JP2009541602A - 複合材料部材を作製するための強化用繊維織物 - Google Patents
複合材料部材を作製するための強化用繊維織物 Download PDFInfo
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- JP2009541602A JP2009541602A JP2009515931A JP2009515931A JP2009541602A JP 2009541602 A JP2009541602 A JP 2009541602A JP 2009515931 A JP2009515931 A JP 2009515931A JP 2009515931 A JP2009515931 A JP 2009515931A JP 2009541602 A JP2009541602 A JP 2009541602A
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- weaving
- weave
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/08—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D25/00—Woven fabrics not otherwise provided for
- D03D25/005—Three-dimensional woven fabrics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B11/00—Making preforms
- B29B11/14—Making preforms characterised by structure or composition
- B29B11/16—Making preforms characterised by structure or composition comprising fillers or reinforcement
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/04—Reinforcing macromolecular compounds with loose or coherent fibrous material
- C08J5/047—Reinforcing macromolecular compounds with loose or coherent fibrous material with mixed fibrous material
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D11/00—Double or multi-ply fabrics not otherwise provided for
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/30—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the fibres or filaments
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/20—Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
- Y10T442/2926—Coated or impregnated inorganic fiber fabric
- Y10T442/2984—Coated or impregnated carbon or carbonaceous fiber fabric
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/30—Woven fabric [i.e., woven strand or strip material]
- Y10T442/3179—Woven fabric is characterized by a particular or differential weave other than fabric in which the strand denier or warp/weft pick count is specified
- Y10T442/3195—Three-dimensional weave [e.g., x-y-z planes, multi-planar warps and/or wefts, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/30—Woven fabric [i.e., woven strand or strip material]
- Y10T442/3179—Woven fabric is characterized by a particular or differential weave other than fabric in which the strand denier or warp/weft pick count is specified
- Y10T442/3195—Three-dimensional weave [e.g., x-y-z planes, multi-planar warps and/or wefts, etc.]
- Y10T442/3203—Multi-planar warp layers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/30—Woven fabric [i.e., woven strand or strip material]
- Y10T442/3179—Woven fabric is characterized by a particular or differential weave other than fabric in which the strand denier or warp/weft pick count is specified
- Y10T442/3195—Three-dimensional weave [e.g., x-y-z planes, multi-planar warps and/or wefts, etc.]
- Y10T442/3211—Multi-planar weft layers
Abstract
Description
本発明は、複合材料部材を作製すること、および特にこのような部材のための強化用繊維織物を作製することに関する。
本発明の目的は、これらの追加の操作によって表れる欠点を改善すること、より一般的には、複合材料部材中の強化材を構成し、かつCVI緻密化の間のガスによる容易な浸透に関する制約、および結果として生じる部材のために所望される外観および/または個々の特性に関する制約を満足するための繊維織物を提案することである。
用語「連続フィラメント」は、ここでは径に比べて非常に大きな長さの繊維要素を示すために通常の仕方で使用される。したがって、一例として、複合材料部材のためのプリフォームを構成し、かつ連続フィラメントから作製される強化用織物において、フィラメントの少なくとも非常に大きな大部分はプリフォーム中で連続的に延び、プリフォームの幾何学的境界においてのみ遮られる。天然物ではない連続フィラメントについては、それらは通常、合成材料を紡績することによって得られ、可能ならばその後1つ以上の物理化学的操作(延伸、オイリング、熱処理など)が続く。
本発明の応用の分野は、強化用繊維を構成するために適切な厚い繊維織物、または複合材料部材を構築することにおける使用のためのプリフォームの分野である。
図4Aないし4Hは、3D織によって得られた繊維構造の織りの、8つの一連の平面の部分を示し、緯糸は断面で示される。
図5Aないし5Hは、3D織によって得られた繊維織物20の一連の平面の一部を示し、この織物は、多層織が2つの緯糸半層の厚さに渡って多層平織と類似した織り方により表皮24および26において実行され、コア部分22における3D織は、各経糸が3層の緯糸の半層の深さに渡って延びるインターロック型のものであり、緯糸は千鳥構造で配置されるという点で、例1のものとは異なる。
図6Aないし6Hは、三次元多層織によって得られた織物30中の一連の緯糸平面の一部を示し、この織物は、同じインターロック3D織がコア32ならびに表皮34および36において実行されるということにおいて例1とは異なる。
図7Aないし7Lは、12層の緯糸層U1ないしU12を含む多層3D織によって得られた織物40の一連の層平面を示す。以下の表は、用いられた3D織の織り方および構造を纏める。織物40の織り方の変化は、コア42の両側に配置された表皮44、46の間の中央平面に関して対称である。緯糸は千鳥構造では配置されないが、いくつかの緯糸層は、他の緯糸層における数とは異なる数の緯糸を持つ(緯糸構造の変化)ことが観察されるべきである。
Claims (10)
- 複合材料部材を強化するための繊維織物であって、前記繊維織物は単一の部材として織られ、内側部分またはコアと、外側表面に隣接した部分または表皮とを持ち、前記コアは少なくとも大部分が不連続繊維から作製された糸を用いた三次元織によって作製され、前記表皮は連続フィラメントから作製された糸を用いた製織によって作製される、繊維織物。
- 前記コアがインターロック型の三次元織によって作製され、前記表皮が平織、繻子織、または綾織型製織によって作製される、請求項1による織物。
- 前記表皮の織り方が、平織、繻子織、または綾織型製織による二次元織を含み、前記コアのインターロック織が前記表皮にまで至る、請求項2による織物。
- 前記表皮の織り方が、平織、繻子織、または綾織型製織による多層三次元織を含む、請求項2による織物。
- 前記コアおよび前記表皮が、異なる織り方による多層織によって作製される、請求項1による繊維織物。
- 前記コアが繻子型製織による多層織によって作製され、前記表皮が平織または綾織型の製織による三次元織によって作製される、請求項5による繊維織物。
- 前記表皮が、前記コアが作製される打込数よりも低い打込数の構造により作製される、請求項1ないし6のいずれか1項による織物。
- 前記繊維織物の種々の部分が、異なる化学的性質の糸を用いて作製される、請求項1ないし7のいずれか1項による織物。
- 前記コア部分の製織が、前記糸に結束を与える少なくとも1つの犠牲被覆糸と一緒に、実質的に撚られていない不連続繊維から各々が作製される糸を用いて実行される、請求項1ないし8のいずれか1項による織物。
- 化学気相浸透によって少なくとも一部が得られるマトリクスによって緻密化された、請求項1ないし9のいずれか1項による強化用繊維織物を含む複合材料部材。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0652572A FR2902802B1 (fr) | 2006-06-21 | 2006-06-21 | Structure fibreuse de renfort pour piece en materiau composite et piece la comportant |
FR0652572 | 2006-06-21 | ||
PCT/FR2007/051476 WO2007148018A1 (fr) | 2006-06-21 | 2007-06-20 | Structure fibreuse de renfort pour la réalisation de pièce en matériau composite. |
Publications (2)
Publication Number | Publication Date |
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JP2009541602A true JP2009541602A (ja) | 2009-11-26 |
JP5043936B2 JP5043936B2 (ja) | 2012-10-10 |
Family
ID=37459374
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2009515931A Active JP5043936B2 (ja) | 2006-06-21 | 2007-06-20 | 複合材料部材を作製するための強化用繊維織物 |
Country Status (13)
Country | Link |
---|---|
US (2) | US8263504B2 (ja) |
EP (1) | EP2032750B1 (ja) |
JP (1) | JP5043936B2 (ja) |
KR (1) | KR101387890B1 (ja) |
CN (1) | CN101473079B (ja) |
BR (1) | BRPI0715593B1 (ja) |
CA (1) | CA2655578C (ja) |
DE (1) | DE602007005479D1 (ja) |
FR (1) | FR2902802B1 (ja) |
NO (1) | NO336887B1 (ja) |
RU (1) | RU2427675C2 (ja) |
UA (1) | UA94610C2 (ja) |
WO (1) | WO2007148018A1 (ja) |
Cited By (2)
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JP2010507556A (ja) * | 2006-10-26 | 2010-03-11 | スネクマ・プロピュルシオン・ソリド | 熱構造複合材料部品の製造方法 |
JP2016509548A (ja) * | 2013-01-29 | 2016-03-31 | エルクレス | 複合材料で作られた湾曲ハニカム構造を製造する方法 |
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FR2939153B1 (fr) * | 2008-11-28 | 2011-12-09 | Snecma Propulsion Solide | Realisation d'une structure fibreuse a epaisseur evolutive par tissage 3d |
FR2952052B1 (fr) | 2009-10-30 | 2012-06-01 | Snecma Propulsion Solide | Piece en materiau composite thermostructural de faible epaisseur et procede de fabrication. |
FR2968679B1 (fr) * | 2010-12-13 | 2014-02-07 | Snecma | Structure fibreuse pour piece en materiau composite ayant une ou plusieurs parties en forme d'arche |
US8387504B2 (en) * | 2011-01-06 | 2013-03-05 | General Electric Company | Fiber-reinforced Al-Li compressor airfoil and method of fabricating |
FR2972129B1 (fr) * | 2011-03-03 | 2013-04-12 | Snecma | Piece en materiau composite comportant des elements de bossage |
BR112013022506A2 (pt) * | 2011-03-04 | 2016-12-06 | Michael Ian Brockwell | membro estrutural de absorção de energia, estrutura articulada, método de fabricação de um membro estrutural de absorção de energia, kit de peças para montar uma estrutura articulada e método de articular pelo menos dois membros estruturais entre si |
EP2791473B1 (fr) * | 2011-12-14 | 2019-02-06 | Safran Aircraft Engines | Structure fibreuse tissée en une seule pièce par tissage 3d et application à la fabrication de pièce en matériau composite |
CN102517760B (zh) * | 2011-12-31 | 2015-03-18 | 机械科学研究总院先进制造技术研究中心 | 一种复合材料预制件分层织造成形方法 |
CN102729494B (zh) * | 2012-06-08 | 2014-09-24 | 机械科学研究总院先进制造技术研究中心 | 具有仿生结构的复合材料及其制备方法 |
US9913415B2 (en) | 2013-03-13 | 2018-03-06 | Federal-Mogul Powertrain Llc | EMI shielding textile fabric, wrappable sleeve constructed therefrom and method of construction thereof |
FR3011253B1 (fr) * | 2013-10-01 | 2016-06-10 | Snecma | Structure fibreuse avec regroupement des flottes |
US9664053B2 (en) * | 2014-02-12 | 2017-05-30 | Teledyne Scientific & Imaging, Llc | Integral textile structure for 3-D CMC turbine airfoils |
FR3017866B1 (fr) * | 2014-02-24 | 2016-04-08 | Herakles | Piece en materiau composite oxyde/oxyde a renfort 3d et son procede de fabrication |
WO2015178996A1 (en) | 2014-05-21 | 2015-11-26 | Federal-Mogul Powertrain, Inc. | Flexible, abrasion resistant woven textile sleeve and method of contruction thereof |
FR3032145B1 (fr) * | 2015-01-29 | 2017-02-10 | Snecma | Procede de fabrication d'une pale d'helice |
US10093586B2 (en) | 2015-02-26 | 2018-10-09 | General Electric Company | Ceramic matrix composite articles and methods for forming same |
US11072565B2 (en) | 2015-02-27 | 2021-07-27 | General Electric Company | Ceramic matrix composite structures with controlled microstructures fabricated using chemical vapor infiltration (CVI) |
JP6607026B2 (ja) * | 2015-12-22 | 2019-11-20 | 株式会社豊田自動織機 | 繊維強化複合材 |
US10436036B2 (en) * | 2016-07-05 | 2019-10-08 | Safran Aircraft Engines | Fitted platform for a turbine engine fan, and a method of fabricating it |
JP6604286B2 (ja) * | 2016-07-29 | 2019-11-13 | 株式会社豊田自動織機 | サンドイッチ構造用の多層織物及びサンドイッチ構造繊維強化複合材 |
CN106149168A (zh) * | 2016-09-22 | 2016-11-23 | 天津工业大学 | 一种2.5d类缎纹结构织物的织造方法 |
US11021779B2 (en) | 2017-05-01 | 2021-06-01 | Rolls-Royce High Temperature Composites Inc. | Sacrificial 3-dimensional weaving method and ceramic matrix composites formed therefrom |
FR3066715B1 (fr) | 2017-05-24 | 2021-02-12 | Safran Aircraft Engines | Texture fibreuse destinee a la fabrication d'un carter de moteur aeronautique |
WO2019097147A1 (fr) | 2017-11-14 | 2019-05-23 | Safran Ceramics | Structure fibreuse et piece en materiau composite incorporant une telle structure |
FR3082854B1 (fr) | 2018-06-25 | 2020-09-11 | Safran Ceram | Structure fibreuse et piece en materiau composite incorporant une telle structure |
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CN111575875B (zh) * | 2020-04-23 | 2021-08-06 | 南京航空航天大学 | 一种易碎盖用含薄弱区三维机织预制体 |
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2006
- 2006-06-21 FR FR0652572A patent/FR2902802B1/fr not_active Expired - Fee Related
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2007
- 2007-06-20 US US12/305,085 patent/US8263504B2/en active Active
- 2007-06-20 RU RU2009101081A patent/RU2427675C2/ru active
- 2007-06-20 JP JP2009515931A patent/JP5043936B2/ja active Active
- 2007-06-20 DE DE200760005479 patent/DE602007005479D1/de active Active
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JP2010507556A (ja) * | 2006-10-26 | 2010-03-11 | スネクマ・プロピュルシオン・ソリド | 熱構造複合材料部品の製造方法 |
JP2016509548A (ja) * | 2013-01-29 | 2016-03-31 | エルクレス | 複合材料で作られた湾曲ハニカム構造を製造する方法 |
Also Published As
Publication number | Publication date |
---|---|
CA2655578C (en) | 2016-05-24 |
FR2902802B1 (fr) | 2008-12-12 |
EP2032750B1 (fr) | 2010-03-24 |
UA94610C2 (ru) | 2011-05-25 |
BRPI0715593B1 (pt) | 2017-09-26 |
US20120258641A1 (en) | 2012-10-11 |
RU2427675C2 (ru) | 2011-08-27 |
DE602007005479D1 (de) | 2010-05-06 |
CN101473079A (zh) | 2009-07-01 |
KR20090021385A (ko) | 2009-03-03 |
US8426326B2 (en) | 2013-04-23 |
CA2655578A1 (en) | 2007-12-27 |
NO336887B1 (no) | 2015-11-23 |
CN101473079B (zh) | 2011-06-15 |
US20090280707A1 (en) | 2009-11-12 |
US8263504B2 (en) | 2012-09-11 |
KR101387890B1 (ko) | 2014-04-21 |
RU2009101081A (ru) | 2010-07-27 |
JP5043936B2 (ja) | 2012-10-10 |
FR2902802A1 (fr) | 2007-12-28 |
WO2007148018A1 (fr) | 2007-12-27 |
EP2032750A1 (fr) | 2009-03-11 |
NO20085296L (no) | 2009-03-19 |
BRPI0715593A2 (pt) | 2013-01-22 |
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