JP2010121284A - Construction method of steel structure - Google Patents

Construction method of steel structure Download PDF

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JP2010121284A
JP2010121284A JP2008293276A JP2008293276A JP2010121284A JP 2010121284 A JP2010121284 A JP 2010121284A JP 2008293276 A JP2008293276 A JP 2008293276A JP 2008293276 A JP2008293276 A JP 2008293276A JP 2010121284 A JP2010121284 A JP 2010121284A
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frame
moving
steel structure
floor
column
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JP5318538B2 (en
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Masayuki Tokawa
正之 東川
Ikuo Hayashi
郁夫 林
Hidekazu Nakajima
英一 中島
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Tekken Corp
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Tekken Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a construction method of a steel structure shortening a construction period and a working time, attaining labor saving and reduction of a construction cost by safely carrying out construction while saving time and labor without providing a large number of slide support lifting devices such as vertical jacks. <P>SOLUTION: The construction method in the case of constructing the steel structure 1 having a sky block 1b built over an existing facility 1a, at a predetermined story or higher comprises sequentially carrying out each step of (1) an independent column installation step, (2) a start working platform construction step, (3) a frame assembling step, (4) a frame moving step, (5) a frame extension step, (6) an extension-movement step, (7) a column joining step and (8) a beam repositioning step to carry out preceding construction using the partial block of the steel structure 1 as a start working platform 3 and to slide a moving frame 4 assembled on the start working platform 3, by a sliding means 6 while supporting the moving frame 4 to independent columns 2, thus constructing the steel structure 1. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

この発明は、鉄骨構造物の建方工法に関するものであり、既設のプラットホーム等の既存施設上空に駅ビルのプロムナード等の鉄骨構造物の人工地盤を架設する場合などに好適に適用される。   The present invention relates to a steel structure construction method, and is suitably applied to the case where an artificial ground of a steel structure such as a promenade of a station building is installed over an existing facility such as an existing platform.

列車や車が運行している駅のプラットホームや高速道路などの稼動中の既存施設上空に鉄骨構造物を掛け渡すような場合、中でも、列車が運行しているプラットホームや線路上空に鉄骨構造物を構築する場合には、列車の運行を優先させて危険を伴う工事などを列車の運行時間外にしなければならないなど様々な制約を受ける。特に、都市近郊の駅周辺では、搬入路に制限があり三方塞がりや四方塞がりの場所や狭隘空間での作業が珍しくなく、その上、列車の運行時間外となる時間が短いなど鉄骨構造物の建方において揚重装置の設置、鋼材の搬入・揚重などに様々な制約が伴うという問題がある。また、変電所からの饋電線への通電を一度停止してしまうと、立ち上げるのに30分程度の時間を要し、その立ち上げ時間を含めて列車の運行時間外に作業を終了しなければならない。このため、この饋電線への通電を停止できる饋電停止可能時間は、都市近郊においては90分程度しかなく、この短い作業可能時間内に、電線等を盛り替え・養生したり、クレーンなどの揚重装置を搬入・設置したりした後、建方工事を遂行し、最後に盛り替えた電線等を復旧させなければならないという問題もある。   When steel structures are to be bridged over existing facilities such as train platforms or highways that are operating trains and cars, the steel structures are placed above the platforms and train tracks. In the case of construction, it is subject to various restrictions, such as giving priority to train operation and making dangerous construction work outside the train operation time. Especially in the vicinity of stations near the city, there are restrictions on the delivery route, and it is not unusual to work in three- or four-way blocked places or in narrow spaces. There is a problem that various restrictions are associated with the installation of lifting equipment and the loading and lifting of steel materials. In addition, once energization of the feeder from the substation is stopped, it takes about 30 minutes to start up, and the work must be completed outside the train operation time including the start-up time. I must. For this reason, there is only about 90 minutes in the suburbs of the city where the energization of this feeder can be stopped. Within this short working time, the wires can be replaced, cured, cranes, etc. There is also a problem that after carrying in and installing the lifting device, construction work must be carried out and the last changed wires and the like must be restored.

従来、このような既存施設上空に構築する鉄骨構造物の建方などには、揚重装置としてタワークレーンや自走式の油圧クレーン等が用いられている。しかし、タワークレーンを設置するには、設置箇所の周辺において、タワークレーンの組立部材等の搬出入の経路、及び組払しのためのスペース(組払しヤード)が必要となる。近年、都市近郊の駅周辺においては、タワークレーンの設置に必要なこの組払しヤードやクレーンの組立部材の搬出入の経路を確保することが非常に困難であり、大型のタワークレーンをそもそも設置することができないという問題がある。そのため、鉄骨構造物の建設箇所全域をカバーするタワークレーンが設置できず、鉄骨構造物の建方工事自体が困難となっている。また、タワークレーンを使用する場合には、先ず土台となる基礎等を設計し、その申請及び許可の手続を経て基礎等を施工し、その上にタワークレーンを組み立てなければならないため、計画から使用開始まで時間がかかってしまうという問題もある。   Conventionally, a tower crane, a self-propelled hydraulic crane, or the like is used as a lifting device for the construction of a steel structure constructed over the existing facility. However, in order to install a tower crane, a route for carrying in and out the assembly members of the tower crane and a space for assembling (an assembling yard) are required around the installation location. In recent years, it has been very difficult to secure a route for loading and unloading the assembly yard and crane assembly parts necessary for installing tower cranes near stations in the suburbs of the city, and large tower cranes were installed in the first place. There is a problem that you can not. Therefore, the tower crane which covers the whole construction location of a steel structure cannot be installed, and the construction work itself of a steel structure becomes difficult. In addition, when using a tower crane, it is necessary to first design the foundation that will serve as the foundation, construct the foundation after the application and permission procedures, and then assemble the tower crane on it. There is also a problem that it takes time to start.

また、自走式の油圧クレーンでも、クローラクレーンなどの組立式のクレーンでは、前記タワークレーンと同様に、組払しヤードやクレーン部材の搬入路などを確保する必要があるし、軌陸両用のクレーンでは、駅構外の比較的スペースのある場所から線路上にクレーンを進入させ、鉄骨構造物を架構する場所の近くまでクレーンを移動して、線路構内の軌道間にクレーンを設置することはできるものの、その場合でも鋼材を吊り下げて建方を行う関係上、ブームの旋回範囲内のトロリー線などの架線を移設又は盛り替えする工事を行わなければならないという問題がある。そして、架線を盛り替える場合には、そのために夜間などの列車運行時間外に行う建方工事毎に電気工事の担当者や見張り員を更に動員しなければならない。その上、クレーン設置場所には、アウトリガーをクレーン本体外側に張り出して設置地盤の反力を得る関係上、広範囲に亘って線路の覆工及びその撤去工事を行わなければならず、ただでさえ短い作業可能時間内に建方工事以外の工事に時間と手間を費やさなければならないという問題がある。また、タワークレーンや自走式クレーンにしろ、いずれも既存施設が使われていない夜間に重量物である鉄骨部材を揚重・旋回して組み立てるなどの建方作業を行うことは、高所作業ともなり非常に危険であり、安全上極力避けたいという要請もある。   In addition, even in self-propelled hydraulic cranes, assembly cranes such as crawler cranes need to secure a pay-in yard and a crane member carry-in path, as in the case of the tower crane, and a crane for both road and land use. However, although it is possible to install a crane between the tracks inside the railway station by moving the crane near the place where the steel structure is constructed from a place with a relatively large space outside the station, Even in such a case, there is a problem that a construction for relocating or rearranging an overhead wire such as a trolley wire within the swivel range of the boom has to be performed due to the hanging of the steel material. In order to change the overhead line, it is necessary to further mobilize the person in charge of electrical work and the watchman for each construction work to be performed outside the train operation time such as at night. In addition, in order to obtain the reaction force of the installation ground by extending the outrigger to the outside of the crane body at the crane installation site, it is necessary to carry out line lining and removal work over a wide range, even just short There is a problem that time and effort must be spent on constructions other than the construction work within the workable time. In addition, whether it is a tower crane or a self-propelled crane, it is difficult to perform construction work such as lifting and turning heavy steel structures at night when existing facilities are not used. At the same time, it is very dangerous and there is a demand to avoid as much as possible for safety.

このような問題を解決するべく、本願出願人らは、線路上空構造物の構築方法及びその装置として、鉄骨構造物の本節の1節柱を全て立設し、その一端側に構築した本設の端部架構の上で、上部構造部の適宜長さのブロックを組立てる工程と、組立てられたブロックを他端側へスライドさせる工程と、スライドしたブロックに次のブロックを組み立てて接続する工程を順次繰り返し、端部架構から他端側へ迫り出した上部構造を他端側の1節柱で支承しつつスライドさせ、上部構造が所定の据え付け位置に達すると、上部構造をリフトダウンさせて上部構造の2節柱を1節柱に接合し、1節床版を正規の取付位置までリフトダウンさせて1節柱に接合する鉄骨構造物の建方工法及びその装置を提案した(特許文献1の図3参照)。   In order to solve such a problem, the applicants of the present invention established a main structure constructed on one end side of all the one-column pillars of the main section of the steel structure as a construction method and apparatus for an over-the-rail structure. A step of assembling an appropriate length block of the upper structure on the end frame, a step of sliding the assembled block to the other end side, and a step of assembling and connecting the next block to the slid block Repeatedly, slide the upper structure that protrudes from the end frame toward the other end while supporting it with a one-column on the other end. When the upper structure reaches a predetermined installation position, the upper structure is lifted down and the upper structure is lifted A construction method and apparatus for a steel structure in which a 2-node column of a structure is joined to a 1-column column, and a 1-node floor slab is lifted down to a regular mounting position and joined to the 1-node column (Patent Document 1). FIG. 3).

しかし、特許文献1に記載の鉄骨構造物の建方工法及びその装置では、スライド支承昇降装置を各1節柱の頂部に設けなければならず設置コストが嵩んでいた。また、迫り出した上部構造を1節柱で支える際及びリフトダウンさせる際において、各柱のそれぞれのスライド支承昇降装置により昇降動作をさせなければならず、短い作業可能時間内においてレベルの確認などに時間と人員を割かなければならないという問題があった。そのため、1饋電停止時間内にこれらを行いながら上部構造をスライド移動できる最大スパン長は、20m程度が限界となっていた。   However, in the steel structure construction method and apparatus described in Patent Document 1, a slide support elevating device has to be provided at the top of each one-column post, which increases installation costs. In addition, when supporting the protruding upper structure with a one-node column and lifting it down, it must be moved up and down by the respective slide support lifting devices of each column, and the level can be confirmed within a short workable time. There was a problem of having to spend time and personnel. Therefore, the maximum span length in which the upper structure can be slid while performing these operations within one stoppage of electricity is limited to about 20 m.

特開2005−036485号公報JP 2005-036485 A

そこでこの発明は、前記従来の技術の問題を解決し、大型の揚重装置の設置が困難である狭隘な建設現場においても駅のプラットホームなどの既存施設上空に鉄骨構造物を構築することができ、且つ、鉛直ジャッキなどの多数のスライド支承昇降装置を設けることなく時間と手間を省いて、安全に建方を行うことができ、工期及び作業時間を短縮、省力化して建方コストの低減を図ることのできる鉄骨構造物の建方工法を提供することを目的とする。   Therefore, the present invention solves the problems of the prior art, and can build a steel structure over an existing facility such as a station platform even in a narrow construction site where it is difficult to install a large lifting device. In addition, it is possible to save time and labor without installing a large number of slide support lifting devices such as vertical jacks, and to build safely, shortening construction time and work time, saving labor and reducing building cost. It aims at providing the construction method of the steel structure which can be planned.

前記課題を解決するために、請求項1に記載の発明は、既存施設上空に掛け渡される上空ブロックを所定階以上に有する鉄骨構造物を構築する鉄骨構造物の建方工法であって、前記上空ブロックの下方となる前記既存施設内の所定エリアにおいて、前記鉄骨構造物の1節目から前記所定階の床高を頂部が越える節までの柱を複数本、間隔をおいて独立柱として立設する独立柱設置工程と、前記所定エリア外において、前記鉄骨構造物の一部及び/又は仮設の鉄骨構造物を前記所定階直下の梁まで架構し、前記所定階の床のコンクリートを打設して発進構台を構築する発進構台構築工程と、該発進構台上において、前記所定エリア上空に設置する前記上空ブロックの一部を前記発進構台より遠い方から所定スパン分だけ移動架構体として組み立てると共に、組み立てた移動架構体の下方に位置する前記所定階直下の複数の梁を当該移動架構体の最下層の複数の柱下部間に取り付ける架構体組立工程と、前記発進構台上に設置したスライド移動手段により前記移動架構体を前記発進構台から前記既存施設上空に略水平に迫り出して所定スパンだけ所定の方向にスライド移動させる架構体移動工程と、前記発進構台上において、前記架構体移動工程により移動させた前記移動架構体の移動方向後端側に前記上空ブロックの一部を次の架構体移動工程の移動スパン分だけ増設すると共に、この増設スパン下方に位置する前記所定階直下の複数の梁を当該増設スパンの最下層の複数の柱下部間に取り付ける架構体増設工程と、前記架構体増設工程と前記架構体移動工程とを必要に応じて繰り返し、前記移動架構体を増設しながら最終取付位置まで移動させて前記上空ブロックを架構する増設・移動工程と、該増設・移動工程において架構した前記上空ブロックの最下層の複数の柱を前記複数の独立柱の上部と接合する柱接合工程と、前記移動架構体の最下層の複数の柱下部間に取り付けた前記所定階直下の複数の梁を最終取付高さに盛り替える梁盛替工程と、を有することを特徴とする。   In order to solve the above-mentioned problem, the invention according to claim 1 is a construction method of a steel structure for constructing a steel structure having an upper block above a predetermined floor over an existing facility, In a predetermined area in the existing facility below the sky block, a plurality of columns from the first node of the steel structure to the node whose top exceeds the floor height of the predetermined floor are set up as independent columns at intervals. An independent pillar installation step, and outside the predetermined area, a part of the steel structure and / or a temporary steel structure is constructed up to a beam immediately below the predetermined floor, and concrete on the floor of the predetermined floor is placed. A starting gantry construction process for constructing a starting gantry, and a part of the sky block installed above the predetermined area on the starting gantry is assembled as a moving frame for a predetermined span from a position far from the starting gantry. In addition, a frame assembly step for attaching a plurality of beams immediately below the predetermined floor located below the assembled movable frame between a plurality of lower columns of the lowermost layer of the movable frame, and installing on the starting frame A frame moving process in which the moving frame is pushed substantially horizontally from the starting frame over the existing facility by a slide moving means and slid in a predetermined direction by a predetermined span, and the frame moving is performed on the starting frame. A part of the sky block is added for the moving span of the next frame moving step on the rear end side in the moving direction of the moving frame moved by the process, and immediately below the predetermined floor located below the additional span. Repeat the frame extension process, the frame extension process, and the frame movement process, as needed, to attach multiple beams between the lower columns of the lowest layer of the extension span. , An extension / movement step of constructing the upper block by moving to the final mounting position while adding the moving frame, and a plurality of pillars at the lowest layer of the upper block constructed in the addition / movement step. A column joining process for joining the upper part of the independent pillars, and a beam refilling process for rearranging the plurality of beams directly below the predetermined floor attached between the plurality of lower pillars at the bottom of the movable frame to a final mounting height; It is characterized by having.

請求項2に記載の発明は、請求項1において、独立柱設置工程で設置する独立柱の天端には、発進構台側に傾斜面を有する滑り材を設け、架構体組立工程において、底面に傾斜面を有するガイド梁を移動架構体の移動方向前端側の最下部に取り付け、架構体移動工程において、前記滑り材の傾斜面と前記ガイド梁の傾斜面とを摺接させることで移動架構体の前端をこの滑り材の傾斜面に沿って斜め上方に案内すると共に、移動架構体の一部の自重を独立柱に支持させて移動架構体の撓みを上方に修正しつつスライド移動させることを特徴とする。   According to a second aspect of the present invention, in the first aspect, the top end of the independent column installed in the independent column installation step is provided with a sliding material having an inclined surface on the starting gantry side. A guide beam having an inclined surface is attached to the lowermost part on the front end side in the moving direction of the moving frame, and in the frame moving step, the moving frame is brought into sliding contact with the inclined surface of the sliding material and the inclined surface of the guide beam. The front end of the sliding frame is guided obliquely upward along the inclined surface of the sliding material, and the sliding weight of the moving frame body is slid while correcting the deflection of the moving frame body by supporting the own weight of the moving frame body on an independent column. Features.

請求項3に記載の発明は、請求項1又は2において、架構体組立工程及び架構体増設工程において、移動架構体の梁上にデッキプレート又は合成床板を設置し、架構体移動工程において、該デッキプレート又は合成床板を移動架構体と一緒に移動させ、梁盛替工程において、当該デッキプレート又は合成床板を所定階直下の梁と一緒に最終取付高さに盛り替えることを特徴とする。   The invention according to claim 3 is the structure according to claim 1 or 2, wherein a deck plate or a composite floor board is installed on the beam of the moving frame in the frame assembly process and the frame extension process, The deck plate or the composite floor board is moved together with the moving frame, and the deck plate or the composite floor board is rearranged to the final mounting height together with the beam immediately below the predetermined floor in the beam replacement process.

請求項4に記載の発明は、請求項1ないし3のいずれかにおいて、梁盛替工程において、下降装置により移動架構体に取り付けた所定階直下の全ての梁、又は所定階直下の全ての梁及びそれらの梁に設置したデッキプレート又は合成床板を最終取付高さに同時に下降させることを特徴とする。   According to a fourth aspect of the present invention, in any one of the first to third aspects, in the beam replacement process, all the beams immediately below the predetermined floor, or all the beams immediately below the predetermined floor, which are attached to the movable frame by the descending device. And deck plates or composite floor plates installed on these beams are simultaneously lowered to the final mounting height.

請求項5に記載の発明は、請求項4において、下降装置は、所定階の梁に支持される複数の油圧ジャッキと、該油圧ジャッキで巻き降ろし可能なケーブルと、前記油圧ジャッキの油圧を制御する複数のポンプユニットと、を有し、梁盛替工程において、これら複数のポンプユニットを制御手段で集中制御して前記ケーブルに接続した移動架構体の所定階直下の全ての梁、又は、所定階直下の全ての梁及びそれらの梁に設置したデッキプレート又は合成床板を同時に下降させることを特徴とする。   According to a fifth aspect of the present invention, in the fourth aspect, the lowering device controls a plurality of hydraulic jacks supported by a beam on a predetermined floor, a cable that can be rolled down by the hydraulic jack, and the hydraulic pressure of the hydraulic jack. A plurality of pump units, and, in the beam replacement process, all the beams directly below a predetermined floor of the movable frame structure in which the plurality of pump units are centrally controlled by the control means and connected to the cable, or a predetermined number All the beams directly below the floor and deck plates or composite floor plates installed on those beams are lowered at the same time.

請求項6に記載の発明は、請求項2ないし5のいずれかにおいて、ガイド梁の傾斜面は、勾配が1/50以上1/10以下であることを特徴とする。   A sixth aspect of the present invention is characterized in that, in any one of the second to fifth aspects, the inclined surface of the guide beam has a gradient of 1/50 or more and 1/10 or less.

請求項7に記載の発明は、請求項2ないし6のいずれかにおいて、滑り材は、モノマーキャストナイロンからなることを特徴とする。   A seventh aspect of the invention is characterized in that, in any one of the second to sixth aspects, the sliding material is made of monomer cast nylon.

請求項8に記載の発明は、請求項2ないし7のいずれかにおいて、架構体移動工程において、移動架構体を所定スパンだけスライド移動させた後、次の架構体移動工程まで仮止め冶具により独立柱の柱に移動架構体を仮固定することを特徴とする。   According to an eighth aspect of the present invention, in any one of the second to seventh aspects, in the frame moving process, after the moving frame is slid by a predetermined span, the temporary moving jig is independent until the next frame moving process. The moving frame is temporarily fixed to the pillar of the pillar.

請求項9に記載の発明は、請求項8において、仮止め冶具は、棒材と、該棒材の両端に自在継手を介して取り付けられた油圧クランプと、からなることを特徴とする。   The invention described in claim 9 is characterized in that, in claim 8, the temporary fixing jig comprises a bar and hydraulic clamps attached to both ends of the bar via universal joints.

請求項10に記載の発明は、請求項8又は9において、独立柱設置工程において、独立柱の梁接合ブラケットに仮止め冶具の一端を取り付けてから独立柱の建方を行うことを特徴とする。   The invention according to claim 10 is characterized in that, in the independent column installation step, the independent column is erected after attaching one end of the temporary fixing jig to the beam joint bracket of the independent column in the independent column installation step. .

この発明は、前記のようであって、請求項1に記載の発明によれば、既存施設上空に掛け渡される上空ブロックを所定階以上に有する鉄骨構造物を構築する建方工法において、独立柱設置工程、発進構台構築工程、架構体組立工程、架構体移動工程、架構体増設工程、増設・移動工程、柱接合工程、梁盛替工程、の各工程を順次行って、鉄骨構造物の一部のブロックを発進構台として先行構築し、発進構台上で組み立てた移動架構体を独立柱に支持させながらスライド移動手段でスライド移動させて鉄骨構造物を構築するので、コストが嵩む大型の揚重装置を設置したり、スライド支承昇降装置を多数設置したりすることなく、既存施設上空に掛け渡される上空ブロックを所定階以上に有する鉄骨構造物を構築することができ、建方コストを削減することができる。また、リフトダウン工程などの建方工数の削減や、レベル確認等の作業を省略して、時間当たりの作業効率を向上させて、工期・作業時間(建方に要する時間)の短縮を図ることができる。   The present invention is as described above, and according to the invention described in claim 1, in the construction method for constructing a steel structure having an upper block over a predetermined floor over an existing facility, The installation process, start frame construction process, frame assembly process, frame structure movement process, frame structure expansion process, expansion / movement process, column joining process, and beam replacement process are performed in sequence to The building block is constructed in advance as a starting gantry, and the steel frame structure is constructed by sliding the sliding frame using the slide moving means while supporting the moving frame assembled on the starting gantry on an independent column. Without installing equipment or installing a large number of slide support raising and lowering equipment, it is possible to build a steel structure that has an upper block above the existing facility over the predetermined floor. It can be reduced. In addition, reduction of construction man-hours such as lift-down process and work such as level confirmation will be omitted to improve work efficiency per hour and shorten construction period and work time (time required for construction). Can do.

請求項2に記載の発明によれば、請求項1において、独立柱設置工程で設置する独立柱の天端には、発進構台側に傾斜面を有する滑り材を設け、架構体組立工程において、底面に傾斜面を有するガイド梁を移動架構体の移動方向前端側の最下部に取り付け、架構体移動工程において、前記滑り材の傾斜面と前記ガイド梁の傾斜面とを摺接させることで移動架構体の前端をこの滑り材の傾斜面に沿って斜め上方に案内すると共に、移動架構体の一部の自重を独立柱に支持させて移動架構体の撓みを上方に修正しつつスライド移動させるので、前記効果に加え、ガイド梁と滑り材との機構により摩擦抵抗が低減されるためスムーズに移動架構体をスライド移動させることができる。また、前記機構により移動手段の負荷を低減することができるので、小型のものでも移動架構体を移動可能となり、より一層建方工事のコスト削減を図ることができる。   According to the invention described in claim 2, in claim 1, the top of the independent column installed in the independent column installation step is provided with a sliding material having an inclined surface on the starting gantry side, and in the frame assembly step, A guide beam having an inclined surface on the bottom surface is attached to the lowermost part on the front end side in the moving direction of the moving frame, and moved by sliding the inclined surface of the sliding material and the inclined surface of the guide beam in the frame moving process. The front end of the frame is guided obliquely upward along the inclined surface of the sliding material, and a part of the moving frame is supported by an independent column, and the movable frame is slid while being corrected upward. Therefore, in addition to the above effect, the frictional resistance is reduced by the mechanism of the guide beam and the sliding material, so that the moving frame can be smoothly slid. Further, since the load on the moving means can be reduced by the mechanism, the moving frame can be moved even with a small size, and the cost of the construction work can be further reduced.

請求項3に記載の発明によれば、請求項1又は2において、架構体組立工程及び架構体増設工程において、移動架構体の梁上にデッキプレート又は合成床板を設置し、架構体移動工程において、該デッキプレート又は合成床板を移動架構体と一緒に移動させ、梁盛替工程において、当該デッキプレート又は合成床板を所定階直下の梁と一緒に最終取付高さに盛り替えるので、即ち、揚重作業可能な範囲外に設置するデッキプレートや合成床板を揚重作業の可能範囲内で揚重装置を使用して効率よく梁上に設置し、その状態のまま移動するので、前記効果に加え、デッキプレートや合成床板の搬入・設置作業を低減・省略することができ、更に、建方工事の作業効率を向上させることができる。このため、工期の短縮、コストの削減を図ることができる。   According to the invention described in claim 3, in claim 1 or 2, in the frame assembly process and the frame expansion process, a deck plate or a composite floor board is installed on the beam of the movable frame, and in the frame movement process The deck plate or the composite floor board is moved together with the moving frame, and the deck plate or the composite floor board is rearranged to the final mounting height together with the beam immediately below the predetermined floor in the beam replacement process. In addition to the above effects, deck plates and composite floorboards installed outside the range where heavy work can be performed can be efficiently installed on the beam using a lifting device within the possible range of lifting work and moved as they are. In addition, it is possible to reduce or omit the work of carrying in and installing the deck plate and the composite floor board, and further improve the work efficiency of the construction work. For this reason, the construction period can be shortened and the cost can be reduced.

請求項4に記載の発明によれば、請求項1ないし3のいずれかにおいて、梁盛替工程において、下降装置により移動架構体に取り付けた所定階直下の全ての梁、又は所定階直下の全ての梁及びそれらの梁に設置したデッキプレート又は合成床板を最終取付高さに同時に下降させるので、つまり、移動架構体に取り付けて移動させた所定階のフロアごと一斉に下降させて、最終取付位置に設置するので、前記効果に加え、梁や各床板単位で行う盛り替え作業を一度に行うことができ、そのため、画期的に作業効率を向上させて、所定階直下の梁の盛り替え作業及びデッキプレートや合成床板の搬入・設置作業の作業時間を短縮することができる。また、揚重・移動の繰り返しに伴う玉掛け作業が少なくなり、梁の鋼材やデッキプレート又は合成床板の損傷を低減することができる。   According to a fourth aspect of the present invention, in any one of the first to third aspects, in the beam replacement process, all the beams immediately below the predetermined floor, or all of the beams immediately below the predetermined floor, which are attached to the movable frame by the lowering device. And the deck plate or composite floor plate installed on those beams are simultaneously lowered to the final mounting height, that is, the floors on the predetermined floor moved and attached to the moving frame are moved down at the same time to the final mounting position. In addition to the effects described above, it is possible to perform reordering work for each beam and each floorboard at the same time, thus dramatically improving work efficiency and reordering the beam immediately below the predetermined floor. In addition, the work time for carrying in and installing the deck plate and the composite floor board can be shortened. In addition, the slinging operation associated with repeated lifting and movement is reduced, and damage to the steel material of the beam, the deck plate, or the synthetic floor plate can be reduced.

請求項5に記載の発明によれば、請求項4において、下降装置は、所定階の梁に支持される複数の油圧ジャッキと、該油圧ジャッキで巻き降ろし可能なケーブルと、前記油圧ジャッキの油圧を制御する複数のポンプユニットと、を有し、梁盛替工程において、これら複数のポンプユニットを制御手段で集中制御して前記ケーブルに接続した移動架構体の所定階直下の全ての梁、又は、所定階直下の全ての梁及びそれらの梁に設置したデッキプレート又は合成床板、を同時に下降させるので、前記効果に加え、より正確・確実に所定階フロアを一斉に下降させることができ、建方工事の精度を向上させることができる。このため、下降させる際に他の鋼材に接触して梁の鋼材等を痛める虞が少なくなり、品質も向上させることができる。   According to the fifth aspect of the present invention, in the fourth aspect, the lowering device includes a plurality of hydraulic jacks supported by the beam on the predetermined floor, a cable that can be rolled down by the hydraulic jack, and the hydraulic pressure of the hydraulic jack. A plurality of pump units for controlling the beam, and, in the beam replacement step, all the beams directly below a predetermined floor of the movable frame structure in which the plurality of pump units are centrally controlled by the control means and connected to the cable, or In addition to the above effects, all the beams directly below the predetermined floor and the deck plates or composite floor boards installed on those beams are simultaneously lowered, so that the predetermined floors can be lowered all at once and more accurately. The accuracy of the construction can be improved. For this reason, when descending, there is less risk of damaging the steel material of the beam by contacting other steel materials, and the quality can be improved.

請求項6に記載の発明によれば、請求項2ないし5のいずれかにおいて、ガイド梁の傾斜面は、勾配が1/50以上1/10以下であるので、前記効果に加え、移動架構体の前端部の撓みを修正案内する際に、移動架構体の前端付近の撓み角度を考慮したときの滑り材の傾斜面の勾配が最適範囲となり、更に、摩擦抵抗を低減してスムーズにスライド移動させることができる。   According to the sixth aspect of the present invention, in any of the second to fifth aspects, the inclined surface of the guide beam has a gradient of 1/50 or more and 1/10 or less. When correcting and correcting the bending of the front end of the sliding frame, the gradient of the inclined surface of the sliding material when considering the bending angle near the front end of the moving frame is within the optimum range, and furthermore, sliding is smoothly performed with reduced frictional resistance. Can be made.

請求項7に記載の発明によれば、請求項2ないし6のいずれかにおいて、滑り材は、モノマーキャストナイロンからなるので、前記効果に加え、滑り材の鋼材との摩擦滑性が良好となり、移動架構体のスライド移動時の摩擦抵抗を更に低減することができる。また、機械的強度や耐摩耗性も良好で耐久性に優れている。その上、滑り材と摺接する鋼材の継ぎ目などにより滑り材が削れたとしても鋼材との摩擦滑性が殆ど悪化しない。   According to the invention of claim 7, in any one of claims 2 to 6, since the sliding material is made of monomer cast nylon, in addition to the above effect, the frictional sliding property with the steel material of the sliding material becomes good, The frictional resistance during the sliding movement of the moving frame can be further reduced. In addition, the mechanical strength and wear resistance are good and the durability is excellent. In addition, even if the sliding material is scraped off by the joint of the steel material that is in sliding contact with the sliding material, the frictional sliding property with the steel material is hardly deteriorated.

請求項8に記載の発明によれば、請求項2ないし7のいずれかにおいて、架構体移動工程において、移動架構体を所定スパンだけスライド移動させた後、次の架構体移動工程まで仮止め冶具により独立柱の柱に移動架構体を仮固定するので、前記効果に加え、建方工事期間中に突風が吹いたり大地震が発生したりするような極稀な場合であっても、建方途中の鉄骨構造物の移動架構体が逸走したり逸脱したりして所定の位置からズレないようにすることができ、安全性を向上させることができる。   According to an eighth aspect of the present invention, in any one of the second to seventh aspects, in the frame body moving step, the movable frame body is slid by a predetermined span and then temporarily fixed until the next frame body moving step. In addition to the above-mentioned effects, the construction structure is temporarily fixed to the pillar of the independent pillar, so that even if it is extremely rare such as a gust of wind or a big earthquake during the construction work, It is possible to prevent the moving frame of the steel structure on the way from deviating or deviating from a predetermined position, and safety can be improved.

請求項9に記載の発明によれば、請求項8において、仮止め冶具は、棒材と、該棒材の両端に自在継手を介して取り付けられた油圧クランプと、からなるので、前記効果に加え、移動架構体の移動途中の任意の位置で仮止め固定が可能となり、大地震の際だけでなく、移動手段が故障したり、作業現場が停電したりするような突発的な事故が発生した場合であっても、安全にその移動途中の任意の位置で仮止め固定することができ、更に、安全性が向上する。また、油圧クランプで留め付けるという簡単な作業だけなので、作業効率の向上、作業時間の短縮を図ることができる。   According to the ninth aspect of the present invention, in the eighth aspect, the temporary fixing jig includes a bar and hydraulic clamps attached to both ends of the bar via universal joints. In addition, it can be fixed temporarily at any position during the movement of the moving frame, causing not only a major earthquake but also a sudden accident such as a failure of the moving means or power failure at the work site. Even in this case, it can be safely temporarily fixed at an arbitrary position during the movement, and the safety is further improved. Moreover, since it is only a simple work of fastening with a hydraulic clamp, it is possible to improve work efficiency and shorten work time.

請求項10に記載の発明によれば、請求項8又は9において、独立柱設置工程において、独立柱の梁接合ブラケットに仮止め冶具の一端を取り付けてから独立柱の建方を行うので、前記効果に加え、架構体移動工程終了後などに行うホイスト等の別途の揚重装置のセット作業や仮止め冶具の揚重作業を省略して、独立柱の建方時に一度に行うことができる。このため、作業工数を削減して作業効率を向上させることができる。   According to the invention of claim 10, in the independent column installation process according to claim 8 or 9, the independent column is constructed after attaching one end of the temporary fixing jig to the beam joint bracket of the independent column. In addition to the effect, it is possible to omit the setting work of a separate lifting device such as a hoist and the lifting work of a temporary fixing jig performed after the frame body moving process is completed, and to perform it at a time when the independent pillar is constructed. For this reason, work man-hours can be reduced and work efficiency can be improved.

この発明の一実施の形態を、図面を参照して説明する。   An embodiment of the present invention will be described with reference to the drawings.

[鉄骨構造物]
先ず、本発明の実施の形態に係る鉄骨構造物の建方工法が適用される鉄骨構造物について図1及び図2を用いて説明する。
図1は、既存施設上空に掛け渡される上空ブロックを所定階以上に有する鉄骨構造物の一例として挙げる鉄骨構造物の概略構成を示す立面図、図2は、図1の鉄骨構造物の概略構成を示す平面図である。鉄骨構造物1は、既存の駅のホーム上に構築するS造のラーメン構造からなる駅ビル間に掛け渡されるプロムナードであり、図1、2で示すように、桁行き方向(長手方向)が1〜8通りの7スパン、梁間方向(短手方向)がA〜C通りの2スパンからなる平面形状が略円弧状の多角形(A〜C通りは円弧状であるが梁は円弧状ではなく直線状)となった3階建ての建物である。つまり、1〜8通りは放射線状に広がり、A〜C通りは円弧状となっている(図2参照)。この鉄骨構造物1は、1階部分が既存施設の一例として示す駅のプラットホーム1aとなっており、その上空の2階以上に駅ビルのプロムナードとなる上空ブロック1bが掛け渡された構造物である。なお、この既存施設は、当然1階建てとは限らず、プロムナードとなる上空ブロック1bの階数も掛け渡される既存の駅ビル等の階数により左右されるものである。
[Steel structure]
First, a steel structure to which a steel structure construction method according to an embodiment of the present invention is applied will be described with reference to FIGS. 1 and 2.
FIG. 1 is an elevation view showing a schematic configuration of a steel structure as an example of a steel structure having an upper block over a predetermined floor over an existing facility, and FIG. 2 is an outline of the steel structure of FIG. It is a top view which shows a structure. The steel structure 1 is a promenade spanned between station buildings composed of S-framed ramen structures built on an existing station platform. As shown in FIGS. A plane shape consisting of 1 to 8 spans and two spans between the beams (short direction) is A to C. The plane shape is a substantially arcuate polygon (A to C streets are arcuate, but the beams are arcuate. It is a three-story building that is straight. That is, 1 to 8 patterns spread radially, and A to C patterns have an arc shape (see FIG. 2). The steel structure 1 is a structure in which the first floor portion is a station platform 1a shown as an example of an existing facility, and an upper block 1b serving as a promenade of a station building is spanned over the second floor above. is there. Of course, this existing facility is not limited to a single floor, but depends on the number of floors of an existing station building or the like over which the number of floors of the sky block 1b serving as a promenade is also passed.

[建方工法]
次に、この鉄骨構造物1を構築する場合を例に挙げて、本発明の一実施の形態に係る鉄骨構造物の建方工法を説明する。本実施の形態に係る鉄骨構造物の建方工法の概略は、建方工事の事前準備を整えた後、(1)独立柱設置工程、(2)発進構台構築工程、(3)架構体組立工程、(4)架構体移動工程、(5)架構体増設工程、(6)増設・移動工程、(7)柱接合工程、(8)梁盛替工程、の各工程を順次行って、鉄骨構造物1の一部のブロックを先行して構築し、そのブロックを発進構台として利用し、発進構台上で組み立てた鉄骨の架構体を独立柱に支持させながらスライド移動させて鉄骨構造物の建方を行う工法である。以下に、これらの各工程を詳細に説明する。図3〜図25は、鉄骨構造物1を構築する場合において、これら各工程を概略立面図及び平面図で示した説明図である。
[Construction method]
Next, taking the case where this steel structure 1 is constructed as an example, a construction method for a steel structure according to an embodiment of the present invention will be described. The outline of the steel structure construction method according to the present embodiment is as follows: (1) Independent pillar installation process, (2) Start frame construction process, (3) Frame assembly (4) Frame structure moving process, (5) Frame structure adding process, (6) Extension / moving process, (7) Column joining process, (8) Beam replacement process, and so on. A part of the block of the structure 1 is constructed in advance, and the block is used as a starting gantry. The steel frame assembled on the starting gantry is slid while being supported by an independent column. It is a construction method that performs the method. Hereinafter, each of these steps will be described in detail. 3-25 is explanatory drawing which showed these each process with the schematic elevation and the top view in the case of constructing the steel structure 1. FIG.

(事前準備)
先ず、建方工事の事前準備について主に図3及び図4を用いて説明する。図3は、本発明の実施の形態に係る鉄骨構造物の建方工法の事前準備を概略立面図で表す説明図、図4は、同工程を概略平面図で表す説明図である。
初めに、ホームの使用頻度や周辺のスペース等を考慮して、鉄骨構造物1の建設範囲の内、即ち、上空ブロック1bの下方となるエリアの内、後述の発進構台3を設置すべきエリア(以下、発進構台設置エリアという。)を選定し、揚重装置として、この発進構台設置エリア全域を作業半径内とするタワークレーンTCを設置する。また、鉄骨構造物1の建設範囲内であって発進構台設置エリア以外の所定のエリアを後述の独立柱2を設置すべきエリア(以下、独立柱設置エリアという。)として選定する。よって、必然的に、独立柱設置エリアは、殆どタワークレーンTCの作業半径の外となってしまう。本実施の形態では、1〜4通りの3スパンを発進構台設置エリア、5〜8通りの3スパンを独立柱設置エリアとして選定した。
(Advance preparation)
First, prior preparation for construction work will be described mainly with reference to FIGS. 3 and 4. FIG. 3 is an explanatory view showing the preliminary preparation of the steel structure construction method according to the embodiment of the present invention in a schematic elevation view, and FIG. 4 is an explanatory view showing the process in a schematic plan view.
First, in consideration of the frequency of use of the home, surrounding space, etc., the construction range of the steel structure 1, that is, the area below the upper block 1 b, the area where the starting gantry 3 described later is to be installed (Hereinafter referred to as a starting gantry installation area) is selected, and a tower crane TC having the entire starting gantry installation area within the working radius is installed as a lifting device. Further, a predetermined area other than the starting gantry installation area within the construction range of the steel structure 1 is selected as an area where an independent pillar 2 described later is to be installed (hereinafter referred to as an independent pillar installation area). Therefore, inevitably, the independent pillar installation area is almost outside the working radius of the tower crane TC. In the present embodiment, 1 to 4 types of 3 spans are selected as the starting gantry installation area, and 5 to 8 types of 3 spans are selected as the independent pillar installation area.

タワークレーンTCの設置作業と並行して、各通りの交点箇所などの設計に応じた所定の箇所において、即ち、本実施の形態の鉄骨構造物1では、図4に示す1〜8通り、A〜C通りの各交点において、掘削、配筋、打設等を行って破線で示す基礎杭1cを構築する。当然、構造設計により構築する基礎杭は決まっており、PC杭など現場打ち杭以外の杭の場合もあり得る。その場合は、杭の種類に応じた施工方法により基礎杭1cを構築する。このとき、基礎杭1cの設置箇所にプラットホーム1aがある場合は、プラットホーム1aの当該箇所の周辺を施工に支障のない範囲まで解体・撤去しておくとよい。なお、図中の符号1dは、プラットホームの上家であり、基礎杭の施工に支障がある場合には、これらのプラットホーム上家1dも部分的に撤去しておく方が好ましい。   In parallel with the installation work of the tower crane TC, in a predetermined location according to the design of each intersection point or the like, that is, in the steel structure 1 of the present embodiment, 1 to 8 types shown in FIG. A foundation pile 1c indicated by a broken line is constructed by excavation, bar arrangement, placement and the like at each of the intersections of ~ C. Naturally, the foundation pile to be constructed is determined by the structural design, and there may be a pile other than the on-site pile such as a PC pile. In that case, the foundation pile 1c is constructed | assembled with the construction method according to the kind of pile. At this time, when the platform 1a is present at the installation location of the foundation pile 1c, it is preferable to dismantle and remove the periphery of the location of the platform 1a to the extent that does not hinder the construction. In addition, the code | symbol 1d in a figure is an upper house of a platform, and when construction of a foundation pile is troubled, it is preferable to also remove these platform upper houses 1d partially.

(1)独立柱設置工程
次に、独立柱設置工程について主に図5及び図6を用いて説明する。図5は、同工法の独立柱設置工程を概略立面図で表す説明図、図6は、同工程を概略平面図で表す説明図である。
この独立柱設置工程は、前述のように選定した独立柱設置エリアおいて、各基礎杭1c上に1節目の柱を独立柱2として立設し、この独立柱2と基礎杭1cとを接合させる工程である。なお、独立柱とは、未だ柱と柱とを繋ぐ梁が架構されていない柱のことを指している。
(1) Independent pillar installation process Next, an independent pillar installation process is demonstrated mainly using FIG.5 and FIG.6. FIG. 5 is an explanatory view showing the independent pillar installation process of the construction method in a schematic elevation view, and FIG. 6 is an explanatory view showing the process in a schematic plan view.
In this independent column installation process, in the independent column installation area selected as described above, the first node column is erected as an independent column 2 on each foundation pile 1c, and the independent column 2 and the foundation pile 1c are joined. It is a process to make. The independent pillar refers to a pillar for which a beam connecting the pillars is not yet constructed.

この独立柱2の揚重及び建方は、前述のように、独立柱設置エリアが、列車の運行を止めて作業を行うことが難しいエリアであり、常設固定式の揚重装置であるタワークレーンTCの殆ど作業半径外となっており、且つ、落下事故の危険を伴う危険作業であるので、列車運行時間外において自走式の油圧クレーン等を搬入・設置して行わなければならない。よって、本独立柱設置工程では、列車運行時間外である夜間に饋電線の通電を停止して、線路上空の架線等を盛り替え・養生した後、軌陸両用クレーンなどの揚重装置を搬入・設置し、軌陸台車等で搬入した独立柱2を軌陸両用クレーンで1本づつ吊り上げて立て付け、一般的な鉄骨構造物の建方工法と同様にアンカーボルトを締め付けることにより基礎杭1cと接合し、最後に盛り替えた架線等を復旧させる方法で実施する。しかし、本願出願人が特開2007−321399号公報に開示したように、ハンドリングマシーン及び軌陸台車を用いて独立柱2の建方工事を行えば、トロリー線をはじめ饋電線等の架線の移設・盛替え工事を行わなくとも施工可能であり、そのため作業時間及び作業手間を削減することができるので好ましい。   As described above, the lifting and building method of the independent pillar 2 is an area where the independent pillar installation area is an area where it is difficult to work by stopping the train operation, and a tower crane that is a permanent fixed lifting device. Since it is almost outside the working radius of TC and is a dangerous work with the risk of a fall accident, a self-propelled hydraulic crane or the like must be carried in and installed outside the train operation time. Therefore, in this independent pillar installation process, after turning off the energization of the feeder cable at night, which is outside the train operation time, after replacing and curing the overhead wire etc. over the track, carry in the lifting equipment such as a railroad crane. Installed and lifted up the independent pillars 2 carried in with a track-rail truck, etc. one by one with a road-rail crane, and joined to the foundation pile 1c by tightening anchor bolts in the same way as a general steel frame construction method. Execute by the method of restoring the last changed overhead line. However, as disclosed in Japanese Patent Application Laid-Open No. 2007-321399, when the independent pillar 2 is erected using a handling machine and a rail-carriage truck, the trolley wire and other overhead wires such as feeders Construction is possible without refilling work, which is preferable because work time and labor can be reduced.

なお、鉄骨構造物1は、プロムナードとなる上空ブロック1bが既存階の2階以上に架構された建物なので、本実施の形態に係る建方工法の独立柱設置工程では、1節目の柱を基礎杭1c上に立設して接合すれば本工程は終了する。しかし、上空ブロックが、例えば3階以上に架構される場合(即ち、プロムナードが既存の駅ビルの3階から上に掛け渡されるような場合)には、1節目から上空ブロックが架構される所定階の床高を柱の頂部が越える節まで独立柱として柱のみを上下に順次繰り返して接合していく。また、1節目も鋼材搬入経路の車両規制や柱の重量などの状況に応じて分節(例えば、0節と1節など)しても構わない。これら柱同士の上下の接合は、一旦、エレクションピースなどを介してハイテンションボルト等で締め付け固定した後、四周を溶接して接合する。不要となったエレクションピースなどは、溶接完了後にガス切断器又は切断砥石などで切断して除去する。   In addition, since the steel structure 1 is a building in which the sky block 1b serving as a promenade is constructed on two or more floors of the existing floor, in the independent column installation process of the construction method according to the present embodiment, the first column is used as the foundation. This process is completed if the erection is performed on the pile 1c. However, when the sky block is constructed on, for example, the third floor or higher (that is, when the promenade is extended from the third floor of the existing station building), the sky block is constructed from the first node. Only the pillars are sequentially joined up and down as independent pillars up to the node where the top of the pillar exceeds the floor height of the floor. Also, the first node may be segmented (for example, the 0th node and the 1st node) according to the situation such as the vehicle regulation of the steel material carry-in route and the weight of the column. The upper and lower members are joined by fastening them with a high tension bolt or the like via an erection piece or the like, and then welding the four circumferences. The unnecessary erection piece and the like are removed by cutting with a gas cutter or a cutting grindstone after completion of welding.

[独立柱]
次に、この独立柱2の構成について図26を用いて説明する。
図26は、独立柱の天端付近を表す斜視図である。独立柱2は、天端付近を除き一般的な鉄骨の柱と略同様の梁接合のための梁接合ブラケットが設けられたBOX柱であり、図26に示すように、柱本体20と、この柱本体20上部の4側面にそれぞれ設けられた4つの梁接合ブラケット21と、柱本体20の天端に設けられた滑り材22と、柱本体20の天端付近の2側面に設けられた2つのガイド取付ブラケット23などから構成されている。
なお、梁接合ブラケットは、当該柱が隅角部や端部に位置する場合には、当然設計上、外部側に面する側面には設けられていない場合もあり得る。
[Independent pillar]
Next, the structure of this independent pillar 2 is demonstrated using FIG.
FIG. 26 is a perspective view showing the vicinity of the top end of the independent pillar. The independent pillar 2 is a BOX pillar provided with a beam joint bracket for beam joining which is substantially the same as a general steel pillar except for the vicinity of the top end. As shown in FIG. Four beam joint brackets 21 provided on each of the four side surfaces of the upper part of the column main body 20, a sliding material 22 provided on the top end of the column main body 20, and 2 provided on two side surfaces near the top end of the column main body 20. It comprises two guide mounting brackets 23 and the like.
In addition, when the said pillar is located in a corner | angular part or an edge part, naturally the beam joining bracket may not be provided in the side surface which faces an external side by design.

(滑り材)
この滑り材22は、タワークレーンTC(発進構台3)側に傾斜面22aを有した鉛直断面が略台形形状の部材であり、後述の移動架構体のガイド梁をこの傾斜面22aに沿って斜め上方に案内する機能を有している。また、滑り材22の材質は、重量物が摺動する関係上、耐摩耗性、機械的強度等に優れ、且つ、鋼材との滑性が良好なものが好ましく、例えば、一般構造用圧延鋼材(SS材)、溶接用圧延鋼材(SM材)、建築構造用圧延鋼材(SN材)などの一般鋼材やステンレス、表面にフッ素樹脂をコーティングして滑性を向上させた樹脂など、所定の耐摩耗性、機械的強度を備えたものであれば適用することができる。本実施の形態に係る滑り材22の材質には、モノマーキャストナイロン(MCナイロン(登録商標 日本ポリペンコ株式会社))が採用されている。このモノマーキャストナイロンとは、主原料のナイロン(ポリアミド樹脂)のモノマーを大気圧下で重合・成形することでナイロンの特性(機械的強度・耐熱性・耐摩耗性・耐薬品性・機械加工性)を向上させた樹脂であり、モノマーキャストナイロンを滑り材として採用することにより、前記特性及び鋼材との滑性が優れているという特徴がある。その上、鋼材との接触・衝突により滑り材22の表面が削れてしまったような場合でも、鋼材との滑性がほとんど悪化しないという利点があり、且つ、安価で安定供給が可能な点で好ましい。
(Sliding material)
This sliding member 22 is a member having a substantially trapezoidal vertical section having an inclined surface 22a on the tower crane TC (starting gantry 3) side, and a guide beam of a moving frame described later is inclined along the inclined surface 22a. It has a function of guiding upward. Further, the material of the sliding material 22 is preferably one that is excellent in wear resistance, mechanical strength, etc. and has good sliding properties with a steel material because of the sliding of heavy objects. (SS material), rolled steel material for welding (SM material), general steel material such as rolled steel material for building structure (SN material), stainless steel, resin whose surface has been coated with fluororesin to improve lubricity, etc. Any material having wear and mechanical strength can be applied. Monomer cast nylon (MC nylon (registered trademark, Nippon Polypenco Co., Ltd.)) is employed as the material of the sliding material 22 according to the present embodiment. This monomer cast nylon is a polymer of nylon (polyamide resin), the main raw material, polymerized and molded under atmospheric pressure, resulting in the characteristics of nylon (mechanical strength, heat resistance, wear resistance, chemical resistance, machinability) ), And the use of monomer cast nylon as a sliding material is characterized by excellent properties and lubricity with the steel material. In addition, even when the surface of the sliding material 22 has been scraped off due to contact / collision with the steel material, there is an advantage that the slipperiness with the steel material is hardly deteriorated, and it is possible to stably supply at a low cost. preferable.

(水平ガイド)
ガイド取付ブラケット23は、柱本体20のタワークレーンTC側(発進構台3側;1通り側)の側面と、その反対側(8通り側)の側面に、フランジ面が上下配置となるよう取り付けられたフランジ幅の広いH鋼からなるブラケットであり、その天端(上面)には、L型アングルからなる水平ガイド24が、後述のインナーガイドを案内するガイド面が鉛直面となるようフランジの縁沿いに立設されている。この水平ガイド24は、後述の移動架構体のガイド梁、インナーガイド等のガイド面に対する垂直方向の水平移動を拘束して所定の移動方向に案内する機能を有している。
なお、柱本体20と、梁接合ブラケット21は、一般的な鉄骨柱材と同様であるため説明を省略する。
(Horizontal guide)
The guide mounting bracket 23 is attached to the side surface of the column body 20 on the tower crane TC side (starting gantry 3 side; one way side) and the opposite side (eight ways side) so that the flange surface is vertically arranged. This is a bracket made of H steel with a wide flange width, and at its top end (upper surface), a horizontal guide 24 made of an L-shaped angle is attached to the edge of the flange so that a guide surface for guiding an inner guide described later is a vertical surface. It is erected along. The horizontal guide 24 has a function of restricting horizontal movement in the vertical direction with respect to guide surfaces such as guide beams and inner guides of a moving frame, which will be described later, and guiding in a predetermined movement direction.
In addition, since the column main body 20 and the beam joint bracket 21 are the same as a general steel column material, description is abbreviate | omitted.

(2)発進構台構築工程
次に、発進構台構築工程について図7及び図8を用いて説明する。図7は、同工法の発進構台構築工程を概略立面図で表す説明図、図8は、同工程を概略平面図で表す説明図である。
この発進構台構築工程は、タワークレーンTCを用いた従来の一般的な鉄骨構造物の建方工法により、鉄骨構造物1の本設の構造物の内、選定した発進構台構築エリア内の1節目の柱30及び1節目の梁31を架構し、この梁31の上に図示しないデッキプレート又は合成床板等を設置して、所定の配筋やインサート類などのセットを行った後、2階の床スラブ32を打設して発進構台3を構築する工程である。このとき、プラットホーム上家1dが発進構台3に接触する場合、即ち、鉄骨構造物1の1節目の柱30や梁31に接触する場合や、プラットホーム上家1dを設計上新しいものに取り替える場合など、プラットホーム上家1dを撤去する必要がある場合には、この発進構台構築工程前に撤去しておく。
(2) Starting gantry construction process Next, the starting gantry construction process will be described with reference to FIGS. FIG. 7 is an explanatory view showing the start gantry construction process of the construction method in a schematic elevation view, and FIG. 8 is an explanatory view showing the process in a schematic plan view.
This starting gantry construction process is based on the first conventional steel structure construction method using a tower crane TC, and the first joint in the selected starting gantry construction area of the steel structure 1 main structure. After installing the pillars 30 and the first beam 31 and installing a deck plate or composite floor plate (not shown) on the beam 31 and setting predetermined reinforcements and inserts, the second floor This is a step of constructing the starting gantry 3 by placing a floor slab 32. At this time, when the platform upper house 1d comes into contact with the starting gantry 3, that is, when it comes into contact with the pillar 30 or the beam 31 of the first node of the steel structure 1, or when the platform upper house 1d is replaced with a new one by design. When it is necessary to remove the platform upper house 1d, it is removed before the starting gantry construction process.

また、鉄骨構造物1の建設範囲の隣接地に空きスペース等があるなど状況に応じて、鉄骨構造物1の本設の一部を発進構台3(図1の点描部も参照)とするのではなく、仮設の鉄骨構造物を架構して発進構台としてもよい。勿論、仮設の鉄骨構造物と鉄骨構造物1の本設の一部を合わせて発進構台とすることもできる。なお、上空ブロックが、3階以上の所定階に架構される場合には、所定階直下の梁まで架構し、所定階の床スラブを打設して発進構台とする。   In addition, depending on the situation, such as there is an empty space in the adjacent area of the construction range of the steel structure 1, a part of the main structure of the steel structure 1 is used as the starting gantry 3 (see also the stippled portion in FIG. 1). Instead, a temporary steel structure may be constructed to serve as the starting frame. Of course, a temporary steel structure and a part of the main structure of the steel structure 1 can be combined to form a starting frame. In addition, when the sky block is constructed on a predetermined floor of the third floor or more, it is constructed to a beam immediately below the predetermined floor, and a floor slab of the predetermined floor is placed to form a starting frame.

この発進構台構築工程での鋼材等(1節目の柱30及び1節目の梁31、デッキプレートなど)の揚重及び建方は、原則、タワークレーンTCで行う。しかし、1節目の柱30や1節目の梁31などは前述のハンドリングマシーンで行ってもよく、また、これらタワークレーンTCと前記ハンドリングマシーンを併用しても構わない。なお、柱30と梁31との接合は、一般的な鉄骨構造物の建方工法と同様にハイテンションボルトで締め付けて摩擦接合し、柱30と基礎杭1cとの接合は、独立柱設置工程と同様にアンカーボルトにより接合する。このように構築する発進構台3は、鉄骨構造物1の本設の一部を先行的に構築することにより、後述の移動架構体の組立てステージとしての機能と、移動架構体を移動させる移動手段の設置架台としての機能と、組立時の落下物養生施設としての機能などを果している。   In principle, the tower crane TC lifts and builds steel materials and the like (the first column 30 and the first beam 31, the deck plate, etc.) in this starting gantry construction process. However, the pillar 30 of the first node, the beam 31 of the first node, and the like may be performed by the above-described handling machine, or the tower crane TC and the handling machine may be used in combination. The column 30 and the beam 31 are joined by friction with high tension bolts in the same manner as a general steel structure construction method, and the column 30 and the foundation pile 1c are joined by an independent column installation process. Join with anchor bolts in the same way as The starting gantry 3 constructed as described above has a function as an assembly stage of a moving frame to be described later and a moving means for moving the moving frame by constructing a part of the main structure of the steel structure 1 in advance. It functions as an installation stand and as a fallen object curing facility during assembly.

また、発進構台3の各柱30の天端には、独立柱2と同様の滑り材30aが設けられており、移動架構体の移動方向最後端側となる1通り以外、即ち、2〜4通りの柱には、独立柱2と同様のガイド取付ブラケット30b及び図示しない水平ガイド(図26に示す水平ガイド24を参照のこと)が更に取り付けられている。なお、発進構台3の柱30の天端に設けられる滑り材30aは、後述のガイド梁を案内するわけではないので傾斜面を設けなくても構わないが、部品統一のために傾斜面を設けても差し支えない。   Further, a sliding material 30a similar to that of the independent pillar 2 is provided at the top end of each pillar 30 of the starting gantry 3, and other than one way which is the rear end side in the movement direction of the moving frame, that is, 2-4. A guide mounting bracket 30b similar to the independent column 2 and a horizontal guide (not shown) (see the horizontal guide 24 shown in FIG. 26) are further mounted on the street columns. Note that the sliding member 30a provided at the top of the column 30 of the starting gantry 3 does not necessarily guide the guide beam described later, so it does not have to be provided with an inclined surface, but an inclined surface is provided for unifying parts. There is no problem.

以上に説明した(1)独立柱設置工程と(2)発進構台構築工程は、この順番で実施しなければならないわけではなく、揚重装置及び施工エリアが基本的に相違するので、これら2つの工程を並行して同時に行うことも可能である。同時に行えば工期を短縮することができるためより好ましい。勿論、プラットホーム上家1dの解体時期の制限、独立柱設置エリアの列車運行状況等の事情に応じて発進構台構築工程を先に行ってから独立柱設置工程を行っても構わない。   The above-described (1) independent pillar installation process and (2) start frame construction process do not have to be carried out in this order, and the lifting device and construction area are basically different. It is also possible to perform the processes simultaneously in parallel. Since it is possible to shorten the construction period, it is more preferable to carry out simultaneously. Of course, the independent pillar installation process may be performed after the start gantry construction process is performed first according to circumstances such as restrictions on the dismantling time of the platform superior 1d and the train operation status of the independent pillar installation area.

(3)架構体組立工程
次に、架構体組立工程について図9及び図10を用いて説明する。図9は、同工法の架構体組立工程を概略立面図で表す説明図、図10は、同工程を概略平面図で表す説明図である。
この架構体組立工程は、発進構台構築工程で構築した発進構台3を組立てステージとして、鉄骨構造物1の上空ブロック1bの内、独立柱設置エリアの上空となる5〜8通りの3スパン分の2節目〜3節目の柱・梁及び1節目の梁を移動架構体4として発進構台3の柱30上で架構して組み立てる工程である。5〜8通りの3スパン分を架構するのは、本実施の形態に係る発進構台3が3スパン分なのでその上で構築できるのは3スパン分が最大であること、及び、詳細は後述するがスライド移動させていく都合上、発進構台3から最も遠い部分から構築していかなければいけないことによる。このとき、5通りの柱は、発進構台3の1通りの柱上で、8通りの柱は、発進構台3の4通りの柱上で架構する。
(3) Frame Assembly Process Next, the frame assembly process will be described with reference to FIGS. 9 and 10. FIG. 9 is an explanatory view showing the frame assembly process of the construction method in a schematic elevation view, and FIG. 10 is an explanatory view showing the process in a schematic plan view.
In this frame assembly process, the start structure 3 constructed in the start structure construction process is used as an assembly stage, and 5 to 8 spans of 3-8 spans above the independent pillar installation area in the upper block 1b of the steel structure 1 are provided. This is a step of assembling by assembling the pillars / beams of the second node to the third node and the beam of the first node as the moving frame 4 on the column 30 of the starting gantry 3. Since the start gantry 3 according to the present embodiment is for 3 spans, the 3 spans can be built up to the maximum of 3 spans, and details will be described later. This is because it is necessary to construct it from the part farthest from the starting gantry 3 for the purpose of sliding. At this time, the five columns are constructed on one column of the starting gantry 3, and the eight columns are constructed on four columns of the starting gantry 3.

この架構体組立工程での鋼材等の揚重及び建方も、原則、タワークレーンTCを用いて従来の鉄骨構造物の建方工法により行うが、この移動架構体4の最下層の柱である2節目の柱40には、一般的な鉄骨の柱と同様の梁接合用の第1ブラケット40aが上部に設けられている以外に、柱の下部にも前述の梁接合ブラケット21等と同様の第2ブラケット40bが工場出荷時点で取り付けられており、この柱40の第2ブラケット40b同士の間にそれぞれ対応する1節目の梁41を取り付ける点で相違する。また、後述のように移動架構体4を組み立てた後、スライド移動させる都合上、2節目の柱40と発進構台3の柱30とは仮止めのみで溶接などの接合は行わない。   The lifting and construction of steel materials and the like in this frame assembly process are also performed in principle by a conventional steel frame construction method using a tower crane TC. The second joint column 40 is provided with a first beam joint 40a similar to that of a general steel frame column at the top, and the bottom of the column is similar to the above-described beam joint bracket 21 and the like. The second bracket 40b is attached at the time of shipment from the factory, and is different in that the corresponding first-node beams 41 are attached between the second brackets 40b of the pillars 40. Moreover, after assembling the movable frame 4 as will be described later, the second column 40 and the column 30 of the starting gantry 3 are only temporarily fixed and are not joined by welding, for the sake of sliding.

先ず、タワークレーンTCを用いて鉛直・水平を確認しつつ2節目の柱40を建て込み、1節目の梁41及び2節目の梁42をそれぞれ第1ブラケット40a及び第2ブラケット40b間に仮締めして架構し、その後ハイテンションボルトで本締めまで行い梁41を柱40に接合する。3節目の柱43、3節目の梁44も同様に架構し、3節目の柱43と2節目の柱40とはエレクションピースで留め付けた後、四周を溶接して接合する。つまり、移動架構体4の組み立ては、移動架構体4の最下層の柱である2節目の柱40と組立てステージとして利用する発進構台3の柱30とを接合しない点以外、建入れ直しも含めて建方完了まで従来の鉄骨構造物の建方工法により通常通り行うと共に、移動架構体4の最下層の柱である2節目の柱40間に当該スパン直下の梁である1節目の梁41を更に接合することにより行う。   First, the column 40 of the second node is built while checking the vertical and horizontal using the tower crane TC, and the first beam 41 and the second beam 42 are temporarily tightened between the first bracket 40a and the second bracket 40b, respectively. Then, the beam 41 is joined to the column 40 by high tension bolts until the final fastening. The third node 43 and the third beam 44 are similarly constructed, and the third column 43 and the second column 40 are fastened with an erection piece, and then welded together around the four sides. In other words, the assembly of the movable frame 4 includes the rebuilding except that the second column 40, which is the lowermost column of the movable frame 4, and the column 30 of the start frame 3 used as an assembly stage are not joined. The construction is completed as usual by the conventional steel structure construction method until the construction is completed, and the first joint beam 41, which is the beam directly under the span, is placed between the second joint pillar 40, which is the lowermost pillar of the movable frame 4. Furthermore, it carries out by joining.

このように、1節目の梁41を移動架構体4に接合するのは、移動架構体4の剛性を高めて、後述のように、発進構台3から移動架構体4を水平に迫り出す際に一時的に片持ち支持となって移動架構体4が下方に撓むのを抑えると共に、タワークレーンTCの作業半径外となる独立柱設置エリアに設置する1節目の梁41を最終取付位置の直上に容易に運搬するためである。なお、図9に示すように、更に剛性を上げるため、必要に応じてブレス45を設けてもよい。   As described above, the first beam 41 is joined to the movable frame 4 when the movable frame 4 is increased in rigidity, and the movable frame 4 is pushed horizontally from the starting frame 3 as will be described later. Temporarily cantilevered to prevent the movable frame 4 from bending downward, and the first beam 41 installed in the independent column installation area outside the working radius of the tower crane TC is directly above the final mounting position. This is for easy transportation. In addition, as shown in FIG. 9, in order to raise rigidity further, you may provide the brace | blade 45 as needed.

また、2節目の梁42及び3節目の梁44の上には、タワークレーンTCを利用してデッキプレート又は合成床板(図示せず)を設置しておくことが好ましい。タワークレーンTCのような常設の揚重装置がなく、夜間作業の度に揚重装置を搬入して使用するような揚重装置の稼動時間に制限のある独立柱設置エリアで、これらの部材を揚重する必要がなくなり、夜間作業等が短縮でき全体としても工期の短縮、コスト削減が図れるからである。
そして、本実施の形態に係る架構体組立工程では、所定のカーブ状(図2で示した鉄骨構造物1の平面形状に沿った円弧状)の移動方向に移動架構体4をガイドするガイド部材5を前述の1節目の梁41及び柱40の下、即ち、移動架構体4の最下層に取り付ける。
Moreover, it is preferable to install a deck plate or a synthetic floor board (not shown) on the second beam 42 and the third beam 44 using a tower crane TC. There is no permanent lifting device such as a tower crane TC, and these members are installed in an independent column installation area where the operating time of the lifting device is limited so that the lifting device can be carried in at night work. This is because there is no need for lifting, and night work and the like can be shortened, and the construction period and cost can be reduced as a whole.
In the frame assembly process according to the present embodiment, a guide member that guides the movable frame 4 in a predetermined curved shape (an arc shape along the planar shape of the steel structure 1 shown in FIG. 2). 5 is attached to the lowermost layer of the movable frame 4 below the beam 41 and the column 40 of the first node.

[ガイド部材]
次に、このガイド部材について図27〜図29を主に用いて説明する。図27は、移動架構体下部の発進構台前端付近を示す部分拡大立面図、図28は、インナーガイドの平面形状を示す見上げ図、図29は、ガイドレール及び下方変位防止材を主に示す斜視図である。
ガイド部材5は、図9に示したように、移動方向前端側の第2ブラケット40bのフランジ下面に取り付けられたガイド梁5aと、このガイド梁5aの後端から移動架構体4の最下層の梁41に沿って連続して設けられる平面形状が円弧状のインナーガイド5bと、このインナーガイド5bと平面形状が略同形の円弧状に形成され、インナーガイド5bの真下となる発進構台3の床スラブ32上に敷設されたガイドレール5cと、このガイドレール5cに下端部が嵌まり込み、インナーガイド5bの後端付近の底面から下方に向けて突設された棒状の下方変位防止材5dと、から構成されている。
[Guide member]
Next, the guide member will be described mainly with reference to FIGS. FIG. 27 is a partially enlarged elevation view showing the vicinity of the front end of the starting gantry at the lower part of the moving frame, FIG. 28 is a top view showing the planar shape of the inner guide, and FIG. 29 mainly shows the guide rail and the downward displacement prevention material. It is a perspective view.
As shown in FIG. 9, the guide member 5 includes a guide beam 5a attached to the lower surface of the flange of the second bracket 40b on the front end side in the moving direction, and a lowermost layer of the moving frame 4 from the rear end of the guide beam 5a. An inner guide 5b having a circular arc shape that is continuously provided along the beam 41, and a floor of the starting gantry 3 that is formed in an arc shape that is substantially the same shape as the inner guide 5b and directly below the inner guide 5b. A guide rail 5c laid on the slab 32, and a rod-like downward displacement preventive member 5d projecting downward from the bottom surface near the rear end of the inner guide 5b with the lower end fitted into the guide rail 5c. , Is composed of.

(ガイド梁)
このガイド梁5aは、底面に所定の傾斜面を有する鋼材であればよいが、本実施の形態では、図27に示すように、H鋼を母材として上側フランジが第2ブラケット40bのフランジ下面に当接するよう取り付けられ、他方の下側フランジが前端(8通り)側に向けて斜め上方に傾斜する傾斜面50となるように加工されており、後述のように、この傾斜面50が滑り材22の傾斜面22aと摺接することで移動架構体4の前端を斜め上方に案内する機能を有している(図39参照)。そして、この傾斜面50の勾配は、移動架構体4を迫り出す1スパンの長さや移動架構体4の剛性(構成部材の断面性能)等で当然変化するが、移動架構体4の前端付近が独立柱2へ当接する時のガイド梁5aの角度を考慮すると1/50以上1/10以下が好ましく、試験などから一般的な鉄骨構造物の範囲であれば1/30(水平面と成す角度θ=1.9°)付近が最適である。傾斜面50をこのような範囲の勾配とすることで、移動架構体4の前端部の撓みを修正・案内する際に、滑り材22との摩擦抵抗を低減してよりスムーズにスライド移動させることができるからである。
(Guide beam)
The guide beam 5a may be a steel material having a predetermined inclined surface on the bottom surface. However, in the present embodiment, as shown in FIG. 27, the upper flange is the lower surface of the flange of the second bracket 40b using H steel as a base material. The other lower flange is processed so as to become an inclined surface 50 inclined obliquely upward toward the front end (eight kinds), and this inclined surface 50 is slipped as described later. It has the function of guiding the front end of the movable frame 4 obliquely upward by slidingly contacting the inclined surface 22a of the material 22 (see FIG. 39). The slope of the inclined surface 50 naturally changes depending on the length of one span that pushes out the moving frame 4 and the rigidity of the moving frame 4 (cross-sectional performance of the constituent members), but the vicinity of the front end of the moving frame 4 is Considering the angle of the guide beam 5a when coming into contact with the independent column 2, 1/50 or more and 1/10 or less are preferable. If it is within the range of a general steel structure from a test or the like, 1/30 (the angle θ formed with the horizontal plane) = 1.9 °) is optimal. By making the inclined surface 50 in such a range of gradient, when the deflection of the front end portion of the movable frame 4 is corrected and guided, the frictional resistance with the sliding material 22 is reduced and the sliding movement is performed more smoothly. Because you can.

(インナーガイド)
また、インナーガイド5bは、移動架構体4を所定の移動方向にガイドすることができるものであればよいが、本実施の形態では、幅300mm、高さ300mm程度の大きさのH鋼からなり、図28に示すように、取り付けられる各通り(A〜C通り)の平面形状に応じた緩やかな円弧状(通りによって違うが概ね曲率半径R=500m程度)に加工され、建設する鉄骨構造物1の各通り(A〜C通り)に沿ったカーブ状の移動方向に移動架構体4をガイドする機能を有している。このインナーガイド5bの移動架構体4への取り付けは、インナーガイド5bの上側フランジと、移動架構体の梁41の下側フランジ(部分的に柱40の下端)とをH鋼クランプジャッキで挟み留めるなど、後で仮設であるガイド部材5が本設となる移動架構体4から撤去できるように所定間隔毎に固着する。なお、前述のガイド梁5aの第2ブラケット40bへの取り付けも同様とする。
(Inner guide)
The inner guide 5b may be any member that can guide the movable frame 4 in a predetermined moving direction. In the present embodiment, the inner guide 5b is made of H steel having a width of about 300 mm and a height of about 300 mm. 28, as shown in FIG. 28, a steel structure to be constructed by being processed into a gentle arc shape according to the planar shape of each of the attached streets (A to C) (although depending on the street, the curvature radius is approximately R = 500 m). 1 has a function of guiding the moving frame 4 in a curved moving direction along each of the streets (A to C). The inner guide 5b is attached to the movable frame 4 by holding the upper flange of the inner guide 5b and the lower flange of the beam 41 of the movable frame (partially the lower end of the column 40) with an H steel clamp jack. For example, the temporary guide member 5 is fixed at predetermined intervals so that the guide member 5 can be removed from the main moving frame 4. The same applies to the attachment of the guide beam 5a to the second bracket 40b.

(ガイドレール)
ガイドレール5cは、本実施の形態では、図29に示すように、各インナーガイド5bと平面形状が略同形に加工された溝型鋼からなり、発進構台3の床スラブ32上の各インナーガイド5bと対応する位置に敷設され、インナーガイド5bに取り付けられた後述の下方変位防止材5dをガイドすることで移動架構体4の後端をガイドレール5cの平面形状に沿って案内し、移動架構体4の後端部分が押される方向と進む方向とがズレてしまうのを防止する機能を有している。なお、ガイドレール5cを敷設するスパンは、後述のように、移動架構体4を一度(1作業日)に移動させるスパンが2スパンのときは、1通り〜3通り間であり、移動させるスパンが1スパンのときは、1通り〜2通り間だけでも構わない。なお、このガイドレール5cは、後述のスライド移動手段と同様、移動架構体4を組み立てる前に発進構台3の床スラブ32上に敷設しておくとよい。移動架構体4の梁41の真下に敷設しなければならないので、後からでは、移動架構体4が邪魔になってタワークレーンTCなどの揚重装置での搬入・設置が困難になるからである。
(Guide rail)
In the present embodiment, as shown in FIG. 29, the guide rail 5c is made of channel steel whose plane shape is substantially the same as each inner guide 5b, and each inner guide 5b on the floor slab 32 of the starting gantry 3 is formed. The rear end of the movable frame 4 is guided along the planar shape of the guide rail 5c by guiding a later-described downward displacement preventing member 5d attached to the inner guide 5b. 4 has a function of preventing the direction in which the rear end portion of the 4 is pushed and the direction in which the rear end portion is advanced from being shifted. As will be described later, the span for laying the guide rail 5c is 1 to 3 when the span for moving the movable frame 4 once (one work day) is 2 spans. When is one span, it may be between one and two ways. The guide rail 5c may be laid on the floor slab 32 of the starting gantry 3 before assembling the movable frame 4 as in the slide moving means described later. This is because the moving frame 4 must be laid immediately below the beam 41 of the moving frame 4, so that the moving frame 4 becomes a hindrance later, making it difficult to carry in and set up with a lifting device such as a tower crane TC. .

(下方変位防止材)
下方変位防止材5dは、本実施の形態では、図29に示すように、一辺150mm程度の正方形の角形鋼管からなり、インナーガイド5bの後端付近の底面フランジから下方に向けて突設され、ガイドレール5c内にその下端部が嵌まり込む状態で設置されており、前述のように、ガイドレール5cにガイドされることで、移動架構体4の後端部分がズレるのを防止する機能を有する。
このように、ガイドレール5c及び下方変位防止材5dを設けることにより、次工程の架構体移動工程において、下方変位防止材5dをガイドレール5cでガイドして、移動架構体4の後端の下方変位を防止しつつ、移動架構体4を所定方向にスライド移動させることができるようになる。なお、移動架構体4を一度に2スパン以上移動させるときには、発進構台3の柱30を超える際に、後述のように、下方変位防止材5dを一旦取り外してまた同じ場所に取り付け直す必要がある。
(Downward displacement prevention material)
In the present embodiment, the downward displacement prevention member 5d is formed of a square square steel pipe having a side of about 150 mm as shown in FIG. 29, and projects downward from the bottom flange near the rear end of the inner guide 5b. The lower end of the guide rail 5c is installed in the guide rail 5c. As described above, the guide rail 5c is guided to prevent the rear end portion of the movable frame 4 from being displaced. Have.
Thus, by providing the guide rail 5c and the downward displacement prevention material 5d, the downward displacement prevention material 5d is guided by the guide rail 5c in the next frame movement process, and below the rear end of the movement frame 4 The movable frame 4 can be slid in a predetermined direction while preventing displacement. In addition, when moving the moving frame 4 at least two spans at a time, it is necessary to once remove the downward displacement prevention member 5d and reattach it at the same place as described later when exceeding the column 30 of the starting gantry 3. .

なお、以上説明したガイド部材5は、構築する鉄骨構造物1が図2で示したような平面形状が円弧状のものではなく、矩形状のものであれば、即ち、移動架構体を移動させる方向が直線状であれば、移動架構体4の最下層に取り付ける本設の梁41をインナーガイドとして利用し、移動方向前端側の第2ブラケット40bを前述のような傾斜面50を有する形状としても構わない。そうすることで、ガイド部材5を取り付ける必要がなくなり、コストダウンを図ることができるからである。   Note that the guide member 5 described above is configured so that the steel structure 1 to be constructed has a planar shape as shown in FIG. If the direction is a straight line, the main beam 41 attached to the lowermost layer of the moving frame 4 is used as an inner guide, and the second bracket 40b on the front end side in the moving direction has the inclined surface 50 as described above. It doesn't matter. By doing so, it is not necessary to attach the guide member 5, and the cost can be reduced.

架構体組立工程では、以上のように、移動架構体4及びガイド部材5等を組み立てるのであるが、移動架構体4を組み立てる前、即ち、架構体組立工程前、又は架構体組立工程の初期において、次工程である架構体移動工程で使用するスライド移動手段6を発進構台3の床スラブ32上にセットしておくとよい(図10参照)。このスライド移動手段6は、後述のように移動架構体4の最下層の梁41の真下にセットされるので、後からでは、移動架構体4が邪魔になってタワークレーンTCなどの揚重装置での搬入・設置が困難になるからである。   In the frame assembly process, the movable frame 4 and the guide member 5 are assembled as described above. However, before the movable frame 4 is assembled, that is, before the frame assembly process or at the initial stage of the frame assembly process. The slide moving means 6 used in the frame moving process, which is the next process, may be set on the floor slab 32 of the starting gantry 3 (see FIG. 10). Since the slide moving means 6 is set directly below the lowermost beam 41 of the moving frame 4 as will be described later, a lifting device such as a tower crane TC is subsequently used because the moving frame 4 becomes an obstacle. This is because it becomes difficult to carry in and install in Japan.

[スライド移動手段]
次に、本実施の形態に係るスライド移動手段の構成について、図30〜図36を用いて説明する。
図30は、本実施の形態に係るスライド移動手段を表す全体側面図、図31は、本実施の形態に係る水平ジャッキを表す側面図、図32は、同水平ジャッキの平面図、図33は、市販のH鋼クランプジャッキの通常使用状態を示す正面図、図34は、本実施の形態に係る形鋼クランプジャッキを表す側面図、図35は、同形鋼クランプジャッキを表す底面図、図36は、同形鋼クランプジャッキを表す正面図である。図35及び図36の(a)は、クランプ時(把持状態)、(b)は、アンクランプ時(開放状態)をそれぞれ表している。
[Slide moving means]
Next, the configuration of the slide moving means according to the present embodiment will be described with reference to FIGS.
30 is an overall side view showing the slide moving means according to the present embodiment, FIG. 31 is a side view showing the horizontal jack according to the present embodiment, FIG. 32 is a plan view of the horizontal jack, and FIG. FIG. 34 is a front view showing a normal use state of a commercially available H steel clamp jack, FIG. 34 is a side view showing a shaped steel clamp jack according to the present embodiment, and FIG. 35 is a bottom view showing the same shaped steel clamp jack. These are front views showing an isomorphous steel clamp jack. (A) of FIG.35 and FIG.36 represents the time of clamping (gripping state), and (b) represents the time of unclamping (open state), respectively.

このスライド移動手段6は、図30に示すように、発進構台3の床スラブ32に固着されて反力を得るための反力架台60と、両端がいわゆるクレビスとなっており、一端が反力架台60にピン接合されている水平ジャッキ61と、この水平ジャッキ61の他端のクレビスに連結され、形鋼(梁41又はインナーガイド5b)のフランジを把持する形鋼クランプジャッキ62と、から主に構成されている(後述のポンプユニット63、コントロールボックス64、集中制御盤65もスライド移動手段に含まれる)。   As shown in FIG. 30, the slide moving means 6 has a reaction force frame 60 fixed to the floor slab 32 of the starting gantry 3 to obtain a reaction force, and both ends are so-called clevises, and one end is a reaction force. The main jack includes a horizontal jack 61 pin-connected to the gantry 60, and a shape steel clamp jack 62 that is connected to a clevis at the other end of the horizontal jack 61 and grips a flange of the shape steel (beam 41 or inner guide 5b). (A pump unit 63, a control box 64, and a centralized control panel 65 described later are also included in the slide moving means).

(反力架台)
この反力架台60は、床スラブ32と強固に固着されており、水平ジャッキ61のクレビスと連結可能であれば特に形状等は限定されないが、床スラブ32と強固に固着するため、前述の(2)発進構台構築工程において、床スラブ32のコンクリート打設前にL型プレートなどの図示しない取付金物をセットしておくと、反力架台60の発進構台3への固着が、この取付金物へ反力架台60を螺着又は溶着するだけで容易にすることができるため好ましい(図10参照)。
(Reaction force stand)
The reaction force pedestal 60 is firmly fixed to the floor slab 32, and the shape is not particularly limited as long as it can be connected to the clevis of the horizontal jack 61. 2) In the starting gantry construction process, if a mounting hardware (not shown) such as an L-shaped plate is set before placing the concrete of the floor slab 32, the reaction force frame 60 is fixed to the starting gantry 3 to this mounting hardware. This is preferable because the reaction force base 60 can be easily simply screwed or welded (see FIG. 10).

(水平ジャッキ)
水平ジャッキ61は、図30に示すように、一端が形鋼クランプジャッキ62に連結可能で、他端が反力架台60などの不動物体に連結可能となっており、所定のスライド移動能力を有する市販の水平ジャッキで構わないが、本実施の形態に係る水平ジャッキ61としては、図31及び図32に示すように、ボトム側(本体側)が2山、トップ側(ストローク側)が1山のクレビスとなっており、引張力が1000kN、押圧力が400kNの能力、1ストロークが1mである水平ストロークが可能な引・押複動型油圧ジャッキ(オックスジャッキ株式会社製:JTP-100100)が採用されている。この水平ジャッキ61は、ジャッキ本体61aからピストンロッド61bが油圧により突出又は後退して往復動することで、トップ側又はボトム側のいずれか一端のクレビスに連結されたものを他端に連結した反力架台60から反力を得て水平移動させる構成となっている。
(Horizontal jack)
As shown in FIG. 30, the horizontal jack 61 has one end that can be connected to a shaped steel clamp jack 62 and the other end that can be connected to an inanimate body such as a reaction force stand 60 and has a predetermined slide movement capability. A commercially available horizontal jack may be used, but as shown in FIGS. 31 and 32, the horizontal jack 61 according to the present embodiment has two peaks on the bottom side (main body side) and one mountain on the top side (stroke side). This is a pull / push double acting hydraulic jack (Oxjack Co., Ltd .: JTP-100100) capable of a horizontal stroke of 1 m per stroke, with a capacity of 1000 kN and a pressing force of 400 kN. It has been adopted. This horizontal jack 61 has a piston rod 61b that protrudes or retracts from the jack body 61a and reciprocates so as to reciprocate so that the one connected to the clevis at one end on the top side or the bottom side is connected to the other end. The reaction force is obtained from the force stand 60 and moved horizontally.

(形鋼クランプ)
形鋼クランプジャッキ62は、図30に示すように、水平ジャッキ61のいずれか一端に連結され、H鋼を初めとしてI型鋼(レール材を含む)などの形鋼(溝型鋼及び山形鋼などからなる組立鋼材や、ラチス梁、格子梁、帯板梁、ハニカムビームなどのウェブが開口されている非充腹形の梁等を含む)からなる鉄骨鋼材のフランジ部分を所定の水平反力を有して把持可能ないわゆる形鋼クランプジャッキであればよいが、本実施の形態に係る形鋼クランプジャッキ62としては、1台当たり把持力150kN、ストローク25mmのクランプ用のジャッキを8台内蔵しており、水平反力が800kNである1系統油圧式のH鋼クランプジャッキ(オックスジャッキ株式会社製:HC-80)が採用されている。しかし、この市販のH鋼クランプジャッキ62’は、図33に示すように、本来は、把持するH鋼の天端フランジに載置して使用するものであるため、図30に示したように、本来とは天地が逆向きとなるH鋼の下端フランジを掴むようにセットした場合、アンクランプ時(開放状態)にH鋼クランプジャッキ62’がH鋼から外れてしまうという問題がある。そのため、本実施の形態に係る形鋼クランプジャッキ62は、図34〜図36に示すような構成に改良してある。なお、図中H鋼クランプジャッキ62’と本実施の形態に係る形鋼クランプジャッキ62の同一構成には同一符号を付し、相違する構成には「’」を付している。
(Shape clamp)
As shown in FIG. 30, the shape steel clamp jack 62 is connected to one end of the horizontal jack 61, and is made of a shape steel (such as a groove shape steel and an angle steel) such as an H steel and an I-shaped steel (including rail material). Steel frame steel flanges with a predetermined horizontal reaction force (including unassembled beams with open webs such as lattice beams, lattice beams, strip plates, and honeycomb beams). What is necessary is a so-called shaped steel clamp jack that can be gripped, but as the shaped steel clamp jack 62 according to the present embodiment, there are 8 built-in clamping jacks with a gripping force of 150 kN and a stroke of 25 mm. A single-system hydraulic H steel clamp jack (Oxjack Co., Ltd .: HC-80) with a horizontal reaction force of 800 kN is used. However, as shown in FIG. 30, this commercially available H steel clamp jack 62 'is originally used by being placed on the top end flange of the H steel to be gripped, as shown in FIG. There is a problem that the H steel clamp jack 62 ′ is detached from the H steel at the time of unclamping (open state) when it is set so as to hold the lower end flange of the H steel whose top and bottom are reversed. Therefore, the structural steel clamp jack 62 according to the present embodiment is improved to the configuration shown in FIGS. In addition, the same code | symbol is attached | subjected to the same structure of the H steel clamp jack 62 'and the shaped steel clamp jack 62 which concerns on this Embodiment in the figure, and "'" is attached | subjected to the different structure.

この形鋼クランプジャッキ62は、図34〜図36に示すように、平面形状が略コの字状でその凹部が外側に向いた平板からなる左右(把持するH鋼の軸線に垂直、且つ水平方向)一対の基盤プレート63a,63bと、この2枚の基盤プレート63a,63bに跨って取り付けられる前後(把持するH鋼の軸方向)2枚の平板からなる支持プレート64a,64bと、基盤プレート63a,63bの平面状の凹部にそれぞれ嵌まり込む断面コの字状の左右一対のクランプアーム65a,65bと、2枚の支持プレート64a,64b間、且つ、基盤プレート63a,63bに沿って水平に取り付けられ、左右(内外方向)に出し入れ可能なピストンロッドを有し、クランプアーム65a,65bを開閉する左右一対の開閉用ジャッキ66a,66bと、基盤プレート63a,63bに取り付けられ、各ピストンロッドを出し入れしてクランプアーム65a,65bを下方に押圧可能な左右4対計8個のクランプ用ジャッキ67a〜67hと、から主に構成されている。   As shown in FIG. 34 to FIG. 36, this section steel clamp jack 62 has left and right sides (vertical and horizontal to the axis of the H steel to be gripped and horizontal) formed of flat plates having a substantially U-shaped planar shape and a concave portion facing outward. Direction) A pair of base plates 63a, 63b, and front and rear (axial direction of gripping H steel) attached across the two base plates 63a, 63b, and support plates 64a, 64b made of two flat plates, and a base plate A pair of left and right clamp arms 65a and 65b having a U-shaped cross-section that fits in the planar recesses 63a and 63b, and between the two support plates 64a and 64b and along the base plates 63a and 63b. A pair of left and right opening / closing jacks 66a having piston rods that can be attached to and removed from the left and right (inside and outside) and that open and close the clamp arms 65a and 65b 66b, and four clamp jacks 67a to 67h in total, which are attached to the base plates 63a and 63b and can move the piston rods in and out to press the clamp arms 65a and 65b downward. ing.

この基盤プレート63a,63bの外端の四隅には、図33で示した市販のH鋼クランプジャッキの移動用キャスター63c’とは相違し、L字状のブラケットを介して把持するH鋼の下端フランジの上面を走行可能に取り付けられた移動用キャスター63cが設けられており、形鋼クランプジャッキ62を通常とは天地を逆に取り付けてもアンクランプ時に落下するおそれがない。また、基盤プレート63a,63bの上面には、把持するH鋼の縁に沿って走行可能な横ズレ防止用車63dが基盤プレート63a,63bの外端の四隅に軸支されており、2枚の基盤プレート63a,63bの間隔は、支持プレート64a,64bとの固定間隔により把持するH鋼の幅に応じて調整可能となっている。このため、形鋼クランプジャッキ62をH鋼にセットする際には、基盤プレート63a,63bの支持プレート64a,64bへの固定を一旦フリーの状態にしておき、左右の幅を縮めながらH鋼の下端フランジ上に移動用キャスター63cを載置するようにセットでき、移動用キャスター63cが、セット時に邪魔にならないようになっている。   Unlike the commercially available H steel clamp jack moving casters 63c ′ shown in FIG. 33, the lower ends of the H steel gripped via the L-shaped brackets are provided at the four corners of the outer ends of the base plates 63a and 63b. A moving caster 63c is provided so as to be able to run on the upper surface of the flange, and even if the shape steel clamp jack 62 is mounted upside down from the normal position, there is no possibility of dropping at the time of unclamping. Further, on the upper surfaces of the base plates 63a and 63b, lateral misalignment prevention wheels 63d that can travel along the edges of the H steel to be gripped are pivotally supported at the four corners of the outer ends of the base plates 63a and 63b. The distance between the base plates 63a and 63b can be adjusted according to the width of the H steel gripped by the fixed distance from the support plates 64a and 64b. For this reason, when setting the shape steel clamp jack 62 to the H steel, the base plates 63a and 63b are fixed to the support plates 64a and 64b once in a free state, and the width of the H steel is reduced while reducing the left and right widths. The moving caster 63c can be set on the lower end flange so that the moving caster 63c does not get in the way when set.

また、支持プレート64a,64bには、これらに跨るように2枚のクレビスプレート64c,64dが垂設されており、これらのクレビスプレート64c,64dの間は複数の平板で補強され、形鋼クランプジャッキ62の揚重や移動の際に利用される吊下げ金物64eも設けられている。   Further, two clevis plates 64c and 64d are suspended from the support plates 64a and 64b so as to straddle them, and the clevis plates 64c and 64d are reinforced by a plurality of flat plates, and are shaped steel clamps. A hanging hardware 64e used for lifting and moving the jack 62 is also provided.

クランプアーム65a,65bは、上板部65c(65d)、側板部65e(65f)、下板部65g(65h)からなる断面略コの字状に形成され、この側板部が開閉用ジャッキ66a,66bのピストンロッドの先端に長穴65i(65j)を介して上下移動がフリーの状態で連結されており、開閉用ジャッキ66a,66bのピストンロッドで押圧されることにより、側板部65e(65f)の縁に軸支された複数の開閉用車65kが基盤プレート63a,63bに取り付けられた車受けピース69a,69b,69c,69dと基盤プレート63a,63bとの間を滑走することによりクランプアーム65a,65bが開閉し、クランプ用ジャッキ67a〜67hでクランプアーム65a,65bの下板部65g(65h)を内側から押圧して、クランプアーム65a,65bを押し下げ、上板部65c(65d)と基盤プレート63a,63bとの間でH鋼(梁41又はインナーガイド5b)の下端フランジを把持するように構成されている。   The clamp arms 65a and 65b are formed in a substantially U-shaped cross section including an upper plate portion 65c (65d), a side plate portion 65e (65f), and a lower plate portion 65g (65h). The piston rod of 66b is connected to the tip of the piston rod through a long hole 65i (65j) in a state where the vertical movement is free, and is pressed by the piston rods of the open / close jacks 66a, 66b, whereby the side plate portion 65e (65f). A plurality of opening / closing vehicles 65k pivotally supported on the edges of the base plate 63a, 63b slides between the vehicle receiving pieces 69a, 69b, 69c, 69d and the base plates 63a, 63b so as to clamp the arm 65a. , 65b opens and closes, and the clamp jacks 67a to 67h are used to place the lower plate portion 65g (65h) inside the clamp arms 65a, 65b. The clamp arms 65a and 65b are pressed down to hold the lower flange of the H steel (the beam 41 or the inner guide 5b) between the upper plate portion 65c (65d) and the base plate 63a and 63b. Yes.

開閉用ジャッキ66a,66b及びクランプ用ジャッキ67a〜67hは、クランプ圧油を流入させることにより、開閉用ジャッキ66a,66bを閉じる方向に作動させ、閉じたときのジャッキ内の圧力上昇により油圧シーケンス弁を開放し、クランプ用ジャッキ67a〜67hのピストンロッドを突出させてH鋼をクランプする。そして、クランプ解除圧油を流入させることにより、クランプ用ジャッキ67a〜67hのピストンロッドを引っ込め、このときのジャッキ内の圧力上昇で油圧シーケンス弁を開放し、開閉用ジャッキ66a,66bを開く方向に作動させるよう構成されているので、1系統の油圧ポンプユニットでこれら複数のジャッキを制御することができる。なお、図中の油圧ホース口68aは、クランプ側、油圧ホース口68bは、アンクランプ側である。   The open / close jacks 66a and 66b and the clamp jacks 67a to 67h are operated in a direction to close the open / close jacks 66a and 66b by injecting clamp pressure oil, and a hydraulic sequence valve is caused by an increase in pressure in the jack when closed. Is opened, and the piston rods of the clamp jacks 67a to 67h are projected to clamp the H steel. Then, by injecting the clamp release pressure oil, the piston rods of the clamp jacks 67a to 67h are retracted, the hydraulic sequence valve is opened by the pressure increase in the jack at this time, and the open / close jacks 66a and 66b are opened. Since it is comprised so that it may act | operate, these several jacks can be controlled by one hydraulic pump unit. In the drawing, the hydraulic hose port 68a is on the clamp side, and the hydraulic hose port 68b is on the unclamp side.

以上のように、本実施の形態に係るスライド移動手段6の構成を説明したが、本発明のスライド移動手段は、移動架構体4を水平にスライド移動できるものであればこれらの構成に限られず、特に、形鋼クランプジャッキ62を移動用キャスター63cがH鋼の下端フランジに乗っかる構成で説明したが、形鋼クランプジャッキ62’がアンクランプ状態でも落下しない構成であればよい。   As described above, the configuration of the slide moving unit 6 according to the present embodiment has been described. However, the slide moving unit of the present invention is not limited to these configurations as long as the movable frame 4 can be slid horizontally. In particular, the shape steel clamp jack 62 has been described as being configured such that the moving caster 63c rides on the lower end flange of the H steel. However, the shape steel clamp jack 62 ′ may be configured so that it does not fall even in an unclamped state.

このようなスライド移動手段6は、移動架構体4をスライド移動させる能力があれば1台設置するだけでも構わないが、本実施の形態では、図9及び図10に示したように、発進構台3の前端に当たる3通り〜4通り間のスパンの床スラブ32上に、A〜Cの各通りに沿って2台直列に計6台設けられている。このとき、図9に示すように、反力架台60は、水平ジャッキ61と形鋼クランプジャッキ62の2台に1台づつの計3台に統合しても構わない。   One slide moving means 6 may be installed as long as it has the ability to slide the movable frame 4, but in this embodiment, as shown in FIGS. 9 and 10, the starting frame is used. On the floor slab 32 having three to four spans corresponding to the front end of three, two in total along the respective streets A to C are provided in a total of six. At this time, as shown in FIG. 9, the reaction force frame 60 may be integrated into a total of three reaction units, one for each of the horizontal jack 61 and the shape steel clamp jack 62.

(スライド移動手段の動作及び制御)
次に、スライド移動手段の動作及び制御について説明する。図37は、2台直列に設置したスライド移動手段の制御システムの概要を表すイメージ図、図38は、2台直列に設置したスライド移動手段の制御動作の一例を示す説明図である。
本実施の形態に係るスライド移動手段の制御システムの概要は、図37に示すように、各スライド移動手段6の水平ジャッキ61及び形鋼クランプジャッキ62の油圧を制御するポンプユニット63をコントロールボックス64内に格納された制御プログラム(荷重、ストローク数値、及びスライド距離の表示、ジャッキの速度調整、各数値が管理基準値を超えた場合の緊急停止処置などがプログラムされている)で制御して、集中制御盤65のモニターに表示させて、集中的に管理・制御するシステムである。
(Operation and control of slide moving means)
Next, the operation and control of the slide moving means will be described. FIG. 37 is an image diagram showing an outline of a control system for two slide moving means installed in series. FIG. 38 is an explanatory diagram showing an example of a control operation of the slide moving means installed in series.
As shown in FIG. 37, the outline of the control system for the slide moving means according to the present embodiment is as follows. As shown in FIG. 37, the pump unit 63 for controlling the hydraulic pressure of the horizontal jack 61 and the steel bar clamp jack 62 of each slide moving means 6 Control with the control program (programmed load, stroke numerical value and slide distance display, jack speed adjustment, emergency stop action when each numerical value exceeds the control standard value) This is a system for centralized management and control by displaying on the monitor of the centralized control panel 65.

この制御システムを用いて、本実施の形態に係るスライド移動手段では、図9、図10に示したように、移動架構体4のA〜Cの通り毎に、2台直列に配置して、それら2台のスライド移動手段(No.1とNo.2)の動作を、図38に示すように、半サイクルづつずらして、制御することにより移動架構体4を連続的にスライド移動させる。しかし、一般に、静止摩擦係数と動摩擦係数とでは、静止摩擦係数の方が大きく、移動開始時に一番大きな力が必要となる。そこで、本実施の形態では、移動開始時においては、スライド移動手段6のチャック(形鋼クランプジャッキ62)を固定した状態で2台の水平ジャッキ61を同時に低速(微速)で半サイクル動作させるように制御する。即ち、クランプ用ジャッキ67a〜67hでクランプアーム65a,65bの下板部65g(65h)を内側から押圧して、クランプアーム65a,65bを押し下げ、上板部65c(65d)と基盤プレート63a,63bとの間でH鋼の下端フランジを把持しながら、ピストンロッド61bが伸びきった状態でセットした2台のスライド移動手段6(No.1及びNo.2)の水平ジャッキ61を、ピストンロッド61bがジャッキ本体61aに半分収納されるまで低速(微速)で縮めていく。続いて、一方のスライド移動手段6(No.1)の水平ジャッキ61を引き続きピストンロッド61bが完全にジャッキ本体61a内に収容されるまで通常速度で動作させ、他方のスライド移動手段6(No.2)は、チャック(形鋼クランプ62)を開放してピストンロッド61bが逆に全部伸びきるまで通常速度で動作させるように制御する。そして、次に、一方のスライド移動手段6(No.1)のチャックを開放して水平ジャッキ61を伸ばすと共に、他方のスライド移動手段6(No.2)のチャックを固定しながら水平ジャッキ61を縮めて移動架構体4を引張ってスライド移動させる。後は、図38で示すように、No.1とNo.2のスライド移動手段6を交互に通常速度で動作させていき、移動架構体4に取り付けられたガイド梁5aが独立柱2に当接する直前で、一旦、これらNo.1とNo.2のスライド移動手段6を停止させ、移動架構体4のスライド移動をストップさせる。そして、下方への鉛直変位量を確認し、下方変位防止材5dを撤去した後、再び、2台を同時に低速動作させて移動架構体4を所定の位置までスライド移動させるように制御する。   Using this control system, in the slide moving means according to the present embodiment, as shown in FIGS. 9 and 10, two units are arranged in series for each of the moving frames 4 to C, As shown in FIG. 38, the movement of the two slide moving means (No. 1 and No. 2) is shifted by half a cycle, and the moving frame 4 is continuously slid and controlled. However, in general, the static friction coefficient and the dynamic friction coefficient have a larger static friction coefficient, and the greatest force is required at the start of movement. Therefore, in the present embodiment, at the start of movement, the two horizontal jacks 61 are simultaneously operated at a low speed (slow speed) for half a cycle while the chuck (section steel clamp jack 62) of the slide moving means 6 is fixed. To control. That is, the clamp arms 67a to 67h are used to press the lower plate portions 65g (65h) of the clamp arms 65a and 65b from the inside, and the clamp arms 65a and 65b are pressed down, so that the upper plate portion 65c (65d) and the base plates 63a and 63b. The horizontal jacks 61 of the two slide moving means 6 (No. 1 and No. 2) set with the piston rod 61b fully extended while holding the lower end flange of the H steel between the piston rod 61b Is retracted at a low speed (slow speed) until half is accommodated in the jack body 61a. Subsequently, the horizontal jack 61 of one slide moving means 6 (No. 1) is continuously operated at a normal speed until the piston rod 61b is completely accommodated in the jack body 61a, and the other slide moving means 6 (No. 1) is operated. In 2), the chuck (section steel clamp 62) is opened and controlled to operate at a normal speed until the piston rod 61b is fully extended. Next, the chuck of one slide moving means 6 (No. 1) is opened to extend the horizontal jack 61, and the horizontal jack 61 is fixed while fixing the chuck of the other slide moving means 6 (No. 2). The moving frame 4 is contracted and slid and moved. Thereafter, as shown in FIG. 1 and No. No. 2 slide moving means 6 are alternately operated at a normal speed, and immediately before the guide beam 5a attached to the movable frame 4 abuts on the independent column 2, these No. 1 1 and No. The second slide moving means 6 is stopped, and the sliding movement of the movable frame 4 is stopped. Then, after confirming the downward vertical displacement amount and removing the downward displacement prevention member 5d, the two frames are simultaneously operated at a low speed, and the moving frame 4 is controlled to slide to a predetermined position.

このように、2台のスライド移動手段を交互に動作させることにより、移動架構体4を連続的にスライド移動させることができるため、作業時間あたりのスライド移動距離を伸ばすことができ作業効率が向上する。そのため、饋電停止可能時間が90分程度しかないような場合であっても移動架構体を2スパン又はそれ以上移動させることができ、工期の大幅な短縮が可能となり、コストダウンも図ることができる。また、いずれかのスライド移動手段のチャック(形鋼クランプジャッキ62)で移動架構体4のH鋼(移動架構体4の最下層に接合した梁41、又は、それに取り付けられたインナーガイド5b)を把持していることになり、移動架構体4に慣性力がつきすぎて所定の移動方向から外れてしまうようなことがなく、地震や電源が落ちたりするような突発的な事故等が発生した場合であっても移動架構体4のスライド移動を停止させることができ、後述の架構体移動工程中常に逸走防止を図ることができる。   In this way, by alternately operating the two slide moving means, the movable frame 4 can be continuously slid, so that the slide movement distance per work time can be extended and work efficiency is improved. To do. For this reason, even if the possible stoppage time is only about 90 minutes, the moving frame can be moved by two spans or more, and the construction period can be greatly shortened and the cost can be reduced. it can. Further, the H steel of the movable frame 4 (the beam 41 joined to the lowermost layer of the movable frame 4 or the inner guide 5b attached thereto) is attached to the chuck (section steel clamp jack 62) of any slide moving means. As a result, the mobile frame 4 did not deviate from the predetermined direction of movement due to excessive inertia, and a sudden accident such as an earthquake or power failure occurred. Even in such a case, the sliding movement of the moving frame 4 can be stopped, and escape prevention can be always achieved during the frame moving process described later.

そして、スライド移動開始時の一番大きな力が必要な時には、直列配置した2台のスライド移動手段(即ち、全てのスライド移動手段)を同時に低速運転し、移動架構体4に慣性力がついたら、通常速度の交互運転に切り換えるので、無駄がなく、コストパフォーマンスを最適にすることができる。そのため、更なるコストダウンを図ることができる。   When the greatest force is required at the start of slide movement, the two slide movement means arranged in series (that is, all the slide movement means) are simultaneously operated at a low speed, and an inertial force is applied to the movable frame 4. Since the operation is switched to the normal speed alternating operation, there is no waste and the cost performance can be optimized. Therefore, further cost reduction can be achieved.

(4)架構体移動工程
次に、架構体移動工程について図11〜図14を主に用いて説明する。図11は、同工法の架構体移動工程の移動途中の状態を概略立面図で表す説明図、図12は、同工程の移動途中の状態を概略平面図で表す説明図、図13は、同工程の移動完了状態を概略立面図で表す説明図、図14は、同工程の移動完了状態を概略平面図で表す説明図である。
この架構体移動工程は、発進構台3の床スラブ32の前端付近に設置したスライド移動手段6により移動架構体4を発進構台3からプラットホーム1a上空に略水平に迫り出して所定スパンだけ所定の移動方向(鉄骨構造物1の平面形状に沿ったカーブ状)にスライド移動させる工程である。
(4) Frame body moving step Next, the frame body moving step will be described mainly with reference to FIGS. FIG. 11 is a schematic elevation view showing a state in the middle of the frame moving process of the construction method, FIG. 12 is a schematic plan view showing a state in the middle of the movement, and FIG. FIG. 14 is an explanatory diagram showing the movement completion state of the same process in a schematic plan view.
In this frame moving process, the moving frame 4 is pushed almost horizontally over the platform 1a from the starting frame 3 by the slide moving means 6 installed in the vicinity of the front end of the floor slab 32 of the starting frame 3. This is a step of sliding in the direction (curved shape along the planar shape of the steel structure 1).

図11及び図12は、移動架構体4のガイド梁5aが独立柱2の滑り材22に当接する直前の状態を表しており、このように、移動架構体4は発進構台3から迫り出すようにスライド移動するので、発進構台3上にある移動架構体4の5通り〜7通り間のスパンが重しとなって、前端部である7通り〜8通り間のスパンが片持ち状態で迫り出すことになる。そのため、移動架構体4は、前端部に下方変位を生じるが、この下方変位が想定値より大きくなりすぎると安全上好ましくない。そのため、図11及び図12に示す状態になると、本実施の形態に係る架構体移動工程では、前述のように、一旦、スライド移動手段6の動作を停止させて、この下方変位量を集中制御盤65(図37参照)のモニター上、及び目視により確認する。そして、異常がなければ、下方変位防止材5dを撤去して再びスライド移動手段6により移動架構体4の移動を開始する。   11 and 12 show a state immediately before the guide beam 5a of the movable frame 4 abuts against the sliding member 22 of the independent column 2, and thus the movable frame 4 is pushed out of the starting frame 3. The span between the 5 and 7 ways of the moving frame 4 on the starting gantry 3 overlaps, and the span between the 7 and 8 ways, which is the front end, approaches in a cantilevered state. Will be put out. For this reason, the movable frame 4 is displaced downward at the front end portion, but it is not preferable for safety if the downward displacement is excessively larger than an assumed value. Therefore, when the state shown in FIGS. 11 and 12 is reached, in the frame body moving process according to the present embodiment, as described above, the operation of the slide moving means 6 is temporarily stopped, and this downward displacement amount is centrally controlled. This is confirmed on the monitor of the board 65 (see FIG. 37) and visually. If there is no abnormality, the downward displacement prevention member 5d is removed, and the movement of the movable frame 4 is started again by the slide moving means 6.

図39は、架構体移動工程において移動架構体の前端部が独立柱に当接している状態を部分拡大して表す側面図、図40は、同状態を表す斜視図である。移動架構体4の前端部が5と通りの独立柱2の上に差し掛かると、図39、40に示すように、ガイド梁5aの傾斜面50が独立柱2の滑り材22の傾斜面22aと摺接することで移動架構体4の前端部が斜め上方に案内されると共に、移動架構体4の前端部の下方変位を修正しながら移動架構体4の荷重の一部を当該独立柱2が支持するようになる。また、独立柱2の水平ガイド24のガイド面でインナーガイド5bの平面形状に沿って移動架構体4の水平移動方向を所定の移動方向へ案内する。次に、移動架構体4の前端部が5通りの独立柱2を通過すると、取り外した下方変位防止材5dを再び所定の位置に取り付け直す。そして、5通りの独立柱2に差しか掛かった時と同様に、6通りの独立柱2の直前で一旦移動架構体4のスライド移動を停止した後、図13及び図14に示すように、6通りの独立柱2上に移動架構体の8通りの柱40が来るまで移動させる。このように、スライド移動手段6の構成や制御方法を改良することで、1作業日(1饋電停止時間内)で一気に2スパン移動させることができるため、作業日数を大幅に短縮することができる。   FIG. 39 is a partially enlarged side view showing a state in which the front end portion of the moving frame body is in contact with the independent column in the frame body moving step, and FIG. 40 is a perspective view showing the same state. When the front end portion of the movable frame 4 reaches the independent pillar 2 that is the same as 5, as shown in FIGS. 39 and 40, the inclined surface 50 of the guide beam 5 a becomes the inclined surface 22 a of the sliding member 22 of the independent pillar 2. The front end portion of the movable frame 4 is guided obliquely upward by sliding in contact with the movable column body 4 and the independent column 2 is used to remove a part of the load of the movable frame 4 while correcting the downward displacement of the front end portion of the movable frame 4. Come to support. Further, the horizontal moving direction of the movable frame 4 is guided in a predetermined moving direction along the planar shape of the inner guide 5b by the guide surface of the horizontal guide 24 of the independent pillar 2. Next, when the front end portion of the movable frame 4 passes through the five independent pillars 2, the removed downward displacement prevention member 5d is reattached to a predetermined position. And just like when the five independent pillars 2 are reached, after the sliding movement of the moving frame 4 is stopped immediately before the six independent pillars 2, as shown in FIGS. Move until the eight pillars 40 of the moving frame come on the six independent pillars 2. In this way, by improving the configuration and control method of the slide moving means 6, it is possible to move two spans at a time in one work day (within 1 train stoppage time), so the work days can be significantly reduced. it can.

[仮止め冶具]
次に、架構体移動工程終了時に移動架構体を独立柱に仮固定する仮止め冶具について図41を用いて説明する。
図41は、架構体移動工程終了時の仮固定の一例を側面図で示す説明図である。図中の符号7は、仮止め冶具を示し、この仮止め冶具7は、頑丈な棒材(パイプ材などの線条材)7aの両端に3次元の自在継手7bを介して油圧クランプである市販のH鋼クランプジャッキ7c(前述の形鋼クランプジャッキ62より小型で構わない)が取り付けられたものである。図示するように、仮止め冶具7は、一方のH鋼クランプジャッキ7cで独立柱2の梁接合ブラケット21の上端フランジ又は下端フランジを把持させると共に、他端のH鋼クランプジャッキ7cで移動架構体4の最下層の柱40の第2ブラケット40bを把持させることで、移動架構体4を独立柱2に固定する機能を有している。このように仮止め冶具7で移動架構体を独立柱2に仮固定することにより、次の移動工程を開始するまでの間に地震が発生したような場合であっても移動架構体4が所定の位置からズレないようにすることができる。
[Temporary fixing jig]
Next, a temporary fixing jig for temporarily fixing the moving frame to the independent column at the end of the frame moving process will be described with reference to FIG.
FIG. 41 is an explanatory diagram showing an example of temporary fixing at the end of the frame moving process in a side view. Reference numeral 7 in the figure denotes a temporary fixing jig, which is a hydraulic clamp via a three-dimensional universal joint 7b at both ends of a sturdy bar (wire material such as a pipe material) 7a. A commercially available H steel clamp jack 7c (which may be smaller than the above-described shape steel clamp jack 62) is attached. As shown in the drawing, the temporary fixing jig 7 holds the upper end flange or the lower end flange of the beam joint bracket 21 of the independent column 2 with one H steel clamp jack 7c, and the movable frame with the H steel clamp jack 7c at the other end. 4 has a function of fixing the movable frame 4 to the independent column 2 by gripping the second bracket 40b of the lowermost column 40. By temporarily fixing the moving frame to the independent pillar 2 with the temporary fixing jig 7 in this way, the moving frame 4 is predetermined even when an earthquake occurs before the next moving step is started. It is possible to prevent deviation from the position.

なお、この仮止め冶具7は、独立柱設置工程において、独立柱2を建て付ける前に、梁接合ブラケット21に一方のH鋼クランプジャッキ7cで把持させて取り付けておけば仮止め冶具7を個別に揚重する手間が省けるので好ましい。また、独立柱毎に4つの仮止め冶具7で矩形(ひし形状)に仮固定することで、あらゆる方向からの揺れに強くなるため好ましい。   The temporary fixing jig 7 can be individually attached to the beam joining bracket 21 by holding it with one H steel clamp jack 7c before installing the independent pillar 2 in the independent column installation process. This is preferable because it saves the trouble of lifting. Moreover, since it becomes strong to the shake from all directions by temporarily fixing to a rectangle (diamond shape) with the four temporary fixing jigs 7 for every independent pillar, it is preferable.

(5)架構体増設工程
次に、架構体増設工程について図15、図16を用いて説明する。図15は、同工法の架構体増設工程を概略立面図で表す説明図、図16は、同工程を概略平面図で表す説明図である。この架構体増設工程は、図15、図16に示すように、(4)架構体移動工程において移動架構体4が移動することによりできた発進構台3の2〜3通り間上の空きスペースで、鉄骨構造物1の上空ブロック1bの内、独立柱設置エリアの上空となる4〜5通りの1スパン分の2節目〜3節目の柱・梁及び1節目の梁を移動架構体4に増設する工程である。この増設は、(3)架構体組立工程と同様にタワークレーンTCを使用し、通常通り鉄骨構造物1の4〜5通りの2節目〜3節目の柱及び梁の建方を行い、2節目の柱40の第2ブラケット40bの間に4〜5通りの1節目の梁41を取り付け、1節目の梁41と2節目の梁42との間に剛性を上げるためブレス45も取り付ける。
(5) Frame body extension step Next, the frame body extension step will be described with reference to FIGS. 15 and 16. FIG. 15 is an explanatory diagram showing the frame extension process of the construction method in a schematic elevation view, and FIG. 16 is an explanatory diagram showing the process in a schematic plan view. As shown in FIGS. 15 and 16, this frame extension process is an empty space between two or three ways of the start frame 3 that is formed by moving the moving frame 4 in the frame moving process. In the upper block 1b of the steel structure 1, the 4th to 5th spans of the second to third columns / beams and the first beam are added to the moving frame 4 above the independent column installation area. It is a process to do. In this expansion, (3) the tower crane TC is used in the same way as the frame assembly process, and the 4th and 5th sections of the second and third sections of the steel structure 1 are constructed as usual. Between the second bracket 40b of the column 40, four to five kinds of first-beam beams 41 are attached, and a brace 45 is also attached between the first-node beam 41 and the second-node beam 42 to increase rigidity.

(6)増設・移動工程
次に、増設・移動工程について図17〜図23を用いて説明する。図17は、同工法の増設・移動工程のうち最初(1回目)の移動工程の移動完了状態を概略立面図で表す説明図、図18は、同移動工程の移動完了状態を概略平面図で表す説明図、図19は、増設・移動工程のうち1回目の増設工程を概略立面図で表す説明図、図20は、同増設工程を概略平面図で表す説明図、図21は、増設・移動工程のうち2回目の移動工程を概略立面図で表す説明図、図22は、同移動工程を概略平面図で表す説明図、図23は、増設・移動工程のうち2回目の増設工程を概略立面図で表す説明図である。この増設・移動工程は、図17〜図23に示すように、(4)架構体移動工程、(5)架構体増設工程と同様に増設・移動を、移動架構体4の前端部が鉄骨構造物1の端、即ち、本実施の形態では8通りに到達するまで、鉄骨構造物1のスパンに応じて所定回(図示実施形態では2回)繰り返す工程である。
(6) Expansion / Transfer Process Next, the expansion / movement process will be described with reference to FIGS. FIG. 17 is an explanatory view showing the movement completion state of the first (first) movement process in the expansion / movement process of the construction method in a schematic elevation view, and FIG. 18 is a schematic plan view showing the movement completion state of the movement process. FIG. 19 is an explanatory diagram illustrating the first expansion process in the expansion / movement process in a schematic elevation view, FIG. 20 is an explanatory diagram illustrating the expansion process in a schematic plan view, and FIG. FIG. 22 is an explanatory diagram showing a schematic elevation view of the second movement process in the expansion / movement process, FIG. 22 is an explanatory diagram showing the movement process in a schematic plan view, and FIG. It is explanatory drawing showing an expansion process with a schematic elevation. As shown in FIGS. 17 to 23, the expansion / movement process is performed in the same manner as (4) frame structure movement process and (5) frame structure expansion process, and the front end portion of the movement frame 4 is a steel structure. This is a process that is repeated a predetermined number of times (twice in the illustrated embodiment) according to the span of the steel structure 1 until the end of the object 1, that is, in the present embodiment, reaches eight ways.

先ず、図17及び図18に示すように、(5)架構体増設工程で4〜5通りのスパンを増設した移動架構体4を、前述のスライド移動手段6で移動架構体4の前端部が7通りの独立柱2上に到達するまで(4)架構体移動工程と同様にスライド移動させる。   First, as shown in FIG. 17 and FIG. 18, (5) the moving frame 4 having 4 to 5 spans added in the frame adding step, the front end of the moving frame 4 is moved by the slide moving means 6 described above. (4) The slide is moved in the same manner as in the frame moving process until reaching the seven independent pillars 2.

次に、図19及び図20に示すように、発進構台3の2〜3通り間上の空きスペースで、上空ブロック1bの3〜4通りの2節目〜3節目の柱・梁を(5)架構体増設工程と同様にタワークレーンTCを用いて移動架構体4に増設する。そして、2節目の柱40の第2ブラケット40b間に1節目の梁41を(5)架構体増設工程と同様に取り付けるわけであるが、3〜4通りの1節目の梁は発進構台3として既に建方を完了しているので問題となる。しかし、この1節目の梁を移動架構体4に取り付けないとすると、移動架構体4の剛性が低下してスライド移動に耐えられなくなるだけでなく、前述のように、スライド移動手段6の形鋼クランプジャッキ62が把持するフランジ部分(又はインナーガイド5bを取り付けるフランジ部分)がなくなるためスライド移動させることができなくなる。そこで、本実施の形態に係る増設・移動工程では、仮梁Kとして本設の1節目の梁と同じ形状の梁を取り付け、更に、ブレス45及びインナーガイド5b、下方変位防止材5dも前述のように取り付ける。   Next, as shown in FIG. 19 and FIG. 20, in the empty space between the two or three ways of the starting gantry 3, the pillars and beams of the second to third nodes of the third to fourth ways of the upper block 1b are (5) In the same manner as the frame structure extension process, the tower frame TC is added to the movable frame structure 4 using the tower crane TC. Then, the first-node beam 41 is attached between the second brackets 40b of the second-column post 40 in the same manner as in the (5) frame addition process. This is a problem because the construction has already been completed. However, if the beam of the first node is not attached to the moving frame 4, not only the rigidity of the moving frame 4 is lowered and the slide frame cannot endure the slide movement, but also the shape of the slide moving means 6 as described above. Since there is no flange portion (or a flange portion to which the inner guide 5b is attached) held by the clamp jack 62, it cannot be slid. Therefore, in the expansion / movement process according to the present embodiment, a beam having the same shape as the first joint beam is attached as the temporary beam K, and the brace 45, the inner guide 5b, and the downward displacement prevention member 5d are also described above. Install as follows.

続いて、図21及び図22に示すように、前述のスライド移動手段6で移動架構体4の前端部が8通りの独立柱2の上に到達するまで、即ち、鉄骨構造物1本設の正規の取付位置まで(4)架構体移動工程と同様にスライド移動させる。このように、鉄骨構造物1が1〜8通りの7スパンであれば、これでこの増設・移動工程は完了するわけであるが、建設する鉄骨構造物の長手方向(桁行き方向)のスパンに応じて移動架構体の前端が、鉄骨構造物の端である正規の取付位置に到達するまで適宜、増設・移動工程を所定回繰り返すことになる。   Subsequently, as shown in FIGS. 21 and 22, until the front end of the movable frame 4 reaches the eight independent pillars 2 by the above-mentioned slide moving means 6, that is, one steel structure is provided. The slide is moved to the proper mounting position in the same manner as in the (4) frame moving process. In this way, if the steel structure 1 has 1 to 8 types of 7 spans, this expansion / movement process is completed. However, the span (longitudinal direction) span of the steel structure to be constructed is completed. Accordingly, the extension / movement process is repeated a predetermined number of times as needed until the front end of the moving frame reaches the proper mounting position, which is the end of the steel structure.

そして、移動架構体4の移動完了後、図23に示すように、発進構台3より上方、即ち、2節目の柱・梁、3節目の柱・梁の1〜3通りの2スパン分を、従来工法によりタワークレーンTCを用いて、通常通り建方工事を行って増設する。このとき、前述の増設工程と相違して、移動させるわけではないので、最下層の柱間に仮梁を取り付けたり、ブレスを取り付けたりする必要はない。   Then, after the movement of the moving frame 4 is completed, as shown in FIG. 23, the two spans of 1 to 3 above the starting gantry 3, that is, the second column / beam, the third column / beam, Using the tower crane TC by the conventional construction method, construction will be done as usual and expanded. At this time, unlike the expansion process described above, it is not moved, so there is no need to attach a temporary beam or a brace between the lowermost pillars.

(7)柱接合工程
次に、柱接合工程について図24を主に用いて説明する。図24は、同工法の柱接合工程を概略立面図で表す説明図である。図24に示すように、この柱接合工程は、移動架構体4を固定するため、移動架構体4の最下層である2節目の柱40を独立柱2と構造設計に応じた接合方法により接合する工程である。このような柱同士は、一般的に、溶接接合とされるので、溶接接合で接合する場合で説明する。
(7) Column Joining Step Next, the column joining step will be described mainly using FIG. FIG. 24 is an explanatory view showing the column joining process of the construction method in a schematic elevation view. As shown in FIG. 24, in this column joining step, in order to fix the movable frame 4, the second-tier column 40, which is the lowest layer of the movable frame 4, is bonded to the independent column 2 by a bonding method according to the structural design. It is a process to do. Such columns are generally welded, and will be described in the case of joining by welding.

図42は、本実施の形態に係る柱接合部分を拡大して示す部分断面図である。図42に示すように、独立柱2と移動架構体4の最下層の柱40は、これらの柱と同材からなる(工場等で柱材製造時にそれらを輪切りにして作成しておく)ジョイントスペーサSを介して溶接接合し、柱40の直下に取り付けたインナーガイド5bと、独立柱2の天端に設けた滑り材22とは、嵌め殺しにする。しかし、ジョイントスペーサSを嵌め込むのに邪魔なインナーガイド5bなどのガイド部材5は撤去しておく。このジョイントスペーサSは、後から柱40と独立柱2との間に嵌め込むので、嵌め込み易い2〜4分割とし、柱40及び独立柱2とそれぞれ突き合わせの完全溶け込み溶接を行う(即ち、柱を1周する溶接線が2本できる)。よって、図に示すように、柱40の柱本体とインナーガイド5b、独立柱2の柱本体20と滑り材22との間に、溶接箇所の裏あて用として裏あてプレートPL1、PL2をそれぞれ設けておくことが好ましい。なお、これらの溶接は、現場において手溶接又は半自動溶接等で行う。   FIG. 42 is an enlarged partial cross-sectional view of the column joint portion according to the present embodiment. As shown in FIG. 42, the independent pillars 2 and the lowermost pillars 40 of the movable frame 4 are made of the same material as these pillars (they are created by making them round when producing pillars at a factory or the like). The inner guide 5b, which is welded and joined via the spacer S and attached immediately below the column 40, and the sliding member 22 provided at the top end of the independent column 2 are fitted together. However, the guide member 5 such as the inner guide 5b which is obstructive to fitting the joint spacer S is removed. Since this joint spacer S is fitted between the column 40 and the independent column 2 later, the joint spacer S is divided into 2 to 4 parts which are easy to be fitted, and complete penetration welding of butting with the column 40 and the independent column 2 is performed (that is, the column is fixed). Two welding lines can be made once.) Therefore, as shown in the figure, between the column main body of the column 40 and the inner guide 5b, and between the column main body 20 of the independent column 2 and the sliding material 22, there are provided the backing plates PL1 and PL2 for the back of the welded portion. It is preferable to keep it. In addition, these welding is performed on site by manual welding or semi-automatic welding.

(スライド移動手段・ガイド部材撤去)
また、図24に示すように、移動架構体4の移動完了後において、この柱接合工程と並行するか、又は開始前、場合によっては柱接合工程完了後に、不要となったガイド部材5、スライド移動手段6、独立柱2のガイド取付ブラケット23(水平ガイド24を含む)、仮梁K、及びブレス45を撤去する。このとき、柱接合前の仮止め用として、エレクションピース等で前記柱40と独立柱2とを連結していた場合は、柱溶接後に不要となったエレクションピース等もガス切断器や切断砥石(サンダー)等で切断除去する。
(Removal of slide moving means and guide member)
Further, as shown in FIG. 24, after the movement of the movable frame 4 is completed, the guide member 5 and the slide which are no longer necessary after the completion of the column joining process, in parallel with the column joining process, or before the start of the column joining process. The moving means 6, the guide mounting bracket 23 (including the horizontal guide 24) of the independent pillar 2, the temporary beam K, and the brace 45 are removed. At this time, when the column 40 and the independent column 2 are connected by an erection piece or the like for temporary fixing before the column joining, the erection piece or the like that is no longer necessary after the column welding is also used as a gas cutter or a cutting grindstone ( Cut and remove with a sander.

鉄骨構造物1の平面形状が例として挙げた円弧状ではなく矩形状であり、移動架構体4の所定の移動方向が直線状のスライド移動である場合は、前記のように、インナーガイド5bがないので、図43に示すような柱接合部分となる。図43は、変形例に係る柱接合部分を拡大して示す部分断面図である。図43に示すように、図42で示した嵌め殺しにするインナーガイド5bの代わりにガイド用プレートPL3が設けられており、ジョイントスペーサSの高さは、図42に示す場合よりインナーガイド5bがガイド用プレートPL3に置き替った分小さくなっている。また、第2ブラケット40bは、インナーガイド5bのように柱接合前に取り外すことができないので、溶接線が交差しないように第2ブラケット40bの溶接箇所には予めスカラップが設けられている。このように、ジョイントスペーサSの高さを変更することで、柱のレベル調整が可能となっているので、独立柱2の天端レベルが基礎杭1cのレベルの不陸などにより不揃いとなっている場合も、これらの独立柱2の天端レベルを架構体移動工程前に計測しておき、滑り材22の厚さを変更したり高さ調整用のプレートなどを挿入したりするなどして、ジョイントスペーサSの高さで最終的に調整するようにすれば、建方精度が向上するため更に好ましい。   When the planar shape of the steel structure 1 is not the arc shape mentioned as an example but a rectangular shape, and the predetermined moving direction of the moving frame 4 is a linear slide movement, as described above, the inner guide 5b is Since there is no column connection portion as shown in FIG. FIG. 43 is an enlarged partial cross-sectional view showing a column joint portion according to a modification. As shown in FIG. 43, a guide plate PL3 is provided instead of the inner guide 5b to be fitted and shown in FIG. 42, and the height of the joint spacer S is higher than that of the case shown in FIG. The size is reduced by replacing the guide plate PL3. Moreover, since the 2nd bracket 40b cannot be removed before column joining like the inner guide 5b, the scallop is previously provided in the welding location of the 2nd bracket 40b so that a weld line may not cross | intersect. Thus, the level of the pillar can be adjusted by changing the height of the joint spacer S, so that the top end level of the independent pillar 2 becomes uneven due to unevenness of the level of the foundation pile 1c. Even if there are, the top level of these independent pillars 2 is measured before the frame moving process, and the thickness of the sliding member 22 is changed or a height adjusting plate is inserted. It is more preferable to finally adjust the height of the joint spacer S because the construction accuracy is improved.

(8)梁盛替工程
次に、梁盛替工程について図25を主に用いて説明する。図25は、同工法の梁盛替工程を概略立面図で表す説明図である。この梁盛替工程は、移動架構体4の最下層の柱40の第2ブラケット40b間に取り付けた所定階(本実施の形態では2階)直下(1節目)の梁41を最終取付高さ、即ち、独立柱2の梁接合ブラケット21の間に盛り替える工程である。移動架構体4に取り付けた1節目の梁41を全て1本1本、チェーンブロック、ホイスト、ウィンチ等の下降装置で降ろして盛り替えても構わないが、この梁盛替工程は、重量物落下の危険を伴う危険作業であるため、既存施設が使用されない夜間の饋電停止時間内に行う必要があり、1本ずつ盛り替えると工期が長くなり、建設コストが嵩んでしまうという問題がある。そこで、本実施の形態に係る梁盛替工程では、移動架構体4の最下層の柱40の下部に取り付けた梁41をその上に設置したデッキプレート又は合成床板と共にフロアごと一斉に下降させて本設梁41の正規の取り付け高さ(位置)である独立柱2の梁接合ブラケット21間に取り付け直すフロアダウン工程とする。
(8) Beam Replacement Process Next, the beam replacement process will be described mainly using FIG. FIG. 25 is an explanatory view showing the beam replacement process of the construction method in a schematic elevation view. In this beam replacement process, the beam 41 on the predetermined floor (second floor in the present embodiment) attached between the second brackets 40b of the lowermost column 40 of the movable frame 4 has a final mounting height. That is, it is a step of changing the size between the beam joining brackets 21 of the independent pillars 2. The beam 41 of the first joint attached to the movable frame 4 may be lowered by one by one using a lowering device such as a chain block, hoist, winch or the like. Therefore, there is a problem that the construction period becomes longer and the construction cost increases if each of them is replaced one by one. Therefore, in the beam replacement process according to the present embodiment, the beam 41 attached to the lower part of the lowermost column 40 of the movable frame 4 is lowered together with the deck plate or the composite floor plate installed on the floor at the same time. This is a floor down process for reattaching between the beam joining brackets 21 of the independent pillar 2 which is the regular attachment height (position) of the main beam 41.

(フロアダウン工程)
このフロアダウン工程では、先ず、(7)柱接合工程と並行して、又は柱接合工程完了後、所定階の梁42の上に掛け渡した支持台等を用いて下降装置8を所定階の梁42に支持させるように設置する。また、(2)発進構台構築工程で説明したようにプラットホーム上家1dを撤去する必要がある場合には、このときプラットホーム上家1dを撤去しておく。次に、この下降装置8で巻き上げ、巻き降ろし可能なPC鋼より線などの高張力鋼線からなるケーブル8aを、下降させる1節目の梁41に重心を考慮してバランスよく連結(緊結)する。そして、柱40の第2ブラケット40bに留め付けていたハイテンションボルトを全て取り外し、下降装置8でケーブル8aを巻き降ろして1節目の梁41を正規の取り付け高さである独立柱2の梁接合ブラケット21間に下降させて、梁接合ブラケット21にハイテンションボルトで、前記と同様に本締めまで完了させる。その後、不要となった第2ブラケット40bをエレクションピースと同様に切断除去する。
(Floor down process)
In this floor down process, first, (7) in parallel with the column joining process or after the completion of the column joining process, the lowering device 8 is installed on the predetermined floor using a support stand or the like that is suspended on the beam 42 on the predetermined floor. It is installed so as to be supported by the beam 42. When it is necessary to remove the platform upper house 1d as described in (2) Starting gantry construction process, the platform upper house 1d is removed at this time. Next, a cable 8a made of a high-strength steel wire such as a PC steel stranded wire that can be wound and unwound by the lowering device 8 is connected (tightened) in a well-balanced manner to the first joint beam 41 to be lowered in consideration of the center of gravity. . Then, all the high tension bolts fastened to the second bracket 40b of the column 40 are removed, the cable 8a is unwound by the lowering device 8, and the beam 41 of the first node is beam-joined to the independent column 2 having the normal mounting height. It lowers between the brackets 21 and completes until the final tightening in the same manner as described above with the high tension bolts on the beam joining bracket 21. Thereafter, the unnecessary second bracket 40b is cut and removed in the same manner as the erection piece.

[下降装置]
この下降装置8は、図25に示すように、所定階の梁42に支持される複数の油圧ジャッキ80と、この油圧ジャッキ80の油圧を制御する複数のポンプユニット81と、これら複数のポンプユニット81を集中制御する図示しない制御手段とからなり、この制御手段で複数のポンプユニット81を制御して、移動架構体4の柱40間に取り付けた1節目の梁41をフロアごと傾かないように同時に下降させるように構成されている。本実施の形態では、この油圧ジャッキ80には、700kNの巻き上げ能力を有するセンターホールジャッキが採用されている。
[Descent device]
As shown in FIG. 25, the lowering device 8 includes a plurality of hydraulic jacks 80 supported by beams 42 on a predetermined floor, a plurality of pump units 81 for controlling the hydraulic pressure of the hydraulic jacks 80, and the plurality of pump units. And a control means (not shown) for centrally controlling 81, and the plurality of pump units 81 are controlled by this control means so that the first joint beam 41 attached between the columns 40 of the movable frame 4 does not tilt together with the floor. It is comprised so that it may descend simultaneously. In the present embodiment, a center hole jack having a winding capacity of 700 kN is adopted as the hydraulic jack 80.

このように移動架構体4の梁をフロアごと一斉に下ろすフロアダウン工程とすることで、梁を1本ずつ降ろして盛り替える手間が省けると共に、フロアダウン又は梁盛替工程における重量物を下降させて取り付け直すという危険作業を1作業日(1饋電停止時間)内に完了させることができ、大幅に工期を短縮することができる。その上、制御手段で集中制御するので下降の精度を平面上のズレで10mm以下にすることができる。よって、梁と柱の接合クリアランス以内となるので、ハイテンションボルトの挿入等も容易となるだけでなく、下降時に梁と柱のブラケット(第2ブラケット40bや梁接合ブラケット21)とが接触する虞も少なくなり、作業の安全性も向上する。   In this way, the floor down process of lowering the beams of the moving frame 4 together with the floor saves the trouble of lowering the beams one by one and rearranging them, and lowers the heavy objects in the floor down or beam replacement process. The dangerous work of reattaching can be completed within one work day (one electricity stoppage time), and the construction period can be greatly shortened. In addition, since the centralized control is performed by the control means, the descent accuracy can be reduced to 10 mm or less with a deviation on the plane. Therefore, since it is within the joint clearance between the beam and the column, not only the high tension bolt can be easily inserted, but also the beam and the column bracket (the second bracket 40b and the beam junction bracket 21) may come into contact when lowered. And work safety is improved.

このフロアダウン工程が終了した段階は、建方工事が終了した状態となるので、当然、その後は、床スラブのコンクリート打設、耐火被覆、壁やカーテンウォールの設置など従来工法により通常通り鉄骨構造物1を仕上げる。   Since the construction work has been completed at the stage when this floor down process is completed, naturally, after that, the steel structure is normally constructed by conventional methods such as concrete placement of floor slabs, fireproof coating, and installation of walls and curtain walls. Finish object 1.

以上のように、この発明の一実施の形態に係る鉄骨構造物の建方工法を説明したが、この建方工法を適用して構築することのできる鉄骨構造物は、例として挙げた鉄骨構造物1の平面形状に限られず、平面形状が移動方向に長い矩形状のものでも適用して構築することができる。要するに、既存施設上空に掛け渡される上空ブロックを所定階以上に有する鉄骨構造物であればよい。また、柱・梁、基礎杭との接合方法は、一例を示したものであり、当然、構築する建物の構造設計に応じた接合方法で行うものである。説明中の滑り材、水平ガイド、スライド移動手段、ガイド部材、仮止め冶具、下降装置等も、一例を示したものであり、特許請求の範囲に記載した範囲内で他の既知の手段や装置等を適宜採用可能であることは云うまでも無い。また、図で示した、形状等もあくまでも一例を挙げたものであり、適宜変更可能である。   As described above, the construction method of the steel structure according to the embodiment of the present invention has been described. However, the steel structure that can be constructed by applying this construction method is the steel structure described as an example. The construction is not limited to the planar shape of the object 1 and can be constructed by applying a rectangular shape whose planar shape is long in the moving direction. In short, it may be a steel structure having an upper block over the existing facility over the predetermined floor. In addition, the method of joining the columns / beams and foundation piles is an example, and of course, the joining method according to the structural design of the building to be constructed is used. The sliding material, the horizontal guide, the slide moving means, the guide member, the temporary fixing jig, the lowering device, etc. in the description also show examples, and other known means and devices within the scope of the claims. Needless to say, the above can be adopted as appropriate. Also, the shape and the like shown in the figures are merely examples, and can be changed as appropriate.

既存施設上空に掛け渡される上空ブロックを所定階以上に有する鉄骨構造物の一例として挙げる鉄骨構造物の概略構成を示す立面図である。It is an elevation view which shows schematic structure of the steel structure mentioned as an example of the steel structure which has the sky block over the existing facility above a predetermined floor. 同上の鉄骨構造物の概略構成を示す平面図である。It is a top view which shows schematic structure of the steel structure same as the above. 本発明の実施の形態に係る鉄骨構造物の建方工法の事前準備を概略立面図で表す説明図である。It is explanatory drawing showing the prior preparation of the construction method of the steel structure which concerns on embodiment of this invention with a schematic elevation. 同上の工程を概略平面図で表す説明図である。It is explanatory drawing showing a process same as the above with a schematic plan view. 同工法の独立柱設置工程を概略立面図で表す説明図である。It is explanatory drawing showing the independent pillar installation process of the construction method with a schematic elevation view. 同上の工程を概略平面図で表す説明図である。It is explanatory drawing showing a process same as the above with a schematic plan view. 同工法の発進構台構築工程を概略立面図で表す説明図である。It is explanatory drawing showing the starting gantry construction process of the construction method with a schematic elevation. 同上の工程を概略平面図で表す説明図である。It is explanatory drawing showing a process same as the above with a schematic plan view. 同工法の架構体組立工程を概略立面図で表す説明図である。It is explanatory drawing showing the frame assembly process of the construction method with a schematic elevation view. 同上の工程を概略平面図で表す説明図である。It is explanatory drawing showing a process same as the above with a schematic plan view. 同工法の架構体移動工程の移動途中の状態を概略立面図で表す説明図である。It is explanatory drawing showing the state in the middle of the frame moving process of the construction method in a schematic elevation view. 同上の工程の移動途中の状態を概略平面図で表す説明図である。It is explanatory drawing showing the state in the middle of the movement of a process same as the above with a schematic plan view. 同上の工程の移動完了状態を概略立面図で表す説明図である。It is explanatory drawing showing the movement completion state of a process same as the above in a schematic elevation view. 同上の工程の移動完了状態を概略平面図で表す説明図である。It is explanatory drawing showing the movement completion state of a process same as the above with a schematic plan view. 同工法の架構体増設工程を概略立面図で表す説明図である。It is explanatory drawing showing the frame addition process of the construction method with a schematic elevation. 同上の工程を概略平面図で表す説明図である。It is explanatory drawing showing a process same as the above with a schematic plan view. 同工法の増設・移動工程のうち1回目の移動工程の移動完了状態を概略立面図で表す説明図である。It is explanatory drawing which represents the movement completion state of the 1st movement process among the expansion and movement processes of the construction method with a schematic elevation view. 同上の工程の移動完了状態を概略平面図で表す説明図である。It is explanatory drawing showing the movement completion state of a process same as the above with a schematic plan view. 同工法の増設・移動工程のうち1回目の増設工程を概略立面図で表す説明図である。It is explanatory drawing which represents in a schematic elevation view the 1st expansion process among the expansion and movement processes of the construction method. 同上の工程を概略平面図で表す説明図である。It is explanatory drawing showing a process same as the above with a schematic plan view. 同工法の増設・移動工程のうち2回目の移動工程を概略立面図で表す説明図である。It is explanatory drawing which represents the movement process of the 2nd time among the expansion and movement processes of the construction method with a schematic elevation. 同上の工程を概略平面図で表す説明図である。It is explanatory drawing showing a process same as the above with a schematic plan view. 同工法の増設・移動工程のうち2回目の増設工程を概略立面図で表す説明図である。It is explanatory drawing which represents the expansion process of the 2nd time among the expansion and movement processes of the construction method with a schematic elevation view. 同工法の柱接合工程を概略立面図で表す説明図である。It is explanatory drawing showing the column joining process of the construction method with a schematic elevation. 同工法の梁盛替工程(フロアダウン工程)を概略立面図で表す説明図である。It is explanatory drawing showing the beam replacement process (floor down process) of the construction method with a schematic elevation view. 本実施の形態に係る独立柱の天端付近を表す斜視図である。It is a perspective view showing the vicinity of the top end of the independent pillar which concerns on this Embodiment. 本実施の形態に係る移動架構体下部の発進構台前端付近を示す部分拡大立面図である。FIG. 5 is a partially enlarged elevation view showing the vicinity of the front end of the starting gantry at the lower part of the moving frame according to the present embodiment. 本実施の形態に係るインナーガイドの平面形状の概略を示す見上げ図である。It is a look-up figure which shows the outline of the planar shape of the inner guide which concerns on this Embodiment. 本実施の形態に係るガイドレール及び下方変位防止材を主に示す斜視図である。It is a perspective view which mainly shows the guide rail and downward displacement prevention material which concern on this Embodiment. 本実施の形態に係るスライド移動手段全体を表す側面図である。It is a side view showing the whole slide moving means concerning this embodiment. 本実施の形態に係る水平ジャッキを表す側面図である。It is a side view showing the horizontal jack which concerns on this Embodiment. 同上の水平ジャッキの平面図である。It is a top view of a horizontal jack same as the above. 市販のH鋼クランプジャッキの通常使用状態を示す正面図である。It is a front view which shows the normal use state of a commercially available H steel clamp jack. 本実施の形態に係る形鋼クランプジャッキを表す側面図である。It is a side view showing the shape steel clamp jack concerning this embodiment. (a)は、同上の形鋼クランプジャッキのクランプ時(把持状態)を表す底面図。 (b)は、同上の形鋼クランプジャッキのアンクランプ時(開放状態)を表す底面図である。(A) is a bottom view showing the time of clamping (gripping state) of the shape steel clamp jack same as above. (B) is a bottom view showing the unclamped (open state) of the above-described shaped steel clamp jack. (a)は、同上の形鋼クランプジャッキのクランプ時(把持状態)を表す正面図。 (b)は、同上の形鋼クランプジャッキのアンクランプ時(開放状態)を表す正面図である。(A) is a front view showing the time (clamping state) at the time of clamping of the shape steel clamp jack same as the above. (B) is a front view showing the unclamped (open state) of the above-described shaped steel clamp jack. 実施の形態に係るスライド移動手段の制御システムの概要を表すイメージ図である。It is an image figure showing the outline | summary of the control system of the slide moving means which concerns on embodiment. 実施の形態に係るスライド移動手段の制御動作の一例を示す説明図である。It is explanatory drawing which shows an example of control operation | movement of the slide moving means which concerns on embodiment. 架構体移動工程において移動架構体の前端部が独立柱に当接している状態を表す部分拡大側面図である。It is a partial expanded side view showing the state which the front-end part of a moving frame contact | abuts to the independent pillar in a frame moving process. 同上の状態を表す斜視図である。It is a perspective view showing a state same as the above. 架構体移動工程終了時の仮固定の一例を側面図で示す説明図である。It is explanatory drawing which shows an example of the temporary fixation at the time of completion | finish of a frame body moving process with a side view. 本実施の形態に係る柱接合部分を拡大して示す部分断面図である。It is a fragmentary sectional view which expands and shows the column junction part which concerns on this Embodiment. 同上の柱接合部分の変形例を示す部分断面図である。It is a fragmentary sectional view which shows the modification of a column junction part same as the above.

符号の説明Explanation of symbols

1 鉄骨構造物
1a プラットホーム(既存施設)
1b 上空ブロック
1d プラットホーム上家(既存施設)
2 独立柱
22 滑り材
23 ガイド取付ブラケット
24 水平ガイド
3 発進構台
4 移動架構体
5 ガイド部材
5a ガイド梁
5b インナーガイド
5c ガイドレール
5d 下方変位防止材
6 スライド移動手段
61 水平ジャッキ
62 形鋼クランプジャッキ(形鋼クランプ)
7 仮止め冶具
7a 棒材
7b 自在継手
7c H鋼クランプジャッキ(油圧クランプ)
8 下降装置
8a ケーブル
80 油圧ジャッキ
81 ポンプユニット
1 Steel structure 1a platform (existing facility)
1b Sky block 1d Platform family (existing facility)
2 Independent pillar 22 Sliding material 23 Guide mounting bracket 24 Horizontal guide 3 Starting structure 4 Moving frame 5 Guide member 5a Guide beam 5b Inner guide 5c Guide rail 5d Downward displacement prevention material 6 Slide moving means 61 Horizontal jack 62 Shaped steel clamp jack ( Shape steel clamp)
7 Temporary Fixing Jig 7a Bar 7b Universal Joint 7c H Steel Clamp Jack (Hydraulic Clamp)
8 Lowering device 8a Cable 80 Hydraulic jack 81 Pump unit

Claims (10)

既存施設上空に掛け渡される上空ブロックを所定階以上に有する鉄骨構造物を構築する鉄骨構造物の建方工法であって、
前記上空ブロックの下方となる前記既存施設内の所定エリアにおいて、前記鉄骨構造物の1節目から前記所定階の床高を頂部が越える節までの柱を複数本、間隔をおいて独立柱として立設する独立柱設置工程と、
前記所定エリア外において、前記鉄骨構造物の一部及び/又は仮設の鉄骨構造物を前記所定階直下の梁まで架構し、前記所定階の床のコンクリートを打設して発進構台を構築する発進構台構築工程と、
該発進構台上において、前記所定エリア上空に設置する前記上空ブロックの一部を前記発進構台より遠い方から所定スパン分だけ移動架構体として組み立てると共に、組み立てた移動架構体の下方に位置する前記所定階直下の複数の梁を当該移動架構体の最下層の複数の柱下部間に取り付ける架構体組立工程と、
前記発進構台上に設置したスライド移動手段により前記移動架構体を前記発進構台から前記既存施設上空に略水平に迫り出して所定スパンだけ所定の方向にスライド移動させる架構体移動工程と、
前記発進構台上において、前記架構体移動工程により移動させた前記移動架構体の移動方向後端側に前記上空ブロックの一部を次の架構体移動工程の移動スパン分だけ増設すると共に、この増設スパン下方に位置する前記所定階直下の複数の梁を当該増設スパンの最下層の複数の柱下部間に取り付ける架構体増設工程と、
前記架構体増設工程と前記架構体移動工程とを必要に応じて繰り返し、前記移動架構体を増設しながら最終取付位置まで移動させて前記上空ブロックを架構する増設・移動工程と、
該増設・移動工程において架構した前記上空ブロックの最下層の複数の柱を前記複数の独立柱の上部と接合する柱接合工程と、
前記移動架構体の最下層の複数の柱下部間に取り付けた前記所定階直下の複数の梁を最終取付高さに盛り替える梁盛替工程と、を有することを特徴とする鉄骨構造物の建方工法。
A steel structure construction method for constructing a steel structure having an upper block above a predetermined floor over an existing facility,
In a predetermined area in the existing facility below the upper block, a plurality of columns from the first node of the steel structure to the node whose top exceeds the floor height of the predetermined floor are set up as independent columns at intervals. An independent pillar installation process,
Outside the predetermined area, a part of the steel structure and / or a temporary steel structure is constructed up to a beam immediately below the predetermined floor, and a concrete on the floor of the predetermined floor is placed to construct a start frame. Gantry construction process,
On the starting frame, a part of the upper block installed above the predetermined area is assembled as a moving frame for a predetermined span from a position farther from the starting frame, and the predetermined block positioned below the assembled moving frame. A frame assembly process for attaching a plurality of beams immediately below the floor between a plurality of lower columns of the lowermost layer of the movable frame;
A frame moving step of sliding the moving frame from the starting frame substantially above the existing facility by a slide moving means installed on the starting frame and sliding it in a predetermined direction for a predetermined span; and
On the starting gantry, a part of the sky block is added for the moving span of the next frame moving process on the rear end side in the moving direction of the moving frame moved by the frame moving process, and this extension A frame structure adding step for attaching a plurality of beams directly below the predetermined floor located below the span between a plurality of lower pillars of the lowest layer of the extension span;
The frame extension process and the frame moving process are repeated as necessary, and the moving block is moved to the final mounting position while adding the moving block, and the addition / movement process for framing the sky block;
A column joining step of joining a plurality of columns in the lowest layer of the above-described upper block constructed in the expansion / movement step to upper portions of the plurality of independent columns;
A beam replacement step of replacing a plurality of beams immediately below the predetermined floor, which are attached between a plurality of lower columns of the lowermost layer of the movable frame, to a final mounting height. Method of construction.
前記独立柱設置工程で設置する前記独立柱の天端には、前記発進構台側に傾斜面を有する滑り材を設け、
前記架構体組立工程において、底面に傾斜面を有するガイド梁を前記移動架構体の移動方向前端側の最下部に取り付け、
前記架構体移動工程において、前記滑り材の傾斜面と前記ガイド梁の傾斜面とを摺接させることで前記移動架構体の前端をこの滑り材の傾斜面に沿って斜め上方に案内すると共に、前記移動架構体の一部の自重を前記独立柱に支持させて前記移動架構体の撓みを上方に修正しつつスライド移動させることを特徴とする請求項1に記載の鉄骨構造物の建方工法。
At the top of the independent column installed in the independent column installation step, a sliding material having an inclined surface on the starting gantry side is provided,
In the frame assembly process, a guide beam having an inclined surface on the bottom is attached to the lowermost part on the front end side in the movement direction of the movable frame,
In the frame moving step, the front end of the moving frame is guided obliquely upward along the inclined surface of the sliding material by bringing the inclined surface of the sliding material and the inclined surface of the guide beam into sliding contact with each other. 2. The construction method for a steel structure according to claim 1, wherein a part of the moving frame is supported by the independent column and is slid while correcting the deflection of the moving frame upward. .
前記架構体組立工程及び前記架構体増設工程において、前記移動架構体の梁上にデッキプレート又は合成床板を設置し、
前記架構体移動工程において、該デッキプレート又は合成床板を前記移動架構体と一緒に移動させ、
前記梁盛替工程において、当該デッキプレート又は合成床板を前記所定階直下の梁と一緒に最終取付高さに盛り替えることを特徴とする請求項1又は2に記載の鉄骨構造物の建方工法。
In the frame assembly step and the frame extension step, a deck plate or a composite floor plate is installed on the beam of the movable frame,
In the frame moving process, the deck plate or the composite floor plate is moved together with the moving frame,
The method for constructing a steel structure according to claim 1 or 2, wherein, in the beam replacement step, the deck plate or the composite floor plate is rearranged to a final mounting height together with the beam immediately below the predetermined floor. .
前記梁盛替工程において、下降装置により前記移動架構体に取り付けた前記所定階直下の全ての梁、又は前記所定階直下の全ての梁及びそれらの梁に設置した前記デッキプレート又は合成床板を最終取付高さに同時に下降させることを特徴とする請求項1ないし3のいずれかに記載の鉄骨構造物の建方工法。   In the beam replacement step, all the beams directly below the predetermined floor attached to the movable frame by a descending device, or all the beams immediately below the predetermined floor and the deck plate or composite floor plate installed on those beams are finally provided. The method for building a steel structure according to any one of claims 1 to 3, wherein the steel frame structure is lowered to the mounting height at the same time. 前記下降装置は、前記所定階の梁に支持される複数の油圧ジャッキと、該油圧ジャッキで巻き降ろし可能なケーブルと、前記油圧ジャッキの油圧を制御する複数のポンプユニットと、を有し、
前記梁盛替工程において、これら複数のポンプユニットを制御手段で集中制御して前記ケーブルに接続した前記移動架構体の前記所定階直下の全ての梁、又は、前記所定階直下の全ての梁及びそれらの梁に設置した前記デッキプレート又は合成床板、を同時に下降させることを特徴とする請求項4に記載の鉄骨構造物の建方工法。
The lowering device has a plurality of hydraulic jacks supported by the beam on the predetermined floor, a cable that can be rolled down by the hydraulic jack, and a plurality of pump units that control the hydraulic pressure of the hydraulic jack,
In the beam replacement step, all of the beams directly below the predetermined floor of the movable frame structure connected to the cable by centrally controlling the plurality of pump units with a control unit, or all the beams directly below the predetermined floor and The construction method for a steel structure according to claim 4, wherein the deck plate or the composite floor plate installed on the beams is lowered at the same time.
前記ガイド梁の傾斜面は、勾配が1/50以上1/10以下であることを特徴とする請求項2ないし5のいずれかに記載の鉄骨構造物の建方工法。   The steel frame structure construction method according to any one of claims 2 to 5, wherein the slope of the guide beam has a slope of 1/50 or more and 1/10 or less. 前記滑り材は、モノマーキャストナイロンからなることを特徴とする請求項2ないし6のいずれかに記載の鉄骨構造物の建方工法。   The construction method for a steel structure according to any one of claims 2 to 6, wherein the sliding material is made of monomer cast nylon. 前記架構体移動工程において、前記移動架構体を所定スパンだけスライド移動させた後、次の架構体移動工程まで仮止め冶具により前記独立柱の柱に前記移動架構体を仮固定することを特徴とする請求項2ないし7のいずれかに記載の鉄骨構造物の建方工法。   In the frame moving step, the moving frame is slid by a predetermined span, and then the moving frame is temporarily fixed to the column of the independent column by a temporary fixing jig until the next frame moving step. A construction method for a steel structure according to any one of claims 2 to 7. 前記仮止め冶具は、棒材と、該棒材の両端に自在継手を介して取り付けられた油圧クランプと、からなることを特徴とする請求項8に記載の鉄骨構造物の建方工法。   The construction method for a steel structure according to claim 8, wherein the temporary fixing jig includes a bar and a hydraulic clamp attached to both ends of the bar via a universal joint. 前記独立柱設置工程において、前記独立柱の梁接合ブラケットに前記仮止め冶具の一端を取り付けてから前記独立柱の建方を行うことを特徴とする請求項8又は9に記載の鉄骨構造物の建方工法。   The steel structure according to claim 8 or 9, wherein, in the independent column installation step, the independent column is constructed after attaching one end of the temporary fixing jig to a beam joint bracket of the independent column. Construction method.
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CN102936962A (en) * 2012-11-20 2013-02-20 永升建设集团有限公司 Construction method of slanting cantilever steel structure supported by temporary steel frame
CN102953555A (en) * 2012-11-14 2013-03-06 中冶天工集团有限公司 Method for assembling large-area dual-curved-surface reticulated shell on ground
CN103147582A (en) * 2013-03-19 2013-06-12 成军 Overhead cantilever formwork construction method
CN103157952A (en) * 2012-10-20 2013-06-19 中国二十二冶集团有限公司 Installation method of small-size compressor
CN104405137A (en) * 2014-11-25 2015-03-11 东南大学 Optimizing method for support in composite member construction
CN104594642A (en) * 2014-12-09 2015-05-06 中国化学工程第三建设有限公司 Large-span net rack aloft pairing, installing and overall horizontal moving method
CN105220770A (en) * 2015-10-23 2016-01-06 中国五冶集团有限公司 Slip hinge support and construction method
CN105525684A (en) * 2016-01-22 2016-04-27 中建钢构有限公司 Steel plate wall hoisting sliding beam capable of intelligently avoiding influence of jacking steel platform truss
CN108193886A (en) * 2017-12-25 2018-06-22 上海二十冶建设有限公司 The modular construction method of long-span heavy type workshop steel structure
CN108360857A (en) * 2018-03-19 2018-08-03 宁夏凤凰城智能制造有限公司 A kind of movable type molding assembly workshop construction method
CN115030527A (en) * 2022-07-21 2022-09-09 北京市市政六建设工程有限公司 Installation equipment for steel structure of portal steel frame factory building
CN116181074A (en) * 2022-12-29 2023-05-30 杭萧钢构(山东)有限公司 Construction method for high-altitude positioning of steel structure building steel castings
CN116290906A (en) * 2023-03-25 2023-06-23 中石建设工程(保定)有限公司 Intelligent translation device for building and construction method thereof

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CN104060835B (en) * 2014-04-30 2017-02-15 浙江东南网架股份有限公司 Lifting-sliding construction method for single plane truss
CN104612409A (en) * 2014-12-25 2015-05-13 安徽伟宏钢结构集团股份有限公司 Pipe truss structure single pipe supporting sorted unloading tool and using method thereof
CN105569352A (en) * 2015-12-21 2016-05-11 广州机施建设集团有限公司 Construction method of mobile mounting platform for large-span grid frame
CN105839925A (en) * 2016-05-10 2016-08-10 广州建筑股份有限公司 Method and device for mounting multilayer steel structure in integral-elevation and layered-positioning mode
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CN112320553B (en) * 2020-10-28 2023-09-22 浙江精工钢结构集团有限公司 Lifting installation method and lifting tool for peripheral cantilever structure of cylinder

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Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103157952A (en) * 2012-10-20 2013-06-19 中国二十二冶集团有限公司 Installation method of small-size compressor
CN102953555A (en) * 2012-11-14 2013-03-06 中冶天工集团有限公司 Method for assembling large-area dual-curved-surface reticulated shell on ground
CN102936962A (en) * 2012-11-20 2013-02-20 永升建设集团有限公司 Construction method of slanting cantilever steel structure supported by temporary steel frame
CN103147582A (en) * 2013-03-19 2013-06-12 成军 Overhead cantilever formwork construction method
CN104405137B (en) * 2014-11-25 2016-08-17 东南大学 A kind of superposed member work progress supports optimization method
CN104405137A (en) * 2014-11-25 2015-03-11 东南大学 Optimizing method for support in composite member construction
CN104594642A (en) * 2014-12-09 2015-05-06 中国化学工程第三建设有限公司 Large-span net rack aloft pairing, installing and overall horizontal moving method
CN105220770A (en) * 2015-10-23 2016-01-06 中国五冶集团有限公司 Slip hinge support and construction method
CN105525684A (en) * 2016-01-22 2016-04-27 中建钢构有限公司 Steel plate wall hoisting sliding beam capable of intelligently avoiding influence of jacking steel platform truss
CN108193886A (en) * 2017-12-25 2018-06-22 上海二十冶建设有限公司 The modular construction method of long-span heavy type workshop steel structure
CN108360857A (en) * 2018-03-19 2018-08-03 宁夏凤凰城智能制造有限公司 A kind of movable type molding assembly workshop construction method
CN115030527A (en) * 2022-07-21 2022-09-09 北京市市政六建设工程有限公司 Installation equipment for steel structure of portal steel frame factory building
CN115030527B (en) * 2022-07-21 2023-09-05 北京市市政六建设工程有限公司 Steel structure installation equipment for portal steel frame factory building
CN116181074A (en) * 2022-12-29 2023-05-30 杭萧钢构(山东)有限公司 Construction method for high-altitude positioning of steel structure building steel castings
CN116290906A (en) * 2023-03-25 2023-06-23 中石建设工程(保定)有限公司 Intelligent translation device for building and construction method thereof
CN116290906B (en) * 2023-03-25 2023-08-22 中石建设工程(保定)有限公司 Intelligent translation device for building and construction method thereof

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