JP2010151993A - Display device - Google Patents

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JP2010151993A
JP2010151993A JP2008328531A JP2008328531A JP2010151993A JP 2010151993 A JP2010151993 A JP 2010151993A JP 2008328531 A JP2008328531 A JP 2008328531A JP 2008328531 A JP2008328531 A JP 2008328531A JP 2010151993 A JP2010151993 A JP 2010151993A
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optical film
stage
liquid crystal
crystal element
container
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JP2010151993A5 (en
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Kazumasa Amano
和正 天野
Toshinao Kato
利直 加藤
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Casio Computer Co Ltd
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Casio Computer Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To stick an optical film to a liquid crystal element in highly accurate positional relation without generating bubbles in between the liquid crystal element and the optical film. <P>SOLUTION: An optical film 31 is arranged on a porous stage 7 composed of a porous material, having an optical film mounting surface formed on a flat surface and housed in an openable closed container 1, so that a surface opposite to an adhesive surface of the optical film 31 is opposed to the stage 7. The air in the stage 7 is exhausted to the outside of the container 1 to reduce pressure in the stage 7, and the optical film 31 is sucked to the surface of the stage 7. The liquid crystal element 30 is arranged on the optical film 31 sucked to the stage 7, so that an optical film sticking surface is opposed to the optical film 31, and in a state that the container 1 is sealed and pressure in the container 1 is reduced. The suction of the optical film 31 due to pressure reduction of the stage 7 is released, and the optical film 31 is stuck to the liquid crystal element 30 from the center part to the circumferential edge part of the optical film 31. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

この発明は、液晶素子と光学フィルムの貼り付け方法に関する。   The present invention relates to a method for attaching a liquid crystal element and an optical film.

液晶表示パネルの製造における液晶素子と偏光板等の光学フィルムの貼り付けは、従来、テーブル上に液晶素子を配置し、前記液晶素子の上に、前記光学フィルムをその一端側からローラによって前記液晶素子に貼り付ける方法で行われている(特許文献1参照)。
特開平9−197395号公報
In the manufacture of a liquid crystal display panel, a liquid crystal element and an optical film such as a polarizing plate are conventionally pasted by placing a liquid crystal element on a table and placing the optical film on the liquid crystal element from one end thereof by a roller. This is performed by a method of attaching to an element (see Patent Document 1).
JP-A-9-197395

しかし、上記従来の方法では、ローラの移動にともなって光学フィルムがずれ動き、液晶素子への光学フィルムの貼り付け位置に狂いが生じることがあり、また、液晶素子と貼り付けられた光学フィルムとの間に気泡が生じ、製造された液晶表示パネルに表示不良が発生することがある。   However, in the above-described conventional method, the optical film is displaced as the roller moves, and the optical film may be attached to the liquid crystal element at a wrong position. In some cases, bubbles may be generated between the liquid crystal display panel and the manufactured liquid crystal display panel.

この発明は、液晶素子と光学フィルムとを、高精度の位置関係で、しかも前記液晶素子と光学フィルムとの間に気泡を生じさせること無く貼り付けることができる液晶素子と光学フィルムの貼り付け方法を提供することを目的としたものである。   The present invention relates to a method for attaching a liquid crystal element and an optical film, wherein the liquid crystal element and the optical film can be attached in a highly accurate positional relationship and without causing bubbles between the liquid crystal element and the optical film. Is intended to provide.

この発明の請求項1に記載の液晶素子と光学フィルムの貼り付け方法は、液晶素子と、前記液晶素子に対する貼り付け面に粘着面が形成された光学フィルムとの貼り付け方法において、
多孔質材からなり、平坦面に形成された光学フィルム載置面を有し、開閉可能な密閉型容器内に設けられた通気性ステージの上に、前記光学フィルムを、その粘着面とは反対面を前記ステージに対向させて配置し、前記ステージ内の空気を前記容器外に排気することにより前記ステージ内を減圧して前記ステージ上に前記光学フィルムを吸着する工程と、
前記ステージ上に吸着された前記光学フィルムの上に、液晶素子を、その光学フィルム貼り付け面を前記光学フィルムに対向させて配置する工程と、
前記容器を密閉して前記容器内を減圧し、前記容器内の気圧と前記ステージ内の気圧とに差を生じさせて、その気圧差により、前記光学フィルムをその中央部から周縁部に向かって順に前記液晶素子に貼り付ける工程と、
を備えることを特徴とする。
The method for attaching a liquid crystal element and an optical film according to claim 1 of the present invention is a method of attaching a liquid crystal element and an optical film having an adhesive surface formed on an attachment surface for the liquid crystal element.
The optical film is made of a porous material and has an optical film mounting surface formed on a flat surface. The optical film is opposite to the adhesive surface on a breathable stage provided in an openable / closable sealed container. Placing the surface facing the stage, depressurizing the stage by exhausting the air in the stage to the outside of the container, and adsorbing the optical film on the stage;
A step of disposing a liquid crystal element on the optical film adsorbed on the stage with its optical film attachment surface facing the optical film;
The container is sealed, the inside of the container is depressurized, and a difference is generated between the air pressure in the container and the air pressure in the stage, and the optical film is moved from the central portion toward the peripheral portion by the pressure difference. A step of sequentially attaching to the liquid crystal element;
It is characterized by providing.

請求項2に記載の発明は、前記請求項1に記載の液晶素子と光学フィルムの貼り付け方法において、前記密閉型容器内が減圧された状態で前記ステージ内の減圧による前記光学フィルムの吸着を解除し、、前記ステージへの前記光学フィルムの吸着力に、前記光学フィルムの中央部から周辺に向かって弱くなる勾配を持たせることにより、前記光学フィルムを、その中央部から周縁部に向かって液晶素子に引き付けて前記液晶素子に貼り付けることを特徴とする。   According to a second aspect of the present invention, in the method for attaching the liquid crystal element and the optical film according to the first aspect, the optical film is adsorbed by depressurization in the stage in a state where the inside of the sealed container is depressurized. The optical film is released from the center to the periphery by giving a gradient that weakens the adsorption force of the optical film to the stage from the center to the periphery of the optical film. It is attracted to a liquid crystal element and is attached to the liquid crystal element.

請求項3に記載の発明は、前記請求項2に記載の液晶素子と光学フィルムの貼り付け方法において、前記通気性ステージは、その中央部に通気孔が配置され、その通気孔から前記ステージ内に空気を流入させることにより、前記ステージへの前記光学フィルムの吸着力に、前記通気孔を中心にして前記光学フィルムの中央部から周辺に向かって弱くなる勾配を形成することを特徴とする。   According to a third aspect of the present invention, in the method for attaching a liquid crystal element and an optical film according to the second aspect of the present invention, the air permeable stage has a vent hole disposed in the center thereof, and the vent hole is disposed inside the stage. By injecting air into the stage, the optical film adsorbing force to the stage is formed with a gradient that weakens from the central part of the optical film toward the periphery, centering on the vent hole.

請求項4に記載の発明は、前記請求項1に記載の液晶素子と光学フィルムの貼り付け方法において、前記ステージは、前記光学フィルムが載置される領域の中央部に対応する中央ステージ部材と、前記中央ステージ部材の周囲を同心状に囲む枠形状に形成された複数の枠状ステージ部材とが、隣り合うステージ部材間を気密状態に遮断して配置された分割型ステージからなっており、前記ステージ上に前記光学フィルムを載置し、前記ステージの各ステージ部材内の空気を排気して前記ステージ上に前記光学フィルムを吸着し、密閉型容器内を減圧した後、前記各ステージ部材内の気圧を前記中央ステージ部材から順に昇圧させることにより、前記光学フィルムを、その中央部から周縁部に向かって液晶素子に押し付けて前記液晶素子に貼り付けることを特徴とする。   According to a fourth aspect of the present invention, in the method for attaching the liquid crystal element and the optical film according to the first aspect, the stage includes a central stage member corresponding to a central portion of a region where the optical film is placed. A plurality of frame-shaped stage members formed in a frame shape concentrically surrounding the central stage member, and are composed of a split-type stage disposed with an airtight state between adjacent stage members, The optical film is placed on the stage, the air in each stage member of the stage is exhausted, the optical film is adsorbed on the stage, and the inside of the sealed container is depressurized. The optical film is pressed against the liquid crystal element from the central part toward the peripheral part by adhering the air pressure of the central stage member in order from the central stage member. And wherein the kick it.

請求項5に記載の発明は、前記請求項1に記載の液晶素子と光学フィルムの貼り付け方法において、前記光学フィルムを液晶素子に貼り付けた後に、ローラ掛けにより、前記光学フィルムと液晶素子とをさらに強く貼り付けることを特徴とする請求項1〜4のいずれかに記載の液晶素子と光学フィルムの貼り付け方法。   According to a fifth aspect of the present invention, in the method for attaching the liquid crystal element and the optical film according to the first aspect, after the optical film is attached to the liquid crystal element, the optical film and the liquid crystal element are The method for adhering a liquid crystal element and an optical film according to any one of claims 1 to 4, wherein the liquid crystal element is further strongly affixed.

請求項6に記載の発明は、前記請求項5に記載の液晶素子と光学フィルムの貼り付け方法において、前記ローラ掛けは、前記光学フィルムの中央部に対応する部分から開始することを特徴とする。   A sixth aspect of the present invention is the method for attaching a liquid crystal element and an optical film according to the fifth aspect, wherein the roller hooking starts from a portion corresponding to a central portion of the optical film. .

この発明の貼り付け方法によれば、液晶素子と光学フィルムとを、高精度の位置関係で、しかも前記液晶素子と光学フィルムとの間に気泡を生じさせること無く貼り付けることができる。   According to the attaching method of the present invention, the liquid crystal element and the optical film can be attached with a highly accurate positional relationship and without causing bubbles between the liquid crystal element and the optical film.

(第1の実施形態)
図1〜図7はこの発明の第1の実施例を示しており、図1は液晶素子と光学フィルムとを貼り付けるための貼り付け装置の断面図、図2は前記貼り付け装置の基台の平面図である。
(First embodiment)
1 to 7 show a first embodiment of the present invention. FIG. 1 is a sectional view of a bonding apparatus for bonding a liquid crystal element and an optical film. FIG. 2 is a base of the bonding apparatus. FIG.

図1及び図2のように、前記貼り付け装置は、基台2と、下面が開放する容器体5とにより構成され、前記容器体5の開放端を前記基台2上に当接させることによって密閉される開閉可能な密閉型容器1と、前記容器1内に配置された通気性ステージ7とからなっている。   As shown in FIGS. 1 and 2, the affixing device is composed of a base 2 and a container body 5 whose bottom surface is opened, and the open end of the container body 5 is brought into contact with the base 2. The container 1 includes an openable / closable sealed container 1 and a breathable stage 7 disposed in the container 1.

前記通気性ステージ7は、板状の多孔質材、例えば多孔質セラミック板からなっており、平坦面に形成された光学フィルム載置面8を有している。なお、この実施例において、前記ステージ7は、液晶素子30に貼り付ける光学フィルム31(図3〜図6参照)の外形よりも僅かに小さい平面形状に形成されており、その上面全体が光学フィルム載置面8とされている。   The breathable stage 7 is made of a plate-like porous material, for example, a porous ceramic plate, and has an optical film mounting surface 8 formed on a flat surface. In this embodiment, the stage 7 is formed in a planar shape slightly smaller than the outer shape of the optical film 31 (see FIGS. 3 to 6) to be attached to the liquid crystal element 30, and the entire upper surface thereof is an optical film. The mounting surface 8 is used.

そして、前記ステージ7は、前記基台2の上面に前記ステージ7の平面形状及び厚さに対応した形状に形成された凹入部3に、前記ステージ7の上面の光学フィルム載置面8と、前記基台2の凹入部3の周囲の上面とを面一にして気密状態に嵌着されている。   And, the stage 7 has an optical film placement surface 8 on the upper surface of the stage 7 in a recessed portion 3 formed in a shape corresponding to the planar shape and thickness of the stage 7 on the upper surface of the base 2, and The base 2 is fitted in an airtight state with the upper surface around the recessed portion 3 of the base 2 being flush with each other.

また、前記基台2の中心部には、前記通気性ステージ7内への給排気を行うための通気孔4が設けられ、前記容器体5には、前記容器1内への給排気を行うための通気孔6が設けられており、前記基台2に設けられた通気孔4に、前記容器1外に配置されたステージ用減圧系10が接続され、前記容器体5に設けられた通気孔6に、前記容器1外に配置された容器用減圧系14が接続されている。   Further, a vent hole 4 for supplying and exhausting air into the air-permeable stage 7 is provided at the center of the base 2, and the container body 5 supplies and exhausts air into the container 1. A vent hole 6 is provided, and a stage decompression system 10 disposed outside the container 1 is connected to the vent hole 4 provided in the base 2, and the vent provided in the container body 5 is connected. A container decompression system 14 disposed outside the container 1 is connected to the pores 6.

前記ステージ用減圧系10は、真空エジェクタ11と、減圧系10のオン/オフを行うために前記真空エジェクタ11の排気側に接続された開閉弁(電磁弁または手動弁)12と、前記ステージ7内の減圧度を維持するために前記真空エジェクタ11と前記通気孔4との接続配管に介在させて設けられたチェック弁13とにより構成され、前記容器用減圧系14は、真空ポンプ15と、真空度ゲージ16とにより構成されている。   The stage decompression system 10 includes a vacuum ejector 11, an on-off valve (electromagnetic valve or manual valve) 12 connected to the exhaust side of the vacuum ejector 11 to turn the decompression system 10 on and off, and the stage 7. In order to maintain the degree of decompression inside, a check valve 13 provided in a connecting pipe between the vacuum ejector 11 and the vent hole 4, the container decompression system 14 includes a vacuum pump 15, And a vacuum gauge 16.

図3〜図6は、前記貼り付け装置による液晶素子30と光学フィルム31の貼り付け方法を示す貼り付け工程図であり、この実施例では、次のような工程で前記液晶素子30と光学フィルム31とを貼り付ける。   3 to 6 are attachment process diagrams showing a method of attaching the liquid crystal element 30 and the optical film 31 by the attaching apparatus. In this embodiment, the liquid crystal element 30 and the optical film are processed in the following steps. 31 is pasted.

なお、図3〜図6では液晶素子30を簡略化しているが、この液晶素子30は、枠状のシール材を介して接合された一対の透明基板と、これらの基板間の間隙に封入された液晶層と、前記一対の基板の互いに対向する内面にそれぞれ形成され、互いに対向する領域により複数の画素を形成する透明電極とからなっている。   Although the liquid crystal element 30 is simplified in FIGS. 3 to 6, the liquid crystal element 30 is sealed in a pair of transparent substrates joined via a frame-shaped sealing material and a gap between these substrates. Liquid crystal layers and transparent electrodes formed on the mutually facing inner surfaces of the pair of substrates and forming a plurality of pixels by the mutually facing regions.

この液晶素子30は、液晶分子をツイスト配向させたTN型またはSTN型、液晶分子を基板面に対して実質的に垂直に配向させた垂直配向型、液晶分子を分子長軸を一方向に揃えて基板面と実質的に平行に配向させた非ツイストの水平配向型、液晶分子をベンド配向させるベンド配向型のいずれでもよく、また、強誘電性または反強誘電性液晶素子でもよい。   The liquid crystal element 30 is a TN type or STN type in which liquid crystal molecules are twisted, a vertical alignment type in which liquid crystal molecules are aligned substantially perpendicular to the substrate surface, and the liquid crystal molecules are aligned in one direction in the molecular major axis. Thus, either a non-twisted horizontal alignment type aligned substantially parallel to the substrate surface or a bend alignment type in which liquid crystal molecules bend-align, or a ferroelectric or antiferroelectric liquid crystal element may be used.

さらに、前記液晶素子30は、一対の基板の内面にそれぞれ複数の画素を形成するための電極を設けたものに限らず、一対の基板のいずれか一方の内面に、複数の画素を形成するための第1の電極と、それよりも液晶層側に前記第1の電極と絶縁して形成された複数の細長電極部を有する第2の電極とを設け、これらの電極間に横電界(基板面に沿う方向の電界)を生じさせて液晶分子の配向状態を変化させる横電界制御型のものでもよい。   Further, the liquid crystal element 30 is not limited to the one provided with electrodes for forming a plurality of pixels on the inner surfaces of a pair of substrates, but for forming a plurality of pixels on one inner surface of a pair of substrates. And a second electrode having a plurality of elongated electrode portions formed on the liquid crystal layer side of the first electrode and being insulated from the first electrode, and a horizontal electric field (substrate) between the electrodes. A lateral electric field control type that changes the alignment state of liquid crystal molecules by generating an electric field in a direction along the surface).

また、前記光学フィルム31は、例えば偏光板、或いは位相差板が一体的に積層して形成された位相差板付き偏光板であり、前記液晶素子30に対する貼り付け面に、粘着剤33(図7参照)が塗布された粘着面32が形成されている。   The optical film 31 is, for example, a polarizing plate or a polarizing plate with a retardation plate formed by integrally laminating retardation plates, and an adhesive 33 (see FIG. 7) is applied.

まず、図3のように、前記密閉型容器1の基台2の内面に設けられた通気性ステージ7の上に、前記光学フィルム31を、その粘着面32とは反対面を前記ステージ7に対向させ、前記光学フィルム31の周縁部が前記ステージ7の周囲において前記基台2の内面上に重なるように位置決めして配置し、前記通気性ステージ7内の空気を、前記ステージ用減圧系10によって前記容器1外に排気することにより、前記ステージ7内を減圧し、前記ステージ7上に前記光学フィルム31を吸着する。   First, as shown in FIG. 3, the optical film 31 is placed on the breathable stage 7 provided on the inner surface of the base 2 of the sealed container 1, and the surface opposite to the adhesive surface 32 is placed on the stage 7. The optical film 31 is positioned so that the peripheral edge of the optical film 31 overlaps the inner surface of the base 2 around the stage 7, and the air in the air-permeable stage 7 is transferred to the pressure reducing system 10 for the stage. By evacuating to the outside of the container 1, the inside of the stage 7 is decompressed, and the optical film 31 is adsorbed on the stage 7.

なお、前記光学フィルム31は、その周縁部を前記基台2の内面上に重ねられ、前記ステージ7を覆って配置されているため、前記ステージ7内の空気の排気にともなって前記基台2の上面側からステージ7内に吸引される空気の量は少なく、したがって、前記ステージ7内を確実に減圧し、前記光学フィルム31を前記ステージ7上に吸着することができる。   The optical film 31 is disposed so that the peripheral edge of the optical film 31 overlaps the inner surface of the base 2 and covers the stage 7, so that the base 2 is exhausted along with the exhaust of air in the stage 7. The amount of air sucked into the stage 7 from the upper surface side is small, so that the inside of the stage 7 can be reliably decompressed and the optical film 31 can be adsorbed onto the stage 7.

そして、前記ステージ7は、多孔質材からなっており、その光学フィルム載置面8が平坦面に形成されているため、前記光学フィルム31を、皺や浪打等を生じさせること無く、フラットにステージ7上に吸着することができる。   The stage 7 is made of a porous material, and since the optical film mounting surface 8 is formed on a flat surface, the optical film 31 can be flattened without causing wrinkles or slaps. It can be adsorbed on the stage 7.

次に、前記ステージ7内の減圧度を一定に保った状態で、図4のように、前記ステージ7上に吸着された前記光学フィルム31の上に、液晶素子30を、その光学フィルム貼り付け面を前記光学フィルム31の粘着面32に対向させて、予め定めた位置に位置決めして配置する。なお、図4では、前記光学フィルム31の上に液晶素子30を、前記粘着面32に粘着しないように、押し付け力を加えずに静かに重ねて配置している。   Next, with the degree of decompression in the stage 7 kept constant, the liquid crystal element 30 is pasted on the optical film 31 adsorbed on the stage 7 as shown in FIG. The surface is opposed to the adhesive surface 32 of the optical film 31, and is positioned and arranged at a predetermined position. In FIG. 4, the liquid crystal element 30 is disposed on the optical film 31 so as not to adhere to the adhesive surface 32 without being pressed.

次に、図5のように、前記容器体5の開放端を前記基台2上に当接させて前記容器1を密閉し、その後に、前記容器用減圧系14によって容器1内を減圧し、前記容器1内が減圧された状態で前記ステージ7内の減圧による前記光学フィルム31の吸着を解除することにより、前記容器1内の気圧と前記ステージ7内の気圧とに差を生じさせ、その気圧差に、前記光学フィルム31の中央部から周辺に向かって弱くなる勾配を持たせることにより、その気圧差によって、前記光学フィルム31を、その中央部から周縁部に向かって前記液晶素子30に貼り付ける。   Next, as shown in FIG. 5, the open end of the container body 5 is brought into contact with the base 2 to seal the container 1, and then the inside of the container 1 is decompressed by the container decompression system 14. By releasing the adsorption of the optical film 31 due to the reduced pressure in the stage 7 in a state where the inside of the container 1 is decompressed, a difference is generated between the atmospheric pressure in the container 1 and the atmospheric pressure in the stage 7; By providing the pressure difference with a gradient that weakens from the central part to the periphery of the optical film 31, the liquid crystal element 30 causes the optical film 31 to move from the central part toward the peripheral part due to the atmospheric pressure difference. Paste to.

すなわち、前記容器1内が減圧された状態で前記ステージ7内の減圧による前記光学フィルム31の吸着を解除し、前記ステージへの前記光学フィルムの吸着力に、前記光学フィルムの中央部から周辺に向かって弱くなる勾配を持たせることにより、前記容器1内と前記ステージ7内の気圧差に、前記光学フィルム31の中央部から周辺に向かって弱くなる勾配を持たせ、その気圧差によって、前記光学フィルム31を、その中央部から周縁部に向かって前記液晶素子30に貼り付ける。   That is, the suction of the optical film 31 due to the decompression in the stage 7 is released in a state where the inside of the container 1 is decompressed, and the suction force of the optical film to the stage is changed from the central portion of the optical film to the periphery. By providing a gradient that weakens toward the periphery, the pressure difference between the inside of the container 1 and the stage 7 is imparted with a gradient that weakens from the center of the optical film 31 toward the periphery. The optical film 31 is attached to the liquid crystal element 30 from the central part toward the peripheral part.

この実施例では、前記ステージ7の中央部に配置された通気孔4から前記ステージ7内に空気を流入させることにより、前記ステージ7への光学フィルム31の吸着力に、前記通気孔4を中心にして前記光学フィルム31の中央部から周辺に向かって弱くなる勾配を形成している。   In this embodiment, air is caused to flow into the stage 7 from the vent hole 4 arranged at the center of the stage 7, so that the suction force of the optical film 31 on the stage 7 is centered on the vent hole 4. Thus, a gradient is formed that becomes weaker from the central portion of the optical film 31 toward the periphery.

図7は、この工程における前記光学フィルム31が液晶素子30に引き付けられる様子を模式的に示しており、図7(a)のように、前記光学フィルム31上に液晶素子30を、前記光学フィルム31の粘着面32に粘着しないように重ねた状態で、前記容器1内を減圧し、前記ステージ7による減圧を解除して、前記容器1内と前記ステージ7内との間に、前記光学フィルム31の中央部から周辺に向かって弱くなる勾配を持った気圧差を生じさせると、その気圧差によって、前記光学フィルム31が、図7(b)のように、その中央部から周縁部に向かって、液晶素子30との間の空気(粘着材33中の空気を含む)を周囲に押し出しながら液晶素子30に引き付けられ、最終的に、図7(c)のように、前記光学フィルム31の全体が前記液晶素子30に密着し、前記粘着面32を介して前記液晶素子30に貼り付けられる。   FIG. 7 schematically shows how the optical film 31 is attracted to the liquid crystal element 30 in this step. As shown in FIG. 7A, the liquid crystal element 30 is placed on the optical film 31 and the optical film. In a state where the adhesive film 32 is stacked so as not to adhere to the adhesive surface 32, the inside of the container 1 is decompressed, the decompression by the stage 7 is released, and the optical film is placed between the inside of the container 1 and the inside of the stage 7. When a pressure difference having a gradient that weakens from the central part of the 31 toward the periphery is generated, the optical film 31 is moved from the central part toward the peripheral part as shown in FIG. Then, the air between the liquid crystal elements 30 (including the air in the adhesive 33) is pushed out to the surroundings and finally attracted to the liquid crystal elements 30, and finally, as shown in FIG. Whole Serial in close contact with the liquid crystal element 30, affixed to the liquid crystal element 30 through the adhesive surface 32.

そのため、前記液晶素子30と光学フィルム31とを、高精度の位置関係で、しかも前記液晶素子30と光学フィルム31との間に気泡を生じさせること無く貼り付けることができる。   Therefore, the liquid crystal element 30 and the optical film 31 can be attached with a highly accurate positional relationship and without causing bubbles between the liquid crystal element 30 and the optical film 31.

なお、この実施例では、前記ステージ7に吸着された光学フィルム31の上に、液晶素子30を、前記光学フィルム31の粘着面32に粘着しないように重ねて配置しているが、液晶素子30は、前記光学フィルム31の上に、この光学フィルム31との間に僅かな間隙を設けて配置してもよく、その場合も、前記容器1内の減圧により、前記光学フィルム31をその中央部から周縁部に向かって前記液晶素子30に貼り付けることができる。   In this embodiment, the liquid crystal element 30 is arranged on the optical film 31 adsorbed on the stage 7 so as not to adhere to the adhesive surface 32 of the optical film 31. May be arranged on the optical film 31 with a slight gap between the optical film 31 and in this case, the optical film 31 is placed in the center by the reduced pressure in the container 1. It can affix on the said liquid crystal element 30 toward a peripheral part.

また、この実施例においては、前記光学フィルム31に、予め、その周縁部から中央部に向かって粘着面32の方向に膨らむ反り癖、つまり図7(b)のように湾曲した反り癖を付けておいてもよい。   In this embodiment, the optical film 31 is preliminarily provided with a warp ridge that swells in the direction of the adhesive surface 32 from its peripheral edge toward the center, that is, as shown in FIG. You may keep it.

なお、前記光学フィルム31に、このような反り癖があっても、前記ステージ7内の減圧により、前記光学フィルム31を、その反りを矯正してステージ7上に吸着することができる。   Even if the optical film 31 has such warp wrinkles, the optical film 31 can be adsorbed onto the stage 7 by correcting the warp by reducing the pressure in the stage 7.

そして、前記光学フィルム31の上に表示素子30を配置し、前記容器1内を減圧した後に前記ステージ7内の減圧を解除すると、前記容器1内と前記ステージ7内の気圧差と、前記光学フィルム31が元の反り状態に戻る力とによって、前記光学フィルム31が、その中央部から周縁部に向かって液晶素子30に貼り付くため、反り癖のある前記光学フィルム31を確実に、その中央部から周縁部に向かって液晶素子30に貼り付けることができる。   Then, when the display element 30 is disposed on the optical film 31 and the pressure in the stage 7 is released after the pressure in the container 1 is reduced, the pressure difference between the container 1 and the stage 7 and the optical Since the optical film 31 sticks to the liquid crystal element 30 from the central portion toward the peripheral edge due to the force of the film 31 to return to the original warped state, the optical film 31 with the warp is surely centered. It can affix on the liquid crystal element 30 toward a peripheral part from a part.

そして、前記光学フィルム31を液晶素子30に貼り付けた後は、前記容器1内を大気圧に戻して前記基台2上から容器体5を退去させ、その後にローラ掛けにより、前記光学フィルム31と液晶素子30とをさらに強く貼り付ける。   Then, after the optical film 31 is attached to the liquid crystal element 30, the inside of the container 1 is returned to atmospheric pressure, the container body 5 is withdrawn from the base 2, and then the optical film 31 is moved by a roller. And the liquid crystal element 30 are adhered more strongly.

この実施例では、前記ローラ掛けを、図6のように、前記液晶素子30と光学フィルム31の貼り付け体を前記ステージ7上に吸着させた状態で、前記液晶素子30の一端の上にローラ25を押し付け、このローラ25を前記液晶素子30の他端まで移動させる方法で行っている。   In this embodiment, as shown in FIG. 6, the roller hook is a roller on one end of the liquid crystal element 30 in a state in which the bonded body of the liquid crystal element 30 and the optical film 31 is adsorbed on the stage 7. 25, and the roller 25 is moved to the other end of the liquid crystal element 30.

そのため、前記ローラ掛けにより、前記液晶素子30と光学フィルム31とをさらに強く密着させ、その貼り付け強度をより高くすることができる。また、前記容器1内と前記ステージ7内との気圧差によって前記液晶素子30に前記光学フィルム31を貼り付ける際に、万一、前記液晶素子30と光学フィルム31との間に空気が残留しても、その残留空気を前記ローラ掛けによって排除し、前記液晶素子30と光学フィルム31とを、その間に気泡をより確実に生じさせること無く貼り付けることができる。   Therefore, the liquid crystal element 30 and the optical film 31 can be more closely adhered to each other by the roller application, and the bonding strength can be further increased. In addition, when the optical film 31 is attached to the liquid crystal element 30 due to a pressure difference between the container 1 and the stage 7, air remains between the liquid crystal element 30 and the optical film 31. However, the residual air can be removed by the roller hooking, and the liquid crystal element 30 and the optical film 31 can be attached without causing air bubbles more reliably between them.

なお、前記ローラ掛けを行うときは、互いに貼り付りけられた液晶素子30と光学フィルム31を前記ステージ7に吸着した状態で行うのが好ましい。その後は、前記ステージ7内を大気圧に戻し、前記液晶素子30と光学フィルム31の貼り付け体を取り出す。   In addition, when performing the said roller hanging, it is preferable to carry out in the state which adsorb | sucked to the said stage 7 the liquid crystal element 30 and the optical film 31 which were stuck together. Thereafter, the inside of the stage 7 is returned to atmospheric pressure, and the bonded body of the liquid crystal element 30 and the optical film 31 is taken out.

前記ローラ掛けは、前記光学フィルム31の中央部に対応する部分から開始してもよい。図8は、前記光学フィルム31の中央部に対応する部分から開始するローラ掛け方法を示しており、この例では、まず図8(a)のように前記液晶素子30の中央部の上にローラ25を押し付け、このローラ25を前記液晶素子30の一端まで移動させ、さらに前記ローラ25を、図8(b)のように前記液晶素子30の他端まで移動させる。   The roller hooking may start from a portion corresponding to the central portion of the optical film 31. FIG. 8 shows a roller application method starting from a portion corresponding to the central portion of the optical film 31. In this example, first, a roller is placed on the central portion of the liquid crystal element 30 as shown in FIG. 25, the roller 25 is moved to one end of the liquid crystal element 30, and the roller 25 is further moved to the other end of the liquid crystal element 30 as shown in FIG.

このように、前記ローラ掛けを、前記光学フィルム31の中央部に対応する部分から開始すれば、液晶素子30と光学フィルム31との間に空気を残留させることなく、前記液晶素子30と光学フィルム31とを確実に貼り付けることができる。   As described above, when the roller hooking is started from a portion corresponding to the central portion of the optical film 31, the liquid crystal element 30 and the optical film are not left between the liquid crystal element 30 and the optical film 31. 31 can be securely attached.

なお、上記実施例では、前記ローラ掛けを、前記液晶素子30と光学フィルム31の貼り付け体を前記ステージ7上に吸着させて行っているが、このローラ掛けは、前記貼り付け体を前記ステージ7上から取り出して他のプレート上で行ってもよく、その場合は、ローラ掛けを、光学フィルム31側から行ってもよい。   In the above-described embodiment, the roller hanging is performed by adhering the bonded body of the liquid crystal element 30 and the optical film 31 onto the stage 7, but this roller hanging is performed by attaching the bonded body to the stage. 7 may be taken out on the other plate, and in that case, the roller hanging may be carried out from the optical film 31 side.

(第2の実施形態)
図9〜図19はこの発明の第2の実施例を示している。なお、この実施例において、前記第1の実施例に対応するものには図に同符号を付し、同一にものについてはその説明を省略する。
(Second Embodiment)
9 to 19 show a second embodiment of the present invention. In this embodiment, components corresponding to those of the first embodiment are given the same reference numerals in the drawings, and descriptions of the same components are omitted.

図9は液晶素子と光学フィルムとを貼り付けるための貼り付け装置の断面図、図10は前記貼り付け装置の基台の平面図であり、この実施例の貼り付け装置は、通気性ステージとして、前記光学フィルム31が載置される領域の中央部に対応する中央ステージ部材19と、前記中央ステージ部材19の周囲を同心状に囲む枠形状に形成された複数の枠状ステージ部材20,21,22,23とが、隣り合うステージ部材19,20間、20,21間、21,22間及び22,23間を気密状態に遮断して配置された分割型ステージ17を備えたものである。   FIG. 9 is a cross-sectional view of a bonding apparatus for bonding a liquid crystal element and an optical film, FIG. 10 is a plan view of a base of the bonding apparatus, and the bonding apparatus of this embodiment is a breathable stage. The central stage member 19 corresponding to the central portion of the area where the optical film 31 is placed, and a plurality of frame-shaped stage members 20 and 21 formed in a frame shape concentrically surrounding the central stage member 19. , 22, 23 are provided with a split stage 17 disposed between the adjacent stage members 19, 20, 20, 21, 21, 22, and 22, 23 in an airtight state. .

前記分割型ステージ17を構成する中央ステージ部材19及び複数の枠状ステージ部材20,21,22,23はそれぞれ、多孔質セラミック等の多孔質材からなっており、密閉型容器1の基台2の上面に各ステージ部材19,20,21,22,23の平面形状及び厚さにそれぞれ対応した形状に形成された複数の凹入部3aに、各ステージ部材19,20,21,22,23それぞれの上面と、前記基台2の隣り合う凹入部3a,3a間の隔壁3bの上面及び凹入部形成領域の周囲の上面とを面一にして気密状態に嵌着され、これらのステージ部材19,20,21,22,23の上面により、平坦面からなる光学フィルム載置面18を形成し、且つ、隣り合うステージ部材19,20間、20,21間、21,22間及び22,23間を、前記隣り合う凹入部3a,3a間の隔壁3bにより気密状態に遮断されて配置されている。   The central stage member 19 and the plurality of frame-like stage members 20, 21, 22, and 23 that constitute the split stage 17 are each made of a porous material such as porous ceramic, and the base 2 of the sealed container 1. Each of the stage members 19, 20, 21, 22, 23 is formed in a plurality of recessed portions 3 a formed on the upper surface of the stage member 19, 20, 21, 22, 23 in a shape corresponding to the planar shape and thickness respectively. The upper surface of the base plate 2 and the upper surface of the partition wall 3b between the adjacent recessed portions 3a, 3a of the base 2 and the upper surface around the recessed portion forming region are fitted in an airtight state, and these stage members 19, The upper surface of 20, 21, 22, 23 forms an optical film mounting surface 18 which is a flat surface, and between adjacent stage members 19, 20, 20, 21, 21, and 22, 23 It is arranged to be blocked in an airtight state by a partition wall 3b between the adjacent recesses 3a, 3a.

また、前記基台2の前記複数の凹入部3a,3aに対応する部分には、前記分割型ステージ17の各ステージ部材19,20,21,22,23内への給排気を行うための通気孔4aがそれぞれ設けられており、これらの通気孔4aに、前記容器1外に配置されたステージ用減圧系10aが接続されている。   Further, a portion corresponding to the plurality of recessed portions 3a, 3a of the base 2 is connected to the stage member 19, 20, 21, 21, 22, 23 of the split type stage 17 for supplying and exhausting air. The air holes 4a are respectively provided, and the stage pressure reducing system 10a disposed outside the container 1 is connected to the air holes 4a.

前記ステージ用減圧系10aは、真空エジェクタ11及びオン/オフ用開閉弁12と、前記真空エジェクタ11から分岐されて前記各通気孔4,4にそれぞれ接続された複数の分岐配管にそれぞれ介在させて設けられた複数のチェック弁13a,13b,13c,13d,13eとにより構成されている。   The stage decompression system 10a is interposed between a vacuum ejector 11, an on / off on-off valve 12, and a plurality of branch pipes branched from the vacuum ejector 11 and connected to the vent holes 4 and 4, respectively. A plurality of check valves 13a, 13b, 13c, 13d, and 13e are provided.

また、前記容器1の基台2上には、前記分割型ステージ17の両側縁にそれぞれ対応させて、前記分割型ステージ17に吸着された光学フィルム31の上に、液晶素子30を、光学フィルム31との間に1〜2mm程度の僅かな間隙を設けて支持するための液晶素子支持台24が形成されている。   Further, on the base 2 of the container 1, the liquid crystal element 30 is placed on the optical film 31 adsorbed by the split-type stage 17 so as to correspond to both side edges of the split-type stage 17. A liquid crystal element support 24 is formed to support the substrate 31 with a slight gap of about 1 to 2 mm.

図11〜図19は、前記貼り付け装置による液晶素子30と光学フィルム31の貼り付け方法を示す貼り付け工程図であり、この実施例では、次のような工程で前記液晶素子30と光学フィルム31とを貼り付ける。   FIG. 11 to FIG. 19 are attachment process diagrams showing a method of attaching the liquid crystal element 30 and the optical film 31 by the attaching apparatus. In this embodiment, the liquid crystal element 30 and the optical film are processed in the following steps. 31 is pasted.

まず、図11のように、前記密閉型容器1の基台2の内面に設けられた分割型ステージ17の上に、前記光学フィルム31を、その粘着面32とは反対面を前記ステージ17に対向させ、前記光学フィルム31の周縁部が前記分割型ステージ17の周囲において前記基台2の内面上に重なるように位置決めして配置し、前記分割型ステージ17の各ステージ部材19,20,21,22,23内の空気を、前記ステージ用減圧系10aによって前記容器外に排気することにより、前記各ステージ部材19,20,21,22,23内を減圧し、前記分割型ステージ17上に前記光学フィルム31を吸着する。   First, as shown in FIG. 11, the optical film 31 is placed on the split stage 17 provided on the inner surface of the base 2 of the sealed container 1, and the surface opposite to the adhesive surface 32 is placed on the stage 17. The optical film 31 is positioned so that the peripheral edge of the optical film 31 overlaps the inner surface of the base 2 around the split stage 17, and the stage members 19, 20, 21 of the split stage 17 are arranged. , 22, 23 are exhausted out of the container by the stage decompression system 10 a, so that the inside of the stage members 19, 20, 21, 22, 23 is decompressed and placed on the split stage 17. The optical film 31 is adsorbed.

次に、前記ステージ用減圧系10aによる減圧を停止し、前記分割型ステージ17の各ステージ部材19,20,21,22,23内の減圧度を一定に保った状態で、図12のように、前記分割型ステージ17上に吸着された前記光学フィルム31の上に、液晶素子30を、その光学フィルム貼り付け面を前記光学フィルム31の粘着面32に対向させて予め定めた位置に位置決めし、この液晶素子30の両側縁部を前記基台2上の液晶素子支持台24に支持させて、前記光学フィルム31との間に間隙を設けて配置する。   Next, the decompression by the stage decompression system 10a is stopped, and the decompression degree in each of the stage members 19, 20, 21, 22, 23 of the split stage 17 is kept constant as shown in FIG. The liquid crystal element 30 is positioned on the optical film 31 adsorbed on the split stage 17 at a predetermined position with the optical film attachment surface facing the adhesive surface 32 of the optical film 31. The both side edges of the liquid crystal element 30 are supported by the liquid crystal element support 24 on the base 2, and a gap is provided between the liquid crystal element 30 and the optical film 31.

次に、図13のように、前記容器体5の開放端を前記基台2上に当接させて前記容器1を密閉し、容器用減圧系14によって前記容器1内を、前記分割型ステージ17の各ステージ部材19,20,21,22,23内の減圧度と同程度に減圧し、その後に、図14〜図16のように、前記各ステージ部材19,20,21,22,23内の気圧を中央ステージ部材19から順に昇圧させることにより、前記光学フィルム31を、その中央部から周縁部に向かって、液晶素子30との間の空気(粘着材33中の空気を含む)を周囲に押し出しながら液晶素子30に押し付けて前記液晶素子に貼り付ける。   Next, as shown in FIG. 13, the container 1 is sealed by bringing the open end of the container body 5 into contact with the base 2, and the inside of the container 1 is sealed by the container decompression system 14. The pressure is reduced to the same degree as the pressure in each of the 17 stage members 19, 20, 21, 22, and 23, and thereafter, as shown in FIGS. The air pressure between the liquid crystal element 30 and the optical film 31 is increased from the central part toward the peripheral part by increasing the air pressure in the order from the central stage member 19 (including the air in the adhesive 33). The liquid crystal element 30 is pressed against the liquid crystal element while being pushed out to the periphery, and is attached to the liquid crystal element.

そのため、前記液晶素子30と光学フィルム31とを、高精度の位置関係で、しかも前記液晶素子30と光学フィルム31との間に気泡を生じさせること無く貼り付けることができる。   Therefore, the liquid crystal element 30 and the optical film 31 can be attached with a highly accurate positional relationship and without causing bubbles between the liquid crystal element 30 and the optical film 31.

なお、この実施例では、前記分割型ステージ17に吸着された光学フィルム31の上に、液晶素子30を、前記光学フィルム31との間に間隙を設けて配置しているが、前記液晶素子30は、前記光学フィルム31の上に、この光学フィルム31の粘着面32に粘着しないように、押し付け力を加えずに静かに重ねて配置してもよく、その場合も、前記分割型ステージ17の各ステージ部材19,20,21,22,23内の気圧を中央ステージ部材19から順に昇圧させることにより、前記光学フィルム31をその中央部から周縁部に向かって前記液晶素子30に貼り付けることができる。   In this embodiment, the liquid crystal element 30 is disposed on the optical film 31 adsorbed on the split stage 17 with a gap between the liquid crystal element 30 and the liquid crystal element 30. May be placed on the optical film 31 so as not to adhere to the adhesive surface 32 of the optical film 31 without applying a pressing force. The optical film 31 can be attached to the liquid crystal element 30 from the central part toward the peripheral part by increasing the air pressure in each of the stage members 19, 20, 21, 22, 23 in order from the central stage member 19. it can.

そして、前記光学フィルム31を前記液晶素子30に貼り付けた後は、前記容器1内を大気圧に戻して前記基台2上から容器体5を退去させ、次いで前記ステージ7内を大気圧に戻して、前記液晶素子30と光学フィルム31の貼り付け体を取り出し、その後にローラ掛けにより、前記光学フィルム31と液晶素子30とをさらに強く貼り付ける。   After the optical film 31 is attached to the liquid crystal element 30, the inside of the container 1 is returned to atmospheric pressure, the container body 5 is withdrawn from the base 2, and the inside of the stage 7 is then brought to atmospheric pressure. Then, the bonded body of the liquid crystal element 30 and the optical film 31 is taken out, and then the optical film 31 and the liquid crystal element 30 are bonded more strongly by roller hanging.

この実施例では、前記ローラ掛けを、図17〜図19のように、平坦なプレート26上に、前記液晶素子30と光学フィルム31の貼り付け体を、例えば光学フィルム31を上にして載置し、まず図17のように、前記光学フィルム31の中央部の上にローラ27を押し付けて、このローラ27を図18のように、前記光学フィルム31の一端まで移動させ、さらに前記ローラ27を、図19のように前記光学フィルム31の他端まで移動させる方向で行っている。   In this embodiment, the roller hook is placed on a flat plate 26 as shown in FIGS. 17 to 19, with the liquid crystal element 30 and the optical film 31 attached, for example, with the optical film 31 facing up. First, as shown in FIG. 17, a roller 27 is pressed onto the center of the optical film 31, and the roller 27 is moved to one end of the optical film 31 as shown in FIG. As shown in FIG. 19, the optical film 31 is moved to the other end.

なお、上記実施例では、前記ローラ掛けを、光学フィルム31の中央部に対応する部分から開始しているが、このローラ掛けは、前記光学フィルム31の一端から他端に向かって行ってもよく、さらに、前記ローラ掛けは、液晶素子30側から行ってもよい。   In addition, in the said Example, although the said roller hanging is started from the part corresponding to the center part of the optical film 31, this roller hanging may be performed toward the other end from the said optical film 31. Further, the roller application may be performed from the liquid crystal element 30 side.

この発明の第1の実施例を示す液晶素子と光学フィルムとを貼り付けるための貼り付け装置の断面図。Sectional drawing of the sticking apparatus for sticking the liquid crystal element and optical film which show 1st Example of this invention. 前記貼り付け装置の基台の平面図。The top view of the base of the said sticking apparatus. 第1の実施例の貼り付け方法の第1工程を示す図。The figure which shows the 1st process of the sticking method of a 1st Example. 第1の実施例の貼り付け方法の第2工程を示す図。The figure which shows the 2nd process of the sticking method of a 1st Example. 第1の実施例の貼り付け方法の第3工程を示す図。The figure which shows the 3rd process of the sticking method of a 1st Example. 第1の実施例の貼り付け方法の第4工程を示す図。The figure which shows the 4th process of the sticking method of a 1st Example. 前記第3工程における光学フィルムが液晶素子に引き付けられる様子を模式的に示した図。The figure which showed typically a mode that the optical film in the said 3rd process was attracted | sucked to a liquid crystal element. 第1の実施例の貼り付け方法における他のローラ掛け方法を示す図。The figure which shows the other roller hanging method in the sticking method of a 1st Example. この発明の第2の実施例を示す液晶素子と光学フィルムとを貼り付けるための貼り付け装置の断面図。Sectional drawing of the bonding apparatus for bonding the liquid crystal element and optical film which show the 2nd Example of this invention. 前記貼り付け装置の基台の平面図。The top view of the base of the said sticking apparatus. 第2の実施例の貼り付け方法の第1工程を示す図。The figure which shows the 1st process of the sticking method of a 2nd Example. 第2の実施例の貼り付け方法の第2工程を示す図。The figure which shows the 2nd process of the sticking method of a 2nd Example. 第2の実施例の貼り付け方法の第3工程を示す図。The figure which shows the 3rd process of the sticking method of a 2nd Example. 第2の実施例の貼り付け方法の第4工程を示す図。The figure which shows the 4th process of the bonding method of a 2nd Example. 第2の実施例の貼り付け方法の第5工程を示す図。The figure which shows the 5th process of the bonding method of a 2nd Example. 第2の実施例の貼り付け方法の第6工程を示す図。The figure which shows the 6th process of the sticking method of a 2nd Example. 第2の実施例の貼り付け方法の第7工程を示す図。The figure which shows the 7th process of the sticking method of a 2nd Example. 第2の実施例の貼り付け方法の第8工程を示す図。The figure which shows the 8th process of the sticking method of a 2nd Example. 第2の実施例の貼り付け方法の第9工程を示す図。The figure which shows the 9th process of the sticking method of a 2nd Example.

符号の説明Explanation of symbols

1…密閉型容器、2…基台、5…容器体、7…ステージ、8…光学フィルム載置面、17…分割型ステージ、18…光学フィルム載置面、19…中央ステージ部材、20,21,22,23…枠状ステージ部材、24…液晶素子支持台、25,27…ローラ、30…液晶素子、31…光学フィルム、32…粘着面。   DESCRIPTION OF SYMBOLS 1 ... Sealed container, 2 ... Base, 5 ... Container body, 7 ... Stage, 8 ... Optical film mounting surface, 17 ... Split type stage, 18 ... Optical film mounting surface, 19 ... Central stage member, 20, 21, 22, 23, a frame-shaped stage member, 24, a liquid crystal element support, 25, 27, rollers, 30, a liquid crystal element, 31, an optical film, 32, an adhesive surface.

Claims (6)

液晶素子と、前記液晶素子に対する貼り付け面に粘着面が形成された光学フィルムとの貼り付け方法において、
多孔質材からなり、平坦面に形成された光学フィルム載置面を有し、開閉可能な密閉型容器内に設けられた通気性ステージの上に、前記光学フィルムを、その粘着面とは反対面を前記ステージに対向させて配置し、前記ステージ内の空気を前記容器外に排気することにより前記ステージ内を減圧して前記ステージ上に前記光学フィルムを吸着する工程と、
前記ステージ上に吸着された前記光学フィルムの上に、液晶素子を、その光学フィルム貼り付け面を前記光学フィルムに対向させて配置する工程と、
前記容器を密閉して前記容器内を減圧し、前記容器内の気圧と前記ステージ内の気圧とに差を生じさせて、その気圧差により、前記光学フィルムをその中央部から周縁部に向かって前記液晶素子に貼り付ける工程と、
を備えることを特徴とする液晶素子と光学フィルムの貼り付け方法。
In the bonding method between the liquid crystal element and the optical film having an adhesive surface formed on the bonding surface for the liquid crystal element,
The optical film is made of a porous material and has an optical film mounting surface formed on a flat surface. The optical film is opposite to the adhesive surface on a breathable stage provided in an openable / closable sealed container. Placing the surface facing the stage, depressurizing the stage by exhausting the air in the stage to the outside of the container, and adsorbing the optical film on the stage;
A step of disposing a liquid crystal element on the optical film adsorbed on the stage with its optical film attachment surface facing the optical film;
The container is sealed, the inside of the container is depressurized, and a difference is generated between the air pressure in the container and the air pressure in the stage, and the optical film is moved from the central portion toward the peripheral portion by the pressure difference. Attaching to the liquid crystal element;
A method for attaching a liquid crystal element and an optical film, comprising:
密閉型容器内が減圧された状態でステージ内の減圧による光学フィルムの吸着を解除し、前記ステージへの前記光学フィルムの吸着力に、前記光学フィルムの中央部から周辺に向かって弱くなる勾配を持たせることにより、前記光学フィルムを、その中央部から周縁部に向かって液晶素子に引き付けて前記液晶素子に貼り付けることを特徴とする請求項1に記載の液晶素子と光学フィルムの貼り付け方法。   The suction of the optical film due to the decompression in the stage is released in a state where the inside of the sealed container is decompressed, and the suction force of the optical film to the stage has a gradient that becomes weaker from the center to the periphery of the optical film. 2. The method for attaching a liquid crystal element and an optical film according to claim 1, wherein the optical film is attached to the liquid crystal element by being attracted to the liquid crystal element from a central part toward a peripheral part. . 通気性ステージは、その中央部に通気孔が配置され、その通気孔から前記ステージ内に空気を流入させることにより、前記ステージへの光学フィルムの吸着力に、前記通気孔を中心にして前記光学フィルムの中央部から周辺に向かって弱くなる勾配を形成することを特徴とする請求項2に記載の液晶素子と光学フィルムの貼り付け方法。   The breathable stage has a vent hole at the center thereof, and air is allowed to flow into the stage from the vent hole, so that the optical film attracts the stage to the optical film with the vent hole at the center. The method for attaching a liquid crystal element and an optical film according to claim 2, wherein a gradient that weakens from the center to the periphery of the film is formed. ステージは、光学フィルムが載置される領域の中央部に対応する中央ステージ部材と、前記中央ステージ部材の周囲を同心状に囲む枠形状に形成された複数の枠状ステージ部材とが、隣り合うステージ部材間を気密状態に遮断して配置された分割型ステージからなっており、前記ステージ上に前記光学フィルムを載置し、前記ステージの各ステージ部材内の空気を排気して前記ステージ上に前記光学フィルムを吸着し、密閉型容器内を減圧した後、前記各ステージ部材内の気圧を前記中央ステージ部材から順に昇圧させることにより、前記光学フィルムを、その中央部から周縁部に向かって液晶素子に押し付けて前記液晶素子に貼り付けることを特徴とする請求項1に記載の液晶素子と光学フィルムの貼り付け方法。   The stage is adjacent to a central stage member corresponding to the central portion of the region where the optical film is placed, and a plurality of frame-shaped stage members formed in a frame shape concentrically surrounding the central stage member. It consists of a split-type stage arranged with the stage members shut off in an airtight state, the optical film is placed on the stage, and the air in each stage member of the stage is exhausted onto the stage. After adsorbing the optical film and depressurizing the inside of the sealed container, the pressure in each stage member is increased in order from the central stage member, whereby the optical film is liquid crystal from the central part toward the peripheral part. The method for attaching a liquid crystal element and an optical film according to claim 1, wherein the liquid crystal element is attached to the liquid crystal element by being pressed against the element. 光学フィルムを液晶素子に貼り付けた後に、ローラ掛けにより、前記光学フィルムと液晶素子とをさらに強く貼り付けることを特徴とする請求項1〜4のいずれかに記載の液晶素子と光学フィルムの貼り付け方法。   The optical film and the optical film according to any one of claims 1 to 4, wherein the optical film and the liquid crystal element are further strongly attached by roller hanging after the optical film is attached to the liquid crystal element. Attaching method. ローラ掛けは、光学フィルムの中央部に対応する部分から開始することを特徴とする請求項5に記載の液晶素子と光学フィルムの貼り付け方法。   6. The method for attaching a liquid crystal element and an optical film according to claim 5, wherein the roller hooking is started from a portion corresponding to the central portion of the optical film.
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JPS5218199A (en) * 1975-08-01 1977-02-10 Hitachi Ltd Liquid crystal display element process
JPS55147612A (en) * 1979-05-09 1980-11-17 Toshiba Corp Polarizing plate gluing device
JPS55160439A (en) * 1979-05-31 1980-12-13 Chiyou Lsi Gijutsu Kenkyu Kumiai Device for fixing thin plate
JPS62297815A (en) * 1986-06-18 1987-12-25 Hitachi Ltd Method for sticking polarizing plate for liquid crystal display element
JPH055878A (en) * 1991-06-28 1993-01-14 Seiko Instr Inc Method and device for sticking polarizing plate
JPH0623848A (en) * 1992-07-07 1994-02-01 Sun Tec:Kk Suction device
JPH06143073A (en) * 1992-10-27 1994-05-24 Sony Corp Vacuum chuck plate
JPH1114827A (en) * 1997-06-23 1999-01-22 Hitachi Ltd Polarizing plate sticking device
JP2003131211A (en) * 2001-10-29 2003-05-08 Shintex Japan Corp Sticking method for sheet film and sticking device for the sheet film
JP2005156907A (en) * 2003-11-26 2005-06-16 Hitachi Displays Ltd Method and device for manufacturing display device

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5218199A (en) * 1975-08-01 1977-02-10 Hitachi Ltd Liquid crystal display element process
JPS55147612A (en) * 1979-05-09 1980-11-17 Toshiba Corp Polarizing plate gluing device
JPS55160439A (en) * 1979-05-31 1980-12-13 Chiyou Lsi Gijutsu Kenkyu Kumiai Device for fixing thin plate
JPS62297815A (en) * 1986-06-18 1987-12-25 Hitachi Ltd Method for sticking polarizing plate for liquid crystal display element
JPH055878A (en) * 1991-06-28 1993-01-14 Seiko Instr Inc Method and device for sticking polarizing plate
JPH0623848A (en) * 1992-07-07 1994-02-01 Sun Tec:Kk Suction device
JPH06143073A (en) * 1992-10-27 1994-05-24 Sony Corp Vacuum chuck plate
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