JP2010264409A - Tilting tube unit and method of producing the same - Google Patents
Tilting tube unit and method of producing the same Download PDFInfo
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本発明は、浄水場の沈殿池設備に設置される上向流式沈降装置に使用される傾斜管ユニットに関し、特に現場での補修が可能であり、有機溶剤が溶出する恐れのない傾斜管ユニットとその製造方法に関するものである。 The present invention relates to an inclined pipe unit used for an upflow type settling device installed in a settling pond facility of a water purification plant, and in particular, an inclined pipe unit that can be repaired in the field and has no fear of elution of an organic solvent. And its manufacturing method.
本発明の傾斜管ユニットは、図1に示す沈殿池設備に、浮遊物などを効率よく沈殿させる目的で設置される上向流式沈降装置に使用されるものであり、一般的には、沈殿池1内に傾斜管ユニットから構成される上向流式沈降装置2が配置され、上向流式沈降装置2の上部に集水トラフ3、下部に水が流入する流入室4が配置されている。 The inclined pipe unit of the present invention is used for an upflow type settling device installed in the settling basin facility shown in FIG. An upward flow settling device 2 composed of an inclined pipe unit is arranged in the pond 1, a water collecting trough 3 is arranged in the upper part of the upward flow settling device 2, and an inflow chamber 4 into which water flows is arranged in the lower part. Yes.
沈殿池1の側部には整流壁5が配置され、該整流壁5を通して整流された水が流入室4に流入するようになっている。
該流入室4に流入した水は上向流式沈降装置2の下端流入部に流入する。上向流式沈降装置2内においては、流入水は固液分離されて、水は上昇して集水トラフ3に流れ込む。流水中の汚泥は上向流式沈降装置2内で分離され、傾斜面を滑り落ち、流入室4を沈降し、該流入室4の底部に堆積する。堆積したフロック、即ち汚泥は汚泥排出装置6で排泥ピット7に集められた後、沈殿池1の外に排出されるようになっている。
A rectifying wall 5 is disposed on the side of the settling basin 1, and water rectified through the rectifying wall 5 flows into the inflow chamber 4.
The water flowing into the inflow chamber 4 flows into the lower end inflow portion of the upward flow settling device 2. In the upward flow settling device 2, the incoming water is separated into solid and liquid, and the water rises and flows into the water collecting trough 3. Sludge in the flowing water is separated in the upward flow settling device 2, slides down the inclined surface, sinks the inflow chamber 4, and accumulates at the bottom of the inflow chamber 4. The accumulated flock, that is, sludge is collected in the sludge pit 7 by the sludge discharge device 6 and then discharged out of the sedimentation basin 1.
上記沈殿池1に設置される上向流式沈降装置は、浮遊物の沈降距離が短いほど効率的に沈降分離できることに着目し、角型管等を約60度に傾斜させた傾斜沈降装置であり、その角型管内に水流を通過させ沈降距離を短くしたものである。 The upward flow settling device installed in the settling basin 1 is an inclined settling device in which a square tube or the like is inclined at about 60 degrees, paying attention to the fact that the sedimentation and separation can be performed more efficiently as the settling distance of the suspended matter is shorter. Yes, the water flow is passed through the rectangular tube to shorten the settling distance.
沈降物を受ける部材として、一般的には平板や角型管、ハニカム断面管などが使用される。角型管相互や角型管と平板などの接合は、従来、接着剤が使用されている。
なお、使用樹脂としては、PVC(ポリ塩化ビニール)、ABS樹脂(アクリロニトリル−ブタジエン−スチレン共重合樹脂)などが使用される。
In general, a flat plate, a square tube, a honeycomb cross-section tube or the like is used as a member for receiving the sediment. Conventionally, an adhesive is used to join the square tubes to each other or between the square tubes and the flat plate.
In addition, as the resin used, PVC (polyvinyl chloride), ABS resin (acrylonitrile-butadiene-styrene copolymer resin), or the like is used.
本願発明で使用する上向流式沈降装置としては、傾斜した角型管と平板とを複数組み合わせた図2のような傾斜管ユニットからなる上向流式沈降装置を対象とし、実際に使用するときは、この傾斜管ユニットを図1の沈澱池設備に複数ユニット設置して上向流式沈降装置として使用する。 As the upward flow settling device used in the present invention, the upward flow settling device comprising the inclined tube unit as shown in FIG. 2 in which a plurality of inclined square tubes and flat plates are combined is actually used. In some cases, a plurality of such inclined pipe units are installed in the settling basin facility of FIG.
図2に示す傾斜管ユニットは、従来、熱可塑性樹脂からなる平板に一定間隔で傾斜管を接着剤で貼り付け、それを複数段積み重ねて、各層間を接着剤で固定する方法で製造されている(図3参照)。 The inclined pipe unit shown in FIG. 2 is conventionally manufactured by a method in which inclined pipes are attached to a flat plate made of a thermoplastic resin at a predetermined interval with an adhesive, stacked in a plurality of stages, and each layer is fixed with an adhesive. (See FIG. 3).
したがって、沈澱池設備に上記傾斜管ユニットからなる上向流式沈降装置を設置した場合、角型傾斜管相互や角型傾斜管と平板との接合に接着剤が使用されているため、作業環境上の問題や接着剤に含まれる有機溶剤などが沈澱水に溶出する問題があった。 Therefore, when an upflow type settling device consisting of the above-mentioned inclined pipe unit is installed in the settling basin equipment, the adhesive is used for joining the rectangular inclined pipes to each other and the rectangular inclined pipe and the flat plate. There was a problem that the organic solvent contained in the adhesive was dissolved into the precipitated water.
また、上記上向流式沈降装置の補修時にも接着剤が使用されることから、補修時においても同様な問題が生じていた。
さらに、傾斜管ユニットの製造に使用される接着剤そのものも、水に溶出する接着剤が使用されているため、経年劣化が生じる欠点もあった。
Moreover, since an adhesive is used also at the time of repair of the said upflow type sedimentation apparatus, the same problem had arisen at the time of repair.
Furthermore, the adhesive itself used for manufacturing the inclined pipe unit also has a drawback in that it deteriorates over time because an adhesive eluting in water is used.
熱可塑性樹脂同士の接合では超音波などの溶着で行う方法もあり、傾斜管ユニットの製造においても、接着剤を使用しない方法として溶着で行う方法が考えられる。
しかし、角型管相互あるいは角型管と平板などの溶着において、傾斜管の上端・下端近くの箇所での溶着は可能であるが、角型管は幅寸法が50〜100mm、長さは500〜1500mm、厚さ0.7mm程度であるため、傾斜管の深さ方向の中間部の溶着には特殊な機器を用いる必要があり、かつ、厚みが薄いことから、それらの部材に対して安定した溶着は困難であると考えられていた。
There is a method in which bonding of thermoplastic resins is performed by welding such as ultrasonic waves, and in manufacturing an inclined tube unit, a method in which welding is performed as a method not using an adhesive is conceivable.
However, in the welding of rectangular tubes to each other or from a rectangular tube and a flat plate, welding is possible at locations near the upper and lower ends of the inclined tube, but the rectangular tube has a width of 50 to 100 mm and a length of 500. Because it is ~ 1500mm and thickness is about 0.7mm, it is necessary to use special equipment for welding the intermediate part in the depth direction of the inclined pipe, and since it is thin, it is stable against those members Welding was considered difficult.
また、熱可塑性樹脂を溶着すると、その溶着箇所に若干の凹凸ができ、この凹凸が傾斜管内部のフロックの沈降を阻害する恐れがあることから、傾斜管ユニットの製造現場では、溶着による接合はこれまで試みられてこなかった。 In addition, when thermoplastic resin is welded, some unevenness is formed at the welding location, and this unevenness may hinder sedimentation of flocs inside the inclined pipe. Never tried before.
さらに、傾斜管ユニットを用いた沈降装置の設置時には、特に、上端・下端部が損傷することがあり、そのような場合は、現地にて補修する必要があるが、施行現場での特殊な溶着機器を設置した補修は困難であることも、傾斜管ユニットの製造において、これまで溶着による接合が試みられることがなかった一因である。
本発明の目的は、沈降装置の設置現場においても施工可能な、溶着方法による上向流式沈降装置を製造することにある。
In addition, when installing a sedimentation device using an inclined pipe unit, the upper and lower ends may be damaged, and in such cases, it is necessary to repair them on site. It is difficult to repair the equipment installed, which is one of the reasons why joining by welding has not been attempted in the manufacture of the inclined pipe unit.
An object of the present invention is to manufacture an upward flow type settling device by a welding method that can be constructed even at the installation site of the settling device.
本発明は上述の点に鑑みてなされたもので、有機溶剤の溶出の恐れや経年での接着剤の劣化の問題がなく、また、管内部のフロックの沈降を阻害する恐れがなく、現場での補修も容易にでき、さらに、作業環境上の問題が無い上向流式沈降装置に使用する傾斜管ユニット及びその製造方法を提供することを目的とする。 The present invention has been made in view of the above points, and there is no fear of elution of an organic solvent or deterioration of the adhesive over time, and there is no risk of hindering the sedimentation of flocs inside the pipe. It is an object of the present invention to provide an inclined pipe unit for use in an upward flow settling device which can be easily repaired and has no problem in the working environment, and a method for manufacturing the same.
上記課題を解決するため、請求項1に記載の上向流式沈降装置に使用する傾斜管ユニットの発明は、熱可塑性樹脂で形成された平板及び角型管を複数組み合わせてなる傾斜管ユニットであって、上記平板と角型管とが溶着により接合され、該接合部が設置時に側面となることを特徴とする。
請求項2に記載の発明は、請求項1に記載の上向流式沈降装置に使用する傾斜管ユニットにおいて、使用する熱可塑性樹脂がポリエチレンテレフタレート樹脂、ポリ塩化ビニル樹脂及びABS樹脂から選ばれる1種又は2種以上の樹脂であることを特徴とする。
In order to solve the above-mentioned problem, the invention of the inclined tube unit used in the upward flow settling device according to claim 1 is an inclined tube unit formed by combining a plurality of flat plates and square tubes formed of a thermoplastic resin. And the said flat plate and a square tube are joined by welding, and this junction part turns into a side surface at the time of installation, It is characterized by the above-mentioned.
The invention according to claim 2 is the inclined pipe unit used in the upward flow settling device according to claim 1, wherein the thermoplastic resin used is selected from polyethylene terephthalate resin, polyvinyl chloride resin and ABS resin. It is a seed or two or more kinds of resins.
請求項3に記載の上向流式沈降装置に使用する傾斜管ユニットの製造方法の発明は、熱可塑性樹脂で形成された平板及び角型管を複数組み合わせてなる傾斜管ユニットの製造方法であって、角型管の中に受架台を挿入し、平板側から角型管と平板とを部分的又は全面に亘って溶着により接合することを特徴とする。 The invention of the manufacturing method of the inclined pipe unit used for the upward flow type sedimentation apparatus according to claim 3 is a manufacturing method of the inclined pipe unit formed by combining a plurality of flat plates and square tubes formed of a thermoplastic resin. Then, a cradle is inserted into the rectangular tube, and the rectangular tube and the flat plate are joined from the flat plate side by partial or entire surface welding.
請求項4に記載の発明は、請求項3に記載の上向流式沈降装置に使用する傾斜管ユニットの製造方法において、平板と角型管との接合が超音波、熱板又は高周波を用いた溶着にて行われることを特徴とする。
請求項5に記載の発明は、請求項3又は4に記載の上向流式沈降装置に使用する傾斜管ユニットの製造方法において、溶着による接合を空気冷却下で行うことを特徴とする。
According to a fourth aspect of the present invention, in the manufacturing method of the inclined tube unit used in the upward flow settling device according to the third aspect, the joining of the flat plate and the square tube uses an ultrasonic wave, a hot plate or a high frequency. It is performed by welding.
According to a fifth aspect of the present invention, in the manufacturing method of the inclined pipe unit used in the upward flow settling apparatus according to the third or fourth aspect, the joining by welding is performed under air cooling.
上向流式沈降装置に使用する傾斜管ユニットの製造に接着剤を使用しないことで、接着剤から水道水に溶出する有機溶剤などがゼロとなることから、飲料水としての水道水の安全性が高まると同時に、接着剤の経年劣化による傾斜管ユニットの損傷の恐れも回避することができる。
また、従来、接着剤では十分な接着強度が実現できなかったA−PET(ポリエチレンテレフタレート)等の材料も、溶着法を採用することにより実用上問題がない接着強度が得られ、使用可能な樹脂材料の選択の幅が広がり、傾斜管ユニットの設置環境に応じた最適な材料の選択が可能となる。
Safety of tap water as drinking water is eliminated because no organic solvent elutes into the tap water from the adhesive by using no adhesive in the manufacture of the inclined pipe unit used in the upward flow settling device At the same time, the risk of damaging the inclined pipe unit due to aging of the adhesive can also be avoided.
In addition, a material such as A-PET (polyethylene terephthalate), which has not been able to realize sufficient adhesive strength with an adhesive, has a practically no problem by using a welding method. The range of materials selection is widened, and it is possible to select the most suitable material according to the installation environment of the inclined pipe unit.
また、沈澱池の沈降装置には、水中のため荷重はかからないが、設置や点検保守時に沈降装置の上部にパネルを載せてその上を作業員が乗ることがある。このため、本願発明の傾斜管ユニットでは、角型管と平板との接合に適宜全面又は部分的溶着を採用することにより十分な溶着強度の確保が可能であり、作業員の荷重により沈降装置が座屈することはない。さらに、本願発明の傾斜管ユニットでは、現場での補修も容易に行なうことができ、作業効率,作業環境面からもすぐれた製造方法である。 In addition, the settling device in the settling pond is underwater, so no load is applied. However, a worker may get on the panel by placing a panel on top of the settling device during installation or inspection maintenance. For this reason, in the inclined pipe unit of the present invention, it is possible to ensure a sufficient welding strength by adopting a full or partial welding as appropriate for joining the square tube and the flat plate. There is no buckling. Furthermore, the inclined pipe unit of the present invention can be easily repaired on site, and is a manufacturing method that is excellent in terms of work efficiency and work environment.
以下、本発明の実施の形態例を図面に基いて説明する。
図1は、上水設備で通常採用されている上向流式沈降装置を設置した沈澱池である。
図2は、上向流式沈降装置に使用する傾斜管ユニットの全体図である。
Embodiments of the present invention will be described below with reference to the drawings.
FIG. 1 shows a sedimentation basin equipped with an upflow type sedimentation apparatus that is usually employed in a water supply facility.
FIG. 2 is an overall view of the inclined pipe unit used in the upward flow settling device.
図1は、上記傾斜管ユニットの一部の製造例である。これらの傾斜管ユニットの基本的な構造は、従来の接着剤を用いて製造されていたものと同じものである。
この傾斜管ユニットの上部に、さらに、他の単体ユニットを設置し、常に平板側から溶着して、所望寸法の傾斜管ユニットを構成する。接合方法に溶着を採用することで環境面,衛生面ですぐれた傾斜管ユニットを製造でき、また、接合強度面でもすぐれた性能を有するものである。
FIG. 1 is a manufacturing example of a part of the inclined pipe unit. The basic structure of these inclined pipe units is the same as that manufactured using a conventional adhesive.
Another unit is further installed on the upper part of the inclined pipe unit, and is always welded from the flat plate side to constitute an inclined pipe unit having a desired dimension. By adopting welding as a joining method, it is possible to manufacture an inclined pipe unit that is superior in terms of environment and hygiene, and also has excellent performance in terms of joining strength.
図4は、傾斜管ユニットの上・下端用や仮止め用にホッチキス型の超音波溶着機を使用して溶着を行う例であり、ホッチキス型のチップを角型管側に、平板側にホーンをはさみ、溶着させる。
この場合、温度を一定に管理するために、超低温空気発生器等の空気冷却機により冷風を溶着機に送風することが好ましい。また、溶着温度と時間、圧力は一定に管理することが好ましい。
そうすることで、超音波振動子などの発熱による溶着効率の低下を防ぎ溶着作業性を向上することができる。また、熱板を使用する場合も、溶着温度を一定範囲に管理することができ、品質の向上につながる。
FIG. 4 shows an example in which a stapler type ultrasonic welding machine is used for upper and lower ends of the inclined tube unit and for temporary fixing. The stapler type tip is placed on the square tube side and the horn on the flat plate side. Scissors and weld.
In this case, in order to keep the temperature constant, it is preferable to blow cool air to the welder by an air cooler such as an ultra-low temperature air generator. Moreover, it is preferable to manage welding temperature, time, and pressure uniformly.
By doing so, it is possible to prevent the welding efficiency from being lowered due to heat generation of the ultrasonic vibrator or the like and to improve the welding workability. Also, when a hot plate is used, the welding temperature can be managed within a certain range, leading to an improvement in quality.
図5は、傾斜管ユニットの中間部などに超音波溶着機を使用して溶着を行う例であり、溶着圧力を一定とする目的で角型管内に受架台を挿入し、平板側にホーンを当てて溶着する。
このとき、平板側を常に上部にすることで、容易に溶着作業を行なうことができる。
この場合も、温度を一定に管理するために、超低温空気発生器等の空気冷却機により冷風を溶着機に送風することが好ましい。
FIG. 5 is an example in which an ultrasonic welder is used for welding at an intermediate portion of the inclined tube unit, etc. In order to keep the welding pressure constant, a cradle is inserted into the square tube, and a horn is placed on the flat plate side. Apply and weld.
At this time, welding work can be easily performed by making the flat plate side always upper.
Also in this case, in order to keep the temperature constant, it is preferable to blow cool air to the welder by an air cooler such as an ultra-low temperature air generator.
傾斜管ユニットの設置にあたっては、傾斜管内でのフロックの沈降が容易になるように、ホーンで溶着させた部位が側面になるように設置する必要があり、このため、溶着は、常に水の流れの側面となる傾斜管ユニットの平板側から行う。 When installing the inclined pipe unit, it is necessary to install it so that the part welded with the horn is on the side so that the floc settles in the inclined pipe easily. This is done from the flat plate side of the inclined tube unit which is the side of the tube.
厚さ0.5mm、縦530mm、横2378mmのPVC製平板及び50mm角のPVC製角管を用意し、上記平板に、50mm間隔で、60度の傾きを設け上記PVC製角管を溶着により接合した。上記接合には、端部の接着にホッチキス型超音波溶着機を使用し、中間部の溶着には小型超音波溶着機と図5に示す受架台を用いた。また、溶着機の冷却には、空気冷却機を使用した。 Prepare a PVC flat plate with a thickness of 0.5 mm, a length of 530 mm, and a width of 2378 mm and a PVC square tube of 50 mm square. The PVC square tube is joined to the flat plate by welding at an inclination of 60 degrees at intervals of 50 mm. did. For the joining, a stapler type ultrasonic welding machine was used for bonding the ends, and a small ultrasonic welding machine and a cradle shown in FIG. 5 were used for welding the middle part. An air cooler was used for cooling the welder.
上記PVC製平板にPVC製角管を溶着したものを5層重ね、267mm×530mm×2378mmのブロック状傾斜管ユニットを製造した。
このブロック状傾斜管ユニットを用いた上向流式沈降装置を実験用の沈澱池に設置し、10ヶ月実際に運転を行なったところ、従来のものと同様の固液分離性能を有することが確認できた。さらに、接合に際し、有機溶剤を使用しないことで、環境面,衛生面からもすぐれた製造方法であることが確認できた。
A layer of 267 mm × 530 mm × 2378 mm block-like inclined tube unit was manufactured by stacking five layers of the PVC flat plate welded with PVC square tubes.
An upflow type settling device using this block-like inclined pipe unit was installed in the experimental sedimentation basin, and when it was actually operated for 10 months, it was confirmed that it had the same solid-liquid separation performance as the conventional one. did it. Furthermore, it was confirmed that the manufacturing method was excellent in terms of environment and hygiene by not using an organic solvent for joining.
以上、本発明の実施形態を説明したが、本発明は上記実施形態に限定されるものではなく、特許請求の範囲、及び明細書と図面に記載された技術的思想の範囲内において種々の変形が可能である。 Although the embodiments of the present invention have been described above, the present invention is not limited to the above-described embodiments, and various modifications can be made within the scope of the technical idea described in the claims and the specification and drawings. Is possible.
本発明の傾斜管ユニットは、沈澱池設備に設置する上向流式沈降装置に用いることができ、有機溶剤の溶出や接着剤の経年劣化等の問題がなく、すぐれた性能を有するものである。また、その製造方法は、従来の接着剤を用いる方法に比べ、上記傾斜ユニット管を効率的に製造することができ、有機溶剤を使用しないのでその製造現場の環境改善にもつながるものであり、水道施設の新設や補修に際し、極めて有益なものである。 The inclined pipe unit of the present invention can be used in an upflow type settling device installed in a settling basin facility, has no problems such as elution of an organic solvent and aging deterioration of an adhesive, and has excellent performance. . In addition, the manufacturing method can efficiently manufacture the inclined unit tube as compared with the conventional method using an adhesive, and does not use an organic solvent. This is extremely useful when establishing or repairing water supply facilities.
1 沈殿池
2 上向流式沈降装置
3 集水トラフ
4 流入室
5 整流壁
6 汚泥排出装置
7 排泥ピット
8 角型管
9 平板
10 ホッチキス型の超音波溶着機
11 超音波溶着機
12 受架台
1 Sedimentation basin 2 Upflow type settling device 3 Catchment trough
4 Inflow chamber
5 Rectifying wall 6 Sludge discharge device 7 Waste mud pit 8 Square tube 9 Flat plate 10 Stapler type ultrasonic welder 11 Ultrasonic welder 12 Stand
Claims (5)
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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KR101133316B1 (en) * | 2011-06-20 | 2012-04-04 | 그린엔텍 주식회사 | Sludge circulation type sedimentation apparatus with tubular inclined lamella modules |
WO2017169125A1 (en) * | 2016-03-29 | 2017-10-05 | メタウォーター株式会社 | Inclined settling acceleration device |
JP2020059026A (en) * | 2020-01-27 | 2020-04-16 | メタウォーター株式会社 | Inclined settling accelerating device |
JP7045608B1 (en) * | 2021-02-12 | 2022-04-01 | 笠原 明彦 | Tilt settling device |
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JP7045608B1 (en) * | 2021-02-12 | 2022-04-01 | 笠原 明彦 | Tilt settling device |
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