JP2010001899A - Synthetic resin hose and its manufacturing method - Google Patents

Synthetic resin hose and its manufacturing method Download PDF

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JP2010001899A
JP2010001899A JP2008158914A JP2008158914A JP2010001899A JP 2010001899 A JP2010001899 A JP 2010001899A JP 2008158914 A JP2008158914 A JP 2008158914A JP 2008158914 A JP2008158914 A JP 2008158914A JP 2010001899 A JP2010001899 A JP 2010001899A
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synthetic resin
soft synthetic
hose
mouth
main body
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JP5350687B2 (en
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Akio Nagayoshi
昭夫 永吉
Seiji Nagayoshi
清治 永吉
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Evuc Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method capable of continuously, automatically and efficiently manufacturing a flexible hose having a hard or soft mouth part with an inner peripheral surface on which a joining part such as a seal part is formed. <P>SOLUTION: Every time when forming a hose body 1 having a predetermined length by spirally winding a soft synthetic resin belt-like material 11 in a semi-melting state at a specific pitch on a molded rotary shaft 20, a preformed hard synthetic resin or soft synthetic resin short cylindrical mouth member 2' with an inner peripheral surface on which a joining part 3 such as a seal part or a screw part is formed, is put on the molded rotary shaft 20, and a soft synthetic resin covering layer 1b fused on the mouth member 2' is formed by spirally winding the soft synthetic resin belt-like material 11 of the semi-molten state on the mouth member 2'. The mouth member 2'is divided into two parts, and thereby, the flexible hose is obtained which has, on both ends of the soft synthetic resin hose body 1, hard or soft mouth parts 2 and 2 each having the joining part 3 on the inner peripheral surface. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は接続口となる口元部の内周面にシール部やネジ部等の接合部を一体に形成してなる合成樹脂製ホースとその製造方法に関するものである。   The present invention relates to a synthetic resin hose formed by integrally forming a joint portion such as a seal portion and a screw portion on an inner peripheral surface of a mouth portion serving as a connection port, and a method for manufacturing the same.

従来から、流し台のトラップ排水口や洗面器の排水口等を排水管に接続させたり、空調機の排水口に排水管を接続させるための可撓性を有する一定長さを有する継ぎ手用或いは接続用合成樹脂管、又は、給、排水用ホースや散水用ホースなどに使用される軟質合成樹脂製ホースとしては、例えば、特許文献1に示すように、内周面が全長に亘って同一径の平坦な面に形成されている管壁の外周面に、内部に合成樹脂製補強芯線を配設している螺旋突条を一体に設けてなる可撓性ホースであって、その両端部にこの可撓性ホースと同じ軟質合成樹脂材からなる継手部である拡径口元部を一体に設けてなる合成樹脂製ホースが開発されている。   Conventionally, it is used for connecting or connecting a flexible fixed length for connecting a drain outlet of a sink or a drain of a basin to a drain pipe, or connecting a drain pipe to a drain outlet of an air conditioner. As a synthetic resin tube for use, or a soft synthetic resin hose used for supply, drainage hose, sprinkling hose, etc., for example, as shown in Patent Document 1, the inner peripheral surface has the same diameter over the entire length. A flexible hose in which a spiral protrusion having a synthetic resin reinforcing core wire disposed therein is integrally provided on the outer peripheral surface of a tube wall formed on a flat surface. Synthetic resin hoses have been developed in which a diameter-expanded mouth portion that is a joint portion made of the same soft synthetic resin material as that of the flexible hose is integrally provided.

このような両端部に拡径口元部を有する軟質合成樹脂製ホースを製造するには、成形回転軸上に半溶融状態の軟質合成樹脂製帯状材を重合、溶着させながら且つ先に巻回した軟質合成樹脂製帯状材と次に巻回する軟質合成樹脂製帯状材との間に合成樹脂製補強芯線を介在させながら、一定のピッチでもって螺旋巻きすることにより、内面が全長に亘って同一径の管壁の外周面に螺旋突条を一体に設けたホース主体成形工程と、このホース主体成形工程に後続して上記成形回転軸に円筒形状の拡径口元部成形型材を被せてこの拡径口元部成形型材上に上記半溶融状態の軟質合成樹脂製帯状材を重合、融着させながら螺旋巻きすることにより拡径口元部を成形する工程とからなり、これらのホース主体成形工程と拡径口元部成形工程とを交互に行いながら拡径口元部成形型材上の軟質合成樹脂製拡径口元部を二分割して両端部に拡径口元部を有する一定長さのホース主体を得ると共にこの拡径口元部から口元部成形型材を抜き取る方法を採用している。   In order to manufacture such a soft synthetic resin hose having a diameter-expanded mouth part at both ends, a soft synthetic resin strip-like material in a semi-molten state is polymerized and welded on the molding rotating shaft and wound first. The inner surface is the same over the entire length by spirally winding at a constant pitch while interposing a synthetic resin reinforcing core between the soft synthetic resin strip and the next soft synthetic resin strip. The hose main molding process in which spiral ridges are integrally provided on the outer peripheral surface of the pipe wall having a diameter, and following this hose main molding process, the molding rotary shaft is covered with a cylindrical diameter-expanded mouth part molding material. The above-mentioned hose-based molding step and expansion step are formed by spirally winding the above-mentioned semi-molten soft synthetic resin belt-like material on a mold part of the diameter-portion mold while being spirally wound. Alternates between the diameter part molding process However, the soft synthetic resin expanded diameter part on the expanded diameter mold part is divided into two to obtain a hose main body having a fixed length having the expanded diameter parts at both ends, and from the expanded diameter part, the expanded area mold part The method of extracting is adopted.

また、特許文献2には、内周面が全長に亘って同一径の平坦な面に形成されている管壁の外周面に、内部に合成樹脂製補強芯線を配設している螺旋突条を一体に設けてなる可撓性ホースであって、その一端部に上記特許文献1に記載された拡径口元部を一体に設けている一方、他端部には内径がホース主体の内径と同一径の肉厚口元部を一体に設けてなる可撓性ホースが記載されている。そして、この可撓性ホースの製造方法としては、上記特許文献1に記載の製造方法において、成形回転軸上に一定長さのホース主体が形成される毎に、上記拡径口元部成形型材による拡径口元部成形工程と、この成形型材を使用することなく成形回転軸上に上記ホース主体を形成する半溶融状態の軟質合成樹脂製帯状材の厚みを厚くしてこの肉厚の軟質合成樹脂製帯状材を直接、螺旋巻きすることより、一定長さの軟質合成樹脂製肉厚円筒部を形成する工程とを交互に行い、上記拡径口元部成形型材上の軟質合成樹脂製拡径口元部とこの軟質合成樹脂製肉厚円筒部とを順次、二分割する方法を採用している。   Further, in Patent Document 2, a spiral protrusion in which a synthetic resin reinforcing core wire is disposed on the outer peripheral surface of a tube wall whose inner peripheral surface is formed as a flat surface having the same diameter over the entire length. Is a flexible hose that is integrally provided with an enlarged-diameter mouth portion described in Patent Document 1 at one end thereof, while the other end has an inner diameter that is the same as the inner diameter of the hose. A flexible hose is described in which a thick mouth portion having the same diameter is integrally provided. And as a manufacturing method of this flexible hose, in the manufacturing method of the said patent document 1, whenever the hose main body of fixed length is formed on a shaping | molding rotating shaft, it is based on the said enlarged diameter opening part shaping | molding die material. The thickened soft synthetic resin is formed by increasing the thickness of the semi-molten soft synthetic resin strip that forms the hose body on the rotating shaft without using this mold material By directly spirally winding the belt-shaped material, the step of forming a thick cylindrical portion made of a soft synthetic resin having a certain length is alternately performed, and the diameter of the soft synthetic resin on the mold member is increased. A method of sequentially dividing the portion and the soft synthetic resin thick cylindrical portion into two parts is adopted.

特開2002−286172号公報JP 2002-286172 A 特開2003−154572号公報JP 2003-154572 A

しかしながら、上記合成樹脂製ホースにおいては口元部の内周面が全長に亘って同一径の平滑な面に形成されているため、このホースを排水口や他の管等と水密的に接続する場合には、別に上記口元部に適合するパッキン等のシール材を装着する必要があり、また、シール材以外に、例えば、ネジによる接続を行いたい場合においても口元部に適合する螺筒部材の嵌着を必要とし、その上、このような部材を口元部の内周面に取付けると、口元部の開口率が低下して円滑な流通を阻害する虞れがある。   However, in the synthetic resin hose, since the inner peripheral surface of the mouth part is formed on a smooth surface having the same diameter over the entire length, the hose is connected to a drain port or other pipes in a watertight manner. In addition, it is necessary to attach a sealing material such as packing that matches the above-mentioned mouth part. In addition to the sealing material, for example, when screw connection is desired, a screw member that fits the mouth part is fitted. Furthermore, if such a member is attached to the inner peripheral surface of the mouth portion, the opening ratio of the mouth portion may be reduced and smooth circulation may be hindered.

また、上記合成樹脂製ホースの製造方法においては、成形回転軸上で口元部を形成する場合、成形回転軸に円筒形状の拡径口元部成形型材を被せてこの拡径口元部成形型材上にホース主体の管壁を形成する軟質合成樹脂製帯状材を連続的に螺旋巻きすることにより一定厚みを有する拡径口元部を形成し、この拡径口元部を二分割すると共に分割した口元部から拡径口元部成形部材を抜き取るものであるから、その内周面が全長に亘って同一径の平滑な面となって、環状のシール部やネジ部などを成形することができない。   Further, in the above method of manufacturing a synthetic resin hose, when forming the mouth portion on the molding rotary shaft, the molding rotary shaft is covered with a cylindrical diameter-expanded mouth portion molding material on the diameter-expanded mouth portion molding die material. By continuously spirally winding a flexible synthetic resin strip forming a tube wall mainly composed of a hose, an enlarged diameter mouth portion having a constant thickness is formed, and this enlarged diameter mouth portion is divided into two and from the divided mouth portion. Since the diameter-enlarged mouth portion forming member is extracted, the inner peripheral surface thereof becomes a smooth surface having the same diameter over the entire length, and an annular seal portion and a screw portion cannot be formed.

このような問題点は、上記特許文献2に記載されているように、成形回転軸上に直接、ホース主体の管壁を形成する軟質合成樹脂製帯状材を連続的に螺旋巻きしても生じるものであり、その上、いずれにおいても口元部はホース主体を形成する軟質合成樹脂製帯状材によって作られるものであるから、軟質合成樹脂製の口元部しか得ることができず、軟質合成樹脂製ホース主体に硬質合成樹脂製口元部を一体に設けた合成樹脂製ホースを製造することができない。   Such a problem arises even if a soft synthetic resin strip-like material that forms a tube wall mainly composed of a hose is continuously spirally wound directly on the molding rotating shaft, as described in Patent Document 2 above. In addition, since the mouth portion is made of a soft synthetic resin belt-shaped material that forms the hose main body, only the mouth portion made of soft synthetic resin can be obtained. A synthetic resin hose in which a hard synthetic resin mouth portion is integrally provided on the hose main body cannot be manufactured.

さらに、これらの口元部は、ホース主体を形成する上記軟質合成樹脂製帯状材の厚みを厚くして、成形回転軸上に直接、或いは、上記成形部材上に螺旋巻きすることによって肉厚の口元部に形成されるものであるから、成形ノズルから軟質合成樹脂製帯状材を押し出しながら該軟質合成樹脂製帯状材を成形回転軸上に螺旋巻きして一定長さのホース主体を成形したのち、このホース主体の端部から口元部を連続的に成形する際に、上記軟質合成樹脂製帯状材の厚みを徐々に厚くしながら形成されるホース主体と口元部との連設部分が長くなって不明確になるばかりでなく、ホース主体に対して口元部をその連設部分から屈曲させすると、口元部側の肉厚が厚く、ホース主体側の肉厚が薄くなっているから、口元部側では剛直性を有して全体の曲がりが緩やかになり、大きく屈曲させることが困難となって施工時に支障をきたす虞れがある等の問題点があった。   Furthermore, these mouth portions are thickened by increasing the thickness of the soft synthetic resin strip forming the hose main body and spirally winding it directly on the molding rotating shaft or on the molding member. Since the soft synthetic resin strip is extruded from the molding nozzle, the soft synthetic resin strip is spirally wound on the molding rotating shaft, and a hose main body having a predetermined length is molded. When the mouth portion is continuously formed from the end portion of the hose main body, the continuous portion of the hose main body and the mouth portion formed while gradually increasing the thickness of the soft synthetic resin strip is lengthened. Not only is it unclear, but when the mouth part is bent from its continuous part with respect to the hose body, the wall part on the mouth part side is thicker and the wall part on the hose body side is thinner. In the whole with rigidity Rising becomes gentle, there is a problem such as that be greatly bent there is a possibility that an obstacle at the time of construction is difficult.

本発明はこのような問題点に鑑みてなされたもので、その目的とするところは軟質合成樹脂製ホース主体の端部に、内周面にシール部やネジ部等の接合部を一体に成形されている硬質合成樹脂製又は軟質合成樹脂製の口元部材からなる口元部を有し、且つ、その口元部とホース主体との連設部分からの屈曲性も良好な合成樹脂製ホースと、この合成樹脂製ホースを能率よく製造することができる合成樹脂製ホースの製造方法を提供するにある。   The present invention has been made in view of such problems. The object of the present invention is to integrally form a joint portion such as a seal portion and a screw portion on the inner peripheral surface at the end portion of the soft synthetic resin hose main body. A synthetic resin hose having a mouth portion made of a hard synthetic resin or soft synthetic resin mouth member, and having good flexibility from a continuous portion of the mouth portion and the hose main body, It is in providing the manufacturing method of the synthetic resin hose which can manufacture a synthetic resin hose efficiently.

上記目的を達成するために本発明の合成樹脂製ホースは、請求項1に記載したように、内周面を全長に亘って同一径の平坦な面に形成している所定長さを有する軟質合成樹脂製ホース主体の少なくとも一端部に、内周面にシール部、ネジ部等の接合部を形成している合成樹脂製口元部を一体に設けてなる構造を有している。   In order to achieve the above object, the synthetic resin hose according to the present invention is a soft resin having a predetermined length in which the inner peripheral surface is formed on a flat surface of the same diameter over the entire length, as described in claim 1. At least one end portion of the synthetic resin hose main body has a structure in which a synthetic resin mouth portion having a joint portion such as a seal portion and a screw portion on the inner peripheral surface is integrally provided.

このように構成した合成樹脂製ホースにおいて、請求項2に係る発明は、内周面にシール部等の接合部を形成している上記口元部は軟質合成樹脂製又は硬質合成樹脂製の短筒状口元部材の外周面に軟質合成樹脂製ホース主体の管壁端部に連なった軟質合成樹脂被覆層を一体に層着してなる構造を有し、請求項3に係る発明は、この口元部をホース主体の両端部に設けていることを特徴とする。また、請求項4に係る発明は、上記軟質合成樹脂製ホース主体の一端部に口元部を設けている一方、他端部に内径が軟質合成樹脂製ホース主体の内径と同径で外径がこの軟質合成樹脂製ホース主体の外径よりも大径の軟質合成樹脂製肉厚口元部を設けていることを特徴とする。   In the synthetic resin hose configured as described above, the invention according to claim 2 is such that the mouth portion forming a joint portion such as a seal portion on the inner peripheral surface is a short tube made of a soft synthetic resin or a hard synthetic resin. The structure according to claim 3 has a structure in which a soft synthetic resin coating layer connected to an end portion of a tube wall mainly composed of a soft synthetic resin hose is integrally formed on the outer peripheral surface of the shaped mouth member. Is provided at both ends of the hose main body. According to a fourth aspect of the present invention, a mouth portion is provided at one end of the soft synthetic resin hose main body, while an inner diameter is the same as the inner diameter of the soft synthetic resin hose main body and the outer diameter at the other end portion. It is characterized in that a soft synthetic resin thick end portion having a diameter larger than the outer diameter of the soft synthetic resin hose main body is provided.

請求項5に係る発明は、上記合成樹脂製ホースの製造方法であって、成形回転軸上に半溶融状態の軟質合成樹脂製帯状材を重合、溶着させながら一定のピッチでもって螺旋巻きすることにより、内面が全長に亘って同一径の軟質合成樹脂製ホース主体を形成するホース主体成形工程と、このホース主体成形工程に後続して上記成形回転軸に、内周面にシール部、ネジ部等の接合部を形成している既製の短筒状の合成樹脂製口元部材を摺動可能に被せてこの口元部材上に上記半溶融状態の軟質合成樹脂製帯状材を重合、融着させながら螺旋巻きすることにより一定厚みの軟質合成樹脂被覆層を設けてこの軟質合成樹脂被覆層によってホース主体の端部に口元部材を一体に連設する口元部成形工程とからなり、口元部成形工程に引き続いてホース主体を一定長毎に切断することによって、少なくとも一端部に、内周面にシール部、ネジ部等の接合部を形成している口元部材の外周面に軟質合成樹脂被覆層を層着してなる口元部を設けた軟質合成樹脂製ホースを得ることを特徴する。   The invention according to claim 5 is a method of manufacturing the synthetic resin hose, wherein a semi-molten soft synthetic resin strip is polymerized and welded on a molding rotating shaft and spirally wound at a constant pitch. To form a soft synthetic resin hose main body whose inner surface has the same diameter over the entire length, and a hose main molding step, the hose main molding step followed by the molding rotary shaft, the inner peripheral surface of the seal portion, and the screw portion While slidably covering a ready-made short cylindrical synthetic resin mouth member forming a joint portion such as the above, the above-mentioned semi-molten soft synthetic resin belt-like material is polymerized and fused on the mouth member It consists of a mouth part molding step in which a soft synthetic resin coating layer having a constant thickness is provided by spiral winding, and the mouth member is integrally connected to the end of the hose main body by this soft synthetic resin coating layer. Followed by hose By cutting the body into fixed lengths, a soft synthetic resin coating layer is applied to the outer peripheral surface of the mouth member that forms a joint portion such as a seal portion and a screw portion on the inner peripheral surface at least at one end. It is characterized by obtaining a soft synthetic resin hose provided with a mouth portion.

上記合成樹脂製ホースの製造方法において、請求項6に係る発明は、軟質合成樹脂よりなる上記ホース主体成形工程と合成樹脂製口元部材の表面に軟質合成樹脂被覆層を設けた上記口元部成形工程とを交互に連続して行いながら、上記軟質合成樹脂製被覆層を層着した口元部材をその長さ方向の中央部から順次、切断することにより両端部に口元部を設けた一定長の軟質合成樹脂製ホースを製造することを特徴とする。   In the synthetic resin hose manufacturing method, the invention according to claim 6 includes the hose-based molding step made of a soft synthetic resin and the mouth portion molding step in which a soft synthetic resin coating layer is provided on the surface of the synthetic resin mouth member. The lip member having the soft synthetic resin coating layer layered thereon is sequentially cut from the central portion in the length direction, and the lip portion is provided with a lip portion at both ends. A synthetic resin hose is manufactured.

さらに、請求項7に係る発明は、成形回転軸上に一定長の軟質合成樹脂製ホース主体を形成する毎に、口元部成形工程と、成形回転軸上に螺旋巻きする半溶融状態の軟質合成樹脂製帯状材の厚みを厚くすることによって軟質合成樹脂製肉厚円筒部を成形する工程とを交互に行いながら、口元部成形工程で形成された軟質合成樹脂製被覆層を設けている合成樹脂製口元部材と上記軟質合成樹脂製肉厚円筒部とをそれぞれ長さ方向の中央部から分割することにより、一端部に内周面にシール部、ネジ部等の接合部を形成している合成樹脂製口元部を、他端部に内周面が全長に亘って同一径に形成されている軟質合成樹脂製肉厚円筒部からなる口元部を設けた軟質合成樹脂製ホースを製造することを特徴とする。   Furthermore, the invention according to claim 7 is a semi-molten state soft synthetic material that is spirally wound on the molding rotary shaft each time the fixed synthetic resin hose main body is formed on the molding rotary shaft. Synthetic resin provided with a soft synthetic resin coating layer formed in the mouth part molding step while alternately performing the step of molding the thick cylindrical portion made of soft synthetic resin by increasing the thickness of the resin strip. By combining the mouthpiece member and the above-mentioned soft synthetic resin thick cylindrical part from the central part in the length direction, a synthetic part in which a joint part such as a seal part and a screw part is formed on the inner peripheral surface at one end part. To manufacture a soft synthetic resin hose provided with a mouth portion made of a thick synthetic plastic synthetic cylinder with an inner peripheral surface formed on the other end at the same diameter on the other end. Features.

また、請求項8に係る発明は、本発明軟質合成樹脂製ホースの別な製造方法であって、成形回転軸上に半溶融状態の軟質合成樹脂製帯状材を重合、溶着させながら一定のピッチでもって螺旋巻きすることにより、内面が全長に亘って同一径の軟質合成樹脂製ホース主体を形成するホース主体成形工程と、このホース主体成形工程に後続して上記成形回転軸に、内周面にシール部、ネジ部等の接合部を形成している既製の短筒状の合成樹脂製口元部材を摺動可能に被せてこの口元部材上に上記半溶融状態の軟質合成樹脂製帯状材を重合、融着させながら螺旋巻きすることにより一定厚みの軟質合成樹脂被覆層を設け、この軟質合成樹脂被覆層によってホース主体の端部に口元部材を一体に連設する口元部成形工程とを交互に行ったのち、ホース主体と軟質合成樹脂被覆層を層着している口元部材との連設部を順次切断することにより、一端部に合成樹脂製口元部を有する一定長さの軟質合成樹脂製ホースを製造することを特徴とする。   The invention according to claim 8 is another method for producing the soft synthetic resin hose of the present invention, in which a semi-molten soft synthetic resin strip is polymerized and welded onto a molding rotating shaft at a constant pitch. Thus, by spirally winding, a hose main molding process in which the inner surface forms a soft synthetic resin hose main body having the same diameter over the entire length, and the inner peripheral surface on the molding rotary shaft following this hose main molding process A semi-molten soft synthetic resin belt-shaped material in the above-mentioned semi-molten state is slidably covered with a synthetic resin-made base member made of a short cylindrical tube forming a joint portion such as a seal portion and a screw portion. A soft synthetic resin coating layer having a constant thickness is formed by spiral winding while polymerizing and fusing, and this soft synthetic resin coating layer alternates with a mouth portion molding step in which a mouth member is integrally connected to the end portion of the hose main body. After going to the hose A constant length soft synthetic resin hose having a synthetic resin mouth portion at one end is manufactured by sequentially cutting the connecting portion between the body and the mouth member layering the soft synthetic resin coating layer. It is characterized by.

この合成樹脂製ホースの製造方法において請求項9に係る発明は、上記ホース主体成形工程と口元部成形工程との間に、成形回転軸上に一定のピッチでもって螺旋巻きする半溶融状態の軟質合成樹脂製帯状材の厚みを厚くすることより、一定長さの軟質合成樹脂製肉厚円筒部を形成し、この軟質合成樹脂製肉厚円筒部と口元部材との連設部を順次、切断することにより、一端部に、外周面に軟質合成樹脂被覆層を層着した口元部材からなる口元部を、他端部に軟質合成樹脂製肉厚円筒部からなる口元部を有する一定長さの軟質合成樹脂ホースを製造することを特徴とする。   In this method of manufacturing a synthetic resin hose, the invention according to claim 9 is a semi-molten soft material that spirally winds at a constant pitch on a molding rotating shaft between the hose main body molding step and the mouth portion molding step. By increasing the thickness of the synthetic resin strip, a thick cylindrical portion made of soft synthetic resin with a certain length is formed, and the connecting portion between the thick cylindrical portion made of soft synthetic resin and the mouth member is sequentially cut. Thus, one end portion has a mouth portion made of a mouth member having a soft synthetic resin coating layer on the outer peripheral surface and a mouth portion made of a soft synthetic resin thick cylindrical portion on the other end portion. A soft synthetic resin hose is manufactured.

請求項1に係る発明によれば、軟質合成樹脂製ホース主体の端部に設けている合成樹脂製口元部の内周面にシール部やネジ部等の接合部を形成しているので、例えば,この軟質合成樹脂製ホースを排水口や他の管等と水密的に接続する場合には、別に上記口元部に適合するパッキン等のシール材を装着することなく、内周面にシール部を形成している口元部を有するこの合成樹脂製ホースによって簡単且つ確実に水密状態に接続することができるものであり、ねじ結合する場合においても、同様に、口元部の内周面にネジ部を形成している本発明合成樹脂製ホースを使用すれば、簡単且つ確実に接続することができる。その上、その口元部の開口面積を大きく狭めることなく接続が可能となって、排水等を円滑に流通させることができる。   According to the invention according to claim 1, since the joint portion such as the seal portion and the screw portion is formed on the inner peripheral surface of the synthetic resin mouth portion provided at the end portion of the soft synthetic resin hose main body, for example, , When this soft synthetic resin hose is connected to a drain outlet or other pipes in a watertight manner, a sealing part is not provided on the inner peripheral surface without attaching a sealing material such as a packing suitable for the mouth part. This synthetic resin hose having the formed mouth part can be connected to the watertight state easily and reliably, and in the case of screw connection, similarly, a screw part is provided on the inner peripheral surface of the mouth part. If the formed synthetic resin hose of the present invention is used, it can be easily and reliably connected. In addition, connection is possible without greatly reducing the opening area of the mouth portion, and drainage and the like can be circulated smoothly.

さらに、請求項2に係る発明によれば、上記口元部は、内周面に接合部を形成している既製の短筒状口元部材の外周面に軟質合成樹脂製ホース主体の管壁の端部に連なった軟質合成樹脂被覆層を層着してなるものであるから、短筒状口元部材が硬質合成樹脂製である場合には、剛直性のある硬質口元部を有する可撓性ホースを提供することができ、短筒状口元部材が軟質合成樹脂製である場合には、ホース主体と共に全長に亘って柔軟性を有する合成樹脂製ホースを提供することができるものであり、いずれの場合においても、上述したように、その口元部の内周面にはシール部やネジ部等の接合部を形成しておくことができる。   Furthermore, according to the invention which concerns on Claim 2, the said edge part is the edge of the pipe wall of a soft synthetic resin hose main body on the outer peripheral surface of the ready-made short cylindrical mouth member which forms the junction part in the inner peripheral surface. When the short cylindrical lip member is made of hard synthetic resin, a flexible hose having a rigid hard lip portion is used. In the case where the short cylindrical lip member is made of a soft synthetic resin, it is possible to provide a synthetic resin hose having flexibility over the entire length together with the hose main body. However, as described above, a joint portion such as a seal portion or a screw portion can be formed on the inner peripheral surface of the mouth portion.

上記のような口元部は、請求項3に記載したように、軟質合成樹脂製ホース主体の両端部に設けておいてもよく、或いは、請求項4に記載したように、軟質合成樹脂製ホース主体の一端部に、外周面に軟質合成樹脂被覆層を層着した上記硬質合成樹脂製又は軟質合成樹脂製口元部材からなる口元部を設ける一方、他端部に内径が軟質合成樹脂製ホース主体の内径と同径で外径がこの軟質合成樹脂製ホース主体の外径よりも大径の軟質合成樹脂製肉厚口元部を設けておいてもよい。   The mouth portion as described above may be provided at both ends of the main body of the soft synthetic resin hose as described in claim 3, or alternatively, the soft synthetic resin hose as described in claim 4 One end of the main body is provided with a mouth portion made of the above-mentioned hard synthetic resin or soft synthetic resin mouth member having a soft synthetic resin coating layer on the outer peripheral surface, while the other end portion has a soft synthetic resin hose main body A soft synthetic resin thick end portion having the same diameter as the inner diameter of the soft synthetic resin hose and larger than the outer diameter of the main body of the soft synthetic resin hose may be provided.

請求項5は上記合成樹脂製ホースの製造方法に関するもので、成形回転軸上に半溶融状態の軟質合成樹脂製帯状材を重合、溶着させながら一定のピッチでもって螺旋巻きすることにより、内面が全長に亘って同一径の軟質合成樹脂製ホース主体を形成するホース主体成形工程と、このホース主体成形工程に後続して上記成形回転軸に、内周面にシール部、ネジ部等の接合部を形成している既製の短筒状の合成樹脂製口元部材を摺動可能に被せてこの口元部材上に上記半溶融状態の軟質合成樹脂製帯状材を重合、融着させながら螺旋巻きすることにより一定厚みの軟質合成樹脂被覆層を設け、この軟質合成樹脂被覆層によってホース主体の端部に口元部材を一体に連設する口元部成形工程とからなり、口元部成形工程に引き続いて上記ホース主体を一定長毎に切断することによって、少なくとも一端部に、内周面にシール部、ネジ部等の接合部を形成している口元部を設けている軟質合成樹脂製ホースを得ることを特徴とするものであるから、既製の口元部材として硬質合成樹脂製の口元部材を使用すれば、一定長の軟質合成樹脂製ホース主体の端部に、外周面を軟質合成樹脂被覆層によって被覆された硬質合成樹脂製口元部材からなる硬質の口元部を設けることができ、軟質合成樹脂製口元部材を使用すれば、一定長の軟質合成樹脂製ホース主体の端部に、この口元部材の外周面に軟質合成樹脂被覆層を層着してなる軟質の口元部を設けることができ、しかも、これらの口元部材の内周面には予めシール部やネジ部等の接合部を形成しているので、一定長の軟質合成樹脂製ホース主体の製造と同時に、このホース主体の端部に、内周面にシール部等の所望の接合部を有する口元部を一体に設けることができる。   Claim 5 relates to a method for manufacturing the synthetic resin hose, wherein a semi-molten soft synthetic resin strip is polymerized and welded onto a molding rotating shaft while being spirally wound at a constant pitch so that the inner surface is formed. A hose-main molding step for forming a soft synthetic resin hose main body having the same diameter over the entire length, and a joint portion such as a seal portion and a screw portion on the inner peripheral surface after the hose main-molding step and the molding rotating shaft. A semi-molten soft synthetic resin belt-like material is polymerized and fused on the mouth member while being slidably covered with a ready-made short cylindrical synthetic resin mouth member forming A soft synthetic resin coating layer having a constant thickness and a mouth portion molding step in which a mouth member is integrally connected to the end portion of the hose main body by the soft synthetic resin coating layer, and the hose following the mouth portion molding step. main Is cut at a certain length to obtain a soft synthetic resin hose having at least one end portion and a mouth portion forming a joint portion such as a seal portion and a screw portion on the inner peripheral surface. Therefore, if a hard synthetic resin lip member is used as a ready-made lip member, a hard synthetic resin hose whose outer surface is covered with a soft synthetic resin coating layer on the end of a soft synthetic resin hose main body of a certain length A hard mouth part made of a synthetic resin mouth part can be provided. If a soft synthetic resin mouth part is used, a soft synthetic resin hose main body with a fixed length is softened on the outer peripheral surface of this mouth part member. A soft mouth part formed by layering a synthetic resin coating layer can be provided, and since a joint part such as a seal part or a screw part is formed in advance on the inner peripheral surface of these mouth members, it is constant. Long soft synthetic resin hose Manufacture and at the same time, the end of the hose main, the mouth portion having a desired junction of the seal portion or the like to the inner circumferential surface may be provided integrally.

さらに、成形回転軸上に軟質合成樹脂製帯状材を螺旋巻きすることによって製造される軟質合成樹脂製ホース主体に対して、既製の短筒状合成樹脂製口元部材の送り込み間隔を変更することにより、得られる合成樹脂製ホースの長さを自由に且つ正確に設定することができるのは勿論、上記軟質合成樹脂製帯状材の厚みを変えることなく、口元部材上にこの半溶融状態の軟質合成樹脂製帯状材を重合、融着させながら螺旋巻きすることにより一定厚みの軟質合成樹脂被覆層を設けてこの軟質合成樹脂被覆層によってホース主体の端部に口元部材を一体に連設するものであるから、成形ノズルから押し出される軟質合成樹脂製帯状材の厚み調整を行う必要はなく、常に、一定厚みの半溶融状態の軟質合成樹脂製帯状を成形回転軸上に一定のピッチでもって螺旋巻きしていくことによって、端部に既製の口元部材を一体に設けた軟質合成樹脂製ホース主体を円滑に且つ精度よく製造することができると共にこの既製の口元部材上に螺旋巻きする半溶融状態の軟質合成樹脂製帯状材によってホース主体の端部に該口元部材を簡単且つ強固に一体に連設させることができる。   Furthermore, by changing the feeding interval of the ready-made short cylindrical synthetic resin mouth member for the soft synthetic resin hose main body manufactured by spirally winding a soft synthetic resin strip on the molding rotating shaft Of course, the length of the synthetic resin hose obtained can be set freely and accurately, and the soft synthetic resin in the semi-molten state is formed on the mouth member without changing the thickness of the soft synthetic resin strip. A soft synthetic resin coating layer of a certain thickness is provided by spirally winding a resin band material while polymerizing and fusing, and the mouth member is integrally connected to the end of the hose main body by this soft synthetic resin coating layer. Therefore, there is no need to adjust the thickness of the soft synthetic resin strip extruded from the molding nozzle, and a semi-molten soft synthetic resin strip having a constant thickness is always formed on the molding rotating shaft with a constant pitch. Thus, by spirally winding, it is possible to smoothly and accurately manufacture the soft synthetic resin hose main body integrally provided with the ready-made mouth member at the end, and spirally wind on the ready-made mouth member. The mouth member can be connected to the end portion of the hose main body easily and firmly integrally with the strip material made of soft synthetic resin in a semi-molten state.

その上、成形回転軸上で連続的に製造されるホース主体を一定長毎に切断することによって、一端部に上記口元部材の外周面に軟質合成樹脂被覆層を設けてなる口元部を有する一定長さの軟質合成樹脂製ホースを製造するものであるから、この軟質合成樹脂製ホース主体の管壁端部と口元部材との連設部分は、ホース主体の管壁や口元部材の外周面に層着している軟質合成樹脂被覆層と同じ厚みに形成されているので、口元部をその基端部に連なるホース主体の薄肉の管壁端部から大きく且つ円滑に屈曲させることができ、施工性の向上を図ることができる。   In addition, the hose main body that is continuously manufactured on the molding rotating shaft is cut at constant lengths, so that a constant portion having a mouth portion formed by providing a soft synthetic resin coating layer on the outer peripheral surface of the mouth member at one end portion. Since the length of the soft synthetic resin hose is to be manufactured, the connecting portion between the tube end and the mouth member mainly composed of the soft synthetic resin hose is formed on the outer wall of the tube wall or the mouth member mainly composed of the hose. Since it is formed with the same thickness as the soft synthetic resin coating layer that is layered, the mouth part can be bent large and smoothly from the end of the thin wall of the hose main body that is connected to the base end part. It is possible to improve the performance.

上記合成樹脂製の製造方法において、請求項6に係る発明は、軟質合成樹脂よりなるホース主体成形工程と合成樹脂製口元部材の表面に軟質合成樹脂被覆層を設けてなる口元部成形工程とを交互に連続して行いながら、上記軟質合成樹脂被覆層で被覆された合成樹脂製口元部材をその長さ方向の中央部から順次、切断するので、両端部に、内周面にシール部やネジ部等の接合部を有する上記口元部を一体に設けている一定長の軟質合成樹脂製ホースを能率よく製造することができる。この際、成形回転軸上に被せる口元部材として、硬質合成樹脂製の口元部材を使用すれば、両端部に、外周面に軟質合成樹脂被覆層を層着してなる硬質の口元部を有する一定長の軟質合成樹脂製ホースを得ることができ、軟質合成樹脂製の口元部材を使用すれば、両端部に、外周面に軟質合成樹脂被覆層を層着してなる軟質の口元部を有する一定長の軟質合成樹脂製ホースを得ることができるものであり、さらに、成形回転軸上に硬質合成樹脂製の口元部材と軟質合成樹脂製の口元部材とを交互に被せれば、一端部に硬質の口元部を、他端部に軟質の口元部を有する一定長の軟質合成樹脂製ホースを得ることができる。   In the synthetic resin manufacturing method, the invention according to claim 6 includes a hose-based molding step made of a soft synthetic resin and a mouth portion molding step in which a soft synthetic resin coating layer is provided on the surface of the synthetic resin mouth member. Since the synthetic resin mouth member covered with the above-mentioned soft synthetic resin coating layer is sequentially cut from the central portion in the length direction while performing alternately and continuously, the seal portion and screw on the inner peripheral surface are formed at both ends. It is possible to efficiently produce a fixed-length soft synthetic resin hose in which the mouth portion having a joint portion such as a portion is integrally provided. At this time, if a hard synthetic resin mouth member is used as the mouth member to be put on the molding rotating shaft, a fixed mouth portion having a hard mouth portion formed by laminating a soft synthetic resin coating layer on the outer peripheral surface at both ends. A long soft synthetic resin hose can be obtained, and if a soft synthetic resin lip member is used, both ends have a soft lip portion formed by laminating a soft synthetic resin coating layer on the outer peripheral surface. A long soft synthetic resin hose can be obtained. Further, if a hard synthetic resin mouth member and a soft synthetic resin mouth member are alternately covered on the molding rotating shaft, one end is hard. Thus, a soft synthetic resin hose having a certain length having a soft mouth portion at the other end portion can be obtained.

従って、例えば、金属製等の硬質の排水口と軟質合成樹脂よりなる排水管とを接続する場合には、一端部に上記硬質の排水口に接続する硬質の口元部を、他端部に上記軟質合成樹脂よりなる排水管に接続する軟質の口元部を有する軟質合成樹脂製ホースを使用して口元部の内周面に形成しているシール材等により、別にシール材を使用することなく水密状態に且つ円滑な流通が可能となるように接続することができる。   Therefore, for example, when connecting a hard drain port made of metal or the like and a drain pipe made of a soft synthetic resin, a hard base portion connected to the hard drain port is connected to one end portion and the hard mouth portion is connected to the other end portion. Uses a soft synthetic resin hose with a soft mouth part connected to a drain pipe made of soft synthetic resin, and seals formed on the inner peripheral surface of the mouth part without using a separate sealant It can be connected in such a way that smooth distribution is possible.

一方、請求項7に係る発明によれば、成形回転軸上に一定長の軟質合成樹脂製ホース主体を形成する毎に、口元部成形工程と、成形回転軸上に螺旋巻きする半溶融状態の軟質合成樹脂製帯状材の厚みを厚くすることによって軟質合成樹脂製肉厚円筒部を成形する工程とを交互に行いながら、口元部成形工程で形成された軟質合成樹脂製被覆層を設けている合成樹脂製口元部材と上記軟質合成樹脂製肉厚円筒部とをそれぞれ長さ方向の中央部から分割するものであるから、一端部に、内周面にシール部、ネジ部等の接合部を形成している合成樹脂製口元部を、他端部に内周面が全長に亘って同一径に形成されている軟質合成樹脂製肉厚円筒部からなる内外周面が平滑な口元部を設けた軟質合成樹脂製ホースを能率よく製造することができる。   On the other hand, according to the invention according to claim 7, each time the main body of the soft synthetic resin hose having a predetermined length is formed on the molding rotating shaft, the mouth portion molding step and the semi-molten state spirally wound on the molding rotating shaft are formed. A soft synthetic resin coating layer formed in the mouth portion molding step is provided while alternately performing the step of molding the thick cylindrical portion made of soft synthetic resin by increasing the thickness of the strip material made of soft synthetic resin. Since the synthetic resin base member and the above-mentioned soft synthetic resin thick cylindrical portion are each divided from the central portion in the length direction, a joint portion such as a seal portion and a screw portion is provided on the inner peripheral surface at one end portion. The formed synthetic resin mouth part is provided with a smooth inner and outer peripheral surface made of a soft synthetic resin thick cylindrical part whose inner peripheral surface is formed with the same diameter over the entire length at the other end. A flexible synthetic resin hose can be produced efficiently.

また、請求項8に係る合成樹脂ホースの製造方法によれば、成形回転軸上に半溶融状態の軟質合成樹脂製帯状材を重合、溶着させながら一定のピッチでもって螺旋巻きすることにより、内面が全長に亘って同一径の軟質合成樹脂製ホース主体を形成するホース主体成形工程と、このホース主体成形工程に後続して上記成形回転軸に、内周面にシール部、ネジ部等の接合部を形成している既製の短筒状の合成樹脂製口元部材を摺動可能に被せてこの口元部材上に上記半溶融状態の軟質合成樹脂製帯状材を重合、融着させながら螺旋巻きすることにより一定厚みの軟質合成樹脂被覆層を設け、,の軟質合成樹脂被覆層によってホース主体の端部に口元部材を一体に連設する口元部成形工程とを交互に行ったのち、ホース主体と軟質合成樹脂被覆層を有する口元部材との連設部を順次切断するものであるから、一端部に、上記口元部材の外周面に軟質合成樹脂被覆層を設けてなる合成樹脂製口元部を、他端部に、軟質合成樹脂製帯状材の螺旋巻きによって形成された管壁からなる開口端部を有する一定長さの軟質合成樹脂製ホースを能率よく製造することができる。   According to the method for manufacturing a synthetic resin hose according to claim 8, the inner surface is formed by spirally winding a semi-molten soft synthetic resin strip on a molding rotating shaft at a constant pitch while polymerizing and welding the strip. Hose main molding process that forms a soft synthetic resin hose main body of the same diameter over the entire length, and subsequent to this hose main molding process, the molding rotating shaft is joined to the inner peripheral surface such as a seal part and a screw part. A semi-molten soft synthetic resin belt-like material is spirally wound while polymerizing and fusing the above-mentioned semi-molten soft synthetic resin belt-like material on a slidable covering of a ready-made short cylindrical synthetic resin mouth member forming a portion. After forming a soft synthetic resin coating layer of a certain thickness, and alternately performing a mouth portion molding step in which a mouth member is integrally connected to the end portion of the hose body by the soft synthetic resin coating layer, Soft synthetic resin coating layer Since the connecting portion with the mouth member is sequentially cut, a synthetic resin mouth portion provided with a soft synthetic resin coating layer on the outer peripheral surface of the mouth member at one end portion and a soft portion at the other end portion is soft. It is possible to efficiently produce a soft synthetic resin hose having a fixed length having an open end portion formed of a tube wall formed by spiral winding of a synthetic resin strip.

さらに、この合成樹脂製ホースの製造方法において、請求項9に係る発明は、ホース主体成形工程と口元部成形工程との間に、成形回転軸上に一定のピッチでもって螺旋巻きする半溶融状態の軟質合成樹脂製帯状材の厚みを厚くすることより、一定長さの軟質合成樹脂製肉厚円筒部を形成し、この軟質合成樹脂製肉厚円筒部と口元部材との連設部を順次、切断するものであるから、一端部に合成樹脂製口元部を、他端部に軟質合成樹脂製肉厚円筒部からなる口元部を有する一定長さの軟質合成樹脂ホースを能率よく製造することができる。   Further, in this method of manufacturing a synthetic resin hose, the invention according to claim 9 is a semi-molten state in which a spiral winding is performed on the molding rotating shaft at a constant pitch between the hose main body molding step and the mouth portion molding step. By increasing the thickness of the soft synthetic resin strip, a constant length of the soft synthetic resin thick cylindrical portion is formed, and the connecting portion of the soft synthetic resin thick cylindrical portion and the mouth member are sequentially formed. Therefore, it is possible to efficiently produce a fixed length soft synthetic resin hose having a synthetic resin mouth part at one end and a mouth part made of a soft synthetic resin thick cylindrical part at the other end part. Can do.

次に、本発明の具体的な実施の形態を図面について説明すると、図1はEVA樹脂やポリエチレン、ポリプロピレン樹脂などのオレフィン系樹脂、或いは塩化ビニル樹脂等の軟質合成樹脂よりなる可撓性を有する合成樹脂製ホース主体1の両端部に該軟質合成樹脂と融着可能な同一、又は異種の合成樹脂材よりなり、且つ,内周面に断面凸円弧状の環状シール部3aを1つ乃至は数条、形成している短筒形状の合成樹脂製口元部2、2を一体に設けてなる合成樹脂製ホースAを示すもので、軟質合成樹脂製ホース主体1は内周面を全長に亘って同一径の平滑な面に形成している一定厚みの管壁1aの外周面に補強螺旋突条4を設けてなる一方、上記合成樹脂製口元部2、2は、内周面に上記環状シール部3aを形成している一定長さの短筒形状の口元部材2'の外周面に軟質合成樹脂製ホース主体1の管壁1aの端部に連なり、且つ該管壁1aと同一厚みの軟質合成樹脂被覆層1bを層着してなるものであり、この軟質合成樹脂被覆層1bによって口元部材2'を軟質合成樹脂製ホース主体1の端部に一体に連設させている。   Next, a specific embodiment of the present invention will be described with reference to the drawings. FIG. 1 has flexibility made of an olefin resin such as EVA resin, polyethylene, polypropylene resin, or a soft synthetic resin such as vinyl chloride resin. One or more annular seal portions 3a made of the same or different synthetic resin materials that can be fused to the soft synthetic resin at both ends of the synthetic resin hose main body 1 and having a convex arcuate cross section on the inner peripheral surface This shows a synthetic resin hose A in which a plurality of short cylindrical synthetic resin mouth portions 2 and 2 are integrally formed, and the soft synthetic resin hose main body 1 has an inner peripheral surface extending over the entire length. The reinforcing spiral ridges 4 are provided on the outer peripheral surface of the tube wall 1a having a constant thickness formed on a smooth surface having the same diameter, while the synthetic resin mouth portions 2, 2 are formed on the inner peripheral surface of the annular ring. A mouth of a short cylinder shape of a certain length forming the seal portion 3a The outer peripheral surface of the material 2 'is formed by layering a soft synthetic resin coating layer 1b continuous with the end of the tube wall 1a of the soft synthetic resin hose main body 1 and having the same thickness as the tube wall 1a. A mouth end member 2 'is integrally connected to the end of the soft synthetic resin hose main body 1 by the soft synthetic resin coating layer 1b.

上記口元部材2'は、硬質合成樹脂製であっても軟質合成樹脂製であってもよく、さらには、一方の口元部2を硬質合成樹脂製口元部材2'の外周面に軟質合成樹脂被覆層1bを層着してなる硬質の口元部とし、他方の口元部を軟質合成樹脂製口元部材2'の外周面に軟質合成樹脂被覆層1bを層着してなる軟質の口元部としておいてもよい。また、上記合成樹脂製ホースAにおいては、合成樹脂製口元部材2'の内周面にシール部3aを形成しているが、図2に示すように、ネジ部3bを形成した口元部材2'を有する口元部2としておいてもよく、或いは、図3に示すように開口端部内周面に断面爪形状のフック部3cを形成した口元部2であってよく、要するに、接続すべき排水口や排水管の対向する開口端部に継手部材を介して、或いは、介することなく接続可能な接合部3を形成しておけばよい。なお、上記シール部3aやネジ部3b等の接合部3の内径は、軟質合成樹脂製ホース主体1の内径と略同径に形成しているが、ホース主体1の内径よりも大径に形成しておいてもよく、また、両端の口元部2、2の内周面に形状の異なった接合部を形成しておいてもよい。   The lip member 2 'may be made of a hard synthetic resin or a soft synthetic resin. Furthermore, one lip portion 2 is coated on the outer peripheral surface of the hard synthetic resin lip member 2' with a soft synthetic resin. Layer 1b is a hard mouth part formed by layering, and the other mouth part is a soft mouth part formed by layering soft synthetic resin coating layer 1b on the outer peripheral surface of soft synthetic resin mouth member 2 '. Also good. Further, in the synthetic resin hose A, the sealing portion 3a is formed on the inner peripheral surface of the synthetic resin mouth member 2 '. However, as shown in FIG. 2, the mouth member 2' in which the screw portion 3b is formed. 3 may be used as the mouth portion 2 having a hook portion 3c having a claw-shaped cross section on the inner peripheral surface of the opening end as shown in FIG. It is only necessary to form a joint 3 that can be connected to the opening end of the drainage pipe through the joint member or without the joint member. The inner diameter of the joint portion 3 such as the seal portion 3a and the screw portion 3b is formed to be substantially the same as the inner diameter of the soft synthetic resin hose main body 1 but larger than the inner diameter of the hose main body 1. Alternatively, joints having different shapes may be formed on the inner peripheral surfaces of the mouth portions 2 and 2 at both ends.

また、接合部3としてフック部3cを形成している合成樹脂製口元部2を有する合成樹脂製ホースAにおいては、該口元部2の口元部材2'が硬質合成樹脂よりなる場合には、図4に示すようにフック部3cが周方向に複数分割されて径方向に拡縮可能に形成されてあり、このフック部3cを上記図3に示す排水ホース等の開口端部に設けている截頭円錐形状の継手部5に差し込んで、該継手部5の係止端面5aに係止させるように構成している。   In addition, in the synthetic resin hose A having the synthetic resin mouth portion 2 forming the hook portion 3c as the joint portion 3, when the mouth member 2 'of the mouth portion 2 is made of a hard synthetic resin, As shown in FIG. 4, the hook portion 3c is divided into a plurality of portions in the circumferential direction so as to be radially expandable and contractable, and the hook portion 3c is provided at the opening end of the drainage hose shown in FIG. It is configured to be inserted into the conical joint portion 5 and to be engaged with the engagement end surface 5 a of the joint portion 5.

上記いずれの合成樹脂製ホースAにおいても軟質合成樹脂製ホース主体1の両端部に、内周面にシール部3aやネジ部3b等の接合部3を形成している合成樹脂製口元部材2'を有する口元部材2、2を連設してなるものであるが、図5に示す合成樹脂製ホースA'は、軟質合成樹脂製ホース主体1の一端部に、内周面にシール部3a等の接合部3を形成している上記合成樹脂製口元部材2'を有する口元部2を設ける一方、他端部に内径が軟質合成樹脂製ホース主体1の内径と同径で外径がこの軟質合成樹脂製ホース主体1の管壁1aの厚みよりも厚い大径の軟質合成樹脂製肉厚口元部2Aを設けてなるものである。この場合、上記内周面に接合部3を形成している合成樹脂製口元部2においては、上述したように、その口元部材2'の外周面に層着している軟質合成樹脂被覆層1bによって軟質合成樹脂製ホース主体1の端部に一体に連設しているが、この軟質合成樹脂製肉厚口元部2Aは、軟質合成樹脂製ホース主体1の管壁1bの厚みを厚くすることによって形成されている。   In any of the above synthetic resin hoses A, a synthetic resin mouth member 2 'in which joint portions 3 such as a seal portion 3a and a screw portion 3b are formed on the inner peripheral surface at both ends of the soft synthetic resin hose main body 1 is formed. The synthetic resin hose A ′ shown in FIG. 5 is provided at one end of the soft synthetic resin hose main body 1 and has a seal portion 3a on the inner peripheral surface. The mouth portion 2 having the synthetic resin mouth portion 2 'forming the joint portion 3 is provided, while the other end portion has the same inner diameter as that of the soft synthetic resin hose main body 1 and the outer diameter is soft. A synthetic synthetic resin hose main body 1 is provided with a soft synthetic resin thick mouth portion 2A having a large diameter larger than the thickness of the tube wall 1a of the synthetic resin hose main body 1. In this case, in the synthetic resin mouth portion 2 in which the joint portion 3 is formed on the inner peripheral surface, as described above, the soft synthetic resin coating layer 1b layered on the outer peripheral surface of the mouth member 2 ′. Is connected to the end of the soft synthetic resin hose main body 1 integrally. However, the thick wall portion 2A of the soft synthetic resin hose main body 1 increases the thickness of the tube wall 1b of the soft synthetic resin hose main body 1. Is formed by.

また、図6に示す合成樹脂製ホースA'' は、上記図5に示した合成樹脂製ホースA'において、軟質合成樹脂製ホース主体1の他端部に連設している軟質合成樹脂製肉厚口元部2Aに代えて、軟質合成樹脂製帯状材ホース主体1の管壁1aと略同一厚みの軟質合成樹脂製薄肉口元部2Bを設けてあるものである。その他の構造は上記合成樹脂製ホースA'と同じであるので、同一部分に同一符号を付して詳細な説明を省略する。   Further, the synthetic resin hose A ″ shown in FIG. 6 is made of a soft synthetic resin continuously connected to the other end of the soft synthetic resin hose main body 1 in the synthetic resin hose A ′ shown in FIG. Instead of the thick mouth portion 2A, a soft synthetic resin thin mouth portion 2B having substantially the same thickness as the tube wall 1a of the soft synthetic resin strip-like material hose main body 1 is provided. Since the other structure is the same as that of the synthetic resin hose A ′, the same parts are denoted by the same reference numerals and detailed description thereof is omitted.

なお、以上のいずれの合成樹脂製ホースにおいても、その軟質合成樹脂製ホース主体1の管壁外周面に一体に設けている上記補強螺旋突条4は、ホース主体1と同一合成樹脂よりなる中空螺旋突条4a内にポリプロヒレン、ポリエチレン、硬質塩化ビニル等の適度な弾性と硬度を有する合成樹脂製補強芯線4bを連続螺旋状に内装してなるものであり、この合成樹脂製補強芯線4bは、上記口元部2、2A、2B上においては、小径4b' に形成されていてこれらの口元部2、2A、2Bの外周面に埋設状態に巻着されている。   In any of the above synthetic resin hoses, the reinforcing spiral protrusion 4 provided integrally on the outer peripheral surface of the tube wall of the soft synthetic resin hose main body 1 is a hollow made of the same synthetic resin as the hose main body 1. Synthetic resin reinforcing core wire 4b having moderate elasticity and hardness such as polypropylene, polyethylene, hard vinyl chloride and the like in the spiral ridge 4a is provided in a continuous spiral shape, and this synthetic resin reinforcing core wire 4b is On the mouth portions 2, 2A, 2B, they are formed with a small diameter 4b 'and are wound around the outer peripheral surfaces of these mouth portions 2, 2A, 2B in an embedded state.

次に、上記のように形成されている合成樹脂製ホースAの製造方法を説明すると、まず、図7に示すように一定幅を有する半溶融状態の軟質塩化ビニル樹脂等の軟質合成樹脂製帯状材11を第1成形ノズル21から押し出しながら周知のように金属製成形回転軸20上に、先行する帯状材部11a の一側部上に後続する帯状材部11b の対向側部を重ね合わせて一体に溶着させながら一定のピッチでもって螺旋状に巻回することによって一定厚みの管壁1aを形成していくと共に、この管壁1aの形成途上において、第2成形ノズル22から一定径を有する半溶融状態のポリエチレン、ポリプロピレン、硬質塩化ビニル等の合成樹脂製補強芯線4bを押し出しながら先に巻回した上記合成樹脂帯状材部11a 上に螺旋状に巻回し、この補強芯線4b上に次に巻回する上記合成樹脂帯状材11b を被せることによって上記管壁1aの外周面に補強芯線4bを内装した中空螺旋突条4aを形成していく。   Next, the manufacturing method of the synthetic resin hose A formed as described above will be described. First, as shown in FIG. 7, a strip made of a soft synthetic resin such as a semi-molten soft vinyl chloride resin having a certain width is used. As is well known, while extruding the material 11 from the first molding nozzle 21, the opposite side portion of the subsequent strip-shaped material portion 11 b is superimposed on one side portion of the preceding strip-shaped material portion 11 a on the metal molding rotating shaft 20. The tube wall 1a having a constant thickness is formed by spirally winding at a constant pitch while being integrally welded, and has a constant diameter from the second forming nozzle 22 during the formation of the tube wall 1a. A synthetic resin reinforcing core wire 4b made of semi-molten polyethylene, polypropylene, hard vinyl chloride or the like is spirally wound on the above-mentioned synthetic resin belt-shaped material portion 11a while being extruded, and next on this reinforcing core wire 4b The above synthetic tree to wind By covering the oil strip 11b, a hollow spiral ridge 4a having a reinforcing core wire 4b is formed on the outer peripheral surface of the tube wall 1a.

このように、成形回転軸20上に半溶融状態の軟質合成樹脂製帯状材11を螺旋巻きすることによって管壁1aの外周面に合成樹脂製補強芯線4bとこの補強芯線4bを内装した中空螺旋突条4aとからなる補強螺旋突条4を形成してなる可撓性を有する軟質合成樹脂製ホース主体1を製造しながら該軟質合成樹脂製ホース主体1を成形回転軸20上に沿って先端に向かって連続的に移行させる。そして、所定長さの合成樹脂製ホース主体1が形成される毎に、図8に示すように、このホース主体1の成形部後方の成形回転軸20の基端部上に、内周面に接合部3(図においては複数条の環状シール部3a)を形成している既製の短筒状の硬質合成樹脂製又は軟質合成樹脂製口元部材2'を摺動可能に被せてこの口元部材2'を上記合成樹脂製ホース主体1に後続するように該ホース主体の成形部に送り込み、この口元部材2'の外周面に上記管壁1aを形成した半溶融状態の軟質合成樹脂製帯状材11を重合、融着させながら連続的に螺旋巻きすることにより口元部材2'上に管壁1aと同一厚みの軟質合成樹脂被覆層1bを設けてこの軟質合成樹脂被覆層1bによってホース主体1の端部に口元部材2'を一体に連設させる。   In this way, by winding the semi-molten soft synthetic resin strip 11 in a semi-molten state on the molding rotary shaft 20 in a spiral manner, a synthetic resin reinforcing core wire 4b and a hollow spiral in which the reinforcing core wire 4b is provided on the outer peripheral surface of the tube wall 1a The flexible synthetic resin hose main body 1 having flexibility is formed by forming the reinforcing spiral protrusion 4 composed of the protrusion 4a, and the soft synthetic resin hose main body 1 is formed at the tip along the rotating shaft 20 while the flexible synthetic resin hose main body 1 is manufactured. Make a continuous transition towards Then, every time the synthetic resin hose main body 1 having a predetermined length is formed, as shown in FIG. 8, on the inner peripheral surface on the base end portion of the molding rotating shaft 20 behind the molding portion of the hose main body 1. This lip member 2 is slidably covered with a ready-made short cylindrical hard synthetic resin or soft synthetic resin lip member 2 'forming a joint 3 (a plurality of annular seal portions 3a in the figure). 'Is fed into the molded part of the hose body so as to follow the synthetic resin hose body 1 and the tube wall 1a is formed on the outer peripheral surface of the mouth member 2' in a semi-molten soft synthetic resin strip 11 A soft synthetic resin coating layer 1b having the same thickness as the tube wall 1a is provided on the mouth member 2 'by continuously spirally winding and polymerizing the resin, and the end of the hose body 1 is formed by the soft synthetic resin coating layer 1b. The mouth member 2 'is continuously connected to the portion.

なお、口元部材2'に半溶融状態の軟質合成樹脂製帯状材11を確実に融着させるために、この口元部材2'をホース主体1の成形部に送り込む途中で、加熱手段23によってその外周面を加熱して半溶融状態に軟化させたのち、成形部に送り込むように構成している。この口元部材2'の外周面は一定径を有する平滑な面に形成されていると共に接合部3の内径を成形回転軸20に長さ方向に摺動可能に接する径に形成されてあり、長さは製造すべき上記合成樹脂製ホースAの両端部に設ける口元部2の2倍の長さを有し、両端開口部の外周面は開口端に向かって徐々に小径となるテーパ面に形成している。   In order to ensure that the semi-molten soft synthetic resin strip 11 is fused to the mouth member 2 ', the outer circumference of the mouth member 2' is fed by the heating means 23 while the mouth member 2 'is being fed into the forming part of the hose main body 1. After the surface is heated and softened to a semi-molten state, it is configured to be fed into the molding part. The outer peripheral surface of the mouth member 2 'is formed as a smooth surface having a constant diameter, and the inner diameter of the joint portion 3 is formed so as to contact the molding rotary shaft 20 so as to be slidable in the length direction. Has a length twice that of the mouth portion 2 provided at both ends of the synthetic resin hose A to be manufactured, and the outer peripheral surface of the opening at both ends is formed into a tapered surface that gradually becomes smaller in diameter toward the opening end. is doing.

さらに、口元部材2'が軟質合成樹脂よりなる場合には、その一部を全長に亘って切断してこの切断によって互いに弾性的に密接し、且つ、拡開可能な対向端面を形成してあり、硬質合成樹脂よりなる場合には半円筒形状に二分割されて、その分割面を図9に示すように互いに接合、連結することによって円筒形状の口元部材2'を形成するように構成している。   Further, when the mouth member 2 'is made of a soft synthetic resin, a part of the mouth member 2' is cut over the entire length, and by this cutting, an opposing end face that can be expanded and expanded is formed. In the case of being made of hard synthetic resin, it is divided into two half-cylindrical shapes, and the divided surfaces are joined and connected to each other as shown in FIG. 9 to form a cylindrical mouth member 2 ′. Yes.

このように構成している合成樹脂製口元部材2'を上述したように、成形回転軸1上に被せてホース主体1の成形部に送り込み、所定長さに製造された上記軟質合成樹脂製ホース主体1の後端に突き合わせ状に接合させてその外周面に中空螺旋突条4aを形成することなく半溶融状態の軟質合成樹脂製帯状材11をホース主体1の管壁製造時と同様に先行する帯状材部の一側部上に後続する帯状材部の対向側部を重ね合わせて一体に溶着させながら一定のピッチでもって螺旋状に巻回すると共に上記第2成形ノズル21から押し出される合成樹脂製補強芯線4bを小径にして上記軟質合成樹脂被覆層1bに埋設状態に螺旋巻きし、この軟質合成樹脂製被覆層1bの外周面を必要に応じて押圧ローラ24によって押圧して全長に亘って一定径の平滑な面に成形する。   As described above, the synthetic resin mouth member 2 ′ thus configured is put on the molding rotary shaft 1 and sent to the molding portion of the hose main body 1, and the soft synthetic resin hose manufactured to a predetermined length. A semi-molten soft synthetic resin strip 11 is joined to the rear end of the main body 1 in the same manner as at the time of manufacturing the pipe wall of the hose main body 1 without forming the hollow spiral protrusion 4a on the outer peripheral surface. The opposite side portion of the following belt-like material portion is superposed on one side portion of the belt-like material portion to be welded together and wound spirally at a constant pitch and extruded from the second molding nozzle 21 The resin reinforcing core wire 4b has a small diameter and is spirally wound in an embedded state in the soft synthetic resin coating layer 1b, and the outer peripheral surface of the soft synthetic resin coating layer 1b is pressed by a pressing roller 24 as necessary over the entire length. And molded into a smooth surface with a constant diameter.

こうして、合成樹脂製口元部材2'の外周面に半溶融状態の軟質合成樹脂製帯状材11を螺旋巻きすることによって被覆層1bを形成したのち、図10に示すように前方に送られるこの被覆層1bを設けた合成樹脂製口元部材2'上から成形回転軸20上にこの被覆層1bを形成した半溶融状態の軟質合成樹脂製帯状材11を連続的に供給して上述したように、先行する帯状材部11a の一側部上に後続する帯状材部11b の対向側部を重ね合わせて一体に溶着させながら一定のピッチでもって螺旋状に巻回することによって一定厚みの管壁1aを形成していくと共に、この管壁1aの形成途上において、第2成形ノズル22から押し出される半溶融状態の合成樹脂製補強芯線4bの径を元の大径芯線に変化させて上記先に巻回した上記合成樹脂帯状材部11a 上に螺旋状に巻回し、この補強芯線4b上に次に巻回する合成樹脂帯状材11b を被せることによって上記管壁1aの外周面に補強線状物4bを内装した中空螺旋突条4aを形成していく。   Thus, the coating layer 1b is formed by spirally winding the semi-molten soft synthetic resin strip 11 on the outer peripheral surface of the synthetic resin base member 2 ', and then this coating is fed forward as shown in FIG. As described above, the semi-molten soft synthetic resin belt-like material 11 in which the coating layer 1b is formed is continuously supplied from the synthetic resin mouth member 2 ′ provided with the layer 1b onto the molding rotary shaft 20. A tube wall 1a having a constant thickness is obtained by spirally winding it at a constant pitch while superposing the opposite side portions of the subsequent strip-shaped member portion 11b on one side of the preceding strip-shaped member portion 11a and welding them together. In the course of forming the tube wall 1a, the diameter of the semi-molten synthetic resin reinforcing core wire 4b extruded from the second molding nozzle 22 is changed to the original large-diameter core wire to This is wound around the above-mentioned synthetic resin strip member 11a in a spiral shape, Continue to form a hollow spiral ridge 4a which is furnished with reinforcing wire-like material 4b on the outer peripheral surface of the tube wall 1a by overlaying the synthetic resin strip material 11b to be next wound on the core wire 4b.

このように、成形回転軸20上において一定長さの軟質合成樹脂製ホース主体1の成形工程と、合成樹脂製口元部材2'上に軟質合成樹脂被覆層1bを設けてなる口元部成形工程とを交互に行いながら、成形回転軸20上を前方に向かって移動させ、その移動途上の外側方に配設している冷却装置25から噴射される冷却水によって冷却して硬化させたのち、さらに前進させて成形回転軸20の先端から引き出しつつ、その外周方に配設している切断刃26によって上記軟質合成樹脂被覆層1bによって被覆された合成樹脂製口元部材2'の長さ方向の中央部を順次、切断して二分割することにより、軟質合成樹脂製ホース主体1の両端部に、内周面にシール部やネジ部等の接合部3を形成している合成樹脂製口元部2、2を一体に設けてなる図1に示すような一定長さの合成樹脂製ホースAを得るものである。   Thus, a molding process of the soft synthetic resin hose main body 1 having a fixed length on the molding rotating shaft 20, and a mouth part molding process in which the soft synthetic resin coating layer 1b is provided on the synthetic resin mouth member 2 '. While alternately performing the above, the molding rotating shaft 20 is moved forward, cooled and cooled by the cooling water sprayed from the cooling device 25 disposed on the outer side of the movement, and further, The center in the length direction of the synthetic resin mouthpiece member 2 'covered with the soft synthetic resin coating layer 1b by the cutting blade 26 disposed on the outer periphery while being advanced and pulled out from the tip of the molding rotary shaft 20. The synthetic resin mouth portion 2 in which the joint portions 3 such as the seal portion and the screw portion are formed on the inner peripheral surface at both ends of the soft synthetic resin hose main body 1 by sequentially cutting the portion into two parts. 1 is a fixed length as shown in FIG. It is intended to obtain a synthetic resin hose A.

上記合成樹脂製ホースAは、上内周面に接合部3を形成している合成樹脂製口元部2、2をその両端部に設けているが、一定長さの軟質合成樹脂製ホース主体1の両端部にこのような口元部2、2を設けることなく、図5に示すように、一端部にこの口元部2を設ける一方、他端部に内径が軟質合成樹脂製ホース主体1の内径と同径で外径がこの軟質合成樹脂製ホース主体1の管壁1aの厚みよりも厚い大径の軟質合成樹脂製肉厚口元部2Aを設けてなる合成樹脂製ホースA'の製造方法を次に説明する。   The synthetic resin hose A is provided with the synthetic resin mouth portions 2 and 2 forming the joint portion 3 on the upper inner peripheral surface at both ends thereof. 5 without providing such mouth portions 2 and 2 at both ends, as shown in FIG. 5, the mouth portion 2 is provided at one end portion, while the other end portion has an inner diameter of the soft synthetic resin hose main body 1. A method of manufacturing a synthetic resin hose A 'having a soft synthetic resin thick-walled base 2A having the same diameter and an outer diameter larger than the thickness of the tube wall 1a of the soft synthetic resin hose main body 1 is as follows. Next, a description will be given.

まず、成形回転軸20上に上記合成樹脂製ホースAの製造方法と同じく、図7に示すように一定幅を有する半溶融状態の軟質合成樹脂製帯状材11を第1成形ノズル21から押し出しながら成形回転軸20上に、先行する帯状材部11a の一側部上に後続する帯状材部11b の対向側部を重ね合わせて一体に溶着させながら一定のピッチでもって螺旋状に巻回することにより一定厚みの管壁1aを形成していくと共に、この管壁1aの形成途上において、第2成形ノズル22から一定径を有する半溶融状態の硬質合成樹脂製補強芯線4bを押し出しながら先に巻回した上記合成樹脂帯状材部11a 上に螺旋状に巻回し、この補強芯線4b上に次に巻回する上記合成樹脂帯状材11b を被せることによって上記管壁1aの外周面に補強芯線4bを内装した中空螺旋突条4aを形成していく。   First, as in the method for manufacturing the synthetic resin hose A, a semi-molten soft synthetic resin strip 11 having a certain width is extruded from the first molding nozzle 21 on the molding rotary shaft 20 as shown in FIG. Winding spirally at a constant pitch while superimposing the opposite side part of the following band-like material part 11b on one side part of the preceding belt-like material part 11a on the molding rotating shaft 20 and welding them together. The tube wall 1a having a constant thickness is formed by the above, and while the tube wall 1a is being formed, the semi-molten hard synthetic resin reinforcing core wire 4b having a constant diameter is extruded from the second molding nozzle 22 while being wound first. The wound synthetic resin strip 11a is spirally wound on the outer periphery of the tube wall 1a by covering the reinforcing core 4b with the synthetic resin strip 11b to be wound next. The internal hollow spiral ridge 4a is formed.

このように、管壁1aの外周面に補強螺旋突条4を形成してなる可撓性を有する軟質合成樹脂製ホース主体1を製造しながら該軟質合成樹脂製ホース主体1を成形回転軸20の先端に向かって移行させると共に、一定長さのホース主体1が形成されると、上記図8に示すように、このホース主体1の成形部後方の成形回転軸20の基端部上に、内周面に接合部3を形成している既製の短筒状の硬質合成樹脂製又は軟質合成樹脂製口元部材2'を摺動可能に被せてこの口元部材2'を上記合成樹脂製ホース主体1に後続するように該ホース主体の成形部に送り込み、この口元部材2'の外周面に上記管壁1aを形成した半溶融状態の軟質合成樹脂製帯状材11を重合、融着させながら連続的に螺旋巻きすることにより口元部材2'上に管壁1aと同一厚みの軟質合成樹脂被覆層1bを設けてこの軟質合成樹脂被覆層1bによってホース主体1の端部に口元部材2'を一体に連設させたのち、成形回転軸20上に上記半溶融状態の軟質合成樹脂製帯状材11と上記補強芯線4bとを上記同様にして一定のピッチでもって連続的に螺旋巻きすることにより、再び、一定長さの軟質合成樹脂製ホース主体1を形成する。   Thus, while manufacturing the flexible synthetic resin hose main body 1 having flexibility by forming the reinforcing spiral ridges 4 on the outer peripheral surface of the tube wall 1a, the flexible synthetic resin hose main body 1 is formed on the rotating shaft 20. When the hose main body 1 having a certain length is formed, as shown in FIG. 8 above, on the base end portion of the molding rotating shaft 20 behind the molding portion of the hose main body 1, A synthetic short tube-shaped hard synthetic resin or soft synthetic resin mouth member 2 'having a joint 3 formed on the inner peripheral surface thereof is slidably covered, and this mouth member 2' is mainly composed of the synthetic resin hose. 1 is sent to the molded part of the hose main body so as to follow 1, and the semi-molten soft synthetic resin strip 11 having the tube wall 1a formed on the outer peripheral surface of the mouth member 2 'is continuously polymerized and fused. By soft spiral winding, a soft synthetic resin coating having the same thickness as the tube wall 1a is formed on the mouth member 2 '. After the layer 1b is provided and the mouth member 2 'is integrally connected to the end of the hose main body 1 by the soft synthetic resin coating layer 1b, the above-mentioned semi-molten soft synthetic resin strip is formed on the rotating shaft 20. 11 and the reinforcing core wire 4b are continuously spirally wound at a constant pitch in the same manner as described above to form the soft synthetic resin hose main body 1 having a predetermined length again.

この際、軟質合成樹脂被覆層1b上に補強芯線4bを螺旋巻きする際に、上述したように、該補強芯線4bを小径にする。この軟質合成樹脂製被覆層1bによって口元部材2'を被覆する工程に連続して形成された上記一定長さの軟質合成樹脂製ホース主体1に対して、この合成樹脂製ホースA'の製造方法においては、再び次の口元部材2'を後続させるのではなく、図11に示すように上記第1成形ノズル21から押し出される半溶融状態の軟質合成樹脂製帯状材の厚みを厚くしてこの肉厚の軟質合成樹脂製帯状材11’を成形回転軸上に、先に巻回する帯状材部の一側部上に次に巻回する帯状材部の対向側部を重ね合わせて一体に溶着させながら一定のピッチでもって螺旋状に巻回することにより上記口元部材2'と略同一長で管壁1aよりも肉厚の軟質合成樹脂製肉厚円筒部6を形成する。   At this time, when the reinforcing core wire 4b is spirally wound on the soft synthetic resin coating layer 1b, the reinforcing core wire 4b has a small diameter as described above. A method of manufacturing the synthetic resin hose A 'for the soft synthetic resin hose main body 1 having a predetermined length formed continuously with the step of covering the mouth member 2' with the soft synthetic resin coating layer 1b. In this case, the next mouth member 2 'is not followed again, but the thickness of the semi-molten soft synthetic resin strip extruded from the first molding nozzle 21 is increased as shown in FIG. Thick soft synthetic resin strip 11 'is molded on the rotating shaft, and the opposite side of the strip to be wound next is overlapped on one side of the strip to be wound first. The thick cylindrical portion 6 made of a soft synthetic resin, which is substantially the same length as the above-mentioned mouth member 2 'and thicker than the tube wall 1a, is formed by spirally winding at a constant pitch.

このように成形回転軸20上で一定長さの軟質合成樹脂製ホース主体1を形成する毎に、図8に示すように該軟質合成樹脂製ホース主体1の端部に合成樹脂製口元部材2'に軟質合成樹脂被覆層1bを設ける口元部成形工程と、図11、図12に示すように軟質合成樹脂製ホース主体1の端部に軟質合成樹脂製肉厚円筒部6を成形する工程とを交互に行いながら成形回転軸20上を前方に向かって移行させ、図13に示すように、その移動途上の外側方に配設している冷却装置25から噴射される冷却水によって冷却して硬化させたのち、さらに前進させて成形回転軸20の先端から引き出しつつ、その外周方に配設している切断刃26によって上記軟質合成樹脂被覆層1bによって被覆された合成樹脂製口元部材2'の長さ方向の中央部と、軟質合成樹脂製肉厚円筒部6の長さ方向の中央部とを順次、切断して二分割することにより、軟質合成樹脂製ホース主体1の一端部に、内周面にシール部やネジ部等の接合部3を形成している合成樹脂製口元部2を、他端部に内周面が全長に亘って同一径(管壁1aと同一内径)に形成されている軟質合成樹脂製肉厚円筒部からなる口元部2Aを設けた一定長の軟質合成樹脂製ホースA'を製造するものである。   Thus, every time the soft synthetic resin hose main body 1 having a predetermined length is formed on the molding rotating shaft 20, as shown in FIG. 8, the synthetic resin mouth member 2 is formed at the end of the soft synthetic resin hose main body 1. And a step of forming a soft synthetic resin thickened cylindrical portion 6 at the end of the soft synthetic resin hose main body 1 as shown in FIGS. As shown in FIG. 13, it is cooled by cooling water sprayed from a cooling device 25 arranged on the outer side while moving, as shown in FIG. After being hardened, the synthetic resin mouthpiece 2 ′ covered with the soft synthetic resin coating layer 1b by the cutting blade 26 disposed on the outer periphery while being further advanced and pulled out from the tip of the molding rotary shaft 20. The length of the central part of the length direction of the soft synthetic resin thick cylindrical part 6 A synthetic resin in which a joint portion 3 such as a seal portion or a screw portion is formed on an inner peripheral surface at one end portion of a soft synthetic resin hose main body 1 by sequentially cutting and dividing the central portion in the direction into two. The mouth-making part 2 is provided with a mouth part 2A consisting of a thick cylindrical part made of a soft synthetic resin whose inner peripheral surface is formed with the same diameter (the same inner diameter as the pipe wall 1a) at the other end. A long soft synthetic resin hose A ′ is produced.

次に、上記合成樹脂製ホースの製造方法においては、軟質合成樹脂被覆層1bによって被覆された合成樹脂製口元部材2'や軟質合成樹脂製肉厚円筒部6を二分割しているが、二分割することなく、軟質合成樹脂製ホース主体1の一端部に、内周面にシール部やネジ部等の接合部3を形成している合成樹脂製口元部2を、他端部に内周面が全長に亘って同一径(管壁1aと同一内径)に形成されている軟質合成樹脂製肉厚円筒部からなる口元部2Aを設けた一定長の合成樹脂製ホースA1' の製造方法を次に説明する。   Next, in the synthetic resin hose manufacturing method, the synthetic resin mouth member 2 ′ and the soft synthetic resin thick cylindrical portion 6 covered with the soft synthetic resin coating layer 1b are divided into two parts. Without splitting, the synthetic resin mouth portion 2 in which the joint portion 3 such as a seal portion and a screw portion is formed on the inner peripheral surface at one end portion of the soft synthetic resin hose main body 1 and the inner periphery at the other end portion. A method for producing a constant length synthetic resin hose A1 'provided with a mouth portion 2A composed of a thick cylindrical portion made of a soft synthetic resin, the surface of which has the same diameter (the same inner diameter as the tube wall 1a) over the entire length. Next, a description will be given.

まず、上記上記合成樹脂製ホースA、A'の製造方法と同一方法によって、成形回転軸20上に、一定幅を有する半溶融状態の軟質合成樹脂製帯状材11と硬質合成樹脂製補強芯線4bとを一定のピッチでもって螺旋状に巻回することにより、一定厚みを有する軟質合成樹脂製の管壁1aの外周面に補強螺旋突条4を形成してなる可撓性を有する軟質合成樹脂製ホース主体1を製造しながら一定長さの軟質合成樹脂製ホース主体1が形成されると、このホース主体1の成形部後方の成形回転軸20の基端部上に、図14に示すように上記合成樹脂製口元部材2'の2分の1の長さに形成された内周面に接合部3を形成している既製の短筒状の硬質合成樹脂製又は軟質合成樹脂製口元部材2'' を摺動可能に被せてこの口元部材2''を上記合成樹脂製ホース主体1に後続するように該ホース主体1の成形部に送り込み、この口元部材2'' の外周面にホース主体1の管壁1aを形成した上記半溶融状態の軟質合成樹脂製帯状材11を重合、融着させながら連続的に螺旋巻きすることにより管壁1aと同一厚みの軟質合成樹脂被覆層1bを設けてこの軟質合成樹脂被覆層1bによってホース主体1の端部に口元部材2'' を一体に連設させたのち、図15に示すように再び、成形回転軸20上に上記半溶融状態の軟質合成樹脂製帯状材11と上記補強芯線4bとを上記同様にして一定のピッチでもって連続的に螺旋巻きすることにより、一定長さの軟質合成樹脂製ホース主体1を形成する。   First, a semi-molten soft synthetic resin strip 11 having a certain width and a hard synthetic resin reinforcing core wire 4b are formed on the molding rotary shaft 20 by the same method as the method for manufacturing the synthetic resin hoses A and A '. Are wound at a constant pitch in a spiral shape, thereby forming a flexible synthetic resin having flexibility by forming a reinforcing spiral protrusion 4 on the outer peripheral surface of a tube wall 1a made of a soft synthetic resin having a constant thickness. When the soft synthetic resin hose main body 1 having a certain length is formed while the hose main body 1 is manufactured, as shown in FIG. 14 on the base end portion of the molding rotating shaft 20 behind the molded portion of the hose main body 1. An already-made short cylindrical hard synthetic resin or soft synthetic resin mouth member in which the joint portion 3 is formed on the inner peripheral surface formed to a half length of the synthetic resin mouth member 2 '. 2 '' is slidably covered and this mouth piece 2 '' follows the synthetic resin hose main body 1 above. The semi-molten soft synthetic resin strip 11 having the tube wall 1a of the hose body 1 formed on the outer peripheral surface of the mouth member 2 '' is polymerized and fused. However, by continuously spirally winding, a soft synthetic resin coating layer 1b having the same thickness as the tube wall 1a is provided, and a mouth member 2 '' is integrally connected to the end of the hose main body 1 by this soft synthetic resin coating layer 1b. Then, as shown in FIG. 15, the semi-molten soft synthetic resin strip 11 and the reinforcing core wire 4b are continuously spiraled on the molding rotating shaft 20 at a constant pitch in the same manner as described above. By winding, the soft synthetic resin hose main body 1 having a certain length is formed.

この際、口元部材2'' 上に軟質合成樹脂被覆層1bを形成した半溶融状態の軟質合成樹脂製帯状材11を口元部材2'' の先端から成形回転軸20上に螺旋巻きして管壁1aと同じ肉厚の長さ短い捨て代部1cを形成したのち、成形回転軸20上に螺旋巻きする上記半溶融状態の軟質合成樹脂製帯状材11の厚みを厚くしながら、上記合成樹脂製口元部材2'' と略同じ長さの軟質合成樹脂製肉厚口元部2A' を形成し、引き続いて、この軟質合成樹脂製帯状材11の厚みを元の厚さに戻して上記一定長さの軟質合成樹脂製ホース主体1を形成したのち、この軟質合成樹脂製ホース主体1の後続して再び上記軟質合成樹脂被覆層1bで被覆された口元部材2'' を連設させる。   At this time, a semi-molten soft synthetic resin strip 11 having a soft synthetic resin coating layer 1b formed on the lip member 2 '' is spirally wound from the tip of the lip member 2 '' onto the molding rotary shaft 20 and the tube The synthetic resin is formed while increasing the thickness of the semi-molten soft synthetic resin strip 11 spirally wound on the molding rotating shaft 20 after forming the short discard margin 1c having the same thickness as the wall 1a. A soft synthetic resin thick-walled base portion 2A ′ having the same length as the mouthpiece member 2 '' is formed, and then the thickness of the soft synthetic resin strip 11 is returned to the original thickness to obtain the above-mentioned constant length. After the soft synthetic resin hose main body 1 is formed, the lip member 2 '' covered with the soft synthetic resin coating layer 1b is connected again after the soft synthetic resin hose main body 1.

軟質合成樹脂製ホース主体1の管壁1aの外周面に補強螺旋突条4を形成するための合成樹脂製補強芯線4bは、管壁1aに対しては上記同様に大径にして螺旋巻きし、口元部材2''上に形成する軟質合成樹脂製被覆層1bから捨て代部1cを介して軟質合成樹脂製肉厚口元部2A' 上に対しては小径(細径)にして螺旋巻きする。   The synthetic resin reinforcing core wire 4b for forming the reinforcing spiral protrusion 4 on the outer peripheral surface of the tube wall 1a of the soft synthetic resin hose main body 1 is spirally wound with a large diameter on the tube wall 1a in the same manner as described above. Then, from the soft synthetic resin coating layer 1b formed on the lip member 2 ″, it is spirally wound with a small diameter (thin diameter) on the soft synthetic resin thick lip portion 2A ′ through the discard margin 1c. .

こうして、成形回転軸20上で一定長さの軟質合成樹脂製ホース主体1を形成する毎に、軟質合成樹脂被覆層1bで被覆された合成樹脂製口元部材2'' を連続させると共にこの口元部材2'' を被覆した上記軟質合成樹脂被覆層1bから捨て代1cを介して軟質合成樹脂製肉厚口元部2A' を形成する工程を繰り返し行いながら、成形回転軸20の先端から送り出しつつ、上記捨て代1cの両端部を切断刃26A 、26B で切断することによって、軟質合成樹脂製ホース主体1の一端部に軟質合成樹脂被覆層1bで被覆された合成樹脂製口元部材2'' からなる開口端面がきれいな口元部2を、他端部に開口端面がきれいな上記軟質合成樹脂製肉厚口元部2A' を設けた一定長の合成樹脂製ホースA1' を得るものである。   Thus, every time the soft synthetic resin hose main body 1 having a certain length is formed on the molding rotating shaft 20, the synthetic resin mouth member 2 ″ covered with the soft synthetic resin coating layer 1b is continued and this mouth member is formed. While repeating the step of forming the soft synthetic resin thick mouth portion 2A 'from the soft synthetic resin coating layer 1b coated with 2' 'through the discard margin 1c, while feeding from the tip of the molding rotary shaft 20, An opening made of a synthetic resin mouth member 2 '' coated with a soft synthetic resin coating layer 1b at one end of a soft synthetic resin hose main body 1 by cutting both ends of the disposal allowance 1c with cutting blades 26A and 26B. A constant-length synthetic resin hose A1 ′ having a clean end portion 2 and a soft synthetic resin thick end portion 2A ′ having a clean open end surface at the other end portion is obtained.

なお、この合成樹脂製ホースA'の製造方法においては、ホース主体1の他端部には軟質合成樹脂製肉厚口元部2A' を設けているが、肉厚にすることなく、ホース主体1の管壁1aと同一厚みで同一構造の口元部としておいてもよい。   In this method of manufacturing the synthetic resin hose A ′, the other end portion of the hose main body 1 is provided with the soft synthetic resin thick mouth portion 2A ′. The mouth portion may have the same thickness and the same structure as the tube wall 1a.

図16はその合成樹脂製ホースA'' の製造方法を示す簡略図であって、上記合成樹脂製ホースA'の製造方法と同様にして成形回転軸20上に、一定幅を有する半溶融状態の軟質合成樹脂製帯状材11と硬質合成樹脂製補強芯線4bとを一定のピッチでもって螺旋状に巻回することにより、一定厚みを有する軟質合成樹脂製の管壁1aの外周面に補強螺旋突条4を形成してなる可撓性を有する軟質合成樹脂製ホース主体1を製造しながら一定長さの軟質合成樹脂製ホース主体1が形成されると、このホース主体1の成形部後方の成形回転軸20の基端部上に、上記合成樹脂製口元部材2'の2分の1の長さに形成された内周面に接合部3を形成している既製の短筒状の硬質合成樹脂製又は軟質合成樹脂製口元部材2'' を摺動可能に被せてこの口元部材2'' を上記合成樹脂製ホース主体1に後続するように該ホース主体1の成形部に送り込み、この口元部材2'' の外周面にホース主体1の管壁1aを形成した上記半溶融状態の軟質合成樹脂製帯状材11を重合、融着させながら連続的に螺旋巻きすることにより管壁1aと同一厚みの軟質合成樹脂被覆層1bを設けてこの軟質合成樹脂被覆層1bによってホース主体1の端部に口に口元部材2'' を一体に連設させる。   FIG. 16 is a simplified diagram showing a method for manufacturing the synthetic resin hose A '', and in the same manner as the method for manufacturing the synthetic resin hose A ′, a semi-molten state having a certain width on the molding rotary shaft 20 The flexible synthetic resin strip 11 and the hard synthetic resin reinforcing core wire 4b are spirally wound at a constant pitch to form a reinforcing spiral on the outer peripheral surface of the soft synthetic resin tube wall 1a having a constant thickness. When the soft synthetic resin hose main body 1 having a certain length is formed while producing the flexible soft synthetic resin hose main body 1 formed by forming the protrusions 4, the rear portion of the hose main body 1 is formed. An off-the-shelf short tube-like hard member having a joint portion 3 formed on the inner peripheral surface of the base end portion of the molding rotary shaft 20 having a length that is half the length of the synthetic resin base member 2 ′. A lip member 2 '' made of synthetic resin or soft synthetic resin is slidably covered, and this lip member 2 '' is covered with the above synthetic resin. The semi-molten soft synthetic resin belt-shaped material in which the tube wall 1a of the hose main body 1 is formed on the outer peripheral surface of the mouth member 2 '' after being fed into the molded part of the hose main body 1 so as to follow the hose main body 1 11 is polymerized and fused continuously and spirally wound to provide a soft synthetic resin coating layer 1b having the same thickness as the tube wall 1a. The soft synthetic resin coating layer 1b provides a mouth at the end of the hose main body 1 at the mouth. The members 2 '' are connected together.

さらに、軟質合成樹脂製帯状材11による軟質合成樹脂被覆層1bの形成に引き続いて、半溶融状態の軟質合成樹脂製帯状材11を口元部材2'' の先端から成形回転軸20上に螺旋巻きして管壁1aと同じ肉厚の軟質合成樹脂製口元部2A''を形成する。この際、上記のように捨て代部1cを形成したのち、この軟質合成樹脂製口元部2A''を形成することが好ましい。そして、この軟質合成樹脂製口元部2A''から再びホース主体1を連続形成する。   Further, following the formation of the soft synthetic resin coating layer 1b by the soft synthetic resin strip 11, the semi-molten soft synthetic resin strip 11 is spirally wound from the tip of the mouth member 2 '' onto the molding rotary shaft 20. Thus, the soft synthetic resin mouth portion 2A '' having the same thickness as the tube wall 1a is formed. At this time, it is preferable to form the soft synthetic resin mouth portion 2A ″ after forming the discard margin portion 1c as described above. Then, the hose main body 1 is continuously formed again from the soft synthetic resin mouth portion 2A ″.

こうして、成形回転軸20上で一定長さの軟質合成樹脂製ホース主体1を形成する毎に、軟質合成樹脂被覆層1bで被覆された合成樹脂製口元部材2'' を連続させると共にこの口元部材2'' を被覆した上記軟質合成樹脂被覆層1bから捨て代1cを介して軟質合成樹脂製口元部2A''を形成する工程を繰り返し行いながら、成形回転軸20の先端から送り出しつつ、上記捨て代1cの両端部を切断することによって、図6に示すように軟質合成樹脂製ホース主体1の一端部に軟質合成樹脂被覆層1bで被覆された合成樹脂製口元部材2'' からなる開口端面がきれいな口元部2を、他端部に開口端面がきれいな上記軟質合成樹脂製口元部2A''を設けた一定長の合成樹脂製ホースA'' を得るものである。   Thus, every time the soft synthetic resin hose main body 1 having a certain length is formed on the molding rotating shaft 20, the synthetic resin mouth member 2 ″ covered with the soft synthetic resin coating layer 1b is continued and this mouth member is formed. While repeatedly performing the process of forming the soft synthetic resin mouth portion 2A '' from the soft synthetic resin coating layer 1b coated with 2 '' through the discard margin 1c, By opening both ends of the sleeve 1c, as shown in FIG. 6, one end of the soft synthetic resin hose main body 1 is an open end face made of a synthetic resin mouth member 2 ″ covered with a soft synthetic resin coating layer 1b. A synthetic resin hose A ″ having a certain length is provided, and the soft synthetic resin mouth portion 2A ″ having a clean opening end face is provided at the other end.

なお、以上のいずれの合成樹脂製ホースの製造方法においても、硬質合成樹脂製又は軟質合成樹脂製の口元部材2'、2'' の内径(接合部3の内径)を成形回転軸20に摺動可能に被せることができる内径、すなわち、ホース主体1の管壁1aの内径に略等しい径に形成しているが、例えば、その内径をホース主体1の他端部に形成する軟質合成樹脂製肉厚口元部2A' の外径に等しい径に形成した口元部材を用いて、この口元部材上にホース主体1の管壁1aを形成する半溶融状態の軟質合成樹脂製帯状材11を螺旋巻きして上記軟質合成樹脂被覆層1bを設けてよい。   In any of the above synthetic resin hose manufacturing methods, the inner diameter (the inner diameter of the joint 3) of the hard synthetic resin or soft synthetic resin mouth member 2 ', 2' 'is slid onto the molding rotary shaft 20. The inner diameter that can be movably covered, that is, the diameter substantially equal to the inner diameter of the tube wall 1a of the hose main body 1, is made of, for example, a soft synthetic resin that forms the inner diameter at the other end of the hose main body 1 Using a mouth member formed to have a diameter equal to the outer diameter of the thick mouth portion 2A ', a semi-molten soft synthetic resin strip 11 forming a tube wall 1a of the hose main body 1 is spirally wound on the mouth member. Thus, the soft synthetic resin coating layer 1b may be provided.

この場合、成形回転軸20上に外径が口元部材の内径に等しい上記特許文献1、2に示すような成形型材を使用し、この成形型材を介して成形回転軸20上に口元部材を被せ、該口元部材に軟質合成樹脂被覆層を被覆してなる口元部の形成後、切断された開口端から成形型材を抜き取ればよい。こうして、得られた合成樹脂製ホースによれば、合成樹脂製ホース同士を、口元部材に軟質合成樹脂被覆層を被覆してなる口元部を軟質合成樹脂製肉厚口元部に被嵌させることにより、内径が全長に亘って同一径の長いホースを形成することができ、また、上記内径が大径の口元部を排水口や他の配管等の端部に、別に継手部材を使用することなく、直接、接続させることができる。   In this case, a molding die material as shown in Patent Documents 1 and 2 having an outer diameter equal to the inner diameter of the lip member is used on the molding rotary shaft 20, and the lip member is covered on the molding rotary shaft 20 through the molding die material. After forming the mouth portion formed by coating the mouth member with the soft synthetic resin coating layer, the mold material may be extracted from the cut open end. Thus, according to the obtained synthetic resin hose, the synthetic resin hoses are fitted to the soft synthetic resin thick-walled mouth part with the mouth part formed by coating the soft synthetic resin coating layer on the mouth member. The hose with the same inner diameter can be formed over the entire length, and the mouth portion with the larger inner diameter can be formed at the end of a drain outlet or other piping without using a separate joint member. Can be directly connected.

本発明合成樹脂製ホースの一部を省略した縦断側面図。The vertical side view which abbreviate | omitted a part of this invention synthetic resin hose. その変形例を示す一部省略縦断側面図。The partially omitted vertical side view showing the modification. 別な実施例を示す一部の縦断側面図。The one part vertical side view which shows another Example. 口元部材の斜視図。The perspective view of a mouth member. さらに別な構造を有する本発明合成樹脂ホースの一部省略縦断側面図。Furthermore, the partial omission vertical side view of this invention synthetic resin hose which has another structure. その変形例を示す一部省略縦断側面図。The partially omitted vertical side view showing the modification. ホース主体の製造方法を示す一部を断面した簡略側面図。The simplified side view which carried out the cross section of a part which shows the manufacturing method of a hose main body. 口元部を形成している状態の一部を断面した簡略側面図。The simplified side view which sectioned a part of state in which the mouth part is formed. その口元部材の斜視図。The perspective view of the mouth member. 口元部材を二分割している状態の一部を断面した簡略側面図。The simplified side view which sectioned a part of the state which has divided the mouth member into two. 肉厚円筒部を形成している状態の一部を断面した簡略側面図。The simplified side view which carried out the cross section of a part of the state which forms the thick cylindrical part. 引き続いてホース主体を形成している状態の簡略側面図。The simplified side view of the state which forms the hose main body continuously. 肉厚円筒部を二分割している状態の一部を断面した簡略側面図。The simplified side view which sectioned a part of the state which has divided the thick cylindrical part into two. 本発明の別なホース製造方法を示す一部を断面した簡略側面図。The simplified side view which carried out the cross section of a part which shows another hose manufacturing method of this invention. 本発明の更に別なホース製造方法を示す一部を断面した簡略側面図。The simplified side view which carried out the cross section of a part which shows another hose manufacturing method of this invention. その製造方法の変形例を示す一部を断面した簡略側面図。The simplified side view which carried out the cross section of the part which shows the modification of the manufacturing method.

符号の説明Explanation of symbols

A 合成樹脂製ホース
1 軟質合成樹脂製ホース主体
1a 管壁
1b 軟質合成樹脂製被覆層
2 合成樹脂製口元部
2' 口元部材
3 接合部
6 肉厚円筒部
11 軟質合成樹脂製帯状材
20 成形回転軸
21 第1成形ノズル
22 第2成形ノズル
26 切断刃
A Synthetic resin hose 1 Soft synthetic resin hose
1a pipe wall
1b Soft synthetic resin coating layer 2 Synthetic resin mouth
2 'Mouth part 3 Joint part 6 Thick cylindrical part
11 Strips made of soft synthetic resin
20 Molding axis
21 First molding nozzle
22 Second molding nozzle
26 Cutting blade

Claims (9)

内周面を全長に亘って同一径の平坦な面に形成している所定長さを有する軟質合成樹脂製ホース主体の少なくとも一端部に、内周面にシール部、ネジ部等の接合部を形成している合成樹脂製口元部を一体に設けていることを特徴とする合成樹脂製ホース。   At least one end of a soft synthetic resin hose main body having a predetermined length that forms a flat surface of the same diameter over the entire length of the inner peripheral surface, and a joint portion such as a seal portion and a screw portion on the inner peripheral surface A synthetic resin hose comprising a synthetic resin mouth portion formed integrally therewith. 口元部は、内周面に接合部を形成している軟質合成樹脂製又は硬質合成樹脂製の短筒状口元部材の外周面に軟質合成樹脂製ホース主体の管壁端部に連らなった軟質合成樹脂被覆層を一体に層着してなることを特徴とする請求項1に記載の合成樹脂製ホース。   The mouth part is connected to the tube wall end mainly of the soft synthetic resin hose on the outer peripheral surface of the short cylindrical mouth member made of the soft synthetic resin or the hard synthetic resin forming the joint part on the inner peripheral surface. The synthetic resin hose according to claim 1, wherein the soft synthetic resin coating layer is integrally layered. 軟質合成樹脂製ホース主体の両端部に口元部を設けていることを特徴とする請求項1又は請求項2に記載の合成樹脂製ホース。   The synthetic resin hose according to claim 1 or 2, wherein a mouth portion is provided at both ends of the soft synthetic resin hose main body. 軟質合成樹脂製ホース主体の一端部に口元部を設けている一方、他端部に内径が軟質合成樹脂製ホース主体の内径と同径で外径がこの軟質合成樹脂製ホース主体の外径よりも大径の軟質合成樹脂製肉厚口元部を設けていることを特徴とする請求項1又は請求項2に記載の合成樹脂製ホース。   One end of the soft synthetic resin hose main body has a mouth portion, while the other end has the same inner diameter as that of the soft synthetic resin hose main body and the outer diameter is larger than the outer diameter of the soft synthetic resin hose main body. The synthetic resin hose according to claim 1 or 2, further comprising a thick-walled base portion made of a soft synthetic resin having a large diameter. 成形回転軸上に半溶融状態の軟質合成樹脂製帯状材を重合、溶着させながら一定のピッチでもって螺旋巻きすることにより、内面が全長に亘って同一径の軟質合成樹脂製ホース主体を形成するホース主体成形工程と、このホース主体成形工程に後続して上記成形回転軸に、内周面にシール部、ネジ部等の接合部を形成している既製の短筒状の合成樹脂製口元部材を摺動可能に被せてこの口元部材上に上記半溶融状態の軟質合成樹脂製帯状材を重合、融着させながら螺旋巻きすることにより一定厚みの軟質合成樹脂被覆層を設けてこの軟質合成樹脂被覆層によってホース主体の端部に口元部材を一体に連設する口元部成形工程とからなり、口元部成形工程に引き続いてホース主体を一定長毎に切断することによって、少なくとも一端部に、内周面にシール部、ネジ部等の接合部を形成している口元部材の外周面に軟質合成樹脂被覆層を層着してなる口元部を設けた軟質合成樹脂製ホースを得ることを特徴する合成樹脂製ホースの製造方法。   A soft synthetic resin hose with the same inner diameter is formed over the entire length by spirally winding it at a constant pitch while polymerizing and welding a semi-molten soft synthetic resin strip on the molding rotating shaft. A hose main body forming step, and a prefabricated short cylindrical synthetic resin mouth member in which a joint portion such as a seal portion and a screw portion is formed on the inner peripheral surface of the forming rotating shaft following the hose main portion forming step. A soft synthetic resin coating layer of a certain thickness is provided on the mouth member by spirally winding the semi-molten soft synthetic resin strip material while polymerizing and fusing it. A lip portion forming step in which a lip member is integrally connected to the end portion of the hose main body by a coating layer, and the hose main body is cut at a predetermined length following the lip portion forming step so that at least one end portion Zhou Synthetic resin characterized by obtaining a soft synthetic resin hose having a mouth portion formed by laminating a soft synthetic resin coating layer on the outer peripheral surface of a mouth member forming a joint portion such as a seal portion and a screw portion A method for manufacturing a hose. 軟質合成樹脂よりなるホース主体成形工程と合成樹脂製口元部材の表面に軟質合成樹脂被覆層を設けた口元部成形工程とを交互に連続して行いながら、上記軟質合成樹脂被覆層を層着した口元部材をその長さ方向の中央部から順次、切断することにより両端部に口元部を設けた一定長の軟質合成樹脂製ホースを製造することを特徴とする請求項5に記載の合成樹脂製ホースの製造方法。   The soft synthetic resin coating layer was applied while the hose main molding step made of a soft synthetic resin and the mouth portion molding step in which a soft synthetic resin coating layer was provided on the surface of the synthetic resin mouth member were alternately and continuously performed. The synthetic resin hose according to claim 5, wherein a soft synthetic resin hose having a fixed length provided with a lip portion at both ends is produced by sequentially cutting the lip member from a central portion in the length direction. Hose manufacturing method. 成形回転軸上に一定長の軟質合成樹脂製ホース主体を形成する毎に、口元部成形工程と、成形回転軸上に螺旋巻きする半溶融状態の軟質合成樹脂製帯状材の厚みを厚くすることによって軟質合成樹脂製肉厚円筒部を成形する工程とを交互に行いながら、口元部成形工程で形成された軟質合成樹脂製被覆層を設けている合成樹脂製口元部材と上記軟質合成樹脂製肉厚円筒部とをそれぞれ長さ方向の中央部から分割することにより、一端部に内周面にシール部、ネジ部等の接合部を形成している合成樹脂製口元部を、他端部に内周面が全長に亘って同一径に形成されている軟質合成樹脂製肉厚円筒部からなる口元部を設けた軟質合成樹脂製ホースを製造することを特徴とする請求項5に記載の合成樹脂製ホースの製造方法。   Every time a soft synthetic resin hose main body of a certain length is formed on the molding rotating shaft, the thickness of the mouth portion molding step and the semi-molten soft synthetic resin strip wound spirally on the molding rotating shaft is increased. The synthetic resin lip member provided with the soft synthetic resin coating layer formed in the lip portion forming step and the above soft synthetic resin meat, while alternately performing the step of forming the thick cylindrical portion made of soft synthetic resin by By dividing the thick cylindrical part from the central part in the length direction, a synthetic resin mouth part forming a joint part such as a seal part and a screw part on the inner peripheral surface at one end part is provided at the other end part. 6. The synthetic synthetic resin hose according to claim 5, wherein a soft synthetic resin hose having a mouth portion composed of a thick cylindrical portion made of a soft synthetic resin having an inner peripheral surface formed to have the same diameter over the entire length is manufactured. Manufacturing method of resin hose. 成形回転軸上に半溶融状態の軟質合成樹脂製帯状材を重合、溶着させながら一定のピッチでもって螺旋巻きすることにより、内面が全長に亘って同一径の軟質合成樹脂製ホース主体を形成するホース主体成形工程と、このホース主体成形工程に後続して上記成形回転軸に、内周面にシール部、ネジ部等の接合部を形成している既製の短筒状の合成樹脂製口元部材を摺動可能に被せてこの口元部材上に上記半溶融状態の軟質合成樹脂製帯状材を重合、融着させながら螺旋巻きすることにより一定厚みの軟質合成樹脂被覆層を設け、この軟質合成樹脂被覆層によってホース主体の端部に口元部材を一体に連設する口元部成形工程とを交互に行ったのち、ホース主体と外周面に軟質合成樹脂被覆層を層着している口元部材との連設部を順次切断することにより、一端部に合成樹脂製口元部を有する一定長さの軟質合成樹脂製ホースを製造することを特徴とする合成樹脂製ホースの製造方法。   A soft synthetic resin hose with the same inner diameter is formed over the entire length by spirally winding it at a constant pitch while polymerizing and welding a semi-molten soft synthetic resin strip on the molding rotating shaft. A hose main body forming step, and a prefabricated short cylindrical synthetic resin mouth member in which a joint portion such as a seal portion and a screw portion is formed on the inner peripheral surface of the forming rotating shaft following the hose main portion forming step. A soft synthetic resin coating layer of a certain thickness is provided on the mouth member by spirally winding the semi-molten soft synthetic resin strip material while polymerizing and fusing it. After alternately performing the mouth portion molding step of integrally connecting the mouth member to the end portion of the hose main body by the coating layer, the hose main body and the mouth member having a soft synthetic resin coating layer on the outer peripheral surface Sequentially cut the connected parts And a method for producing a synthetic resin hose which is characterized by the production of soft synthetic resin hose having a constant length with a synthetic resin lip section at one end. ホース主体成形工程と口元部成形工程との間に、成形回転軸上に一定のピッチでもって螺旋巻きする半溶融状態の軟質合成樹脂製帯状材の厚みを厚くすることより、一定長さの軟質合成樹脂製肉厚円筒部を形成し、この軟質合成樹脂製肉厚円筒部と口元部材との連設部を順次、切断することにより、一端部に外周面に軟質合成樹脂被覆層を層着した口元部を、他端部に軟質合成樹脂製肉厚円筒部からなる口元部を有する一定長さの軟質合成樹脂ホースを製造することを特徴とする請求項8に記載の合成樹脂製ホースの製造方法。   By increasing the thickness of the semi-molten soft synthetic resin strip that is spirally wound on the molding rotation shaft at a constant pitch between the hose main molding process and the mouth part molding process, A thick synthetic resin-made cylindrical part is formed, and the connecting part of the soft synthetic resin-made thick cylindrical part and the mouth member is sequentially cut, so that a soft synthetic resin coating layer is attached to the outer peripheral surface at one end. The synthetic resin hose according to claim 8, wherein a soft synthetic resin hose having a fixed length having a mouth portion made of a thick cylindrical portion made of soft synthetic resin at the other end is manufactured. Production method.
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013002457A (en) * 2011-06-13 2013-01-07 Evuc Kk Synthetic resin hose and method of manufacturing the same
CN104057608A (en) * 2014-06-30 2014-09-24 王永忠 HDPE (high-density polyethylene) winding and reinforcing structural wall B-type pipe molding machine capable of demolding automatically
KR101493427B1 (en) * 2014-09-05 2015-03-02 조은산업 주식회사 Friction factor decreases with synthetic inner tube for reinforcement
JP2015080592A (en) * 2013-10-23 2015-04-27 日立アプライアンス株式会社 Washing machine

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JP2005214425A (en) * 2005-04-07 2005-08-11 Uc Industrial Co Ltd Synthetic resin-made hose having joint part in both end parts
JP2006124665A (en) * 2004-09-28 2006-05-18 Tokai Rubber Ind Ltd Hose with sealing layer, direct-connect assembly and method for producing the same

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JPS54129069A (en) * 1978-03-30 1979-10-06 Sekisui Chem Co Ltd Production of pipe with socket and spigot
JPH0216887U (en) * 1988-07-19 1990-02-02
JPH06307585A (en) * 1993-04-27 1994-11-01 Toyoda Gosei Co Ltd Hose
JP2003120866A (en) * 1993-06-14 2003-04-23 Tokai Rubber Ind Ltd Hose with protector
JP2006124665A (en) * 2004-09-28 2006-05-18 Tokai Rubber Ind Ltd Hose with sealing layer, direct-connect assembly and method for producing the same
JP2005214425A (en) * 2005-04-07 2005-08-11 Uc Industrial Co Ltd Synthetic resin-made hose having joint part in both end parts

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013002457A (en) * 2011-06-13 2013-01-07 Evuc Kk Synthetic resin hose and method of manufacturing the same
JP2015080592A (en) * 2013-10-23 2015-04-27 日立アプライアンス株式会社 Washing machine
CN104057608A (en) * 2014-06-30 2014-09-24 王永忠 HDPE (high-density polyethylene) winding and reinforcing structural wall B-type pipe molding machine capable of demolding automatically
CN104057608B (en) * 2014-06-30 2016-04-06 王永忠 A kind of HDPE of automatic demoulding is wound around and strengthens structural walls Type B pipe forming machine
KR101493427B1 (en) * 2014-09-05 2015-03-02 조은산업 주식회사 Friction factor decreases with synthetic inner tube for reinforcement

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