフト70を嵌入すれば、相手側シャフト70のキー73が中心軸部材71の内径面71aのキー溝75に嵌合して、相手側シャフト70と中心軸部材71とがトルク伝達可能に連結される。また、フランジ部材72に中心軸部材71を嵌入すれば、フランジ部材72の内径面72aの雌スプライン80と中心軸部材71の外径面71bの雄スプライン76とが嵌合して、フランジ部材72と中心軸部材71とがトルク伝達可能に連結される。また、フランジ部材72は等速自在継手の外輪54に連結されるので、相手側シャフト70と等速自在継手の外輪54とがトルク伝達可能に連結される。   According to the shaft coupling of the present invention, when the mating shaft 70 is fitted into the central shaft member 71, the key 73 of the mating shaft 70 is fitted into the key groove 75 of the inner diameter surface 71 a of the central shaft member 71, The side shaft 70 and the central shaft member 71 are connected so that torque can be transmitted. Further, when the center shaft member 71 is fitted into the flange member 72, the female spline 80 on the inner diameter surface 72 a of the flange member 72 and the male spline 76 on the outer diameter surface 71 b of the center shaft member 71 are fitted to each other. And the central shaft member 71 are coupled so as to be able to transmit torque. Further, since the flange member 72 is connected to the outer ring 54 of the constant velocity universal joint, the counterpart shaft 70 and the outer ring 54 of the constant velocity universal joint are connected so as to transmit torque.

このように、本発明の軸継手では、相手側シャフト70と等速自在継手の外輪54とがトルク伝達可能に連結され、安定したトルク伝達機能が発揮される。しかも、中心軸部材71がフランジ部材72内に嵌入されるので、この軸継手の軸方向長さのコンパクト化を図ることができ、配置範囲の小スペース化を達成できる。   Thus, in the shaft coupling of the present invention, the mating shaft 70 and the outer ring 54 of the constant velocity universal joint are coupled so as to be able to transmit torque, and a stable torque transmission function is exhibited. In addition, since the central shaft member 71 is fitted into the flange member 72, the axial length of the shaft joint can be made compact, and a space in the arrangement range can be reduced.

雄スプライン76と雌スプライン80とに硬度差を付けることによって、硬度が低い側、つまり雄スプライン76側が雌スプライン80側よりも摩耗し易い。このため、使用等によって、雄スプライン76側が摩耗したとしても、雌スプライン80側においては摩耗が生じていない場合が多い。したがって、このような場合には、この摩耗した側(雄スプライン側)を交換すればよく、交換作業の簡略化を図ってコスト低減を達成できる。   By providing a hardness difference between the male spline 76 and the female spline 80, the low hardness side, that is, the male spline 76 side is more easily worn than the female spline 80 side. For this reason, even if the male spline 76 is worn due to use or the like, there is often no wear on the female spline 80 side. Therefore, in such a case, it is only necessary to replace the worn side (male spline side), and the replacement work can be simplified to achieve cost reduction.

この実施形態では、雄スプライン76の硬度をHRC20〜HRC30とするとともに、雌スプライン80の硬度をHRC58〜HRC63としている。このため、最小硬度差は、HRC58−HRC30であり、HRC28である。また、最大硬度差は、HRC63−HRC20であり、HRC43である。すなわち、HRC28〜HRC43の硬度差がある。硬度差がこの範囲よりも小さいと、硬度差が小さすぎて摩耗性に差を付けることができない。逆に硬度差がこの範囲よりも大きいと、硬度差が大きすぎて高い方のスプラインが靱性に劣ることになって、破損し易くなる。   In this embodiment, the hardness of the male spline 76 is HRC20 to HRC30, and the hardness of the female spline 80 is HRC58 to HRC63. For this reason, the minimum hardness difference is HRC58−HRC30 and HRC28. The maximum hardness difference is HRC63−HRC20 and HRC43. That is, there is a hardness difference between HRC28 and HRC43. If the hardness difference is smaller than this range, the hardness difference is too small to make a difference in wear. On the contrary, if the hardness difference is larger than this range, the hardness difference is too large and the higher spline is inferior in toughness and is likely to be damaged.

次に、図7は他の実施形態を示し、この場合の等速自在継手の外輪54は、内径面にトラック溝53が形成された筒状の本体部54cと、この本体部54cの軸継手側に設けられる外鍔部54dとからなる。また、相手側シャフト70は、前記実施形態と同様、図9に示すように、キー73を備える。このキー73は、相手側シャフト70の外径面に軸方向の凹溝74を設け、この凹溝74にキー73が嵌合される。   Next, FIG. 7 shows another embodiment. The outer ring 54 of the constant velocity universal joint in this case includes a cylindrical main body portion 54c having a track groove 53 formed on the inner diameter surface, and a shaft joint of the main body portion 54c. And an outer flange portion 54d provided on the side. Further, the counterpart shaft 70 includes a key 73 as shown in FIG. The key 73 is provided with an axial groove 74 on the outer diameter surface of the counterpart shaft 70, and the key 73 is fitted in the groove 74.

中心軸部材71は、内径面101にその軸方向に沿ってキー溝100が形成された筒体からなり、その外径面102の雄スプライン103が形成される。すなわち、図10と図11に示すように、雄スプライン103は、中心軸部材71の外径面に周方向に沿って所定ピッチ(図例では60度ピッチ)で断面矩形状の凸条部105を設けることによって構成される。このため、周方向に隣合う凸条部105、105間に凹条部106が形成される。すなわち、雄スプライン103は、周方向に沿って凸条部105と凹条部106とが交互に配設されてなる。   The central shaft member 71 is formed of a cylindrical body having a key groove 100 formed along the axial direction on the inner diameter surface 101, and a male spline 103 of the outer diameter surface 102 is formed. That is, as shown in FIGS. 10 and 11, the male spline 103 is formed on the outer diameter surface of the central shaft member 71 along the circumferential direction at a predetermined pitch (60 ° pitch in the illustrated example) with a rectangular section 105 having a rectangular cross section. It is comprised by providing. For this reason, the concave stripe part 106 is formed between the convex stripe parts 105 and 105 adjacent to the circumferential direction. That is, the male spline 103 is formed by alternately arranging the ridges 105 and the ridges 106 along the circumferential direction.

凸条部105の嵌入開始端部には面取り部105aが形成されている。この面取り部105aは、嵌入開始端側に向かって内径側へ傾斜するテーパ面を構成することによって形成される。このテーパ面のテーパ角度θは、例えば、15°〜60°とされる。   A chamfered portion 105 a is formed at the insertion start end of the ridge 105. The chamfered portion 105a is formed by forming a tapered surface that is inclined toward the inner diameter side toward the insertion start end side. The taper angle θ of the taper surface is, for example, 15 ° to 60 °.

また、この中心軸部材71には、凸条部105よりも嵌入開始端側へ突出した突出軸部107が設けられている。すなわち、凸条部105のテーパ面を中心軸部材71の先端面(突出軸部107の先端面107a)よりも僅かに後退させることになる。この場合、先端面107aから凸条部105の面取り部105aまでの寸法をBとした場合に、3mm以上とする。突出軸部107の先端面107aの外径コーナー部108をアール状とし、この外径コーナー部108の曲率半径Rを2mm以上としている。   Further, the central shaft member 71 is provided with a protruding shaft portion 107 that protrudes toward the insertion start end side from the protruding portion 105. That is, the taper surface of the ridge 105 is slightly retracted from the tip surface of the central shaft member 71 (tip surface 107a of the projecting shaft 107). In this case, when the dimension from the tip surface 107a to the chamfered portion 105a of the ridge 105 is B, it is set to 3 mm or more. The outer diameter corner portion 108 of the distal end surface 107a of the protruding shaft portion 107 is rounded, and the radius of curvature R of the outer diameter corner portion 108 is 2 mm or more.

フランジ部材72が、図13に示すように、内径面90aに雌スプライン89が設けられた筒状本体部90と、この筒状本体部90の等速自在継手側に設けられる外鍔部91とからなる。雌スプライン89は、図12に示すように、内径面90aに周方向に沿って所定ピッチ(60°ピッチ)で断面矩形状の凹条溝120を設けることによって構成される。このため、周方向に隣合う凹条溝120、120間に凸条部121が形成される。すなわち、雌スプライン89は、周方向に沿って凹条溝120と凸条部121とが交互に配設されてなる。   As shown in FIG. 13, the flange member 72 includes a cylindrical main body 90 having a female spline 89 provided on the inner diameter surface 90 a, and an outer flange 91 provided on the constant velocity universal joint side of the cylindrical main body 90. Consists of. As shown in FIG. 12, the female spline 89 is configured by providing concave grooves 120 having a rectangular cross section at a predetermined pitch (60 ° pitch) along the circumferential direction on the inner diameter surface 90a. For this reason, the convex strip 121 is formed between the concave strips 120 adjacent to each other in the circumferential direction. That is, the female spline 89 is formed by alternately arranging the groove grooves 120 and the protrusions 121 along the circumferential direction.

また、筒状本体部90の内径面90aの外鍔部側の開口部には大径部122が設けられるとともに、筒状本体部90の内径面90aの反外鍔部側の開口部には、周方向切欠部からなる大径孔部にて構成されるぬすみ部123が設けられている。このぬすみ部123の開口部に面取り(チャンファ)123aが設けられている。   In addition, a large-diameter portion 122 is provided in an opening portion on the outer flange portion side of the inner diameter surface 90a of the cylindrical main body portion 90, and an opening portion on the side opposite to the outer flange portion of the inner diameter surface 90a of the cylindrical main body portion 90 is provided. A blind portion 123 constituted by a large-diameter hole made of a circumferential cutout is provided. A chamfer 123 a is provided at the opening of the thinning portion 123.

フランジ部材72の外鍔部91と、外輪54の外鍔部54dの裏面であるフランジ面50とが重ね合わされて、ボルトナット結合95によってこれらが連結される。すなわち、フランジ部材72の外鍔部91に、周方向に沿って所定ピッチ(120°ピッチ)に貫孔92が設けられるとともに、外輪54の外鍔部54dに、周方向に沿って所定ピッチ(120°ピッチ)に貫孔93が設けられる。そして、フランジ部材72の貫孔92と、外輪54の外鍔部54dの貫孔93との位置合わせを行い、貫孔92,93を介してボルトナット結合95を構成するボルト部材96を挿通し、このボルト部材96にナット部材97を螺着することによって連結する。   The outer flange portion 91 of the flange member 72 and the flange surface 50 which is the back surface of the outer flange portion 54 d of the outer ring 54 are overlapped with each other, and these are connected by a bolt and nut connection 95. That is, the through hole 92 is provided in the outer flange portion 91 of the flange member 72 at a predetermined pitch (120 ° pitch) along the circumferential direction, and the outer flange portion 54d of the outer ring 54 has a predetermined pitch (in the circumferential direction). Through holes 93 are provided at a pitch of 120 °. Then, the through hole 92 of the flange member 72 and the through hole 93 of the outer flange portion 54d of the outer ring 54 are aligned, and the bolt member 96 constituting the bolt nut coupling 95 is inserted through the through holes 92, 93. The bolt member 96 is connected by screwing a nut member 97.

ところで、突出軸部107の外径寸法をH1(図10参照)とし、中心軸部材71の凹条部106の小径寸法H2(図11参照)としたときに、(H1=H2)とする。また、中心軸部材71の凸条部105の大径寸法をH3(図10参照)とし、フランジ部材72のぬすみ部123の内径寸法をH4(図13参照)としたときに、(H4−H3)=(0.1〜0.5)mmとしている。すなわち、フランジ部材72のぬすみ部123の内径寸法を中心軸部材71の凸条部105の大径寸法よりも僅かに大きくしている。   By the way, when the outer diameter dimension of the protruding shaft portion 107 is H1 (see FIG. 10) and the smaller diameter dimension H2 (see FIG. 11) of the concave strip portion 106 of the central shaft member 71 is (H1 = H2). Further, when the large diameter dimension of the ridge 105 of the central shaft member 71 is H3 (see FIG. 10) and the inner diameter dimension of the thin portion 123 of the flange member 72 is H4 (see FIG. 13), (H4-H3 ) = (0.1 to 0.5) mm. That is, the inner diameter dimension of the thin portion 123 of the flange member 72 is slightly larger than the large diameter dimension of the convex portion 105 of the central shaft member 71.

図7に示す軸継手では、中心軸部材71の雄スプライン103の嵌入開始端に面取り部105aを設けることによって、中心軸部材71のフランジ部材72への嵌入を滑らかに行うことができる。特に、面取り部105aの面取り角度を15°〜60°とすることによって、より安定したものとできる。すなわち、15°未満であれば、雄スプライン103の嵌入開始端が鋭角に成り過ぎてこの嵌入開始端が損傷乃至損壊するおそれがあり、60°を越えると、面取り部105aの機能を発揮できないおそれがある。   In the shaft coupling shown in FIG. 7, by providing the chamfered portion 105 a at the fitting start end of the male spline 103 of the central shaft member 71, the central shaft member 71 can be smoothly fitted into the flange member 72. In particular, by setting the chamfer angle of the chamfered portion 105a to 15 ° to 60 °, the chamfered portion 105a can be made more stable. That is, if the angle is less than 15 °, the insertion start end of the male spline 103 may be too acute and the insertion start end may be damaged or damaged. If the angle exceeds 60 °, the function of the chamfered portion 105a may not be exhibited. There is.

中心軸部材71に、雄スプライン103の嵌入開始端の面取り部105aよりも嵌入開始側へ突出する突出軸部107を設けることによって、中心軸部材71をフランジ部材72への嵌入開始時に、まず、突出軸部107をフランジ部材72に突入させることができ、嵌入作業が安定する。突出軸部107の先端面107aの外径コーナー部108をアール状とし、外径コーナー部108の曲率半径Rを2mm以上とすることによって、嵌入がなめらかになる。外径コーナー部108の曲率半径Rが2mm未満であれば、外径コーナー部108がアール状とならず、アール状とする作用効果を奏しない。なお、曲率半径Rが大きすぎると、先端面107a全体が凸面形状となって、突出軸部107を構成できないおそれがある。このため、中心軸部材71の外径寸法等によって相違するが、曲率半径Rとしては2mm以上B寸法−1mm未満が好ましい。   By providing the central shaft member 71 with a protruding shaft portion 107 that protrudes more toward the insertion start side than the chamfered portion 105a at the insertion start end of the male spline 103, when the central shaft member 71 starts to be fitted into the flange member 72, first, The protruding shaft portion 107 can be inserted into the flange member 72, and the fitting operation is stabilized. The outer diameter corner portion 108 of the tip end surface 107a of the protruding shaft portion 107 is rounded and the curvature radius R of the outer diameter corner portion 108 is 2 mm or more, so that the fitting is smooth. If the radius of curvature R of the outer diameter corner portion 108 is less than 2 mm, the outer diameter corner portion 108 does not have a round shape, and the effect of making the round shape is not achieved. If the radius of curvature R is too large, the entire tip surface 107a may be convex and the protruding shaft portion 107 may not be configured. For this reason, the radius of curvature R is preferably 2 mm or more and less than B dimension-1 mm, although it varies depending on the outer diameter of the central shaft member 71 and the like.

突出軸部107の先端面107aから雄スプライン103の嵌入開始端の面取り部105aまでの寸法Bを3mm以上とするのが好ましい。このような寸法とすることによって、突出軸部107のフランジ部材72への突入が安定する。すなわち、寸法Bが3mm未満であれば、突出軸部107の先端面107aの突出量が小さく、突出軸部107としての機能を発揮できない。   It is preferable that the dimension B from the front end surface 107a of the protruding shaft portion 107 to the chamfered portion 105a at the insertion start end of the male spline 103 is 3 mm or more. By setting it as such a dimension, the protrusion to the flange member 72 of the protrusion shaft part 107 is stabilized. That is, if the dimension B is less than 3 mm, the protruding amount of the tip surface 107a of the protruding shaft portion 107 is small, and the function as the protruding shaft portion 107 cannot be exhibited.

フランジ部材72の中心軸部材71の嵌入開始端にぬすみ部123を設けることによって、このぬすみ部123が中心軸部材71のフランジ部材72への嵌入ガイドとなって、嵌入性の向上を図ることができる。この場合、(H4−H3)が(0.1〜0.5)mmよりも小さければ、H3とH4とがほぼ同一となって、中心軸部材71のフランジ部材72への嵌入ガイドを構成しにくく、逆に、(0.1〜0.5)mmよりも大きければ、H4はH3よりも大きくなりすぎて、中心軸部材71をぬすみ部123に嵌入した際に、中心軸部材71は大きな「あそび」を有することになって、中心軸部材71の雄スプライン103とフランジ部材72の雌スプライン89との嵌合が安定しないおそれがある。なお、このぬすみ部123の軸方向長さは、例えば、2mmからB寸法mmとされる。2mmより短いまたは、B寸法より長い場合、嵌入ガイドとしての機能を発揮しなくなる。   By providing the thinning portion 123 at the insertion start end of the central shaft member 71 of the flange member 72, the thinning portion 123 serves as a fitting guide to the flange member 72 of the central shaft member 71, thereby improving the fitting property. it can. In this case, if (H4-H3) is smaller than (0.1-0.5) mm, H3 and H4 are substantially the same, and the insertion guide to the flange member 72 of the central shaft member 71 is constituted. On the contrary, if it is larger than (0.1 to 0.5) mm, H4 becomes too larger than H3, and the center shaft member 71 is large when the center shaft member 71 is fitted into the thin portion 123. Having “play”, the fitting of the male spline 103 of the central shaft member 71 and the female spline 89 of the flange member 72 may not be stable. In addition, the axial direction length of this thin part 123 shall be 2 mm to B dimension mm, for example. When it is shorter than 2 mm or longer than the dimension B, the function as an insertion guide is not exhibited.

この図7に示す軸継手であっても、雄スプライン103の硬度をHRC20〜HRC30とするとともに、雌スプライン89の硬度をHRC58〜HRC63として、硬度差を付けるようにしてもよい。また、雄スプライン103と雌スプライン89との少なくとも一方に固体潤滑処理を施してもよい。   Even in the shaft coupling shown in FIG. 7, the hardness of the male spline 103 may be HRC20 to HRC30, and the hardness of the female spline 89 may be HRC58 to HRC63. Further, at least one of the male spline 103 and the female spline 89 may be subjected to solid lubrication.

ところで、前記実施形態は軸継手であったが、本発明としては、図14と図15に示すように、前記実施形態の軸継手の構造を具備する等速自在継手であってもよい。すなわち、図14と図15に示す等速自在継手は、相手側シャフト70と連結するための連結構造Mを備えたものである。   By the way, although the said embodiment was a shaft coupling, as shown in FIG. 14 and FIG. 15, this invention may be a constant velocity universal joint which comprises the structure of the shaft coupling of the said embodiment. That is, the constant velocity universal joint shown in FIGS. 14 and 15 is provided with a connection structure M for connecting to the counterpart shaft 70.

図14に示す等速自在継手の前記連結構造Mは、相手側シャフトが嵌入される中心軸部材71(図1に示す軸継手と同じ構造ものもの)と、この中心軸部材71が嵌入される被嵌入部130を備えたものである。この被嵌入部130が、外側継手部材である外輪54に設けられる。この被嵌入部130は、図1に示す軸継手のフランジ部材72と同様の構造を有するものである。すなわち、被嵌入部130の内径面に、中心軸部材71の雄スプライン76が嵌合する雌スプライン80が形成されている。   In the connecting structure M of the constant velocity universal joint shown in FIG. 14, a central shaft member 71 (with the same structure as the shaft joint shown in FIG. 1) into which the mating shaft is inserted, and the central shaft member 71 are inserted. A fitting portion 130 is provided. The fitted portion 130 is provided in the outer ring 54 that is an outer joint member. This insertion part 130 has the same structure as the flange member 72 of the shaft coupling shown in FIG. That is, a female spline 80 that fits the male spline 76 of the central shaft member 71 is formed on the inner diameter surface of the fitted portion 130.

このため、図14に示す等速自在継手では、中心軸部材71に相手側シャフト70を嵌入すれば、相手側シャフト70のキー73が中心軸部材71の内径面のキー溝75に嵌合して、相手側シャフト70と中心軸部材71とがトルク伝達可能に連結される。また、被嵌入部130に中心軸部材71を嵌入すれば、被嵌入部130の内径面の雌スプライン80と中心軸部材71の外径面の雄スプライン76とが嵌合して、被嵌入部130と中心軸部材71とがトルク伝達可能に連結される。これによって、相手側シャフト70と等速自在継手の外輪54とがトルク伝達可能に連結される。   For this reason, in the constant velocity universal joint shown in FIG. 14, when the mating shaft 70 is fitted into the central shaft member 71, the key 73 of the mating shaft 70 is fitted into the key groove 75 on the inner diameter surface of the central shaft member 71. Thus, the counterpart shaft 70 and the central shaft member 71 are coupled so as to be able to transmit torque. Further, if the central shaft member 71 is fitted into the fitted portion 130, the female spline 80 on the inner diameter surface of the fitted portion 130 and the male spline 76 on the outer diameter surface of the central shaft member 71 are fitted to each other. 130 and the central shaft member 71 are coupled so as to be able to transmit torque. As a result, the counterpart shaft 70 and the outer ring 54 of the constant velocity universal joint are connected so as to transmit torque.

このように、図14に示す等速自在継手では、相手側シャフト70と外輪54とがトルク伝達可能に連結され、安定したトルク伝達機能が発揮される。しかも、中心軸部材71が被嵌入部130内に嵌入されるので、軸方向長さのコンパクト化を図ることができ、配置範囲の小スペース化を達成できる。   As described above, in the constant velocity universal joint shown in FIG. 14, the counterpart shaft 70 and the outer ring 54 are connected so as to be able to transmit torque, and a stable torque transmission function is exhibited. In addition, since the central shaft member 71 is inserted into the insertion portion 130, the axial length can be reduced, and the space in the arrangement range can be reduced.

すなわち、この図14に示す等速自在継手の連結構造Mは、相手側シャフトが嵌入される中心軸部材71(図1に示す軸継手と同じ構造ものもの)と、図1に示す軸継手のフランジ部材72と同様の構造を有する被嵌入部130を備えたものであるので、図1に示す軸継手と同様の作用効果を奏する。   That is, the constant velocity universal joint coupling structure M shown in FIG. 14 includes a central shaft member 71 (with the same structure as the shaft coupling shown in FIG. 1) into which the mating shaft is inserted, and the shaft coupling shown in FIG. Since the fitted portion 130 having the same structure as that of the flange member 72 is provided, the same effects as the shaft coupling shown in FIG.

図15に示す等速自在継手は、図14に示す等速自在継手の前記連結構造Mと同様、相手側シャフト70が嵌入される中心軸部材71(図7に示す軸継手と同じ構造ものもの)と、この中心軸部材71が嵌入される被嵌入部131を備えたものである。この被嵌入部131が、外側継手部材である外輪54に設けられる。この被嵌入部131は、図7に示す軸継手のフランジ部材72と同様の構造を有するものである。   The constant velocity universal joint shown in FIG. 15 has a central shaft member 71 (with the same structure as the shaft coupling shown in FIG. 7) into which the mating shaft 70 is fitted, like the connection structure M of the constant velocity universal joint shown in FIG. And a fitted portion 131 into which the central shaft member 71 is fitted. This fitting part 131 is provided in the outer ring 54 which is an outer joint member. This fitting part 131 has the same structure as the flange member 72 of the shaft coupling shown in FIG.

すなわち、被嵌入部131が、内径面に雌スプライン89が設けられた筒状本体部に対応する。このため、中心軸部材71に相手側シャフト70を嵌入すれば、相手側シャフト70のキー73が中心軸部材71の内径面のキー溝100に嵌合して、相手側シャフト70と中心軸部材71とがトルク伝達可能に連結される。また、被嵌入部131に中心軸部材71を嵌入すれば、被嵌入部131の内径面の雌スプライン89と中心軸部材71の外径面の雄スプライン103とが嵌合して、被嵌入部131と中心軸部材71とがトルク伝達可能に連結される。これによって、相手側シャフト70と等速自在継手の外輪54とがトルク伝達可能に連結される。   That is, the fitted portion 131 corresponds to a cylindrical main body portion in which the female spline 89 is provided on the inner diameter surface. Therefore, when the mating shaft 70 is fitted into the central shaft member 71, the key 73 of the mating shaft 70 is fitted into the key groove 100 on the inner diameter surface of the central shaft member 71, and the mating shaft 70 and the central shaft member are fitted. 71 is connected to be able to transmit torque. Further, if the central shaft member 71 is fitted into the fitted portion 131, the female spline 89 on the inner diameter surface of the fitted portion 131 and the male spline 103 on the outer diameter surface of the central shaft member 71 are fitted, and the fitted portion. 131 and the central shaft member 71 are connected so that torque can be transmitted. As a result, the counterpart shaft 70 and the outer ring 54 of the constant velocity universal joint are connected so as to transmit torque.

このように、図15に示す等速自在継手であっても、相手側シャフト70と外輪54とがトルク伝達可能に連結され、安定したトルク伝達機能が発揮される。しかも、中心軸部材71が被嵌入部130内に嵌入されるので、軸方向長さのコンパクト化を図ることができ、配置範囲の小スペース化を達成できる。   As described above, even in the constant velocity universal joint shown in FIG. 15, the mating shaft 70 and the outer ring 54 are connected so as to be able to transmit torque, and a stable torque transmission function is exhibited. In addition, since the central shaft member 71 is inserted into the insertion portion 130, the axial length can be reduced, and the space in the arrangement range can be reduced.

すなわち、この等速自在継手(図15に示す等速自在継手)の連結構造Mは、相手側シャフト70が嵌入される中心軸部材71(図7に示す軸継手と同じ構造ものもの)と、図7に示す軸継手のフランジ部材72と同様の構造を有する被嵌入部130を備えたものであるので、図7に示す軸継手と同様の作用効果を奏する。   That is, the constant velocity universal joint (constant velocity universal joint shown in FIG. 15) has a connecting structure M, a central shaft member 71 (with the same structure as the shaft joint shown in FIG. 7) into which the mating shaft 70 is fitted, Since the fitted portion 130 having the same structure as that of the flange member 72 of the shaft coupling shown in FIG. 7 is provided, the same effects as the shaft coupling shown in FIG.

以上、本発明の実施形態につき説明したが、本発明は前記実施形態に限定されることなく種々の変形が可能であって、例えば、前記各実施形態では、雄スプライン76、103の凸条部77、105の数が6個であったが、これに限るものではなく、その増減は任意である。また、凸条部77、105の断面形状は矩形状に限らず、三角形状や台形状等であってもよい。相手側シャフト70に形成されるキーとしても、平キー、くらキー、沈みキー等の種々のものを用いることができる。図1に示す雄スプライン76に図7に示す軸継手の雄スプライン103を用いるようにしてもよい。   As described above, the embodiment of the present invention has been described. However, the present invention is not limited to the above-described embodiment, and various modifications are possible. For example, in each of the above-described embodiments, the protrusions of the male splines 76 and 103 are provided. Although the number of 77 and 105 is six, it is not restricted to this, and the increase / decrease is arbitrary. Further, the cross-sectional shape of the ridges 77 and 105 is not limited to a rectangular shape, and may be a triangular shape or a trapezoidal shape. As keys formed on the mating shaft 70, various keys such as a flat key, a key, and a sink key can be used. The male spline 103 shown in FIG. 7 may be used for the male spline 76 shown in FIG.

雄スプライン76,103と雌スプライン80、89とに硬度差を付ける場合、前記実施形態では、雌スプライン80、89側を雄スプライン76,103側よりも高くしているが、逆に、雄スプライン76,103側を雌スプライン80、89側よりも高くしてもよい。また、このような硬度差を付けない場合であってもよい。   When the hardness difference is made between the male splines 76 and 103 and the female splines 80 and 89, the female splines 80 and 89 are made higher than the male splines 76 and 103 in the above embodiment. The 76, 103 side may be made higher than the female splines 80, 89 side. Moreover, the case where such a hardness difference is not given may be sufficient.

固体潤滑処理を行う場合、雄スプライン76,103側にのみ行っても、雌スプライン80、89側にのみ行っても、雄スプライン76,103側と雌スプライン80、89側とに行ってもよい。軸継手において、連結する等速自在継手としては、固定式等速自在継手に限らず、摺動式等速自在継手であってもよい。また、連結構造Mを備えた等速自在継手としても、固定式等速自在継手に限らず、摺動式等速自在継手であってもよい。   When performing the solid lubrication treatment, it may be performed only on the male splines 76 and 103 side, only on the female splines 80 and 89 side, or on the male splines 76 and 103 side and the female splines 80 and 89 side. . In the shaft coupling, the constant velocity universal joint to be connected is not limited to the fixed type constant velocity universal joint, but may be a sliding type constant velocity universal joint. Further, the constant velocity universal joint provided with the connection structure M is not limited to a fixed type constant velocity universal joint, and may be a sliding type constant velocity universal joint.

50 フランジ面
70 相手側シャフト
71 中心軸部材
71a 内径面
71b 外径面
72 フランジ部材
72a 内径面
73 キー
75、100 キー溝
76、103 雄スプライン
80、89 雌スプライン
90a 内径面
101 内径面
102 外径面
105a 面取り部
107 突出軸部
107a 先端面
108 外径コーナー部
123 ぬすみ部
130、131 被嵌入部
50 Flange surface 70 Mating shaft 71 Central shaft member 71a Inner diameter surface 71b Outer diameter surface 72 Flange member 72a Inner diameter surface 73 Key 75, 100 Key groove 76, 103 Male spline 80, 89 Female spline 90a Inner diameter surface 101 Inner diameter surface 102 Outer diameter Surface 105a Chamfered portion 107 Protruding shaft portion 107a Tip surface 108 Outer diameter corner portion 123 Brazing portion 130, 131 Inserted portion

Claims (9)

自在継手の外側継手部材と相手側シャフトとを連結する軸継手であって、
前記相手側シャフトが嵌入される中心軸部材と、この中心軸部材が嵌入されて前記自在継手の外側継手部材のフランジ面に重ね合わせ状に着脱自在に連結されるフランジ部材を備え、中心軸部材の内径面に、相手側シャフトに設けられるキーが嵌合するキー溝を形成するとともに、中心軸部材の外径面に雄スプラインを形成し、さらにフランジ部材の内径面に中心軸部材の雄スプラインが嵌合する雌スプラインを形成したことを特徴とする軸継手。
A shaft joint that connects the outer joint member of the universal joint and the counterpart shaft,
A center shaft member into which the mating shaft is inserted, and a flange member into which the center shaft member is inserted and detachably connected to the flange surface of the outer joint member of the universal joint in a superposed manner; A key groove for fitting a key provided on the mating shaft is formed on the inner diameter surface of the center shaft member, a male spline is formed on the outer diameter surface of the center shaft member, and a male spline of the center shaft member is formed on the inner diameter surface of the flange member. A shaft joint characterized by forming a female spline that fits.
中心軸部材の雄スプラインの嵌入開始端に面取り部を設けるとともに、面取り部の面取り角度を15°〜60°としたことを特徴とする請求項1に記載の軸継手。   The shaft coupling according to claim 1, wherein a chamfered portion is provided at a fitting start end of the male spline of the central shaft member, and a chamfering angle of the chamfered portion is set to 15 ° to 60 °. 中心軸部材に、雄スプラインの嵌入開始端の面取り部よりも嵌入開始側へ突出する突出軸部を設けるとともに、突出軸部の先端面の外径コーナー部をアール状とし、外径コーナー部の曲率半径を2mm以上としたことを特徴とする請求項2に記載の軸継手。   The central shaft member is provided with a protruding shaft portion that protrudes from the chamfered portion at the insertion start end of the male spline toward the insertion start side, and the outer diameter corner portion of the distal end surface of the protruding shaft portion is rounded, and the outer diameter corner portion The shaft coupling according to claim 2, wherein the radius of curvature is 2 mm or more. 突出軸部の先端面から雄スプラインの嵌入開始端の面取り部までの寸法を3mm以上としたことを特徴とする請求項3に記載の軸継手。   The shaft coupling according to claim 3, wherein the dimension from the tip end surface of the protruding shaft portion to the chamfered portion at the insertion start end of the male spline is 3 mm or more. フランジ部材の嵌入開始端に大径孔部にて構成されるぬすみ部を設けたことを特徴とする請求項1〜請求項4のいずれか1項に記載の軸継手。   The shaft coupling according to any one of claims 1 to 4, wherein a thinning portion constituted by a large-diameter hole is provided at a fitting start end of the flange member. 中心軸部材の突出軸部の外径寸法をH1とし、中心軸部材の凹条部の小径寸法H2としたときに、(H1=H2)とするとともに、中心軸部材の凸条部の大径寸法をH3とし、フランジ部材のぬすみ部の内径寸法をH4としたときに、(H4−H3)=(0.1〜0.5)mmとしたことを特徴とする請求項1〜請求項5のいずれか1項に記載の軸継手。   When the outer diameter dimension of the protruding shaft portion of the central shaft member is H1, and the small diameter dimension H2 of the concave strip portion of the central shaft member is (H1 = H2), the large diameter of the convex strip portion of the central shaft member The dimension is H3, and when the inner diameter dimension of the flange portion of the flange member is H4, (H4-H3) = (0.1-0.5) mm. The shaft coupling according to any one of the above. 雄スプラインの硬度をHRC20〜HRC30とするとともに、雌スプラインの硬度をHRC58〜HRC63としたことを特徴とする請求項1〜請求項6のいずれか1項に記載の軸継手。   The shaft coupling according to any one of claims 1 to 6, wherein the male spline has a hardness of HRC20 to HRC30, and the female spline has a hardness of HRC58 to HRC63. 雄スプラインと雌スプラインとの少なくとも一方に固体潤滑処理を施したことを特徴とする請求項1〜請求項7のいずれか1項に記載の軸継手。   The shaft coupling according to any one of claims 1 to 7, wherein solid lubrication treatment is performed on at least one of the male spline and the female spline. 相手側シャフトに連結するための連結構造を備えた等速自在継手であって、
前記連結構造は、前記相手側シャフトが嵌入される中心軸部材と、この中心軸部材が嵌入される被嵌入部を備え、前記被嵌入部を外側継手部材に設け、かつ、前記中心軸部材の内径面に、相手側シャフトに設けられるキーが嵌合するキー溝を形成するとともに、中心軸部材の外径面に雄スプラインを形成し、さらに被嵌入部の内径面に中心軸部材の雄スプラインが嵌合する雌スプラインを形成したことを特徴とする等速自在継手。
A constant velocity universal joint having a connection structure for connecting to a mating shaft,
The connection structure includes a central shaft member into which the mating shaft is inserted, and a fitted portion into which the central shaft member is fitted, the fitted portion is provided in an outer joint member, and the central shaft member A key groove for fitting a key provided on the mating shaft is formed on the inner diameter surface, a male spline is formed on the outer diameter surface of the center shaft member, and a male spline of the center shaft member is formed on the inner diameter surface of the fitting portion. A constant velocity universal joint characterized by forming a female spline that fits.
JP2009137386A 2009-06-08 2009-06-08 Shaft coupling and constant velocity universal joint Withdrawn JP2010281431A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013113331A (en) * 2011-11-25 2013-06-10 Ntn Corp Spline fitting structure
JP2018069238A (en) * 2016-11-04 2018-05-10 エクセル インダストリー Pneumatic sprayer assembly, restrictor for such assembly, and installation for injecting coating product comprising such assembly or such restrictor

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013113331A (en) * 2011-11-25 2013-06-10 Ntn Corp Spline fitting structure
JP2018069238A (en) * 2016-11-04 2018-05-10 エクセル インダストリー Pneumatic sprayer assembly, restrictor for such assembly, and installation for injecting coating product comprising such assembly or such restrictor
JP7114238B2 (en) 2016-11-04 2022-08-08 エクセル インダストリー Air atomizer assemblies, wringers for such assemblies, and installations for spraying coating products containing such assemblies or wringers for such assemblies

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