JP2010139990A - Apparatus for manufacturing protective plate integrated display panel - Google Patents

Apparatus for manufacturing protective plate integrated display panel Download PDF

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JP2010139990A
JP2010139990A JP2008318901A JP2008318901A JP2010139990A JP 2010139990 A JP2010139990 A JP 2010139990A JP 2008318901 A JP2008318901 A JP 2008318901A JP 2008318901 A JP2008318901 A JP 2008318901A JP 2010139990 A JP2010139990 A JP 2010139990A
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elastic members
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protective plate
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JP2010139990A5 (en
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Masayuki Takahashi
政之 高橋
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Casio Computer Co Ltd
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Casio Computer Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an apparatus for manufacturing a protective plate integrated display panel capable of bonding a display element to an observation surface-protective plate without producing air bubbles between an adhesive layer and the display element and observation surface-protective plate to provide the protective plate integrated display panel having good display quality. <P>SOLUTION: A bonding tool 10 comprises: a grid-like frame member 11 disposed by arranging a plurality of through-holes in the row direction and the column direction; a plurality of first elastic members 13 which are fitted to the plurality of through-holes of a predetermined row of the frame member 11 so as to be slidably in respective axial directions; and a plurality of second elastic members 14 which are softer than the first elastic member 13 and are fitted to the plurality of through-holes of the other rows of the frame member 11 so as to be slidable in respective axial directions. The bonding tool is placed on one side surface of a laminate by laminating the display element 1 and the protective plate 6 while interposing the adhesive layer 7 between them, wherein the bonding tool 10 is pressed by a pressing roller 15. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

この発明は、保護板一体型表示パネルの製造装置に関する。   The present invention relates to an apparatus for manufacturing a protection panel integrated display panel.

画像を表示する表示素子の観察側に観察面保護板を配置した表示パネルとして、前記表示素子と前記保護板とを接着層によって接合した保護板一体型表示パネルがある。   As a display panel in which an observation surface protection plate is arranged on the observation side of a display element that displays an image, there is a protection plate integrated display panel in which the display element and the protection plate are joined together by an adhesive layer.

この保護板一体型表示パネルは、前記表示素子と前記保護板とを、これらの間に未重合樹脂等からなる接着層を介在させて積層し、その積層体を一方の面側から加圧することにより、前記表示素子と前記保護板とを前記接着層によって接合することにより製造されている(特許文献1参照)。
特開平6−337411号公報
In this protection plate integrated display panel, the display element and the protection plate are laminated with an adhesive layer made of unpolymerized resin or the like interposed therebetween, and the laminate is pressed from one surface side. Thus, the display element and the protective plate are manufactured by bonding with the adhesive layer (see Patent Document 1).
JP-A-6-337411

上記保護板一体型表示パネルは、その製造に際して、前記表示素子と前記接着層との間または前記保護板と前記接着層との間に空気が閉じ込められて気泡を生じ、表示品質を低下させることがある。   The protective plate-integrated display panel, when manufactured, has air bubbles trapped between the display element and the adhesive layer or between the protective plate and the adhesive layer, thereby generating bubbles, thereby reducing display quality. There is.

この発明は、表示素子と観察面保護板とをその接着層との間に気泡を生じさせること無く接合し、良好な表示品質の保護板一体型表示パネルを得ることができる保護板一体型表示パネルの製造装置を提供することを目的としたものである。   The present invention relates to a protection plate integrated display capable of obtaining a protection panel integrated display panel with good display quality by bonding a display element and an observation surface protection plate without causing bubbles between the adhesive layer. The object is to provide a panel manufacturing apparatus.

この発明の請求項1に記載の保護板一体型表示パネルの製造装置は、
画像を表示する表示素子と、前記表示素子の観察側に配置された観察面保護板とを、これらの間に接着層を介在させて積層し、その積層体を一方の面側から加圧することにより、前記表示素子と前記保護板とを前記接着層によって接合した保護板一体型表示パネルの製造装置において、
少なくとも前記接着層に対応する領域に複数の貫通孔が行方向及び列方向に配列させて設けられた格子状の枠部材と、前記枠部材の予め定めた行の前記複数の貫通孔にそれぞれその軸方向に摺動可能に嵌装された複数の第1の弾性部材と、前記第1の弾性部材よりも軟質で、前記枠部材の他の行の前記複数の貫通孔にそれぞれその軸方向に摺動可能に嵌装された複数の第2の弾性部材とからなり、前記表示素子と前記保護板とをその間に前記接着層を介在させて積層した積層体の一方の面上に載置される接合冶具を備えることを特徴とする。
The protective plate integrated display panel manufacturing apparatus according to claim 1 of the present invention is
A display element for displaying an image and an observation surface protection plate arranged on the observation side of the display element are laminated with an adhesive layer interposed therebetween, and the laminate is pressed from one surface side. In the manufacturing apparatus of the protection plate integrated display panel in which the display element and the protection plate are joined by the adhesive layer,
A lattice-shaped frame member provided with a plurality of through holes arranged in a row direction and a column direction at least in a region corresponding to the adhesive layer, and a plurality of through holes in a predetermined row of the frame member, respectively. A plurality of first elastic members that are slidably fitted in the axial direction, and are softer than the first elastic members, and are respectively axially inserted into the plurality of through holes in the other rows of the frame members. It comprises a plurality of second elastic members slidably fitted, and is placed on one surface of a laminate in which the display element and the protective plate are laminated with the adhesive layer interposed therebetween. It is characterized by comprising a joining jig.

請求項2に記載の発明は、前記請求項1に記載の保護板一体型表示パネルの製造装置において、前記枠部材の複数の貫通孔は、少なくとも3行以上設けられており、そのうちの中央の行の複数の貫通孔にそれぞれ第1の弾性部材が嵌装され、両側の行の複数の貫通孔にそれぞれ前記第1の弾性部材よりも軟質な第2の弾性部材が嵌装されていることを特徴とする。   According to a second aspect of the present invention, in the manufacturing apparatus of the protection plate integrated display panel according to the first aspect, the plurality of through holes of the frame member are provided in at least three rows, of which the center A first elastic member is fitted in each of the plurality of through holes in the row, and a second elastic member that is softer than the first elastic member is fitted in each of the plurality of through holes in the rows on both sides. It is characterized by.

請求項3に記載の発明は、前記請求項1または2に記載の保護板一体型表示パネルの製造装置において、前記接合冶具上を行方向の一端から他端に向かって移動し、前記複数の第1の弾性部材及び第2の弾性部材を前記行方向への配列順に順次押圧して、これらの弾性部材を前記積層体の前記一方の面に押付ける加圧ローラをさらに備えることを特徴とする。   According to a third aspect of the present invention, in the protection plate-integrated display panel manufacturing apparatus according to the first or second aspect, the joint jig moves on the joining jig from one end to the other end in the row direction. A pressure roller that sequentially presses the first elastic member and the second elastic member in the order of arrangement in the row direction and presses the elastic member against the one surface of the laminate; To do.

請求項4に記載の発明は、前記請求項3に記載の保護板一体型表示パネルの製造装置において、前記加圧ローラは、ローラ軸と、前記接合冶具の全ての弾性部材の配列行に跨って対応する長さを有し、前記ローラ軸に装着されたローラ体とからなり、前記ローラ体は、その全長にわたって均一な硬さを有していることを特徴とする。   According to a fourth aspect of the present invention, in the manufacturing apparatus of the protection plate integrated display panel according to the third aspect, the pressure roller extends over an array row of all elastic members of the roller shaft and the joining jig. And a roller body mounted on the roller shaft, the roller body having a uniform hardness over its entire length.

請求項5に記載の発明は、前記請求項3に記載の保護板一体型表示パネルの製造装置において、前記加圧ローラは、ローラ軸と、前記接合冶具の第1の弾性部材の配列行と第2の弾性部材の配列行とにそれぞれ対応させて分割され、前記ローラ軸に装着された複数の分割ローラ体とからなり、これらの分割ローラ体のうちの前記第1の弾性部材の配列行に対応する分割ローラ体と、前記第2の弾性部材の配列行に対応する分割ローラ体とは、互いに異なる硬さを有していることを特徴とする。   According to a fifth aspect of the present invention, in the manufacturing apparatus of the protection plate integrated display panel according to the third aspect, the pressure roller includes a roller shaft and an array row of the first elastic members of the joining jig. A plurality of divided roller bodies that are divided in correspondence with the arrangement rows of the second elastic members and are mounted on the roller shaft, and the arrangement rows of the first elastic members among these divided roller bodies And the divided roller body corresponding to the array row of the second elastic members have different hardnesses.

請求項6に記載の発明は、前記請求項5に記載の保護板一体型表示パネルの製造装置において、前記接合冶具は、第1の弾性部材の配列行を挟んでその両側にそれぞれ、前記第1の弾性部材よりも軟質な第2の弾性部材の配列行を少なくとも2行ずつ有しており、前記加圧ローラの複数の分割ローラ体のうちの隣り合う前記第2の弾性部材の配列行にそれぞれ対応する分割ローラ体の一方と他方は、互いに異なる硬さを有していることを特徴とする。   According to a sixth aspect of the present invention, in the apparatus for manufacturing a protection plate-integrated display panel according to the fifth aspect, the joining jig is provided on each side of the first elastic member with the first elastic member interposed therebetween. There are at least two rows of second elastic members that are softer than one elastic member, and the rows of the second elastic members adjacent to each other among the plurality of divided roller bodies of the pressure roller. One and the other of the divided roller bodies respectively corresponding to the above have a different hardness.

この発明の保護板一体型表示パネルの製造装置によれば、表示素子と観察面保護板とをその接着層との間に気泡を生じさせること無く接合し、良好な表示品質の保護板一体型表示パネルを得ることができる。   According to the protective plate integrated display panel manufacturing apparatus of the present invention, the display element and the observation surface protective plate are joined to the adhesive layer without generating bubbles, and the protective plate integrated type with good display quality is obtained. A display panel can be obtained.

(第1の実施形態)
図1は保護板一体型表示パネルの断面図であり、この保護板一体型表示パネルは、画像を表示する表示素子1と、前記表示素子1の観察側に配置された観察面保護板6とを、これらの間に設けられた接着層7によって接合したものである。
(First embodiment)
FIG. 1 is a cross-sectional view of a protection plate integrated display panel. The protection plate integrated display panel includes a display element 1 for displaying an image, and an observation surface protection plate 6 disposed on the observation side of the display element 1. Are bonded by an adhesive layer 7 provided therebetween.

前記表示素子1は、例えば液晶表示素子であり、予め定めた間隙を設けて対向配置され、画面エリアを囲む枠状のシール材4を介して接合された観察側とその反対側の一対の透明基板2,3と、これらの基板2,3間の間隙の前記シール材4で囲まれた領域に封入された液晶層5とからなっている。なお、図1では省略しているが、この液晶表示素子1は、前記一対の基板2,3の外面にそれぞれ配置された一対の偏光板を備えている。   The display element 1 is, for example, a liquid crystal display element. The display element 1 is opposed to each other with a predetermined gap, and is paired with a transparent side on the opposite side and an observation side joined via a frame-shaped sealing material 4 surrounding the screen area. It consists of substrates 2 and 3 and a liquid crystal layer 5 enclosed in a region surrounded by the sealing material 4 in the gap between the substrates 2 and 3. Although not shown in FIG. 1, the liquid crystal display element 1 includes a pair of polarizing plates disposed on the outer surfaces of the pair of substrates 2 and 3.

この液晶表示素子1は、TFT(薄膜トランジスタ)をアクティブ素子としたアクティブマトリックス液晶表示素子であり、図1では省略しているが、一方の基板、例えば観察側とは反対側の基板3の内面に、行方向及び列方向に配列させて形成された複数の透明な画素電極と、これらの画素電極にそれぞれ対応させて配置され、対応する画素電極に接続された複数のTFTと、各行のTFTにゲート信号を供給する複数の走査線と、各列のTFTにデータ信号を供給する複数の信号線とが設けられ、他方の基板、例えば観察側の基板2の内面に、前記複数の画素電極の配列領域に対向する一枚膜状の透明な対向電極が設けられている。   The liquid crystal display element 1 is an active matrix liquid crystal display element using TFTs (thin film transistors) as active elements. Although omitted in FIG. 1, the liquid crystal display element 1 is formed on the inner surface of one substrate, for example, the substrate 3 opposite to the observation side. A plurality of transparent pixel electrodes arranged in a row direction and a column direction, a plurality of TFTs arranged corresponding to these pixel electrodes and connected to the corresponding pixel electrodes, and a TFT in each row A plurality of scanning lines for supplying gate signals and a plurality of signal lines for supplying data signals to the TFTs in each column are provided, and the plurality of pixel electrodes are arranged on the inner surface of the other substrate, for example, the substrate 2 on the observation side. A single film-like transparent counter electrode facing the array region is provided.

さらに、図1では省略しているが、前記観察側基板2の内面には、前記複数の画素電極と対向電極とが互いに対向する領域からなる複数の画素にそれぞれ対応させて、赤、緑、青の3色のカラーフィルタが設けられており、前記対向電極は、前記カラーフィルタの上に形成されている。   Further, although omitted in FIG. 1, the inner surface of the observation-side substrate 2 has red, green, and red corresponding to a plurality of pixels each having a region in which the plurality of pixel electrodes and the counter electrode face each other. Three blue color filters are provided, and the counter electrode is formed on the color filter.

また、前記観察面保護板6は、強化ガラス等からなっており、前記液晶表示素子1の観察側の面の外形よりも大きい矩形形状に形成されている。   The observation surface protection plate 6 is made of tempered glass or the like, and is formed in a rectangular shape larger than the outer shape of the observation side surface of the liquid crystal display element 1.

さらに、前記接着層7は、例えば透明な両面粘着シートからなっており、前記液晶表示素子1の観察側の面の外形と実質的に同じ形状、または、前記液晶表示素子1の観察側の面の外形よりも小さく前記画面エリアよりも大きい形状に形成されている。   Further, the adhesive layer 7 is made of, for example, a transparent double-sided pressure-sensitive adhesive sheet, and has substantially the same shape as that of the observation side surface of the liquid crystal display element 1 or the observation side surface of the liquid crystal display element 1. The outer shape is smaller than the outer shape and larger than the screen area.

前記保護板一体型表示パネルは、前記液晶表示素子1と前記保護板6とを、これらの間に前記接着層7を介在させて積層し、その積層体を一方の面側から加圧することにより、前記表示素子1と前記保護板6とを前記接着層7によって接合することにより製造する。   The protective plate integrated display panel is formed by laminating the liquid crystal display element 1 and the protective plate 6 with the adhesive layer 7 interposed therebetween, and pressurizing the laminated body from one surface side. The display element 1 and the protective plate 6 are manufactured by bonding with the adhesive layer 7.

図2〜図5はこの発明の第1の実施例を示しており、図2は前記保護板一体型表示パネルを製造するための製造装置の斜視図、図3は前記製造装置を構成する接合冶具の分解斜視図、図4は前記接合冶具の一部分の拡大断面図である。なお、図2及び図3では、前記液晶表示素子1を簡略化している。   2 to 5 show a first embodiment of the present invention, FIG. 2 is a perspective view of a manufacturing apparatus for manufacturing the protective plate integrated display panel, and FIG. 3 is a joint constituting the manufacturing apparatus. FIG. 4 is an enlarged cross-sectional view of a part of the joining jig. 2 and 3, the liquid crystal display element 1 is simplified.

この製造装置は、図2のように、前記液晶表示素子1と前記保護板6とをその間に前記接着層7を介在させて積層した積層体の一方の面上に載置される接合冶具10を備えている。   As shown in FIG. 2, the manufacturing apparatus includes a joining jig 10 placed on one surface of a laminate in which the liquid crystal display element 1 and the protective plate 6 are laminated with the adhesive layer 7 interposed therebetween. It has.

図3のように、前記接合冶具10は、前記接着層7の平面形状よりも大きい外形を有し、少なくとも前記接着層7に対応する領域の全体に、複数の貫通孔12が行方向及び列方向に配列させて設けられた格子状の枠部材11と、前記枠部材11の予め定めた行の前記複数の貫通孔12にそれぞれその軸方向(枠部材11の厚さ方向)に摺動可能に嵌装された複数の第1の弾性部材13と、前記第1の弾性部材13よりも軟質で、前記枠部材11の他の行の前記複数の貫通孔12にそれぞれその軸方向に摺動可能に嵌装された複数の第2の弾性部材14とからなっている。   As shown in FIG. 3, the joining jig 10 has an outer shape larger than the planar shape of the adhesive layer 7, and a plurality of through holes 12 are arranged in the row direction and the column at least in the entire region corresponding to the adhesive layer 7. A grid-like frame member 11 arranged in a direction and a plurality of through holes 12 in a predetermined row of the frame member 11 can slide in the axial direction (thickness direction of the frame member 11). A plurality of first elastic members 13 fitted to the first elastic member 13 and softer than the first elastic member 13, and slide in the axial direction in the plurality of through holes 12 in the other rows of the frame members 11, respectively. It consists of a plurality of second elastic members 14 fitted in a possible manner.

前記枠部材11は、硬質樹脂からなる成形品、または複数枚の帯状金属板を格子状に組み合わせたものであり、前記複数の貫通孔12は、少なくとも3行以上設けられている。なお、この実施例の枠部材11は、前記複数の貫通孔12を6行及び7列に配列させて設けたものであり、これらの貫通孔12はそれぞれ、平面形状が正方形状または長方形状に形成された、同じ平面形状と軸方向長さを有する角孔からなっている。   The frame member 11 is a molded product made of hard resin, or a combination of a plurality of strip-shaped metal plates in a lattice shape, and the plurality of through holes 12 are provided in at least three rows. The frame member 11 of this embodiment is provided with the plurality of through holes 12 arranged in 6 rows and 7 columns, and each of the through holes 12 has a square shape or a rectangular shape in plan view. It consists of a square hole having the same planar shape and axial length.

また、前記複数の第1の弾性部材13はそれぞれ、比較的硬質なゴムからなる成形品、前記複数の第2の弾性部材14はそれぞれ、第1の弾性部材13よりも軟質なゴムからなる成形品であり、これらの弾性部材13,14は、前記貫通孔12の平面形状に対応した同じ平面積と前記貫通孔12の軸方向長さよりも若干大きい長さを有する角棒状の形状に形成されている。   Further, each of the plurality of first elastic members 13 is a molded product made of relatively hard rubber, and each of the plurality of second elastic members 14 is a molding made of rubber softer than the first elastic member 13. These elastic members 13 and 14 are formed in a square bar shape having the same flat area corresponding to the planar shape of the through hole 12 and a length slightly larger than the axial length of the through hole 12. ing.

そして、前記比較的硬質なゴムからなる複数の第1の弾性部材(以下、硬質弾性部材という)13は、前記枠部材11に設けられた各行の複数の貫通孔12のうちの中央の2つの行の複数の貫通孔12にそれぞれ嵌装され、前記軟質なゴムからなる複数の第2の弾性部材(以下、軟質弾性部材という)14は、前記枠部材11の両側の2つずつ行の複数の貫通孔12にそれぞれ嵌装されている。   A plurality of first elastic members (hereinafter referred to as hard elastic members) 13 made of relatively hard rubber are provided at the center of the plurality of through holes 12 in each row provided in the frame member 11. A plurality of second elastic members (hereinafter referred to as “soft elastic members”) 14, which are respectively fitted in the plurality of through holes 12 in the row and made of the soft rubber, are arranged in two rows on each side of the frame member 11. The through holes 12 are respectively fitted.

前記枠部材11と前記複数の硬質弾性部材13及び軟質弾性部材14とからなる接合冶具10は、前記液晶表示素子1と前記保護板6とをその間に前記接着層7を介在させて積層した積層体の一方の面上に、前記枠部材11の一方の面(以下、下面という)を前記積層体に対向させ、前記枠部材11の下面と前記複数の硬質弾性部材13及び軟質弾性部材14の下端面(枠部材11の下面側の端面)とをそれぞれ前記積層体の一方の面に当接させて、前記複数の硬質弾性部材13及び軟質弾性部材14の上端側の部分(以下、頭部という)を前記枠部材11上に突出させた状態で載置される。   The joining jig 10 composed of the frame member 11 and the plurality of hard elastic members 13 and soft elastic members 14 is a laminate in which the liquid crystal display element 1 and the protective plate 6 are laminated with the adhesive layer 7 interposed therebetween. On one surface of the body, one surface (hereinafter referred to as a lower surface) of the frame member 11 is opposed to the laminated body, and the lower surface of the frame member 11 and the plurality of hard elastic members 13 and soft elastic members 14 A lower end surface (an end surface on the lower surface side of the frame member 11) is brought into contact with one surface of the laminated body, and upper end side portions (hereinafter referred to as heads) of the plurality of hard elastic members 13 and soft elastic members 14 are contacted. ) Is projected on the frame member 11.

なお、前記複数の硬質弾性部材13及び軟質弾性部材14はそれぞれ、その上端側の部分(以下、頭部という)よりも下端側を前記頭部よりも若干細く形成し、この下端側の部分と前記頭部との間に段面13a,14aを形成した形状に形成され、前記枠部材11の複数の貫通孔12はそれぞれ、その下端側の内周に、前記弾性部材13,14の段面13a,14aを受け止める弾性部材抜け止め部12aを形成した形状に形成されており、したがって、接合冶具10を前記積層体の一方の面上に載置する際に、前記弾性部材13,14が前記枠部材11から抜け落ちることは無い。   Each of the plurality of hard elastic members 13 and soft elastic members 14 is formed such that the lower end side is slightly narrower than the upper end portion (hereinafter referred to as the head portion) and the lower end side portion. A step surface 13a, 14a is formed between the head portion and the plurality of through holes 12 of the frame member 11, respectively, on the inner periphery on the lower end side thereof, the step surface of the elastic members 13, 14 13a, 14a is formed in a shape that forms an elastic member retaining portion 12a. Therefore, when the joining jig 10 is placed on one surface of the laminate, the elastic members 13, 14 are It does not fall out of the frame member 11.

また、この実施例の製造装置は、図2のように、前記積層体の一方の面上に載置された前記接合冶具10上を行方向の一端から他端に向かって移動し、前記複数の硬質弾性部材13及び軟質弾性部材14をそれぞれ前記行方向への配列順に順次押圧して、これらの弾性部材13,14を前記積層体の前記一方の面に押付ける加圧ローラ15をさらに備えている。   Further, as shown in FIG. 2, the manufacturing apparatus of this embodiment moves on the joining jig 10 placed on one surface of the laminated body from one end to the other end in the row direction. And a pressing roller 15 that presses the hard elastic member 13 and the soft elastic member 14 sequentially in the order of arrangement in the row direction and presses the elastic members 13 and 14 against the one surface of the laminate. ing.

この加圧ローラ15は、ローラ軸16と、前記接合冶具10の全ての弾性部材13,14の配列行に跨って対応する長さを有し、前記ローラ軸16に装着されたローラ体17とからなっており、前記ローラ体17は、その全長にわたって均一な硬さを有する硬質ゴムからなっている。   The pressure roller 15 has a roller shaft 16 and a length corresponding to the arrangement row of all the elastic members 13 and 14 of the joining jig 10, and a roller body 17 mounted on the roller shaft 16. The roller body 17 is made of hard rubber having a uniform hardness over its entire length.

前記製造装置は、前記液晶表示素子1と前記保護板6とを、これらの間に前記両面粘着シートからなる接着層(以下、両面粘着シートという)7を介在させて積層した積層体を、その一方の面側から加圧して前記液晶表示素子1と保護板6とを前記両面粘着シート7によって接合するための装置であり、保護板一体型表示パネルは、次のような手順で製造する。   The manufacturing apparatus includes a laminate in which the liquid crystal display element 1 and the protective plate 6 are laminated with an adhesive layer (hereinafter, referred to as a double-sided pressure-sensitive adhesive sheet) 7 made of the double-sided pressure-sensitive adhesive sheet interposed therebetween. It is an apparatus for joining the liquid crystal display element 1 and the protective plate 6 with the double-sided pressure-sensitive adhesive sheet 7 by applying pressure from one surface side, and the protective plate-integrated display panel is manufactured by the following procedure.

まず、前記液晶表示素子1の観察側の面と前記保護板6の液晶表示素子1と対向する面のいずれか一方、例えば前記液晶表示素子1の観察側の面に、両面がそれぞれセパレータ(剥離紙)で保護された両面粘着シート7を、その一方の面のセパレータを剥がして貼り付け、その後に、前記両面粘着シート7の他方の面のセパレータを剥がして、この両面粘着シート7の上に前記保護板6を重ねる。   First, on either the surface on the observation side of the liquid crystal display element 1 or the surface of the protective plate 6 facing the liquid crystal display element 1, for example, the surface on the observation side of the liquid crystal display element 1, both surfaces are separated (separated). The double-sided pressure-sensitive adhesive sheet 7 protected with paper) is peeled off and attached to the separator on one side, and then the separator on the other side of the double-sided pressure-sensitive adhesive sheet 7 is peeled off. The protective plate 6 is stacked.

前記液晶表示素子1の観察側の面への両面粘着シート7の貼り付けは、可撓性を有する前記両面粘着シート7を湾曲させてその一端側から順に液晶表示素子1に押付けることによって行うのが好ましく、このようにすることにより、前記両面粘着シート7を前記液晶表示素子1の観察側の面に対して、その間に空気を閉じ込めること無く貼り付けることができる。   The double-sided pressure-sensitive adhesive sheet 7 is attached to the observation-side surface of the liquid crystal display element 1 by curving the flexible double-sided pressure-sensitive adhesive sheet 7 and pressing the liquid crystal display element 1 sequentially from one end side to the liquid crystal display element 1. In this way, the double-sided pressure-sensitive adhesive sheet 7 can be attached to the observation-side surface of the liquid crystal display element 1 without trapping air therebetween.

一方、前記保護板6は、液晶表示素子1の観察側の面に貼り付けられた両面粘着シート7の上に重ねて配置するため、前記両面粘着シート7と保護板6との間に空気が残留している。   On the other hand, since the protective plate 6 is disposed on the double-sided pressure-sensitive adhesive sheet 7 attached to the observation side surface of the liquid crystal display element 1, air is interposed between the double-sided pressure-sensitive adhesive sheet 7 and the protective plate 6. It remains.

次に、前記液晶表示素子1と保護板6とをその間に前記両面粘着シート7を介在させて積層した積層体の一方の面上、例えば前記液晶表示素子1の観察側とは反対側の面上に、前記接合冶具10を図2のように載置し、この接合冶具10の行方向の一端の上に、前記加圧ローラ15を予め定めた荷重を加えて接触させ、この加圧ローラ15を、前記荷重を一定に保ちながら回転駆動して前記行方向の一端から他端に向かって移動させる。   Next, on one surface of a laminate in which the liquid crystal display element 1 and the protective plate 6 are laminated with the double-sided pressure-sensitive adhesive sheet 7 interposed therebetween, for example, the surface opposite to the observation side of the liquid crystal display element 1 On top of this, the joining jig 10 is placed as shown in FIG. 2, and the pressure roller 15 is brought into contact with one end in the row direction of the joining jig 10 by applying a predetermined load. 15 is rotated while keeping the load constant and moved from one end to the other end in the row direction.

このように、前記加圧ローラ15を、接合冶具10への押圧力を一定に保ちながら行方向の一端から他端に向かって移動させると、前記接合冶具10の複数の硬質弾性部材13及び複数の軟質弾性部材14が、前記加圧ローラ15の移動にともなって、前記行方向への配列順に順次押圧され、これらの弾性部材13,14が前記積層体の一方の面(液晶表示素子1の観察側とは反対側の面)に押付けられる。   In this way, when the pressure roller 15 is moved from one end to the other end in the row direction while keeping the pressing force to the joining jig 10 constant, the plurality of hard elastic members 13 and the plurality of the joining jig 10 are arranged. As the pressure roller 15 moves, the soft elastic members 14 are sequentially pressed in the order of arrangement in the row direction, and the elastic members 13 and 14 are placed on one side of the laminate (the liquid crystal display element 1). It is pressed against the surface opposite to the observation side).

そのため、前記加圧ローラ15の移動にともなって、前記液晶表示素子1が、前記行方向の一端側から順に、両面粘着シート7との間に残った残留空気を排除しながら前記両面粘着シート7に押付けられ、この両面粘着シート7に貼り付けられる。   Therefore, with the movement of the pressure roller 15, the liquid crystal display element 1 sequentially removes residual air remaining between the double-sided pressure-sensitive adhesive sheet 7 from one end side in the row direction, and the double-sided pressure-sensitive adhesive sheet 7. To the double-sided pressure-sensitive adhesive sheet 7.

このとき、前記接合冶具10の中央の2つの行の複数の弾性部材13は比較的硬質なゴムからなる硬質弾性部材であり、また前記接合冶具10の両側の2つずつの行の複数の弾性部材14はそれぞれ、前記硬質弾性部材13よりも軟質なゴムからなる軟質弾性部材であるため、前記液晶表示素子1のうちの前記接合冶具10の硬質弾性部材13の行に対応する中央部が、前記接合冶具10の軟質弾性部材14の行に対応する両側部よりも強く前記両面粘着シート7に押付けられ、前記液晶表示素子1と両面粘着シート7との間の残留空気が、前記加圧ローラ15の移動にともなって、この加圧ローラ15の進行方向(行方向の他端方向)及び前記両面粘着シート7の両側方向に排除される。   At this time, the plurality of elastic members 13 in the central two rows of the joining jig 10 are hard elastic members made of relatively hard rubber, and the plurality of elastic members in two rows on both sides of the joining jig 10. Since each of the members 14 is a soft elastic member made of a softer rubber than the hard elastic member 13, a central portion corresponding to the row of the hard elastic members 13 of the joining jig 10 in the liquid crystal display element 1 is The pressure between the liquid crystal display element 1 and the double-sided pressure-sensitive adhesive sheet 7 is pressed against the double-sided pressure-sensitive adhesive sheet 7 more strongly than both sides corresponding to the rows of the soft elastic members 14 of the joining jig 10, and the pressure roller In accordance with the movement of the pressure roller 15, the pressure roller 15 is removed in the traveling direction (the other end direction in the row direction) and the both sides of the double-sided pressure-sensitive adhesive sheet 7.

図5は、前記液晶表示素子1と両面粘着シート7との間の残留空気の排除を示す概念図であり、前記残留空気は、図に矢線で示したように、前記硬質弾性部材13により押付けられた部分から前記加圧ローラ15の進行方向及び前記軟質弾性部材14により押付けられた部分に押し出され、さらに前記軟質弾性部材14により押付けられた部分から前記加圧ローラ15の進行方向及び両面粘着シート7の両側方向に押し出され、最終的に、前記両面粘着シート7の周囲に排除される。   FIG. 5 is a conceptual diagram showing exclusion of residual air between the liquid crystal display element 1 and the double-sided pressure-sensitive adhesive sheet 7, and the residual air is caused by the hard elastic member 13 as indicated by an arrow in the figure. It is pushed out from the pressed part to the advancing direction of the pressure roller 15 and to the part pressed by the soft elastic member 14, and further from the part pressed by the soft elastic member 14 to the advancing direction and both sides of the pressure roller 15. The pressure-sensitive adhesive sheet 7 is extruded in both directions, and is finally removed around the double-sided pressure-sensitive adhesive sheet 7.

そのため、前記液晶表示素子1を、前記両面粘着シート7に対して、その間に空気を閉じ込めることなく貼り付け、前記液晶表示素子1と前記保護板6とを前記両面粘着シート7によって接合することができる。   Therefore, the liquid crystal display element 1 is attached to the double-sided pressure-sensitive adhesive sheet 7 without confining air therebetween, and the liquid crystal display element 1 and the protective plate 6 are bonded by the double-sided pressure-sensitive adhesive sheet 7. it can.

なお、前記液晶表示素子1と保護板6とを両面粘着シート7によって接合した後は、オートクレーブ処理(加熱処理)を行うのが望ましく、このオートクレーブ処理により、残留空気をさらに確実に排除することができる。   In addition, after joining the said liquid crystal display element 1 and the protective plate 6 with the double-sided adhesive sheet 7, it is desirable to perform an autoclave process (heating process), and residual air can be excluded more reliably by this autoclave process. it can.

したがって、上記製造装置によれば、前記液晶表示素子1と保護板6とをその接着層である両面粘着シート7との間に気泡を生じさせること無く接合し、良好な表示品質の保護板一体型表示パネルを得ることができる。   Therefore, according to the manufacturing apparatus, the liquid crystal display element 1 and the protective plate 6 are joined to the double-sided pressure-sensitive adhesive sheet 7 as an adhesive layer without generating bubbles, and the protective plate with good display quality is obtained. A body-type display panel can be obtained.

(第2の実施形態)
図6はこの発明の第2の実施例を示す保護板一体型表示パネルの製造装置の斜視図である。なお、この実施例において、上記第1の実施例と同じものについては、図に同符号を付してその説明を省略する。
(Second Embodiment)
FIG. 6 is a perspective view of a protective plate integrated display panel manufacturing apparatus according to a second embodiment of the present invention. In this embodiment, the same components as those in the first embodiment are denoted by the same reference numerals in the drawings, and the description thereof is omitted.

この実施例の製造装置は、上記第1の実施例と同じ構成の接合冶具10を備え、さらに、前記接合冶具10の複数の硬質弾性部材13及び軟質弾性部材14を押圧するための加圧ローラとして、ローラ軸19と、前記接合冶具10の硬質弾性部材13の配列行と軟質弾性部材14の配列行とにそれぞれ対応させて分割され、前記ローラ軸19に装着された複数の分割ローラ体20a,20bとからなり、これらの分割ローラ体20a,20bのうちの前記硬質弾性部材13の配列行に対応する分割ローラ体20aと、前記軟質弾性部材14の配列行に対応する分割ローラ体20bとの硬さを互いに異ならせた分割型加圧ローラ18を備えたものである。   The manufacturing apparatus of this embodiment includes a joining jig 10 having the same configuration as that of the first embodiment, and further, a pressure roller for pressing the plurality of hard elastic members 13 and the soft elastic member 14 of the joining jig 10. As described above, a plurality of divided roller bodies 20 a that are divided in accordance with the roller shaft 19 and the array rows of the hard elastic members 13 and the soft elastic members 14 of the joining jig 10 and are attached to the roller shaft 19. 20b, of the divided roller bodies 20a and 20b, the divided roller body 20a corresponding to the row of the hard elastic members 13 and the divided roller body 20b corresponding to the row of the soft elastic members 14; Are provided with divided pressure rollers 18 having different hardnesses.

この製造装置は、前記分割型加圧ローラ18を、そのローラ軸19に予め定めた荷重を加えて前記接合冶具10の行方向の一端の上に接触させ、この分割型加圧ローラ18を、前記荷重を一定に保ちながら回転駆動して前記行方向の一端から他端に向かって移動させることにより、前記液晶表示素子1と保護板6とを前記両面粘着シート7によって接合する。   In this manufacturing apparatus, the divided pressure roller 18 is brought into contact with one end in the row direction of the joining jig 10 by applying a predetermined load to the roller shaft 19, and the divided pressure roller 18 is The liquid crystal display element 1 and the protective plate 6 are bonded to each other by the double-sided pressure-sensitive adhesive sheet 7 by rotating and driving from one end to the other end in the row direction while keeping the load constant.

この製造装置による保護板一体型表示パネルの製造においては、前記液晶表示素子1と保護板6とをこれらの間に前記両面粘着シート(接着層)7を介在させて積層した積層体が、前記接合冶具10が載置された一方の面、例えば前記液晶表示素子1の観察側とは反対側の面のうちの硬質弾性部材13の行に対応する中央部を、前記ローラ軸19に加えられた荷重(以下、軸荷重という)と、前記硬質弾性部材13の配列行に対応する分割ローラ体20a及び前記硬質弾性部材13のそれぞれの硬さに対応した押付け力で押圧され、硬質弾性部材13の行に対応する中央部を、前記軸荷重と、前記軟質弾性部材14の配列行に対応する分割ローラ体20b及び前記軟質弾性部材14のそれぞれの硬さに対応した押付け力で押圧される。   In the manufacture of the protective plate integrated display panel by this manufacturing apparatus, the laminate in which the liquid crystal display element 1 and the protective plate 6 are laminated with the double-sided pressure-sensitive adhesive sheet (adhesive layer) 7 interposed therebetween is provided. A central portion corresponding to the row of the hard elastic members 13 on one surface on which the joining jig 10 is placed, for example, the surface opposite to the observation side of the liquid crystal display element 1 is added to the roller shaft 19. The hard elastic member 13 is pressed with a pressing load corresponding to the hardness of the divided roller body 20a corresponding to the array row of the hard elastic members 13 and the hardness of the hard elastic members 13 (hereinafter referred to as axial load). The central portion corresponding to the row is pressed by the axial load and the pressing force corresponding to the hardness of each of the divided roller body 20b and the soft elastic member 14 corresponding to the arrangement row of the soft elastic members 14.

この製造装置において、前記分割型加圧ローラ18の硬質弾性部材13の配列行に対応する分割ローラ体20aの硬さと、軟質弾性部材14の配列行に対応する分割ローラ体20bの硬さはそれぞれ、前記軸荷重と分割ローラ体20a及び硬質弾性部材13のそれぞれの硬さに対応した押付け力が、前記軸荷重と分割ローラ体20b及び軟質弾性部材14のそれぞれの硬さに対応した押付け力よりも大きくなるように設定されており、したがって、上記第1の実施例の製造装置と同様に、前記液晶表示素子1と両面粘着シート7との間の残留空気を、最終的に前記両面粘着シート7の周囲に排除し、前記液晶表示素子1と保護板6とをその接着層である両面粘着シート7との間に気泡を生じさせること無く接合し、良好な表示品質の保護板一体型表示パネルを得ることができる。   In this manufacturing apparatus, the hardness of the split roller body 20a corresponding to the array row of the hard elastic members 13 of the split pressure roller 18 and the hardness of the split roller body 20b corresponding to the array row of the soft elastic members 14 are respectively. The pressing force corresponding to the shaft load and the hardness of each of the divided roller body 20a and the hard elastic member 13 is more than the pressing force corresponding to the hardness of the shaft load and the divided roller body 20b and the soft elastic member 14. Therefore, similarly to the manufacturing apparatus of the first embodiment, the residual air between the liquid crystal display element 1 and the double-sided pressure-sensitive adhesive sheet 7 is finally changed to the double-sided pressure-sensitive adhesive sheet. 7, and the liquid crystal display element 1 and the protective plate 6 are joined to the double-sided pressure-sensitive adhesive sheet 7 as an adhesive layer without causing bubbles, and a protective plate with good display quality is obtained. It is possible to obtain a type display panel.

そして、この実施例の製造装置は、前記接合冶具10の硬質弾性部材13の配列行と軟質弾性部材14の配列行とにそれぞれ対応させて分割された複数の分割ローラ体20a,20bを有し、これらの分割ローラ体20a,20bの硬さを互いに異ならせた分割型加圧ローラ18を備えているため、分割ローラ体20a,20bそれぞれの硬さを選択することにより、前記積層体の硬質弾性部材13の配列行に対応する部分の押付け力と、硬質弾性部材13の行に対応する部分の押付け力との差を任意に設定することができる。   The manufacturing apparatus of this embodiment includes a plurality of divided roller bodies 20a and 20b that are divided corresponding to the array rows of the hard elastic members 13 and the array rows of the soft elastic members 14 of the joining jig 10, respectively. The split roller bodies 20a and 20b are provided with the split type pressure roller 18 in which the hardnesses of the split roller bodies 20a and 20b are different from each other. Therefore, by selecting the hardness of each of the split roller bodies 20a and 20b, The difference between the pressing force of the portion corresponding to the row of the elastic members 13 and the pressing force of the portion corresponding to the row of the hard elastic members 13 can be arbitrarily set.

すなわち、前記分割型加圧ローラ18の分割ローラ体20a,20bの硬さは、前記積層体の硬質弾性部材13の配列行に対応する部分の押付け力よりも硬質弾性部材13の行に対応する部分の押付け力が弱くなる条件を満足しさえすれば、いずれの分割ローラ体の硬さを高くしてもよく、例えば、前記硬質弾性部材13の配列行に対応する分割ローラ体20aの硬さを高くすることにより、前記積層体の硬質弾性部材13の配列行に対応する部分と硬質弾性部材13の行に対応する部分との押付け力との差を大きくし、それと逆に、前記軟質弾性部材14の配列行に対応する分割ローラ体20bの硬さを高くすることにより、前記積層体の硬質弾性部材13の配列行に対応する部分と硬質弾性部材13の行に対応する部分との押付け力との差を小さくすることができる。   That is, the hardness of the divided roller bodies 20a and 20b of the divided pressure roller 18 corresponds to the row of the hard elastic members 13 rather than the pressing force of the portion corresponding to the arrangement row of the hard elastic members 13 of the laminated body. As long as the condition that the pressing force of the portion becomes weak is satisfied, the hardness of any of the divided roller bodies may be increased. For example, the hardness of the divided roller body 20a corresponding to the array row of the hard elastic members 13 Is increased to increase the difference between the pressing force between the portion corresponding to the array row of the hard elastic members 13 and the portion corresponding to the row of the hard elastic members 13 of the laminate, and conversely, the soft elasticity By increasing the hardness of the divided roller body 20b corresponding to the arrangement row of the members 14, the pressing of the portion corresponding to the arrangement row of the hard elastic members 13 and the portion corresponding to the row of the hard elastic members 13 of the laminate is performed. With power It can be reduced.

なお、この実施例の製造装置において、前記接合冶具10が、前記硬質弾性部材13の配列行を挟んでその両側にそれぞれ、前記軟質弾性部材14の配列行を少なくとも2行ずつ有している場合、前記分割型加圧ローラ18の複数の分割ローラ体20a,20bのうちの隣り合う軟質弾性部材14の配列行にそれぞれ対応する分割ローラ体20b,20bの一方と他方は、互いに異なる硬さを有するローラ体としてもよく、このようにすることにより、前記積層体の前記隣り合う軟質弾性部材14の配列行にそれぞれ対応する部分の押付け力を、これらの配列行のうちの内側の行に対応する部分の押付け力よりも、外側の行に対応する部分の押付け力が弱くなるように設定することができる。   In the manufacturing apparatus of this embodiment, when the joining jig 10 has at least two array rows of the soft elastic members 14 on both sides of the array rows of the hard elastic members 13, respectively. One of the divided roller bodies 20b and 20b corresponding to the array row of the adjacent soft elastic members 14 among the plurality of divided roller bodies 20a and 20b of the divided pressure roller 18 has a different hardness. It is also possible to have a roller body, and by doing so, the pressing force of the portions respectively corresponding to the array rows of the adjacent soft elastic members 14 of the laminate corresponds to the inner rows of these array rows. It is possible to set the pressing force of the portion corresponding to the outer row to be weaker than the pressing force of the portion to be performed.

(他の実施形態)
なお、上記実施例では、前記液晶表示素子1保護板6とをその間に両面粘着シート7を介在させて積層した積層体の互いに逆向きの2つの面のうちの前記液晶表示素子1の観察側とは反対側の面上に前記接合冶具10を載置しているが、前記接合冶具10を前記積層体の他方の面、つまり前記保護板6の観察側に対向する面上に載置し、前記保護板6を、前記複数の硬質弾性部材13及び軟質弾性部材14により押圧してもよい。
(Other embodiments)
In the above-described embodiment, the liquid crystal display element 1 protective plate 6 and the double-sided pressure-sensitive adhesive sheet 7 interposed therebetween are stacked, and the observation side of the liquid crystal display element 1 of the two opposite surfaces of the laminate. The joining jig 10 is placed on the surface opposite to the surface, but the joining jig 10 is placed on the other surface of the laminate, that is, the surface facing the observation side of the protective plate 6. The protective plate 6 may be pressed by the plurality of hard elastic members 13 and soft elastic members 14.

また、上記実施例では、接合冶具10の枠部材11に、同じ平面形状と軸方向長さとを有する複数の貫通孔12を行方向及び列方向に配列させて設け、これらの貫通孔12に、同じ平面積を有する硬質弾性部材13及び軟質弾性部材14をそれぞれ嵌装しているが、前記枠部材11の硬質弾性部材13を嵌装する貫通孔12と、軟質弾性部材14を嵌装する貫通孔12との平面形状を互いに異ならせ、これらの貫通孔12に、それぞれの貫通孔12の平面形状に対応した平面積が互いに異なる硬質弾性部材13及び軟質弾性部材14をそれぞれ嵌装してもよい。   In the above embodiment, the frame member 11 of the joining jig 10 is provided with a plurality of through holes 12 having the same planar shape and axial length arranged in the row direction and the column direction. The hard elastic member 13 and the soft elastic member 14 having the same plane area are fitted, respectively, but the through hole 12 for fitting the hard elastic member 13 of the frame member 11 and the through hole for fitting the soft elastic member 14. Even if the planar shapes of the holes 12 are different from each other, and the hard elastic members 13 and the soft elastic members 14 having different plane areas corresponding to the planar shapes of the respective through holes 12 are fitted in these through holes 12, respectively. Good.

さらに、上記実施例の接合冶具10は、枠部材の各貫通孔12のうちの中央の行の複数の貫通孔12にそれぞれ硬質弾性部材13を嵌装し、両側の行の複数の貫通孔12にそれぞれ軟質弾性部材14を嵌装したものであるが、前記接合冶具10は、前記中央の行の複数の貫通孔12にそれぞれ軟質弾性部材14を嵌装し、両側の行の複数の貫通孔12にそれぞれ硬質弾性部材13を嵌装したものでもよく、このような接合冶具10を備えることにより、前記液晶表示素子1と両面粘着シート7との間の残留空気を、前記接合冶具10の中央の行に対応する領域に集め、その空気を前記加圧ローラ15,18の行方向への移動にともなって、前記両面粘着シート7の外方に押し出して排除することができる。   Further, in the joining jig 10 of the above embodiment, the hard elastic members 13 are fitted into the plurality of through holes 12 in the center row among the through holes 12 of the frame member, and the plurality of through holes 12 in the rows on both sides are fitted. Each of the joining jigs 10 is fitted with the soft elastic members 14 in the plurality of through holes 12 in the central row, and the plurality of through holes in both rows. 12 may be provided with the hard elastic member 13 fitted thereto, and by providing such a joining jig 10, residual air between the liquid crystal display element 1 and the double-sided pressure-sensitive adhesive sheet 7 is removed from the center of the joining jig 10. The air can be collected in an area corresponding to the line and the air can be pushed out of the double-sided pressure-sensitive adhesive sheet 7 as the pressure rollers 15 and 18 move in the line direction.

さらにまた、上記実施例では、前記接合冶具10に、前記硬質弾性部材13の行と、前記軟質弾性部材14の行とを形成しているが、前記接合冶具10に、硬さの異なる2つ以上弾性部材の行を形成してもよい。   Furthermore, in the above embodiment, the joining jig 10 is formed with the rows of the hard elastic members 13 and the rows of the soft elastic members 14, but the joining jig 10 has two different hardnesses. A row of elastic members may be formed as described above.

また、この発明の製造装置は、前記接合冶具10のみを備えたものでもよく、その場合は、例えば密閉容器内において、前記容器内を真空にした状態で、液晶表示素子1保護板6とをその間に両面粘着シート7を介在させて積層した積層体の一方の面(液晶表示素子1の観察側とは反対側の面または保護板6の観察側に対向する面)上に前記接合冶具10を載置し、その後に前記容器内を大気圧に戻すことにより、前記容器内の気圧によって前記接合冶具10の各弾性部材13,14を前記積層体の一方の面に押付け、前記液晶表示素子1と保護板とを前記両面粘着シート7によって接合することができる。   Moreover, the manufacturing apparatus of this invention may be provided with only the said joining jig 10, In that case, the liquid crystal display element 1 protection plate 6 is provided in the state which evacuated the said container, for example in the airtight container. The joining jig 10 is placed on one surface (a surface opposite to the observation side of the liquid crystal display element 1 or a surface facing the observation side of the protective plate 6) of the laminate laminated with the double-sided pressure-sensitive adhesive sheet 7 interposed therebetween. And then returning the inside of the container to atmospheric pressure, thereby pressing the elastic members 13 and 14 of the joining jig 10 against one surface of the laminate by the air pressure in the container, and the liquid crystal display element 1 and the protective plate can be joined by the double-sided pressure-sensitive adhesive sheet 7.

さらに、この発明の製造装置は、液晶表示素子1と保護板6とを接合した保護板一体型表示パネルに限らず、例えば有機EL(エレクトロルミネッセンス)表示素子等の発光型表示素子と保護板とを接合した保護板一体型表示パネルの製造にも利用することができる。   Furthermore, the manufacturing apparatus according to the present invention is not limited to a protection plate integrated display panel in which the liquid crystal display element 1 and the protection plate 6 are joined. For example, a light emitting display element such as an organic EL (electroluminescence) display element and a protection plate It can also be used for the production of a protection plate integrated type display panel in which is bonded.

また、この発明の製造装置は、表示素子と保護板とを、これらの間に充填され、加圧により前記表示素子と保護板との間隙を調整した後に硬化される樹脂を接着層とした保護板一体型表示パネルの製造にも利用することができ、その場合も、前記表示素子と保護板とを、記表示素子と接着層との間及び保護板と接着層との間に気泡を生じさせること無く接合し、良好な表示品質の保護板一体型表示パネルを得ることができる。   Further, the manufacturing apparatus of the present invention is a protective device in which a display element and a protective plate are filled between them, and a resin that is cured after adjusting the gap between the display element and the protective plate by pressurization is used as an adhesive layer. It can also be used for the production of a panel-integrated display panel. In this case, the display element and the protective plate are caused to generate bubbles between the display element and the adhesive layer and between the protective plate and the adhesive layer. It is possible to obtain a protective panel integrated display panel with good display quality.

保護板一体型表示パネルの平面図。The top view of a protection plate integrated type display panel. この発明の第1の実施例を示す製造装置の斜視図。The perspective view of the manufacturing apparatus which shows 1st Example of this invention. 前記製造装置を構成する接合冶具の分解斜視図。The disassembled perspective view of the joining jig which comprises the said manufacturing apparatus. 前記接合冶具の一部分の拡大断面図。The expanded sectional view of a part of the said joining jig. 第1の実施例の製造装置による保護板一体型表示パネルの製造における表示素子と接着層(両面粘着シート)との間の残留空気の排除を示す概念図。The conceptual diagram which shows exclusion of the residual air between the display element and adhesive layer (double-sided adhesive sheet) in manufacture of the protection board integrated display panel by the manufacturing apparatus of a 1st Example. この発明の第2の実施例を示す製造装置。The manufacturing apparatus which shows 2nd Example of this invention.

符号の説明Explanation of symbols

1…表示素子(液晶表示素子)、6…観察面保護板、7…接着層(両面粘着シート)、10…接合冶具、11…枠部材、12…貫通孔、13…第1の弾性部材(硬質弾性部材)、14…第2の弾性部材(軟質弾性部材)、15…加圧ローラ、16…ローラ軸、17…ローラ体、18…分割型加圧ローラ、19…ローラ軸、20a,20b…分割ローラ体。   DESCRIPTION OF SYMBOLS 1 ... Display element (liquid crystal display element), 6 ... Observation surface protection board, 7 ... Adhesion layer (double-sided adhesive sheet), 10 ... Joining jig, 11 ... Frame member, 12 ... Through-hole, 13 ... 1st elastic member ( (Hard elastic member), 14 ... second elastic member (soft elastic member), 15 ... pressure roller, 16 ... roller shaft, 17 ... roller body, 18 ... split-type pressure roller, 19 ... roller shaft, 20a, 20b ... split roller body.

Claims (6)

画像を表示する表示素子と、前記表示素子の観察側に配置された観察面保護板とを、これらの間に接着層を介在させて積層し、その積層体を一方の面側から加圧することにより、前記表示素子と前記保護板とを前記接着層によって接合した保護板一体型表示パネルの製造装置において、
少なくとも前記接着層に対応する領域に複数の貫通孔が行方向及び列方向に配列させて設けられた格子状の枠部材と、前記枠部材の予め定めた行の前記複数の貫通孔にそれぞれその軸方向に摺動可能に嵌装された複数の第1の弾性部材と、前記第1の弾性部材よりも軟質で、前記枠部材の他の行の前記複数の貫通孔にそれぞれその軸方向に摺動可能に嵌装された複数の第2の弾性部材とからなり、前記表示素子と前記保護板とをその間に前記接着層を介在させて積層した積層体の一方の面上に載置される接合冶具を備えることを特徴とする保護板一体型表示パネルの製造装置。
A display element for displaying an image and an observation surface protection plate arranged on the observation side of the display element are laminated with an adhesive layer interposed therebetween, and the laminate is pressed from one surface side. In the manufacturing apparatus of the protection plate integrated display panel in which the display element and the protection plate are joined by the adhesive layer,
A lattice-shaped frame member provided with a plurality of through holes arranged in a row direction and a column direction at least in a region corresponding to the adhesive layer, and a plurality of through holes in a predetermined row of the frame member, respectively. A plurality of first elastic members that are slidably fitted in the axial direction, and are softer than the first elastic members, and are respectively axially inserted into the plurality of through holes in the other rows of the frame members. It comprises a plurality of second elastic members slidably fitted, and is placed on one surface of a laminate in which the display element and the protective plate are laminated with the adhesive layer interposed therebetween. A protective plate-integrated display panel manufacturing apparatus comprising a joining jig.
枠部材の複数の貫通孔は、少なくとも3行以上設けられており、そのうちの中央の行の複数の貫通孔にそれぞれ第1の弾性部材が嵌装され、両側の行の複数の貫通孔にそれぞれ前記第1の弾性部材よりも軟質な第2の弾性部材が嵌装されていることを特徴とする請求項1に記載の保護板一体型表示パネルの製造装置。   The plurality of through holes of the frame member are provided in at least three or more rows, and the first elastic members are fitted into the plurality of through holes in the center row, respectively, and the plurality of through holes in both rows are respectively provided. 2. The protection plate integrated display panel manufacturing apparatus according to claim 1, wherein a second elastic member softer than the first elastic member is fitted. 接合冶具上を行方向の一端から他端に向かって移動し、複数の第1の弾性部材及び第2の弾性部材を行方向への配列順に順次押圧して、これらの弾性部材を前記積層体の前記一方の面に押付ける加圧ローラをさらに備えることを特徴とする請求項1または2に記載の保護板一体型表示パネルの製造装置。   It moves on the joining jig from one end to the other end in the row direction, and sequentially presses the plurality of first elastic members and the second elastic members in the order of arrangement in the row direction, and these elastic members are placed on the laminate. The protective plate-integrated display panel manufacturing apparatus according to claim 1, further comprising a pressure roller that presses against the one surface. 加圧ローラは、ローラ軸と、接合冶具の全ての弾性部材の配列行に跨って対応する長さを有し、前記ローラ軸に装着されたローラ体とからなり、前記ローラ体は、その全長にわたって均一な硬さを有していることを特徴とする請求項3に記載の保護板一体型表示パネルの製造装置。   The pressure roller is composed of a roller shaft and a roller body having a corresponding length across all rows of the elastic members of the joining jig, and the roller body is mounted on the roller shaft. 4. The apparatus for manufacturing a protection panel integrated display panel according to claim 3, wherein the apparatus has a uniform hardness over the entire area. 加圧ローラは、ローラ軸と、接合冶具の第1の弾性部材の配列行と第2の弾性部材の配列行とにそれぞれ対応させて分割され、前記ローラ軸に装着された複数の分割ローラ体とからなり、これらの分割ローラ体のうちの前記第1の弾性部材の配列行に対応する分割ローラ体と、前記第2の弾性部材の配列行に対応する分割ローラ体とは、互いに異なる硬さを有していることを特徴とする請求項3に記載の保護板一体型表示パネルの製造装置。   The pressure roller is divided into a roller shaft and a first elastic member array row and a second elastic member array row of the joining jig, respectively, and a plurality of divided roller bodies mounted on the roller shaft. Among these divided roller bodies, the divided roller body corresponding to the array row of the first elastic members and the divided roller body corresponding to the array row of the second elastic members are different from each other. The apparatus for manufacturing a protection plate-integrated display panel according to claim 3, wherein: 接合冶具は、第1の弾性部材の配列行を挟んでその両側にそれぞれ、前記第1の弾性部材よりも軟質な第2の弾性部材の配列行を少なくとも2行ずつ有しており、加圧ローラの複数の分割ローラ体のうちの隣り合う前記第2の弾性部材の配列行にそれぞれ対応する分割ローラ体の一方と他方は、互いに異なる硬さを有していることを特徴とする請求項5に記載の保護板一体型表示パネルの製造装置。   The joining jig has at least two array rows of second elastic members that are softer than the first elastic member on both sides of the array rows of first elastic members. The one and the other of the divided roller bodies respectively corresponding to the array rows of the adjacent second elastic members among the plurality of divided roller bodies of the rollers have different hardnesses. 5. An apparatus for manufacturing a protection panel integrated display panel according to 5.
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WO2024051396A1 (en) * 2022-09-07 2024-03-14 京东方科技集团股份有限公司 Display device

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