JP2005214425A - Synthetic resin-made hose having joint part in both end parts - Google Patents

Synthetic resin-made hose having joint part in both end parts Download PDF

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JP2005214425A
JP2005214425A JP2005110457A JP2005110457A JP2005214425A JP 2005214425 A JP2005214425 A JP 2005214425A JP 2005110457 A JP2005110457 A JP 2005110457A JP 2005110457 A JP2005110457 A JP 2005110457A JP 2005214425 A JP2005214425 A JP 2005214425A
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diameter
synthetic resin
hose
main body
hose main
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Akio Nagayoshi
昭夫 永吉
Seiji Nagayoshi
清治 永吉
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UC Ind Co Ltd
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UC Ind Co Ltd
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<P>PROBLEM TO BE SOLVED: To provide a synthetic resin-made hose provided with a small diameter joint part in one end part and a large diameter joint part connected with the small diameter joint part in the other end part. <P>SOLUTION: This synthetic resin-made hose having flexibility is manufactured by winding a soft synthetic resin-made beltlike member in a half-melted condition spirally while overlapping the beltlike members on a molding rotary shaft. The joint part 3 having larger inside diameter than inside diameter of a hose main body 1 is integrally formed in one end part of the hose main body 1 formed in such a way that it has the same diameter over the whole length on its inner peripheral face. The small diameter joint part 2 having the same inside diameter as inside diameter of the hose main body 1 and having such a diameter that can be internally fitted into the large diameter joint part 3 is integrally formed in the other end part of the hose main body 1. These large diameter joint part 3 and small diameter joint part 2 are constituted in such a mnanner that inner and outer peripheral faces are formed into smooth faces over the whole length. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は両端部に継手部を一体に設けている可撓性を有する軟質合成樹脂製ホースに関するものである。   The present invention relates to a flexible soft synthetic resin hose having joints integrally provided at both ends.

給、排水用ホースや散水用ホースなどに使用される塩化ビニル樹脂等の軟質合成樹脂製ホースとしては、従来から、図12に示すように、内周面が全長に亘って同一径の平坦な面に形成されている管壁51の外周面に補強用螺旋突条52を一体に設けてなるホースが広く使用されている。   As a soft synthetic resin hose such as vinyl chloride resin used for water supply and drainage hoses, watering hoses, etc., conventionally, as shown in FIG. 12, the inner peripheral surface is flat with the same diameter over the entire length. A hose in which a reinforcing spiral protrusion 52 is integrally provided on the outer peripheral surface of a tube wall 51 formed on the surface is widely used.

このような軟質合成樹脂製ホースを製造するには、一定幅を有する半溶融状態の合成樹脂製帯状材を形成ノズルから押し出しながら成形回転軸上に螺旋状に巻回する際に、先行する帯状材の一側部上に後続する帯状材の他側部を重ね合わせて一体に溶着させることにより管壁51を形成していくと共に、先行する帯状材上に芯線材を螺旋状に巻回して後続する帯状材をその芯線材を被覆するように螺旋状に巻回することによって、芯線材を内装した補強用螺旋突条52を形成することにより製造している。
特開2000−266245号公報
In order to manufacture such a soft synthetic resin hose, when a semi-molten synthetic resin strip having a certain width is spirally wound around a molding rotating shaft while being extruded from a forming nozzle, a preceding strip shape is formed. The tube wall 51 is formed by superimposing the other side portions of the following strip-shaped material on one side of the material and integrally welding them, and the core wire material is spirally wound on the preceding belt-shaped material. It is manufactured by forming a reinforcing spiral ridge 52 having a core wire material therein by winding a subsequent belt-like material in a spiral shape so as to cover the core wire material.
JP 2000-266245 A

しかしながら、この方法によって製造された軟質合成樹脂製ホースを所定長さ毎に切断して一定長さの排水用ホースを得た場合、このホースはその両端開口部間の全長に亘って内周面が同一径の平坦な面に形成されているために、ホース同士を直接、接続させることができない。このため、ホースの開口端部にニップル等の接続口部材を挿嵌、固定しているが、この接続口部材の中央に貫通している通水孔がホースの内径よりも小径に形成されているので、流通抵抗が大きくなって円滑の排水、給水が行えなくなるという問題点が生じる。   However, when a soft synthetic resin hose manufactured by this method is cut into predetermined lengths to obtain a drainage hose of a certain length, this hose has an inner peripheral surface over the entire length between the openings at both ends. Are formed on a flat surface having the same diameter, the hoses cannot be directly connected to each other. For this reason, a connection port member such as a nipple is inserted and fixed to the opening end of the hose, but the water passage hole penetrating through the center of the connection port member is formed to be smaller than the inner diameter of the hose. As a result, there arises a problem that the flow resistance increases and smooth drainage and water supply cannot be performed.

また、接続口部材の端部を大径に形成して上記軟質合成樹脂製ホースの開口端部の外周面に被嵌した状態で取付けるようにすれば、該接続口部材の中央通水孔を軟質合成樹脂製ホースの内径と略等しい径に形成しておくことができるが、軟質合成樹脂製ホースの外周面には両端間に亘って上記補強用螺旋突条を設けているので、ホースの対向端部同士を互いに接続すると、接続口部材の端部内周面に補強用螺旋突条が内嵌した状態となってこの螺旋突条の螺旋溝を通じて漏水が生じることになり、このため螺旋溝に適宜な充填材を埋設してホースの端部外周面を平坦面に形成したのち、接続口部材を被嵌、固定させなければならず、その接続口部材の装着作業に手間を要して製品がコスト高になるという問題点がある。   Further, if the end portion of the connection port member is formed to have a large diameter and is attached to the outer peripheral surface of the open end portion of the soft synthetic resin hose, the central water passage hole of the connection port member is made soft. Although it can be formed to have a diameter substantially equal to the inner diameter of the synthetic resin hose, the outer surface of the soft synthetic resin hose is provided with the reinforcing spiral protrusion across the both ends. When the ends are connected to each other, the reinforcing spiral ridge is fitted in the inner peripheral surface of the end of the connection port member, and water leakage occurs through the spiral groove of the spiral ridge. After embedding a suitable filler and forming the outer peripheral surface of the hose end to a flat surface, the connection port member must be fitted and fixed, and it takes time to install the connection port member. However, there is a problem that the cost becomes high.

本発明はこのような問題点に鑑みてなされたもので、その目的とするところは接続口部材などの継手部材を用いることなく水密的に且つ円滑な流通が可能となるように接続し得る可撓性を有する軟質合成樹脂製ホースを提供するにある。   The present invention has been made in view of such problems, and the object of the present invention is to enable connection in a watertight and smooth manner without using a joint member such as a connection port member. It is in providing the flexible synthetic resin hose which has flexibility.

上記目的を達成するために、本発明の請求項1に係る両端部に継手部を有する合成樹脂製ホースは、半溶融状態の軟質合成樹脂製帯状材を成形回転軸上に螺旋巻きすることによって製造された可撓性を有する合成樹脂製ホースであって、内周面を全長に亘って同一径の平滑な面に形成している所定長さを有する軟質合成樹脂製ホース主体の一端部に、内径が該ホース主体の内径よりも大径の継手部を上記半溶融状態の軟質合成樹脂製帯状材の連続螺旋巻きによって一体に形成していると共に他端部に、内径が上記ホース主体の内径と同一で且つ外径が上記大径の継手部に内嵌可能な径を有する小径継手部を上記半溶融状態の軟質合成樹脂製帯状材の連続螺旋巻きによって一体に形成した構造としている。   In order to achieve the above object, a synthetic resin hose having joint portions at both ends according to claim 1 of the present invention is obtained by spirally winding a semi-molten soft synthetic resin strip on a molding rotating shaft. A flexible synthetic resin hose that is manufactured, and has an inner peripheral surface formed on a smooth surface having the same diameter over the entire length, at one end of a soft synthetic resin hose main body having a predetermined length. A joint portion whose inner diameter is larger than the inner diameter of the hose main body is integrally formed by continuous spiral winding of the semi-molten soft synthetic resin strip and the other end has an inner diameter of the hose main body. A small-diameter joint portion having the same diameter as the inner diameter and having a diameter that can be fitted into the large-diameter joint portion is integrally formed by continuous spiral winding of the semi-molten soft synthetic resin strip.

上記合成樹脂製ホースにおいて、請求項2に係る発明は、薄肉の管壁の外周面に補強用螺旋突条を一体に設けることによって可撓性を有する軟質合成樹脂製ホース主体を形成し、このホース主体の両端部に形成している大径継手部と小径継手部とはその内外周面を全長に亘って平滑な面に形成していることを特徴とするものである。   In the synthetic resin hose, the invention according to claim 2 forms a flexible synthetic resin hose main body having flexibility by integrally providing a reinforcing spiral protrusion on the outer peripheral surface of the thin wall of the tube. The large-diameter joint portion and the small-diameter joint portion formed at both ends of the hose main body are characterized in that the inner and outer peripheral surfaces thereof are formed into smooth surfaces over the entire length.

本発明の軟質合成樹脂製ホースによれば、半溶融状態の軟質合成樹脂製帯状材を成形回転軸上に螺旋巻きすることによって製造された可撓性を有する合成樹脂製ホースであって、内周面を全長に亘って同一径の平滑な面に形成している所定長さを有する軟質合成樹脂製ホース主体の一端部に、内径が該ホース主体の内径よりも大径の継手部を上記半溶融状態の軟質合成樹脂製帯状材の連続螺旋巻きによって一体に形成していると共に他端部に、内径が上記ホース主体の内径と同一で且つ外径が上記大径の継手部に内嵌可能な径を有する小径継手部を上記半溶融状態の軟質合成樹脂製帯状材の連続螺旋巻きによって一体に形成しているので、ホース同士を接続する際には、別に継手部材を必要とすることなく一方のホースの大径継手部内に他方のホースの小径継手部を挿嵌させることによって簡単に行えると共に、大径継手部の平滑な内周面に小径継手部の平滑な外周面が全面的に密接して水密性に優れた接続構造とすることができる。   According to the soft synthetic resin hose of the present invention, a flexible synthetic resin hose manufactured by spirally winding a semi-molten soft synthetic resin strip on a molding rotating shaft, A joint portion having an inner diameter larger than the inner diameter of the hose main body is formed at one end of the soft synthetic resin hose main body having a predetermined length and a smooth surface having the same diameter over the entire length. It is integrally formed by continuous spiral winding of a strip material made of soft synthetic resin in a semi-molten state, and the inner diameter of the other end is the same as the inner diameter of the hose main body, and the outer diameter is fitted into the large-diameter joint. Since the small-diameter joint portion having a possible diameter is integrally formed by continuous spiral winding of the above-mentioned semi-molten soft synthetic resin strip material, a separate joint member is required when connecting the hoses together Not in the large diameter joint of one hose It can be easily done by inserting the small-diameter joint part of the hose, and the smooth outer peripheral surface of the small-diameter joint part is in close contact with the smooth inner peripheral surface of the large-diameter joint part and has a watertight connection structure. can do.

その上、ホース同士を順次、その対向する大小径の継手部同士を挿嵌することによって可撓性に優れた長尺のホースを形成することができるばかりでなく、小径継手部の内径がホース主体の内径と同径に形成しているので、流体の流通抵抗が殆ど生じさせることなく全長に亘って円滑に流通させることができる。さらに、このホースは可撓性を有するホース本体とこのホース本体の両端部に設けられている大小径の継手部とを成形回転軸上での半溶融状態の軟質合成樹脂製帯状材の螺旋巻きによって連続的に形成されたものであるから、多量生産に適すると共に弱体部のない均質で優れた強度を有する軟質合成樹脂製ホースを提供することができる。   In addition, it is possible not only to form a long hose excellent in flexibility by inserting the joints of large and small diameters facing each other in order, but also the inner diameter of the small diameter joint part is a hose. Since it is formed to have the same diameter as the inner diameter of the main body, it can be circulated smoothly over the entire length with almost no fluid flow resistance. Further, this hose has a flexible hose main body and large and small joints provided at both ends of the hose main body in a spiral winding of a semi-molten soft synthetic resin strip on a molding rotating shaft. Therefore, it is possible to provide a soft synthetic resin hose which is suitable for mass production and has a uniform and excellent strength without weak parts.

上記合成樹脂製ホースにおいて、請求項2に係る発明は、薄肉の管壁の外周面に補強用螺旋突条を一体に設けることによってホース主体を形成しているので、薄肉の管壁部分によって優れた可撓性を発揮すると共に補強用螺旋突条によってホースが偏平状に変形することなく常に断面円形の形態を保持して流体の良好な流通が可能となる一方、このホース主体の両端部に形成している大径継手部と小径継手部とはその内外周面を全長に亘って平滑な面に形成しているので、上述したようにホース同士の接続が水密状態に行えると共に他のホースや管体との接続も水密状態となるように行うことができる。   In the above-mentioned synthetic resin hose, the invention according to claim 2 is superior to the thin-walled tube wall part because the hose main body is formed by integrally providing the reinforcing spiral protrusion on the outer peripheral surface of the thin-walled tube wall. The hose does not deform into a flat shape by the reinforcing spiral ridges, and the cross-section is always kept in a circular shape so that a good fluid flow is possible. The formed large-diameter joint portion and small-diameter joint portion have inner and outer peripheral surfaces formed on a smooth surface over the entire length, so that the hoses can be connected to each other in a water-tight state as described above, and other hoses. Connection to the tube and the tube can also be performed in a watertight state.

次に、本発明の具体的な実施の形態を図面について説明すると、図1はEVA樹脂やポリエチレン、ポリプロピレン樹脂などのオレフィン系樹脂、或いは塩化ビニル樹脂等の軟質合成樹脂よりなる可撓性を有する合成樹脂製ホース主体1の両端部に同一合成樹脂材よりなる肉厚の小径継手部2と大径継手部3を一体に形成してなる合成樹脂製ホースAを示すもので、ホース主体1は、内周面を全長に亘って同一径の平滑な面4に形成している管壁1aの外周面に、補強螺旋突条5を一体に形成してなり、大小径の継手部2、3は管壁1aの数倍の厚みに形成されている。   Next, a specific embodiment of the present invention will be described with reference to the drawings. FIG. 1 has flexibility made of an olefin resin such as EVA resin, polyethylene, polypropylene resin, or a soft synthetic resin such as vinyl chloride resin. The synthetic resin hose A is a synthetic resin hose A formed by integrally forming a small-diameter joint portion 2 and a large-diameter joint portion 3 made of the same synthetic resin material at both ends of the synthetic resin hose main body 1. The reinforcing spiral ridge 5 is integrally formed on the outer peripheral surface of the tube wall 1a, the inner peripheral surface of which is formed on the smooth surface 4 having the same diameter over the entire length. Is formed several times thicker than the tube wall 1a.

さらに、これらの大小径継手部2、3はその内外周面を全長に亘って凹凸のない平滑な面に形成されていると共に、小径継手部2はその内径をホース主体1の管壁1aの内径に等しく形成してあり、大径継手部3はその内径を小径継手部2の外径に略等しくして該小径継手部2を挿嵌可能に形成している。   Further, these large and small diameter joint portions 2 and 3 are formed so that the inner and outer peripheral surfaces of the large and small diameter joint portions 2 are smooth and smooth, and the small diameter joint portion 2 has an inner diameter of the tube wall 1a of the hose main body 1. The large-diameter joint portion 3 is formed so as to be equal to the inner diameter, and the small-diameter joint portion 2 is formed so that the small-diameter joint portion 2 can be inserted into the large-diameter joint portion 3.

ホース主体1の管壁外周面に一体に設けている上記補強螺旋突条5は、ホース主体1と同一合成樹脂よりなる中空螺旋突条部5a内に断面円形ないしは楕円形のポリプロピレン、ポリエチレン、硬質塩化ビニル等の適度な弾性と硬度を有する合成樹脂製補強芯線5bを連続螺旋状に内装してなるものである。   The reinforcing spiral ridge 5 provided integrally on the outer peripheral surface of the tube wall of the hose main body 1 is made of polypropylene, polyethylene, or hard, with a circular or elliptical cross section in the hollow spiral ridge portion 5a made of the same synthetic resin as the hose main body 1. A synthetic resin reinforcing core wire 5b having appropriate elasticity and hardness, such as vinyl chloride, is internally provided in a continuous spiral shape.

また、上記大小径継手部2、3の内部には、ホース主体1の上記補強用螺旋突条5を形成している合成樹脂製補強芯線5bから連続した小径の補強芯線5b' がホース主体1の端部から螺旋状に埋設されている。   Further, inside the large and small diameter joint portions 2 and 3, a small diameter reinforcing core wire 5b ′ continuous from the synthetic resin reinforcing core wire 5b forming the reinforcing spiral protrusion 5 of the hose main body 1 is provided on the hose main body 1. It is embedded in the spiral form from the edge part.

次に、このように構成した合成樹脂製ホースAの製造方法を図2〜図5に基づいて説明すると、図2に示すように一定幅を有する半溶融状態の軟質塩化ビニル樹脂等の軟質合成樹脂製帯状材11を第1成形ノズル21から押し出しながら周知のように金属製成形回転軸20の基端部上に、先行する帯状材部11a の一側部上に後続する帯状材部11b の対向側部を重ね合わせて一体に溶着させながら一定のピッチでもって螺旋状に巻回することによって管壁1aを形成していくと共に、この管壁1aの形成途上において、第2成形ノズル22から一定径を有する半溶融状態のポリエチレン、ポリプロピレン、硬質塩化ビニル等の合成樹脂製補強芯線5bを押し出しながら先に巻回した上記合成樹脂帯状材部11a 上に螺旋状に巻回し、この補強芯線5b上に次に巻回する上記合成樹脂帯状材11b を被せることによって上記管壁1aの外周面に補強線状物5bを内装した中空螺旋突条部5aを形成していく。   Next, the manufacturing method of the synthetic resin hose A configured as described above will be described with reference to FIGS. 2 to 5. As shown in FIG. 2, the soft synthesis of a semi-molten soft vinyl chloride resin or the like having a certain width is performed. As is well known, the resin strip 11 is extruded from the first molding nozzle 21 on the base end portion of the metal molding rotating shaft 20 and on the one side portion of the preceding strip member portion 11a. The tube wall 1a is formed by spirally winding at a constant pitch while overlapping and welding the opposing side parts together, and in the course of forming the tube wall 1a, the second molding nozzle 22 A reinforcing core wire 5b made of a synthetic resin such as polyethylene, polypropylene, or hard vinyl chloride in a semi-molten state having a constant diameter is spirally wound on the above-described synthetic resin strip-shaped material portion 11a that has been wound first, and this reinforcing core wire 5b The above winding By covering the synthetic resin strip 11b, a hollow spiral ridge portion 5a in which a reinforcing linear object 5b is housed on the outer peripheral surface of the tube wall 1a is formed.

このように、成形回転軸20上に半溶融状態の軟質合成樹脂製帯状材11を螺旋巻きすることによって管壁1aの外周面に合成樹脂製補強芯線5bとこの補強芯線5bを内装した中空螺旋突条部5aとからなる補強螺旋突条5を形成してなる合成樹脂製ホース主体1を製造しながら該合成樹脂製ホース主体1を成形回転軸20上を先端に向かって前方に連続的に送り出す。そして、所定長さの合成樹脂製ホース主体1が形成されると、図3に示すように、このホース主体1の端部に上記管壁1aの数倍の厚みを有し、且つ内径が管壁1aの内径と同一径で内外周面が平滑な面に形成された上記小径継手部2の2倍の長さを有する小径肉厚円筒部2'を連続的に形成する。   In this way, by winding the semi-molten soft synthetic resin strip 11 on the rotating shaft 20 in a spiral manner, a hollow helix with the synthetic resin reinforcing core wire 5b and the reinforcing core wire 5b provided on the outer peripheral surface of the tube wall 1a. While producing the synthetic resin hose main body 1 formed by forming the reinforcing spiral ridge 5 composed of the ridge portion 5a, the synthetic resin hose main body 1 is continuously moved forward on the molding rotating shaft 20 toward the tip. Send it out. When the synthetic resin hose main body 1 having a predetermined length is formed, as shown in FIG. 3, the end of the hose main body 1 has a thickness several times that of the tube wall 1a and has an inner diameter of the pipe. A small-diameter thick cylindrical portion 2 ′ having a length twice as long as the small-diameter joint portion 2 having the same diameter as the inner diameter of the wall 1a and a smooth inner and outer peripheral surface is formed continuously.

この小径肉厚円筒部2'の形成は、上記所定長さの合成樹脂製ホース主体1の形成に引き続いて、上記第1成形ノズル21から押し出される半溶融状態の合成樹脂製帯状材11の厚みを大きくし、この肉厚合成樹脂製帯状材11' をホース主体1の後端から連続的に成形回転軸20上に、先に巻回した帯状材部の一側部上に次に巻回する帯状材部の他側部を重合、溶着させながら同一ピッチでもって螺旋状に巻回することにより行われる。   The formation of the small-diameter thick cylindrical portion 2 'is the thickness of the semi-molten synthetic resin strip 11 extruded from the first molding nozzle 21 following the formation of the synthetic resin hose main body 1 having the predetermined length. The thick synthetic resin strip 11 'is continuously wound from the rear end of the hose main body 1 onto the molding rotary shaft 20, and then onto one side of the strip wound on the previously wound strip. The other side portion of the belt-like material portion to be rolled is spirally wound at the same pitch while being polymerized and welded.

さらに、上記第2成形ノズル22からは半溶融状態の上記合成樹脂製補強芯線5bを小径5b' に成形しながら押し出してこの小径補強芯線5b’を成形回転軸20上に巻回する上記半溶融状態の肉厚合成樹脂製帯状材11' 、11' 間に螺旋状に送り込むことにより、これらの小径肉厚円筒部2'によって形成される小径肉厚円筒部2'内に埋設させる。この小径肉厚円筒部2'の外周面は転圧ローラ24によって押圧されて平滑な面に形成される。   Further, the above-mentioned semi-molten steel 22 is extruded from the second molding nozzle 22 while molding the synthetic resin reinforcing core wire 5b in a semi-molten state into a small diameter 5b ', and the small-diameter reinforcing core wire 5b' is wound around the molding rotating shaft 20 By being fed spirally between the thick synthetic resin strips 11 ′ and 11 ′ in a state, they are embedded in the small diameter thick cylindrical portion 2 ′ formed by these small diameter thick cylindrical portions 2 ′. The outer peripheral surface of the small-diameter thick cylindrical portion 2 ′ is pressed by the rolling roller 24 to form a smooth surface.

このように、小径肉厚円筒部2'は成形回転軸20上で形成されるので、その内径は成形回転軸20の外径と同径、即ち、ホース主体1の内径と同径に形成される。   Thus, since the small-diameter thick cylindrical portion 2 ′ is formed on the molding rotary shaft 20, its inner diameter is the same as the outer diameter of the molding rotary shaft 20, ie, the same diameter as the inner diameter of the hose main body 1. The

この小径肉厚円筒部2'の形成に引き続いて、図4に示すように、再び、第1成形ノズル21から押し出される半溶融状態の軟質合成樹脂製帯状材11の厚みを薄くして上記同様にこの軟質合成樹脂製帯状材11を成形回転軸20上に螺旋状に重合、溶着させることにより小径肉厚円筒部2'に連続した所定長さのホース主体1を形成する。この際、第2成形ノズル22から押し出される補強芯線5bも大径に成形しながら軟質合成樹脂製帯状材11、11間に螺旋状に巻回することによって上記同様に補強螺旋突条5を形成する。   Subsequent to the formation of the small-diameter thick cylindrical portion 2 ', as shown in FIG. 4, the thickness of the semi-molten soft synthetic resin strip 11 extruded from the first molding nozzle 21 is reduced again and the same as described above. Then, the flexible synthetic resin strip 11 is spirally polymerized and welded onto the rotating shaft 20 to form a hose main body 1 having a predetermined length continuous with the small diameter thick cylindrical portion 2 '. At this time, the reinforcing spiral wire 5b pushed out from the second forming nozzle 22 is also spirally wound between the soft synthetic resin strips 11 and 11 while forming a large diameter to form the reinforcing spiral ridge 5 in the same manner as described above. To do.

次いで、所定長さのホース主体1の形成後、このホース主体1に連続する大径肉厚円筒部3'の形成工程に移る。この大径肉厚円筒部3'の形成は、図5、図6に示すように、内径が成形回転軸20の外径に等しく且つ外径が上記小径肉厚円筒部2'の外径に略等しく形成されていると共に長さが小径肉厚円筒部2'と同長か、やや長い一定厚みを有する短筒形状の大径肉厚円筒部成形部材6を用いることによって行われる。   Next, after the hose main body 1 having a predetermined length is formed, the process proceeds to a process for forming a large-diameter thick cylindrical portion 3 ′ continuous with the hose main body 1. As shown in FIGS. 5 and 6, the large diameter thick cylindrical portion 3 ′ is formed so that the inner diameter is equal to the outer diameter of the molding rotary shaft 20 and the outer diameter is equal to the outer diameter of the small diameter thick cylindrical portion 2 ′. This is carried out by using a large-diameter thick cylindrical portion molding member 6 having a short cylindrical shape which is substantially equal and has the same length as that of the small-diameter thick cylindrical portion 2 ′ or a slightly longer constant thickness.

この成形部材6はゴム製であって、前後開口部の外周面を開口端に向かって徐々に小径となるテーパ面61、62に形成していると共に、その一部を全長に亘って切断されていてこの切断によって互いに弾性的に接合する対向端面63、64を形成している。   This molded member 6 is made of rubber, and the outer peripheral surface of the front and rear opening is formed into tapered surfaces 61 and 62 that gradually become smaller in diameter toward the opening end, and a part of it is cut over the entire length. The opposing end faces 63 and 64 that are elastically joined to each other are formed by this cutting.

このように形成した成形部材6を成形回転軸20上に装着するには、この成形部材6の対向端面63、64間を離間する方向に拡開させて成形回転軸20の基端部上に被せたのち、その弾性復元力によって対向端面63、64を元の状態に密接させることによって行われ、成形回転軸20の長さ方向に摺動移動可能に遊嵌、装着した状態にする。   In order to mount the molding member 6 formed in this way on the molding rotary shaft 20, the opposing end faces 63, 64 of the molding member 6 are expanded in the direction of separating and are formed on the base end portion of the molding rotary shaft 20. After covering, the opposing end surfaces 63 and 64 are brought into close contact with the original state by the elastic restoring force, and are loosely fitted and attached so as to be slidable in the length direction of the molding rotary shaft 20.

成形回転軸20の基端部上に装着した成形部材6は、成形回転軸20の基端部外方に配設されている送りローラ23、23によって成形回転軸20上を上記第1成形ノズル21によるホース製造部にまで前方に送り込まれ、所定長さに製造された上記合成樹脂製ホース主体1の後端にその前端面を図5に示すように突き合わせ状に接合する。そうすると、第1成形ノズル21から押し出されて合成樹脂製ホース主体1の後端部を製造中の上記半溶融状態の合成樹脂製帯状材11は、ホース主体1の後端からこの成形部材6の前端外周面に連続的に螺旋状に巻回する。   The molding member 6 mounted on the base end portion of the molding rotary shaft 20 is moved on the molding rotary shaft 20 by the feed rollers 23 and 23 disposed outside the base end portion of the molding rotary shaft 20. As shown in FIG. 5, the front end face is joined to the rear end of the synthetic resin hose main body 1 which is fed forward to the hose manufacturing section 21 and manufactured to a predetermined length as shown in FIG. Then, the semi-molten synthetic resin strip 11 extruded from the first molding nozzle 21 and manufacturing the rear end portion of the synthetic resin hose main body 1 is formed from the rear end of the hose main body 1 of the molded member 6. Continuously spirally wound around the outer peripheral surface of the front end.

この時、第1成形ノズル21から押し出される半溶融状態の合成樹脂製帯状材11は、上記小径肉厚円筒部2'の形成時に同様にその厚みを大きくして押し出され、この肉厚の帯状材11' を成形部材6の前端の外周テーパ面61から外周面に連続螺旋状に巻回してホース主体1の管壁1aの数倍の厚みを有する肉厚の大径肉厚円筒部3'を該成形部材6の外周面に形成していくと共に上記第2成形ノズル22からは半溶融状態の合成樹脂製補強芯線5bが小径5b' に成形されながら押し出されて成形部材6に螺旋巻きされる半溶融状態の合成樹脂製帯状材11' 内に埋設される。   At this time, the semi-molten synthetic resin strip 11 extruded from the first molding nozzle 21 is similarly extruded when the small-diameter thick cylindrical portion 2 ′ is formed. The material 11 'is wound around the outer peripheral surface from the outer peripheral tapered surface 61 at the front end of the molded member 6 in a continuous spiral shape, and has a large diameter and thick cylindrical portion 3' having a thickness several times that of the tube wall 1a of the hose main body 1. Is formed on the outer peripheral surface of the molded member 6 and a semi-molten synthetic resin reinforcing core wire 5b is extruded from the second molding nozzle 22 while being molded into a small diameter 5b 'and spirally wound around the molded member 6. Embedded in a semi-molten synthetic resin strip 11 '.

即ち、成形部材6の外周面に、半溶融状態の合成樹脂製帯状材11' を螺旋巻きする時に、ホース主体1の製造時と同様に先行する帯状材部の一側部上に後続する帯状材部の対向側部を重ね合わせて一体に溶着させながら一定のピッチでもって螺旋状に巻回し且つこれらの帯状材部間に上記小径の合成樹脂製補強芯線5b' を挿入していくものであるが、帯状材11' は肉厚である一方、補強芯線5b' は補強螺旋突条5の形成時によりも小径であるので、上記小径肉厚円筒部2'の形成時と同様に、該補強芯線5b' は帯状材部内に没入した状態で埋設されて帯状材11' の螺旋巻きにより形成される大径肉厚円筒部3'の外周面を螺旋状に突出させることなく、この大径肉厚円筒部3'内に埋設された状態となる。さらに、この大径肉厚円筒部3'の外周面は転圧ローラ24によって押圧されて平坦な面に成形される。   That is, when the semi-molten synthetic resin strip 11 'is spirally wound around the outer peripheral surface of the molded member 6, the strip following on one side of the leading strip portion is the same as in the manufacture of the hose main body 1. The opposite side parts of the material parts are overlapped and welded together, wound spirally at a constant pitch, and the small-diameter synthetic resin reinforcing core wire 5b 'is inserted between these belt-like material parts. However, since the strip 11 'is thick, the reinforcing core wire 5b' has a smaller diameter than that of the reinforcing spiral protrusion 5, so that, similarly to the formation of the small-diameter thick cylindrical portion 2 ', The reinforcing core wire 5b ′ is embedded in the strip-shaped material portion so that the outer diameter of the large-diameter thick cylindrical portion 3 ′ formed by spiral winding of the strip-shaped material 11 ′ does not protrude spirally. It will be in the state embedded in the thick cylindrical part 3 '. Further, the outer peripheral surface of the large-diameter thick cylindrical portion 3 ′ is pressed by the rolling roller 24 to be formed into a flat surface.

こうして、成形部材6の外周面に半溶融状態の肉厚合成樹脂製帯状材11' を螺旋巻きすることによって一定厚みの大径肉厚円筒部3'を形成しながら成形回転軸20上をホース本体1と一体に前方に移動する該成形部材6の進行に伴って該肉厚帯状材11' が成形部材6の後端テーパ面62に達すると、このテーパ面62上から再び成形回転軸20上に薄肉の軟質合成樹脂帯状材11を連続的に螺旋巻きして所定長さのホース主体1を形成していく。この時、成形部材6の後端テーパ面62から成形回転軸20上に螺旋巻きする第1成形ノズル21からの半溶融状態の帯状材11は再び、その厚みを小さくした状態で押し出されながら且つ第2成形ノズル22からは半溶融状態の補強芯線を元の大径芯線4bとして押し出しながら図7に示すように外周面に補強螺旋突条5を有するホース主体1を形成していくものである。   In this way, a thick synthetic resin strip 11 'in a semi-molten state is spirally wound around the outer peripheral surface of the molding member 6 to form a large-diameter thick cylindrical portion 3' having a constant thickness while hose on the molding rotating shaft 20. When the thick strip 11 'reaches the rear end tapered surface 62 of the forming member 6 as the forming member 6 moves forward integrally with the main body 1, the forming rotary shaft 20 starts again from above the tapered surface 62. A thin soft synthetic resin strip 11 is continuously spirally wound on the hose main body 1 having a predetermined length. At this time, the semi-molten strip 11 from the first molding nozzle 21 spirally wound on the molding rotary shaft 20 from the rear end tapered surface 62 of the molding member 6 is again pushed out while the thickness thereof is reduced and As shown in FIG. 7, the hose main body 1 having the reinforcing spiral protrusion 5 is formed on the outer peripheral surface while extruding the semi-molten reinforcing core wire from the second forming nozzle 22 as the original large-diameter core wire 4b. .

そして、所定長のホース主体1を形成後、このホース主体1に後続して再び図3に示すように小径肉厚円筒部2'を成形回転軸20上に形成し、引き続いて小径肉厚円筒部2'に後続して所定長のホース主体1を形成したのち、このホース主体1の後端に大径肉厚円筒部3'を連続的に形成する。即ち、所定長のホース主体1の形成毎に小径肉厚円筒部2'と大径肉厚円筒部3'とを交互に形成していく。なお、小径肉厚円筒部2'と大径肉厚円筒部3'とはいずれを最初に形成してもよい。   Then, after the hose main body 1 having a predetermined length is formed, the small diameter thick cylindrical portion 2 'is formed again on the molding rotating shaft 20 as shown in FIG. After the hose main body 1 having a predetermined length is formed following the section 2 ′, a large-diameter thick cylindrical section 3 ′ is continuously formed at the rear end of the hose main body 1. That is, every time the hose main body 1 having a predetermined length is formed, the small diameter thick cylindrical portion 2 ′ and the large diameter thick cylindrical portion 3 ′ are alternately formed. Either the small-diameter thick cylindrical portion 2 ′ or the large-diameter thick cylindrical portion 3 ′ may be formed first.

成形回転軸20上で連続的に形成されるホース主体1と大小径の肉厚円筒部2'、3'は、成形回転軸20の先端側に送り出されて該成形回転軸20の外側方に配設している冷却装置25から噴射される冷却水によって冷却されて硬化し、さらに前進して成形回転軸20の先端側外周方に配設している回転切断刃26により、図7、図8に示すように、この回転切断刃26に達した小径肉厚円筒部2'と大径肉厚円筒部3'との長さ方向の中央部を全周に亘って切断する。   The hose main body 1 and the large and small-diameter thick cylindrical portions 2 ′ and 3 ′ continuously formed on the molding rotary shaft 20 are fed to the distal end side of the molding rotary shaft 20 to the outside of the molding rotary shaft 20. 7 and FIG. 7 by the rotary cutting blade 26 which is cooled and hardened by the cooling water sprayed from the arranged cooling device 25 and further advanced and arranged on the outer peripheral side of the front end side of the molding rotary shaft 20. As shown in FIG. 8, the central portion in the length direction of the small diameter thick cylindrical portion 2 ′ and the large diameter thick cylindrical portion 3 ′ reaching the rotary cutting blade 26 is cut over the entire circumference.

小径肉厚円筒部2'と大径肉厚円筒部3'とは回転切断刃26によってその内周面に達する深さまで切り込まれ、従って、これらの小径肉厚円筒部2'と大径肉厚円筒部3'とは二分割して、一定長のホース主体1の一端部に分割した小径肉厚円筒部2'からなる小径継手部2を有すると共に他端部に分割した大径肉厚円筒部3'からなる大径継手部3を有する合成樹脂製ホースAが順次、製造されるものである。   The small-diameter thick cylindrical portion 2 ′ and the large-diameter thick cylindrical portion 3 ′ are cut to the depth reaching the inner peripheral surface by the rotary cutting blade 26. Therefore, the small-diameter thick cylindrical portion 2 ′ and the large-diameter thick cylindrical portion 2 ′ are cut. The thick cylindrical portion 3 'has a small diameter joint portion 2 consisting of a small diameter thick cylindrical portion 2' divided into one end of a constant length hose main body 1 in two parts and a large diameter wall thickness divided into the other end. A synthetic resin hose A having a large-diameter joint portion 3 composed of a cylindrical portion 3 ′ is sequentially manufactured.

また、大径肉厚円筒部3'が二分割されたのち、ホース主体1を成形回転軸20から引き抜くと、図9に示すように、分割によって形成された一方の大径継手部3に上記成形部材6がその一半部を挿嵌させ且つ他半部を該大径継手部3の開口端から突出させた状態で残存するので、この成形部材6を該大径継手部3から抜き取って、再び、成形回転軸20の基端部側におけるホース製造部に供給して上記同様に成形回転軸20上に被せ、大径肉厚円筒部3'の成形に使用するものである。   Further, when the hose main body 1 is pulled out from the molding rotary shaft 20 after the large-diameter thick cylindrical portion 3 'is divided into two parts, as shown in FIG. Since the molded member 6 remains in a state in which one half is inserted and the other half is protruded from the open end of the large-diameter joint portion 3, the molded member 6 is removed from the large-diameter joint portion 3, Again, it is supplied to the hose manufacturing section on the base end side of the molding rotary shaft 20 and covered on the molding rotary shaft 20 in the same manner as described above, and used for molding the large-diameter thick cylindrical portion 3 ′.

上記のようにして製造された合成樹脂製ホースAは図1に示すように、内周面が全長に亘って同一径の平滑な面4に形成している管壁1aの外周面に補強螺旋突条5を一体に形成してなる所定長さのホース主体1の一端部に、内径が管壁1aの内径と同一径で内外周面が平滑な面に形成され且つ管壁1aの数倍の厚みを有する小径継手部2が一体に設けていると共に、他端部に、内径が小径継手部2の外径と略同一径で内外周面が平滑な面に形成され且つ管壁1aの数倍の厚みを有する大径継手部3が一体に設けてあり、さらに、大小径の継手部2、3の内部には上記補強螺旋突条5を形成している合成樹脂製補強芯線5bの小径補強芯線5b' がホース主体1側から連続した状態で螺旋状に埋設した構造を有している。   As shown in FIG. 1, the synthetic resin hose A manufactured as described above has a reinforcing spiral on the outer peripheral surface of the tube wall 1a formed on the smooth surface 4 having the same inner diameter over the entire length. The hose main body 1 having a predetermined length formed integrally with the ridge 5 has an inner diameter that is the same as the inner diameter of the tube wall 1a and a smooth inner and outer surface, and is several times the tube wall 1a. The small-diameter joint portion 2 having a thickness of 1 mm is integrally provided, and the other end is formed with a smooth inner and outer peripheral surface with an inner diameter substantially the same as the outer diameter of the small-diameter joint portion 2 and the tube wall 1a. A large-diameter joint portion 3 having a thickness several times that is integrally provided, and further, a synthetic resin reinforcing core wire 5b in which the reinforcing spiral protrusion 5 is formed inside the large- and small-diameter joint portions 2 and 3. The small-diameter reinforcing core wire 5b ′ has a structure embedded in a spiral shape in a state of being continuous from the hose main body 1 side.

このように構成した可撓性を有する軟質合成樹脂製ホースAの使用の一例としては、図10に示すように、ホースA、A同士を接続するには、一方のホースAの大径継手部3に他方のホースAの小径継手部2を挿嵌させることによって行うことができ、また、このホースAの大小径の継手部2、3に別な構造を有するホースや硬質の管体を接続することも可能である。   As an example of the use of the flexible synthetic resin hose A having such a configuration, as shown in FIG. 10, in order to connect the hoses A and A to each other, a large-diameter joint portion of one hose A is used. 3 can be carried out by inserting the small diameter joint portion 2 of the other hose A, and a hose having a different structure or a rigid tube body is connected to the large and small diameter joint portions 2 and 3 of the hose A. It is also possible to do.

なお、上記軟質合成樹脂製ホースAの製造方法において、大径肉厚円筒部3'を形成する成形部材6としては、一部分を全長に亘って切断して互いに密接した対向端面63、64を形成し、この対向端面63、64間を拡開させることによって成形回転軸20上に装着するように形成しているが、図11に示すように、長さが形成すべき大径継手部3の二倍の長さを有し、且つ前後両端部の外周面を端面に向かうに従って徐々に小径となるテーパ面61' 、62' に形成している半筒形状の成形部材一半片6Aと成形部材他半片6Bとから内径が成形部材6の外径に等しい短筒形状の成形部材6'を構成してもよい。この場合、成形部材一半片6Aと成形部材他半片6Bとはゴム製に限らずアルミニウム製、アルミ合金製等の金属製であってもよい。   In the method of manufacturing the soft synthetic resin hose A, the molded member 6 for forming the large-diameter thick cylindrical portion 3 'is cut partly over the entire length to form opposed end surfaces 63 and 64 that are in close contact with each other. However, it is formed so as to be mounted on the forming rotary shaft 20 by expanding the space between the opposed end surfaces 63 and 64, but as shown in FIG. Half-cylindrical molding member half piece 6A and molding member which are formed on tapered surfaces 61 'and 62' having a double length and gradually decreasing in diameter as the outer peripheral surfaces of both front and rear end portions are directed toward the end surface A short cylindrical shaped member 6 ′ having an inner diameter equal to the outer diameter of the molded member 6 may be formed from the other half piece 6B. In this case, the molded member half piece 6A and the molded member other half piece 6B are not limited to rubber, but may be made of metal such as aluminum or aluminum alloy.

上記成形部材一半片6Aと他半片6Bとの接合端面63、64の何れか一方には数個の小径の係合穴65が、他方にこの係合穴65に係脱可能に挿嵌させる突起体66が設けられてあり、これらの成形部材一半片6Aと他半片6Bとを成形回転軸20の基端部外周面に腹合わせ状に被せて突起体66を係合穴65に挿嵌させることにより、接合端面63、64を接合させて成形回転軸20上を摺動移動可能な短筒形状の成形部材6'に組み立てる。この成形部材6'の外周面に形成する上記大径肉厚円筒部3'の形成方法や成形回転軸20上での所定長のホース主体1の形成方法、及び、小径肉厚円筒部2'の形成方法については上記実施例と同様であるのでその説明を省略する。   Several small-diameter engagement holes 65 are formed on either one of the joining end faces 63 and 64 of the molded member half piece 6A and the other half piece 6B, and the other projections are detachably fitted into the engagement holes 65. A body 66 is provided, and the molding member one half piece 6A and the other half piece 6B are put on the outer peripheral surface of the base end portion of the molding rotating shaft 20 in a bellows-like manner, and the projection body 66 is inserted into the engagement hole 65. As a result, the joining end faces 63 and 64 are joined together and assembled into a short cylindrical shaped member 6 ′ that can be slidably moved on the shaping rotary shaft 20. A method for forming the large-diameter thick cylindrical portion 3 ′ formed on the outer peripheral surface of the molded member 6 ′, a method for forming the hose main body 1 having a predetermined length on the molding rotary shaft 20, and a small-diameter thick cylindrical portion 2 ′. Since the forming method is the same as in the above embodiment, the description thereof is omitted.

本発明軟質合成樹脂製ホースの一部省略縦断側面図。FIG. 3 is a partially cut-away vertical side view of the soft synthetic resin hose of the present invention. ホース主体を形成している状態の一部を断面した簡略側面図。The simplified side view which sectioned a part of state which forms the hose main part. 小径肉厚円筒部を形成している状態を示す一部を断面した簡略側面図。The simplified side view which sectioned a part which shows the state which has formed the small diameter thick cylindrical part. 小径肉厚円筒部からホース主体の形成状態を示す簡略側面図。The simplified side view which shows the formation state of a hose main body from a small diameter thick cylindrical part. 大径肉厚円筒部を形成している状態を示す一部を断面した簡略側面図。The simplified side view which sectioned a part which shows the state which has formed the large diameter thick cylindrical part. 成形部材の簡略斜視図。The simplified perspective view of a forming member. 冷却及び冷却後に小径肉厚円筒部を分断する状態を示す側面図。The side view which shows the state which divides a small diameter thick cylindrical part after cooling and cooling. 冷却及び冷却後に大径肉厚円筒部を分断する状態を示す側面図。The side view which shows the state which divides a large diameter thick cylindrical part after cooling and cooling. 大径継手部から成形部材を抜き取る状態を示す側面図。The side view which shows the state which extracts a molded member from a large diameter coupling part. 使用状態の一例を示す簡略側面図。The simplified side view which shows an example of a use condition. 別な構造を有する成形部材の分解斜視図。The disassembled perspective view of the shaping | molding member which has another structure. 従来例を示す側面図。The side view which shows a prior art example.

符号の説明Explanation of symbols

A 軟質合成樹脂製ホース
1 ホース主体
2 小径継手部
2' 小径肉厚円筒部
3 大径継手部
3' 大径肉厚円筒部
5 補強螺旋突条
11 薄肉軟質合成樹脂製帯状材
11' 肉厚軟質合成樹脂製帯状材
20 成形回転軸
A Soft synthetic resin hose 1 Hose main body 2 Small diameter joint
2 'Small diameter thick cylindrical part 3 Large diameter joint part
3 'Large diameter thick cylindrical part 5 Reinforced spiral ridge
11 Thin-walled soft synthetic resin strip
11 'Thick and soft synthetic resin strip
20 Molding axis

Claims (2)

半溶融状態の軟質合成樹脂製帯状材を成形回転軸上に螺旋巻きすることによって製造された可撓性を有する合成樹脂製ホースであって、内周面を全長に亘って同一径の平滑な面に形成している所定長さを有する軟質合成樹脂製ホース主体の一端部に、内径が該ホース主体の内径よりも大径の継手部を上記半溶融状態の軟質合成樹脂製帯状材の連続螺旋巻きによって一体に形成していると共に他端部に、内径が上記ホース主体の内径と同一で且つ外径が上記大径の継手部に内嵌可能な径を有する小径継手部を上記半溶融状態の軟質合成樹脂製帯状材の連続螺旋巻きによって一体に形成していることを特徴とする両端部に継手部を有する合成樹脂製ホース。 A flexible synthetic resin hose manufactured by spirally winding a semi-molten soft synthetic resin strip on a molding rotating shaft, and has a smooth inner surface having the same diameter over its entire length. A continuous portion of the semi-molten soft synthetic resin strip-like material is formed at one end of the soft synthetic resin hose main body having a predetermined length formed on the surface with a joint portion having an inner diameter larger than the inner diameter of the hose main body. A semi-molten small-diameter joint portion that is integrally formed by spiral winding and has an inner diameter that is the same as the inner diameter of the hose main body and an outer diameter that can be fitted in the large-diameter joint portion. A synthetic resin hose having joints at both ends, which are integrally formed by continuous spiral winding of a soft synthetic resin strip in a state. 可撓性を有する軟質合成樹脂製ホース主体は薄肉の管壁の外周面に補強用螺旋突条を一体に設けてなる一方、このホース主体の両端部に形成している大径継手部と小径継手部とはその内外周面を全長に亘って平滑な面に形成していることを特徴とする請求項1に記載の両端部に継手部を有する合成樹脂製ホース。 The flexible soft synthetic resin hose main body has a reinforcing spiral protrusion integrally formed on the outer peripheral surface of the thin wall of the tube, while the large diameter joint portion and the small diameter formed at both ends of the hose main body. 2. The synthetic resin hose having joint portions at both ends according to claim 1, wherein the joint portion is formed so that the inner and outer peripheral surfaces thereof are smooth surfaces over the entire length.
JP2005110457A 2005-04-07 2005-04-07 Synthetic resin-made hose having joint part in both end parts Pending JP2005214425A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010001899A (en) * 2008-06-18 2010-01-07 Evuc Kk Synthetic resin hose and its manufacturing method
JP2012132527A (en) * 2010-12-22 2012-07-12 Nippon Hume Corp Method of forming steel pipe connection part

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010001899A (en) * 2008-06-18 2010-01-07 Evuc Kk Synthetic resin hose and its manufacturing method
JP2012132527A (en) * 2010-12-22 2012-07-12 Nippon Hume Corp Method of forming steel pipe connection part

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