JP2008281122A - Heat insulation hose made of synthetic resin, and its manufacturing method - Google Patents

Heat insulation hose made of synthetic resin, and its manufacturing method Download PDF

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JP2008281122A
JP2008281122A JP2007126386A JP2007126386A JP2008281122A JP 2008281122 A JP2008281122 A JP 2008281122A JP 2007126386 A JP2007126386 A JP 2007126386A JP 2007126386 A JP2007126386 A JP 2007126386A JP 2008281122 A JP2008281122 A JP 2008281122A
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synthetic resin
heat insulating
hollow wire
hose
hollow
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Akio Nagayoshi
昭夫 永吉
Seiji Nagayoshi
清治 永吉
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Evuc Co Ltd
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Evuc Co Ltd
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<P>PROBLEM TO BE SOLVED: To provide a heat insulation hose made of a synthetic resin having excellent bendability and shape keeping capability, capable of effectively exerting a heat insulating action, and having a structure suitable for mass production. <P>SOLUTION: This heat insulation hose made of a synthetic resin is structured such that a cross-sectionally-circular hollow wire 2 made of a rigid synthetic resin is spirally wound on an inner pipe 1 made of a flexible synthetic resin; an outer pipe 3 made of a flexible synthetic resin is arranged on the hollow wire 2; heat insulating materials 4 and 5 are filled in a spiral space part surrounded by the inner and outer pipes 1 and 3 and the hollow wire 2, and in the hollow wire 2; and excellent bendability is exerted by bending, into a projecting circular shape toward the outside, each pipe wall part 3a of the outer pipe 3 between top parts of the hollow wire part adjacent to each other by the filling pressure. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、耐圧性、可撓性を有する合成樹脂製断熱ホースとその製造方法に関するものである。   The present invention relates to a synthetic resin heat insulating hose having pressure resistance and flexibility and a method for manufacturing the same.

断熱ホースとしては、従来から、例えば、特許文献1に記載されているように、軟質塩化ビニル樹脂よりなる内管の外周面に芯材を内装している軟質塩化ビニル樹脂よりなる中空螺旋突条を形成すると共にこの中空螺旋突条を被覆するようにして内管の外周面に、該内管と同一材料よりなる仕切壁を介して発泡ポリエチレン樹脂よりなる紐状の断熱材を螺旋状に巻回して一定厚みの断熱層を形成し、さらに、この断熱層の外周面に上記内管と同一材料よりなる軟質合成樹脂製外管を被覆してなる構造のものや、特許文献2に記載されているように、外周に多数の断面V字状の円環状突条を長さ方向に所定間隔毎に突設して可撓性を有する硬質合成樹脂製ホース主体を形成し、この硬質合成樹脂製ホース主体の外周面を円筒形状の発泡合成樹脂製断熱材によって被覆してなる構造のものが広く知られている。
特開平10−103586号公報 特許第3371243号公報
As a heat-insulating hose, for example, as described in Patent Document 1, conventionally, a hollow spiral ridge made of a soft vinyl chloride resin in which a core material is provided on the outer peripheral surface of an inner tube made of a soft vinyl chloride resin. A cord-shaped heat insulating material made of foamed polyethylene resin is spirally wound around the outer peripheral surface of the inner tube so as to cover the hollow spiral ridge through a partition wall made of the same material as the inner tube. And a heat insulating layer having a constant thickness is formed, and the outer surface of the heat insulating layer is covered with a soft synthetic resin outer tube made of the same material as the inner tube. As shown in the figure, a hard synthetic resin hose main body having flexibility is formed by projecting a large number of V-shaped annular ridges on the outer periphery at predetermined intervals in the length direction. Cylindrical foamed synthetic resin on the outer surface of the main hose Ones formed by coating with the heat insulating material structure are widely known.
JP-A-10-103586 Japanese Patent No. 3371243

しかしながら、前者の断熱ホースによれば、内管の外周面に形成している芯材を内装した中空螺旋突条をこの中空線材空螺旋突条の太さよりもさらに肉厚の断熱層によって被覆しているので、流体等を流通させる内管の有効径に比してホースの外径が必要以上に大径となって材料費が嵩むばかりでなく、ホースを湾曲させた際に、凸円弧状に湾曲する外側周壁部においては長さ方向に伸張力が発生し、凹円弧状に湾曲する内側周壁部においては長さ方向に圧縮力が発生するが、引張力が発生する外側周壁部では軟質合成樹脂製外管がその引張力に抗して緊張し、圧縮力が作用する内側周壁部では、肉厚の断熱層が圧縮方向に比較的大きな抵抗力を発揮して大きく湾曲させることが困難となるといった問題点があった。   However, according to the former heat insulating hose, the hollow spiral ridge with the core material formed on the outer peripheral surface of the inner pipe is covered with a heat insulation layer that is thicker than the thickness of the hollow spiral ridge of the hollow wire rod. Therefore, the outer diameter of the hose is larger than necessary and the material cost increases compared to the effective diameter of the inner pipe through which fluid etc. circulates. In the outer peripheral wall portion that curves in the longitudinal direction, a tensile force is generated in the length direction, and in the inner peripheral wall portion that curves in a concave arc shape, a compressive force is generated in the length direction. At the inner peripheral wall where the plastic outer tube is tensioned against the tensile force and compressive force acts, it is difficult for the thick heat insulation layer to exert a relatively large resistance force in the compression direction and to bend greatly There was a problem of becoming.

一方、後者の断熱ホースによれば、ホース主体はその外周に断面V字状の多数の円環状突条を長さ方向に所定間隔毎に突設しているので、これらの円環状突条によって良好な湾曲性と耐圧性とを備えているが、ホース主体の内周面から断面V字条の円環状突条の基端が中心に向かって開口した構造となっているので排水等の円滑な流通の妨げとなる問題点がある。また、ホース主体そのものが断熱機能を有するのではなく、このホース主体の外周面に別途に製造した円筒形状の発泡合成樹脂製断熱材を被せることによって断熱作用を発揮させるように構成しているために、製造に手間を要して多量生産に適さないといった問題点がある。   On the other hand, according to the latter heat insulating hose, the hose main body has a large number of annular ridges protruding in the length direction at predetermined intervals on the outer periphery thereof. Although it has good curvature and pressure resistance, it has a structure in which the base end of an annular ridge having a V-shaped cross section is opened from the inner peripheral surface of the hose body toward the center, so that smooth drainage etc. There is a problem that hinders distribution. In addition, the hose body itself does not have a heat insulating function, but it is configured to exert a heat insulating effect by covering the outer peripheral surface of the hose body with a cylindrical foam synthetic resin heat insulating material separately manufactured. In addition, there is a problem that it takes time for manufacturing and is not suitable for mass production.

さらに、ホース主体を湾曲させた場合に、凸円弧状に湾曲する外側周面においては隣接する円環状突条の頂部間の間隔が拡がろうとする一方、凹円弧状に湾曲する内側周面においては隣接する円環状突条の頂部間の間隔が狭まろうとするが、円弧状突条間には発泡合成樹脂製断熱材の内層部が食い込んでいるので、外側周面においては円環状突条の頂部間の間隔が拡がるのを阻止するように抵抗し、内側周面においては円環状突条の頂部間の間隔が狭まるのを阻止するように抵抗して上記特許文献1に記載の断熱ホースと同様に、円滑な湾曲の妨げとなるといった問題点があった。   Further, when the hose main body is curved, the outer peripheral surface curved in a convex arc shape tends to increase the interval between the tops of adjacent annular ridges, while the inner peripheral surface curved in a concave arc shape The gap between the tops of adjacent annular ridges tends to be narrowed, but the inner layer part of the foamed synthetic resin insulation material bites in between the arc-shaped ridges, so the annular ridges on the outer peripheral surface The heat insulating hose described in the above-mentioned Patent Document 1 resists to prevent the space between the tops of the ring from expanding, and resists to prevent the space between the tops of the annular ridges from narrowing on the inner peripheral surface. Similarly to the above, there is a problem that smooth curving is hindered.

本発明はこのような問題点に鑑みてなされたもので、その目的とするところは、良好な湾曲性と保形性、及び優れた耐圧強度を備えていると共に断熱作用を効果的に奏することができ、排水ホースやその他の配管を導通させる保護管や鞘管等としての使用に適した合成樹脂製断熱ホースと、この合成樹脂製ホースを安価に且つ簡単に製造することができる方法を提供するにある。   The present invention has been made in view of such problems, and the object of the present invention is to provide a good bendability and shape retaining property and an excellent pressure resistance and to effectively exhibit a heat insulating effect. A synthetic resin heat insulating hose suitable for use as a protective tube or sheath tube for conducting drainage hoses and other pipes, and a method for easily and inexpensively manufacturing this synthetic resin hose There is.

上記目的を達成するために本発明の合成樹脂製断熱ホースは、請求項1に記載したように、軟質合成樹脂製内管の外周面に、内部に全長に亘って繊維状断熱材又は発泡断熱材を充填している断面円形状の硬質合成樹脂製中空線材を一定のピッチでもって螺旋状に巻着していると共に、この螺旋巻きした中空線材を軟質合成樹脂製外管によって被覆して中空線材の頂部に接したこの軟質合成樹脂製外管の内周面を中空線材に一体に融着してなり、さらに、上記軟質合成樹脂製の内外管とホースの長さ方向に隣接する中空線材部分とによって囲まれた螺旋状空間部に上記と同じ断熱材を充填してなる構造を有している。   In order to achieve the above object, the synthetic resin heat insulating hose according to the present invention has a fiber heat insulating material or foam heat insulating material on the outer peripheral surface of the soft synthetic resin inner tube over the entire length, as described in claim 1. A hard synthetic resin hollow wire having a circular cross section filled with a material is wound spirally at a constant pitch, and the spiral wound hollow wire is covered with a soft synthetic resin outer tube to be hollow. The inner peripheral surface of the outer tube made of soft synthetic resin in contact with the top of the wire is integrally fused to the hollow wire, and further, the hollow wire adjacent to the inner and outer tubes made of the soft synthetic resin and the length of the hose The helical space part surrounded by the part is filled with the same heat insulating material as described above.

このように構成した合成樹脂製断熱ホースにおいて、請求項2に係る発明は、隣接する上記中空補強芯線材部分の頂部に融着している軟質合成樹脂製外管の内周面間における管壁部分を断熱材の充填圧によって外方に向かって凸円弧状に湾曲させていることを特徴とする。なお、上記断熱材としては、請求項3に記載したように、ロックウールやガラスウール等の繊維状物からなる断熱材、又は、発泡プラスチック等の発泡断熱材を使用している。   In the heat insulating hose made of synthetic resin thus configured, the invention according to claim 2 is a tube wall between the inner peripheral surfaces of the outer tube made of soft synthetic resin fused to the top of the adjacent hollow reinforcing core wire part. The portion is curved in a convex arc shape toward the outside by the filling pressure of the heat insulating material. In addition, as the said heat insulating material, as described in Claim 3, the heat insulating material which consists of fibrous materials, such as rock wool and glass wool, or the foam heat insulating materials, such as a foamed plastic, is used.

請求項4に係る発明は、上記合成樹脂製断熱ホースの製造方法であって、成形回転軸上に半溶融状態の軟質合成樹脂製帯状材を、先行する帯状材部の一側部上に後続する帯状材部の対向側部を重ね合わせて一体に溶着させながら螺旋状に巻回することにより内管を形成していくと共に、この内管の外周面上に断面円形の半溶融状態の硬質合成樹脂製の中空線材をその中空内部に断熱材を圧縮空気によって充填しながら所定のピッチでもって螺旋巻きして内管の外周面に一体に溶着させ、さらに、この中空線材上に軟質合成樹脂製帯状材を、先行する帯状材部の一側部上に後続する帯状材部の対向側部を重ね合わせて一体に溶着させながら螺旋状に巻着することにより外管を形成すると共に、巻着する合成樹脂製帯状材の内面と中空線材におけるホースの長さ方向に隣接する螺旋巻き部分間との螺旋状空間部に圧縮空気によって断熱材を充填することを特徴とする。   The invention according to claim 4 is the method for manufacturing the synthetic resin heat insulating hose, wherein the semi-molten soft synthetic resin strip is succeeded on one side of the preceding strip portion on the molding rotating shaft. An inner tube is formed by spirally winding the opposite side portions of the belt-shaped material portion to be welded together, and a semi-molten hard with a circular cross section on the outer peripheral surface of the inner tube A hollow wire made of synthetic resin is spirally wound at a predetermined pitch while being filled with a heat insulating material inside the hollow with compressed air, and is integrally welded to the outer peripheral surface of the inner tube. Further, a soft synthetic resin is formed on the hollow wire. An outer tube is formed by winding the band-shaped material in a spiral manner while overlapping the opposite side portions of the following band-shaped material portion on one side portion of the preceding band-shaped material portion and welding them together. On the inner surface of the synthetic resin strip and the hollow wire Helically space between between spiral winding part adjacent to the longitudinal direction of the hose by means of compressed air, characterized in that filling the insulation.

請求項1に係る発明によれば、軟質合成樹脂製内管の外周面に一定のピッチでもって螺旋巻きしている断面円形状の中空線材は硬質合成樹脂よりなるものであるから、この硬質合成樹脂製中空線材によって内外管が軟質合成樹脂よりなるホースに耐圧強度を付与することができると共に、ホースを大きく湾曲させても湾曲部が偏平状に変形することなく断面円形状を保持することができ、また、上記軟質合成樹脂製内外管間に螺旋状に介在している上記断面円形状の中空線材の中空内部と、この螺旋状中空線材によって仕切られている軟質合成樹脂製内外管の対向面間の螺旋状空間部とに断熱材を充填しているので、全長に亘って良好な断熱作用を発揮することができる。   According to the first aspect of the present invention, the hollow wire having a circular cross section spirally wound around the outer peripheral surface of the soft synthetic resin inner tube with a constant pitch is made of a hard synthetic resin. Resin hollow wire can give pressure resistance to hose whose inner and outer pipes are made of soft synthetic resin, and even if the hose is greatly bent, the curved part can be kept circular without deforming into a flat shape The hollow interior of the hollow wire having a circular cross section that is spirally interposed between the inner and outer pipes made of soft synthetic resin, and the inner and outer pipes made of soft synthetic resin that are partitioned by the spiral hollow wire Since the heat insulating material is filled in the spiral space between the surfaces, a good heat insulating effect can be exhibited over the entire length.

さらに、この断熱層の厚みは、内管の外周面に螺旋巻きしている中空線材の径に略等しい厚みに形成されているので、必要以上の厚みになることがないから材料費の削減を図ることができるばかりでなく、この断熱ホースの径方向の圧縮力が作用しても、内管の外周面に螺旋状に巻着している硬質合成樹脂性の中空線材が直接、その圧縮力を受止して断熱層が大きく圧縮するのを強固に防止することができ、従って、均一な厚みを保持して所定の断熱作用を奏することができる。   Furthermore, since the thickness of the heat insulation layer is formed to be approximately equal to the diameter of the hollow wire spirally wound around the outer peripheral surface of the inner tube, the material cost can be reduced because it does not become more than necessary. Not only can the compression force in the radial direction of this heat-insulating hose be applied, but the hard synthetic resin hollow wire wound around the outer peripheral surface of the inner tube in a spiral manner can be directly compressed. It is possible to firmly prevent the heat insulating layer from being greatly compressed by receiving the heat and thus to maintain a uniform thickness and exhibit a predetermined heat insulating action.

その上、断熱材はロックウールやガラスウール等の繊維状物、又は、発泡合成樹脂材からなるので、この断熱ホースを湾曲させた際には、断熱材が容易にその充填密度を増減させながら円滑な湾曲を許容することができる。この際、請求項2に係る発明によれば、隣接する中空補強芯線材部分の頂部に融着している軟質合成樹脂製外管の内周面間における管壁部分を断熱材の充填圧によって外方に向かって凸円弧状に湾曲させているので、この断熱ホースを湾曲させた場合、上述したように、凸円弧状に屈曲する外側周面には長さ方向に引張力が作用し、凹円弧状に屈曲する内側周面部には圧縮力が作用することになるが、外側周面部においては上記凸円弧状に湾曲している管壁部分が緊張する方向に変形してその引張力を吸収し、内側周面部においてはその管壁部分がさらに外方に向かって大きく屈曲変形しながら突設して圧縮力を吸収することができ、従って、ホースを偏平状に変形させることなく断面円形状を保持した状態で容易に湾曲させることができる。   In addition, since the heat insulating material is made of a fibrous material such as rock wool or glass wool, or a foamed synthetic resin material, when the heat insulating hose is bent, the heat insulating material easily increases or decreases its filling density. Smooth bending can be allowed. In this case, according to the invention according to claim 2, the tube wall portion between the inner peripheral surfaces of the soft synthetic resin outer tube fused to the top of the adjacent hollow reinforcing core wire portion is formed by the filling pressure of the heat insulating material. Since it is curved in a convex arc shape toward the outside, when this heat insulating hose is curved, as described above, a tensile force acts in the length direction on the outer peripheral surface bent in a convex arc shape, A compressive force acts on the inner peripheral surface portion bent in a concave arc shape, but the outer peripheral surface portion is deformed in a direction in which the tube wall portion curved in the convex arc shape is tensioned, and the tensile force is applied. Absorbs and can absorb the compressive force by projecting the inner wall surface part while bending and deforming further outward, and therefore the cross-sectional circle without deforming the hose into a flat shape. Can be easily bent while maintaining its shape

また、隣接する中空補強芯線材部分間の管壁部分を上述したように断熱材の充填圧によって外方に向かって凸円弧状に湾曲させているので、内外管と隣接する中空補強芯線材部分とで囲まれた上記螺旋状空間部の容積がさらに広くなって断熱材による断熱効果を一層向上させることができる。   In addition, since the tube wall portion between adjacent hollow reinforcing core wire portions is curved outward in a convex arc shape by the filling pressure of the heat insulating material as described above, the hollow reinforcing core wire portion adjacent to the inner and outer tubes The volume of the spiral space portion surrounded by and can be further increased, and the heat insulating effect by the heat insulating material can be further improved.

このような合成樹脂製ホースの製造方法としては、請求項4に記載したように、成形回転軸上に半溶融状態の軟質合成樹脂製帯状材を、先行する帯状材部の一側部上に後続する帯状材部の対向側部を重ね合わせて一体に溶着させながら螺旋状に巻回することにより内管を形成していくと共に、この内管の外周面上にこの内管の外周面上に断面円形の半溶融状態の硬質合成樹脂製の中空線材をその中空内部に断熱材を充填しながら所定のピッチでもって螺旋巻きして内管の外周面に一体に溶着させるので、内管上に螺旋巻きされる半溶融状態の硬質合成樹脂製中空線材が巻付力によって偏平状に変形しようとするのを、その内部に圧縮空気によって充填する充填圧によって防止しながら確実に断面円形状に保持させた状態で巻着することができると共に所望量の断熱材を円滑に充填することができる。   As a method for manufacturing such a synthetic resin hose, as described in claim 4, a semi-molten soft synthetic resin strip is placed on one side of the preceding strip portion on the rotating shaft. The opposite side of the following strip-shaped material part is overlapped and welded together to form an inner tube by spiral winding, and on the outer peripheral surface of the inner tube, on the outer peripheral surface of the inner tube A hollow wire made of a hard synthetic resin with a circular cross-section is spirally wound with a predetermined pitch while filling the hollow interior with a heat insulating material and welded integrally to the outer peripheral surface of the inner tube. A semi-molten hard synthetic resin hollow wire that is spirally wound around the tube is deformed into a flat shape by the winding force, and is reliably circular in cross section while being prevented by the filling pressure filled with compressed air. Can be wound in a held state It can be smoothly filled with the desired amount of insulation material together.

さらに、この中空線材上に軟質合成樹脂製帯状材を、先行する帯状材部の一側部上に後続する帯状材部の対向側部を重ね合わせて一体に溶着させながら螺旋状に巻着することにより外管を形成していくと共に、巻着する合成樹脂製帯状材の内面と中空線材におけるホースの長さ方向に隣接する螺旋巻き部分間との螺旋状空間部に圧縮空気によって断熱材を充填するので、内管の外周面に螺旋巻きされる上記半溶融状態の硬質合成樹脂よりなる中空線材上に外管を形成するための軟質合成樹脂製帯状材を螺旋巻きする際においても、この軟質合成樹脂製帯状材の巻付力によって上記半溶融状態の中空線材が偏平状に変形しようとするのを該中空線材の内部に圧縮空気によって充填した断熱材の充填圧と共に、中空線材におけるホースの長さ方向に隣接する螺旋巻き部分間の螺旋空間部に圧縮空気によって充填される断熱材の圧力によって確実に防止することができる。   Further, a soft synthetic resin belt-like material is wound on the hollow wire material in a spiral manner while overlapping the opposite side portions of the following belt-like material portion on one side portion of the preceding belt-like material portion and welding them together. As a result, the outer tube is formed, and a heat insulating material is applied to the spiral space portion between the inner surface of the synthetic resin belt-shaped material to be wound and the spiral winding portion adjacent to the length of the hose in the hollow wire by compressed air. Since it is filled, even when spirally winding a soft synthetic resin strip for forming the outer tube on the hollow wire made of the above-mentioned semi-molten hard synthetic resin spirally wound on the outer peripheral surface of the inner tube, The semi-molten hollow wire is deformed into a flat shape by the wrapping force of the soft synthetic resin strip, together with the filling pressure of the heat insulating material filled with compressed air inside the hollow wire, and the hose in the hollow wire Length direction It can be reliably prevented by the pressure of the adjacent heat-insulating material which is filled with compressed air in a spiral space between the spiral wound portion.

従って、中空線材が断面円形状を保持したまま硬化して軟質合成樹脂製の内管の外周面と外管の内周面との間にこれらの内外管と一体に溶着した中空補強芯線材が螺旋状に巻装してなる合成樹脂製ホースを容易に製造することができると共に、内外管の対向面間に断面円形の中空補強芯線材の外径に応じた一定厚みを有する空間部を全長に亘って設けることができ、この空間部に断熱材が略均一に充填してなる断熱ホースを能率よく製造することができる。また、硬質合成樹脂よりなる中空補強芯線材によって優れた耐圧強度を発揮することができ且つホース全体が保形性に富んだ合成樹脂製断熱ホースを提供することができる。   Accordingly, the hollow reinforcing core wire is integrally cured with the inner and outer tubes between the outer peripheral surface of the inner tube made of the soft synthetic resin and the inner peripheral surface of the outer tube by curing the hollow wire while maintaining the circular cross section. A synthetic resin hose wound in a spiral shape can be easily manufactured, and a space portion having a constant thickness corresponding to the outer diameter of the hollow reinforcing core wire having a circular cross section is provided between the opposing surfaces of the inner and outer tubes. A heat insulating hose in which the space is filled with the heat insulating material substantially uniformly can be efficiently manufactured. In addition, it is possible to provide a heat insulating hose made of a synthetic resin that can exhibit an excellent pressure strength by a hollow reinforcing core wire made of a hard synthetic resin and has a good shape retaining property as a whole.

さらに、内管上に巻着する中空線材上に軟質合成樹脂製帯状材によって外管を形成していく際に、上述したように、中空線材における隣接する螺旋巻き部分間の軟質合成樹脂製帯状材部分が断熱材の充填圧によって膨脹して凸円弧状の管壁部に形成することができ、この管壁部によってホースが優れた湾曲性を発揮することができると共に螺旋状空間部内への断熱材の充填量が増大して一層優れた断熱作用を奏する合成樹脂製断熱ホースを製造することができる。   Further, when the outer tube is formed by the soft synthetic resin strip on the hollow wire wound on the inner tube, as described above, the soft synthetic resin strip between the adjacent spirally wound portions of the hollow wire The material portion can be expanded by the filling pressure of the heat insulating material to form a convex arc-shaped tube wall portion, and this tube wall portion can exhibit excellent bendability and at the same time into the spiral space portion. It is possible to manufacture a synthetic resin heat insulating hose having an increased amount of heat insulating material and exhibiting a further excellent heat insulating action.

次に、本発明の具体的な実施の形態を図面について説明すると、図1は合成樹脂製断熱ホースAの一部を断面した簡略側面図、図2はその一部分の拡大断面図であって、この合成樹脂製断熱ホースAは、内周面が全長に亘って同一径の滑らかな面に形成されている軟質合成樹脂製の内管1と、この内管1の外周面に所定のピッチ間隔でもって螺旋状に巻回して内管1の外周面と接した内側周壁部をこの内管1に一体に融着してなる断面円形状の硬質合成樹脂製中空線材2と、この螺旋状に巻着した中空線材2の頂部にこの頂部と接する内周面部を溶着、一体させている軟質合成樹脂製の外管3と、上記中空線材2の中空内部に全長に亘って充填している断熱材4と、上記軟質合成樹脂製の内外管の対向面間と中空線材2におけるホースの長さ方向に隣接する中空線材部分2a、2aとによって囲まれた螺旋状空間部6に全長に亘って充填している断熱材5とから構成されている。   Next, a specific embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a simplified side view of a part of a synthetic resin heat insulating hose A, and FIG. 2 is an enlarged sectional view of a part thereof. This synthetic resin heat insulating hose A has a soft synthetic resin inner pipe 1 whose inner peripheral surface is formed on a smooth surface of the same diameter over its entire length, and a predetermined pitch interval between the outer peripheral surface of the inner pipe 1. Thus, a hard synthetic resin hollow wire 2 having a circular cross section formed by spirally winding an inner peripheral wall portion that is in contact with the outer peripheral surface of the inner tube 1 and integrally fusing with the inner tube 1, and this spiral shape An outer pipe 3 made of a soft synthetic resin, in which an inner peripheral surface portion in contact with the top portion is welded to and integrated with the top portion of the wound hollow wire 2, and heat insulation that fills the hollow interior of the hollow wire 2 over the entire length. The length of the hose in the hollow wire 2 between the facing surfaces of the material 4 and the above-mentioned soft synthetic resin inner and outer tubes And a hollow wire portions 2a, 2a and the enclosed spiral space 6 heat insulating material 5 which is filled over the entire length adjacent to the direction.

上記軟質合成樹脂製の内外管1、3の肉厚と、硬質合成樹脂製の中空線材2の周壁の肉厚とは1mm以下の薄肉に形成されてあり、例えば、外径が30mm程度の合成樹脂製断熱ホースであれば、0.4 〜0.5mm 厚に形成されていると共に内外管1、3の対向面間の隙間、即ち、上記小径の中空線材2の外径が略4mm、中空線材2のヒッチが略9mmに形成されている。なお、中空補強芯線材2は必ずしも断面真円形状に形成されることなく、ややホースの長さ方向に長い長径を有する断面楕円形状に形成しておいてもよい。   The thickness of the inner and outer pipes 1 and 3 made of soft synthetic resin and the thickness of the peripheral wall of the hollow wire 2 made of hard synthetic resin are formed to be 1 mm or less, and for example, the outer diameter is about 30 mm. In the case of a resin heat insulating hose, it is formed to have a thickness of 0.4 to 0.5 mm, and the gap between the opposing surfaces of the inner and outer tubes 1, 3, that is, the outer diameter of the small-diameter hollow wire 2 is approximately 4 mm. The hitch is approximately 9mm. Note that the hollow reinforcing core wire 2 is not necessarily formed in a perfect circular cross section, but may be formed in an elliptical cross section having a slightly longer major axis in the length direction of the hose.

このような薄肉の中空線材2を内管1と外管3との間の隙間に断面円形状を保持した状態で介在させた構造とするには、ホースの製造時において半溶融状態の硬質合成樹脂製中空線材2を軟質合成樹脂よりなる内管1上に螺旋状に巻回する際に、その中空内部に圧縮空気によって繊維状断熱材又は発泡断熱材4を供給してその圧縮空気による充填圧によって該中空線材2を所定径の断面円形状に膨脹させた状態に保持し、この状態で内管1上に螺旋状に巻回して、その巻付力で中空補強芯線材2が偏平状に変形しようとするのを充填圧で防止した状態で硬化させることによって可能となるものである。   In order to obtain such a structure in which the thin hollow wire 2 is interposed in the gap between the inner tube 1 and the outer tube 3 while maintaining a circular shape in cross section, it is a hard composite in a semi-molten state at the time of manufacturing the hose. When the resin hollow wire 2 is spirally wound around the inner tube 1 made of a soft synthetic resin, a fibrous heat insulating material or a foam heat insulating material 4 is supplied into the hollow interior by compressed air and filled with the compressed air. The hollow wire 2 is held in a state where the hollow wire 2 is expanded in a circular shape with a predetermined diameter by pressure, and is wound spirally on the inner tube 1 in this state, and the hollow reinforcing core wire 2 is flattened by the winding force. It is made possible by curing in a state where it is prevented from being deformed by the filling pressure.

さらに、上記内管1の外周面と外管3の内周面及びホースの長さ方向に隣接する中空線材部分2a、2aとで囲まれた上記螺旋状空間部6は、この螺旋状空間部6の外周壁を形成する外管3の管壁部分3a、即ち、隣接する中空線材部分2a、2aの頂部間の管壁部分3aを外方に向かって凸円弧状に湾曲させた形状にしていることによって広い空間部に形成されてあり、この螺旋状空間部6内に上記断熱材5を充填している。   Further, the spiral space portion 6 surrounded by the outer peripheral surface of the inner tube 1 and the inner peripheral surface of the outer tube 3 and the hollow wire portions 2a and 2a adjacent to the length direction of the hose is the spiral space portion. The outer wall 3 of the outer tube 3 forming the outer peripheral wall 6, that is, the tube wall portion 3 a between the tops of the adjacent hollow wire portions 2 a, 2 a is curved outwardly into a convex arc shape. Thus, the heat insulating material 5 is filled in the spiral space 6.

このように、ホースの長さ方向に隣接する中空線材部分2a、2a間に掛け渡された外管3の管壁部分3aを外方に向かって凸円弧状に湾曲した形状にするには、ホースの製造時において、内管1上に螺旋状に巻回する上記中空線材2に後続してこの中空線材2における先に螺旋方向に一巻きした中空線材部分2aと次に螺旋方向に一巻きした中空線材部分2aとの頂部間上に半溶融状態の軟質合成樹脂製帯状材を掛け渡しながら螺旋巻きすることによって外管3を形成する際に、この軟質合成樹脂帯状材の内面と上記隣接する中空線材部分2a、2a間の間の空間部6に圧縮空気によって繊維状断熱材又は発泡断熱材5を供給してその圧縮空気による充填圧により半溶融状態の軟質合成樹脂帯状材における中空線材部分2a、2aの頂部間の管壁部分3aを外方に向かって凸円弧状に膨脹させ、この状態で硬化させることによって行うことができる。   Thus, in order to make the tube wall portion 3a of the outer tube 3 spanned between the hollow wire portions 2a, 2a adjacent in the length direction of the hose curved in a convex arc shape outward, At the time of manufacturing the hose, the hollow wire 2 is wound on the inner tube 1 in a spiral manner, followed by the hollow wire 2a wound in the spiral direction first in the hollow wire 2 and then wound in the spiral direction. When the outer tube 3 is formed by spirally winding a semi-molten soft synthetic resin strip over the top of the hollow wire portion 2a, the inner surface of the soft synthetic resin strip is adjacent to the adjacent portion. The hollow wire rod in the soft synthetic resin strip that is in a semi-molten state by supplying the fibrous heat insulating material or the foam heat insulating material 5 to the space 6 between the hollow wire rod portions 2a, 2a by compressed air and filling pressure by the compressed air The tube wall part 3a between the tops of the parts 2a and 2a faces outward Inflated in a convex arc shape Te, it can be carried out by curing at this state.

この外管3において、中空補強芯線材2の頂部にその内面を融着一体化させている管壁部分3bも、中空補強芯線材2の湾曲した頂面に沿って凸円弧状に湾曲した状態で該頂面に一体に融着しているが、この管壁部分3bの溶着幅よりもホース長さ方向に隣接する中空補強芯線材部分2a、2a間上に架設した状態でその内面を融着一体化させている上記凸円弧状に湾曲した管壁部分3aの方が幅広く且つ外方への突出高さもやや高くなるように形成されている。   In this outer tube 3, the tube wall portion 3 b whose inner surface is fused and integrated with the top of the hollow reinforcing core wire 2 is also curved in a convex arc shape along the curved top surface of the hollow reinforcing core wire 2. However, the inner surface of the hollow reinforcing core wire member 2a, 2a adjacent to the tube wall portion 3b in the hose length direction is welded to the top surface. The tube wall portion 3a curved in the shape of the convex arc, which is integrally attached, is formed to be wider and have a slightly higher protruding height outward.

上記内管1と外管3とは、同じ軟質合成樹脂、例えば、ポリエチレン、ポリプロピレン、EVA樹脂などのオレフィン系樹脂、或いは、塩化ビニル樹脂等の軟質合成樹脂よりなり、また、上記中空線材2は内管1や外管3を形成している軟質合成樹脂よりも硬質の合成樹脂、例えば、ポリエチレン、ポリプロピレン、硬質塩化ビニル等の適度な弾性と硬度を有する硬質合成樹脂からなり、且つ、上記内外管1、3を形成している軟質合成樹脂と融着、一体化が可能となるように同種の合成樹脂を使用している。   The inner tube 1 and the outer tube 3 are made of the same soft synthetic resin, for example, an olefin resin such as polyethylene, polypropylene, EVA resin, or a soft synthetic resin such as vinyl chloride resin. It is made of a synthetic resin harder than the soft synthetic resin forming the inner tube 1 and the outer tube 3, for example, a hard synthetic resin having appropriate elasticity and hardness, such as polyethylene, polypropylene, hard vinyl chloride, etc. The same kind of synthetic resin is used so that it can be fused and integrated with the soft synthetic resin forming the tubes 1 and 3.

また、中空線材2の中空内と上記螺旋状空間部6内とに充填される断熱材4、5としては、ロックウールやガラスウール等の断熱性を有する繊維状物、又は、発泡プラスチック等の発泡断熱材を使用している。   Moreover, as the heat insulating materials 4 and 5 filled in the hollow of the hollow wire 2 and the spiral space 6, the fibrous material having heat insulating properties such as rock wool and glass wool, or foamed plastic, etc. Uses foam insulation.

このように合成樹脂製断熱ホースAを構成したので、外管3に断熱ホースAを径方向に圧縮しようとする外力が作用しても、内管1上に螺旋状に巻着され、且つ、外管3の内面に接する部分を該外管3に一体に融着させている中空線材2が硬質合成樹脂製であるからその外力に対して大きな抵抗力を発揮して断熱ホースAが偏平状に変形するのを防止することができ、また、上記螺旋状中空線材2内と、この螺旋状中空線材2によって仕切られている軟質合成樹脂製内外管1、3の対向面間の螺旋状空間部6とに断熱材4、5を充填しているので、内外管1、3の対向面間の隙間が全面的に断熱材4、5によって充填されて全長に亘って良好な断熱作用を奏することができる。   Since the synthetic resin heat insulating hose A is configured in this manner, even if an external force is applied to the outer tube 3 to compress the heat insulating hose A in the radial direction, the outer tube 3 is spirally wound on the inner tube 1, and Since the hollow wire 2 in which the portion in contact with the inner surface of the outer tube 3 is integrally fused to the outer tube 3 is made of a hard synthetic resin, the heat insulating hose A is flat with a large resistance against the external force. In addition, the spiral space between the opposing surfaces of the spiral hollow wire 2 and the soft synthetic resin inner and outer tubes 1 and 3 partitioned by the spiral hollow wire 2 can be prevented. Since the heat insulating materials 4 and 5 are filled in the portion 6, the gap between the opposing surfaces of the inner and outer tubes 1 and 3 is entirely filled with the heat insulating materials 4 and 5, and a good heat insulating action is achieved over the entire length. be able to.

その上、この断熱ホースAの外周面、即ち、外管3の外周面に部分的に外力が作用しても、外管3が直接、硬質の中空線材2によって受止されているので、部分的に大きく凹む虞れがなく、全長に亘って略均一な断熱作用を奏することができる。   In addition, even if an external force is partially applied to the outer peripheral surface of the heat insulating hose A, that is, the outer peripheral surface of the outer tube 3, the outer tube 3 is directly received by the hard hollow wire 2. Therefore, there is no fear of being greatly dented, and a substantially uniform heat insulating action can be achieved over the entire length.

また、この断熱ホースAを湾曲させた際には、凸円弧状に屈曲する外側周面には長さ方向に引張力が発生し、凹円弧状に屈曲する内側周面部には圧縮力が発生することになるが、図3に示すように、外側周面部においては上記外管3における凸円弧状に湾曲している管壁部分3aが緊張する方向に変形してその引張力を吸収し、内側周面部においてはその管壁部分3aがさらに外方に向かって大きく屈曲変形しながら圧縮力を吸収することができ、従って、断熱ホースAを容易に所定の湾曲度に湾曲させることができる。この際、中空線材2内や螺旋状空間部6内に充填している断熱材4、5は上記引張力や圧縮力に応じてその充填密度を変化させて断熱ホースAの湾曲に対して大きく抵抗する虞れはない。   Further, when the heat insulating hose A is bent, a tensile force is generated in the length direction on the outer peripheral surface bent in a convex arc shape, and a compressive force is generated in the inner peripheral surface portion bent in a concave arc shape. However, as shown in FIG. 3, in the outer peripheral surface portion, the tube wall portion 3a curved in a convex arc shape in the outer tube 3 is deformed in a tensioning direction to absorb the tensile force, In the inner peripheral surface portion, the tube wall portion 3a can absorb and compress the compressive force while bending and deforming further outward, so that the heat insulating hose A can be easily bent to a predetermined curvature. At this time, the heat insulating materials 4 and 5 filled in the hollow wire 2 and the spiral space portion 6 change its filling density in accordance with the tensile force and the compressive force and greatly increase the curvature of the heat insulating hose A. There is no fear of resistance.

次に、上記合成樹脂製断熱ホースAの製造方法を図4〜図6に基づいて説明すると、一定幅と一定厚みを有する半溶融状態の軟質塩化ビニル樹脂等の軟質合成樹脂製帯状材1'を第1押出機の成形ノズル11から押し出しながら周知のように成形回転軸10の基端部上に、先行する帯状材部の一側部上に後続する帯状材部の対向側部を重ね合わせて一体に溶着させながら一定のピッチでもって螺旋状に巻回することによって内管1を形成していくと共に、この内管1の形成途上において、第2押出機の成形ノズル12から半溶融状態の硬質塩化ビニル樹脂等の硬質合成樹脂からなる断面円形の中空線材2'を押し出しながら、先に成形回転軸10上に巻回した上記合成樹脂製帯状材1'によって形成される内管1上に該中空補強芯線材2'を一定のピッチ間隔でもって螺旋状に巻回することによってその内側外周面を上記合成樹脂製帯状材1'上に一体に溶着する。   Next, a method of manufacturing the synthetic resin heat insulating hose A will be described with reference to FIGS. 4 to 6. A soft synthetic resin strip 1 'such as a semi-molten soft vinyl chloride resin having a constant width and a constant thickness. As is well known, the opposite side portion of the following strip-shaped material portion is superimposed on one side portion of the preceding strip-shaped material portion on the base end portion of the molding rotating shaft 10 as is well known while being extruded from the molding nozzle 11 of the first extruder. The inner tube 1 is formed by spirally winding at a constant pitch while being integrally welded, and a semi-molten state is formed from the forming nozzle 12 of the second extruder while the inner tube 1 is being formed. On the inner tube 1 formed by the above-mentioned synthetic resin strip 1 'wound around the molding rotary shaft 10 while extruding a hollow wire 2' having a circular cross section made of hard synthetic resin such as hard vinyl chloride resin The hollow reinforcing core wire 2 'is placed at a constant pitch interval. By winding in a spiral manner, the inner peripheral surface thereof is integrally welded onto the synthetic resin strip 1 '.

この際、第2押出機の成形ノズル12から半溶融状態の中空線材2'を押し出す時に、この中空補強芯線材2'の中空内に第1断熱材供給ノズル15から圧縮空気の噴流によって断熱材4を圧送することにより中空線材2'内に断熱材4を充填すると共に、この充填圧により中空線材2'を断面中空円形状に保持させながら内管1上に巻着する。このように、中空線材2'内に充填圧をかけながらこの半溶融状態の中空線材2'を成形回転軸10上に形成される上記内管1上に螺旋状に巻き付けていくと、その巻付力によって該中空線材2'が偏平状に変形しようとするのを充填圧によって防止し、断面円形状に保持させた状態で巻回していくことができ、内管1を形成する合成樹脂製帯状材1'上に一体に融着した中空線材2を螺旋状に設けることができる。   At this time, when the semi-molten hollow wire 2 ′ is extruded from the forming nozzle 12 of the second extruder, the heat insulating material is injected into the hollow of the hollow reinforcing core wire 2 ′ from the first heat insulating material supply nozzle 15 by a jet of compressed air. The heat insulating material 4 is filled in the hollow wire 2 ′ by pumping 4 and the hollow wire 2 ′ is wound around the inner tube 1 while being held in a hollow circular shape by this filling pressure. As described above, when the hollow wire 2 ′ in a semi-molten state is spirally wound around the inner tube 1 formed on the molding rotary shaft 10 while applying a filling pressure in the hollow wire 2 ′, the winding is performed. The hollow wire 2 ′ is prevented from being deformed into a flat shape by an applied force, and can be wound while being held in a circular cross-section, and is made of a synthetic resin that forms the inner tube 1. The hollow wire 2 fused integrally on the strip 1 'can be spirally provided.

成形回転軸10上で形成される上記内管1上にこの中空線材2'を螺旋状に巻回する工程に後続して、この中空線材2'に第3押出機の成形ノズル13から上記合成樹脂製帯状材1'と同一合成樹脂よりなる一定幅と厚みを有する半溶融状態の軟質合成樹脂製帯状材3'を押し出してこの軟質合成樹脂製帯状材3'を、螺旋巻きした上記中空線材2'のホースの長さ方向に隣接する一巻き状の螺旋巻き芯線材部分2a、2aの頂部間上に架け渡すようにしてこの頂部と接する内面部分を該頂部に溶着一体化させ、且つ、先行する帯状材部の一側部上に後続する帯状材部の対向側部を重ね合わせて一体に溶着させながら一定のピッチでもって螺旋状に巻回することによって外管3を形成していく。   Subsequent to the step of spirally winding the hollow wire 2 'on the inner tube 1 formed on the molding rotating shaft 10, the synthesis is performed on the hollow wire 2' from the molding nozzle 13 of the third extruder. The above-described hollow wire rod obtained by extruding a soft synthetic resin strip 3 'in a semi-molten state having a certain width and thickness made of the same synthetic resin as the resin strip 1' and spirally winding the soft synthetic strip 3 ' The inner surface portion in contact with the top portion is welded and integrated with the top portion so as to be bridged between the top portions of the spiral wound core wire portions 2a, 2a adjacent to each other in the length direction of the hose of 2 ', and The outer tube 3 is formed by spirally winding at a constant pitch while superimposing the opposite side portions of the succeeding strip-shaped material portion on one side portion of the preceding strip-shaped material portion and welding them together. .

この外管3の形成時において、該外管3を形成する軟質合成樹脂製帯状材3'の巻付力によって硬化前の上記中空線材2'が圧迫されるが、この中空線材2'内には上述したように、断熱材4が充填されていて中空線材2'を保形しているので、この充填圧によって中空線材2'が偏平状に変形するのを防止することができる。さらに、この軟質合成樹脂製帯状材3'を、中空線材2'上に螺旋状に巻き付ける際に、該軟質合成樹脂帯状材3'の内面と上記隣接する中空補強芯線材部分2a、2a間によって形成される螺旋状空間部6内に第2断熱材供給ノズル16から圧縮空気の噴流によって断熱材5を圧送して該螺旋状空間部6内に充填すると共にその充填圧によって隣接する中空線材部分2a、2a間の帯状材部分を外方に向かって凸円弧状に膨脹させ、この状態で硬化させることによってこの帯状材部分からなる管壁部分3aが外方に向かって凸円弧状に湾曲形成されてなる外管3を形成するものである。   At the time of forming the outer tube 3, the hollow wire 2 ′ before curing is pressed by the winding force of the soft synthetic resin strip-shaped material 3 ′ forming the outer tube 3. As described above, since the heat insulating material 4 is filled to hold the hollow wire 2 ', the hollow wire 2' can be prevented from being deformed into a flat shape by this filling pressure. Further, when this soft synthetic resin strip 3 'is spirally wound around the hollow wire 2', the inner surface of the soft synthetic resin strip 3 'and the adjacent hollow reinforcing core wire portions 2a, 2a The heat insulating material 5 is pumped by the jet of compressed air from the second heat insulating material supply nozzle 16 into the helical space portion 6 to be filled in the helical space portion 6 and the adjacent hollow wire portion is filled with the filling pressure. By expanding the band-shaped material portion between 2a and 2a outwardly in a convex arc shape and curing in this state, the tube wall portion 3a made of this band-shaped material portion is curved outwardly in a convex arc shape The outer tube 3 thus formed is formed.

こうして、成形回転軸10上で軟質合成樹脂製内外管1、3間に螺旋状に巻装した中空線材2を介装してなる上記構造を有する合成樹脂製断熱ホースを連続的に形成しながら、該ホースを成形回転軸10の先端に向かって移動させ、その移動途上で多数の冷却水噴射孔を設けているパイプ17から噴射する冷却水によって冷却したのち、成形回転軸10からその延長方向に送り出し、所望長さ或いは所定長さ毎に切断して所定長の断熱ホースAを得るものである。   In this way, while continuously forming the synthetic resin heat insulating hose having the above-described structure in which the hollow wire 2 wound spirally between the inner and outer tubes 1 and 3 made of soft synthetic resin is interposed on the molding rotating shaft 10. The hose is moved toward the tip of the molding rotary shaft 10 and is cooled by cooling water sprayed from the pipe 17 provided with a large number of cooling water injection holes in the course of movement. The heat insulating hose A having a predetermined length is obtained by cutting it out at a desired length or every predetermined length.

合成樹脂製ホースの一部を断面した簡略側面図。The simplified side view which sectioned a part of synthetic resin hose. その一部の拡大断面図。The expanded sectional view of the one part. 湾曲させた状態の一部の拡大断面図。The expanded sectional view of a part of the state bent. 製造方法を示す簡略平面図。The simplified top view which shows a manufacturing method. その要部の拡大平面図。The enlarged plan view of the principal part. 第2押出機の成形ノズル部分の断面図。Sectional drawing of the shaping | molding nozzle part of a 2nd extruder.

符号の説明Explanation of symbols

1 軟質合成樹脂製内管
2 硬質合成樹脂製中空線材
3 軟質合成樹脂製外管
3a 管壁部分
4、5 断熱材
6 螺旋状空間部
1 Soft synthetic resin inner tube 2 Hard synthetic resin hollow wire 3 Soft synthetic resin outer tube
3a Tube wall part 4, 5 Heat insulation material 6 Spiral space

Claims (4)

軟質合成樹脂製内管の外周面に、内部に全長に亘って繊維状断熱材又は発泡断熱材を充填している断面円形状の硬質合成樹脂製中空線材を一定のピッチでもって螺旋状に巻着していると共に、この螺旋巻きした中空線材を軟質合成樹脂製外管によって被覆して中空線材の頂部に接したこの軟質合成樹脂製外管の内周面を中空線材に一体に融着してなり、さらに、上記軟質合成樹脂製の内外管とホースの長さ方向に隣接する中空線材部分とによって囲まれた螺旋状空間部に上記と同じ断熱材を充填していることを特徴とする合成樹脂製断熱ホース。   A hard synthetic resin hollow wire having a circular cross-section filled with a fibrous heat insulating material or a foam heat insulating material over its entire length is spirally wound around the outer peripheral surface of the soft synthetic resin inner tube at a constant pitch. The spirally wound hollow wire is covered with a soft synthetic resin outer tube, and the inner peripheral surface of the soft synthetic resin outer tube in contact with the top of the hollow wire is integrally fused to the hollow wire. Furthermore, the same heat insulating material as described above is filled in a spiral space surrounded by the inner and outer tubes made of the soft synthetic resin and the hollow wire portion adjacent in the length direction of the hose. Synthetic resin insulation hose. 隣接する中空補強芯線材部分の頂部に融着している軟質合成樹脂製外管の内周面間における管壁部分を断熱材の充填圧によって外方に向かって凸円弧状に湾曲させていることを特徴とする請求項1に記載の合成樹脂製断熱ホース。   The tube wall portion between the inner peripheral surfaces of the outer tube made of soft synthetic resin fused to the top of the adjacent hollow reinforcing core wire portion is curved in a convex arc shape toward the outside by the filling pressure of the heat insulating material. The heat insulating hose made of synthetic resin according to claim 1. 断熱材は、ロックウールやガラスウール等の繊維状物断熱材、又は、発泡プラスチック等の発泡断熱材であることを特徴とする請求項1又は請求項2に記載の合成樹脂製断熱ホース。   The synthetic resin heat insulating hose according to claim 1 or 2, wherein the heat insulating material is a fibrous heat insulating material such as rock wool or glass wool, or a foamed heat insulating material such as foamed plastic. 成形回転軸上に半溶融状態の軟質合成樹脂製帯状材を、先行する帯状材部の一側部上に後続する帯状材部の対向側部を重ね合わせて一体に溶着させながら螺旋状に巻回することにより内管を形成していくと共に、この内管の外周面上に断面円形の半溶融状態の硬質合成樹脂製の中空線材をその中空内部に断熱材を圧縮空気によって充填しながら所定のピッチでもって螺旋巻きして内管の外周面に一体に溶着させ、さらに、この中空線材上に軟質合成樹脂製帯状材を、先行する帯状材部の一側部上に後続する帯状材部の対向側部を重ね合わせて一体に溶着させながら螺旋状に巻着することにより外管を形成すると共に、巻着する合成樹脂製帯状材の内面と中空線材におけるホースの長さ方向に隣接する螺旋巻き部分間との螺旋状空間部に圧縮空気によって断熱材を充填することを特徴とする合成樹脂製断熱ホースの製造方法。   A semi-molten soft synthetic resin strip is wound on the mold rotation shaft in a spiral manner with the opposite sides of the subsequent strip overlapped on one side of the preceding strip and welded together. The inner tube is formed by turning, and a semi-molten hard synthetic resin hollow wire having a circular cross section is formed on the outer peripheral surface of the inner tube while a heat insulating material is filled in the hollow interior with compressed air. The belt-shaped material portion that is spirally wound at the pitch of the inner tube and is integrally welded to the outer peripheral surface of the inner tube, and further, the belt-shaped material portion made of a soft synthetic resin on the hollow wire material is followed by one side portion of the preceding belt-shaped material portion. The outer tube is formed by spirally winding the opposite side portions of each other while being integrally welded, and adjacent to the inner surface of the synthetic resin belt-like material to be wound and the length direction of the hose in the hollow wire Compressed air in the spiral space between the spiral winding part Method for producing a synthetic resin insulation hose, characterized by filling a heat insulating material by.
JP2007126386A 2007-05-11 2007-05-11 Heat insulation hose made of synthetic resin, and its manufacturing method Pending JP2008281122A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102859246A (en) * 2011-04-21 2013-01-02 嘉纳福株式会社 Hollow synthetic resin cylinder
CN106287029A (en) * 2016-09-28 2017-01-04 煌盛集团重庆管业有限公司 A kind of anti-high-pressure plastic conveying corrugated tube
JPWO2017065276A1 (en) * 2015-10-16 2018-03-08 東拓工業株式会社 Double hose

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5782288U (en) * 1980-11-10 1982-05-21
JP2007024228A (en) * 2005-07-19 2007-02-01 Kanaflex Corporation Corrugated composite pipe

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5782288U (en) * 1980-11-10 1982-05-21
JP2007024228A (en) * 2005-07-19 2007-02-01 Kanaflex Corporation Corrugated composite pipe

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102859246A (en) * 2011-04-21 2013-01-02 嘉纳福株式会社 Hollow synthetic resin cylinder
JPWO2017065276A1 (en) * 2015-10-16 2018-03-08 東拓工業株式会社 Double hose
CN106287029A (en) * 2016-09-28 2017-01-04 煌盛集团重庆管业有限公司 A kind of anti-high-pressure plastic conveying corrugated tube

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